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Stovax 8700CFCHEC Stove User Manual

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Contents

1. lun Seul gspuodas uey spe jdnovow y Anas peaj ay 52e d 2l 4 1e 18 SILI si PIP po eurep 10 e uA Sinus zun Seul z yun Jojid ayy adueyD nun uun IULJE AF45 Joj IM uan SUIUI JOJ UNN xoq OnuoD ay wou p uoe p uuo5 q ped uoniu8i y SeH yun Jojid aoejday Anga pue uon uuoo ayy u lu i L s uonisod NO Y u YAMS JO NO ul si oppolq 1 1dnii lui y u soo JO pasewep spe dno oouui u ay aly Uul8u 1991102 ayy JO awey gold ay si pajelado si uu ls s ay uaym yueds e l si SHoA adid 1ojid ay oy uttu0 dn y pjoH si i d p reinsut YUMA pO n2 Wo peg uous ay Jaowaj ped yono pue jaspuey yam ji aoejday HUN onuo2 ayy o s neq y u I NO 01195 SI YOUMS 44O NO PAUD JENUPUI uo Si Jaspuey JPD p uinb i ji oe d z DJE s H neq 1 spueu X4 JO YOR u poo8 uono uuoo spuoo s dnooouu4 u si Z uey 194218 SIM S PI P UMA sinus yun sew n n gA4 1u DUH HO ung sullu JOJ UNY 100d uon uuoo SI JO payoejap uio5 q pea uous seH OI pue PAJO pue PAJJOJ ll y O pea yoiym s umi JO y40M adid y YIM 51 tu qo1d Uutu0 p ldno52ouu un pue aponpaja 8peq dy uo u m q des ay si 6 aunssaid y ye se8 y si iln uo
2. Suluuni li A YM gaspeq eyep ay uo p s se ainssaid SE ay s Suluuni Jojid ayy YUM JiM Apno iioo pajelado L eu Supu Bulag A PA ayy S yne4 uoniu8 WO ped yono y 10 Jaspuey ay s uyl Sulsn olid y 1u8 1 Aaa suon ninsul si sn y 1 15402 u n s slej BUDejd y y ul ay s ou uonei p JOJId u u yni 10 2949 s 1005 3 Aquiasse Jojid ay sugap ou si Judy insuq ease ayy uea eds y LOYs pinoo YDIYM 1005 8 quu sse 1ojid ay siuq p ou si l insuq ASN NI INO S3109 3414 YO 111 AYLS LON TIIM 1O ld TWNOILONNA IHATIVA dJIWV lH NOILINDI MO WALSAS pue pe d ay SIA AAYdS ON 24 1 1 2 1 3 1 3 2 SERVICING INSTRUCTIONS REPLACING PARTS 1 GENERAL All main components can be replaced without removing the stove from its installation IT IS ESSENTIAL THAT THE GAS SUPPLY TO THE STOVE IS TURNED OFF AT THE ISOLATION DEVICE BEFORE PROCEEDING FURTHER 2 DECORATIVE FRAME AR1862 The same method is used to remove each frame Lift the frame upwards off the four support brackets 3 3 With the window frame in an upright position Diagram 1 e Slide the frame to the left so that it comes off the left hinge pin Still keeping the frame upright Drop the le
3. There are three suitable Conventional Flues 3 1 3 2 3 3 3 4 3 6 Stud work is Exit only Twin Wall Rigid 127mm 5 Top Exit Builder s Opening Lined 127mm 5 Rear Exit Builder s Opening Unlined 178m 7 minimum 3 GAS SUPPLY THIS APPLIANCE IS INTENDED FOR USE ON A GAS INSTALLATION WITH A GOVERNED METER Make sure local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible before installation Ensure the gas supply delivers the required amount of gas and is in accordance with the rules in force You can use soft copper tubing on the installation and soft soldered joints outside the appliance and below the fire A factory fitted isolation device is part of the inlet connection no further isolation device is required All supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance The gas supply enters through the silicone panel located on the LEFT HAND side of the outer box 11 3 7 5 1 Slit with a sharp knife prior to passing the supply pipe through The gas supply must be installed in a way that does not restrict the removal of the appliance for servicing and inspection 4 VENTILATION IMPORTANT Ensure any national ventilation requirements are taken into account during installation of the fire UK ONLY The Studio 1 has a nominal i
4. Builder s opening with a frame 2 Builder s opening without a frame 3 Stud work with a frame 4 Stud work without a frame Where no frame is used an edge kit is available to enable the installer to plaster to a finished edge Kit No 8727 CFFKO1 for Studio 1 and 8727 CFFKO2 for Studio 2 Options 1 and 2 above can be top exit with a liner rear exit without a liner The Studio is supplied with a flue fixing plate to attach the flue to the appliance within the aperture Diagram 1 13 2 1 2 2 2 3 AR1010 When installing the appliance into a masonry chimney without a liner it must be converted to a rear exit Remove the two fixing screws securing the spigot assembly Slide the blanking plate into the guides Replace the two fixing screws Diagram 2 AR2007 The flue must be in good condition and clear products of combustion see Commissioning Option 3 and 4 must be fitted using the top exit only with rigid twin wall flue pipe THE APPLIANCE IS SUPPLIED WITH A WALL BOX CONTAINING THE BATTERIES AND TOUCH PAD THIS MUST BE RECESSED INTO THE WALL WITH ACCESS FOR THE CABLES PRIOR TO FITTING THE APPLIANCE Remove the appliance from the carton and discard all unnecessary packaging Ensure no components are thrown away when unpacking To access the controls and gas inlet Remove the glass door enamelled liners burner and splitter plate See Section 4 The gas supply enters the
5. Locate the left hand side into the burner bracket Lower the right hand side to engage the injector onto the venturi and also the pilot into the aperture in the burner skin Push the burner to the right and engage the burner into the slot in the bracket Replace the fixing screw Diagram 31 19 4 9 AR1965 To replace the doors and panels refer to Replacing Parts Section 3 and 5 METHOD 2 NO FRAME The front of the chimney breast has to be studded and boarded to allow the edge kit to be fitted For this cool wall Edge installation the convected heat of the fire is channelled into the cavity between the existing chimney and the false wall then vented at the top The vent should have a minimum open area of 200mm Proceed as described in Section 4 1 to 4 8 but do not fit the frame brackets You have now removed the box from the appliance and should use the following Fit the edge kit to the two sides and lower edge using the screws and rawl plugs provided Diagram 32 AR1912 Stud the face of the chimney breast using the method described in Section 3 3 Diagrams 14 15 DO NOT FIX ANY HORIZONTAL STUD WORK ABOVE THE APPLIANCE AS THIS WILL PREVENT THE CONVECTED AIR ESCAPING THROUGH THE VENTS Fit the non combustible board and the plasterboard as described in Section 3 3 Apply plaster skim to the front of the chimney breast INSTALLATION INSTRUCTIONS INSTALLATION BOTH METHOD 1 OR 2
