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ZERO-TURN MOWER Outlaw & Outlaw Extreme

1. Bal MOVING INOPERABLE MOWER Do not tow machine Use a winch to load on a trailer for transporting ATTENTION RETURN BYPASS VALVES TO OPERATING POSITION BEFORE RUNNING MOWER FOLLOWING REPAIRS Outlaw Models are equipped with a by pass lever located on each transaxle view picture on page 13 This lever can be positioned to engage or disengage the transaxles Your Bad Boy Mower Weighs OUTLAW SERIES 1180 1310 Ibs Weights fluctuate with the addition of accessories As you can see by the weights of the machines you shouldn t ever try to push or pull a Bad Boy Mower by hand This could cause serious bodily injury Hopefully you ll never need to use this section of the manual However if you do use extreme caution when moving machine INSTRUMENTATION Electronic Hour Meter Registers Hour increments up to 9 999 9 total hours This meter records the cumulative time the engine is running 10 1 10 2 10 3 10 4 10 5 10 6 10 7 114 11 2 11 3 11 4 11 5 11 6 MOWER BLADE MAINTENANCE Check mower blades after each use This is essential for maintaining well groomed turf Keep the blades sharp If a dull blade is used for cutting the grass will tear rather than cut This could damage the grass leaving a brown frayed top on the grass within a few hours A dull blade will also require more power from the engine NEVER attempt to straighten a bent blade by heating NEVER attempt to weld a cracked blade
2. Nut 9 1 103 5400 00 BlackBootForgroundcable 5 16 x 1 3 4 Hex Bolt 7 16 x 2 1 2 Hex Bolt 3 8 x 1 Hex Bolt PAGE 41 Outlaw 54 Deck c PS 1 DETAIL PAGE 42 54 Outlaw Deck ITEM QTY PART NUMBER DESCRIPTION 54 Outlaw Deck Only Deck Idler Bracket 54 Outlaw Adjustable Deck Front Right 54 Outlaw Adjustable Deck Front left Discharge Chute Hanger deck mounted Rubber Discharge Chute Dischurge Chute Upper Hanger olo G PIP cn K S O QA 9 N QA gt T 206 6017 00 210 6005 00 C Co Lower Hanger Double Bearing Spindle S O O WI Ww w PFIDIP N oO 9 19 9 O S O O 10 2009 Deck Pump Idler Spring 11 033 6003 00 5 Deck Pulley 12 2 033 6001 00 4 3 4 Idler Pulley 3 4 5 N w ololololo WI ud rid TIY NIlalelala o oloe oljo o e bo Dos Bad Bod IER o olo o o o e e e e 5 3 4 Flat Idler 32FI 92 008 Deck Hanger Deck Wheel Pulley Spacer 1 2 x 3 1 2 Flange Bolt Grade 8 2 m 1 1 2 18 6 013 8050 00 1 2 13 Nylon Flange Nut Orange 19 2 018 2007 00 5 16 x 1 Bolt 21 018 5250 00 3 8 x 3 4 Hex Bolt 23 018 4703 00 5 16 x 1 1 4 Carriage Bolt 24 5 8 x 1 1 2 Grade 8 Bolt 25 2 018 5040 00 3 8 x 1 1 4 Hex Bolt 26 013 60
3. For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 8 0 698 0090 Cut and Mail or Fill Out Online under Owners at www badboymowers com Place Stamp Here POST OFFICE WILL NOT DELIVER WITHOUT POSTAGE BAD BOY MOWERS 102 Industrial Drive Batesville AR 72501
4. PAGE 18 The pump belt tensioner is located under the engine and has a grease fitting at its pivot point Grease at every engine oil change The deck belt tensioner is located at the rear of the deck and has a grease fitting on its pivot point Grease at every engine oil change The control arm blocks have grease fittings located on the top and bottom of each block Grease one time a year SECTION 6 CUTTING DECK To remove the deck belt lift up on the belt while rotating the pulley to roll the belt up and off of the pulley be sure not to get your fingers between belt and pulley To check the level of the deck start on a flat surface and set the air pressure in all four tires Raise the deck up and measure all four corners of the deck to see if it is level from left to right and front to back All decks should be level from left to right and have a 1 8 pitch down in the front If deck adjustments are necessary start with the chain length adjusters These adjusters affect the overall height of the deck and the level from left to right PAGE 19 The deck spring tension is critical If the tension is too much it will cause the spring to break If too loose the belt can jump off or slip on the pulleys and cause a cut quality issue With the deck up the spring coil gap should be about 025 030 about the thickness of a credit card Spring tension adjustments can be made by sliding the bolt shown above forwa
5. The blades can break and cause serious injury or death NEVER work with blades while engine is running or deck clutch is engaged ALWAYS place deck clutch in DISENGAGE position while performing maintenance Use blocks when you MUST work under mower ALWAYS wear thick gloves when handling blades ALWAYS check for blade damage if mower strikes rock branch or other objects that could potentially damage the blade REMEMBER NEVER CHECK BLADE WHILE ENGINE IS ON NEVER CHECK BLADES WHILE BLADES ARE ENGAGED GREASING THE BEARINGS Park the machine on a level surface and disengage the blade control switch Move the motion control levers outward to the neutral position engage parking brake stop the engine remove the key and wait for all moving parts to stop before leaving the operating position Grease Type NGLI grade 72 multi purpose gun grease Grease the front caster pivots Clean the grease fittings with a cloth Scrape any paint off the front of the fitting s Connect a grease gun to each fitting Pump grease in fittings until grease begins to seep out of the bearings Wipe up excess grease Refer to service manual section for grease fitting locations PAGE 11 HOW CHOOSE THE RIGHT BLADE Essentially there are only TWO basic styles of mowing blades used or approved for use on our current products 1 The standard style of mowing blade is essentially designed for cutting grass and effectively discharging the clippings ou
6. air and fuel filters more often in dry dusty conditions EVERY 400 HOURS OF USAGE 4 Change Hydraulic Fluid and Filters Within FIRST 100 hours of usage change hydraulic oil and filters 48 Refer to manufacturer manual for specific information on maintenance schedules PAGE 7 PAGE 8 9 1 9 2 9 3 5 4 9 9 9 6 5 7 9 0 9 9 9 10 9 11 6 1 6 1 6 2 6 2 6 3 6 3 6 4 6 4 MOWER STORAGE amp TRANSPORTATION Keep machine from collecting debris by storing in a covered area while not in use Fuel can harm your machine if left for more than 30 days without changing especially if the fuel contains ethanol Never use fuel with more than 10 ethanol by volume 15 is not permitted Disconnect the negative battery cable when machine will be stored for more than 30 days Always secure machine properly when transporting machine Do not load machine on trailer with blades engaged Do not use ramps to load the machine Make sure Parking Brake is in up position In wet conditions tires may spin while loading unloading If necessary wait for dry conditions before loading unloading Make sure mode of transportation is suitable to bear the weight of mower Deck height should be set at maximum before attempting to load Secure mower with at least two straps capable of securing weight of mower TROUBLESHOOTING Q How do I prevent an uneven cutting pattern and increase the quality of cut A Check tire pressure
