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Fanuc Safety Manual 2006

1. 8 2 4 PHYSICAL ENVIROMENTAL AND OPERATING CONDITIONS CE SPECIFICATIONS 8 3 0US SAFETY LABELS U 9 10 311SAFEIYINSIRUCIIONS Eine 10 3 12 ROTATING CUTTING TOOLS DO NOT OPERATE WITH OPEN DOORS 12 3 13 MOVING PARTS KEEP YOUR HANDS AWAY FROM MOVING PARTS 12 3 14 HAZARDOUS VOITAGES LOCKOUT BEFORE SERVICING eene 12 3 15 ROTATING CUTTING TOOLS DO NOT REMOVE OR MODIFY COMPONENTS 13 316SPINDLE HEAD IS NOT COUNTERBALANCED I I I U 13 317 AUGER AND CONVEY OUR sc a 13 32 WARNING nee aaa aan 14 32 SHARP EDGES ON CUTTING TOOLS u 14 3 2 2 HAZARDOUS VOLTAGES DO NOT OPERATE WITH DOOR OPEN 14 3 2 3 READ OPERATOR MANUAL 14 3 24 EYE AND EAR PROTECTION een 15 325COVPRESSEDAIR une etu espace eee aiu Mn udi ipd ME SD 15 cEE 16 331WEIGHT UFTING HEAVY DEVICES ern 16 5 17 34 TiAZARDOUS VOLTAGES m 17 3 4 2 SERVI
2. Do not operate this machine unless the doors are closed and the door interlocks are working Rotating pulleys and belts can seriously injure NEVER place parts of your body near rotating or moving parts Always insure that guards are in place before operating this machine Hazardous voltages in the enclosures marked with this symbol can kill Do not operate with the door open Servicing should be done by qualified personnel only Lockout the power before servicing This symbol is also used near hazardous terminals However terminals not marked may still be lethal Maintenance and service personnel mustassume that any terminal wire or circuit board may contain lethal voltages when the cabinet is marked Flying objects from the machine can injure your eyes Always wear safety glasses when operating the machine Do not operate the machine with the open doors or with the removed enclosures Also noise from the machine can cause the problem with hearing Always wear ear protection while operating the machine Figure 4 3 Hazardous Voltages Figure 4 4 Eye and Ear Protection 2006 4 1 5 EYE PROTEC TION FLYING DEBRIS AND COMPRESSED AIR 4 1 6 COMPRESSED AIR SKIN PUNCTURE 4 1 7 AUGER AND CON VEYOR LEG OR BODY ENTAGLEMENT 4 1 8 MOVING PARTS HAND CRUSH MAN 0113B Flying debris and compressed air can cause eye injury Do not perform maintenance on pressurized systems Disconnect the air source be
3. can kill Servicing by qualified personnel only Lockout before servicing Figure 3 5 Hazardous Voltages 12 2006 3 1 5 ROTATING CUT TING TOOLS DO NOT REMOVE OR MODIFY COMPONENTS 3 1 6 SPINDLE HEAD IS NOT COUNTERBAL ANCED 3 1 7 AUGER AND CONVEYOUR MAN 0113B The components and controls in the electrical cabinets are Specially designed or selected for their function Any change DANGER the components can result in a loss of safety Do not change or modify any components Service should be performed by factory trained personnel only Cutting tools can seriously injure or kill Do not remove or modify components in this cabinet LBL 0235 rev B Figure 3 6 Rotating Cutting Tools Many of the machine models use a brake built into the vertical axis servo motor instead of a counterweight to hold the vertical axis against the power of gravity when the machine is off When working under the spindle head or when working on the servo motor or coupler make sure that the head is locked in place Some machines use a large pin to accomplish this Most use set screws that are built into the side Spindle head is not counter of the spindle head balanced Support or pin spindle head before working under spindle head or loosening vertical axis coupler or motor Figure 3 7 Not Counterbalanced Spindle Head y 4 Auger can seriously injure or kill Keep body pa
4. increase the risk of injury 31 NEVER STAND ON OR IN THE MACHINE Besides the risk of slipping or falling serious injury can occur if a tool is unintentionally contacted 32 CHECK FOR DAMAGED PARTS Always check all parts for binding breakage and any other condition that will affect the proper operation of the machine and or increase the risk of injury Damaged or missing parts must be repaired or replaced BEFORE operating the machine 33 NEVER LEAVE THE MACHINE UNATTENDED Turm off the power to the machine when leaving the machine unattended Never leave the machine until it comes to a complete stop MAN 0113B 3 MACHINING CENTERS 34 3 36 3 38 39 40 4 WIPE UP SPILLS Immediately cover with absorbent material and wipe up coolant and oil spills around the machine Correct the cause of the leakage to prevent any hazards ELECTRICAL INSTALLATION OF THE MACHINE MUST BE DONE BY A QUALI ELECTRICIAN The machine tool MUST BE connected to a grounded metal permanent wiring system orto a system having an equipment grounding conductor ONLY FADALOR FADAL DISTRIBUTOR FACTORY AUTHORIZED INDIVIDUALS MAY INSTALL THE MACHINE Do not enter enclosure area for service or maintenance unless machine is off and power is locked out Due to danger of slips or falls on a wet or oily surface table and enclosure floor should be clean and dry before using them for maintenance
