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required periodic inspections by the owner

1. Service Safety Manager AERO Use and maintenance manual Self propelled aerial platforms Page 71 IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used HascHption Code Quantity Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager AERO Use and maintenance manual Self propelled aerial platforms Page 72 IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used HascHption Code Quantity Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager AERO Use and maintenance manual Self propelled aerial platforms Page 73 IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used HascHption Code Quantity Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager AERO Use and maintenance manual Self propelled aerial platforms Page 74
2. the protection cover if available getonto the platform release the stop button on the platform control panel by rotating it by 1 4 clockwise see previous paragraphs For ELECTRIC propulsion machines models at this point the various functions can be performed by thoroughly following the instructions given in the previous paragraphs On dual propulsion models ELECTRIC DIESEL or ELECTRIC PETROL models E D or E B it is necessary to select the power supply type by means of the selector To use the electric propulsion once this option has been selected the operator can start performing the various functions by following the instructions given in the previous paragraphs To use the thermic propulsion read the next paragraphs to start the heat engine For DIESEL powered machines models D read the following paragraphs concerning the heat engine start up procedure Use and maintenance manual Self propelled aerial platforms Page 30 5 4 1 Heat engine start up By turning the starting key on the platform control panel 0 position the Diesel engine stops models D and E D sec position the plugs pre heating takes place only engines with plugs models D and E D n Start position the engine starts Do not insist on the starting position for longer than 3 seconds In the event of failed start check the fuel level by means of the relevant indicator a
3. Fig 3 Use and maintenance manual Self propelled aerial platforms Page 12 3 3 Safety rules 3 3 1 General Only adults after carefully reading this manual are allowed to use the machine Use the machine at a distance of at least 5 metres from high tension lines in any case not proximity to live elements Use the machine according to the capacity values indicated in the technical features section The A max No of people allowed on the platform and the capacity are specified on the identification plate The use of the levelling jacks does not increase the unit capacity It is absolutely forbidden to load persons tools and building materials on the platform when itis not in access position DO NOT use any machine elements for ground connections while welding on the platform When using the levelling jacks before lifting the platform always check that the unit rests on four points pads and wheels or pads only An automatic system inhibits platform lifting in the event that one of the pads does not rest properly on the ground Do not use the units with Thermic power models D B and B G indoors or in insufficiently ventilated areas It is the machine owner and or safety manager s responsibility to check that the operators have been thoroughly trained in the use of the machine It is the machine owner and or safety manager s responsibility to check that the maintenance and repair operat
4. AROQ Use and maintenance manual Self propelled aerial platforms Page 6 14 Control stations The machine is equipped with two control stations atplatform for normal use of the unit On chassis or ground for emergency controls to lower or stop the unit in emergency situations The on ground control post is also equipped with a key selector to select the control post and to start the unit 15 Powersupply The machines can be powered by eelectric hydraulic system composed of rechargeable accumulators and electric pump models E heat engine Diesel engine models are identified by the abbreviation D petrol engine models are identified by the abbreviation B a bi fuel electric thermic system bi fuel Electric Diesel models are identified by the abbreviation E D bi fuel Electric P etrol models are identified by the abbreviation E B In any case both the hydraulic and the electric systems are equipped with all necessary protections see electric and hydraulic circuit diagrams annexed to this manual Do not use the machine for purposes different from those it was intended for If disposal of the unit is necessary comply with current local regulations AROQ Use and maintenance manual Self propelled aerial platforms Page 7 1 6 Identification In order to identify the machine when spare parts and service are required always mention the information given in the serial number plate S
5. PIATTAFORME AEREE SEMOVENTI SELF PROPELLED WORK PLATFORMS PLATES FORMES DE TRAVAIL AUTOMOTRICES SELBSTFAHRENDE HUBARBEITSBUHNEN PLATAFORMAS ELEVADORAS AUTOPROPULSADAS ZELFRIJ DENDE HOOGWERKERS SJ ALVGAENDE ARBETSPLATTFORMAR SAMOKRETNE RADNE PLATFORME SF SERIES SF820 4WD SF1000 4WD _ USE AND MAINTENANCE MANUAL ENGLISH AIRO is a division of TIGIEFFE SRL Via Villasuperiore 82 42045 Luzzara RE ITALIA 439 0522 977365 7 39 0522 977015 WEB www airo it 026 20 UEM EN 11 2008 Tigieffe thanks you for purchasing a product of its range and invites you to read this manual Here you can find all the necessary information for a correct use of the purchased machine therefore you are advised to follow the instructions carefully and to read the manual thoroughly The manual should be kept in a suitable place where no damage can occur to it The content of this manual may be modified without prior notice and further obligations in order to add changes and improvements to the units already delivered No reproduction or translation may take place without the written permission of the owner Contents 1 INTRODUCTION Ll Legalas pects DD n tuc M ML c DE cu DUM ME 5 1 1 1 Delivery of the dU e TEM 5 11 2 Declaration of commissioning fi
6. rotating it of 1 4 turn clockwise the machine can be turned ON by means of the ON OFF key see chapter 5 2 1 1 5 2 1 3 Diesel electric power selector C Holding the ON OFF key in position ground controls itis possible to select the type of power for the ground controls f ELECTRIC is selected and the ON OFF key is kept active in position ground controls the electric pump is started while operating the ground controls f DIESEL is selected and the ON OFF key is kept active in position ground controls the Diesel engine can be started 5 2 1 4 Heat engine starting switch D Holding the ON OFF key in position ground controls after selecting the DIESEL power the diesel engine can be started by means of the relevant switch n 0 position the Diesel engine is off n 3 sec position the plugs pre heating takes place only for engines with plugs n Start position the engine starts Use and maintenance manual Self propelled aerial platforms Page 28 5 2 1 5 User interface display The multifunction display for machine user interface is used to Display the operation parameters of the machine during normal functioning or in the event of a fault Working hours of Diesel engine when Diesel power is selected the working hours are displayed in the format HOURS MINUTES and final letter D Working hours of the work pump when electric power is selected the working hours are displayed in the fo
7. aerial platforms Page 26 52 Ground control station and electric control unit The electric control unit on the ground contains the main electronic boards necessary to operate the machine and to carry out Safety checks The ground control station is to be used to tum the machine ON OFF select the control station ground or platform operate the platform in emergency cases display some operating parameters working hours Diesel engine operational faults battery charger operation etc Access to the electric control unit is allowed to specialized personnel only for maintenance and or repair purposes Access the electric control unit only after the machine has been disconnected from any 220V or 380V power sources 5 2 1 Ground control station The ground control station is located on the chassis see paragraph Location of main components The ground control station corresponds with the electric control unit Use the ground controls only in emergency situations to allow the platform to be recovered IT IS FORBIDDEN to use the ground control station as a workstation when personnel is on the platform A ON OFF key and control station selector ground platform B Emergency STOP button DIESEL ELECTRIC power selector D Heatengine starting button models D and E D E Userinterface display Battery charger warning light models E and E D G Warning light
8. approx from the ground the levelling cylinders cannot be operated Lift the platform only if the machine is resting on solid and horizontal surfaces Drive the machine with lifted platform only if the ground is solid and horizontal Always place working tools in a steady position to prevent them from falling and hurting the operators on the ground After each work session always take the keys out of the control panels and keep them in a safe place to prevent unauthorized people from using the machine Models with petrol engine B and B G are equipped with on board fire extinguisher easily X accessible in emergency situation In such an event remove the fire extinguisher lock and address the jet to the fire base It is the owner s responsibility to carry out MANDATORY periodical check and or replacement of the fire extinguisher according to the local regulations in force Use and maintenance manual Self propelled aerial platforms Page 14 3 34 Wind speed according to Beaufort table You can use the table below for a simple assessment of the wind speed We remember that the max limit for each machine model is indicated in the table TECHNICAL FEATURES OF STANDARD MACHINES machines for which the max wind limit is 0 m s must be used indoors only These machines cannot be used outdoors even with no wind Beaufort Wind Wind
9. at a given height the drive speed is automatically limited and cannot be changed The section TECHNICAL FEATURES indicates the limits concerning drive for each model CAUTION Drive with lifted platform may be subject to different restrictions according to the country where the machine is used Find out about the legislative limits concerning this manoeuvre from the bodies of Health and Safety at work It is absolutely forbidden to drive the unit when the platform is lifted unless the ground is horizontal flat and steady Check that there are no holes or steps on the floor and bear in mind machine overall dimensions Before any movement verify the presence of people in close proximity to the machine and in any case proceed with the utmost caution Before any movement make sure that the machine plugs are disconnected from the power source On machines with AC electric pump optional always check the position of the power cable during the movements While de placing the unit with lifted platform do not load horizontal loads onto the platform the operators on board must not pull ropes wires etc 6 2 Carrying In order to carry the machine to the various working sites follow the instructions given below Considering the large dimensions of some models before carrying it is recommended to inquire about the overall dimension limits for road transport in force in your country Before carrying the machine turn it of
10. filed under the care of the agency responsible for checking it in Italy the ASL USL Obligatory periodic inspections to verify the structure proper machine functioning and the protection and safety systems Such inspections are the responsibility of the safety manager of the company that owns the machine and must occur with ANNUAL frequency Transfers of Ownership Transfers of Ownership In Italy the purchaser must notify the ISPESL department responsible thatthe installation of the machine has occurred Extraordinary maintenance work and replacement of important elements of the machine Use and maintenance manual Self propelled aerial platforms Page 57 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY AERO Use and maintenance manual Self propelled aerial platforms Page 58 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the integrity of the guardrails of any Visual check access Stairs rust state of the tyres oil leaks locking pins on the structure PF Observations Signature Stamp e Various adjustments See chapter 7 2 1 Observations Signature Stamp AERO Use and maintenance manual Self propelled aerial platforms Page 59 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Greasi
