SPL31 User Manual 7-2014 V8
Contents
1. Flow Range Nominal Operating Pressure at the power supply outlet System relief valve setting at the power supply outlet Maximum back pressure at tool end of the return hose Measured at a max fluid viscosity of at min operating temperature Temperature Sufficient heat rejection capacity to limit max fluid temperature to at max expected ambient temperature Min cooling capacity at a temperature difference of between ambient and fluid temps NOTE TOOL TYPE TYPE I TYPE II lll 4 6 gpm 7 9 gpm 9 10 5 gpm 11 13 gpm 15 23 Ipm 26 34 Ipm 34 40 Ipm 42 49 Ipm 1500 psi 1500 psi 1500 psi 1500 psi 103 bar 103 bar 103 bar 103 bar 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 3 hp 2 24 kW 40 F 22 C 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 5 hp 3 73 kW 40 F 22 C 2200 2300 psi 152 159 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 6 hp 5 22 kW 40 F 22 C 2100 2250 psi 145 155 bar 250 psi 17 bar 400 ssu 82 centistokes 140 F 60 C 7 hp 4 47 kW 40 F 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter Min full flow filtration Sized for flow of at least For c2. APPROVED BY PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE STANLEY AND DESCRIBED IN THE OPERATION MANUAL OPERATION MANUAL TAG TO BE REMOVED ONLY BY TAG TO BE REMOVED ONLY BY TOOL OPERATOR TOOL OPERATOR SEE OTHER SIDE SEE OTHER SIDE SAFETY TAG Shown smaller then actual size 6 SPL31 User Manual STAN LEY The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To he
3. OPERATING PROCEDURES 1 Observe all safety precautions 2 Move the hydraulic circuit control valve to the ON position 3 Place the spike puller firmly over the spike to be pulled making sure the end of the chute is in full contact with the Spike plate SPL31A 1 The SPL31A has an automatic pull cycle that engages the spike and sets the tool to the rail at a slow speed then fully removes the spike at a higher speed the cycle is automatic and operates by fully depressing the trigger 2 At the top of the stroke release the trigger and the spike will automatically be ejected from the puller COLD WEATHER OPERATION If the spike puller is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the nor mally recommended fluids fluid temperature should be at or above 50 F 10 C 400 ssu 82 centistokes before use STANLEY If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the spike puller always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the spike driver as listed in the table Use a flowmeter known to be ac curate Check the flow with the hydraulic oil temperature at least 80 F 27 C Problem Cms Check power source for proper flow and pressure 5 10 gpm 19 34 Ipm 2500 psi 172 bar perler Coupler or hoses blocked Remove obstru
4. the quick couplers and cause overheating of the hydraulic system Always keep critical tool markings such as labels and warning stickers legible Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 175 bar Check fastener tightness often and before each use daily Permit only experienced personnel to perform tool repair STAN LEY SPL31 User Manual 4 11 SPECIFICATIONS a crt e eive ed vestri Rr ve ar ede 16 647 16 7550 kg 5 Opened eu NER 2500 psi 172 bar Maximum Back Pressut i uman u unu a ees rs uto e ne 250 psi 17 bar Flow Range T 5 10 gpm 19 38 Ipm HTMA Type I I RR aure 8 SAE O Ring rele HTMA EHTMA Flush Face Type Male and Female Connect Size and Type aa 3 8 Male Pipe Adapter Weight without hose whips amp couplers with oil mmm nnnm 31 Ib 14 0 kg Overall Lengi u uuu u LLL LLL 32 75 inches 83 1 cm Overall Handle Width u mu u tr ete a endi n Ge rx eder Pee e hi RR Qua 16 25 inches 41 2 cm Overall HOGI u uu m ai o pa i ente M o n exti ont ee lanx Sa 5 25 inches 13 3 cm Maximum Fluid Temperature rtt t tte rte ae s a A e Pe te bu eet e dea Fue RE o tea A teas 140 F 60 C AC
