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1. Using front switch You can use front switch to backup compare or restore data Using system detined variables You can use system defined variables to backup or compare data Memory card Operation SD Memory p operations dialog Backup and verification operations can be performed from the SD Memory Card Back Card backup box on Sysmac Opereations Dialog Box on the Sysmac Studio aCxup functions Studio functions 1 ate Using instruction Backup operation can be performed by using instruction Prohibiting backing Protection up data to the SD Prohibit SD Memory Card backup functions memory card Backup restore and verification operations for Units can be performed from the Sysmac Studio Controller backup functions Sysmac Studio Unit Versions Units Models Unit Version NJ101 CPU Units NJ101 LILILIL Unit version 1 10 Unit Versions and Corresponding Sysmac Studio Versions The following table gives the relationship between unit versions of CPU Units and the corresponding Sysmac Studio versions Unit version of CPU Unit Corresponding version of Sysmac Studio NJ101 External Interface An NJ101 CPU Unit NJ101 LJLJLIL provides three communications ports for external interfaces a peripheral USB port a built in EtherNet IP port and a built in EtherCAT port LED Indicators It allows you to monitor the CPU s operation SD Memory Card Indicators SD Memory Card Connecto
2. rAMCO INNOVATIONS NJ Series NJ101 CPU Units NJ101 LIL Machine Automation Controller NJ series P43I E 01 Sysmac solutions for every machine New controllers ideal for simple machines NJ101 UULIU Features e Fully compatible with NJ501 301 Machine Automation Controllers having the same concept dimensions general specifications and functions Ideal for machines without or with a low number of axes e The user program including the double precision floating point arithmetic instruction that is necessary for the coordinates correction ST language and Function Blocks is executed fast as well as the basic instructions and the special instructions e Integration of Logic and Motion in one CPU e Synchronous control of all machine network devices vision sensors servo drives and field devices with the machine control network EtherCAT Synchronize the PLC Engine and the Motion Engine with the EtherCAT control period Fast and highly accurate control is possible e Standard programming Conforms IEC 61131 3 standards and JIS B 3503 variable based instructions including the PLCopen Motion function blocks e Complete and robust machine automation fast control performance and basic functions and reliability of industrial controllers e Fan free operation in ambient temperature between 0 to 55 C e Complete RAS functions Transmission frame error check timeout bus diagnosis Watchdog WDT memory check and topology chec
3. You can specify a range for a data type in advance The data type can take only values that are in the specified range Libraries User libraries 1 Inline ST is supported Inline ST is ST that is written as an element in a ladder diagram NJ101 Item NJ101 O000 Control modes position control velocity control torque control Axis types Servo axes virtual servo axes encoder axes and virtual encoder axes Positions that can be managed Command positions and actual positions Motion Control 2 Single axis position control Single axis velocity control Single axis torque control Single axis synchronized control Absolute positioning Positioning is performed for a target position that is specified with an absolute value Relative positioning Interrupt feeding Positioning is performed for a specified travel distance from the command current position Positioning is performed for a specified travel distance from the position where an interrupt input was received from an external input Cyclic synchronous absolute positioning Velocity control A positioning command is output each control period in Position Control Mode Velocity control is performed in Position Control Mode Cyclic synchronous velocity control Torque control Starting cam operation A velocity command is output each control period in Velocity Control Mode The torque of the motor is contro
4. Maximum number of F clients that can Cip message ee communicate at abe ie UCMM non one time Explicit connection messages type Maximum number of servers that can 32 communicate at one time Maximum number of TCP socket service 30 Communications standard IEC 61158 Type12 EtherCAT master specifications Class B Feature Pack Motion Control compliant Physical layer 100BASE TX Modulation Baseband Baud rate 100 Mbps 100Base TX Duplex mode Auto Topology Line daisy chain and branching B Transmiss onmedia Twisted pair cable of category 5 or higher double shielded straight cable with aluminum Built in tape and braiding EtherCAT Port Maximum transmission distance between nodes 100m Maximum number of slaves 64 Range of node address 1 192 Maximum process data size Inputs 5 736 bytes Outputs 5 736 bytes However the maximum number of process data frames is 4 Maximum process data size per slave Inputs 1 434 bytes Outputs 1 434 bytes Communications cycle 1 000 2 000 4 000 us Sync jitter 1 us max Internal clock 6 7 8 multicast packets is performed At ambient temperature of 55 C 3 5 to 0 5 min error per month At ambient temperature of 25 C 1 5 to 1 5 min error per month At ambient temperature of 0 C 3 to 1 min error per month Data is updated on the line in the specified interval regardless of the number of nodes Means packets per second i e the number of communic