11. machine on H Alternator warning light models D and E D Use and maintenance manual Self propelled aerial platforms Page 27 L Oil warning light models D and E D M Air filter warning light models D and 0 Motor head temperature warning light models D and E D 0 Lifting lowering lever P Frontroll out deck extraction retraction lever OPTIONAL Q Rear roll out deck extraction retraction lever OPTIONAL R Sliding platform extraction retraction lever OPTIONAL The key must be given to authorized personnel Keep a duplicate key safe place Always remove the on off key at the end of work shifts 5 2 1 1 On off key and control station selector A The on off key located on the ground control station is used to turn ON the machine by selecting one of the two control stations platform controls enabled with key switch set to platform symbol Stable key position with possibility to extract the key ground controls enabled for emergency operations with key switch set to chassis symbol Position with action to be kept When the key is released the machine is turned off turn OFF the control circuits by turning itto OFF turn ON the battery charger by turning it to OFF models E and E D 5 2 12 Emergency STOP button B By pressing this button the machine as well as the heat engine on models D E D and E B is completely stopped by
12. the control lever ZC downwards The control system will independently control the levelling cylinders until the machine is levelled Levelling is correct when allfour warning lights ZB turn on Inclination alarm warning light S turns off if an alarm condition due to instability was present before levelling control and lifting enable warning light T turns on at the same time For AUTOMATIC RETRACTION of all pads set the control lever ZC upwards The control system will retract all pads up to the upper stop Retraction is complete when all warning lights ZB turn off Also the automatic control of the levelling jacks is enabled by the dead man button or dead man pedal Optional During automatic levelling the system aims to level the machine within an allowance of 0 4 both longitudinally and transversally The system continues the pad control until levelling within this tolerance is reached If the automatic system is unable to obtain levelling within the expected allowance yet the four pads are firmly resting on the ground and the machine is within the stability limits controlled by the inclinometer the lifting enable green warning light T will still light up and lifting can be carried out Excessive longitudinal and or transversal inclinations may prevent the automatic levelling from being reached Use and maintenance manual Self propelled aerial platforms Page 22 5 14 Other functions of the platfo
13. the mushroom button 2 From the ground control station Release the key selector Otherwise press the mushroom button Use and maintenance manual Self propelled aerial platforms Page 34 5 6 Emergency manual controls This function is to be used only in emergency situations when no motive power is available Fig 11 In case of fault in the electric or hydraulic system carry out the following emergency procedures 5 6 1 Platform emergency lowering Open the cowling and locate the components shown in the above figure Insert the specially provided lever on the manual pump handle For platform EMERGENCY LOWERING operate the manual pump and simultaneously the manual operator marked with EV5A THE EMERGENCY LOWERING CONTROL CAN BE STOPPED AT ANY TIME BY RELEASING THE MANUAL OPERATOR MARKED WITH EV5A 5 6 2 Other emergency operations For OTHER EMERGENCY OPERATIONS Insert the specially provided lever on the manual pump handle Completely unscrew the knurled knob of the solenoid valve corresponding to the desired movement according to the following table Activate the emergency pump Check the correct execution of this procedure Electric valve abbreviations and relevant movements EV21 front left levelling cylinder pad lifting EV22 front left levelling cylinder pad lowering EV23 front right levelling cylinder pad lifting EV 24 front right levelling cylinder pad loweri
14. valve relevant to that running direction by means of adjusting dowel D 50 as to achieve the required pressure value call the nearest Service Centre to ask for the exact value Once the required pressure value has been achieved check that the valve controlling the braking in the opposite direction has maintained its adjustment Once adjustments are complete pressure values in the two directions must not vary by more than 5 bar lock the adjustment dowel by means ofthe lock nut AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY CALL THE TECHNICAL SUPPORT Use and maintenance manual Self propelled aerial platforms Page 55 7 2 12 Starter type battery for models D E D On machines with heat engine the starter battery is for Powering the machine control circuits Starting the heat engine 7 2 12 1 Starter battery maintenance The starter battery does not require any maintenance operation Keep terminals clean by removing any oxidation residues Check correct terminal tightening 7 2 12 2 Starter battery recharge Starter batteries do not require any recharge During normal operation of the Diesel engine an alternator recharges the battery machines D E D On those machines equipped with a 380 three phase electric pump the electric pump control system keeps the starter battery charged CAUTION Check the charge of the starter battery after carrying out
15. where the machine is to be used for the annual inspection AROQ Use and maintenance manual Self propelled aerial platforms Page 5 11 2 3 Transfers of Ownership In case of transfer of ownership in Italy the new owner of the Aerial Platform must notify the ownership of the unit to the local competent inspection board ASL USL or ARPA by enclosing a copy of Conformity declaration issued by the manufacturer Declaration of commissioning carried out by the first owner 12 Intended use The machine described in this use and maintenance manual is a self propelled aerial platform intended for lifting persons and materials equipment and building materials in order to carry out maintenance installation cleaning painting de painting sand blasting welding operations etc The max capacity allowed which varies according to the model see paragraph Technical features is divided as follows 80 Kg for each person on board 40 Kg for equipment the remaining load is represented by the material being worked In any case NEVER exceed the maximum capacity allowed as indicated in paragraph Technical features Persons tools and building materials can be loaded on the platform only from the access position platform lowered It is absolutely forbidden to load persons tools and building materials on the platform when it is not in access position All loads must be positioned inside the basket Do not lift loads even if com
16. 122 walking surface height m 8 3 10 2 ax capacity Kg 450 450 ax No of people on platform 2 2 ax platform extension Standard m 0 85 0 85 ax capacity with extended platform Standard Kg 300 300 ax No of people with extended platform Standard 2 2 ax platform extension Optional m 15 15 ax capacity with extended platform Optional Kg 150 150 ax No of people with extended platform Optional 1 1 ax traction height m 5 5 ax platform dimensions Standard mm 1400x3210 1400x3210 ax platform dimensions Optional mm 1400x3860 1400x3860 ax hydraulic pressure bar 180 180 Tyre dimensions mm 565 0 565 Tyre type 23 x 8 50 12 23 x 8 50 12 Max operating temperature C 50 50 Min operating temperature C 5 5 Stability limits Longitudinal inclination degrees 3 3 Transversal inclination degrees 1 5 1 5 Max wind force m s 12 5 12 5 Diesel engine model D HATZ 3W35 Diesel engine type HATZ 3W35 HATZ 3W35 ax engine power kW 17 4 9 3000 rpm 17 4 9 3000 rpm Starter battery standard V Ah 12 850 12 100 12 85 0 12 100 ax drive speed m s 11 11 in drive speed m s 0 16 0 16 Diesel oil tank capacity 24 24 Oil tank capacity 63 63 ax gradeability 30 30 Volume m3 11 8 124 achine weight unloaded Kg 2950 3200 ax load on each wheel kg 915 915 Diesel engine model D HATZ 2640 D
17. 2 24 2 28 4 is white and there is considerable poorly attached asphalt shingles tumbling Visibility is reduced and shingles in poor condition peel off roofs Widespread vegetation damage minor damage to most 11 103 117 28 4 32 5 Violent storm Exceptionally high waves roof shingles surfaces gravel may be blown from flat roofs Considerable and widespread Huge waves Air filled with foam damage to vegetation a few and spray Sea completely white windows broken structural zane with driving spray Visibility greatly damage to mobile homes and reduced poorly constructed sheds and barns Use and maintenance manual Self propelled aerial platforms Page 15 From the following pictures you can locate the action range of the platform while the chassis is kept in fixed position Watch these pictures carefully in order to position the chassis so as to avoid any contacts with obstacles present in the action range RR E S SF1000 4WD 10200 2000 1 gt CUN RINGHIERE ABBASSATE Use and maintenance manual Self propelled aerial platforms Page 16 4 INSTALLATION AND PRELIMINARY CHECKS The machine is supplied completely assembled therefore it can perform all functions in full safety as provided for by the manufacturer No preliminary operation is required To unload the machine follow the instructions in paragraph Handling and carryin
18. 5 seconds before moving the machine 4 To stop the electric pump press button H again Fig 10 N B The platform with 380V three phase power can be operated only from the platform The operations carried out with 380V electric pump are slightly slower than those with diesel engine flashing NOTE The electric pump can be started only if the dead man pedal is neither pressed nor enabled This means that the electric pump can be started only if the platform green warning light ON is WARNING Always check the position of the power cable during the movements Disconnect all electric power supplies before opening the cases Use and maintenance manual Self propelled aerial platforms Page 32 5 5 Machine stop 5 5 1 Normal stop In normal operating conditions releasing the controls the operation is stopped Stop occurs within a time limit set in the factory which guarantees smooth braking releasing the OPTIONAL dead man pedal located on the platform the operation is immediately stopped In the event of an immediate stop braking is sudden 5 5 2 Emergency stop Should it be necessary the operator may immediately stop all machine functions from both platform and ground control Station From the platform control station By pressing the mushroom button on the control panel the machine is stopped By releasing the OPTIONAL dead man pedal the operation is immediate
19. 51 0 510 72 0 720 86 0 860 M24 65 0 650 92 0 920 110 1100 Use and maintenance manual Self propelled aerial platforms Page 44 7 2 2 Greasing Grease all articulated joints at least every month Moreover remember to grease the articulated joint in the following cases after washing the machine before using the machine again after a long time interval after using the machine in adverse environmental conditions high humidity levels presence of dust coastal areas etc Grease all points indicated in the picture aside and all articulated joints equipped with greaser with grease type ESSO BEACON EP2 or similar Use and maintenance manual fig 18 Self propelled aerial platforms Page 45 72 3 Hydraulic circuit oil level check and change Check the level periodically by means of the provided cap detail A in the picture aside equipped with a dipstick always make sure that the level lies between the max and min values if necessary top up until the max level is reached The oil check should be carried out when platform is completely lowered and levelling cylinders fully raised To empty the oil tank place a container under cap B and unscrew it The oil tank capacity which varies according to the models is indicated in chapter Technical features Do not dispose of used oil in the environment Comply with the current local standards Use only the types
20. Number speed speed Description Sea conditions Land conditions km h m s 0 0 lt 0 28 Calm Flat Calm Smoke rises vertically 1 1 6 0 28 1 7 Light air Ripples without crests Wind motion visible in smoke E i Small wavelets Crests of glassy Wind felt on exposed skin 2 Pu Light Breeze appearance not breaking Leaves rustle Large wavelets Crests begin to Leaves and smaller twigs in 3 fm 3 53 Gentle breeze break scattered whitecaps constant motion Moderate Dustand loose paper raised 4 dod breeze Small waves Small branches begin to move Moderate 1 2 longer waves 5 30 39 8 3 10 8 Fresh breeze Some foam and spray Smaller trees sway Large branches in motion Large waves with foam crests and Whistling heard in overhead 6 sd 10 8 13 9 Strong breeze some spray wires Umbrella use becomes difficult Whole trees in motion Effort _ Near gale Sea heaps up and foam begins to 7 51 62 13 9 17 2 moderate gale streak needed to Fresh gale Moderately high waves with 8 63 75 17 2 20 9 breaking crests forming spindrift ae Streaks of foam Larger branches break off trees High waves 6 7 m with dense construction temporary signs 9 16 87 20 9 24 2 Strong gale foam Wave crests start to roll over and barricades blown over Considerable spray damage to circus tents and canopies Trees broken off or uprooted Whole gale Very high waves The sea surface saplings bent and or deformed 10 88 10
