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SDMWD170v _ _ _ _ USER`S MANUAL

1. BD2 BD1 BDO Baud Rate Kbit s OFF OFF OFF 1000 OFF OFF ON 500 OFF ON OFF 250 OFF ON ON 125 ON OFF OFF 100 ON OFF ON 50 ON ON OFF 20 ON ON ON 10 m Refer to drive software manual for information about operating modes Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 52 62 CANbus Node Identifiers table Node 6 ID5 ID4 3 ID2 ID1 IDO jjNodej ID6 ID5 ID4 ID3 ID2 ID1 IDO Il OFF OFF OFF OFF OFF OFF OFF 64 ON OFF OFF OFF OFF OFF OFF 1 OFF OFF OFF OFF OFF OFF ON 65 ON OFF OFF OFF OFF OFF ON 2 OFF OFF OFF OFF OFF ON OFF 66 ON OFF OFF OFF OFF ON OFF 3 OFF OFF OFF OFF OFF ON ON 67 ON OFF OFF OFF OFF ON ON 4 OFF OFF OFF OFF ON OFF OFF 68 ON OFF OFF OFF ON OFF OFF 5 OFF OFF OFF OFF ON OFF ON 69 ON OFF OFF OFF ON OFF ON 6 OFF OFF OFF OFF ON ON OFF 70 ON OFF OFF OFF ON ON OFF 7 OFF OFF OFF OFF ON ON ON 71 ON OFF OFF OFF ON ON ON 8 OFF OFF OFF ON OFF OFF OFF 72 ON OFF OFF ON OFF OFF OFF 9 OFF OFF OFF ON OFF OFF ON 73 ON OFF OFF ON OFF OFF ON 10 OFF OFF OFF ON OFF ON OFF 74 ON OFF OFF ON OFF ON OFF 11 OFF OFF OFF ON OFF ON ON 75 ON OFF OFF ON OFF ON ON 12 OFF OFF OFF ON ON OFF OFF 76 ON OFF OFF ON ON OFF OFF 13 OFF OFF OFF ON ON OFF ON 7T ON
2. MAN HESDMWD170 Release 0 2 SDMWD170v _ STEP MOTOR s BASIC DRIVE MODULE USER S MANUAL Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 1 62 IMPORTANT NOTICE This document is copyrighted by EVER Company It is supplied to the user with the understanding that it will mot be reproduced duplicated or disclosed in whole or in part without the express written permission of EVER Company EVER co reserves the right to make changes without further notice to any products herein to improve reliability function or design without warning or the obligation of adjournment of the manufactures and preceding handbooks EVER co does not assume any liability arising out of the application or use of any product or circuit described herein EVER Elettronica VIA DEL Commercio 2 4 Loc S Grato 2 1 26900 LODI ITALY Tel 39 0 371412318 Fax 39 0 371412367 E mail infoever Deverelettronica it Web www everelettronica com a EVER Elettronica 5 Technologiezentrum Europaplatz i GULLER 150 9001 D 52068 Aachen GERMANY 9 Tel 49 0 2419631836 Fax 49 0 2419631835 Mer Verify FA Date 0 1 0 2 0 3 Approval Printed in LODI ITALY 24 02 2003 Doc HD0380 00 Manual_Sdmwd170Vxxxx_r 0 2_GB doc 02 24 02 2003 Pag 2 62 SDMWD170 1 INTRODUCTION EE 1 1 Driving system parts D 12 JSDMWB170 descriptio siti iere
3. 2 characters alternating blinking Protection over current Limits see current settings table Action check motor cable and motor for shorts between wires or to motor case Resuming Switch power OFF to restore from a latched protection P 3 characters alternating blinking Protection drive over temperature Limits Heatsink drive temperature gt 75 Action Improve drive cooling Resuming automatic when drive temperature lt 75 ke fault a Software Error inside the drive occurred F 0 characters alternating blinking Fault Watchdog protection intervention Action refer to Troubleshoting Table at 4 3 1 section F 1 characters alternating blinking Fault Internal Software Error Action refer to Troubleshoting Table at 4 3 1 section F 2 characters alternating blinking Fault Missing calibration Action refer to Troubleshoting Table at 4 3 1 section F 3 characters alternating blinking Fault Internal Hardware Error Action refer to Troubleshoting Table at 4 3 1 section F 4 characters alternating blinking Fault EEPROM Failure Action refer to Troubleshoting Table at 4 3 1 section F 6 characters alternating blinking Fault Missing Setup Action refer to Troubleshoting Table at 4 3 1 section Power ON Through the 7 segment leds display the drive powering on Sequence sequence can be watched b P gt S correct pow
4. L Netto A MEA A To main PE connection to CNS Input Pin Description VINc CN5 1 DC Bus side power converter VIN CN5 2 DC Bus side logic supply PE CN5 3 Earth Ground GND CN5 4 DCBus side Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 28 62 3 6 2 CN5 DC Supply Input PS Introduction PS connector connects the SDMWD170 drive to DC supply Power Supply PS connector mates to a 721 464 001 040 4 pins male WAGO cable connector Input Pin Description VINc CN5 1 DC Bus side power converter VIN CN5 2 DC Bus reide logic supply PE CN5 3 Earth Ground GND CN5 4 DC Bus side VIN provides the drive controlling logic with DC power supply when the main unit Power Supply is switched off if it is not necessary this type of controlling VINc provides the complete drive feeding The cable to PS links the BD to DC supply line Wago 721 104 026 045 VINc converter 4 pin female 5 mm LI e 1 VINc VIN logic ICH 2 VIN wwo el Ej GND 1 5 mm El L lt To DC supply 16 AWG 4 GND To CN5 EG and GND are shared to the drive internal circuitry Do not solder the tips of the cable before insertion into the connector Solder can contract and cause a loose connection over time Connection Diagram Primary AC One Axis voltage AC voltage sectioning EMC Filter sectioning A Bleeder resistor
5. The power supply cables the motor output cables and some parts of the SDMWD170 unit are a potential source of severe electric shock Follow the safety guidelines to avoid danger To avoid possible personal injury whenever you are working with SDMWD170 unit Do operate drive without the motor case the system enclosure connected to ground The protective earth PE impedance must conform to the requirements of local regulations Do not make anv connections to the svstem internal circuitrv Always turn power supply off before making or removing connections from the unit When the power supply fails the drive cannot hold the load do not use svstem if that can result in a dangerous situation provide the motor with a suitable blocking device if necessarv Before handling or operating maintenance actions on the SDMWD170 unit be sure the power supply has been switched off Be careful of the motor connector terminals when disconnected from the motor With the motor disconnected and power applied to the unit these terminals can have high voltage rise Do not use software working program stop as safety shutdown Always remove power from the drive for a safe shutdown e Take into account the heat dissipation of some parts the SDMWD170 unit using the device in heavy application some enclosure surfaces can have high temperature rise Before unplugging the drive from the installation wait a proper t
6. Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 11 62 A To prevent input circuitrv from improper functioning and damaging do not exceed the inputs maximum ratings listed in the following table Digital Input Rated pis s Stateo 5881 UH 5 Vdc 594 0 ND 24 Vde 209 ND ND 192 7 Min ND ND 288 12 ma oe gt Against wrong control voltage polarity DJ The devices connected to the drive inputs must be powered through a dedicated power supplv Inputs Electrical Driving Guidelines Inputs controlling devices with an output voltage Vo Volt exceeding the Line Driver s ratings must be connected to the basic drive inputs through a series resistor Rs rated the following way Vo is assumed greater than 10 Vdc Rs Vo 125 220 with a power rating Po Vo Rs 220 Rs W For instance Assuming Vcc 24Vdc 15 Rs 24 125 220 2780 0 Pp 24 2700 220 2700 0 18W 0 25W 15 A 2 7142 7 W rated external series resistor can be a proper choice Assuming Vcc 12Vdc 15 Rs 12 125 220 1280 Pp 12 1200 220 1200 0 086W 0 12W Vo 15 A 1 2142 1 W rated external series resistor can be an effective choice Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 12 62 Connection guidelines versus input driving device output style PNP source VC
