California Air Tools 365 Instructions / Assembly
Contents
1. California Air Tools 5 Gallon Pressure Pot with HVLP Spray Gun and Hose Model No 365 Technical Data Type Of feed nenne eilig Pressure Maximum pressure 1 1 0 413Mpa 60PSI Working pressure in 1 22 0 034 0 172MPa 5 25PSI Working pressure in the pistol 0 0241 0 310MPa 35 45PSI Air tada nennt enden 240 691 min 8 5 CFM A 1 4mm 0 05in Hoselen th 2 2 0e 2a ke 4 5 m 14 76 ft EN 0 ccc cece cece e eee eee eee 20 5 28 gal Safety Guidelines Definitions NOTE Information that you should pay special attention to URGENT SAFTEY INFORMATION HAZARD THAT WILL CAUSE SERIOUS INJURY OR LOSS OF LIFE CAUTION Information for preventing damage to equipment IMPORTANT SAFETY INFORMATION A HAZARD THAT MIGHT CAUSE SERIOUS INJURY OR LOSS OF LIFE Important Safety Instructions Save These Instructions IMPROPER OPERATION OR MAINTENCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAG READ AMD UNDERSTAND ALL WARNING AND OPERATING INSTRUCTIONS BEFORE USING EQUIPMENT Over pressurization of Attachments Hazard What Could Happen How To Prevent It WARNING Attachments whose pressure Always make sure that Explosion of objects rating is lower than the adjusted equipment connected to tank2. Fluid or air leak at the lid gasket Defective lid gasket Thumb screw not tight Replace lid gasket Tighten thumb screws Paint in tank tends to settle rapidly Paint not mixed or thinned properly Mix or thin paint according to instruction on paint Gauge not registering air pressure Defective air gauge Replace air gauge Safety valve popping off Tank pressure to high Defective valve Reduce tank pressure to 20 50 PSI Replace safety valve Note Repairs should be carried out by a qualified person KEY NO PT 1 PT 2 PT 3 PT 4 PT 5 PT 7 PT 8 9 10 11 PT 12 PT 13 PT 14 PT 15 PT 16 PT 17 PT 18 PARTS REFERENCE DESCRIPTION TANK SHELL ASSEMBLY LEED GABE LID 55 rs A STREET ELBOW THUMB SCREW YOKE ASSEMBLY COTTER chi HINGE FLUID TUBE conan FLUID OUTLET ADAPTER PAINT TANK DIAGRAM Limited Warranty This Warranty is Limited to CALIFORNIA AIR TOOLS and SPRAYIT Products Limited Warranty 1 Year CALIFORNIA AIR TOOLS Inc will repair or replace free of charge to the original retail customer whom purchased a CALIFORNIA AIR TOOLS or SPRAYIT product from an authorized dealer distributor or distributor s dealer This warranty does not transfer to subsequent owners CALIFORNIA AIR TOOLS Inc will re
3. changes as to what is presented in this owner s manual Without notice in both changes in design and parts can occur in order to better increase the performance of the product Air Compressor Use an air compressor that can produce at less 90 PSI 1 Ensure the air supply is clean and does not exceed 90 while operating the tool Too high air pressure and unclean air will shorten the product life due to excessive wear and may be dangerous causing damage or personal injury 2 Drain the air compressor air tank daily Water in the air line will damage the tool Clean air inlet air filter weekly 4 air hose should not be longer than 50ft The minimum hose diameter should be 1 4 I D and fittings must have the same inside dimensions 5 Keep hose away from heat oil and sharp edges Check hose for wear and make certain that all connections are secure Assembly Instructions 1 Install the regulator assembly to the swivel adaptor on the tank lid Check the bottom of regulator for location of tank connection Install the handle in the treaded hole in the center of the tank lid Tighten hex nut Connect the air supply hose to the air inlet fitting on tank regulator Right or left optional Attach the atomization air hose to an air outlet fitting which is directly opposite air inlet fitting Connect material hose to the fluid outlet adaptor located on the tank lid Instructions for using Air Pressure Regulator on Pain
4. cleaned as soon as spray job is finished Turn off the main air supply to the tank Remove all pressure from the tank by pulling the ring on the safety valve until the pressure bleeds down Turn the T handle adjusting screw on the regulator counter clockwise until no spring tension is felt Loosen thumb screws tip clamps back and tip the tank lid to one side Loosen spray gun air cap retaining ting about three turns then turn on the air supply Cup cloth over air cap on the gun and pull the trigger This will force the material back through the hose into the tank Empty and clean tank and parts which come in contact with the material Use a suitable solvent Pour solvent into the tank Replace the lid and tighten the thumb screws and clamps and spray until clean appears Trouble Shooting WARNING If any of the following symptoms appears during your operating stop using the tool immediately or serious personal injury could result Only a qualified persons or an authorized service center can perform repairs or replacement of tool Disconnect tool from air supply before attempting repair or adjustment When replacing O rings or Cylinder lubricate with air tool oil before assembly PROBLEMS POSSIBLE CAUSES CORRECTION Air escaping from port on regulator cap Broken or damaged diaphragm in regulator Replace regulator Pressure dropping slowly on gauge Dirty or work valve seat in regulator Replace regulator