7. check blade sharpness replace blades or sharpen at least once per year or when needed make sure blades are tightened properly check spring and belt tension check the underside of the deck to ensure the mower deck is free of grass build up and debris make sure your machine is at full throttle and vary your mowing pattern each time you cut your grass Q What should I do if my mower won t start A Check battery charge and connection grounds check your fuel make sure fuel is less than 30 days old and contains no water make sure your spark plug is in good condition and spark plug wire is attached and make sure air filter is clean a dirty filter makes it more difficult for the engine to draw air Check for broken wires or bad connections Q What should I do if the blades won t engage A Make sure the safety switch is plugged in on the bottom of seat Check the underside of the PTO engager to ensure the plug is secure at switch Q What type of fuel is recommended for my mower A We recommend that you use a name brand fuel to ensure quality Use fuel with an octane rating near 87 Higher octane fuels offer no benefit Only fuels with an ethanol content of 10 or less may be used 15 is not permitted 6 5 6 5 6 6 6 6 74 1 2 7 3 7 4 7 5 7 6 1 1 1 5 Q Do you offer touch up paint for your mowers A Touch up paint is available Contact your local dealer for more information Q How durable is th
8. locate the nearest dealer go to our website and click on Locate a Dealer PAGE 4 gl D MOWER SAFETY GUIDELINES Never allow untrained people to operate this machine It is the owner s responsibility to get training and see to it that anyone who has permission to use your machine receives the proper training Do not mow around people The factory discharge chute is designed to deflect debris downward but it could be possible for debris to be thrown in a way that can cause damage to people or property Seek additional training when possible to learn more about safety techniques and practices SAFETY PRECAUTIONS 2 2 Always remain seated while operating machine 2 3 Always maintain a safe distance from people and pets while mowing 2 4 Always disengage blades place steering controls in neutral engage parking brake and remove ignition key when leaving operators seat 25 Always operate machine in daylight or with adequate working lights 2 6 Bealert of surroundings Watch for rocks stumps and mounds or depressions while mowing 2 Always wear eye protection while mowing and servicing 2 0 Always wear ear protection such as earplugs while mowing 2 9 f you strike something with the mower turn the blades and mower off engage the parking brake and inspect the machine for damage before resuming 2 10 Be aware of low hanging limbs or objects that could potentially be hazardous while mowing 2 11 Never operate a poorly
9. of the turf equipment or ix damage or defects due to or arising out of repair of turf equipment by person or persons other than an authorized Bad Boy Inc service dealer or the installation of parts other than genuine Bad Boy Inc recommended parts As a condition to this warranty customer shall have read the operator s manual and shall have returned to Bad Boy Inc within the prescribed time the enclosed warranty registration card E This warranty gives you specific legal rights and you may also have other rights which vary from state to state Bad Boy Inc 102 Industrial Drive Batesville AR 72501 1 866 622 3269 www badboymowers com Technical Support Brad Covington Taylor Prince James Russell Warranty Dustin Tissiere Parts Chris Epperson Robert Patterson A brad covington badboymowers com taylor prince badboymowers com james russell badboymowers com ER dustin badboymowers com NG chris epperson badboymowers com em robert patterson badboymowers com Cut and Mail or Fill Out Online under Owners at www badboymowers com WARRANTY REGISTRATION Full Name Address City otate Zip SERIAL IL IL IL IL IL IL IL ILILILILILILILILILI Purchase Date Telephone Purchased From certify that l have been properly instructed on operating this machine
10. serviced and maintained The warranty expressly does not cover i any defects damage or deterioration due to normal use wear and tear or exposure ii normal maintenance services such as oil change cleaning lubrication adjustment iii replacement of services items such as oil lubricants spark plugs belts rubber hoses or other items subject to normal service replacement iv damage or defects arising out of or relating to misuse neglect alteration negligence or accident v repair or replacement arising from operation of or use of the turf equipment which is not in accordance with operating instructions as specified in the operator s manual or other operational instructions provided by Bad Boy Inc vi repair or replacement arising as a result of any operation from turf equipment that has been altered or modified so as to indetermination of Bad Boy Inc adversely affect the operation performance or durability of the equipment or that has altered modified or affected the turf equipment so as to change the intended use of the product vii repair or replacement necessitated by use of parts accessories or supplies including gasoline oil or lubricants incompatible with the turf equipment or other than as recommended in the operator s manual or other operational instructions provided by Bad Boy Inc viii repairs or replacements resulting from parts or accessories which have adversely affected the operation performance or durability