21. PERFORMANCE AS THIS MAY AFFECT ITS SAFE OPERATION Always carry out maintenance operations when the machine is still after having removed the key Watch the picture aside to understand how the lifting structure locking system works before carrying out any maintenance or repairs to the lifting structure Use and maintenance manual Self propelled aerial platforms Page 42 71 Machine cleaning To clean the machine use non pressurized water jets after properly protecting the following parts the control stations both platform and ground the electric control unit and all electric boxes in general the electric motors Do not use pressurized water jets high pressure cleaners to clean the machine After washing the machine always the machine check integrity of plates and stickers lubricate the articulated joints equipped with greaser 7 2 General maintenance The table below indicates the main maintenance operations and their frequency The machine is equipped with a service hour meter Frequency According to the maintenance schedule Heat engine general maintenance recommended by the manufacturer of the engine read relevant User Manual After the first 10 working hours After the first 10 working hours Battery state charge and liquid level Every da Every week Every month Every month Every month Every month Operation check of dead man button safet
22. TIONS In case of fault and impossibility to calibrate the device a by pass of the system is possible by means of key switch A under the control panel Keep the key switch active for 5 seconds and release to get the BY PASS condition WARNING IN THIS CONDITION THE MACHINE CAN CARRY OUT ANY OPERATION THOUGH THE RED FLASHING LED AND THE AUDIBLE DEVICE SIGNAL THE DANGER CONDITION TURNING OFF THE MACHINE WILL RESET THE SYSTEM AND UPON STARTING THE LOAD DETECTING SYSTEM OPERATES AGAIN SIGNALLING THE PREVIOUS OVERLOAD CONDITION THIS OPERATION IS ALLOWED ONLY FOR EMERGENCY HANDLING OF THE UNIT DO NOT USE THE MACHINE IF THE OVERLOAD CONTROLLER IS NOT EFFICIENT Fig 26 CAUTION THIS OPERATION IS ALLOWED ONLY FOR EMERGENCY HANDLING OF THE UNIT OR IMPOSSIBILITY TO CALIBRATE THE SYSTEM DO NOT USE THE MACHINE IF THE OVERLOAD CONTROLLER IS NOT EFFICIENT AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY CALL THE TECHNICAL SUPPORT Use and maintenance manual Self propelled aerial platforms Page 52 7 2 9 Operation check of safety microswitches Some microswitches are placed in strategic positions to check the different configurations of the machine and activate safety functions Their activation implies visual indication through the warning lights located on the platform control station see relevant chapter The check of the actual operation of the microswitches shou
23. XE ES ER ERE DXEEEER IRR EXT 38 o o MP rcr 38 62 GI Ier o NER mw 38 0 2 1 uU cete c 40 63 AM 41 7 MAINTENANCE icoisiiisiirk nicis PEPPER TARA ATNA 42 LL Machine PR TED 43 43 Lol 44 45 7 2 3 Hydraulic circuit oil level check and ehgge 46 pm Hydraulic filters cleaning Dm 46 46 gA aa reada Ea AE a a 47 7 2 5 Traction reduction gear oil level check 48 7 2 6 Air purging from oscillating axle locking 49 7 2 7 Inclinometer cates ToS 50 7 2 8 Operation check and adjustment of platform overload controller ees 51 7 2 8 1 Load control system by pass ONLY FOR EMERGENCY OPERATIONS 52 7 2 9 Operation check of safety 53 53 7 2 9 2 Microswitch Me 53 129 3 doc ETSI TIRE c 53 DE MEN 53 7 2 9 5 Microswitches ST1A ST1B ST1C ST1D machines with levelling jacks 54 7 2 9 6 Microswitches STP 1 STP2 STP3 STP 4 machines with levelling jac
24. a recovery operation of the platform with the emergency electric pump OPTIONAL 7 2 13 Battery replacement Replace the old batteries only with models of the same voltage capacity dimensions and mass Batteries must be approved by the manufacturer AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY CALL THE TECHNICAL SUPPORT Use and maintenance manual Self propelled aerial platforms Page 56 8 MARKS AND CERTIFICATIONS The models of self propelled aerial platform described in this manual were subject to the CE type test according to the EEC Directive 98 37 and further modifications The certification was issued by C E P 1Srl Via Belizzi 29 31 33 29100 Piacenza ITALIA Test carrying out is shown by the above plate with CE mark applied on the machine and by the declaration of conformity enclosed in this user manual 9 CHECK REGISTER The check register is released to the user of the platform in conformance with Attachment 1 of Directive 89 392 EEC according to the integration required by Directive 91 368 EEC This register is to be considered an integral part of the equipment and must accompany the machine for its entire life until its final disposal The register is provided for the notation according to the proposed format of the following events that regard the life of the machine Periodic obligatory inspections copy of documents to be
25. able warning light S Danger warning light unsteady position and faults indicator Use and maintenance manual Self propelled aerial platforms Page 18 T Lifting enable warning light U Overload alarm warning light V Diesel engine fault low fuel level warning light Thermic models ZA Manuallevelling jack control switches optional ZB Levelling jack position warning lights optional ZC Automatic levelling control switch optional ZD Dead man button ZE Dead man pedal OPTIONAL Drive lifting and optional platform extraction retraction operations are controlled by the proportional joysticks A B C D E it is therefore possible to adjust movement speed by means of the relative controls To avoid sudden shakes during movements it is advisable to operate the proportional joystick controls gradually For safety reasons to operate the machine press dead man button ZD first or dead man pedal ZE at platform before operating the controls If the optional dead man pedal is accidentally released while the machine is operating the movement is immediately stopped CAUTION After activating dead man button ZD the green led will light up steady and controls are available for the next 2 seconds If no control is activated within the next 2 seconds after activating dead man button 2 the control station is disabled and the condition is signalled by a flashing green led 0 To operate the machine a
26. andards or with particular needs AIRO Use and maintenance manual Self propelled aerial platforms Page 36 5 8 Fuel level and re fuelling models E D D Before using the thermic propulsion Diesel engine check the fuel level in the tank This operation is to be carried out by visually checking the fuel level after unscrewing the filling cap Visually check the fuel level before starting to work Keep the fuel tank and the engine clean 5 9 End of work After stopping the machine according to the instructions given in the previous paragraphs you are advised to Always setthe machine to rest position platform completely lowered Press the Stop button on the ground control station Remove the keys from the control panel to prevent unauthorized people from using the machine Recharge the battery according to the instructions given in section Maintenance models E and E D only Use and maintenance manual Self propelled aerial platforms Page 37 6 HANDLING AND CARRYING 6 1 Handling To handle the machine in normal operating conditions follow the instructions given in chapter GENERAL USE INSTRUCTIONS under paragraph Drive and steering When the platform is completely lowered or within a given height according to specific needs and further to checks the machine can be handled i e drive can be performed at different speeds to be freely selected by the user With platform
27. ated in check chapter Technical features at the lowest speed the machine should be able to stop upon release of the joystick in a space of less than 1 5 meters Observations Signature Stamp 10th Year AIRO Use and maintenance manual Self propelled aerial platforms Page 66 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Emergency manual controls check See chapter 5 6 Observations Signature Stamp 151 Year AIRO Use and maintenance manual Self propelled aerial platforms Page 67 REQUIRED PERIODIC INSPECTIONS BY THE OWNER DESCRIPTION OF OPERATIONS TO BE SAFETY SYSTEM CHECK PERFORMED Dead man system check See chapter 7 2 9 REMARKS Signature Stamp 1 Year AERO Use and maintenance manual Self propelled aerial platforms Page 68 TRANSFERS OF OWNERSHIP FIRST OWNER Company Date Model Serial Number Date of Delivery AIRO Tigieffe S r l SUBSEQUENT TRANSFERS OF OWNERSHIP Company Date We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this regis
28. d from the green steady led O lighting up set the proportional lever B forward for lifting or backward for lowering By operating the joystick control gradually smooth accelerations and decelerations can be achieved during platform lifting Platform lowering is performed at one speed only AN WARNING Control the platform lifting movement only on sufficiently solid and flat surfaces Lifting control is active only if lifting enable green warning light T is ON If it is OFF lifting control is inhibited See paragraph Warning lights 5 13 Levelling jack control Some models are fitted with four levelling cylinders to allow the machine to be positioned on inclined grounds AN WARNING Always check the firmness of the ground before lifting the platform Place strong wooden boards under the levelling jack pads so as to spread the load on a wider surface An automatic system inhibits platform lifting the event that one of the pads does not rest properly on the ground The levelling jack pads are resting on the ground when all warning lights ZB are ON Specially provided micro switches located on the levelling cylinders control their position With lowered cylinders even if not resting on the ground drive is inhibited If the pads are neither resting on the ground nor completely lifted the warning lights ZB are flashing In order to carry out the traction lift the pads completely When warning lights ZB tu
29. delivered complete with Use and Maintenance manual in your language CE mark applied on the unit conformity declaration It is to be noted that the Use and Maintenance Manual is an integral part of the machine and a copy of this together with copies of the documents certifying that the periodical checks have been carried out must be kept on board in its suitable container In the event of a transfer of property the machine must always be provided with its use and maintenance manual 112 Declaration of commissioning first inspection further periodical inspections and transfers of ownership The legal obligations of the owner of the machine vary according to the country of commissioning It is therefore recommended to inquiry about the procedures in force in your country from the boards responsible for industrial safety This manual contains a final section called Check register for a better filing of documents and recording of any modifications 1 1 2 1 Declaration of commissioning and first inspection In ITALY the owner of the Aerial Platform must notify the use of the unit to the local competent ISP ESL National Institute for the prevention of accidents at the workplace and submit it to periodical compulsory inspections The first one of these inspections is carried out by ISPESL while the following ones by the territorial inspection boards ASL USL or ARPA The inspections are on a payment basis and the machine owner will be c
30. e of fault during safety test on controls pedal joystick control switches etc during machine start up It is lit up steady together with the acoustic alarm when the chassis inclination exceeds the allowed value Lifting and platform extractions are inhibited in case of electric control If platform is lifted drive is also inhibited It is necessary to lower the platform completely and then place the machine onto a flat surface CAUTION The activation of this indicator warns of a dangerous situation since the machine has reached a dangerous inclination level for the machine stability 5 1 4 6 6 Lifting enable green warning light T This light is ON when lifting can be carried out i e when a Allor none of the pads are resting on the ground no pads resting means that the machine rests on its wheels See also warning lights ZB only machines with levelling jacks b Sliding platform is in retracted position See also warning light R only machines with sliding platform C Machine is in levelled position See also warning light S d Overload alarm is not present See also warning light U e Flat battery alarm is not present See also warning light Q only models E and E D 5 1 4 6 7 Overload red warning light U On steady and activation of acoustic alarm with a platform overload exceeding 25 the rated load If the platform is lifted the machine is completely locked If platform is completely lower
