CS1171 Hand-Held Programmer
Contents
1. P a 7 Mss RENS 7 Revision HISTORY ainireti aniano eae tegi ice enin SCR ie cea 7 Precautions sssssssseessesssseeeenn nennen nenne nenne nnn nnn rris nnn an nnns nre nna nnn 7 TGR S has tee e eM ec Rm 8 Definitions 5 edere f eode edere ceo oe ii 8 ROTerences T CET TODO LED DULL 8 ANBO 1g e EAE E E E E E E EES 8 Product Description eror onte t rh hn Rae inan 9 QNI mec Ec 9 GaltUlreS 5 cox radere tre TN 9 Additional Features oooccccccccocoononcccnnnocononnconenononononoronennnonononnrennnnnononinonens 10 Specificatioris erent ei t ie DE eer Gini 10 KIEGOnDIODL iie cotra rece ld eem ect ette end 10 CS1171 Hand Held Programmer 11 Unit AY e dns ds 11 Display 3 5 Een dae 11 Input and Navigation ooooocconoccccnanonanonananononancnonanoncncnnnon me 12 Cable Interface contain die oce cies iaceE an aa 12 Wiring Configurations sss esses 13 Using the Hand Held Programmer 17 Menus and ParamMetels cccccccssssecceccecceessececeeeesueesseceeeeeneeaaeceseeeteneeens 19 Mad IMG ii 21 Indoor Mode Sub Menu Drive Mode 2 29 Meters Su b MOTrndl icto eno et aN EEES 31 Advanced Sub Menu sss nenne nnne ne nennt 32 Options Sub Menu niet ict ter He e e2. 48 Table 13 HHP Functions Sub menu Parameter Reference 49 Table 14 HHP Debug Sub menu Parameter Reference sss 50 Table 15 Troubleshooting URL eene 51 Figure 1 Precaution Blocks nnns 7 Figure 2 CS1171 Hand Held Programmer sse 9 Figure 3 IAP Front eee ee e pP eI eR 11 Fig re 4 AAP Back iiie testet pneter 12 Figure 5 8 pin to 8 pin Connection essen 14 Figure 6 8 pin to 4 pin Connection sess 14 Figure 7 8 pin to 4 pin Connection to Display and Controller 15 Figure 8 CS1115 Connection to Controller with Independent Display 15 Figure 9 CS1117 Connection to Controller with Switch Panel 16 Figure 10 HHP Connection to CS1108 sss 16 Figure 11 Menus and Parameters 19 Figure 12 Throttle Scale ssesssssseeseeeeeenee nennen 23 Figure 13 Throttle Deadband essen 23 Figure 14 Throttle Failband esee 24 Figure 15 Ramp Shape CulVB oococoniccconcccnnncnononcnnnnnnnanonancnnna narran narran 25 Figure 16 Current Parameter Relationships eee 26 Figure 17 Charging Time Conversion sese 43 Page 5 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual This page intentionally left bla
3. B Advanced gt O Options gt B Functions gt B Debug gt B HHP Cntrst Y 0 100 N B Table 8 HHP Main Menu Parameter Reference Indoor Mode Sub menu Parameter R W Range Measure Dynamic HHP In FWD spd Y 0 100 N B In RVS spd Y 0 100 926 B In FWD acl Y 0 100 N B In FWD dcl Y 0 100 N B In FWD dch Y 0 100 N B In RVS acl Y 0 100 N B In RVS dcl Y 0 100 N B In RVS dch Y 0 100 N B In mot cmp Y 0 240 Decimal N B Table 9 HHP Indoor Mode Sub menu Parameter Reference Meters Sub menu Parameter R W Range Measure Dynamic HHP Hours Read only 0 65535 9 Hours Y B Low Batt Read only 0 255 59 Hours Minutes Y B Overtemps Read only 0 255 Decimal Y B Tht Faults Read only 0 255 Decimal Y B Chg Nofloats Read only 0 255 Decimal Y B Note Counters and timers do not roll over or reset Table 10 HHP Meters Sub menu Parameter Reference Control Solutions LLC Page 46 of 56 User s Manual CS1171 Hand Held Programmer Advanced Sub menu Parameter R W Range Measure Fwd Plg Tm Y 0 00 10 20 Seconds N O Rvs Pig Tm Y 0 00 10 20 Seconds O Regen off Y On off N O Idle push Y On off N O Creep spd Y 0 100 N O In CRP spd Y 0 100 N O Seq chrg led Y On off N O Save boost Y On off E N O Fla
4. Product ID Displays the controller s 4 digit CS product identification e g CS1108 would display 1108 FW rev h Displays the firmware revision of the controller FW rev Displays the firmware revision of the controller Serial gt Displays the controller s serial number To access the serial number On the HHP from the Main menu scroll down to the Debug gt menu parameter Press gt to enter the Debug menu Scroll down to the Serial gt parameter Press gt to select the parameter Press lt to return to the Debug menu PWM Displays in real time the set PWM duty cycle percent of the drive system output M1 M1 motor terminals Control Solutions LLC Page 40 of 56 User s Manual CS1171 Hand Held Programmer Parameter Description Speed Displays in real time the speed percentage that the controller attempts to maintain Throt V Displays in real time the throttle input voltage in volts There is a two place decimal point that is not displayed on the programmer so a displayed value of 0100 would equal 1 00V and a displayed value of 0250 would equal 2 50V Throt val Displays in real time the absolute throttle percentage from neutral with respect to the throttle input range Throt center Displays in real time when the throttle is in the center position Throt fault Displays in real time when there is a throttle fault Sh
5. HHP Cable Controller Controller Normal Operation Normal Operation w Programming Figure 9 CS1117 Connection to Controller with Switch Panel Figure 10 shows an example of the CS1171 Hand Held Programmer connected to the CS1108 PWM Motor Controller using the 8 pin to 8 pin Telco type interface To RJ45 on back of HHP Figure 10 HHP Connection to CS1108 Control Solutions LLC Page 16 of 56 User s Manual CS1171 Hand Held Programmer Using the Hand Held Programmer Follow the directions below to prepare and use the CS1171 HHP 1 Insert one end of the interface cable into HHP s 8 pin jack RJ45 2 With the controller turned off connect the other end of the cable to the controller s programming port refer to the Wiring Configurations section for details on your specific controller 3 Turnon the Hand Held Programmer by pressing the Power Enter button or by turning on the Controller using the key switch You must have an 8 pin connector on your controller to be able to use the HHP Power Enter button for power up 4 Ifthe HHP is compatible with the controller version upon powering up the HHP a splash screen CS Programmer CS1171C OEM Vxxx for the OEM version or CS Programmer CS1171R DLR Vxxx for the Dealer version is displayed for five seconds followe
6. s IN OUT input is asserted 5V If a controller does not have an IN OUT input these parameters are not used Parameter Description In FWD spd Sets the percentage of the maximum indoor forward speed allowed to the motor when the throttle has reached the full forward position and speed control is set to full speed In RVS spd Sets the percentage of the maximum indoor reverse speed allowed to the motor when the throttle has reached the full reverse position and speed control is set to full speed In FWD acl Sets the amount of indoor forward acceleration The higher the percent value the faster the indoor forward acceleration In FWD dcl Sets the amount of indoor forward deceleration The higher the percent value the faster the indoor forward deceleration In FWD dch Sets the amount of indoor forward deceleration during a forward to reverse direction change of throttle The higher the percent value the faster the indoor forward deceleration during a forward to reverse direction change of the throttle In RVS acl Sets the amount of indoor reverse acceleration The higher the percent value the faster the indoor reverse acceleration In RVS del Sets the amount of indoor reverse deceleration The higher the percent value the faster the indoor reverse deceleration In RVS dch Sets the amount of indoor reverse deceleration during a reverse to forward direction change of throttle The