7. Resuming automatic at current setting S 1 characters alternating blinking Warning dc bus Voltage close to max limit Limits 24VdcsVbuss110Vdc Action correct the DC power supply voltage to ensure that 24Vdcs Vbuss110Vdc Resuming automatic if 24VdcsVbuss110Vdc S 3 characters alternating blinking Warning drive temperature rise near limit Limits 70 CsTsinks76 C Action improve drive cooling Resuming automatic if lt 70 S 6 characters alternating blinking Warning regulation parameters overflow Limits not significant Action check drive and motor matching Resuming automatic Missing Operating System no working software is actually inside the drive Firmware upgrading new software downloading in progress General error some error has been detected by the real time internal supervisor firmware Protection status a protection intervention condition has been detected P 0 characters alternating blinking Protection motor phase open Limits not significant Action check motor connections Resuming Switch power OFF to restore from a latched protection P 1 characters alternating blinking Protection over under voltage Limits DC bus 21Vdc and DC bus7130Vdc Action correct the DC power supply voltage to proper values Resuming automatic if 24VdcsVbuss110Vdc Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 43 62 P
8. margin Protections use 5A rated fuses on AC bus or a safety switch Doc HD0389 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 04 24 02 2003 Pag 62 62
9. 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 21 62 3 3 User adjustments Dip switch settings Dip switch DIP1 and DIP2 are for user adjustments as for instance Location Bus node identification Baud rate setting User functioning modes setting on DIP2 1 Hm 2102 P3 4 N 2 RI NI P ER 5 55 e N x E 1 mT X DIP1 Some parts inside the SDMWD170 housing can be a potential source of electric shock To avoid electric shock prior to DIP SWITCH handling switch power off and wait until all the leds of 7 segment display on drive front panel are off Refer to section 5 for dip switch function tables in your unit version Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 22 62 3 4 Installing and Using the Unit Safely Guidelines Only qualified personnel should install the SDMWD170 unit after first completely reading and understanding the information in this manual The installation instructions should be followed and approved Any question or doubt should be clarified with the supplier of the drive before its use In no event will EVER co accept liability for indirect or consequential damage and consequences resulting from inappropriate negligent or incorrect installation or modification of the drive or from any incorrect connection to the SDMWD170 drive
10. 3 vss 4 B0 OUT1 5 vss 6 B0 OUT2 7 vss 8 B0 OUT3 9 vss 10 24Vdc CN5 1 VINc 2 VINL 3 EG 4 GND CN6 1 B 2 B 3 MEG 4 A 5 A Doc HD0389 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 04 24 02 2003 Pag 59 62 A 2 Power Supply Connection Diagrams One Axis EMC Filter 8 Bleeder Protections Capacitor HU 2 Drive Power Supply converter Surge on primary circuit to protects the drive against line surge spikes Suppressors Transformer Be sure that the transformer primary voltage can withstand the power line peak voltage The secondary bus peak voltage is approximately equal to 1 41 Actual secondary rms voltage The DC supply voltage must never exceed the Vdc rating of your unit version Transformer VA ratings depend on motor power ratings defining the trasformer the user can make reference to support everelettronica it service for the motion control system parts definition motor and power supply sizing The following procedure can also be used to make an approximated extimation of the power supply features 1 2 Power at each axis shaft watts N T 30 where N RPM T Nm Total_power watts summ of simultaneously moving axes power Transformer_power watts 2 total_power efficiency 0 5 Transformer_power VA Transformer_power watts divided by 0 7 single phase ac or 0 8 three phases ac To define the transformer losses assume an
11. 8 Load Regulation the secondary voltage can exceed the rated value of 8 when the load current is reduced from maximum to zero An easy and fast solution allows to calculate Transformer VA ratings as Power VA 2 Vdcaus Doc HD0389 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 04 24 02 2003 Pag 60 62 Power rectifier Bridge assume a 15 Arms as worst case rectifier current rating Capacitor 6600uF capacitor 85 C is needed at maximum drive current The capacitors working voltage rating must widsthand the maximum dc bus voltage with a safety margin An additional capacitor is needed when DC bus cable is longer than 1mt An EMC Filter is generally necessary to meet the requirements of the EMC emissions regulating standards A filter is recommended when a sensitive circuit is powered by the drive ac line Looking for a commerc line filter consider the total continuous RMS Icurrent of the motion control system The supply line filter should be inserted between the ac mains and the transformer if this is near the drive or in the same cabinet between the transformer and the rectifier bridge in the other cases keeping the rectifier bridge as close to the drive as possible and the connection between the filter and the transformer as short as possible Refer to the filter manufacturer installing instructions for an efffective reduction most of conducted emissions Protections use 16A rated fuses on AC bus or a safety
12. Drive characteristics selection to meet a Motor power ratings b Motion control commands mastering Step direction serial communication links etc c Additional features User I O encoder interface etc 4 DC power supply sizing according to motion profile motor power drive supply ratings 5 Drive heat dissipation capability provision Sizing tools Refer to support everelettronica it service for system parts sizing motor drive and power supply Refer to section A 2 for optional cooling devices Refer to section A 2 for power supply sizing information Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 5 62 1 22 SDMWD170 description The SDMWD170 has been designed to drive a step motor in 2 phases on bipolar chopper mode through step direction inputs The basic drive is compliant with the EN61800 3 and 60204 1 standards The additional steps user must take to ensure a complete compliance are earth connection of drive and motor proper installation ac mains filter EMC compliant cabling of motor and drive 1 3 Basic Drive block diagram The figure in the following shows the block diagram of a SDMWD170Vxxxx unit a step amp direction controlled device that can drive a two phase motor in the bipolar chopper mode The motor can have 4 6 or 8 leads as well Thanks to the output stages voltage and current ratings a wide range of motors can be driven by the drive Motor features must be compatible wit
13. IP 20 Storage temperature from 25 C to 55 C Operating ambient temperature from 5 to 50 C Humidity 5 to 8596 not condensing Maximum working altitude 1000 m Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 10 62 2 2 Electrical according to EN 60204 standard requirements Some ratings depend on the actual drive version n The electrical specifications tolerances when not differently indicated are 2 2 1 Power supply ratings Refer to section 5 0 for the electrical specifications and voltage ratings of power supply of the actual drive version 2 2 2 1 0 electrical specifications Digital Inputs can be used as real time opto isolated 200kHz 5Vdc line driver and 24Vdc PNP Push Pull type Digtal inputs cannot work at the same time as 5Vdc or 24Vdc Digital Inputs Schematic Input gt 2 RI 2 R2 3 sz E gt 2 b DI xi 4 V p M GND User I O mm Input vs COM IN gt 24Vdc input Input vs Input gt 5Vdc Line Driver Ratings line driver inputs are designed to be driven through devices having the following V A output characteristic Vod output DS26LS31CN differential Voltage 4 5 4 3 5 1 ct e Vod 0 C RW Vod 25 C imami 4A Vod 75 C 25 100 1 5 Te 0 5 10 15 20 25 30 35 40 45 50 lo output current mA