11. you attain years of performance from your new Bad Boy Also check out our website to learn more about the Bad Boy family 15 All Bad Boy engines use 10W30 engine oil Conventional or Synthetic may be used 12 Al Bad Boy hydraulic systems use 20W50 engine oil Conventional or Synthetic may be used 13 All Bad Boy Mowers use hi temp multi purpose grease NLGI No 2 for the grease fittings 1 4 Outlaw models have 12 psi in front and rear tires have 8 10 psi 1 5 Most Briggs Kohler Kawasaki and Vanguard engines hold two 2 quarts of motor Warranty Registration The Warranty Registration form must be completed and signed to validate your warranty As the new equipment owner you are expected to see that the form is completed and forwarded to Bad Boy Inc at time of delivery Warranty is non transferable Model Serial Number Your Outlaw model serial numbers are found on the SIN plate underneath seat The serial numbers are necessary on the warranty registration form Also these numbers can assist you in the ordering of new parts when replacements become necessary Parts Service Only Bad Boy replacement parts are to be used on your mower Replacement parts are available through your local Bad Boy Mower Dealer Remember to always provide the following information when ordering parts 1 Correct part number 2 Correct serial number All warranty repair and service must be handled through your authorized Bad Boy Mowers dealer To
12. you properly used a fuel stabilizer it can cause a number of problems Better to use fresh gasoline to begin the new mowing season e Leaf blade A demonstrates what a leaf blade should look like SE RUD S after mowing with a sharp blade M Leaf blade B demonstrates a leaf blade that was injured by a dull mower blade Leaf blade C was cut by the mower but indicates that the mower blade is not sharp enough The shredded white tissue protruding from the leaf blades C and D is the vascular tissue of the plant Leaf blade D has been mown for quite some time with a dull mower blade a i La arat ra 2 To bag or mulch Grass clippings do not contribute to thatch buildup or increase the chances of disease If you mow your lawn at the right height without removing any more than 1 3 of it s total height clippings will quickly breakdown without a trace These clippings contribute additional nitrogen and other nutrients to the soil and supply it with additional organic materials Clippings from a 1000 sq ft lawn can add as much as 1 2 pounds of nitrogen back into the soil If you have a compost pile then you may want to bag your clippings occasionally to add much needed green matter to the compost pile Make sure it is mixed thoroughly with brown matter to avoid a strong ammonia odor DO NOT COMPOST CLIPPINGS after applying any weed control or weed feed type product Before adding clipp
13. 0 16 Flange Nut 27 8900 00 013 Drive Lever Housing Left 13 0085 00 2 13 Hex Flange GR G ZC m 14 NJ 2 UJ 1 hls m E PAGE 24 Outlaw Gas Tank Assemblies DETAIL B Air Line DETAIL A Fuel Line PAGE 25 ITEM PARTNUMBER DESRIPHON SSS 1 0805009 foutaw Seat racket 2012 3 fo Support 2012 Outlaw Left 3 1 057500150 Fuel Tank outiew 2012 EPA __4__ 1 067 4050 00 Gauge Tanks W downtube 022 5 2 018 xi Carriage 8 2 s i amp i8NyonFangeNU 7 2 019 6042 00 360 ID Plastic Washer Z o Z 8 1 031 203000 Outlaw Tank Support 2012 Right 9 1 1067 5000 50 Right Fuel Tank Outlaw 2012 EPA 5 16 x 1 Bolt 5 16 Lock Washer 10 32 x 3 8 Button Socket Head Bolt 36 17 077 2075 00 iovAUXComedim O S S E 18 1 108910000 21 1 042900000 202 22 1 1086 2050 00 Harness 23hp Briggs 30hp Briggs Outlaw 23 1 051707000 jFuellineAsemby O O o I 25 3 051 8067 00 lus fuel inehase _ 26 1 073 8068 00 JfuellineT 02 27 1 1051 8072 00 1 4 Vinyl Tubing Black 00 28 6 072 8070 00 di viny damp 29 3 051 8073 0 3 16 vinyl tubing 30 1 1073 2000 00 J
14. 0 29 EFI Kohler Engine 1 1042 50200 i 4x2Squarekey Stock 4 1 10306029 00 s amp SetScrew 5 1 051540100 Oil 6 1 03503500 43 4MotorPulley 7 1 019602900 ii 8 FlatSpacer 8 2 015275100 ExhaustGasket 1 0193053500 7716 Lock washer 10 1 1018 5300 00 7 16 x 2 1 2 Hex Bolt 12 1 057 590600 PTOEngagerHolder 13 2 018 6049 00 3 8 x 1 Hex Bolt 15 2 01360400 17 1 086000500 Starter to chassis cable 018 8059 00 5 16 x 1 3 4 Hex Bolt 0 19 1 013804300 JS I6 Nub 20 1 019 8051 00 S 16 LockWasher 22 1 0303050200 10xi z SefTapmgScew 23 1 041504800 PumpBet gt 24 1 063 8019 00 CanisterAiFiter Outer 25 1 _ 063 8020 00 Canister Air Fiter Inner 27 1 0152704 00 30KohlerEndCap gt 29 1 06600000 Universal inline Fue Fiter _ 30 1 070201000 10 amp Clutch Pigtail Diesel PAGE 37 30HP Briggs 30HP Briggs QTY DESCRIPTION 1 5716 Nat Exhaust gasket 30 hp Briggs Engine W Cyclonic Filter 015 3031 00 Exhaust for 30 HP Briggs Engine Oil drain Valve 018 1075 00 3 8 x 1 1 8 bolt 018 8059 00 5 16 x 1 3 4 Hex Bolt 1 8 Flat Spacer 019 8051 00 16 Lock Washer Ja Set Screw 3 4 Motor Pulley 042 6030 00 4 Key 8 Hex Nut 16 x 2 1 2 Hex Bolt 018 60
15. 1052 00 72 ARMORTEK Deck Decal 2n 852cc pie Pro 091 3023 00 091 0852 00 091 0036 00 30hp Pro Series Decal 2 852cc Pro Series Decal 7 36hp Pro Series Decal 091 3309 00 091 301 7 00 091 4000 0 Deck Belt Route Decal Pump Belt Route Decal Domed Label 091 3012 00 Danger Decal Spindle Discharge 091 1020 00 hydraulic tank 091 3080 00 Outlaw Decal Cluster oase 091 3150 00 SWING AWAY Outlaw Warning Decal PATENT HUS 6 854 25282 091 3100 00 091 3060 00 Outlaw Deck Height Decal Swing Away Patent Decal PAGE 49 PAGE 50 2013 LIMITED WARRANTY FOR BAD BOY COMMERCIAL MOWER SERIES CZT ELITE DIESEL OUTLAW OUTLAW EXTREME OUTLAW STAND ON and OUTLAW XP 1 WHAT THIS WARRANTY COVERS AND FOR HOW LONG Bad Boy Inc will at its option repair or replace without charge any part covered by the warranty which is found to be defective in material and or workmanship within two 2 years after date of sale to the original retail purchaser unless the product is used for rental Labor for all warranted parts will also be covered for 2 years from the date of sale to the original purchaser The leading edge of the deck shell will be warranted for the entire lifetime of the machine to the original purchaser against defects in materials and workmanship Labor required to repair or replace the leading edge of the deck shell will be covered by Bad Boy Inc for the first two years and at the unit owner s exp