31. e power cable during the movements Disconnect all electric power supplies before opening the cases Use and maintenance manual Self propelled aerial platforms Page 31 5 4 3 Starting the 380V three phase electric pump OPTIONAL Diesel powered models can be equipped on request with a 380V three phase electric pump To start the three phase electric pump 1 Insert the 380 V plug of the power cable into socket A on the chassis 2 Setthe switches C shown in figure to ON position 3 Setthe angular red switch F to ON position turning it downwards or upwards If the connection has been successfully carried out it is possible to start the electric pump as indicated in next paragraphs On the contrary in the event of a phase fault in the electric power the acoustic alarm is automatically enabled and the electric pump cannot be started In this case it is possible to Picture not available compensate the power phases by turning the angular red switch F on the electric case by 90 4 To start the electric pump with the platform controls Select the platform control station with the key switch on the ground control unit Unlock the mushroom button D turning by a of turn clockwise Set the power selector to Electric position Select the 380V power with selector E Press the button When on the green warning light indicates that the three phase electric pump is turned on Wait
32. ed all driving steering operations are still possible but lifting is inhibited Remove the overload before using the machine again Fast flashing_in case of fault in the control system of the platform load With lifted platform the machine is completely blocked After reading the manual instructions trained staff can carry out an emergency manoeuvre for platform recovery Chapter Maintenance CAUTION The activation of this indicator is a synonym of danger since the load at platform is exceeding or no load control is active upon signalling For adjustment or activation in emergency situations read the MAINTENANCE chapter Use and maintenance manual Self propelled aerial platforms Page 25 5 1 4 6 8 Diesel engine fault low fuel red warning light V This warning light indicates malfunctioning of diesel engine or low fuel On steady with machine on platform controls Diesel power selected Diesel engine off ready for start up Insufficient engine oil pressure Slow flashing in the event of the engine head overheating If on it stops the Diesel motor if off it prevents the Diesel motor from starting Fast flashing in the event of low fuel This warning is active only with the engine on Double fast flashing when the fuse on the electric fan of the air oil exchanger if present is burnt out CAUTION Change the fuse Danger of overheating of hydraulic oil Use and maintenance manual Self propelled
33. f and remove the keys from the control panels No people are allowed in proximity to or on the machine to avoid any risks deriving from sudden movements For safety reasons never lift or tow the machine by means of its booms or platform Loading operations are to be carried out on a flat surface with a suitable capacity after setting the platform to rest position To carry the machine the operator shall load it onto a vehicle either 1 By means of chutes and translation controls located on the platform to load it directly onto the vehicle if ramp slope is within the gradeability described in paragraph TECHNICAL FEATURES and capacity is adequate to weight according to the instructions given in chapter GENERAL USE INSTRUCTIONS under paragraph Drive and steering for the correct operation of drive controls If the slope exceeds the gradeability the machine is to be towed by means of a windlass only if the operator on the platform simultaneously activates the drive control to release the parking brakes AIRO Use and maintenance manual Self propelled aerial platforms Page 38 2 By means of hooks and steel ropes with Safety factor 5 see machine weight in Technical features connected to the provided holes as indicated in the picture aside 3 By means of a lift truck of a suitable capacity see machine weight in table Technical features at the beginning of this manual equipped with forks having at least
34. flames The platform is intended for people carriage therefore it is necessary to comply with the current local regulations relevant to this class of machines Do not increase the max allowed height by means of scaffolds ladders or other Do not use the machine as a crane Do not use the machine as a hoist and or lift Protect the unit in particular the platform control panel and the operator when working in adverse environmental conditions painting de painting sand blasting washing etc It is forbidden to the unit in case of severe weather conditions rainstorms with wind exceeding the limit speed indicated in chapter Technical features In the event of rain or in parking condition always protect the on platform control panel by means of the specially provided Do not use the machine in areas where risks of fire or explosion exist Before using the unit with levelling jacks ALWAYS check the firmness of the ground and the correct operation of the levelling jacks by lowering them completely and verifying that they stay in position and that the ground does not subside When using the levelling jacks always place strong wooden boards under the levelling jack pads so as to spread the load on a wider surface Do not use pressurized water jets high pressure cleaners to wash the machine In the event of Diesel engine fault contact the nearest service centre Do not carry out any repair to avoid burns or damage
35. g Place the machine onto a firm ground and with a gradeability lower than the max allowed see Stability limits The machine is equipped with on platform spirit levels for visual check and an inclinometer on the chassis to always check machine levelling both transversal and longitudinal Before using the machine read the instructions given in this manual and the concise instructions indicated on the platform plate Before starting any operations verify the integrity of the unit by means of a visual check and read the plates indicating the operating limits For safety reasons B G series machines are delivered without LPG cylinder or with cylinder completely empty To install the cylinder read the instructions provided in this manual Use cylinders complying with the maximum dimensions indicated in chapter Technical features After installing the LPG cylinder before using the machine check for correct fixing and stability of the cylinder and make sure there are is no leakage from the gas feeding tubes The refilling of empty cylinders must be performed by specialised personnel 41 Before using the machine Before using the machine the operator must always check visually that the battery is completely charged the oil level lies between the min and max value with lowered platform the machine carries out all operations in safety the wheels and drive engines are properly fixed the wheels are in good condition t
36. gain press dead man button ZD again the green led will light up steady and for the next 2 seconds all controls will be enabled Once the green led 0 has lighted up steady dead man button ZD can be released ONLY ON MACHINES WITH DEAD MAN PEDAL OPTIONAL Holding down the optional dead man pedal for over 10 seconds without carrying out any operation will disable the control station This condition is signalled by a flashing green led 0 To operate the machine again it is necessary to release the pedal and press it again the green led 0 will light up steady and for the next 10 seconds all controls will be enabled Follow exclusively instructions given the next paragraphs and the safety rules described both hereafter and in the previous paragraphs Read the next paragraphs carefully in order to properly understand the on off procedures as well as all operations and their correct use Before any movement verify the presence of people close proximity to machine and in any case proceed with the utmost caution Use and maintenance manual Self propelled aerial platforms Page 19 5 11 Drive and steering 5 1 1 1 Drive To drive the machine it is necessary to carry out the following operations in sequence a press dead man button ZD or pedal ZE Optional at platform its activation is signalled by a steady green led 0 when a steady green led lights up dead
37. ge paying attention to the correct positioning of the retaining spring D Remove the waste oil by means of cloths or the outlet holes by placing a suitable container under it Fig 21 Replace the filters using only original accessories available at our Technical Support Do not re use used oil and do not leave it in the environment but dispose of in compliance with local standards in force Once the filters have been replaced or cleaned check the hydraulic oil level in the tank IT IS FORBIDDEN to start the machine when the filter cover is missing or not properly tightened HYDRAULIC SYSTEM OIL 20 C 79 C 30 C 48 C A 46 Invarol 22 Arnica 45 Arnica 22 Hydrelf 0546 Hydrelf 0522 Tellus 5 46 Tellus 5 22 Energol SHF 46 Energol SHF 22 TEXACO Rando NDZ46 Rando NDZ 22 Use and maintenance manual Self propelled aerial platforms Page 47 7 25 Traction reduction gear oil level check and change The oil level should be checked at least once a year Position the reducers until the two caps A and B reach the position 1 indicated in the picture aside Visually check the level by means of one of the two caps Oil check must be carried out when the oil is hot The level is correct when the reduction gear body is full of oil up to the cap limit Should a lubricant volume higher than 1096 be topped up check that there is no lea
38. harged for them For these inspections the territorial inspection boards ASL USL or ARPA and ISPESL can be supported by authorized public or private subjects The authorized private subjects acquire the qualification of responsibles of the public service and refer directly to the public structure that controls this function To declare the commissioning of the unit in Italy send the form that is supplied together with other documents upon machine delivery by registered letter with advice of receipt Within one year of the declaration ISPESL will assign a Serial Number and during the First Inspection will issue a Check booklet indicating only the detectable data of the machine already in use or inferable from the relative User Manual Afterwards ISPESL will send a copy of the same booklet to the territorial inspection boards ASL USL or ARPA which will carry out the further periodical mandatory inspections ever 1 1 2 2 Further periodical inspections Yearly inspections are compulsory Italy the owner of the Aerial Platform must apply for a periodical inspection by sending a registered letter to the local competent inspection board ASL USL or ARPA at least twenty days before the expiry of the year from the last inspection NB If a machine without a valid control document should be moved in an area outside the competence of the usual inspection board the owner of the machine must ask the inspection board competent for the new territory
39. he guardrails are fixed to the platform and the self closing gates are present the structure does not show clear faults check welding of lifting structure the instructions plates are perfectly readable the controls are perfectly efficient both at platform and at emergency ground control station including the dead man System Use and maintenance manual Self propelled aerial platforms Page 17 5 GENERAL USE INSTRUCTIONS Before using the machine read this chapter thoroughly 5 1 Platform control panel Fig 5 A Drive and steering proportional joystick control Al Left steering control switch 2 Right steering control switch B Lifting lowering control proportional lever C Sliding platform extraction retraction control proportional lever NOT AVAILABLE D Frontextensible platform extraction retraction control proportional lever NOT AVAILABLE E Rearextensible platform extraction retraction control proportional lever NOT AVAILABLE F Drive speed selector G Diesel motor starting switch H Diesel electric power selector optional Single phase three phase electric pump start stop button optional L Differential locking button series parallel connection traction motors M Manual horn N Emergency stop button O Enabled station warning light P Sliding platform position warning light only for machines with sliding platform Q Flatbattery warning light Electric models R Drive en
