Forteco User Guide
Contents
1. LB CL EON NEL operating on the motor 1 Open the hatch of the lock J in front of the motor 2 Insert the key K in the lock and turn clockwise to open the hatch of the release on the side 3 Insert the key L into the hole and turn clockwise until reached the limit switch To restore the automation proceed as follows 1 turn the key L anticlockwise until reached the limit switch then draw it out 2 turn the key K anticlockwise closing the hatch of the lock then draw it out 3 Close the lock with the hatch J INSTALLATION LAYOUT AMA AN WARNING ALL THE CABLES USED FOR THE INSTALLATION MUST BE MARKED WITH T100 C Q Power supply cable 3 x 1 5 mm Q Internal Photocellules cable 4 x 0 5 mm RX Blinker cable 2 x 1 5 mm Q External Photocellules cable 2 x 0 5 mm TX Q External Aerial cable RG 58 Safety edge EN 12978 Q Digital or key selector cable 3 x 0 5 mm UNIT The digital control unit PD18 is an innovative V2 S p A product that guarantees a safe and reliable automation of sliding gates The PD18 has been designed to realize a product that meets all kind of requirements with a highly versatile control unit that satisfies all the necessary requirements for a functional and efficient installation PD18 is provided with a d2. The second input function can also be activated by pressing DOWN key outside the programming menu or by means of a remote control stored on channel 2 PLUG IN RECEIVER PD18 control unit is suitable for plugging in a Personal Pass MR1 receiver having a high sensitivity super heterodyne architecture AN WARNING it is necessary to turn off the control unit power before doing the operations mentioned here below Pay attention to the way you connect the removable modules MR1 module receiver is provided with 4 channels and each of them is suitable for a command of PD18 control unit CHANNEL 1 gt START CHANNEL 2 PEDESTRIAN START CHANNEL 3 STOP CHANNEL 4 COURTESY LIGHT A WARNING Before programming 4 channels and function logics read carefully the instructions of MR1 A WARNING Plug the MR1 receiver in checking that the safety hook intervene keeping the receiver VES SES NES SES NES NDS NDS NDS NES SES SES SES SES SES LA is 4 ES ENGLISH order to guarantee the maximal range Connect the antenna hot pole to terminal P1 of the control unit and the braiding to terminal P2 AN INTERFACE The ADI Additional Devices Interface interface of the control unit PD18 allows the connection to V2 optional modules Refer to V2 catalogue or
3. Italia Under its sole responsibility hereby declares that the partly completed machinery model s FORTECO1200 230V FORTECO1800 230V FORTECO2200 230V FORTECO1200 120V Identification number and year of manufacturing typed on nameplate Description electromechanical actuator for gates e is intended to be installed on gates to create a machine according to the provisions of the Directive 2006 42 EC The machinery must not be put into service until the final machinery into which it has to be incorporated has been declared in conformity with the provisions of the Directive 2006 42 EC annex II A is compliant with the applicable essential safety requirements of the following Directives Machinery Directive 2006 42 EC annex chapter 1 Low Voltage Directive 2006 95 EC Electromagnetic Compatibility Directive 2004 108 EC Radio Directive 99 05 EC The relevant technical documentation is available at the national authorities request after justifiable request to V2 S p A Corso Principi di Piemonte 65 12035 Racconigi CN Italy The person empowered to draw up the declaration and to provide the technical documentation Cosimo De Falco Legal representative of V2 S p A Racconigi 11th January 2010 fa fle 1200 459 1600 4259 lt lt 99 450 lt lt 99 140 Gate maximum weight 1200 Kg 1800 Kg 2200 Kg 2200 Kg Power supply 230VAC 50Hz 230VAC 50Hz 230VAC 50Hz 12
4. Auxiliary channel tiM Time working 1 00 bist Bistable working Mon Monostable working no Si Flashlight in pause no St rt Operation modes StAn StAn Start inputs from terminal board are disabled no Standard operation Separated opening closing commands PrES Manned operation oroL Timer operation StoP STOP input no no STOP input not available invE STOP command stops the gate START command starts moving in the opposite direction ProS STOP command stops the gate pressing the START command gate continues the motion Fot 1 PHOTO 1 input no APCh Input is available for the connection of the photocell no Not available Fot 2 PHOTO 2 input CFCh CFCh Photocell is active in closing and also when the gate is still no Not available Ch Photocell is active during the closing Ft tE no Si Test of operating of the photocells no CoS1 Input safety edge 1 fix edge no no Non active input AP Input active only in opening APCH Input active both in opening and closure CoS2 Input safety edge 2 mobile edge no no Non active input CH Input active only in closure APCH Input active both in opening and closure Co tE Test of operating of the safety edges no no Test disabled Foto Test enabled for optical type safety edges rESi Test enabled for resistive rubber safety edges W L Test enabled for wireless edge system FC En no Si End of stroke inputs Si EnCo no Si Encoder Input no S EnC 0 7 Encoder
5. is generally used Ch AU will be used when no is set up As for semi automatic operation this function is not active m O 7 I Pause after transit In order to let the gate open for the shortest possible time it is possible to stop the gate once the passage before the photocells is detected If the automatic working is enabled the time of the pause is Ch tr If the photocells are type 1 and type 2 the gate enters the phase of pause only after the detections before both the photocells Courtesy lights This menu allows setting the automatic operating of the courtesy lights during the opening cycle of the gate t LUC the relay is enabled at the receiving of a control of start or pedestrian start choosing this option a submenu is entered it allows to set the length of the activation of the relay from 0 0 to 20 0 default 1 00 At the time limit the relay is disabled no the relay of the courtesy lights is not automatically activated CiCL X the relay is activated during the motion of the gate when the gate stops closed or open the relay is on all the time t LUC long set in the submenu t LUC If the option LP PA is activated the relay is on also during the pause time Auxiliary channel This menu allows setting the operating of the relay of the lighting of the courtesy lights by means of a remote control stored on the channel 4 of the receiver tiM the relay is activated receiving the transmissio