5. 2 CHECK AIR FILTER DRAN AND CLEAN WATER SEPARATOR 3 REVOVE CHIP BUILD UP FROM GUARDS AND WAY COVERS 4 CLEAN MACHINE WORK AREA EVERY 6 MONTHS 1 LUBETHE RALS AND BALL SCREWS A WIPE OFF OLD GREASE AND ACCUMULATED FOREIGN OBJECTS B USEMOBILT SHC 32 GREASE C GREASE EVERY LUBRICATION PORT AT THE SADDLE TABLE AND HEAD SUPPLY GREASE UNTIL IT COMES OUT FROM THE BALL SLIDE OR BALL NUT AREA SADDLE TABLE AND HEAD A FEWT MES THROUGH FULL TRAVEL TO SPREAD THE GREASE THROUGHOUT THE SYSTEM E WIPE OFF EXCESS GREASE T HAT ACCUMULATES AT THE END OF THE RAILS AND BALL SCREI SHAFTS LBL DS18A Figure 3 19 TRM Maintenance MAN 0113B 19 3 4 4 GROUNDING Proper grounding is essential to the safety and performance of the machine NEVER REQUIREMENTS operate a machine that is not properly grounded Figure 3 20 Grounding Requirements 20 2006 4 0 SAFETY LABELS The following labels have triangle circle and square rectangle shapes MAN 0113B 21 A Figure 4 1 Rotating Cutting Tools A Figure 4 2 Belt or Chain Drive A 4 1 TRIANGLES 4 1 1 ROTATING CUT ING TOOLS CUTTING OFF FINGERS OR HAND 4 1 2 BELT OR CHAIN DRIVE HAND INTAN GLEMENT 4 1 3 HAZARDOUS VOLTAGES ELECTRIC SHOCK 4 1 4 EYE AND EAR PROTECTION FLYING DEBRIS AND LOUD NOISE TRIANGLE warns of hazards Cutting tools can seriously injure NEVER place any part of your body near rotating tools
6. 26 M MACHINE LIFTING 29 MAINTENANCE LABELS VMC EMC amp TRM 18 MAXIMUM RPM 27 MAXIMUM TOOL DIAMETER 27 MOVING PARTS KEEP YOUR HANDS AWAY FROM MOVING PARTS 12 MOVING PARTS HAND CRUSH 23 N NO OPEN OR REMOVED GUARDS 25 NOISE 7 OTHER WARNINGS 17 PHYSICAL ENVIROMENTAL AND OPERATING CONDITIONS CE SPECIFICATIONS 8 PICTORIALS 6 POTENTIAL HAZARDS TO PERSONNEL 6 R READ OPERATOR MANUAL 14 READ OPERATOR S MANUAL 26 ROTATING CUTING TOOLS CUTTING OFF FINGERS OR HAND 22 ROTATING CUTTING TOOLS DO NOT OPERATE WITH OPEN DOORS 12 ROTATING CUTTING TOOLS DO NOT REMOVE OR MODIFY COMPONENTS 13 ROTATING CUTTING TOOLS 6 5 SAFETY INSTRUCTIONS 10 SAFETY WARNINGS 1 SERVICE BY FACTORY AUTHORIZED PERSONNEL ONLY 17 SHARP EDGES ON CUTTING TOOLS 14 SHARP EDGES ON CUTTING TOOLS 7 SPINDLE HEAD IS NOT COUNTERBALANCED 13 T TRIANGLES 22 U US SAFETY LABELS 9 WARNING 14 WARNINGS AND CAUTIONS 6 WEAR EAR PROTECTION 25 wal WEAR EYE PROTECTION 25 WEIGHT LIFTING HEAVY DEVICES 16 MAN 0113B 3
7. CE BY FACTORY AUTHORIZED PERSONNEL ONLY 17 34 3 MAINTENANCE LABELS STRM I I I 18 344 GROUNDING REQUIREMENTS aun 20 AOCE SAFETY LABELS 21 4 ITRANIE m E 22 MAN 0113B MACHINING CENTERS 411 ROTATING CUTING TOOLS CUTTING OFF FINGERS OR HAND 22 4 12 BELT OR CHAIN DRIVE HAND INTANGLEMENT u 22 4 1 3 HAZARDOUS VOLTAGES ELECTRIC SHOCK 22 414 EYE AND EAR PROTECTION FLYING DEBRIS AND LOUD NOISE 22 4 15 EYE PROTECTION FLYING DEBRIS AND COMPRESSED AIR 23 4 L6COMPRESSEDAIR SKIN PUNCTURE a 23 4 1 7 AUGER AND CONVEYOR LEG OR BODY ENTAGLEMENL I I aa 23 4 18 MOVING PARTS HAND CRUSH 23 4 19FORCE FROM SIDE AAND CRUSH essen 24 DRAWING IN BODY IN URN een 24 sre gl u u E 25 42 1 NO OPEN OR REMOVED GUARDS siccata I 5 422 WEAR EYE PROTECTION ae 25 WEAR EAR PROIECIHON ze een 5 424READOPERATOR S MANUAL ann ee 26 42 5 LOCKOUT
8. Do not operate the machine with the open doors or REMOVED GUARDS removed guards Moving machinery and rotating cutters can seriously injure or kill 400 748 0241 Figure 4 11 Guard 42 2 WEAR EYE PRO Flying objects can injure Always wear safety glasses when TECTION operating the machine Figure 4 12 Eye Protection 42 3 WEAR EARPRO Noise from the machine can cause the problems with TECTION hearing Always wear ear protection when operating the machine Mix gt Figure 4 13 Ear Protection MAN 0113B 25 4 2 4 READ OPERA Read and understand the Operator s Manual before TOR S MANUAL operating the machine The machine must be operated only by qualified personnel Figure 4 14 Read Manuals 4 2 5 LOCKOUT ELEC Whenever servicing the machine tum the machine off and TRICAL POWER lockout the power Tum off the machine and lockout the power before working in this cabinet Figure 4 15 Lockout Electrical Power 26 2006 SAFETY SECTION 4 3 NFORMATION 4 3 1 MAXIMUM TOOL DIAMETER lt 76 mm lt 100mm Figure 4 16 Maximum Tool Driver The maximum allowable diameter of tools is dependent on the tool changer installed Do not use tools larger than the marked maximum diameter 4 3 2 MAXIMUM RPM LBL 0137 Figure 4 17 Maximum RPM The maximum RPM of the spindle of the spindle is stated on by a label on the spindle head MAN 0113B 27 4 4 COMBINED Multiple shap
