EN DE Original-Montage- und Betriebsanleitung Original assembly
Contents
1. Antriebstechnik Tubular motor GEIGER SOLIDline Motor control GEIGER SoftPerfection X01 GU45 E03 for rolling shutters with stoppers and anti lift device Original assembly and E aie EN operating instructions EN Index Bo UE do 00 TN e 2 2 2 n n n a O jonas wd O GEIGER SoftPerfection X01 Special features 3 General information ecccuc eee iere tnra nr nenne nn nenne 4 ICI TE DIC pm 4 Intended use ar hrec ree ere eere eere 4 Safety instructiOns uiisiecicneci ern rknata enun ra aoa nnn aa Dn Reu na xx a Ya aas 5 Safety instructions for assembly eese 6 Installation instructions eeeseeeeeeeeeeeenene 7 Information for the specialist electrician 8 Setting of end stops eere 8 Delete the end positions seesssssuss 8 lt Obstacle rec gtitiOli uou eiii in Las eran aaO rae en rr ER add uec ce 9 End position correction ecce 9 What to do if nere ATETEA 9 Mantena menm 9 Declaration of conformity eese 10 Technical data eer err rtr eeo eee rio eee rtr reote eee tin 11 Notes on waste disposal esessussuuss 11 EN Gerhard Geiger GmbH amp Co KG2. damage Check the mains voltage and allow the cause of the voltage breakdown to be tested by a specialist electrician EN Instead of in the upwards direction motor runs downwards The control leads are interchanged Exchange black brown control leads Motor only runs in one direction Motor in the end position Run motor in the opposite direction Re adjust the end positions if necessary After running several times the motor breaks down and no longer responds The motor became too hot and has switched off Try it again after a cooling time of about 15 min 14 Maintenance The drive is maintenance free www geiger de EN 9 EN 15 Declaration of conformity a GEIGER EC Declaration of Conformity Antriebstechnik Gerhard Geiger GmbH amp Co KG Antriebstechnik Schleifm hle 6 D 74321 Bietigheim Bissingen Product Venetian blind motor motor for rolling shutter motor for awnings Type designation GJ56 GR45 GU45 The designated product is in conformity with the European Directive 2006 42 EC Directive 2006 42 EC of the European Parliament and of the Council of 17 May 2006 for the approximation of laws regulations and administrative provisions of the Member States concerning machinery 2004 108 EC Directive 2004 108 EC of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of the Member States relating to
3. electromagnetic compatibility and repealing Directive 89 336 EEC The conformity of the designated product with the provisions of the directives is proved in particular by full compliance with the following standards DIN EN 60335 1 DIN EN 55014 1 EN301 489 03 DIN EN 60335 2 97 DIN EN 55014 2 EN300 220 3 DIN EN 62233 DIN EN 61000 3 2 DIN EN 61000 3 3 The accredited VDE Testing and Certification Institute EU Identification No 0366 Merianstr 28 D 63069 Offenbach tests and certifies for the company Gerhard Geiger GmbH amp Co KG Authorised representative for technical data Gerhard Geiger GmbH amp Co KG Address Schleifm hle 6 D 74321 Bietigheim Bissingen of gon eee GREG Bietigheim Bissingen 15 02 2013 Hans Michael Dangel General Manager 10 EN Gerhard Geiger GmbH amp Co KG 100W0520en V000 0415 16 Technical data Technical data of tubular motor SOLIDline KS GU45 GU4510 GU4520 GU4530 GU4540 GU4550 Voltage 230 V 50 Hz Current 0 47 A 0 63 A 0 8 A 1 0A 1 0A Cos Phi cosq 20 95 Inrush current factor x1 2 Power 105 W 140 W 180 W 220 W 220 W Torque 10 Nm 20 Nm 30 Nm 40 Nm 50 Nm Speed 16 rpm 16 rpm 16 rpm 16 rpm 12 rpm Protection class IP 44 Total length 516 5 mm 546 5 mm 566 5 mm 586 5 mm 586 5 mm Operating mode S24 min S2 5 min S24 min S24 min S24 min Sound pressure level 39 dB A 41 dB A 41 dB A 43 dB A Diameter 45 mm Weight appro
4. plug for the disconnection of the motor from the power supply must be accessible after installation Damaged connecting cables must be replaced by GEIGER connecting cables of the same type The device must be mounted as described in the installation instructions Fixations shall not be made with adhesives since they are regarded as unreliable 6 EN Gerhard Geiger GmbH amp Co KG 100W0520en V000 0415 7 Installation instructions Before fixing the strength of the masonry or of the subsurface is to be checked Prior to installation please check to ensure there is no visible damage to the motor like cracks or open cables Caution If the tube is screwed riveted to the drive the measure must be taken from the tube end to the center of the drive and marked on the tube When drilling the winding shaft never drill into the area of the tubular motor When inserting into the shaft the tubular motor must not be struck and must not be allowed to fall into the shaft Installation into the rolling shutter Fix motor support to available stud bolts or in the side frame Insert motor into the shaft with a suitable adapter and drive up to the stop of the shaft adapter Insert roller capsule on the opposite side Put shaft with motor on motor support or on pivoting engine bearer On the opposite side pull out roller capsule until bolt fits into ball bearing Screw together roller capsule with shaft Screw togethe
5. 100W0520en V000 0415 1 GEIGER SoftPerfection X01 Special features Application range rolling shutter systems Precondition anti lift device and stoppers Initial operation with Plug amp Play Only one operation to the upper and the lower end stop is required Ready Plug amp Play Cloth protection with the Soft System The GEIGER soft position ensures that the hanging stops a few millimetres before reaching the end position The hanging is thus optimally protected Two exceptions the programming runs and the reference runs after 50 cycles During the programming or the reference runs the GEIGER motor control ensures a soft shutdown when reaching the end positions Hanging and the rolling shutter system compared to conventional torque motors are well preserved Synchronous position in the upper end position The GEIGER SoftPerfection X01 ensures that the bottom lath in the upper end position is always the same distance away from the upper end rail When rolling shutters of different sizes are mounted next to each other the bottom laths are positioned on the same level This is a really nice visual upgrade for the house fa ade the GEIGER synchronous position EN Obstacle detection Protection of the rolling shutter system during retraction Antifreeze protection The situation hanging frozen to the window sill is recognized by the system and the curtain will not be damaged ww