6. it inverts or continues the motion If the input STOP is disabled the command makes the motion continue in the same direction Type 2 mobile they are mounted to the door ends When type 2 safety ribbons operate during the gate opening phase the control unit will stand still immediately when type 2 safety ribbons operate during the gate closing the control unit will open the doors for 3 seconds then it will stand still The direction of the gate at next command of START or PEDESTRIAN START depends upon the parameter STOP it inverts or continues the motion If the input STOP is disabled the command makes the motion continue in the same direction Both the input can manage the classic safety edge with n c contact and the conductive rubber safety edge with 8 2 kohm nominal resistance In addition the V2 wireless edge system may be managed see the instructions provided with the device Connect type 1 safety ribbons cables between terminals P9 and P11 of the control unit Connect type 2 safety ribbons cables between terminals P10 and P11 of the control unit P14J P13 P12 P11 P10 P9 In order to meet the requirements of the EN12978 rules it is necessary to install safety edges controlled by a control unit continuously checking the proper working If using control units suited to the test by power outage connect the power supply ca
7. keep activated the test of the photocells in order to grant a higher safety of the system Safety ribbon 1 input This menu allows enabling the input for type 1 safety ribbon that is to say fixed ribbons see paragraph Installation no input disabled ignored by the control unit AP Input enabled during the opening and disabled during the closure APCH Input enabled in opening and closure Safety ribbon 2 input This menu allows enabling the input for type 2 safety ribbon that is to say mobile ribbons see paragraph Installation no input disabled ignored by the control unit No jumper with the common is required Ch Input enabled during closure and disabled during opening APCH Input enabled in opening and closure ENGLISH press Test of the safety edges This menu allows setting the method of control of the safety edges working no Test disabled Foto Test enabled for optical safety edges rESi Test enabled for conductive rubber safety edges W L Wireless edge system test enabled AN WARNING V2 suggests to keep activated the test of the photocells in order to grant a higher safety of the system End of Stroke Inputs PD18 control unit allows connecting magnetic limit switch which are activated by the door motion and showing to the control unit that each door reached its position of complete opening or closing Si end of stroke inputs are enabled no end of stroke inputs are disabled Encode
8. menu allows fixing the control unit conduct in case it receives a Pedestrian Start command during the partial opening phase PAUSThe gate stops and goes to pause ChiU the gate immediately starts closing no the gate goes on with the opening phase command is ignored AN WARNING a Start command in any phase of partial opening will cause the total opening the Start Pedestrian command is always ignored during a total opening Automatic closing During the automatic operation the control unit will automatically close the gate when a set up time expires The Start command if enabled by St PA menu allows closing the gate before the set up time expires In semi automatic operation that is to say if the automatic closing function is disabled by setting the value to zero no will be displayed the gate can be closed through the start command only in this case St PA menu setup will be ignored If the control unit receives a Stop command when the gate is in pause it will automatically pass to the semi automatic operation MENU Ppress During the automatic operation the pause count down starts from the set up value each time a photocell operates during the pause If the photocell operates during the opening time this time will be immediately stored as pause time This function allows having a fast closing as soon as transit through the gate is completed therefore a time shorter than CH AU
9. nines mu tavi 49 PD1S FUNCTION TABLE Prenite ea det pa ne o Rp t bt Rer HR net dete 50 OPERATION DEFE eec 52 m Z O c 7 I ENGLISH any installation probiems please contact V2 S p A TEL 39 01 72 81 24 11 V2 S p A has the right to modify the product without previous notice it also declines any responsibility to damage or injury to people or things caused by improper use or wrong installation A Please read this instruction manual very carefully before installing and programming your control unit This instruction manual is only for qualified technicians who specialize in installations and automations The contents of this instruction manual do not concern the end user Every programming and or every maintenance service should be done only by qualified technicians AUTOMATION MUST BE IMPLEMENTED IN COMPLIANCE WITH THE EUROPEAN REGULATIONS IN FORCE EN 60204 1 Machinery safety electrical equipment of machines part 1 general rules EN 12445 Safe use of automated locking devices test methods EN 12453 Safe use of automated locking devices requirements The installer must provide for a device es magnetotermical switch ensuring the omnipolar sectioning of the equipment from the power supply The standards require a separation of the contacts of at least 3 mm in each pole EN 60335 1 e The plastic case has an IP55 insulation to co
10. sensitivity 0 ASM 0 5 1 0 Anti skid function 1 0 no Function disabled FinE End of programming no no It does not exit from the program menu Si It exits from the program menu by storing the setup parameters 51 m 2 O UE 7 I ENGLISH INIS paragrapn shows some possible operation aderects along with their cause and applicable remedy MAINS led does not switch on It means that there is no voltage on PD18 control unit card 1 Before acting on the control unit disconnect through the disconnecting switch on the power line and remove the power supply terminal 2 Be sure that there is no voltage break upstream the control unit 3 Check whether the fuse is burnt out if so replace it with same value OVERLOAD led is on It means that there is an overload on accessory power supply 1 Remove the extractable part containing terminals P1 to P14 OVERLOAD led will switch off 2 Remove the overload cause 3 Reinsert the terminal board extractable part and check that this led is not on again Too long pre blinking When a Start command is given and the blinker switches on immediately but the gate is late in opening it means that the setup cycle count down expired and the control unit shows that service is required Error 1 The following writing appears on display when you exit from SONG programming Err t It means that changed data could not be stored This kind of defect has no re