9. ELECTRICAL POWER Rem 26 43 INFORMATION Q u xn 27 4 3 1 MAXIMUM TOOL DIAMETER raisini iaaa aana aia 27 432 MAXIMUM RPM M 27 4 4 COVBINED SHAPES unsere 28 sura dB cm 29 SO INDEX qu 3l LOSAFETY WARNINGS MAN 0113B 1 MACHINING CENTERS 10 1 12 13 14 15 16 17 18 KEEP DOORS CLOSED WHILE MACHINING DO NOT DISCONNECT THE FRONT DOOR SAFETY SWITCHES The front door is equipped with an interlock to prevent automatic ofthe VMC from when the door is open Under no circumstances should the operator disable or remove the interlocks If power is lost to the VMC the spindle may coast for 30 sec onds or more Under no circumstances should the operator open the door before the spindle stops rotating completely READ AND UNDERSTAND THE OPERATOR s MANUAL before using the VMC WARNING WEAR ANSI or CE APPROVED SAFETY GLASSES AT ALL TIMES when operating machine Everyday glasses are not designed for protection Only ANSI or CE approved safety glasses have impact resistant lenses WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry that might get caught in moving parts or areas of poten tial electric shock Non slip footwear is recommended CONTAIN LONG HAIR Tie long hair back and wear prote
10. ES 4 LUBRICATE Y AXIS TELESCOPING BALLSCREW COVER WITH WAY LUBE 5 INSPECT ALL COOLING FANS CLEAN IF NECESSAR Y CLEAN REFRIGERANT PUMP FILTER YEARLY 1 SERVICE WAY LUBE FILTER REPLACE BRONZE ELEMENT IN EXTERNAL FILTER LBLO36k Figure 3 17 VMC Maintenance 18 2006 FADAL MAINTENANCE AND LUBRICATION DAILY 1 CHECK AIR PRESSURE 80 90 PSI 2 CHECK AIR FILTER DRAIN AND CLEAN WATER SEPARATOR 3 WITH TOOL IN SPINDLE BLOW CHIPS FROM AROUND AT C AND SLIDE NEVER BLOW CHIPS FROM AROUND THESE AREAS DURING AUTOMATIC TOOL CHANGE OR WITHOUT ATOOLIN THE SPINDLE 4 REA OVE HEAVY CHIP BUILD UP FROM GUARDS AND WAY COVERS 5 CLEAN AT C AND MACHINE WORK AREA WEEKLY 1 INSPECT COOLING FANS CLEAN FAN SCREENS IF NECESSARY EVER Y 6 MONTHS 1 LUBETHE RAILS AND BALL SCREWS A REMOVE X Y AND Z WAY COVERS B WIPE OFF OLD GREASE AND ACCUMULATED FORBGN OBJECTS C USEMOBILTEMP SHC 32 GREASE D GREASE EVERY LUBRICATION PORT AT THE SADDLE TABLE AND HEAD SUPPLY GREASE UNTIL IT COMES OUT FROMTHE BALL SLIDE OR BALL NUT AREA E SADDLE TABLE AND HEAD A FEW TIMES THROUGH FULL TRAVEL TO SPREAD THE GREASE THROUGHOUT THE SYSTEM F WIPE OFF EXCESS GREASETHAT ACCUMULAT ES AT THE END OF THERAILS AND BALL SCREWSHAFTS 5 REPLACE X Y AND Z WAY COVERS LBL 0486A Figure 3 18 EMC Maintenance FADAL AND LUBRICATION DAILY 1 CHECK AR PRESSURE 80 90 PST
11. RATOR The operator s manual contains MANUAL information that is vital to the Safe operation of the machine Read and understand the To avoid serious injury or manual before operating the death to you or others mac hine Only trained and qua lified person nel should be Read and completely understand allowed to operate the thio machines machine Figure 3 11 Read Operator Manual 14 2006 3 2 4 EYE AND EAR PROTECTION 3 2 5 COMPRESSED AIR MAN 0113B Flying objects from this machine may injure ALWAYS wear safety glasses when operating this machine Noise from this machine can damage hearing ALWAYS wear ear protection when operating this machine DO NOT operate this machine unless workpiece is firmly secured to table Lockout before servicing LBL 0517 rev Flying objects from this machine may injure ALWAYS wear safety glasses when operating this machine Noise from this machine can damage hearing ALWAYS wear ear protection when operating this machine DO NOT operate this machine with doors open or with enclosures removed Lockout before servicing TET Figure 3 12 Ear and Eye Protection Flying chips and loud noise are unavoidable consequences of machining Always wear eye and ear protection The eye and ear protection 1 label is used on all machines except for the The eye and ear protection label 2 is used only for TRM Some of the s