7. Parameter Debug Sub menu R W Range User s Manual Measure Short ckt Read only On off m Y O Off push Read only On off Y O Max speed Y 0 100 96 Y B Analog in Read only 0 100 96 Y B Throt flags Read only 00 FF Hex Y B Battery V Read only 0 99 Volts Y B Temp Read only 20 to 147 C Y B Current A Read only 999 9 to 999 9 Amps Y B Buttons Read only 00 FF Hex Y B Indoor pin Read only On off Y B Indoor mode Read only On off Y B QStop pin Read only On off Y O Quick stop Read only On off Y B Brk rel pin Read only On off F Y O Brake rel Read only On off n Y B Charging Read only On off Y B Keyswitch Read only On off Y O Reverse pin Read only On off Y O Reverse Read only On off z Y B Chrge time Read only 0000 FFFF Hex Y B Charge mode Read only 00 08 Hex Y B Note Bit mapped Table 14 HHP Debug Sub menu Parameter Reference Control Solutions LLC Page 50 of 56 User s Manual CS1171 Hand Held Programmer Troubleshooting and Diagnostics The most current information is always available from the Control Solutions website Table 15 provides direct links to the web page for CS1171 Error Displays and related troubleshooting information Product Website URL Hand Held http www controls com index php support troubleshoot hhp Programmer Table 15 Troubleshooting URL Page 51 of 56 Control Solutions LLC CS1
8. a E Me ER ERES 35 Functions Sub MeNU ccccccccccncccnnncnnnnnnnononononononononononononononnnnnnnnnnnononononononon 38 Page 3 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual D bud Sub Menl nee e airs 40 Parameter Information ecce 45 Troubleshooting and Diagnostics 51 Contacting Customer Service 53 Parameter Setting Worksheet 55 Control Solutions LLC Page 4 of 56 User s Manual CS1171 Hand Held Programmer List of Tables U 5 e o Table 1 Abbreviations and Acronyms essem 8 Table 2 CS1171 Product Specifications esse 10 Table 3 Package Contents essen eene 10 Table 4 HHP Navigation eesseseessseeee nene 12 Table 5 CSLLC Motor Controllers essen 13 Table 6 Modifying a Parameter snnm 17 Table 7 Accessing a Sub menu seen 18 Table 8 HHP Main Menu Parameter Reference eese 46 Table 9 HHP Indoor Mode Sub menu Parameter Reference 46 Table 10 HHP Meters Sub menu Parameter Reference 46 Table 11 HHP Advanced Sub menu Parameter Reference 47 Table 12 HHP Options Sub menu Parameter Reference
9. hi parameter by one Too low increment the Cur lim hi parameter by one Acceptable continue with step 6 Allow the controller to cool off for a minute or two Stop you have completed this procedure L4 EE Go to step 1 6 Setting the current limit value too high can result in damage to the motor controller as well as other components in the vehicle Do not set this value higher than the maximum rated current for the Warning motors cables batteries and controller Refer to Table 8 for range values Cur time Sets the delay time before a controller abruptly drops from the programmed maximum allowable current limit Cur lim hi to the lower current limit Cur lim lo when Step curlim is enabled See Figure 16 Meters gt See Meters Sub Menu on page 31 Advanced gt See Advanced Sub Menu on page 32 Options gt See Options Sub Menu on page 35 Functions gt See Functions Sub Menu on page 38 Debug gt See Debug Sub Menu on page 40 HHP Cntrst Adjusts the Hand Held Programmer s LCD contrast 0 lightest 50 default 100 darkest Page 27 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual This page intentionally left blank Control Solutions LLC Page 28 of 56 User s Manual CS1171 Hand Held Programmer Indoor Mode Sub Menu Drive Mode 2 The following Indoor Mode Drive Mode 2 parameters will only be active if the controller
10. 171 Hand Held Programmer User s Manual This page intentionally left blank Control Solutions LLC Page 52 of 56 User s Manual CS1171 Hand Held Programmer Contacting Customer Service Customer Service is a top priority at Control Solutions We are committed to being a leader in our industries while providing our customers with superior quality value and service We are here to help you find answers to your Control Solutions LLC related questions If you have any questions experience technical problems need any parts or service contact Control Solutions LLC Customer Service during normal business hours Mon Fri 8am 5pm Central Time at 630 806 7062 Page 53 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual This page intentionally left blank Control Solutions LLC Page 54 of 56 User s Manual Parameter Setting Worksheet CS1171 Hand Held Programmer Use the following worksheet to document your parameter values Parameter Parameter Parameter Main Menu In FWD acl Misc2 invert FWD speed In FWD del Misc3 invert RVS speed In FWD dch Misc4 invert Min speed In RVS acl Shutdown V FWD accel In RVS del EMBrake V FWD decel In RVS dch Options Menu FWD gt RVSdcl In mot cmp RVS beep RVS accel Advanced Menu Uni rvs beep RVS decel Fwd Plg Tm Beep error RVS gt FWDacl Rvs Plg Tm Soft qstop Motor comp Regen off Debug vol
11. 6 character x 2 line LCD display located on the front of the unit Page 11 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual Input and Navigation The user can review and configure controllers by navigating through a series of menus and options Navigation is performed using the keypad buttons located on the front of the unit Table 4 describes the function of each HHP keypad button Button Meaning P This button only serves to power up or power down the unit With most applications the HHP will power up with the system This button is used to navigate to the Main Menu or set a parameter This button is used to scroll down through the menu list or decrement the current parameter current parameter This button is used to access a lower level menu or select a parameter to modify Table 4 HHP Navigation o This button is used to scroll up through the menu list or increment the Cable Interface The RJ45 port is located on the top middle back of the HHP unit See Figure 4 RJ45 Port CS1171C CSI Handheld Programmer Figure 4 HHP Back Control Solutions LLC Page 12 of 56 User s Manual CS1171 Hand Held Programmer Wiring Configurations When using a non display refer to Figure 5 Figure 9 the HHP must be directly connected to the controller If the programming connector style is an 8 pin RJ45 Telco type connector and the display is connected to the same 8 pin connector the displa
12. CS1171 User s Manual Hand Held Programmer Document Number 000434A Revision B p INNOVATIVE SOLUTIONS FOR A WORLD IN MOTION ControL SoLuTIONS LLC WWW CONTROLS COM 2520 DIEHL ROAD AURORA ILLINOIS 60502 PHONE 630 806 7062 Fax 630 806 7065 CS1171 Hand Held Programmer User s Manual Warranty For warranty information please refer to the following website hitp www controls com index php support warranty Disclaimer Control Solutions LLC reserves the right to update this manual at any time without notice This manual supersedes all previous issues which must no longer be used Control Solutions LLC reserves the right to change this product without any notification Control Solutions LLC and the Control Solutions logo are trademarks of Control Solutions LLC All other brand and product names company names and logos are trademarks or registered trademarks of their respective companies All materials contained within this manual in printed or electronic format are protected by copyright laws and other intellectual property laws 2011 Control Solutions LLC Aurora Illinois USA All rights reserved Control Solutions LLC 2520 Diehl Road Aurora Illinois 60502 Tel 630 806 7062 Fax 630 806 7065 Web www controls com Control Solutions LLC Page 2 of 56 User s Manual CS1171 Hand Held Programmer Warranty ee E 2 DISCIalImil aan aman 2 Introduction cuida 7 il cuota