5. 6 sea oineJp u SLL 0092 9 8 6 GL 0 dn ogadn e se 510 Suoneol dde Aue 104 pesn eq jou pjnoys SL 0092 umey 6L vic pue joo sjoop 06 0 00 00L Ot 6L FOLS H lue S uo peseq joo 9 1 0092 ainssald ov 8 9 VM oi neJp u JO pesn SI yeyo siu L SLL 00892 ov 8 9 05 61 001 19 07 6 901 9 1 921 00892 g e GL 0 dn OG 0 dn 07 6 S OL G Hr P MH SLL 0082 ujog g e 06 6 001 92 85 61 9 7 AGN ejqejdeooe 089 ainssejd dee SUON 9 1 0082 OL 9 92 o dn 9 o dn 62 91 9 eseu ejnuiu Jed 1931 SYOLONGNOD 1V9I3123 3 YVAN ISN LON OQ PIeJg 4991 JO 9JIM wid6 ejnuiu Jed suojjeB uo peseq 56 0922 OL 9 0 dn OL 0 dn 78 91 6 7 SSOY SNOMEA 10 esou syonJj 3exong An 20 plesg SOH pepuaeululo29J SMOUS 1uBu y O yeyo Sul uva ISd uinjoy sseid NIN HONI SYILIN 1334 Wd9 eunssaJg asn episu suyBue esoH MO 4 9SoH WNIID Si neip H 0 001 STANLEY 8 gt SPL31 User Manual HTMA EHTMA REQUIREMENTS HTMA HYDRAULIC SYSTEM REQUIREMENTS
6. CESSORIES Hair Pin W Gripwaw ZIREQUIFEG e 34876 12 gt SPL31 User Manual STAN LEY SPL31A SPL31A N SPL31A S Note Items 3 16 and 17 are used on model SPL31A S and SPL31A N Only PART NO P 1 O RING PARTOFSEALKI DENOTES PART IN SEAL KIT 2 4 ORNGTIPARTOFSEALRID SEAL KIT 73042 03009 ROLLPIN SPLSIA S SPLSTA N ONLY P PARTOFSEALKT PLUGS INSTALLED SAFETY TRIGGER SPL31A S SPL31A N ONLY TORSION SPRING SPL31A S SPL31A N ONLY STAN LEY SPL31 User Manual lt 13 SEE PAGE 6 FOR DECAL P N s 14 gt SPL31 User Manual de O SPL31A SPL31A N SPL31A S FOR PARTS TO HANDLE ASSEMBLY SEE PAGE 13 B STANLEY SPL31A SPL31A N SPL31A S CAPSCREW 3 1 OHING PART OF SEAL KIT RETAINING RING 5 1 O RING PART OF SEAL KIT ITEM DESCRIPTION SPL31A ROD ASSEMBLY 38 72883 1 INCLUDES ITEM 55 PISTON SEAL LOWER CYLINDER HEAD 39 72884 1 INCLUDES BEARING amp HELI COILS CYLINDER SUB ASSY IN dcos CLUDES PAINT amp DECALS ne COUPLER FEMALE 3 8NPT FL FACE SET P N 47438 SPL31A N ONLY COUPLER MALE 3 8NPT 47437 1 FL FACE SET P N 47438 SPL31A N ONLY 9 1 OHING PART OF SEAL KIT 15 BACK UP RING PART OF SEAL KIT 09275 RETAIN
7. EVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE SAFETY DEPARTMENT INSTRUCTIONS AFTER EACH USE STORE IN A CLEAN DRY AREA FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND DO NOT REMOVE THIS TAG Ovl SIHL JAOWSY LON OG SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DANGER DANGER DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6 AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CO
8. ING RING EXTERNAL 25992 JAW PIVOT SLEEVE PISTON ROD SEAL PART OF SEAL KIT ae ee SPIKE PULLER HANDLE WITH 73043 EXPANDER PLUGS INSTALLED SEE PAGE 13 FOR PARTS m C SHAFT RINGS PART OF SEAL KIT PISTON SEAL INCLUDED 55 1 WITH ITEM 38 AND ALSO PART OF SEAL KIT SPRING CUP PART OF SEAL 2 KIT 26812 RETAINING RING EXTERNAL ROD WIPER PART OF SEAL 22 1 KIT DENOTES PART IN SEAL KIT 32097 COMPRESSION COIL SPRING 33256 GRIP JAW CASTING SEDET HOSE ASSY SPL31A and pole SPL31A S ONLY CHUTE SUB ASSY INCLUDES ae EN INVERTED RET STAN LEY SPL31 User Manual 4 15 STANLEY Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com
9. NTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC DO NOT REMOVE THIS TAG Ovl SIHL SAONAIY LON OG EMEND OTHER SIDE OTHER SIDE Ww Y SIDE 1 SIDE 2 Shown smaller than actual size STAN LEY SPL31 User Manual lt 7 Ssuonoeuuo 4 lt lt lt MO14 mr s 1 RETURN RETURN gt gt gt a JYNSSAYUd 2 x O O gt I PRESSURE PRESSURE SLL 0092 unes 06 8 001 92 09 67 9L L SLL 0092 eJnsseJg 61 vIe 921 0092 ues 61 vIe 8 0 dn 92 o dn 09 67 9L EL 5 1 008 ensseJgd 9 8 9 LISP IVS Aq YHOJ Jas se SAL 0092 unes Yoz n pum m JO JSNUI sou oi neJp U SLL 0052 ainssald 61 vIe Bunes 49134 ujejs s 0052 Uny 61 m Aur m emm y jenbe eunsseJd e Sm mee ences ai 9
10. OURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source develops a flow of 5 10 5 gpm 15 40 Ipm at 2000 psi 140 bar 2 Make certain the hydraulic power source is equipped with a relief valve set to a max of 2500 psi 172 bar 3 Check that the hydraulic circuit matches the tool for opencenter OC operation CHECK TOOL 1 Make sure all tool accessories are correctly installed Failure to install tool accessories properly can result in damage to the tool or personal injury 2 There should be no signs of leaks 3 The tool should be clean with all fittings and fasteners tight CHECK TRIGGER MECHANISM 1 Check that the trigger operates smoothly and is free to travel between the ON and OFF positions CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth be fore making connections 2 Connect the hoses from the hydraulic power source to the hose couplers on the Spike Puller It is a good prac tice to connect the return hose first and disconnect it last to minimize or avoid trapped pressure within the system 3 Observe flow indicators stamped on hose couplers to be sure that oil will flow in the proper direction The fe male coupler is the inlet coupler NOTE The pressure increase in uncoupled hoses left in the sun may result in making them difficult to connect When possible connect the free ends of operating hoses together 10 SPL31 User Manual