6. ese instructions for future reference Do not allow children to play with stationary controls Keep remote controls away from children The installation is to be checked regularly for defective balance signs of wear or damaged cables and springs if relevant Do observe the moving sun protection system and keep persons away until it has closed completely When operating the manual release with the sun protection system open please be cautious as it can fall down quickly if springs or tapes wear off or are broken Do not operate the device if operations such as for example window cleaning are to be carried out in the vicinity Disconnect the automatic controlled device from the mains power supply if opera tions such as for example window cleaning are being carried out in the vicinity During operation observe the danger zone Do not use the installation if people or objects are in the danger zone Urgently shut down damaged installations until repair Unconditionally shut down the unit during maintenance and cleaning operations Pinching and shearing points are to be avoided and must be secured This appliance can be used by children aged 8 and above and persons whose physical sensorial or mental capacities are impaired or who have no experience or know how if they have been supervised or been given instructions on the use of the appliance and if they understand the possible resulting dangers Children are not permitted to play with t
7. h or pushbutton must be mounted within eyeshot of the motor The switch or pushbutton must not be located in the vicinity of moving parts The height of installation must be at least 1 5 m above the floor Permanently installed control devices must be attached visibly In case of devices extending horizontally a horizontal distance of at least 0 4 m must be respected between the fully extended part and any other fixed element The rated speed and the rated torque of the motor must be compatible with the device The mounting accessories that are used must be designed in accordance with the selected rated torque Good technical knowledge and good mechanical skills are necessary for the motor installation Incorrect installation can lead to serious injury Electrical work must be carried out by a qualified electrician in accordance with the regulations in force locally Only use connecting cables that are suitable with the environmental conditions and which meet the construction requirements see accessories catalogue If the device is not equipped with a connecting cable and a plug or other means for disconnecting from the mains with a contact opening on each pole according to the conditions of the overvoltage category Ill for full disconnection a disconnecting device of this type must be incorporated into the permanently installed electrical installation according to the wiring rules Do not mount the connecting cables near hot surfaces A
8. he device Cleaning and maintenance should not be carried out by children The rated sound pressure level is less than 70 dB A Disconnect the device from the mains power supply for maintenance and replace ment of parts If the motor is disconnected via a plug connection the operator must be able to control from any place to which it has access that the plug is removed If this is not possible due to design or installation the disconnection from the power supply must be ensured via locking in the disconnected position e g isolator The motor tube can get very hot during prolonged use When working on the unit do not touch the tube before it has cooled down EN www geiger de EN 5 EN 6 Safety instructions for assembly ATTENTION Important safety instructions Follow all installation instructions as incorrect installation can lead to serious injuries When mounting the motor without any mechanical protection of the driven parts and of the tube which may become hot the motor must be installed at a height of at least 2 5 m above the ground or of another level which provides access to the drive Before the motor is installed all cables which are not needed are to be removed and all equipment which is not needed for power operated actuation is to be put out of operation The actuating element of a manual release must be mounted at a height of less than 1 8 m If the motor is controlled by a switch or pushbutton the switc
9. heat up to temperatures exceeding 70 C 1 Connecting cables with plug connectors of the Hirschmann 1 Company are tested and approved with couplings of the i Hirschmann Company l l l l r a Electronic mechanical limit stop In order to prevent a malfunction caused by coupling the supply line ref NYM from the actuator switch to the motor must not exceed 100 m in case of motors with electronic end stops 9 Setting of end stops 1 Connect the connecting cable to the motor 2 Move the shutter to both end positions once any order will do X01 version the end stop is programmed on the fifth run EN 3 DONE 10 Delete the end positions 1 Move the curtain to any position of your choice Please note respect a distance of approximately 50 cm from the end positions 2 Operate as follows UP break DOWN break UP break UP break AWN LNW AWN Aw 1sec 5sec 1sec 5sec 1sec 5sec 1sec 5sec Please note a break of at least 5 seconds must be respected between the different runs 3 DONE 8 EN Gerhard Geiger GmbH amp Co KG 100W0520en V000 0415 11 Obstacle recognition When after the teaching of the first complete uninterrupted travel from one end position to the other end position is carried out the torque needed is learnt X01 Version the motor learns the upper end stop on the fifth run upwards to the upper stop Afterwards the required torque ca