13. HHP parameters and their read write R W capability range unit of measure and whether the parameter is dynamic The last column of each table indicates whether the parameter can be modified by the OEM HHP Dealer HHP or both The column key for HHP is O OEM only B OEM and Dealer Main Menu Parameter Range Measure Dynamic HHP FAULT CODE Read only 00 FF Hex Y FWD speed Y 0 100 RVS speed Y 0 100 N Min speed Y 0 100 96 N FWD accel Y 0 100 96 N FWD decel Y 0 100 96 N FWD gt RVSdcl Y 0 100 96 N RVS accel Y 0 100 926 N RVS decel Y 0 100 96 N RVS gt FWDdcl Y 0 100 N Motor comp Y 0 240 Decimal N Indoor mode gt DID uocgiooo oloioj oj oj uj uj uj uj u u u uj Oj um uuu Throtl scl Y 0 255 Decimal N Deadband Y 0 255 Decimal N Failband Y 0 255 Decimal N Push speed Y 0 100 96 N Hold time Y 0 100 96 N Ramp shape Y 0 15 Decimal N Comp rspns Y 0 100 96 N Brake time Y 0 00 2 55 N Keyoff dcl Y 0 100 96 N Batt res Y 0 255 Coefficient N Timeout Y 0 240 Minutes N Flash V Y 18 23 Volts N Full V Y 23 1 26 Volts N Note Refer to the parameter description on page 26 Page 45 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual Main Menu Parameter Range Measure Dynamic HHP Cur lim lo Y 1 2 292 5 Amps N O Cur lim hi Y 1 2 292 5 Amps N O Cur time Y 1 253 N O Meters gt
14. On off N O MaxSpd thrt Y On off T N O Invert thrt Y On off T N O Table 12 HHP Options Sub menu Parameter Reference Control Solutions LLC Page 48 of 56 User s Manual CS1171 Hand Held Programmer Functions Sub menu Parameter R W Range Measure Dynamic HHP Clr fit log Y Y N N B Recall Init Y Y N T B Recall Fact Y Y N t N B Save to Mem1 Y Y N N B Recall Mem1 Y Y N z N B Save to Mem2 Y Y N N B Recall Mem2 Y Y N N B Save to Mem3 Y Y N 5 N B Recall Mem3 Y Y N m N B Save to Mem4 Y Y N N B Recall Mem4 Y Y N gt N B Save to Mem5 Y Y N N B Recall Mem5 Y Y N zs N B Save to Mem6 Y Y N N B Recall Mem6 Y Y N N B Save to Mem7 Y Y N n N B Recall Mem7 Y Y N n N B Table 13 HHP Functions Sub menu Parameter Reference Debug Sub menu Parameter R W Range Measure Dynamic HHP Fault Code Read only 00 FF Hex N B Fault Log Read only 00 FF Hex N B Product ID Read only N B FW rev h Read only 00 FF Hex N B FW rev Read only 00 FF Hex N B Serial gt Read only N B PWM Read only 0 100 96 Y B Speed Read only 0 100 96 Y O Throt V Read only 0 5 Volts Y B Throt val Read only 0 100 Y B Throt center Read only On off n Y B Throt fault Read only On off 2 Y B Note Different order to menu items Page 49 of 56 Control Solutions LLC CS1171 Hand Held Programmer
15. Solutions LLC Page 38 of 56 User s Manual CS1171 Hand Held Programmer Parameter Description Recall Mem5 Restores the Hand Held Programmer s stored configuration of all parameters from Mem5 Save to Mem6 Functions the same as Save to Mem1 but stores to Meme Recall Mem6 Restores the Hand Held Programmer s stored configuration of all parameters from Mem6 Save to Mem7 Functions the same as Save to Mem1 but stores to Mem7 Recall Mem7 Restores the Hand Held Programmer s stored configuration of all parameters from Mem7 Page 39 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual Debug Sub Menu Parameter Fault Code Description Displays the controller s current fault code if present Will display 00 if no fault present Fault Log Displays the controller s most recent fault log To access the log Step Action On the HHP from the Main menu scroll down to the Debug menu parameter Press to enter the Debug menu Scroll down to the Fault Log parameter Press to select the parameter Press 4 to access the next fault or to access the previous fault When a fault code is displayed the can be pushed to momentarily display the text associated with the error code Up to 16 faults can be stored FF or 00 represent a blank fault log location See www controls com index php support troubleshoot hhp for error code explanations on all controllers
16. Unidir thrt When set to On the full throttle displacement controls speed only i e OV to 5V default forward and direction is controlled by the FWD RVS input When set to Off throttle displacement overrides the FWD RVS input and controls speed and direction i e 2 5V to OV default reverse and 2 5V to 5V default forward OV tht neut When set to On throttle neutral voltage will be OV typical 2 wire throttle foot pedal control When set to Off throttle neutral voltage will be 2 5V typical 3 wire throttle wig wag control Anin throt When set to On the controller will respond to an analog max speed control directly connected to the Anln input Anin must be enabled MaxSpd thrt When set to On the controller will respond to a max speed control on a Deluxe display Invert thrt When set to On throttle actuation is inverted such that a default forward actuation of the throttle results in reverse movement Page 37 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual Functions Sub Menu Parameter Description Clr fit log Clears all faults from the controller s Fault log Recall Init Every time the HHP is powered up successfully it stores the controller s current configuration After changing various parameters but before powering down the Hand Held Programmer this option can restore the controller s original configuration of all parameters If the HHP power is turne
17. arameters and Parameter Information for details on specific parameters You can rapidly scroll through menu parameters or increment decrement parameter values by pressing and holding the or buttons To enter a menu other than the Main menu Step Action Scroll through the Main menu using to scroll up and to scroll down to the sub menu you wish to enter Sub menus are easy to recognize by the after the menu name when selected the sub menu name will blink item Repeat the steps listed in the Table 6 to change a parameter within the sub menu Press to scroll up to the Main menu item Press to return to the Main menu Table 7 Accessing a Sub menu Press to enter the sub menu 5 The first entry in all sub menus is a return to the lt Main menu Refer to Menus and Parameters and Parameter Information for details on the specific menus When finished using your HHP it can be turned off by e Pressing the Power Enter button on the HHP e Disconnecting it from the controller or Y Adapter or e Turning off the controller power Control Solutions LLC Page 18 of 56 User s Manual Menus and Parameters Main Menu 21 FAULT CODE FWD speed RVS speed in speed FWD accel FWD decel FWD gt RVSdcl RVS accel RVS decel RVS gt FWDdcl Motor comp Indoor mode gt Throtl scl Deadband Failband Push speed Hold time Ramp shape Comp rspns Brake time Keyoff dcl Batt res Timeout F
