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Operating Instructions

1. 134 14 5 1 DMM CMe sere os subhesab 134 14 5 1 1 Time Gonstant balana aA 135 14 5 2 C mparator asiaan aaa 136 14 5 3 LOGIC Modules 137 15 1 16 1 16 2 16 3 16 4 16 4 1 16 4 2 16 5 16 5 1 16 5 2 16 5 2 1 16 5 3 16 5 3 1 16 5 3 2 16 5 4 16 5 5 16 5 5 1 16 5 6 16 5 6 1 Intelligent current limits AA R R aa aa aaa 144 Voltage controller 145 Technology 149 Functions of Sensorless Control 154 Slip E 154 Current limit value controller 154 Functions of Field Orientated Control 155 155 Torque Controller dak 156 Limit Value yalamaya
2. 56 Read data from the 500 control unit 57 57 Transfer 58 Reset to Normal Mode yaaa yaya py 59 Control Menu CTRL aaa 59 Controlling the Motor via the Control Unit 60 7 Commissioning of the Frequency I nverter 7 1 7 2 7 2 1 7 2 2 7 2 3 7 2 4 7 2 5 7 2 6 7 2 7 7 2 8 7 2 8 1 7 2 8 2 7 2 8 3 08 06 Switching on Mains Voltage ssssssssssnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnn 62 Setup Using the Control Unit aaa aara 62 Cohfig ration 63 Data Set z d bl as 64 Motor 0000 64 Machine aiaa 65 Speed Sensor 65 Plausibility check 66 67 Application data sernassa a E AT 69 Acceleration and 69 Set p
3. BONFIGLIOLI NY VECTRON No Description Unit Setting range Chapter 645 Operation mode Selection 11 5 646 Brak Time after Search Run 5 0 0 200 0 11 5 647 Current Rated Motor Current 1 00 100 00 11 5 648 Amplification 0 00 10 00 11 5 649 Integral Time ms 0 1000 11 5 651 Operation mode Selection 11 4 660 Operation mode Selection 16 4 1 661 Amplification 0 0 300 0 16 4 1 662 Max Slip Ramp Hz s 10 01 650 00 16 4 1 663 Minimum Frequency Hz 0 01 999 99 16 4 1 670 Operation mode Selection 16 2 671 Mains Failure Threshold V 200 0 50 0 16 2 672 Reference Mains Support Value V 200 0 10 0 16 2 673 Mains Support Deceleration Hz s 10 01 9999 99 16 2 6741 Acceleration on Mains Resumption Hz s 10 00 9999 99 16 2 675 Shutdown Threshold Hz 0 00 999 99 16 2 676 Reference Shutdown Value V Udmint25 Udmax 25 16 2 677 Amplification 0 00 30 00 16 2 678 Integral Time ms 0 10000 16 2 680 Reference DC Link Limitation V Udmint25 Ugmax 25 16 2 681 Max Frequency Rise Hz 0 00 999 99 16 2 683 Gen Ref Current Limit A 0 0 0 Inn 16 2 700 Amplification 0 00 2 00 16 5 1 701 Integral Time ms 0 00 10 00 16 5 1 713 Magnetizing Current 50 Flux 1 50 9 2 3 714 Magnetizing Current 80 Flux 1 80 9 2 3 715 Magnetizing Current 1
4. 98 12 5 Frequency Switch Off Limit aaa 98 12 6 Motor aaa ayar 99 12 7 Phase Failure 99 12 8 Automatic Error 5 100 13 Reference Values 13 1 Frequency 5 101 13 2 Slip Frequency aaa yaaa aaa 101 13 3 Percentage Value Limits a aaa aaa nnmnnn na 101 13 4 Frequency Reference 102 13 4 1 Block Diagram 103 13 5 Reference Percentage Channel UL aa aaa aaa 105 13 5 1 Block Diagram ss yaa Raya alaya sl na 105 13 6 Fixed Reference Values A AA Aaaa aaa aaa aaa 107 13 6 1 Fixed FREQUENCIES sazan a aa a AAA aA aada 107 13 6 2 ec oli 11070 00 000 107 13 6 3 Fixed Percentages usss 108 13
5. Ra aya aaa aaa 171 17 7 3 iinet 172 18 Actual Values 18 1 Actual Values of the Frequency I nverter c sceecsesseeeeeeeseeeeeseeeeeneaseenenaas 173 18 2 Actual Values of the Machine u LLL na aaa 174 18 3 Actual Value LA AA AAA AR aaa aaa aaa 175 18 4 Actual Values of the aaa aaa aaa 176 18 4 1 Actual Value EA 176 18 4 2 Volume Flow and Press fe sas 177 19 Error Protocol 19 1 Error isa i suzaz 178 19 1 1 Error Messages sie a a aaa 178 19 2 Error Environment cccsccscssccsccnsensecsensensecnsensensensensensensensensensensensenssensensenees 180 20 Operational and Error Diagnosis 20 1 Status Display aaanaaaa 182 20 2 Status of Digital 5 aaa aaa 182 20 3 Controller Status ay raya aaa aaa aaa aaa 183 20 4 8 184 21 Parameter List 21 1 Actual Value Menu VAL csccsscsscssenscnsensscneensensensensensensensensensensenseensensenses 185 21 2 Parameter Menu
6. 5 5 fixing bracket top fixing with screws M4x20 fixing bracket bottom fixing with screws M4x60 Assembly is done by screwing the two fixing brackets to the heat sink of the fre quency inverter and the assembly panel The frequency inverters are provided with fixing brackets which are fitted using four thread cutting screws The dimensions of the device and the installation dimensions are those of the stan dard device without optional components and are given in millimeters Frequency inverter _ a b c al a2 bi ct caer zon a e e n 5 5 59 2 57 Caution Mount the devices with sufficient clearance to other components so that the cooling air can circulate freely Avoid soiling by grease and air pollu tion by dust aggressive gases etc 24 08 06 BONFIGLIOLI VECTRON 4 3 ACT 401 18 5 up to 30 0 kW The frequency inverter is mounted in a vertical position on the assembly panel by means of the standard fittings The following illustration shows the standard fitting x 100mm fixing bracket bottom fixing bracket top fixing with screws M4x70 fixing with screws M4x20 Assembly is done by screwing the two fixing brackets to the heat sink of the fre quency inverter and the assembly panel The frequency inverters are provided with fixing brackets which are fitted using
7. 122 14 2 2 1 Scaling 122 08 06 5 G BONFIGLIOLI TABLE OF CONTENTS 14 3 Digital OUtPUtS cccccseeseeeeeenseeeeennseeeeennaeeeuoueeeeeoouaseeeeooaseuseooasensenoeueeseaooas 123 14 3 1 Setting aS 124 14 3 2 Reference 124 14 3 3 Flux Formation Ended a aaa a A 124 14 3 4 Open a a 125 14 3 5 C rrent Limitati Maga a a a bl di 125 14 3 6 External Fan E E E A E E A E E 125 14 3 7 Warning aa 126 14 4 Digital 1 1 128 14 4 1 Start command aaa aani iaasa 131 14 4 2 3 4 E E E 131 14 4 3 Error Acknovvledgment 132 14 4 4 S 00 132 14 4 5 132 14 4 6 132 14 4 7 Data Set 132 14 4 8 Fixed Value Change Over yaaa R si 133 14 4 9 Motor Potentiometer ua a aa aA 133 14 5 Function
8. 673 or 683 Mains voltage Povver failure Off t The DC link voltage which is available in the case of a power failure is supplied by the motor The output frequency is continuously reduced and the motor with its rotating masses is switched over to generator operation The maximum reduction of the out put frequency is done at the current set by the parameter Gen Ref Current Limit 683 or the ramp Mains Support Deceleration 673 until the frequency limit Shutdown Threshold 675 is reached If the energy of the system for bridging the mains failure is not sufficient the delay occurs at maximum ramp gradient as from the Shutdown Threshold 675 The time required until the motor has come to a standstill results from the regenera tive energy of the system which results in an increase in the DC link voltage The DC link voltage set with the parameter Reference Shutdown Value 676 is used by the voltage controller as a control figure and kept constant The voltage rise enables op timization of the braking behavior and the time until the drive has come to a standstill The behavior of the controller can be compared to stopping behavior 2 Shutdown Stop as the voltage controller brings the drive to a standstill at the maximum decel eration ramp and supplies it with the remaining DC link voltage If the mains voltage is restored after the shutdown of the drive but before the under voltage switch off has been reached
9. min brake resistor Recommended brake resistor Uasc 770 V Mains current 3ph PE Mains voltage Dimensions Weight approx Degree of protection Terminals Form of assembly vertical Energy dissipation 605 2 kHz Switching frequency Coolant temperature T ec 0 40 3K3D N IEC 721 333 Storage temperature 2 57 x 7 Transport temperature ate Rel air humidity 1971 15 85 notcondensing If required by the customer the switching frequency may be increased if the output current is reduced at the same time Comply with the applicable standards and regulations for this operating point Frequency inverter nominal power und ur q n 18 5 kW 40 0 A 40 0 A 40 0A 22 kW 45 0A 45 0A 45 0A 30 kw 60 0 A 60 0 A 60 0 A 1 Three phase connection requires a commutating choke 2 Mains current with relative mains impedance gt 1 see chapter Electrical installation 08 06 19 G BONFIGLIOLI 3 6 ACT 401 37 0 up to 65 0 kW 400 V ACT 401 2101033 5 37 39 Recommended shaft output Output current T AT z T m Tn Tus Long term overload current 60 s 1 A 1125 135 0 1650 1875 Short term overload current 1s 1 A 1500 1800 2200 250 0 Output voltage Ul Vv 3x0 mainsvoitage o Degree of protection Shortcircuit earth fault proof Rotary filed frequency f Hz 1000 depending
10. X210A 4 X210A 5 X210A 6 X210A 7 X210B 1 X210B 2 X210B 3 X210B 4 X210B 5 X210B 6 X210B 7 Motor thermal contact Ground 20 V Operating message Analog signal of actual frequency Supply voltage 10V Actual percentage value 0 10 V Ground 10 V 5 6 2 3 Configuration 410 Sensorless Field Oriented Control Configuration 410 contains the functions for sensorless field oriented control of a 3 phase machine The current motor speed is determined from the present currents and voltages in combination with the machine parameters Separate control of torque and flux forming current enables a high drive dynamism at a high load moment X210A 20 V 180 mA X210A 1 Supply voltage 20V X210A 2 Ground 20 V X210A 3 Controller release error acknowl edgment Start of clockwise operation X210A 5 Start of anticlockwise operation X210A 6 Data set change over 1 X210A 7 Data set change over 2 X210A 4 X210B 1 X210B 2 X210B 3 X210B 4 X210B 5 Motor thermal contact Ground 20 V Operating message Analog signal of actual frequency Supply voltage 10V Reference value potentiometer Reference speed 10 V Ground 10 V X210B 6 X210B 7 08 06 45 G BONFIGLIOLI 5 6 2 4 Configuration 411 Sensorless Field Oriented Control with Technology Controller Configuration 411 extends the functionality of t
11. 157 Speed controle ruranan 157 Limitationof Speed Controller aya aaa a ai 158 Limit Value Sourees yan vevccseessatwcvaccave aaa EA Aa 159 Acceleration Pre Control ccccsscssecceuccuseuuecusseueeaueseuesaueseuusauesauusauesauesaeesaneseesnas 160 FieldControllel cadd hace erteedcow esses a a rN 160 Limitation of field 161 Modulation Controller mda yaaa s kas 161 Limitation of Modulation Controller 162 08 06 BONFIGLIOLI WA VECTRON TABLE OF CONTENTS 17 1 Pulse Width ALA Aaaa aya araya aaa aaa aaa 163 17 2 KUR 164 17 3 Bus controller y yaaa yaaa yaaa aaa aaa aaa yaaa a 164 17 4 Brake Chopper and Brake 515 166 17 4 1 Dimensioning of Brake Resistor 167 17 5 Motor Circuit 168 17 6 V belt Monitoring aaa 169 17 7 Functions of Field Orientated Control 170 17 71 Motor 170 17 7 2 Temperature
12. BONFIGLIOLI VECTRON INDUSTRY PROCESS AND AUTOMATION SOLUTIONS T instructions la Frequenoy Inverter 230 V 7 400 V 055 KW 65 0 kW G BONFIGLIOLI gt gt gt 08 06 BONFIGLIOLI 92 VECTRON General I nformation about the Documentation The present documentation refers to the frequency inverters ACT 201 and ACT 401 series With their factory settings both series of devices are suited for a wide range of applications The modular hardware and software structure enables customer specific adaptation of the frequency inverters Applications with high functionality and dyna mism requirements can be realized easily For better clarity the documentation is structured according to the customer specific requirements made on the frequency inverter Quick Start Guide The Quick Start Guide describes the basic steps required for mechanical and electrical installation of the frequency inverter The guided commissioning supports you in the selection of necessary parameters and the configuration of the frequency inverter by the software Operating I nstructions The Operating Instructions describe and document all functions of the frequency in verter The parameters required for adapting the frequency inverter to specific appli cations as well as the wide range of additional functions are described in detail Application Manual The application manual supplements the documentation for purpos
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14. 35 ACT 201 4 0 up to 9 2 kW and 401 5 5 up to 15 0 22222222225 36 ACT 401 18 5 Up to 30 0 37 ACT 401 37 0 up to 65 0 38 08 06 BONFIGLIOLI VECTRON TABLE OF CONTENTS 5 5 Connection of a Brake ReSIStOl ccssscssseeceeseecseeneeeeeenseeneseneeeeeneeseneeesnnees 39 5 5 1 ACT 201 up to 3 0 kW and 401 up to 4 0 KW 39 5 5 2 201 4 0 up to 9 2 kW and ACT 401 5 5 up to 15 0 kVV 40 5 5 3 ACT 401 18 5 up to 30 0 40 5 5 4 ACT 401 37 0 up to 65 0 na 41 5 6 Control TerminallS ccccssccsssecsesseeeseeeeseeecseeneeeeenseeneeeeeeeseeeeseeneeeeeneeseneseesnaes 42 5 6 1 RelayOut put a aTi 43 5 6 2 Control Terminals Terminal Diagram 44 5 6 2 1 Configuration 110 Sensorless Control 44 5 6 2 2 Configuration 111 Sensorless Control with Technology Controller 45 5 6 2 3 Configuration 410 Sensorless Field Oriented Control 45 5 6 2 4 Configuration 411 Sensorless Field Oriented Control with Technology Controller 46 5 6 2 5 Configuration 430 Sensorless Field Oriented Control speed or tor
15. 1 5 kW 3 0 kW E 1 5 4 0 kW pit bale L1 N PE 11 L2 PE 11 L2L3PE 1ph 230V AC 2ph 230V AC 3ph 230V AC 3ph 400V AC With a mains current above 10 A the mains power connection 230 V 1ph N PE and the mains power connection 230 V 2ph N PE are to be done on two termi nals 08 06 BONFIGLIOLI WA VECTRON 5 3 2 ACT 201 4 0 up to 9 2 kW and ACT 401 5 5 up to 15 0 kW Danger Switch off power supply before connecting or disconnecting the N mains cable to terminal X1 Dangerous voltage may be present at the mains terminals and the DC terminals even after the frequency inverter has been disconnected safely from power supply Wait for some minutes until the DC link capacitors have discharged before starting the work e The unit may only be connected with the power supply switched off e Make sure that the frequency inverter is discharged oX L1L2L3 PE 3ph 230V AC 3ph 400V AC ACT 201 18 4 0 kW L1 N PE 1ph 230V AC 4 0 kW 9 2 kW 11 kW 15kW WAGO Serie 745 6qmm RM7 5 WAGO Serie 745 16qmm RM10 15 L 02 6 TO 022 16 mi AWG 24 10 AMG 24 6 ka 02 6 mn C a 02 16 mf AWG 24 10 AWG 24 6 0 25 4 mni M 1 0 25 10 mni AWG 22 12 AWG 22 8 LET 0 25 4 mnt 0 25 10 mni AWG 22 16 AWG 22 8 ACT 201 18 4 0 kW one und three phase connection possible 08 06 31 G BONFIGLIOLI 5 3 3 401 18 5 up to 30 0 kW
16. 10 V Ground 10 V 08 06 BONFIGLIOLI VECTRON 5 6 2 6 Configuration 210 Field Oriented Control speed controlled Configuration 210 contains the functions for speed controlled field oriented control of a 3 phase machine with speed sensor feedback The separate control of torque and flux forming current enables high drive dynamism with a high load moment The nec essary speed sensor feedback results in a precise speed and torque performance X210A 20 V 180 mA X210A 1 X210A 2 X210A 3 X210A 4 X210A 5 X210A 6 X210A 7 Supply voltage 20V Ground 20 V Controller release error acknowl edgment Start of clockwise operation Start of anticlockwise operation Speed sensor track B Speed sensor track A X210B 1 X210B 2 X210B 3 X210B 4 X210B 5 X210B 6 X210B 7 Motor thermal contact Ground 20 V Operating message Analog signal of actual frequency Supply voltage 10 V Reference value potentiometer Reference speed 0 10V Ground 10 V 5 6 2 7 Configuration 230 Field Oriented Control speed and torque controlled Configuration 230 extends the functionality of Configuration 210 by functions for torque dependent field oriented control The reference torque is represented as a percentage and it is transmitted into the corresponding operational performance of the application Change over between variable speed control and torque dependent control is done via a digital
17. The value of the parameter Rated voltage 370 is out of the rated voltage SA001 range of the frequency inverter The maximum reference voltage is indi cated on the rating plate of the frequency inverter For a three phase motor the calculated efficiency is in the limit range Check the values entered for the parameters Rated voltage 370 Rated current 371 and Rated power 376 mal range 0 6 to 0 95 Check the value For three phase motor the calculated slip is in the limit range Check the values entered for parameters Rated speed 372 and Rated fre quency 375 66 08 06 08 06 CN m BONFIGLIOLI VECTRON If an error message is displayed the rated values must be checked and corrected The guided commissioning procedure is repeated until the rated values have been entered correctly Aborting the guided commissioning procedure by pressing ESC key should only be done be expert users because it may be possible that rated values have not been entered or determined correctly Measures Remedy SF000 No error message exists SF001 The value entered for parameter Rated current 371 is too low Correct the value SF002 The value for parameter Rated current 371 is too high referred to pa rameters Rated power 376 and Rated voltage 370 Correct the values The value entered for parameter Rated cos phi 374 is wrong greater than SF003 1 or smaller than 0 3 Correct the value SF004 The calcul
18. Input Output As soon as the positive signal edge is received at the input time 1 starts After the expiry of the delay the output signal is activated for signal duration time 2 Parameter Operation mode Timer 2 Input lime 1 Time 1 s mer Output As soon as the positive signal edge is received at the input time 1 is started If a posi tive signal edge is detected vvithin the delay time 1 starts again After the expiry of the delay the output signal is svvitched for the signal duration time 2 Time not run out completely Time run out completely 135 G BONFIGLIOLI Parameter Operation mode Timer 3 Input aame p imet Time 2 Output As soon as the positive signal edge is received at the input time 1 is started If a posi tive signal edge is detected within the delay time 1 starts again After the expiry of the delay the output signal is switched for the signal duration time 2 Within the sig nal duration time 2 the output is switched off by the input signal If the input signal is present during the whole time 2 the output signal remains on in this time Time not run out completely Time run out completely 14 5 2 Comparator VVith the help of softvvare functions Comparator 1 and 2 various comparisons of ac tual values with percentage adjustable fixed values can be done The actual values to be compared can be selected from
19. Relay connection S3OUT Change over contact min 50000 switching operations response time approx 40 ms maximum contact load make contact 5 A 240 V AC 5 A ohmic 24 V DC break contact 3 A 240 V AC 1 A ohmic 24 V DC Digital input SIIND Digital signal controller enable signal response time approx 16 ms on 10 us off Umax 30 V 10 mA at 24 V PLC compatible Digital input S21 ND 561 Digital signal response time approx 16 ms Umax 30 V 10 mA at 24 V PLC compati ble frequency signal 0 30 V 10 mA at 24 V fmax 150 kHz Digital output SIOUT Digital signal 24 V Imax 40 mA PLC compatible overload and short circuit proof Multi function output MFO1 Analog signal 24 V Imax 40 mA pulse width modulated fpwm 116 Hz Digital signal 24 V Imax 40 mA frequency signal 0 24 V Imax 40 MA fmax 150 kHz PLC compatible overload and short circuit proof Multi function input MFI 1 Analog signal resolution 12 Bit 0 10 V Ri 70 kQ 0 20 mA Ri 500 Q digital signal response time approx 16 ms Umax 30 V 4 mA at 24 V PLC compatible 29 G BONFIGLIOLI 30 5 3 Mains Connection The mains fuses and cable cross sections are to be selected according to EN 60204 1 and DIN VDE 0298 Part 4 for the nominal operating point of the frequency inverter According to UL CSA approved Class 1 copper lines with a temperature range of 60 75 C and matching
20. The assignment is done for the torque controller via parameters Frequency Upper Limit Source 769 and Frequency Lower Limit Source 770 The source is the multifunctional input 1 in an analog Operation Mode 452 110 Fixed Limit The selected parameter values are taken into account to limit the speed controller 201 Inv Analog Input MFI1A Operation mode 101 inverted 210 Inv Fixed Limit Operation mode 110 inverted 16 5 3 Speed controller The control of the torque forming current components is done in the outer control loop by the speed controller Via parameter Operation Mode 720 you can select the operation mode for the speed controller The operation mode defines the use of the parameterizable limits These are referred to the direction of rotation and the direc tion of the torque and depend on the selected configuration 0 Speed Controller Off The controller is deactivated or the torque forming component is zero The limitation of the speed controller assigns the up per limit to the motor operation of the drive Inde pendent of the direction of rotation the same limit is used The same applies in the case of regenerative operation vvith the lovver limit The assignment of the limit is done by the sign of the value to be limited Independent of the motor or gen erator operating points of the drive the positive limi tation is done by the upper limit The lovver limit is arded as a negative limitation Limi
21. 99999 18 4 2 286 Pressure kPa 10 0 999 9 18 4 2 287 Peak Value Vdc V 0 0 Udmax 18 3 288 Average Value Vdc V 0 0 Udmax 18 3 289 Peak Value Heat Sink Temp deg C 0 Tkmax 18 3 290 Average Value Heat Sink Temp deg C 0 Tkmax 18 3 291 Peak Value Inside Temperature deg C 10 Timax 18 3 292 Average Value Inside Temperature deg C 0 Timax 18 3 293 Peak value Irms A 0 0 O rin 18 3 294 Average value Irms A 0 0 O rin 18 3 295 Peak Value Active Power pos kW 0 0 O Prn 18 3 296 Peak Value Active Power neg kW 0 0 18 3 297 Average Value Active Power kW 0 0 18 3 301 Energy positive kWh 10 99999 18 3 302 Energy negative kWh 10 99999 18 3 310 1 Last Error h m F 1 00000 00 FXXXX 19 1 311 Last Error but one h m F 100000 00 FXXXX 19 1 3121 Error 3 h m F 1 00000 00 FXXXX 19 1 3131 Error 4 h m F 1 00000 00 FXXXX 19 1 3141 Error 5 h m F 1 00000 00 FXXXX 19 1 3151 Error 6 h m F 1 00000 00 FXXXX 19 1 3161 Error 7 h m F 1 00000 00 FXXXX 19 1 317 Error 8 h m F 1 00000 00 FXXXX 19 1 3181 Error 9 h m F 1 00000 00 FXXXX 19 1 3191 Error 10 h m F 1 00000 00 FXXXX 19 1 3201 Error 11 h m F 1 00000 00 FXXXX 19 1 3211 Error 12 h m F 1 00000 00 FXXXX 19 1 3221 Error 13 h m F 1 00000 00 FXXXX 19 1 3231 Error 14 h m F 1 00000 00 FXXXX 19 1 3241 Error 15 h m F 1 00000 00 FXXXX 19 1 3251 Error 16 h m F 1 00000 00 FXXXX 19 1 1
22. By combining the logic states of the fixed frequency change over modes 1 and 2 fixed frequencies 1 through 4 can be selected Fi Frequenc Fixed Frequen SS eee ee 1 pudFrqumy44 1 0 contact open 1 contact closed 13 6 2 J OG Frequency The JOG function forms part of the functions for controlling the drive mechanism via the control unit Use the arrow keys to change the JOG frequency within the function The frequency of the output signal is set to the entered value if the FUN key is pressed The drive starts and the machine turns at the set JOG Frequency 489 If the JOG frequency has been changed using the arrow keys this value is stored Description Min Max Fact sett JOG Frequency 999 99 Hz 999 99 Hz 5 00 Hz 107 G BONFIGLIOLI 108 13 6 3 Fixed Percentages The four percentage values define reference values which are selected via the parame ters Fixed Percent Change Over 1 75 and Fixed Percent Change Over 2 76 The parameter Reference Percentage Source 476 defines the addition of the various sources in the reference percentage channel No Description x Fact sett 520 Fixed Percentage 1 T m 0 00 521 Fixed Percentage 2 300 00 300 00 20 00 522 Fixed Percentage 3 300 00 300 00 50 00 523 Fixed Percentage 4 300 00 300 00 100 00 By combining the logic states of the fixed percentage change over modes 1 and 2 fixed frequencies 1 thro
23. Ground GND 20 V Digital input EM S2IND Umax 30 V 10 mA at 24 V PLC compatible response time approx 16 ms Digital input EM S3IND Umax 30 V 10 mA at 24 V PLC compatible response time approx 16 ms Digital input S4IND Umax 30 V 10 mA at 24 V PLC compatible uency signal 0 30 V 10 mA at 24 V fmax 150 kHz Digital input S5IND Umax 30 V 10 mA at 24 V PLC compatible uency signal 0 30 V 10 mA at 24 V fmax 150 kHz Digital input S6IND Umax 30 V 10 mA at 24 V PLC compatible response time approx 16 ms Digital output SLOUT U 24 V Imax 40 mA overload and short circuit proof Multi function output MFO1 analog signal U 24 V Ima 40 mA pulse width modulated fpwm 116 Hz digital signal U 24 V Ima 40 mA overload and short circuit proof frequency signal 0 24 V Imax 40 mA fmax 150 kHz Multi function input MFI1 analog signal resolution 12 Bit 0 10 V Ri 70 kQ 0 20 mA Ri 500 Q digital signal response time approx 16 ms Umax 30 V 4 mA at 24 V PLC compatible The power supply at terminal X210A 1 may be loaded with a maximum current of Imax 180 mA The maximum current available is reduced by the digital output 51 and multi functional output MFO1 42 08 06 08 06 BONFIGLIOLI VECTRON 5 6 1 Relay Output By default the freely programmable relay output is linked to the monitoring function factory setting The logic link to various functions can be fre
24. Logic 1 at the set input will set output Q to 1 Logic 1 at the reset input will set output Q to 0 If logic 0 is present at both inputs the output signal is kept at the last status The output signal changes with the positive edge of the clock 20 Toggle Flip Flop signal at input 1 Input 2 is wired internally in this configuration If a positive clock edge is received at input 2 clock pulse 30 D Flip Flop input C the signal present at input 1 data input D is transmitted to output Q 08 06 BONFIGLIOLI VECTRON Examples of the logic functions depending on the selected operation mode Parameter Operation Mode Logic 1 E1 E2 E1 input 1 E2 input 2 Q output If logic 1 is present at input 1 and input 2 output Q is logic 1 If both inputs or either one input are logic 0 output Q will be logic 0 too Parameter Operation Mode Logic 2 E1 E2 E1 input 1 E2 input 2 Q output If logic 1 is present at input 1 or input 2 or at both inputs output Q is 1 If both inputs are 0 output Q will be logic 0 too Parameter Operation Mode Logic 3 E1 E2 Q E1 0 010 Q 0 11 1 E2 10 1 1110 E1 input 1 E2 input 2 Q output Output is logic 1 if inputs 1 and 2 have different logic states If both inputs have the same logic state output Q will be logic 0 08 06 139 G BONFIGLIOLI 140 Parameter Operation Mode Logic 10 E1
25. The operation modes include functions which are also carried out automatically one after the other during the guided commissioning procedure 0 Gear Status auto set up routine does not perform a func The warning message is acknowledged and the 1 Continue ap auto set up routine is continued The auto set up routine is stopped and a RESET of 2 Abort the frequency inverter is performed The auto set up routine is performed in data set 0 10 Complete Setup DSO and the parameter values are stored in all of the four data sets identically 11 Complete Setup 051 The parameter values of the auto set up are stored in data set 1 The parameter values of the auto set up are stored 12 Complete Setup DS2 in data set 2 The parameter values of the auto set up are stored 13 Complete Setup DS3 in data set 3 The auto set up routine checks the rated motor 20 Check Machine Data 050 parameters in the four data sets The rated motor parameters in data set 1 are 21 Check Machine Data DS1 checked for plausibility The rated motor parameters in data set 2 are 22 Check Machine Data DS2 checked for plausibility The rated motor parameters in data set 3 are checked for plausibility 14 Complete Setup DS4 The parameter values of the auto set up are stored in data set 4 23 Check Machine Data DS3 Table Operation modes for set up continued on next page 08 06 71 GY BONFIGLIOLI 72 The rate
26. The error code stored following a fault comprises the error group FXX and the follow ing code number XX Meni sd FOO 00 No fault has occurred Frequency inverter overloaded 01 601 02 Frequency inverter overloaded 60 5 check load behavior 03 Short term overload 1 s check motor and application parameters 2 FO 00 Heat sink temperature too high check cooling and fan 01 Temperature sensor defective or ambient temperature too low Table Error Messages continued on next page 08 06 ene BONFIGLIOLI 2 VECTRON Code Meaning 8 kb k ko F03 00 Inside temperature too high check cooling and fan 01 Inside temperature too low check electrical cabinet heating Motor temperature too high or sensor defective check connection 00 S6IND 01 Motor circuit breaker tripped check drive 02 V belt monitoring reports no load on the drive 03 1 Phase failure check motor and wiring 00 Overloaded check load situation and ramps 00 l Message from phase monitoring check motor and wiring DC link voltage too high check deceleration ramps and connected brake resistor 01 Electronics voltage 24 V too low check control terminal Electronics voltage too high check wiring of control terminals 00 1 Output frequency too high check control signals and settings 01 Max frequency reached by control check deceleration ramps and con nected brake resistor 00 Earth fault on output
27. perature and the rotor time constant are synchronized by means of the measured winding resistance The material used for the rotor winding of the motor is taken into account via the parameter Temperature Coefficient 466 This value defines the change of the rotor resistance as a function of the temperature for a certain material of the rotor winding Typical temperature coefficients are 39 100 C for copper and 36 100 C for alu minum at a temperature of 20 C The temperature characteristic within the software is calculated via the aforemen tioned temperature coefficient and the parameter Temperature Adjustment 467 The adjustment temperature enables an additional optimization of the rotor time constant alongside the parameter Rated Slip Correction Factor 718 No Description Min Max Fact sett 466 Temperature Coefficient 0 00 100 C 300 00 100 C 39 00 100 C 467 Adjusting Temperature 300 C The synchronization of the rotor time constant as a function of the winding tempera ture can be adjusted The default values should normally be sufficiently precise so that neither an adjustment of the rotor time constants via the parameter Rated Slip Cor rection Factor 718 nor an adjustment of the temperature synchronization via the parameter Temperature Coefficient 466 is necessary If an adjustment is necessary please remember that the rotor time constant is calculated by the guided commission ing via the machi
28. tion Clockwise 421 The drive accelerates when the actual value returns or the control deviation exceeds the positive Hysteresis 443 08 06 08 06 BONFIGLIOLI 2 VECTRON This operation can be used for speed control systems with an analog actual value transmitter e g analog speedometer The output frequency is limited to Maximum Frequency 419 This operation mode is practical for volume flow based on pressure measurement The actual value square rooted enables direct measurement e g of the active pres sure in the system via the intake nozzle of the fan The active pressure has a square proportion to the volume flow and thus forms the control figure for the volume flow control The calculation corresponds to the Law of Proportionality which is generally valid for centrifugal machines Adaptation to the application in question and measurement are done via the Ind Vol ume Flow Control Factor 446 The actual values are calculated from the system data to be parameterized nominal pressure and volume flow according to the bad point method as described in chapter Volume Flow and Pressure The output frequency is limited to Minimum frequency 418 and Maximum Frequency 419 Structural image I ndirect volume flow control Technology controller Reference percentage source 476 SQ Ind volume flow control factor 446 Actual values Volumetric flow 285 Pressure 286
29. 2 7941 Jane Street Concord ONTARIO L4K 4L6 el 1 905 7384466 Fax 1 905 7389833 www bonfigliolicanada com sales bonfigliolicanada com BONFIGLIOLI DRIVES SHANGHAI CO LTD No 8 Building Area C1 318 SuHong Road Qingpu Shanghai 201700 el 86 21 69225500 Fax 86 21 69225511 www bonfiglioli cn linkn bonfiglioli com 33 134474510 Fax 33 1 34688800 oli de info bonfiglioli de BRITAIN BONFIGLIOLI UK Ltd Unit 3 Colemeadow Road North Moons Moat el GREECE ONFIGLIOLI HELLAS 0 Tel www bonfig BONFIGLIOLI 5 Grosvenor Grange Woolston Warrington Cheshire WA1 4SF 2 www bontig edditch Worcestershire B98 9PB el www bonfig 44 1527 65022 Fax 44 1527 61995 iglioli co uk marwaha bonfiglioli com UK LIMITED 44 1925 852667 Fax 44 1925 852668 iglioliuk co uk sales bonfiglioliuk co uk 48A T O 230 C P 570 22 Industrial Area Thessaloniki 30 2310 796456 Fax 30 2310 795903 oli gr info bonfiglioli gr HOLLAND BEST ELSTO AANDRIJFTECHNIEK Loosterweg 7 2215 TL Voorhout Tel 31 252 219 123 Fax 31 252 231 660 www elsto nl imfo elsto nl G BONFIGLIOLI Bonfiglioli Worldwide amp BEST Partners HUNGARY BEST AGISYS AGITATORS amp TRANSMISSIONS Ltd 2045 T r kb lint T u 2 Hungary Tel 36 23 50 11 50 Fax 36 23 50 11 59 www agisys hu info agisys com INDIA BONFIGLIOLI TRANSMISSIONS PVT Ltd
30. 4 2 4 3 4 4 ACT 201 up to 3 0 kW and 401 up to 4 0 KVV 23 201 4 0 to 9 2 kW and 401 5 5 up to 15 0 k V 24 401 18 5 to 30 0 KW ccsesceeeeeeeseeeeeneseeeeeneaseeeeaseeseeoaseesenneneesennanees 25 401 37 0 to 65 0 KW 55 26 5 Electrical Installation 5 1 5 2 5 3 5 3 1 5 3 2 5 3 3 5 3 4 5 4 5 4 1 5 4 2 5 4 3 5 4 4 aaa es ence 28 7 29 Mains Connection aaa YR BRAD 30 ACT 201 up to 3 0 kW and 401 up to 4 0 kVV 30 201 4 0 up to 9 2 kW and 401 5 5 up to 15 0 kVV 31 401 18 5 p to 30 0 32 401 37 0 up to 65 0 s s s s s s 33 Motor Connection 34 201 up to 3 0 kW and 401 up to 4 0 KW
31. Absolute value of speed sensor signal 1 3 ApS Speed Sensor 0 00 Hz Maximum Frequency 419 Absolute value of actual frequency 7 Abs Actual Frequency 0 00 Hz Maximum Frequency 419 Absolute value of current active current Inactive 20 Abs Taciive 0 0 A FU rated current Abs value of flux forming current component 21 Abs Isd 0 0 A FU rated current 2 Abs value of torque forming current component 25155 0 0 A FU rated current Absolute value of current active power Pactive 30 Abs Pactive 0 0 kVV Rated Power 376 Absolute value of calculated torque M 317 ADS 0 0 Nm rated torque _ Abs Inside Tempera Abs value of measured inside temperature ture 0 C 100 C _ Abs Heat Sink Tem Abs value of measured heat sink temperature perature 0 C 100 C 40 Abs Analog Input Absolute signal value at analog input 1 MFI1A 0 0 V 10 0 V Absolute current value of the measured output cur 50 Abs I rents 0 0 A FU rated current DC link voltage Ug 51 DC link voltage 0 0 V 1000 0 V Output voltage V 52 V 0 0 V 1000 0 V Absolute value of calculated volumetric flow 0 0 m h Nominal Volumetric Flow 397 Absolute value of calculated pressure 0 0 kPa Nominal Pressure 398 101 to 133 Operation modes in analog operation with signs 32 33 08 06 121 G BONFIGLIOLI 14 2 1 1 Output Characteristic The voltage range of the output sign
32. Depending on the overload level they disconnect the motor from mains supply immediately in the case of a short circuit or they disconnect the motor if an overload has occurred for some time Conventional motor circuit breakers are commercially available for various applica tions with different trigger characteristics L G U R and K as shown in the diagram on 40 the right As frequency inverters in most cases are used for supplying motors which are classified as operating equipment with very high starting currents only the K char acteristic was realized in this function Unlike the operation of a conventional motor Protection switch which disconnects the equipment to be protected immediately if the trigger threshold is reached this func tion provides the possibility of issuing a warning instead of disconnecting the equip ment immediately seconds __pig minutes D o RO 2 iz 4 7 The rated current of the motor protection switch refers to the rated motor current stated via parameter Rated Current 371 of the corresponding data set The rated values of the frequency inverter are to be considered accordingly when it comes to dimensioning the application Ly man N Z N X N N P 1 1000 seconds s n 152 3 5 10 30 x nominal current gt The function of the
33. PLOT AC7 AC11 Sidco Industrial Estate Thirumudivakkam Chennai 600 044 Tel 91 0 44 24781035 24781036 24781037 Fax 91 0 44 24780091 24781904 www bonfiglioli co in bonfig vsnl com NEW ZEALAND BEST SAECO BEARINGS TRANSMISSION 36 Hastie Avenue Mangere Po Box 22256 Otahuhu Auckland Tel 64 9 634 7540 Fax 64 9 634 7552 mark saeco co nz POLAND BEST POLPACK Sp z 0 0 Ul Chrobrego 135 137 87100 Torun Tel 0048 56 6559235 6559236 Fax 0048 56 6559238 www polpack com pl polpack polpack com pl RUSSIA BEST FAM 57 Maly prospekt V O 199048 St Petersburg Tel 7 812 3319333 Fax 7 812 3271454 www fam drive ru info fam drive ru SPAIN TECNOTRANS SABRE S A Pol Ind Zona Franca sector C calle F n 6 08040 Barcelona Tel 34 93 4478400 Fax 34 93 3360402 Wwww tecnotrans com tecnotrans tecnotrans com SOUTH AFRICA BONFIGLIOLI POWER TRANSMISSION Pty Ltd 55 Galaxy Avenue Linbro Business Park Sandton Tel 27 11 608 2030 OR Fax 27 11 608 2631 www bonfiglioli co za bonfigsales bonfiglioli co za SWEDEN BONFIGLIOLI SKANDINAVIEN AB Kontorsgatan 234 34 Lomma Tel 46 40 412545 Fax 46 40 414508 www bonfiglioli se info bonfiglioli se THAILAND BEST K P T MACHINERY 1993 CO LTD 259 83 Soi Phiboonves Sukhumvit 71 Rd Phrakanong nur Wattana Bangkok 10110 Tel 0066 2 3913030 7111998 Fax 0066 2 7112852 3811308 3814905 www kpt group com sales kpt group com USA BONFIGLIOLI
34. S4IND 25 control via communication interface Signal at digital input S5IND X210A 7 or remote 74 SSIND 725755 control via communication interface Signal at digital input S6IND X210B 1 or remote 75 S61ND 27 05 control via communication interface Signal at multifunction input MFI1 X210B 6 in 76 MFI1D Operation Mode 452 3 digital input or re mote control via communication interface The defined warnings mask of parameter Create 157 Warning Mask Warning Mask 536 signals a critical operating point 08 06 BONFIGLIOLI VECTRON Output signal of the time function according to the input connection Timer 83 s Output signal of the time function according to eee oro the input connection Timer 2 84 Reference Frequency Signal when the Actual Frequency 241 has 163 reached reached the reference frequency Signal when the Setting Frequency 510 is smaller than or equal to the Actual Frequency 241 The monitoring functions report an overload of 1957 Warning Bt the frequency inverter 166 Warning Max heat sink temperature Tk of 80 C less the Heat sink temperature Warning Limit Heat Sink Temp 407 reached Warning Max inside temperature T of 65 C less the Inside temperature Warning Limit Inside Temp 408 reached Warning behavior according to parameterized 2 Warning Motor Temp Operation mode 570 at max motor Motor Temperature temperature Tprc Signal when Warnings 269 a
35. The parameter Backlash damping 748 is available depending on the device type No Description Fact sett 0 on 200 00 z Integral Time1 Oms 60000ms 1 Amplification 2 0400 1 20000 Integral Time 2 a 55 00 Hz 100 1 The default setting is relative to the recommended machine data for the amplifica tion and integral time This enables a first function test in a large number of appli cations The distinction of the parameter settings 1 or 2 for the current frequency range is done by the software according to the selected limit value The optimization of the speed controller can be done with the help of a reference value step change The amount of the step change is defined by the set ramp or limi tation The optimization of the PI controller should be done at the maximum admissi ble reference value change rate First the amplification is increased until the actual value overshoots distinctly during the control process This is indicated by a strong oscillation of the speed and by the running noises In the next step reduce the ampli fication slightly 1 2 3 4 etc Then reduce the integral time larger I component until the actual value overshoots only slightly in the control process If necessary check the speed control settings in the case of dynamic operations ac celeration deceleration The frequency at which a switch over of the controller pa rameters is effected can be set via paramet
36. Up 62 and Frequency Motorpot Down 63 are activated The reference values are limited via parameters Minimum Frequency 418 and Maxi mum Frequency 419 The function is used as described in Chapter m r Controlling the Motor via the Control Unit When the function Motorpoti KP is active inPF will be dis HM Hz played for clockwise operation and inPr will be displayed for anti clockwise operation ne CTRL m a HE Hz 113 G BONFIGLIOLI The control unit keys have the following functions Increase reduce frequency ENT Reversal of the direction of rotation independent of the control signal on the terminals Clockwise S2IND or Anticlockwise S3IND ENT 1 Save the selected function as default value The direction of rotation is not 1 sec exchanged ESC Cancel function and return to the menu structure FUN Switch from internal set point inP to JOG frequency the drive starts Release the key to switch to the sub function and stop the drive RUN Start drive alternative to control signal S2IND or S3IND STOP Stop drive alternative to control signal S21ND or S3IND 13 10 3 Controlling the Motor via the Control Unit The parameter Reference Frequency Source 475 enables the assignment of the refer ence value sources in the frequency reference value channel Operation modes can be set without the function Motorpoti KP If an operation mode is selecte
37. Value MPLA put 1 in Operation Mode 452 Analog signal The fixed frequency according to the Fixed Fre 6 Val Fixed Frequency quency Change Over 1 66 and the current data set 11 Abs Value MFI1A FF Combination of the operation modes 10 and 1 Reference value source is the function Frequency 20 Abs Value Motorpoti MP Motorpoti Up 62 and Frequency Motorpoti Down 63 21 Abs Value MFT1A Combination of the operation modes 20 and 1 30 Abs Val Speed Sensor 1 The frequency signals in Operation Mode 490 F1 are evaluated as a reference value 31 Abs Val MH1A F1 Combination of the operation modes 30 and 1 5 The frequency signal on the digital input accord 32 ADS REP ndon Hq noy ing to Operation mode 496 for the repetition Input F3 frequency input 33 Abs Val MFI1A F3 Combination of operation modes 1 and 32 The KP 500 control unit is the reference value 40 Abs Value Motorpoti KP source with keys A for increasing the frequency and for reducing the frequency Abs Val 0 MFI1A FF Fi F3 EM S1INA Abs Val Combination of the operation modes 1 10 40 81 MFILA FF KP F F3 30 32 2 10 Combination of the operation modes 1 10 40 32 analog input extension module EM S1INA analog input extension module Abs Val Combination of the operation modes 1 10 40 32 MFI1A FF KP F3 absolute amount speed sensor 2 F2
38. check motor and wiring 01 Set IDC Compensation Limit 415 reached check motor and cabling increase limit if necessary 10 Minimum current monitoring check motor and wiring 01 Reference value on multifunctional input 1 faulty check signal 0 32 Direction of rotation of speed sensor wrong check connections Data transmission from control unit KP 500 to inverter failed In the FOA 10 i control unit must be stored at least 1 file The communication module was fitted to slot B without disconnection of FOB 13 b the mains voltage svvitch mains voltage off In addition to fault messages mentioned there are further fault messages Hovvever these messages are only used for internal purposes and are not listed here If you receive fault messages vvhich are not listed here please contact us by phone 08 06 179 G BONFIGLIOLI 180 19 2 Error Environment The parameters of the error environment help troubleshooting both in the settings of the frequency inverter and also in the complete application The error environment documents the operational behavior of the frequency inverter at the time of the last four faults No Description Function 330 DC link voltage Direct voltage in the DC link Calculated output voltage motor voltage of the frequency inverter The output frequency motor frequency of the frequency inverter Calculated from the data on encoder 1 the No of Pole Pairs 373 and the encoder
39. rent too low low Correct the value high 370 Correct the values SF0003 Rated Cos The value entered for parameter Rated cos phi 374 is wrong Phi greater than 1 or smaller than 0 3 Correct the value Rated cur The value for parameter Rated current 371 is too high re SF0002 rent too ferred to parameters Rated power 376 and Rated voltage Negative sli The calculated slip frequency is negative Check and if nec essary correct the values entered for parameters Rated q speed 372 and Rated frequency 375 Slip The calculated slip frequency is too high Check and if nec SF0005 frequency essary correct the values entered for parameters Rated too large speed 372 and Rated frequency 375 The calculated total output of the drive is lower than the Di d C d check if he val balance rated power Correct and check if necessary the value en tered for parameter Rated power 376 Config not The set configuration is not supported by the auto set up supported routine SF0004 SF0006 SF0007 8 I nverter Data The series ACT frequency inverters are suited for a wide range of applications The modular hardware and software structure enables customer specific adaptation The available hardware functionality of the frequency inverter is displayed in the control unit and the optional control software VPlus The software parameters can be ad justed to meet the requirements of the specific application 8 1 Serial
40. sett Minimum Frequency 0 dn Hz z Hz 3 50 Hz Maximum Frequency 0 00 Hz 999 99 Hz 50 00 Hz 13 2 Slip Frequency The torque forming current component and thus the slip frequency of the 3 phase machine depend on the required torque in the case of the field oriented control meth ods The field oriented control method also includes the parameter Slip Frequency 719 to limit the torque in the calculation of the machine model The rated slip calcu lated from the rated motor parameters is limited in accordance with the Slip Fre quency 719 which is parameterized as a percentage Description Max Fact sett Frequency 10000 250 13 3 Percentage Value Limits The setting range of the percentages is defined by the parameters Minimum Refer ence Percentage 518 and Maximum Reference Percentage 519 The relevant control methods use these two limit values for scaling and calculating the frequency Description x Fact sett Minimum Reference Percentage 0 90 m 0 00 Maximum Reference Percentage 0 00 300 00 100 00 08 06 101 G BONFIGLIOLI 13 4 Frequency Reference Channel The various functions for the defining the reference frequency are connected via the frequency reference value channel The Reference Frequency Source 475 determines the additive assignment of the available reference value sources depending on the hardware installed Reference value source is the multifunctional in
