Sweeper, Angle, QC220, QCSS
Contents
1. m TI o el Loo VI d DO c DO Nan VI 5 2 39 1dS 9M1d H D I A V V Nid Z QUVMOVd 9 Nid QHVMOVd MOTIAA 9L V Nid QUVMOVd Nid G4VMIVd Gay OL TA 8 Nid QuUVMOVd JOS DINOS VALIN MDVIA OL 9 L 8 Nid QuUVMOIVd JOS DINOS VALIN MDVIA OL al 301748 DINOS VALIN d Nid QUVMOVd x ovia 9L VL ol WV WOH T NOILY IHILNAAI gt NOILVOITAAY a X SSINUVH J IM LrP6d4V1 aV Va MIIA H8DIJAV ONId LAO 1041NO9 T e H s 5 O EE Ere g 8 VI OL 9 L HOLIMS 1711 9 Nid NNOO QUVMOVd NOTA 9L P O BEE 8 L HOLIMS H1d30 8 Nid NNOO QUV3OVd aa ot K v E Addllvg WL HOLIMS XNV VOL HINVIUA LINDUID au ot 97 CON LIVE VOL HANVAUS LINDUIO AMALLVE qaa 9 VC 3ALLISOd I KO tali va 31VW33 TVNINYAL JAVAS 4 Nid NNOO QHVMOVd yovia 9 H 3IVW TYNINY43L JAVAS ACV AYALLVS yovia 9L V vc OL V IO Q NOILVOISILNAG S NOILVOITAAV 9 2 O U9IIMS L 8980 70 JOYEDSISA PNO CGLE ZO 6 L UOl ALIDSIJAIN Med WD SSINAVH JUIM VrV6d4V 28 TROUBLESHOOTING Serial Number 1119001 amp Up Wiring Harness VV MAIA HS D A QV 9frld 1XO 3dAL 38 OL ZUM L lt lt NZ XX NZ XX XYZ SAKA NO XX NI XX NZ XX N SAAS NO XX NZ XX NZ XX N Xr BRAY XX NSA XX N XX N SAKA N XX NSA A QARWA2. 46 SPRINKLER KIT WITHOUT TANK esmenes enti nm 47 HOOD EXTENSION AND DRAPE ASSEMBLY E 48 hgh 2 210 81072 LEE CH NW 49 FrIYDRAULIGANOLE CYLINDER u uuu 49 aoo SOIN e Leg ele LE 50 BOLT EORQUE SPECIFICATIONS E 51 HYDRAULIC TORQUE SPECIFICATIONS vaid ava puc td sent 52 53 WARRANTY EE 54 PREFACE GENERAL INFORMATION This product was carefully designed and manufactured to give you many years of dependable service Only minor maintenance such as cleaning and lubricating is reguired to keep it in top working condition Be sure to observe all maintenance procedures and safety precautions in this manual and on any safety decals located on the product and on any eguipment on which the attachment is mounted WARNING Never let anyone operate this unit without reading the Safety Precautions and Operating Instructions sections of this manual Always choose hard level ground A to park the vehicle on and set the brake so the unit cannot roll Unless noted otherwise right and left sides are determined from the operator s control position when facing the attachment NOTE The illustrations and data used in this manual were current according to the information available to us at the time of printing however we reserve the right to redesign and change the attachment as may be necessary without notification B
3. 9 SWEEPSTER PALA DIN EN LIGHT CONSTRUCTION GROUP QC Series sranco 220 Series a FFC Hydraulic Windrow Sweeper 9 HARLEY for Skid Loaders AA MecIMLLen 5 SWEEPSTER The Power of Combined Excellence odel Number Manual Number 51 4161 Serial Number Release Date November 2012 Serial Number 0911001 and Up 800 456 7100 www paladinlcg com Sweepster 2800 N Zeeb Rd Dexter MI 48130 United States of America Notes TABLE OF CONTENTS PREFACE SA i 4 SAP ETT FAINO erties nata S v ma 5 GENERAL SAFETY PRECAUTIONS uuu u eege 5 EQUIPMENT SAFETY PRECAUTIONS uuu al alale UM iM 1 8 SAFETY DECALS amp LABELS LLL dapenen ka aas arvan Maski TAKIA m anette E EU minuts 9 I Ip qo WEE 10 OFERA TION 11 19 MAINTENANCE SCHEDULE amp RECORD WE 20 21 MAINTENANCE m m a 22 24 WR OS ET 901 G 25 30 R JS EADS 31 32 BRUSH FEFPRANE ASSEMBLY EE 33 COREA EMBELI EE 34 BRU elle ERR TR 39 BRUSH AHEAD EE 36 REA DRIVE AB JA ET EE 37 MOTOR ASSEMBLIES semen mik sma asi piesa ann AGA UU ATALAIA sulas SENEE tt 38 FrIYDRAULICGTIOSE ASOEMBLIE E 39 42 MOUNTINGA TEE c 43 POWER PACE mass tem 44 SPRING CHAIN ADJUSTMENT W 45 SUSI INDIRA KOR S e
4. TROUBLESHOOTING Hydraulic System Possible Cause Possible Solution Hydraulic system overheats Hydraulic oil level too low Add hydraulic oil to tank until it comes to 2 inches 51mm from top Restriction in hoses Remove bends in hoses remove obstructions inside hoses Replace Hose Host pump flow rate exceeds Contact host manufacturer maximum rate of broom for proper flow control method Hydraulic motor seals leak Back pressure exceeds Contact Sweepster 1000 psi Motor is failing High number of hours on motor Contact dealer to rebuild or replace Hydraulic Schematic B TROUBLESHOOTING Serial Number 1118199 amp Down NI TOH LNOO 8L Wi xnv 11va gc Wiring Harness Ve 8 8 MAIA
5. Weld Stand Weld Stand Mounting 35 BRUSH HEAD LABELS Serial Tag Dual Motor Shown Location Item Part Oty Description 1 07 3522 2 Screw HFH CL10 9 M6 x 1 2 07 3617 2 Nut Insert Hex M6 x 1 3 07 3759 2 Screw HHC CL10 9 M12 x 1 75 35mm 4 07 4610 2 Nut Hex Lock CL10 9 M12 1 75 5 07 6869 1 Manual Holder 6 13 17369 1 Plate Lift 7 41043 1 Decal Warning Hazardous Dust 8 50 0252 1 Label Logo Sweepster Large White 10 50 0643 2 Label Tie Down Point 11 50 0721 2 Label Warning Crush Hazard 12 50 0722 1 Label Warning Misuse Hazard 13 50 0724 2 Label Warning High Pressure Fluid Hazard 14 50 0726 2 Label Warning Flying Object amp Entanglement 36 Item Part 07 3747 07 3749 07 3755 07 3756 07 3762 07 3842 07 6196 08 0067 13 14133 10 13 14135 11 13 16225 4 0 9T dee OM HEX DRIVE HUB ASSEMBLY Qty Description 6 6 4 4 4 1 1 2 1 1 1 Washer Lock Split Medium M10 Screw HHC CL10 9 M10 1 5 x 30mm Nut Hex CL10 M12 1 75 Washer Lock Split Medium M12 Screw HHC CL10 9 M12 1 75 x 50mm Ring Snap Ring Snap Bearing 1 1 4 4 Bolt Plate Mounting Bearing Hub Hex 2 1 2 Single Motor Plate Receiver Hex 2 5 37 Service Parts for 03 6444 Motor 07 8215 Motor Shaft Lock Nut 03 6468 Seal Kit 07 7529 Replacement Key MOTOR ASSEMBLIES Apply Loctite to motor shaft nut if removed Service Parts for 03 6335 Motor 0
6. 32 10 Poly Convoluted 4 Ft 32 10 Poly Convoluted 5 Ft 32 10 Poly Convoluted 6 Ft Set Section 32 10 Poly Convoluted 7 Ft Set Section 32 10 Poly Convoluted 8 Ft Set Section 32 10 Mixed Convoluted 4 Ft Set Section 32 10 Mixed Convoluted 5 Ft Set Section 32 10 Mixed Convoluted 6 Ft Set Section 32 10 Mixed Convoluted 7 Ft Set Section 32 10 Mixed Convoluted 8 Ft Set Section 32 10 Wire Convoluted 4 Ft Set Section 32 10 Wire Convoluted 5 Ft Set Section 32 10 Wire Convoluted 6 Ft Set Section 32 10 Wire Convoluted 7 Ft Set Section 32 10 Wire Convoluted 8 Ft Set Section 32 10 1 2 amp 1 2 Convoluted 4 Ft Set Section 32 10 1 2 amp 1 2 Convoluted 5 Ft Set Section 32 10 1 2 amp 1 2 Convoluted 6 Ft Set Section 32 10 1 2 amp 1 2 Convoluted 7 Ft Set Section 32 10 1 2 amp 1 2 Convoluted 8 Ft BRUSH FRAME ASSEMBLY Item Part 07 0249 07 2952 07 3311 07 3617 07 3736 07 3738 07 3740 07 3747 07 3842 10 07 4927 11 07 6769 12 07 7115 13 13 10004 14 13 12617 15 13 14083 16 13 16994 4 O po N E E ar S a Qty Description 1 1 1 2 2 2 2 8 4 6 8 2 2 1 8 1 8 9 Chain 1 4 x 22 Links Screw HFH CL10 9 M6 1 x 20 Link Quick 5 16 Nut Insert Hex M6 x 1 Washer Flat CL8 8 M8 Washer Lock Split Medium M8 Screw CL10 9 M8 1 25 x 30mm Washer Lock Split Medium M10 Ring Snap Washer Fender CL8 8 M6 S
7. 6 Position the brush head assembly straight ahead On each side measure from the brush frame to the ground figure 1 If measurements are not equal Loosen hardware that attaches the swing assembly to the brush head assembly lower the high side of the brush head until both sides are an equal distance above the ground Tighten the hardware figure 2 Measure This figure 1 ge figure 2 13 OPERATION la i i i ON figure 3 figure Am al a al a a ls figure 4 figure 6 7 Measure to see if the brush head assembly is level when angled First angle the brush head to the right Measure as in step 4 Then angle the brush head to the left Measure again If measurements are equal the sweeper is level If not proceed with this step To correct leveling problems shown in e figure 3 extend tilt cylinders e figure 4 retract tilt cylinders e figure 5 loosen hardware that attaches the swing assembly to the brush head assembly lower the left hand side of the brush head until both sides are an equal distance above the ground Tighten the hardware e figure 6 loosen hardware that attaches the swing assembly to the brush head assembly lower the right hand side of the brush head until both sides are an equal distance above the ground Tighten the hardware 14 OPERATION Setting Brush Pattern A properly adjusted brush offers