18. bles a horn beep if equipped when the controller is in reverse for unidirectional throttle only Beep error When set to On Beep enables a horn beep if equipped when a controller error code is present The horn will pulse out the error code similar to the LED modulation for an error code Soft qstop When set to On asserting the quick stop input triggers a programmable softer stop When set to Off asserting quick stop triggers an abrupt stop Debug volts When set to On a sample battery voltage is displayed This is used for battery related testing and problem diagnosis Turn off when finished with diagnostics CHG to DRV When set to On the controller jumps to drive mode when charging completes If enabled the key must be on to jump to drive mode When set to Off the controller turns off when charging completes Diagnostics When set to On the controller performs general power up self diagnostics Diagnostics are not performed when powering up in charge mode Brake diag When set to On electromagnetic EM brake diagnostics are enabled at power up and also during operation When set to Off diagnostics are not performed on the EM brake output Most applications with an EM brake require this option to be enabled as part of compliance standards Fast curlim When set to On the current limit characteristic of the controller will recover quickly in response to motor current versus a slow
19. cable HHP Cable Display Wiring Harness Display Wiring Harness B 4 pin Prog 7 or 8 pin Controller Controller Normal Operation Normal Operation w Programming Figure 6 8 pin to 4 pin Connection Control Solutions LLC Page 14 of 56 User s Manual CS1171 Hand Held Programmer Figure 7 shows a Display Controller attached to an HHP through an 8 pin to 4 pin cable HHP Cable Charge tH 4 pin Prog TIT Pot TT QK STP T Charge tH 4 pin Prog TIT Pot TT QK STP TI Display amp Controller Display amp Controller Normal Operation Normal Operation w Programming Figure 7 8 pin to 4 pin Connection to Display and Controller Figure 8 shows the CS1115 Motor Controller attached to an HHP through an 8 pin to 4 pin cable The controller is also connected to a separate display unit Control amp Display Control amp Display Controller Controller Normal Operation Normal Operation w Programming Figure 8 CS1115 Connection to Controller with Independent Display Page 15 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual Figure 9 shows the CS1117 Motor Controller attached to an HHP through an 8 pin to 4 pin cable along with the switch panel Switch Panel Switch Panel Switch Panel Switch Panel Cables Cables
20. d by the Main menu If the controller generates a fault code the first menu item will be the controller s fault code followed by FWD speed If no fault code is present the first menu item is FWD speed Powering up the controller with a fault code will not inhibit HHP functionality If the controller version is incompatible with the HHP version the HHP will display BAD REV See user manual for three seconds and then the controller firmware version will be displayed FW rev h xxx FW I xxx and HHP functions will be disabled See www controls com index php support troubleshoot hhp for error code explanations 5 To modify a parameter Step Action Scroll through the Main menu using to scroll up and to scroll down until the parameter you wish to change is reached 5 The parameter will blink when selected 2 Press to select the parameter value Fo the to increment toggle the parameter or to decrement toggle the parameter value EN Press lt to save the value to the controller Table 6 Modifying a Parameter As a parameter s value is modified it is continuously updated to the controller so that its effect can be verified immediately If power is lost to the controller or the HHP Page 17 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual 7 Power Enter button is pressed before the parameter is saved the parameter may revert back to its previous value Refer to Menus and P
21. d off or lost memory of the controller s configuration at the time of the last power up is lost as well Recall Fact Restores the factory default configuration of all parameters if available See Troubleshooting and Diagnostics on page 51 for details Save to Mem1 Stores the current configuration of all parameters to the Hand Held Programmer s non volatile memory Overwrites any configuration currently stored Values are not destroyed after recalling from memory to allow program cloning of controllers Values are only overwritten when Save to Mem1 is used again Use this feature cautiously when program cloning So as not to inadvertently program many controllers with undesired values Recall Mem1 Restores the Hand Held Programmer s stored configuration of all parameters from Memory 1 Save to Mem2 Functions the same as Save to Mem1 but stores to Mem2 Recall Mem2 Restores the Hand Held Programmer s stored configuration of all parameters from Mem2 Save to Mem3 Functions the same as Save to Mem1 but stores to Mem3 Recall Mem3 Restores the Hand Held Programmer s stored configuration of all parameters from Mem3 Save to Mem4 Functions the same as Save to Mem1 but stores to Mem4 Recall Mem4 Restores the Hand Held Programmer s stored configuration of all parameters from Mem4 Save to Mem5 Functions the same as Save to Mem1 but stores to Mem5 Control
22. ebugging features e Special features to better match product performance with the customer Page 9 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual Additional Features The CS1171 supports auto shut off to conserve battery power and prevent inadvertent operation This feature works by automatically powering down the HHP whenever the controller powers down Specifications Table 2 lists select specifications for the CS1171 HHP Specification Value Unit LCD Interface Characters Lines Input Voltage 16 60 Volts DC Uni Weight 4801 Table 2 CS1171 Product Specifications Kit Content Table 3 provides a list of the items that may be included when purchased as a kit Quantity Item 1 CS1303 Y Adapter ncluded with dealer kit Table 3 Package Contents Please note the actual kit contents vary and are dependent upon the kit you purchase Control Solutions LLC Page 10 of 56 User s Manual CS1171 Hand Held Programmer CS1171 Hand Held Programmer This section of the document describes the HHP layout navigation and interface Unit Layout The programmer contains a Liquid Crystal Display LCD and five button keypad on the front of the unit and one RJ45 port on the back See Figure 3 and Figure 4 Two line LCD display gt gt Five button keypad gt Figure 3 HHP Front Display Information is output to the user through the 1
23. er cutback and recover Step curlim When set to On the current limit decay function changes to an abrupt step function such that after a time defined by Cur time the current limit will drop from Cur lim hi to Cur lim lo When set to Off current limit will follow a normal linear decay function See Figure 16 Fish chgstrt When set to On the status LED will flash when charging starts Page 35 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual Parameter Description Fast chgled A typical charging cycle will go through the following charging modes in order Pre charge Charge Qualification Bulk Charge Top off Charge and 5 Float The Fast chgled on off setting determines when to flash the LED When set to On flash will occur at the end of Bulk Charge mode When set to Off flash will occur at the end of Top off charge mode PQ Ns Moment key When set to On the system turns On and Off with a pushbutton or momentary contact of the key switch When set to Off the unit remains powered up only while the key switch remains closed and powers down when the key switch contact is opened Timed key When set to On the unit will not power down immediately when key switch state indicates power down but remains on for the duration defined by Timeout When set to Off the unit powers down as normal with no delays Accel drive Used to configure throttle for accele