41. the frequency inverter signals a fault The con trol unit displays the fault message F0702 If the mains failure without shutdown Shutdown Threshold 675 0 Hz takes so long that the frequency has been reduced to 0 Hz the drive is accelerated to the ref erence frequency when the mains supply is restored 08 06 147 G BONFIGLIOLI If the mains failure with or without shutdown takes so long that the frequency in verter shuts off completely LEDs OFF the frequency inverter will be in the Standby state when the mains supply is restored If the inverter is released again the drive will start If the drive is to start automatically after restoration of the mains supply and if the inverter is released permanently Operation Mode 651 of Auto Start must be switched on No Description Min Max Fact sett Shutdown Threshold 999 99 Hz Reference Shutdown Value Udmint25 V Udmax 25 V The voltage controller uses the limit values of the DC link voltage The frequency change necessary for this is parameterized by the generator reference current value or rather the ramp The Gen Ref Current Limit 683 or the ramp Mains Support De celeration 673 defines the maximum deceleration of the drive necessary in order to reach the voltage value Reference Mains Support Value 672 The Acceleration on Mains Resumption 674 replaces the set values of the ramp parameters Acceleration Clockwise 420 or Acceleration Anticlockwise 422 if the val
42. 1 3 Transport and Storage The frequency inverters must be transported and stored in an appropriate vvay Dur ing transport and storage the devices must remain in their original packaging The units may only be stored in dry rooms which are protected against dust and moisture and are exposed to little temperature deviations only Observe the climatic conditions according to EN 50178 and the marking on the packaging The frequency inverters must not be stored for more than one year without connecting them to nominal volt age 1 4 Handling and Installation Warning Damaged or destroyed components must not be put into operation be cause they may be a health hazard The frequency inverters are to be used in accordance with the documentation as well as the applicable directives and standards They must be handled carefully and pro tected against mechanical stress Do not bend any components or change the isolat ing distances Do not touch any electronic components or contacts The devices are equipped with components which are sensitive to electrostatic energy and can easily be damaged if handled improperly Any use of damaged or destroyed components shall be considered as a non compliance with the applicable standards Do not re move any warning signs from the device G BONFIGLIOLI 10 A A 1 5 Electrical Connection Warning Before any assembly or connection work discharge the frequency in verter Verify that the frequency inve
43. 1000 ms Timeout Direction fault 65000 ms 1000 ms Timeout Signal Fault The actual speed measured is compared with the output value of the speed controller If the actual speed value is exactly zero for the time selected with the parameter Timeout Signal fault 761 although a reference value is available the fault is dis played with the message F1430 Timeout Channel fault The actual speed measurement monitors the sequence in time of the signals in the quadruple evaluation of the speed sensor operation mode If the speed sensor signal is faulty for the time selected with the parameter Timeout Channel fault 762 the fault is displayed with the message F1431 Timeout Direction fault The actual speed measured is compared with the reference speed If the sign be tween reference value and actual value differs for the time selected with the parame ter Timeout Direction fault 763 the fault is displayed with the message F1432 The monitoring function is reset when the drive mechanism has moved in the refer ence value direction by a quarter of a revolution 172 08 06 08 06 BONFIGLIOLI VECTRON 18 Actual Values The various control functions and methods include electrical control variables and various calculated actual values of the machine or system The different actual values can be read out for operational and error diagnosis via a communication interface or in the VAL menu branch of the operating unit 1
44. 5 1 Limitation of field controller The output signal of the field controller the integrating and proportional components are limited via parameter Ref Isd Upper Limit 743 and parameter Ref Isd Lower Limit 744 The guided commissioning has set the parameter Ref Isd Upper Limit 743 according to the parameter Rated Current 371 Description x Fact sett Ref Isd Upper Limit Ref Tsd Lower Limit The limits of the field controller define not only the maximum current occurring but also the dynamic properties of the controller The upper and lower limits restrict the modification speed of the machine flux and the torque resulting from it In particular the speed area above the nominal frequency should be observed for the modification of the flux forming component The upper limit is to be estimated from the product of the set magnetizing current and the correction factor Reference Flux 717 although the limit must not exceed the overload current of the drive 16 5 6 Modulation Controller The modulation controller which is designed as an I regulator automatically adapts the output value of the frequency inverter to the machine behavior in the basic speed area and in the field weakening area If the modulation exceeds the value set with parameter Reference Modulation 750 the field forming current component and thus the flux in the machine are reduced 08 06 161 G BONFIGLIOLI In order to make the best possible use of the volt
45. 551 Voltage 100 V 0 0 24 0 14 2 1 1 552 Voltage 0 V 0 0 24 0 14 2 1 1 553 Analog Operation Selection 14 2 1 554 Digital Operation Selection 14 3 555 Repetition Freq Operation Selection 14 2 2 556 Division marks 30 8192 14 2 2 1 570 Motor Temp Operation Mode Selection 126 08 06 191 G BONFIGLIOLI No Description Unit Setting range Chapter 571 Operation mode Selection 14 2 2 Ell 572 Frequency Limit 0 300 14 2 2 1 El 573 Operation mode Selection 16 1 Ell 574 Power Limit 40 00 95 00 16 1 Fil 575 Limitation Time min 5 300 16 1 El 576 Phase Supervision Selection 12 7 578 Allowed No of Auto Acknowl 0 20 12 7 579 Restart Delay ms 0 1000 12 8 580 Reduction Limit Heat Sink Temp deg C 1 25 0 17 1 581 Operation mode Selection 17 6 582 Trigger Limit Iactive 0 1 100 0 17 6 El 583 Delay Time 5 0 1 600 0 17 6 vi 600 Starting Voltage V 0 0 100 0 15 vi EA 601 Voltage Rise 100 200 15 vi 602 Rise Frequency 0 100 15 vi 603 Cut
46. 8 Fixed Value Change Over Depending on the selected configuration the reference values are specified via the assignment of the Reference frequency source 475 or Reference percentage source 476 Accordingly there can be a change between the fixed values by way of linking the logic signals to the parameters Fixed frequency change over 1 66 Fixed fre quency change over 2 67 or the parameters Fixed percent change over 1 75 Fixed percent change over 2 76 By combining the logic states of the fixed frequency change over modes 1 and 2 fixed frequencies 1 through 4 can be selected Fixed Frequency Fixed Frequency Function active fixed value Over 1 66 Over 2 67 JF Fixed Frequency 1 A80 Frequency 1 480 Fixed Frequency 2 481 Fixed Frequency 3 482 po Fite Frequency 4 483 0 contact open 1 contact closed By combining the logic states of the fixed percentage change over modes 1 and 2 fixed frequencies 1 through 4 can be selected Fixed percentage value Fixed percentage value Function active fixed value 270 over 1 75 4 over 2 76 56660 Pate Fixed Percentage 1 520 1520 Fixed Percentage 2 521 Fixed Percentage 3 522 po Fixed Percentage 4 523 0 contact open 1 contact closed 14 4 9 Motor Potentiometer The parameters Reference Frequency Source 475 and Reference Percentage Source 476 contain operation modes with motor potentiometer Operation Mode 474 de fines the beh
47. 8015 H4S ynjosqy y z 184 L 1 4 b a et a a o o an 0 4 umop v UN A xy dn jodiojoy Aouanbal 4 dy odo ow 29 z Jano abueyD 99 JaA0 abueyD Vv paxi4 29 uonesado m 1 y Bojeue uonounyn niy nodio oul Aouanbas4 y ul A yey 29 dn nodiojoy L6p SyJeW UOISIAIG 06t N L 4osu s p ds 46 puq 96t poul uonea do N R A u nb l uonn d GLb poul uones do aounos Aduanba y sduasajay lt _ lt 8p y pexi4 Zev L8p 2 pexi4 logr Aouenbey pexi4 m NN 9 umop y Aouanbas4 lt b ANISS 1 lt anigs lt anies _anies 08 06 104 BONFIGLIOLI VECTRON 13 5 Reference Percentage Channel The reference percentage channel combines various signal sources for definition of the reference values The percentage scaling facilitates integration into th
48. AWG 24 6 0 25 10 mnf AWG 22 8 0 25 10 mnt AWG 22 8 5 5 3 401 18 5 to 30 0 kW 18 5 kW 30 kW PHOENIX MKDSP 257 6 15 00 F 05 35mm AWG 20 2 SOS 25 mr AWG 20 4 t 1 00 25 AWG 18 4 ET T 15 25 mn AWG 16 4 40 X2 Rb1 Rb2 T1 T2 2 5 Nm 22 1 Ib in 08 06 08 06 mx BONFIGLIOLI WA VECTRON 5 5 4 ACT 401 37 0 up to 65 0 kW X2 37 0 kW 65 0 kW X2 threaded bolt M8x25 uTTeF Fdol Wire cross section up to 70 mm 8Nm 70 8 Ib in Rb2 T1 T2 41 G BONFIGLIOLI 5 6 Control Terminals The control and software functionality can be freely configured to ensure a reliable and economical operation The operating instructions describe the factory settings of the standard connections in the relevant Configuration 30 as well as the software parameters to be set up Caution Switch off power supply before connecting or disconnecting the keyed control inputs and outputs Otherwise components may be damaged e The unit may only be connected with the power supply switched off e Make sure that the frequency inverter is discharged Wieland DST85 RM3 5 131 0 14 1 5 mm AWG 30 16 0114 1 5 AWG 30 16 0 25 1 0 mm AWG 22 18 FT 0 25 0 75 mm AWG 22 20 0 2 0 3 Nm 1 8 2 7 Ib in Voltage output 20 V Imax 180 mA
49. EN 61800 3 if the motor cable is not longer than 10 m Customer specific requirements can be met by means of an optional filter 08 06 08 06 5 4 1 201 up to 3 0 kW and 401 up to 4 0 kW BONFIGLIOLI VECTRON The connection of the motor and the brake resistor to the frequency inverter is to be done via plug in terminal X2 Degree of protection IP20 EN60529 is only guaranteed if terminal X2 is connected Danger Switch off power supply before connecting or disconnecting the keyed plug in terminal X2 Dangerous voltage may be present at the motor terminals and the terminals of the brake resistor even after the frequency inverter has been disconnected safely from power supply Wait for some minutes until the DC link capacitors have discharged be fore starting to work at the unit e The unit may only be connected with the power supply switched off e Make sure that the frequency inverter is discharged Phoenix ZEC 1 5 ST7 5 f Cao 02 15mm AVVG 24 16 tmn o2 15mm AVVG 24 16 tel 0 25 1 5 mn 2 AWG 22 16 0 5 1 5 i AWG 22 16 X2 2120 2112 Ul vlw Ul viw 1 AG Delta connection Star connection 35 G BONFIGLIOLI 5 4 2 ACT 201 4 0 up to 9 2 kW and ACT 401 5 5 up to 15 0 kW The connection of the motor to the frequency inverter is to be done via terminal X2 Danger Switch off power supply before connecting
50. Hz 999 99 999 99 13 6 1 483 Fixed Frequency 4 Hz 999 99 999 99 13 6 1 489 JOG Frequency Hz 999 99 999 99 13 6 2 66 490 Operation mode Selection 9 4 1 66 491 Division marks 1 8192 9 4 2 66 496 Operation mode Selection 13 11 497 Divider 1 8192 13 11 503 Operation mode Logic 4 Selection 14 5 3 504 Input 1 Logic 4 Selection 14 5 3 505 Input 2 Logic 4 Selection 14 5 3 506 Trigger Threshold Vv Usmint 25 1000 0 17 4 507 Trigger Threshold V Udmin 25 1000 0 17 71 510 Setting Frequency Hz 10 00 999 99 14 3 1 518 Minimum Reference Percentage 0 00 300 00 13 3 519 Maximum Reference Percentage 0 00 300 00 13 3 520 Fixed Percentage 1 300 00 300 00 13 6 3 521 Fixed Percentage 2 300 00 300 00 13 6 3 522 Fixed Percentage 3 300 00 300 00 13 6 3 523 Fixed Percentage 4 300 00 300 00 13 6 3 530 Op Mode Digital Output 1 Selection 14 3 532 Op Mode Digital Output 3 Selection 14 3 536 Create Warning Mask Selection 14 3 7 540 1 Op Mode Comparator 1 Selection 14 5 2 541 Comparator On above 300 00 300 00 14 5 2 542 Comparator Off below 300 00 300 00 14 5 2 543 Op Mode Comparator 2 Selection 14 5 2 544 Comparator On above 300 00 300 00 14 5 2 545 Comparator Off below 300 00 300 00 14 5 2 549 Max Control Deviation 0 01 20 00 14 3 2 550 Operation mode Selection 14 2
51. Motor Temp Operation Mode 570 12 7 Phase Failure If a failure of one of the three motor or mains phases is not noticed the frequency inverter the motor and the mechanical drive components may be damaged The be havior in the case of a phase failure can be set via parameter Phase Supervision 576 Maing In the case of a phase failure the fault switch off takes 10 Error Switch Off place after 5 minutes fault F0703 is displayed During this time the warning e A0100 is displayed The phase supervision switches the frequency inverter off Mains amp Motor immediately in the case of a motor phase failure Error Switch Off fault message F0403 is displayed after 5 minutes in the case of a mains phase failure fault message F0703 is displayed 20 Mains In the case of a mains phase failure the drive is stopped Shutdown after 5 minutes fault F0703 is displayed The drive is stopped 21 immediately in the case of a motor phase failure Shutdown after 5 minutes in the case of a mains phase failure 08 06 99 G BONFIGLIOLI 100 12 8 Automatic Error Acknowledgment The automatic error acknowledgment enables acknowledgment of the faults Overcur rent F0500 Overcurrent F0507 and Overvoltage F0700 without intervention by an overriding control system or the user If one of the these errors occurs the frequency inverter switches off the power semi conductors and waits for the time defined by th
52. Number The Serial Number 0 is entered on the nameplate during the fabrication of the fre quency inverter Information on the device type and the fabrication data 8 digit number are indicated Additionally the serial number is printed on the nameplate Serial number 0 ACT 401 09 04102013 Nameplate Type ACT 401 09 Serial No 04102013 8 2 Optional Modules Modular extension of the hardware is possible via the plug in slots The Optional modules 1 detected by the frequency inverter and the corresponding designations of the modules are displayed on the control unit and in the optional control software VPlus after initialization For the parameters required for the expansion module refer to the corresponding operating instructions CM 232 EM IO 01 73 G BONFIGLIOLI 8 3 Inverter Software Version The firmware stored in the frequency inverter defines the available parameters and functions of the software The software version is indicated in parameter Inverter software version 12 In addition to the version the 6 digit software key is printed on the name plate of the frequency inverter Inverter software version 12 4 2 3 Nameplate Version 4 2 3 Software 140 012 8 4 Set Password As a protection against unauthorized access the parameter Set password 27 can be set such that anyone who wants to change parameters must enter this password be fore A change of parameter is only possible if the password in ente
53. Off Voltage V 60 0 560 0 15 vi 604 Cut Off Frequency Hz 0 00 999 99 15 Fil 605 Dyn Voltage Pre Control 0 200 15 1 El 610 Operation mode Selection 16 4 2 611 Amplification 0 01 30 00 16 4 2 El 612 Integral Time ms 1 10000 16 4 2 EA 613 Current Limit A 0 0 O Inn 16 4 2 vi EA 614 Frequency Limit Hz 0 00 999 99 16 4 2 vi 1 6201 Operation mode Selection 11 1 1 Ef 621 Amplification 0 01 10 00 11 1 1 B 622 Integral Time ms 1 30000 11 1 1 v EA 623 Starting Current A 0 0 O Inn 11 1 1 1 vi 624 Frequency Limit Hz 0 00 100 00 11 1 1 2 630 1 Operation mode Selection 11 2 vi El 631 Braking Current A 0 00 V2 Teny 11 3 El 1 632 Braking Time 5 0 0 200 0 11 3 vi El 16331 Demagnetizing Time 5 0 1 30 0 11 3 El 634 Amplification 0 00 10 00 11 3 EA 635 Integral Time ms 0 1000 11 3 El 637 Switch Off Threshold 0 0 100 0 11 2 1 El 638 Holding Time 5 0 0 200 0 11 2 2 192 08 06 08 06 vi El vi El vi B vi El vi B vi El vi El vi El vi El El El vi El vi El El
54. PARA ccsccsscssccsecsecsccssensensensensensenensensensensensenseeneonsenses 188 08 06 7 G BONFIGLIOLI A 1 General Safety I nstructions and Information on Use Warning The specifications and instructions contained in the documentation must be complied with strictly during installation and commissioning Only qualified staff who has read the documentation and in particular the safety instructions carefully is allowed to carry out installation or com missioning work or to operate the frequency inverters The term Quali fied Staff refers to anybody who is familiar with the installation assem bly commissioning and operation of the frequency inverter and has the proper qualification for the job The present documentation was prepared with great care and it was subjected to extensive and repeated reviews For reasons of clarity it was not possible to include all details of all types of the product in the documentation Neither was it possible to consider all conceivable installation operation or maintenance situations If you re quire further information or if you meet with specific problems which are not dealt with in sufficient detail in the documentation contact your local BONFIGLIOLI agent We would also like to point out that the contents of this documentation do not form part of any previous or existing agreement assurance or legal relationship Neither are they intended to supplement or replace such agreements assura
55. USA INC 1000 Worldwide Boulevard Hebron KY 41048 Tel 1 859 334 3333 Fax 1 859 334 8888 www bonfiglioliusa com industrialsales bonfiglioliusa com mobilesales bonfiglioliusa com VENEZUELA BEST MAQUINARIA Y ACCESSORIOS IND C A Calle 3B Edif Comindu Planta Baja Local B La Urbina Caracas 1070 Tel 0058 212 2413570 2425268 2418263 Fax 0058 212 2424552 Tlx 24780 Maica V www maica ve com maica telcel net ve HEADQUARTERS BONFIGLIOLI RIDUTTORI S p A Via Giovanni XXIII 7 A 40012 Lippo di Calderara di Reno Tel 39 051 6473111 Fax 39 051 6473126 www bonfiglioli com bonfiglioli bonfiglioli com SPARE PARTS BONFIGLIOLI B R T Via Castagnini 2 4 24 Bargellino 40012 Calderara di Reno Bologna ITALY Tel 39 051 727844 Fax 39 051 727066 www brtbonfiglioliricambi it brt bonfiglioli com INDUSTRY PROCESS AND AUTOMATION SOLUTIONS www bonfiglioli com CGH BONFIGLIOLI COD VEC 211 R2
56. X210A 5 are evaluated with a positive sign ign dn 31 S3IND One edge of the frequency signal at terminal Single Evaluation pos X210A 5 is evaluated with a positive sign ion ign The signal frequency at the selected repetition frequency input can be scaled via the parameter Divider 497 The parameter figure is comparable with the division marks of a speed sensor per rotation of the drive The frequency limit of the parameterized digital input is to be taken into account for the frequency of the input signal No Description Min Max Fact sett 8192 1024 Note The reference value specification within the different functions enables the use of the repetition frequency signal as a percentage figure A sig nal frequency of 100 Hz at the repetition frequency input corresponds to 100 1 Hz corresponds to 1 The parameter Divider 497 is to be used in a way comparable with the speed sensor simulation 08 06 115 G BONFIGLIOLI 14 Control I nputs and Outputs The modular structure of the frequency inverters enables a wide spectrum of applica tions on the basis of the available hardware and software functionality The control inputs and outputs of terminals X210A and X210B described in the following can be linked to software modules freely via the described parameters 14 1 Multi function input MFI 1 Multifunction input MFI1 can either be configured as a voltage current or a digital input Depending on the selected O
57. and the current actual frequency of the drive is limited to 5 Hz in this way The load occurring in a linear acceleration of the drive is reduced by the adjustable modification speeds S curve The non linear course of the frequency is defined as a ramp and states the time range in which the frequency is to be guided to the set ramp The values set with parameters 420 to 423 are maintained regardless of the selected ramp times 08 06 109 GY BONFIGLIOLI 110 Setting the ramp time to 0 ms deactivates the function S curve and enables the use of the linear ramps The data set change over of the parameters within an acceleration phase of the drive demands the defined take over of the values The controller calcu lates the values required in order to reach the reference value from the ratio of the acceleration to the ramp time and uses it until the acceleration phase is finished With this method exceeding the reference values is avoided and a data set change over between extremely deviating values becomes possible No Pesenpuon x Fact sett 430 ms 431 ms 432 ms 433 ms Ramp Fall Time Clockwise 431 Ramp Rise Time Clockvvise 430 Rotary field clockvvise Rotary field anticlockvvise Ramp Rise Time Anticlockwise 432 N Ramp Rise Time Anticlockwise 433 Example Calculation of the acceleration time in clockwise rotation at an accelera tion from 20 Hz to 50 Hz fmax and an a
58. behaviors 3 6 and 7 are only available in the configurations for sensor less control The drive is brought to a standstill at the emergency stop deceleration As soon as the drive is at a standstill the inverter is disabled after a holding time The holding time can be set via the parameter Holding Time 638 Depending on the setting of the parameter Starting Function 620 the Starting Current 623 is im pressed as from standstill or the Starting Voltage 600 is applied The drive is brought to a standstill at the set emergency stop deceleration and remains permanently supplied with current Depending on the setting of the parameter Starting Func tion 620 the Starting Current 623 is impressed as from standstill or the Starting Voltage 600 is applied The drive is brought to a standstill at the set emergency stop deceleration As from standstill the direct current set via parameter Braking Current 631 is impressed for the Braking Time 632 Comply with the notes in chapter DC brake Stopping behaviors 3 6 and 7 are only available in the configurations for sensor less control Direct current braking is activated immediately The direct current set with the parameter Braking Current 631 is impressed for the die Braking Time 632 Comply with the notes in chapter DC brake Stopping behaviors 3 6 and 7 are only available in the configurations for sensor less control 87 G BONFIGLIOLI 11 2 1 Switch Off Threshold The Sw
59. but also for using the parameterized Operation Mode 620 for the starting behavior and the Operation Mode 630 for the stopping behavior 14 4 2 3 Wire Control In the case of the 3 wire control the drive is controlled by means of digital pulses The drive is prepared for the start via the logic state of the signal Start 3 Wire Con trol 87 and started by a Start Clockwise Parameter Start Clockwise 68 or a Start Anti Clockwise Parameter Start Anti Clockwise 69 pulse The drive is stopped by switching the signal Start 3 Wire Control 87 off The control signals for Start Clockwise and Start Anticlockwise are pulses The func tions Start Clockwise and Start Anticlockwise are latching signals if the signal Start 3 Wire Control 87 is switched on The lock is released if the stop signal is switched off Machine R ZRN 6ALZ Start clockwise 1 gt X i V T Start anticlockwise LX 17 T Start 1 t R Clockwise 1 Signals are ignored L Anti clockvvise 2 Time t lt 32 msec The drive is started according to the configured starting behavior when the signal Start 3 Wire Control 87 is switched on and a positive signal edge for Start Clockwise or Start Anti Clockwise is detected Once the drive has been started new edges 1 on the start signals are ignored If the start signal is shorter than 32 msec 2 or if both start signals were switched on within 32 msec 2 the drive will be stopped according
60. cables is to be connected to ground potential properly i e with good conductivity on both sides Analog signal lines are to be con nected to the shield potential on one side Motor and brake resistor The shield of the motor cable is to be connected to ground potential properly on both sides On the motor side use a metal compression gland On the frequency inverter side an appropriate shield clamp is to be used The signal cable used for monitoring the motor temperature must be kept separate from the motor cable Connect the shield of this line on both sides If a brake resistor is used the connection cable must also be shielded and the shield is to be connected to earth poten tial on both sides Attention The frequency inverters meet the requirements of the low voltage direc tive 73 23 EEC and the requirements of the EMC directive 89 336 EEC The EMC product standard EN 61800 3 relates to the drive system The documentation provides information on how the applicable standards can be complied if the frequency inverter is a component of the drive system The declaration of conformity is to be issued by the supplier of the drive system 08 06 08 06 BONFIGLIOLI VECTRON 5 2 Block diagram a x CPU GND 20 V S10UT oll MFO1 yi em 10V 4m o BHE T EZ enD 10v x2
61. control input X210A 20 V 180 mA 08 06 X210A 1 X210A 2 X210A 3 X210A 4 X210A 5 X210A 6 X210A 7 Supply voltage 20V Ground 20 V Controller release error acknowl edgment Start of clockwise operation n T change over control function Speed sensor track B Speed sensor track A X210B 1 X210B 2 X210B 3 X210B 4 X210B 5 X210B 6 X210B 7 Motor thermal contact Ground 20 V Operating message Supply voltage 10 V Reference value potentiometer Reference speed 10V Ground 10 V 47 G BONFIGLIOLI 48 A 5 7 Optional Components Thanks to the modular hardware components the frequency inverters can be inte grated in the automation concept easily The standard and optional modules are rec ognized during the initialization and the controller functionality is adjusted automati cally For the information required for installation and handling of the optional mod ules refer to the corresponding documentation Danger The hardware modules at slots B and C may only be assembled and dis assembled after the frequency inverter has been disconnected safely from power supply Wait for some minutes until the DC link capacitors have discharged before starting the work e The unit may only be connected with the power supply switched off e Make sure that the frequency inverter is discharged Attention 6 Control Unit KP500 Connection of the optional con
62. in front of the reference value If a positive reference value clockwise field of rotation is entered the search is in a positive direction clockwise field of rotation with a negative reference value the search is in a negative direction an ticlockwise field of rotation The first attempt is to synchronize to the drive in positive direction clockwise field of rotation If this attempt fails it is tried to synchronize to the drive in negative direction anticlockwise field of rotation The first attempt is to synchronize to the drive in negative 4 direction anticlockwise field of rotation If this attempt 3 then clockwise 2757 55 H fails it is tried to synchronize to the drive in positive di DCB b rection clockvvise field of rotation 4 Clockwise only DCB Synchronization to the drive is only done in positive direc tion clockwise field of rotation 5 Anti clockwise only Synchronization to the drive is only done in negative di DCB rection anticlockwise field of rotation An attempt is made to synchronize to the drive in positive direction clockwise field of rotation and in negative di rection anticlockwise field of rotation The search direction is defined by the sign in front of the reference value If a positive reference value clockwise _ Quick Synch acc to field of rotation is entered the search is in a positive Preset Value direction clockwise field of rotation with a negati
63. in hours By default the functions are linked according to the following illustration Timer 1 83 73 S4IND Ti gt P 83 5 Data Set Change Over 1 70 Timer 2 84 175 Digital signal 1 159 Timer 2 gt P 2 Retrigger Rising Edge Sec AND Connect Rising Edge Sec 3 The sources of the digital signals e g 73 S4IND 175 Digital signal 1 are selected via the parameters Timer 1 83 and Timer 2 84 Timer 1 is linked to digital input 4 and Timer 2 is linked to the logic signal digital signal 1 The output signal of the timer can be assigned via the corresponding parameters of the operation mode of a digital input or output By default Data Set Change Over 1 is linked to Timer 1 and Digital Output 1 530 is linked to Timer 2 134 08 06 08 06 BONFIGLIOLI VECTRON 14 5 1 1 Time Constant The logic sequence of input and output signals is to be set separately for both timer functions via the time constants The default parameter values result in a direct link of the input and output signal without a delay Note Before starting the timer select the operation mode and set the times in order to avoid non defined states No Description Fact sett 791 0 00 s m h 792 0 00 s m h 794 0 00 s m h 795 0 00 s m h Examples of the timer function depending on the selected operation mode and the input signal Parameter Operation mode Timer 1
64. in hours h minutes m and seconds s after the release signal hhhhh mm ss 10 ioo 1 00 352 Time since Release 353 Heat Sink Temperature Measured heat sink temperature Inside Temperature Measured inside temperature nnar este The reference value signal is limited by the con troller coded in the controller status Warning Status The warning messages coded in warning status Table Error Environment continued on next page 08 06 BONFIGLIOLI VECTRON 357 Int Value 1 Software service parameter Int Value 2 Software service parameter Long Value 1 Software service parameter Long Value 2 Software service parameter The Checksum 361 parameter shows whether the storage of the error environment was free of errors OK or incomplete NOK No Description Function 361 Checksum Check protocol of the error environment 08 06 181 G BONFIGLIOLI 182 20 Operational and Error Diagnosis Operation of the frequency inverter and the connected load are monitored continu ously Various functions document the operational behavior and facilitate the opera tional and error diagnosis 20 1 Status Display The green and red light emitting diodes give information about the operating point of the frequency inverter If the control unit is connected the status messages are addi tionally displayed by the display elements RUN WARN and FAULT green LED red LED
65. ing distance 460 is set the positioning is effected at the set deceleration The Signal correction 461 of the signal propagation time from the measurement point to the frequency inverter is not used if it is set to Oms The Load correction 462 can compensate a faulty positioning by the load behav ior By default this function is deactivated i e set to 0 The Activity after positioning 463 is defined by operation mode 0 4 of position ing The Waiting Time 464 is not considered because operation mode 0 is selected for the parameter Activity after positioning 463 The actual value Rotations 470 enables a direct comparison to the required Posi tioning distance 460 In the case of deviations a Signal correction 461 or Load correction 462 can be carried out 08 06 BONFIGLIOLI VECTRON 11 6 2 Axis Positioning For axis positioning in configuration 210 an incremental speed sensor with reference impulse is required An optional expansion module and operating modes 1004 and 1104 for parameter Operation mode speed sensor 2 493 enable the evaluation of a speed sensor signal with reference impulse The adjustment of this parameter is de scribed in the manual of the optional expansion module The positioning is started if a start signal is received and the frequency drops below an adjustable frequency limit The machine stops with the selected stopping behavior at the entered position angle To ensure the correct fun
66. initial value 0 contact open 1 contact closed A V arrow keys at KP 500 control unit The motor potentiometer function as vvell as its assignment to other reference value sources can be selected in the corresponding reference value channels via parameters Reference Frequency Source 475 or Reference Percentage Source 476 Refer to Chapters Frequency Reference Channel and Reference percentage chan nel for the possible reference value source assignments The avallability of the functions Motorpoti MP and Motorpoti KP varies in the different reference value channels Reference Frequency Reference Percent Source 475 age Source 476 Motorpoti MP X X Motorpoti KP X 0 X Function available 0 Function not available Depending on the active reference value channel the function is assigned to a digital signal via parameters Frequency Motorpoti Up 62 Frequency Motorpot Down 63 or Percent Motorpo Up 72 Percent Motorpoti Down 73 Refer to Chapter Digital Inputs for a list of the available digital signals 112 08 06 08 06 BONFIGLIOLI 9 VECTRON The Operation Mode 474 of the motor potentiometer function defines the behavior of the function at various operating points of the frequency inverter In the operation mode motor potentiometer non 0 Not Latching storing not latching the drive goes to the set minimum reference value at each start In the operation
67. is accelerated in the opposite direction of rotation The position reached can be maintained for the Waiting Time 464 then until the drive is accelerated according to operation mode 4 or 5 bn Min Max Fact sett 3600000 ms 93 G BONFIGLIOLI 94 The diagram shows how the positioning to the set positioning distance is effected The positioning distance remains constant at different frequency values At the reference point the position signal Sposi is generated Starting from frequency fmax the positioning is effected at the set Deceleration Clockwise 421 At a lower frequency value f4 the frequency remains constant for some time before the drive is stopped at the set decel eration If during acceleration or deceleration of the machine positioning is started by the signal Spes the frequency at the time of the positioning signal is maintained TA fi f Deceleration Clockwise 421 gt UL U Digital Input 6 gt t Examples of reference positioning as a function of the parameter settings selected The reference point is registered according to the parameter Signal Sources 459 in operation mode 16 S61ND rising edge by a signal on digital input 6 The Positioning distance 460 with parameter value 0 000U default defines a direct stop of the drive with the deceleration behavior selected in parameter Op eration Mode 630 and the selected Deceleration Clockwise 421 If a Position
68. is calculated from the linear V f characteristic Via the parameters Minimum Frequency 418 and Maximum Frequency 419 the working range of the machine or the V f characteristic is defined U 418 FMIN 419 FMAX Working range 603 UC 601 UK 600 US 602 FK 604 FC f FMIN Minimum Frequency 418 FMAX Maximum Frequency 419 US Starting Voltage 600 UK Voltage Rise 601 FK Rise Frequency 602 UC Cut Fff Voltage 603 FC Cut Off Frequency 604 No Description Min Max Fact sett 600 Starting Voltage 100 0 V 5 0 V 601 Voltage Rise 100 200 10 602 Rise Frequency 100 20 603 Cut Off Voltage 60 0 V 560 0 V 400 0 V 604 Cut Off Frequency 0 00 Hz 999 99 Hz 50 00 Hz Note The guided commissioning takes the parameterized rated motor values and reference data of the frequency inverter into account when it comes to pre setting the V f characteristic In the case of three phase ma chines the speed can be increased at a constant torque if the motor winding can be switched over from star to delta connection If the data for delta connection indicated on the name plate of the three phase motor were entered the cut off frequency is increased automatically by the square root of three 08 06 BONFIGLIOLI VECTRON The default Cut Off Voltage 603 UC and Cut Off Frequency 604 FC are derived from the motor data Rated Voltage 370 and Rated Frequency 3
69. m Warning Limit Long Term Ixt 100 12 2 Temperature The ambient conditions and the power dissipation at the current operating point result in the frequency inverter heating up In order to avoid a fault switch off of the fre quency inverter the Warning Limit Heat Sink Temperature 407 for the heat sink temperature limit and the Warning Limit Inside Temperature 408 as an internal tem perature limit are to be parameterized The temperature value at which a warning message is output is calculated from the type dependent temperature limit minus the adjusted warning limit The switch off limits of the frequency inverter are an internal temperature of 65 C and a heat sink temperature range of 80 C up to 90 C Description x Fact sett Warning Limit Heat Sink Temp Warning Limit Inside Temp 08 06 97 G BONFIGLIOLI 98 12 3 Controller Status The intervention of a controller can be indicated via the control unit or LEDs The selected control method and the matching monitoring functions prevent a switch off of the frequency inverter The intervention of the function changes the operating be havior of the application and can be displayed by the status messages with parameter Controller Status 275 The limit values and events which result in the intervention by the corresponding controller are described in the corresponding chapters The behavior during the intervention of a controller is configured with the paramet
70. mains fuses are to be used for the power cables The electrical installation is to be done according to the device specifications and the applicable standards and directives Caution The control mains and motor lines must be kept physically separate from one another The cables connected to the frequency inverters may not be subjected to high voltage insulation tests unless appropriate cir cuitry measures are taken before Otherwise the unit may be damaged 5 3 1 201 up to 3 0 kW and 401 up to 4 0 kW The mains connection of the frequency inverter is via plug in terminal X1 Degree of protection IP20 EN60529 is only guaranteed if terminal X1 is plugged in Danger Switch off power supply before connecting or disconnecting the keyed plug in terminal X1 Dangerous voltage may be present at the mains terminals and the DC terminals even after the frequency inverter has been disconnected safely from power supply Wait for some minutes until the DC link capacitors have discharged before starting the work The unit may only be connected with the power supply switched off Make sure that the frequency inverter is discharged SSX 1 Phoenix ZEC 1 5 ST7 5 02 1 5 Y AWG 24 16 0 2 1 5 mm AWG 24 16 0 25 1 5 mm AWG 22 16 0 25 1 5 mm AWG 22 16 550 W 1 1 kW L1 N PE 11 L2PE L1L2L3PE 1ph 230V AC 2ph 230V AC 3ph 230V AC D 3ph 400V AC 1 5 kW 3 0 kW
71. motor circuit breaker can be linked to different data sets In this way it is possible to operate different motors via one frequency inverter Thus each motor can be equipped with its own motor protection switch In case a motor is operated via the frequency inverter for which some setting values e g minimum and maximum frequency are changed via the data set switch over only one motor circuit breaker may be installed This functionality can be differenti ated by selecting the parameter Operation Mode 571 for single motor operation or multiple motor operation The function is deactivated K Char Mul Motor In each of the four data sets the rated values are 1 Op Err Sw off monitored Overloading the drive is prevented by the 757 fault switch off 0401 K The rated values in the first data set are used inde 2 Char Sing Motor Err S pendently of the active data set Overloading the drive is prevented by the fault switch off 0401 w Off In each of the four data sets the rated values are K Char Multi Motor S 11 Op Warnin monitored Overloading the drive mechanism is sig P g naled by a warning message A0200 K Char Single The rated values in the first data set are used inde 22 ong pendently of the active data set Overloading the drive Motor Warning 25565 es i mechanism is signaled by a warning message A0200 168 08 06 08 06 BONFIGLIOLI v2 VECTRON Parameter Operation Mode 571
72. number is displayed for a short time When the frequency inverter is switched on the next time this actual value will be displayed automatically After saving the parameter you can monitor and display the value again Use the ESC key to switch to the parameter selection of the VAL menu branch 08 06 51 G BONFIGLIOLI 52 6 4 Parameter Menu PARA The parameters to be configured during the guided commissioning were selected from common applications and can be supplemented as required by further settings in the PARA menu branch The parameters and basic software functions linked to the corre sponding actual value are documented in the operating instructions 32 o Filo 0 74 m RH v Ol Bim 2 Iim odda M M HOOD o BOON Use the arrow keys to select the required number from the parameters displayed in numerical order The parameter number is displayed with the active data set flashes In the current data set the related parameters are displayed including the cor responding data set number The seven segment display shows data set 0 if the parameter values in the four data sets are identical Change to the last parameter edited Display of last parameter hig Display of first parameter lovvest number Use the ENT key to select the parameter The paramete
73. on switching frequency 1 Switching frequency min brake resistor Recommended brake resistor Uasc 770 V Mains current 3ph PE Mains voltag Dimensions Weight approx Degree of protection Terminals Form of assembly Energy dissipation 2 kHz Switching frequency Coolant temperature 40 3K3 DIN IEC 721 3 3 Storage temperature 25 55 Transport temperature Tr 25 70 Rel air humidity 85 not condensing If required by the customer the switching frequency may be increased if the output current is reduced at the same time Comply with the applicable standards and regulations for this operating point Switching frequency E 37 kW 45 kW 55 kW 65 kW 1 Three phase connection requires a commutating choke 2 Mains current with relative mains impedance 1 see chapter Electrical installation 3 Switching frequency is reduced in thermal limit range 20 08 06 BONFIGLIOLI VECTRON 3 7 Operation Diagrams The technical data of the frequency inverters refer to the nominal point which was selected to enable a wide range of applications A functionally and efficient dimension ing de rating of the frequency inverters is possible based on the following diagrams Power reduction Derating max coolant temperature 5 1000 m above sea level 3 3 C 1000 m above sea level h
74. or disconnecting the mo N tor cables to terminal X2 Dangerous voltage may be present at the motor terminals and the terminals of the brake resistor even after the frequency inverter has been disconnected safely from power supply Wait for some minutes until the DC link capacitors have discharged be fore starting to work at the unit e The unit may only be connected with the power supply switched off e Make sure that the frequency inverter is discharged CARRER ULV ULV Delta connection Star connection 4 0 kW 9 2 kW 11 0 kW 15 0 kW WAGO Serie 745 6qmm RM7 5 WAGO Serie 745 16qmm RM10 15 f 02 6mi E3 02 16mn AWG 24 10 AWG 24 6 E 02 6 mm E 02 16 mr AWG 24 10 AWG 24 6 0 25 4 mr 0 25 10 mni AWG 22 12 AWG 22 8 0 25 4 mm 0 25 10 mni AWG 22 16 AWG 22 8 36 08 06 BONFIGLIOLI VECTRON 5 4 3 ACT 401 18 5 up to 30 0 kW The connection of the motor to the frequency inverter is to be done via terminal X2 tor cables to terminal X2 Dangerous voltage may be present at the Danger Switch off power supply before connecting or disconnecting the mo 08 06 motor terminals and the terminals of the brake resistor even after the frequency inverter has been disconnected safely from power supply Wait for some minutes until the DC link capacitors have discharged be fore starting to work
75. parameter settings are transferred to the frequency inverter the individual parameter values are checked The value range and the parameter settings can differ according to the power range of the frequency inverter If parameter values are outside of the value range an error message will be displayed During the copy operation the message COPY and the num qu ber of the currently copied parameter are displayed to indicate the progress b H In the case of the Act function only the active parameter val ues are copied With the ALL function parameters which are not relevant to the selected configuration are copied too Depending on the selected copy function ALL or Act the 248 copy operation is completed after some 100 seconds and the display reads rdY 219 Press the ENT key to switch to the menu Use the ESC key to switch to the target selection menu cPY If the ESC key is pressed during the copy operation the copy operation is aborted before the transmission of the data is complete The message Abr and the number of the last pa rameter which was copied are displayed Press the ENT key to return to the selection in the copy menu Use the ESC key to switch to the target selection menu G BONFIGLIOLI 6 5 6 Error Messages The copy function archives all parameters regardless of the 11 access control and the value range Some of the parameters are only writable if the frequency in