5. 3 5 10 and 15m are available 2 The lineup features Low Smoke Zero Halogen cables for in cabinet use and PUR cables for out of cabinet use 3 Cables colors are available in blue yellow or Green Note For details refer to Cat No G0O19 Power Supply Units Power supply voltage 24 VDC service power supply Product Name Maintenance Standards forecast monitor Total power consumption AC Power Supply Unit UC1 N L CE DC Power Supply Unit NJ101 Cables Connectors Item Recommended manufacturer Model Tonichi Kyosan Cable Ltd NETSTAR C5E SAB 0 5 X 4P Wire Gauge and Number of Cables 1 Pairs AWG24 4 pair Kuramo Electric Co KETH SB 1 Cable SWCC Showa Cable Systems Co FAE 5004 1 RJ45 Connectors Panduit Corporation MPS588 C 1 For EtherCAT and Cables Kuramo Electric Co KETH PSB OMR 2 EtherNet IP Nihon Electric Wire amp Cable Co Ltd PNET B 2 Wire Gauge and Number of RJ45 Assembly Connector OMRON Pairs AWG22 2 pair Gable AET XS6G T421 1 2 For EtherNet IP Wire Gauge and Number of Cables Fujikura Ltd F LINK E 0 5mm X 4P 3 Pairs 0 5 mm 4 pair Cable RJ45 Connectors Panduit Corporation MPS588 3 1 We recommend you to use above cable for EtherCAT and EtherNet IP and RJ45 Connector together 2 We recommend you to use above cable for EtherCAT and EtherNet IP and RJ45 Assembly Connector together 3 We recommend you to use above cable For E
6. SW SETTING v co omrRon NJ101 1000 PORT1 EtherNet IP PORT2 EtherCAT L EtherNet IP EtherCAT NJ101 Unit mm NJ101 Related Manuals Cat No Model number Manual Application Description W513 NJ Series Startup Using the NJ series CPU Unit The startup procedures for using an NJ series Guide CPU Unit for the first time CPU Unit and the basic operating instructions for the Sysmac Studio are described with a simple sequence control example W514 NJ Series Startup Using the motion control The startup procedures for setting axis Guide Motion function module of the NJ parameters and performing simple one axis Control series for the first time positioning and two axis linear interpolation with an NJ series CPU Unit and the operating instructions for the Sysmac Studio are described W500 NJ series CPU Unit Learning the basic An introduction to the entire NJ series system is Hardware User s specifications of the NJ series provided along with the following information on Manual CPU Units including a Controller built with an NJ series CPU Unit introductory information e Features and system configuration designing installation and e Introduction maintenance e Part names and functions Mainly hardware information e General specifica
7. Units ID Sensor W495 W493 Units High speed Counter Units and DeviceNet Units EtherNet IP Units CompoNet Master Units Use this manual together with the NJ series CPU Unit Hardware User s Manual Cat No W500 and NJU series CPU Unit Software User s Manual Cat No W501 Terms and Conditions of Sale OMRON 12 Offer Acceptance These terms and conditions these Terms are deemed part of all quotes agreements purchase orders acknowledgments price lists catalogs manuals brochures and other documents whether electronic or in writing relating to the sale of products or services collectively the Products by Omron Electronics LLC and its subsidiary companies Omron Omron objects to any terms or conditions proposed in Buyers purchase order or other documents which are inconsistent with or in addition to these Terms Prices Payment Terms All prices stated are current subject to change with out notice by Omron Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders Payments for Products are due net 30 days unless otherwise stated in the invoice Discounts Cash discounts if any will apply only on the net amount of invoices sent to Buyer after deducting transportation charges taxes and duties and will be allowed only if i the invoice is paid according to Omron s payment terms and ii Buyer has no past due amounts Interest Omron at i
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9. D USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application require ments Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Product may be changed without any notice When in doubt spe cial part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions
10. OU definitions External Variables access of Network variables The function which allows access from the HMI host computers or other Controllers variables Boolean BOOL Bit strings BYTE WORD DWORD LWORD Integers INT SINT DINT LINT UINT USINT UDINT ULINT Real numbers REAL LREAL Data types Durations TIME Dates DATE Times of day TIME_OF_DAY Date and time DATE_AND_TIME Text strings STRING Derivative data types Structures unions enumerations Function A derivative data type that groups together data with different variable types Data types i Maximum number 2048 of members T Nesting maximum 8 levels Member data types Basic data types structures unions enumerations array variables Specifying member Bere g You can use member offsets to place structure members at any memory locations Function A derivative data type that groups together data with different variable types Maximum number Unions 4 of members Member data types BOOL BYTE WORD DWORD LWORD Enumerations Function A derivative data type that uses text strings called enumerators to express variable values Function An array is a group of elements with the same data type You specify the number subscript of the element from the first element to specify the element Maximum number 3 of dimensions Array Maxi specifications Maximum number 535 Data type of elements attributes Array specifications for FB Instances Range specifications Supported
