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PG-B3 Incremental Encoder Interface Installation Manual

1. 3 Option Card Components Option Card S fog i0 000 co Underside OU a0 E dog EG Mm 9 amp OO Qe ire Oo UE POoo aa A Terminal block TB1 B Ground terminal installation hole C Terminal block TB2 D Model number E Installation hole F Connector CN5 Figure 1 Option Card Terminal Block ou Use E3 C IP IG AO IG BO IG ZO IG 2222P Z ole TB1 Figure 2 Terminal Block YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 4 Electrical Installation 4 Electrical Installation Safety Messages DANGER Electric Shock Hazard Power to the drive must be shut off when installing this option card Even though the power has been shut off voltage still remains in the drive s DC bus Wait before removing the front cover once the drive has been turned off The CHARGE light on the drive will go out after voltage in the DC bus drops below 50 V at which point it is safe to remove the front cover Due to the risk of electric shock be sure that all
2. When ordering a new copy of the manual due to damage or loss contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover A DANGER Heed the safety messages in this manual Failure to comply will result in death or serious injury The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual NOTICE Do not expose the drive to halogen group disinfectants Failure to comply may cause damage to the electrical components in the option unit Do not pack the drive in wooden materials that have been fumigated or sterilized Do not sterilize the entire package after the product is packed 6 YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 2 Product Overview 2 Product Overview Regarding this Product By installing this option card to a drive the drive is able to read a feedback signal send from a pulse generator PG attached to the motor This PG signal lets the drive know about any subtle variations in the load and provides the drive with the data necessary for controlling the output frequency to maintain constant speed with a high degree of accuracy This card can read a maximum input frequency sent from the PG of 50 kHz Select a PG with an output of maximum 20 kHz when operating at maximum speed This option card allows the user to connect a in
3. LEDs have gone out and that the DC bus voltage has reached a safe level prior to performing any work on the drive Electrical Shock Hazard Do not allow unqualified personnel to perform work on the drive Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives and Option Cards 10 YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 4 Electrical Installation NOTICE Damage to Equipment Observe proper electrostatic discharge procedures ESD when handling the option unit drive and circuit boards Failure to comply may result in ESD damage to circuitry Never shut the power off while the drive is outputting voltage Failure to comply may cause the application to operate incorrectly or damage the drive Do not operate damaged equipment Failure to comply may cause further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Properly connect all pins and connectors Failure to comply may prevent proper operation and possibly damage equipment YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 11 4 Electrical Installation Installing the Option Card This option card can be inserted into the either the CN5 B or CN5 C con
4. option card If using a single track encoder in the V f with PG control mode connect the pulse output from the PG to the option card and set parameter F1 37 in the drive to 0 If using a two track encoder then connect the A and B pulse outputs on the PG to the option card and set F1 37 to 1 If using a two track encoder for the Close Loop Vector control mode connect pulse outputs A and B from the encoder to the corresponding terminals on the option card e For a three track encoder connect the A B and Z pulse outputs to the corresponding terminals on the option card A detailed description of the option board terminals can be found in Terminal Functions on page 16 For a description of the PG cable see PG Cables on page 17 For instructions on making your own cable see Wire Gauges and Tightening Torque on page 18 x OR L1 U T1 S L2 VIT1 M x OT L3 W IT10 Drive AO CNS IG A pulse monitor signal BO B pulse monitor signal IG Q ZO P i il FE 7 iG Z pulse monitor signal Lead line twisted pair shielded line main circuit terminal control circuit terminal Figure 5 Wiring the Option Card and PG YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 4 Electrical Installation Take the following steps to prevent erroneous operation caused by noise interference Use shielded
5. subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 3 1 Preface 1 Preface Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user Yaskawa accepts no responsibility for the way its products are incorporated into the final system design Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control Without exception all controls should be designed to detect faults dynamically and fail safely under all circumstances All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part Any warnings provided by Yaskawa must be promptly provided to the end user Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED Yaskawa as
6. when the PG becomes disconnected PGo 0 Ramp to stop decelerates at time set to C1 02 1 Coast to stop 2 Fast Stop decelerates at the time set to C1 09 3 Continue running PG Feedback Loss PGo Operation Selection Sets the stopping method when overspeed is detected 0 Ramp to stop decelerates at time set to C1 PG Overspeed 0S 02 Operation Selection 1 Coast to stop 2 Fast Stop decelerates at the time set to C1 09 3 Continue running 0 Ramp to stop decelerates at time set to C1 02 PG Deviation dEv 1 Coast to stop Operation Selection 2 Fast Stop decelerates at the time set to C1 09 3 Continue running 0 Forward A pulse leads PG 1 Rotation 1 Forward B pulse leads Sets the division ratio for the pulses output from the PG encoder Set as a three digit number where x is the first digit y is the second digit and z the third PG 1 Ratio for PG 1 x Pulse Monitor Ratio 1 to 132 When only the A pulse is read this ratio is disabled and pulses are set a 20 YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 5 Related Parameters Connector TN Setting No Parameter Description Default CN5 B CN5 C p Range Sets the level for detecting overspeed 0S F1 08 ia 08 O O Set as a percentage of the maximum output 0 to 120 115 frequenc
7. 9 YASKAWA ELECTRIC CORPORATION All rights reserved MANUAL NO TOBP C730600 36A Published in Japan April 2009 08 7 lt gt 09 1
8. YASKAWA YASKAWA AC Drive Option Card Complementary Type PG Installation Manual Type PG B3 To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual BNW If S 72 a37H Rk 1 JUXUSU49 47 PG EURE FX PG B3 Re rElcH EU VIE lt EDIT CORRS ZM did EEU Ke A BFITICREL CUVE LEbIC SIC ARE CAIT I T ROSFTICHRICRIFSNSKS SHOASUMVIET CU MANUAL NO TOBP C730600 36A This Page Intentionally Blank Table of Contents 1 PREFACE 5 toscana dace NM din aa sauce 4 2 PRODUCT OVERVIEW 7 3 OPTION CARD COMPONENTS 9 4 ELECTRICAL INSTALLATION 10 5 RELATED PARAMETERS 20 6 TROUBLESHOOTING 23 7 SPECIFICATIONS amp WARRANTY INFORMATION 27 Copyright 2008 YASKAWA ELECTRIC CORPORATION All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is
9. ardton Woods Cumbernauld G68 9LF United Kingdom Phone 44 1236 735000 Fax 44 1236 458182 YASKAWA ELECTRIC KOREA CORPORATION 7F Doore Bldg 24 Yeoido dong Youngdungpo Ku Seoul 150 877 Korea Phone 82 2 784 7844 Fax 82 2 784 8495 YASKAWA ELECTRIC SINGAPORE PTE LTD 151 Lorong Chuan 04 01 New Tech Park 556741 Singapore Phone 65 6282 3003 Fax 65 6289 3003 YASKAWA ELECTRIC SHANGHAI CO LTD No 18 Xizang Zhong Road Room 1702 1707 Harbour Ring Plaza Shanghai 200001 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011A Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F 16 Nanking E Rd Sec 3 Taipei Taiwan Phone 886 2 2502 5003 Fax 886 2 2505 1280 YASKAWA ELECTRIC CORPORATION YASKAWA In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulations and laws that may apply Specifications are subject to change without notice for ongoing product modifications and improvements 2008 200
10. ase Noise Fault Detection du p dv2 The Z pulse is out of phase by more than 5 degrees for the number of times specified in parameter F1 17 Cause Possible Solution Separate the PG cable lines from the source of the noise very possibly drive Noise interference along the PG cable ER output wiring Rewire the PG encoder and maker sure all lines including shielded line are properly connected PG cable is not wired properly YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 23 6 Troubleshooting PG option card or the PG encoder is damaged If the problem continues after cycling power then replace either the PG option card or the PG encoder itself Digital Operator Display Fault Name 2 oud Inversion Detection The torque reference and acceleration are in opposite directions from one another one is in reverse and the other is forward while at the same time the speed reference and actual motor speed differ by over 30 for the number of pulses set to F1 18 Cause Possible Solution The Z pulse offset is not set properly to ES 11 Set the value for A9 to E5 11 as specified on the motor nameplate Replacing the PG encoder or changing the application so that the motor rotates in reverse instead requires readjustment of the Z pulse offset An external force on the load side has caused the motor to move Make sure the motor is r