14. OFF OFF ON ON OFF ON 14 OFF OFF OFF ON ON ON OFF 78 ON OFF OFF ON ON ON OFF 15 OFF OFF OFF ON ON ON ON 79 ON OFF OFF ON ON ON ON 16 OFF OFF ON OFF OFF OFF OFF 80 ON OFF ON OFF OFF OFF OFF 27 OFF OFF ON OFF OFF OFF ON 81 ON OFF ON OFF OFF OFF ON 18 OFF OFF ON OFF OFF ON OFF 82 ON OFF ON OFF OFF ON OFF 19 OFF OFF ON OFF OFF ON ON 83 ON OFF ON OFF OFF ON ON 20 OFF OFF ON OFF ON OFF OFF 84 ON OFF ON OFF ON OFF OFF 21 OFF OFF ON OFF ON OFF ON 85 ON OFF ON OFF ON OFF ON 22 OFF OFF ON OFF ON ON OFF 86 ON OFF ON OFF ON ON OFF 23 OFF OFF ON OFF ON ON ON 87 ON OFF ON OFF ON ON ON 24 OFF OFF ON ON OFF OFF OFF 88 ON OFF ON ON OFF OFF OFF 25 OFF OFF ON ON OFF OFF ON 89 ON OFF ON ON OFF OFF ON 26 OFF OFF ON ON OFF ON OFF 90 ON OFF ON ON OFF ON OFF 27 OFF OFF ON ON OFF ON ON 91 ON OFF ON ON OFF ON ON 28 OFF OFF ON ON ON OFF OFF 92 ON OFF ON ON ON OFF OFF 29 OFF OFF ON ON ON OFF ON 93 ON OFF ON ON ON OFF ON 30 OFF OFF ON ON ON ON OFF 94 ON OFF ON ON ON ON OFF 31 OFF OFF ON ON ON ON ON 95 ON OFF ON ON ON ON ON 32 OFF ON OFF OFF OFF OFF OFF 96 ON ON OFF OFF OFF OFF OFF 33 OFF ON OFF OFF OFF OFF ON 97 ON ON OFF OFF OFF OFF ON 34 OFF ON OFF OFF OFF ON OFF 98 ON ON OFF OFF OFF ON OFF 35 OFF ON OFF OFF OFF ON ON 99 ON ON OFF OFF OFF ON ON 36 OFF ON OFF OFF ON OFF OFF 100 ON ON OFF OFF ON OFF OFF 37 OFF ON OFF OFF ON OFF ON 101 ON ON OFF OFF ON OFF ON 38 OFF ON OFF OFF ON ON OFF 102 ON ON OFF OFF ON ON OFF 39 OFF ON OFF OFF ON ON ON 103 ON ON OFF OFF ON ON ON 40 OFF ON O
15. Vripple pp gt Rated Vdc 10 User s adjustments Doc HD0380 00 Manual_Sdmwd170Vxxxx_r 0 2_GB doc 02 24 02 2003 Pag 50 62 Motor Current 1 to 8 Arms sinusoidal winding currents Software selectable Micro stepping software selectable Idle current reduction software selectable Boost current software selectable User s responsibility boosting the current the BDM maximum current rating cannot be exceeded After idle current nulling the motor loses the holding torque The user must provide a safety device to prevent any damage to things or persons if the load drags the motor Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 51 62 5 3 2 Dip switch settings Location SDMWD170 di f on DIP2 1 User 2 Settings D3 4 E CANbus s TE Node Id 5 NH ros IER REE CANbus s Wie Baud rate DIP1 D1 D2 D3 D4 D1 D2 D3 D5 D6 D7 D8 U1 U2 ID6 ID5 ID4 ID3 ID2 IDO BD2 BD1 BDO Free for User Settings CANbus Node Identifier CANbus Baud rate Some parts inside the SDMWD170 unit housing can be a potential source of electric shock To avoid electric shock before DIP SWITCH handling switch power off and wait until the 7 segment display leds on drive front panel are off CANbus Baud Rate Selection table
16. need Refer to Powering up section 5 0 Improper DC input voltage or motor current setting could result in irreparable unit s or motor s damages Check that all settings are as you need in your application Check wiring and mounting to verifv the proper installation and integritv of the unit First Power up Procedure Perform the first unit powering with the motor shaft disconnected from the load as improper wiring or undiscovered shipping damages could result in undesired motor motion 4 2 Maintaining Procedure The SDMWD170 unit is designed for a minimum maintenance Remove superficial dust and dirt from the unit using only clean dry and low pressure air Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 42 62 4 3 Drive operating condition monitoring Drive Status The SDMWD170 actual working condition is monitored on Monitoring the 7 segment light emitting diodes leds display The drive operation modes are displayed as 5 1 y p Boot program running at early drive powering to state that the boot program is properly working Initialization the drive is running the start up procedure for about 6 seconds from drive firmware working start up drive firmware running situation S proper running 5 characters alternating blinking Warning Missing l onina Limits see current settings table Action set motor current
17. optoisolated 5Vdc Line driver and 24Vdc PNP Push Pull 200kHz digital inputs 4 optoisolated 24Vdc 500mA PNP outputs and 1 10Vdc inputs All the digital inputs and outputs are optoisolated Dip switches are available to user settings and for the identification of the unit in CANbus network The unit drives the stepping motor according to a user program while running a real time checking of the critical working parameters as temperature rise voltages and currents The device is powered through one DC bus and can drive the stepper motor in open or closed velocitv amp position loops 5 3 1 Electrical specifications DC voltage range 24 110 Vdc Carer Bipolar chopper H power bridges Switching frequency 40 kHZ Phase current ratings 1 8Arms 11Apeak Step angle from full to 1 128 step sinusoidal current waveforms ess Display 7 segment led display monitoring of drive working status ea Dip switches for user functions setting Unit Protection circuitry against e Voltage out of operating range 1 e Over temperature T sink gt 75 C 5 C e Over current due to motor windings short circuit phase and ground short circuit wrong motor windings connection motor phase open 1 the voltage out of operating range condition is defined as SDMWD170 under voltage DC bus lt 24Vdc over voltage DC bus gt 110Vdc ripple gt 10
18. switch Drive Power Supply logic Surge on primary circuit to protects the drive against line surge spikes Suppressors Transformer Be sure that the transformer primary voltage can withstand the power line peak voltage The secondary bus peak voltage is approximately equal to 1 41 Actual secondary rms voltage The DC supply voltage must never exceed the Vdc rating of your unit version Logic Transformer VA ratings is 25VA Power rectifier Bridge assume a 4 Arms as worst case rectifier current rating Capacitor 470uF capacitor 85 is needed The capacitors working voltage rating must widsthand the maximum dc bus voltage with a safety margin Protections use 1A rated fuses on AC bus or a safety switch Doc HD0389 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 04 24 02 2003 Pag 61 62 Dirver Power Supply input output Surge on primary circuit to protects the drive against line surge spikes Suppressors Transformer Be sure that the transformer primary voltage can withstand the power line peak voltage The secondary bus peak voltage is approximately equal to 1 41 Actual secondary rms voltage The DC supply voltage must never exceed the Vdc rating of your unit version Logic Transformer VA ratings is 85VA Power rectifier Bridge assume a 6 Arms as worst case rectifier current rating Capacitor 3000uF capacitor 85 C is needed The capacitor s working voltage rating must widsthand the maximum dc bus voltage with a safety
19. 0 is a step motor motion module and drive implemented through a new generation DIGITAL SIGNAL PROCESSOR CONTROLLER In a wall mounting housing the unit integrates a microstepping drive able to move the motor according to motion profiling commands mastered by a PLC or by a PC The connection to the master unit is made through a RS232 and 55485 link or by 4 optoisolated 5Vdc Line driver and 24Vdc PNP Push Pull 200kHz digital inputs 4 optoisolated 24Vdc 500mA PNP outputs and 1 10Vdc inputs All the digital inputs and outputs are optoisolated Dip switches are available to user settings and for the identification of the unit in a multidrop RS485 network The unit drives the stepping motor according to a user program while running a real time checking of the critical working parameters as temperature rise voltages and currents The device is powered through one DC bus and can drive the stepper motor in open or closed velocity amp position loops 5 4 1 Electrical specifications DC voltage range 24 110 Vdc SDMWD170 Bipolar chopper H power bridges Switching frequency 40 kHz Phase current ratings 1 8Arms 11Apeak Step angle from full to 1 128 step sinusoidal current waveforms Display 7 segment led display monitoring of drive working status Dip switches for user functions setting Unit Protection circuitry against e Voltage out of operating range 1 e Over