12. SAFETY SECTION FADAL MACHINING CENTERS LLC Corporate phone 818 407 1400 fax 818 407 0020 Service phone 818 727 2100 818 407 1004 Programming phone 818 727 2100 fax 818 407 0061 support fadal com 20701 Plummer Street Chatsworth California 91311 USA Drawings in this manual are for reference only and do not necessarily depict the latest revision MAN 0113B LOSAFETY WARNINGS QU 1 20GENERAL WARNINGS 5 2 1 WARNINGS AND CAUTIONS una 6 2 2PICIORIALS L UN 6 23 POTENTIAL HAZARDS TO PERSONNEL 6 23 1 CUTTING TOOLS ect 6 SHOCK 7 23 3 SHARP EDGES CUTTING TOOLS na 7 Sr 7 2 3 5COMVPRESSEDAIR
13. access Contact FADAL or your local distributor for all repair parts and service USE PROPER SAFETY GLOVES WHEN HANDLING SHARP OR J AGGED EDGES Do not wear gloves around rotating machinery The Poly carbonate viewing panels are an integral part of safety enclosure for the VMC They must be inspected at least monthly for any signs of reduced effective ness such as cracking or crazing and replaced immediately if such signs or other indications of reduced effectiveness are noticed Furthermore tests have indicated that coolants can reduce the effectiveness of the panels over a period of time therefore the panels should be replaced regardless of condition at least every two years www gt 20 GENERAL WARNINGS MAN OLI3B 5 MACHINING CENTERS RENE carelessly or improperly operated VMC can cause serious injury or death as well as damage or destruction of equipment The emergency and safety procedures in this manual are to help users operate the VMC in a safe manner The warnings in this manual follow accepted industry safety practices Tasks involving toxic materials must be reviewed and approved by an industrial hygienist or safety engineer Fadal has no control over the applications the operator may use the VMC for and is not responsible for injuries or equipment damage Read and understand the Operators Manual The safe use and disposal of all hazardous materials processed or used by the VMC is the responsi
14. bility of the user All safety warnings and procedures must be followed It is the sole responsibility of the user to comply with all local state national Federal international and environmental safety laws and regulations applicable to the VMC and its use 2 1 WARNINGS AND This manual contains information that will assist qualified operators and maintenance CAUTIONS personnel Unqualified operators should never attempt to operate or perform maintenance on the VMC 2 2 PICTORIALS Pictorials are used within warnings to rapidly communicate a hazard to the reader The pictorials and their meaning are given in this section 2 3 POTENTIAL The most serious potential hazards associated with the VMC are HAZARDS TO e rotating cutting tools PERSONNEL electric shock noise Sharp edges on cutting tools compressed air 2 3 1 ROTATING Rotating cutting tools used by the VMC create potential hazards of entanglement A CUTTING TOOLS cutting hazard is also possible if the operator comes into contact with rotating cutting tools The Poly carbonate shield is equipped with an interlock to prevent the VMC from operating when the shield is opened Under no circumstances should operators disable or remove the interlocks If the interlock is not functioning properly qualified maintenance personnel should be notified and the VMC must not be used until it is functioning properly Prior to starting any job the VMC operator should inspect all of the cu
15. cified by EN 50081 2 1993 and EN 50082 2 1995 Ambient air temperature conforms as specified in EN60204 1 1992 section 4 4 2 5 deg C to 40 deg C Humidity conforms as specified in EN60204 1 1992 section 4 4 3 relative humidity 30 to 95 non condensing Altitude conforms as specified in EN60204 1 1992 section 4 4 4 maximum altitude without derating exceeds 1000 meters above sea level Contaminants conform as specified in EN60204 1 1992 section 4 4 5 Equipment is not intended for use in a corrosive atmosphere Equipment that will be used in an environment with excessive amounts of fine conductive particulate matter e g graphite must be ordered with the graphite restraint package 3 0 US SAFETY LABELS MAN 0113B 9 FADAL MACHINING CENTERS 3 1 DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or Serious injury 3 1 1 SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS All milling machines contain hazards from rotating cutting tools belts and pulleys high voltage electricity noise and compressed air Rotating cutting tools can severely injure you NEVER place any part of your body near rotating cutting tools Inspect cutting tools for damage before operating this machine DO NOT operate this machine unless doors are closed DO NOT operate this machine unless door interlocks are working properly Rotating pulleys and belts can severe