11. cremental encoder PG for motor speed feedback to the drive and take advantage of the drive s V f with PG control mode Closed Loop Vector control mode and Closed Loop Vector for PM motors to obtain more accurate control and higher performance Checking Package Contents Table 1 Items Included with this Option Card Package Contents 5 Lead Li 3 Option Card for graundin a Screws M3 Manual this book 9 a O MANUAL ft i ToT i m 2 BOOOOOOOO Number of Items Inspect the Option Card for damage If the Option Card appears damaged upon receipt contact the shipper immediately e Verify receipt of the correct model by checking the model number printed on the Name plate of the Option Card see Figure 1 If you have received the wrong model or the Option Card does not function properly contact your supplier YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 7 2 Product Overview Tools Required for Installation A Phillips screwdriver PH1 1 is needed to install this option card Additionally a straight edge screwdriver blade depth 0 4 mm width 2 5 mm will be needed to wire the terminal block Note Other tools are required for preparing encoder cables 8 YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 3 Option Card Components
12. ges and Tightening Torque Wiring Gauges with Bare Cable Crimp Terminals A Tightenin Terminal Tatas I possible Signal N m Gauges Recom Recom Possible Wire Type mended Gauges mended yp mm 5 mm2 AWG AWG A A B Stranded wire Shielded B Z Z 0 25 to 1 0 twisted pair FE IP IG 0 22 to 0 25 24 to 17 0 25 to 0 5 etc Single line 24 to 20 F AO IG BO 0 25 to 1 5 Shielded line IG ZO IG 24 to 16 etc H Crimp Terminals Yaskawa recommends using CRIMPFOX ZA 3 by Phoenix Contact to crimp the terminal ends NOTICE Wire ends should be properly trimmed so no wire extends out from the crimp terminals Table 6 Crimp Terminal Sizes Wire Gauge mm2 Model L d d2 Manufacturer 0 25 24 AL 0 25 6YE 0 34 22 AI 0 34 6TQ k E Phoenix Contact 0 5 20 AI 0 5 6WH 18 YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 4 Electrical Installation Wiring Procedure When wiring the option card wire ends should be prepared as shown in Figure 10 See Wire Gauges and Tightening Torque on page 18 to make sure that the proper tightening torque is applied to each terminal end Take particular precautions to ensure that each cable is properly connected and that wire covering has not been accidentally inserted into the terminals NOTICE nsulation or tape may be required to ensure that
13. ing or servicing this option unit The option unit must be installed according to this manual and local codes The following conventions are used to indicate safety messages in this manual Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates an equipment damage message YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 5 1 Preface m General Safety General Precautions The diagrams in this section may include option units and drives without covers or safety shields to illustrate details Be sure to reinstall covers or shields before operating any devices The option board should be used according to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and or the manual
14. ion card and pulse generator Further detail on various faults can be found in the instruction manual for the drive e Make sure the PG cable is properly connected e Check the cables between the PG and the option card Make sure the option card is properly installed to the drive Table 8 Fault Display Digital Operator Display Fault Name Speed Deviation for Control Mode with PG dEv The deviation between the speed reference and speed feedback is greater than the setting in F1 10 for longer than the time set to F1 11 Cause Possible Solution Load is too heavy Reduce the load Acceleration and deceleration times Increase the acceleration and deceleration times C1 01 through C1 08 are set too short The load is locked up Check the machine Parameters are not set appropriately Check the settings of parameters F1 10 and F1 11 Motor brake engaged Ensure the motor brake releases properly Digital Operator Display Fault Name Z phase Pulse Fall Detection oy dvi oul The motor turned one full rotation without the Z pulse being detected Cause Possible Solution Make sure the PG encoder is properly connected and shielded line is PG encoder is not connected not properly grounded wired properly or is damaged Ifthe problem continues after cycling power then replace either the PG option card or the PG encoder itself Digital Operator Display Fault Name Z ph