6. MASONRY INSTALLATION 52 With the back panel held in place 4 10 Remove the compression elbow from the appliance and Place the bottom panel at the base of the fire connect it to the gas supply pipe Slide the side panels into position As the loose box is fitted into the main appliance Pass the elbow and supply pipe through the silicone panel on the left side Engage the rear of the box onto the three studs on the rear of the appliance and lower the front edge Replace the three wing nuts and seven screws Replace the rear loose panel Ensure the lower edge engages into the tapered brackets PURGE THE SUPPLY PIPE This is essential to expel any debris that may block the gas controls Connect the elbow to the appliance inlet pipe Diagram 33 AR1865 5 3 To fit the window frame Keep the frame in the upright position with the locks uppermost Offer the frame to the foot of the opening Slide the frame to the right to locate the right hinge pin 4 11 Connect a suitable pressure gauge to the test point located on the inlet fitting Turn on the gas The burner must be temporarily fitted whilst completing this procedure Light the appliance and check for leaks Turn the appliance to maximum and check that the supply pressure is as stated on the data badge AR1863 Turn off the gas and replace the test point screw Turn the gas back on and check the test point for le
7. chimney breast NOTE Refer to paragraph 4 11 to check gas pressure 4 MASONRY CHIMNEY INSTALLATION NOTE Do not use the legs of the appliance in this installation 41 Remove the glass door Using the allen key provided Release the two window locks The locks need to be moved from shut to open towards the outer edge of the door Diagram 19 AR1860 42 With the door lowered Remove the spring clip from the right hand hinge pin Diagram 20 TZ 4 3 4 4 AR1862 Raise the door to almost upright and move the door left This releases the left hand side off its hinge pin Lower the left hand side of the door to clear the pin and move the door to the right to release it from the right pin The door is now free to remove Diagram 21 AR1863 Remove the two enamelled side panels Hold the rear panel whilst removing the second side to prevent it falling Remove the remaining rear and lower panel Diagram 22 AR1865 Remove the screw retaining the burner Move the burner to the left to disengage the burner flange from the slot and injector Raise the right side and remove the burner Diagram 23 INSTALLATION INSTRUCTIONS INSTALLATION AR1965 4 5 Loosen the two screws retaining the plate beneath the burner The front of the plate can now be lifted off the screws Pull it forward and remove Diagram 24 4 8 4 6 Remove the three screws
8. fire through a silicon panel on the floor under the access panel Diagram 3 Slit with a sharp knife before bringing through the supply pipe Diagram 1 INSTALLATION INSTRUCTIONS INSTALLATION 3 2 3 STUD WORK INSTALLATION THERE IS AN OPTIONAL DUCT KIT CODE No 8572 WHICH CAN BE FITTED AT THE SAME TIME AS THE APPLIANCE INSTALLATION 3 1 Combustible parts of the stud work must be kept beyond the minimum dimensions shown in Diagram 4 Even if the framework is protected by non combustible material you must maintain these dimensions Diagram 4 AR1953 3 1 1 Do not pack the void around or above the appliance vvith insulation materials such as mineral wool 3 1 2 THE VOID BUILT FOR THE CASSETTE MUST BE VENTILATED TO PREVENT A BUILD UP OF HEAT IF THE VOID IS SEALED THEN YOU MUST FIT VENTS AT BOTH LOW AND HIGH LEVELS OF APPROXIMATELY 50cM2 EACH THESE VENTS MUST TAKE COLD AIR FROM THE ROOM AND RETURN WARM AIR BACK INTO THE ROOM AN ACCESS HATCH MUST BE LEFT IN THE SIDE OF THE CHIMNEY BREAST FOR FUTURE SERVICING AND INSPECTION OF THE FLUE AND APPLIANCE 14 STUD WORK INSTALLATION METHOD 1 FRAME NOTE With the legs fitted this appliance can stand directly on the floor normally in a false chimney breast or without the legs on a protected platform at the required height Diagram 5 o 9 o gt AR1964 Build the stud work chimney breast and enclosures to the desire
9. vida flex and secured with a cable tie There is a cut out in the pilot shroud to hold the vida flex e Check for gas leaks 9 IGNITION LEAD Cut the cable tie securing the vida flex and disconnect the ignition lead from the electrode Pull the lead through the vida flex Cut the remaining cable tie and disconnect the lead from the control box Diagram 12 ART963 Replace in reverse order Ensure the lead is passed through the vida flex secured with a cable tie and the red insulated end is attached to the electrode NOTE DO NOT ROUTE THE IGNITION LFAD IN THE VICINITY OF THE ANTENNA ON THE CONTROL BOX THIS DAMAGES THE COMPONENTS 10 1 SERVICING INSTRUCTIONS REPLACING PARTS 10 GAS VALVE To change the gas valve Disconnect the inlet pipe Disconnect the feed pipe Disconnect the pilot pipe Disconnect the thermocouple thermo current wires and the interrupter block Remove the two screws and rotate the valve to access the front The cable can now be removed from the valve Diagram 13 AR1963 Reassemble in reverse order and check for leaks 11 MAGNETIC SAFETY VALVE To replace the magnetic safety valve Undo the thermocouple from the interrupter block and remove the two thermo current cables Unscrew the interrupter block from the back of the valve Undo the silver magnetic valve retaining nut on the back of the valve Gently tap out the mag valve Replace