20. 170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 32 62 3 6 4 CN3 CN13 Connecting to drive Inputs Inputs optically isolated 5 Vdc Line Driver PNP NPN Push Pull Complementary Push Pull and 24 Vdc PNP Push Pull input terminals are provided on the CN3 drive edge connector Inputs Connector mates to a 1881516 9 pins male PHOENIX MICRO COMBICON cable connector Pin Description Functioning CN3 1 BO INO CN3 2 BO INO CN3 3 BO IN1 CN3 4 BO IN1 CN3 5 80 IN2 Depending on user s program CN3 6 BO IN2 CN3 7 BO IN3 CN3 8 BO IN3 CN3 9 COM IN Inputs common side Cable to I O Refer to section 5 3 3 for inputs outputs function in a unit version Making the connections to Inputs use a shielded cable with 1 mm 18 AWG or 0 5 mm 20 AWG wires cross section N ANDO Phoenix micro combicon 1881396 9 pin female 2 5mm Using NPN style connection random input wire grounding can result in unwanted actuating of the drive Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 33 62 3 6 5 CN4 Connecting to drive Outputs Outputs are optically isolated 24 Vdc PNP type Output Connector mates to a 1881529 10 pins male PHOENIX MICRO COMBICON cable connector Pin Description Function CNA VSS CN42 BO OUTO Depending on user s program G A KE Depending on user s program CNA44 80_01 Pigg CN4 5 V
21. 2 Node Identifier RS485 8 RS232 Baud rate Some parts inside the SDMWD170 unit housing can be a potential source of electric shock To avoid electric shock before DIP SWITCH handling switch power off and wait until the 7 segment displav leds on drive front panel are off Baud rate table Rs232 and RS485 Baud Rate table B2 B1 BO Baud Rate Kbit s OFF OFF OFF reserved OFF OFF ON 57600 OFF ON OFF 38400 OFF ON ON 19200 ON OFF OFF 9600 ON OFF ON 4800 ON ON OFF 2400 ON ON ON 1200 A Refer to drive software manual for information about operating modes Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 56 62 RS485 and RS232 Node Identifiers table Node 16 15 14 13 12 n 10 Node 16 15 14 13 12 11 10 Il OFF OFF OFF OFF OFF OFF OFF 64 ON OFF OFF OFF OFF OFF OFF 1 OFF OFF OFF OFF OFF OFF ON 65 ON OFF OFF OFF OFF OFF ON 2 OFF OFF OFF OFF OFF ON OFF 66 ON OFF OFF OFF OFF ON OFF 3 OFF OFF OFF OFF OFF ON ON 67 ON OFF OFF OFF OFF ON ON 4 OFF OFF OFF OFF ON OFF OFF 68 ON OFF OFF OFF ON OFF OFF 5 OFF OFF OFF OFF ON OFF ON 69 ON OFF OFF OFF ON OFF ON 6 OFF OFF OFF OFF ON ON OFF 70 ON OFF OFF OFF ON ON OFF 7 OFF OFF OFF OFF ON ON ON 71 ON OFF OFF OFF ON ON ON 8 OFF OFF OF
22. 24 02 2003 Pag 18 62 2 2 3 CAN Bus interface Introduction The CAN Bus interface provides a multipoint connection according to the ISO 11898 standard The isolated interface is powered by an internal isolated DC DC converter no external power supply is required versions Refer to software manual for information about the can bus interface operating modes B Refer to section 5 for information about available device s Network connection style SDMWD SDMWD SDMWD MASTER UNIT 1 SDMWD Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 19 62 Network paths length Bit rate s d Max baudrate kbit s vs bus length 500 lt 100m 250 lt 250m 125 lt 500m 50 lt 1000 m 20 lt 2500 m 2 2 4 RS232 and RS485 interface Introduction The RS232 interface provide a point to point connection and the RS485 a multipoint connection RS485 link according to the EIA TIA232E CCIT V 28 and RS 485 CCITT V 11 7 international standards The isolated interface is powered by an internal isolated DC DC converter no external power supply is required nm Refer to section 5 for more information about available device s versions Refer to software manual for information about the serial interfaces operating modes Cable Use 0 5 mm 20 AWG or 0 25mm 23AWG cross requirements secti
23. 3 for inputs outputs function in a unit version Cable to I O Making the connections to outputs use a shielded cable with 1 mm 18 AWG or 0 5 mm 20 AWG wires cross section Phoenix micro combicon 1881341 4 pin female 2 5mm Doc HD0380 00 Manual_Sdmwd170Vxxxx_r 0 2_GB doc 02 24 02 2003 Pag 36 62 Inputs schematics and connections Drive Input External potentiometer driven inputs 5 Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 37 62 3 6 7 CN1 Connecting to CANbus Can Bus 1 connector mates to a SUB D 9 pin male connector Refer to drive software manual for CAN bus operating information Connections table Functions Cable Use 0 5 mm 20AWG or 0 25mm 23 AWG requirements cross section shielded twisted pair for CANbus connection Pin Out of the CAN bus connector CN1 Nc TT 6 Optional Ground CANT L 2 7 CAN1 H CAN Ground 3 8 NC NC 44 9 NC NC 45 Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 38 62 CANbus schematics For proper can bus working a termination resistor must be inserted between the input terminals of the first and the last device in the net CAN Ground wiring is optional 120ohm 120ohm 100ohm 1000hm 100ohm Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 39 62 3 6 8 CN1 CN11 Connecting to RS232 and RS485 interfaces RS232 an
24. 4Vdc e over voltage DC bus gt 110Vdc Dc bus voltage ripple gt 10 Vripple pp gt Rated Vdc 10 Open phase the winding current cannot meet the setting When the SDMWD170 BD switches to the fault status the power stage is disabled and the motor loses the holding torque The installation s planner must provide a safety device to prevent any damage to things or persons if the load drags the motor in such condition After an over current protection intervention switch the drive off and fix the problem before powering the device on again Switch power off to restore from a latched current protection intervention Doc HD0380 00 Manual_Sdmwd170Vxxxx_r 0 2_GB doc 02 24 02 2003 Pag 46 62 4 3 1 Troubleshooting Table ACTION No effect on the unit Check the power supply cabling and at power supply fuses if ok check if the supply voltage on switching on power connector by a voltage meter meets the drive s ratings Over current Be sure that motor connections have protection been made according to the wiring diagrams in the EVER s motors catalogue Check the motor cable and the motor for shorts between wires or motor case The motor produces Check if the motor cable is correctly The motor produces Check if the I O cable is correctly wired torque but does not and properly plugged to the drive turn The motor rotates 3 Reverse A and A motor leads wrong direction The motor does not Verify tha
25. C 5 Vdc VEI PNP source BD Rs 7 R3 User device x 1 CEN LA 4 RA VCC 24 Vdc PNP source 2 R User device Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 13 62 NPN sink VCC 5 Vdc VCC BD Input User device x x gt NPN sink qo En gk x Push Pull sink VCC 5 Vdc VCC BD Input eme OS F 2A 1 Push pull sink 5 K R4 User device Doc HD0380 00 Manual_Sdmwd170Vxxxx_r 0 2_GB doc 02 24 02 2003 Pag 14 62 Push Pull source VCC 5 VCC o Push pull source User device WT R4 VCC 24 Vdc VCC o BD Input 2 Push pull source i User device 5i x Doc HD0380 00 Manual_Sdmwd170Vxxxx_r 0 2_GB doc 02 24 02 2003 Pag 15 62 Push pull sink source VCC 5 Vdc VCC Complementary Push pull Sink Source BD Input User device a 2 S VCC gt P 3 G x Line Driver differential 5 Vdc Line driver Differential BD Inpu 3 RI F 2 R2 2 771 Z 2 KONIx gt M R4 User device Doc HD0380 00 Manual_Sdmwd170Vxxxx_r 0 2_GB doc 02 24 02 2003 Pag 16 62 Digital Outputs are optoisolated short circuit protected 24Vdc PNP type Output electrical specification Rated current state 1 In A Max current state 1 Max A Max current for out