16. 14 00 3 8 16 Hex Nuts Zinc 27 28 29 30 31 32 33 oO lt OY UT OJ 3 8 Lock Washer 1 2 20 x 1 1 2 Grade 5 Fine Thread Bolt 1 2 Belleville Washer 2 Link Adjustable Deck Hange 1 2 13X 2 1 4 GR Hex Bolts 1 2 x 5 1 2 Bolt 1 2 x 2 Carriage Bolt 1 2 Flat Washer 5 8 x 4 Hex Bolt 5 8 Nylock 1 2 Jam 635 ID Plastic Washer Spacer 3 4 OD x 1 2 ID x 75 5 16 Knob Pulley Cover 1 2 x 1 1 4 Carriage Bolt 54 Deck Fusion Blade For Outlaw 3 8 Set Screw 5 8 Lock Washer 360 ID Plastic Washer Deck Idler Assembly Componets13 18 17 38 2 Panhard Linkage Bar Edi jew ojo ojo U or E O O O Q o ka o O XO O O Orolo 37 38 39 o o o o o N etre iid bod Bos Bod ka NIOIWIWIO O cC O rd Erma ojojo Q WIDI O Ww oO amp O gt e 1 4 N 3 43 44 45 N co a O Sl m Ojo 505 Nylon Spacer 1 2 Flange Nut 1 2 13x2 GR 5 Hex Bolt B165 Belt 60 54 deck Outlaw 1 2 x 4 Bolt Grade 8 1 3 4 Pulley Spacer 1 4 x 1 Key Double Bearing For
17. 40 00 3 8 x 1 1 4 Hex Bolt 013 6014 00 3 8 16 Hex Nuts Zinc 019 5037 00 3 8 Lockwasher Zinc 019 6020 00 1 2 Belleville Washer 018 5250 00 3 8 x 3 4 Hex Bolt 013 5201 00 3 8 Flange Nut 018 2007 00 5 16 x 1 Bolt 013 9002 00 5 16 Flange Nut Zinc W Serrations 018 6019 00 1 2 20 x 1 1 2 Grade 5 Fine Thread Bolt 018 5311 00 5 8 x 4 Hex Bolt 019 6017 00 635 ID Plastic Washer 018 6020 00 5 8 x 1 1 2 Grade 8 Bolt 019 4807 00 5 8 Lock Washer 018 5019 00 1 2 x 4 Bolt Grade 8 018 4703 00 5 16 x 1 1 4 Carriage Bolt 013 5301 00 5 8 Nylock 1 2 Jam 32 8 1018 3003 00 1 2 x 1 1 4 Carriage Bolt 025 5203 00 Spacer 3 4 OD x 1 2 ID x 75 018 1050 00 1 2 x 2 Carriage Bolt 019 2040 00 1 2 Flat Washer 018 1090 00 1 2 x 5 1 2 Bolt 025 5339 00 1 3 4 Pulley Spacer 047 2000 00 2 Link Adjustable Deck Hange 3 6 022 1000 00 Deck Wheel 041 0178 00 B178 Belt For 61 Inch Outlaw 41 014 6010 00 Pulley Cover 42 045 6043 00 5 16 Knob 43 037 8000 50 Double Bearing Spindle 4 038 6080 00 61 inch Fusion Blade 5 lt 7 018 6037 00 1 2 13X 2 1 4 GR Hex Bolts 030 0050 00 5 16 Set Screw 042 6030 00 1 4 x 1 Key 019 6042 00 360 ID Plastic Washer 039 4864 00 60 Upper Hanger Plate 039 6945 98 Deck Idler Assembly parts of Assembly 8 11 3 33 9 018 5049 00 1 2 x 13 2 GR 5 Hex Bolt 028 6060 00 Panhard Linkage Bar 5 6 019 8054 00 505 Nylon Spacer 013 5300 00 1 2 Flange Nut 032 5056 00 Flange Bu
18. 49 00 8 x 1 Hex Bolt 18 Lock Washer 019 8053 00 16 Lock Washer TO Engager Holder lutch Assembly 070 2000 00 Clutch Pigtail Starter to chassis cable Pump Belt Briggs Oil Filter niversal Inline Fuel Filter 1 Ohp Briggs Air Filter 7 GJ 10 11 12 UJ e 13 14 GJ 15 16 17 18 19 20 21 22 skala QTY ET Em 23 24 25 UJ PAGE 38 30 HP Kohler 5 1 1015 5401 00 Oil drain Vave 6 1 033 5035 00 43 4 Motor Pulley 8 2 015 2751 00 Exhaust Gasket for 27 30HP _ 9 1 019 8053 00 7 16 Lock Washer gt 7 16 x 2 1 2 Hex Bolt 3 8 x 1 Hex Bolt 5 16 x 1 3 4 Hex Bolt 5 16 Lock Washer 10 x 1 2 Self Taping Screw PAGE 39 Kawasaki 850 V Kawasaki FX 850 V 15 0031 00 33 5035 00 30 6029 00 03 5400 00 86 0005 00 42 5020 00 _5 019 8051 00 5 16 Lock Washer gt ml gt O O O O O O 41 5048 00 Pump Belt 63 8020 00 Canister Air Filter Inner 63 8019 00 Canister Air Filter Outer 63 6000 00 Universal inline Fuel Filter 63 8017 00 Kawasaki Oil Filter ce e 63 2045 00 Rain Cap Fits all Canisters PAGE 40 36HP Vanguard PART NUMBER 042 6030 00 1 4 x 1 Key 030 0050 00 6 1 064 8061 00 Ground Cable 8 1 013 8043 00 5 16
19. BrassfuellineT gt 3 8 x 1 1 4 Carriage Bolt UJ E ouer PAGE 26 Outlaw Extreme Gas Tank Assemblies DETAIL B Fuel Line PAGE 27 Outlaw Extreme Gas Tank Assemblies ITEM QTY PART NUMBER DESCRIPTION 80 5000 00 Outlaw Seat Bracket 2012 31 2031 00 Tank Support 2012 Outlaw Left 18 2007 00 19 8051 00 19 8044 00 66 8083 00 67 4050 00 18 8065 00 13 8049 00 19 6042 00 18 5043 00 13 5202 00 67 8000 50 UT 16 1 Bolt 16 Lock Washer 16 Flat Washer 5 Tethered Fuel Cap uel Gauge Tanks W downtube 16 x 1 Carriage Bolt 16 18 Nylon Flange Nut 360 ID Plastic Washer 3 8 x 1 1 4 Carriage Bolt 3 8 Nylock Flange Nut 2012 EPA Fuel Tank XP XTRM Left 31 2030 00 Outlaw Tank Support 2012 Right 79 3300 00 Outlaw Instrument Panel 2010 18 2007 00 5 16 x 1 Bolt 19 8051 00 16 Lock Washer 19 8044 00 16 Flat Washer UT m UT e NJ OY O71 B amp B GO NO m CO 19 18 2010 00 20 83 4013 00 Tachometer 77 2075 00 22 89 1000 00 Oil Light 23 77 8076 00 24 56 8058 00 25 42 9000 00 26 86 0032 00 27 72 8069 00 28 51 8067 00 29 1 073 8068 00 30 72 8070 00 3 051 8073 00 32 1 073 2000 00 UJ UJ UJ N 18 8065 00 13 8049 00 19 6042 00 67 8001 50 86 0045 00 86 2008 00 51 8072 00 86 1201 00 51 7070 00 83 4050 00 UT 16 x 1 Carriage Bolt 16 18 Nylon Flan
20. LP YOUR LAWN Scalping severely damages the root system to such a degree that it may die e Avoid mowing when the grass is wet or when it s dark e Avoid throwing grass clippings into the street and driveway where they can be washed into the sewer system After mowing clean up driveway and walkways e When mowing remove only a third with each cutting except for the first mowing of the season when it s ok to remove more You can safely leave clippings that will quickly decompose and add nutrients back into the soil Contrary to popular opinion grass clippings do not add to thatch buildup Grass blades are made up of about 75 water e Mow your lawn in a different direction with each mowing especially with lawns of shorter grass types Altering the direction ensures a more even cut since grass blades will grow more erect and less likely to develop into a set pattern e Keep your mower s blade sharp which means having it sharpened several times during the mowing season Keep several blades around so you ll always have a sharp one on hand Sharp blades cut the grass cleanly and help mulch clippings into small pieces which break down quickly e Don t forget to change your mower s oil at least once during the mowing season For brand new mowers change the oil after about 5 hours of operation during the initial break in period e At the end of the mowing season use a fuel stabilizer in the remaining gasoline e n the spring don t use that old gas unless
21. Qutlaw amp Qutlaw Extreme MODELS ZERO TURN MOWER OWNER S SERVICE amp PARTS MANUAL For additional information please see us at www badboymowers com Bad Boy Inc 102 Industrial Drive Batesville Arkansas 72501 8 0 698 0090 2013 11 12 TABLE OF CONTENTS BG lok mat Section 1 pages 4 5 Bad Boy Safety Guidelines a Section 2 pages 5 6 NAN uu Section 3 pages 6 7 VIROS RIS o oection 4 page 7 Storage and Transportation Section 5 page 8 TOMMEL Section 6 pages 8 9 Bui i Section 7 page 9 Moving Inoperable MoWer mnn oection 8 page 10 nl ERU section 9 page 10 Mower Blade Maintenance RS section 10 page 11 Greasing ket RIS RR oection 11 pages 11 How to choose the right blade Page 12 MIT a 21 SERVICE SECTION BEGINS ON PAGE 13 PARTS SECTION BEGINS ON PAGE 22 LIMITED WARRANTY PAGE 50 PAGE 2 This manual applies to the following equipment Bad Boy Outlaw Outlaw Extreme Series Outlaw 5400 54 30hp Briggs Commercial Outlaw Extreme 5400 54 29hp Kohler EFI Outlaw 6100 61 30hp Briggs Commercial Outlaw Extreme 6100 61 29hp Kohler Outlaw 5400 54 30hp Kohler Outlaw Extreme 5400 54 852cc Kawasaki Outlaw 6100 61 30hp Kohler Outlaw Extre
