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compound saw c 10fcb

1. 30 4 in Ibs 3 4 Nem 35 e Machine Screw 5 x 10 95 i 26 in lbs 2 9 Nem 30 kgfem e Machine Screw M5 x 20 110 nenea nec 26 in lbs 2 9 Nem 30 kgfem 22 12 REPAIR GUIDE Unit mm Factory Inspection repair or Item Phenomenon Cause standard adjustment ili a Inaccurate 0 15 100 Adjust squareness with the naccurate cutting squareness between Dummy disc Nylock Bolt M8 x 25 35 Inaccurate the turn table and the Fig 25 squareness of the saw blade causes the Replace the Hinge 7 Gear cut surface saw blade to cut into Case 85 or the Turn Table Cut surfaces do not the workpiece at an 38 if deformed fit together properly angle b Excessive deflection 0 2 245 Replace the TCT Saw Blade of the saw blade Dummy disc 255 mm 118 Squareness Excessive vibration Check for surface defects on 0 15 100 Washer 117 and Washer B 120 and repair with a file as necessary Replace Washer A 117 and Washer B 120 Turn table C Inaccurate 0 15 100 Loosen the Bolt W Washers Fig 25 squareness between Fig 26 8 x 35 Black 30 and the fence and the saw adjust the squareness blade Replace Fence A 46 or Fence B 31 F A 8 Inaccurate surface 0 1 or less Loosen the Bolt W Washers flatness of the fence Fig 27 8 x 35 Black 30 and causes w
2. When the saw blade section head is inclined 45 to the left the maximum possible angle setting of the table is restricted to 45 to either the left or right By turning the table to the right or left and inclining the saw blade section head to the left the Model C 10FCB is Fig 4 capable of compound cutting bevel and miter see Fig 4 of workpieces with the maximum dimension shown in Table 4 5 Equipped with debris guard to restrict dispersion of chips for enhanced safety in operation A debris guard has been adopted to prevent wood chips from adhering to the saw blade at the end of the cutting operation The debris guard tilts together with the saw blade during bevel cutting thereby enhancing safe operation 6 Lightweight design 14 kg in weight for easy transport in a workshop 5 SPECIFICATIONS 0 Right angle 59 mm 2 5 16 x 144 mm 5 21 32 Maximum 89 mm 3 1 2 x 101 mm 3 31 32 cutting WIES A dim ntione Miter right left 45 59 mm 2 5 16 x 102 mm 4 Right 60 59 mm 2 5 16 x 72 mm 2 13 16 Height x Bevel left 45 41 mm 1 5 8 x 144 mm 5 21 32 M Miter right left 45 H x W 41 mm 1 5 8 x 102 mm 4 Bevel left 45 Miter cutting ranges Right 0 60 Left 0 45 Bevel cutting ranges Left 0 45 Compound miter bevel cutting ranges Miter right and left 0 45 Bevel left 0 4
3. 11 10 Lie d c 11 11 PRECAUTIONS IN DISASSEMBLY AND 12 11 41 DiSaSSOMDIY m M 12 t24 Reassemblyia a et SUI T LM EDI E 17 11 3 Winng Diagrami m 18 1124 Lead Wire Precautions eo ua ecuatia a ea denne teva Legen beds ceva lego ate e a gene 19 11 5 No load Gurrent itr ree b not aio 20 11 6 Reassembly Requiring Adjustment essen ener nnne 20 TAM LUDMGCATION 21 11 8 Product Precisi n canines to d aaa edn 21 T1 9sTightening Joigue s ERR 22 12 REPAIR GUIDE 23 13 STANDARD REPAIR TIME UNIT SCHEDULES iii 27 Assembly Diagram for C 10FCB 1 PRODUCT NAME Hitachi Compound Saw Model C 10FCB 2 MARKETING OBJECTIVE The Model C 10FCB has been newly developed as a successor of the current Models C 10FC C 10FC2 and C 10FCA REXON s OEM products intended to be manufactured in the factory of Hitachi Koki Group HKF to keep high quality and to adopt Hitachi Koki s original design Vigorous sales promotion and market share increases are anticipated with the introduction of the new Model C 10FCB Although the Model C 10FCB is of the same construction as the current models basically the Model C 10FCB employs additiona
4. BEL ESP SULITA NOR SWE DEN FIN 949 236 MACHINE SCREW M5X10 10 PCS FOR USA CAN AUS FRG AUT GBR FRA HOL BEL ESP SUI ITA NOR SWE DEN FIN 318 937 LINK 998 980 SPACER 949 239 MACHINE SCREW M5X16 10 PCS 949 432 606 ZZM BOLT WASHER M6 10 PCS BALL BEARING 606ZZC2PS2L 949 455 SPRING WASHER M6 10 PCS 949 258 MACHINE SCREW M6X20 10 PCS 949 432 BOLT WASHER M6 10 PCS FOR USA CAN AUS FRG AUT GBR FRA HOL 301 806 WING BOLT M6X15 BEL ESP SUI ITA NOR SWE DEN FIN FOR USA CAN AUS FRG AUT GBR FRA HOL BEL ESP SUI ITA NOR SWE DEN FIN 949 568 LOCK NUT M8 10 PCS 949 626 BOLT M8X25 10 PCS 318 956 608 VVM SPINDLE ASS Y BALL BEARING 608VVC2PS2L INCLUD 108 109 111 318 957 BEARING HOLDER 949 241 MACHINE SCREW M5X20 10 PCS 600 3VV BALL BEARING 6003VVCMPS2L 320 107 318 943 RETURN SPRING B SAFETY COVER 307 731 COVER 949 322 FLAT HD SCREW M4X10 10 PCS HITACHI LABEL 308 789 318 961 WASHER D WASHER A N gt N FOR CHN FRG AUT GBR FRA HOL BEL ESP SUI ITA NOR SWE DEN FIN 318 963 TCT SAW BLADE 255MM D15 88 HOLE NT24 318 964 TCT SAW BLADE 255MM D25 4 HOLE NT100 319 106 319 107 TCT SAW BLADE 255MM D25 4 HOLE NT24 TCT SAW BLADE 255MM D30 HOLE NT30 ALTERNATIVE PARTS PART