76. pressing the ENT key Now you can select the copy function as described in the fol lowing It yz ror 6 5 2 Menu Structure The copy menu CPY contains three main functions Use the arrow keys to select the required function Select the source and the destination for the process The memory space available in the non volatile memory of the control unit is displayed on the three digit seven segment display Function FOr m Use the function FOr to format and delete the memory in the 7 control unit This may be necessary if a nevv control unit is E Me used for the first time Function ALL CPY All readable and writable parameter values are transferred e Confirm this selection by pressing the ENT key and con tinue by selecting the source a m 4 EI m UI Ww G BONFIGLIOLI Function Act BS Only the active parameter values of the frequency inverter are copied to the control unit The number of active parameter Heb values depends on the current selected configuration of the frequency inverter When data are copied from the control unit to the frequency inverter all parameter values stored are transferred like in the case of the ALL function e Confirm the selection Act by pressing the ENT key and continue by selecting the source 6 5 3 Selecting the Source The parameters of the ALL and Act sub functions in the CPY menu branch can be parameterized to meet the requirements of the specific application The av
77. ready for operation with its full function ality Resetting via CM communication module and or control software VPlus Attention Resetting the control unit via a communication connection is only possi ble if the frequency inverter is equipped with an optional CM communi cation module and the communication is effected via this module e Establish a communication connection to the frequency inverter Start the communication and select parameter Program ing 34 via the commu nication connection e Via the communication connection enter and confirm the value 110 in parameter Program ing 34 e Via the communication connection enter and confirm the value 123 in parameter Program ing 34 The frequency inverter is reset The display of the control unit reads rESEt After reset the control unit is ready for operation with its full functionality 6 7 Control Menu CTRL Note In order to be able to control the drive via the control unit the digital controller input S11ND must be connected and set to High Signal in order to enable the output stage Warning e Switch off power supply before connecting and disconnecting control terminal S1IND e The unit may only be connected with the power supply switched off e Make sure that the frequency inverter is discharged e When the frequency inverter is disconnected from power supply the mains DC link voltage and motor terminals may still be live for some time Wait for some minutes u
78. short term power failures The voltage controller is set with the parameter Operation Mode 670 in accordance with the application The function is switched off 1 Udc Limitation active Overvoltage controller switched on with motor chopper Mains failure regulation switched on x with motor chopper for quick shutdown Udc Limit amp Mains Overvoltage controller and mains failure regulation 3 Supp active switched on with motor chopper Mains Support active Mains failure regulation switched on 12 Chopper not active without motor chopper Udc Limit amp Mains 13 Supp active without Chopper Overvoltage controller and mains failure regulation switched on without motor chopper The function motor chopper is available in the field oriented control methods in con figurations 210 230 410 411 and 430 When an operation mode with motor chopper is selected set the Trigger Threshold 507 to the Reference DC Link Limitation 680 Operation mode Overvoltage control Voltage controller Parameter Operation Mode 670 1 Ud f Overvoltage controller active 680 Ud 421 or 423 The overvoltage controller prevents a switch off of the frequency inverter in generator operation The reduction of the drive speed by a ramp gradient selected via the pa rameter Deceleration Clockwise 421 or Deceleration Anticlockwise 423 can lead to an overvoltage in the DC link 145 G BONFIGLIOLI 1
79. signal 331 output voltage 332 Stator Frequency 333 Encoder 1 Frequency 335 Phase Current Ia Measured current in motor phase U 336 Phase Current Ib Measured current in motor phase V 337 Phase Current Ic Measured current in motor phase W 338 R m s Current Calculated effective output current motor cur rent of the frequency inverter Current component forming the magnetic flux or the calculated reactive current Current component forming the torque or the calculated active current Magnetizing current relative to the rated motor parameters and the operating point Torque calculated from the voltage the current and the control variables 339 Isd Reactive Current 340 Isq Active Current 341 Rotor Magnetizing Current 342 Torque Input signal on multifunctional input 1 in Opera tion Mode 452 analog input Output signal on multifunctional output 1 in Op eration Mode 550 analog Signal at repetition frequency output according to Operation Mode 550 repetition frequency Decimally coded status of the six digital inputs and of multifunctional input 1 in Operation Mode 452 digital input Decimally coded status of the two digital outputs and of multifunctional output 1 in Operation 343 Analog Input MFI1A 346 Analog Output MFO1A 349 Repetition Frequency Output 350 Status of Digital Inputs 351 Status of Digital Outputs Mode 550 digital The time of the error
80. signal present at data input D is transmitted to the output The output maintains its state Q 1 until the next positive clock edge is received If a negative clock edge is received the output signal remains unchanged 141 G BONFIGLIOLI 142 15 V f Characteristic The sensor less control in configurations 110 and 111 is based on the proportional change of output voltage compared to the output frequency according to the config ured characteristic By setting the V f characteristic the voltage of the connected 3 phase motor is con trolled according to the frequency The torque to be applied by the motor at the cor responding operating point demands the control of the output voltage proportional to the frequency At a constant output voltage output frequency ratio of the frequency inverter the magnetization is constant in the nominal operating range of the 3 phase motor The rating point of the motor or end point of the V f characteristic is set via the guided commissioning with the parameter Cut Off Voltage 603 and the parame ter Cut Off Frequency 604 The lower frequency range where an increased voltage is necessary for the start of the drive is critical The voltage at output frequency zero is set with the parameter Starting Voltage 600 An increase in voltage deviating from the linear course of the V f characteristic can be defined by the parameters Voltage Rise 601 and Rise Fre quency 602 The percentage parameter figure
81. stopping behavior of the drive depends on the configuration of the parameters Operation Mode 630 This is described in chapter Stopping Behavior If stopping behavior 2 or 5 with stop function is selected the drive is controlled to zero speed and the digital output is not switched off In the other operation modes of the stop behavior the control of the brake is possible At the start of a free coasting of the drive the digital output is switched off This is similar to the behavior in the case of the stopping behavior with shutdown The drive is decelerated and supplied with current for the set holding time Within the set holding time the control output is switched off and thus the brake activated Operation mode 41 Open brake switches off the digital output assigned to the function immediately The me chanical brake is activated Operation mode 41 Open brake switches off the digital output assigned to the function when Switch Off Thresh old 637 is reached The mechanical brake is activated Operation mode 41 Open brake leaves the digital output assigned to the function switched on The mechanical brake remains open Stopping Behavior 0 Stopping Behavior 1 3 4 6 7 Stopping Behavior 2 5 14 3 5 Current Limitation Operation modes 15 to 19 link the digital outputs and the relay output to the func tions of the intelligent current limits The reduction of power by the set figure in per cent of the rated current dep
82. the control unit provided that the control unit has not been initialized yet e In parameter Program ing 34 use the arrow keys to enter the value 110 Normal Mode and confirm by pressing the ENT key 08 06 57 G BONFIGLIOLI 58 Activation via CM Communication Module Establish a communication connection to the frequency inverter Start the communication and select parameter Program ing 34 via the commu nication interface Via the communication interface enter and confirm the value 111 in parameter Program ing 34 Via the communication interface enter and confirm the value 123 in parameter Program ing 34 Frequency inverter is initialized again The display of the control unit reads rESEt Then the initialization operation is started Attention Activation of the control unit via a communication connection is only possible if the frequency inverter is equipped with an optional CM com munication module and the communication is effected via this module For this purpose the control unit must be connected to the frequency inverter 6 6 2 Transfer data In order to transmit a file from the control unit to the frequency inverter proceed as follows Connect the KP 500 control unit to the frequency inverter After the initialization the data sources which are available for download are dis played Use the arrow keys to select the data source Src F y for the copy operation from the control unit to the freque
83. the following table with the parameters Op Mode Comparator 1 540 and Op Mode Comparator 2 543 If an expansion module is connected further operation modes are available 0 Off Comparator is svvitched off 1 Absolute current R m s Current 211 gt Rated Current 371 2 Abs Active Current Active Current 214 gt Rated Current 371 3 Abs Stator Frequency 7 Frequency 210 5 Maximum Frequency Encoder 1 Speed 218 gt maximum speed cal 4 Abs Actual Speed 1 culated from Maximum Frequency 419 and No of Pole Pairs 373 5 Abs Actual Repetition Freq Repetition Frequency Input 252 gt Maximum Frequency 419 6 Winding Temp Winding Temperature 226 gt Temp Follow Up temperature 100 C Actual Frequency 241 gt Maximum Frequency 7 Abs Actual Frequency 419 10 Abs 154 Isq 216 gt Rated Current 371 11 Abs Filtered Active Current Active Current 214 gt Rated Current 371 Internal Reference Frequency 228 gt 12 Abs Internal Ref Frequency Maximum Frequency 419 Reference Percentage Value 229 gt Lae Abe REN n Value Maximum Reference Percentage 519 14 Abs Actual Percentage Actual Percentage Value 230 gt Value Maximum Reference Percentage 519 9 link voltage DC Link Voltage 222 gt Direct voltage 1000 V _ Analog Input i i 0 15 MFI1A Abs Amount Analog Input MFIIA 251 gt input signal 100 100 to 107 Operation modes with signs 136 08 06 BONFIGLIOLI VECTRON The switch on an
84. the rating plate Take the higher rated current of the con nected asynchronous motor into account 9 2 Further motor parameters In particular the field oriented control requires the determination of further data which cannot be read off the name plate of the 3 phase machine for the precise calculation of the machine model In the course of the guided commissioning the parameter identification was carried out to measure the further motor parameters 9 2 1 Stator Resistance The resistance of the stator winding was measured during the guided commissioning The measured value is stored as a phase value in parameter Stator resistance 377 and is 3 times smaller than the winding resistance in delta connection By default the equivalent stator resistance of a standard motor is entered to match the nominal power of the frequency inverter Description Min Max Fact sett Stator Resistance 65 535 mQ Ra 78 08 06 BONFIGLIOLI v2 VECTRON The stator resistance can be optimized vvhile the machine is in no load operation At the steady state operating point the torque forming current sg 216 and or the esti mated Active current 214 should be zero Due to the temperature dependent of the stator resistance the adjustment should be done at a winding temperature which is also reached during normal operation A correct measurement vill optimize the control functions 9 2 2 Leakage Coefficient The leakage coefficient of the mac
85. to a stopping behavior the actual frequency drops below the positioning frequency No Description Min Max Fact sett Positioning Frequency 1 00 Hz 50 00 Hz 50 00 Hz Via the parameter Max positional error 472 the maximum permissible deviation from the Reference orientation 469 can be set No Description Min Max Fact sett 08 06 95 G BONFIGLIOLI 96 Via parameter time constant positioning contr 479 the time constant for controlling the positional error can be set The value of the time constant should be increased if oscillations of the drive around the reference orientation occur during the positioning Description Fact sett time constant positioning 1 00 ms 9999 99 ms 20 00 ms controller To make sure that the set position is maintained if a load torque is applied a stopping behavior should be selected for parameter Operation Mode 630 which impresses a starting current either permanently when the drive is at a standstill or for the stopping time The status message 60 Arrived at desired Position which is displayed when the ref erence orientation is reached can be assigned to a digital output The message is 5 on the follovving conditions Operation mode 2 axis positioning for parameter Operation Mode 4858 is se lected controller release signal at digital input S1IND is switched on Start Positioning of Axle 37 is activated The speed sensor monitoring is activat
86. to the configured stopping behavior 3 wire control is activated via parameter Local Remote 412 5 Ctrl 3 Wire direc 3 wire control of direction of rotation and signal tion Cont 3 Wire Control 87 via contacts Ctrl 3 Wire KP 3 wire and control unit control of direction of rotation ba Dir Cont KP and signal 3 Wire Control 87 via contacts or control unit For further operation modes of parameter Local Remote 412 refer to Chapter Bus controller 08 06 131 G BONFIGLIOLI 132 14 4 3 Error Acknowledgment The frequency inverters feature various monitoring functions which can be adapted via the error and warning behavior Switching the frequency inverter off at the various operating points should be avoided by an application related parameterization If there is a fault switch off this message can be acknowledged via the parameter Pro gram ming 34 or the logic signal connected with the parameter Error Acknowledg ment 103 14 4 4 Timer The time functions can be selected via the parameters Operation Mode Timer 1 790 and Operation Mode Timer 2 793 The sources of the logic signals are selected with the parameters Timer 1 83 and Timer 2 84 and processed according to the config ured timer functions 14 4 5 Thermo contact The monitoring of the motor temperature is a part of the error and warning behavior which can be configured as required The parameter Thermo contact 204 links the digital input signal
87. to the defined Motor Temp Operation Mode 570 which is de scribed in chapter Motor Temperature The temperature monitoring via a digital input checks the input signal for the threshold value Accordingly a thermo contact or an additional circuit must be used if a temperature dependent resistor is used 14 4 6 n T Control Change Over The field orientated control procedures in configurations 230 and 430 contain the functions for speed or torque dependent control of the drive The change over can be done during running operation of the drive as an additional functionality monitors the transition between the two control procedures The speed controller or the torque controller is active depending on the n T Control Change Over 164 14 4 7 Data Set Change Over Parameter values can be stored in four different data sets This enables the use of various parameter values depending on the current operation point of the frequency inverter The change over between the four data sets is done via the logic signals assigned to the parameters Data Set Change Over 1 70 and Data Set Change Over 2 71 The actual value parameter Active Data Set 249 shows the selected data set Data Set Change Data Set Change Over 1 70 Over 2 71 Function active data set ata set 1 051 1 0 Data set 2 052 Data set 3 053 ata set 4 054 0 contact open 1 contact closed 08 06 BONFIGLIOLI VECTRON 14 4
88. transmitted into the corresponding operational performance of the application Change over between variable speed control and torque dependent control is done via a digital control input Configuration 210 field oriented control Configuration 210 contains the functions for speed controlled field oriented control of a 3 phase machine with speed sensor feedback The separate control of torque and flux forming current enables high drive dynamism with a high load moment The nec essary speed sensor feedback results in a precise speed and torque performance Configuration 230 field orientated control with speed torque control Configuration 230 extends the functionality of Configuration 210 by functions for torque dependent field oriented control The reference torque is represented as a percentage and it is transmitted into the corresponding operational performance of the application Change over between variable speed control and torque dependent control is done via a digital control input 75 G BONFIGLIOLI In the table you will find a list of functions which are available in the different con 76 figurations V f char field oriented control acteristic sensorless sensorless sensor mo fano an2 430 220 230 Speed control 1653 Tl xX x x Torque control E 011061 x aici Dynamic Voltage Pre Control 151 x x Intelligent current limits x Voltage controller x Tec
89. ventilation motors is improved via the Frequency Limit 572 which can be set as a percentage of the rated frequency The measured output current in operating points below the frequency limit is assessed by a factor of 2 higher in the calculation of the trigger characteristic Description r Max Fact sett Frequency Limi 300 96 17 6 V belt Monitoring Continuous monitoring of the load behavior and thus of the connection between the 3 phase machine and the load is the task of the V belt monitoring system The pa rameter Operation Mode 581 defines the function behavior if the Active Current 214 sensor less control or the torque forming current component 5 216 field oriented control method is below the set Trigger Limit 582 for longer than the pa rameterized Delay Time 583 The function is deactivated 1 Warnin If the active current drops below the threshold value g the warning A8000 is displayed The unloaded drive is switched off and fault message F0402 is displayed 169 G BONFIGLIOLI The error and warning messages can be read out by means of the digital outputs or reported to an overriding control system The Trigger Limit 582 is to be pa rameterized as a percentage of the Rated Current 371 for the application and the possible operating points No Description Min Max Fact sett Trigger Limit Iactive 100 0 10 0 Delay Time 600 0 s 17 7 Functions of Field Orienta
90. with the installation assembly commissioning and operation of the frequency inverter as well as the possible hazards and has the proper qualification for the job 08 06 BONFIGLIOLI VECTRON 1 2 Purpose of the Frequency I nverters installation in industrial plants or machines Commissioning and start of Warning The frequency inverters are electrical drive components intended for 08 06 operation is not allowed until it has been verified that the machine meets the requirements of the EC Machinery Directive 98 37 EEC and EN 60204 In accordance with the CE marking requirements the fre quency inverters also comply with the Low Voltage Directive 72 23 EEC as well as EN 50178 DIN VDE 0160 and EN 61800 2 The user shall be responsible for making sure that the requirements of the EMC Directive 89 336 EEC are met Frequency inverters are only available at special ized dealers and are exclusively intended for professional use as per EN 61000 3 2 The frequency inverters are also marked with the UL label according to UL508c which proves that they also meet the requirements of the CSA Standard C22 2 No 14 95 The technical data connection specifications and information on ambi ent conditions are indicated on the name plate and in the documentation and must be complied with in any case Anyone involved in any kind of work at the device must have read the instructions carefully and under stood them before starting the work
91. with the power supply switched off e Make sure that the frequency inverter is discharged e When the frequency inverter is disconnected from power supply the mains DC link voltage and motor terminals may still be live for some time Wait for some minutes until the DC link capacitors have dis charged before starting to work at the unit The frequency inverters can be extended by different options for data communication and can be integrate in an automation and control system in this way Parameteriza tion and commissioning can be done via the optional communication card the operat ing unit or the interface adapter The parameter Local Remote 412 defines the oper ating behavior and enables a change between the control via contacts or the control unit and or the interface Contacts rotation are controlled via digital signals The Start and Stop commands as well as the direction of rotation are controlled via the DRIVECOM State machine of the communication interface The Start and Stop commands as well as the direction of rotation are controlled via logic signals through the communication protocol Table Operation Modes for Local Remote continued on next page Control via 1 Statemachine Control via remote contacts 08 06 BONFIGLIOLI 9 VECTRON Control via Keypad The Start and Stop commands are controlled from the 3 direction of rot via control unit and the direction of rotation is controlled via contacts digi
92. 0 S6IND Hardware Digital input S6IND X210B 1 Multifunction input MFI1 X210B 6 in z 1 get MELD Hardware Operation Mode 452 3 digital input 528 S4IND Hardware 2 Digital input S4IND X210A 6 529 SSIND Hardware Digital input SSIND X210A 7 532 EM S1IND Hardware Digital input 1 of an EM extension module 533 EM S2IND Hardware Digital input 2 of an EM extension module 521 EM S2IND inverted Operation mode 321 inverted 534 EM S3IND Hardware Digital input 3 of an EM extension module Operation modes 525 to 533 of the digital inputs 537 10 315 inverted LOW active 700 RxPDO1 Boolean1 3 Signal if an optional expansion module EM with system bus is used system bus is used expansion module EM expansion module EM 3 Signal if an optional expansion module EM with 1 system bus is used system bus is used The digital signal is independent of the setting of parameter Local Remote 412 Refer to operating instructions of extension modules 1 Refer to operating instructions System bus EM SYS extension module 130 08 06 BONFIGLIOLI VECTRON 14 4 1 Start command The parameters Start Clockwise 68 and Start Anticlockwise 69 can be linked to the available digital control inputs or the internal logic signals The drive is only acceler ated according to the control method after a start command The logic functions are used for the specification of the direction of rotation
93. 00 Hz s 5 00 Hz s Minimum Frequency 0 01 Hz 999 99 Hz 0 01 Hz 16 4 2 Current limit value controller Via a load dependent speed control the current limit controller ensures that the drive system is not overloaded This is extended by the intelligent current limits described in the previous chapter The current limit value controller reduces the load on the drive e g during acceleration by stopping the acceleration ramp The switch off of the frequency inverter which happens when the acceleration ramps have been set at an excessive gradient is prevented in this way The current limit value controller is switched on and off via parameter Operation Mode 610 0 Off The current limit controller functions and the intelligent current limits have been deactivated 1 Switched on The current limit controller is active Behavior in motor operation If the current set via parameter Current Limit 613 is exceeded the activated current limit controller will reduce the output frequency until the current limit is no longer exceeded The output frequency is reduced as a maximum to the frequency set by parameter Frequency Limit 614 If the current is below the Current Limit 613 the output frequency increases to the reference value again 154 08 06 BONFIGLIOLI 9 VECTRON Behavior in generator operation If the current set via parameter Current Limit 613 is exceeded the activated current limit controller will increase the output f
94. 08 06 08 06 BONFIGLIOLI VECTRON a The DC link voltage has exceeded the Reference Voltage Pre Control control characteristics 36 Controller The output power or the torque are limited on the Torque Limitation speed controller _ Controller Switch over of field orientated control between Torque Control speed and torque controlled 37 The Operation Mode 620 selected in starting be 257 Ramp step havior limits the output current Contr Intel Curr Lim Overload limit of the long term Ixt 60s reached 39 f m LT Ixt intelligent current limits active Contr Intel Curr Lim Overload limit of the short term Ixt 1s reached 40 7 ST Ixt intelligent current limits active Tc Mode 573 for the intelligent current limits active Motor Temp Mode 573 for the intelligent current limits active The reference frequency has reached the Maximum Torque Limitation Frequency 419 The frequency limitation is active Removal or deactivation of the operation mode within the warning mask The selected warning mask can be read out via the parameter Actual Warning Mask 537 The above operation modes which can be set in the configurable Create Warn ing Mask 536 are encoded in the Actual Warning Mask 537 The code results from hexadecimal addition of the individual operation modes and the matching abbrevia tion 5 19 i 0000 0100 Mains 8 Warning Phase Failure 1 A 0000 0400 Fim Table Operation Modes o
95. 10 Flux 110 197 9 2 3 716 Rated Magnetizing Current A 0 01 Tki O IfN 9 2 3 717 Reference Flux 0 01 300 00 16 5 5 718 Rated Slip Correction Factor 10 01 300 00 9 2 4 719 Slip Frequency 10 10000 131 720 Operation mode Selection 16 5 3 7211 Amplification 1 0 00 200 00 16 5 3 722 Integral Time 1 ms 0 60000 16 5 3 723 Amplification 2 0 00 200 00 16 5 3 724 Integral Time 2 ms 0 60000 16 5 3 725 Operation mode Selection 16 5 4 726 Minimum Acceleration Hz s 10 1 6500 0 16 5 4 727 Mech Time Constant ms 1 60000 16 5 4 193 GY BONFIGLIOLI 194 El El El vi E vi EH vi El 2 1 El El El El vi B No Description Setting range Chapter 728 Current Limit A 0 0 O F 16 5 3 1 729 Current Limit Generator Operation A 0 1 O rin 16 5 3 1 730 Torque Limit 0 00 650 00 16 5 3 1 731 Torque Limit Generator Operation 0 00 650 00 16 5 3 1 732 P Comp Torque Upper Limit 0 00 650 00 16 5 3 1 733 P Comp Torque Lower Limit 0 00 650 00 16 5 3 1 734 Isq Limit Source Motor Operation Selection 16 5 3 2 735 Isq L
96. 1or 11 In multiple motor operation it is assumed that for each data set a corresponding mo tor is used For this one motor and one motor protection svvitch are assigned to each data set In this operation mode the rated values of the active data set are moni tored The current output current of the frequency inverter is only taken into account if the motor protection switch is activated by the data set In the motor protection switch of the other data sets zero current is expected with the result that the ther mal decay functions are taken into account In combination with the data set change over the function of the motor protection switches is similar to that of motors con nected alternately to the mains with their own protection switches Parameter Operation Mode 571 2 or 22 In single motor operation only one motor protection witch which monitors the output current of the frequency inverter is active In the case of a data set change over only the switch off limits derived from the rated machine parameters are changed over Accumulated thermal values are used after the change over as well In the case of the data set change over please ensure that the machine data are stated identi cally for all data sets In combination with the data set change over the function of the motor protection switch is similar to that of motors connected alternately to the mains with one common protection switch Motor protection in particular self
97. 2 2 1 Scaling The repetition frequency mode for the multifunction output corresponds to the emula tion of an incremental sensor The parameter Division Marks 556 must be param eterized according to the frequency to be output Description Min Max Fact sett 56 Deen mas 0 8192 1024 The frequency limit of fmax 150 kHz must not be exceeded in the calculation of the parameter Division marks 556 i e the requirement 150000 Hz Snax Smax abs frequency value 150 kHz must be met ne Prequency val 122 08 06 08 06 BONFIGLIOLI VECTRON 14 3 Digital Outputs The OP Mode Digital Output 1 530 and the relay output vvith the parameter Op Mode Digital Output 3 532 link the digital outputs to various functions The selection of the functions depends on the parameterized configuration The use of the multi functional output MFO1 as a digital output demands selection of an Operation Mode 550 and linking via parameter Digital Operation 554 Digital output is switched off 1 Ready or Standby Signal Frequency inverter is initialized and on stand by or in operation 2 Run Signal present output frequency available Message is displayed via the parameter Current The Stator Frequency 210 is higher than the reached reached the Internal Reference Frequency 228 Reached the Reference Percentage Value 229 ing Limit Long Term Ixt 406 has been reached Max heat sink temperature Tk of
98. 227 and provision 0113 in particu lar Sections 5 4 protection against automatic after main line voltage failure and voltage recovery and Section 5 5 undervoltage protection Appropriate measures must be taken to exclude any risk for staff ma chines and production goods In addition to that all specific regulations relevant to the application as well as all national directives are to be complied with 08 06 89 G BONFIGLIOLI 90 11 5 Search Run The synchronization to a rotating drive is necessary in applications which drive the motor by their behavior or in which the drive is still rotating after a fault switch off Via Operation Mode 645 Search Run the motor speed is synchronized to the cur rent motor speed without an Overcurrent fault message After this the motor is accelerated to the reference speed at the set acceleration This synchronization func tion determines the current rotary frequency of the drive via a search run in operation modes 1 to 5 The synchronization in operation modes 10 to 15 is accelerated by short test impulses Rotary frequencies of up to 250 Hz are determined within 100 ms to 300 ms For higher frequencies a wrong frequency is determined and the synchronization fails In the Quick synchronization operation modes the search run cannot determine whether an synchronization attempt has failed The synchronization to a rotating drive is deactivated The search direction is defined by the sign
99. 362 shows the number of errors which have occurred since commissioning of the frequency inverter In the VAL menu branch of the control unit the error code FXXXX is displayed The meaning of the error key is described in the following chapter Error Messages Via the PC program the number of operation hours h operation minutes m and the fault message can additionally be read out The current operating hours can be read out via the Operation Hours Counter 245 The fault report can be ac knowledged via the keys of the operating unit and according to the assignment Error Acknowledgment 103 Function hhhhh mm FXXXX fault message hhhhh mm FXXXX fault message error 3 to error 16 Number of errors occurred after commissioning of the frequency inverter No Description 310 Last Error 311 Last Error but one 312 to 325 362 No of errors occurred The error and warning behavior of the frequency inverter can be set in various ways The automatic error acknowledgment enables acknowledgment of the faults Overcur rent F0500 Overcurrent F0507 and Overvoltage F0700 without intervention by an overriding control system or the user The No of self acknowledged Errors 363 shows the total number of automatic error acknowledgments No Description Function 363 No of acknowledgment Errors 1 Total number of automatic error acknowledg ment with synchronization 19 1 1 Error Messages
100. 46 If the voltage exceeds the value set by the parameter Reference DC Link Limitation 680 the deceleration is reduced in such a way that the DC link voltage is regulated to the set value If the DC link voltage cannot be regulated to the set reference value by the reduction of the deceleration the deceleration is stopped and the output fre quency raised The output frequency is calculated by addition of the parameter value Max Frequency Rise 681 to the frequency at the operating point of the controller intervention No Description x Fact sett 680 Reference DC Link Limitation m m Ua 681 Max Frequency Rise 0 00 Hz 999 99 Hz 10 00 Hz Type Udmin Uamax Ug Fact sett ACT 201 385 V ACT 401 770 V Operation mode mains failure regulation Voltage controller Parameter Operation Mode 670 2 Ud f Gradient limited Standard ramp by 673 or 683 or 674 Mains voltage Power failure Resumption of power t With the mains failure regulation short term mains failures can be bridged A mains failure is recognized if the DC link voltage has fallen below the set value of the pa rameter Mains Failure Threshold 671 If a mains failure is recognized the controller tries to regulate the DC link voltage to the value set with the parameter Reference Mains Support Value 672 For this the output frequency is continuously reduced and the motor with its rotating masses put into generator operation The reduction o
101. 51 Starting cheb a alaya ad aa 85 11 1 1 2 Frequehey R 85 11 1 2 Flux FONMAtOM pisiman aaa ARAR aaa ARAR aa 85 11 2 Stopping Behavlor 5 yaaa yaaa aaa aaa 86 11 2 1 Switch Off 1 iaia asasini 88 11 2 2 Holding Time aaa DARA adaya 88 11 3 Direct current USA AAA Ay aaa yaaa aa ar aaran 88 11 4 Auto Start Uy yyar aaa 89 11 5 Search RUN cccccsesseeeecseseeeeennaseusennaseeseeneussennaseuseanauseseeneaseesenoaseesenongeeuenoaeenes 90 11 6 Positioning 000cecccneseeeeennnseeeeneueeeeennaaseesenoaseeseaueesenoaaseseeonaseesennaseesennageesesnanees 91 11 6 1 Reference 92 11 6 2 AXIS POSITIONING 95 4 08 06 BONFIGLIOLI WA VECTRON TABLE OF CONTENTS 12 Error and warning 12 1 Overload Ixt v y yaaa yaaa yaaa yaaa 97 12 2 Temperature Uy yaaa araya aaa aaa aaa amaya aaa aaa aras n 97 12 3 Controller Status aaa 98 12 4 IDC Compensation Limit LL AA Ra aaa aaa aaa
102. 7 7 2 227 Act Rotor Time Constant ms Tmax 18 2 228 Internal Reference Frequency Hz 0 00 finax 18 1 229 Reference Percentage Value 300 00 18 1 230 Actual Percentage Value 300 00 18 1 231 Peak Value Long Term Ixt 0 00 100 00 18 3 232 Peak Value Short Term Ixt 0 00 100 00 18 3 235 Flux Forming Voltage V 0 0 18 2 236 Torque Forming Voltage 0 0 Uf 18 2 238 Flux Value 0 0 100 0 18 2 239 Reactive Current A 0 0 Imax 18 2 240 Actual Speed 1 min 1 60000 18 2 241 Actual Frequency Hz 0 0 999 99 18 2 242 Actual Value System Hz 10 0 999 99 18 4 1 08 06 185 G BONFIGLIOLI No Description Unit Display range Chapter 244 Working Hours Counter h 99999 18 1 245 Operation Hours Counter h 99999 18 1 249 1 Active Data Set 1 4 14 4 7 250 Digital Inputs 00 255 20 2 Analog Input MFI1A 100 00 254 Digital Outputs 00 255 20 2 255 Heat Sink Temperature deg C 0 Tkmax 18 1 256 Inside Temperature deg C 10 Timax 18 1 Analog Output MFO1A V 0 0 24 0 14 2 1 259 Current Error FXXXX 18 1 269 Warnings AXXXX 18 1 275 Controller Status gt CXXXX 18 1 278 Frequency MFO1F 0 00 fmax 14 2 2 285 Volumetric Flow m3 h 10
103. 7 Frequency ramps V S yyar aaa aaa aaa aaa aaa aaa aaa nanana 108 13 8 Percentage Value Ramps LL AA ALLA AA aaa anaya aaa nnmnnn 111 13 9 Block Frequencies aaa araya araya aaa aaa aaa aa nnmnnn 111 13 10 Motor Potentiometer aaa aaa aaa 112 13 10 71 Motorpoti MP aa aaa aydaa Aa aa s nd 113 13 10 2 Mot rpoti KE aba Dada aya qap ieee 113 13 10 3 Controlling the Motor via the Control 114 13 11 Repetition frequency input ALL AA AAA RA aaa aaa aaa aaa aaa aaar 115 14 Control Inputs and Outputs 14 1 Multi function input MFI 1 2 ccccsesseeeeseeseeeeeneneeeseneassenneueeeeeneaseeseneaeeesenons 116 14 1 1 Analog Input Panan ani 116 14 1 2 Charactehistie osim aena TA a aA 116 14 1 2 1 aa aE aN a A AEA EA ANS 118 14 1 2 2 Tolerance Band and 55 118 14 1 2 3 Filter Time 119 14 1 2 4 Error and warning 120 14 2 Multi function output AA LL AAA Aaaa 120 14 2 1 Analog Output aaa parades 121 14 21 1 O tput n 122 14 2 2 Frequency Output
104. 75 With the param eterized Starting Voltage 600 US the linear equation of the V f characteristic re sults _ UC US US 400 0 V 5 0 V 45 0V FC 0 50 00 Hz 0 00 Hz The Rise Frequency 602 FK is entered as a percentage of the Cut Off Frequency 604 FC the default value is f 10Hz The output voltage for the default Voltage Rise 601 UK is calculated as U 92 4V u FEY ex re o us uk KE H z sonasv ia zav FC 0 50 Hz 0 Hz 15 1 Dynamic Voltage Pre Control The Dyn Voltage Pre Control 605 accelerates the control behavior of the current limit controller parameter Operation Mode 610 and the voltage controller parame ter Operation Mode 670 The output voltage value resulting from the V f character istic is changed by addition of the calculated voltage pre control Description r Max Fact sett bn Voltage Pre Control 200 100 08 06 143 G BONFIGLIOLI 16 Control Functions The frequency inverters provide a selection of established control methods in Con figuration 30 The selected control structure can parameterized as required and opti mized for the application by further functions 16 1 Intelligent current limits The current limits to be set according to the application avoid inadmissible loading of the connected load and prevent a fault switch off of the frequency inverter The func tion extends the current controller available in the control system The overload re
105. 78 Operation mode 496 Devider 497 Multifunctional Input analog Y Istwerte G gt Actual Percentage Value 230 Operation mode 452 08 06 149 G BONFIGLIOLI 150 The function selected via the parameter Operation Mode 440 defines the behavior of the technology controller The technology controller is switched off the refer Off ence value specification is done via the reference per centage channel For pressure and volume flow control with linear oper ating behavior and actual value monitoring Contents level control at defined motor speed with 3 Liquid Level 2 5 actual value missing or high control deviation 4 Speed controller Speed control with analog feedback of the actual speed Indirect volume flow Volume flow control with square rooted actual value control This operation mode can be used for example for pressure or volumetric flow control with linear operation behavior The Minimum value monitoring prevents an acceleration of the drive if an actual value is missing If the actual value is missing below 0 5 the output frequency is guided to the Minimum Frequency 418 This is done with the adjusted Deceleration Clockwise 421 Via parameter Hysteresis 443 an overshoot of the technology controller can be pre vented by limiting its output value with regard to the stator frequency The output value of the controller is in the range of current actual value hysteresis I
106. 8 1 Actual Values of the Frequency I nverter The modular hardware of the frequency inverter enables application specific adapta tion Further actual value parameters can be displayed as a function of the selected configuration and the installed expansion cards No Description Function 222 DC link voltage Direct voltage in the DC link Output voltage of the frequency inverter relative 223 Modulation to the mains voltage 100 Urn Sum of the Reference Frequency Sources 475 as a reference value from the frequency reference value channel Sum of the Reference Percentage Sources 476 229 Reference Percentage Value as a reference value from the reference percent age channel Actual value signal on the Actual Percentage Source 478 Operating hours in which the output stage of the inverter is active Operating hours of the frequency inverter in which supply voltage is available The data set actively in use according to Data Set Change Over 1 70 and Data Set Change Over 2 71 Decimally coded status of the six digital inputs and of multifunctional input 1 in Operation Mode 452 digital input Input signal on multifunctional input 1 in Opera tion Mode 452 analog input Internal Reference Fre 228 quency 230 Actual Percentage Value 244 Working Hours Counter 245 Operation Hours Counter 249 Active data set 250 Digital Inputs 251 Analog Input MFI1A Signal on repetition frequency input ac
107. 80 C minus the Heat sink temperature Warning Limit Heat Sink Temp 407 reached Max inside temperature T of 65 C minus the Inside temperature Warning Limit Inside Temperature 408 reached Warning behavior according to parameterized 10 Warning Motor Temperature Motor Temp Operation Mode 570 at max motor temperature Tprc 11 Warning General 7 message is displayed via parameter Warnings The selected limit values Warning Limit Heat Sink Temp 407 Warning Limit Inside Temp 408 or the maximum motor temperature have been ex ceeded Failure of the mains voltage and power regulation 13 Mains Failure active according to Operation Mode 670 for the voltage controller Warning Motor Protect Parameterized Operation Mode 571 for the motor 14 Switch protection switch has triggered 15 Warning Current Limitation A 7157 m p eranon Mode 573 of the intelligent current limits limit the output current 16 Controller Current Limit The overload reserve for 60 s has been used up Long Term Ixt and the output current is being limited 17 Controller Current Limit The overload reserve for 1 s has been used up Short Term Ixt and the output current is being limited Max heat sink temperature TK reached intelli 2777700 0 T gent current limits of Operation Mode 573 active Motor Temp rent limits of Operation Mode 573 active The comparison according to the selected OP mode Comparator 1 540 is true 12 Warning o
108. 86 08 06 A Ww BONFIGLIOLI VECTRON No Description Unit Display range Chapter 330 DC link voltage V 0 0 Udmax 19 2 331 output voltage V 0 0 Urin 19 2 332 Stator Frequency Hz 0 00 999 99 19 2 3331 Encoder 1 Frequency Hz 0 00 999 99 19 2 335 Phase Current Ia A 0 0 Imax 19 2 336 Phase Current Ib A 0 0 Imax 19 2 337 Phase Current Ic A 0 0 Imax 19 2 338 R m s Current A 0 0 Imax 19 2 339 Isd Reactive Current A 0 0 Imax 19 2 340 Isq Active Current A 0 0 Imax 19 2 3411 Rotor Magnetizing Current A 0 0 Imax 19 2 El 342 Torque Nm 9999 9 19 2 343 Analog Input MFI1A 100 00 19 2 346 Analog Output MFO1A V 0 0 24 0 19 2 349 Repetition Frequency Output Hz 0 00 999 99 19 2 350 Status of Digital Inputs 00 255 20 2 351 Status of Digital Outputs 00 255 20 2 352 Time since Release h m s ms 00000 00 00 000 19 2 353 Heat Sink Temperature deg C 0 Tkmax 19 2 Eil 1 354 Inside Temperature deg C 0 Timax 19 2 355 Controller Status C0000 CFFFF 20 3 356 Warning Status gt A0000 AFFFF 20 4 357 Int Value 1 32768 19 2 El 358 Int Value 2 32768 19 2 359 Long Val
109. Active acceleration or deceleration ramp Current direction of rotation of the drive Display of the selected menu branch Display actual values 49 G BONFIGLIOLI 50 6 1 Menu Structure The menu structure of the control unit is arranged as shown in the following illustra tion In the optionally available PC user software VPlus the functions and parameters are structured in various levels depending on their function The software contains the full set of information and enables a flexible use of the parameter setting and control options A v VAL RUN N RUN AN RUN AIN CTRL PARA CPY ooo CoS oo OOO gt O o eo oo aa Ss v v v ENT sc ENT Eso x eso 8 4 VAL m CTRL v Vv PARA Vv CPY Vv 1 m w i o MUM o aEEUP wg en ei d f A Hz 6 2 Main Menu The various parameters and information of the frequency inverter can be displayed by means of the control unit The different functions and parameters are grouped to gether in four menu branches From any point in the menu structure you can return to the main menu by pressing the ESC key either continuously or repeatedly Note In the following description of the key functions a plus between the key symbols indicates that the keys have to be pressed at the same time A comma between the key symbols indi
110. Danger Switch off power supply before connecting or disconnecting the mains cable to terminal X1 Dangerous voltage may be present at the mains terminals and the DC terminals even after the frequency inverter has been disconnected safely from power supply Wait for some minutes until the DC link capacitors have discharged before starting the work e The unit may only be connected with the power supply switched off e Make sure that the frequency inverter is discharged 18 5 kW 30 0 kW PHOENIX MKDSP 25 6 15 00 F 2 5Nm Kt 0 5 35 22 1 b in AWG 20 2 o5 25m AWG 20 4 B nl 0 3ph 400V AC 7 t 1 5 25 mm AVVG 16 4 32 08 06 BONFIGLIOLI VECTRON 5 3 4 ACT 401 37 0 up to 65 0 kW Danger Switch off power supply before connecting or disconnecting the AN mains cable to terminal X1 Dangerous voltage may be present at the mains terminals and the DC terminals even after the frequency inverter has been disconnected safely from power supply Wait for some minutes until the DC link capacitors have discharged before starting the vvork e The unit may only be connected with the power supply switched off e Make sure that the frequency inverter is discharged 37 0 kW 65 0 kW threaded bolt M8x25 2 wire cross section up to 70 mm 8Nm 70 8 Ib in L1L2L3 PE 3ph 400V AC 08 06 33 G BONFIGLIOLI 34 5 4 Motor Connection The connection of the motor a