24. er Description Motor comp Sets the motor compensation which is the calibration value used to compensate speed control for varying terrain also known as Power On Demand POD Set to 0 for no speed control compensation Setting this parameter too high can result in an over A compensated drive motor that may behave erratically Please seek advice from your manufacturer or dealer before attempting to calibrate this parameter This Warning feature should typically only be used by the manufacturer To calibrate Step Action Set Motor comp to 0 Set FWD speed to 50 Drive at full throttle on flat terrain and measure vehicle speed Drive at full throttle on a moderate incline and increase the Motor comp until the vehicle s speed matches the speed measurement in step 3 Is PWM is 100 e f yes reduce FWD speed and continue with step 3 e If no continue with the next step Reduce the Motor comp value by 20 to allow for temperature tolerance of the motor and controller Verify that PWM is not 100 monitor PWM in the Debug menu Indoor mode gt See Indoor Mode Sub Menu on page 29 Indoor Mode is also referred to as Drive Mode 2 Control Solutions LLC Page 22 of 56 User s Manual CS1171 Hand Held Programmer Parameter Description 100 Throtl scl Sets the throttle scale which determines the throttle pot voltage needed for full speed and sets the amount of throt
25. ev h FW rev 1 Serial gt PWM Speed Throt V Throt val Throt center Throt fault Short ckt Off push Max speed Analog in Throt flags Battery V Temp Current A Buttons Indoor pin Indoor mode QStop pin Quick stop Brk rel pin Brake rel Charging Keyswitch Reverse pin Reverse Chrge time Charge mode The above menu is from an OEM HHP The descriptive information on the following pages can be used for both a Dealer and OEM HHP See Parameter Information for additional parameter information Page 19 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual This page intentionally left blank Control Solutions LLC Page 20 of 56 User s Manual CS1171 Hand Held Programmer Main Menu Parameter Description FAULT CODE If the Hand Held Programmer is powered up and the controller generates a fault code the first menu item is the controller s fault code When a fault code is displayed e g 12h the gt button can be pushed to momentarily display the text associated with the error code e g Em brake Open When no fault code is present the first menu item will be FWD speed Powering up the controller with a fault code will not inhibit Hand Held Programmer functionality FWD speed Sets the percentage of the maximum forward speed allowed to the motor when the throttle has reached the full forward position and Speed control is set to full speed RVS speed Sets the percentage of the maximum reverse s
26. gure 1 Precaution Blocks Page 7 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual Terms Table 1 defines the abbreviations and acronyms used in this document Abbreviation Acronym Definition EM Etecuomagnateor lectomectanical WHE Handed Programmer OOOO Pos ETE POD PoweronDemerd pwm lise Wah Moduaton Table 1 Abbreviations and Acronyms Definitions None References Number Description DOCO0000466A CS1108 PWM Motor Controller User s Manual DOC0001877A CS1125 PWM Motor Controller User s Manual HHP Error code url www controls com index php support troubleshoot hhp Audience This document was prepared for individuals that use the CS1171 HHP to program motor controllers or technicians performing maintenance on a motor controller Control Solutions LLC Page 8 of 56 User s Manual CS1171 Hand Held Programmer Product Description This section of the document provides an overview of the CS1171 HHP supported features specifications and kit content Overview Control Solutions CS1171 Hand Held Programmer was designed to offer field programmability to the end user dealer and distributor of CSLLC Programmable Motor Controllers or products containing them See Figure 2 Figure 2 CS1171 Hand Held Programmer Features The HHP serves as a valuable tool providing the following features e Flexibility of use e Custom tailored driving characteristics e D
27. he controller sees a high external brake release input Brake rel Displays in real time On when Brake Release is active Charging Displays in real time On when Charge Mode is active Control Solutions LLC Page 42 of 56 User s Manual CS1171 Hand Held Programmer Parameter Description Keyswitch Displays in real time whether the controller detects a key switch Reverse pin Displays On when the controller detects an active reverse input Reverse Displays On when the Reverse input is active Chrge time Displays elapsed time for the current Charging Mode Time resets for every Charging Mode change For Charging Time in hours and minutes convert from hexadecimal using Figure 17 Hours Minutes 0 00 9 06 18 12 27 18 30 24 2 17 433 6 50 11 23 13 39 15 56 20 29 22 45 25 02 29 35 31 51 34 08 1000 2999 3000 41 5000 soog 7000 9000 Agog B000 ohg D000 gogo F000 0000 FFFF Hexadecimal Figure 17 Charging Time Conversion Charge Indicates current mode of operation while charging Codes are as mode follows 00 Pre charge 02 Charge qualification Bulk charge 04 Top Off charge and 08 Float charge Page 43 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual This page intentionally left blank Control Solutions LLC Page 44 of 56 User s Manual CS1171 Hand Held Programmer Parameter Information Table 8 Table 14 provide a listing of the
28. higher the percent value the faster the indoor reverse deceleration during a reverse to forward direction change of the throttle Page 29 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual Parameter Description In mot cmp Sets the indoor motor compensation which is the calibration value used to compensate speed control for varying terrain also known as Power On Demand POD Set to 0 for no speed control compensation To calibrate Step Action ES Set In mot cmp to 0 2 Set In FWD spd to 50 E Drive at full throttle on flat terrain and measure vehicle speed Drive at full throttle on a moderate incline and increase the In mot cmp until the vehicle s speed matches the speed measurement in step 3 Verify that PWM is not 100 monitor PWM in the Debug menu Is PWM is 100 e f yes reduce FWD speed and continue with step 3 e f no continue with the next step Setting this parameter too high can result in an over compensated drive motor that may behave erratically Please seek advice from your manufacturer or dealer before attempting to calibrate this parameter This feature should typically only be used by the manufacturer Control Solutions LLC Page 30 of 56 User s Manual CS1171 Hand Held Programmer Meters Sub Menu The Meters Sub Menu provides several useful entries that display various statistics Parameter Description Hours Displays the number of hours