5. Stator coil Black or red Stator ass y Fig 21 Actual wiring diagram except the U S A and Canada Noise suppressor It may not be provided depending on the destinations Black or red Red or black 7 11 4 Lead Wire Precautions When connecting lead wires be very careful not to remove the insulation covering of each lead wire more than needed Exposed cores of lead wires from connectors for example are extremely dangerous Also ensure that the lead wires are not pinched between the mating surfaces of the Housing Ass y 60 and the Handle Cover 70 Z9 11 5 No load Current After no load operation for 30 minutes the no load current values should be as follows Voltage frequency 110 V 115 V 220 V 230 V 240 V No load current 8Amax 4A max 11 6 Reassembly Requiring Adjustment 1 Adjustment of squareness between the saw blade dummy disc and the fences Fence B Fence A Saw blade or dummy disc Fig 23 After disassembly or replacement of the Base 49 Turn Table 38 Fence A 46 Fence B 81 or Hinge 7 it is necessary to perform necessary adjustment to ensure that the fences are positioned at precise right angles with relation to the saw blade or dummy disc Align fence B with the saw blade or dummy disc and adjust them as necessary to ensure squareness tolerance 0 15 100 mm As shown in Fig 23 use a square to
6. C 10FCB HITACHI POWER TOOLS TECHNICAL DATA AND COMPOUND SAW SERVICE MANUAL LIST No E931 Apr 2001 SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT CONTENTS Page 1 PRODUCT NAME 1 2 nuciulcge uiizei 1 APPLICATIONS sie ce otiosus Cei aa ui iu a iti aaa cd 1 4 SELLING POINTS c PR 1 4 1 Selling Point Descriptions 2 exX idejwuoclce 4 6 COMPARISONS WITH SIMILAR PRODUCTS 5 7 PRECAUTIONS IN SALES PROMOTION nennen nnne n nnn nnnn nnnm n nasa seran 6 7 1 Instruction Manual e A 6 8 ADJUSTMENT AND OPERATIONAL PRECAUTIONS eese nennen 7 8 1 Cutting A Groove on The Table Insert ii 7 8 2 Confirmation of Saw Blade Lower Limit Position i 7 8 3 How to Use The Vise 8 8 4 Confirmation for Use of Sub Fence i 8 8 5 Cutting Operation sai iine cin rera i a ee Mao ad a cu i i a i 9 9 ADJUSTMENT OF COMPONENTS cocer oaia aaa aaa aa aia isa iii 11 9 1 Bevel Angle Adjustment nene eee nenea emana amana
7. CORD ARMOR D10 7 FOR AUS NZL 500 453Z CORD ARMOR D10 7 FOR USA CAN 952 804Z CORD ARMOR D10 7 FOR GBR 110V SAF 500 2432 CORD ARMOR D10 7 FOR FRG AUT BEL ESP GBR 230V ITA NOR SWE DEN FIN 952 806Z CORD CORD ARMOR D10 7 FOR FRA HOL 303 154 CORD CORD ARMOR D10 7 FOR SUI 940 778 CORD ARMOR D10 7 959 141 988 894 CONNECTOR 50092 10 PCS TUBE D FOR USA CAN 988 894 TUBE D FOR USA CAN NAME PLATE 302 434 MACHINE SCREW W WASHERS M5X45 BLACK 318 955 966 426 HOUSING ASS Y HEX SOCKET SET SCREW M5X6 INCLUD 61 62 980 487 BRUSH HOLDER 999 044 CARBON BRUSH 1 PAIR 940 540 BRUSH CAP 937 631 302 086 CORD CLIP TAPPING SCREW W FLANGE D4X20 BLACK 340 473C STATOR ASS Y B 110V INCLUD 68 340 472C STATOR ASS Y A 115V INCLUD 68 340 473E STATOR ASS Y B 220V 230V INCLUD 68 340 473F 998 744 STATOR ASS Y B 240V BRUSH TERMINAL INCLUD 68 303 376 TAPPING SCREW W SP WASHER D5X65 318 960 HANDLE COVER 318 959 HANDLE COVER FOR USA CAN 360 531U 360 531E ARMATURE ASS Y 110V 115V ARMATURE ASS Y 220V 230V INCLUD 72 74 75 INCLUD 72 74 75 360 531F ARMATURE ASS Y 240V INCLUD 72 74 75 620 0VV BALL BEARING 6200VVCMPS2L 946 362 BEARING LOCK 939 544 600 2VV RETAINING RING FOR D15 SHAFT 10
8. Check power supply voltage slow not within 4 400 5 400 min is lower than rated voltage Check if extension cord is appropriate TIE 13 STANDARD REPAIR TIME UNIT SCHEDULES MODEL 10 20 30 40 50 60 70 min Fixed Work Flow General Assembly Carbon Brush Armature Ass y Fixed Cost __ pe pp Link Link Lock Spring Cover Stator Ass y Gear Case Safety Cover 0 min Safety Cover Lock Lever Cord Housing Ass y Table Insert Cord Armor Guard Spindle Ass y Switch ae h min Guard Fence Shaft B Base m Clamp Lever Shaft Liner E aUe Others 20 min Vise Ass y Spring C Inge Steel Ball TOT LIST NO E931 HITACHI ELECTRIC TOOL PARTS LIST COMPOUND SAW Model C 10FCB E2 2001 4 20 C 10FCB PARTS CODE NO 307 232 DESCRIPTION MACHINE SCREW W WASHERS M6X12 BLACK REMARKS C 10FCB 312 488 CLAMP LEVER 318 933 BOLT LEFT HAND M10X40 318 934 SPECIAL WASHER 318 939 318 938 SPRING SLEEVE 318 951 HINGE 318 935 SHAFT C 984 528 O RING P 6 968 247 302 518 HEX SOCKET SET SCREW M6X10 STOPPER PIN ASS Y INCLUD 9 317 200 MACHINE SCREW W WASHERS M4X8 BLACK 318 932 INDICATOR B 318 940 SHAFT C 318 936 990 541 GUARD MACHINE SCRE
9. 2 0 2 C 0 008 11 9 Tightening Torque e Machine Screw W Washers M6 x 12 Black 1 34 7 in lbs 3 9 Nem 40 Hex Socket Set Screw M6 x 10 10 90 34 7 in lbs 3 9 Nem 40 kgfem e Machine Screw W Washers M4 x 8 Black 12 36 43 10 4 in Ibs 1 2 Nem 12 kgfem e Machine Screw M5 x 16 16 87 98 26 in lbs 2 9 Nem 30 kgfem e Machine Screw M4 x 10 23 mmm nana ne 10 4 in Ibs 1 2 Nem 12 kgfem Bolt W Washers 8 x 35 Black 30 sss 130 in lbs 14 7 Nem 150 kgfem e Machine Screw M5 x 16 40 nana ne 13 in lbs 1 5 Nem 15 kgfem e Machine Screw W Washers 5 x 45 Black 59 30 4 in Ibs 3 4 Nem 35 Hex Socket Set Screw M5 6 61 8 7 in Ibs 1 Nem 10 Tapping Screw W Flange 04 x 20 Black 66 83 14 7 in lbs 2 Nem 20 kgfem Tapping Screw W SP Washer D5 x 65 69 22 6 in lbs 2 5 Nem 26 Tapping Screw D4 x 10 81 nene nene eee ae 13 in lbs 1 5 Nem 15 kgfem Hex Socket Hd Bolt M5 x 10 84