26. F OFF ON OFF 35 OFF ON OFF OFF OFF ON ON 99 ON ON OFF OFF OFF ON ON 36 OFF ON OFF OFF ON OFF OFF 100 ON ON OFF OFF ON OFF OFF 37 OFF ON OFF OFF ON OFF ON 101 ON ON OFF OFF ON OFF ON 38 OFF ON OFF OFF ON ON OFF 102 ON ON OFF OFF ON ON OFF 39 OFF ON OFF OFF ON ON ON 103 ON ON OFF OFF ON ON ON 40 OFF ON OFF ON OFF OFF OFF 104 ON ON OFF ON OFF OFF OFF 41 OFF ON OFF ON OFF OFF ON 105 ON ON OFF ON OFF OFF ON 42 OFF ON OFF ON OFF ON OFF 106 ON ON OFF ON OFF ON OFF 43 OFF ON OFF ON OFF ON ON 107 ON ON OFF ON OFF ON ON 44 OFF ON OFF ON ON OFF OFF 108 ON ON OFF ON ON OFF OFF 45 OFF ON OFF ON ON OFF ON 109 ON ON OFF ON ON OFF ON 46 OFF ON OFF ON ON ON OFF 110 ON ON OFF ON ON ON OFF 47 OFF ON OFF ON ON ON ON 111 ON ON OFF ON ON ON ON 48 OFF ON ON OFF OFF OFF OFF 112 ON ON ON OFF OFF OFF OFF 49 OFF ON ON OFF OFF OFF ON 113 ON ON ON OFF OFF OFF ON 50 OFF ON ON OFF OFF ON OFF 114 ON ON ON OFF OFF ON OFF 51 OFF ON ON OFF OFF ON ON 115 ON ON ON OFF OFF ON ON 52 OFF ON ON OFF ON OFF OFF 116 ON ON ON OFF ON OFF OFF 53 OFF ON ON OFF ON OFF ON 117 ON ON ON OFF ON OFF ON 54 OFF ON ON OFF ON ON OFF 118 ON ON ON OFF ON ON OFF 55 OFF ON ON OFF ON ON ON 119 ON ON ON OFF ON ON ON 56 OFF ON ON ON OFF OFF OFF 120 ON ON ON ON OFF OFF OFF 57 OFF ON ON ON OFF OFF ON 121 ON ON ON ON OFF OFF ON 58 OFF ON ON ON OFF ON OFF 122 ON ON ON ON OFF ON OFF 59 OFF ON ON ON OFF ON ON 123 ON ON ON ON OFF ON ON 60 OFF ON ON ON ON OFF OFF 124 ON ON ON ON ON OFF OFF 61 OFF ON ON ON ON OFF ON 125 O
27. F ON OFF OFF OFF 72 ON OFF OFF ON OFF OFF OFF 9 OFF OFF OFF ON OFF OFF ON 73 ON OFF OFF ON OFF OFF ON 10 OFF OFF OFF ON OFF ON OFF 74 ON OFF OFF ON OFF ON OFF 11 OFF OFF OFF ON OFF ON ON 75 ON OFF OFF ON OFF ON ON 12 OFF OFF OFF ON ON OFF OFF 76 ON OFF OFF ON ON OFF OFF 13 OFF OFF OFF ON ON OFF ON 7T ON OFF OFF ON ON OFF ON 14 OFF OFF OFF ON ON ON OFF 78 ON OFF OFF ON ON ON OFF 15 OFF OFF OFF ON ON ON ON 79 ON OFF OFF ON ON ON ON 16 OFF OFF ON OFF OFF OFF OFF 80 ON OFF ON OFF OFF OFF OFF 27 OFF OFF ON OFF OFF OFF ON 81 ON OFF ON OFF OFF OFF ON 18 OFF OFF ON OFF OFF ON OFF 82 ON OFF ON OFF OFF ON OFF 19 OFF OFF ON OFF OFF ON ON 83 ON OFF ON OFF OFF ON ON 20 OFF OFF ON OFF ON OFF OFF 84 ON OFF ON OFF ON OFF OFF 21 OFF OFF ON OFF ON OFF ON 85 ON OFF ON OFF ON OFF ON 22 OFF OFF ON OFF ON ON OFF 86 ON OFF ON OFF ON ON OFF 23 OFF OFF ON OFF ON ON ON 87 ON OFF ON OFF ON ON ON 24 OFF OFF ON ON OFF OFF OFF 88 ON OFF ON ON OFF OFF OFF 25 OFF OFF ON ON OFF OFF ON 89 ON OFF ON ON OFF OFF ON 26 OFF OFF ON ON OFF ON OFF 90 ON OFF ON ON OFF ON OFF 27 OFF OFF ON ON OFF ON ON 91 ON OFF ON ON OFF ON ON 28 OFF OFF ON ON ON OFF OFF 92 ON OFF ON ON ON OFF OFF 29 OFF OFF ON ON ON OFF ON 93 ON OFF ON ON ON OFF ON 30 OFF OFF ON ON ON ON OFF 94 ON OFF ON ON ON ON OFF 31 OFF OFF ON ON ON ON ON 95 ON OFF ON ON ON ON ON 32 OFF ON OFF OFF OFF OFF OFF 96 ON ON OFF OFF OFF OFF OFF 33 OFF ON OFF OFF OFF OFF ON 97 ON ON OFF OFF OFF OFF ON 34 OFF ON OFF OFF OFF ON OFF 98 ON ON OFF OF
28. FF ON OFF OFF OFF 104 ON ON OFF ON OFF OFF OFF 41 OFF ON OFF ON OFF OFF ON 105 ON ON OFF ON OFF OFF ON 42 OFF ON OFF ON OFF ON OFF 106 ON ON OFF ON OFF ON OFF 43 OFF ON OFF ON OFF ON ON 107 ON ON OFF ON OFF ON ON 44 OFF ON OFF ON ON OFF OFF 108 ON ON OFF ON ON OFF OFF 45 OFF ON OFF ON ON OFF ON 109 ON ON OFF ON ON OFF ON 46 OFF ON OFF ON ON ON OFF 110 ON ON OFF ON ON ON OFF 47 OFF ON OFF ON ON ON ON 111 ON ON OFF ON ON ON ON 48 OFF ON ON OFF OFF OFF OFF 112 ON ON ON OFF OFF OFF OFF 49 OFF ON ON OFF OFF OFF ON 113 ON ON ON OFF OFF OFF ON 50 OFF ON ON OFF OFF ON OFF 114 ON ON ON OFF OFF ON OFF 51 OFF ON ON OFF OFF ON ON 115 ON ON ON OFF OFF ON ON 52 OFF ON ON OFF ON OFF OFF 116 ON ON ON OFF ON OFF OFF 53 OFF ON ON OFF ON OFF ON 117 ON ON ON OFF ON OFF ON 54 OFF ON ON OFF ON ON OFF 118 ON ON ON OFF ON ON OFF 55 OFF ON ON OFF ON ON ON 119 ON ON ON OFF ON ON ON 56 OFF ON ON ON OFF OFF OFF 120 ON ON ON ON OFF OFF OFF 57 OFF ON ON ON OFF OFF ON 121 ON ON ON ON OFF OFF ON 58 OFF ON ON ON OFF ON OFF 122 ON ON ON ON OFF ON OFF 59 OFF ON ON ON OFF ON ON 123 ON ON ON ON OFF ON ON 60 OFF ON ON ON ON OFF OFF 124 ON ON ON ON ON OFF OFF 61 OFF ON ON ON ON OFF ON 125 ON ON ON ON ON OFF ON 62 OFF ON ON ON ON ON OFF 126 ON ON ON ON ON ON OFF 63 OFF ON ON ON ON ON ON 127 ON ON ON ON ON ON ON Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 53 62 5 4 SDMWD170vB231 Basic Drive C0400 Performances available by this version the SDMWD17
29. MWD170 specification in the previous sections 5 1 Drive Coding and Ordering Information To order the SDMWD170 drive version you want please use the following model number s D M W D 1 7 olv _ Factory defined according to drive hardware features Factory defined according to main drive mechanical characteristics 1 axis drive D DC power supply W Wall Mounting Housing M Motion Module Stepping motor Drive Specifications on drive housing front panel BDM Basic Drive Module with DC supply working as motion control module The unit after receiving the working program at the installation will work as a stepping motor controlled drive 5 2 Table of SDMWD170Vxxxx available versions VB221 24 110 4 4 2 C0300 CANbus SDMWD170VB221C RS232 and VB231 4 4 2 C0400 RS485 ISDMWD170VB231C 1 5 Vdc Line Driver and 24Vdc PNP and NPN 2 24Vdc 500mA 3 10 Vdc Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 49 62 5 3 SDMWD170vB221 Basic Drive C0300 Performances available by this version the SDMWD170 is a step motor motion module and drive implemented through a new generation DIGITAL SIGNAL PROCESSOR CONTROLLER In a wall mounting housing the unit integrates a microstepping drive able to move the motor according to motion profiling commands mastered by a PLC or by a PC The connection to the master unit is made through a CAN link or by 4
30. N ON ON ON ON OFF ON 62 OFF ON ON ON ON ON OFF 126 ON ON ON ON ON ON OFF 63 OFF ON ON ON ON ON ON 127 ON ON ON ON ON ON ON Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 57 62 A 1 Factory and user dip switch setting nm In the following table the factory dip switch settings are listed See section 3 5 2 for dip switch setting guidelines FACTORY SETTING DIP1 DIP2 D1 D2 03 04 D5 D6 D7 D8 D1 D2 D3 D4 off off off off off off off off off off off off USER SETTINGS DIP1 DIP2 D1 D2 D3 D4 D5 D6 D7 D8 D1 D2 D3 D4 Doc HD0389 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 04 24 02 2003 Pag 58 62 USER CONNECTIONS SDMWD170 Working Mode Connector C0300 C0400 CN1 1 Not Not available available 2 CAN L RS232 signal Rx 3 CAN RS232 Ground Tx 4 Not Not available available 5 Not RS232 available Ground 6 Not RS485 available RX 7 CAN H RS485 signal TX 8 Not RS485 available RX 9 Not RS485 available TX CN2 1 5Vdc 2 AGND 3 IN_ANO 4 IN_ANO CN3 1 0 INO 2 0 INO 3 0 IN1 4 0 IN1 5 0 IN2 6 0 2 7 0 8 0 IN3 9 CN4 1 vss 2 OUTO
31. SS 6 BO OUT2 Depending on user s program G AT V R Depending on user s program CN4 8 0 OUT3 PODES s CN4 9 VSS Digital outputs supply side CN4 10 24Vdc Digital outputs supply side n Refer to section 5 3 3 for inputs outputs function in a unit version Cable to I O Making the connections to outputs use a shielded cable with 1 mm 18 AWG or 0 5 mm 20 AWG wires cross section Phoenix micro combicon 1881406 10 pin female 2 5mm 5 N O O N Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 34 62 Outputs schematics and connections 3A rated fuse 24Vcc OUTn User side I 1 24Vdc supply is necessary for outputs correct function Output protection status is not displayed on the 7 segment display Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 35 62 3 6 6 CN2 Connecting to the drive Analog Inputs Inputs not isolated 10Vdc input terminals are provided on the CN2 drive edge connector Inputs Connector mates to a 1881464 4 pins male PHOENIX MICRO COMBICON cable connector Pin Description Function CN2 1 VPOT 5Vdc Voltage supply side CN22 AN GND Voltage supply side CN2 3 IN ANO CN24 IN Depending user s program e 5 voltage output to supply possible external device connect to analog input Refer to section 5 3