10. n be programmed In any following complete uninterrupted travel from end position to end position the torque needed is automatically reset Slow changes in the installation due to ageing soiling cold or heat are thus automatically taken into consideration If a travel movement in UP direction is blocked by an obstacle the motor switches off and a small return motion takes place The running direction in which the obstacle was recognized is blocked The block is removed if the motor has been operated in the opposite direction for a certain time An obstacle must thus first be released before the motor can be operated again in the direction of the obstacle 12 End position correction The engine needs to be taught with the end stops stopper and anti lift device Checking of the end position and if appropriate an end position correction takes place after 5 20 and then every 50 cycles Should a hangings elongation have resulted due to temperature changes this is corrected at the next end position correction If due to temperature changes modified winding behaviour should arise and the hangings should run against the stop an immediate end position correction takes place In addition the counter for the end position correction is started afresh 13 What to do if Problem Motor does not run Solution Motor not plugged in Please check the plug connection Check connecting cable for possible
11. r shaft with tubular carrier Fix rolling shutter casing to shaft Alternative Use fixation plates for front box units Attach the motor The bearing locks into place To loosen turn the spring washer A In order to adjust the end positions a rolling shutter system with upper end stop and anti lift device is required N The GEIGER SOLIDline motor is suitable for shaft diameters from 50 mm www geiger de EN 7 8 Information for the specialist electrician Caution Important installation instructions Mains 230V 50Hz Please follow all instructions since T incorrect installation can lead to N the destruction of the motor and the PE switching unit The operations with the service clamps may be accom I plished only by an electrical specialist l Motors with electronic limit stops can be connected in 3 parallel In this case the maximum load of the switching unit must not be exceeded When changing the running direction the switchover must be effected through an off position When changing the running direction the switchover time must be at least 0 5 s With a three phase network please use the same external conductor in order to control the UP and DOWN directions PVC cables are not suitable for equipment used outdoors r or exposed to prolonged high levels of UV radiation These cables should not be used if they are likely to touch metal parts that can
12. w geiger de EN 3 EN 2 General information Dear customer By purchasing a GEIGER motor you have decided on a quality product from GEIGER Thank you very much for your decision and the confidence placed in us Before you put this drive into operation please observe the following safety instructions It serves for the prevention of danger and for the avoidance of personal injury and damage to property The installation and operating instructions contain important information for the installer the specialist electrician and the user Please pass on these instructions if you transfer the product These instructions should be kept by the user Guarantee In the case of incorrect installation contrary to the installation and operating instructions and or constructional modification the legal and contractual guarantee for property damage and product liability lapses Intended use The tubular motors of the model range SOLIDline GU45 E03 are designed for the operation of rolling shutters with anti lift device and stoppers The motors may not be used for the operation of roller grilles garage doors furniture and lifting tools GU 45 xx x Motor control Torque in Nm Motor diameter GEIGER universal drive EN Gerhard Geiger GmbH amp Co KG 100W0520en V000 0415 5 Safety instructions v vvvvvyv ATTENTION Important safety instructions For personal safety it is important to follow these instructions Please keep th
13. x approx approx approx approx 1 90 kg 2 20 kg 2 40 kg 2 70 kg 2 70 kg Ambient temperature Operation T 10 C 60 C H max 90 humidity Storage T 15 C 70 C dry and non condensing place 1 SOLIDIine ZN 1 mm SOLIDline COM 3 5 mm SOLIDline SOC 3 mm 2 The average sound pressure level data are intended for guidance only The values were determined by GEIGER at a distance of 1 m with a hanging motor at idle speed and averaged over 10 seconds There is no CEDAS reference to any specific test standard Subject to technical modifications 17 Notes on waste disposal Recycling of packaging materials In the interest of environmental protection please contact your local government s recycling or solid waste management department to learn more about the services it provides Waste disposal of electric and electronic equipment Electrical and electronic equipment must be collected and disposed of separately in EN accordance with EU regulations www geiger de EN 11 EN For technical questions please call our service team at 49 0 7142 938 333 They will be happy to assist you Antriebstechnik Gerhard Geiger GmbH amp Co KG Schleifm hle 6 D 74321 Bietigheim Bissingen Telephone 49 0 7142 938 0 Telefax 49 0 7142 938 230 E Mail info geiger de Internet www geiger de 12 EN Gerhard Geiger GmbH amp Co KG 100W0520en V000 0415
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EN DE Original Montage und Betriebsanleitung Original assembly