BE2210 Operating Instructions BRINKMANN Immersion Pumps STA
Contents
1. impeller Pump mechanism silted up Worn pump mechanism Change over two power supply leads Clean pump mechanism Replace pump mechanism Incorrect flow or pressure Wrong power supply voltage or cycles Power supply must correspond with name plate rating Running noise Vibration BE2210 Foreign objects in pump end Impeller damaged Bearing Bushing broken Edition 04 2015 Remove foreign objects Replace impeller Replace bearing bushing Page 7 of 10 10 Spare part 10 1 Spare part list for the immersion pumps a y 23 10 Lap IZ 11 i 15 ges a4 A 21 A KAV 9 de 4 PEZ j5 FN N SINS Alps ral Yj 7 f A ly p ES f KLA Yi 14 ds A a p 4 67 LA 66 Sl HK Ni 56 IN ZII VW E ZA Y JR N of the series STA SAL301 306 LA SSB Y NOS SS SS Wa NE ESA EZ AR i H il ll 7 A SN lV r Na p Bai S Y N Spring washer O ring Screw plug Sealing ring Serrated lock washer Flat head screw Shaft clamp Extension shaft up 600 mm depth of immersion Insert shaft DIN 7980 DIN 908 DIN 7603 DIN 7991 Shaft clamp up 600 mm depth of immersion BE2210 13 19 16 25 93 58 92 Item Description Edition 04 2015 Stator with termin2. accordance with the model type The ordering of spare parts should contain the following details 1 Pumptype e g STA304 590 2 Pump No e g 04152210 The date of the construction year is a compo nent of the pumps type number 3 Voltage Frequency and Power Take item 1 2 and 3 from the nameplate 4 Spare part with item No e g Intake cover item No 52 11 Repair Instructions Replacing shaft clamps and shafts 1 Shaft clamp 2 Insert extension shaft 3 Motor shaft Insert shaft 11 1 Dismantling the insert shaft or extension shaft ATTENTION Clean the contact surfaces of the insert shaft 2 inside and the motor shaft 3 They must not be lubricated or oiled Set the motor down on the fan cover Position the shaft clamp 1 use a new shaft clamp in the centre of the cranked clamping di ameter 2 of the insert shaft Insert the motor shaft 3 into the insert shaft 2 Tighten Mark the first screw and tighten all the screws evenly by hand one after the other in a clock wise direction not cross ways Tighten the shaft clamp 24 mm for STA SAL301 302 Use a torque screwdriver to tighten each screw first with 1 3 Nm then with 2 6 Nm and finally with 4 Nm in a clockwise direction again Tighten the shaft clamp 35 mm for STA SAL303 306 Use a torque screwdriver to tighten each screw first with 2 Nm then with 3 5 Nm and finally with 5 Nm in a clockwise dire
3. n de calidad BE2210 Edition 04 2015 Page 10 of 10
4. the following symbol Safety sign according with ISO 3864 B 3 1 or where electrical safety is involved with Ln Safety sign according with ISO 3864 B 3 6 Where non compliance with the safety instructions may cause a risk to the machine and it s function the word ATTENTION is inserted 2 Description of product 2 1 General description of the pump Pumps of this type are one or multi stage rotary pumps where the impellers are fixed on the driving shaft extension The pump shaft and motor shaft are interconnected by means of a shaft clamp Pump and motor form a compact and space saving unit These pumps are fitted out with semi open impellers and a suction screw SAL construction Vertically mounted pumps are equipped with a mounting flange The pump end immerses into the tank and the motor extends vertically above the tank BE2210 9 Trouble shooters guide 7 10 Spare Parita 8 9 AA eden in ede 9 12 DISPOS Alicia BEG a ee ANTE 9 13 EC declaration of conformity cee 10 2 2 Intended use The immersion pumps of the series STA SAL are suitable for handling contaminated coolants within the limiting application in accordance with table 1 The pumps of SAL are suitable for handling ex tremely inflated fluids Limit of Application Table 1 Edition 04 2015 Type STA301 306 SAL301 306 Mediums Cooling emulsions cooling and cutting oils Kine
5. 2006 42 CEE Directivas del Consejo para m quinas 2004 108 EG Richtlinie f r elektromagnetische Vertr glichkeit 2004 108 EC Council Directive for Electromagnetic compatibility 2004 108 CEE Directive du Conseil pour Compatibilit lectromagn tique 2004 108 CEE Directivas del Consejo para Compatibilidad electromagn tica Hinsichtlich der elektrischen Gefahren wurden gem Anhang Nr 1 5 1 der Maschinenrichtlinie 2006 42 EG die Schutz ziele der Niederspannungsrichtlinie 2006 95 EG eingehalten With respect to potential electrical hazards as stated in appendix No 1 5 1 of the machine guide lines 2006 42 EG all safety protection goals are met according to the low voltage guide lines 2006 95 EG