10. 10 84 acts as the upper limit stopper of the Gear Case 85 and the Gear Case 85 will move upward when the Hex Socket Hd Bolt M5 x 10 84 is removed Remove the Hex Socket Set Screw M6 x 10 90 Supporting the Gear Case 85 gently tap Shaft C 14 to remove it After the removal of Shaft C 14 the Spring 5 can be removed 15 C Armature ass y Cord stator ass y and housing ass y Tools required Phillips screwdriver Flat blade screwdriver Plastic hammer Fig 17 1 Remove the Brush Cap 64 and the Carbon Brush 63 2 Remove the four Machine Screws W Washers M5 x 45 Black Then the Housing Ass y can be removed together with the Handle Cover 70 from the Gear Case 85 Then the Armature Ass y 71 and the Lock Lever 76 can be removed 3 Remove the screws from the Gear Case 85 4 Remove the four Tapping Screws W Flange D4 x 20 Black 83 to remove the Handle Cover 70 5 Remove the internal wires from the Switch 80 Remove two Tapping Screws W Flange D4 x 20 Black to remove the Cord 54 Cord Armor D10 7 55 and Cord Clip 65 6 Remove two Tapping Screws W SP Washer D5 x 65 to remove the Brush Terminal 68 from the Brush Holder 62 Gently tap the surface of the Housing Ass y 60 where the Gear Case 85 was mounted with a plastic hammer to remove the Stator Ass y 67 16 D Vise ass y Tool required Phillips screwdriver 1 Remove
11. 535 x 600 x 489 21 1 16 x 23 1 2 x 19 1 4 455 x 595 x 535 17 29 32 x 23 13 32 x 21 476 x 530 x 532 18 3 4 x 20 7 8 x 20 15 16 Product weight kg 14 31 Ibs 14 5 32 Ibs 22 49 Ibs 11 24 2 Ibs Standard accessories 255 mm 10 TCT saw blade 24 teeth for wood cutting Dust bag Vise ass y Box wrench 10 mm Holder Stopper 255 mm 10 TCT saw blade 24 teeth for wood and aluminum cutting Dust bag Vise ass y Wrench 255 mm 10 combination saw blade 104 teeth Dust bag Vise ass y horizontal type Holder ass y Wrench 255 mm 10 TCT saw blade Dust bag Auxiliary plate 13 mm socket wrench Wrench Triangular rule Optional accessories 255 mm 10 TCT saw blade 60 teeth for normal cutting 255 mm 10 TCT saw blade 100 teeth for aluminum cutting Holder ass y 255 mm 10 TCT saw blade 70 teeth for normal cutting Safety goggles 7 PRECAUTIONS IN SALES PROMOTION In the interest of promoting the safest and most efficient use of the Model C 10FCB Compound Saw by all of our customers it is very important that at the time of sale the salesperson carefully ensures that the buyer seriously recognizes the importance of the contents of the Instruction Manual and fully understands the meaning of the precautions listed on the various Caution Plates attached to each m
12. PCS BALL BEARING 6002VVCMPS2L 318 941 LOCK LEVER 318 942 LOCK SPRING 938 108 TERMINAL FOR CHN AUS NZL FRG AUT GBR FRA HOL 994 273 NOISE SUPPRESSOR BEL ESP SULITA NOR SWE DEN FIN SAF FOR CHN AUS NZL FRG AUT GBR FRA HOL BEL ESP SUI ITA NOR SWE DEN FIN SAF 976 450 SWITCH A 2P PILLAR TYPE W O LOCK 988 925 SWITCH B 1P PILLAR TYPE W LOCK FOR USA CAN 958 715 951 895 TAPPING SCREW D4X10 LOCK OFF BUTTON FOR USA CAN ALTERNATIVE PARTS PARTS CODE NO 302 086 DESCRIPTION TAPPING SCREW W FLANGE D4X20 BLACK REMARKS C 10FCB 949 819 HEX SOCKET HD BOLT M5X10 10 PCS 318 953 GEAR CASE 318 954 LEVER FOR CHN FRG AUT GBR FRA HOL BEL ESP 949 239 MACHINE SCREW M5X16 10 PCS SULITA NOR SWE DEN FIN FOR CHN FRG AUT GBR FRA HOL BEL ESP SULITA NOR SWE DEN FIN 320 106 SLEEVE B FOR CHN FRG AUT GBR FRA HOL BEL ESP SULITA NOR SWE DEN FIN 880 494 STOPPER SPRING FOR CHN FRG AUT GBR FRA HOL BEL ESP SULITA NOR SWE DEN FIN 968 247 HEX SOCKET SET SCREW M6X10 CAUTION PLATE C 949 555 NUT M5 10 PCS FOR USA CAN AUS FRG AUT GBR FRA HOL 318 958 SPINDLE COVER BEL ESP SUI ITA NOR SWE DEN FIN FOR USA CAN AUS FRG AUT GBR FRA HOL BEL ESP SULITA NOR SWE DEN FIN 998 980 SPACER FOR USA CAN AUS FRG AUT GBR FRA HOL
13. adjust fence B so that it is square with the saw blade Next use a straight edge to adjust fence A so that it is exactly aligned with fence B Finally use the square to confirm squareness of fence A with the saw blade tolerance 0 15 100 mm 2 Adjustment of the lower limit position of the saw blade The saw blade lower limit position must be adjusted so that the cutting edge of the saw blade or dummy disc is 41 mm to 42 mm below the upper surface of the Base 49 To perform the adjustment loosen the Lock Nut M8 105 and turn the Bolt M8 x 25 106 By turning the Bolt M8 x 25 106 counterclockwise the saw blade lower limit is raised By turning the Bolt M8 x 25 106 clockwise the saw blade lower limit is lowered On completion of the adjustment ensure that the Lock Nut M8 105 is properly tightened CAUTION Before tightening the Lock Nut M8 105 check that the saw blade does not contact the Turn Table 38 3 Reassembly of the Turn Table 38 When reassembling the Turn Table 38 and the Base 49 tighten the Nylon Nut M8 32 so that the Turn Table 38 turns smoothly without excessive play or vibration During reassembly liberally apply grease Hitachi Motor Grease No 29 Code No 930035 is recommended at the point marked A in Fig 24 Nylon Nut M8 32 Turn Table 38 A Base 49 Shaft B 53 Fig 24 20 11 7 Lubrication Advise the customer to lubr