22. Spindle 49 50 51 ER Re ka UO O bod kakak Ul UT co O O O O OG O 01010 ul O Q OINI O 2 bd Era O O O O O O 2 UT N 1 UT m T 1 UT UJ T UT 3 T Wi AJ NI re A L e UJ 55 56 1 T Flange for Lower Deck Arm Flange Bushing for Deck Arm Upper Deck wheel Bolt 2011 Outlaw olo gt 5 5 1 e T PAGE 43 Outlaw 61 Deck 40 Per DETAIL C DETAIL B PAGE 44 Outlaw 61 Deck ITEM PART NUMBER DESCRIPTION 060 6100 00 61 Outlaw Deck Only 031 6010 00 Deck Arm Assembly 033 5001 00 5 3 4 Flat Idler 32Fl 92 008 Pullev 033 6001 00 4 3 4 Idler Pulley 033 6004 00 6 1 4 Drive Pulley 6 1 034 2009 00 2009 Deck Pump Idler Spring 039 4863 00 60 Lower Hanger 1 039 6945 00 Deck Idler Bracket 018 2018 00 1 2 x 3 1 2 Flange Bolt Grade 8 025 5338 00 Pulley Spacer 11 013 8050 00 1 2 13 Nylon Insert Flange Nut 12 210 6005 00 Rubber Discharge Chute 13 060 6220 00 61 Outlaw Adjustable Deck Front Left 14 060 6210 00 61 Outlaw Adjustable Deck Front Right 15 206 6017 00 Discharge Chute Hanger deck mounted 16 018 50
23. all new filters use only Hydro gear brand filter Using other brands could void the warranty Transaxle service is recommended after the first 100 hours and then every 400 hours Shown right is the 5400 Outlaw transaxle The large cap on the lower left is the filter housing cap 5400 filter housing cap do not over tighten PAGE 13 The check plug is located at the top center of the inside case of each transaxle outlaw transaxles have this plug on the top The transaxle can be filled with oil by removing these check plugs from both transaxles and pouring the oil in the hydro overflow tank located behind the seat Oil will begin to run out of the check plug holes when the transaxles are full Use only 20w50 motor oil in the hydro system Fill plug on top of Outlaw 5400 Once the system is filled with oil lift rear of mower until rear tires are off the ground Start engine release parking brake stay clear of moving rear tires Next pull the neutral bypass levers and move the drive arms forward and backward 4 to 6 times slowly This relieves any air that may be trapped in the system It may be necessary to add more oil to the hydro overflow tank after 10 15 minutes of running These bypass levers also serve as a neutral for moving the mower without the engine running SECTION 2 DRIVE BELT Shown on the right is a typical pump belt tensioner for your model mower Tightening the two jam nuts on the right side will inc
24. bove the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure resulting in a tire explosion Welding can structurally weaken or deform the wheel 2 29 Never operate machine in a closed area where dangerous carbon monoxide fumes can collect 2 30 Let engine cool before storing 2 31 Hydraulic hoses and lines can fail due to physical damage kinks age and exposure Check hoses and lines regularly Replace damaged hoses and lines 2 32 Park machine on level ground Never allow untrained personnel to service machine 3 1 3 2 3 3 3 4 3 9 3 6 3 3 8 Understand service procedure before doing work MOWER OPERATION Never operate the machine with faulty equipment Always be alert of sudden changes in landscape as the mower will react differently on slopes or embankments than it will on flat surfaces Never operate the mower with the discharge chute open Do not cross terrain other than grass with blades turning This could cause damage to property or bystanders Place parking brake in up position Drive arms must be in the open position While sitting on the machine each arm is positioned away from the operator to the right and left Drive arms will lock into place and must be in this position to start machine Put PTO switch in the OFF position If your machine has been equipped with a ROPS Roll Over Protection System then you must fasten seatb
25. de 8 3 33 7201 00 5 3 4 Deck Idler Pulley 34 33 5001 00 5 3 4 Flat Idler 32F1 92 008 Pulley 35 18 5019 00 1 2 x 4 Bolt Grade 8 36 25 5339 00 1 3 4 Pulley Spacer 3 39 6945 00 Deck Idler Bracket 38 19 6017 00 635 ID Plastic Washer 39 18 5311 00 5 8 x 4 Hex Bolt 40 13 5301 00 5 8 Nylock 1 2 Jam 41 34 2009 00 2009 Deck Pump Idler Spring 4 18 1050 00 2 x 2 Carriage Bolt 3 19 2040 00 1 2 Flat Washer 18 5049 00 1 2 13x2 GR 5 Hex Bolt 5 28 6060 00 Panhard Linkage Bar 46 6 019 8054 00 505 Nylon Spacer 4 13 5300 00 1 2 Flange Nut 48 31 6010 00 Deck Arm Assembly 49 18 1090 00 1 2 x 5 1 2 Bolt 50 18 6037 00 1 2 13X 2 1 4 Hex Bolts 51 14 7204 00 72 Spindle Cover 52 45 6043 00 5 16 Knob 53 41 0202 00 B202 Belt for 72 Outlaw 54 32 5056 00 Flange Bushing For Deck Arm upper 55 32 5057 00 Flange for Lower Deck Arm 5 39 6945 98 Deck Idler Complete Assembly Componets 29 34 37 58 59 57 6 037 8001 00 Double Bearing For Spindle 58 25 5203 00 3 4 OD x 1 2 ID x 3M Length 59 18 7016 00 1 2 13 x GR 5 Hex Bolt Zinc 6 018 0010 00 Deck Wheel Bolt 2011 Outlaw DESCRIPTION PAGE 47 037 8000 50 Double Bearing Spindle 4 3 War Collar Spacer Top of Spindle 5 4 1 037 6026 00 Short Spindle Shaft w Locking S 0 KT Ce PAGE 48 091 6059 00 7 29 Pro Series Decal 091 1051 00 54 ARMORTECK Deck Decal 091 1050 00 61 ARMORTEK 5 Decal 091
26. e electric deck lift A The actuator which controls the deck height is designed for moving loads of up to 1000 pounds and has a static holding capability which exceeds 3 000 pounds Our deck weighs approximately 250 pounds which is only 25 of working capability CONTROLS Ignition Switch Bad Boy Mowers have a three position ignition switch off run and start With key inserted rotate it clockwise to START position and release key when engine starts and switch will automatically return to he RUN position Throttle Control A cable is connected to the engine throttle for controlling engine speed Move lever forward to increase engine rpm move lever backward to decrease engine rpm Choke Gontrol A cable is linked to manually operate the engine choke When the lever is in the down position the choke is in the off run position When the lever is pulled up the choke is in the on start position Do not operate the machine in the on start position The choke lever is behind the throttle control Control Levers These levers control the mower s speed direction and neutral lock These levers are used to steer accelerate decelerate and change direction Drive Arms Blade Engage Switch This switch engages the blades Pull the switch up to engage the blades and push the switch down to disengage the blades 12V Charger Charge MP3 players or Phones while working PAGE 9 PAGE 10 8 1 8 2 8 3 6 4 0 0 0 6