10. 0CFCHEC 8701CFCHEC P8700CFCHEC P8701CFCHEC i j m 7 5 n cu i CF Propane G31 Studio 1 13 Butane G30 29mbar Open both 185 0 197 4 0 GB IE CF sides Gas Gas Type Working Aeration Injector Gas Rate Input kW Gross Country G Pressure m3 h Gas CAT Gas Type Working Aeration Injector Gas Rate Input kW Gross Country Pressure m3 h Studio 2 CF E 1 12 Natural G20 20mbar 9x15 530 0 791 8 4 2 GB IE offset 13 25 o 4 2 GB IE 3 Propane G31 37mbar One side open 0 312 Studio 2 10x16 2 8 3 CF Butane G30 29mbar Open both 0 238 sides Studio 1 Efficiency Class 2 70 NO Class 4 Studio 2 Efficiency Class 2 78 NO Class 4 Weight O Fire Only _ y o REAR EXIT s2kg sekg seg 60Kg 4 6Kg 4 6Kg 21 8Kg Gas Inlet Connection Size lt 8mm g Minimum Flue Specification lt T260 N2 0 D 1 Minimum Flue Temp 2209C INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information PACKING CHECKLIST Qty Description Fixing Kit containing 1 White Stone Chippings 1 x Instruction Manual 4 x Wood Screws 4 x Rawl Plugs 1 x Handset 4 x AA cell batteries 1 x 9V cell batteries 1 x wall box 1 x touch pad w
11. OWN arrow once to decrease flame height one stage Press and hold the DOWN arrow to decrease to minimum At the lowest point the fire goes to standby mode only pilot lit NOTE While pressing a button a symbol indicating transmission appears on the display The receiver confirms transmission with an acoustic signal 2 3 24 24 1 2 4 2 USER INSTRUCTIONS Turning the Studio Off Press the Off button to extinguish the pilot TEMP MODE The display shows the current room temperature To increase or decrease the fire s output Press the SET button to select either the DAY TEMP or the NIGHT TEMP mode by briefly pressing the SET button Hold the SET button until the TEMP display flashes and then let go Set the desired temperature with the UP and DOWN arrows Minimum temperature 5C maximum 30C or fahrenheit Press the OFF button to stop the display flashing or wait to return to TEMP mode NOTE If you set a temperature that is beneath the current room temperature the fire automatically switches to OFF NOTE If you would like the Night temperature control to turn off then decrease the temperature until is displayed TIMER MODE There are two programmable settings you can make over a 24 hour period P1 and P2 P1 Start Timed Setting 1 P1 2 End of Timed Setting 1 P2 Start Timed Setting 2 P2 End of Timed Setting 2 P1 Program 1 for a Timed Setting Press
12. ad Sowton Industrial Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E mail info gazco com A member of the Stovax Group
13. aks 5 4 Manoeuvre the frame up towards the left side to locate Replace the splitter plate and burner the left hinge pin Slide onto the hinge with a right movement 5 ASSEMBLING THE APPLIANCE Secure in place with a spring clip at the right hinge pin Diagram 36 5 1 Add the pebbles making sure they are flattened so they are level with the rim of the tray TAKE CARE NOT TO SPILL PEBBLES INTO THE PILOT AREA ONLY PEBBLES SUPPLIED BY GAZCO CAN BE USED IN THIS FIRE 5 2 With the back panel held in place Place the bottom panel at the base of the fire Slide the side panels into position 20 INSTALLATION INSTRUCTIONS INSTALLATION Turning the Studio On Your remote can control the gas fire from pilot ignition through to shut down To turn the fire on Press the OFF buton and the UP arrow simultaneously The pilot and main burner ignite and the remote is now in Manual Mode In MANUAL MODE you can turn on the main burner regulate the fame from low to high and back AR1862 TOUCH PAD CONTROL Close the window 5 5 Using the allen key provided Close the window locks by moving from open to shut towards the window centre AR1885 Press the ON OFF button to light the appliance up to 30 seconds AR1860 Press the UP button to increase the flame height Press the DOWN button to decrease the flame height At the lowest point it goes to standby mode only pilo
14. all plate 1 x battery holder 952 Studio 2 752 Studio 1 1029 Studio 2 829 Studio 1 24 AR1952 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION STEEL FRAME DIMENSIONS 52 95 42 48 48 0 0 4 x 5 so s o c zo s op ma m srl s x F os s BAUHAUS FRAME DIMENSIONS 10 INSTALLATION INSTRUCTIONS SITE REOUIREMENTS 1 FLUE AND CHIMNEY REOUIREMENTS WHEN INSTALLING A FLUE SYSTEM PLEASE REFER TO THE MANUFACTURER S INSTRUCTIONS The European chimney standards now describe chimneys and flues by their temperature pressure and resistance to corrosion condensation and fire To identify the correct flue system the minimum flue specification is shown in the Technical Specification Existing chimneys are not covered by this system The flue must be installed in accordance with all local and national regulations and the current rules in force A flexible liner must be continuous from the appliance spigot to the roof terminal The minimum effective height of the flue must be 3 metres 10ft The flue must be free from any obstruction Any damper plates must be removed or secured in the fully open position and no restrictor plates fitted The chimney should be swept immediately before installing the appliance but it need not be swept if you can see the chimney is clean and free from obstruction throughout 2 FLUE OPTIONS