14. bolt Fig 12 10 PACKING 1 Preparation before packing Remove the side handle holder and dust bag from the main body Then turn the turn table 60 clockwise 2 Mounting packings B and C Place packing C under the gear case and swing the motor section Pressing on packing C hook the stopper pin on the gear case Put the housing through the hole of packing B 3 Mounting packing A and upper packing Put the main body mounted with packings B and C in the carton box aligning with the base packing Put packing A at the left of the base Place the upper packing on the main body Close the lid of the carton box and secure it Packing A Upper packing Stopper pin Packing B Packing C Base packing Carton box Fig 13 Fig 14 11 PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY Please follow the precautions below for disassembly and reassembly procedures The circled numbers in the following figures and the Bold numbers in the descriptions below correspond to the item numbers in the Parts List and exploded assembly diagrams ACAUTION Prior to attempting disassembly or replacement of the saw blade ensure that the power cord plug is disconnected from the power source 11 1 Disassembly A Turn table and base Tools required Phillips screwdriver Flat blade screwdriver Box wrench 13 mm Box wrench 10 mm Plastic hammer 4 P Fig 15 12 1 Remove the
15. the Wing Bolt M6 x 15 19 to remove the Vise Shaft 24 2 Remove the Machine Screw M4 x 10 23 to remove the Vise Plate 22 3 Remove the Knob Bolt M10 x 66 18 from the Screw Holder 20 11 2 Reassembly Reassembly can be accomplished by following the disassembly procedures in reverse However special attention should be given to the following items 1 Prior to reassembly measure the insulation resistance of the armature stator switch and other electrical components and confirm that the insulation resistance of each part is more than 5 MO 2 When replacing the Spring 5 apply 5 grams of Hitachi Motor Grease No 29 Code No 930035 to the inner circumference of the new Spring 5 prior to reassembly 3 When replacing the Liner 44 apply 8 grams of Hitachi Motor Grease No 29 Code No 930035 to the sliding surface of the Base 49 prior to reassembly cdm 11 3 Wiring Diagram Carefully ensure that wiring is accomplished as illustrated below As incorrect wiring will result in lack of rotation reverse rotation or other malfunctions close attention is absolutely necessary Wiring diagram for the U S A and Canada only Armature ass y Stator ass y Connector Fig 19 Actual wiring diagram for the U S A and Canada only Connector Yellow 18 Wiring diagram except the U S A and Canada Periphery of stator core Armature ass y Red or black
16. 1 3 4 x 3 1 2 1 3 4 x 4 1 8 1 3 8 x 3 5 8 Miter cutting ranges ee pie rs Right and left 0 45 ui Bevel cutting ranges Left 0 45 Left 0 45 Left 0 45 Left 0 45 Compound miter left bevel Miter Right and ett Miter Right and left Miter Right and left Miter Right and left 0 45 0 45 0 45 0 45 Bevel Left 0 45 Right and left 0 15 Right and left 0 15 Right and left 0 15 Right and left 0 15 Dust bag size mm 9 27 32 x 6 5 16 11 13 16 x 7 15 32 12 19 32 x 7 15 32 Angle stopper position 22 5 31 6 45 22 5 31 6 45 22 5 30 45 22 5 30 45 Right 60 Right 60 Right 52 Saw blade outer diameter mm 255 10 255 10 255 10 255 10 5 Power input W 1 640 1 640 meld 3 No load revolution min 4 900 4 900 4 900 4 600 output W 2 300 2 200 Insulation structure Double insulation Double insulation Double insulation Double insulation Base size 525 x 137 525 x 150 455 x 125 460 x 135 Width x Depth mm 20 21 32 x 5 13 32 20 11 16 x 5 29 32 17 15 16 x 4 15 16 18 3 32 x 5 5 16 Debris guard Provided fixed Provided fixed None None 250 x 160 300 x 190 300 x 190 300 x 150 11 13 16 x 5 15 16 Main unit dimensions Width x Depth x Height mm 547 x 592 x 581 21 17 32 x 23 5 16 x 22 7 8
17. 5 Angle stopper positions Right and left 0 15 22 5 31 6 35 3 45 Right 60 for USA CAN Right and left 0 15 22 5 30 45 Right 60 Applicable saw blade 255 mm 10 external dia Saw blade bore Australia USA CAN Asia China Europe New Zealand 25 4 mm 1 and 30 1 11 64 15 9 mm 5 8 25 4 mm 1 30 mm 1 11 64 USA CAN Europe China Asia Australia etc Safety lock off switch Provided Not provided Not provided Saw cover lock Not provided Provided Not provided Power source type and voltage AC single phase 50 60 Hz 110V 115 V 220V 240V Type of motor AC single phase commutator series motor Full load current 110 V 115V 15 220 V 7 8 230V 7 5 A 240 7 2 No load rotation speed 4 900 min Max output 2 300 W Main body dimensions Width x Depth x Height 547 mm x 592 mm x 581 mm 21 17 32 x 23 5 16 x 22 7 8 Weight 14 kg 31 Ibs gross weight 21 kg 46 5 Ibs Coating Metallic silver green Packaging Corrugated cardboard box Cord Type 2 conductor cabtire cable Length 2 2 m 7 2 ft Standard accessories e 255 mm 10 TCT saw blade 24 teeth Code No 318963 sbeebs qus for wood cutting except for CHN 255 mm 10 TCT saw blade 100 teeth Code No 318964 vin se sie ie e oaie for aluminum cutting for CHN e 255 mm 10 TC
18. S CODE NO 976 819 DESCRIPTION COLLAR B FOR D25 4 HOLE REMARKS C 10FCB 974 663Z COLLAR A FOR D30 HOLE FOR AUS NZL AUT GBR FRA HOL BEL ESP SUI ITA NOR SWE DEN FIN 998 838 WASHER C 318 962 WASHER B FOR CHN FRG AUT GBR FRA HOL BEL ESP SULITA NOR SWE DEN FIN 940 845 WASHER 996 258 BOLT LEFT HAND M7X17 5 949 567 LOCK NUT M6 10 PCS 949 454 SPRING WASHER M5 10 PCS FOR CHN FRG AUT GBR FRA HOL BEL ESP SULITA NOR SWE DEN FIN STANDARD ACCESSORIES CODE NO 976 478 DESCRIPTION DUST BAG REMARKS 940 543 BOX WRENCH 10MM 998 834 HOLDER 318 968 STOPPER 301 806 WING BOLT M6X15 OPTIONAL ACCESSORIES CODE NO 976 472 DESCRIPTION TCT SAW BLADE CROSS CUT 255MM D15 9 HOLE REMARKS 976 473 TCT SAW BLADE 255MM D15 9 HOLE NT70 959 000 TCT SAW BLADE CROSS CUT 255MM D25 4 HOLE 974 642 TCT SAW BLADE CROSS CUT 255MM D25 4 HOLE 976 832 976 833 TCT SAW BLADE CROSS CUT 255MM D30 HOLE TCT SAW BLADE CROSS CUT 255MM D30 HOLE 319 658 TCT SAW BLADE 255MM D15 88 HOLE NT100 ALTERNATIVE PARTS Printed in Japan 4 01 010420N Q Hitachi Koki Co Ltd