27. elt If machine has not been started recently engage the choke Make sure nothing is under or around machine Place key in ignition and turn Once machine is started disengage the choke 3 9 Increase RPM by sliding the throttle to fast position toward the rabbit 340 Owners must become familiar with the controls before operating zero turn radius vehicle 3 11 Start slowly and build your skill level Have ample practice before using the machine at full capabilities 3 12 Be comfortable with machine before engaging blades Know what each component controls before using machine 3 13 Your mower will perform differently on an incline decline Be cautious slow down and do not make any sudden jerking movements with control arms The machine could lose traction on a decline or tip backwards on an incline 3 14 Once you become comfortable with your Bad Boy Mower you will notice your overall mowing time will decrease Avoid operating your mower on side hills of over 5 degrees inclines of over 10 degrees and declines of over 15 degrees MOWER MAINTENANCE Check each and provide maintenance when needed DAILY 41 Check Engine Oil 4 2 Check Engine Air Filter 4 3 Pressure 4 4 Inspect Blades Within FIRST five hours of usage change engine oil and filter EVERY 30 HOURS OF USAGE 4 5 Grease Machine EVERY 50 HOURS OF USAGE 4 6 Change Engine Oil and Filters Check fillers once a year if under 50 hours Check
28. ense during the balance of the lifetime of the machine Belts are warranted for a period of ninety 90 days against materials or workmanship defects At Bad Boy Inc s request the customer will make the defective part available for inspection by Bad Boy Inc and or return the defective part to Bad Boy Inc transportation charges prepaid 2 WHAT THIS WARRANTY DOES NOT COVER A This warranty does not cover defects caused by depreciation or damage caused by normal wear accidents improper maintenance improper use or abuse of the product alterations or failure to follow the instruction contained in the Owner s Manual for operation and maintenance B The customer shall pay any charges for making service calls and or for transporting the mower to and from the place where the inspection and or warranty work is performed BO i A DI eSpor 9 n C Engines are warranted separately by their respective manufacturer The available warranties covering this item are furnished with each mower Bad Boy Inc does not assume any warranty obligation liability or modification for this item which is covered exclusively by the stated warranty of the respective manufacturers D Tires blades deck anti scalping wheels and hoses are considered to be consumable wear items and are therefore not warranted E Batteries are warranted for six months free replacement from the retail purchase date against materials or workmanship de
29. fects The battery warranty must be obtained through the battery manufacturer 3 HOW TO OBTAIN SERVICE UNDER THIS WARRANTY A Warranty service can be arranged by contacting the dealer where you purchased the mower or by contacting Bad Boy Inc Proof of the date of i i 4 WARRANTY LIMITATION A THERE IS NO OTHER EXPRESS WARRANTY ANY WARRANTY THAT MAY BE IMPLIED FROM THIS PURCHASE INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS HEREBY LIMITED TO THE DURATION OF THIS WARRANTY AND TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you B BAD BOY INC WILL NOT BE LIABLE FOR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES ANDIOR EXPENSES IN CONNECTION WITH THE PURCHASE OR USE OF THE MOWER Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation s or exclusion s may not apply to you C Only the warranty expressed in this limited warranty shall apply and no dealer distributor or individual is authorized to amend modify or extend this warranty in any way Accordingly additional statements such as dealer advertising or presentations whether oral or written do not constitute warranties by Bad boy Inc and should not be relied on D This warranty extends only to turf equipment operated under normal conditions and properly
30. ge Nut 360 ID Plastic Washer 2012 EPA Fuel Tank XP XTRM Right Wiring Harness 31 Kawasaki Wiring Harness 30 Kohler 1 4 Vinyl Tubbing Relay Terminal Fuel line assembly achometer 2012 29hp EFI Kohler only 54 35 36 UJ W CO VO COIN 40 41 42 PAGE 28 DETAIL PAGE 29 Floor Board and Battery Assembly PAGE 30 IT EM 7 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 079 3100 00 1 4 5 8 5 5 18 8 55 3 013 8049 00 5 16 18 Nylon Flange Nut 018 8065 00 019 6042 00 A 1018 8065 00 5 16 x1 CarriageBot gt 4 013 9002 00 5 16 Flange Nut Zinc W Serrations gt 108 5349 00 4 013 9001 00 4 018 8052 00 1 4 20 x 3 4 GR 5 Hex Bolts Zinc 3 103 5300 00 02 068 8049 00 086 0005 00 Starter to chassis cable 086 0003 00 8 Rubber Bumper PART NUMBER DESCRIPTION 1 3 4 4 4 4 3 fa DETAIL DETAIL DETAIL V N PAGE 31 PAGE 32 _6 4 018 0009 00 3 8x 13 4CarriageBolt o _8 4 013 5202 00 3f amp NyokFangeNut 9 1 039 6945 98 7 JDeck Idler Assembly Componets 1011 1213 1415 27 8 018500600 12 1 1 2 Hex Bolt 28 8 095070 1 2 Lock Washer ooo 29 8 1013 7018 00 Hex Nut 10mm Damper Ball Stud Steering Only on 54 amp 61 Decks 7 5 9 0139002 81648 Hex Flange Nuts O OOOO 3 8 x 1 1 4 Carriage Bolt 174
31. ings to the compost pile wait at least 3 mowings after these products have been applied PAGE 21 PARTS SECTION Outlaw Front Wheel Outlaw Front Wheel 6 2 010 7001 00 gt 8 1 025 5202 00 Front Wheel Spanner 9 2 1022 7010 00 Wheel Bearing PAGE 22 Outlaw Drive Arms Items Per Side PAGE 23 Outlaw Drive Arm Assembly PART NUMBER 1 034 8025 00 32 5055 00 19 8027 00 32 8024 00 19 6017 00 13 8050 00 13 8043 00 18 8063 00 31 9020 00 13 6051 00 19 5037 00 19 7000 00 31 9010 00 31 9017 00 31 9014 00 69 4010 00 45 5000 00 18 5043 00 18 2020 00 48 3000 00 35 2100 00 99 2009 00 18 5040 00 31 9015 00 m 2 13 Nylon Flange Nut Orange 16 Nut 16 x 3 4 Hex Bolt teering Arm Elbow Left 8 Fine Threaded Jam Nut 8 Lock Washer 505x1x 125 Oil Impregnated washer pper Tube Adjustable Steering pper adjuster Steering Arm Left ower Adjuster Steering Arm Left lack Steering Grip lack Knob for Adjustable Steering Arm 8 x 1 1 4 Carriage Bolt 16 18 1 2 HWH Bolt Steering pherical Rod End Outlaw ush Rod for Outlaw Left uick Release Ball Joint 8 x 1 1 4 Hex Bolt Lower Adjuster Steering Arm Right 31 9016 00 Upper Adjust Steering Arm Right 31 9025 00 Steering Arm Elbow Right 35 2110 00 Push Rod for Outlaw Right 27 8901 00 013 Drive Lever Housing Right 87 3000 00 teering Damper For Outlaw 18 2050 00 Omm Damper Ball Stud Steering 13 9002 0