5. has pressure in the tank could a higher pressure rating than the explode resulting in serious regulated air pressure tank or property damage When performing maintenance disconnect the air line If for any reason it is required to replace any parts it is recommend to replace part with original parts Never operate equipment while under the influence of alcohol or drugs If you have signs of exhaustion stop usage it may cause an accident This pressure tank is not designed for highly abrasive or corrosive applications If used with such materials frequent and thorough cleaning is advised to reduce excess wear and repair issues Assembly Read the instructions carefully Read instructions carefully before using this product This equipment can be used to supply material up to a maximum of 60 pounds PSI This equipment has an agitator air regulator pressure gauge safety valve and outlet for the material The tank has been coated to last The agitator allows you to maintain the uniformity of the material before being applied as long as the material is not too heavy This tank can also be used with other materials other than paint The picture above illustrates the best set up and operation of this equipment Important Notes This picture is only for the purpose of illustration the filter B the compressor and operator safety equipment are all sold separately This product is subject to slight
6. lid clamp screw Shut off paint regulator by turning T handle counter clockwise Adjust the compressor regulator to obtain to obtain the desired air pressure on the spray gun Now adjust the regulator on the paint tank to obtain the desired air pressure for the material The higher above the paint tank you are spraying the more pressure you will need on the material Normal operating pressure on the paint tank is 25 to 30 PSI Should you wish to reduce pressure simply rotate T handle adjusting screw counter clockwise until desired pressure setting is obtained There is no need to trigger the gun in order to bleed off excess paint pressure Do not use over 60 PSI air pressure in your tank Operation 1 Open the compressor s valve or turn it on 2 Turn the regulator knob clockwise to increase the pressure material Turn it counter clockwise to decrease pressure The maximum tank pressure is 60 PSI 3 The spray gun is adjustable by means of a valve adjustment or air regulator 4 Before using the gun make sure that all connections one tightened properly check that the air gun works with air also check that neither gun nor hose have dirt or impurities 5 Connect the materials hose to coupling A and the air hose to coupling B 6 Adjust the required size range completely closing the lead screw which is located on the side of the gun and opening it slowly until it reaches the desired array pattern 7 Adjust the amount of material applied b
7. pair or replace at its option any parts that are proven by an authorized service center to be defective in material or workmanship under normal use during the applicable warranty time period as stated above This limited warranty covers the cost of the replacement parts and labor for all defects when installed by an authorized service center Transportation charges are the responsibility of the customer Any part replaced under warranty becomes the property of CALIFORNIA AIR TOOL Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty The limited warranty period begins on the date of the retail purchase by the original purchaser CALIFORNIA AIR TOOL Inc 8560 Siempre Viva Road Unit 3A San Diego California 92154 Tel 866 409 4581 Fax 619 424 8697 info CALIFORNIAAIRTOOLS com www CALIFORNIAAIRTOOLS com
8. t Tank Purpose of Pressure Regulator The pressure regulator on the paint pot regulates the amount of pressure applied to the paint in the paint tank This controls the pressure of the paint being delivered to the spray gun Recommended Paint Tank Pressure Internal Mix Guns Use higher tank pressure up to the full amount of air pressure being delivered to the spray gun but never in excess of 50 Ibs Air pressure at the spray gun or paint tank External Mix Guns Use lower tanks pressures Always start with pressure in paint tank at zero and increase pressure in tank gradually until spray pattern is obtained Important Before turning on air pressure screw out the regulator T handle adjusting screw all the way counter clockwise to shut off the air pressure Turn on the air and then adjust the regulator to the required pressure Approximately 12 Ibs for external guns Do not use over 50lbs pressure in the paint tanks Part of the air from air compressor or air line by passes regulator through the T fitting and the spray gun Operating the Pressure Pot for Paint You are now ready to fill the tank with material Before doing so be sure to thoroughly mix and strain the paint to remove skins or not dissolved particles which might other wise impede the flow of material through the hose and gun Aone gallon can of paint be set inside the tank instead of pouring the paint into the tanks Place lid assembly on tank and hand tighten tank
9. y completely closing the lead screw which is located in the rear and opening it slowly until it reaches the desired amount of material 8 Always paint at a uniform distance 15 t0 30 cm and parallel to the surface you are applying the material to Maintenance and Storage 1 Close the air flow to the equipment 2 Release all air pressure in the tank by pulling the safety valve ring until the pressure subsides 3 Rotate the tank regulator handle T counter clockwise until you do not feel any tension in the spring Loosen the metal screws remove the wing nuts and open the lid to one side Loosen the metal rings on the gun nozzle about three turns Open the air supply Place a cloth or rag onto the mouthpiece like a receptacle and cover and then pull the trigger This action will force the remaining material in the hose to go back into the tank 8 Empty and clean the tank and parts that have been in contact with the material by using a solvent recommended by the manufacturer 9 Pour some solvent into the tank 10 Place the lid and the wing nuts and tighten the thumbscrews 11 Trigger the gun until the solvent comes out clean 12 Repeat steps 4 to 7 Cleaning Instructions Always shut off air pressure at the source and bleed off all pressure in the Paint Tank by gently pulling the safety valve ring before loosening thumb screw and clamps remove lid It is very important that the tank material hose and spray be
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California Air Tools 365 Instructions / Assembly