Conform ment a l annexe N 1 5 1 de la Directive Machines 2006 42 CE les objectifs de s curit relatifs au mat riel lectrique de la Directive Basse Tension ont t respect s Con respecto al potencial peligro el ctrico como se indica en el ap ndice No 1 5 1 del manual de la maquina 2006 42 EG todos los medios de protecci n de seguridad se encuentran seg n la gu a de bajo voltaje 2006 95 EG Die Ubereinstimmung mit den Vorschriften dieser Richtlinien wird nachgewiesen durch die vollst ndige Einhaltung folgen der Normen Conformity with the requirements of this Directives is testified by complete adherence to the following standards La conformit aux prescriptions de ces Directives est d montr e par la conformit int
6. 450 49 51 520 50 52 600 51 53 690 53 55 800 54 56 1000 55 57 1 Dimensions in accordance with page 5 2 Depth of immersion SAL h 20 mm 3 Noise emissions measured in accordance with DIN 45635 at a distance of 1 m The motor is surface cooled and compliant with DIN IEC 34 and EN 60034 protection degree IP 55 BE2210 Edition 04 2015 Page 3 of 10 3 Safety instructions When operating the pump the safety instructions contained in this manual the relevant national accident prevention regulations and any other service and safety instructions issued by the plant operator are to be observed 3 1 Hazards in the event of non compliance with the safety instructions Non compliance with the safety instructions may produce a risk to the personnel as well as to the environment and the machine and results in a loss of any right to claim damages For example non compliance may involve the following hazards e Failure of important functions of the ma chines plant e Failure of specified procedures of maintenance and repair e Exposure of people to electrical mechanical and chemical hazards e Endangering the environment due to hazardous substances being released 3 2 Unauthorized modes of operation A e Pump may not be used in potentially explosive environments e Pump and discharge piping are not designed to hold any weight and may not be used as a step ladder 3 3 Remaining Risk Risk of Injury Risk of sque
7. BE2210 EJE SINKMANN Operating Instructions Translation of original BRINKMANN Immersion Pumps STA SAL301 306 Brinkmann Pumpen K H Brinkmann GmbH amp Co KG Friedrichstra e 2 D 58791 Werdohl Tel 49 2392 5006 0 www brinkmannpumps de Fax 49 2392 5006 180 sales brinkmannpumps de Subject to change without prior notice Order No BE2210 ENGLISH Brinkmann Pumpen Edition 04 2015 Page 1 of 10 Brinkmann Immersions pumps of the series STA SAL301 306 Contents 1 Indication to the manual cceseeeeeeeeees 2 2 Description Of Product 0 00 eeeseeeeeesneeeeeeees 2 3 3 Safety inStructiOMS ooooooconococnnnocccnnncccnnonnnnnnnns 4 4 Transport and Storage eeen 5 5 Installation and connection ccccee 5 6 6 Start up Shut down cceeeecceeeesteeeeeseeeees 6 7 Operator ota 6 8 Servicing and Maintenance coonoccnnnnncccnnnnccnnns 7 1 Indication to the manual This operating manual gives basic instructions which are to be observed during installation opera tion and maintenance of the pump It is therefore imperative that this manual be read by the respon sible personnel and operator prior to assembly and commissioning lt is always to be kept available at the installation site 1 1 Identification of safety instructions in the operating manual Safety instructions given in this manual non compliance with which would affect safety are identified by
8. TENTION When Variable Frequency Drives are used interfer ing signals might occur Non sinus shaped supply voltage from a variable frequency drive might result in elevated motor temperatures BE2210 Edition 04 2015 6 Start up Shut down 6 1 Startup ATTENTION Switch off at the mains After connection the electrical wires close the terminal box Briefly start the motor max 30 sec and check the rotation according to the arrow on the top of the motor If the direction is incorrect change over two of the power leads 6 2 Shut down All service work must be carried out by qualified service personnel Pump must be disconnected from the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board Open terminal box and disconnect the power leads Empty out the pump 7 Operation Liquid level According to the drawing shown below the maxi mum liquid level must stay about 30 mm below the mounting flange also ensure that the minimal liquid level for the STA pump is 55 mm before starting up the motor for the SAL pump the suction hole of the pump body must be covered with liquid max liquid level max liquid level Mi If the pump should lock up and cease shut pump down see 6 2 and disconnect from power supply Pump must be uninstalle