16. ctive hair covering to contain long hair DO NOT EXCEED THE MANUFACTURER s RECOMMENDED MAXIMUM RPM FOR THE TOOL When tools are placed in the spindle verify the current RPM commanded in the control before starting the spindle HEARING PROTECTION must be worn when operations exceed 90 85 CE deci bels USE A NIOSH OR CE APPROVED DUST MASK OR RESPIRATOR Protection is recommended when cutting operations are dusty or exceed the permissible expo sure limit DO NOT OPERATE THE MACHINE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL PRESCRIBED OR OTHERWISE READ THE SAFETY WARNINGS SUPPLIED WITH ALL TOOLING KEEP WORK AREA CLEAN Good housekeeping practices encourage safety Read SPINDLE MANUALLY LOADING amp UNLOADING A HOLDER in the Opera tor s Manual REMOVE ADJ USTING KEYS AND WRENCHES Always check that keys and wrenches are removed from tools and tooling before starting the machine MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best performance and to reduce the risk of injury Follow instructions for lubrication and for changing accessories SECURE TOOLS PROPERLY IN THEIR HOLDERS SECURE WORK Use standard machining practices for holding fixturing material to be machined will 19 MAINTAIN THE TOOLS WITH CARE Keep tools sharp and clean for best perfor mance and reduction of the risk of injury Follow instructions for lubrication and for changing accessories 20 DO NOT FORCE TOOL Tools are designe
17. d to perform properly and safely at proper rates Keep tools sharp 21 USE THE CORRECT TOOL Do not attempt to use tools or attachments to perform job for which they were not designed 22 DO NOT OVERREACH Keep proper footing and balance at all times Use a Steady object for support when reaching over the machine 23 ALWAYS DEBUG A NEW PROGRAM before running it in the AUTO mode See DEBUG PROGRAM in the User s Manual 24 DO NOT OPERATE THE MACHINE IN AN UNSAFE ENVIRONMENT Do not use the machine in damp or wet locations or expose to rain Keep the work area well lighted Do not turn the VMC on or try to operate it if there are explosive or flamma ble gases present 25 The machine is not intended for use with flammable or harmful substances 26 Take appropriate additional safety precautions and measures when working with magnesium wood or other combustible materials 27 Dust removal equipment is needed when working with dust producing materials or procedures 28 REDUCE THE RISK OF UNINTENTIONAL STARTING Power off the machine at the main disconnect switch and use the proper lockout tagout procedures while working within the chip enclosure 29 NEVER WORK ON LIVE ELECTRICAL CIRCUITS Power off the machine at the main disconnect switch and lock out when working inside any of the electronic cab inets 30 USE RECOMMENDED ACCESSORIES Refer to the User s Manual for FADAL recommended accessories Unapproved accessories
18. e number of machines and other adjacent processes Also the permissible exposure level can vary from country to MACHINING CENTERS 2 3 5 COMPRESSED AR country This information however will enable the user of the machine to make a better evaluation of the hazard and risk Compressed air poses a potential hazard from flying debris Under normal conditions the compressed air may not present a hazard to the operator Failure of any component of a compressed air system may cause parts to be ejected at high speed Operators and maintenance personnel must always wear eye protection that meets OSHA Standards and ANSI standard 787 1 or CE standards when working on systems that use compressed air The operator may also use their shop s compressed air to remove debris from material being machined If shop air is used for this purpose it must be done in accordance with OSHA or CE standards Alternative means of debris removal such as debris rakes should be considered UNDER NO CIRCUMSTANCES SHOULD THE OPERATOR ATTEMPT TO REMOVE DEBRIS WHILE THE VMC IS RUNNING Consulta qualified industrial hygienist or safety engineer to insure debris removal is accomplished in a Safe manner and in a manner that complies with local state national Federal and international regulations FADAL VMCs meet or exceed the environmental requirements stated in EN 60204 1 1992 section 4 4 Electromagnetic Compatibility meets or exceeds the levels spe