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12. ations packets that can be sent or received in one second An IGMP client is mounted for the EtherNet IP port If an ethernet switch that supports IGMP snooping is used filtering of unnecessary Function Specifications Tasks Programming Item NJ101 NJ101 OOOL I O refreshing and the user program are executed in units that are called tasks Tasks FuncHon are used to specify execution conditions and execution priority Maximum number ant of primary periodic 1 Periodically tasks executed tasks Maximum number 3 of periodic tasks Maximum number sa 32 Conditionally of event tasks executed tasks Execution When Activate Event Task instruction is executed or when condition expression for conditions variable is met The execution interval and the percentage of the total user program execution time Setup System service monitoring settings are monitored for the system services processes that are executed by the CPU Unit POU program organization units Programming Programs separate from task execution POUs that are assigned to tasks Function blocks POUs that are used to create objects with specific conditions Functions POUs that are used to create an object that determine unique outputs for the inputs such as for data processing Ladder diagrams 1 and structured text ST languages Namespaces A concept that is used to group identifiers for P
13. ble that is specified with the input parameter is saved in non volatile memory in the CPU Unit The cam table that is specified with the input parameter is generated from the cam property and cam node Some of the axis parameters or axes group parameters are overwritten temporarily Common items Generating cam tables Writing MC settings Motion Control Parameters Changing axis 2 parameters Unit conversions You can access and change the axis parameters from the user program You can select either Linear Mode finite length or Rotary Mode infinite length You can set the display unit for each axis according to the machine Automatic acceleration Acceleration deceleration deceleration control control Changing the acceleration and deceleration rates Jerk is set for the acceleration deceleration curve for an axis motion or axes group motion You can change the acceleration or deceleration rate even during acceleration or deceleration In position check Stop method Re execution of motion control instructions You can set an in position range and in position check time to confirm when positioning is completed You can set the stop method to the immediate stop input signal or limit input signal You can change the input variables for a motion control instruction during execution and execute the instruction again to change the target values during operation Multi execution of motion co
14. fication documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Prod uct in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyers application product or system Buyer shall take application responsibility in all cases but the following is a non exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Use in consumer products or any use in significant quantities iii Energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equip ment and installations subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY RATED AND INSTALLED FOR THE INTENDE
15. ies CPU Unit Software Users Manual Cat No W501 and NJ series CPU Unit Motion Control User s Manual Cat No W507 NJ101 Cat No Model number Manual Application Description W503 NX701 OUOULI NJ NX series Learning about the Concepts on managing errors that may be NJ501 Troubleshooting errors that may be detected in an NJ NX series Controller and NJ301 Manual detected in an NJ NX series information on individual errors are described NJ101 Controller Use this manual together with the NJ series CPU Unit Hardware User s Manual Cat No W500 and NJ series CPU Unit Software User s Manual Cat No W501 W504 SYSMAC SE2 Sysmac Studio Leaning about the NJ NX An introduction to the Support Software is Version series provided along with information on the 1 Operation Manual Supports Software installation procedure basic operations and how to use it connection procedures and procedures for the main features W490 CJ series Special Unit Leaning how to connect CJ The methods and precautions for using CJ W498 Manuals for NJ series series Units series Units with an NJ series CPU Unit are W491 CPU Unit described including access methods and Z317 programming interfaces W492 Manuals are available for the following Units Asrai Analog I O Units Insulated type Analog I O W497 Units Temperature Control