40. hould this plate as well as the various stickers applied on the unit be lost or illegible it is to be replaced as soon as possible In order to identify the machine when no plate is available the serial number is also stamped on the chassis To locate the plate and the stamp of the serial number see the following picture The main data of the machine to which this book refers are indicated in the following boxes AROQ Use and maintenance manual Self propelled aerial platforms Page 8 17 Location of main components Below is a diagram showing the machine and its components Control panel Electric control unit Hydraulic control unit Hydraulic drive motors Traction control hydraulic unit traction plate 6 220V socket 7 Bubble level for visual check of machine levelling 8 Lifting cylinders 9 Battery Power steering Inclinometer Emergency manual pump Levelling cylinders Oscillating axle 15 Fueltank gt WN LPG cylinder models B G Heat engine Microswitch M1 Microswitch M1S Microswitch M3 optional AROQ Use and maintenance manual Self propelled aerial platforms Page 9 2 TECHNICAL FEATURES OF STANDARD MACHINES Description SF820 4WD SF1000 4WD ax working height m 10 3
41. iesel engine type HATZ 2640 HATZ 2640 ax engine power kW 14 6 3000 rpm 14 6 3000 rom Starter battery standard V Ah 12 85 o 12 100 12 85 12 100 ax drive speed m s 1 1 1 1 in drive speed m s 0 16 0 16 Diesel oil tank capacity 24 24 Oil tank capacity 63 63 ax gradeability 30 30 Volume m3 11 8 12 4 achine weight unloaded Kg 2950 3200 ax load on each wheel kg 915 915 Use and maintenance manual Self propelled aerial platforms Page 10 Standard Tyres filled with puncture proof polyurethane foam 9 Wind speeds higher or equal to 12 5 m s indicate that the machines can also be used outside Wind speeds equal to 0 m s indicate thatthe machines can be used INSIDE ONLY 8 In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate ND Data not available when the manual was published Not available as optional item Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator The level of acoustic pressure weighed A at work place does not exceed 110 dB A As to vibrations in ordinary working conditions the rms value weighed according to acceleration frequency relevant to the upper limbs is lower than 2 5 m sec the rms value weighed according to acceleration frequency relevant to the body is lower than 0 5 m sec U
42. ing cylinders machines with See chapter 7 2 6 oscillating axle only Observations Signature Stamp 151 Year Total oil change in hydraulic tank and drive reduction gears EVERY See chapter 7 2 3 and Chapter 7 2 5 TWO YEARS PF Observations Signature Stamp AERO Use and maintenance manual Self propelled aerial platforms Page 63 REQUIRED PERIODIC INSPECTIONS BY THE OWNER DESCRIPTION OF OPERATIONS TO BE PERFORMED e Hydraulic filters cleaning replacement EVERY TWO YEARS See chapter 7 2 4 PF Observations Signature Stamp AIRO Use and maintenance manual Self propelled aerial platforms Page 64 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Inclinometer calibration and See chapter 7 2 7 operation check Observations Signature Stamp 151 Year Overload controller calibration check See chapter 7 2 8 PF Observations Signature Stamp AIRO Use and maintenance manual Self propelled aerial platforms Page 65 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Microswitch operation check See chapter 7 2 9 Observations Signature Stamp Ist Year e Braking system efficiency Going down a ramp with max slope indic
43. ion cylinder crankcases A of the oscillating axle Unscrew the cap B of one of the two cylinders of the oscillating axle Carry out the drive operation by bringing the two oscillating axle cylinders to stroke position several times until there is only oil leaking out of the cap of the locking valve Once purging has been completed screw cap B and check the oil level in the tank Fig 23 Attention This operation ought to be carried out simultaneously by two operators one is to drive the unit the other is to check the operation and collect the leaking oil This operation ought to be carried out in rooms that allow the oil leaking from the cylinders to be recovered CALL THE TECHNICAL SUPPORT Use and maintenance manual Self propelled aerial platforms Page 49 7 2 7 Inclinometer adjustment The inclinometer see figure aside does not require any adjustment since it is calibrated in the factory before the machine is delivered This device controls the chassis inclination and when inclined over the allowed value it inhibits lifting it disables drive when platform exceeds a given height varying according to model it warns the operator of the instability condition by means of an audible warning device and a warning light located on the platform see General use instructions Adjustment is required only if the device 15 to be replaced The inclinometer checks
44. ions are carried out by skilled personnel 3 3 2 Handling Before any movement make sure that the machine plugs are disconnected from the power source Machines with levelling jacks are equipped with four microswitches that inhibit drive when the levelling jacks are not perfectly retracted In order to avoid any instability use the machine on regular and firm grounds Before lifting the platform check the platform level through the spirit level which is located on the platform To prevent the machine from overturning comply with the max gradeability values indicated in the Technical features section under paragraph Stability limits However movements on inclined grounds are to be carried out with the utmost caution As soon as the platform is lifted the tolerance varies according to the model the safety drive speed is automatically activated Drive the unit with lifted platform only on flat grounds verifying the absence of holes or steps on the floor and bearing in mind the overall dimensions of the unit While driving the unit with lifted platform the operators are not allowed to place horizontal loads onto the platform operators on board must not pull ropes wires etc The machine must not be used directly for road transport Do not use it for material transport see paragraph 1 2 Intended use Check that in the operating area there are not obstacles or other dangerous elements Pay particular attention to the a
45. ith two rear driving wheels and two front driving and steering wheels All driving wheels are equipped with hydraulic parking brakes positive logic type when drive controls are released brakes are automatically activated The unit is also equipped with levelling jacks to operate on inclined grounds but sufficiently firm In any case the unit is enough steady to operate on horizontal and sufficiently firm grounds and the platform can be lifted with the chassis resting on the four puncture proof tires without using the levelling jacks These must be used when operating on uneven but sufficiently firm grounds The levelling jacks are controlled from the platform control post where machine levelling and operations in progress can be checked by means of a spirit level The unit is also equipped with an inclinometer a device that inhibits lifting in the event that the platform is lifted at a height of about 3 meters from the ground the stability limits of each model are indicated in paragraph Technical Features The hydraulic cylinders which move the articulated structure and the levelling jacks are provided with solenoid valves or safety valves directly flanged on the same This enables the unit to be held in position also in the event of an accidental breaking of the supply pipe The platform is equipped with guard rails and toe boards of a prescribed height the height of the guard rails is 2 1100 mm the height of the toe boards is 2 150 mm
46. ition 3 sec it pre heats the plugs motors with plugs only n position 0 it stops the heat engine 5 14 4 Manual horn It warns that the machine is moving It is manually operated by means of the press button M 5 1 4 5 Emergency stop button By pressing the red STOP button N all control functions are interrupted Normal functions are enabled by rotating the button of 1 4 turn clockwise Use and maintenance manual Self propelled aerial platforms Page 23 5 1 4 6 Warning lights 5 1 4 6 1 Enabled station green warning light 0 On with flashing light when the machine is turned on If the platform control station has been selected and this warning light is flashing the controls are not enabled because the dead man button or dead man pedal Optional was not pressed or more than 2 seconds went by and no operation was performed or dead man pedal Optional was pressed for more than 10 seconds and no control was activated On steady with machine on and dead man button pressed for less than 2 seconds 10 seconds for dead man pedal Optional With platform controls all controls are enabled unless other types of warning show up see next paragraphs 5 1 4 6 2 Sliding platform position green warning light only for machines with sliding platform This light is present on machines fitted with sliding platform the whole platform can slide longitudinal When platform is not in central po
47. kage in the group Do not mix different types of oil of the same or of different brands Do not mix mineral oils and synthetic oils The oil must be changed the first time after 50 100 working hours and afterwards after every 2500 working hours or at least every two years Depending on the actual working conditions these periods may be modified according to the single case While changing the oil it is advisable to wash the internal part of the crankcase with a fluid recommended by the lubricant producer To avoid sludge deposits the oil must be changed when the reduction gear is hot To perform the oil change position the reducers until caps A and reach position 2 indicated in the picture aside Unscrew cap A and place a container of 0 5 litre capacity under it Empty the reducer body completely clean it as described above Finally before repositioning the reducers in position 1top up to medium line LUBRICATING OIL FOR DRIVE REDUCTION GEARS BRAND ISO 4438 REQUIRED QUANTITY VG 150 200 0 4 Litres x4 PR Telesia oil 150 AIRO Use and maintenance manual Self propelled aerial platforms Page 48 7 2 6 Air purging from oscillating axle locking cylinders Once drive has been stopped the axle locking cylinders are locked in position thus increasing the machine stability Check that no air is present inside the oscillating axle cylinders every year To carry out this check itis necessary to Remove the protect
48. ks enn 54 7 2 10 Operation check of dead man button safety system 55 7 2 11 Braking valves adjustment counter balancing valves eee 55 7 2 12 Starter type battery for models 56 56 AURQ Use and maintenance manual Self propelled aerial platforms Page 3 72 102 Starter battery eU V aaa aAA 56 DER ERM Cu ACIER 56 8 MARKS AND CERTIFICATIO NS cci esae ne anas 57 9 CHECK REGISTE R 57 Annexes Hydraulic and electric circuit diagrams Check register Conformity declarations Spare parts manual AROQ Use and maintenance manual Self propelled aerial platforms Page 4 1 INTRODUCTION This Use and Maintenance Manual provides general instructions concerning the complete range of units indicated on the cover Therefore the description of their components as well as control and safety systems may include parts not present on your unit since supplied on request or not available In order to keep pace with the technical development AIRO Tigieffe s r l reserves the right to modify the product and or the use and maintenance manual at any time without updating the units already delivered 11 Legal aspects 111 Delivery of the unit Within EU European Union member countries the machine is
49. ld be carried out at least every year 7 29 1 Microswitch M1 The microswitch M1 on the chassis checks the position of the lifting structure With platform completely lowered the microswitch M1A is not activated With lifted platform with some tolerance due to the type of activation of the microswitch the microswitch M1 is activated and ifthe chassis is inclined over the max allowed inclination the lifting and drive controls are inhibited and the danger warning light S Fig 5 and danger audible alarm turn on the drive enable warning light R Fig 5 turns off the lifting enable warning light T Fig 5 turns off the safety drive speed is automatically activated when platform is overloaded ALL operations until removal of overload are inhibited and the overload warning light U Fig 5 and danger audible alarm turn on the drive enable warning light R Fig 5 turns off the lifting enable warning light T Fig 5 turns off the levelling cylinder control is inhibited if available 7 2 9 2 Microswitch MIS if available The microswitch M1S on the chassis checks the position of the lifting structure The activation of the microswitch M1S stops the drive control at a given platform height from the ground and turns off the drive enable warning light R Fig 5 Not all machines mentioned in this manual have a microswitch M1S check in the chapter TECHNICAL FEATURES if the maximum drive height is different f