8. A WARNING A GENERAL SAFETY PRECAUTIONS SAFELY MAINTAIN AND REPAIR EQUIPMENT Do not wear loose clothing or any accessories that can catch in moving parts If you have long hair cover or secure it so that it does not become entangled in the eguipment eWork on a level surface in a well lit area eUse properly grounded electrical outlets and tools eUse the correct tool for the job at hand Make sure they are in good condition for the task reguired Wear the protective equipment specified by the tool manufacturer SAFELY OPERATE EOUIPMENT Do not operate eguipment until you are completely trained by a qualified operator in how to use the controls know its capabilities dimensions and all safety reguirements See your prime movers manual for these instructions eKeep all step plates grab bars pedals and controls free of dirt grease debris and oil eNever allow anyone to be around the eguipment when it is operating Do not allow riders on the attachment or the prime mover Do not operate the eguipment from anywhere other than the correct operators position eNever leave eguipment unattended with the engine running or with this attachment in a raise position Do not alter or remove any safety feature from the prime mover or this attachment eKnow your work site safety rules as well as traffic rules and flow When in doubt on any safety issue contact your supervisor or safety coordinator for an explanatio
9. JO AGISLNO AHL NO LAN V ASN LON OQ dVHIS ONILNNOW 049734 404 LO IS M JONV 14 Tam i NOI LOIN HOLIMS mm NV Z PV NS S ASA Z di E 4 o OO oS Oo O SG NK SIX IL Z 2 SEA SS ONS NK NX IRI NE SEV DEER 9 EK RX RR RD KN AR RR d RSS ER 2 XX VAN SR NN SS eS d d d MAIA DR OA d gt a CH RSS vabal Ge ESS S di S3MIM H3AO GIVH8 SSD 5505 NAA SSI COSA SA 0 Q2 AAA 26 pu Q RR H 8 O2Ov ONTd VV MAIA KN X OR CORONA N 1XO 3dAL 38 OL UIM 1 VEZZ ZO Y X GWNW33 IVNINYAL 3dYdS SZO X qvas b 0810ZL dHvMOVd 2 L HOLIMS Nid 8 O Nid QUVMOVd MOTIAA 9L x STvNW33 TvNIWH31 JAVAS 570 x 1V3S 8 7Z08r0zl QuyMOVd d L HOLIMS Nid 8 9 Nid QUVMDVd l Z X 31VW33 IVNINYAL JAVAS TV3S 9 6SL8p0ZL QHVMOVd V L HOLIMS NId Z 8 Nid QUVNOVd qaa 9i z L X TWAS 8 r 08y02L AHVAOVA 1V3S 9 6GL8t02L AHVADVA NId Z V Nid QUVMOVd NId 8 4 Nid QUVMOVd MOVIE 91 L AdAL AdAL 3ZIS NOILVOISILNAGI Z NOILO3LOMd NOILL9110Ud El D m 3aiM valx3 JYNINYJL JAM VALKA mpm NOILVOIIAAV am O SSANYVH ANOA39 SSANYVH ANOA39 O KSI UNI v DE aua O JAIM 30 Item Part 1 28 10095 4 28 10095 5 28 10095 6 28 10095 7 28 10095 8 28 10309 4 28 10309 5 28 10309 6 28 10309 28 10309 8 28 10313 4 28 10313 5 28 10313 6 28 10313 7
10. amp Down Pin Cotter Gr2 3 16 x 2 Screw HHC Gr8 5 16 18 x 2 1 2 Screw HHC CL10 9 M8 1 25 x 30mm Nut Hex Lock M8 1 25 CL 10 9 Nut Hex Lock M10 1 5 CL 10 9 Screw HHC CL10 9 M10 1 5 x 160mm Wire Harness 108 Inches Serial 1119100 amp Up Wire Harness Serial 1118199 amp Down Fender Washer Bushing 1 x 406 x 1 Weld Plate Cover Plate Hose Cradle Hose Spring MOUNTING ASSEMBLY A A 17 RES 55 Item Part Qty Description 1 07 0119 3 Bolt Carriage Gr5 5 8 11 x 1 3 4 2 07 1294 4 Nut Hex Gr8 5 8 11 3 07 1872 4 Washer Lock Split Medium 5 8 4 07 2855 1 Screw HHC Gr8 5 8 11 x 2 1 2 5 07 3120 3 Washer Flat Gr8 5 8 6 11 9080 1 Weld Swing Plate T XX XXX 1 Weld Frame Mounting Call Sweepster for correct Mounting 8 13 4657 1 Bushing 1 x 5 8 x 562 9 28 10342 1 Kit Spring Chain Adjust 10 50 0635 1 Label Part Number Date 43 POWER PACK FOR 3 POINT HITCH FOR AH CH LOADER 11 7690 12GPM 76LPS OR 11 7691 20GPM 1 01LPS Item 03 0129 03 0691 03 0597 03 0710 03 1943 03 2177 03 3135 03 3142 03 3877 03 4642 03 4709 03 5055 03 5056 03 5401 03 5494 07 0246 07 0285 07 0680 07 1192 07 1717 07 1718 Part Qty Description 1 1 1 2 3 1 1 1 1 1 1 1 1 2 1 1 2 2 2 3 5 Valve RV 12 30gpm 3K Pump 5 CID FPTO CW 11 4gpm Pump 9 9 CID FPTO CW 21gpm Barb 20 16MB9
11. hoses eRemove from the sweeping area all property that could be damaged by flying debris Be sure all persons not operating the sweeper are clear of the sweeper discharge area eAlways wear proper apparel such as a long sleeved shirt buttoned at the cuffs safety glasses goggles or a face shield ear protection and a dust mask While operating sweeper When operating sweeper adhere to all government rules local laws and other professional guidelines for your sweeping application Before leaving the operators area for any reason lower the sweeper to the ground Stop the prime mover engine set the brakes and remove the key from the ignition Minimize flying debris use the slowest rotating speed that will do the job Keep hands feet hair and other loose clothing away from all moving parts Leave the brush hood shield and all other shields and safety equipment in place when operating the sweeper Be aware of extra weight and width a sweeper adds Reduce travel speed accordingly When sweeping on rough terrain reduce speed to avoid bouncing the sweeper Loss of steering can result 11 12 OPERATION eNever sweep toward people buildings vehicles or other objects that can be damaged by flying debris Only operate the sweeper while you are in the seat of the prime mover The seat belt must be fastened while you operate the prime mover Only operate the controls while the engine is running Protecti
12. pressure levels or vibration levels for this attachment WARNING A WARNING A A WARNING A SAFETY STATEMENTS THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY THIS SIGNAL WORD IS USED WHERE MINOR INJURY COULD RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED PROPERLY NOTICE INDICATES A PROPERTY DAMAGE MESSAGE THIS SYMBOL BY ITSELF OR USED WITH A WARNING WORD THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH GENERAL SAFETY PRECAUTIONS READ MANUAL PRIOR TO INSTALL Improper installation operation or maintenance of this eguipment could result in serious injury or death Operators and maintenance personnel should read this manual as well as all manuals related to this eguipment and the prime mover thoroughly before beginning installation operation or maintenance FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND THE PRIME MOVERS MANUAL READ AND UNDERSTAND ALL SAFETY STATEMENTS Read all safety decals and safety statements in all manuals prior to operating or working on this eguipment Know and obey all OSHA regulations local laws and other professional guidelines for your operation Know
13. the best sweeper performance To check the brush pattern 1 Move the sweeper to a dusty flat surface 2 Setthe prime mover s parking brake and leave the engine running 3 Start the sweeper at a slow speed lower it so the bristle tips touch the ground Run the sweeper in a stationary position for 10 seconds 4 Raise the sweeper and back away switch off the engine and remove the key The brush pattern left in the dust should be 2 4 inches 51 102 mm wide running the length of the brush Compare the swept area with figure 1 5 Adjust the brush pattern as necessary according to instructions found in adjusting the Spring Chain Assembly D DA XML at ut o gt Tess s were TT mo mon JN mm Da Ke D TOIT SN NN x LESE VAN SN N A w wb AA lw Ab A ak N VNA Su Wb SAY AR AAA EE e eee SS em E 222222205 ZT EC Swept Area 2 4 in 51 102 mm Figure 1 Adjusting Spring Chain Assembly The spring chain assembly allows the brush head to pivot up and down To adjust the brush pattern 1 Lower the sweeper 2 Tighten the tie down chain and lower the sweeper so the tie down chain supports the weight To adjust the tie down chain a Extend tilt cylinders b Tighten the tie down chain c Retract tilt cylinders 3 Move the spring chain forward in the swing assembly chain holder to lower the brush head or backward in the holder to raise it 15 OPERATION S