11. 0VAC 60Hz Maximum power 600 W 650 W 800W 800W 2 Idling current 1 9A 14A 2A 45A 2 Full load current 3A 32A 4A 10A Running capacitor 12 UF 18 uF 18 uF 60 Start off capacitor 12 pF 14 UF 14 uF 25 UF Gate maximum speed 0 16 m s 0 16 m s 0 16 m s 0 18 m s Maximum thrust 900 N 1300 N 1550 N 1550 N Duty cicle ambient temperature 55 3596 3596 3596 30 96 Pinion MA 218 218 M6 212 M6 712 Operation temperature 20 C 55 C 20 C 55 C 20 C 55 C 20 C 55 C Weight 16 Kg 18 Kg 18 Kg 18 Kg Protection 44 44 44 44 Maximum load on 24 VACattachments 10W 10W 10W 10W Protection fuses F1 10A F1 10 F1 10A F1 16 c9 A 41 ENGLISH PREPARATORY STEPS CAREFULLY OBSERVE EUROPEAN REGULATIONS EN12445 AND EN12453 WHICH REPLACE UNI 8612 Always check the following Your gate should have a strong and suitable build no wickets should be present on the sliding gate The sliding gate should not tilt excessively during its entire run e The gate should be able to slide freely on its guiding surface without an excessive friction e Install both closing and opening limit switches in order to prevent the gate going off the guiding surface Remove any manual locks Bring power cable ducts near the bot
12. LY xtd de ecd UT br ene dett icu atte Du agat ete de do dou beo etta gem 33 qd rM 33 eer a sd ened 33 PHOTOGELLS yin etia a bete aeneis 34 SAFETY RIBBONS Case rd t et dut e ee eet dene Ed ede eed tae hemes ACTIVATION INPUTS PLUG IN RECEIVER EXTERNAL AERIAL et POI EIE dt VIP OY IR ee dee E avy ROI eee UR HERR ADIINTERFA GE LEE 36 TABLE d eta ett ey gets 36 CONTROL PANEL e oct ete etti E a Ee pa ce dete ted o ce e pk e e det be t vede 38 WHEEL sens cios e oo oe ite vtech a e oe dd dnd e a ta e 38 QUICK CONFIGURATION 2 dat e te dene a o ee 38 LOADING OF DEFAULT PARAMETERS 5 cca tte critt sine ern ot n dee te Y de de RE e RR Ee Ue ce tuu 39 SEEF EEARNING OF WORKING TIMES nae reet teo eco items redes 39 OBSTACLE SENSOR OPERATION tutte teet e n dete dE e eve rade dated t edo dcn 40 CONTROL UNIT CONFIGURATION nente rt eee ero er ee d vr egeo re tenn olen aaa ped 40 READING OF CYCEE COUNTER mire oo t ev t do ee e ptit ver dep IU et elie doc
13. N WARNING opening direction of gate means the direction you see from the inside Motor power This menu allows adjusting the motor power The displayed value is the percentage of max motor power Start off When the gate is standstill and it begins moving the initial inertia must be faced therefore if your gate is quite heavy it could not move In case the SPUNTO pickup function is activated for the first 2 seconds of motion of each door the control unit will ignore Pot value and it will give motor the maximum power command in order to overcome the gate inertia Besides the second capacitor is inserted in order to increase the power of the motor Starting ramp In order not to stress too much the motor when the motion starts the power is gradually increased until reached the set value or 100 if the take off is enabled Higher is the set value longer the length of time of the ramp that is the time necessary to reach the value of nominal power Ppress press IS USCA Will a very Neavy gate VECdUSE OI inertia the gate does not block immediately when stopped and its motion can last for another 10 cm compromising the working of the safety devices This menu allows enabling the brake function thanks to which it is possible to block immediately the gate after a control or the intervention of a safety device m O 2 I 0 the brake function is never acti
14. TART the gate continues the motion invE command STOP stops the gate at the next START the gate starts moving in the opposite direction NOTE during the pause the STOP command will stop the pause time count the next START command will always close the gate Photocell 1 input This menu allows enabling the input for type 1 photocells that is to say photocells active both during the opening and closing phase see paragraph Installation no input disabled ignored by the control unit No jumper with the common is required AP CH input enabled Photocell 2 input This menu allows enabling the input for type 2 photocells that is to say photocells non active during the opening phase see paragraph Installation no input disabled ignored by the control unit No jumper with the common is required CECH input enabled even at standstill gate too the opening movement does not start if photocell is interrupted CH input enabled for the closing phase only Warning if you select this option you must disable photocell test m O 7 I Test of the photocells In order to achieve a safer operation for the user the unit performs a photocells operational test before a normal working cycle If no operational faults are found the gate starts moving Otherwise it will stand still and the flashing light will stay onfor 5 sec The whole test cycle lasts less than one second AN WARNING V2 suggests to
15. V2 S p A Corso Principi di Piemonte 65 67 12035 RACCONIGI CN ITALY tel 39 01 72 81 24 11 fax 39 01 72 84 050 infoGv2home com www v2home com IL n 284 1 EDIZ 14 09 2010 FORTECO ATTUATORE ELETTROMECCANICO 230V 120V IRREVERSIBILE A CREMAGLIERA PER CANCELLI SCORREVOLI FINO A 2200 KG DI PESO 230V 120V ELECTRO MECHANICAL IRREVERSIBLE RACK ACTUATOR FOR SLIDING GATES UP TO 2200 KG OPERATEUR ELECTROMECANIQUE 230V 120V IRREVERSIBLE A CREMAILLERE POUR PORTAILS COULISSANTS JUSQU A 2200 KG DE POIDS MOTOR ELECTROMECANICO 230V 120V IRREVERSIBLES A CREMALLERA PARA PUERTAS CORREDERAS HASTA 2200 KG DE PESO 380 mm 380 mm 103 mm INDEX IMPORTANT REMARKS etre pe te ot C EUR Re tentus ea reditus 28 CONFORMITY TO REGULATIONS s 2 2 need tete e e e te t teda Ue dcs 28 PARTS LIST 29 TECHNICAL SPECIFICATIONS tct E TED e ope ua rine et en 29 INSTALLATION OFTHE MOTOR 3 erre ette e RR t EH e P REC RH TO e ER ES 30 MOTOR OVERRIDING SYS TEM icio eerta ene cbe d ek Fera e e EE Ve M E E De Ee Ede eu 32 INSTALLATION LAYOUT Joco ertet etim etae uade Ed etos et ere e o Rr Lo Hu rem sse 32 DESCRIPTION OF THES CONTROLAUNIT 4 ricette hee FERE Eti P rh HERE E ER FOE ades 33 INSTALLATION MH 33 POWER SUPP
16. any following pressure will have the setup be increased or decreased of 1000 units The previous displayed count will get lost Signal of service required As soon as the counter of cycles before the next request for service is zero the control unit shows the request for service through an additional 5 second pre blinking AN WARNING service operations shall be carried out by qualified staff only This signal will be repeated at each opening cycle until the installer enters into the counter reading and setup menu and possibly programs the number of cycles after which the next service will be requested In case no new value is setup that is to say that the counter value is left at zero the signalling function for the service request will be disabled and no signal will be repeated anymore H H B B e iq MENU Dipress Dipress MENU Dipress m O 7 I ENGLISH MEMO DISPLAY DATA DESCRIPTION DEFAULT DATA t AP 0 0 5 0 Gate opening time 22 5 t APP 0 0 t AP Opening time of pedestrian gate 6 0 t Ch 0 0 5 0 Gate closing time 23 5 t ChP 0 0 t Ch Closing time of pedestrian gate 7 0 t PrE 0 5 1 0 Pre flashing time 1 0 no Pre flashing disabled it corresponds to 0 dir Gate direction the directi