50. level only lead free Petrol 0 gt 87 for models B and B G Diesel oil for models D and E D in the tanks and select the fuel by means of the fuel selector located on the electric control unit on the chassis models B G only If necessary top up fuel lead free petrol 0 gt 87 for models B and B G or Diesel oil for models D and E D avoiding to fill the tank completely and to dirty the unit Should small quantities of fuel leak out clean immediately using a clean cloth If necessary models B G replace the LPG cylinder with a new one complying with the maximum dimensions indicated in chapter Technical Features according to the following instructions Always check the correct fixing and steadiness of the LPG cylinder and the wearing conditions of the feeding tube gasket Make sure that no people apart from the operator are in the area where the machine is operating While moving the platform or operating the outriggers the operator should pay particular attention to avoid any contact with the personnel on the ground Specially provided micro switches located on the levelling cylinders control their position When the cylinders are lowered traction is disabled In order to carry out the traction lift the pads completely To avoid any improper use units with levelling cylinders are equipped with a suitable microswitch that checks the position of the platform When the platform is at a height above 3 meters
51. lights 6 1 2 29 5 2 1 9 Platform control levers O P D R Mn du ap 29 30 30 UMEN FUE riiai ii aieiaa 31 5 4 2 Starting the 220V single phase electric pump 1 02 0 0200 31 5 4 3 Starting 380V three phase electric pump OP TIONAL eene tentent tnnt 32 5S dui 33 55 1 33 5 5 2 sic 33 55 3 m 33 5 5 4 Stopping the 380V three phase or 220V single phase electric pump optional e 34 ESL TESTS 35 5 6 1 Platform emergency 35 5 6 2 Other emergency cu aaa 35 5 7 Socket for electric tools connection and battery charger powering electric models E 36 5 8 Fuel level and re fuelling models D 37 59 JEDS eee 37 HANDLINGAND CARRYING 52505
52. ly stopped Due to the immediate stop braking is sudden From the ground control station By pressing the stop button on the ground control station the machine all models and the heat engine models D E B are stopped By pressing the power stop button if available E models thus cutting out machine power power circuit cut out To resume the operations From the platform control station the stop button of 1 4 turn clockwise From the ground control station the stop button of 1 4 turn clockwise Pull the power circuit mushroom button if available to the outside until it locks in position to power the unit again 5 5 3 Diesel engine stop In order to stop the Diesel engine 1 From the platform control station the starting key anticlockwise to 0 position Otherwise press the mushroom button 2 From the ground control station Turn the starting key anticlockwise to position 0 Orrelease the key selector Otherwise press the mushroom button N Do not stop the engine when the r p m is high Before stopping the engine wait until the r p m is at the lowest Use and maintenance manual Self propelled aerial platforms Page 33 5 5 4 Stopping the 380V three phase or 220V single phase electric pump optional To stop the electric pump optional 1 From the platform control station Press the stop button Otherwise press
53. man button ZD can be released b within 2 seconds 10 seconds if pedal ZE is used from the green steady led lighting up set the proportional joystick control A forward for forward drive or backward for reverse drive WARNING Drive and steering controls can take place at the same time but they are interlocked with other platform movement controls lifting lowering extraction retraction levelling jacks Drive control is active only if drive enable green warning light R is ON If it is OFF drive control is inhibited See paragraph Warning lights With platform completely lowered operating the drive speed selector F and or differential locking button L different drive Speeds can be selected Due to the rigid frame of the machine when driving on uneven grounds one of the two driving wheels may be lifted thus absorbing all oil capacity and idling In this condition the machine cannot move To overcome this condition press the differential locking button L NOTE To achieve maximum drive speed set speed selector F to position hold down the differential locking button L and press down the proportional joystick A To operate on high ascending slopes e g while loading the machine onto a truck set speed selector F to position I electric models or Ill thermic models To operate on high descending slopes e g while unloading the machine from a truck set speed selector F to position I all models Wi
54. n warning light CR sscsascosascencdssenoseosaseesecasscossiscseeasiabaxtasiatonessibbontubiionsioiendsasanteonicsdcadaitdiencstiatsabisia 25 5 1 4 6 5 Danger red warning light 25 5 1 4 6 6 Lifting enable green warning light T eee nnne nnne 25 5 1 4 6 7 Overload red warning light U Pe 25 AURQ Use and maintenance manual Self propelled aerial platforms Page 2 5 1 4 6 8 Diesel engine fault low fuel red warming light V sssnissiessssniiessesisesteasavencnsssatunesestbincndstsstienebiwntedetinasesinnddataisviealiors 26 5 2 Ground control station and electric control UE cocos biete bet Rue Fase entres 27 5 21 Ground Control SHIN Eme 27 5 2 1 1 On off key and control station selector A cm 28 5 2 1 2 Emergency STOP button sce kanes 28 5 2 1 3 Dieselleleciric power selector 28 5 1 44 HEAL SINGING stating 28 29 5 2 1 6 Battery charger warning light F Electric and Electric diesel models 0 0 29 5 2 1 7 Warming light Tn 29 5 2 1 8 Diesel engine warning
55. nd read the use and maintenance manual of the engine Do not try to start the engine if it is already running This operation may cause the pinion of the starter to break under normal conditions the control system blocks this operation In the event of operational faults check the engine warning lights and read the Use and Maintenance manual of the engine NOTE The Diesel engine can be started only if the dead man pedal is neither pressed nor enabled This means that the engine can be started only if the platform green warning light ON is flashing 5 4 2 Starting the 220V single phase electric pump OPTIONAL Diesel powered models can be equipped on request with a 220V electric pump To start the electric pump 1 Insert the 220 V plug of the power cable into the socket A 2 Setthe switch B shown in figure to ON position 3 To start the electric pump with the platform controls Select the on platform control post by means of the key switch located on the electric control unit on the chassis Unlock the mushroom button C turning it of a Y of Picture not available turn clockwise Set the power selector D at platform to Electric position Set the power selector E at platform if any to 220V position Operate the machine The operations carried out with 220V electric pump are slightly slower than those with diesel engine Fig 9 WARNING Always check the position of th
56. ng EV25 rear left levelling cylinder pad lifting Use and maintenance manual Self propelled aerial platforms Page 35 EV26 rear left levelling cylinder pad lowering EV27 rear right levelling cylinder pad lifting EV28 rear right levelling cylinder pad lowering CAUTION IT IS ABSOLUTELY FORBIDDEN TO ACTIVATE THE EMERGENCY CONTROLS OF THE LEVELLING CYLINDERS WITH PLATFORM NOT IN REST POSITION RISK OF MACHINE OVERTURN Once the emergency manoeuvres have been carried out the knurled knobs must be set to their initial position again in order to resume the operations in normal position the knobs are completely screwed 5 7 Socket for electric tools connection and battery charger powering electric models E only The platform is equipped with a socket 220 230V AC enabling the operator to connect the electric tools necessary to carry out his operations and to power the battery charger To activate the electric line see picture aside introduce a cable into the socket 220 230V Ac 50 Hz and set the earth leakage circuit breaker switch close to the socket to ON position It is advisable to check the earth leakage circuit breaker by means of the Specially provided TEST button The plugs and sockets equipped standard machines comply with EEC standards and can therefore be used in EU member countries On request the machine can be equipped with plugs and sockets in compliance with local st
57. ng See chapter 7 2 2 Observations Signature Stamp Deformation of tubes and cables Most of all check at junction points that tubes and cables do not show any evident defects fF Observations Signature Stamp AERO Use and maintenance manual Self propelled aerial platforms Page 60 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the legibility of the aluminium plate on the platform where the main instructions are summarised that the capacity stickers are on the platform and that they are legible that the Stickers on the ground and platform control stations are legible Observations Signature Stamp Stickers and plates check AIRO Use and maintenance manual Self propelled aerial platforms Page 61 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Battery state See chapter 7 2 12 Observations Signature Stamp 151 Year e Hydraulic tank oil level check See chapter 7 2 3 PF Observations Signature Stamp AERO Use and maintenance manual Self propelled aerial platforms Page 62 REQUIRED PERIODIC INSPECTIONS BY THE OWNER DESCRIPTION OF OPERATIONS TO BE PERFORMED Air purging from oscillating axle lock
58. ng an excessive overload even after removing the excessive load the danger condition is signalled anyway To calibrate the device turn off the machine the box which contains electronic board with no load on the platform introduce the jumper to connector G turn on the machine press button D the yellow and red light turn on press button E the luminosity of the red light increases a few seconds and the load system will be reset the furthermost part of the platform overhang place a load equal to the rated load plus 2596 press button F the green light turns on a few seconds press button D again to exit the calibration procedure the yellow light turns off and if the procedure has been carried out correctly the red light stays on signalling the overload turn off the machine Open the jumper on connector 6 turn on the machine Check that after removing the 25 overload only the rated load stays on the platform the alarm condition does not occur in any of the platform positions platform down up driving rotated the adjustment has been completed close the box which contains the board AS THIS OPERATION IS VERY IMPORTANT IT 15 TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY CALL THE TECHNICAL SUPPORT AIRO Use and maintenance manual Self propelled aerial platforms Page 51 7 2 8 1 Load control system by pass ONLY FOR EMERGENCY OPERA
59. nside 9 to reduce the length of the machine retract the mobile platform and lock it in the indicated position WARNING This operation is only for reducing the height of the stowed machine to facilitate carrying operations IT IS ABSOLUTELY FORBIDDEN to lift the platform when personnel is on board if rails are not raised and locked by their relevant locking pins Use and maintenance manual Self propelled aerial platforms Page 40 6 3 Emergency towing In the event of a fault carry out the following operations to tow the machine Hook the machine to the provided holes Remove the cap located at the centre of the traction reducers on the four wheels Fita screw on the visible pivot at the centre of the four traction reducers Remove the four pivots one for each wheel and put the caps on the reducers Tow ata very slow speed remember that when the machine is being towed brakes are out of order The traction reducers contain lubricating oil Therefore by removing the central caps a quantity of oil leaks out of the reducers Atthe end of towing operation to resume initial conditions lift the machine and turn the wheels manually so as to help re inserting the central pivot of the traction reducers Moreover top up the oil level inside each reducer by following the instructions given in this manual Tow ata very slow speed remember that when the machine is being to
60. of oil indicated in the table at page 46 7 24 Hydraulic filters cleaning replacing 7 2 4 1 Suction filter To replace the suction filter inside the tank the operator shall see picture aside turn off the machine by pressing the mushroom button located on the chassis unscrew the tank cover by unscrewing the twelve screws 4 mm Allen wrench cover and remove it from the tank unscrew the filter from the suction tube and clean it with a detergent and a compressed air jet by blowing from the connection to restore the initial condition carry out the above mentioned operation in reverse order Use and maintenance manual Self propelled aerial platforms Page 46 7 2 4 2 Return filter The return filter directly flanged on the tank is equipped with a visual clogging indicator During normal operation the visual indicator is in the green zone When the indicator is in the red zone the filtering cartridge is to be replaced To dismount the filtering cartridge from the suction filter the operator shall See picture aside Stop the machine by pressing the mushroom button located on the electric control unit remove the filter cover B by turning it manually extract cartridge and check its condition If necessary Clean the filler by means of compressed air paying attention not to alter the filtering surface Otherwise replace the cartridge fit the new cartrid