29. ive mode 1 creep speed It is the minimum PWM percentage applied to the motor output after the throttle exceeds Deadband This setting helps prevent rollback on inclines when the brake releases with minimal throttle applied This setting should not be set too high to achieve proper low speed control on flat ground In CRP spd Sets drive mode 2 creep speed It is the minimum PWM percentage applied to the motor output after the throttle exceeds Deadband This setting helps prevent rollback on inclines when the brake releases with minimal throttle applied and is active when IN OUT input is asserted This setting should not be set too high to achieve proper low speed control on flat ground Control Solutions LLC Page 32 of 56 User s Manual CS1171 Hand Held Programmer Parameter Description Seq chrg led When set to On cycles the battery status LEDs from the bottom segment to the top segment with charge complete status indicated by flashing the top segment Setting Seq chrg led to Off disables this feature The display type used determines how this option indicates a charge complete status An intelligent display with the ability to visually represent real time data is required to use Seq chrg led Save boost When set to On saves real time motor compensation boost values and automatically reapplies them when stopping and restarting on an incline to prevent rollback Boost values are not saved th
30. lash V Full v Cur lim lo Cur lim hi Cur time Meters gt Advanced gt Options gt Functions Debug gt HHP Cntrst Options Menu 35 lt Main menu RVS beep Uni rvs beep Beep error Soft qstop Debug volts CHG to DRV Diagnostics Brake diag Fast curlim Step curlim Flsh chrgstrt Fast chgled Moment key Timed key Accel drive Tht lmt bst Acl lmt bst Soft decel Qstop hi Indoor hi Unidir thrt OV tht neut AnIn throt MaxSpd thrt Invert thrt Indoor Mode Menu lt Main menu In In In In In In In In In Figure 11 Menus and Parameters spd spd acl dcl dch acl dcl dch cmp Advanced Menu lt Main menu Fwd Plg Tm Rvs Plg Tm Regen off Idle push Creep spd In CRP spd Seq chrg led Save boost Flash qstop Fail dbstrt Fail qstop Serial throt Analog throt Sertht throt Invrt sertht Rollbck A Double pull In Out cur Shabat Full e2 sel Misc 1 amp 2 Misc 3 amp 4 Miscl invert Misc2 invert Misc3 invert Misc4 invert Shutdown V EMBrake V CS1171 Hand Held Programmer 32 Meters Menu 31 lt Main menu Hours Low Batt Overtemps Tht Faults Chg Nofloats Functions Menu 38 lt Main menu Clr flt log Recall Init Recall Fact Save to Meml Recall Meml Save to Mem2 Recall Mem2 Save to Mem3 Recall Mem3 Save to Mem4 Recall Mem4 Save to Mem5 Recall Mem5 Save to Mem6 Recall Mem6 Save to Mem7 Recall Mem7 Debug Menu 40 lt Main menu Fault Code Fault Log Product ID FW r
31. nk Control Solutions LLC Page 6 of 56 User s Manual CS1171 Hand Held Programmer Introduction Before using the Hand Held Programmer HHP please read this entire manual carefully to become familiar with the features benefits and operation Purpose This manual is intended to provide the information you will need to connect and use the CS1171 HHP Scope This manual explains how to connect the CS1171 to various motor controllers In addition it describes the CS1171 layout buttons menu items and usage It also provides general care and maintenance as well as basic troubleshooting tips Revision History Revision Update The format and information in this document has been enhanced and updated to provide a more user friendly experience Precautions This document contains hazard statements for your safety Hazard statements are provided where safety consequences to personnel equipment and operation may exist Failure to follow these statements may result in serious consequences A standard set of icons are used to draw your attention to the appropriate type of statement Refer to Figure 1 for sample icons and statements A warning statement indicates the presence of a hazard that can cause severe injury or death A caution statement indicates the presence of a hazard that can or will cause minor injury or property damage Caution This symbol is used whenever there is relevant supplemental information Fi
32. o work properly the following conditions must be met e The key switch must be off e The EM brake must be manually released e Idle push set to off OR e The key switch on e The EM brake is manually released e The throttle is idle e Idle push is set to on Hold time Sets the spasticity control which is used to filter unwanted fast changes in throttle input or to smooth out the throttle feel Higher hold time results in a more relaxed and filtered throttle response range Control Solutions LLC Page 24 of 56 User s Manual CS1171 Hand Held Programmer Parameter Description Ramp shape Sets the shape of throttle curves This value is used to determine the ratio of linear to logarithmic shape on the throttle curve A higher ramp shape value results in a more progressive throttle response when changing throttle inputs A setting higher than 3 will usually roll off low end throttle response too far and is not recommended Figure 15 shows the ramp shape curve with the ramp shape settings of 0 1 2 and 3 100 90 80 70 o Ramp shape at Oh 2 60 Ramp shape at 1h Ss Ramp shape at 2h E 50 Ramp shape at 3h o F 40 30 20 10 0 45 0 10 20 30 40 50 60 70 80 90 100 Throttle Position Figure 15 Ramp Shape Curve Comp rspns Sets the Compensation Response in percent A boost is progressively applied when surmounting obstacles such as inclines doorway thresholds bumps etc This boost is set by the paramete
33. ort ckt Displays in real time if there is a short circuit in the motor circuit Off push Displays in real time On if the vehicle is being pushed while the key is off and charging mode is off Max speed Displays in real time the set maximum speed percentage which can be set by an intelligent display CS1151A CS1161 Check Throt flags to see which input is used to set Maximum Speed Analog in Displays in real time the Analog input voltage relative to the controller s 5V power supply in terms of percentage Throt flags Displays different throttle and max speed option configurations Enabled 1 Disabled 0 They are defined as follows Option s Description Inverted Throttle Changes the driving throttle actuation so that a normal forward actuation of the throttle results in reverse operation from the controller Max Speed 04 Enables analog input to be used Analog Input for max speed control Max Speed Max 10 Enables max speed input to be Speed used for max speed control Max Speed Serial 40 Enables Serial throt input to be throt used for max speed control 5 ras 0 ee 1 a2 above e ies oH ee a9 aove S001 amp 4 above Page 41 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual Parameter Description Battery V If Debug volts is enabled Battery V displays in real time the battery voltage Otherwise it displays the battery capacity There is a two place decimal point that i
34. ound threshold time is exceeded Cur time the motor controller will limit the maximum current to this value which protects the motor and supporting components Due to tolerances in the drive system it is recommended to verify the current limit See Figure 16 Setting the current limit value too high can result in damage to the motor controller as well as other components in the vehicle Do not set this value higher than the maximum rated current for the Warning motors cables batteries and controller A Step curlim on Current limit upper bound E Cur time Step curlim off cur lim hi J Current Note This is an approximation and not intended to display the actual circuit waveform Current limit lower bound cur lim lo Time Figure 16 Current Parameter Relationships Control Solutions LLC Page 26 of 56 User s Manual CS1171 Hand Held Programmer Parameter Description Cur lim hi Sets the Current Limit Upper Bound maximum current allowable in Amps When initially current limiting current will not exceed the upper bound Due to tolerances in the drive system it is recommended to verify the maximum current limit See Figure 16 To verify the maximum current limit Step Action EE Stall the drive motor Apply full throttle to the controller and measure the motor current with a calibrated DC clamp meter If the current is Too high decrement the Cur lim