17. arameters of the control unit PD18 is shown step by step Opening time The motor will be operated for the setup time in the opening phase in case there is an obstacle or the end of stroke operates the control unit can stop the opening phase before the relevant time expires m O 7 I Partial opening time pedestrian access When the control unit receives a Start Pedestrian command it will open the gate only for a shorter time Max allowed time to be setup is t AP Closing time The motor will be operated for the setup time in the closing phase In case there is an obstacle or the end of stroke operates the control unit can stop the opening phase before the relevant time expires To avoid that the gate does not close completely we recommend to setup a longer time than t AP opening time Partial closing time pedestrian access When the control unit receives a Start Pedestrian command it will use this time to close the gate Max allowed time to be setup is t CH1 To avoid that the door does not close completely we recommend to setup a longer time than t APP opening time Pre blinking time Before any gate movement blinker will be activated for t PrE time to warn about the incoming motion ENGLISH This menu allows to invert the opening direction of the gate without swapping motor wires and limit switch ones dx the gate opens rightwards Sx the gate opens leftwards A
18. bles of the control unit between terminals P13 and P14 of the control unit Otherwise connect them between terminals P12 and P13 WARNING Make use of safety ribbons having outputs with normally close contact e Outputs of same kind safety ribbons must be connected in series immediate gate stop when activated This switch must have a normally close contact that will get open in case of operation In case the stop switch is operated while the gate is open the automatic closing function will always be disabled To close the gate again you will need a start command if the start function in pause is disabled it will be temporarily enabled to allow the gate release Connect the stop switch cables between terminal P5 and P6 of the control unit The stop switch function can be activated by means of remote control stored on channel 3 see relevant instructions of MR1 receiver The command STOP from remote is operative also if the input STOP of the terminal board is disabled ACTIVATION INPUTS PD18 control unit is equipped with two activation inputs whose operation depends on the programmed operation modes see Strt item of programming menu e Standard mode a command being on the first input will cause the complete opening of the gate start a command being on the second input will cause the partial opening of the gate pedestrian sta
19. cessary to insert in the connector of the ADI interface the same key used to activate the programming lock Error 12 When a Start command is given and the gate does not open or does a partial opening and the following writing appears on Cc 00 display EF 1 This means the motor overheating protection has tripped The system will start working again as soon as the motor has cooled
20. e SAFETY RIBBON 2 SAFETY RIBBON 1 eet MENU The control panel represents the physical status of the terminal board contacts and of the program mode keys if the upper vertical segment is on the contact is closed if the lower vertical segment is on the contact is open the above picture shows an instance where the inputs LIMIT SWITCH FOTO 1 FOTO 2 COSTA 1 COSTA 2 and STOP have all been correctly connected The dots among the ciphers of the display show the status of the programming wheel when pushing the wheel downwards the left dot is on DOWN when pushing the wheel upwards the right dot is on UP when the wheel is pressed the central dot is on MENU The arrows on the left of the display show the state of the start inputs The arrows light when the related input is closed The arrows on the display right side show the gate status The highest arrow turns on when the gate is into its opening phase If it blinks it means that the opening has been caused by a safety device border or obstacle detector The central arrow shows that the gate is on pause If it blinks it means that the time countdown for the automatic closing has been activated The lowest arrow blinks when the gate is into its closing phase If it blinks it means that the closing has been caused by a safety device border or obstacle detector HEEL A special configuration menu accessible and explorable by means of the s
21. ee paragraph SELF LEARNING OF WORKING TIMES 4 check that the automation work properly and if necessary modify the configuration of the desired parameters For the position of the item menus inside the main menu and for the options related to each item menu refer to the paragraph CONFIGURATION OF THE CONTROL UNIT PARAMETERS If necessary it is possible to restore all the parameters to their standard or default value see table at the end AN WARNING This procedure causes the loss of all the customized parameters therefore it has been put outside the configuration menu to reduce the possibility of executing it by mistake 1 Keep the wheel pressed until the display shows dEF 2 Release the wheel the display shows ESC press the wheel only if it is needed to exit this menu 3 Push the wheel downwards the display shows dEF 4 Press the wheel the display shows no 5 Push the wheel downwards the display shows Si 6 Press the wheel all the parameters are rewritten with their default value and the display visualizes the control panel This menu allows the automatic learning of the times necessary to open and close the gate During this phase the control unit memorizes also the forces necessary to open and close the gate these values will be activated by using the obstacle sensor AN WARNING before proceeding check that the limit switches have been installed in the correct position 1 Keep the
22. est before starting the gate opening phase Photocell power terminals are protected by an electronic fuse that stops current in case of overload e Connect power supply cables of photocells transmitter between terminals P13 and P14 of the control unit e Connect power supply cables of photocells receiver between terminals P12 and P13 of the control unit e Connect receiver output of photocells 1 between terminals P7 and P11 of the control unit and receiver output of photocells 2 between terminals P8 and P11 of the control unit Use outputs having normally closed contact 228226056686 je WARNING e if several couples of same kind photocells are mounted their outputs must be connected in series e n case of reflection photocells power supply must be connected to terminals P13 and P14 of the control unit to carry out the operation test depending on the terminal to which they are connected Type 1 fixed they are mounted on walls or on other fixed obstacles that are approached by the gate doors during the opening phase When type 1 safety ribbons operate during the gate opening phase the control unit will close the doors for 3 seconds then it stands still when type 1 safety ribbons operate during the gate closing phase the control unit will stand still immediately The direction of the gate at next command of START or PEDESTRIAN START depends upon the parameter STOP