16. imultaneous 2 data trace Maximum number of records 10 000 Maximum number Sampling of sampled 48 variables Data tracing variables Timing of sampling Sampling is performed for the specified task period at the specified time or when a sampling instruction is executed Triggered traces Trigger conditions are set to record data before and after an event When BOOL variable changes to TRUE or FALSE Comparison of non BOOL variable oe with a constant rigger coneltions Comparison Method Equals Greater than gt Greater than or equals 2 Less Than lt Less than or equals lt Not equal Delay Trigger position setting A slider is used to set the percentage of sampling before and after the trigger condition is met Simulation The operation of the CPU Unit is emulated in the Sysmac Studio cantina Levels Major fault partial fault minor fault observation and information iabilit r AR Self diagnosis lisercdetined errors User defined errors are registered in advance and then records are created by executing instructions Levels 8 levels CPU unit names and serial IDS When going online to a CPU Unit from the Sysmac Studio the CPU Unit name in the project is compared to the name of the CPU Unit being connected to User program pala di ea You can prevent reading data in the CPU Unit from the Sysmac Studio information Protecting CPU Uni it arin Protection nit write You can prevent writing data to the CPU Unit from the Sysmac Stud
17. io or SD Memory ae protection Card Security preventing Overall project file You can use passwords to protect smc files from unauthorized opening on the operating protection Sysmac Studio mistakes Data protection You can use passwords to protect POUs on the Sysmac Studio Verification of operation authority Online operations can be restricted by operation rights to prevent damage to equipment or injuries that may be caused by operating mistakes Number of groups 5 Verification of user program execution ID Supported only by the NJ101 1000 The user program cannot be executed without entering a user program execution ID from the Sysmac Studio for the specific hardware CPU Unit NJ101 ltem NJ101 O0O00OL Storage type SD Memory Card SDHC Memory Card Automatic transfer from SD memory The data in the autoload folder on an SD Memory Card is automatically loaded when card the power supply to the Controller is turned ON SD memory card operation instructions SD memory card functions Application You can access SD Memory Cards from instructions in the user program File operations from the Sysmac You can perform file operations for Controller files in the SD Memory Card and read Studio write standard document files on the computer SD memory card life expiration Notification of the expiration of the life of the SD Memory Card is provided in a detection systemdefined variable and event log
18. k etc Sysmac is a trademark or registered trademark of OMRON Corporation in Japan and other countries for OMRON factory automation products Windows is registered trademarks of Microsoft Corporation in the USA and other countries EtherCAT is a registered trademark of Beckhoff Automation GmbH for their patented technology CompoNet DeviceNet and EtherNet IP are trademarks of the ODVA Other company names and product names in this document are the trademarks or registered trademarks of their respective companies OMRON NJ101 Ordering Information International Standards e The standards are abbreviated as follows U UL U1 UL Class Division 2 Products for Hazardous Locations C CSA UC cULus UC1 cULus Class Division 2 Products for Hazardous Locations CU cUL N NK L Lloyd CE EC Directives C Tick C Tick mark and KC KC Registration e Contact your OMRON representative for further details and applicable conditions for these standards NJ101 CPU Units Specifications Conen consumption A Product Name i i Standards HO Cpi fob Program Memory capacity for METS number of configuration ofmotion 5VDC 24 VDC capacity variables Units Expansion Racks axes NJ101 CPU Units NJ101 1000 0 5 MB Retained during UC1 N L 2 560 points 40 Units 3 power interruption CE C Tick Expansion Racks 2 MB Not retained during KC i power interruption NJ101 9000 Recommended Ethe
19. lled A cam motion is performed using the specified cam table Ending cam operation Starting gear operation Positioning gear operation The cam motion for the axis that is specified with the input parameter is ended A gear motion with the specified gear ratio is performed between a master axis and slave axis A gear motion with the specified gear ratio and sync position is performed between a master axis and slave axis Ending gear operation Synchronous positioning Master axis phase shift The specified gear motion or positioning gear motion is ended Positioning is performed in sync with a specified master axis The phase of a master axis in synchronized control is shifted Combining axes The command positions of two axes are added or subtracted and the result is output as the command position Single axis Powering the servo The Servo in the Servo Drive is turned ON to enable axis motion manual operation Jogging An axis is jogged at a specified target velocity Resetting axis Errors Axes errors are cleared Homi A motor is operated and the limit signals home proximity signal and home signal are oming used to define home Homing with Specifying the parameter a motor is operated and the limit signals home proximity parameter signal and home signal are used to define home High speed homing Positioning is performed for an absolute target position of O to return to home Sto