15. ation and servicing 1 2 In all correspondence please quote the appliance type and serial number which can be found on the data badge located on a plate inside the controls compartment 1 3 Do not place curtains above the fire You must have 300mm 1 clearance between the fire and any curtains at either side 1 4 If any cracks appear in the glass panel do not use the appliance until the panel has been replaced 1 5 In the unlikely event the appliance is receiving interference from other electronic devices the handset Control box can be re programmed Please consult your dealer if you think this may be the case 1 6 This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer Please consult with your local Gazco dealer if you have any questions In all correspondence always quote the Model Number and Serial Number 2 LIGHTING THE STUDIO There are two ways of lighting the Studio by thermostatic remote control see 2A using the fire s touch pad see 2B 2A THERMOSTATIC and TIMER REMOTE CONTROL AR1883 Turning the Studio On Your remote can control the gas fire from pilot ignition through to shut down To turn the fire on Press the OFF button and the UP arrow simultaneously The pilot and main burner ignite and the remote is now in Manual Mode In MANUAL MODE you can turn on the main burn
16. d size to include the protected platform at the required height Line the aperture for the appliance with 12mm thick non combustible material as shown Diagram 6 AR1902 Ensure the clearances are maintained see Diagram 7 Site the appliance within the aperture Provide gas and battery power services into the cassette void on the left hand side Mark out the position to fit the supplied top support bar into the stud work at the correct height This bar needs to be recessed into the stud work Diagram 5 It may be advisable at this stage to remove the fire before plastering the enclosure INSTALLATION INSTRUCTIONS INSTALLATION AR1903 Fit the supplied top support bar into the stud work at the correct height Diagram 8 because no combustible material can be used above the fire AR1904 NOTE If a frame is to be fitted attach the brackets before installing the appliance Attach the 4 frame fixing brackets to the fire Diagram 9 Fix foam seal to the outer flange of the fire AR1913 Position the fire Fit non combustible board to the stud work around the fire This should extend a minimum of 400mm above the appliance and at least 50mm to the sides of the appliance from the outer box not the flanges 15 For non combustible area see Diagram 2b The remaining area can be finished using plasterboard Apply a plaster finish to the front of the chimney breast Secure t
17. e operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims FLUE CHECK 1 Flue is correct for appliance 2 flow test 3 Spillage test GAS CHECK 1 Gas soundness amp let by test 2 Standing pressure test Appliance working pressure on High Setting NB All other gas appliances must be operating on full Gas rate Does ventilation meet appliance requirements DEALER AND INSTALLER INFORMATION Installation Company Contact NO sie vasjo soa 7 Engineer Date of Purchase Contact No Model No Corgi Reg No N 306077 Date of Installation Gas Type This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer This guarantee will be invalid to the extent permitted by law if the above Appliance Commissioning Checklist is not fully completed by the installer and available for inspection by a Gazco engineer The guarantee will only be valid during the second year to the extent permitted by law if the annual service recommended in the Instructions for Use has been completed by a Corgi registered engineer and a copy of the service visit report is available for inspection by a Gazco engineer USER INSTRUCTIONS 1 GENERAL 1 1 A competent person must carry out install
18. er 2 1 2 2 regulate the flame from low to high and back turn off the burner leaving just the pilot burning In TEMP MODE you can set the room temperature so the thermostat in the remote automatically maintains that temperature In TIMER MODE the stove turns on and off according to the set time periods automatically regulates the room temperature during the set periods NOTE WHEN OPERATING THE FIRE IN TEMP OR TIMER MODE THE PILOT REMAINS LIT AND THE FIRE THEN AUTOMATICALLY SWITCHES ON AT PROGRAMMED TIMES TO BRING THE ROOM TO THE SET TEMPERATURE WHETHER OR NOT YOU ARE IN THE ROOM NEVER LEAVE ANY COMBUSTIBLE MATERIALS WITHIN 1 METRE OF THE FRONT OF THE APPLIANCE SWITCHING BETWEEN MODES Press the SET button to change to Manual Operation Press again to change to Temperature Mode Keep pressing to run through all operating modes These are MAN DAY TEMP NIGHT TEMP TIMER and back to MAN NOTE MAN mode can also be reached by pressing either the UP or DOWN arrow MAN MODE Press both the UP arrow and immediately press the OFF button to light the appliance You hear a click as the fire begins the ignition process up to 30 seconds Press the OFF button to turn the appliance off INCREASING TEMPERATURE Press the UP arrow once to increase flame height one stage Press and hold the UP arrow to increase to maximum DECREASING TEMPERATURE Press the D
19. ft side down and forward slightly Diagram 4 NOTE THE STEEL FRAME IS HEAVY TAKE CARE WHEN AR1863 LIFTING Slide the frame to the right so that the frame comes off the right hinge pin The vvindovv frame is novv free 3 VVINDOVV FRAME ASSEMBLY Refit in reverse order To open the glass door use the allen key provided Release the two window locks The lock needs to be moved from shut to open towards the outer edges Diagram 2 AR1860 To completely remove the glass front Remove the securing spring clip from the bottom right of the window frame Diagram 3 25 SERVICING INSTRUCTIONS REPLACING PARTS 4 GLASS WINDOW 4 1 Remove the two clips and brackets from either side of the frame Diagram 5 AR1864 Lift the glass clear from the lock bracket at the top of the frame and slide out 5 BLACK ENAMELLED PANELS 5 1 Hold the rear panel while sliding the side panels forward until clear of the appliance Diagram 6 AR1865 Lift the bottom panel out of the appliance Lift the panel from the appliance 5 2 Lean the top of the rear panel forward and lift off the support rail 5 3 To reassemble the panels in reverse order At an angle slide the bottom of the back panel into place before the top edge is pushed back Replace the lower panel Replace the side panels Replace the side panels 26 6 MAIN BURNER 6 1 To replace the main burner Remove the stone