14. 0 Fitting 12MF 12MP 12FLO S Elbow 902 12MB 12MF Tee 12MB 12MF 12MF Fitting 12FB 16MB Hose 5 x 72 12FF 12FF90 3K Strainer Filler Spout Gauge Sight Window 1 In Cap Breather 5psi Filter Hydraulic In Tank 39gpm Hose 5 x 234 12FF 12FF90 3K Fitting 12FF 12FF Chain 1 4 13 Links Pin Cat Hitch Gr2 Pin Klik 7 16 x 1 3 8 Clamp T Bolt 1 1 4 Bolt Carriage 3 8 16 x 1 1 4 Washer Lock Split Medium 3 8 Item Part Oty Description 21 07 1767 22 07 1973 23 07 3273 24 07 3279 25 07 3654 26 07 3655 1 Tie Plastic 15 1 2 Black 2 Screw HHC Gr8 5 16 18 x 1 1 4 2 Washer Lock Split Medium 5 16 12 Washer Flat Gr8 3 8 4 Nut Hex Gr8 3 8 16 2 Screw Cap 3 8 x 1 1 2 27 07 4032 2 Washer Flat Gr8 1 4 28 09 0020 5ft Hose Suction 1 1 4 29 11 688 1 Weld Mounting Tank 3 Point 30 13 13256 1 Weld Tank AH CH 3 PT 31 50 0185 1 Label Logo Sweepster White 32 50 0272 1 Label Oil ISO VG 46 33 50 0725 1 Label Warning Inspect Hydraulics Replacement Parts for 03 5056 03 3965 Element 03 4741 Filter Cap 03 6705 Gasket 07 6727 Vacuum Gauge Replacement Part for 03 0597 and 03 0691 03 0597A Seal Kit Item Part 1 07 1558 2 07 5294 3 07 6451 SPRING CHAIN ADJUSTMENT Qty Description 1 Chain 1 4 18 Links 1 Link Quick 5 16 Wide Jaw 1 Spring Tension 325 Z In 45 46 Kit 28 9965 Item Part 07 3279 07 5839 07 6597 13 14857
15. 03 5724 6 07 0206 per Item Part 1 03 4887 03 5724 2 07 0206 HYDRAULIC ANGLE KIT Oty Description N NNN Replacement Parts for 03 4887 Elbow 909 6MB 6MF 03 4888 Seal Kit Hose 25 x 72 6FF 6FF 3 25K 03 5035 Rod Fitting GMF AMP Cylinder 2 5 x 1 38 x 7 5 3 5K Serial 0937199 amp Down Cylinder 2 5 x 1 25 x 7 5 3 5K Serial 0938001 amp Up Pin Cotter Gr2 3 16 x 2 Replacement Parts for 03 5724 45617 Seal Kit 104605 Rod Not Shown HYDRAULIC ANGLE CYLINDER Replacement Parts for 03 5724 45617 Seal Kit 104605 Rod Not Shown Qty Description Cylinder 2 5 x 1 38 x 7 5 3 5K Serial 0937199 amp Down Cylinder 2 5 x 1 25 x 7 5 3 5K Serial 0938001 amp Up Pin Cotter Gr2 3 16 x 2 49 PRODUCT SPECIFICATIONS Specifications and Model Views Maximum Width at 0 Articulation Sweeping Width at 0 Articulation UONE NOIN 0 ye ulB5u 1 WNWIXeN Sweeping Width at Full Articulation EENEG Maximum VVidth at Full Articulation 50 lt O x 3 3 D gt O O P TI gt O O e O 2 QC Brush Head Single Motor Dual Motor Approximate Ween HIN at 0 Articulation Mounting Maximum Width at VAALIT Maximum Length at Full Articulation Maximum Width at Full Articulation Sweeping Width at da Sweeping Width at Full Articulation 6 Ft 72 8 inches Ft 83 2 inches 8 Ft Range of Hydraulic Oil Flow
16. 13 9567 uf es Kit 11 5897 SIGHT INDICATORS Oty Description 2 2 4 2 2 Washer Flat Gr8 3 8 Nut Hex Lock GrC 3 8 24 Screw HFH CL10 9 M6 1 x 30 Weld Sight Indicator Ball 2 1 8 Round Red with Hole Item a Part 03 0457 03 1226 03 1326 03 2558 03 3537 07 0140 07 0141 07 0413 07 0414 07 0532 07 0547 07 0549 07 1430 07 3869 07 4804 07 4831 07 4862 07 5127 07 6862 07 6863 07 6864 LAF8316 LAF8320 A lt Oty A a a AQ N gt OO O gt gt YN N BR NN gt gt SPRINKLER KIT WITHOUT TANK Z 4 JA Z ds SA x x TV 7 De v Bed a f oy 20 Hw i IO Description POSITION WHEN USING 180 DEGREE HOOD OR DIRT DEFLECTOR OPTION Fitting Barb Nylon 3 8 3 8MP Fitting Barb HP 5 8 1 2MP Pump Flojet 2 1gpm 12 volt amp 35psi Pump Flojet 2 1gpm 24 volt 3 5amp 60psi O Ring 48 Face Seal N I Washer Lock Gr2 10 Za Nut Hex Gr2 10 24 Nozzle Cap Nylon Nozzle Tip Brass Strainer Water Clamp Spring 7 8 Hose Clamp Spring 5 8 Hose Washer Flat 10 Fitting Barb Tee Nylon 3 8 Grommet Rubber 1 1 4 Hole x 7 8 Bore x 1 16 Panel Screw BHC 10 24UNC 2B x 3 4 Nozzle Elbow without Clamp Hose Clear Vinyl 3 8 Valve Shut Off 1 2 Nylon Fitting Nipple 1 2 Nylon Fitting Nipple 1 2 x 3 8 Nylon Wire Harness with Box Wire Assembly x II Ft NOTE I MOU
17. 28 10313 8 28 9849 1 28 9849 2 28 9862 SINGLE MOTOR BRUSH HEAD Description Assembly Core 4 Ft Assembly Core 5 Ft Assembly Core 6 Ft Assembly Core 7 Ft Assembly Core 8 Ft Assembly Brush Frame 4 Ft Assembly Brush Frame 5 Ft Assembly Brush Frame 6 Ft Assembly Brush Frame 7 Ft Assembly Brush Frame 8 Ft Assembly Hydraulic Hose 4 Ft Assembly Hydraulic Hose 5 Ft Assembly Hydraulic Hose 6 Ft Assembly Hydraulic Hose 7 Ft Assembly Hydraulic Hose 8 Ft Not Shown 01 1210 4 01 1210 5 01 1210 6 01 1210 7 01 1210 8 01 1209 4 01 1209 5 01 1209 6 01 1209 7 01 1209 8 01 1213 4 01 1213 5 01 1213 6 01 1213 7 01 1213 8 01 1214 4 01 1214 5 01 1214 6 01 1214 7 01 1214 8 Assembly Motor Hydraulic 18 3 CI Assembly Motor Hydraulic 28 3 CI Assembly Idler m LLL LL LL D D LL LL NOTE TOP PORT PRESSURE BOTTOM PORT RETURN 32 10 Poly Convoluted 4 Ft 32 10 Poly Convoluted 5 Ft 32 10 Poly Convoluted 6 Ft Set Section 32 10 Poly Convoluted 7 Ft Set Section 32 10 Poly Convoluted 8 Ft Set Section 32 10 Mixed Convoluted 4 Ft Set Section 32 10 Mixed Convoluted 5 Ft Set Section 32 10 Mixed Convoluted 6 Ft Set Section 32 10 Mixed Convoluted 7 Ft Set Section 32 10 Mixed Convoluted 8 Ft Set Section 32 10 Wire Convoluted 4 Ft Set Section 32 10 Wire Convoluted 5 Ft Set Section 32 10 Wire Convoluted 6 Ft Set Section 32 10 Wire Convoluted 7
18. 5 Ft Hose 5 x 56 10FF 12FF 3 5R 6 Ft Hose 5 x 62 10FF 12FF 3 5K 7 Ft Hose 5 x 68 10FF 12FF 3 5K 8 Ft Fitting 10MB 10MF Washer Lock Split Medium M8 Screw HHC CL10 9 M8 1 25 x 65mm Nut Bulkhead 12 Screw HFH CL10 9 M8 1 25 x 25mm Nut Insert M8 1 25 22 10ga Plate Mounting Bulkhead Fittings Cover Plate Hose Cradle 39 HYDRAULIC HOSE ASSEMBLY DUAL MOTOR Item Part Oty Description 1 03 5160 2 03 5167 03 5168 03 5179 2 Tee 12MF 12MF 12MF 4 Hose 5 x 44 10FF 12FF 3 5K 4 Ft2 4 Hose 5 x 50 10FF 12FF 3 5K 5 Ft 4 Hose 5 x 56 10FF 12FF 3 5K 6 Ft 03 5654 4 Hose 5 x 62 10FF 12FF 3 5K 7 Ft 03 5655 4 Hose 5 x 68 10FF 12FF 3 5K 8 Ft 8 03 5901 4 Fitting 10MB 10MF 9 07 3738 2 Washer Lock Split Medium M8 10 07 5287 2 Screw HHC CL10 9 M8 1 25 x 65mm 11 07 6531 2 Screw HFH CL10 9 M8 1 25 x 25mm 12 07 7115 4 Nut Insert M8 1 25 22 10ga 13 13 17014 1 Plate Mounting Bulkhead Fittings 14 RHW8614 2 Cover Plate 15 RHVV8616 2 Hose Cradle 40 Item Part 03 4804 03 5153 03 5179 07 1784 07 3740 07 4604 105840 RHVV8613 RHW8614 10 RHW8616 11 RHW8618 O LEE E fb STANDARD HYDRAULIC ASSEMBLY PRESSURE 2 PRESSURE RETURN Oty Description 2 2 2 1 1 1 1 1 1 1 1 Fitting 10MF 10MF Hose 5 x 80 10FF 12MB 3 5K Hose 5 x 56 10FF 12FF 3 5K Screw HHC Gr8 5 16 18 x 2 1 2 Screw HHC CL 10 9 M8 1 25 x 30mm Nut Hex Lo
19. 7 8215 Motor Shaft Lock Nut 03 6468 Seal Kit 07 7529 Replacement Key Item Part 1 Es He Oe le waT 38 03 6444 03 5612 03 6335 03 5613 07 3747 07 3749 07 3754 07 3755 07 3756 07 6683 13 14085 13 14086 13 15206 13 16225 Qty Description Plate Handle Motor Hub Hex 2 1 2x 1 1 4 Tapered Bore x 3 75 Service Parts for 03 5613 Motor Plate Receiver Hex 2 5 1 Motor 17 1 CID 1 25 TPR Serial 1234001 amp Up 1 Motor 18 3 CID 1 25 TPR Serial 1233199 8 Down 1 Motor 24 7 CID 1 25 TPR Serial 1234001 amp Up 1 Motor 28 3 CID 1 25 TPR Serial 1233199 8 Down 6 Washer Lock Split Medium M10 6 Screw HHC CL10 9 M10 1 5 x 30mm 4 Washer Flat CL8 8 M12 Service Parts for 03 5612 Motor 4 Nut Hex CL10 M12 1 75 4 Washer Lock Split Medium M12 07 4568 Motor Shaft Lock Nut 4 Screw HHC CL10 9 M12 1 75 x 65mm 03 5503 Seal Kit 1 Plate Mounting Motor 07 7286 Replacement Key 1 1 1 07 4568 Motor Shaft Lock Nut 03 5644 Seal Kit 07 286 Replacement Key Item Part 03 2003 03 3531 3 03 5167 03 5168 03 5179 03 5654 03 5655 9 03 5901 10 07 3738 11 07 5287 12 07 6396 13 07 6531 14 07 7115 15 13 17014 16 RHW8614 17 RHW8616 Fo HYDRAULIC HOSE ASSEMBLY SINGLE MOTOR Qty Description 4 2 2 2 2 2 2 2 1 1 2 2 3 1 1 1 O Ring FS 3 4 Elbow 902 12MF 12MF Hose 5 x 44 10FF 12FF 3 5K 4 Ft Hose 5 x 50 10FF 12FF 3 5K