111. Display Description off off No supply voltage on on 1 0 Initialization and self test flashes fashes Ready for operation no output signal on off RUN Operating message RUN flashes on flashes WARN flashes Operational message current Warning 269 RUN flashes flashes flashes WARN flashes Ready for operation current Warning 269 off FAULT flashes Last Error 310 of frequency inverter off on FAULT Last Error 310 acknowledge fault 20 2 Status of Digital Signals The status display of the digital input and output signals enables checking of the vari ous control signals and their assignment to the corresponding software functions in particular during commissioning Assignment es 1111 1115 Control signal Control signal Control signal Control signal Control signal Control signal Control signal Control signal e NU mo DN CO 08 06 BONFIGLIOLI VECTRON A decimal value is displayed indicating the status of the digital signals in bits after conversion into a binary figure Example Decimal figure 33 is displayed Converted into the binary system the number reads 1 Thus the following contact inputs or out puts are active Control signal at digital input or output 1 Control signal at digital input or output 6 20 3 Controller Status The controller status can be used to establish which of the control functions are ac tive If several con
112. ECTRON 7 2 1 Configuration Parameter Configuration 30 determines the assignment and basic function of the control inputs and outputs as well as the software functions The software of the fre quency inverter offers several configuration options These differ with respect to the way in which the drive is controlled Analog and digital inputs can be combined and complemented by optional communication protocols as further reference value sources The operating instructions describe the configurations and the relevant pa rameters in the third Control level 28 adjustment of parameter Control level 28 to value 3 Configuration 110 sensorless control Configuration 110 contains the functions for variable speed control of a 3 phase ma chine in a wide range of standard applications The motor speed is set according to the V f characteristic in accordance with the voltage frequency ratio Configuration 111 sensorless control with technology controller Configuration 111 extends the functionality of the sensor less control by software functions for easier adaptation to the customer s requirements in different applica tions The Technology Controller enables flow rate pressure level or speed control Configuration 410 sensorless field oriented control Configuration 410 contains functions for sensor less field oriented control of a 3 phase machine The current motor speed is determined from the present currents and voltages in combination with t
113. F2 EM S1INA analog input extension module Abs Val Combination of the operation modes 1 10 40 MFI1A FF KP F1 F3 30 32 absolute amount speed sensor 2 2 2 F2 EM S11NA analog input extension module z 1 8 89 F3 EM S1INA analog input extension module F1 F3 EM S1INA 30 32 analog input extension module Abs Val MFT1A FF MP Combination of the operation modes 1 10 20 32 absolute amount speed sensor 2 F2 EM S11NA analog input extension module Abs Val Combination of the operation modes 1 10 20 99 MFI1A FF MP 1 30 32 absolute amount speed sensor 2 2 2 F3 F2 EM S1INA analog input extension module 101 to 199 Operation modes with signs 9 The reference value source is only available if an extension module with analog input is connected For information refer to the extension module operating instructions 2 The reference value source is only available if an extension module with speed sensor input is connected For information refer to the extension module operating instructions 102 08 06 an BONFIGLIOLI W VECTRON 13 4 1 Block Diagram The following table describes the software switches shown in the circuit diagram as a function of the selected Reference Frequency Source 475 Operation MA FF MP F1 F3 KP Sign mode 1 of a bs value wo a abs
114. Functions The configurable functions of the corresponding control methods enable another field of application of the frequency inverters The integration in the application is made easier by special functions 17 1 Pulse Width Modulation The motor noises can be reduced by changing over the parameter Switching Fre quency 400 The maximum reduction of the switching frequency should not exceed a ratio of 1 10 to the frequency of the output signal for a sine shaped output signal The maximum possible switching frequency depends on the drive output and the ambient conditions For the required technical data refer to the corresponding table and the device type diagrams Description Min Max Fact sett Switching frequency 16 kHz 1 The factory setting of the parameter Switching Frequency 400 depends on the selected parameter Configuration 30 Configurations 1xx gt Switching Frequency 400 2 kHz Configurations 2xx 4xx gt Switching Frequency 400 4 kHz The heat losses increase proportionally to the load point of the frequency inverter and the switching frequency The automatic reduction adjusts the switching frequency to the current operating state of the frequency inverter in order to provide the output performance required for the drive task at the greatest possible dynamics and a low noise level The switching frequency is adjusted between the limits which can be set via parame ters Switching frequency 400 and Mi
115. RUN Use the arrow keys to adjust the output frequency of the fre quency inverter from the minimum frequency 418 to the il ge maximum frequency 419 The acceleration corresponds to the factory settings 2 Hz s for parameter Ramp Keypad Motorpoti 473 The parameters Acceleration Clockwise 420 and Deceleration Clockvvise 421 are considered in the case Of lovv acceleration values Function Motorpoti KP inP MEF m Use the arrow keys to adjust the output frequency of the fre quency inverter from the Minimum Frequency 418 to the Maximum Frequency 419 The adjusted frequency value by means of the control unit can be connected with further refer ence values via Reference Frequency Source 475 Refer to chapter Frequency Reference Channel and Motorpoti KP Internal reference value int one an The drive is in operation i e output signals are present at the frequency inverter and the current actual value is displayed Press an arrow key to switch to the motor potentiometer func tion Pot The current frequency value is taken over in the mo tor potentiometer function Pot JOG frequency JOG MEF om This function is useful for manual setup and positioning of a machine The frequency of the output signal is set to the en H R Hz tered value if the FUN key is pressed e press FUN key to switch from the internal reference value int or the motor potentiomete
116. S 5 Q Status E1 Q 0 0 Q hold 0 1 0 reset E2 1 01 1 set 1 1 0 off E1 set E2 reset Q output Set Logic 1 at the set input will set output Q to logic 1 Store If a logic 0 is present at the S input output Q remains unchanged Reset If the R input is set to logic 1 output Q is set to logic 0 Off If both inputs are set to logic 1 output Q will be logic 0 Parameter Operation Mode Logic 20 7 Q Status Q 1 hold E1 PT 0 gt 1 output invers toggle 1 0 Qua hold 0 Q hold 4 1 clock input T output The T flip flop changes its output state with each positive clock edge at input 1 clock pulse input T In all other signal states of the clock input static logic 0 or logic 1 or negative clock edge the output signal remains unchanged Note Input 2 is deactivated in this configuration A parameterization of input 2 via the corresponding parameters will be have no effect for this rea son 08 06 08 06 BONFIGLIOLI VECTRON Parameter Operation Mode Logic 30 E1 D hD 2 DC Q Status 0 0 hold E2 C C1 1 0 hold 0 1 sample 1 0 111 sample E2 C E1 D E1 data input D E2 clock input C Q output If logic 0 is present at input 2 clock input C the previous logic state is maintained at the output independent of the status of input 1 data input D If a positive clock edge is received at clock pulse input C the
117. Term Ixt 405 has been reached Overload reserve for 60 5 minus the Warning Limit 15 Warning Long Tern Txt Long Term Ixt 406 has been reached Max heat sink temperature Tk of 80 C minus the 13 Varning Heat Sink Tem Warning Limit Heat Sink Temperature 407 has perature been reached 14 Warning Max inside temperature T of 65 C minus the Inside Temperature Warning Limit Inside Temperature 408 reached f The controller stated in Controller Status 355 limits 15 Warning Limit the reference value 16 Warning Init Frequency inverter is initialized Warning behavior according to parameterized Mo tor Temp Operation Mode 570 at max motor temperature Tprc Warning Motor Tempera ture Operation Mode 571 for the motor protective Motor Protection Switch switch has triggered Warning Fmax Pe The frequency limitation is active Analog Input MFI1A the operation mode Error Warning Behavior 453 Analog Input EM S1INA the operation mode Error Warning Behavior 453 System bus Warning is only relevant with option EM SYS 24 Warning Udc The DC link voltage has reached the type dependent minimum value signals no load operation of the application Udc Dynamic Operation Mode 670 for the voltage controller The output frequency in the case of a mains failure Failure of the mains voltage and power regulation 32 Controller Mains Failure active according to Operation Mode 670 for the voltage controller 126
118. age available the figure selected via parameter Operation mode 753 is put into proportion to the DC link voltage That means that with a high mains voltage there is also a high output voltage available the drive only reaches the field weakening area later and produces a higher torque q Usg Control The modulation is calculated from the ratio of torque q forming voltage component U to the DC link voltage 4 Absolute Value The modulation is calculated from the absolute voltage Control value to the DC link voltage ratio The integrating part of the modulation controller is to be set via parameter Integral Time 752 Description Min X Fact sett Reference Modulation 3 00 m 0 102 00 1000 0 ms The percentage setting of the Reference Modulation 750 is basically depending on the leakage inductivity of the machine The default value was selected such that in most cases the remaining deviation of 5 is sufficient as a reserve range for the cur rent controller For the optimization of the controller parameters the drive is acceler ated with a flat ramp into the area of field weakening so that the modulation control ler intervenes The limit is set via parameter Reference Modulation 750 Then the control loop can be excited with a jump function by modifying the reference modula tion change over between 95 and 50 By means of an oscillographed measure ment of the flux forming current component on the analog out
119. ailable memory space of the control unit is shown on the seven segment display e Use the arrow keys to select the data source Src for the copy operation up load You can use either the data sets of the frequency inverter Src x or the files of the control unit Src Fy as the data source e Confirm the selected data source by pressing the ENT key and continue by select ing the destination 1 Empty files which are not filled with data yet cannot be used as signal sources The control unit memory is managed dynamically see Chapter Copy Menu CPY 54 08 06 08 06 BONFIGLIOLI VECTRON 6 5 4 Selecting the Destination Select the destination dSt of the copy operation application specific The data source is transferred to the selected target download e Use the arrow keys to select the destination dSt for the copied data download Depending on the data source selected either the data records of the frequency inverter dSt x or empty files of the control unit dSt F y can be used as the target e Confirm the selection by pressing the ENT key The copy process is started and COPY is displayed dSt F6 The data are copied to file 6 of the control unit dSt F7 The data are copied to file 7 of the control unit dSt F8 The data are copied to file 8 of the control unit 1 Already existing files are not offered as possible targets 6 5 5 Copy Operation Attention Before the
120. al at multifunction output 1 can be adjusted The value range of the actual value selected via parameter Analog Operation 553 is as signed to the value range of the output signal which is adjusted via the parameters Voltage 100 551 and Voltage 0 552 No Description Min Max Fact sett Voltage 100 22 0 V 10 0 V 1552 Voltage 0 22 0 V Actual abs value Analog Operation 553 Analog Operation 553 with signs 507 7757777 eTe reese OV 1 100 0 100 Y 076 50 100 With the parameters Voltage 100 551 and Voltage 0 552 the voltage range at 100 and 0 of the output parameter is set If the output value exceeds the refer ence value the output voltage also exceeds the value of the parameter Voltage 100 551 up to the maximum value of 24V 14 2 2 Frequency Output MFO1F The multifunctional output MFO1 can be used as a frequency output if the corre sponding Operation Mode 550 is selected The 24V output signal is assigned to the abs value of the speed or frequency via the parameter Repetition Frequency Output 555 The selection of the operation modes depends on the expansion modules in stalled as an option Repetition frequency operation MFO1 switched off 1 Actual Frequency Abs value of the Actual Frequency 241 2 Stator Frequency Abs value of the Stator Frequency 210 3 Encoder 1 Frequency Abs value of the Encoder I Frequency 217 5 Abs value of the Repetition Frequency Input 252 14
121. al for brake resistor and motor connection Control terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control signals Note Please check incoming goods for quality quantity and nature vvithout delay Obvious defects such as exterior damage of the packing and or the unit must be notified to the sender within seven days for insurance reasons 08 06 11 G BONFIGLIOLI 2 2 201 4 0 up to 9 2 kW and ACT 401 5 5 up to 15 0 kW m mmun 0100 210 Frequency inverter Terminal strip X10 Phoenix ZEC 1 5 3ST5 0 Plug in terminals for the relay output Standard fixtures with fixing screws M4x20 M4x60 for vertical assembl Brief Instructions and manuals on CD KA Control terminals X210A X210B Wieland DST85 RM3 5 Note Plug in terminal for connection of the control signals Please check incoming goods for quality quantity and nature without delay Obvious defects such as exterior damage of the packing and or the unit must be notified to the sender within seven days for insurance rea sons 12 08 06 08 06 BONFIGLIOLI VECTRON 2 3 ACT 401 18 5 up to 30 0 kW Tye Frequency inverter Terminal strip X10 Phoenix ZEC 1 5 3ST5 0 Plug in terminals for the relay output Standard fixtures with fixing screws M4x20 M4x70 for vertical assembl Roy Brief Instructions and manuals on CD C
122. alue The output value of the speed controller is compared to the minimum acceleration time during the acceleration processes The frequency ramp is to be set to the highest value occurring in operation at which the output value of the speed controller is not yet limited Now the value of the Minimum Acceleration 726 is set to half the set acceleration ramp so that it is ensured that the acceleration pre control is active The acceleration pre control is not raised by increas ing the Mech Time Constant 727 until the output values corresponds to the time modification of the drive during the acceleration processes 16 5 5 Field Controller The flux forming current component is controlled by the field controller The guided commissioning optimizes the parameters of the field controller by measuring the time constant and magnetizing curve of the connected 3 phase machine The parameters of the field controller are selected such that they can be used without changes in most applications The proportional and the integrating part of the field controller are to be set via parameters Amplification 741 and Integral Time 742 No Description Min Max Fact sett Reference Flux 0 01 300 00 100 00 741 Amplification 1000 742 Integral Time 1000 0 ms 100 0 ms 160 08 06 BONFIGLIOLI v2 VECTRON Optimization of the controller parameters of the field parameter should be done in the basic speed range The frequency to be
123. amming Ayyy aaa aaa nennen 77 9 Machine Data 9 1 Rated Motor 5 78 9 2 Further motor parameter 78 9 2 1 Stator RESISTANCE eed inaani aaia 78 9 2 2 a 79 9 2 3 MaQnetizing aaa aa iaaii 79 9 2 4 Rated Slip Correction 80 9 3 Internal 80 94 Speed sensor 1 aaa aaa 80 9 4 1 Operation mode speed sensor 1 80 9 4 2 Division marks speed sensor 1 Naaa 81 10 System Data 10 1 Actual Value System 82 10 2 Volume Flow and Pressure 82 11 Operational Behavior 11 1 Starting yaaa aaa aaa Rama yaaa aranan 83 11 1 1 Starting Behavior of Sensorless Control 83 11121
124. at the unit e The unit may only be connected with the power supply switched off e Make sure that the frequency inverter is discharged X2 2 5Nm 22 1 Ib in 18 5 kW 30 kW PHOENIX MKDSP 25 6 15 00 F 05 35 mm AWG 20 2 SOS 25 mr AWG 20 4 U V VV ul V VV Et 0100 25 AWG 18 4 FT Un 15 25 mn 5 16 4 Star connection Delta connection 37 G BONFIGLIOLI 5 4 4 401 37 0 up to 65 0 kW The connection of the motor to the frequency inverter is to be done via terminal X2 Danger Switch off power supply before connecting or disconnecting the mo tor cables to terminal 2 Dangerous voltage may be present at the motor terminals and the terminals of the brake resistor even after the frequency inverter has been disconnected safely from power supply Wait for some minutes until the DC link capacitors have discharged be fore starting to work at the unit e The unit may only be connected with the power supply switched off e Make sure that the frequency inverter is discharged X2 37 0 kW 65 0 kW threaded bolt M8x25 wire cross section up to 70 mm 8 Nm 70 8 Ib in U UL VLW VW Star connection Delta connection 38 08 06 BONFIGLIOLI VECTRON 5 5 Connection of a Brake Resistor Connection of a brake resistor is done via terminal X2 Danger Switch off power supply before connecting or disco
125. ated slip frequency is negative Correct the values entered for parameters Rated speed 372 and Rated frequency 375 The calculated slip frequency is too high SF005 Correct the values entered for parameters Rated speed 372 and Rated fre quency 375 rect the value entered for parameter Rated power 376 The set configuration is not supported by the guided commissioning For SF007 parameter Configuration 30 select one of the configurations described in SF006 The calculated total output of the drive is lower than the rated power Cor these operating instructions 7 2 7 Parameter identification In addition to the parameterized rated data the selected configuration demands knowledge of further machine data not stated on the rating plate of the three phase machine In addition to entering the rated motor parameters or as an alternative the required machine data can also be measured during the guided commissioning proc ess The machine data are measured while the drive is at a standstill The measured values are entered in the parameter automatically either directly or after the calcula tion The procedure and the duration of the parameter identification depend on the type of machine connected and the device After checking the machine data entered the guided commissioning switches to the parameter identification Confirm the display PAidE by pressing the ENT key During the parameter identification the connected load
126. ature Adjustment The field orientated control modes are based on the most precise calculation of the machine model possible The rotor time constant is an important machine variable for the calculation The value to be read out via the parameter Act Rotor Time Constant 227 is calculated from the inductivity of the rotor circuit and the rotor resistance The dependence of the rotor time constant on the motor temperature can be taken into account in the case of particularly high precision requirements via a suitable meas urement Via Operation Mode 465 for the temperature adjustment you can select different methods and actual value sources for temperature measurement The function is deactivated Temperature synchronization 1 Temp Meas on MFI1A 0 200 C gt 0 10 V 0 20 mA actual temperature value at multifunctional input 1 Determination of temperature by frequency in 4 Temp Meas at Start verter via measurement of the vvinding resistance vvithout external temperature measurement Operation mode 1 requires an external temperature measurement system vvhich evaluates the temperature sensor and maps the temperature range from 0 200 C to an analog voltage or current signal The Operation Mode 452 of multifunction input MFT1 must be selected accordingly Operation mode 4 is available in configurations 210 and 230 When the signals Con troller release and Start clockwise or Start anticlockwise are present the motor tem
127. avior of the motor potentiometer function and the parameters Frequency Motorpoti Up 62 Frequency Motorpot Down 63 or Percent Motorpoti Up 72 Per cent Motorpot Down 73 the link to the available logic signals Motorpoti Motorpoti Down 0 Oubutsigal does not change 65 o O Output value rises at set ramp 0 19 Output value drops at set ramp Output value is reset to initial value 0 contact open 1 contact closed 08 06 133 G BONFIGLIOLI 14 5 Function Modules 14 5 1 Timer The timer function can be linked to various functions for time control of digital signals The parameters Operation Mode Timer 1 790 and Operation Mode Timer 2 793 define the evaluation of the digital input signals and the unit of time of the time func tion Sigil Glitplt e SWE oft Positive signal edge starts timer trigger 1 Normal Rising Edge Sec time 1 delays the output signal time 2 defines the signal period Positive signal edge starts timer trigger next positive signal edge within time 1 starts the delay in time again Retrigger time 2 defines the ignal period Positive signal edge starts timer trigger if no input signal is received within time 1 the delay starts again Retrigger if no input signal is received within time 2 the ignal period is terminated 11 to 13 Operation modes 1 3 negative signal edge starts timer 101 to 113 Operation modes 1 3 in minutes 201 to 213 Operation modes 1 3
128. ax 4000 m o 100 s D C o 7 m m 60 8 5 40 2 5 s O 20 e O 1000 2000 3000 4000 1000 2000 3000 2000 Mounting altitude in m above sea level Mounting altitude in m above sea level Power reduction Derating 2 5 K upper 40 C T 55 C Output current in 10 20 30 40 50 55 Coolant temperature in C Reduction of output current at constant output power Derating 0 22 V upper 400 V U m 480 V 63 40 Output current in 20 400 420 440 460 480 Mains voltage equal output voltage in V 08 06 21 G BONFIGLIOLI 22 gt b 4 Mechanical I nstallation The frequency inverters of degree of protection IP20 are designed as a standard for installation in electrical cabinets e During installation both the installation and the safety instructions as well as the device specifications must be complied with Warning To avoid serious physical injuries or major material damage only quali fied persons are allowed to work on the devices Warning During assembly make sure that no foreign particles e g filings dust wires screws tools can get inside the frequency inverter Otherwise there is the risk of short circuits and fire The frequency inverters comply with protection class IP20 only if the covers and terminals are mounted properly The units may only be used if these requirements are met Caution Mount the devices with suffici
129. before The sense of rotation during the positioning is independent of whether Start Clockwise or Start Anticlockwise was activated The time required until the reference orientation is reached depends on Actual Frequency Frequency ramp for deceleration Rotational angle to reference orientation positional error time constant positioning controller 08 06 BONFIGLIOLI VECTRON 12 Error and warning behavior Operation of the frequency inverter and the connected load are monitored continu ously The monitoring functions are to be parameterized with the corresponding limit values specific to the application If the limits were set below the switch off limit of the frequency inverter a fault switch off can be prevented by suitable measures if a warning message is issued The warning message is displayed by the LED s of the frequency inverter and can be read out on the control unit via the parameter Warnings 269 or output via one of the digital control outputs 12 1 Overload Ixt The admissible load behavior depends on various technical data of the frequency in verters and the ambient conditions The selected Switching Frequency 400 defines the nominal current and the available overload for one second and sixty seconds respectively The Warning Limit Short Term Ixt 405 and Warning Limit Long Term Ixt 406 are to be parameterized accord ingly Description x Fact sett EE Limit Short Term Ixt
130. caling The analog input signal is mapped to the freely configurable characteristic The maxi mum admissible setting range of the drive can be set via the frequency limits or per centage limits according to the configuration selected In the case of the parameteri zation of a bipolar characteristic the set minimum and maximum limits for both direc tions of rotation are effective The percentage values of the characteristic points are relative to the limits selected Description ax Fact sett Minimum Frequency 0 r Hz z 99 Hz 3 50 Hz Maximum Frequency 0 00 Hz 999 99 Hz 50 00 Hz The control system uses the maximum value of the output frequency vvhich is calcu lated from the Maximum Frequency 419 and the compensated slip of the drive The frequency limits define the speed range of the drive and the percentage values sup plement the scaling of the analog input characteristic in accordance vvith the functions configured Description ax Fact sett Minimum Reference Percentage 0 90 00 0 00 Maximum Reference Percentage 0 00 300 00 100 00 96 14 1 2 2 Tolerance Band and Hysteresis The analog input characteristic with change of sign of the reference value can be adapted by the parameter Tolerance Band 450 of the application The adjustable tolerance band extends the zero passage of the speed relative to the analog control signal The parameter value percent is relative to the maximum current or vo
131. cates that the keys have to be pressed one after the other we A d Menu branch VAL Display of actual values vv Menu branch PARA 9 A 9 A Display and edit parameters Menu branch CPY R A ev parameters 2 Menu branch CTRL v Select control and test functions Use the arrow keys to select the required menu branch The selected menu branch is displayed flashing Select the menu branch by pressing the ENT key The first parameter or the first func tion in the selected menu branch will be displayed Press the ESC key to return to the main menu of the control unit aA v Navigate through the menu structure and select a menu branch Open the selected menu branch Cancel the current menu branch and return to the main menu 08 06 BONFIGLIOLI 92 VECTRON 6 3 Actual Value Menu VAL In the VAL menu branch the control unit displays a variety of actual values depend ing on the configuration selected and the options installed The parameters and basic software functions linked to the corresponding actual value are documented in the operating instructions 2 2 E s H VAL Mg oei 2 o G 2200 o 4 VAL RUN 2 dal cg 0771 T TU g cl 2 z Bele 1225 m Fl on g o Use the arrow keys to select the requ
132. cceleration ramp of 2 Hz s for parameter Acceleration Clockwise 420 The parameter Ramp Rise Time Clockwise 430 is set to 100 ms Af tau acceleration time tat a clockwise rotary field Af change of frequency 50 Hz 20 Hz acceleration ramp tat 15s 2 Hz s a Acceleration t t Clockwise ta 15s 100 ms 15 1s Ramp Rise Time Clockwise ty auf aufr acceleration time taf ramp rise time 08 06 BONFIGLIOLI VECTRON 13 8 Percentage Value Ramps The percentage value ramps scale the change of the reference value in percent for the corresponding input function The acceleration and deceleration of the drive are parameterized via the frequency ramps The behavior Gradient Percentage Ramp 477 corresponds to a function which takes the time response of the drive system into account If the parameter is set to s this function is deactivated and a direct reference value modification for the following function is obtained The default value depends on the parameter Configuration 30 Description Min Max Fact sett No Gradient Percentage Ramp 60 000 s 13 9 Block Frequencies In certain applications it is necessary to fade out reference frequencies In this way resonance points of the system as stationary operating points are avoided The pa rameters Ist Blocking Frequency 447 and 2nd Blocking Frequency 448 with the parameter Frequency Hysteresis 449 define two resonance
133. ce point and the required position is to be defined in motor revolutions The calculation of the distance covered is done with the selected Positioning distance 460 according to the application The setting 0 000 U for the Positioning distance 460 causes an immediate stop of the drive according to the selected stopping behavior for Operation Mode 630 Description Min Max Fact sett 0 0000 1000000 000 U 0 000 U The actual value parameter Rotations 470 facilitates the setting and optimization of the function The revolutions of the motor displayed should correspond to the Posi tioning distance 460 at the required position The minimum number of revolutions needed until the required position is reached de pends on the Actual Frequency 241 and Deceleration Clockwise 421 or Decelera tion Anticlockwise 423 as well as the No of Pole Pairs 373 of the motor 2 Umin min number of rotations U f f Actual frequency 241 min 2 a p a Deceleration 421 423 p No of Pole Pairs 373 of motor Example f 20 Hz a 5 2 5 p 2 gt Uhn 20 At an actual frequency of 20 Hz and a deceleration of 5 Hz s at least 20 revolutions are required until the drive stops at the required position This is the minimum value for the Positioning distance 460 a shorter positioning distance is not possible If the number of revolutions to the required position is to be lower either the frequency must be reduced the deceleration must be i
134. ck all terminals Check the additional monitoring and protective devices according to EN 60204 and applicable the safety di rectives e g Working Machines Act Accident Prevention Directives etc No connection work may be performed while the system is in operation 1 7 Maintenance and Service Warning Unauthorized opening and improper interventions can lead to personal injury or material damage Repairs on the frequency inverters may only be carried out by the manufacturer or persons authorized by the manu facturer Check protective equipment regularly 08 06 BONFIGLIOLI 92 VECTRON 2 Scope of Supply Thanks to the modular hardware components the frequency inverters can be inte grated in the automation concept easily The scope of delivery described can be sup plemented by optional components and adapted to the customer specific require ments The plug in type connection terminals enable a safe function and an economi cal assembly 2 1 ACT 201 up to 3 0 kW and ACT 401 up to 4 0 kW mn X210B Frequency inverter Terminal strip X1 Phoenix ZEC 1 5 ST7 5 Plug in terminals for mains connection and DC linking Terminal strip X10 Phoenix ZEC 1 5 3ST5 0 Plug in terminals for the relay output Standard fixtures for vertical assembly KEN Brief Instructions and manuals on CD ki Terminal strip X2 Phoenix ZEC 1 5 ST7 5 Plug in termin
135. cording to 252 Repetition frequency input Operation Mode 496 Decimally coded status of the two digital outputs and of multifunctional output 1 in Operation Mode 550 digital 255 Heat Sink Temperature Measured heat sink temperature 256 Inside Temperature Measured inside temperature Output signal on multifunctional output 1 in Op Aa Analog uthat MEOLA eration Mode 550 analog 259 Error message with error code and abbreviation 269 Warnings 7 message vvith error code and abbrevia The reference value signal is limited by the con x troller coded in the controller status 278 Repetition frequency output Output signal on multifunctional input 1 in Op MFO1F eration Mode 550 repetition frequency Note The actual values can be read out and monitored in the VAL menu branch of the operating unit The parameter Control Level 28 in the PARA menu branch defines the selection of the actual value parameters 254 Digital Outputs 173 G BONFIGLIOLI 174 18 2 Actual Values of the Machine The frequency inverter controls the behavior of the machine in the various operating points As a function of the configuration selected and the expansion cards installed control variables and further actual value parameters of the machine can be dis played No Description Function The output frequency motor frequency of the frequency inverter Calculated effective output current motor cur rent of t
136. cteristic is displaced by the portion of voltage which depends on the stator resistance Magnetization 14 current imp w r IxR comp In contrast to field oriented control systems sensor less control systems feature a current controller which controls the starting behavior The PI controller checks the current impression by parameter Starting Current 623 The proportional and integrat ing parts of current controller can be adjusted via parameters Amplification 621 and Integral Time 622 respectively The control functions can be deactivated by setting the parameters to 0 No Description Min Max Fact sett 621 Amplification 10 00 Integral Time 30000 ms 84 08 06 08 06 BONFIGLIOLI VECTRON 11 1 1 1 Starting Current Configurations 110 111 and 410 411 and 430 for control of a 3 phase machine use the starting current impression in operation modes 2 4 12 and 14 for the parameter Operation Mode 620 The Starting Current 623 guarantees in particular for heavy starting sufficient torque until the Frequency Limit 624 is reached Applications in which high current is permanently needed at a low speed are to be realized using forced ventilated motors for thermal reasons Description Min Max Fact sett 11 1 1 2 Frequency Limit The Starting current 623 is impressed in configurations 110 111 410 411 and 430 for control of a 3 phase machine until the Frequency Limit 624 is reached Permane
137. ction Short circuit earth fault proof Rotary field frequency 0 1000 depending on switching frequency Switching frequency 2 4 8 12 16 min brake resistor R o 100 100 100 37 37 37 Recommended brake resistor 385 V Mains current 2 3ph PE i A 3 4 5 51 7 9 5 10 5 7 1ph N PE 2ph PE 5 4 7 2 2 16 52 16 529 Mains voltage Mains frequency li z 1ph N PE 2ph PE 16 20 20 1ph N PE 2ph PE 15 20 20 250x60x175 1 6 Dimensions Weight approx Degree of protection Terminals Form of assembly vertical Energy dissipation 2 kHz switching frequency b 5 a4 T Coolant temperature 0 40 3K3 DIN IEC 721 3 3 Storage temperature ml ci 25 55 Transport temperature 25 70 Rel air humidity 5 85 not condensing If required by the customer the switching frequency may be increased if the output current is reduced at the same time Comply with the applicable standards and regulations for this operating point Switching frequency Frequency inverter nominal power 12 kHz 16 kHz 0 55 kW 0 75 kW 1 1 kW 1 5 kW 2 2 kW 3 0 kw 1 Three phase connection requires a commutating choke 2 One and two phase connection requires a commutating choke 3 Mains current with relative mains impedance gt 1 see chapter Electrical installation 4 Maximum output c
138. ction of the axis positioning the speed controller should be optimized after the guided commissioning This is described in the chapter Speed Controller Via the parameter Reference orientation 469 the angle between the reference point and the required position is entered If this value is changed while the machine is at a standstill the positioning operation is carried out again at a frequency of 0 5 Hz For this a stopping behavior must be selected for the parameter Operation Mode 630 which impresses a starting current either permanently when the drive is at a standstill or for the stopping time refer to chapter Stopping Behavior No Description Min Max Fact sett 1469 Reference Orientation 1007 359 99 Caution During the positioning operation the direction of rotation of the drive may change regardless of whether the command Start clockwise or Start anticlockwise was activated Make sure that the change of the direction of rotation cannot result in any personal or material damage The positioning is started by a start command from a signal source e g digital input which must be assigned to the parameter Start Positioning of Axle 37 The signal source can be selected from the operation modes for digital inputs described in chap ter Digital Inputs The positioning starts on condition that the Actual Frequency 241 of the output sig nal is lower than the value entered in parameter Positioning Frequency 471 Due
139. ctionality of the parameters is the same in each of the four logic modules Note The logic modules are processed internally in the frequency inverter one after the other depending on their number For example logic module 1 is processed before logic module 2 When designing application specific logic links e g in the case of time critical applications Make sure to comply with the correct order of the logic modules Observe the processing time of 16 ms 08 06 137 G BONFIGLIOLI 138 The following table shows the assignment of the parameters to the individual logic modules Operation Mode Logic module 1 Logic 1 198 Input I Logic 1 199 Input 2 Logic 1 200 Operation Mode Logic module 2 Logic 2 201 Input 1 Logic 2 202 Input 2 Logic 2 203 Logic module 3 Mode nut 1 Logic 3 206 Input 2 Logic 3 207 g Logic 3 205 p 8 816 2 Operation Mode Logic 4 503 Input I Logic 4 504 Input 2 Logic 4 505 Logic module 4 The parameters Operation Mode Logic 1 198 Operation Mode Logic 2 201 Opera tion Mode Logic 3 205 and Operation Mode Logic 4 503 include the following func tions operation operation 1 2 Input 1 and input 2 are linked to each other via a logic Ex 3 XOR clusive OR operation Output Q will be logic 1 only if differ ent logic levels are present at input 1 and input 2 Input 1 is the set input input 2 is the reset input of the RS flip flop
140. d by the Factor Actual Value System 389 and can be read out via the parameter Actual Value System 242 i e Actual Frequency 241 x Factor Actual Value System 389 Actual Value System 242 No Description Function 242 Actual Value System Calculated frequency of drive 176 08 06 08 06 BONFIGLIOLI VECTRON 18 4 2 Volume Flow and Pressure The parameterization of the factors Nominal Volumetric Flow 397 and Nominal Pressure 398 is necessary if the matching actual values Volumetric flow 285 and Pressure 286 are used to monitor the drive The conversion is done using the electri cal control parameters Volume Flow 285 and Pressure 286 are referred to the Ef fective Current 214 in the case of the sensor less control methods In the case of the field oriented control methods they are referred to the torque forming current com ponent 5 216 Description Function 285 Volumetric Flow Calculated volume flow with the unit m h 286 Pressure Pressure calculated according to the characteris tic with the unit kPa 177 G BONFIGLIOLI 178 19 Error Protocol The various control methods and the hardware of the frequency inverter include func tions which continuously monitor the application The operational and error diagnosis is facilitated by the information stored in the error protocol 19 1 Error List The last 16 fault messages are stored in chronological order and the No of Errors
141. d motor parameters in data set 4 are 24 Check Machine Data DS4 checked for plausibility The auto set up routine determines extended motor _ Calculation and Para data via the parameter identification feature calcu Ident DSO lates dependent parameters and stores the parame ter values in all of the four data sets identically Further motor data are measured dependent pa rameters are calculated and the parameter values are saved in data set 1 Further motor data are measured dependent pa rameters are calculated and the parameter values are saved in data set 2 Further motor data are measured dependent pa rameters are calculated and the parameter values are saved in data set 3 Further motor data are measured dependent pa rameters are calculated and the parameter values are saved in data set 4 _ Calculation and Para Ident DS1 _ Calculation and Para Ident DS2 _ Calculation and Para Ident DS3 _ Calculation and Para Ident DS4 The individual steps of the auto set up routine can be monitored and checked via parameter SETUP Status 797 The setup routine via the communication interface continuously updates the status parameter which can be read out via the interface Message Men Cd Auto set up routine has been carried out i 1 The plausibility check of the motor data is active PC Phase 2 The calculation of dependent parameters is active The parameter identification requi
142. d switch off thresholds for compactors 1 and 2 are set by the pa rameters Comparator On above 541 544 and Comparator Off below 542 545 The percentage limits of the corresponding reference values are indicated No Description M Max Fact sett in a 541 100 00 96 542 50 00 96 544 Comparator 2 On above 100 00 545 50 00 96 The setting of the percentage limits of the comparators enables the following logical links The comparison with signs is possible in the corresponding operation modes of the comparators off on on off belovv above above belovv 14 5 3 Logic Modules VVith the Logic Modules function it is possible to link external digital signals and inter nal logic signals of the frequency inverter to one another Four identical logic modules are available These modules can be parameterized independent of one another The results of the logic operations can be used for further functions vvithin and outside of the frequency inverter In addition to the combinatory logic functions AND OR and EXOR the sequential logic functions RS flip flop D flip flop and Toggle flip flop are available Each module has two logic inputs and one logic output The inputs can be parameter ized and can be assigned to different signal sources The signal sources are listed in the logic table in chapter Digital Inputs Additionally the logic modules can be inter connected to each other via the corresponding parameterization The fun
143. d without Motorpoti KP it is still possible to control a connected motor via the keys of the KP 500 control unit The function is activated as described in Control Unit KP500 Controlling the Motor via the Control Unit The speed of the modification of the reference value is limited by the parameter Ramp Keypad Motorpoti 473 Description Min Max Fact sett Keypad Motorpoti 0 00 Hz s 999 99 Hz s 2 00 Hz s 114 08 06 BONFIGLIOLI VECTRON 13 11 Repetition frequency input The use of a frequency signal completes the various possibilities of the reference value specification The signal at one of the available digital inputs is evaluated ac cording to the selected Operation Mode 496 Single Evaluation pos X210A 4 is evaluated with a positive sig Double Evaluation pos X210A 4 are evaluated with a positive sig 61 S6IND One edge of the frequency signal at terminal Single Evaluation pos X210B 1 is evaluated with a positive sig 62 S6IND Both edges of the frequency signal at terminal Double Evaluation pos X210B 1 are evaluated with a positive sign Operation modes 21 to 62 with evaluation of the 121 to 162 frequency signal but with a negative sign Note If a digital input is configured as a repetition frequency input this input cannot be used for other functions Check the link of the digital inputs to other functions 32 S3IND Both edges of the frequency signal at terminal Double Evaluation pos
144. e parameter Restart Delay 579 If the error must be acknowledged the speed of the machine is determined via the quick catching function and it is synchronized to the rotating machine The automatic error acknowledgment makes use of quick catching operation mode regardless of the parameter for search run Operation Mode 645 The information given on this function in chapter Search run must be observed With parameter Allowed No of Auto Acknowl 578 you can define the number of automatic error acknowledgements which are permitted within 10 minutes An acknowledgement repeated above the permissible number within 10 minutes will result in the frequency inverter being switched off The errors Overcurrent F0500 Overcurrent F0507 and Overvoltage F0700 have a separate error acknowledgement counter No Description Min Max Fact sett Allowed No of Auto Acknowl 2 5 579 Restart Delay 1000 ms 08 06 BONFIGLIOLI VECTRON 13 Reference Values The ACT series frequency inverters can be configured specific to the application and enable customer specific adaptation of the module hardware and software structure 13 1 Frequency Limits The output frequency of the frequency inverter and thus the speed setting range are defined by the parameters Minimum Frequency 418 and Maximum Frequency 419 The corresponding control methods use these two limit values for scaling and calculat ing the frequency Description x Fact
145. e 1 Signal from output of logic module 2 according to 222 Log module 2 parameterized Operation Mode Logic 1 201 223 Logic module 2 inverted Inverted signal from output of logic module 2 Table Operation Modes for Digital Control Signals continued on next page 08 06 129 G BONFIGLIOLI Signal from output of logic module 3 according to 207101 Module parameterized Operation Mode Logic 1 205 225 Logic module 3 inverted Inverted signal from output of logic module 3 Signal from output of logic module 4 according to ai bec parameterized Operation Mode Logic 1 503 227 Logic module 4 inverted Inverted signal from output of logic module 4 Operation modes 70 to 76 of the digital inputs 777 inverted LOVV active 282 Arrived at desired Position Reference orientation 469 of axis positioning reached 320 EM S1IND 2 Signal at digital input 1 of an EM extension mod ule or remote control via communication interface 321 EM S21ND 2 Signal at digital input 2 of an EM extension mod ule or remote control via communication interface 520 EM S1IND inverted Operation mode 320 inverted Signal at digital input 3 of an EM extension mod 5071751 ule or remote control via communication interface 522 EM S3IND inverted Operation mode 322 inverted 525 S1IND Hardware Digital input S ND X210A 3 526 S2IND Hardware 2 Digital input 521 X210A 4 527 S3IND Hardware 2 Digital input S3IND X210A 5 53