19. T saw blade 30 teeth Code No 319107 MEE for wood cutting for AUT GBR FRA HOL BEL ESP SUI ITA NOR SWE DEN FIN Dust bag e Vise ass y Box wrench 10 mm Holder e Stopper Optional accessories e 255 mm 10 TCT saw blade 60 teeth Code No 976472 Meet dns for normal cutting e 255 mm 10 TCT saw blade 100 teeth Code No 319658 id nt for aluminum cutting except for CHN 6 COMPARISONS WITH SIMILAR PRODUCTS cutting ranges Bevel Left 0 45 Bevel Left 0 45 Bevel Left 0 45 Maker Model HITACHI HITACHI Item C 10FCB C 10FC2 C 10FC C 67 mm x 146 mm 59 mm x 144 mm 2 5 8 x 5 3 4 eran 2 5 16 x 5 21 32 89 mm x 92 mm 70 mm x 146 mm 69 mm x 130 mm 0 Right angle A 89 mm x 101 3 1 2 x 3 5 8 2 3 4 x 5 3 4 2 3 4 x 5 1 8 3 1 2 x 3 31 32 with aux board width Max 17 mm 11 16 cutting 59 mm x 102 mm 70 mm x 89 mm dimensions 2 5 16 x 4 2 3 4 x 3 1 2 EM PIZZA PA Height Miter right left 45 Right 60 Right 60 2 3 4 x 4 1 8 2 3 4 3 5 8 x Width 59 mm x 72 mm 70 mm x 73 mm H x W 2 5 16 x 2 13 16 2 3 4 x 2 7 8 Bevel left 45 41 mm x 144 mm 44 mm x 130 mm 44 mm x 146 mm 35 mm x 130 mm 1 5 8 x 5 21 32 1 3 4 x 5 1 8 1 3 4 x 5 3 4 1 3 8 x 5 1 8 Miter right left 45 44 mm x 102 mm 44 mm x 89 mm 44 mm x 105 mm 35 mm x 92 mm Bevel left 45 1 5 8 x 4
20. W W WASHERS M5X16 318 965 VISE ASS Y INCLUD 18 24 302 522 KNOB BOLT M10X66 301 806 WING BOLT M6X15 949 425 SCREW HOLDER WASHER M6 10 PCS 302 532 VISE PLATE 949 216 MACHINE SCREW M4X10 10 PCS 318 967 VISE SHAFT 949 556 949 432 NUT M6 10 PCS BOLT WASHER M6 10 PCS 318 950 SUB FENCE CAUTION PLATE A 301 806 WING BOLT M6X15 307 221 318 949 BOLT W WASHERS M8X35 BLACK FENCE B 975 348 NYLON NUT M8 318 929 WASHER F 318 931 SCALE B 303 409 317 200 NYLOCK BOLT M8X25 MACHINE SCREW W WASHERS M4X8 BLACK 318 927 INDICATOR A 318 947 TURN TABLE 318 930 TABLE INSERT 949 239 318 946 MACHINE SCREW M5X16 10 PCS SIDE HANDLE 998 814 SPACER 317 200 MACHINE SCREW W WASHERS M4X8 BLACK 318 926 LINER 318 945 318 948 SCALE A FENCE A 967 150 SPRING C 959 153 STEEL BALL D12 7 10 PCS 318 944 BASE 318 969 949 342 BASE FLAT HD SCREW M6X25 10 PCS FOR USA CAN ALTERNATIVE PARTS PARTS CODE NO 301 806 DESCRIPTION WING BOLT M6X15 REMARKS C 10FCB CAUTION PLATE B 318 928 SHAFT B 500 214Z CORD CORD ARMOR D10 7 315 897 952 802Z CORD CORD ARMOR D10 7 FOR CHN CORD ARMOR D10 7 FOR SIN MLA
21. achine 7 1 Instruction Manual Although every effort is made in each step of design manufacture and inspection to provide protection against safety hazards the dangers inherent in the use of any power saw cannot be completely eliminated Accordingly general precautions and suggestions for the use of electric power tools and specific precautions and suggestions for the use of the compound saw are listed in the Instruction Manual to enhance the safe efficient use of the tool by the customer Salespersons must be thoroughly familiar with the contents of the Instruction Manual to be able to offer appropriate guidance to the customer during sales promotion 1 Precautions on the name plate Each Model C 10FCB is furnished with a Name Plate that lists the following precautions For the U S A and Canada only CAUTION AVERTISSEMENT eFor safe operation see Instruction Manual Lire avec atten tion la notice d utilisation eDo not expose to rain or use in damp locations Ne pas exposer la pluie et pas utiliser dans les emplacements humides Except the U S A and Canada CAUTION Read thoroughly HANDLING INSTRUCTIONS before use eEnsure that power supply is disconnected before replacing blades cutter etc or carrying out any maintenance eUse protective glasses while operating Instruct the customer to thoroughly read the Instruction Manual prior to attempting to operate the machine 2 Caution plate A AWARNING A
22. by loosening 6 mm wing bolt B Fence After the adjustment firmly tighten 6 mm wing bolt B and Vise shaft fix the screw holder 5 9 2 8 Turn the upper knob and securely fix the workpiece in Xs IN position Fig 16 6 mm wing Workpiece bolt A Fig 7 N WARNING Always firmly clamp or vise to secure the workpiece to the fence otherwise the workpiece might be thrust from the table and cause bodily harm A CAUTION Always confirm that the motor head see Fig 1 does not contact the vise assembly when it is lowered for cutting If there is any danger that it may do so loosen the 6 mm wing bolt B and move the vise assembly to a position where it will not contact the saw blade 8 4 Confirmation for Use of Sub Fence A WARNING In the case of left bevel cutting turn the sub fence counterclockwise Unless it is turned counterclockwise the main body or saw blade may contact the sub fence resulting in an injury Sub fence Turn he Fence B This power tool is equipped with a sub fence See Fig 1 In the case of direct angle cutting and angle cutting use the sub fence Then you can realize stable cutting of the material with a wide back face In the case of left bevel cutting raise the sub fence up as illustrated in Fig 9 and then turn it counterclockwise 8 5 Cutting Operation 1 Cutting efficiency will be reduced if a dull saw blade is used if an excessively long extensi