20. mum number of used real 2 axes 5 eaa Number of Maximum number of axes for controlled i 3 6 axes single axis control axes Maximum number of axes for j linear interpolation axis control ae arene ho Number of axes for circular J interpolation axis control a estate al Maximum number of axes groups 32 groups _ The same control period as that is used for Motion control period the process data communications cycle for EtherCAT Maximum points Number of per cam table 65 535 points C cam data aa at ms aximum points 3 points P 262 140 points for all cam tables Maximum number of cam tables 160 tables Position units Override factors Pulses millimeters micrometers nanometers degrees or inches 0 00 or 0 01 to 500 00 Peripheral USB port Built in EtherNet IP Port Supported services Sysmac Studio connection Physical layer USB 2 0 compliant B type connector Transmission distance between Hub and Node 5 m max Number of port Physical layer 10Base T or 100Base TX Frame length 1514 max Media access method CSMA CD Modulation Baseband Topology Star Baud rate 100 Mbps 100Base TX 1 This is the capacity for the execution objects and variable tables including variable names 2 Words for CJ series Units in the CIO and Work Areas are not included 3 Words for CJ series Units in the Holding DM and EM Areas are not included 4 This is the total for all axi
21. near interpolation NJ101 NJ101 OOOLI Linear interpolation is performed to a specified absolute position Relative linear interpolation Linear interpolation is performed to a specified relative position Multi axes coordinated control Circular 2D interpolation Circular interpolation is performed for two axes Axes group cyclic synchronous absolute positioning A positioning command is output each control period in Position Control Mode Resetting axes group errors Axes group errors and axis errors are cleared Enabling axes Axes groups groups Disabling axes groups Motion of an axes group is enabled Motion of an axes group is disabled Auxiliary Stopping axes functions for groups All axes in interpolated motion are decelerated to a stop multi axes Immediately coordinated stopping axes control groups Setting axes group override factors All axes in interpolated motion are stopped immediately The blended target velocity is changed during interpolated motion Reading axes group positions Changing the axes in an axes group Setting cam table properties The command current positions and actual current positions of an axes group can be read The Composition Axes parameter in the axes group parameters can be overwritten temporarily The end point index of the cam table that is specified in the input parameter is changed Saving cam tables The cam ta
22. ng Process data communications A communications method to exchange control information in cyclic communications between the EtherCAT master and slaves This communications method is defined by CoE SDO communications DC distributed clock EtherCAT port A communications method to exchange control information in noncyclic event communications between EtherCAT master and slaves This communications method is defined by CoE Information is read from connected slave devices and the slave configuration is automatically generated Time is synchronized by sharing the EtherCAT system time among all EtherCAT devices including the master Packet monitoring The frames that are sent by the master and the frames that are received by the master can be saved The data that is saved can be viewed with WireShark or other applications Enable disable settings for slaves The slaves can be enabled or disabled as communications targets Disconnecting connecting slaves Temporarily disconnects a slave from the EtherCAT network for maintenance such as for replacement of the slave and then connects the slave again Supported application protocol Communications instructions RUN output contacts Categories Event logs Maximum number of events per event log SDO messages of the CAN application can be sent to slaves via EtherCAT The following instructions are supported CIP communications instructio
23. ns socket communications instructions SDO message instructions no protocol communications instructions protocol macro instructions and FTP client instructions The output on the NJ PL13001 Power Supply Unit turns ON in RUN mode Events are recorded in the following logs System event log Access event log User defined event log 512 Item Online editing Single NJ101 NJ101 OO0OL Programs function blocks functions and global variables can be changed online Different operators can change different POUs across a network Forced refreshing The user can force specific variables to TRUE or FALSE Device variables for EtherCAT Maximum slaves number of forced Device variables variables for CJ series Units and variables with AT specifications 64 64 MC test run Synchronizing Motor operation and wiring can be checked from the Sysmac Studio The project file in the Sysmac Studio and the data in the CPU Unit can be made the same when online Differentiation monitoring Rising falling edge of contacts can be monitored Maximum number of contacts Single triggered 8 When the trigger condition is met the specified number of samples are taken and trace then tracing stops automatically Debugging Continuous trace Data tracing is executed continuously and the trace data is collected by the Sysmac Studio Maximum number of s