15. lse leads F1 32 PG 2 Rotation O 1 Forwatd B pulseleads 0 1 0 YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 21 5 Related Parameters Connector Settin Parameter Description g CN5 B CN5 C P Range Number of gear teeth between the PG and motor Pulses x 60 F1 33 load side x PG 2 Gear Teeth 2 F1 31 F1 34 motor side A gear ratio of 1 will be used if any of these parameters is set to 0 PG 2 Gear Teeth 1 O Sets the division ratio for the pulses output from the PG encoder Set as a three digit number where x is the first digit y is the second digit and z the third x 1 to 132 YZ PG 2 Division Ratio for Pulse Ratio Monitor When only the A pulse is read this ratio is 1 disabled and pulses are set as 3 to 1 PG 2 Option Card 0 A pulse detection Function 1 AB pulse detection lt 1 gt The number of output pulses for the PG can be calculated as follows Motor speed at maximum frequency output min fpg H2 _ oap a x PG rating p rev lt 2 gt Value changes according to the control mode selection in A 1 02 lt 3 gt Enabled only when using the V f with PG control mode 22 YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 6 Troubleshooting 6 Troubleshooting Error Codes Displayed on the Drive Operator The table below lists the various fault codes related to the opt
16. meter settings Check the setting for the overspeed detection level and the overspeed detection time F1 08 and F1 09 Digital Operator Display Fault Name PGo PG Disconnect Detected when no PG pulses received for a time longer than setting in F1 14 Cause Possible Solutions PG cable is disconnected Reconnect the cable PG cable wiring is wrong Correct the wiring PG encoder does not have enough power Make sure the correct power supply is properly connected to the PG encoder Brake is holding the motor Ensure the brake releases properly lt 1 gt Depending the type of option card only a certain number of cards may be connected at the same time Refer to table below More details can be found in the option card section of the drive instruction manual Table 9 Option Card Installation Option Card Connector Number of Cards Possible SI C3 SI N3 SI P3 SI S3 AI A3 DI A3 lt 2 gt CNS A PG B3 PG X3 CNS B C DO A3 AO A3 CNS A B C lt 2 gt The AI A3 and DI A3 option can also be installed to option ports CNS B and CNS C but are then used for monitoring purposes only Input levels are then displayed in U1 17 U1 21 to U1 23 Here the option cards cannot be used to set the frequency reference or replace the drive analog input with higher resolution inputs lt 3 gt If only one PG option card is connected to the drive use the CN5 C con
17. n Card Connection Error at CN5 C Cause Possible Solution Option card at port CN5 C was changed during run Switch the power off and reconnect the option card Digital Operator Display Fault Name ncnc o PE u b oPE06 Control Method Selection Error Correct the setting for the control method Cause Possible Solutions A control mode has been selected that requires a PG option card to be installed but no PG encoder is installed A 1 02 1 3 or 7 Connect a PG option card Correct the value set to A 1 02 Digital Operator Display Fault Name a oS Overspeed The motor speed feedback exceeded the F1 08 setting Cause Possible Solutions Overshoot is occurring Increase the settings for C5 01 Speed Control Proportional Gain 1 and reduce C5 02 Speed Control Integral Time 1 If using a Closed Loop Vector mode enable Feed Forward Control and perform Inertia Auto Tuning Incorrect speed feedback scaling if terminal RP is used as speed feedback input in V f control YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual Set H6 02 to value of the speed feedback signal frequency when the motor runs at the maximum speed Adjust the input signal using parameters H6 03 through H6 05 25 6 Troubleshooting Incorrect PG pulse number has been set e Check and correct parameter F1 01 Inappropriate para
18. nector If two PG option cards are connected use both CN5 B and CN5 C 26 YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 7 Specifications amp Warranty Information 7 Specifications amp Warranty Information Specifications Option Card Table 10 Option Card Specifications PG B3 Compatible Pulse Generators Complementary Open collector Single track A pulse 2 track A B pulse or 3 track A B Z pulse H level 8 to 12 V L level 2 0 V max PG Wiring Length Complementary 100 m max Open collector 50 m max PG Power Supply Output voltage 12 V 5 Max Output Current 200 mA Compatible Control Modes V f with PG Closed Loop Vector Closed Loop Vector for PM motors Maximum Input Frequency 50 kHz Pulse Monitor Output Monitor for A B and Z pulse output 24 V max 30 mA Open collector output PG Disconnect Detection Software detection Ambient Temperature 10 C to 50 C Humidity 95 RH or less with no condensation Storage Temperature 20 C to 60 C allowed for short term transport of the product Area of Use Indoor free of corrosive gas airborne particles etc Altitude 1000 m or less YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 27 7 Specifications amp Warranty Information Revision History The re