19. es may be combined to express a more complex message SHAPES Warns of moving pulleys or belt and requires power to be off and locked out before service D 00 78 0241 Warns of sharp rotating cutters and prohibits opening the door while is in motion 5 en 7 Warns of noise and flying objects and requires eye and ear protection 28 2006 SAFETY SECTION 4 5 MACHINE LIFTING Figure 3 18 No Lifting left and Lifting Labels right These labels indicate locations where machine can be or can not be lifting by crane MAN 0113B 29 30 2006 will MAN 0113B INDEX A AUGER AND CONVEYOUR 13 AUGER AND CONVEYOR LEG OR BODY ENTAGLEMENT 23 B BELT OR CHAIN DRIVE HAND INTANGLEMENT 22 CAUTION 16 SAFETY LABELS 21 5 25 COMBINED SHAPES 28 COMPRESSED AIR SKIN PUNCTURE 23 COMPRESSED AIR 15 COMPRESSEDAIR 8 D DANGER 10 DRAWING BODY 24 E ELECTRIC SHOCK 7 EYE AND EAR PROTECTION FLYING DEBRIS AND LOUD NOISE 22 EYE AND EAR PROTECTION 15 EYE PROTECTION FLYING DEBRIS AND COMPRESSED AIR 23 F FORCE FROM SIDE HAND CRUSH 24 G GENERAL WARNINGS 5 GROUNDING REQUIREMENTS 20 H HAZARDOUS VOLTAGES DO NOT OPERATE WITH DOOR OPEN 14 HAZARDOUS VOITAGES LOCKOUT BEFORE SERVICING 12 HAZARDOUS VOLTAGES ELECTRIC SHOCK 22 HAZARDOUS VOLTAGES 17 INFORMATION 27 31 MACHINING CENTERS LOCKOUT ELECTRICAL POWER
20. fore performing maintenance Always wear eye protection when performing maintenance on compressed air systems Figure 4 5 Eye protection Compressed air can Seriously injure Do not perform maintenance on pressurized systems Disconnect air source before performing maintenance Always wear eye protection and gloves when performing maintenance on compressed air systems Figure 4 6 Compressed Air The chip auger can Seriously injure or kill Keep body parts out of the auger system at all times The chip conveyor is slightly less dangerous but still can inflict Serious injuries Turn off the machine and lockout the power before doing maintenance inside the enclosure Do not use hands to unblock chips Figure 4 7 Auger and Conveyor The automatic pallet changer door can crush hands Stay clear when the door is closing Figure 4 8 Moving Parts 4 1 9 FORCE FROM The automatic pallet changer can crush hands or SIDE HAND CRUSH fingers Do not hands or other parts of the body in the path of a moving pallet or near the pallet rails Figure 4 9 Force from the Side 4 1 10 DRAWING IN The machinery behind the guard so marked can pull BODY INJ the operator in causing severe injury Do not remove or reach under the guard Do not do any service or maintenance unless the machine 15 off Figure 4 10 Drawing In 24 2006 4 2 CIRCLES CIRCLE indicates mandatory actions or prohibitions 4 2 1NO OPEN OR
21. ly injure you NEVER place any part of your body near rotating or moving parts ALWAYS ensure guards are in place before operating this machine High voltage electricity can severely injure or kill you NEVER attempt to adjust or repair electrical circuits unless you are familiar with the circuits and are qualified to work safely on the electrical circuits ALWAYS lock out electrical circuits before attempting to work on this machine Exposure to loud or long term noise can lead to permanent hearing loss DO NOT operate this machine without hearing protection ALWAYS wear hearing protection that meets Occupational Safety and Health Administration OSHA standards for noise attenuation Compressed air can injure you DO NOT work on compressed air Systems without first disconnecting the source of compressed air ALWAYS wear eye protection when performing maintenance on compressed air systems ONLY authorized qualified personnel familiar with the compressed air system should perform maintenance on the compressed air system LBL 0123 rev C Figure 3 1 Safety Instructions 10 2006 SAFETY SECTION SAFETY INSTRUCTIONS All milling machines contain hazards from rotating cutting tools belts and pulleys high voltage electricity noise and compressed air Rotating cutting tools can severely injure you NEVER place any part of your body near rotating cutting tools Inspect cutting tools for da