20. EFORE OPERATION The primary responsibility for safety with eguipment falls to the operator Make sure the eguipment is operated only by trained individuals that have read and understand this manual If there is any portion of this manual or function you do not understand contact your local authorized dealer or manufacturer to obtain further assistance Keep this manual available for reference Provide this manual to any new owners and or operator s SAFETY ALERT SYMBOL This is the Safety Alert Symbol used by this industry This symbol is used to warn of A possible injury Be sure to read all warnings carefully They are included for your safety and the safety of others working with you SERVICE Use only manufacturer replacement parts Substitute parts may not meet the reguired standards Record the model and serial number of your unit on the cover of this manual The parts department needs this information to insure that you receive the correct parts SOUND AND VIBRATION Sound pressure levels and vibration data for this attachment are influenced by many different parameters some items are listed below not inclusive e prime mover type age condition with or without cab enclosure and configuration operator training behavior stress level job site organization working material condition environment Based on the uncertainty of the prime mover operator and job site it is Impossible to get precise machine and operator sound
21. Ft Set Section 32 10 Wire Convoluted 8 Ft Set Section 32 10 1 2 amp 1 2 Convoluted 4 Ft Set Section 32 10 1 2 amp 1 2 Convoluted 5 Ft Set Section 32 10 1 2 amp 1 2 Convoluted 6 Ft Set Section 32 10 1 2 amp 1 2 Convoluted 7 Ft Set Section 32 10 1 2 amp 1 2 Convoluted 8 Ft Set Section Set Section Set Section 31 Item Part de 32 28 10095 4 28 10095 5 28 10095 6 28 10095 7 28 10095 8 28 10309 4 28 10309 5 28 10309 6 28 10309 7 28 10309 8 28 10314 4 28 10314 5 28 10314 6 28 10314 7 28 10314 8 28 9849 1 DUAL MOTOR BRUSH HEAD Not Shown Oty Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 Assembly Core 4 Ft Assembly Core 5 Ft Assembly Core 6 Ft Assembly Core 7 Ft Assembly Core 8 Ft Assembly Brush Frame 4 Ft Assembly Brush Frame 5 Ft Assembly Brush Frame 6 Ft Assembly Brush Frame 7 Ft Assembly Brush Frame 8 Ft Assembly Hydraulic Hose 4 Ft Assembly Hydraulic Hose 5 Ft Assembly Hydraulic Hose 6 Ft Assembly Hydraulic Hose 7 Ft Assembly Hydraulic Hose 8 Ft 01 1210 4 01 1210 5 01 1210 6 01 1210 7 01 1210 8 01 1209 4 01 1209 5 01 1209 6 01 1209 7 01 1209 8 01 1213 4 01 1213 5 01 1213 6 01 1213 7 01 1213 8 01 1214 4 01 1214 5 01 1214 6 01 1214 7 01 1214 8 Assembly Motor Hydraulic 18 3 CI NOTE TOP PORT PRESSURE BOTTOM PORT RETURN o n LL LLL LL LL LL mm LL Ll Set Section Set Section Set Section
22. NT SPRINKLER KIT IN THIS 47 Item Part 1 2 3 4 D 9 0 3522 0 361 0 3 36 0 3 36 0 3 36 0 3 38 0 3 38 0 3 38 07 3777 07 3777 07 3777 07 4942 07 7115 07 7115 07 7115 13 16998 4 13 16998 5 13 16998 6 13 16998 7 13 16998 8 13 16999 10 13 17000 11 13 17030 4 48 13 17030 5 13 17030 6 13 17030 7 13 17030 8 HOOD EXTENSION AND DRAPE ASSEMBLY Qty Description 17 Screw HFH CL10 9 M6 x 1 12 Nut Insert Hex M6 x 1 A gt gt A la la la la OSI OO O OO N 01 OSI OI Washer Flat CL8 8 M8 4 Ft 5 Ft VVasher Flat CL8 8 M8 6 Ft Ft Washer Flat CL8 8 M8 8 Ft Washer Lock Split Medium M8 4 Ft 5 Ft Washer Lock Split Medium M8 6 Ft 7 Ft Washer Lock Split Medium M8 8 Ft Screw HHC CL10 9 M8 1 25 x 20 4 Ft 5 Ft Screw HHC CL10 9 M8 1 25 x 20 6 Ft 7 Ft Screw HHC CL10 9 M8 1 25 x 20 8 Ft Washer Fender 5 16 x 1 1 2 Nut Insert M8 1 25 22 10ga 4 Ft 5 Ft Nut Insert M8 1 25 22 10ga 6 Ft 7 Ft Nut Insert M8 1 25 22 10ga 8 Ft Sheet Hood Extension 4 Ft Sheet Hood Extension 5 Ft Sheet Hood Extension 6 Ft Sheet Hood Extension 7 Ft Sheet Hood Extension 8 Ft Sheet Hood Extension Side Left Sheet Hood Extension side Right Flap Deflector 4 Ft Flap Deflector 5 Ft Flap Deflector 6 Ft Flap Deflector 7 Ft Flap Deflector 8 Ft Designates Drape Assembly Item Part 03 2092 03 2155 03 2159 03 4887
23. OF THE PURCHASE PRICE OR AT THE OPTION OF PALADIN LIGHT CONSTRUCTION THE REPAIR OR REPLACEMENT OF THE PARTICULAR PRODUCT ON WHICH ANY CLAIM OF LOSS OR DAMAGE IS BASED THIS LIMITATION OF LIABILITY APPLIES IRRESPECTIVE OF WHETHER THE CLAIM IS BASED ON BREACH OF CONTRACT BREACH OF WARRANTY NEGLIGENCE OR OTHER CAUSE AND WHETHER THE ALLEGED DEFECT IS DISCOVERABLE OR LATENT Attachment Technologies Inc a subsidiary of Paladin Brands Holding Inc PBHI is referred to herein as Paladin Light Construction February 10 2010
24. RN NA NON GEN SAN AV IA RA AA PRSE RN NV LAN NOS lt lt S3MIM ddAO CIVad llt BNdZHoSInaa 3O9lr1dS DINOS VALIN ee WAS 8 1P191 107 29b0 HOSLNAG AWAS 8 Sb0ZL OS 3OI1dS DINOS VALIN Nid ONST xovig 9L Z x IV3S 8 Lv191 LOz ZO 0 HOSINAA TVAS 9 ELLSPOCL QUVNOVd mE 301148 OINOS VULIN KE 19 1dS OINOS VALIN al VI WAS 8 ELLSPOCL AHVADVA Sa lt ka A NOILOALOYd NOILOALOYd JAIM VYLXI IVNIINXHAL JAIM VHIXA IVNIINHAL NOILVOITAdAV JAIM sl SSINYVH QNOA38 SSANYVH ANOA39 LHDIM GNA V 143 GNa O LELL LO 1X9 3dAL 38 OL UIM L O lt gt gt n NOS m NS Xo N SSS SOM NS NYSE NO OS NLM NA NSS NSA PRR SAKA XX NK DKK VR IER KK La POS QS Se 222 O Q2 de KR S BL 22 RS LEND NV RS DR 1 VI OD OO O 00 0 N ARN R PREG lt lt ZALA SZSON PRES PRES lt lt l a W asNJIUIA dwy SZ N O Z x WAS 9 86r6Z1Z AHVAOVA lt J x Gozze H MALAVM TYNINYJL ONIS 90 8 Nid Quvxovd AuaLivg yovga AEA NOLLO3LOMd NOLLO31OSd NOILVOIJILNAAI JAIM VHLIX3 TVNIN431 JAIM VHLX3 TVNIN431 NOILVOI 1ddV SSANYVH ANOA39 SSANYVH ANOA39 1437 GNA V 1437 ana CJ EK IM SQ d m O 29 TROUBLESHOOTING Serial Number 1119001 amp Up Wiring Harness MOJJY Bu IAS Io IN4 300g V60 0S lt c L VN 4 uonduoseg o wed Wa XOd QNV 1004 HOLIMS JHL N33M 138 XOS 1041NOI
25. Single Motor 10 18 Single Motor 15 25 Dual Motor 18 36 Maximum Hydraulic Oil Pressure BOLT TOROUE SPECIFICATIONS GENERAL TOROUE SPECIFICATION TABLES Use the following charts when determining bolt torgue specifications when special torgues are nt given Always use grade 5 or better when replacing bolts SAE BOLT TORQUE SPECIFICATIONS NOTE The following torque values are for use with extreme pressure lubricants plating or hard washer applications Increase torque 15 when using hardware that is unplated and either dry or lubricated with engine oil Pase MES Size KILL Feet F UNC UNF SAE GRADE 8 TOROUE Bolt head identification marks as per grade LON Feet Ne UNE NOTE Manufacturing Marks Will Va GRADE 2 NA 1908 230 275 m m 323 s 498 536 a 2228 340 468 d i 3555 s om 691 330 1 2840 493 592 668 303 765 918 1097 i25 1 8 2558 680 748 922 1014 1088 1224 1415 1660 raa 3175 982 1054 1291 1428 1847 1700 2097 2305 13s 3493 1261 1428 i683 1936 2023 2342 2183 315 112 3810 1649 1870 2236 2535 2686 3026 3642 4103 COS METRIC BOLT TORQUE SPECIFICATIONS NOTE The following torgue values are for use with metric Bolt head Identification marks as per grade hardware that is unplated and either dry or lubricated with engine oil Reduce torque 15 when using hardware that has extreme pressure lubricants plating or hard washer a