20. he fire back to the stud work using four screws through flange bracket support bar Decide on the position for the wall box containing the batteries and wall switch Connect the wire from the fire to the battery pack Diagram 10 AR1920 Connect the wire from the fire to the touch pad connector Diagram 11 SG AR1919 Correctly position the four new AA size batteries Re assemble the battery holder as shown in Diagram 12 Ensure the touch pad cable is tucked to the left on fitting the wall plate back onto the wall AR1905 Secure the wall plate with the touch pad attached to the wall box Diagram 13 3 3 INSTALLATION INSTRUCTIONS INSTALLATION wall plate AR1887 Because of the high temperatures this fire achieves it is advisable to use marble slips or similar material between the appliance and the plasterboard Never use a one piece slip as expansion even cracking can occur If a slip is used longer screws are needed to secure the appliance Connect the flue system and gas services using the opening in the side of the chimney breast for access After commissioning finish the sides of the chimney breast Diagram 14 AR1905 STUD WORK INSTALLATION METHOD 2 EDGE For this cool wall Edge installation the convected heat of the fire is channelled into the chimney cavity and vented at the top There is an optional Studio 1 Edge Fixing Kit available for installing the fi
21. hour and the down arrow to set the minutes Press OFF to return to the manual mode or simply wait SETTING THE C 24 HOUR OR F 12 HOUR CLOCK Press OFF and the down arrow until the display changes from C 24 hour clock to F 12 hour clock and vice versa If the remote is removed lost or damaged signals transmitted to the receiver cease Your fire will go to standby pilot mode after 6 hours 2B TOUCH PAD CONTROL AR1885 Press the ON OFF button to light the appliance up to 30 seconds Press the UP button to increase the flame height Press the DOWN button to decrease the flame height At the lowest point it goes to standby mode only pilot lit Press the ON OFF button to turn the appliance off USER INSTRUCTIONS EMERGENCY SHUT OFF If the batteries fail during use of the fire move the switch to the OFF O position Diagram 3 This switch is set to be ON during normal operation and must remain ON AR1860 Support the frame and let it fall gently forward Emergency Open it down to its stop position Shut Off When closing the window ensure the window catches are fully engaged 5 4 CHANGING THE STUDIO BATTERIES The appliance batteries are located under the polished plate 3 CLEANING THE STUDIO mounting the wall switch Undo the two screws securing the wall switch and plate and remove Diagram 6 3 1 Make sure the fire and surrounds a
22. hown in Diagram le A combustible shelf must be a minimum of 400mm above the top of the appliance This is based on a 150mm deep shelf For every extra 13mm of depth add 25mm above the 400mm from the top of the appliance not the frame A side wall must be a minimum of 300mm from the side of the appliance not the frame 12 1 1 1 2 1 3 1 4 1 5 1 1 1 2 INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT REFER TO DATA BADGE AND TECHNICAL SPECIFICATION AT THE FRONT OF THE MANUAL TO ENSURE THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLIED IN THE COUNTRY OF USE FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SECTION 10 SERVICING REPLACING PARTS 1 SAFETY PRECAUTIONS For your own and other s safety you must install this appliance according to local and national codes of practice Failure to install the stove correctly could lead to prosecution Read these instructions before installing and using this stove These instructions must be left intact with the user Do not attempt to burn rubbish on this appliance Keep all plastic bags away from young children Do not place any object on or near to the appliance and allow adequate clearance above the appliance IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN USE WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT THE APPLIANCE 2 INSTALLATION OF THE APPLIANCE This appliance can be installed in four different ways 1
23. ill burn off during the first few hours of use producing a harmless and temporary odour This will disappear after a short period of use If the odour persists ask your installer for advice 8 SERVICING The fire must be serviced every 12 months by a qualified Gas Engineer In all correspondence always quote the Model number and the Serial number which may be found on the data badge 9 VENTILATION Any purpose provided ventilation should be checked periodically to ensure that it is free from obstruction 10 INSTALLATION DETAILS Your installer should have completed the commissioning sheet at the front of this book This records the essential installation details of the appliance In all correspondence always quote the Model number and Serial number 11 1 12 1 11 HOT SURFACES Parts of this appliance become hot during normal use Regard all parts of the appliance as a working surface Provide a suitable fire guard to protect young children and the infirm 12 FIRE WILL NOT LIGHT If you cannot light the Studio Check that the emergency shut off switch is in the ON 1 position see Section 2 Emergency Shut Off Check and change the batteries in the remote handset Check and change the appliance batteries Section 4 Consult your Gazco dealer if the Studio still does not light INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION COVERING THE FOLLOWING MODELS STUDIO 1 CF STUDIO 2 CF 870