22. mage before operating this machine DO NOT operate this machine unless workpiece is firmly secured to table Rotating pulleys and belts can severely injure you NEVER place any part of your body near rotating or moving parts ALWAYS ensure guards are in place before operating this machine High voltage electricity can severely injure or kill you NEVER attempt to adjust or repair electrical circuits unless you are familiar with the circuits and are qualified to work safely on the electrical circuits ALWAYS lock out electrical circuits before attempting to work on this machine Exposure to loud or long term noise can lead to permanent hearing loss DO NOT operate this machine without hearing protection ALWAYS wear hearing protection that meets Occupational Safety and Health Administration OSHA standards for noise attenuation Compressed air can injure you DO NOT work on compressed air systems without first disconnecting the source of compressed air ALWAYS wear eye protection when performing maintenance on compressed air systems ONLY authorized qualified personnel familiar with the compressed air system should perform maintenance on the compressed air system LBL 0516 rev B Figure 3 2 TRM Safety Instructions This label summarizes the hazardous situations that could result in serious injury or death when using the machine Read the warnings carefully and follow the instructions to avoid serious injury or death The safet
23. opening any cabinets with this symbol This label comes in 3 51265 Figure 3 15 Hazardous Voltages 3 4 2 SERVICE BY Proper service and maintenance is required to an maintain the performance and safety ofthe 4 ATTENTION NEL ONLY machine Factory authorized personnel are trained to perform such service and have the Spare parts to maintain performance and safety Only factory authorized personnel should service the machine Figure 3 16 Service Attention MAN 0113B 17 3 4 3 MAINTENANCE Daily and weekly maintenance is essential to the continued performance and safety of EMC amp he machine Read and follow the maintenance label on your machine MAINTENANCE AND LUBRICATION DALY 1 CHECK AIR PRESSURE RIGHT REGULATOR 120 PSI MAX TOOL OUT ONLY B LEFT REGULATOR 80 90 PSI 2 CHECK AIR FILTER A DRAIN AND CLEAN WATER SEPARATOR 3 CHECK WAY LUBE LEVEL USE CASTROLMAGNA BDS SHELL OR MOBIL ACT RA 2 ONLY 4 CHECKWAY LUBE SYSTEM FOR ADEQLATEFLOWTO ALL WAYS 5 WITH THE TOOLIN SPINDLE BLOW CHIPS FROM AROUND AT C AND SLIDE NEVER BLOW CHIPS FROMTHE AREAS DURING AN AUTOMATIC TOOL CHANGE OR WITHOUT ATOOL IN THE SPINDLE REMOVE HEAVY CHIP BUILD UP FROM GUARDS AND WAY COVERS 7 WASH AT C AND MACHINE WORK AREA WEEKLY 1 CHECK SPINDLE COOLER PUMP AND REFRIGERATION UNIT FOR PROPER OPERATION 2 CLEAN AT C SLIDE 3 ACTIVATECOPTIONAL THRU T OOL COOLANT SYSTEM FOR2 3 MINUT
24. r personnel to come into contact with stationary cutting tools during job setup or when replacing cutting tools for any reason Extreme care must be taken to avoid coming into contact with the sharp edges on cutting tools Exposure to occupational hazardous noise or prolonged exposure to noise above 85 decibels may cause permanent hearing damage The sound of noise the VMC produces varies by the type of material speed of the cut and several other factors To prevent loss of hearing from the noise of an operating VMC hearing protection must always be worn by personnel exposed to noise above 85 decibels or above The level of protection required may vary because of variation in the amount of noise being produced by the VMC To insure adequate hearing protection is attained compliance with CE standards is required Consult a qualified industrial hygienist or safety engineer to insure adequate protection prior to operating the VMC Continuous equivalent A weighted sound pressure at workstation is 77dB A or less when tested according to Annex D of prEN 12417 The figures quoted are emission levels and are not necessarily safe working levels While there is a correlation between the emission and exposure levels this cannot be used reliably to determine whether or not further precautions are required Factors that influence the actual level of exposure of the workforce include characteristics of the work room the other sources of noise etc i e th
25. rts out of Auger system Lockout before servicing at all times 05584 Exposed Conveyor can cause severe injury LBL 0234 rev B Figure 3 8 Conveyor and Auger Chips removal systems are very dangerous Never try to unblock chips with your hand Never stand in or near the auger or conveyor Turn off and lock out power before doing 13 any service on the auger or chip conveyor If auger is jamme beware of stored energy in the auger When freed it may move suddenly 3 2 WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury 3 2 1 SHARP EDGES Cutting tools can be very ON CUTTING TOOLS dangerous even when not moving Keep hands and other parts away Exposed cutting tool edges can from all sharp edges Do not cause serious cuts handle sharp tools without gloves E cutting tool edges LBL 0127 rev C Figure 3 9 Cutting Tool Edges 3 2 2 HAZARDOUS Potentially lethal voltage are present in the electrical cabinets VOLTAGES DO NOT Keep the doors closed Only factory trained personnel should OPERATE WITH DOOR OPEN Service the machine Hazardous voltages in this enclosure can kill DO NOT operate with door open Servicing by qualified personnel only LBL 0128 rev Figure 3 10 Hazardous Voltages 3 2 3 READ OPE