9. al board Motor flange End shield Terminal box Fan Fan cover Ball bearing up to 1 1 kW Ball bearing up 1 5 kW Ball bearing Gasket Retaining ring up to 1 1 kW Retaining ring up 1 5 kW Thread rolling screw up 1 5 kW Slotted cheese head screw Stud bolt with bond up to 1 1 kW Socket head cap screw up 1 5 kW Socket head cap screw Parallel pin Retaining ring up 1 5 kW Retaining ring up 1 5 kW Compensation disk up 1 5 kW Shaft seal up 1 5 kW O ring up 1 5 kW Pump body Shaft with rotor Inlet cover for STA Intake cover for SAL Pump plate up STA SAL302 Pump plate with bearing bush STA SAL305 306 Impeller Impeller bearing stage STA SAL305 306 Suction screw only for SAL Extension pump body up 600 mm depth of immersion Distance liner Running sleeve Bearing bush Distance plate Woodruff key Woodruff key short STA SAL305 306 O ring O ring up 600 mm depth of immersion Splash ring Shaft seal Hexagon head screw STA SAL301 305 Stud bolt STA SAL306 Hexagon domed cap nut STA SAL306 Hexagon thin nut STA Socket head cap screw up 600 mm depth of immersion Washer STA Joining socket Socket head cap screw DIN DIN DIN 625 628 625 DIN DIN DIN 471 7500 84 DIN 912 DIN 912 DIN 7 DIN 472 DIN 471 DIN 6888 DIN 931 DIN 1587 DIN 439 DIN 912 DIN 912 Page 8 of 10 Spare parts are available from the supplier Standard commercially available parts are to be purchased in
10. ction again Mount the pump body In the case of pumps with an extension body the assembly and tightening of the second shaft clamp 24 mm is carried out as before shaft The remainder of the reassembly process is to be Disconnect the submergible pump from the completed in the opposite order of the prior de mains both electrically and mechanically scribed dismantling process Remove pump from system Secure pump against tipping over i e use ropes to secure pump Set the pump down on the fan cover Dismantle ATTENTION Note torques for the screw connections the pump unit and the extension pump body if When putting the pump back into use make sure appropriate the direction of rotation is correct Wear safety gloves Tightening torques for screwed connections Risk of injury due to sharp edges on pump compo nents i e impeller blades after the other Thread M5 M6 M8 M12 Strength Loosen the screws on the shaft clamp 1 one classes Tightening 4 5 Nm 4 5 Nm 20 Nm 30 Nm ltem 75 Item 76 f torque Nm Item 73 ltem 16 ltem 17 Item 83 Do not under any circumstances remove the screws completely danger of injury 12 Disposal Remove the extension shaft 2 and shaft clamp When disposing of the pump or the packaging 1 materials the local and national regulation for proper disposal must be complied with Dismantle the pump body Prior to it
11. d and removed from the system prior to its repair Page 6 of 10 8 Servicing and Maintenance ATTENTION The surface of the motor must be kept free of dirt The motor shaft is spinning in permanently greased ball bearings with special grease and increased bearing play and does not require any special maintenance 9 Trouble shooter s guide Fault Cause Remedy Motor does not start no motor noise At least two of the power supply leads have failed Overload has tripped Check fuses terminals and supply leads Inspect overload Motor does not start humming noise One of the supply leads has failed Impeller faulty Motor bearing faulty See above Replace impeller Replace bearing Overload trips Pump locked up mechanically High on of cycling frequency Inspect pump hydraulics Check application Power consumption is too high Wrong direction of rotation of impeller Lime or other deposits mechanical friction See above Clean pump mechanism repair pump Motor overheats High on off cycling frequency Wrong power supply voltage or cycles Insufficient cooling See above Power supply must correspond with name plate rating Check air flow at motor fan Pump does not pump liquid level too low Pump mechanism faulty Pipe blocked Fill up liquid replace pump mechanism Clean pipe Insufficient flow and pressure Wrong direction of rotation of