26. a second section with drive pins rotated 180 from those on the first section figure 2 c Continue installing sections rotating each section 180 until the core is full Re attach the section retainer with previously removed hardware Lay core on ground Lower frame over core Re attach bearing mounting plate with previously removed hardware single motor only 10 Re attach motor mounts with hardware removed in first step 22 Worn Section Standard Reference Information Section OD Ring ID Section Exposed Bristle Exposed New OD Worn Bristle Worn engin Bristle New MAINTENANCE Replacing Brush Sections figure 1 figure 2 ves e N 1 25 MAINTENANCE Hydraulic Hose Routings TOP HOSE TOP HOSE PRESSURE BOTTOM BOTH SIDE Manual Angle Connect pressure line to female guick disconnect Connect return line to male guick disconnect Hydraulic Angle Connect pressure line to female guick disconnect Connect return line from brush motor s to P port on manifold Connect T port on manifold to male quick disconnect Note Quick Disconnect Set Up Your broom comes equipped with standard ISO 16028 hydraulic quick disconnects QD s They are factory installed using the broom female QD as the pressure line If your skid steer loader male QD is not the pressure line you will need to swap the positions of the broom QD s 24 TROUBLESHOOTING Brush Head Assembly Pro
27. ach Use Each Use Mover Manual Brush Pattern Check See Pattern Adjustment Yu Grease threaded and ball ends to prevent rust Filter Air Prime Mover Clean TA Fittings Hoses Hydraulic Check for ___ Check for damage Fittings Zerk Grease See lubrication points KA A Oil Cleanliness Reguirements NOTICE All hydraulic fluid shall be filtered before use in any SWEEPSTER product to obtain the ISO cleanliness standard of 17 14 or better unless explicitly specified otherwise Lubrication Points The following grease fittings should be greased before each use See figure for locations 1 Core bearing 1 fitting single motor only 2 Brush Head Pivot 2 fitting Not Shown S N N 1 Hydraulic Angle Cylinder 1 fitting ec 2 d A P N 20 MAINTENANCE RECORD Comments N Performed by Maintenance Procedure Performed MAINTENANCE Replacing Brush Sections 1 2 8 9 Remove motor mount retainer pins Retain hardware for reinstallation Remove motor mount s Remove idler bearing shaft mounting plate retainer pins from side Retain hardware for reinstallation Single motor only Remove core from brush head assembly Remove retaining plate from core assembly Remove old sections Install new sections by doing the following a Slide the first section onto the core with the drive pins on each side of a tube Make sure that the drive pins angle up figure 1 b Install
28. and follow good work practices when assembling maintaining repairing mounting removing or operating this eguipment KNOW YOUR EQUIPMENT Know your eguipment s capabilities dimensions and operations before operating Visually inspect your eguipment before you start and never operate eguipment that is not in proper working order with all safety devices intact Check all hardware to assure it is tight Make certain that all locking pins latches and connection devices are properly installed and secured Remove and replace any damaged fatigued or excessively worn parts Make certain all safety decals are in place and are legible Keep decals clean and replace them if they become worn and hard to read PROTECT AGAINST FLYING DEBRIS Always wear proper safety glasses goggles or a face shield when driving pins in or out or when operation causes dust flying debris or any other hazardous material GENERAL SAFETY PRECAUTIONS WARNING LOWER OR SUPPORT RAISED EOUIPMENT Do not work under raised booms without supporting them Do not use support material made A of concrete blocks logs buckets barrels or any other material that could suddenly collapse or shift positions Make sure support material is solid not decayed warped twisted or tapered Lower booms to ground level or onto blocks Lower booms and attachments to the ground before leaving the cab or operator s station WARNING USE CARE WITH HYDRAULIC FLUID PRESSURE Hydraulic fluid un
29. aulic oil Position tube and nut squarely on face seal of fitting and tighten nut finger tight Using appropriate torquing device tighten to given torque rating from the table below Torque Values Tube Side NOTE ft lb may be converted to Newton Meters by multiplying by 1 35582 NOTE in lbs may be converted to Newton Meters by multiplying by 0 11298 Straight Thread O ring Fitting Assembly Fitting to Port NOTE Straight thread o ring fittings are utilized to adapt hydraulic HYDRAULIC TORQUE SPECIFICATIONS systems to motors pumps cylinders and valves Installation Adjustable Fitting 1 2 Make sure threads and sealing surfaces are free of burrs nicks scratches or any foreign materials Install proper SAE o ring on port end of fitting if not already installed Ensure o ring is fully seated and retained properly Lubricate o ring with a light coating of clean hydraulic oil Back off nut as far as possible and push washer up as far as possible figure 4 amp 5 ocrew fitting into port Hand tighten fitting until backup washer contacts face of port figure 6 To position the fitting unscrew to desired position but not more than one full turn Hold fitting in position with wrench Using appropriate torquing device tighten nut to given torque rating from table figure 7 messe m orm Thread Size NOTE ft lb may be converted to Newton Meters by multiplying by 1 35582 NOTE in lbs may be con
30. blem Brush rotates in wrong direction Brush slows or stops when sweeping Brush head assembly bounces during sweeping Brush wears into cone shape Brush wears very quickly Possible Cause Possible Solution Hoses installed incorrectly Switch hoses at bulk head fittings Brush pattern too wide Adjust brush pattern to 2 4 inches 51 102mm wide see Adjusting Brush Pattern Travel speed too fast Travel no more than 5 mph 8 kph while sweeping 2 3 mph recommended Trying to sweep too much Make several passes with sweeper material at once Relief pressure set too low Set relief pressure to 2000 psi 138 0 bars Filter plugging Change or clean hydraulic oil filter Travel speed too fast and or Find correct combination of ground brush speed too slow and brush speeds do not travel at more than 5 mph 8 kph oweeper is not level Level sweeper before each use see Leveling Tires on prime mover at Check tire sizes and rating make different pressures or are corrections as necessary different sizes Brush pattern too wide Adjust brush pattern to 2 4 inches 51 102mm wide see Setting Brush Pattern 25 TROUBLESHOOTING Spring Chain Assemblies Possible Cause Possible Solution Springs on spring chain Transport chain too loose when Adjust according to Adjustment assemblies stretching traveling between job sites Transport Chain Travel speeds too fast when Do not travel at speeds over sweeping 5 mph 8
31. ck M8 1 25 CL10 9 Washer Fender Weld Plate Cover Plate Hose Cradle Hose Spring 41 Item Part 1 03 2291 4 2 03 2396 1 3 03 4030 2 4 03 4700 1 5 03 4804 2 6 03 5153 2 T 03 5179 2 8 03 5661 1 9 03 4887 1 03 5724 1 10 03 5835 1 03 5215 1 03 5836 1 03 5280 1 11 07 0206 2 12 07 1784 1 13 07 3740 1 14 07 4604 1 15 07 4622 2 16 07 7131 2 17 O7 7737 2 LAF9441 1 18 105840 1 19 1383 11248 2 20 RHW8613 1 21 RHW8614 1 22 RHVV8616 1 23 RHVV8618 1 42 HYDRAULIC ANGLE ASSEMBLY VVITH MANIFOLD Oty Description RO 9 O o A NN RO SE LDP SN AS A ES S LY Das SS NR GS WAR in SRS Ad sc BR Qu aR SA Sp n Jaa v 9 N Mw Z QA ks 0 4 WA HA ERE U S N K 2 NN Ny KOGE D ZZ i PRESSURE a SS gt RETURN 7 RN PRESSURE amp Fitting 6MF 6MB O Elbow 90 10MF 12MB Hose 38 x 32 6FF 6FF90 5K Elbow 45 10MF 12MB Replacement Parts for 03 5724 Fitting 10MF 10MF 45617 SealKit Hose 5 x 80 10FF 12MB 3 5K 104605 Rod Not Shown Hose 5 x 56 10FF 12FF 3 5K Hose 5 x 36 10FF 10FF 3 5K Cylinder 2 5 x 1 38 x 7 5 3 5K Serial 0937199 amp Down Cylinder 2 5 x 1 25 x 7 5 3 5K Serial 0938001 amp Up Manifold Swing 12 Volt Serial 1119100 amp Up Manifold Swing 12 Volt Serial 1118199 amp Down Manifold Swing 24 Volt Serial 1119100 amp Up Manifold Swing 24 Volt Serial 1118199