11. SPL31A SPL31A N SPL31A S HYDRAULIC SPIKE PULLER RULE HERAILS USER MANUAL Safety and Operation 2013 Stanley Black amp Decker Inc New Britain CT 06053 U S A 72925 7 2014 Ver 8 2 gt SPL31 User Manual STAN LEY SAFETY SYMBOLS Lande 4 SAFETY PRECAUTIONSOS tt tee KL a XR tk veu RR He a e aka asa da da 5 TOOL STICKERS amp TAGS unnarennet een aaret 6 HOSE TYPES uuu qaqata 7 HOSE RECOMMENDATIONS deca d DE aaa aaa eA isa as Tanapa 8 FIGURE 1 TYPICAL HOSE CONNECTIONS uuu rrt next ttt e ei eren nte eet rne 8 ATMA REQUIREMENTS iu u u UEM 9 OPERATION u 10 TROUBLESHOOTING me UT 11 SPECIFICATIONS 12 SPL31A SPL31A N SPL31A S HANDLE ASSY ILLUSTRATION sse enm enemies 13 SPL31A SPL31A N SPL31A S PARTS ILLUSTRATION a 14 OPESTA SPES1TA N SPESTA S PARTS LIST zx teneat etta itane ete 15 IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Company tab Warranty NOTE The warranty recording form must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instru
12. USE REVERSE TH EY BECOME WORN OR DEPARTMENT INSTRUCTIONS TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DAMAGED REPLACEMENTS TION INTO THE BODY OR CAUSE OTHER SEVERE DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED ARE AVAI LAB LE F ROM DO NOT EXCEED SPECIFIED FLOW AND PRESSURE THE SAME SYSTEMANDIOR SEVERE PERSONAL INJURY FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY 5 BYSTANDERS MAY BE INJURED IN YOUR WORK AREA YO U R LOCAL STAN LEY BURST KEEP BYSTANDERS CLEAR OF YOUR WORK AREA DO NOT EXCEED RATED WORKING PRESSURE OF DISTRIBUTOR HYDRAULIC HOSE USED WITH THIS TOOL EXCESS ee ee ee PRESSURE MAY CAUSE A LEAK OR BURST TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE s Yara TOOL OSE GONELERSAND CONNECTORS ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY YOUR HANDS CONTACT WITH A LEAK MAY RESULT TRAINED PERSONNEL IN SEVERE PERSONAL INJURY The safety tag at right is attached to the tool when shipped from the factory Read and IMPORTANT IMPORTANT understand the safety instructions listed on this tag before removal We suggest you READ OPERATION MANUAL AND READ OPERATION MANUAL AND sp ds SAFETY INSTRUCTIONS FOR THIS SAFETY INSTRUCTIONS FOR THIS retain this tag and attach it to the tool when TOOL BEFORE USING IT TOOL BEFORE USING IT not in use USE ONLY PARTS AND REPAIR USE ONLY PARTS AND REPAIR PROCEDURES
13. ction Pressure and return line hoses reversed Be sure hoses are connected to their at ports proper ports Check power source for proper flow and pressure 5 10 gpm 19 34 Ipm 2500 psi 172 bar Spike puller does not pull effectively pi e p P y Provide cooler to maintain proper fluid Fluid too hot above 140 F 60 C temperature The jaw is not sliding freely in the Remove clean and replace as chute required Hydraulic power source not functioning correctly Hydraulic power source not functioning correctly Lawatan from powerunit Check power source for proper flow and oil level Check hydraulic system for excessive High back pressure back pressure and correct as required Couplers or hoses blocked Remove obstruction Jaw re tracked with tool in neutral Pressure and return lines reversed at Be sure hoses are connected to their position ports proper ports Spike puller operates slow In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Always store an idle tool in a clean dry space safe Be sure to wipe all couplers clean before connecting from damage or pilferage Use only lint free cloths Donot exceed the rated limits or use the tool for ap The hydraulic circuit control valve must be in the plications beyond its design capacity OFF position when coupling or uncoupling the tool Failure to do so may result in damage to