32. maintained machine 2 12 Never carry passengers 2 13 Always buckle seat belt if provided one 2 14 Never attempt high speed maneuvering especially around people or property 2 15 Never put hands or feet under the machine while ignition is on 2 16 Never refuel machine when engine is running 2 17 Never leave key in ignition especially around children 2 18 Never run engine in enclosed area 249 Do not touch hot parts of machine 2 20 Do not remove deck wheels 2 21 Conditions that can affect traction resulting in the loss of control of machine Wet terrain Hills or extreme angles Depressions in the ground Mounds of dirt Extremely dry grass Soil type gravel sand clay Tire pressure 2 22 Beaware of what is located at the bottom of slopes For example Rocks Water Cliffs Roads and Highways PAGE 5 2 23 Safely warning decals are located on the mower and should always be observed and followed PAGE 6 2 24 2 29 2 26 2 21 2 26 Never operate the mower with the discharge chute open Prevent Fires Remove grass and debris from engine compartment and muffler area before and after operating machine especially after mowing or mulching in dry conditions Do not store machine near open flame or source of ignition such as a water heater or furnace Do not attempt to mount a tire without the proper equipment and experience to perform the job Always maintain the correct tire pressure Do not inflate the tires a
33. me 6100 61 852cc Kawasaki Outlaw 5400 54 730cc Kawasaki Outlaw Extreme 7200 72 852cc Kawasaki Outlaw 6100 61 730cc Kawasaki Outlaw Extreme 6100 61 36hp Vanguard Outlaw Extreme 7200 72 36hp Vanguard COMMONLY USED ITEMS AND PART NUMBERS 72 Blade Hi Lift Fusion Gator Blade Wave Blade 038 7230 00 038 5400 00 038 7215 00 61 Blade Hi Lift Fusion Gator Blade Wave Blade 038 6080 00 038 6081 00 038 6090 00 54 Blade Hi Lift Fusion Gator Blade Wave Blade 038 0001 00 038 0003 00 038 5220 00 Deck Belt 727 61 54 041 0202 00 041 0178 00 041 1650 00 Pump Belt 041 5048 00 Vanguard 36hp Oil Filter Air Filter Inner Air Filter Outer 063 8018 00 063 8020 00 063 8019 00 Kawasaki 852cc Oil Filter Air Filter Inner Air Filter Outer 063 8017 00 063 8020 00 063 8019 00 Kawasaki 30cc Oil Filter Air Filter Inner Air Filter Outer 063 8017 00 063 8020 00 063 8019 00 Briggs 30hp Oil Filte Air Filter 063 8018 00 063 3003 00 Kohler 30hp Oil Filter Air Filter Inner Air Filter Outer 063 5400 00 063 8020 00 063 8019 00 Kohler 29hp Dil Filter Air Filter Inner Air Filter Outer 063 5400 00 063 8020 00 063 8019 00 Motor Oil 10w30 2 quarts Hydro Oil 20w50 8 quarts 5400 Hydro Filters 063 1060 00 PAGE 3 BASIC INFORMATION Congratulations on the purchase of your new Bad Boy Mower The purpose of this manual is to assist operators in maintaining and operating their machine The information and instructions in this manual can help
34. needs of most customers If you re unsure of which blade is on a particular model inspect the blade Blades have part numbers stamped into them Then compare these part numbers with the unit s Operator s Manual or Parts List It is true there are many other styles of blades available But since we don t manufacture or recommend using these other aftermarket styles we will leave them out of this discussion Should you want more information on special application or aftermarket blades you should contact the companies that make these products NOTE Customers using non OEM blades do so at their own risk The use of unapproved non OEM blades may void any or all of the mower and engine factory warranties MULCHING KITS These generally consist of mulching blades and a mulching plug which closes off the discharge opening to keep the clippings contained under the deck for re cutting plus any necessary hardware for installation Please check with your parts distributor regarding the contents of a particular mulching kit PAGE 12 SERVICE SECTION SECTION 1 HYDROSTATIC SYSTEM n The hydro overflow tank on the Outlaw model is located on each side of rear cover Notice the full cold line at the bottom of the tank Use only 20w50 motor oil in this tank Conventional or synthetic oil may be used To change filter started by removing cover The filter also serves as the oil drain Each transaxle holds about 4 quarts of hydro oil Reinst
35. ness ground cable Ensure that the ground is connected clean and tight On most models the ground wire is connected to the negative side of the battery Check the condition and connection of the relays located under the seat Ensure that they are clean and connected Make sure that wire terminal ends have not been pushed out of the relay block DAN On most models the red wire coming out of the engine 15 the charging wire from the alternator Check for 13 6 14 2 volts at this wire with engine at full throttle PAGE 16 ALT RELA DECK LIFT RELA BRAKE SVITO d l s ee pae fo 2552 KA Doce mar prep qa I T 263 in mir w TIL SUE bL em LEE 84 Will p ZEN i FING GIUM SE3 WO VON SIA PAGE 17 SECTION 5 FRAME For non suspension models torque front fork castle nut to 40 ft Ibs Be sure to spin the fork while torquing the nut to ensure that no bearing damage is done Torque rear wheel lugs to 65 75 ft Ibs Re torque at every oil change There is one grease fitting in each front wheel and one in each front caster bearing housing Grease at every engine oil change There is one grease fitting on each of the actuator bar pillow blocks located under the fuel tanks Grease twice a season