26. tting tools being used to ensure they are in good condition and free from defects such as cracks The operator should also insure that only the appropriate cutting tools for the material being machined are present Using the wrong or a damaged tool can result in the failure of the tool or material being gt 2 3 2 ELECTRIC SHOCK 2 3 3 SHARP EDGES ONCUTTING TOOLS 2 3 4 NOISE MAN 0113B machined Failure of either can lead to pieces of either the tool or the material being ejected at extremely high speed Ejection of either can lead to serious injury or death to personnel in the vicinity Major equipment damage could also be sustained The VMC has numerous subsystems powered by high voltage electricity This electricity is not a hazard during most operations however certain maintenance operations conducted by qualified individuals may require the defeat of interlocks so that power may be maintained during diagnostic or adjustment tasks Under no circumstances should the operator defeat any interlocks Read all applicable manuals and follow their warnings to prevent accidental electric shock Operators must never remove shields or panels nor should operators bypass or otherwise disable interlocks Cutting tools have sharp edges that can lead to a serious cut The tools used on the VMC are stored in a tool tray when not being used Under most circumstances they pose no threat to operator or maintenance personnel It is possible fo
27. y instruction label figure 3 1 is used on all machines except for the TRM The safety instruction label figure 3 2 is used only for the MAN 0113B 11 3 1 2 ROTATING Rotating cutting tools can cause serious injuries or death CUTTING TOOLS DO Never get close to rotating tool Do not operate the machine A DANGER NOT OPERATE WITH OPEN DOORS unless the doors are closed Make sure that the door interlocks are working In addition to the hazard of cuts and e entanglement the cutter can throw chips break and throw part of the cutter or grab and throw the part Any of these S can result in a serious injury or death Cutting tools can seriously injure or kill DO NOT operate unless doors are closed and interlocks are working Figure 3 3 Rotating Cutting Tools 3 1 3 MOVING PARTS Pulleys belts and gears can result Saal EN LEE in serious injury The machine A DANGER AWAY FROM MOVING PARTS Should notbe operated with guards de removed Before service the pariele removed machine should be powered off Keep away from moving parts Lockout bef ice and power locked out pono Epi Figure 3 4 Moving Parts 3 1 4 HAZARDOUS The electrical cabinet contains voltages that can be lethal VOITAGES LOCKOUT BEFORE SERVICING The machine should only be serviced by qualified personnel and power should be off and locked out before service Hazardous voltages in this enclosure
28. ystems on the machine use compressed air Hoses can break or come loose Wear eye protection Never AWARNING perform maintenance on systems that are pressurized Disconnect the air source to the machine before performing any maintenance Compressed air can seriously injure DO NOT perform maintenance on pressurized systems Disconnect air source before maintenance LBL 0126 rev C Figure 3 13 Compressed Air 15 3 3 CAUTION CAUTION indicates potentially hazardous situation which may result in minor or moderate injury 3 3 1 WEIGHT LIFTING HEAVY DEVICES Table weights Ibs FIXTURE WEIGHS 165 LBS DO NOT lift this table manually Moving heavy objects or you may be injured alone may injure you ALWAYS use an overhead Two lift required crane or approved lifting device when lifting this table Figure 3 14 Weigh Lifting Rotary heads are heavy Depending on the weight two men may be required For heavier heads an overhead crane or other lifting device is needed Do not over exert 16 2006 3 4 OTHER WARNINGS 3 4 1 HAZARDOUS This symbol indicates the presence of potentially VOLTAGES lethal voltages placed on enclosures that contain such voltages and sometimes near terminals Any terminal in a cabinetso marked may have lethal voltages Terminals that are not marked but which are in such a cabinet may still be lethal Power off and lock out before

Fanuc Safety Manual 2006

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