14. ctions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STAN LEY SPL31 User Manual 4 3 Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal wo
15. ge all tool repair maintenance and service must only be performed by authorized and properly trained personnel Place the end of the chute squarely against the tie plate tilting as required to avoid the sudden realignment that can occur as the tool begins to pull Always hold the tool with both hands when the unit is running Use a firm grip SPL31 User Manual lt 5 73019 SPL31A LOGO Decal FLOW 5 10 GPM 19 38 LPM PRESSURE MAX 2500 PSI MAX 173 BAR T 73020 Flow amp Pressure Decal 73038 Pinch Point Warning Decal 14090 Stanley Logo Decal NOTE THE INFORMATION LISTED DANGER DANGER ON THE STICKERS SHOWN M UST BE LEG BLE AT ALL 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CER D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC NOT ABUSE HOSE DO NOT USE KINKED TORN OR Tl M ES TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DAMAGED HOSE i DEATH OR SERIOUS INJURY MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON BEFORE USING HOSE LABELED AND CERTIFIED AS NON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE SYSTEM PRESSURE HOSE MUST ALWAYS BE CON REPLACE DECALS IF HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE NECTED TO TOOL IN PORT SYSTEM RETURN HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR MUST ALWAYS BE CONNECTED TO TOOL OUT PORT RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY REVERSING CONNECTIONS MAY CA
16. he operator must start in a work area without bystand ers Do not operate the tool unless thoroughly trained or under the supervision of an instructor Establish a train ing program for all operators to ensure safe operation Always wear safety equipment such as goggles gloves ear and head protection and safety shoes at all times when operating the tool The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions Do not over reach Maintain proper footing and bal ance at all times Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Always connect hoses to the tool hose couplers before energizing the hydraulic power source Be sure all hose connections are tight and are in good condition Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause higher then normal temperatures at the tool which can result in operator discomfort STANLEY Do not operate a damaged improperly adjusted or in completely assembled tool Never wear loose clothing that can get entangled in the working parts of the tool Do not weld or cut the chute handle or jaws of the tool Only use accessories that conform to the specifications given in the OPERATION section of this manual To avoid personal injury or equipment dama
17. lp ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH AGE TO GOUELINGS IP ANT OF THESE CONDITIONS ENST REPLACE THE HOSE IMMEDIATELY N
18. old temp startup and max dirt holding capacity Hydraulic fluid Petroleum based premium grade anti wear non conductive Viscosity at min and max operating temps NOTE 25 microns 30 gpm 114 lpm 100 400 ssu 25 microns 30 gpm 114 lpm 100 400 ssu 20 82 centistokes 25 microns 30 gpm 114 lpm 100 400 ssu 25 microns 30 gpm 114 lpm 100 400 ssu When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA HYDRAULIC SYSTEM REQUIREMENTS Flow Range Nominal Operating Pressure at the power supply outlet System relief valve setting at the power supply outlet CLASSIFICATION AAAA 3 5 4 3 gpm 13 5 16 5 Ipm 1870 psi 129 bar 2495 psi 172 bar 4 7 5 8 gpm 18 22 Ipm 1500 psi 103 bar 2000 psi 138 bar 7 1 8 7 gpm 27 33 Ipm 1500 psi 103 bar 2000 psi 138 bar 9 5 11 6 gpm 36 44 Ipm 1500 psi 103 bar 2000 psi 138 bar 11 8 14 5 gpm 45 55 Ipm 1500 psi 103 bar 2000 psi 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements STANLEY SPL31 User Manual 4 9 CHECK HYDRAULIC POWER S
19. rd indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel 4 gt SPL31 User Manual STAN LEY Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual This tool will provide dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equip ment damage T
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