35. peed allowed to the motor when the throttle has reached the full reverse position and Speed control is set to full speed Min speed Sets the minimum percentage of speed for forward reverse throttle when the Enhanced Deluxe Display Pot or ANIN input is at its lowest setting If set to 0 and Enhanced Deluxe Display Pot is turned all of the way down the forward reverse speed is 0 FWD accel Sets the amount of forward acceleration The higher the percent value the faster the forward acceleration FWD decel Sets the amount of forward deceleration The higher the percent value the faster the forward deceleration FWD gt RVSdcl Sets the amount of forward deceleration during a forward to reverse direction change of throttle The higher the percent value the faster the forward deceleration during a forward to reverse direction change of the throttle RVS accel Sets the amount of reverse acceleration The higher the percent value the faster the reverse acceleration RVS decel Sets the amount of reverse deceleration The higher the percent value the faster the reverse deceleration RVS gt FWDdcl Sets the amount of reverse deceleration during a reverse to forward direction change of throttle The higher the percent value the faster the reverse deceleration during a reverse to forward direction change of the throttle Page 21 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual Paramet
36. r Motor comp A higher value of Comp rspns results in a faster boost response time Brake time Sets the nominal amount of time from when the motor PWM 0 until the EM Brake is de energized This prevents EM braking before a complete stop Keyoff dcl Sets a filter constant for key switch off or active quickstop condition The higher the percentage the faster the deceleration when the key switch is turned off while driving or quickstop is asserted Page 25 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual Parameter Description Batt res Sets the resistance of the power wires It s used to compensate the battery display for wiring drop at high current It is typically calculated in milliohms Batt res value 3485 1485 Resistance in ohms Timeout The length of time before the controller powers down after inactivity When set to 0 the controller will not timeout Flash V Sets the point when the battery voltage reaches the desired low voltage threshold When the battery voltage reaches the value set by Flash V an LED is flashed The Flash V value is in volts Full V Sets the desired point when the battery voltage level is considered to be fully charged When using a multi segmented LED this voltage value indicates a full battery on the display Full V is displayed in Volts Cur lim lo Sets the Current Limit Lower Bound maximum current allowable in Amps After the Current Limit Upper B
37. rameter Description In Out cur When turned On uses the upper bound current limit setting when in Outdoor mode and the lower bound current limit setting when in Indoor mode Shabat When turned On and properly configured the motor controller enters indoor mode and uses defined creep speed parameters Full e2 sel When turned On allows a section of memory to be accessed that stores creep speed information used by Shabat Misc 1 amp 2 To configure these pins contact CSLLC refer to page 53 Misc 3 amp 4 To configure these pins contact CSLLC refer to page 53 Misc1 invert Inverts the operation state of the Misc 1 input Misc2 invert Inverts the operation state of the Misc 2 input Misc3 invert Inverts the operation state of the Misc 3 input Misc4 invert Inverts the operation state of the Misc 4 input Shutdown V Voltage level of the battery that when reached shuts down the controller EMBrake V Sets the desired EM brake voltage The EM brake output is pulse width modulated to achieve values lower than the actual battery voltage Output is independent of the battery voltage but can never be higher than the absolute battery voltage Control Solutions LLC Page 34 of 56 User s Manual CS1171 Hand Held Programmer Options Sub Menu Parameter Description RVS beep When set to On enables a horn beep if equipped when the controller is in reverse Uni rvs beep When set to On ena
38. ration control instead of speed control When set to Off the controller interprets throttle as a conventional speed adjustment where the direction and speed of the unit is determined by the displacement from center and the magnitude of the displacement When set to On a throttle displacement indicates acceleration to the controller The unit accelerates proportional to this displacement as long as it is present Deceleration requires an equal and opposite displacement FWD REV input controls direction while Accel drive is On which results in a hard stop when toggling direction Tht Imt bst When set to On motor compensation boost is limited by the absolute throttle position Acl Imt bst When set to On motor compensation boost is limited by the acceleration of the throttle position change in throttle over time Soft decel When set to On negative decelerating boost is not applied resulting in a soft deceleration Qstop hi Depending on the module configuration quickstop can be wired as active 5 V or passive GND In a passive configuration e When the parameter is On quickstop is asserted when active e When the parameter is Off quickstop is asserted when the circuit is closed Control Solutions LLC Page 36 of 56 User s Manual CS1171 Hand Held Programmer Parameter Description Indoor hi When set to On indoor input will be asserted on a high input instead of a low input
39. rough a key switch power cycle Flash qstop When set to On while asserting a Quickstop flashes the status LED on the controller at a constant 2Hz rate If equipped with a display unit also flashes the battery LEDs Fail dbstrt When set to On or Off it allows the status LED to display the appropriate error code Fail qstop When set to On with Quickstop asserted allows the status LED to display the appropriate error code Serial throt When set to On configures the controller to respond to throttle from an Enhanced Deluxe Display Analog throt When set to On configures the controller to respond to an analog throttle directly connected to TPOTC input Sertht throt When set to On configures the controller to respond to the speed control pot from an Enhanced Deluxe Display as a throttle Invrt sertht When set to On while Sertht throt is enabled inverts the operation of the response to the speed control Rollbck A Speeds up the activation of the EM brake when stopping on an incline It should be set low enough for acceptable stopping performance on a nominal incline but should not be set so low that the brake prematurely engages when stopping on flat ground or grass Double pull When set to On makes it necessary to activate the throttle mechanism twice to make the vehicle drive Page 33 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual Pa