24. ntrol instructions Buffer Mode Continuous axes group motions Transition Mode Software limits Auxiliary functions You can specify when to start execution and how to connect the velocities between operations when another motion control instruction is executed during operation You can specify the Transition Mode for multi execution of instructions for axes group operation Software limits are set for each axis Following error Velocity acceleration rate deceleration rate torque interpolation velocity interpolation acceleration rate and interpolation deceleration rate Monitoring functions The error between the command current value and the actual current value is monitored for an axis You can set and monitor warning values for each axis and each axes group Absolute encoder support Input signal logic inversion You can use an OMRON G5 Series Servomotor with an Absolute Encoder to eliminate the need to perform homing at startup You can inverse the logic of immediate stop input signal positive limit input signal negative limit input signal or home proximity input signal External interface signals 2 Supported only by the NJ101 1000 The Servo Drive input signals listed on the right are used Home signal home proximity signal positive limit signal negative limit signal immediate stop signal and interrupt input signal Unit I O management Communications Opera
25. pping An axis is decelerated to a stop at the specified rate immediately i stopping An axis is stopped immediately Setting override factors The target velocity of an axis can be changed Changing the The command current position or actual current position of an axis can be changed to current position any position Mary Enabling external functions for ene g The position of an axis is recorded when a trigger occurs single axis control Disabling external 2 Supported only by the NJ101 1000 latches Zone monitoring The current latch is disabled You can monitor the command position or actual position of an axis to see when it is within a specified range zone Enabling digital cam switches Monitoring axis following error Resetting the following error You can turn a digital output ON and OFF according to the position of an axis You can monitor whether the difference between the command positions or actual positions of two specified axes exceeds a threshold value The error between the command current position and actual current position is set to 0 Torque limit Command position compensation The torque control function of the Servo Drive can be enabled or disabled and the torque limits can be set to control the output torque The function which compensate the position for the axis in operation Start velocity You can set the initial velocity when axis motion starts Item Absolute li
26. pplicable standards Conforms to cULus NK LR EC Directives C Tick and KC Performance Specifications NJ101 in Oo 000 NJ101 9000 Instruction LOAD instructions 3 3ns 5 0ns or less Processing z time execution Math instructions z times for Long Real Data enone Size 3 MB Program mee ae POU definition 450 capacity Number POU instance 1 800 No Retain Size 2 MB Variables attribute 2 Number 22 500 capacity Retain Size 0 5 MB Programming attribute 3 Number 5 000 Data type Number 1 000 Memory for CIO Area 6 144 words CIO O to CIO 6143 CJ Series Units Work Area 512 words WO to W511 Po Holding Area 1 536 words HO to H1535 specificationsfor DM Area 32 768 words DO to D32767 variables EM Area 32 768 words X 4 banks E0_00000 to E3_ 32767 Maximum number of CJ NX unit per CPU Rack or Expansion 10 Units Maximum Rack AAA Maximum number of CJ unit on 40 Unit the system ae Unit configuration Motion control Units Maximum number of NX unit on 400 the system on NX series EtherCAT slave terminal Maximum number of expansion racks 3 max I O Capacity Maximum number of I O points on CJ series units 2 560 points max Power supply Model NJ PLJ3001 unit for CPU AC power supply 30 to 45 ms rack and Power OFF expansion detection time DC power supply 22 to 25 ms racks Maximum number of controlled axes 4 ii Maxi
27. r om Peripheral USB Port Built in EtherNet IP Port It allows you to monitor the operation of EtherNet IP communications DIP Switch inside the battery compartment Built in EtherCAT Port It allows you to monitor the operation of EtherCAT communications Eiaeai IP i Battery Compartment Peripheral USB Port Item Specification Physical layer USB 2 0 compliant B type connector Transmission distance 5m max Use commercially available USB cables Specification USB 2 0 or 1 1 cable A connector B connector 5 0 m max Built in EtherNet IP Port Item Specification Physical layer 10BASE T 100BASE TX Media access method CSMA CD Modulation Baseband Topology Star Baud rate 100 Mbps 100Base TX Transmission media Straight or cross STP shielded twisted pair cable of category 5 or higher Transmission distance 100 m max distance between ethernet switch and node You can connect Sysmac Studio with built in EtherNet IP port Built in EtherCAT Port Item Specification Synchronization DC distributed clock Physical layer 100BASE TX Modulation Baseband Baud rate 100 Mbps 100BASE TX Duplex mode Automatic Topology Line daisy chain and branching Transmission media sana twisted pair STP Category 5 or higher straight cable with double shielding braiding and aluminum Transmission distance 100 m max between nodes Dimensions NJ101 CPU Units NJ101 0000 2 th OPEN OPEN