24. ires uni V gt o ns S 5 s a bie 22 8 5 22 21 By o 8 a 50 z ES DE ol S D 56 z o v Ee 5 291 1549 s gt gt s s 5 E Om 5 m o 55 E do 2 o m sZ 58 e a e Z se 5 ES 2 Sa g s 5 s o o a 5 v o a v gt lt oY x gt lt gt a LLI eu o ge 2 5 s 8 5 15 8 52 5 8 ze do S ae 2 25 Q STO Q o 5 lt 2 2 a zs wi LSe S F lt 29 x 5 OMO S 2 i ts 292 O 5 3E 228 oo Z as 2 YE a gt ES 4 2 wn Z aE Ss e 3 req z z 92 gt z Z DE c DO lt x o lt O o 229 L 25 da vO g q p 7 z ga 5 gs 95 25 S 9 T x O 3 B6 os EZO 2 60 e os dom OE o gt S 22 5 On 2 5 c l v Ze 28 gt SOB 82 s a EG ER s 52 5528 di 2 op mz Z ob a 8a lt os g 2 pE 204 K on JE coo oO o v E v dz OO v o SD Q C lt gt s 3 Zu Sees 5 8 4 ge 22 s HS BE op ob Par G co gt lt 3 a 2 65 ov xo 5 ce m T U q 3 2 o 9 oo 5 002 2 B 25 22 2 D v 5 o 5 42 o u Q 221 a 2 23 SERVICING INSTRUCTIONS FAULT FINDING CHARTS S A any BUOM ayy 5
25. ng any spare parts NOTE THE CONTROL VALVE IS FACTORY PRESET FOR THE CORRECT GAS TYPE AND MODEL A NEW UNIT WILL NEED TO BE ORDERED WHEN CHANGING BETWEEN GAS TYPES SERVICING INSTRUCTIONS REPLACING PARTS 17 PRESSURE AND LEAK TESTING THE APPLIANCE 14 1 Follow Section 7 Main Control Assembly 7 1 and 7 2 Access to the pressure test point can now be reached Diagram 18 AR1963 Refer to paragraph 4 11 of the Installation Instructions to check gas pressure Light the appliance and spray any joints with leak detector fluid Tighten joints or replace as required 30 SERVICING INSTRUCTIONS REPLACING PARTS 18 SHORT SPARES LIST Studio 1 CF Studio 2 CF COMPONENT NG LPG NG LPG P10036 0 5 203 ia osoo ma 0 THERMO CURRENT CABLE GC0128 GC0128 SWITCH 31 SERVICE RECORDS 1ST SERVICE Dealer s Stamp CORGI Registration Number 3RD SERVICE Dealer s Stamp CORGI Registration Number 5TH SERVICE Dealer s Stamp CORGI Registration Number 7TH SERVICE Dealer s Stamp CORGI Registration Number 9TH SERVICE Dealer s Stamp CORGI Registration Number 2ND SERVICE Dealer s Stamp CORGI Registration Number 4TH SERVICE Dealer s Stamp CORGI Registration Number 6TH SERVICE Dealer s Stamp CORGI Registration Number 8TH SERVICE Dealer s Stamp CORGI Registration Number 10TH SERVICE Dealer s Stamp CORGI Registration Number Gazco Limited Osprey Ro
26. nput not exceeding 7 0kW and does not normally require any additional permanent ventilation The Studio 2 must have permanent ventilation with a minimum open area of 5 85cm2 FOR THE REPUBLIC OF IRELAND REFER TO THE RULES IN FORCE FOR VENTILATION REQUIREMENTS 5 APPLIANCE LOCATION NOTE It is recommended you construct the back panel of the fireplace from natural materials cut into three or more sections to prevent cracking Resin based materials may not be suitable This appliance is an effective heat producer and attention must be paid to the construction and finish of the fireplace When preparing the aperture for installation into a builder s opening the front of the wall must be cut out down to the level on which the appliance is to stand Then to obtain the correct dimensions shown in Diagram 1a the lower section of wall must be reconstructed as shown in Diagram 1a This appliance must stand on a non combustible base that is at least 12mm thick the minimum opening dimensions are shown in Diagram 1a Jamaa aa om _ EREN NN G 175mm 175mm min min AR1906 5 2 5 3 5 4 5 5 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS When the appliance is installed in a masonry chimney without a liner there must be a minimum debris collection area Diagram 1b A ZA Min 35mm ad LA 2 YA k AL AR2006 DO NOT install onto a combustible wall all combustible materials must be removed from the area s
27. pebbles from the burner optional Remove the burner securing screw from the left side of the burner Diagram 7 AR1965 Slide the burner fully to the left Lift the right side clear of the pilot Diagram 8 AR1868 Slide the burner to the right and out of its location Refit in reverse order VVhen refilling the stone pebbles fill to the rim of the burner tray and flatten until level Ensure no stone pebbles fall into the pilot area SERVICING INSTRUCTIONS REPLACING PARTS 7 MAIN CONTROL ASSEMBLY 7 1 To access the main control assembly first remove the decorative Steel frame if fitted window frame enamelled panels main burner splitter plate 7 2 To remove the splitter plater Loosen the fixing screws one each side Lift the front of the plate off the screws Pull forward and upwards Diagram 9 9 1 AR1966 All components can be replaced without removing the control assembly 8 PILOT UNIT ASSEMBLY 8 1 Remove the screw retaining the pilot cover Diagram 10 AR1963 Cut the cable tie retaining the vida flex sleeve and disconnect the ignition lead from the electrode 27 AR0097 Undo the pilot pipe and thermocouple Remove the two fixing screws and retain the vida flex sleeve which is needed for the replacement Replace in reverse order Ensure the thermocouple and ignition lead are threaded through the