32. aa 6 13 BasicDrive block 019018151 uu Safa e 6 1 4 Drive use limits risks and warnings A 15 Warranty 8 LED ntis MANUAL REM 9 Z Specifications se nieto Bae cete cec e eed ree 2 1 Mechanical 2 2 Electrical 2 2 1 Power supply ratings 2 2 2 electrical specifications p 2 2 8 CAN EE 55 ni ont npe recette tee rete de ta pee coe ena ee ke c 2 2 4 RS232 and RS485 0 488 3 DRIVE INSTALLATION 3 1 Unpacking Inspecting and Storing 3 2 Selecting Motors and Options 3 3 User adjustments Dip switch settings 3 4 Installing and Using the Unit Safely Fu 3 5 Mounting the DINE insiru i a VA caret 3 6 Connecting to the Drive iiie ree endrerit dea a tcr duane 3 6 1 CN5 Connecting to Earth Ground 3 6 2 CN5 DC Supply Input mm 3 6 3 CN6 Connecting to Stepper Motor Output GM 31 3 6 4 CN3 CN13 Connecting to drive 33 3 6 5 CNA Connecting to drive Outputs 34 3 6 6 CN2 Connecting to the drive Analog Inputs 96 3 6 7 CN1 Connecting to CANDUS 98 3 6 8 CN11 Connecting to RS232 and RS485 interfaces 4 STARTING THE SDMWD170 DRIVE eene d 4 1 Testing the I
33. chassis An as complete as possible description of the problem and the condition where it occurs A description of the unit settings in your application Current step type waveform type operation mode etc The Ever co part number of the motor The DC power supply bus voltage ratings and characteristics ripple A description of power supply and control signals cabling and other installation topics A description of your application motor movements load speed etc Return To return a defective drive to EVER co for repair or replacement procedure 1 Possibly pack the unit in its original packing EVER co is not responsible or liable for damage resulting from improper packaging or shipment Including a sheet reporting a complete description of the problem or the damage of the device in the return packing can be useful while repairing the unit 2 Ship the goods to EVER Elettronica Via del Commercio 2 4 Zona Industriale Loc San Grato 26900 LODI ITALY Attn AS Dept Email reparations everelettronica it before repairing the unit nm EVER co is used sending to customers a repair costs estimation offer All shipment costs are charged to customer Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 48 62 5 SDMWD170 VERSIONS AND SPECIFICATIONS This section describes the specific features of the available versions of SDMWD170 drive The information herein overcomes the general SD
34. d RS485 connector is a 9 pins male SUB D connector yy omm yy A Refer to drive software manual for serial link operating Connections LEIG Pin Function R iz Cable requirements Use 0 5 mm 20 AWG or 0 25mm 23 AWG cross section shielded twisted pair for RS232 and RS485 serial interfaces cabling Connector GND 5 pin out 9 TX N C T4 8 RX TXD 3 7 RX 8 ESE RX N C 411 Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 40 62 RS485 bus schematic Master System FULL DUPLEX MASTER SLAVE BUS 4 Wires Net from more slave terminals T E SDMW 1 SDMW 2 SDMW 3 For proper RS485 net operating two termination resistors must be inserted between the terminals of the first and the last device in the net The dot led on the drive front panel 7 segment display is lighted while the RS485 inerface is enabled connected to the net Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 41 62 4 STARTING THE SDMWD170 DRIVE This section explains how to power the SDMWD170 unit after installation Topics covered are Testing the installation Maintaining and troubleshooting the SDMWD170 unit 4 1 Testing the Installation Before first Check if the device is exactly the version you
35. e T DM LL c units EC SEEREN gt E I Kass RRR TM E uu STTL SDMWD170 SDMWD170 Cooling surfaces Cooling surfaces Electrical cabinet rear panel Electrical cabinet rear panel Doc HD0380 00 Manual_Sdmwd170Vxxxx_r 0 2_GB doc 02 24 02 2003 Pag 24 62 T ik ek 55 Zar ps 7 a parecer eee 0060005 EE EE EHE ZEN 3 n zs Eh 55 eS m rt cbe e teste ZEN ZEN Et TM TM TM TM D es 0 md EE EE EE HEEE ka ghi TED EHE iet ted LE E ka T m 22505 25 ka COOC LILI EM EE GEN ET 52 E rere rrr ere ree rere rer rep Ze tc SE A tt ECE ECE TT 52 ka ka ka ka ka ka ka ka CH distance Ion tallat Inimum INS M p KEE EECH Et EE DMWD180 Pag 25 62 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 00 Doc HD0380 3 6 Connecting to the Drive Introduction The drive input output connectors are EG Earth Ground MEG Motor Earth Ground PS DC Supply Input SM Step Motor Output y o Digital Inputs Outputs CAN CAN bus RS RS232 and RS485 Interfaces available on different drive versions Co
36. ention Only qualified Electro personnel Danger Hazardous Voltages Hot Surfaces The installation of the unit as well as of the accessories is only permissible by qualified personnel A safe and trouble free operation is only possible when the valid regulations according to EN 60204 1 EN61800 3 as well as the relevant regulations for end user s area are observed The opening of the drive s external enclosure is forbidden inside it there are parts at high temperature After any working section wait some minutes before operating on the device so that the temperature of heat sink and the capacitors voltage go down to not dangerous values attention to the DC supply and motor cables connections when the motor connector is unplugged and the SDMWD170 is powered dangerous voltages can be present on motor connector pins Making high pot tests on a machine including the SDMWD170 drive be sure not to exceed the maximum insulation ratings of the unit The unit can cause surrounding pollution if removal standard requirements are not met at casting off Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 7 62 1 5 Warranty Ever Electronica warrants its motors and controllers to the original purchaser end users original equipment manufacturers or distributors to be free from defects in material and workmanship and to be made in accordance with customer s specifications which have been accepted in writi
37. ering on sequence gt 8 1 1 3 6 warning condition b gt P gt P 0 1 2 3 power on followed by a protection intervention b gt pP gt 0 4 0 1 sen 4 6 internal software error after power on p gt P gt E power on followed by an user program error b L power followed by missing operating system Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 44 62 b gt H power on followed by missing user program Each protection intervention has a dedicated error message transmission on the communication link if present OVER TEMPERATURE overheating of the power stages was detected and the thermal monitoring circuitry switched the drive s power stages off OVER UNDER VOLTAGE unit is actually powered with voltage out of the operating range and the voltage monitoring circuitry disabled the drive s power stages OVER CURRENT a motor output overloading was detected and the current protection disabled the drive s power stages OPEN PHASE intervention halted the drive functioning The protections previously described are hardware failures Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 45 62 Fault Conditions Diagram Note Qe The dc bus voltage out of range condition is defined as under voltage DC bus lt 2