12. e local power supply utilities e The pumps stability against falling over is not ensured unless it is properly mounted onto the tank e The female threads on the motor MUST NOT be used to lift the entire pump and motor assembly 3 6 Safety instructions relevant for mainte nance inspection and assembly work Any work on the machine shall only be performed when it is at a standstill it being imperative that the procedure for shutting down the machine described in this manual be followed Pumps and pump units which convey hazardous media must be decontaminated On completion of work all safety and protective facilities must be re installed and made operative again Prior to restarting the machine the instructions listed under Start up are to be observed 3 7 Signs on the pump It is imperative that signs affixed to the machine e g e arrow indicating the direction of rotation e symbols indicating fluid connections be observed and kept legible 3 8 Unauthorized alterations and production of spare parts Any modification may be made to the machine only after consultation with the manufacturer Using spare parts and accessories authorized by the manufacturer is in the interest of safety Use of other parts may exempt the manufacturer from any liability Page 4 of 10 4 Transport and storage Protect the pump against damage when transport ing The pumps may only be transported in a horizontal positio
13. ezing or crushing body parts when installing or removing the pump exists Proper and secured lifting tools must be used Risk of burns The pump must have cooled down sufficiently prior to commencing any repair maintenance or installa tion 3 4 Qualification and training of operating personnel The personnel responsible for operation mainte nance inspection and assembly must be adequate ly qualified Scope of responsibility and supervision of the personnel must be exactly defined by the plant operator If the staff does not have the neces sary knowledge they must be trained and instruct ed which may be performed by the machine manu facturer or supplier on behalf of the plant operator Moreover the plant operator is to make sure that the contents of the operating manual are fully understood by the personnel BE2210 Edition 04 2015 3 5 Safety instructions relevant for operation e f hot or cold machine components involve hazards they must be guarded against acci dental contact e Guards for moving parts e g coupling must not be removed from the machine while in opera tion e Any leakage of hazardous e g explosive toxic hot fluids e g from the shaft seal must be drained away so as to prevent any risk to per sons or the environment Statutory regulations are to be complied with e Hazards resulting from electricity are to be prevented see for example the VDE Specifica tions and the bye laws of th
14. grale avec les normes suivantes La conformidad con las prescripciones de estas directivas queda justificada por haber cumplido totalmente las siguientes normas Harmonisierte Europ Normen Harmonised Europ Standards Normes europ harmonis es Normas europ armoniza das EN 809 1998 A1 2009 AC 2010 EN ISO 12100 2010 EN 60204 1 2006 AC 2010 EN 61000 3 2 2006 A2 2009 EN 61000 3 3 2013 EN 61000 6 2 2005 AC 2005 EN 61000 6 3 2007 A1 2011 AC 2012 Nationale Normen National Standards Normes nationales Normas nacionales EN 60034 1 2010 AC 2010 Die Hinweise in der Betriebsanleitung fur den Einbau und die Inbetriebnahme der Pumpe sind zu beachten The instructions contained in the operating manual for installation and start up the pump have to be followed Les indications d installation montage et de mise en service de la pompe pr vues dans l instruction d emploi doivent tre suivies Tenga en cuenta las instrucciones en el manual para la instalaci n y puesta en marcha de la bomba Brinkmann Pumpen K H Brinkmann GmbH amp Co KG Werdohl 16 04 2015 4 j Af f Y Y O Fs Dr H Abou Day ts 4 K H Brinkmann GmbH 8 Co KG FriedrichstraBe 2 D 58791 Werdohl Dokumentationsbevollm chtigter Representative of documentation Mandataire de documentation Mandatario de documentaci n Norbert Burkl Leiter Qualitatsmanagement Manager of quality management Directeur de gestion de la qualit Director de gesti
15. hat rotating parts under the cover of the coolant tank can not be touched Page 5 of 10 5 2 Electric wiring A All service work must be carried out by quali fied service personnel Pump must be discon nected from the power source and all rotating parts must stand still Reassure that pump is disconnected from power source and cannot be switched on Verify that there is no voltage at the terminal board According to the European Standard EN809 a motor overload must be installed and properly set to the full load amps stated on the pump name plate It is the responsibility of the machine operator to decide whether or not an additional emergency switch must be installed 5 2 1 Circuit A Tension voltage and frequency must correspond with the shown specification on the nameplate The pump must be wired so that a solid longterm electrical connection is ensured Establish a solid ground connection The electrical wiring must be performed accord ing to the wiring diagram shown inside the terminal box cover Please see above sample wiring diagrams Wiring diagram e g Star connection m 3 x 400 V 50 Hz en resp 380 420 V 50 Hz Delta connection 3 x 230 V 50 Hz resp 220 240 V 50 Hz There may be no foreign objects such as dirt particles or humidity inside the terminal board Mount terminal board cover to motor tight against dust and humidity and close up all unused wiring ports AT