23. eyelet provided LAE A 1 T BLINKER PD18 control unit provides for a 230V 40W 120V 40W for model PD18 120V blinker equipped with intermittence inside Connect blinker cables to terminals B3 and B4 of the control unit COURTESY LIGHTS Thanks to the output COURTESY LIGHT the control unit allows the connection of an electric appliance e g courtesy light or garden lights controlled automatically or by means of the special transmitter key The output COURTESY LIGHT is a simple N O contact with no power supply Connect the cables to terminals B1 and B2 m O 7 I ENGLISH the terminal to which they are connected Photocell 1 that is to say photocells installed on the gate inner side which are active both during the opening and the closing phase When photocells 1 operate the control unit stops the gate as soon as the photocell beam is free the control unit will open the gate completely A WARNING Type 1 photocells must be installed so that they completely cover the opening area of the gate e Photocell 2 that is to say photocells installed on the external gate side and which are active during the closing phase only When photocells 2 operate the control unit opens the gate immediately without waiting for release PD18 control unit supplies a 24VAC power supply to photocells and it can perform a photocell operation t
24. he pedestrian cycle opening Start command during the opening phase This menu allows fixing the control unit conduct in case it receives a Start command during the opening phase PAUSThe gate stops and goes to pause ChiU The gate immediately starts closing no The gate go on with the opening phase command is ignored Select option PAUS to set up the step by step operation logic Select option no to set up the always open operation logic ENGLISH Start command during the closing phase This menu allows fixing the control unit conduct in case it receives a Start command during the closing phase StoP The gate stops and its cycle is considered as finished APEr The gate opens again Select option StoP to set up the step by step operation logic Select option APEr to set up the always open operation logic Start command during the pause This menu allows fixing the control unit conduct in case it receives a Start command when the gate is open during its pause phase the gate starts closing no command is ignored PAUS the pause time is reloaded Ch AU Select option ChiU to set up the step by step operation logic Select option no to set up the always open operation logic Apart from selected option the start command lets the gate close if it has been stopped by a stop command or if the automatic closing was not enabled Pedestrian Start during the partial opening phase This
25. if requested it shows that service is required after a fixed number of cycles There are two counters available A totalizing counter for completed opening cycles that cannot be zeroed option tot of item Cont A downward counter for the number of cycles before the next request for service option SErv of item Cont This counter can be programmed according to the desired value The side scheme shows how to read the totalizing counter how to read the number of cycles before the next service is required as well as how to program the number of cycles before the next request for service as for the example shown the control unit completed no 12451 cycles and there are no 1322 cydles before the next service request Area 1 is the reading of the total number of completed cycles through Up and Down keys you can alternate the display of thousands or units End of Programming This menu allows to finish the programming both default and personalized saving the modified data into memory no further corrections to carry out do not quit the programming Si end of programming THE INSERTED DATA HAVE BEEN MEMORIZED THE CONTROL UNIT IS READY TO BE USED Area 2 is the reading of the number of cycles before the next request for service its value is rounded down to the hundreds Area 3 is the setup of this latter counter if you press once UP or DOWN key the current counter value will be rounded up or down to thousands
26. isplay that not only makes programming simple but also allows a continuous monitoring of the input statuses in addition thanks to a menu structure the working schedule and the operation logic can be set easily In compliance with the European standards concerning electrical safety and electromagnetic compatibility EN 60335 1 EN 50081 1 and EN 50082 1 it has been equipped with the low voltage circuit total electric insulation motors included from the network voltage Other characteristics e Automatic control for the null current relay switch Power adjustment with wave shutting e Obstacle detection through monitoring of the current on the motor amperometric e Automatic learning of the operation time Tests for safety devices photocells safety ribbons and triacs before each opening Deactivation of safety inputs through the configuration menu no jumper is required for terminals concerning safety devices that have not been installed yet You will only need to disable this function from its relevant menu INSTALLATION Installation of control unit and safety devices must be carried out with power disconnected POWER SUPPLY The control unit must be fed by a 230V 50Hz 120V 50 60Hz for the model PD18 120V electric line protected by a differential magnetothermal switch complying with the law provisions in force Connect power supply cables to terminals L and N of PD18 control unit Use the
27. item pushing the wheel downwards the following item is selected pushing the wheel upwards the previous item is selected Pressing the wheel the current value of the selected item is displayed and it is possible to change it if necessary The last item of the menu FinE allows to store the changes made and to revert to the normal working of the control unit In order not to loose the own configuration it is compulsory exiting through this menu item WARNING If no operations are required for more then a minute the control unit exits from the programming mode without saving the given information and changes will be lost Keeping the wheel pushed downwards the configuration menu items are quickly scrolled down until displayed the item FinE Likewise keeping the wheel pushed upwards the items are quickly scrolled down backwards until reached the item t AP Like this the beginning or the end of the list can be reached quickly There are the following three kinds of menu items Function menu e Time menu e Value menu of available options When you enter into a function menu the current active option will be viewed pushing the programming wheel upwards or downwards it is possible to scroll down the available options The displayed option is started up pressing the wheel after this back to the configuration menu Time menu setup Time menus allow setting a function duration When you enter into a time menu the current setu