38. h the output ratings of the drive The drive is provided with Micro stepping for high resolution and smooth stepper operation Winding current waveforms sinusoidal shaping to optimize motor performances Over Under voltage Thermal and Over Current protections with monitoring to prevent the electronics from damaging Motor steps ramps generation capability PROTECTION CIRCUITRY CONTROL LOGIC Step BRIDGE Motor ISOLATION 00 Max electric strength voltages between drive s parts troubleshoot the unit Several functions of the device depend on the version of This manual contains mainly information to install set up the same Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 6 62 1 4 Drive use limits risks and warnings The planning of the installation must be compliant with the prescriptions in this manual EVER ELETTRONICA is in no way responsible for damages to persons or to things caused by an improper use of the equipment The system is actually an internal part of switchboard it is responsibility of the planner of the SDMWD170 installation to meet a proper working environment providing at least the essential duty of the current standard This manual is only for the planner of the SDLWD170 installation and not like support documentation for user Att
39. health of the user are exposed Warning to danger or when severe damage to materials Caution can occur AN Attention Special instruction for a safe and trouble free operation Tip Used to mark additional important information Help Information An essential element to meet the limit values specified in the EMC directives is apart from the use of filters and chokes the installation of the device following the EMC standards requirements EMC Doc HD0380 00 Manual_Sdmwd170Vxxxx_r 0 2_GB doc 02 24 02 2003 Pag 9 62 2 Specificatio 2 4 Mechanical ns Dimensions Unit mm A mount nmn As drive moun SDMWD1 70 ing style B mounting style ting parts the user must be provided with 2 or 4 MA4 screws for unit A or B mounting style 1 5 pins 721 605 000 042 WAGO 5mm pitch setting male connector for motor connection 1 4 pins 721 104 026 045 WAGO 5mm pitch setting female connector for power supply and earth ground connection 1 9 pins 1881396 PHOENIX MICRO COMBICON 2 5mm pitch setting female connector for Digital Inputs connection 1 10 pins 11881406 PHOENIX MICRO COMBICON 2 5mm pitch setting female connector for Digital Outputs connection 1 4 pins 1881341 PHOENIX MICRO COMBICON 2 5mm pitch setting female connector for Digital Outputs connection 1 SubD 9 pins female connector for serial link Dimensions 175 H x 47 7 W x 124 D mm Weight 1500 g Protection class
40. ime for its cooling Doc HD0380 00 Manual_Sdmwd170Vxxxx_r 0 2_GB doc 02 24 02 2003 Pag 23 62 3 5 Mounting the Drive Environment drive should be installed in dust corrosive vapors gases and liquids free environment Avoid environments allowing condensation of vaporized liquids including atmospheric moisture Installing the drive inside a cabinet be sure that the air flow openings or the cabinet cooling system do not allow the internal temperature rise to exceed the maximum ambient temperature ratings of the device Besides above topics any local safety regulations concerning the installation of motor drives has to be carefully considered while planning the location of the drive Mounting Guidelines Your installation should at least meet the following general guidelines Keep vertical orientation of the device Avoid excessive vibration or shock Provide some free space for air flow below and above the housing Cooling The SDMWD170 unit has surfaces providing the cooling of the internal circuitry through their heat dissipation capability Optimize the thermal flow between the unit cooling surfaces and the ambient according to the worst case power dissipated in your application Dissipation through the fixing surface Dissipation through a forced air flow Sg D EL 5 Z td et Se E MT EC E S
41. ng with Ever Ever Elettronica s products are warranted for one year from date of manufacture as determined by the date code on the drive label In no event however shall EVER be liable or have any responsibility under such warranty if the product has been improperly stored installed used or maintained or if the customer allows any unauthorized modifications adjustment and or repairs to such product EVER s obligation hereunder is limited solely to repairing or replacing at its option at its factory any product or parts which prove to EVER s satisfaction to be defective as a result of defective materials or workmanship in accordance whit EVER s stated warranty The contents of this manual are believed to be correct at the time of printing To allow continuous development and improvement of manufactures EVER co reserves the right to change the specifications characteristics and performances of the product and the contents of this manual without notice EVER co does not recommend the use of its products in life support applications wherein a failure or malfunction of the products may directly threaten life or injury The user of EVER co products in life support applications assumes all risks of such use and indemnifies EVER co against all damages Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 8 62 1 6 In this manual The icons used in this Manual have the following meanings Danger Used when life or
42. nnectors location and coding CN2 Analog Inputs Cabling through the common wiring practices and grounding shielding techniques described in the following sections should satisfy most of the applications Optimum protection is provided by twisted and shielded cables and by separate laying of signal and power lines Non standard applications local electrical regulations special operating conditions and system configuration wiring needs have precedence over the information herein EMC Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 26 62 The Power Supply must be close to the drive to protect it against inductive bunched interference voltages The DC power Supply is referred to earth ground through a connection between the negative side of DC power supply and drive s internal Earth Ground Overall drive Connection Diagram VA Twisted Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 27 62 3 6 1 CN5 Connecting to Earth Ground EG Earth Ground connection to PE before any other connection is mandatory Cable Use 1 5 816 AWG or heavier wire for EG cable Moreover EG Requirements wire cross section must be at least as large as Vdc wires section The EG connection must conform to the requirements of local industry regulations Earth Ground EG terminal mates to a 721 464 001 040 4 pins female WAGO cable Wago 721 104 026 045 4 female 5 mm
43. nstallation nnne nnn nene 4 2 Mavi CAN 4 3 Drive operating condition monitoring 4 3 1 Troubleshooting Table ET 5 SDMWD170 VERSIONS AND SPECIFICATIONS 2 2 49 5 1 Drive Coding and Ordering 49 5 2 Table of SDMWD170Vxxxx available versions 49 5 3 SDMWD170vB221 Basic Drive 0300 50 5 3 1 Electrical specifications 50 5 3 2 Dip switch settings 52 5 4 SDMWD170vB231 Basic Drive 0400 ds 5 4 1 Electrical specifications nn 5 4 2 Dip Switch settings tA u W PE A 1 Factory and user dip switch setting dei A2 Powersupply iiec ie tite rr rei ec ex Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 3 62 User Notes Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 4 62 1 INTRODUCTION This section introduces the main characteristics of the SDMWD170Vxxxx drive as a part of a step motor driving system 1 1 Driving system parts Parts to provide a stepper with for motion system completion Block diagram Motion system design steps 1 Driving requirements definition load torque RPM positioning precision acceleration an d speed ratings etc 2 Motor selection according to the previous step ratings 3