40. s not displayed on the programmer So a displayed value of 0100 would equal 1 00V and a displayed value of 0250 would equal 2 50V Temp Displays in real time the temperature of the drive FET transistors Current A Displays in real time the motor current in Amps Buttons Each one of the eight bits that make up the hexadecimal value represents one button on a deluxe display A button pressed 0 not pressed 1 They are defined as follows Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Release Up light Down Turn Up Turn Down Signal Signal If only one button is pressed at a time the hexadecimal codes displayed will be as follows Break Seat Head Seat Right Speed Left Speed Release Up light Down Turn Up Turn Down Signal Signal If more than one button is pressed at a time a combination of bits will be 0 at the same time There are 255 possible combinations This feature can be helpful to determine which button s may be stuck down on a deluxe display e g FF no buttons pressed FE Speed Down FC Speed Down and Left Turn Signal 00 All Buttons presses Indoor pin Displays in real time whether the Indoor mode drive mode 2 is on or off Indoor mode Displays in real time On when in Indoor mode drive mode 2 QStop pin Displays in real time if the controller is seeing a quick stop input Quick stop Shows On when Quick Stop is active Brk rel pin Displays in real time On when t
41. sh qstop Y On off F N O Fail dbstrt Y On off N O Fail qstop Y On off gt N O Serial throt Y On off z N O Analog throt Y On off en N O Sertht throt Y On off N O Invrt sertht Y On off N O Rollbck A Y 0 0 621 7 Amps N O Double pull Y On off z N O In Out cur Y On off N O Shabat Y On off N O Full e2 sel Y On off N O Misc 1 amp 2 Y 00 FF Hex N O Misc 3 amp 4 Y 00 FF Hex N O Misc1 invert Y On off N O Misc2 invert Y On off N O Misc3 invert Y On off N O Misc4 invert Y On off N O Shutdown V Y 3 58 29 94 Volts N O EMBrake V Y 0 45 72 Volts N O Table 11 HHP Advanced Sub menu Parameter Reference Page 47 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual Options Sub menu Parameter R W Range Measure RVS beep Y On off x N B Uni rvs beep Y On off an O Beep error Y On off T N O Soft qstop Y On off N O Debug volts Y On off gt N B CHG to DRV Y On off Z N O Diagnostics Y On off 7 N O Brake diag Y On off 5 N O Fast curlim Y On off m N O Step curlim Y On off T N O Fish chgstrt Y On off gt N O Fast chgled Y On off B N O Moment key Y On off ZN N O Timed key Y On off N O Accel drive Y On off N O Tht Imt bst Y On off zn N O Acl Imt bst Y On off m N O Soft decel Y On off N O Qstop hi Y On off N O Indoor hi Y On off N O Unidir thrt Y On off z N O OV tht neut Y On off N O Anin throt Y
42. the controller has operated Low Batt Displays the number of hours the unit has operated with the battery voltage level below the low battery threshold Overtemps Displays the number of over temperature conditions that have occurred Tht Faults Displays the number of times a throttle failband failure occurred Chg Nofloats Displays the number of times the charge cycle was ended early L The above counts and timers do not roll over and cannot be cleared Page 31 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual Advanced Sub Menu Parameter Description Fwd Plg Tm The duration of time the motor is reversed after the quickstop input is activated while driving forward Rvs Plg Tm The duration of time the motor is reversed after the quickstop input is activated while driving in reverse Regen off Regenerative braking utilizes the fact that an electric motor can also act as a generator The vehicle s motor is used as a generator during braking conserving battery power Setting this menu option to e On turns off regenerative braking e Off turns on regenerative braking Idle push Idle push allows the unit to be manually pushed and limits the speed to a percentage defined by Push speed To work properly the following conditions must be met e The key switch is on e The EM brake is manually released e The throttle is idle e Idle push is set to on Creep spd Sets dr
43. tle movement necessary to obtain full throttle See Figure 12 Unidirectional Throttle Full Spe ed Mechanical PWM ut ral Band 100 Dead Band H 0 m T3 1 7 Val 0 128 255 Full Speed Throt Scl Throt V PWM Bidirectional Throttle r Full pran Band 100 E Tygt 255 0 255 Figure 12 Throttle Scale Deadband Sets the throttle pot range that the controller determines as neutral PWM Unidirectional Throttle Full r Mechanical PWM Limi Fail Band 100 T Dead Band 05 4 n 0 128 Bidirectional Throttle fel Fail Band Es See Figure 13 Dead Band Ay Throt Val F 0 255 Figure 13 Throttle Deadband Page 23 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual Parameter Description Failband This is an area above the Throttle Scale value that disables the motor See Figure 14 Throttle Failband provides a safety feature to protect against throttle shorts to ground or 5V which could lead to dangerous runaways Unidirectional Throttle yy S r Mechanical PWM Limit Fail Band t 100 Throt on Val Bidirectional Throttle Full PWM Mechanical jm Band 1 p pFail Band 100 T vd i et 258 Figure 14 Throttle Failband as Push speed Sets a percentage of the maximum allowable speed PWM to manually move the unit by releasing the electromagnetic brake Increasing the percentage makes the unit easier to push T
44. ts Throtl scl Idle push CHG to DRV Deadband Creep spd Diagnostics Failband In CRP spd Brake diag Push speed Seq chrg led Fast curlim Hold time Save boost Step curlim Ramp shape Flash qstop Fish chrgstrt Comp rspns Fail dbstrt Fast chgled Brake time Fail qstop Moment key Keyoff dcl Serial throt Timed key Batt res Analog throt Accel drive Timeout Sertht throt Tht Imt bst Flash V Invrt sertht Acl Imt bst Full V Rollbck A Soft decel Cur lim lo Double pull Qstop hi Cur lim hi In Out cur Indoor hi Cur time Shabat Unidir thrt HHP Cntrst Full e2 sel OV tht neut Indoor Menu Misc 1 amp 2 Anln throt In FWD spd Misc 3 amp 4 MaxSpd thrt In RVS spd Misc1 invert Invert thrt Page 55 of 56 Control Solutions LLC Registered to ISO 9001 ControL SoLuTIONS LLC INNOVATIVE SOLUTIONS FOR A WORLD IN MOTION WWW CONTROLS COM 2520 DIEHL ROAD AURORA ILLINOIS 60502 PHONE 630 806 7062 Fax 630 806 7065
45. y must be disconnected to use the HHP An intelligent display e g C81151A or CS1161 must be used in conjunction with the HHP when using the CS1303 Y Adapter or the HHP will not function The CS1155 is not an intelligent display Table 5 lists the wiring configurations for Control Solutions motor controllers Controller Configuration Programming Programming Motor Type Connector Connector PCB Controller Label C99 SeeFgwes Gpn Toco cstos Sermo tpn mo esti seeFigves 4p PI Sne esti seeFigves 4pm Je Qud CSTS SeeFigues Grin Teko ho Dul Table 5 CSLLC Motor Controllers Page 13 of 56 Control Solutions LLC CS1171 Hand Held Programmer User s Manual Figure 5 shows a Controller attached to the display unit through an 8 pin to 8 pin connection the HHP through an 8 pin to 8 pin connector and the CS1303 Y adapter connected to the HHP intelligent display unit and the controller Display Display Display Display Cable IL Display Cable Disconnected Y Adapter Display Cable HHP Cable Y Adapter Cable Controller Controller Controller Normal Operation Progamming Normal Operation Only w Programming Figure 5 8 pin to 8 pin Connection Figure 6 shows a Controller attached to the display unit through an 8 pin to 8 pin connection and the display unit through the 8 pin to 8 pin connector with the HHP connected through an 8 pin to 4 pin
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