28. m is based on measurement of the rate of motor rotation and is only available if the encoder option is present a decreased rotation rate indicates the presence of an obstacle PLEASE NOTE the amperometric sensor is disabled by default and must be enabled by means of the SenS menu option the rate sensor is automatically enabled by enabling the encoder option and its sensitivity may be adjusted by means of the S EnC menu option The detection of obstacles by means of the amperometric sensor only occurs if the gate is moving at normal speed If slowing down has already started the obstacle is not detected this situation is not hazardous since during slow motion operation the motor pushes the obstacle with greatly reduced power Obstacle detection by means of the rate sensor is also conducted during slowing down the alarm threshold is automatically lowered in order to allow movement at lower speed When a sensor trips the gate is stopped and then sent in the opposite direction for 3 seconds in order to free the obstacle The subsequent Start command restarts movement in the previous direction PLEASE NOTE if limit switches and slowing are disabled when the amperometric sensor trips the control unit interrupts the current opening or closing operation without reversing the direction of motion CONTROL UNIT CONFIGURATION The configuration menu PrG consists in a list of configurable items the display shows the selected
29. mall wheel on the right side of the display allows programming the functions and times of the control unit WARNING Outside the configuration menu pushing the wheel upwards a START control is given pushing it downwards DOWN a PEDESTRIAN START control is given To start the programming mode while the display is showing the control panel keep the wheel pressed until the display shows PrG Keeping the wheel pressed it is possible to scroll the 4 main menus PrG programming of the CONTROL UNIT Cnt counters APP Self learning of TIMES AND FORCES dEF loading of default parameters To enter one of the 4 main menus release the wheel when joined the interested menu To move inside the 4 main menus push the wheel downwards or upwards to scroll the different items pressing the wheel the actual value of the selected entry is visualized and if necessary can be changed QUICK CONFIGURATION This paragraph concerns a quick procedure to set the control unit and set it at work immediately We recommend following these instructions in order to check quickly the correct operation of control unit motor and accessories and then changing the configuration in case of any non satisfactory parameter 1 Call up the default configuration see paragraph LOADING OF DEFAULT PARAMETERS 2 Set items StoP Fot1 Fot2 CoS1 CoS2 according to the safety devices installed on the gate 3 Start the self learning cycle s
30. medy and the control unit must be sent to V2 S p A for repair Error 2 When a Start command is given and the gate does not open and Ered the following writing appears on display re It means that triac test failed Before sending the control unit to V2 S p A for repair be sure that motors have been properly connected Error 3 When a Start command is given and the gate does not open and the following writing appears on display Errd It means that the photocell test failed 1 Be sure that no obstacle interrupted the photocell beam when the Start command was given 2 Be sure that photocells as enabled by their relevant menus have been installed actually 3 If you have photocells 2 be sure that Fot2 menu item is on CF CH 4 Be sure that photocells are powered and working when you interrupt their beam you should hear the relay tripping Error 4 When a Start command is given and the gate does not open or does a partial opening and the following writing appears on display Err 4 It means that the end of stroke is damaged or that the wiring that connects the sensor to the control unit is broken Change the end of stroke sensor or the broken wiring If the error persists send the control unit to V2 S p A for repair display shows Err5 It means that the test of the safety edges failed Check that the menu of the test of safety edges CO tE have been set correctly Check that the safety edges enabled from the me
31. n of the remote control it is disabled after the time set for the parameter t LUC inside the menu LUCi Mon the relay is activated for all the length of the transmission of the remote control Releasing the key of the remote control the relay is deactivated biSt the status of the relay changes at each transmission of the remote control ENGLISH Blinker during pause time Blinker usually operates during the gate motion only however if this function is enabled blinker will be on during the pause time too gate open with automatic closure activated Start input function This menu allows selecting input operation modes see paragraph Activation inputs StAn Start and Pedestrian Start input standard operation according to menu setups no Start inputs from terminal board are disabled Radio inputs operate in StAn mode AP CH Start impulse always controls the opening phase Pedestrian Start always controls the closing phase PrES Manned operation the gate will open as long as the Start input stays closed and it will close as long as Pedestrian Start stays closed oroL Timer operation the gate stays open while the Start input Pedestrian Start input is closed as soon as the contact opens the pause count down will start Stop Input This menu permits to select the functions associated to the command of STOP no the input STOP is not available ProS the input STOP stops the gate pressing the command S
32. nnect flexible or rigid pipes use pipefittings having the same insulation level e Installation requires mechanical and electrical skills therefore it shall be carried out by qualified personnel only who can issue the Compliance Certificate concerning the whole installation Machine Directive 2006 42 CEE Annex The automated vehicular gates shall comply with the following rules EN 13241 1 EN 12453 EN 12445 as well as any local rule in force e Also the automation upstream electric system shall comply with the laws and rules in force and be carried out workmanlike door thrust force adjustment shall be measured by means of a proper tool and adjusted according to the max limits which EN 12453 allows We recommend to make use of an emergency button to be installed by the automation connected to the control unit STOP input so that the gate may be immediately stopped in case of danger The appliance is not to be used by children or persons with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction Children being supervised do not play with the appliance which can be consulted at the following web site www v2home com EC DECLARATION OF INCORPORATION FOR PARTLY COMPLETED MACHINERY Directive 2006 42 EC Annex II B The manufacturer V2 S p A headquarters in Corso Principi di Piemonte 65 12035 Racconigi CN