19. nectors located on the drive s control board If only one option card is connected to the drive use the CN5 C connector If two option cards are connected use both CN5 B and CNS C See the drive manual for directions on removing the front cover 1 Shutoff power to the drive wait the appropriate amount of time for voltage to dissipate then remove the operator and front cover 2 Insert the CN5 connector on the option card into the matching CN5 connector on the drive then fasten it into place using one of the screws included with the option card Connect one of the lead lines using one of the screws to the ground terminal Two separate lead lines have been included with the option card Use the longer one when the option card is plugged into connector CN5 C on the drive side Use the shorter one if it is plugged into connector CN5 B Note There are only two screw holes on the drive for ground terminals If three option cards are connected two of the lead lines will need to share the same ground terminal A Connector CN5 C G Mounting screw B Connector CN5 B H Lead line C Connector CN5 A I Use wire cutters to create an opening for cable lines D Drive grounding terminal FE J Front cover E Insert connector CN5 here K Digital operator F Option card L Terminal cover Figure 3 Installing an Option Card 12 YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive O
20. or shows the forward direction as being the opposite of what you want set parameter F1 05 F 1 32 to 1 to switch the direction of how the option card reads pulses from the PG output 16 YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 4 Electrical Installation PG Cables For cables running between the option card and the PG Yaskawa recommends using a LMA OOB S185Y complementary output as show in Figure 9 For instructions on wiring the terminal block see Terminal Functions on page 16 TB1 TB2 A A B B z Z SDIFE IPTIG AOTIG BO IG ZO IG D LS 1s A Figure 9 Wiring PG Cables Table 3 Connecting the PG Cable Pin No Option Card PG Cable Terminal Wire No Color 1 Blue White Yellow White Green White N A shield Table 4 PG Cable Types YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 17 4 Electrical Installation Wire Gauges and Tightening Torque Wire gauge specifications are listed below in Table 5 Yaskawa recommends using crimp terminals for easy of wiring and to ensure proper connection Crimp terminal specifications can be found in Table 6 Table 5 Wire Gau
21. otating in the right direction Look for any problems on the load side that might be causing the motor to rotate in the opposite direction Noise interference along the PG cable affecting the A or B pulse PG encoder is disconnected not wired properly or the PG option card or PG itself is damaged Rewire the PG encoder and make sure all lines including shielded line are properly connected Rotational direction for the PG encoder set to F1 05 is the opposite of the order of the motor lines Make sure motor lines for each phase U V W are connected properly Digital Operator Display Fault Name Inversion Prevention Detection Pulses indicate that the motor is rotating in the opposite direction of the speed reference Set the number of pulses to trigger inverse detection to F1 19 Note Disable inverse detection in applications where the motor may rotate in the opposite direction of the speed reference Setting F1 19 to 0 disables this feature Possible Solution The Z pulse offset is not set properly to ES 11 Set the value for AO to E5 11 as specified on the motor nameplate If the problem continues after cycling power then replace either the PG option card or the PG encoder itself Replacing the PG encoder or changing the application so that the motor rotates in reverse instead requires readjustment of the Z pulse offset Noise interference along the PG cable affecting the A o
22. ption Card PG B3 Installation Manual 4 Electrical Installation 3 Wire the option card to the terminal block on the option card For wiring instructions see Complementary Output on page 15 and Open Collector Outputs on page 15 In the drives CIMR AO2A0004 to 0040 and 4A0002 to 0023 the PG cable might need to be routed through the top cover to the outside In this case cut out the perforated openings at the left side of the drive top cover Make sure no sharp edges that can damage the cable remain In the drives CIMR ALI2A0056 to 0211 and 4A0031 to 0165 the PG cable can be routed inside the drive A Wires should pass through the B Use the open space provided access hold provided on the left inside the drive to route option side of the front cover card wiring CIMR AT2A0004 to 0040 4A0002 CIMR ALD12A0056 to 0211 4A0031 to 0023 to 0165 Figure 4 Wiring space 4 Place the front cover back onto the drive as it was before Note 1 Take care when wiring the option card so that the front cover easily fits back onto the drive Make sure a cable is not caught between the front cover and the drive when putting the cover back on 2 The drive will not be used as NEMA Typel if there is any exposed wiring outside the enclosure YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 13 4 Electrical Installation Connection Diagram Refer to Figure 5 when wiring the terminal block on the