36. rd or backward in the slot of the deck The condition of the blades can drastically affect the cut quality of the mower deck Replace as necessary These blades were used considerably too long Resharpening is recommended by professionals only to determine when the blade needs to be replaced and because of the need for rebalancing To change blades it may be easier to use a piece of wood to keep the blade from turning so that the bolt can be loosened Re torque the blade bolts to 90 110 Ibs The blade spindles contain a sealed ball bearing in the top and bottom of the spindle The bearings are replaceable for a more cost effective repair PAGE 20 MOWING TIPS e Mow header strips at the ends of the lawn and around flower beds first Make them wide enough that you can turn the mower around in the already mown section Then mow back and forth between these header strips overlapping each lap by about 1 8 the width of the mower s deck e Don t cut your grass too short particular for cool season grasses Higher heights usually provide for a deeper root system looks better and is less likely to have weeds invading particularly crabgrass e Don t remove any more than one third of the grass leaf at any one cutting If circumstances arise that a lawn gets too tall and you just have to lop off a bunch to get caught up bite the bullet and break it down into several mowings to get caught up with 3 or so days between cuttings e NEVER SCA
37. rease the belt tension on all models Factory setting IS 7 about 030 about the thickness of a credit card between a E VANN coils as shown PAGE 14 SECTION 3 ENGINE Most models have a drain hose installed on the engine for easier oil changes All gas engines used by Bad Boy use 10w30 and have an oil capacity of 2 quarts Bad Boy recommends that the oil and filter be changed every 50 hours of usage The fuel filter is located in the fuel line about 12 from the carburetor on the side of the engine Note the direction of flow on the side of the filter Replace once a year Remove and inspect air cleaner weekly More often in dusty conditions Do not blow filter out with air pressure this will cause the filter to be filled with tiny holes that will allow dirt to enter Instead tap filter on side to remove any debris Replace at least once a year more often in dusty conditions Torque the clutch bolt to 50 ft Ibs on all models Re torque at every oil change All Models PAGE 15 SECTION 4 ELECTRICAL SYSTEM On most larger commercial engines 27 hp and up the 25 amp main fuse is located about 3 from the starter on the engine shown in first image on right On smaller commercial and light duty commercial mowers the 25 amp main fuse is located just behind the battery connected to the starter solenoid Shown in second image on right Always check the condition of the wiring har
38. shing For Deck Arm upper 032 5057 00 Flange for Lower Deck Arm 5 6 037 8001 00 Double Bearing For Spindle 5 6 018 0010 00 Deck Wheel Bolt 2011 Outlaw PAGE 45 Outlaw 72 Deck DETAIL A PAGE 46 72 Deck ITEM PART NUMBER 60 7230 00 72 Outlaw Deck Only 37 8000 50 Double Bearing Spindle 19 4807 00 5 8 Lock Washer 18 6020 00 5 8 x 1 1 2 Grade 8 Bolt 18 6019 00 1 2 20 x 1 1 2 Grade 5 Fine Thread Bolt 19 6020 00 1 2 Belleville Washer 13 6014 00 3 8 16 Hex Nuts Zinc 19 5037 00 3 8 Lockwasher Zinc 38 7230 00 72 High Lift Fusion Blade 10 33 7203 00 7 Deck Pulley 11 30 6029 00 3 8 Set Screw 12 19 5007 00 1 2 Lock Washer 13 18 6012 00 3 8 x 1 1 2 Hex Bolt 14 42 6030 00 1 4 x 1 Key 15 206 6017 00 Discharge Chute Hanger deck mounted 16 39 4864 00 60 Upper Discharge Chute 17 210 6005 00 Rubber Discharge Chute 18 39 4863 00 60 Lower Discharge Chute 19 19 6042 00 360 ID Plastic Washer 20 13 9002 00 5 16 Flange Nut Zinc W Serrations 21 18 2007 00 5 16 x 1 Bolt 22 13 5201 00 3 8 Flange Nut 23 18 5250 00 3 8 x 3 4 Hex Bolt 24 18 4703 00 5 16 x 1 1 4 Carriage Bolt 25 47 2000 00 2 Link Adjustable Deck Hange 26 60 7211 00 72 Deck Adustable Front Right 27 60 7210 00 72 Deck Adjustable Front Left 28 8 018 3003 00 1 2 x 1 1 4 Carriage Bolt 29 13 8050 00 1 2 13 Nylon Insert Flange Nut 30 22 1000 00 Deck Wheel 31 25 5338 00 50210 X 75 OD X 1 500 Leng 32 18 2018 00 1 2 x 3 1 2 Flange Bolt Gra
39. t from the deck to fall onto the lawn or to be captured in a grass collection system Standard blades are also referred to as 2 in 1 discharging amp bagging or high lift blades because they are designed to create a higher lifting airflow 2 Mulching blades generally have a more curved style surface and frequently include extra cutting surfaces along the blade edges These blades may also come in a design which is actually two individual blades arranged in a perpendicular fashion to enhance mulching The blades are usually found on older style mowers newer ones utilize blades with more advanced mulching technology Mulching blades may also be referred to as 3 in 1 mulching discharging 4 bagging or all purpose blades Bear in mind that the re circulating airflow design of 3 1 blades makes them less efficient at discharging grass clippings than a standard 2 1 blade As with most all purpose tools there is some give and take as opposed to using a tool designed for a more specific purpose If you re experiencing less than desired cutting or discharging performance with a 3 1 blade you may want to check into using a 2 1 blade Conversely if you re using a 2 1 blade and want to mulch clippings you should see about the availability of mulching blades or a mulching The type of blade installed on a new mower is a decision the retailer makes for each model of mower based on the expected
40. x 3 4 Carriage Bok 43 6 013 2050 00 1 420NylonnsertflangeNt 1 4 Flat Washer 49 1 j040500 0 Jpulipin 53 8 jo18 8065 00 5 16 x 1 Carriage Bolt 250 Ib Gas Spring 61 Deck outlaw o FE NZ 2 y AG WE HHE 2 Er hr Fa o 22 Ls 40 DETAIL B PAGE 33 PAGE 34 5 16 x 1 3 4 Hex Bolt 6 1 0548000 Choke 8 3 077807300 JSafetvSwitch gt 9 2 025 6041 00 Switch Block Plastic 11 6 1013 5019 00 10 24NylonInsetLocknutt 3 8 x 1 1 2 Hex Bolt 29 6 1013 8049 00 5 16 18 Nylon Flange Nut 5 16 x 1 Carriage Bolt 5 16 Flange Nut Transaxle Assembly Transaxle Assembly TEM PART NUMBER 1 1 1203 0100 00 Outlaw Transaxle Cross Brace 2 4 018 5006 00 019 5007 00 050 7001 00 24 x 12 00 10 Tire and Wheel assembly PAGE 35 PAGE 36 FS730V Kawasaki 3 3 4 Motor Pulley 4 x 4 019 8051 00 5 16 Lock Washer Ls 4 018507500 i 086 0005 00 starter to chassis cabe 7 1 16532100 I 15 2709 00 19 8053 00 18 5300 00 70 1000 00 18 6049 00 19 5037 00 13 601400 63 2097 00 063801750 63 6000 00 Universal inline Fuel Filter 041 5048 00 Belt o ojo 1 1 1 ojo UJ NI NI TRIER 29HP EFI Kohler 1 1 615290050

ZERO-TURN MOWER Outlaw & Outlaw Extreme

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ZERO-TURN MOWER Outlaw &amp; Outlaw Extreme

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ZERO-TURN MOWER Outlaw & Outlaw Extreme