23. e insert After the switch has been turned on and the saw blade has reached maximum speed slowly lower the handle to cut a groove on the table insert Turn table A CAUTION Do not cut the groove too quickly otherwise the Fig 5 table insert might become damaged 8 2 Confirmation of Saw Blade Lower Limit Position N WARNING To prevent an accident or personal injury always turn off the trigger switch and disconnect the power plug from the receptacle before adjustment Check that the saw blade can be lowered 1 5 8 to 1 21 32 41 mm to 42 mm below the table insert If necessary adjust as follows 8 mm lock nut 1 Loosen the 8 mm lock nut on the 8 mm depth adjustment screw 2 Turn the 8 mm depth adjustment screw as necessary to set the lower limit position The saw blade goes up when the 8 mm depth adjustment screw is turned counterclockwise and down 8 mm depth adjusimeni when it is turned clockwise screw 3 Once the adjustment is complete fully tighten the 8 mm lock nut Fig 6 NOTE Before tightening the 8 mm lock nut confirm that the saw blade is adjusted so that it will not cut into the table 8 3 How to Use The Vise Assembly 1 The vise assembly can be mounted on either the left fence Screw holder 6 mm wing bolt B Knob fence B or the right fence fence A by loosening 6 mm wing bolt A 2 The screw holder can be raised or lowered according to the height of the workpiece
24. eration becomes sluggish because workpiece is warped or bent Correct warp or bend with planer DExcessive vibration Recheck the items c d and h 95 Factory Inspection repair or Item Phenomenon Cause Standard adjustment 3 Saw blade is locked a Excessively fast Reduce cutting speed cutting speed b Core diameter of Use a thicker and shorter extension cord is too extension cord small C Excessve cutting force Resharpen the saw blade is applied due to dull saw blade Incorrect saw blade is Use a suitable Hitachi supplied used saw blade If the saw blade has a large number of teeth the cutting resistance will be increased When using a saw blade with a large number of teeth reduce the cutting speed e The saw blade binds in Correct workpiece deformation workpiece during with a planer cutting because workpiece is warped or bent 4 Saw blade does not 8 The power cord is not Check power supply voltage rotate when switch is connected to power Connect the power cord to triggered supply power supply b The carbon brush Check the carbon brushes for wear exceeds wear allowable limit 5 mm Replace the carbon brushes c Contact failure of the Check the Switch 80 for switch conductivity Replace the Switch 80 5 Saw blade runs too a Power supply voltage
25. four Bolts W Washers M8 x 35 Black and remove Fence A 46 and Fence B 31 2 Loosen the Clamp Lever 2 and remove the Machine Screw W Washers M6 x 12 Black 1 Turn the Bolt Left Hand M10 x 40 3 and remove it from the Hinge 7 3 Remove the Hex Socket Set Screw M6 x 10 10 Tap the end surface of Shaft C 8 from the front of the Turn Table 38 using a flat blade screwdriver and a hammer to remove it 4 Remove the Nylon Nut M8 32 and remove the Turn Table 38 from the Base 49 5 Remove the Spacer 42 and the Table Insert 39 from the Turn Table 38 by removing each mounting screw 2 9 B Safety cover and link Spindle and spring Tools required Phillips screwdriver Hex bar wrench 4 mm Hex bar wrench 3 mm standard accessory Box wrench 10 mm Fig 16 fae Remove the Bolt Left Hand M7 x 17 5 122 with the box wrench 10 mm standard accessory Then Washers B and C 120 TCT Saw Blade 255 mm 118 and Washers A and D can be removed in this order Remove the two Flat Hd Screws M4 x 10 115 to remove the Cover 114 and the Safety Cover 113 Remove the Machine Screw 5 x 16 98 to remove the Spacer 97 and the Link 96 Remove the Machine Screw M5 x 20 110 and gently tap the Gear Case 85 with a plastic hammer to remove the Spindle Ass y 107 Remove the Hex Socket Hd Bolt M5 x 10 84 Note that the Hex Socket Hd Bolt M5 x
26. icate the machine as indicated below at least once a month Also prior to applying lubrication any sawdust dirt or other foreign matter should be thoroughly wiped away with a soft cloth 1 Swiveling section of the Gear Case 85 and the Hinge 7 Coat the swiveling and sliding portion of the Gear Case 85 and the Hinge 7 with machine oil 2 Vise ass y section Coat the screw thread portion of the Knob Bolt M10 x 66 18 of the Vise Ass y 17 with machine oil 3 Swiveling section of the Turn Table 38 and the Hinge 7 Coat the swiveling and sliding portion of the Turn Table 38 and the Hinge 7 with machine oil 4 Swiveling section of the Sub Fence 27 and Fence B 31 Coat the swiveling and sliding portion of the Sub Fence 27 and Fence B 31 with machine oil 11 8 Product Precision On completion of reassembly confirm precision tolerances Unit mm Item Tolerance Run out of dummy disc 0 2 245 0 008 9 4 64 Squareness between base and fences A and B 0 1 height of fence 0 004 height of fence Flatness between fence A and fence B 0 1 0 004 Squareness between dummy disc and fences A and B 0 15 100 0 006 4 Squareness between dummy disc and turn table 0 15 100 0 006 4 Surface alignment of base and turn table Use the upper surface of the base as a reference Turn table Turn table e i Q i 4 0 1 0 004