33. nu are installed Error 6 When given a start control the gate does not open and the display shows Errb It means that the survey circuit of the current is not working The control unit has to be sent to V2 for its repair Error 7 When given a start control the gate does not open and the M display shows Ei ro This indicates an error in the encoders operation There are two possible causes 1 With the encoders enabled once a START command is received this means that the encoder have not been initialized For the encoder to operate correctly the self learning procedure must be performed 2 With the encoder enabled and initialized a few seconds after movement begins this means that an encoder is not correctly operating Encoder malfunction or broken connection Error 8 When executing a self learning function the control is refused and the display shows Err It means that the setting of the control unit is not compatible with the requested function In order to execute the self learning it is necessary that the Start inputs are enabled in standard mode to survey the currents of the motor it is also necessary that the length of the opening and closure are at least of 7 5 second Errore 9 When you are trying to change the control unit setups and the QU following writing appears on display 9 It means that programming was locked by means of the programming lock key code CL1 To change the settings it is ne
34. o use an M4 22x22 rack code 162324 121 mm INSTALLING THE MAGNETIC LIMIT SWITCHES Install the supplied magnet holder on the rack in a way that in the opening and closing limit positions the magnet be positioned next to the magnetic sensor behind the hood as near as possible to the hood The supplied magnets have been colored differently in order to be distinguished from each other RIGHT LIMIT SWITCH DX LEFT LIMIT SWITCH SX BLUE MAGNET RED MAGNET The type of limit switch RIGHT LEFT depends on the position of the limit switch towards the motor independently from the opening sense WARNING Once checked the proper working of the system we suggest to weld the end of stroke brackets on the rack 1 the motor must be ona a levelled surface and perfectly parallel to the gate 2 the distance between pinion and rack must be 1 or 2 mm If needed adjust the 4 grains the rack must be trued up with the pinion of the motor 4 the minimum distance between the maximum overall of the gate and the case of the pinion of the motor must be of at least 5 mm Check the above indicated conditions and proceed fixing the 4 bolts D anchoring the motor to the plate O 7 I TES QU PHP RE NIE D ED PORTE LOVE CNRC
35. ol unit AN WARNING Do not remove or invert the connectors SW Limit switch Release switch ENCODER Encoder accessory code 162328 M Motor C1 Running capacitor BLACK SHEATH C2 Start off capacitor RED SHEATH AN PLEASE NOTE to install the encoder please follow the instructions reported in the manual provided with the encoder carefully OVE RLOAD cP D u 2 PROGRAMMING I WHEEL LIMIT e SWITCH S gt tc LLI re gt x H eL x e ENCODER L KI FY LS P12 gt 24 10W P13 GND P14 24V Photo Edge Test B1 COURTESY Power supply 230V F1 10A B2 LIGHT CONTACT Power supply 120V F1 20A B3 LAMP B4 1 O MAINS L NEUTRAL N PHASE 2 ENGLISH power IS On the contro unit checks tnat COrrectly operates by switching on all segments for 1 5 sec 8 8 8 8 Firmware version e g Pr 1 5 will be viewed in the following 1 5 sec Panel will be viewed upon completion of this test CLOSED CONTACT OPEN CONTACT START PEDESTRIAN START amp LIMIT SWITCH SX PHOTOCELL 1 i LIMIT SWITCH DX DOWN UP PHOTOCELL 2
36. on you see from the inside dx dx The gate opens rightwards Sx The gate opens leftwards Pot 35 100 Motor power 80 SPUn Si no Start off Si rAM 0 6 Starting ramp 4 FrEn 0 10 Brake function 0 SEnS 0 0 9 9A Obstacle sensor 0 0A t raL 0 5 1 0 Slow down time 6 0 no Slow down disabled St AP Start in opening PAUS no Start command is not available ChiU Command close gate PAUS Stop the gate and goes in pause St Ch Start in closing StoP Stop Start command stop the gate APEr Start command open the gate St PA Start in pause ChiU no Start command is not available ChiU Start command closes the gate PAUS The pause time is reloaded Ch AU SPAP Pedestrian in opening PAUS no Pedestrian start command is not available ChiU Pedestrian start command closes the gate PAUS Gate goes in pause Ch AU Automatic closing no no The gate closes after the setup time 0 5 20 0 The automatic closing is not active it corresponds to 0 Ch tr Closing after passage no no Closing after passage disabled 0 5 20 0 Gate stop for a time to be set between 0 5 to 20 PA tr no Si Pause after transit no LUCi Courtesy lights 1 00 t LUC Time working from to 20 no Function disabled CiCL On all the cycle long DISPLAY DATA DESCRIPTION DEFAULT MEMO DATA AUS
37. p value will be viewed the display mode depends on the current value e times being lower than one minute will be viewed as follows 9 8 8 8 Every time the wheel is pressed upwards UP the set time increases of half a second every time it s pressed downwards DOWN the time decreases of half a second e Times between 1 and 10 minutes will be viewed as follows 8 8 8 8 Every time the wheel is pressed upwards UP the set time increases of 5 seconds every time it s pressed downwards DOWN the time decreases of 5 seconds Times being more than 10 minutes will be viewed as follows Every time the wheel is pressed upwards UP the set time increases of half a minute every time it s pressed downwards DOWN the time decreases of half a minute Keeping the wheel upwards UP the time increases quickly until reached its maximum Likewise keeping the wheel downwards DOWN the time decreases quickly until reached 0 0 In some circumstances setting the value to 0 means that the relevant function is disabled in this case no will appear instead of 0 0 The displayed option is confirmed pressing the wheel MENU after this back to the configuration menu Value menu setup Value menus are similar to time menus however the setup value can be any number Keeping the wheel pressed upwards or downwards the value increases or decreases slowly In the following pages the procedure to configure all the p
38. r Input The PD18 control unit allows connection of the encoder indicating the position of the gate to the control unit Si encoder input enabled no encoder input not enabled Encoder sensitivity This menu allows the sensitivity of the rate sensor to be adjusted A decreased rate below the set threshold indicates the presence of an obstacle If set to O the obstacle is only detected when the gate is stopped For sensor operation please refer to the dedicated section OBSTACLE SENSOR page 40 Anti skid When an opening or closing operation is interrupted by a command or for the intervention of the photocell the set up time for the opposite movement would be excessive so the control unit operates the motors only for the time necessary to recover the actually covered journey This could be not sufficient particularly in the case of very heavy gates as because of the inertia at the inversion moment the gate runs an extra space in the previous direction that the control unit is not able to take into account If after an inversion the gate does not return exactly to the starting position it is possible to set an anti skid time that is added to the time calculated by the control unit in order to recover the inertia AN WARNING if the function ASM is disabled the reverse manoeuvre lasts until the gate reaches the limit switch READING OF CYCLE COUNTER PD18 control unit counts the completed opening cycles of the gate and