32. crew CL10 9 M10 1 5 x 16mm Nut Insert M8 1 25 Pin Pivot Lift Arm Plate Mounting Pivot Stud Mounting Motor Weld Frame Brush 4 Ft NOTE 1 APPLY LOCTITE TO ITEM 3 Item Part 18 19 20 13 16994 5 13 16994 6 13 16994 7 13 16994 8 13 16995 4 13 16995 5 13 16995 6 13 16995 7 13 16995 8 13 16996 13 16997 RHVV8068 Oty Description 1 1 1 1 1 1 1 1 1 1 1 8 VVeld Frame Brush 5 Ft VVeld Frame Brush 6 Ft VVeld Frame Brush Ft VVeld Frame Brush 8 Ft Sheet Hood 4 Ft Sheet Hood 5 Ft Sheet Hood 6 Ft Sheet Hood 7 Ft Sheet Hood 8 Ft Sheet Hood Side Left Sheet Hood Side Right Pin Linch 25 1 56 CORE ASSEMBLY Item Part 07 3617 07 3730 07 3731 13 13166 13 15866 4 13 15866 5 13 15866 6 13 15866 7 13 15866 8 a d Im 34 Qty Description 4 4 4 1 1 1 1 1 1 Nut Insert Hex M6 x 1 Washer Lock Split Medium M6 Screw HHC CL10 9 M6 1 x 30mm Plate Ring Core End Weld Core 4 Ft Weld Core 5 Ft Weld Core 6 Ft Weld Core 7 Ft Weld Core 8 Ft Item Part 07 0260 07 0699 07 1717 07 3279 07 3375 07 4036 07 4748 13 13226 13 17002 EE LE tP all BRUSH HEAD STANDS Qty Description N N N 4 ENN NN N N Pin Clevis Gr2 3 8 2 3 4 Pin Cotter Gr2 1 8 x 1 1 4 Bolt Carriage Gr5 3 8 16 x 1 1 4 Washer Flat Gr8 3 8 Lanyard 1 16 Cable 1 1 4 Tab 8 Nut Hex Nylock Gr8 3 8 16 Pin Lock 3 8 x 2
33. der pressure can penetrate the skin and cause serious injury or death A Hydraulic leaks under pressure may not be visible Before connecting or disconnecting hydraulic hoses read your prime movers operator s manual for detailed instructions on connecting and disconnecting hydraulic hoses or fittings Keep unprotected body parts such as face eyes and arms as far away as possible from a suspected leak Flesh injected with hydraulic fluid may develop gangrene or other permanent disabilities If injured by injected fluid see a doctor at once If your doctor is not familiar with this type of injury ask him to research immediately to determine proper treatment Wear safety glasses protective clothing and use a sound piece of cardboard or wood when searching for hydraulic leaks DO NOT USE YOUR HANDS SEE ILLUSTRATION CARDBOARD HYDRAULIC HOSE OR FITTING gt l MAGNIFYING GLASS WARNING DO NOT MODIFY MACHINE OR ATTACHMENTS Modifications may weaken the integrity of the attachment and may impair the function A safety life and performance of the attachment When making repairs use only the manufacturer s genuine parts following authorized instructions Other parts may be substandard in fit and quality Never modify any ROPS Roll Over Protection System equipment or device Any modifications must be authorized in writing by the manufacturer WARNING A WARNING A WARNING A WARNING
34. eper on blocks or use storage stands Do not store polypropylene brushes in direct sunlight The material can deteriorate and crumble before the bristles are worn out Keep polypropylene brush material away from intense heat or flame Storage e Clean the unit thoroughly removing all mud dirt and grease Inspect for visible signs of wear breakage or damage Order any parts required and make the necessary repairs to avoid delays upon removal from storage e Tighten loose nuts capscrews and hydraulic connections e Coat exposed portions of the cylinder rods with grease e Lubricate grease fittings 17 OPERATION General Storage Continued e Seal hydraulic system from contaminants and secure all hydraulic hoses off the ground to help prevent damage e Store unitin a dry and protected place Leaving the unit outside will materially shorten its life Additional Precautions for Long Term Storage e Touch up all unpainted surfaces with paint to avoid rust e Inflate tires to recommended tire pressure e Fill fuel tank and hydraulic oil tank to maximum e Check antifreeze properties and drain fluids as appropriate Removal from Storage e Remove cover e Wash unit and replace any damage and or missing parts e Lubricate grease fittings e Check hydraulic hoses for damage and replace as necessary 18 OPERATION LIFT POINTS Lifting points are identified by lifting decals where reguired Lifting at other points i
35. ervice amp Repair CAUTION DO NOT MODIFY THE SWEEPER IN ANY WAY Personal injury could result If you have A guestions contact your dealer or SWEEPSTER Repair or adjust the sweeper in a safe area away from traffic and other hazards Before adjusting or servicing lower the sweeper to the ground set parking brake shut down the prime mover and remove the key from the ignition When working on or around the sweeper safely secure it from falling or shifting Service amp Repair Hydraulic Safety Stop the prime mover engine and release hydraulic pressure before servicing or adjusting sweeper hydraulic systems WARNING Escaping hydraulic fluid can have enough pressure to penetrate the skin causing T serious personal injury Check lines tubes and hoses carefully Do not use your hand to check for leaks Use a board or cardboard to check for leaks Tighten all connections to the recommended torque Do not bend high pressure lines Do not strike high pressure lines Do not install bent lines bent tubes or kinked hoses Do not install damaged lines damaged tubes or damaged hoses Repair loose lines loose tubes and loose hoses Repair damaged lines damaged tubes and damaged hoses Leaks can cause fires See your SWEEPSTER dealer for repair or replacement parts Replace the parts if any of the following conditions are present e The end fittings are damaged or leaking e The outer covering is chafed or cut The reinf
36. kph Hydraulic Cylinders Lift amp Swing Possible Cause Possible Solution Hydraulic cylinder neither Manual valve Control rods not Check control rod linkage make extends nor retracts connected or are binding sure all parts are connected and are not binding fix if necessary Electric valve No power from Reconnect wires if disconnected controls because wires are replace wires if broken broken or disconnected Electric valve No power from Replace switch controls because switch is broken Both types of valves Hydraulic Fill tank to 2 3 inches 51 6mm oil level too low from top of tank with ISO VG 46 oil Both types of valves Hoses or Tighten hoses and fittings fittings loose or disconnected Both types of valves Remove bends in hoses remove Restriction in hoses obstructions inside hoses Hydraulic cylinder only Electric valve Set screw in flow Loosen jam nut and then turn set extends or only retracts divider on manifold out of screw in until it stops turn set adjustment screw out 1 1 2 turns tighten jam nut Electric valve Dirt or debrisin Contact Sweepster Technical spools Service Hydraulic cylinder extends or Manual valve Flow too high Reinstall restrictor fitting on barrel retracts too guickly because restrictor fitting missing end of cylinder from cylinder Manual valve Flow too high Contact Sweepster for smaller even though restrictor fitting is orifice fitting installed 26