28. placing Parts Section 6 Remove the fixing screw and slide the plate off the venturi Replace with the correct size plate and secure with the screw Ensure the lower edge of the plate is located over the venturi flange Diagram 16 ARO766 15 DEBRIS AREA ACCESS Remove the Steel frame if fitted Remove the glass door assembly Remove the enamelled panels Remove the burner and splitter plate Isolate the gas supply Disconnect the isolating device from the inlet pipe on the appliance e Remove the seven screws from the front of the loose box Diagram 17 29 AR1967 e Remove the three screws from the rear panel Lift the panel to disengage the locating brackets Diagram 17 Remove the three wing nuts from the rear of the box Diagram 17 To release the box from the main body Rotate the front of the box upwards and draw the box forward off the rear studs Ensure the gas pipe passes through the silicon seal in the base of the box Any debris can now be removed through the aperture Replace in reverse order taking care not to damage the gas pipe when replacing the box 16 CHANGING BETWEEN GAS TYPES In order to change between gas types it will be necessary to change the following items Burner Unit Pilot Control Valve Injector Aeration Plate if required Data badge A kit of parts is available for this always quote the Model number and Serial number when orderi
29. re cool before cleaning Use A dry cloth or stainless steel product to clean the polished plate A damp cloth for the painted firebox A damp cloth to clean the enamelled inner panels Use soap and water to clean the glass 3 2 Opening the Glass Window 3 2 1 Steel Frame If fitted with a Steel Frame this needs to be removed first Lift the frame upwards off its four support brackets AR1887 Diagram 4 Correctly position the four new AA size batteries Re assemble the battery holder as shown in Diagram 7 Ensure the touch pad cable is tucked to the left on fitting the wall plate back onto the wall 3 3 All models Using the allen key provided Release the two window locks at the top of the glass AR1932 door Diagram 5 The locks to move from shut to open towards the outer edges of the glass door Diagram 5 5 1 6 1 Zal 8 1 9 1 10 1 USER INSTRUCTIONS 5 ARRANGEMENT OF FUEL BED If you need to replace pebbles or refill the tray make sure the pebbles are flattened so they are level with the rim of the tray TAKE CARE NOT TO SPILL PEBBLES INTO THE PILOT AREA ONLY PEBBLES SUPPLIED BY GAZCO CAN BE USED IN THIS FIRE 6 FLAME FAILURE DEVICE This is a safety feature incorporated on this appliance which automatically switches off the gas supply if the pilot goes out and fails to heat the thermocouple 7 RUNNING IN The surface coating on the metal used in your GAZCO fire w
30. re without a frame CODE No 8727CFFKO1 STUDIO 1 8727CFFKO2 STUDIO 2 Using the fixing kit Fit the two side and bottom channels to the front flange of the fire Diagram 15 There is a deliberate gap at the top for convected heat AR1912 16 This now determines the width of your two vertical stud work supports The kit has been designed so that 12mm thick plasterboard can be taken to the three channels Diagram 16 AR1934 Fix the edge of the vertical support flush to the edge of the channel Build the stud work chimney breast to the desired size Ensure all clearances to combustible material are maintained 3 1 above AR1902 Fit non combustible board to the stud work above the fire This should extend a minimum of 400mm above the appliance Fit plasterboard to the remaining chimney breast front Decide on the position for the wall box containing the batteries and wall switch Mount it into the stud work chimney breast connecting up the wires from the fire see Stud Work Installation with Frame for wiring detail on previous page Connect the flue system and gas services using the opening in the side of the chimney breast for access After commissioning finish the sides of the chimney breast Diagram 18 INSTALLATION INSTRUCTIONS INSTALLATION di x Kal DETAIL A AR1911 The top of the chimney breast must have a minimum 200mm vent Apply a plaster finish to the
31. retaining the rear back panel Lift and pull forward off the slotted brackets AR1966 47 With the appliance on its back Remove the three wing nuts and screws retaining the loose box Diagram 26 18 AR1967 Move the box forward to release the rear off the studs Tilt the front edge of the box upwards and remove from the appliance METHOD 1 FRAME Fit the four frame fixing brackets through the rear of the flanges Attach the foam seal around the rear of the flange Diagram 27 AR1913 Fit the main firebox into the aperture and secure with the screws and rawl plugs provided through the top and bottom flanges Diagram 28 AR1913 INSTALLATION INSTRUCTIONS INSTALLATION Feed the wires for the remote touch pad through the grommet in the left side of the loose box The wires are then fed inside the firebox and routed through the available access Replace the loose box inside the main firebox ensuring the wires are not trapped Replace the three wing nuts and seven screws Connect the gas supply and check for leaks Replace the rear panel ensuring the bottom edge locates in the tapered brackets Diagram 29 AR1968 NOTE To check gas pressure refer to paragraph 4 11 Replace the splitter plate Locate the rear two tabs into the rear panel Engage the two side slots over the screws and secure Diagram 30 To replace the burner
32. said A tno STUDIO Conventional Flue Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT Do not attempt to burn rubbish in this appliance This uzu must only be operated with the glass door secured firmly in position The front casing of this vvill become hot vvhilst in operation it is therefore recommended that a suitable guard should be used for the protection of young children the elderly or infirm These instructions must be left at the property for future reference and when servicing the fire The Commissioning Sheet found on page 3 must be completed by the Corgi Installer PRO957 Studio Issue 3 January 2008 COVERING THE FOLLOWING MODEL STUDIO 1 CONVENTIONAL FLUE 8700CFCHEC 8701CFCHEC P8700CFCHEC P8701CFCHEC APPLIANCE COMMISSIONING CHECKLIST USER INSTRUCTIONS INSTALLATION INSTRUCTIONS Technical Specifications Site Reguirements Installation Commissioning SERVICING INSTRUCTIONS Fault Finding How to replace parts Basic spare parts list Service Records PAGE 11 13 22 23 23 25 31 32 APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain th