146. e Rated current 371 No Description Min Max Fact sett 647 Current Rated Motor Current 1 00 100 00 70 00 The sensor less control is extended for the search run by a PI Controller which regu lates the parameterized Current Rated Motor Current 647 The proportional and integrating part of the current controller can be set via the parameters Amplification 648 and Integral Time 649 The control functions can be deactivated by setting the parameters to 0 No Description Min Max Fact sett 648 Amplification 0 00 10 00 1 00 649 Integral Time 0 ms 1000 ms 20 ms If the parameter for synchronization Operation Mode 645 was set to operation mode 1 to 5 search run the search run is not started before the Demagnetizing Time 633 has elapsed If synchronization to the drive is not possible the Braking Current 631 is impressed into the motor in operation modes 1 to 5 for the duration of the Break Time after Search Run 646 The impression of the direct current set in the parameters of the direct current brake results in the motor heating up and should only be done for a short period in the case of internally ventilated motors No Description Min Max Fact sett 646 Break Time after Search Run 0 05 200 0 5 10 05 11 6 Positioning Positioning is done in operation mode Reference positioning via the definition of the positioning distance or in operation mode Axis p
147. e applica tion taking various process parameters into account The Reference Percentage Source 476 determines the additive assignment of the available reference value sources depending on the hardware installed Reference value source is the multifunctional 1 Analog Value MPLA input 1 in Operation Mode 452 Analog signal The percentage according to Fixed Percent 10 Abs Fix Perc Val FP Change Over 1 75 Fixed Percent Change Over 2 76 and the current data set 11 Abs Value MFI1A FP Combination of operation modes 1 and 10 Reference value source is the function Percent 20 Abs Value Motorpoti MP Motorpoti Up 72 and Percent Motorpoti Down 73 21 Abs Value MFT1A MP Combination of operation modes 1 and 20 m The frequency signal on the digital input accord 32 7717700107 ing to Operation Mode 496 of the repetition fre Input F3 quency input 33 Abs Val MFI1A F3 Combination of operation modes 1 and 32 90 Abs Value MFI1A FP Combination of the operation modes 1 10 20 32 MP F3 EM S1INA 2 analog input of an extension module 2 101 to 190 Operation modes with signs D The reference value source is only available if an optional extension module with analog input is connected For information refer to the extension module operating instructions 13 5 1 Block Diagram The following table describes the software switches shown in the circuit diagram as a function of the selected Refe
148. e of protection Terminals Form of assembly Energy dissipation 2 kHz Switching frequency ae 3 h 87 115 130 vertical Coolant temperature 40 3K3 DIN IEC 721 3 3 Storage temperature 25 55 Transport temperature 25 70 Rel air humidity 15 85 not condensing If required by the customer the switching frequency may be increased if the output current is reduced at the same time Comply with the applicable standards and regulations for this operating point Switching frequency Frequency inverter nominal power 12 kHz 16 kHz 0 55 kW 0 75 kW 1 1 kW 1 5 kw 1 85 kW 2 2 kW 3 0 kW 4 0 kW 1 Three phase connection requires a commutating choke 2 Mains current with relative mains impedance gt 1 see chapter Electrical installation 3 Switching frequency is reduced in thermal limit range 08 06 17 G BONFIGLIOLI 3 4 ACT 401 5 5 up to 15 0 kW 400 V ACT 401 O Se 202 895 1 Recommended shaft output P kW 7 5 11 0 15 0 Output current 35 0 32 0 Long term overload current 605 1 A 210 263 303 375 445 Short term overload current 1s 1 A 280 330 330 500 640 Output voltage u v 3 x 0 mains TE Degree of protection Short circuit earth fault proof Rotary filed frequency 0 1000 depending on switching frequency Switching frequency 2 4 8 12 16 min brake resistor 32 Recommended brake r
149. e sufficient time to cool down The reference value is the nominal power of the frequency inverter or the set rated power of the motor No Description Min Max Fact sett 40 00 95 00 80 00 96 In the operation modes with overload reserve Ixt there is a reduction of the output current when the threshold value is exceeded with a distinction being made between long and short term overload reserve After the short term overload 1s has been used up the output current is reduced to the long term overload current matching the present switching frequency After the long term overload current has been used up 60s the output current is reduced to the rated current which also depends on the switching frequency If the output current has already been reduced due to the fact that the long term overload has used up the short term overload is no longer avail able even if it has not been used up beforehand The defined overload reserve Ixt of the frequency inverter is available again after a power reduction lasting 10 minutes 144 08 06 08 06 BONFIGLIOLI VECTRON 16 2 Voltage controller The voltage controller contains the functions necessary for monitoring the DC link voltage The DC link voltage which rises in generator operation or in the braking process of the 3 phase machine is controlled to the set limit value by the voltage controller The mains failure regulation uses the rotation energy of the drive to bridge
150. ectrical connections are correct make sure that the frequency inverter is not enabled control input S1IND open After power up the frequency inverter carries out a self test and the relay output X10 reports Fault After a few seconds the self test is complete the relay X10 picks up and signals no fault If the unit is in as delivered condition or after resetting the unit to the factory set tings the guided commissioning procedure is started automatically On the control unit the SetUP menu from the menu branch CTRL is displayed 7 2 Setup Using the Control Unit The guided commissioning of the frequency inverter determines all parameter settings relevant to the required application The available parameters were selected based on known standard drive applications This facilitates the selection of the important pa rameters After successful completion of the SETUP routine the actual value Actual frequency 241 from the VAL menu branch is displayed on the control unit Now the user should check whether further parameters are relevant for the application Note The guided commissioning contains the function for parameter identifica tion The parameters are determined by way of measurement and set accordingly In the case of higher requirements as regards the accuracy of the speed torque control you should carry out the guided commissioning procedure once again under operating conditions because part of the machine data dep
151. ed i e operation mode 2 error message for parameter Operation Mode 760 of the speed sensor monitoring is selected Operation mode 1004 or 1104 quadruple evaluation with reference impulse is selected for the speed sensor input The Actual Frequency 241 is lower than 1 Hz The deviation of the current position from the reference orientation is lower than the Max positional error 472 The current position after Start Positioning of Axle 37 is recognized by the frequency inverter as follows During commissioning after switching on the frequency inverter a search mode is performed for 3 rotations at a rotational frequency of 1 Hz in order to detect the reference signal As soon as the reference signal was recognized twice the drive is positioned to the Reference orientation 469 the motor was already rotating before axis positioning was enabled the posi tioning to the Reference orientation 469 is performed without search mode be cause the position of the reference point was already detected by the frequency inverter If the positioning is carried out after controller enabling and start command when the motor is at a standstill The motor is positioned clockwise to the reference orientation if the value for the reference orientation is higher than the value adjusted before The motor is positioned anticlockwise to the reference orientation if the value for the reference orientation is lower than the value adjusted
152. eful installation and commissioning of the frequency inverter Information on various subjects connected with the use of the frequency inverter are described specific to the application Installation I nstructions Complementing the Quick Start Guide and the Operating Instructions the Installation Instructions provide information on how to install and use the additional optional components If you need a copy of the documentation or additional information contact your local representative of BONFIGLIOLI The following pictograms and signal words are used in the documentation Danger Danger refers to an immediate threat Non compliance with the precaution described may result in death serious injury or material damage Warning Warning refers to a possible threat Non compliance with the warning may result in death serious injury or material damage Caution Caution refers to an indirect threat Non compliance may result in personal or material damage Attention Attention refers to a possible operational behavior or an undesired condition that can occur in accordance with the reference text Note Note and the related text provide useful information which supplements the corre sponding part of the documentation G BONFIGLIOLI TABLE OF CONTENTS General nformation 8 Purpose of the Frequenc
153. election of the actual value parameters to be selected The Reset Memory 237 parameter to be selected in the PARA menu branch of the operating unit enables purposeful resetting of the individual average and peak values The peak value and the average value with the values stored in the period are over written with the parameter value zero 08 06 175 G BONFIGLIOLI 1 7 value Long Term Reset Peak Value Long Term Ixt 231 2 7 Value Short Ter Reset Peak Value Short Term Ixt 232 0 No deleting Values of actual value memory remain unchanged 3 Peak Value Vdc Reset Peak Value Vdc 287 4 Average Value Vdc Delete Average Value Vdc 288 5 Peak Value Tc Reset Peak Value Heat Sink Temp 289 6 Average Value Tc Delete Average Value Heat Sink Temp 290 7 Peak Value Ti Reset Peak Value Inside Temperature 291 16 Energy positive Reset parameter Energy negative 302 18 4 Actual Values of the System 8 Average Value Ti Delete Average Value Inside Temperature 292 The calculation of the actual values of the system is based on the parameterized sys tem data Specific to the application the parameters are calculated from the factors electrical variables and the controls The correct display of the actual values is a func tion of the data of the system to be parameterized 18 4 1 Actual Value System The drive can be monitored via the actual value Actual Value System 242 The Actual Frequency 241 to be monitored is multiplie
154. ely configured via the software parameters Connection of the relay output is not absolutely necessary for the function of the frequency inverter X10 Phoenix ZEC 1 5 3ST5 0 0 2 1 5 mm x10 AWG 24 16 C ea o2 150mmn Z s3ouT AWG 24 16 St 0 25 1 5 mm AWG 22 16 FT 0 25 1 5 mm AWG 22 16 1 3 output floating change over contact min 50000 switching operations response time approx 40 ms max contact load make contact 5 A 240 V AC 5 A ohmic 24 V DC max contact load break contact 3 A 240 V AC 1 A ohmic 24 V DC 43 G BONFIGLIOLI 5 6 2 Control Terminals Terminal Diagram The control hardware and the software of the frequency inverter are freely configur able to a great extent Certain functions can be assigned to the control terminals and the internal logic of the software modules can be freely selected Thanks to the modular design the frequency inverter can be adapted to a great range of different driving tasks The demands made of the control hardware and software are well known in the case of standard driving tasks This control terminal logic and internal function assign ments of the software modules are available in standard configurations These as signments can be selected via parameter Configuration 30 For information on other configurations please contact us 5 6 2 1 Configuration 110 Sensorless Control Configuration 110 con
155. ency Switch Off Limit The maximum permissible output frequency of the frequency inverter can be set with parameter Frequency Switch Off Limit 417 If this frequency limit is exceeded by the Stator frequency 210 or the Actual Frequency 241 the frequency inverter is switched off and the fault message F1100 is displayed Description Min Max Fact sett EZ Switch Off Limit 0 00 Hz 999 99 Hz 999 99 Hz 08 06 BONFIGLIOLI VECTRON 12 6 Motor Temperature The configuration of the control terminals includes the monitoring of the motor tem perature The monitoring function can be parameterized specific to the application via the parameter Motor Temp Operation Mode 570 The integration into the application is improved by an operating mode with a delayed switch off Warning only unit and parameter Warnings 269 The fault switch off is displayed by message F0400 The 2 Error Switch Off fault switch off can be acknowledged via the control unit or the digital input Therm Cont The fault switch off according to operation mode 2 is 3 Err Switch Off delayed by one minute 1 min delayed Therm Cont The fault switch off according to operation mode 2 is 4 Err Switch Off delayed by five minutes 5 min delayed Therm Cont The fault switch off according to operation mode 2 is 5 Err Switch Off delayed by ten minutes 10 min delayed Via parameter Therm Contact 204 a digital input signal can be linked to the
156. ends on the operating temperature When the unit is in as delivered condition the guided commis on sioning procedure is started automatically After successful commis sioning the guided commissioning can be carried out again later via Eel the sub menu CTRL Use the ENT key to switch to the CTRL sub menu Py CTRL In the CTRL sub menu select the menu item SEtUP and con firm by pressing the ENT key DELH e Use the ENT key to select parameter Configuration 30 z The available configurations are displayed automatically depending H S on the selected Control level 28 il e Use the arrow keys to enter the number of the required con figuration for a description of the configurations refer to the S following chapter If the setup was changed the hardware and software functionality will be configured The message SEtUP is displayed again Confirm this message by pressing the ENT key in order to continue the commissioning procedure e Switch to the next parameter e After initialization confirm the selected configuration by press ing the ENT key e Continue the guided commissioning procedure according to the following chapters 08 06 RUN RUN RUN RUN RUN RUN 08 06 BONFIGLIOLI 9 V
157. ends on the selected operation mode Accordingly the event for intervention of the current limitation can be output via the operation modes of the digital outputs If the function of the intelligent current limits is deactivated within the sensor less control operation modes 16 to 19 are switched off in the same way 14 3 6 External Fan Operation mode 43 enables the control of an external fan Via the digital output the fan is switched on if the controller is released and Start clockwise or Start anticlock wise are switched on or if the Switch On Temperature 39 for the internal fan was reached 125 G BONFIGLIOLI 14 3 7 Warning Mask The logic signals of various monitoring and control functions can be set via the opera tion mode for parameter Create Warning Mask 536 According to the application any number of warnings and controller status messages can be combined This enables internal or external control via a common output signal 0 No Change Configured warning mask is not modified The warnings and controller status messages stated 1 Activate everything 6 are linked in the vvarning mask 2 Activate all Warnings The vvarnings reports stated are linked in the vvarn ing mask 3 Activate all Controller The controller status reports stated are linked in the States vvarning mask 10 Warning Ixt The frequency inverter is overloaded Overload reserve for 1 s minus the Warning Limit 11 Warning Short Term IKE 5
158. ent clearance to other components so that the cooling air can circulate freely Avoid soiling by grease and air pollu tion by dust aggressive gases etc 08 06 08 06 BONFIGLIOLI 92 VECTRON 4 1 ACT 201 up to 3 0 kW and 401 up to 4 0 KW The frequency inverter is mounted in a vertical position on the assembly panel by means of the standard fittings The following illustration shows the different mounting possibilities x 100 mm Assembly is effected by inserting the long side of the fixing plate in the heat sink and screwing it to the mounting plate The dimensions of the device and the installation dimensions are those of the stan dard device without optional components and are given in millimeters Frequency inverter 0 55 kW 1 1 kW ACT 201 1 5 kW 3 0 kW 0 55 kW 1 5 kW 0 ACT 401 785 KW 4 0 kW 25 30 270 290 315 30 130 178 210 230 260 30 133 8 Mount the devices with sufficient clearance to other components so that Caution the cooling air can circulate freely Avoid soiling by grease and air pollu tion by dust aggressive gases etc 23 G BONFIGLIOLI 4 2 201 4 0 up to 9 2 kW and 401 5 5 up to 15 0 kW The frequency inverter is mounted in a vertical position on the assembly panel by means of the standard fittings The follovving illustration shovvs the standard fitting
159. er Controller Status Message 409 The intervention of a controller is not reported 0 No Message The controllers influencing the operating behavior are displayed in the Controller status 275 parameter 1 Warning Status The limitation by a controller is displayed as a warning by the control unit a VVarning Status and 1 The limitation by a controller is displayed as a vvarning LED by the control unit and the LEDs 12 4 IDC Compensation Limit At the output of the frequency inverter a DC component can occur in the output cur rent due to unbalances This DC voltage component can be compensated by the fre quency inverter The maximum output voltage of the compensation is set vvith pa rameter IDC Compensation Limit 415 If a higher voltage than the set limit is needed for the compensation of a DC voltage component error F1301 IDC COMPENSATION is triggered If this fault occurs it should be checked whether the load is defective Possibly the voltage limit may have to be increased If the parameter JDC Compensation Limit 415 is reduced to zero the compensa tion is deactivated Description Min Max Fact sett IDC Compensation Limit oov isv gt 1 The factory setting of the parameter IDC Compensation Limit 415 depends on the selected parameter Configuration 30 Configurations 1xx gt IDC Compensation Limit 415 1 5 V Configurations 1xx 4xx gt IDC Compensation Limit 415 0 0 V 12 5 Frequ
160. er Speed Control Switch Over Limit 738 16 5 3 1 Limitation of Speed Controller The output signal of the speed controller is the torque forming current component Isq The output and the I component of the speed controller can be limited via pa rameters Current Limit 728 Current Limit Generator Operation 729 Torque Limit 730 Torque Limit Generator Operation 731 or Power Limit 739 Power Limit Gen erator Operation 740 The limits of the proportional component are set via parameter P Comp Torque Upper Limit 732 and parameter P Comp Torque Lower Limit 733 The output value of the controller is limited by an upper and a lower current limit parameter Current Limit 728 and parameter Current Limit Generator Op 729 The limit values are entered in Amperes The current limits of the controller can be linked to the fixed limits and analog input parameters The assignment is done via the parameters sq Limit Source Motor Op 734 and Isq Limit Source Gen erator Op 735 08 06 BONFIGLIOLI VECTRON The output value of the controller is limited by an upper and a lower torque limit parameter Torque Limit 730 and parameter Torque Limit Generator Op 731 The limit values are input as a percentage of the rated motor torque The assign ment of fixed values or analog limit values is done via the parameters Torque Limit Source Motor Op 736 and Torque Limit Source Gen Op 737 The output value of the P component is limited with pa
161. er to a non volatile memory of the control unit upload and store download them to a frequency inverter again The copy function makes the parameterization of recurring applications much easier The function archives all parameter values regardless of access control and value range The memory space available in the control unit for the files is dynamically scaled to match the scope of the data Note The Copy Menu CPY is accessible in control level 3 The control level can be adjusted if necessary via parameter Control Level 28 6 5 1 Reading the Stored Information When you open the CPY menu branch the data stored in the control unit are read out This process takes a few seconds During this time init and a progress indicator are displayed Val iE After the initialization in the copy menu the function can be selected If the information stored in the control unit is not valid the initialization is stopped and an error message is displayed In this case the memory in the control unit must be formatted as follows CPY TV rs 25 3 Use the ENT key to confirm the error message e Use the arrow keys to select the function FOr Use the ENT key to confirm the selection During the formatting operation FCOPY and a progress indicator are displayed Nes Ee The process takes a fevv seconds VVhen the process is complete the message rdY is displayed Tp 3 e Confirm the message by
162. erence immunity factor EMI for operation in industrial applications Electromagnetic interference is to be avoided by expert installation and observation of the specific product information Measures Install the frequency inverters and commutating chokes on a metal mounting panel Ideally the mounting panel should be galvanized Provide proper equipotential bonding within the system or the plant Plant com ponents such as control cabinets control panels machine frames etc must be connected by means of PE cables Connect the frequency inverter the commutating choke external filters and other components to an earthing point via short cables Keep the cables as short as possible make sure that cables are installed properly using appropriate cable clamps etc Contactors relays and solenoids in the electrical cabinet are to be provided with suitable interference suppression components o 6 Mains Connection The length of the mains supply cable is not lim O ited However it must be installed separate from the control data and motor cables link connection The frequency inverters are to be connected to the same mains potential or a common direct voltage source Cables longer than 300 mm are to be shielded The shield must be connected to the mounting panel on both sides Control Connection The control and signal cables must be kept physi cally separate from the power cables The shield of the control
163. ernal value 06 745 Internal value 13 704 Internal value 07 798 Internal value 14 9 4 Speed sensor 1 The frequency inverters are to be adapted to the application depending on the re quirements A part of the available Configurations 30 demand continuous measure ment of the actual speed for the control functions and methods The necessary con nection of an incremental speed sensor is done on the digital control terminals SSIND track A and S4IND track B of the frequency inverter 9 4 1 Operation mode speed sensor 1 Operation mode speed sensor 1 490 can be selected according to the connected in cremental speed sensor A unipolar speed sensor is to be connected to the standard control terminals Speed measurement is not active the digital inputs are available for other functions Two channel speed sensor with recognition of direc 1 Single Evaluation tion of rotation via track signals A and B one signal edge is evaluated per division mark 80 08 06 BONFIGLIOLI VECTRON Two channel speed sensor with recognition of direction of rotation via track signals A and B four signal edges are evaluated per division mark One channel speed sensor via track signal A the actual _ Single evaluation speed value is positive One signal edge is evaluated per without sign division mark The digital input S4IND is available for further functions One channel speed sensor via track signal A the ac
164. esistor Uaec 770 V R Q 80 58 48 48 32 Mains current 2 3ph PE se 200 260 2820 Mains voltage Lae Mains frequency f Hz Fuse 3ph PE a a s 35 UL Type 600 VAC RK5 3ph PE 1 20 30 40 Dimensions 250x125x200 Terminals Form of assembly vertical 2 kHz Switching frequency Coolant temperature 40 3K3 DIN IEC 721 3 3 Storage temperature 25 55 Transport temperature 25 70 Rel air humidity 15 85 not condensing If required by the customer the switching frequency may be increased if the output current is reduced at the same time Comply with the applicable standards and regulations for this operating point Switching frequency Frequency inverter nominal power 12 kHz 16 kHz 5 5 kW 7 5 kW 9 2 kW 11 kW 15 kW 1 Three phase connection requires a commutating choke 2 Mains current with relative mains impedance gt 1 see chapter Electrical installation 3 Switching frequency is reduced in thermal limit range 18 08 06 BONFIGLIOLI v2 VECTRON 3 5 ACT 401 18 5 up to 30 0 kW 400 V ACT 401 A a Recommended shaft output Output current oa oo as Long term overload current 60s 1 A 600 675 0900 Short term overload current 15 1 A 800 900 01200 Output voltage Degree of protection Sortcrc t earth fault proof Rotary filed frequency Switching frequency
165. f Warning Mask continued on next page 127 G BONFIGLIOLI 128 A 0001 0000 UbDdyn A 0002 0000 UbDstop A 0040 0000 A 0400 0000 betStfim A 0800 0000 Tclim 41 Contr Intel Curr Lim Tc A 1000 0000 MtempLim 42 Contr Intel Curr Lim Motor Temp A 2000 0000 Flim 43 Controller Freq Limitation 14 4 Digital Inputs The assignment of the control signals to the available software functions can be adapted to the application in question Depending on the Configuration 30 selected the default assignment or the selection of the operation mode differ In addition to the available digital control inputs further internal logic signals are available as sources The individual software functions are assigned to the various signal sources via pa rameterizable inputs This enables a flexible use of the digital control signals 6 On Signal input is switched on Signal input is switched off 13 Technology Controller Start command technology controller configura Start tion 111 or 411 61 Error Signal Output Monitoring function signals an operational fault 70 SLIND Signal at digital input S1IND X210A 3 controller release linked permanentl Signal at digital input S21ND X210A 4 or remote 71 S2IND 0 control via communication interface Signal at digital input S3IND X210A 5 or remote 72 S3IND 55 control via communication interface Signal at digital input S4IND X210A 6 or remote 73
166. f the output frequency is done according to the configuration with a maximum of the cur rent set by the parameter Gen Ref Current Limit 683 or the ramp Mains Support Deceleration 673 The threshold values of the voltage controller are calculated starting with the current DC link voltage leading from the parameters Mains Failure Threshold 671 and Refer ence Mains support Value 672 If the mains voltage is restored before a switch off is effected by the mains undervolt age detection system the drive is accelerated to its reference frequency at the set acceleration or according to the parameter Acceleration on Mains Resumption 674 If the value of parameter Acceleration on Mains Resumption 674 is set to the default value of 0 00 Hz s the drive is accelerated at the values set for the ramp parameters Acceleration Clockwise 420 or Acceleration Anticlockwise 422 08 06 BONFIGLIOLI VECTRON No Description Min Max Fact sett 671 Mains Failure Threshold 200 0 V 50 0 V 100 0 V Reference Mains Support Value 200 0 V 10 0 V 40 0 V Note The frequency inverter reacts to the signals at the control inputs both when the power failure regulation is switched on and in normal operation A control via externally supplied control signals is only possible in the case of a no break supply As an alternative supply through the frequency inverter is to be used Operation mode mains failure regulation continued
167. f the actual value is available again the controller continues operation automatically 0 1 Contents level control at defined motor speed with 2 Liquid Level 1 ae actual value missing 5 This operation mode be used for example for contents level control Via this function the drive is guided to an adjustable frequency if no actual value is available The Minimum value monitoring prevents an acceleration of the drive if an actual value is missing If the actual value is missing below 0 5 the output frequency is guided to the Fixed Frequency 441 This is done with the adjusted Deceleration Clockwise 421 The Fixed Frequency 441 is to be set in the range of Minimum Frequency 418 and Maximum Frequency 419 Is Fixed Frequency 441 adjusted to a smaller value than Minimum Frequency 418 the frequency is limited to the Minimum Frequency 418 If the actual value is available again the controller continues operation automatically This operation mode can be used for example for contents level control The Minimum value monitoring prevents an acceleration of the drive if an actual value is missing If the actual value is missing below 0 5 the output frequency is guided to the Fixed Frequency 441 This is done with the adjusted Deceleration Clockwise 421 If the control deviation becomes zero actual value reference value or negative the output frequency is guided to Minimum frequency 418 This is done with Decelera
168. f two current control lers The field orientated control thus impresses the motor current into the machine via two components to be controlled This is done by controlling the flux forming current value Isa controlling the torque forming current value 1 4 By separate controlling of these two parameters a decoupling of the system equiva lent to an externally excited direct current machine is achieved The set up of the two current controllers is identical and enables joint setting of am plification as well as the integral time for both controllers For this the parameters Amplification 700 and Integral Time 701 are available The proportional and integra tion component of the current controllers can be switched off by setting the parame ters to zero No Description Min Max Fact sett Amplification 000 800 013 701 Integral Time 10 00ms 10 00 ms 08 06 155 G BONFIGLIOLI 156 The guided commissioning has selected the parameters of the current controller in such a way that they can be used without having to be changed in most applications If in exceptional cases an optimization of the behavior of the current controllers is to be done the reference value step change during the flux formation phase can be used for this If parameterized appropriately the reference value of the flux forming current components jumps to the value Current During Flux Formation 781 and then changes in a controlled way to
169. for magnetization is impressed into the motor after release The output frequency is kept at zero Hz for the Maximum Flux Formation Time 780 After this time has expired the output frequency follows the adjusted V f characteristic see operation mode 0 Off Operation mode 2 includes operation mode 1 After the Maximum Flux Formation Time 780 has elapsed the output frequency is increased according to the set accel eration If the output frequency reaches the value set with the parameter Frequency Limit 624 the Starting Current 623 is withdrawn There is a smooth transition to 1 4 times the frequency limit to the set V f characteris tic As from this operating point the output current de pends on the load Magnetization Magnetization current impression Table Operation Modes for Starting Behavior continued on next page 08 06 83 G BONFIGLIOLI Operation mode 3 includes operation mode 1 of the start function When the output frequency reaches the value Magnetization set with parameter Frequency Limit 624 the increase of IxR compensation the output voltage by the IxR compensation becomes effective The V f characteristic is displaced by the portion of voltage which depends on the stator resistance In this operation mode the current set with the parame ter Current during Flux Formation 781 is impressed into the motor for magnetization after release The output frequency is kept at zero Hz for the Maximum Flux Format
170. four thread cutting screws The dimensions of the device and the installation dimensions are those of the standard device without optional components and are given in milli meters Frequencyinverter a b c al a2 bi ct 270 290 Caution Mount the devices with sufficient clearance to other components so that the cooling air can circulate freely Avoid soiling by grease and air pollu tion by dust aggressive gases etc 08 06 25 G BONFIGLIOLI 4 4 ACT 401 37 0 up to 65 0 kw The frequency inverter is mounted in a vertical position on the assembly panel by means of the standard fittings The following illustration shows the standard fitting LLLLLLLLLLLLLLLLL b x b1 1 L al a2 al 1 1 Tol EMER 1111116 i 4 4 4 2 o o 3 o 9 4 o o x 100mm 2 CE CCLC ORAA AAS fixing braket top fixing braket bottom fixing with screws M5x20 fixing with screws M5x20 Assembly is done by screwing the two fixing brackets to the heat sink of the fre quency inverter and the assembly panel The frequency inverters are provided with fixing brackets which are fitted using four thread cutting screws The dimensions of the device and the installation dimensions are those of the standa
171. g Frequency 0 00 Hz 1 999 99 Hz 3 00 Hz 14 3 2 Reference value reached In operation mode 5 or 6 for the parameter Digital Operation 554 a message is generated via the corresponding output when the actual frequency or actual percent age value has reached the reference value The maximum deviation can be defined as a percentage of the adjustable range Max Min via the parameter Max Control Deviation 549 Description Min Max Fact sett No Max Control Deviation 0 01 20 00 5 00 14 3 3 Flux Formation Ended If operation mode 30 is selected for the parameter Digital Operation 554 the corre sponding output becomes active when the flux formation is ended The time for the flux formation results from the operating state of the machine and the set parameters for magnetizing the machine The magnetizing can be defined via the starting behav ior and is influenced by the amount of the set starting current 124 08 06 08 06 BONFIGLIOLI VECTRON 14 3 4 Open brake The Open brake function in operation mode 41 enables the activation of a corre sponding unit via the digital control output The function uses both the control com mands via the contact inputs and the set starting and stopping behavior for controlling the digital output According to the configured starting behavior the output is switched on when the magnetizing of the motor is finished The brake is released and the drive is acceler ated The
172. gnetizing time should be approximately three times the Act Rotor Time Constant 227 Description Min Max Fact sett 5 Demagnetizing Time The selected stopping behavior is supplemented by a current controller to control the direct current brake The PI controller checks the current impression of the set Brak ing Current 631 The proportional and integrating parts of current controller can be adjusted via parameters Amplification 634 and Integral Time 635 respectively The control functions can be deactivated by setting the parameters to 0 Description x Fact sett e nen m 10 0 635 Integral Time Oms 1000 ms 11 4 Auto Start The Auto Start function is suitable for applications which permit a start at mains volt age by their function By activation of the auto start function via parameter Operation Mode 651 the frequency inverter accelerates the drive after connection of the mains voltage The controller release signal and the start command are necessary according to the regulations When the motor is switched on it is accelerated according to the parameterization and the reference value signal The drive is accelerated after application of the mains 0 Off voltage as soon as the controller release signal and the start command are present The drive is accelerated by the frequency inverter as soon 1 Switched on as the mains voltage is applied Warning Comply with VDE provision 0100 part
173. guided commissioning procedure The user should verify the factory set rated data of the three phase motor Urn rin Prin are rated values of the frequency inverter No Description jax Fact sett 370 371 372 nu 374 05 375 50 00 376 Prin e Use the arrow keys to select the required parameter and edit the parameter value e Use the ENT key to confirm the selected parameter and the parameter values entered Attention The rated data of the motor are to be entered according to the specifica tions on the rating plate for the motor connection type used star or delta connection If the data entered deviate from the rating plate the parameters will not be identified correctly Parameterize the rated data according to the specifications for the motor winding connection indi cated on the rating plate Take the higher rated current of the connected asynchronous motor into account 7 2 5 Speed Sensor Data For configurations 210 and 230 of the field orientated control an incremental speed sensor must be connected The track signals of the speed sensor are to be connected to digital inputs SSIND track A and S4IND track B The speed sensor type and the evaluation required are adjusted via the Operation Mode Speed Sensor I 490 0 Off Speed measurement is not active the digital inputs are available for other functions Tvvo channel speed sensor vvith recognition of direc 1 Single Evaluat
174. hase asymmetry was measured Check the cables at the terminals of the motor and the frequency inverter for proper connection and check the contacts for corrosion 68 08 06 BONFIGLIOLI VECTRON After completion or during the parameter identification error messages may be dis played Depending on the error code the following instructions should be followed and the measures indicated should be taken Measures Remedy SF0011 The main inductance measurement has failed because the motor has a high slip Correct the rated motor values in parameters 370 371 372 374 375 and 376 Carry out the guided commissioning once again In case an error message is displayed again enter the value 110 for parame ter Configuration 30 sensorless regulation according to U f characteristic if value 410 was set so far Carry out the guided commissioning once again 5 0012 The leakage inductance measurement has failed because the motor has a high slip Correct the rated motor values in parameters 370 371 372 374 375 and 376 Carry out the guided commissioning once again In case an error message is displayed again enter the value 110 for parame ter Configuration 30 sensorless regulation according to U f characteristic if value 410 was set so far Carry out the guided commissioning once for proper connection and check the contacts for corrosion and safe con tact Repeat the parameter identification SF0022 The measurement of
175. he frequency inverter Calculated R m s figure of the phase to phase voltage motor voltage of the frequency inverter Active power calculated from the voltage the current and the control variables Active current calculated from the rated motor parameters the control variables and the current Current component of the field orientated control forming the magnetic flux Torque forming current component of field orientated control 217 Encoder 1 Frequency Calculated from the data on encoder 1 the No of Pole Pairs 373 and the encoder signal 218 Calculation from encoder 1 frequency Difference from the synchronous frequency cal 221 Slip Frequency culated from the rated motor parameters the control variables and the current Torque at the current output frequency calcu 224 Torque lated from the voltage the current and the con trol variables 225 Rotor Flux Current magnetic flux relative to the rated motor parameters Measured temperature of the motor winding according to Operation Mode 465 for tempera ture adjustment 210 Stator Frequency 211 R m s Current 212 Output Voltage 213 Active Power 214 Active Current 215 Isd 216 Isq 226 Winding Temperature Time constant calculated for the operating point 227 Act Rotor Time Constant of the machine from the rated motor parame ters the rated and control variables 235 Flux Forming Voltage Voltage component of the field orientated control fo
176. he machine parameters In this configuration parallel connection of several 3 phase motors is possible to a limited extent only Configuration 411 sensorless field oriented control with Technology Controller Configuration 411 extends the functionality of Configuration 410 by a Technology Controller The Technology Controller enables a control based on parameters such as flow rate pressure filling level or speed Configuration 430 sensorless field oriented control with speed torque control Configuration 430 extends the functionality of Configuration 410 by functions for torque dependent field oriented control The reference torque is represented as a percentage and it is transmitted into the corresponding operational performance of the application Change over between variable speed control and torque dependent control is done via a digital control input Configuration 210 field oriented control Configuration 210 contains the functions for speed controlled field oriented control of a 3 phase machine with speed sensor feedback The separate control of torque and flux forming current enables high drive dynamism with a high load moment The nec essary speed sensor feedback results in a precise speed and torque performance Configuration 230 field orientated control with speed torque control Configuration 230 extends the functionality of Configuration 210 by functions for torque dependent field oriented control The reference torque i
177. he selected parameter values for limiting the speed controller are taken into account Note The limit values and assignment to different limit value sources are data set related in the configurations The use of the data set change over demands an examination of the parameters in question 08 06 159 G BONFIGLIOLI 16 5 4 Acceleration Pre Control The acceleration pre control is active in the speed controlled configurations and can be activated via parameter Operation Mode 725 for acceleration pre control The control system is not influenced 1 Switched on The acceleration pre control is active according to the limit values The acceleration pre control controlled parallel to the speed controller reduces the reaction time of the drive system to a change of reference values The minimum ac celeration time defines the modification speed of the reference speed value as from which a torque necessary for acceleration of the drive is pre controlled The accelera tion of the mass is a function of the Mech Time Constant 727 of the system The value calculated from the increase of the reference value and the multiplication factor of the torque required is added to the output signal of the speed controller No Description Min Max Fact sett 0 1 2 6 6500 0 Hz s 1 0 Hz s Mech Time Constant 60000 ms For optimal setting the acceleration pre control is switched on and the mechanical time constant is set to the minimum v
178. he sensor less field oriented control of Configuration 410 by a Technology Controller The Technology Controller enables a control based on parameters such as flow rate pressure filling level or speed X210A 20 V 180 mA X210A 1 1 Supply voltage 20V X210A 2 1 Ground 20 V edgment change over 1 X210A 5 X210A 6 Data set change over 1 X210A 7 Data set change over 2 5 6 2 5 Configuration 430 Sensorless Field Oriented Control speed or torque controlled Configuration 430 extends the functionality of the sensor less field oriented control of Configuration 410 by a Torque Controller The reference torque is represented as a percentage and it is transmitted into the corresponding operational performance of the application Change over between variable speed control and torque dependent control is done via a digital control input X210A 20 V 180 mA T X210A 1 Supply voltage 20V 2 X210A 2 Ground 20 V S2IND X210A 3 Controller release error acknowl 5 S3IND edgment S4IND X210A 4 Start of clockwise operation S5IND X210A 5 n T change over control function X210A 6 Data set change over 1 X210B X210A 7 Data set change over 2 46 X210B 1 X210B 2 X210B 3 X210B 4 X210B 5 X210B 6 X210B 7 Motor thermal contact Ground 20 V Operating message Analog signal of actual frequency Supply voltage 10 V Reference value potentiometer Reference speed