27. ing may cause unwanted cutting marks on the workpiece Techniques to avoid unwanted cutting marks Uneven and unwanted cutting marks can be avoided throughout the cutting operation by gently and smoothly pressing down on the handle so that the entire cutting operation is accomplished in a single uninterrupted motion 4 Miter cutting Miter cutting is accomplished by turning the table For details please refer to the Instruction Manual 5 Bevel cutting Bevel cutting of 0 45 to the left is accomplished by inclining the saw blade section head For details please refer to the Instruction Manual Caution When the workpiece is secured on the left side the cut off portion comes to rest on the side of the saw Fixed side workpiece Cut off side blade as illustrated in Fig 8 If the handle is raised workpiece before the saw blade rotation comes to a complete stop there is a chance that the cut off portion of the workpiece could become jammed against the saw blade causing a hazardous condition Instruct the Saw blade customer to ensure without fail that the saw blade comes to a complete stop before attempting to raise Fig 9 the handle Compound miter bevel cutting Compound cutting can be accomplished by combining the miter cutting and bevel cutting operations described in paragraphs 4 and 5 above For details please refer to the Instruction Ma
28. j The workpiece moves during cutting because itis bent or deformed Correct bend flex or other deformation by planing and try cutting 24 Item Phenomenon Cause Factory standard Inspection repair or adjustment Rough cut surface Parallelism A 0 02 51 Parallelism B 0 02 51 Washer A Washer B Fig 29 a Large deflection of the saw blade It causes rough cut surface 0 2 245 Dummy disc Same as the Item 1 b b Each surface parallelism of washer A and washer B is inaccurate due to surface defects such as impact marks and scratches Washer A 0 02 51 Washer B 0 02 51 Fig 29 Repair impact marks or scratches on Washer A 117 and Washer B 120 or replace them as necessary Inaccurate squareness between the turn table and the saw blade causes the saw blade to cut at an improper angle and make cutting marks 0 15 100 Fig 25 e Same as the Item 1 a d Excessively fast cutting speed Reduce cutting speed e Improper clamping of workpiece Properly clamp workpieces with the vise ass y D The turn table is not fixed with the side handle During cutting fix the Turn Table 38 in position with the Side Handle 41 g Loose fitting of swiveling portion of the hinge and the gear case or sluggish movement Same as the Item 1 0 f Cutting op
29. l functions including the following e Capable of cutting both 2 x 6 and 4 x 4 materials at the right angle at a time without the use of a plate Capable of narrowing the clearance between the fences thanks to the adoption of the rotary sub fence 3 APPLICATIONS e Cutting various types of wood workpieces Cutting workpieces of plywood decoration panels soft fiberboard and hard board e Cutting aluminum sashes 4 SELLING POINTS Capable of cutting both 2 x 6 and 4 x 4 materials at the right angle at a time without the use of a plate Compound miter and left bevel cutting Safety lock off switch only for USA Canada Lightweight design 14 kg Left bevel cutting Newly adopted rotary sub fence capable of narrowing the clearance between the fences Press cutting Equipped with debris guard to restrict dispersion of chips for enhanced safety in operation Miter cutting Convenient miter with angle setting mechanism 4 1 Selling Point Descriptions 1 Press cutting Table 1 Unit mm Width W Maker Workpiece Model HITACHI Height H Max cutting C 10FCB dimension Height x Width 59 x 144 2 5 16 x 5 21 32 H x W 89 x 101 3 1 2 x 3 81 32 Fig 1 Press cutting with the head swiveling enables cutting square wo
30. lways set sub fence to left position when per 2 forming left bevel cuts Fatlure to do so may 67 Cause serious injury to operator H497379 3 Caution plate B AWARN I NG 1 Only operate the tool after ensuring the workpiece 15 fixed properly with vise assembly 2 Never remove guard including safety cover spindle cover and so on from the too body when you operate it H393375 4 Caution plate C For the U S A and Canada only AWARNING For Your Own Safety Read Instruction Manual Before Operating Miter Saw 1 Wear eye protection 2 Keep hands out of path of saw blade 3 Do not operate saw without guards In piace 4 Do not perform any operation freehand 5 Never reach around sew blade 6 Turn off tool and wait for saw blade to stop before moving workpiece or Changing settings 7 Disconnect power before changing blade or servicing 8 Saw blade diameter is 10 255mm 9 No load speed 1 4900min H393438 The caution plate C specified by the UL is affixed on the upper right hand portion of the gear case Please instruct users to strictly observe the contents 1 to 9 in the caution plate C shown above 8 ADJUSTMENT AND OPERATIONAL PRECAUTIONS 8 1 Cutting A Groove on The Table Insert A groove has to be cut in the table insert before starting operation Secure a piece of wood about 5 1 2 140 mm wide to the table with the vise assembly to prevent the breakage of the tabl