61. osition warning light ZB Fig 5 concerning the levelling jack that has not retracted is flashing 7 2 9 6 Microswitches STP1 STP2 STP3 STP4 machines with levelling jacks The microswitches STP 1 STP2 STP3 STP4 on the chassis near the levelling cylinders check the position of the pads of the levelling cylinders With all pads not resting on the ground the machine rests on its wheels all microswitches STP are not activated and lifting can be controlled unless other alarms the lifting enable warning light T Fig 5 is ON With all pads resting on the ground the machine rests on the levelling cylinders all microswitches STP are activated and lifting can be controlled unless other alarms the lifting enable warning light T Fig 5 is ON drive is inhibited drive enable warning light R Fig 5 is OFF When the machine is resting on both pads wheels lifting is inhibited lifting enable warning light T Fig 5 is OFF drive is inhibited drive enable warning light R Fig 5 is OFF the levelling jack position warning lights ZB Fig 5 concerning the levelling jacks that have not retracted are flashing Use and maintenance manual Self propelled aerial platforms Page 54 7 2 10 Operation check of dead man button safety system The platform dead man pedal is for enabling the operation controls of the machine from the platform control station If the control panel is selected but the dead man b
62. perated only if the on off key is set to ON downwards ground control station selected We shall also remind you that the ground controls are to be used to operate the platform only in emergency situations and must not be used for any other purposes Use the ground controls only in emergency situations to allow the platform to be recovered IT IS FORBIDDEN to use the ground control station as a workstation when personnel is on the platform Use and maintenance manual Self propelled aerial platforms Page 29 5 3 Platform access To get on the platform use only the access equipment the platform is provided with To get on the platform get on the ladder hanging on to the rungs the ladder Side rails or the entry side rails raise the bar and get on board Do NOT block the closing bar so as to keep the platform access door open Check that once you are on the platform the bar falls down closing the access Fasten the safety harness to the provided hooks or to the handrail Fig 8 5 4 Start up To start the machine the operator shall release the stop button located on the ground control post by rotating it of 1 4 turn clockwise turn the on off key on the ground control station to Platform position remove the starting key and keep it in a safe place or hand it over to a person in charge on ground properly informed of the use of the emergency controls
63. plying with the maximum capacity allowed hanging from the platform or lifting structure Do not carry large sized panels since they increase the resistance to wind force thus causing the machine to overturn While de placing the unit with lifted platform do not load horizontal loads onto the platform the operators on board must not pull ropes wires etc A load control system interrupts the operation of the unit if the load on the platform exceeds by 25 the rated load see chapter General use instructions The unit cannot be used in areas where road vehicles operate Always surround the working area by means of suitable signs when the unit is used in public areas Do not use the machine to tow trucks or other vehicles 13 Description of the unit The machine described in this use and maintenance manual is a self propelled aerial platform equipped with motorized chassis equipped with wheels and outriggers vertical scissor lift structure operated by one or more hydraulic cylinders the number of cylinders varies according to machine model operator platform with manual roll out deck extension the max capacity varies according to the model see chapter Technical features The chassis is motorised to allow the machine to move see General use instructions On 2 driving wheel models the chassis is equipped with two rear driving wheels and two front idle steering wheels On 4 driving wheel models the chassis is equipped w
64. rea above the machine during lifting to avoid any crushing and collisions Use and maintenance manual Self propelled aerial platforms Page 13 3 3 3 Operating procedures The machine is equipped with a load on platform control system stopping the platform in case of overloading Platform operation be resumed only after removing the exceeding load Should the audible warning device and the red light located on the platform control panel turn on then the machine is overloaded see paragraph relevant to general use instructions Remove the exceeding load before starting operations again The machine is equipped with an inclination control system disabling lifting in case of unstable positioning Working operations can be resumed only after placing the machine in a steady position Should the audible device and the red light on the platform control panel turn on the machine is not correctly positioned see paragraphs relevant to general use instructions Bring it to Safety rest position before starting operations again Do not lean over the platform guard rails Avoid severe weather conditions and in particular windy days During operations in public areas surround the working area by means of barriers or other suitable Signs Do not use the thermic power Diesel or Petrol engine indoors or in insufficiently ventilated areas Before starting the working session when the motor is off and cool visually check the fuel
65. rm control panel 5 1 4 1 Selection of electric thermic propulsion OPTIONAL On a few models the type of propulsion can be selected using selector H Set it to position ELECTRIC to use the electric propulsion battery or mains power set it to position THERMIC to use the thermic propulsion Diesel engine for models E D petrol engine for models E B 5 142 Electric pump start stop button OPTIONAL Diesel power models can be equipped on request with a work pump 230V single phase or 380V three phase as an alternative to thermic propulsion for short works indoors If the machine is correctly connected to the mains power 230 V or 380V depending on the available function and selector is in position ELECTRIC by pressing button I before operating the dead man pedal ZE or dead man button ZD the pump is turned on if off or turned off if on The electric pump is ON when the green led close to button 115 lighting up In the event of a 380V three phase electric pump the machine controls are enabled only after 3 sec after pump starting A CAUTION Always check the position of the cable during the movements 5 1 4 3 Heat engine starting switch models D E D B E B It starts the heat engine Diesel or Petrol bi fuel models E D or E B and on thermic propulsion models D or B With Selector H in position THERMIC operating the switch G In START position it enables starting n pos
66. rmat HOURS MINUTES and final letter E Charge level of the battery only electrical models E N The user interface display is also used during any interventions by specialized personnel to calibrate adjust the working parameters of the machine This function is not available to the user 5 2 1 6 Battery charger warning light F Electric and Electric diesel models only Electric power and bi fuel models E E D and E B equipped with a built in high frequency battery charger are provided with this warning light indicating the operation of the battery charger for more detailed information read the paragraph Battery charge 5 2 17 Warning light machine on G The green light is on with machine on with ground controls only 5 2 1 8 Diesel engine warning lights G H L M N These warning lights warn the user of any Diesel engine operational faults models D and 0 One of these warning lights turns ON when the engine is stopped A fault message is sentto the operator on the platform see paragraph Platform control panel Once the Diesel engine has stopped due to a problem signalled by one of these warning lights the engine can no longer be re started until such problem has been solved 5 2 1 9 Platform control levers O P Q R The various levers shown in the figure allow the platform to be operated According to the various signs the corresponding movements are activated These controls can be o
67. rn off pads are completely lifted To avoid any improper use units with levelling cylinders are equipped with a suitable microswitch that checks the position of the platform When the platform is at a height above 3 meters approx from the ground the levelling cylinders cannot be operated The levelling cylinder operation is signalled by warning lights ZB See paragraph Warning lights 5 1 3 1 Manual levelling jack control To lift lower the levelling cylinders it is necessary to operate one or more of the four control levers ZA If you set levers ZA downwards the levelling pads extract vice versa if you set the levers upwards they retract Also the manual control of the levelling jacks is enabled by the dead man button or dead man pedal Optional The location of the control levers ZA and relevant warning lights ZB corresponds to the arrangement of the levelling cylinders Lever Warning light A Front left levelling cylinder Lever Warning light B Front right levelling cylinder Lever Warning light C Rear left levelling cylinder Lever Warning light D R ear right levelling cylinder Use and maintenance manual Self propelled aerial platforms Page 21 5 1 3 2 Automatic levelling jack control OPTIONAL The machine can be supplied with an optional automatic levelling system The system has two operating modes manual mode see previous paragraph automatic mode For AUTOMATIC LEVELLING set
68. rom the maximum height that the platform can reach 7 2 9 3 Microswitch M3 OPTIONAL The microswitch M3 OPTIONAL on the chassis checks the position of the lifting structure The activation of the microswitch M3 stops the lifting movement lifting microswitch before reaching the lifting cylinder stop and turns off the lifting enable warning light T Fig 3 7 2 9 4 Microswitch M5 The microswitch M5 on the platform checks the position of the extensible part When the deck extension is not fully retracted the microswitch M5A is activated and machines with variable capacity see chapter TECHNICAL FEATURES the reduced load control is activated the max allowed capacity at platform is reduced to the max allowed capacity with extended deck Use and maintenance manual Self propelled aerial platforms Page 53 7 2 9 5 Microswitches STIA ST1B STIC STID machines with levelling jacks The microswitches ST1A ST1B ST1C ST1D on the chassis near the levelling cylinders check the position of the pads of the levelling cylinders With pads completely lifted all microswitches ST1 are activated and drive can be controlled drive enable warning light R Fig 5 is ON levelling jack position warning lights ZB Fig 5 are OFF With at least one pad not completely lifted one or more microswitches ST1 is activated and drive is inhibited drive enable warning light Fig 5 is OFF levelling jack p
69. rst inspection further periodical inspections and transfers of ownership 5 1121 Declaration or commissioning and uses rp etd 5 1122 6 Susi UR i RR dues anaa a 5 6 ccc 6 1 3 Description CU Ve UNAM aceasta 6 D tmm 7 15 qj A 7 ccm 8 1 7 Location OT main COM 9 2 TECHNICAL FEATURES OF STANDARD MACHINES eerie enn 10 3 1 647 18 12 21 P wers pply ee 12 3 2 Workand 12 REC gU mM 13 CAE 13 13 14 3 3 4 Wind speed according to Beaufort table cette ple tap 15 4 INSTALLATION AND PRELIMINARY 17 4 1 Before using RESET RERO 17 5 GENERAL USE INSTRUCTIONS ssssssssssssssssssssssssessssssssssssessssessneessneesesnsrsnessneessseessneesssesrssessseessaeestssssanie
70. ry for the skilled personnel CALL THE TECHNICAL SUPPORT MODELS SF SHIMS SF1000 4WD A mm 100 B mm 40 CAUTION The dimensions of shims refer to max allowed inclination as indicated table TECHNICAL FEATURES To be used during the inclinometer calibration Use and maintenance manual Self propelled aerial platforms Page 50 7 2 8 Operation check and adjustment of platform overload controller The AIRO self propelled aerial platforms SF series are equipped with a Sophisticated system controlling the platform overload Normally the overload controller does not require any adjustment since it is calibrated in the factory before the machine is delivered This device checks the load on the platform and inhibits all movements if platform is overloaded by 25 compared to the rate load drive and steering inhibited with platform lifted warns the user of the overload condition by means of the audible warning device and the platform warning light By removing the exceeding load the machine can be operated again The overload controller consists of deformation transducer A load cells electronic board B for the device calibration located inside the box installed under the platform The calibration of the system is necessary case of replacement of one of the items composing the system when followi