179. hine defines the ratio of the leakage inductivity to the main inductivity The torque and flux forming current components are thus cou pled via the leakage coefficient Optimization of the leakage coefficient vvithin the field orientated control systems requires acceleration to various operating points of the drive Unlike the torque forming current Zsq 216 the flow forming current Isd 215 should be largely independent of the load torque The flovv forming current com ponent is inversely proportional to the leakage coefficient If the leakage coefficient is increased the torque forming current increases and the flux forming component drops The adjustment should result in a relatively constant actual current 54 215 matching the parameter Rated magnetizing current 716 regardless of the load on the drive The sensorless control system uses the parameter Leakage coefficient 378 in order to optimize the synchronization to one drive Description Min Max Fact sett 5 Leakage Coet 20 0 9 2 3 Magnetizing Current The Rated magnetizing current 716 is a measure of the flux in the motor and thus of the voltage which is present at the machine in no load condition depending on the speed The guided commissioning determines this value at about 30 of the Rated current 371 This current can be compared to the field current of an externally ex cited direct current machine In order to optimize the sensor less field oriented control system
180. hnology controller 163 xl xl ff pressure control 163 fx ixl 1 flow rate control 163 x Jx Contents level control Et x xl I Speed control tos x Slip compensation 1641 x Current limit value controller 16 42 x x 1 Current Controller 651 1 xlx lx lx x Limit Value Sources 16 5 21 x x x x x Acceleration Pre Control 165 4 x x fx x Field Controller 1655 ixix x xlx Modulation Controller 1656 x tx x ix Starting behavior ui x x x x x x x Starting current impression 11 1 11 x x x x x Flux Formation 11121 ixix x xlx Stopping behavior 112 ix ixixixixixi x Direct current brake EE lx 15 1 1 7 Auto Start 114 x x x x x x x Search Run 115 1 ix x x Reference point positioning 11 6 1 x x x Axis Positioning 11621 x Frequency Reference Channel 134 x x x x x Reference percentage channel 1355 x x x x Fixed Frequencies 1361 x x x x x x Fixed Percentages 13 63 1 x xt xt x Block Frequencies 1339 x x x x x x x Repetition frequency input 1311 x x x x x x x Brake Chopper 174 x x x x x x x Motor Circuit Breaker x V belt Monitoring x Motor Chopper a7 x x xe es Temperature Adjustment ae te oe ee Encoder Monitoring 17 7 3 X X 1 Search R
181. ia the digital logic signals Start Clockwise 68 and Start Anti clockwise 69 stopping is activated By combining the logic signals which are assigned to the digital inputs by default the stopping behavior can be selected from the follow ing table Start Clockwise O and Start Anticlockwise 0 Operation Mode 630 Stopping behavior Stopping behavior 1 N Stopping behavior 2 v Stopping behavior 3 Stopping behavior 4 un Stopping behavior 5 Stopping behavior 6 N Stopping behavior 7 Stopping behavior 0 Stopping behavior 1 Stopping behavior 2 Stopping behavior 3 Stopping behavior 5 1 1 and Start An ticlockwise Stopping behavior 6 Start Clockwise Stopping behavior 7 Operation Mode 630 of the stopping behavior is to be parameterized according to the matrix The selection of the operation modes can vary according to the control method and the available control inputs Example The machine is to stop according to stopping behavior 2 if the digital logic signals Start Clockwise 68 0 and Start Anticlockwise 69 0 Additionally the machine is to stop according to stopping behavior 1 if the digital logic signals Start Clockwise 68 1 and Start Anticlockwise 69 1 To achieve this the parameter Operation Mode 630 must be set to 12 By selecting the stopping behavior you also select the control of a mechanical brake if operation mode 41 Ope
182. ime Clockvvise ms 0 65000 13 7 El 14321 Ramp Rise Time Anticlockvvise ms 65000 13 7 El 14331 Ramp Rise Time Anticlockvvise ms 65000 13 7 08 06 189 G BONFIGLIOLI No Description Unit Setting range Chapter 440 Operation mode Selection 16 3 El 441 Fixed Frequency Hz 999 99 999 99 16 3 442 max P Component Hz 0 01 999 99 16 3 443 Hysteresis 0 01 100 00 16 3 444 Amplification 15 00 15 00 16 3 445 Integral Time ms 0 32767 16 3 446 Ind Volume Flow Control Factor 0 10 2 00 447 1st Blocking Frequency Hz 0 00 999 99 13 9 448 2nd Blocking Frequency Hz 0 00 999 99 13 9 El 449 Frequency Hysteresis Hz 0 00 100 00 13 9 450 Tolerance Band 0 00 25 00 14 1 2 2 451 1 Filter Time Constant ms Selection 14 1 2 3 452 Operation mode Selection 14 1 453 Error Warning Behavior Selection 14 1 2 4 El 454 Point X1 0 00 100 00 14 1 2 455 Point Y1 100 00 100 00 14 1 2 456 Point X2 0 00 100 00 14 1 2 457 Point Y2 100 00 100 00 14 1 2 458 Operation mode Selection 11 6 459 Signal So
183. imit Source Generator Op Selection 16 5 3 2 736 Torque Limit Source Motor Op Selection 16 5 3 2 737 Torque Limit Source Gen Op Selection 16 5 3 2 738 Speed Control Switch Over Limit Hz 0 00 999 99 16 5 3 739 Power Limit kVV 0 00 2 0 16 5 3 1 740 Povver Limit Generator Operation kW 0 00 2 0 Prn 16 5 3 1 741 Amplification 0 0 100 0 16 5 5 742 Integral Time ms 0 0 1000 0 16 5 5 743 Ref Isd Upper Limit A 0 1 Tkn O Fi 16 5 5 1 744 Ref Isd Lower Limit A Ify IFN 16 5 5 1 748 Backlash Damping 0 300 16 5 3 750 Reference Modulation 3 00 105 00 16 5 6 752 Integral Time ms 0 0 1000 00 16 5 6 753 Operation mode Selection 16 5 6 755 Reference Imr Lower Limit A 0 01 O FiN 16 5 6 1 756 Control Deviation Limitation 0 00 100 00 16 5 6 1 760 Operation mode Selection 17 7 3 761 Timeout Signal Fault ms 0 65000 17 7 3 762 Timeout Channel fault ms 0 65000 17 7 3 763 Timeout Direction fault ms 0 65000 17 7 3 767 Frequency Upper Limit Hz 999 99 999 99 16 5 2 768 Frequency Lower Limit Hz 999 99 999 99 16 5 2 769 Frequency Upper Limit Source Selection 16 5 2 1 770 Frequency Lower Limit Source Selection 16 5 2 1 780 Max Flux Formation Time ms 1 10000 11 1 2 781 Current during Flux Formation A 0 1 Tkn O Fi 11 1 2 790 Operation M
184. ing point Switching frequency Frequency inverter nominal power 12 kHz 16 kHz 4 0 kW 5 5 kW 7 5 kW 9 2 kW 1 Three phase connection requires a commutating choke 2 One and two phase connection requires a commutating choke 3 Mains current with relative mains impedance 1 see chapter Electrical installation 4 Only three phase connection 5 Switching frequency is reduced in thermal limit range 16 08 06 BONFIGLIOLI v2 VECTRON 3 3 ACT 401 0 55 up to 4 0 kW 400 V ACT 401 1 05 07 19 7 li 1 15 7 13 1 5 Recommended shaft output P kW 0 55 0 75 1 1 1 5 1 85 2 2 3 0 4 0 Output current 78 1909 Long term overload current 60 s 1 A 27 3 6 48 5 7 63 8 7 117 13 5 Short term overload current 1s 1 A 3 6 48 64 7 6 84 116 15 6 18 0 Output voltage ujv 3 x 0 mains TERA Degree of protection p Short circuit earth fault proof Rotary filed frequency f Hz 0 1000 depending on switching frequency Switching frequency 2 4 8 12 16 min brake resistor R o 300 300 300 300 136 136 136 92 Recommended brake resistor 770 V R Q 930 634 462 300 300 220 148 106 Mains current 3ph PE Mains voltage Mains frequency Fuse 3ph PE UL Type 600 VAC RK5 3ph PE 320 528 10 250x60x175 1 6 Dimensions Weight approx Degre
185. ion Time 780 After the time has elapsed the output frequency is increased according to the set accel Magnetization eration If the output frequency reaches the value set 4 current imp IxR with the parameter Frequency Limit 624 the Starting compensation Current 623 is withdrawn There is a smooth transition to the V f characteristic and a load dependent output current is obtained At the same time the increase of the output voltage by the IxR compensation becomes effec tive as from this output frequency The V f characteristic is displaced by the portion of voltage which depends on the stator resistance Operation mode 12 contains an additional function to guarantee a starting behavior under heavy duty condi tions The magnetization and starting current impression Magnetization are done according to operation mode 2 The ramp stop current imp w takes the current consumption of the motor at the corre ramp stop sponding operating point into account and controls the frequency and voltage change by stopping the ramp The Controller Status 275 signals the intervention of the con troller by displaying the message RSTP In this operation mode the functions of operation mode 12 are extended by the compensation of the voltage drop across the stator resistance When the output frequency reaches the value set with parameter Frequency Limit 624 the increase of the output voltage by the IxR com pensation becomes effective The V f chara
186. ion of rotation can be changed via the digital inputs and or by selection of the points Attention The monitoring of the analog input signal via the parameter Er ror Warning Behavior 453 demands the examination of the parameter Point X1 454 116 08 06 BONFIGLIOLI VECTRON The following characteristic is set by default and can be adapted to the application via the parameters mentioned Point 1 X1 2 00 10 V 0 20 V Y1 0 00 50 00 Hz 0 00 Hz Point 2 X2 98 00 10 V 9 80 V Y2 100 00 50 00 Hz 50 00 Hz V 0mA X17Y1 20mA neg maximum value The freely configurable characteristic enables setting a tolerance at the ends as well as a reversal of the direction of rotation The following example shows the inverse reference value specification with additional reversal of the direction of rotation This is often used in pressure control systems pos maximum value Point 1 4 X1 2 00 10 V 0 20 V Y1 100 00 50 00 Hz 50 00 Hz Point 2 X2 98 00 10 V 9 80 V Y2 80 00 50 00 Hz 40 00 Hz The reversal of the direction of rotation is effected in this example at an analog input signal of 5 5V The definition of the analog input characteristic can be calculated via the two point form of the line equation The speed Y of the drive is controlled according to the ana log control signal X _ 2 1 X2 X1 X X1 Y1 08 06 117 G BONFIGLIOLI 118 14 1 2 1 S
187. ion tion of rotation via track signals A and B ignal edge is evaluated per division mark Two channel speed sensor with recognition of direc 4 Quadruple Evaluation tion of rotation via track signals A and B four signal edges are evaluated per division mark One channel speed sensor via track signal A The Single evaluation with actual speed value is positive One signal edge is out sign evaluated per division mark The digital input S4IND is available for further functions One channel speed sensor via track signal A The Double evaluation with actual speed value is positive Two signal edges are out sign evaluated per division mark The digital input S4IND is available for further functions 11 12 Table Operation modes for speed sensor continued on next page 08 06 65 G BONFIGLIOLI Single evaluation in Same as in operation mode 1 The actual speed value verted 101 is inverted Alternative to exchanging the track sig nals Same as in operation mode 4 The actual speed value 7 7 is inverted Alternative to exchanging the track sig nals 111 Single evaluation nega Same as operation mode 11 The actual speed value tive is negative 112 Double evaluation Same as operation mode 12 The actual speed value negative is negative 104 The number of increments of the speed sensor can be adjusted via parameter Division marks speed sensor 1 491 No Description Min Max Fac
188. ired number from the actual values dis played in numerical order In the current record the record related actual value parameters are displayed including the corresponding data record number The seven segment display shows data record 0 if the actual values in the four data sets are identical Display the actual value parameter upon switch on FUN A Display last actual value parameter hig FUN Display first actual value parameter lowest number Use the ENT key to select the parameter The parameter is displayed including its current value unit and the active data record During commissioning operation and error analysis it is possible to monitor each actual value parameter specifically Some of the actual value parameters are arranged in the four available data records If the parameter values in the four data records are identical the actual value is displayed in data record 0 If the actual values in the four data records are different diFF is displayed in data record 0 Switch to another of the data set in the case of related actual values Determine minimum value and display it permanently Determine maximum value and display it permanently Display of mean value of the actual value during the monitoring period FUN ENT 9 Use the ENT key to save the selected actual value as a parameter displayed at switch on The message SEt with parameter
189. is displayed for confirmation As from now the selected actual value is displayed after each restart If the parameter settings were made via the optional control software or in the PARA menu branch of the control unit the display of the selected actual value must be acti vated manually Use the ESC key to switch to the selection of the actual value for display again 7 3 Check direction of rotation minals of the brake resistor even after the frequency inverter has been disconnected from povver supply VVait for some minutes until the DC link capacitors have discharged before starting to vvork at the unit 1 Warning Dangerous voltage may be present at the motor terminals and the ter e The unit may only be connected with the power supply switched off e Make sure that the frequency inverter is discharged To check if the reference value and the actual direction of rotation of the drive corre spond to one another proceed as follows e Operate the drive at low speed i e specify a reference value of approx 10 e Release the frequency inverter briefly signal at digital inputs S1IND controller release and S2IND start of clockwise operation or S1IND controller release and S3IND start of anti clockwise operation e Check if the motor shaft turns in the required direction 70 08 06 BONFIGLIOLI 92 VECTRON In case the sense of rotation is wrong exchange two motor phases e g U and V at the terminals of the freq
190. is measured The safety functions of the frequency inverter avoid a release of the power unit if no signal is present at digital input S1IND If a signal was already applied at the begin ning of the guided commissioning the S1lnd message is not displayed Note The parameter identification feature of the frequency inverter requires the presence of a signal at digital input S1IND for release of the power unit 67 G BONFIGLIOLI terminal S11ND When the frequency inverter is disconnected from power supply the mains DC link voltage and motor terminals may still be live for some time Wait for some minutes until the DC link capacitors have discharged before starting to work at the unit Warning Switch off power supply before connecting and disconnecting control e The unit may only be connected with the power supply switched off e Make sure that the frequency inverter is discharged Confirm the final rEAdY message by pressing the ENT key CH AY Canceling the operation with the ESC key or withdrawing the release signal S1IND results in an incomplete take over of the values Note In the case of higher requirements as regards the accuracy of the speed torque control you should carry out the guided commissioning procedure once again under operating conditions because part of the machine data depends on the operating temperature During this procedure confirm the machine data already entered Af
191. itch off Threshold Stop Function 637 defines the frequency as from which a standstill of the drive is recognized This percentage parameter value is applied to the set Maximum Frequency 419 The switch off threshold is to be adjusted according to the load behavior of the drive and the device output as the drive must be controlled to a speed below the switch off threshold Description Min Max Fact sett Switch Off Threshold 100 0 Attention If the motor builds up a stopping torque it may be possible that the switch off threshold stop function is not reached due to the slip fre quency and the standstill of the drive is not recognized In this case increase the value of the Switch off Threshold Stop Function 637 11 2 2 Holding Time The Holding Time Stop Function 638 is considered in stopping behaviors 1 3 4 and 6 Controlling to zero speed results in the motor heating up and should only be done for a short period in the case of internally ventilated motors Description Min Max Fact sett 200 0 s 11 3 Direct current brake Stopping behaviors 3 6 7 and the search run function include the direct current brake Depending on the setting of the stop function a direct current is impressed into the motor either directly or when it is at a standstill after the demagnetization time The impression of the Braking current 631 results in the motor heating up and should only be done for a short period in the case of in
192. ith integrated EMC filter comply with the emission limits of the product standard EN 61800 3 up to a motor cable length of 10 m without additional measures being required Increased requirements in connection with the specific application of the frequency inverter are to be met by means of optional components Commutating chokes and EMC filters are option ally available for the series of devices Operation on unearthed mains IT mains is admissible after disconnection of the Y capacitors in the interior of the device Interference free operation with residual current device is guaranteed at a trip ping current gt 30 mA if the following points are observed Pulse current and alternating current sensitive residual current devices Type A to EN 50178 in the case of a connection of frequency inverters with one phase power supply L1 N All current sensitive residual current devices Type B to EN 50178 in the case of a connection of frequency inverters with two phase L1 L2 or three phase L1 L2 L3 power supply Use EMC filters with reduced leakage current or if possible do not use EMC filters at all length of the shielded motor cable is 10 m and there are no additional capacitive components between the mains or motor cables and PE 27 G BONFIGLIOLI 28 5 1 EMC I nformation The frequency inverters are designed according to the requirements and limit values of product norm EN 61800 3 with an interf
193. l uones do E 5 UO 106 08 06 BONFIGLIOLI VECTRON 13 6 Fixed Reference Values The fixed reference values are to be parameterized as fixed frequencies or fixed per centages according to the configuration and function The signs of the fixed reference values determine the direction of rotation A positive sign means a clockwise rotation a negative sign means an anticlockwise rotation The direction can only be changed via the sign if the Reference Frequency Source 475 or Reference Percentage Source 476 is parameterized to an operation mode with sign The direction of rotation can also be stated with the digital signal sources as signed to the parameters Start Clockwise 68 and Start Anticlockwise 69 The fixed reference values are to be parameterized in four data sets and are assigned to further sources via the reference value channel The use of the functions Data Set Change Over 1 70 and Data Set Change Over 2 71 thus enables the setting of 16 fixed reference values 13 6 1 Fixed Frequencies The four fixed frequencies define reference values which are selected via the parame ters Fixed Frequency Change Over 1 66 and Fixed Frequency Change Over 2 67 The parameter Reference Frequency Source 475 defines the addition of the various sources in the reference frequency channel No Description x Fact sett 480 0 00 Hz 481 10 00 Hz 482 25 00 Hz 483 50 00 Hz
194. less control method the field oriented control methods only require the definition of the limit values Max Flux Formation Time 780 and Current during Flux Formation 781 for the adjustment of the starting behavior The acceleration behavior of the sensor less control method in configurations 110 and 111 can be selected as described in the following chapter 11 1 1 Starting Behavior of Sensorless Control System The parameter Operation Mode 620 for the starting behavior is available in configu rations 110 and 111 Depending on the operation mode selected the machine is magnetized first or a starting current is impressed The voltage drop across the stator resistance which reduces the torque in the lower frequency range can be compen sated by the IxR compensation To ensure the correct function of the IxR compensation the stator resistance is de termined during the guided commissioning The IxR compensation is only activated after the stator resistance was determined correctly At the start the voltage set with the parameter Starting Voltage 600 is output at an output frequency of 0 Hz After this the output voltage and the output frequency are changed according to the control method The break away torque and the current at the start is determined by the adjusted starting voltage It may be necessary to optimize the starting behavior via the pa rameter Starting Voltage 600 In this operation mode the Current during Flux Formation 781
195. lly to 1 minute by default If the activation period is shorter the heat sink fan will continue operation until the minimum activation period is reached If mains voltage is applied to the frequency inverter and if the heat sink temperature exceeds the adjusted temperature value the heat sink fan is switched on Regardless of the parameter Switch On Temperature 39 the heat sink fan is activated when the start signal is received while the frequency inverter is switched on and enabled If the heat sink temperature is 5 C lower than the adjusted temperature value or if the controller is disabled while the heat sink fan is switched on the heat sink fan is switched off after the minimum activation period Operation mode 43 for digital outputs additionally enables the control of an exter nal fan Via the digital output the fan is switched on if the controller is released and Start clockwise or Start anticlockwise are switched on or if the Switch On Tempera ture 39 for the internal fan was reached The minimum activation period of the external fan is 1 minute Description Min Max Fact sett Switch On Temperature 17 3 Bus controller Note In order to be able to control the drive the digital controller input SLIND must be connected and set to High Signal in order to enable the out put stage Warning e Switch off power supply before connecting and disconnecting control terminal S1IND e The unit may only be connected
196. ltage signal Description Min Max Fact sett 0 00 25 00 2 00 X2 Y2 pos maximum value Ny 2 2 pos maximum value ov 10V 20mA OV 10 20mA 0mA zero point tolerance band X1 Y1 neg maximum value neg maximum value VVithout tolerance band VVith tolerance band 08 06 08 06 BONFIGLIOLI 92 VECTRON The default Minimum Frequency 418 or Minimum Percentage 518 extends the pa rameterized tolerance band to the hysteresis X2 Y2 pos maximum value freer m pos minimum value 2220300000 223220 10V neg minimum value 20mA zero point tolerance band x1 Y1 neg maximum value 13U P y7P P v7vmvmv7vN Tolerance band with set maximum frequency For example the output variable coming from positive input signals is kept on the positive minimum value until the input signal becomes lower than the value for the tolerance band in the negative direction Then the output variable follows the set characteristic 14 1 2 3 Filter Time Constant The time constant of the filter for the analog reference value can be set via the pa rameter Filter Time Constant 451 The time constant indicates the time during which the input signal is averaged by means of a low pass filter e g in order to eliminate fault effects The setting range is between 0 ms and 5000 ms in 15 steps 0 Time Con
197. mode storing latching the motor goes to the reference value selected before the 1 latching svvitch off at the start The reference value is also stored when the device is switched off The operation mode Motorpoti taking over is to be used for the data set change over of the reference value channel The current reference value is used by changing to the motorpoti function 3 Taking Over and Latching 7 the behavior in op 13 10 1 Motorpoti MP 2 Taking Over The Function Motorpoti MP can be parameterized via the parameters Reference Frequency Source 4 75 or Reference Percentage Source 476 Frequency Reference Channel Via the digital control inputs the required functions Frequency Motorpoti Up 62 and Frequency Motorpot Down 63 are activated The reference values are limited via parameters Minimum Frequency 418 and Maxi mum Frequency 419 Reference percentage channel Via the digital control inputs the required functions Percentage Motorpoti Up 72 and Percentage Motorpot Down 73 are activated The reference values are limited via parameters Minimum Percentage 518 and Maximum Percentage 519 13 10 2 Motorpoti KP The function Motorpoti KP is only available in the reference frequency channel The function and its assignment to other reference value sources can be selected via parameter Reference Frequency Source 475 Via the keys of the KP 500 control unit the required functions Frequency Motorpoti
198. mponent sq 216 No Description Min Max Fact sett Nominal Volumetric Flow 99999 2 10 m h 0 1 kPa 999 9 kPa 100 0 kPa Line mains or channel characteristic H kPa P a method B1 o metho bad point method Q m h Point A in the figure describes the rating point of a pump The transition to partial load operation mode B1 can be effected at a constant pressure H change of convey ing flow Q pressure H remains constant The transition to partial load operation mode B2 can be effected according to the bad point method change of pressure H and conveying flow Q Both methods can be realized with the integrated technology controller in configuration 111 The actual values displayed are calculated according to the bad point method independently of the selected Operation Mode 440 of the technology controller 82 08 06 BONFIGLIOLI 9 VECTRON 11 Operational Behavior The operational behavior of the frequency inverter can be adjusted to the application by setting the parameters appropriately In particular the starting and stopping behav ior can be selected according to the selected Configuration 30 Additionally features such as Auto Start synchronization and positioning functions facilitate the integration in the application 11 1 Starting Behavior The start of the 3 phase machine can be parameterized in accordance with the control functions and methods In contrast to the sensor
199. mps is not active in the case of an emergency stop of the drive No Description Min Max Fact sett Emergency Stop Clockwise 0 01 Hz s 9999 99 Hz s 1 5 00 Hz s Emergency Stop Anticlockwise 0 01 Hz s 9999 99 Hz s 5 00 Hz s A Rotary field clockwise Acceleration Deceleration Clockwise 421 Clockwise 420 or Emergency Stop Clockwise 424 gt t Acceleration Deceleration anticlockwise 423 Rotary field anticlockwise 422 or anticlockwise Emergency Stop anticlockwise 425 v The parameter Maximum Leading 426 limits the difference between the output of the ramp and the current actual value of the drive The set maximum deviation is a dead time for the control system which should be kept as low as possible In case the drive is loaded heavily and high acceleration and deceleration values are selected it is possible that a set controller limit is reached while the drive is acceler ated or decelerated In this case the drive cannot follow the defined acceleration or deceleration ramps With Maximum Leading 426 you can limit the max leading of the ramp Description Min Max Fact sett Maximum Leading 0 01 Hz 999 99 Hz 5 00 Hz Example Fixed value at ramp output 20 Hz current actual value of drive 15 Hz selected Maximum Leading 426 5 Hz The frequency at the ramp output is increased to 15 Hz only and it is not increased further The difference leading between the frequency value at the ramp output
200. n BONFIGLIOLI VECTRON 21 Parameter List The parameter list is structured according to the menu branches of the control unit The parameters are listed in ascending numerical order A headline shaded can appear several times i e a subject area may be listed at different places in the table For better clarity the parameters have been marked with pictograms The parameter is available in the four data sets The parameter value is set by the SETUP routine 66 This parameter cannot be written when the frequency inverter is in operation Irin Urtn Prin rated values of the frequency inverter o overload capacity of frequency inverter 21 1 Actual Value Menu VAL No Description Unit Display range Chapter 210 Stator Frequency Hz 0 00 999 99 18 2 2111 R m s Current A 0 0 Imax 18 2 2121 Output Voltage V 0 0 18 2 2131 Active Povver kW 0 0 Pmax 18 2 214 Active Current A 0 0 Imax 18 2 215 Isd A 0 0 Imax 18 2 216 Isq A 0 0 Imax 18 2 217 Encoder 1 Frequency Hz 0 00 999 99 9 4 2181 Encoder 1 Speed 1 min O 60000 9 4 221 Slip Frequency Hz 0 0 999 99 18 2 222 DC link voltage V 0 0 Uamax 25 18 1 223 Modulation 0 100 18 1 224 Torque Nm 9999 9 18 2 225 Rotor Flux 0 100 18 2 226 Winding Temperature deg C 10 999 1
201. n Switching Frequency 401 If the Min Switch ing Frequency 401 is larger than or equal to the Switching Frequency 400 the automatic reduction is deactivated Description Min Max Fact sett Min Switching Frequency 16 kHz The change of the switching frequency depends on the heat sink temperature switch off limit and the output current The temperature limit to be exceeded so that the switching frequency is reduced can be set via parameter Reduction Limit Heat Sink Temp 580 If the heat sink tempera ture falls below the threshold set via parameter Reduction Limit Heat Sink Temp 580 by 5 C the switching frequency is increased again step by step Description Min Max Fact sett Reduction Limit Heat Sink Temp Note The limit for the switching frequency reduction is influenced by the intelligent current limits depending on the selected Operation Mode 573 and the output current If they have been switched off or provide the full overload current the switching frequency is reduced when the output current exceeds the limit of 87 5 of the long term overload current 60s The switching frequency is increased if the output cur rent drops below the reference current of the next highest switching frequency 08 06 163 G BONFIGLIOLI 164 17 2 Fan The switch on temperature of the heat sink fan can be set via parameter Switch On Temperature 39 The minimum activation period of the heat sink fan is set interna
202. n 14 4 9 75 Fixed percentage value change over 1 Selection 14 4 8 76 Fixed percentage value change over 2 Selection 14 4 8 83 Timer 1 Selection 14 4 4 84 Timer 2 Selection 14 4 4 87 Start 3 wire control Selection 14 4 2 103 Error Acknowledgment Selection 14 4 3 164 n T Control Change Over gt Selection 14 4 6 198 Operation mode Logic 1 Selection 14 5 3 199 Input 1 Logic 1 Selection 14 5 3 200 Input 2 Logic 1 Selection 14 5 3 201 Operation mode Logic 2 Selection 14 5 3 202 Input 1 Logic 2 Selection 14 5 3 203 Input 2 Logic 2 Selection 14 5 3 204 Therm Contact Selection 14 4 5 205 Operation mode Logic 3 Selection 14 5 3 206 Input 1 Logic 3 Selection 14 5 3 207 Input 2 Logic 3 Selection 14 5 3 237 Reset Memory Selection 18 3 188 08 06 ene BONFIGLIOLI 92 VECTRON No Description Unit Setting range Chapter 369 Motor Type Selection 7 2 3 El 370 Rated Voltage v 017Um 2Umn 91 El 3711 Rated Current A 0 01 Tpn 10 0 rin 9 1 El 13721 Rated Speed U min 96 60000 9 1 vi 3731No of Pole Pairs 1 24 9 1 El 3741 Rated Cosinus Phi 0 01 1 00 9 1 El 3751 Rated Freq
203. n be started again by switching the start signal on and off Operation mode 3 defines the free coasting of the drive regardless of the setting of parameter Operation Mode 630 for the stopping behavior Attention The monitoring of the analog input signal via the parameter Er ror Warning Behavior 453 demands the examination of the parameter Point XI 454 14 2 Multi function output MFO1 Multifunction output MFO1 can either be configured as a digital analog or a repetition frequency output Depending on the selected Operation mode 550 for the multifunc tion output a link to various functions of the software is possible The operation modes not used are deactivated internally Output has the logic signal LOW 1 Digital Digital output 0 24 V 2 Analog Analog output 0 24V 3 Repetition frequency Repetition frequency output 0 24 V fmax 150 kHz 08 06 BONFIGLIOLI VECTRON 14 2 1 Analog Output MFO1A By default the multifunction output MFO1 is configured for the output of a pulse width modulated output signal with a maximum voltage of 24V The selected configuration determines which actual values can be selected for pa rameter Analog Operation 553 of multifunction output 1 Analog operation MFO1 is switched off 1 Abs Fs Absolute value of stator frequency 1 i 0 00 Hz Maximum Frequency 419 Abs Fs betw Absolute value of stator frequency fmin fmax 7 Frequency 418 Maximum Frequency
204. n brake is used for one digital output for controlling the brake 08 06 Stopping behavior 0 Free stopping Stopping behavior 1 Stop Switch off Stopping behavior 2 Stop Hold Stopping behavior 3 Stop DC brakes Stopping behavior 4 Emergency stop switch off Stopping behavior 5 Emergency stop Hold Stopping behavior 6 Emergency stop Brake Stopping behavior 7 Direct current brake BONFIGLIOLI VECTRON The inverter is disabled immediately The drive deener gized immediately and coasts freely The drive is brought to a standstill at the set deceleration As soon as the drive is at a standstill the inverter is dis abled after a holding time The holding time can be set via the parameter Holding Time 638 Depending on the setting of the parameter Starting Func tion 620 the Starting Current 623 is impressed or the Starting Voltage 600 is applied for the duration of the holding time The drive is brought to a standstill at the set deceleration and remains permanently supplied with current Depending on the setting of the parameter Starting func tion 620 the Starting Current 623 is impressed as from standstill or the Starting Voltage 600 is applied The drive is brought to a standstill at the set deceleration As from standstill the direct current set via parameter Braking Current 631 is impressed for the Braking Time 632 Comply with the notes in chapter DC brake Stopping
205. n the following additional func tions which supplement the behavior according to the parameterized V f characteris tic 16 4 1 Slip compensation The load dependent difference between the reference speed and the actual speed of the 3 phase motor is referred to as the slip This dependency can be compensated by the current measurement in the output phases of the frequency inverter The activation of Operation Mode 660 for the slip compensation enables speed con trol without feedback The stator frequency and speed are corrected depending on the load Before the slip compensation can be activated the guided commissioning has to be carried out The Stator Resistance 377 is required to ensure a correct function and is measured during the guided commissioning The slip compensation is deactivated 1 Switched on The load dependent slip speed is compensated The control behavior of the slip compensation can only be optimized via the parame ters in the case of specific applications The parameter Amplification 661 determines the correction of the speed and the effect of the slip compensation proportionally to the change of load The Max Slip Ramp 662 defines the max frequency change per second in order to avoid an overload in the case of a load change The parameter Minimum Frequency 663 determines the frequency as from which the slip compensation becomes active Description x Fact sett IE o 100 0 Max Slip Ramp 0 01 Hz s 650
206. nces or legal relationships The manufacturer s obligations are exclusively specified in the relevant purchase contract This contract also contains all and any warranty regulations which may apply to the relevant scope of supply These contractual warranty provisions are neither extended nor limited by the specifications contained in this documentation The manufacturer reserves the right to correct or amend the specifications product information and omissions in these operating instructions without notice The manu facturer shall not be liable for any damage injuries or costs which may be caused by the aforementioned reasons 1 1 General I nformation Warning The DC link circuit of the frequency inverter is charged during operation i e there is always the risk of contact with high voltage Frequency in verters are used for driving moving parts and they may become hot at the surface during operation Any unauthorized removal of the necessary covers improper use wrong installation or operation may result in serious injuries or material dam age In order to avoid such injuries or damage only qualified staff may carry out the transport installation setup or maintenance work required The standards EN 50178 IEC 60364 Cenelec HD 384 or DIN VDE 0100 IEC 60664 1 Cenelec HD 625 or VDE 0110 1 BGV A2 VBG 4 as well as the applicable national regulations must be complied with The term Qualified Staff refers to anybody who is familiar
207. ncreased or the reference point must be shifted The digital signal for acquisition of the reference point and the logic link can be se lected by the parameter Signal Sources 459 The link of the digital inputs S2IND S3IND and S6IND to further functions is to be checked according to selected Configu ration 30 e g in configurations 110 and 210 digital input S2IND is linked to the function Start of clockwise operation The signals for positioning and a stopping behavior should not be assigned to the same digital input 2 S2IND falling edge The positioning starts with the change of the logic 3 SS3IND falling edge signal from 1 HIGH to 0 LOW at the reference 6 S6IND falling edge point The positioning starts with the change of the logic 1x SxIND rising edge signal from 0 LOW to 1 HIGH 2x SxIND rising falling edge The positioning begins with the change of the logic signal 08 06 08 06 BONFIGLIOLI VECTRON The acquisition of the reference position via a digital signal can be influenced by a variable dead time while the control command is read and processed The signal propagation time is compensated by a positive value for the Signal correction 461 If a negative signal correction is set processing of the digital signal is delayed Description Min Max Fact sett Signal Correction 327 68 ms 327 67 ms The influences on the positioning which depend on the o
208. nctionality of the control functions and methods In the course of the guided commissioning the necessary parameters are inquired according to the selected Configuration 30 9 1 Rated Motor Parameters Set the rated parameters of the three phase asynchronous machine according to the name plate or the data sheet of the motor The default settings of the machine pa rameters are based on the nominal data of the frequency inverter and the corre sponding four pole three phase motor The machine data required for the control functions and methods are checked for plausibility and calculated in the course of the commissioning The user should check the rated values specified by default No Description Min Max Fact sett 370 Rated Voltage 371 Ien 372 n 373 2 374 coslo 375 50 00 376 Pin In the case of three phase machines the speed can be increased at a constant torque if the motor vvinding can be svvitched over from star to delta connection The change over results in a change of the dependent parameters by a factor of square root of 3 Attention rated data of the motor are to be entered according to the specifi cations on the rating plate for the motor connection type used star or delta connection If the data entered deviate from the rating plate the parameters will not be identified correctly Parameterize the rated data according to the specifications for the motor winding connection indi cated on
209. ncy inverter The files stored in the control unit can be used as data sources Note The files stored in the control unit contain all information and pa rameters stored in the control unit according to the selected copy function ALL or Act see Chapter Copy Menu CPY Confirm the selection by pressing the ENT key The copy operation is started The message COPY and the number of the cur rently processed parameter will be displayed to indicate the progress of the opera tion After the copy operation is complete the control unit is initialized again 08 06 08 06 BONFIGLIOLI 9 VECTRON 6 6 3 Reset to Normal Mode A KP 500 control unit which was activated as a Download Keypad can be reset to standard operation mode with full functionality via a special key sequence on the con trol unit or via any available CM communication module Resetting at control unit e Press the control unit keys RUN and STOP at the same time for about 1 second The display shows Subsequent the topmost operation level of the control unit display is available e In the parameter menu PARA use the arrow keys to select parameter Pro gram ming 34 and confirm the selection by pressing the ENT key Use the arrow keys to enter the value 110 Normal Mode and confirm your se lection by pressing the ENT key e Disconnect the control unit from the frequency inverter and re connect it After the initialization the control unit is
210. nd the brake resistor to the frequency inverter is to be done using shielded cables The shield is to be connected to PE potential properly i e with good conductivity on both sides The control mains and motor lines must be kept physically separate from one another The user must comply with the applicable limits stipulated in the relevant national and international directives as regards the application the length of the motor cable and the switching frequency Frequency inverter unshielded cable shielded cable 0 55 kW 1 5 kW 50 m 25m 1 85 kW 4 0 kW 100 m 50 m 5 5 kW 9 2 kW 100 m 50 m 11 0 kW 15 0 kW 100 m 50 m 18 5 kW 30 0 kW 150 m 100 m 37 0 kW 65 0 kW 150 m 100 m The specified lengths of the motor cables must not be exceeded if no output filter is installed Upon request we will check if longer motor cables can be used after taking appropri ate technical measures e g use of low capacitance cables and output filters The following table includes standard values if an output filter is used Frequency inverter unshielded cable shielded cable 0 55 kW 1 5 kW on inquiry on inquiry 1 85 kW 4 0 kW 150 m 100 m 5 5 kW 9 2 kW 200 m 135m 11 0 kW 15 0 kW 225 m 150 m 18 5 kW 30 0 kW 300 m 200 m 37 0 kW 65 0 kW 300 m 200 m Note The frequency inverters lt 9 2 kW with integrated EMC filter comply with the emission limits stipulated in
211. ne data The Adjusting Temperature 467 is to be set to the tempera ture at which the optimization of the extended machine data was carried out The temperature can be read out via the actual value parameter Winding Temperature 226 and can be used in the optimization for the parameter 08 06 171 G BONFIGLIOLI 17 7 3 Encoder Monitoring Failures of the speed sensor lead to a faulty behavior of the drive as the measured speed forms the foundation of the control mode By default the speed sensor moni toring system continuously monitors the speed sensor signal the track signal and the division marks If while the frequency inverter is released a faulty signal is recog nized for longer than the timeout a fault switch off is effected If the parameter Op eration Mode 760 is set to zero the monitoring function is deactivated The function is deactivated A fault message is displayed according to the timeouts 2 Error set The speed sensor monitoring is to be parameterized in the sub functions according to the application The monitoring function becomes active vvith the release of the fre quency inverter and the start command The timeout defines a monitoring time in which the condition for the fault svvitch off must be fulfilled without interruption If one of the timeouts is set to zero this monitoring function is deactivated Description jax Fact sett Timeout Signal Fault ms 1000 ms Timeout Channel fault 65000 ms
212. nnecting the brake resistor cables to terminal X2 Dangerous voltage may be present at the motor terminals and the terminals of the brake resistor even after the frequency inverter has been disconnected safely from power supply Wait for some minutes until the DC link capacitors have discharged before starting to work at the unit e The unit may only be connected with the power supply switched off e Make sure that the frequency inverter is discharged Caution The brake resistor must be equipped with a temperature switch The tem perature switch must disconnect the frequency inverter from mains supply if the brake resistor is overloaded 5 5 1 201 up to 3 0 kW and 401 to 4 0 kW Degree of protection IP20 EN60529 is only guaranteed if terminal X2 is connected X2 X2 U v w e Phoenix ZEC 1 5 ST7 5 0 2 1 5 mm AWG 24 16 02 1 5 AWG 24 16 0 25 1 5 mm R AWG 22 16 5 TL oz5 15mmm TH AWG 22 16 39 G BONFIGLIOLI 5 5 2 ACT 201 4 0 up to 9 2 kW and ACT 401 5 5 up to 15 0 kW 4 0 kW 9 2 kW WAGO Serie 745 6qmm RM7 5 0 2 6 mr AWG 24 10 0 2 6 mf AWG 24 10 0 25 4 AWG 22 12 0 25 4 m AWG 22 16 lt 20 2 Rb2 T1 oa T2 11 0 KVV 15 0 kW WAGO Serie 745 16qmm RM10 15 t 0 2 16 mnt AWG 24 6 0 2 16 m
213. nt 0500 Taim limits of Operation Mode 573 active motor temperature reached intelligent current limits of 5 5 Operation Mode 573 active C 20 00 Flim The reference frequency has reached the Maximum Fre quency 419 The frequency limitation is active Example The controller status is displayed C0024 UDctr Ilim The controller status results from the hexadecimal sum of the controller codes 0004 0020 0024 At the same the power failure regulation and also the current limitation of the speed controller are active 08 06 183 G BONFIGLIOLI 184 20 4 Warning Status The current warning is displayed by a message in the warning status and can be used for an early message of a critical operational condition The combination of different warnings can be set in parameter Create Warning Mask 536 If a warning is present it is displayed by the flashing red LED and WARN is displayed on the control unit If several warnings are present the warning status is displayed as the sum of the indi vidual warning codes 777 h VVarning code Abbreviation for the vvarning A 00 00 No vvarning message present A 00 01 Ixt Frequency inverter overloaded A0002 or A0004 A 00 02 IxtSt Overload for 60 s relative to the nominal output of the fre quency inverter A 00 04 IxtLt Short time overload for 1 s relative to the nominal output of the frequency inverter A 00 08 Te Max heat sink temperature Tk of 80 C less the Warning Limi