37. lems are corrected Worn damaged or illegible safety decals must be replaced New safety decals can be ordered from Sweeper eNever make hydraulic repairs while system is under pressure Serious personal injury or death could result Never work under a raised attachment Item Part Oty Description SO AA SAFETY DECALS amp LABELS CRUSH HAZARD Keep clear LI DUST INHALATION HAZARD Breathing hazardous dusts including crystalline silica may result in serious or fatal respiratory disease 50 0643 Read manual for operating guidelines 4 50 0721 MISUSE HAZARD 3 50 0 643 Read and understand the 1 D A 1 043 ra manual before FLYING OBJECTS HAZARD N a Keep clear HIGH PRESSURE FLUID ENTANGLEMENT HAZARD Keep clear f 90 0726 6 50 0724 41043 1 Decal Warning Hazardous Dust 50 0643 2 Label Tie Down Point S C 50 0721 2 Label Warning Crush Hazard Eust Matar Sun 50 0722 1 Label Warning Misuse Hazard 50 0724 2 Label Warning High Pressure Fluid 90 0726 2 Label Warning Flying Objects amp Entanglement Use part numbers to order replacements for lost or damaged decals Be sure to read all decals before operating the attachment They contain information you need to know for both safety and longevity Placement or replacement of Safety Signs pep Clean the area of application with nonflammable solvent and then wash the same area with soap and water All
38. n EOUIPMENT SAFETY PRECAUTIONS EXPOSURE TO RESPIRABLE CRYSTALLINE SILICA DUST ALONG WITH OTHER HAZARDOUS DUSTS MAY CAUSE SERIOUS OR FATAL RESPIRATORY DISEASE It is recommended to use dust suppression dust collection and if necessary personal protective eguipment during the operation of any attachment that may cause high levels of dust REMOVE PAINT BEFORE WELDING OR HEATING Hazardous fumes dust can be generated when paint is heated by welding soldering or using a torch Do all work outside or in a well ventilated area and dispose of paint and solvent properly Remove paint before welding or heating When sanding or grinding paint avoid breathing the dust Wear an approved respirator If you use solvent or paint stripper remove stripper with soap and water before welding Remove solvent or paint stripper containers and other flammable material from area Allow fumes to disperse at least 15 minutes before welding or heating END OF LIFE DISPOSAL At the completion of the useful life of the unit drain all fluids and dismantle by separating the different materials rubber steel plastic etc Follow all federal state and local regulations for recycling and disposal of the fluid and components EOUIPMENT SAFETY PRECAUTIONS Operating the Sweeper Do not exceed the lifting capacity of your prime mover Operate only from the operator s station When operating on slopes drive up and down not across Avoid steep hillside o
39. orcing wire layer is exposed e The outer covering is ballooning locally The hose is kinked or crushed e The hoses have been pulled or stretched Make sure that all clamps guards and shields are installed correctly 16 OPERATION Removing the Sweeper WARNING Serious injury or death may result from disengaging the sweeper when the sweeper is A in an unstable position or carrying a load Place the sweeper in a stable position before disengaging NOTICE Hoses for the sweepers must be removed before the guick attach is disengaged Pulling the sweeper with the hoses could result in damage to the prime mover or the sweeper 1 Lower the broom to the ground 2 Engage the parking brake and shut down the prime mover Be sure to relieve pressure to the auxiliary hydraulic lines 3 Unfasten safety restraints and exit prime mover 4 Lock jack stands in lowered position if available 5 Disconnect the broom hydraulic lines from the prime mover Connect quick couplers together to keep clean 6 Disengage attachment locking mechanism mechanical type Enter prime mover fasten safety restraints and start the prime mover 8 Disengage attachment mechanism hydraulic type 9 Disengage the parking brake and back away from the broom General Storage NOTICE Do not store the sweeper with weight on the brush Weight will deform the bristles destroying the sweeping effectiveness To avoid this problem place the swe
40. ow the surface to fully dry Remove the backing from the safety sign exposing the adhesive surface Apply the safety sign to the position shown in the diagram above and smooth out any bubbles Instructions EBDA Keep all safety signs clean and legible Replace all missing illegible or damaged safety signs Replacement parts for parts with safety signs attached must also have safety signs attached Safety signs are available free of charge from your dealer or from SWEEPSTER INSTALLATION Sweeper Installation WARNING Improper attachment of sweeper could result in injury or death Do not operate this 10 11 12 13 10 0 machine until you have positive indication that the attachment is securely mounted Position the broom on a level surface Enter the prime mover Fasten the safety restraints Start the engine Disengage the parking brake Align the attachment mechanism with the mounting on the broom attach to the prime mover Follow the attaching procedure in the prime mover owners manual Engage the parking brake and shut down the prime mover Be sure to relieve pressure to the auxiliary hydraulic lines Unfasten safety restraints and exit the prime mover Lock jack stands in stowed position if available Ensure that the hydraulic quick couplers are clean Connect hydraulic lines for the broom to the prime mover Twist the collar of the quick couplers one quarter of a turn in order to secure the hyd
41. peration which could cause the prime mover to over turn Reduce speed when driving over rough terrain on a slope or turning to avoid overturning the vehicle An operator must not use drugs or alcohol which can change his or her alertness or coordination An operator taking prescription or over the counter drugs should seek medical advice on whether or not he or she can safely operate eguipment Before exiting the prime mover lower the attachment to the ground apply the brakes turn off the prime mover s engine and remove the key Transporting the Sweeper Travel only with the attachment in a safe transport position to prevent uncontrolled movement Drive slowly over rough ground and on slopes When driving on public roads use safety lights reflectors Slow Moving Vehicle signs etc to prevent accidents Check local government regulations that may affect you Do not drive close to ditches excavation etc cave in could result Maintaining the Sweeper Before performing maintenance unless otherwise specified lower the attachment to the ground apply the brakes turn off the engine and remove the key Never perform any work on the attachment unless you are authorized and qualified to do so Always read the operator service manual s before any repair is made After completing maintenance or repair check for correct functioning of the attachment If not functioning properly always tag DO NOT OPERATE until all prob
42. pplications 9 8 19 23 29 8 27 1 35 2 27 1 33 9 46 1 54 2 51 5 62 3 37 9 46 1 69 1 79 9 27 1 39 3 47 4 63 7 54 2 70 5 42 55 6 75 9 92 1 84 101 6 70 5 86 7 122 143 6 145 168 93 5 112 5 162 6 187 189 7 214 1 136 158 5 239 8 269 6 273 7 313 178 9 203 3 219 1 327 9 333 3 391 6 77 2 89 4 66 4 75 9 52 64 109 8 126 90 106 130 1 147 7 107 124 67 77 90 8 104 3 69 83 116 130 157 2 176 2 120 138 129 145 174 8 196 5 140 158 88 100 119 2 136 100 117 150 168 203 3 227 6 177 199 175 194 237 1 262 9 EN 202 231 108 130 148 3 176 2 132 150 186 205 252 277 8 206 242 213 249 288 6 337 4 246 289 NOTE Nylock nuts are utilized when greater resistance to vibrating loose is reguired and greater operating temperatures are not a factor In addition like lock nuts nylock nuts have a safety feature that if the polt does vibrate loose the nut will remain on the screw Install nylock nuts to the standard torgue shown above HYDRAULIC TORQUE SPECIFICATIONS Face Seal Assembly Tube to Fitting NOTICE Face seal fittings have the most reliable sealing method and therefore should be used whenever possible Installation 1 2 52 Make sure threads and sealing surfaces are free of burrs nicks scratches or foreign materials Install proper SAE O ring to end of fitting if not already installed Ensure O ring is fully seated and retained properly Lubricate O ring with a light coating of clean hydr