33. st practice as described by the ELECTRONIC CONTROL VALVE FAULT ANALYSIS current CORGI recommendations 1 1 Before any tests are undertaken on the stove Symptom Conduct a gas soundness test for the property to ensure 3 short beeps from Batteries low in Replace appliance there are no gas leaks prior to starting work control appliance batteries 1 2 Fully check the operation of the stove mo No ignition 5 seconds 1 ON OFF 1 Move switch to Special checks continuous tone there switch is in OFF ON position 1 2 1 Clean any lint or fluff from the pilot pay particular can be several short position 2 Check attention to the aeration hole in the side of the pilot beeps before 2 Loose dam interrupter block 1 2 2 Clean away any fluff or lint from under the burner aged wire and wires 1 2 3 Check the spark gap on the pilot is correct No ignition no tone Receiver board Replace receiver Correct any faults found during the initial tests motor turned slighted damaged Re commission the stove conducting the usual safety when operated checks No pilot flame and Thermocouple Correct wiring 1 3 Advise the customer of any remedial action taken control continues to circuit wired spark incorrectly REPLACE BATTERIES BEFORE ATTEMPTING TO RECTIFY ANY Pilot lights control 1 No spark at 1 Rectify spark at FAULTS continues to spark pilot burner pilot burner vale shuts down after 2 Loose dam 2 Check inter 10 30 seconds aged wire rupter and w
34. t lit 6 LIGHTING THE STUDIO Press the ON OFF button to turn the appliance off Note The Emergency Shut Off switch must be in the ON position refer to Section 2 User Instructions There are two ways of lighting the Studio by thermostatic remote control using the fire s touch pad THERMOSTATIC REMOTE CONTROL AR1883 21 7 7 2 7 3 COMMISSIONING 7 COMMISSIONING Check the flame picture Check the gas pressure Close all door and windows in the room Ignite the Studio and operate on maximum for 5 minutes Position a lighted smoke match just inside the draught diverter opening and check all smoke is drawn in along the opening If there is any doubt Run the appliance for a further 10 minutes and repeat the test Diagram 40 AR0757 If there are any extractor fans in the room or adjacent rooms the test must be repeated with the fans running on maximum IF SPILLAGE PERSISTS DISCONNECT THE APPLIANCE AND SEEK EXPERT ADVICE For future reference record the installation details on the Commissioning Sheet on page 3 22 SERVICING INSTRUCTIONS SERVICING FAULT FINDING CHARTS IF THE FIRE DOES NOT WORK BUT HAS WORKED IN THE 1 SERVICING REOUIREMENTS PAST CHECK THE EMERGENCY SHUT OFF SWITCH BOTTOM RIGHT CORNER BY THE DOOR IS This appliance must be serviced at least once a yearbya SWITCHED ON SEE USER SECTION PAGE 6 competent person All tests must be serviced by be
35. the SET button until the TIMER mode is displayed Hold the SET button The displays flashes the current time for P1 While the time displayed is flashing you can alter the hours and minutes set To set the time your fire first lights change the Start Timed Setting for P1 6 Press the UP arrow to alter the hour Press the DOWN arrow to alter the minutes in 10 minute increments Press SET again to move to the End of Timed Setting P1 The display shows the current setting for P1 gt This is the time your Studio first shuts down Press the UP arrow to alter the hour Press the DOWN arrow to alter the minutes P2 Program 2 for a Timed Setting Use the same steps outlined in 2 4 1 to change the setting for P2 If you have already set P1 and want to alter the setting for 2 5 2 6 2 7 P2 only Press the SET button until TIMER mode is displayed Hold the SET button until the display flashes the current time for P1 Press the SET button again to scroll past the settings for P1 and P13 VVith the time e Press the UP arrovv to alter the hour still flashing e Press the DOVVN arrovv to alter the minutes Once all four times are set press the OFF button or simply vvait to complete programming LOVV BATTERY BATT is displayed on the remote vvhen its batteries need replacement SETTING THE TIME Simultaneously press the up and down arrow buttons Press the up arrow to set the
36. with a new unit Reassemble in reverse order Check for leaks 28 12 CONTROL BOX Remove the cover fixing screw Diagram 14 AR1963 Remove the two thermo current cables by removing the two screvvs Diagram 15 Remove the ignition lead Diagram 15 Remove the eight loom wire from the control box Diagram 15 Fight vvire cable Thermo current cable Ignition lead Touch pad extension extension cable AR1915 Remove the battery extension cable Diagram 15 Remove the touch pad extension cable The control box can now be replaced After replacing the control box you may need to reprogram the handset Press and hold the reset button on the control box until you hear two signals After the second longer signal Release the reset button and within 20 seconds Press the DOWN button on the handset until you hear an additional long signal confirming the new code Refer to separate handset instructions to set new code 13 1 9 1 9 2 9 3 SERVICING INSTRUCTIONS REPLACING PARTS 13 MAIN INJECTOR To change the main injector Undo the injector feed pipe Undo the lock nut from the injector and remove the silencer Replace with the correct size injector Check for leaks 14 PRIMARY AERATION PLATE NOT ALL MODELS HAVE AERATION PLATES REFER TO NOTE AT BEGINNING OF INSTALLATION INSTRUCTIONS Remove the burner module as described in Re

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