214. nt operating points below the frequency limit are only admissible if forced ventilated mo tors are used The transition to the control method of the selected configuration 30 takes place above the frequency limit Description Min Max Fact sett Frequency Limit 0 00 Hz 100 00 Hz 2 60 Hz 11 1 2 Flux Formation Field oriented control in the configurations 210 230 410 411 and 430 are based on separate regulation of the flux forming and torque forming current components Upon startup the machine is magnetized and a current is impressed first With the parame ter Current during Flux Formation 781 the magnetization current 1 is set with the parameter Maximum Flux Formation Time 780 the maximum time for the current impression is set The current impression is done until the reference value of the rated magnetizing cur rent is reached or the Maximum Flux Formation Time 780 is exceeded No Description Min Max Fact sett Maximum Flux Formation Time 10000 ms 2 Current during Flux Formation 1 The factory setting of the parameter Maximum Flux Formation Time 780 depends on the selected parameter Configuration 30 Configurations 1xx gt Maximum Flux Formation Time 780 300 ms Configurations 1xx 4xx gt Maximum Flux Formation Time 780 1000 ms 85 G BONFIGLIOLI 86 11 2 Stopping Behavior The stopping behavior of the three phase machine can be defined via parameter Op eration Mode 630 V
215. ntil the DC link capacitors have discharged before starting to work at the unit The frequency inverters can be controlled by means of the control unit and or a com munication module In the CTRL menu branch various functions are available which make commissioning easier and enable the control of the inverter via the control unit If you want to control the frequency inverter via an optional communication module the necessary adjustments can be made via parameter Local Remote 412 Via this parameter you can specify which functions will be available to the controller Depend ing on the operation mode selected only some of the control menu functions are available Refer to Chapter Bus controller for a detailed description of the parameter Local Remote 412 59 60 G BONFIGLIOLI 6 8 Controlling the Motor via the Control Unit The control unit enables controlling the connected motor in accordance with the se lected operation mode of parameter Local Remote 412 Note In order to be able to control the drive via the control unit the digital controller input S1IND controller release must be connected and set to High Signal in order to enable the output stage Warning e Switch off power supply before connecting and disconnecting control terminal S11ND e The unit may only be connected with the power supply switched off e Make sure that the frequency inverter is discharged When the frequency inverter is disconnected from po
216. oad behavior and thus the rated slip depend on the rotor time con stant The guided commissioning determines the machine data during the parameter identification and sets the parameter Rated slip correction factor 718 accordingly For the fine adjustment or a check of the rotor time constant proceed as follows Load the machine at fifty percent of the Rated frequency 375 As a result the voltage must be approximately fifty percent of the Rated voltage 370 with a maximum tolerance of 5 If this is not the case the correction factor must be changed accordingly The larger the correction factor is set the stronger the voltage drop when the machine is loaded The value calculated by the rotor time constants can be read out via the ac tual value Current rotor time constant 227 The adjustment should be done at a winding temperature which is also reached during normal operation of the motor Description Min Max Fact sett Rated Slip Correction Factor 0 01 300 0096 100 00 9 3 Internal values The following parameters are used for the internal processing of motor data An ad justment is not necessary No Description No Description 368 Internal value 01 705 Internal value 08 399 Internal value 02 706 Internal value 09 402 Internal value 03 707 Internal value 10 508 Internal value 04 708 Internal value 11 702 Internal value 05 709 Internal value 12 703 Int
217. ode Timer 1 Selection 14 5 1 791 Time 1 Timer 1 s m h 10 650 00 14 5 1 792 Time 2 Timer 1 s m h 0 650 00 14 5 1 793 Operation Mode Timer 2 Selection 14 5 1 794 Time 1 Timer 2 s m h 10 650 00 14 5 1 795 Time 2 Timer 2 s m h 10 650 00 14 5 1 796 SETUP Select Selection 7 4 08 06 AUSTRALIA BONFIGLIOLI TRANSMISSION Aust Pty Ltd 48 50 Adderley St East Auburn Sydney N S W 2144 Tel 61 2 8748 4400 Fax 61 2 9748 8740 P o Box 6705 Silverwater NSW 1811 www bonfiglioli com au btal bonfiglioli com au AUSTRIA BEST MOLL MOTOR GmbH Industriestrasse 8 2000 Stockerau Tel 43 2266 63421 DW Fax 43 6342 180 Tix 61 32 22 348 Molla www mollmotor at office mollmotor at BELGIUM BEST N V ESCO TRANSMISSION S A Culliganlaan 3 1831 Machelem Diegem Tel 0032 2 7204880 Fax 0032 2 7212827 Tlx 21930 Escopo B www escotrans be info escotrans be BRASIL BEST ATI BRASIL el ua Omlio Monteiro Soares 260 Vila Fanny 81030 000 41 334 2091 Fax 41 332 8669 www atibrasil com br vendas atibrasil com br CANADA CHINA FRANCE ONFIGLIOLI TRANSMISSIONS S A ue Eug ne Pottier BP 19 Zone Industrielle de Moimont II 95670 Marly la Ville el www bonfiglioli fr btf bontiglioli fr GERMANY BONFIGLIOLI DEUTSCHLAND GmbH Hamburger StraBe 18 41540 Dormagen el 49 2133 50260 Fax 49 2133 502610 www bonfigli GREAT ONFIGLIOLI CANADA INC
218. of 1 287 1 Peak Value Vdc The maximum DC link voltage measured 288 Average Value Vdc The average DC link voltage calculated in the period of observation The highest measured heat sink temperature of the frequency inverter Average Value Heat Sink The average heat sink temperature calculated in Temp the period of observation Peak Value Inside Tempera The maximum measured inside temperature in ture the frequency inverter Average Value Inside Tem The average inside temperature calculated in the perature period of observation The highest absolute current calculated from the measured motor phases The average absolute current calculated in the period of observation 289 Peak Value Heat Sink Temp 290 291 292 293 Peak value Irms 294 Average value Irms 295 Peak Value Active Power The largest calculated active power in motor pos operation Peak Value Active Power Maximum generator active power calculated 296 from the voltage the current and the control neg 9 variables The average active power calculated in the pe riod of observation The calculated energy to the motor in motor operation The calculated energy from the motor in genera tor operation 297 Average Value Active Power 301 Energy positive 302 Energy negative Note The actual values can be read out and monitored in the VAL menu branch of the operating unit The parameter Control Level 28 in the PARA menu branch defines the s
219. oints at multi functional 22 70 Selection of an actual value for 70 3 G BONFIGLIOLI TABLE OF CONTENTS 7 3 Check direction of rotation scecccseseeeeeeeseesenneeseeneuseesenoaseesenoegeenenneasenees 70 7 4 Set up via the Communication nterface 71 8 Inverter Data 8 1 Serial 73 8 2 Optional Modules ananipa a arama aaz 73 8 3 Inverter Software Version cccseseeeecsesseeseeneseeseeneueeeneaseeseonasensesneseenennanees 74 8 4 Set PASSWOM 74 8 5 Control Level 74 8 6 User 74 8 7 Configuration 75 8 8 Language aaa aaa aaa aaa aaa aaa aras n 77 8 9 Progr
220. onal input MFI1 can be parameterized for a reference value signal in Operation mode 452 Operation mode 3 should only be selected by expert users for drive control via Fixed frequency 1 480 and Fixed frequency 2 481 1 Voltage Input Voltage signal MFI1A OV 10V 2 Current Input Current signal MFI1A OMA 20mA 3 Digital Input Digital signal MFI1D OV 24V Ered Confirm the End display by pressing the ENT key The guided commissioning of the frequency inverter is terminated via a reset and the initialization of the frequency inverter The relay output X10 signals a fault 24 17 After successful initialization of the frequency inverter the factory set parameter Ac tual frequency 241 is displayed If a signal is present at digital inputs S1IND control l ler release and S2IND start clockwise operation or at digital inputs S1IND control ler release and S3IND start of anti clockwise operation the drive is accelerated to the adjusted minimum frequency 418 default value 3 50 Hz 7 2 8 3 Selection of an actual value for display After commissioning the value of parameter Actual frequency 241 is displayed at the control unit KP500 If another actual value is to be displayed after a restart make the following settings e Use the arrow keys to select the actual value to be displayed as from now Use the ENT key to display the value of the parameter e Press the ENT key again SEt
221. ont KP or via digital signals Ctrl 3 Wire KP Dir 3 wire and control unit control of direction of rotation and signal Cont KP 3 Wire Control 87 via contacts or control unit Control via contacts clockwise rot only Control via keypad clockwise rot only 23 Control via cont KP clockwise rot only 08 06 165 G BONFIGLIOLI 166 17 4 Brake Chopper and Brake Resistance The frequency inverters feature a brake chopper transistor The external brake resis tor is connected to terminals Rb1 and Rb2 The parameter Trigger Threshold 506 defines the switch on threshold of the brake chopper The generator output of the drive which leads to the increase in the DC link voltage is converted to heat by the external brake resistor above the limit set via parameter Trigger Threshold 506 Description Min Max Fact sett uz Threshold Udmint25V 1000 0 V Default settings of parameter Trigger Threshold 506 385 V for ACT series of devices ACT 201 770 V for ACT series of devices ACT 401 The parameter Trigger Threshold 506 is to be set in such a way that it is between the maximum DC link voltage which the mains can generate and the maximum admis sible DC link voltage of the frequency inverter Una 11 2 lt Udyc lt Ud If the parameter Trigger Threshold 506 is set larger than the maximum admissible DC link voltage the brake chopper cannot become active the brake chopper is switched off Netz ma
222. ontrol terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control signals Note Please check incoming goods for quality quantity and nature without delay Obvious defects such as exterior damage of the packing and or the unit must be notified to the sender within seven days for insurance rea sons 13 G BONFIGLIOLI 2 4 ACT 401 37 0 up to 65 0 kW KA Frequency inverter Terminal strip X10 Phoenix ZEC 1 5 3ST5 0 Plug in terminals for the relay output Standard fixtures vvith fixing screvvs M5x20 for vertical assembl O Brief Instructions and manuals on CD Control terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control signals Note Please check incoming goods for quality quantity and nature without delay Obvious defects such as exterior damage of the packing and or the unit must be notified to the sender within seven days for insurance rea sons 14 08 06 BONFIGLIOLI v2 VECTRON 3 Technical Data 3 1 ACT 201 0 55 up to 3 0 kW 230 V ACT 201 05 2 o7 09 i1 1 13 15 Recommended shaft output P kw 0 55 0 75 1 1 1 5 2 2 3 0 Output current CI Aj 30 40 15411 70 55 125 Long term overload current 60s 1 A 45 60 73 105 143 162 Short term overload current 1s 1 Aa 60 80 80 140 190 190 Output voltage NUH 3x 0 mains voltage Degree of prote
223. ontrol unit is empty only files containing reasonable data should be selected as a source Defective file in control unit delete faulty file and format memory if necessary The memory in the control unit is not formatted format the memory via the FOr function in the copy menu Error during reading of a parameter from the frequency inverter check connection between the control unit and the frequency inverter and repeat reading operation Error during writing of a parameter in the frequency inverter Check connection between the control unit and the frequency inverter and repeat the writing operation 2 1 Unknown parameter type delete faulty file and format memory if necessary 4 The communication has been disturbed or interrupted repeat the copy operation delete the incomplete file if necessary 56 08 06 BONFIGLIOLI 9 VECTRON 6 6 Read data from the KP 500 control unit The Parameter transfer operation mode enables the transmission of data from the KP 500 control unit to the frequency inverter In this operation mode all functions of the control unit are disabled except for the COPY function Data transmission from the frequency inverter to the control unit is also disabled Activation of the KP 500 control unit for Parameter transfer mode is prepared via the parameter Program ming 34 For this purpose the KP 500 control unit must be con nected to the frequency inverter The KP 500 control unit is prepared for
224. ositioning via the definition of the position angle Reference positioning uses a digital reference signal from a selectable signal source for positioning the drive independent of the speed Axis positioning uses a digital reference signal from a speed sensor The function Reference positioning is available in configurations 110 410 and 210 and is activated by selecting operation mode 1 for parameter Operation Mode 458 The function Axis positioning is available in configuration 210 Operation mode 210 for parameter Configuration 30 and is activated by selecting operation mode 2 for parameter Operation Mode 458 0 Off Positioning svvitched off Positioning from reference point via definition of 1 Reference positioning positioning distance rotations The reference point is acquired via a Signal Source 459 Positioning from reference point via definition of 2 Axis Positioning the positioning angle reference signal from speed sensor 91 G BONFIGLIOLI 92 11 6 1 Reference Positioning The feedback of the current position is referred to the revolutions of the motors rela tive to the time of the reference signal The accuracy of the positioning for the applica tion to be realized is dependent on the current Actual Frequency 241 the Decelera tion Clockwise 421 the No of Pole Pairs 373 the selected Positioning distance 460 and the parameterized control behavior The distance between the referen
225. parameter 111 Parameter transfer transmission A connected frequency inverter can re ceive data from the control unit 110 Normal mode Reset the KP 500 control unit to standard mode Attention The KP 500 control unit can be activated for Parameter transfer only if at least one file is stored in the control unit Otherwise the error mes sage FOA10 will be displayed 6 6 1 Activating The KP 500 control unit can be configured both via the keys of the KP 500 and via any other available CM communication module To configure and activate the KP 500 con trol unit proceed as follows Activation via keyboard of the control unit e In the parameter menu PARA use the arrow keys to select parameter Pro gram ming 34 and confirm the selection by pressing the ENT key Use the arrow keys to enter the value 111 Parameter transfer and confirm your selection by pressing the ENT key Now the control unit is ready for activation Before data can be transferred the control unit must be initialized e Disconnect the control unit from the frequency inverter and re connect it to the same or another frequency inverter The initialization operation is started During the initialization init and a progress indicator are displayed After the initialization the KP 500 control unit is ready for transferring data to the frequency inverter Note Setting the parameter Program ing 34 to 111 Parameter transfer can be undone by means of
226. peed control of a 3 phase ma chine in a wide range of standard applications The motor speed is set according to the V f characteristic in accordance with the voltage frequency ratio Configuration 111 sensorless control with technology controller Configuration 111 extends the functionality of the sensor less control by software functions for easier adaptation to the customer s requirements in different applica tions Depending on the application the technology controller may be used which enables the control of flow rate pressure contents level or speed Configuration 410 sensorless field oriented control Configuration 410 contains the functions for sensor less field oriented control of a 3 phase machine The current motor speed is determined from the present currents and voltages in combination with the machine parameters In this configuration parallel connection of several 3 phase motors is possible to a limited extent only Configuration 411 sensorless field oriented control with Technology Controller Configuration 411 extends the functionality of Configuration 410 by a Technology Controller which enables the control of flow rate pressure contents level or speed Configuration 430 sensorless field oriented control with speed torque control Configuration 430 extends the functionality of Configuration 410 by functions for torque dependent field oriented control The reference torque is represented as a percentage and it is
227. perating point can be cor rected empirically via the parameter Load correction 462 If the required position is not reached the delay interval is increased by a positive load correction value The distance between the reference point and the required position is extended Negative values accelerate the braking process and reduce the positioning distance The limit of the negative signal correction results from the application and the Positioning distance 460 No Description Fact sett Load Correction o o O The behavior of the positioning after the required position of the drive is reached can be defined via the parameter Activity after positioning 463 MEEI The drive is stopped with the stopping behavior of Operation Mode 630 The drive is stopped until the next signal edge 1 Wait for positioning signal with a new edge of the position signal it is accel erated in the previous direction of rotation The drive is held until the next signal edge with a 2 Reversal by new edge new edge of the position signal it is accelerated in the opposite direction of rotation The drive is stopped and the power output stage 3 suna on of the inverter is switched off The drive is stopped for the Waiting Time 464 Start by time control after the waiting time it is accelerated in the pre vious direction of rotation The drive is held for the Waiting Time 464 after Reversal by time control the vvaiting time it
228. peration Mode 452 for the multifunction input a link to various functions of the software is possible The unused operation modes are assigned the signal value 0 LOW 1 Voltage Input voltage signal MFI1A V 10 V 2 Current Input current signal MFI1A mA 20 mA 3 Digital Input digital signal MFI1D 0 V 24 V 14 1 1 Analog Input MFI 1A Multifunction input MFI1 is configured by default for an analog reference value source with a voltage signal of OV to 10V Alternatively you can select the operation mode for an analog current signal of 0 mA to 20 mA The current signal is continuously monitored and the fault message F1407 displayed if the maximum figure is exceeded 14 1 2 Characteristic Mapping of the analog input signal onto a reference frequency value or a reference percentage value is possible for various requirements Parameterization can be done via two points of the linear characteristic of the reference value channel Point 1 with coordinates X1 and Y1 and point 2 with coordinates X2 and Y2 can be set in four data sets No Description jax Fact sett 454 zooa 0 00 2 00 455 100 00 100 00 96 0 00 96 alne i 0 00 100 00 98 00 457 Point Y2 100 00 100 00 100 00 The coordinates of the points relate as a percentage to the analog signal with 10 V or 20 mA and parameter Maximum Frequency 419 or parameter Maximum Reference Percentage 519 The direct
229. points A block frequency is active if the parameter values of the block frequency and the frequency hysteresis are not equal to 0 00 Hz The area faded out as a stationary working point by the hysteresis is passed through as quickly as possible according to the selected ramp for V If the output frequency is limited as a result of the selected control parameter settings e g if the current limit is reached the hysteresis is passed through with a delay The behavior of the reference value can be determined from its direction of movement according to the following diagram Description Min jax Fact sett No M 1st Blocking Frequency 0 00 Hz 999 99 Hz 0 00 Hz 2nd Blocking Frequency 0 00 Hz 999 99 Hz 0 00 Hz 449 Frequency Hysteresis 0 00 Hz 100 00 Hz 0 00 Hz reference value output i hysteresis i hysteresis i v v internal fuuchysteresis fuoacthysteresis reference value 08 06 111 G BONFIGLIOLI 13 10 Motor Potentiometer The motor potentiometer is used for controlling the motor speed using digital control signals Function Motorpoti MP or e the keys of the KP 500 control unit Function Motorpoti KP The following functions are assigned to the Up Down control commands Motorpoti MP Motorpoti KP Function Up Down Up Down 0 0 _ _ Output signal does not change 1 0 a Output value rises at set ramp 0 1 _ v Output value drops at set ramp 1 1 Ay Output value is reset to
230. put of the frequency inverter the controlling process of the modulation controller can be assessed The course of the signal of the flux forming current Isa should reach the stationary value after overshooting without oscillation An oscillating of the course of the current can be damped by increasing the integral time The parameter Integral Time 752 should roughly correspond to the actual value Act Rotor Time Constant 227 16 5 6 1 Limitation of Modulation Controller The output signal of the modulation controller is the internal reference flux The con troller output and the integrating part are limited via the parameter Reference Imr Lower Limit 755 and the product of Rated Magnetizing Current 716 with Reference Flux 717 The magnetizing current parameter forming the upper limit is to be set to the rated value of the machine For the lower limit select a value which also builds up an adequate flux in the machine in the field weakening area The limitation of the control deviation at the output of the modulation controller prevents a possible oscilla tion of the control loop in the case of load surges The parameter Control Deviation Limitation 756 is stated as an absolute value and acts both as a positive and a nega tive limit No Description Min Max Fact sett Reference Imr Lower Limit 0 01 In 0 011kx 75 ontrol Deviation Limitation 0 0 0 0 00 100 00 10 00 9 162 08 06 BONFIGLIOLI VECTRON 17 Special
231. que controlled 46 5 6 2 6 Configuration 210 Field Oriented Control speed Controlled 47 5 6 2 7 Configuration 230 Field Oriented Control speed and torque controlled 47 5 7 Optional Components S Aaaa adaya aaa aaa 48 6 Control Unit KP500 6 1 6 2 6 3 6 4 6 5 6 5 1 6 5 2 6 5 3 6 5 4 6 5 5 6 5 6 6 6 6 6 1 6 6 2 6 6 3 6 7 6 8 Menu Struct ure aa adaya asari asas ayama 50 Ey R 50 Actual Value Menu VAL 51 Parameter Menu PARA 52 Copy Menu CPY ss aaa yaaa aranan 53 Reading the Stored 53 53 Selecting 54 Selecting the crass 55 Copy 0000 55 Error
232. r function Pot to the pa rameter OG frequency 489 e Keep the FUN key pressed and press the arrow keys to adjust the required frequency e The frequency value last adjusted is saved as the JOG frequency 489 e Release the FUN key to stop the drive e The display returns to the previous function Pot or int or to inP if function Motorpoti KP is active ENT Reversal of the direction of rotation independent of the control signal on the terminals Clockwise S2IND or Anticlockwise S3IND ESC Cancel function and return to the menu structure FUN Switch from internal set point int or rather motor potentiometer function Pot to JOG frequency the drive starts Release the key to switch to the sub function and stop the drive RUN Start drive alternative to control signal S21ND or S3IND STOP Stop drive alternative to control signal S2IND or S3IND Attention If you press the ENT key the direction of rotation is changed inde pendent of the signal on the terminals Clockwise S2IND or Anticlockwise S3IND If the minimum frequency 418 has been set to 0 00 Hz the direction of rotation of the motor changes as soon as the sign of the reference frequency value changes 08 06 61 G BONFIGLIOLI 62 7 Commissioning of the Frequency I nverter 7 1 Switching on Mains Voltage After completion of the installation work make sure to check all control and power connections again before switching on the mains voltage If all el
233. r is displayed including its value unit and the active data set If settings are edited in data set 0 the parameter values are changed in the four data sets Use the arrow keys to adjust the parameter value or to select an operation mode The adjustment possibilities you have depend on the parameter Keep the arrow keys pressed for a while to change the displayed values quickly If you release the keys again the speed at which the values change is reduced again If the parameter value starts to flash the speed at which the values change is reset to the initial value again FUN ENT Set parameter to factory setting Set parameter to hig Set parameter to smallest value Change of the data set in the case of data set related parameters Use the ENT key to save the parameter For a short time the message SEt in cluding the parameter number and the data set is displayed To leave the pa rameter unchanged press the ESC key Err1 EEPrO Err2 StOP After saving the parameter you can edit the value again or return to the pa rameter selection menu by pressing the ESC key Parameter has not been saved Parameter can only be read i e not edited when the unit is in operation Other error 08 06 08 06 BONFIGLIOLI VECTRON 6 5 Copy Menu CPY With the copy function of the control unit you can copy the parameter values from the frequency invert
234. rameter P Comp Torque Upper Limit 732 and P Comp Torque Lower Limit 733 The limit values are in put as torque limits as a percentage of the rated motor torque The power output by the motor is proportional to the product of speed and torque This output power can be limited at the controller output with a Power Limit 739 and Power Limit Generator Operation 740 The power limits are en tered in kW No on x Fact sett 728 729 0 n 730 650 00 731 Torque Limit Generator Operation 650 00 732 100 00 96 733 100 00 739 2 0 Pa 740 2 0 Pa 16 5 3 2 Limit Value Sources As an alternative to limiting the output values by a fixed value linking to an analog input value is also possible The analog value is limited via parameters Minimum Ref erence Percentage 518 and Maximum Reference Percentage 519 but does not con sider the Gradient Percentage Ramp 477 of the reference percentage value channel The assignment is done with the help of the parameters Isq Limit Source Motor Op eration 734 and Isq Limit Source Generator Op 735 for the torque forming current component Isq The sources for torque limits are selectable via parameters Torque Limit Source Mo tor Op 736 and Torque Limit Source Gen Op 737 The source is the multifunctional input 1 in an analog Operation Mode 452 The frequency signal on the repetition frequency input corresponding to Operation Mode 496 110 Fixed Limit T
235. rd device without optional components and are given in milli meters Frequency inverter a b c a a bi cl 37 0 kW 65 0 400 275 1 260 425 445 470 20 160 the cooling air can circulate freely Avoid soiling by grease and air pollu Caution Mount the devices with sufficient clearance to other components so that tion by dust aggressive gases etc 26 08 06 08 06 BONFIGLIOLI 9 VECTRON 5 Electrical I nstallation The electrical installation must be carried out by qualified staff according to the gen eral and regional safety and installation directives For a safe operation of the fre quency inverter it is necessary that the documentation and the device specifications be complied with during installation and commissioning In the case of special applica tions you may also have to comply with further guidelines and instructions Danger When the frequency inverter is disconnected from power supply the mains DC link voltage and motor terminals may still be live for some time Wait for some minutes until the DC link capacitors have discharged before starting to work at the unit The connecting cables must be protected externally considering the maximum volt age and current values of the fuses The mains fuses and cable cross sections are to be selected according to EN 60204 1 and DIN VDE 0298 Part 4 for the nominal oper ating point of the frequency inverter According to UL CSA the f
236. re displayed with a critical operating point The selected limit values Warning Limit Heat Sink Temp 407 Warning Limit Inside Temp 408 or the maximum motor temperature have been ex ceeded The comparison according to the selected OP x mode Comparator 1 540 is true 172 Inverted Output Operation mode 171 with inverted logic Comparator 1 LOW active 167 168 170 Warning Over temperature 174 Inverted Output Operation mode 173 with inverted logic Comparator 2 LOW active T Signal according to parameterized rs Digital Sigal I Operation Digital Output 1 530 Signal according to parameterized 176 Digital Signal 2 Digital Operation 554 at multi function output MFO1 int Signal according to parameterized aia Operation Mode Digital Output 3 532 The comparison according to the selected OP T Dpue Comparator 2 mode Comparator 2 543 is true Reference Percentage Signal when the Actual Percentage Value 230 Reached has reached the Reference Percentage Value 229 Failure of the mains voltage and power regulation 179 Mains Failure active according to Operation Mode 670 for the voltage controller 180 Warning Parameterized Operation Mode 571 of the motor Motor Protection Switch protection switch has triggered Signal from output of logic module 1 according to 220 Logic module 1 parameterized Operation Mode Logic 1 198 178 221 Logic module 1 inverted Inverted signal from output of logic modul
237. red correctly If the Set password 27 parameter is set to zero no password is required for access to the parameters The previous password is deleted Description Min Max Fact sett z Set Paswoed 0 8 5 Control Level The Control level 28 defines the scope of the functions to be parameterized The operating instructions describe the parameters on the third control level These pa rameters should only be set by qualified users No Description Min Max Fact sett 28 Control vel 1 07151 8 6 User Name The User name 29 can be entered via the optional control software VPlus The plant or machine designation cannot be displayed completely via the control unit 32 alpha numerical characters 74 08 06 08 06 BONFIGLIOLI 9 VECTRON 8 7 Configuration The Configuration 30 determines the assignment and basic function of the control inputs and outputs as well as the software functions The software of the frequency inverters offers various configuration options These differ with respect to the way in which the drive is controlled Analog and digital inputs can be combined and comple mented by optional communication protocols The operating instructions describe the following configurations and the relevant parameters in the third Control level 28 adjustment of parameter Control level 28 to value 3 Configuration 110 sensorless control Configuration 110 contains the functions for variable s
238. rence Percentage Source 476 Operation mod MFI 1A FP MP F3 Sign 1 Poa o As valle 10 as vale 11 1 1 Abs value 20 50 Abs value 21 SA value s CTs valle 33 4 4 0 Abs value 90 Abs value 101 o oai 003 0 1 y 10 1 1 o o y 111 1 y 120 J 0 o oai S y O 121 ye 221 132 133 1 1 190 1 1 1 1 08 06 105 T bh 2 o is 08 06 92 z 1 GZ 44 625 y pexi4 229 125 z p xi i 025 p xi i 6LG XEN gs UN a Fy S Z UIN 69 SSMO hue Hes 89 HEJS ezz anjen syw yo uon l s 4015 4815 aynjosqy xe Z4 dn nod o oyy Be u l ci Z6b JEPIAIG 967 uones do f percent reference value channel 1 y lt anigs lt nies lt anizs b 0 m uonn d u 5 92t pou
239. requency inverter is suitable for operation at a supply network of a maximum of 480 VAC which delivers a maximum symmetrical current of 5000 A effective value if protected by fuses of class RK5 Only use copper cables with a temperature range of 60 75 C Warning The frequency inverters are to be grounded properly i e large connec tion area and with good conductivity The leakage current of the fre quency inverters may be gt 3 5 mA According to EN 50178 a permanent connection must be provided The protective conductor cross section required for grounding the fixing plate must be at least 10 mm or a second protective conductor must be installed electrically parallel to the first one In these applications the cross section must correspond to the recommended cross section of the wire Connection conditions frequency inverter is suited for connection to the public or industrial supply mains according to the technical data If the transformer output of the supply mains is lt 500 kVA the optional mains commutation choke is only necessary for the frequency inverters identified in the technical data The other frequency in verters are suitable for connection without a mains commutating choke with a relative mains impedance gt 1 It must be checked based on the specifications of EN 61000 3 2 if the devices can be connected to the public supply means without taking additional measures The frequency inverters lt 9 2 kW w
240. requency until the current limit is no longer exceeded The output frequency is increased as a maximum to the set Maximum Frequency 419 If the current is below the Current Limit 613 the output frequency is reduced to the required reference value again No Description Min Max Fact sett Current Limit Frequency Limit 0 00 Hz 999 99 Hz 0 00 Hz The control behavior of the current limit controller can be set via the proportional component parameter Amplification 611 and the integrating component parameter Integral Time 612 If an optimization of the controller parameters is necessary in exceptional cases a setting should be done by changing parameter Current Limit 613abruptly No Description Min Max Fact sett 611 Amplification 30 00 Integral Time 10000 ms Note The dynamism of the current limit value controller and the voltage con troller is influenced by the setting of the parameter Dyn Voltage Pre Control 605 16 5 Functions of Field Orientated Control The field orientated control modes are based on a cascade control and the calculation of a complex machine model In the course of the guided commissioning a map of the connected machine is produced by the parameter identification and transferred to various parameters Some of these parameters are visible and can be optimized for various operating points 16 5 1 Current Controller The inner control loop of the field orientated control consists o
241. res a controller release signal at digital input S1IND FUF Parameter identifica The rated motor values are checked by the parameter identi tion fication feature Setup already active The setup routine via the control unit is being carried out No release siaal The parameter identification requires a controller release g signal at digital input S1IND Error during the auto set up routine Warning The parameter identification feature diagnosed an unbalance phase asymmet during the measurements in the three motor phases Code Message Meaning 00 The value of the parameter Rated voltage 370 is out of the rated voltage range of the frequency inverter The maximum Voltage reference voltage is indicated on the rating plate of the fre quency inverter For a three phase motor the calculated efficiency is in the limit range Check and correct if necessary the values en SA0002 Efficiency tered parameters Rated voltage 370 Rated current 371 and Rated power 376 SA0003 Rated The value entered for parameter Rated cos phi 374 is out Cos Phi side of the normal range 0 6 to 0 95 Correct the value For three phase motor the calculated slip is in the limit range Check and if necessary correct Rated speed 372 and Rated frequency 375 Slip SA0004 Frequency 08 06 08 06 BONFIGLIOLI VECTRON Code Message Rated cur The value entered for parameter Rated current 371 is too SF0001
242. rming the magnetic flux 236 Torque Forming Voltage Voltage component of the field orientated control forming the torque Magnetic flux calculated according to the rated 238 Flux Value values and the operating point of the motor Reactive current calculated from the rated motor 239 Reactive Current parameters the control variables and the current 240 Actual Speed Measured and or calculated speed of drive 241 Actual Frequency Measured and or calculated frequency of drive Note The actual values can be read out and monitored in the VAL menu branch of the operating unit The parameter Control Level 28 in the PARA menu branch defines the selection of the actual value parameters to be selected 08 06 BONFIGLIOLI 9 VECTRON 18 3 Actual Value Memory The assessment of the operating behavior and the maintenance of the frequency in verter in the application is facilitated by storing various actual values The actual value memory guarantees monitoring of the individual variables for a definable period The parameters of the actual value memory can be read out via a communication interface and displayed via the operating unit In addition the operating unit provides monitor ing of the peak and mean values in the VAL menu branch No Description Function 231 Peak Value Long Term Ixt Utilization of the device dependent overload of 60 seconds 232 Peak Value Short Term Ixt 77 of the device dependent overload
243. roperties of the current controller improve if the switching and scanning frequency increases The fixed time interval for the modulation results in the following scanning frequencies of the current controller via parameter Switching Frequency 400 Switching frequency Scanning Frequency 12 kHz 16 kHz 1 This switching frequency can only be set for the parameter Min Switching Fre quency 401 16 5 2 Torque Controller The torque controlled configurations 230 and 430 often demand limitation of the speed in the operating points without load moment The controller increases the speed in order to reach the reference torque until the Frequency Upper Limit 767 or the Frequency Lower Limit 768 is reached As from the limit value the drive is con trolled to maximum speed which corresponds to the behavior of the speed controller Thus the controller is limited to the Maximum Frequency 419 No Description Min Max Fact sett Frequency Upper Limit 999 99 Hz 999 99 Hz 999 99 Hz Frequency Lower Limit 999 99 Hz 999 99 Hz 999 99 Hz 08 06 BONFIGLIOLI 9 VECTRON 16 5 2 1 Limit Value Sources The limitation of the frequency can be done by setting fixed values and also by linking to an analog input parameter The analog value is limited via parameters Minimum Reference Percentage 518 and Maximum Reference Percentage 519 but does not consider the Gradient Percentage Ramp 477 of the reference percentage value channel
244. rter is discharged Do not touch the terminals because the capacitors may still be charged Comply with the information given in the operating instructions and on the frequency inverter label When working at the frequency inverters comply with the applicable standards BGV A2 VBG 4 VDE 0100 and other national directives Comply with the electrical instal lation instructions given in the documentation as well as the relevant directives The manufacturer of the industrial machine or plant is responsible for making sure that the limit values specified in the EMC product standard EN 61800 3 for electrical vari able speed drives are complied with The documentation contains information on EMC conforming installation The cables connected to the frequency inverters may not be subjected to high voltage insulation tests unless appropriate circuitry meas ures are taken before Otherwise the unit may be damaged 1 6 Information on Use Warning The frequency inverter may be connected to power supply every 60 s Consider this for a jog operation of a mains contactor For commission ing or after an emergency stop a non recurrent direct restart is permis sible After a failure and restoration of the power supply the motor may start unexpectedly if the AutoStart function is activated Install protective equipment if personal injury or material damage is possible Before commissioning and start of normal operation make sure to fix all covers and che
245. s min Snin 500 55 Nmin Min speed of the motor in RPM n A Evaluation 1 2 4 Description Min Max Fact sett Division marks speed sensor 1 M 8192 1024 08 06 81 G BONFIGLIOLI 10 System Data The various control functions and methods according to the selected Configuration 30 are supplemented by control and special functions For monitoring the application process parameters are calculated from electrical control parameters 10 1 Actual Value System The parameter Factor Actual Value System 389 can be used if the drive is monitored via the parameter Actual Value System 242 The Actual Frequency 241 to be monitored is multiplied by the Factor Actual Value System 389 and can be read out via the parameter Actual Value System 242 i e Actual Frequency 241 x Factor Actual Value System 389 Actual Value System 242 Description Min Max Fact sett Factor Actual Value System 100 000 100 000 1 000 10 2 Volume Flow and Pressure The parameterization of the factors Nominal Volumetric Flow 397 and Nominal Pressure 398 is necessary if the matching actual values Volumetric flow 285 and Pressure 286 are used to monitor the drive The conversion is done using the electri cal control parameters Volume Flow 285 and Pressure 286 are referred to the Effective Current 214 in the case of the sensor less control methods In the case of the field oriented control methods they are referred to the torque forming current co
246. s represented as a percentage and it is transmitted into the corresponding operational performance of the application Change over between variable speed control and torque dependent control is done via a digital control input 63 G BONFIGLIOLI 7 2 2 Data Set g5 eu G N The data set change over function enables the selection of one of four data sets for storing parameter settings If data set 0 is selected factory setting the parameter values stored in data set are copied to data sets 1 through 4 In this way all values determined during the guided commissioning procedure are saved in all data sets In the factory settings the fre quency inverter uses data set 1 as the active data set For information on data set change over via logic signals refer to the chapter Data Set Change Over For example if data set 2 is selected for guided commissioning SETUP all values which were determined or entered are saved in this data set In this case the other data sets do not contain any defined values For the operation of the frequency in verter data set 2 must be selected as the active data set in this case 0 FuntonoX 0 All data sets DSO Data set 1 DS1 Data set 2 DS2 Data set 3 DS3 Data set 4 DS4 7 2 3 Motor Type 464 The properties of the control functions and methods to be set vary depending on the motor which is connected The parameter Motor type 369 offers a range of mo
247. serve of the frequency inverter can be used optimally by means of the intelligent cur rent limits in particular in applications with dynamic load alternations The criterion to be selected via the parameter Operation Mode 573 defines the threshold to the acti vation of the intelligent current limit The parameterized rated motor current or the reference current of the frequency inverter is synchronized as the limit value of the intelligent current limits The function is switched off Limitation to the overload of the frequency inverter Ixt 10 30 Tc Motor Temp 31 7 Motor Temp Operation mode 10 20 and Tec Tmotor Ixt The threshold value selected via the parameter Operation Mode 573 is monitored by the intelligent current limits In the operation modes with motor and heat sink tem perature monitoring the reduction of power selected with the parameter Power Limit 574 is done when the threshold value has been reached This is achieved by a reduc tion of the output current and the speed in motor operation The load behavior of the connected machine must be a function of the speed to ensure a sensible use of the intelligent current limits The total time of the power reduction as a result of an in creased motor or heat sink temperature contains not only the cooling time but also the additionally defined Limitation Time 575 The definition of the power limit should be selected as small as possible in order to give the driv
248. set should be slightly lower than the limit of the modulation controller selected via parameter Reference Modulation 750 so that the modulation controller is not active Optimization of the Reference Flux 717 is only required in exceptional cases The set percentage value changes the flux forming current component proportionally to the torque forming current component The cor rection of the rated magnetizing current by means of the reference flux thus changes the torque of the drive If the parameter Reference Flux 717 is decreased drastically change over from 100 to 50 the parameter 1 can be oscillographed The course of the signal of the flux forming current Isa should reach the stationary value after overshooting without oscillation The integral time of the field controller should be selected according to the half rotor time constant calculated by the software The actual value to be read out via parameter Act Rotor Time Constant 227 divided by two is to be used in the first approach for the parameter Integral Time Field Control ler 742 If a quick transition into field weakening is necessary for the application the integral time should be reduced The amplification is to be selected relatively large in order to achieve a good dynamism of the controller Attention should be paid to the fact that an increased overshoot is necessary for a good control behavior in controlling of a load with low pass behavior for example a 3 phase machine 16 5