71. sasessssesssenseons LG 5 1 Platform control panel RE 18 SLL Drive and Sce G 20 ee ee 20 SENN 20 5 1 2 Platform lifting lowering 21 5 3 iidne 21 SNECENE ru sae dequo 21 5 1 3 2 Automatic levelling jack t 22 5 1 4 Other functions of the platform control 23 5 1 4 1 Selection of electric thermic propulsion 1 23 5 1 4 2 Electric pump start stop button OP TIONAL occa inpar 23 5 1 4 3 Heatengine starting switch models D E D B E B sssssssseeeeeeeneneenn nnns 23 SELA 23 5 1 4 5 Emergency stop button ere OE 23 ILAG E 24 214061 Enabled station green warning light O 24 5 1 4 6 2 Sliding platform position green warning light P only for machines with sliding 24 5 1 4 6 3 Flat battery warning light Q only electric and electro diesel 00 15 0411 24 5 1 4 6 4 Drive enable gree
72. se and maintenance manual Self propelled aerial platforms Page 11 3 3 1 SAFETY PRECAUTIONS Power supply The electric and hydraulic circuits and the fuel supply circuits are provided with safety devices calibrated and sealed by the manufacturer AN Do nottamper with and modify the calibration of any component of the electric and hydraulic system 32 Work and maintenance rules Always wear personal protective clothes according to current regulations concerning industrial health and safety in particular helmet and safety harness are COMPULSORY See picture below The machine must be used only in areas well lit up checking that the ground is flat and firm The machine may not be used ifthe lighting conditions are not sufficient Do not use the thermic power Diesel or Petrol engine indoors or in insufficiently ventilated areas Before using the machine check its integrity and conservation state During maintenance operations do not dispose of any waste materials in the environment but comply with current regulations Do not carry out any service or maintenance operations when the machine is connected to the power supply Follow the instructions given in the following paragraphs For the maintenance of the heat engine Diesel or Petrol engine supplement the instructions given in this manual with those given in the heat engine manual Do not approach the electric and hydraulic system components with sources of heat or
73. sition the warning light is OFF and only platform extraction retraction is possible When it is ON the sliding platform is in central position and the machine operation can be resumed unless other warnings see next previous paragraphs 5 1 4 6 3 Flat battery warning light Q only electric and electro diesel models Flashing when the battery charge is 20 only models E or E D with current continuous electric pump In this condition platform lifting is inhibited It is necessary to recharge battery immediately Use and maintenance manual Self propelled aerial platforms Page 24 5 1 4 6 4 Drive enable green warning light R This light is ON when drive can be carried out Drive movement is inhibited green light OFF when a One more levelling cylinders not completely retracted did not reach the upper stop See also warning lights ZB only machines with levelling cylinders b Platform is above the maximum drive height see paragraph Technical features C Sliding platform is out of center See also green warning light P only machines with sliding platform d With lifted platform the machine is on a ground inclined over the max allowed inclination See warning lights S and T e With lifted platform the platform is overloaded See warning lights U and T 5 1 4 6 5 Danger red warning light S It flashes quickly for 4 seconds together with the acoustic alarm at the machine start up in cas
74. ter The Seller The Purchaser SUBSEQUENT TRANSFERS OF OWNERSHIP Company Date We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register The Seller The Purchaser SUBSEQUENT TRANSFERS OF OWNERSHIP Company Date We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register The Seller The Purchaser Use and maintenance manual Self propelled aerial platforms Page 69 IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used HascHption Code Quantity Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description Service Safety Manager AERO Use and maintenance manual Self propelled aerial platforms Page 70 IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used HascHption Code Quantity Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used Code Quantity Description
75. th lifted platform safety drive speed is automatically enabled therefore neither speed selector F nor differential locking button L are active IT IS FORBIDDEN to drive the unit when the platform is lifted unless the ground is flat and steady WARNING The differential locking press button L is to be used by the operator to drive the unit on uneven grounds if one of the driving wheels is lifted and absorbs the whole traction power and to perform rapid straightforward movements Do not hold down this press button while steering 5 1 1 2 Steering To steer press buttons Al or A2 located on the drive proportional joystick control press the right button for right steering and vice versa Also the steering control is enabled by the dead man button or dead man pedal Optional and is possible only if the enabled control station green warning led 0 lights up steady drive enable green warning led R is ON Use and maintenance manual Self propelled aerial platforms Page 20 5 1 2 Platform lifting lowering To lift and lower the platform use proportional lever B To achieve the movement it is necessary to carry out the following operations in sequence a b press dead man button ZD or pedal ZE Optional at platform its activation is signalled by a steady green led 0 when a steady green led lights up dead man button ZD can be released within 2 seconds 10 seconds if pedal ZE is use
76. the inclination with respect to the two axes X Y On machine models with the same transversal and longitudinal inclination limits the control is carried out with reference to one axis only X axis To check the inclinometer operation according to the enerally X axis Using the controls of the control panel set the machine so as to place a shim of dimension A 10 mm under the two rear or front wheels see following table longitudinal axis Wait three seconds intervention delay set at factory until the danger red light and the audible platform device turn on With lowered platform all movements are still possible lifting the platform the machine control system stops the lifting and drive controls To adjust the inclinometer according to the transversal axis normally Y axis Using the controls of the control panel set the machine so as to place a shim of dimension B 10 mm under the two side right or left wheels see following table Wait three seconds intervention delay set at factory until the danger red light and the audible platform device turn on With lowered platform all movements are still possible lifting the platform the machine control system stops the lifting and drive controls replacement and adjustment of this component is such that these operations should be carried out by CAUTION Usually the inclinometer does need to be adjusted The equipment necessa
77. the same length as the machine width Insert the forks as indicated by the stickers on the machine Should these stickers be not available DO NOT lift the machine by means of a lift truck Lifting the unit by means of a lift truck is a dangerous operation which must be carried out by qualified operators only lifting To avoid breaking the platform overload controller thus causing the machine to stop DO NOT fix the machine to the vehicle base by tying the platform Before carrying the unit check the stability grade After placing the machine onto the carrying vehicle fasten it by means of the same holes used for Do notuse the machine to tow other vehicles Use and maintenance manual Self propelled aerial platforms Page 39 6 2 1 Fold down rails The machines is fitted with rails folding down to the inside of the platform Folding down the rails it is possible to reduce the height of the machine for carriage transit through doors To fold down the rails 1 extract the mobile platform and lock it in the indicated position 2 remove the control panel 3 raise and turn the front rail to the inside 4 remove the locking pins of one of the two side sliding rails 5 turn to the inside and press downwards the side Sliding rail 6 repeat operations 4 and 5 for the other side sliding rail 7 raise and turn the entrance rail to the inside 8 liftand turn the two side fixed rails to the i
78. utton is not pressed the green light on the platform O Fig 5 is flashing and the machine cannot be operated Pressing the dead man button the operation controls of the machine are activated and the condition is signalled by a steady green led 0 Fig 5 Once the pedal has been pressed the controls are to be activated within 2 seconds after which they are deactivated and the green light will flash again 7 2 11 Braking valves adjustment counter balancing valves These valves check the minimum operating pressure during drive in both running directions and affect the dynamic braking and the driving speed Normally these valves do not require any adjustment since they are calibrated at the factory before the machine is delivered Calibration of both braking valves is required Ifthe traction plate A is to be replaced If one or both braking valves are to be replaced To calibrate the braking valves Locate the two hydraulic units A called traction plates Locate the braking valves B two for each running direction Connect a pressure gauge of at least 250 bar scale to the provided quick coupling in the hydraulic control unit 1 4 BSP Fromthe platform control panel select the minimum drive speed Unscrew the lock nuts C of the adjusting dowel From the platform control post drive the machine in the direction controlled by the valve on a flat ground in straightforward direction and adjust the braking
79. wed brakes out of order Tow only on a flat ground Fig 15 AIRO Use and maintenance manual Self propelled aerial platforms Page 41 7 MAINTENANCE from the control panel and with the platform in rest position Carry out only the maintenance and adjustment operations described in this user manual In emergency situations e g breakdown tyres replacement contact Our Technical Support Repairs and maintenance operations are to be carried out by trained personnel only During interventions check that the machine is completely blocked Before carrying out maintenance operations inside the lifting equipment check that this is off line in order to avoid accidental lowering of the booms Remove the battery cables and provide batteries with a suitable protection during welding operations Carry out maintenance operations on the heat engine only when it is not running and sufficiently cool except for those operations such as oil change which must be performed when the engine is hot Risk of burns in contact with hot parts Do not use petrol or other flammable materials to clean the heat engine For maintenance operations on the heat engine read the manufacturer s manual of the heat engine supplied on machine purchase In case of replacement use original spare parts only Disconnect the 220V AC and or 380V AC sockets if any CAUTION NEVER MODIFY OR TAMPER WITH MACHINE PARTS TO IMPROVE THE MACHINE
80. y system Every six months Every year Every year Every year Every year Every year Every year Every year Every year Every year Every year Every year Every year Every two years Drive reduction gear oil change Every two years Total oil change in hydraulic tank E very two years Diesel engines refer to the instructions manual of the engine manufacturer for all maintenance DIESEL AND ELECTRIC DIESEL E D MODELS As it is possible to install different types of Operations Use and maintenance manual Self propelled aerial platforms Page 43 7 2 1 Various adjustments Check the conditions of the following components and if necessary tighten 1 wheel screws 2 traction motor fixing screws 3 steering cylinder fixing screws 4 platform and rails fixing screws 5 hydraulic fittings 6 lockpins and safety dowels of boom pins 7 elastic supports of heat engine 8 LPG cylinder models B G TORQUE WRENCH SETTING 5 1 thread normal pitch Class 8 8 8G 10 9 10K 12 9 12K Diameter kgm Nm kgm Nm kgm Nm M4 0 28 2 8 0 39 3 9 0 49 49 M5 0 55 5 5 0 78 18 0 93 9 3 M6 0 96 9 6 1 30 13 0 1 60 16 0 M8 2 30 23 0 3 30 33 0 3 90 39 0 10 460 46 0 6 50 65 0 7 80 78 0 M12 8 0 80 0 11 0 110 14 0 140 M14 13 0 130 18 0 180 22 0 220 M16 19 0 190 27 0 270 33 0 330 M18 27 0 270 38 0 380 45 0 450 M20 38 0 380 53 0 530 64 0 640 M22

required periodic inspections by the owner

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