28. r with the NJ series CPU Unit Hardware User s Manual Cat No W500 and NJ series CPU Unit Software User s Manual Cat No W501 W506 NJ NX series CPU Using the built in EtherNet IP Information on the built in EtherNet IP port is Unit Built in EtherNet port on an NJ NX series CPU provided Information is provided on the basic IP Port User s Manual Unit setup tag data links FINS communications non disclosure and other features Use this manual together with the NJ series CPU Unit Hardware User s Manual Cat No W500 and NJU series CPU Unit Software User s Manual Cat No W501 W502 NJ NX series Learning about the The instructions in the instruction set IEC Instructions specifications of the 61131 3 specifications are described Reference Manual instruction set that is provided Use this manual together with the NJU series by OMRON CPU Unit Hardware User s Manual Cat No W500 and NJ series CPU Unit Software Users Manual Cat No W501 W508 NJ NX series Motion Learning about the The motion control instructions are Control Instructions specifications of the motion described Reference Manual control instructions that are Use this manual together with the NJU series provided by OMRON CPU Unit Hardware User s Manual Cat No W500 NJ ser
29. rCAT and EtherNet IP Communications Cables Use Straight STP shielded twisted pair cable of category 5 or higher with double shielding braiding and aluminum foil tape for EtherCAT Use Straight or cross STP shielded twisted pair cable of category 5 or higher for EtherNet IP Cable with Connectors tem Recommended Cable length m Model manufacturer 1 Standard type Category 6a OMRON 0 3 XS6W 6LSZH8SS30CM Y Cable with Connectors on 0 5 XS6W 6LSZH8SS50CM Y E ee ce Pairs Both Ends RJ45 RJ45 1 XS6W 6LSZH8SS100CN Y Sheath material LSZH 2 2 XSEW 6LSZHBSS200CM Y Cable color Yellow 3 4 3 XS6W 6LSZH8SS300CM Y 5 XS6W 6LSZH8SS500CM Y Rugged type Category 5 OMRON 0 3 XS5W T421 AMD K Cable with Connectors on 0 5 XS5W T421 BMD K Both Ends RJ45 RJ45 r XS5W T421 CMD K a 2 XS5W T421 DMD K 5 XS5W T421 GMD K a 10 XS5W T421 JMD K Rugged type Category 5 OMRON 0 3 XS5W T421 AMC K Cable with Connectors on 05 XS5W T421 BMC K Both Ends M12 RJ45 E g J Wire Gauge and Number of Pairs ps tes AWG22 2 pair Cable E 2 XS5W T421 DMC K ai j 5 XS5W T421 GMC K TL r a 10 XS5W T421 JMC K Rugged type Category 5 OMRON 0 3 XS5W T422 AMC K Cable with Connectors on 05 XS5W T422 BMC K Both Ends M12 L RJ45 1 XS5W 1422 CMC K 2 XS5W T422 DMC K 5 XS5W T422 GMC K 10 XS5W T422 JMC K 1 Standard type cables length 0 2 0 3 0 5 1 1 5 2 3 5 7 5 10 15 and 20m are available Rugged type cables length 0 3 0 5 1 2
30. re delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original trans portation bill signed by the carrier noting that the carrier received the Products from Omron in the condition claimed Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL 14 15 16 17 18 ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or oth erwise of any intellectual property right c Buyer Remedy Omron s sole obli gation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product pro
31. s a Waiver No failure or delay by Omron in exercising any right and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron b Assignment Buyer may not assign its rights hereunder without Omron s written consent c Law These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products without regard to conflict of law princi ples d Amendment These Terms constitute the entire agreement between Buyer and Omron relating to the Products and no provision may be changed or waived unless in writing signed by the parties e Severability If any provi sion hereof is rendered ineffective or invalid such provision shall not invalidate any other provision f Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice g Definitions As used herein including means including without limitation and Omron Compa nies or similar words mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof Certain Precautions on Specifications and Use 1 Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyers application or use of the Product At Buyer s request Omron will provide applicable third party certi
32. s types 5 This is the total number of axes that are set as servo axes or encoder axes and are also set as used axes Item Transmission media NJ101 NJ101 STP shielded twisted pair cable of Ethernet category 5 5e or higher Maximum transmission distance between hub and node 100m Maximum number of cascade connections There are no restrictions if a switching hub is used Maximum number of connections Packet interval 6 32 1 to 10 000 ms in 1 0 ms increments 8 Can be set for each connection Data will be refreshed at the set interval regardless of the number of nodes Permissible communications band Maximum number of tag sets 3 000 pps 7 including heartbeat 32 Tag types Network variables CIO Work Holding DM and EM Areas CIP service Tag Data Links Cyclic Number of tags per connection i e per tag set Communications Maximum number of tag 256 8 7 tags if Controller status is included in the tag set Built in Maximum link data size per node EtherNet IP total size for all tags 19200 DVIES Port Maximum data size per connection GOU byles Maximum number of registrable tag sets 32 1 connection 1 tag set f 600 bytes Maximum Aagset size Two bytes are used if Controller status is included in the tag set Multi cast packet filter 8 Supported Class 3 number of connections 32 clients plus server