23. pulse signal input Z inverse pulse input NC pin open For use when cables shields should not be grounded Ground Used for grounding shielded lines PG power supply Output voltage 12 0 V 5 PG power supply common Max output current 200 mA lt gt A pulse monitor signal Outputs the monitor signal for the A B and Z pulses from the PG speed control card 7 For open collector outputs from the option card Z pulse monitor signal Max voltage 24 V Monitor signal common Max current 30 mA B pulse monitor signal lt 1 gt A separate power supply is needed if the PG requires more than 200 mA to operate To continue operating through a momentary power loss a back up capacitor should be connected PG Signal Output and Option Card Settings With a two or three track encoder the motor rotation direction is determined by the pulse that leads A PG signal with leading A pulse is considered as rotation in Forward direction counter clockwise when from the load side NOTICE Make sure that the option card and PG have been set correctly to ensure that the motor operates as expected The A pulse leads followed by the B pulse displaced at 90 degrees A pulse B pulse Time gt Figure 8 Displacement of A and B Pulses After connecting the PG outputs to the option card the direction can be checked by manually rotate the motor with the monitor on the drive If the monit
24. r B pulse Make sure the motor is rotating in the right direction Look for any problems on the load side that might be causing the motor to rotate in the opposite direction PG encoder is disconnected not wired properly or the PG option card or PG itself is damaged 24 Rewire the PG encoder and maker sure all lines including shielded line are properly connected If the problem continues after cycling power then replace either the PG option card or the PG encoder itself YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual Digital Operator Display 6 Troubleshooting Fault Name _fConn J of Aen oFA00 Non Compatible Option Card at CNS A Cause Possible Solution Non compatible option card connected to port CN5 A Use only compatible option cards See note lt gt Digital Operator Display Fault Name oF baa oFb00 Non Compatible Option Card at CN5 B Cause Possible Solution Non compatible option card connected to port CNS B Use only compatible option cards See note lt gt Digital Operator Display Fault Name KELN oFb01 1 Ur GUU 1 Option Card Connection Error at CN5 B Cause Possible Solution Option card at port CN5 B was changed during run Switch the power off and reconnect the option card Digital Operator Display Fault Name cre oFCO1 mee a a or ae OFLU t Optio
25. shielded lines do not come into contact with other wiring Insufficient insulation may cause a short circuit that can damage the option card and the drive NOTICE Follow the tightening torque specifications in this manual for all terminal screws Failing to do so may keep the drive from functioning properly and could damage the terminal block Shield Insulation Option Card Ground Terminal FE SD Shield shearth Insulate with tape Figure 10 Treating Terminal Ends for Shielded Line Loosen screw to Terminal L insert wire Avoid fraying wire stands when stripping insulation Blade depth of from wire 0 4 mm or less LLL Blade width of 2 5 mm or less gt le Strip length 5 5 mm Single wire or stranded wire Figure 11 Terminal Block Wiring YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 19 5 Related Parameters 5 Related Parameters The following parameters are used to set up the drive for operation with a PG option card Set parameters as needed Instructions on how to set parameters can be found in the instruction manual for the drive the PG option card is connected to Table 7 Related Parameters Connector Setting Paramet Description rameter CN5 B CN5 c mpi Range Sets the pulses to be read from the pulse 0 to PG 1 Pulse Setting O generator 60000 Sets the stopping method