43. raulic connections While the loader arms are lowered visually inspect the attachment mechanism to ensure that it is securely mounted Enter prime mover fasten safety restraints and start the prime mover Carefully raise the loader and cycle the rollback dump cylinders to check clearances that limiting stops make proper contact and verify that all mounting procedures have been successfully completed Contact SWEEPSTER for instructions if the limiting stops do not contact properly OPERATION INTENDED USE This sweeper is designed solely for the use in construction cleanup road maintenance and similar operations Use in any other way is considered contrary to the intended use Compliance with and strict adherence to operation service and repair conditions as specified by the manufacturer are also essential elements of the intended use CAUTION A SWEEPER IS A DEMANDING MACHINE Only fully trained operators or trainee A operators under supervision of a fully trained person should use this machine Before operating sweeper Learn sweeper and prime mover controls in an off road location Be sure that you are in a safe area away from traffic or other hazards eCheck all hardware holding the sweeper to the host machine making sure it is tight Replace any damaged or fatigued hardware with properly rated fasteners Make sure all hydraulic hardware and hydraulic fittings are tight Replace any damaged or fatigued fittings or
44. s unsafe and can damage attachment Do not attach lifting accessories around cylinders or in any way that may damage hoses or hydraulic components See diagram e Attach lifting accessories to unit at recommended lifting points e Bring lifting accessories together to a central lifting point e Lift gradually maintaining the equilibrium of the unit WARNING USE LIFTING ACCESSORIES CHAINS SLINGS ROPES SHACKLES AND ETC THAT ARE CAPABLE OF SUPPORTING THE SIZE AND WEIGHT OF YOUR ATTACHMENT A Secure all lifting accessories in such a way to prevent unintended disengagement Failure to do so could result in the attachment falling and causing serious personal TIE DOWN POINTS Tie down points are identified by tie down decals where reguired Securing to trailer at other points is unsafe and can damage attachment Do not attach tie down accessories around cylinders or in any way that may damage hoses or hydraulic components See diagram e Attach tie down accessories to unit as recommended e Check unit stability before transporting WARNING VERIFY THAT ALL TIE DOWN ACCESSORIES CHAINS SLINGS ROPES A SHACKLES AND ETC ARE CAPABLE OF MAINTAINING ATTACHMENT STABILITY DURING TRANSPORTING and are attached in such a way to prevent unintended disengagement or shifting of the unit Failure to do so could result in serious personal injury or death 19 MAINTENANCE SCHEDULE Maintenance Schedule Procedure Before After See Prime E
45. t Date 3 Terms and Conditions of Limited Warranty The following terms and conditions apply to the Limited Warranty hereby provided a Option to Repair or Replace Paladin Light Construction shall have the option to repair or replace the product b Timely Repair and Notice In order to obtain the Limited Warranty i the product must be repaired within thirty 30 days from the date of failure and ii a claim under the warranty must be submitted to Paladin Light Construction in writing within thirty 30 days from the date of repair C Return of Defective Part or Product If requested by Paladin Light Construction the alleged defective part or product shall be shipped to Paladin Light Construction at its manufacturing facility or other location specified by Paladin Light Construction with freight PRE PAID by the claimant to allow Paladin Light Construction to inspect the part or product Claims that fail to comply with any of the above terms and conditions shall be denied LIMITATIONS AND EXCLUSIONS THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE WARRANTIES OF MERCHANTABILITY FITNESS FORA PARTICULAR PURPOSE AND ANY WARRANTY BASED ON A COURSE OF DEALING OR USAGE OF TRADE IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES IN NO EVENT SHALL PALADIN LIGHT CONSTRUCTION BE LIABLE FOR ANY LOSS OR CLAIM IN AN AMOUNT IN EXCESS
46. ve glasses must be worn while you operate the prime mover and while you operate the sweeper While you operate the sweeper slowly in an open area check for proper operation of all controls and all protective devices Note any repairs needed during operation of the sweeper Report any needed repairs OPERATION To sweep 1 Manual angle only Swing the brush head assembly the direction that you want to direct debris 2 Start the prime mover at idle and raise the brush 3 Hydraulic angle only Swing the brush head assembly the direction that you want to direct debris 4 Engage the brush and then lower it to the ground 5 Increase prime mover engine rpm to sweeping speed 6 Travel forward at 5 mph 8 kph or less Leveling Level the sweeper for even brush wear and effective use CAUTION Avoid injury Before adjusting the sweeper always turn off the sweeper and the prime mover 1 engine and remove the key Move the sweeper to a flat paved surface 2 Lower the brush head assembly so the brush is 2 inches 51 mm above the ground 3 Engage the parking brake and shut down the prime mover Be sure to relieve pressure to the auxiliary hydraulic lines 4 Unfasten safety restraints and exit prime mover 5 Check if the swing assembly is level by using a bubble level To make corrections Adjust tilt cylinders If the front of the swing assembly is high extend tilt cylinders If low retract cylinders
47. verted to Newton Meters by multiplying by 0 11298 53 54 WARRANTY Limited Warranty Except for the Excluded Products as described below all new products are warranted to be free from defects in material and or workmanship during the Warranty Period in accordance with and subject to the terms and conditions of this Limited Warranty 1 Excluded Products The following products are excluded from this Limited Warranty a Any cable part that engages with the ground i e sprockets digging chain bearing teeth tamping and or demolition head blade cutting edge pilot bit auger teeth and broom brush that either constitutes or is part of a product b Any product merchandise or component that in the opinion of Paladin Light Construction has been i misused ii modified in any unauthorized manner iii altered iv damaged v involved in an accident or vi repaired using parts not obtained through Paladin Light Construction 2 Warranty Period The Limited Warranty is provided only to those defects that occur during the Warranty Period which is the period that begins on the first to occur of i the date of initial purchase by an end user ii the date the product is first leased or rented or iii the date that is six 6 months after the date of shipment by Paladin Light Construction as evidenced by the invoiced shipment date the Commencement Date and ends on the date that is twelve 12 months after the Commencemen
Download Pdf Manuals
Related Search
Sweeper Angle QC220 QCSS