33. therNet IP and RJ45 Connectors together Accessories The following accessories come with the CPU Unit Item Specification Battery CJ1W BATO1 End Cover CJ1W TER0O1 necessary to be connected to the right end of the CPU Rack End Plate PFP M 2 pcs General Specification Item NJ101 Enclosure Mounted in a panel Grounding method Ground to less than 100 Q Teen dth 90 mm X 90 mm X 90 mm Weight 550 g including the End Cover Current consumption 5 VDC 1 90 A including SD Memory Card and End Cover Ambient operating 0 to 55 C temperature Ambient operating 10 to 90 with no condensation humidity Atmosphere Must be free from corrosive gases Ambient storage 20 to 75 C excluding battery temperature Operation Altitude 2 000 m or less environment Pollution degree 2 or less Conforms to JIS B3502 and IEC 61131 2 Noise immunity 2 kV on power supply line Conforms to IEC 61000 4 4 Category Il Conforms to JIS B3502 and IEC 61131 2 category EMC immunity Zone B level Vibration Conforms to IEC 60068 2 6 sasigtance 5 to 8 4 Hz with 3 5 mm amplitude 8 4 to 150 Hz Acceleration of 9 8 m s for 100 min in X Y and Z directions 10 sweeps of 10 min each 100 min total Shock Conforms to IEC 60068 2 27 resistance 147 m s 3 times in X Y and Z directions 100 m s for Relay Output Units Life 5 years at 25 C Battery Model CJ1W BAT01 A
34. tion management System management Item EtherCAT Maximum number of slaves slaves NJ101 NJ101 OOOL 64 CJ series Units Maximum number of Units Peripheral USB port 40 A port for communications with various kinds of Support Software running on a personal computer CIP communications service EtherNet IP port TCP IP applications Tag data links Programless cyclic data exchange is performed with the devices on the EtherNet IP network Message communications Socket services FTP client CIP commands are sent to or received from the devices on the EtherNet IP network Data is sent to and received from any node on Ethernet using the UDP or TCP protocol Socket communications instructions are used File can be read from or written to computers at other Ethernet nodes from the CPU Unit FTP client communications instructions are used FTP server Automatic clock adjustment SNMP agent Files can be read from or written to the SD Memory Card in the CPU Unit from computers at other Ethernet nodes Clock information is read from the NTP server at the specified time or at a specified interval after the power supply to the CPU Unit is turned ON The internal clock time in the CPU Unit is updated with the read time Built in EtherNet IP port internal status information is provided to network management software that uses an SNMP manager Supported services Network scanni
35. tions is provided e Installation and wiring e Maintenance and inspection Use this manual together with the NJ series CPU Unit Software User s Manual Cat No W501 W501 NJ NX series CPU Learning how to program and The following information is provided on a Unit Software Users set up an NJ NX series CPU Controller built with an NJ NX series CPU Unit Manual Unit e CPU Unit operation Mainly software information is e CPU Unit features provided e Initial settings e Programming language specifications and programming with the IEC 61131 3 standard Use this manual together with the NJ series CPU Unit Hardware User s Manual Cat No W500 W507 NJ NX series CPU Learning about motion control The settings and operation of the CPU Unit and Unit Motion Control settings and programming programming concepts for motion control are User s Manual concepts described Use this manual together with the NJ series CPU Unit Hardware User s Manual Cat No W500 and NJ series CPU Unit Software User s Manual Cat No W501 W505 NJ NX series CPU Using the built in EtherCAT Information on the built in EtherCAT port is Unit Built in port on an NJ NX series CPU provided This manual provides an introduction EtherCAT Port Unit and provides information on the configuration User s Manual features and setup Use this manual togethe
36. ts option may charge Buyer 1 1 2 interest per month or the maximum legal rate whichever is less on any balance not paid within the stated terms Orders Omron will accept no order less than 200 net billing Governmental Approvals Buyer shall be responsible for and shall bear all costs involved in obtaining any government approvals required for the impor tation or sale of the Products Taxes All taxes duties and other governmental charges other than general real property and income taxes including any interest or penalties thereon imposed directly or indirectly on Omron or required to be collected directly or indirectly by Omron for the manufacture production sale delivery importa tion consumption or use of the Products sold hereunder including customs duties and sales excise use turnover and license taxes shall be charged to and remitted by Buyer to Omron Financial If the financial position of Buyer at any time becomes unsatisfactory to Omron Omron reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these Terms or any related agreement Omron may without liabil ity and in addition to other remedies cancel any unshipped portion of Prod ucts sold hereunder and stop any Products in transit until Buyer pays all amounts including amounts payable hereunder whether or not then due which are owing to it by Buyer Buyer shall in
37. vided that in no event shall Omron be responsi ble for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were prop erly handled stored installed and maintained and not subject to contamina tion abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Compa nies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environ ments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron247 com or contact your Omron representative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Omron Companies and their employees from and against all liabilities losses
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