26. sumes no liability for any personal injury property damage losses or claims arising from misapplication of its products Applicable Documentation This instruction manual has been written for the items listed below Use this option card for its intended purpose only Option Card YASKAWA AC Drive Option Card Complementary PG PG B3 Installation Manual this book Document Number TOBP C730600 36 Read this manual first It contains information required to install the option card and set up related drive parameters 2200000000 Drive Refer to the manual of the drive this option card is being used with The manual for the drive covers basic installation wiring operation procedures functions troubleshooting and maintenance information It also includes important information on parameter settings and how to tune the drive To obtain instruction manuals for Yaskawa products access these sites Europe http www yaskawa eu com Japan http www e mechatronics com Other areas contact a Yaskawa representative 4 YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 1 Preface Registered Trademarks Company names and product names listed in this manual are the registered trademarks of those companies Supplemental Safety Information Read and understand this manual before installing operat
27. vision dates and numbers of the revised manuals are given on the bottom of the back cover MANUAL NO TOBP C730600 36A Published in Japan April 2009 08 7 D Revision number Date of Date of original publication publication Date of Publication July 2008 First edition Section Revised Content Addition Connection Diagram Instruction to counteract noise by grounding shielded lines April 2009 Chapter 4 28 YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual YASKAWA AC Drive Option Card Complementary Type PG Installation Manual IRUMA BUSINESS CENTER SOLUTION CENTER 480 Kamifujisawa Iruma Saitama 358 8555 Japan Phone 81 4 2962 5696 Fax 81 4 2962 6138 YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower 1 16 1 Kaigan Minatoku Tokyo 105 6891 Japan Phone 81 3 5402 4511 Fax 81 3 5402 4580 http www yaskawa co jp YASKAWA ELECTRIC AMERICA INC 2121 Norman Drive South Waukegan IL 60085 U S A Phone 800 YASKAWA 800 927 5292 or 1 847 887 7000 Fax 1 847 887 7370 http www yaskawa com YASKAWA ELETRICO DO BRASIL COMERCIO LTDA Avenda Fagundes Filho 620 Bairro Saude Sao Paulo SP04304 000 Brasil Phone 55 11 3585 1100 Fax 55 11 5581 8795 http www yaskawa com br YASKAWA ELECTRIC EUROPE GmbH Hauptstra e 185 65760 Eschborn Germany Phone 49 6196 569 300 Fax 49 6196 569 398 YASKAWA ELECTRIC UK LTD 1 Hunt Hill Orch
28. wire for the signal lines Keep complementary output wiring under 100 m Lines for open collector output should kept under 50 m Make sure that control lines to the option card main circuit wiring and power lines are separated from one another The shield should be grounded on both the PG side as well as the drive side If noise problems arise in the PG signal try grounding only one end of the signal line or removing the ground connection on both ends m Interface Circuit Complementary Output IP Vcc PG 330 9 A B eez Lez pe le Des i 4709 Bez lev 330 Q IG ov AO BO als e Monitor Signal Figure 6 Complementary Outputs for the Interface Circuit Open Collector Outputs IP 12V 330 Q A B Z 4709 A B 7 330 Q IG AO BO ZO Monitor Signal IG Figure 7 Open Collector Outputs for the Interface Circuit YASKAWA ELECTRIC TOBP C730600 36A YASKAWA AC Drive Option Card PG B3 Installation Manual 15 4 Electrical Installation Terminal Functions Table 2 Terminal Functions Terminal Function Description A pulse signal input Pulse signal inputs from the PG Ar inverse pulse input Signal inputs from complementary and open collector B pulse signal input outputs B inverse pulse input Signal level H level 8 to 12 V L level 2 0 V or less Z
29. y a Overspeed oS Sets the time required for the motor to exceed RE Detection Time a the the level set in F1 08 to trigger a fault 9 0102 0 ai es nes Speed Sets the degree of speed deviation to trigger a F1 10 O O dEv fault Set as a percentage of the maximum 0 to 50 10 Detection dEv output frequency Level Excessive Speed Deviation Sets the time required a speed deviation FU Detection DEv z Q situation to trigger a fault DONNE Time F1 12 PG 1 Gear Teeth 1 o Number of gear teeth between the PG and lt gt motor Pulses x 60 ss F1 13 load side 0 to 1000 0 jet PG 1 Gear Teeth 2 fo F1 01 F1 12 motor side A gear ratio of 1 will be used if any of these parameters is set to 0 PG Disconnect ee 8 F1 14 PGo Detection o o Sets the time in seconds for PG disconnect to be 0 0to 10 0 20 detected Time Reverse Rotation 0 Disabled F1 18 detection for PG 1 O n Number of times a dv3 situation must be 0 to 10 10 dv3 detected to trigger a fault Reverse Rotation 0 Disabled F1 19 detection for PG 1 O n Number of times a dv4 situation must be 0 to 5000 128 dv4 detected to trigger a fault PG 1 Option Card 0 A pulse detection RES Function 1 AB pulse detection 0 1 0 Selects the connector for the PG option card Motor 2 PG Card connected to motor 2 Piw Connector E 0 CN5 C Dito l 1 CN5 B F1 31 PG 2 Pulse Setting o Sets the pulses to be read from the pulse Oto 60000 1024 lt I gt generator 0 Forward A pu

PG-B3 Incremental Encoder Interface Installation Manual

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