16. n and hooks or straps must be attached on the motor and pump end Do not use the pump shaft for connecting any transportation aids such as hooks or straps Pumps must be drained prior to their storage Store pump in dry and protected areas and protect it against penetration of foreign bodies Always store pump above the freezing point 5 Installation and Connection 5 1 Mechanical installation During any assembly or disassembly process the pumps must be secured against tipping trough ropes for example at all times Pumps must be mounted securely Piping tank and pumps must be mounted without any tension The inlet is at the bottom of the immersed pump body The distance between the inlet and the tank bottom must be so large that the inlet can not be blocked by deposits during longer shutdowns To obtain the full flow rate it is recommended to choose for the pipework the nominal bore diameter of the pumps cross section for connection There fore pipe bends should be used not pipe angles The pipework must be qualified for occuring hy draulic pressure BE2210 Edition 04 2015 ATTENTION Maximum tightening torque for piping connec tions is 150 Nm When installed the space around the pump must be large enough to provide sufficient cooling of the motor Do not prop up the pressure line via the joining socket The pump must be mounted in that way t
17. s disposal the pump must be completely Loosen the screws on the shaft clamp 1 see drained and decontaminated if necessary above pull the insert shaft 2 off the motor shaft 3 BE2210 Edition 04 2015 Page 9 of 10 13 EC declaration of conformity DEUTSCH ENGLISH FRANGAIS ESPANOL D BRINKMANN PUMPS EG Konformit tserkl rung EC declaration of conformity D claration de conformit CE Declaraci n de conformidad CE Hersteller Manufacturer Constructeur Fabricante Brinkmann Pumpen K H Brinkmann GmbH amp Co KG Friedrichstra e 2 D 58791 Werdohl Produktbezeichnung Product name D signation du produit Designaci n del producto Tauchpumpen Immersion pumps Pompes plongeantes Bombas de inmersi n Typ Type Tipo STA SAL301 306 Das bezeichnete Produkt stimmt mit den folgenden Richtlinien des Rates zur Angleichung der Rechtsvorschriften der EG Mitgliedsstaaten berein The named product conforms to the following Council Directives on approximation of laws of the EEC Member States Le produit sus mentionn est conforme aux Directives du Conseil concernant le rapprochement des l gislations des Etats membres CEE El producto designado cumple con las Directivas del Consejo relativas a la aproximaci n de las legislaciones de los Estados Miembros de la CEE 2006 42 EG Richtlinie f r Maschinen 2006 42 EC Council Directive for machinery 2006 42 CEE Directive du Conseil pour les machines
18. tic viscosity 45 mm s 45 mm s of the medium Temperature of 0 80 C 0 80 C medium Particle size in 7mm STA SAL301 306 the medium min delivery 1 of Q max volume Dry running Dry running causes increased wear and should be avoided During the test of the direction of rotation lt 30 s permissible Switching on Motors less 3 kW max 200 frequency per hour Ambient 40 C temperature Set up altitude 1000 m ATTENTION The pumps are to be operated within their design limits Applications outside of these limits are not approved The manufacturer is not responsible for any damages resulting from use of the pumps in such applications Page 2 of 10 2 3 Technical data Type STA301 STA302 STA303 120 200 270 350 440 550 170 250 320 400 490 600 220 300 370 450 540 650 850 1000 STA304 270 350 420 500 590 700 900 1050 STA305 320 400 470 550 640 750 950 1100 STA306 370 450 520 600 690 800 1000 Type SAL301 SAL302 SAL303 SAL304 SAL305 SAL306 Max del Max del Height Depth of Weight Power Noise level pressure volume immersion STA SAL STA bar spec STA weight 1 l min H mm h mm g kg kW dBA 50 Hz 240 293 60 240 331 60 245 355 66 245 395 66 250 395 66 6 9 255 405 370 48 50 2 6 66
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BE2210 Operating Instructions BRINKMANN Immersion Pumps STA