39. rt Open Close command and manned operation a command on the first input always controls the gate opening while a command on the second input always controls the gate closing In Open Close mode there is an impulse command that is to say that an impulse will cause the complete gate opening or closing In manned operation there is a monostable command that is to say the gate will be opened or closed as long as the contact is closed and it will immediately stop as the contact is open Timer mode it is similar to the standard mode but the gate stays open completely or partially while the contact is closed on input as soon as the contact is open the pause time count down will start after which the gate will be closed again This function allows programming the gate opening time during the day by making use of an external timer Automatic closing must be enabled In all modes inputs must be connected to devices having normally open contacts Connect cables of device controlling the first input between terminals P3 and P6 of the control unit Connect cables of device controlling the second input between terminals P4 and P6 of the control unit Jeee e The first input function can also be activated by pressing UP key outside the programming menu or by means of a remote control stored on channel 1 see relevant instructions of MR1 receiver m Z O 2 I
40. to the technical sheets to see which optional modules with ADI interface are available for this control unit WARNING Please read the instructions of each single module to install the optional modules P1 Antenna P2 Antenna shield P3 Opening control for the connection of control devices with N O contact P4 Opening controls for pedestrian access for the connection of control devices with N O contact P5 Stop command N C contact P6 Common P7 Photocells type 1 N C contact P8 Photocells type 2 N C contact P9 Safety ribbons type 1 fixed N C contact P10 Safety ribbons type 2 mobile N C contact P11 Common P12 P13 Power output 24 VAC for photocells and other accessories P13 P14 Photocell TX power supply for functional test B1 B2 Courtesy light B3 B4 230VAC 40W PD18 120VAC 40W PD18 120V Flashing light Power phase 230 VAC 120VAC Neutral 230 VAC 120VAC ADN AD Interface MAINS It shows that the control unit is power supplied OVERLOAD It shows that there is an overload on accessories power supply Here the description of the connectors already connected on the left side of the contr
41. tom of the gate diameter 20 30 mm and of the external devices photocells flasher key selector POSITIONING OF THE MOTOR To fix FORTECO follow the instructions below 1 use the measurements indicated in the drawing for the foundations 2 Arrange for one or two pipes for the passage of electric cables 3 Assemble the 4 clamps on the anchoring plate and fix them with the 4 bolts issued with the motor levelled surface and parallel to the gate 5 Wait for the complete setting of the concrete 6 Unscrew the bolts fixing the base to the clamps and put the motor on the plate 7 Insert the 4 grains with their nuts in the proper place Adjust the 4 grains to make the motor be perfectly levelled 8 Control that the motor is perfectly parallel to the gate then insert the 4 washers R and lightly screw the 4 bolts D WARNING put the washer G into the hole for the passing of the cables as shown in the picture Pierce the washer to let the cable to be connected to the control unit pass paying attention to the dimensions in order to avoid the entrance of insects and other small animals L i uL m 2 4 ri tu lo tha sli Fix all the rack elements to the gate making sure that they stand at the same height than the motor pinion The rack MUST BE positioned 1 or 2 mm over the pinion of the motor all the gate length WARNING If the gate is very heavy we suggest t
42. ve 1 10 the brake function is active Le brake power is proportional to the set value Following to an intervention of the safety edge or of the obstacle sensor or of a STOP control the braking has always the maximum power regardless of the set value provided that higher than 0 to guarantee a rapid reversion WARNING each braking entails a mechanical stress to the components of the motor We suggest to set the minimum value with which there is a satisfactory stop distance Enabling the obstacle sensor This menu allows you to regulate the sensitivity of the obstacle sensor When the power absorbed by the motor exceeds the level set an alarm goes off in the power unit If 0 0A is set the function is disabled For information about its working refer to the dedicated paragraph page 40 Slowing down time In case this function is enabled during the last seconds of motion the control unit will give motor a reduced power command to avoid a strong impact with the stop end 1 00 is the max allowed time WARNING e n case the self learning function of working times is NOT used we recommend disabling the slowing down function in order to measure both opening and closing times and to enable it again once the setup has been carried out The control unit will automatically consider the working time delay caused by the slowing down e f partial opening time t APP is shorter than t AP there will be no slowing down during t
43. wheel pressed until the display visualizes APP 2 Release the wheel the display shows ESC press the wheel only if it is needed to exit this menu 3 Push the wheel downwards the display shows t LAv 4 Press the wheel to start the self learning cycle of the working times the gate is activated in closure until reached the closure limit switch the gate is activated in opening until reached the opening limit switch the gate is activated in closure until reached the closure limit switch Once ended the cycle the control unit memorizes the obtained operating times then the display visualizes the value suggested for the obstacle detector if any operation is made for 20 seconds the control unit exits the programming phase without saving the suggested value To change the value push the wheel downwards or upwards then to save the value press the wheel the display visualizes SEnS Push the wheel downwards until the display visualizes FinE then press the wheel select the item Si and press again the wheel the display visualizes the control panel m O 7 I ENGLISH FOO control UNIT nas TWO independent systems allowing detection of whether gate movement is impeded by obstacles The first system is based on measurement of the current absorbed by the motor and is available on all control units an unexpected increase in current absorption indicates the presence of an obstacle The second syste
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