31. nual When the saw blade section head is inclined 45 to the left the table can be turned up to 45 to the right and left Cut surface quality during miter bevel cutting The quality of the cut surface depends on the type of cutting operation miter or bevel the type and sharpness of the saw blade whether the workpiece is cut to the right or left and various other factors In miter and bevel cutting in particular cutting is performed across the wood grain so the condition of the cut surface depends on whether the wood is cut with or against the grain This is the same as when using electric portable planers Customers should be advised of these phenomena so that they understand that in cases when the cut surface may not be smooth as expected or hoped for it is not caused by the performance of the saw blade or the Model C 10FCB In the cutting examples illustrated in Fig 9 the cut surfaces on the sides marked A are better than those on the sides marked Miter cutting 9 JE 7 2 7 IUE MP QE Better Better Left bevel cutting 10 9 ADJUSTMENT OF COMPONENTS 9 1 Bevel Angle Adjustment Before the power tool is shipped from the factory it is adjusted for 0 and left 45 bevel cutting angles The positioning and bevel cutting angle can be adjusted by changing the height of the 8 mm bolt maximum bevel cutting angle is 45 8 mm
32. on cord is used or if the wire gauge of the extension cord is too small For details on extension cords please refer to the Instruction Manual This is particularly important when cutting materials with dimensions which are at or near the maximum capacity for the machine 2 The customer should be advised to thoroughly inspect the workpiece to ensure that there are no metallic objects nails in particular sand or other foreign matter in or on the workpiece Saw blade contact with such foreign matter will not only shorten the service life of the saw blade but could cause serious accident Should the saw blade tips be broken off the tips may fly toward the operator 3 Press cutting Like the Model C 10FC2 the Model C 10FCB can be used for press cutting of workpieces up to 59 mm x 144 mm 2 5 16 x 5 21 32 in a single operation by simply pushing the saw blade section head downward The customer should be cautioned that excessive pressure on the handle will not increase the cutting speed On the contrary excessive pressure may result in reduced cutting efficiency irregular or rough cutting of the workpiece and could also cause overload and subsequent burnout of the motor On completion of the cutting operation turn the switch OFF and wait for the saw blade to come to a complete stop before raising the saw blade section head to its original position Raising the saw blade section head while the saw blade is rotat
33. orkpiece to adjust the squareness move irregularly Replace Fence A 46 or Squareness Squareness causing poe pence XE ISTE 0 15 100 0 15 100 of cut Saw blade e Inaccurate surface 0 1 or less Replace the Turn Table 38 flatness of the turn Fig 26 table 0 1 or less Fence B Fence A 0 1 or less Fig 27 od Factory Inspection repair or Item Ph standard adjustment 1 Continued CD Inaccurate squareness 0 1 height of Replace Fence A 46 or between the fence fence Fence B 31 and the turn table and Fig 28 or the base causes F the workpiece to tilt at ence an angle and prevent accurate cutting Squareness 0 1 height of fence Fig 28 9 Loose fitting of swiveling portion of the hinge and the gear case or sluggish movement As a result components may be deformed because of unstable gear case or because the operator applies excessive pressure during operation Check the fitting surfaces of the Hinge 7 Gear Case 85 and Shaft C 14 for any foreign substances such as cutting dust and remove it as necessary h Excessively fast cutting speed causes deflection of the saw blade and inaccurate cutting Reduce the cutting speed appropriately 10 seconds for a 60 mm square wood workpiece i Excessive cutting force pressure is required because of dull saw blade Sharpen the saw blade again
34. rkpieces as large as shown in Table 1 in a single sawing operation See Fig 1 2 Miter cutting facility Table 2 Unit mm Maker Model HITACHI aa Max cutting C 10FCB Width W dimension Right 60 59 x 72 TE Height x Width 2 51 6 x 2 13 6 Height H H x W al Workpiece Right and left 45 59 x 102 45 right and Height x Width 2 5 16 x 4 left 60 right VICO Fig 2 By turning the table to the right or left as desired the Model C 10FCB is capable of miter cutting of up to 45 to the left or 60 to the right The miter angle setting mechanism enables easy cutting angle setting 3 Left bevel cutting facility Table 3 Unit mm Maker Model HITACHI Max cutting C 10FCB dimension Left bevel 45 Height x Width 41 x 144 1 5 8 x 5 21 32 H x W By inclining the saw blade section head on its swivel mounting bevel cutting of up to a maximum of 45 to the left can be obtained When the machine is shipped from the factory the swivel stoppers Bevel cutting of the head are precisely adjusted for 0 and 45 for further details please refer to Paragraph 9 1 Bevel Angle Adjustment Fig 3 4 Compound cutting through use of miter and bevel cutting functions Table 4 Unit mm Maker Model HITACHI Max cutting C 10FCB dimension Left bevel 45 Right Left miter 45 Height x Width H x W 41 x 102 1 5 8 x 4

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