249. stant 0 ms Filter deactivated analog reference value is for warded unfiltered 2 Time Constant 2 ms Filter activated averaging of the input signal via 4 Time Constant 4 ms the set value of the filter time constants 8 Time Constant 8 ms 16 Time Constant 16 ms 64 Time Constant 64 ms 128 Time Constant 128 ms 256 Time Constant 256 ms 32 Time Constant 32 ms 119 G BONFIGLIOLI 120 14 1 2 4 Error and warning behavior For monitoring the analog input signal an operation mode can be selected via pa rameter Error Warning Behavior 453 The input signal is not monitored 1 Warning lt 1V 2mA If the input signal is lower than 1 V or 2 mA a warning message is issued If the input signal is lower than 1 V or 2 mA a 2 Shut Down lt 1V 2mA warning message is issued the drive is deceler ated according to stopping behavior 2 Error Switch Off If the input signal is lower than 1Vor2mA a l 3 warning and fault message is issued and the drive lt 1V 2mA coasts to a standstill Monitoring of the analog input signal is active regardless of the release of the fre quency inverter according to the operation mode selected Operation mode 2 defines the shut down and stopping of the drive regardless of the setting of parameter Operation Mode 630 for the stopping behavior The drive is stopped according to stopping behavior 2 If the set holding time has expired an er ror message is issued The drive ca
250. t Actual percentage source 478 151 G BONFIGLIOLI 152 The behavior of the technology controller corresponds to a PI controller The propor tional component is optimized via parameter Amplification 444 and the integral com ponent via parameter Integral Time 445 The sign of the amplification determines the direction of control i e with a rising actual value and pos sign of the amplification the output frequency is reduced e g in pressure control With a rising actual value and neg sign of the amplification the output frequency is increased e g in tempera ture control systems refrigerating machines condensers The parameter max P Component 442 limits the frequency change at the controller output This prevents an oscillation of the system if large acceleration ramps were selected In the standard operation mode the Hysteresis 443 limits the deviation of the output parameter of the technology controller to the current stator frequency of the motor No Description Min Max Fact sett 441 Fixed Frequency 999 99 Hz 999 99 Hz 0 00 Hz 442 0 01 Hz 999 99 Hz 50 00 Hz 443 10 00 444 1 00 445 200 ms 446 1 00 Note The parameterization of the technology controller in the individual data sets enables an adaptation to various operating points of the application vvith the data set change over via control contacts 08 06 VECTRON BONFIGLIOLI gi Aousnbei4 uly 6 Lb Aousnbaiy Xey
251. t Heat Sink Temp 407 reached A 00 10 Ti Max inside temperature T of 65 C less the Warning Limit In side Temp 408 reached The controller stated in Controller Status 275 limits the refer A 00 20 Lim ence value A 00 40 INIT Frequency inverter is initialized A 00 80 PTC Warning behavior according to parameterized Motor Temp Op eration Mode 570 at max motor temperature T motor A 01 00 Mains Phase Supervision 576 reports a phase failure A 02 00 PMS Motor circuit breaker parameterized in Operation Mode 571 tripped A 04 00 Flim The Maximum F requency 419 was exceeded The frequency limitation is active A 08 00 Al The input signal MFI1A is lower than 1 V 2 mA according to the operation mode for the Error Warning Behavior 453 A 10 00 A2 The input signal is lovver than 1 V 2 mA according to the op eration mode for the Error Warning Behavior 453 A Slave at the system bus signals a fault Kos SP Warning is only relevant with option EM SYS A 40 00 UDC 7 link voltage has reached the type dependent minimum A 80 00 BELT The Operation Mode 581 for V belt monitoring signals no load operation of the application Example The warning status is displayed AOOSD Ixt IxtLt Tc PTC The warning status results from the hexadecimal sum of the warning codes 0001 0004 0008 0080 008D The short term overload 1 s warning limit heat sink temperature and warning limit motor temperature warnings are present 08 06 a
252. t sett Division marks speed sensor 1 8192 1024 7 2 6 Plausibility check d After the machine data and the speed sensor data if applicable have been entered the calculation or examination of the parameters is started automatically The display ALE changes over to CALC for a short time If the verification of the machine data is successful the guided commissioning procedure continues with the identification of the parameters Verification of the machine data should only be skipped by experienced users The configurations contain complex control processes which depend to a large degree on the correctness of the machine parameters entered The warning and error messages displayed during the verification process have to be observed If a critical condition is detected during the guided commissioning it is dis played by the control unit Depending on the deviation from the expected parameter value either a warning or an error message is displayed e To ignore the warning or error messages press the ENT key The guided commis sioning is continued However it is recommended that the data be checked and corrected if necessary e To correct the entered parameter values after the warning or error message press the ESC key Use the arrow keys to switch to the parameter value which is to be corrected Measures Remedy SA000 No warning message present This message can be read out via an optional communication module
253. tains the functions for variable speed control of a 3 phase ma chine in a wide range of standard applications The motor speed is set according to the selected ratio of the reference frequency to the necessary voltage X210A 20 V 180 mA x210A 1 Supply voltage 20V X210A 2 Ground 20 V X210A 3 Controller release error acknowl TU edgment X210A 4 Start of clockwise operation X210A 5 Start of anticlockwise operation X210A 6 Data set change over 1 210 7 Data set change over 2 44 X210B 1 X210B 2 X210B 3 X210B 4 X210B 5 X210B 6 X210B 7 Motor thermal contact Ground 20 V Operating message Analog signal of actual frequency Supply voltage 10V Reference value potentiometer Reference speed 10 V Ground 10 V 08 06 BONFIGLIOLI VECTRON 5 6 2 2 Configuration 111 Sensorless Control with Technology Controller Configuration 111 extends the functionality of the sensorless control by software func tions for easier adaptation to the customer s requirements in different applications The Technology Controller enables flow rate pressure level or speed control X210A 20 V 180 mA OTLU X210A 1 Supply voltage 20V X210A 2 Ground 20 V X210A 3 Controller release error acknowl edgment Fixed percentage value change over 1 Fixed percentage value change over 2 Data set change over 1 Data set change over 2
254. tal signals Cont via KP or Cont The Start and Stop commands are controlled from the 4 direction of rot via control unit or via digital signals The direction of rota cont tion is controlled via digital signals only Cont 3 Wire Control 87 via contacts Control via KP 13 direction of rot via KP Control via KP cont direction of rot via contact The Start and Stop commands as well as the direction of rotation are controlled via the control unit The Start and Stop commands are controlled from the control unit or via digital signals The direction of rota tion is controlled via the control unit only The Start and Stop commands are controlled via digital signals Fixed direction of rotation clockwise rotation only The start and stop commands are controlled via digital signals Fixed direction of rotation clockwise rotation only The Start and Stop commands are controlled from the control unit or via digital signals Fixed direction of rota tion clockwise rotation only 30t Operation mode 20 to 24 anticlockwise direction of ro o 34 tation only Control via KP The start and stop commands are controlled via digital 43 direction of rot via signals The direction of rotation is controlled from the contact KP control unit or via digital signals Control via cont KP 1 Both the Start and Stop commands as well as the sense direction of rot via of rotation can be controlled from either the control unit c
255. ted Control The field orientated control modes are based on a cascade control and the calculation of a complex machine model The various control functions can be supplemented by special functions specific to the application 17 7 1 Motor Chopper The field orientated control modes contain the function for adapted implementation of the generator energy into heat in the connected three phase machine This enables the realization of dynamic speed changes at minimum system costs The torque and speed behavior of the drive system is not influenced by the parameterized braking behavior The parameter Trigger Threshold 507 of the DC link voltage defines the switch on threshold of the motor chopper function No Description Min Max Fact sett Trigger Threshold Udmint25V 1000 0 The parameter Trigger Threshold 507 is to be set in such a way that it is between the maximum DC link voltage which the mains can generate and the maximum admis sible DC link voltage of the frequency inverter U 1 20 I Mains If the parameter Trigger Threshold 507 is set larger than the maximum admissible DC link voltage the motor chopper cannot become active the motor chopper is switched off If the set Trigger Threshold 507 is smaller than the maximum DC link voltage the mains can generate error message F0706 chapter Error Messages is displayed when the frequency inverter is switched on 170 08 06 BONFIGLIOLI 9 VECTRON 17 7 2 Temper
256. ter completion of the parameter identification warning messages may be displayed Depending on the warning message code the following instructions should be fol lowed and the measures indicated should be taken Measures Remedy SA0021 The stator resistance is very high The following causes are possible The motor cable cross section is not sufficient The motor cable is too long S The motor cable is not connected correctly The contacts are not in a proper condition corrosion A0022 The rotor resistance is very high The following causes are possible The motor cable cross section is not sufficient The motor cable is too long The motor cable is not connected correctly The contacts are not in a proper condition corrosion parameters Rated speed 372 and Rated frequency 375 The slip speed was not determined correctly Check the values entered for parameters Rated speed 372 and Rated frequency 375 SA0051 The machine data for star connection were entered the motor however is connected in delta For star operation change the motor cable connection For delta operation check the entered rated motor values Repeat the parameter identification The machine data for delta connection were entered the motor however is connected in star For delta operation change the motor cable connec tion For star operation check the entered rated motor values Repeat the parameter identification SA0053 A p
257. ternally ventilated motors Description Min Max Fact sett Braking Current 0 00 A The setting of the parameter Braking Time 632 defines the time controlled stopping behavior Contact controlled operation of the direct current brake is activated by enter ing the value zero for the Braking Time 632 Time controlled The direct current brake is controlled by the status of signals Start clockwise and Start anticlockwise The current set by the parameter Braking Current 631 flows until the time set by the parameter Braking Time 632 has expired During the braking time the status of both signals Start clockwise and Start anticlockwise are logical 0 low or logical 1 high 88 08 06 BONFIGLIOLI VECTRON Contact controlled If the parameter Braking Time 632 is set to the value 0 0 s the direct current brake is controlled by the Start clockwise and Start anticlockwise signals The time monitoring and limitation by Braking Time 632 are deactivated The braking current flows up to the logical status 0 low of the controller release S11ND Description Min Max Fact sett 632 Bang Tine 200 0 s To avoid current surges which can possibly lead to a fault switch off of the frequency inverter a direct current may only be impressed into the motor after the motor has been demagnetized As the demagnetization time depends on the motor used it can be set with the parameter Demagnetizing Time 633 The selected dema
258. the machine has to be operated without load at a rotational frequency which is below the Rated frequency 375 The accuracy of the optimization increases with the adjusted Switching fre quency 400 and when the drive is in no load operation The flux forming actual cur rent value 54 215 to be read out should roughly match the set Rated magnetizing current 716 The field orientated control with speed sensor feedback uses the parameterized Rated magnetizing current 716 for the flux in the motor The dependence of the magnetizing on the frequency and voltage at the correspond ing nominal operating point in question is taken into account by a magnetizing charac teristic The characteristic is calculated via three points in particular in the field weak ening range above the rated frequency The parameter identification has determined the magnetizing characteristic of the motor and set the parameters Magnetizing cur rent 50 713 Magnetizing current 80 713 and Magnetizing current 110 713 No Description x Fact sett 713 31 00 714 Magnetizing current 80 Flux 65 00 715 145 00 716 0 3 Ten 08 06 79 G BONFIGLIOLI 9 2 4 Rated Slip Correction Factor The rotor time constant results from the inductivity of the rotor circuit and the rotor resistance Due to the temperature dependence of the rotor resistance and the satu ration effects of the iron the rotor time constant is also dependent on temperature and current The l
259. the magnetizing current after the expiry of the Maximum Flux Formation Time 780 The operating point necessary for the adjust ment demands the setting of parameter Minimum Frequency 418 to 0 00 Hz as the drive is accelerated after magnetizing The measurement of the jump reply which is defined by the ratio of the currents mentioned should be done in the motor supply line by means of a measuring current transformer of a sufficient bandwidth Note The internally calculated actual value for the flux forming current compo nent cannot be output via the analog output for this measurement as the time resolution of the measurement is not sufficient To set the parameters of the PI controller the Amplification 700 is increased first until the actual value overshoots distinctly during the control process Now the ampli fication is reduced to about a half again and then the Integral Time 701 is synchro nized until actual value overshoots slightly during the control process The settings of the current controllers should not be too dynamic in order to ensure a sufficient reserve range The control tends to increased oscillations if the reserve range is reduced The dimensioning of the current controller parameters by calculation of the time con stant is to be done for a switching frequency of 2 kHz For other switching frequen cies the values are adapted internally so that the setting can remain unchanged for all switching frequencies The dynamic p
260. the rotor resistance did not deliver a plausible value Check the cables at the terminals of the motor and the frequency inverter SF0021 The measurement of the stator resistance did not deliver a plausible value Check the cables at the terminals of the motor and the frequency inverter for proper connection and check the contacts for corrosion and safe con tact Repeat the parameter identification 7 2 8 Application data Due to the wide range of drive applications with the resulting parameter settings it is necessary to check further parameters The parameters polled during the guided commissioning procedure were selected from standard applications After completion of commissioning further parameters can be set in the PARA menu branch 7 2 8 1 Acceleration and deceleration The settings define how fast the output frequency changes after a reference value change or a start stop or brake command Description Min Max Fact sett No Acceleration Clockwise 0 00 Hz s 999 99 Hz s 5 00 Hz s Deceleration Clockwise 0 00 Hz s 999 99 2 5 5 00 Hz s Attention The deceleration of the drive is monitored in the default parameter set ting Voltage controller operation mode 670 The deceleration ramp can be extended in the case of an increase in the DC link voltage during regenerative operation and or during the braking process 08 06 69 G BONFIGLIOLI 7 2 8 2 Set points at multi functional input The multi functi
261. threshold Ug is the DC link voltage at which the brake resistor is switched on The switch on threshold can be set as described above via parameter Trigger Threshold 506 Caution The resistance of the brake resistor must not be less than the minimum value Rp min 10 The values for Rp min are listed in chapter Technical Data If the calculated resistance R of the brake resistor is betvveen tvvo standard series values the lovver resistance is to be selected e Calculation of duty cycle DC th DC Duty cycle DES t b Braking time eyele tyde Cycle time Example i tp 48 s tyde 120 5 R DC 9 0 4 4094 cycle teycle In the case of infrequent short braking operations typical values of the duty cycle DC are at 10 for long braking operations gt 120 s typical values are at 100 In the case of frequent deceleration and acceleration operations it is recommended that the duty cycle DC be calculated according to the above formula The calculated values for Py peak Ry and DC can be used by the resistor manufacturers for determining the resistor specific permanent power Warning The brake resistor is to be connected according to the specifications and instructions in chapter Connection of a Brake Resistor 08 06 167 G BONFIGLIOLI 17 5 Motor Circuit Breaker Motor circuit breakers are used for protecting a motor and its supply cable against overheating by overload
262. ting in the menu structure and selecting parameters Used for increasing decreasing parameter values Used for opening parameters or switching to another menu within the menu structure Confirmation of the selected function or the set parameter Used for aborting parameters or switching back to the previous menu within the menu structure Canceling the function or resetting the parameter value FUN Used for switching over the key function access to special functions Three digit 7 segment display to show the parameter number One digit 7 segment display for display of the active data record direction of rota Select parameters and adjust parameter values Select a function for adjustment and or display via the control unit SEtUP guided commissioning CtrL motor potentiometer and jog function Copy parameters via the control unit All the parameter values are copied Only the active parameter values are copied Control unit memory is formatted and deleted Status and operating messages WARN Warning about a critical operating behavior FAULT Message indicating that the unit was switched off due to a fault Flashing signals readiness for operation Lights up signals that the unit is operating and the output stage is enabled Active remote control via interface connection Function switch over with the FUN key Five digit 7 segment display for display of parameter value and sign Physical unit of the parameter value displayed
263. tor variants with the corresponding table values The verification of the entered rated val ues and the guided commissioning are carried out on the basis of the parameterized motor type The selection of motor types varies depending on the requirements of the different control methods In operating instructions the functionality and operating performance are described for 3 phase motors The motor is not a standard type 1 Asynchronous Three phase asynchronous motor squirrel cage 2 Synchronous Three phase synchronous motor 3 Reluctance Three phase reluctance motor 10 Transformer Transformer with three primary windings Caution Polling and presetting of parameter values depends on the operation mode selected for parameter Motor type 369 If the motor type is not entered correctly the drive may be damaged When the motor type is specified the machine data must be entered This is described in the following chapter The data are polled in accordance with the table below 64 08 06 BONFIGLIOLI VECTRON 7 2 4 Machine Data ela The machine data to be entered during the guided commissioning procedure are indi cated on the type plate or the data sheet of the motor The factory settings of the DEHE V machine parameters are based on the nominal data of the frequency inverter and the corresponding four pole three phase motor The entered and calculated machine data are checked for plausibility during the
264. trol unit KP500 or an interface adapter KP232 Communication module CM Plug in section for connection to various communication pro tocols 232 RS232 interface 1 485 RS485 interface 2 Profibus DP interface 3 CM CAN CANopen interface Expansion module EM Slot for customer specific adaptation of the control inputs and outputs to various applications 4 extended speed sensor evaluation 5 9 resolver evaluation 6 EM IO analog and digital inputs and outputs 7 _EM SYS system bus system bus in combination with CM CAN communication module upon request If two optional components with CAN Protocol controller are installed the system bus interface in the EM expansion module is deactivated 08 06 08 06 BONFIGLIOLI VECTRON 6 Control Unit KP500 The optional KP500 control unit is a practical tool for controlling the frequency inverter and setting and displaying the frequency inverter parameters The control unit is not absolutely necessary for the operation of the frequency inverter and can be plugged on when required W PAR yer HHHH H K AQ Z A A k 6 RUN Used for starting the drive and opening the CTRL menu Press the RUN key to open the motor potentiometer function Used for opening the CTRL menu stopping the drive and acknovvledging faults av Used for naviga
265. trollers are active at the time a controller code composed of the sum total of the individual codes is displayed The display of the controller status by the control unit and the light emitting diodes can be parameterized via the Controller Status Message 409 7 5777 Controller code Controller abbreviation C 00 00 No controller active Voltage controller is in the rise phase according to Operation C 00 01 UDdyn Mode 670 The output frequency in the case of a mains failure is below Cu 02 UD the Shutdown Threshold 675 C 00 04 UDetr Failure of the mains voltage and power regulation active ac cording to Operation Mode 670 of the voltage controller C 00 08 UDlim The DC link voltage has exceeded the Reference DC Link Limitation 680 C 00 10 Boost The Dyn Voltage Pre Control 605 accelerates the control behavior C 00 20 ilim The output current is limited by the current limit value control ler or the speed controller C 00 40 Tlim 7 povver or the torque are limited on the speed con C 00 80 Tctr Switch over of field orientated control between speed and torque controlled control method 01 00 The Operation Mode 620 selected in starting behavior limits the output current C 02 00 TIxtLtLim Overload limit of the long term Ixt 60s reached intelligent current limits active C 04 00 IxtStLim Overload limit of the short term Ixt 1s reached intelligent current limits active heat sink temperature reached intelligent curre
266. ts for 1 Motor Generator Limits for zr pos neg Torque Operation mode 1 Operation mode 2 anticlockvvise clockvvise anticlockvvise clockvvise generator motor generator motor motor generator E Current limit 728 E Current limit generator op 729 08 06 157 G BONFIGLIOLI 158 The properties of the speed controller can be adapted for adjustment and optimization of the controller The amplification and integral time of the speed controller are to be set via parameters Amplification 1 721 and Integral Time 1 722 For the second speed range parameters Amplification 2 723 Integral Time 2 724 can be set The distinction between the speed ranges is done by the value selected via parameter Speed Control Switch Over Limit 738 The parameters Amplification 1 721 and In tegral time 1 722 are taken into account in the case of the default parameter Speed Control Switch Over Limit 738 If parameter Speed Control Switch Over Limit 738 is set to a value higher than 0 00 Hz parameters Amplification 1 721 Integral Time 1 722 are active below the limit and parameters Amplification 2 723 Integral Time 2 724 are active above the limit The parameterized amplification at the current operating point can additionally be assessed via the parameter Backlash Damping 748 depending on the control devia tion In particular the small signal behavior in applications with a gearbox can be im proved by a value higher than zero percent
267. tual Double evaluation speed value is positive Two signal edges are evaluated without sign per division mark The digital input S4IND is available for further functions _ Quadruple evaluation inverted inverted Alternative to exchanging the track signals tion inverted inverted Alternative to exchanging the track signals negative negative negative negative Attention In configurations 210 and 230 digital input S4IND is by default set for the evaluation of a speed sensor signal track B If an operation mode without sign is selected Operation Mode 11 or Operation Mode 12 this input is not set for the evaluation of a speed sensor signal and can be used for other functions 9 4 2 Division marks speed sensor 1 The number of increments of the connected speed sensor can be adjusted via parame ter Division marks speed sensor 1 491 Select the division marks of the speed sensor according to the speed range of the application The maximum number of division marks Smax is defined by the frequency limit of finax 150 kHz of the digital inputs SSIND track A and S4IND track B 150000 Hz 08m max N nax Nmax Max speed of the motor in RPM To guarantee true running of the drive an encoder signal must be evaluated at least every 2 ms signal frequency f 500 Hz The minimum number of division marks Smin of the incremental encoder for a required minimum speed Nmin can be calculated from this requirement 60
268. ue 1 2147483647 19 2 360 Long Value 2 2147483647 19 2 361 Checksum NOK 19 2 362 No of Errors 0 32767 19 1 363 No of self acknowledged Errors 0 32767 19 1 470 Rotations u 0 000 1 10 11 6 537 Actual Warning Mask 1437 797 SETUP Status _ OK NOK 74 08 06 187 G BONFIGLIOLI 21 2 Parameter Menu PARA No Description Unit Setting range Chapter 0 Serial Number Characters 8 1 1 Optional Modules Characters 8 2 12 Inverter Software Version Characters 8 3 27 Set Password 0 999 8 4 28 Control Level 1 3 8 5 29 User Name 32 characters 8 6 30 Configuration Selection 8 7 33 Language Selection 8 8 34 Program ming 0 9999 8 9 37 Start Positioning of Axle Selection 11 6 2 39 Switch On Temperature deg C 60 17 2 62 Frequency Motorpoti Up Selection 14 4 9 63 Frequency Motorpot Down Selection 14 4 9 66 Fixed Frequency Change Over 1 Selection 14 4 8 67 Fixed Frequency Change Over 2 Selection 14 4 8 68 Start Clockwise Selection 14 4 1 69 Start Anticlockwise Selection 14 4 1 70 Data set change over 1 Selection 14 4 7 711 Data set change over 2 Selection 14 4 7 721 Percent Motorpoti Up Selection 14 4 9 73 Percent Motorpoti Down Selectio
269. ue set in the factory is changed The voltage control in a mains failure changes from the frequency limit Shutdown Threshold 675 from Reference Mains Support Value 672 to the Reference Shutdown Value 676 Description x Fact sett Gen Ref Current Limit Mains Support Deceleration 001 Hz s 19999 99 Hz s 50 00 Hz s Acceleration on Mains Resumption 0 00 Hz s 9999 99 Hz s 10 00 Hz s The proportional and integrating part of the current controller can be set via parame ters Amplification 677 and Integral Time 678 The control functions are deactivated by setting the parameters to 0 The controllers are P and I controllers in the corre sponding settings Description x Fact sett unu 50 0 678 lntegral Time B Oms 10000ms 1 The factory settings are depending on the selected control function Corresponding with the setting of the parameter Configuration 30 the following values are as signed Configuration 1xx Amplification 677 1 0 Integral Time 678 8 ms Configuration 4xx 2xx Amplification 677 2 0 Integral Time 678 23 ms 148 08 06 BONFIGLIOLI 2 VECTRON 16 3 Technology Controller The technology controller the behavior of which corresponds to a PI controller is available as an additional function in configuration 111 and 411 The connection of reference and actual value of the application with the functions of the frequency in verter enables process control witho
270. uency Hz 10 00 1000 00 9 1 376 Rated Mech Power kW 0 1 10 PErn 9 1 vi EE 377 Stator Resistance mOhm 10 65535 9 2 vi 378 Leakage Coeff 1 0 20 0 9 2 389 Factor Actual Value System 100 000 100 000 10 1 El 397 Nominal Volumetric Flow m3 h 11 99999 10 2 Ell 3981 Nominal Pressure kPa 10 1 999 9 10 2 400 Switching frequency Selection 17 1 401 Min Switching Frequency Selection 17 1 405 Warning Limit Short Term Ixt 6 100 12 1 406 Warning Limit Long Term Ixt 6 100 12 1 407 Warning Limit Heat Sink Temp deg C 25 0 12 2 408 Warning Limit Inside Temp deg C 25 0 12 2 409 Controller Status Message Selection 12 3 EE 1412 Local Remote Selection 17 3 415 IDC Compensation Limit V 0 0 1 5 12 4 417 Frequency Switch Off Limit Hz 0 00 999 99 12 5 vi El 418 Minimum Frequency Hz 0 00 999 99 13 1 vi 419 Maximum Frequency Hz 0 00 999 99 13 1 420 Acceleration Clockwise Hz s 10 00 9999 99 13 7 421 Deceleration Clockwise Hz s 10 01 9999 99 13 7 422 Acceleration Anticlockwise Hz s 0 01 9999 99 13 7 El 423 Deceleration Anticlockwise Hz s 0 01 9999 99 13 7 424 Emergency Stop Clockwise Hz s 10 01 9999 99 13 7 Bl 4251 Emergency Stop Anticlockwise Hz s 10 01 9999 99 13 7 El 4261 Maximum Leading Hz 0 01 999 99 13 7 El 4301 Ramp Rise Time Clockwise ms 65000 13 7 431 1 Ramp Fall T
271. uency inverter The mains side connection of the frequency inverter does not affect the sense of rotation of the drive In addition to checking the drive the corresponding actual values and operating messages can be read out by means of the control unit Note The commissioning of the frequency inverter is complete and can be complemented by further settings in the PARA menu The set parame ters have been selected in such a way that they are sufficient for com missioning in most applications The other settings which are relevant to the application can be checked according to the operating instructions 7 4 Set up via the Communication I nterface Parameter setting and commissioning of the frequency inverter via one of the optional communication interfaces include the plausibility check and the parameter identifica tion functions The parameters can be adjusted by qualified users The parameter selection during the guided commissioning procedure includes the basic parameters These are based on standard applications of the corresponding configuration and are therefore useful for commissioning the commissioning process read the documentation carefully and comply Caution Parameter settings may only be changed by qualified staff Before starting with the safety instructions The parameter SETUP Selection 796 defines the function which is carried out directly after the selection if controller release signal is present at digital input S11ND
272. ugh 4 can be selected Fixed percentage value Fixed percentage value 75 over 1 75 57755 over 2 76 Kunlun ACNE MERU vali 60 FF ixed Percentage 1 520 Fixed Percentage 2 521 Fixed Percentage 3 522 Fitted Percentage 4 523 0 contact open 1 contact closed 13 7 Frequency ramps The ramps determine how fast the frequency value is changed if the reference value changes or after a start stop or brake command The maximum admissible ramp gra dient can be selected according to the application and the current consumption of the motor If the settings of the frequency ramps are identical for both directions of rotation the parameterization via the parameters Acceleration Clockwise 420 and Deceleration Clockwise 421 is sufficient The values of the frequency ramps are taken over for Acceleration Anticlockwise 422 and Deceleration Anticlockwise 423 if these have been parameterized to the factory setting of 0 01 Hz s The parameter value of 0 00 Hz s for the acceleration blocks the corresponding direc tion of rotation No pPreupuon Fact sett 420 5 00 Hz s 421 5 00 Hz s 422 0 01 2 5 423 0 01 Hz s 08 06 BONFIGLIOLI Oe VECTRON The ramps for Emergency Stop Clockwise 424 and Emergency Stop Anticlockwise 425 of the drive to be activated via the parameter for stopping behavior Operation Mode 630 must be selected according to the application The non linear S shaped course of the ra
273. un not available for devices gt 18 5 kW 08 06 BONFIGLIOLI VECTRON 8 8 Language The parameters are stored in the frequency inverter in various languages The pa rameter description is displayed in the selected Language 33 e g by the PC program VPlus 0 Deutsch Parameter description in German 1 English Parameter description in English 2 Italiano Parameter description in Italian 8 9 Programming The parameter Program ming 34 enables acknowledgment of a fault message and resetting to the factory settings The display of the control unit reads dEFLt or rE SEt and the LEDs indicate the status of the frequency inverter The KP 500 control unit is prepared for parameter trans 111 Parameter transfer mission A connected frequency inverter can receive data from the control unit The current error message can be acknowledged via 123 RESET digital input S1IND or the software parameter The dis play of the control unit reads rESEt Ka The parameters of the selected configuration are over 4444 Default vvritten except for a fevv exceptions by the default settings The display of the control unit reads dEFLt The parameters Control Level 28 Language 33 as vvell as Configura tion 30 are not changed during the reset to the default settings Pro gram ing 34 4444 Note 08 06 77 G BONFIGLIOLI 9 Machine Data The input of the machine data is the foundation for the fu
274. urce Selection 11 6 1 460 1 Positioning Distance U 0 000 1 10 11 6 1 461 Signal Correction ms 327 68 327 67 11 6 1 462 Load Correction 32768 32767 11 6 1 463 Activity after Positioning Selection 11 6 1 464 Waiting Time ms 0 3 6 10 11 6 1 465 Operation mode Selection 17 7 2 466 Temperature Coefficient 100 0 00 300 00 17 7 2 El 467 Adjusting Temperature deg C 50 0 300 0 17 7 2 469 Reference Orientation 0 0 359 9 11 6 2 El 471 Positioning Frequency Hz 1 00 50 00 11 6 2 472 Max positional error x 0 1 90 0 11 6 2 473 Ramp Keypad Motorpoti Hz s 10 01 999 99 13 10 474 1 Operation mode Selection 13 10 475 Reference Frequency Source Selection 13 4 476 Reference Percentage Source Selection 13 5 477 Gradient Percentage Ramp s 10 60000 13 8 El 478 Actual Percentage source Selection 16 3 479 time constant positioning controller ms 1 00 9999 99 11 6 2 190 08 06 BONFIGLIOLI 2 VECTRON Description Unit Setting range Chapter 480 Fixed Frequency 1 Hz 999 99 999 99 13 6 1 El 1 481 Fixed Frequency 2 Hz 999 99 999 99 13 6 1 482 Fixed Frequency 3
275. urrent is 9 5 A for one and two phase connection 5 Switching frequency is reduced in thermal limit range 08 06 15 G BONFIGLIOLI 3 2 ACT 201 4 0 up to 9 2 kW 230 V ACT 201 aS ee 0 21 1 0 Recommended shaft output P 4 0 9 2 Output current ajaj l xo me 35 0 Long term overload current 60 5 1 A 262 303 445 515 Short term overload current 1s 1 A 330 330 640 64 0 Output voltage bU v 3x 0 mains TET Degree of protection Short circuit earth fault proof Rotary field frequency 0 1000 depending on switching frequency Switching frequency 2 4 8 12 16 min brake resistor 12 Recommended brake resistor R Q 30 24 16 12 Vase 385 V Mains current 3 3ph PE I A 18 20 2 28 2 35 6 0 1ph N PE 2ph PE 282 4 a a Mains voltage Mains frequency n 1ph N PE 2ph PE 35 3 9 725 a ee 1ph N PE 2ph PE 250x125x200 3 7 Dimensions Terminals Form ofassembly vertical Energy dissipation 2 kHz switching frequency i w ae 7 k Coolant temperature 0 40 3K3 DIN IEC 721 3 3 Storage temperature 25 55 Transport temperature 25 70 Rel air humidity 15 85 not condensing If required by the customer the switching frequency may be increased if the output current is reduced at the same time Comply with the applicable standards and regulations for this operat
276. ut further components In this way applications such as pressure volume flow or speed control can be implemented easily The configuration of the reference percentage source and the assignment of the ac tual percentage source are to be considered Structural image Technology Controller Technology controller Reference p p percentage source 476 Actual values Actual percentage value 230 Reference percentage value 229 Actual percentage source 478 For the reference value the technology controller also demands the assignment of an analog application value with the parameter Actual Percentage Source 478 The dif ference between reference and actual value is used by the technology controller to control the drive system The measured actual value is mapped via a signal converter onto the input signal of the reference percentage source i The analog signal on the multifunctional input 1 in Operation Mode 452 analog operation 32 Rep Frequency Input The frequency signal at the digital input according to F3 the selected Operation Mode 496 Caution The default assignment of parameter Start Clockwise 68 to the logic signal of the technology controller must be observed The technology controller becomes active with the controller release at digital input S1IND Structural image I nputs for Actual Percentage Source Technology Controller Repetition Frequency Actual Percentage Source 4
277. vawe u ifai Ahbs vale 2 Jai 01 ff Abs value 2a 4 1 PT bs value o tT Abs vawe a Sad 4 bs value 2 tbs alse 3 4 82171 bs value 1 Abs value 411 1 h827 82171 1 Abs value sof af a f 1 1 bss value a 11 11 071 1 1 value se Pifrll 1 1 Abs vale s J a ft 1 1 Abs value so lilrltlil 001 f Abs value lili li 1 Abs value of a ft ft a tT 1 Abs value 9 Pifltiliili 1 Abs value ton faf o ur uo f 4 T a a fi 1 1 4151 cl 2 po eS 4 ur a 1 1 1 a dr 1 faf Ti i ur B ee ee 7 1 un 181 182 H es m e 189 190 114 a x 5 3 3 ii e 1 1 1 4 199 1 1 1 1 1 08 06 103 Aouanbauy gzz 2 69 Ti pue pes sis 19 Ss y Aouanbal4 gb Bulyoojg puz 2 Buryoolg 15 Aouanbaly xew 89 siN DOTO WEIS gi Aouanbaly ul L vur 2 L xeuy F v syw of frequency reference value channel ircuit diagram G BONFIGLIOLI u01 2 01 u n s
278. ve reference value the search is in a negative direction an ticlockwise field of rotation Synchronization to the drive is only done in positive direc wise Onl tion clockwise field of rotation Synchronization to the drive is only done in negative di clockwise Only rection anticlockwise field of rotation Operation modes 1 4 and 5 define a direction of rotation for the search run and avoid a deviating direction The search run can accelerate drives by checking the rotary frequency if the drives have a low moment of inertia and or a small load moment In operation modes 10 to 15 it cannot be ruled out that a wrong direction of rotation is determined in quick synchronization For example a frequency not equal to zero may be determined although the drive is at a standstill If there is no overcurrent the drive is accelerated accordingly The direction of rotation is defined in operation modes 11 14 and 15 Search direction 1 acc to specified reference value First clockwise then 2 anti clockwise DCB First anti clockwise _ Quick Synchroniza 10 tion 08 06 08 06 BONFIGLIOLI VECTRON The synchronization changes the parameterized starting behavior of the selected con figuration First the start command activates the search run in order to determine the rotary frequency of the drive In operation modes 1 to 5 the Current Rated motor current 647 is used for synchronization as a percentage of th
279. ver temperature 20 Comparator 1 Table Operation Modes for Digital Outputs continued on next page 123 G BONFIGLIOLI 21 Comparator 2 The comparison according to the selected OP A mode Comparator 2 543 is true 22 VVarning V belt 7 Of Operation Mode 581 of V belt moni The selected Operation Mode Timer 1 790 gener 23 Timer 1 ates an output signal of the function The selected Operation Mode Timer 2 793 gener 24 Timer 2 ates an output signal of the function Message of the configurable parameter Create 25 Warning Mask Warning Mosk 536 30 Flux Formation Ended Magnetic field has been impressed Activation of a brake unit depending on the Op 41 Open brake eration Mode 620 for the starting behavior Op eration Mode 630 for the stopping behavior or the configured brake control system 43 External Fan The Switch On Temperature 39 has been reached 60 Arrived at desired Position 7 1 orientation 469 of axis positioning 100 to 160 Operation modes inverted LOW active 14 3 1 Setting Frequency If operation mode 4 is selected for parameter Digital Operation 554 the correspond ing output becomes active if the Stator Frequency 210 has exceeded the value set under the parameter Setting Frequency 510 The relevant output is switched over again as soon as the Stator Frequency 210 falls below the value selected for the setting frequency Description Min Max Fact sett No Settin
280. verter is not in operation n ri The controller input S11ND may not be activated during the copy operation othervvise the data transmission is aborted The message Slind and the number of the last parameter which was copied are displayed If the controller enable input is deactivated again the aborted copy operation is continued The data transmission from the selected source to the destina 2 tion is continuously monitored by the copy function If an error occurs the copy operation is aborted and the message Err Err and an error code are displayed VVrite error in memory of control unit repeat the copy operation If error message is displayed again format the memory Read error in memory of control unit repeat the copy operation If error message is displayed again format the memory The size of the memory of the control unit was not determined cor rectly If this error occurs repeatedly replace the control unit Not enough memory the data are incomplete Delete the incomplete file and date no longer needed from the control unit The communication has been disturbed or interrupted repeat the copy operation delete the incomplete file if necessary Invalid identification of a file in the control unit delete faulty file and format memory if necessary The memory space of the selected target file is occupied delete file or use different target file in the control unit The source file to be read in the c
281. wer supply the mains DC link voltage and motor terminals may still be live for some time Wait for some minutes until the DC link capacitors have discharged before starting to work at the unit gt gt AZ 10 dul b Grad STOP a Hz lo Hz XA A N A 27 000 abe When the RUN key was pressed the drive was in operation already The CTRL menu branch can be accessed via the navigation within the menu structure The CtrL function contains sub functions which are displayed according to the operating point L F of the frequency inverter Press the RUN key anywhere within the menu structure to R sm access the motor potentiometer function PotF for clockwise OEF operation or Potr for anti clockwise operation directly RUN If the drive is running already the display reads intF clock iniEF vvise operation intr anti clockvvise operation for the func tion internal reference value or inPF clockwise operation H inPr anti clockwise operation for the function Motorpoti KP The function Motorpoti KP enables a link to other reference ini value sources in the frequency reference value channel The 211 function is described in Chapter Motorpoti KP 08 06 BONFIGLIOLI VECTRON Motor potentiometer function Pot Baler CTRL
282. x If the parameter Trigger Threshold 506 is set to a value below the DC link voltage generated by the mains error message F0705 chapter Error Messages is displayed if the start command is issued to the frequency inverter If the DC link voltage exceeds the maximum values of 400 V for the ACT 201 series of devices and 800 V for the ACT 401 series of devices respectively error message 0700 is displayed chapter Error Messages The sampling period of the function is 125 us After exceeding the trigger threshold the brake chopper remains in switched on condi tion for at least 125 us even if the DC link voltage will fall below the trigger threshold in this time Trigger Threshold 506 Brake chopper ON OFF i gt 4 rv t 08 06 BONFIGLIOLI VECTRON 17 4 1 Dimensioning of Brake Resistor The following values must be known for dimensioning Peak braking power Pp peak n W Resistance Rb in Q Duty cycle DC in Calculation of peak braking power Py peak Pb peak Peak braking power in W J Moment of inertia of drive system kgm fla n ny Speed of drive system before the braking op Pp peak 2 eration in min 182 t n Speed of drive system after the braking opera tion in min tb Braking time in s Calculation of resistance Rp U 2 Rp Resistance in Q R Switch on threshold in V Po Peak Pb peak Peak braking power in W The switch on
283. y nverters YR aaa 9 Transport and 5 a aaa aaa 9 Handling and Installation nnmnnn 9 Electrical Connection aaa 10 Information on 5 aaa yaaa aaa aaa nnmnnn nnmnnn nnna 10 Maintenance and Service A A AA AA ARAR anaya aaa aaa 10 ACT 201 up to 3 0 kW and 401 to 4 0 k V 11 201 4 0 up to 9 2 kW and 401 5 5 up to 15 0 k V 12 401 18 5 to 30 0 KW st LU r R aa 13 401 37 0 up to 65 0 KW LU Ur r R a a aaa nnnm 14 3 1 3 2 3 3 3 4 3 5 3 6 3 7 201 0 55 to 3 0 KW 230 V 5555 15 201 4 0 up to 9 2 KW 230 V 16 ACT 401 0 55 to 4 0 KW 400 V 17 401 5 5 up to 15 0 KW 400 V 555 18 ACT 401 18 5 to 30 0 KW 400 V 5 19 401 37 0 up to 65 0 KW 400 V 20 Operation Diagrams AA AA Aaaa aya aaa aaaaaa 21 4 Mechanical Installation 4 1

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