44. on leads for the RS232 and RS485 paths cabling Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 20 62 3 DRIVE INSTALLATION This section explains how to install the step motor drive Covered topics are Unpacking and inspecting the furnishings Selecting motor and optional drive s parts Setting user s adjustments Installing and using the unit safely Mounting the drive Connecting to the drive Refer to system diagram in section 1 3 3 4 Unpacking Inspecting and Storing Check the item s against the packing list A label located on the drive s housing identifies the unit by model version serial number and manufacture date Inspect the unit any transportation damages must be submitted by the buyer to the carrier Store the SDMWD170 unit in a place meeting the specified conditions 3 2 Selecting Motors and Options Selecting a motor Selecting Options The SDMWD170 drive is designed for use with EVER s line of step motors or most other brands two phases step motors The motor s ratings must be compatible with the output configuration and ratings of the drive Refer to the Torque Speed Curves in the EVER ELETTRONICA Motors Catalogues or call EVER sales dept or your local distributor for motor sizing and drive motor compatibility planning Refer to EVER ELETTRONICA Drives Catalogue for drive options planning or call EVER Co sales dept or refer to www everelettronica it Doc HD0380
45. put with 4 output ON lout A 0 5 24Vde N max output ON at 3 N 4 max current Voltage drop state 1 Max V Leakage current state 0 A Vnom 24de Rated voltage Vnom 24Vdc Min voltage output 19Vdc Max voltage output Max voltage ripple Type Max frequency output Short circuit between OUT and GROUND Protection between OUT and V between OUT and OUT Open Load Detection Overload amp short circuit gt 0 7A min threshold protection 2 5 Jum 100us Protection intervention tshortyax Vout 30Vdc RL 0 2 IERAKL Output driver Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 17 62 Analog Inputs 10Vdc CEI EN 61131 2 type not isolated CEI EN 61131 2 compliant analog inputs Input voltage range 10Vdc Input impedance limits 210Kohm Reading resolution 19 5mV 1024 10 bit Maximum error over full 3 of full range temperature range Vin 57Vdc Maximum overload M Imax 2mA Digital output reading under tal 1024 overload condition Tvpe of input Differential not isolated Input sampling time TsampLeE 1ms Sampling repetition time T 1ms Input filtering characteristics 1 pu 9 Transition frequency Hz 8 5 2 Protection type Resistor diode and ricirculating network Conversion method Sample amp Hold Operating mode Self scan Analog Inputs schematic Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02
46. r 4 Twisted L Surge suppressor O Provide a 1000uF additional capacitor when DC bus cable is longer than 1mt Secondary Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 29 62 Multi Axis Twisted Primary AC Secondary voltage AC voltage EMC Filter sectioning 5 ke O Provide a 1000uF additional capacitor when DC bus cable is longer than 1mt m Refer to section A 3 for more information about the power supply sizing Protections by AC 16A rated fuses on AC bus or by a protection switch Sectioning the ac voltage on primary side is a good safety practice The DC supply voltage must never exceed the Vdc rating of your unit version Refer to section 5 0 for more information about the unit version power supply ratings Cabling Use 1 5 mm 16 AWG or heavier to make your own power supply Requirements cable Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 30 62 3 6 3 CN6 Connecting to Stepper Motor Output SM SM connector connects the device power stage to motor Cabling We suggest to follow the following guidelines while cabling a Diagram motor connection Always ground the motor case trough a wire to a specific grounding terminal Grounding motor case simply by fixing it to a grounded part of a machine is not a practice assuring a good impedance of earth ground connecting path Refer to motor specifications in
47. t the motor does not stall If it reach the target does position 1 Verify motor sizing Be sure that the power supply voltage and or motor current setting is as required by the reference motor s torque vs speed curve 2 Use a smaller step size to avoid low speed resonance problems Use emergency diagram and the troubleshooting table in the following page to fix and correct most of problems Being unable to restore proper drive s operation please call EVER s co Support dept Suspecting the SDMWD170 system has been damaged before replacing it by a new unit check that the installation and the power supply design meet all the drive s requirements Tentative fault corrections by simply replacing a SDMWD170 unit are not a good troubleshooting practice A The power supply cables the motor output and some parts of the SDMWD170 unit are a potential source of electric shock To avoid dangers follow the safety guidelines in section 1 3 and 3 5 of this unit manual Recovering to normal working conditions after a protection or a working section abortion use a working restart cycle to avoid dangerous situations Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 47 62 Being unable to correct the problem while thinking the system is not faulty call EVER co for technical support or send a message including the following information Unit code SDMWD170Vyyyy and serial number as printed in the label on the unit
48. temperature T sink gt 75 C 5 C e Over current due to motor windings short circuit phase and ground short circuit wrong motor windings connection motor phase open 1 the voltage out of operating range condition is defined as under voltage DC bus 24Vdc over voltage DC bus gt 110Vdc ripple gt 1096 Vripple pp gt Rated Vdc 10 User s adjustments Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 54 62 Motor Current 1 to 8 Arms sinusoidal winding currents Micro stepping software selectable Idle current reduction software selectable Boost current software selectable User s responsibility boosting the current the BDM maximum current rating cannot be exceeded After the idle current nulling the motor loses the holding torque The user must provide a safety device to prevent any damage to things or persons if the load drags the motor Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 55 62 5 4 2 Dip switch settings Location eins SDMWD170 f eu IDIP2 2 No User settings oo NM 4 Mi TW RS485 8 RS232 2 wi Node Id SEI 4 P 5 Ek e Bios Reen RS232 a E o aud rate D1 D2 D3 D4 D1 D2 D3 D6 D7 D8 u1 02 ID6 ID5 ID4 ID3 ID2 BD2 BD1 BDO Free for User settings RS485 8 RS23
49. the motor catalogue to determine the motor connections as required Step Motor SM connector mates to a 722 235 5 pins female WAGO cable connector Pin Description CN6 1 Motor phase B CN6 2 Motorphase B CN6 3 Motor Earth Ground MEG CN6 4 Motor phase A CN6 5 Motor phase A Cable to SM able tos WAGO 721 605 000 042 5 pin 5mm female Motor Connector EMI shield connector Grounding wire To EG grounding terminal IN Paired twisted cables protect against inductive bunched interference voltage Optimum protection is provided by twisted EMC and shielded cables and separate laying of signal and power lines Do not solder the tips of the cables before insertion into the connector Solder can contract and cause a loose connection over time Doc HD0380 00 Manual Sdmwd170Vxxxx r 0 2 GB doc 02 24 02 2003 Pag 31 62 Cable Use 10 to 24 AWG wire Requirements The following table of cable sizes vs motor winding current can be a practical solution Motor current A Section mm AWG IpHase lt 5 Arms 1 18 Cable It s good practice when needed interrupting the motor cable only through connectors or clamps isolated from chassis or any mechanical parts in order the motor windings motor s shielded cable and motor s protection ground wire keep well separated Avoid using switches or circuit breakers on motor phases EMI shield To MEG terminal Grounding wire Doc HD0380 00 Manual Sdmwd

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