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instruction manual for daab ep104 control board

1. 26 Hold to run if there is an error in the safety edge or PHOTO Input 26 Checking salet E aT 26 Programmable inputs P channels xi sinticcssiccctcdencderSewess Sestual beneiobee dl debe deniadebaccdssevoncsiowsatetaelwaiebenuac uated 21 HIE GTI a S T A A nee MOE RY 21 Configuring automatic CIOSING oo eeceece cece cecescssccseceeceeseescseceeseeseeseesceuseuseuseesseuseusenseeseesseesensensensseevenseneenss 21 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD S O AU 1 0 perro ae Pa OP a De ome re Se eo 2 Automauc 6 SILL LOR Stops n a dts asta hat taal aa erate een tlan A 21 Automatic closing after photocell activation ooo cece cece ccsccsecsecsesssessseeseeseeseeseeseesenseesensceusensensensaeses 28 Automatic closing after vehicle loop activation uo cece cece cc ccccecsesessessceeseeseeseesesseeseesenseusceucensensenseanees 28 Direction sensing for internal closing PULSE eee cecce cesses sesscssceeseeseeseesceuseuseuseueeuseusenseesseevensensenseeas 28 GVO SUN COUN FROTO PNUD TTT 28 TEOTIA 28 Timer function for magnetic lock and two Motors uo cece ce cccceeceseeceeseeseeseesesseeseusenseusseuseusensenseaeses 28 KOMIE ee or Pr op aR Te E ee 28 Reversaldurine rUn on a UNC ses sieit ce Ye cn ce Grupa a antec ai ete vals cd Solanaceae Nace E EE T 28 tT TTS Td ere 29 ROOT AR 8 fe tme tor openinge eraai a a a a A a ara TE E 29 Stop function with run on Hm 29 SeLUNE UMES T
2. Suspect an interruption somewhere in the stop circuit Wicket door contact Stop button Check the setting for restart after stopping Are all supply phases present Possibly a short circuit to earth in a low current connection Switch off at the main switch for 1 minute and remove all push terminals Switch on the power again with the jackable terminals disconnected Check that the automatic control unit is in pulse mode Is the FC SL LED on Are any of the safety edge LEDs on Is SL1 or SL2 on These should only be on if a vehicle is over the loop Try to operate the door again opening and closing Also check C020 for the most recent stop cause Cross check the number with the channel reference to find out what stopped the door If the fuse protecting the power supply to the automatic control unit trips FAAC Nordic AB recommends following these steps to reset replace it e Switch off the main switch to the automatic control unit e Decouple the motor winder e Reset or replace the fuse e Switch on the main switch to the automatic control unit e Check that none of the motor winders start before receiving the control signal e Check that the motor winders can be started and stopped from the control buttons e Ifthe motor winder cannot be stopped contact FAAC Nordic AB 72 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Instruction manual version 1 for softwar
3. e Connecting a mechanical limit switch microswitch Limit switch Limit switch Motor 1 Motor 2 24V LOL LCI 24V L02 LC2 Eat ri i a wood 15 16 e Connecting timer control Limit switches can still be used with time control they are connected as shown above mechanical limit switch but only for the open position If there is no limit switch make the connections as shown below A mechanical stop in the open position must be fitted 24V LOl LCL 24V L02 LC2 15 16 17 Instruction manual version 1 for software version 4 04 15 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Configuring the EP104 This section provides general instructions on how to change settings in the EP104 It is a good idea to discharge any static charge in your body by always touching an earthed connection before starting installation e General All values are stored according to a list of channels in the channel reference with each channel corresponding to a particular control parameter or value in the EP104 The display can show a value up to four digits long or a channel number with the prefix C d L o P or r followed by three digits The display can be used to show values as well as change settings the value flashes while the setting is being changed If E appears followed by a number this is an error message see Error messages Note that the start up values EP 1 and EP 2 are not error messages When the power is connec
4. Cables into and out of the enclosure must have cable entry seals that are approved for use with the particular cable Cables outside the enclosure must be securely fixed to the surrounding structure They must not hang loose and there must be no possibility of catching on passing objects e High current The power supply must be connected via a lockable main switch and protected with maximum T10A Connect the incoming earth to the earth bar Check that the power supply and motor voltage are compatible Motors The largest motor that can be connected is 1 5 kW 3 phase 3x400 V See Commissioning for details of how to check the direction of rotation Connecting motors to the EP104 Supply 3x400V with neutral Supply 3x230V without neutral Control board Control board EP104 Supply control board Supply operators S O x13 EP104 Supply control board Supply operators m S O x13 In Out Power Motorl Motor2 In Out Power Motorl Motor2 N T1 N L1 L2 L3 U1 V1 W1 U2 V2 W2 N TLN Li L2 L3 U1 V1 W1 U2 V2 W2 Fuse max T10A b gt eo N w 5 om 5 O Interchange between L2 and L3 if the phase Fuse max T10A 3x230V Output 230V 3x400V N D connection D connection C G om Q 94 G Y gt Y connection Interchange V1 and W1 and or V2 and W2 if motor is running in wrong direction Interchange V1 and W1 and or V2 and W2 if motor is running in wron
5. P m e e e ee 4 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD WE OPEN DOORS FOR YOU FAAC Nordic AB BOX 125 SE 284 22 PERSTORP SWEDEN TEL 46 435 77 95 00 FAX 46 435 77 95 29 www faac se INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Contents M anutacturer s declaration TTT 6 Manua HIIG a a a Ee 6 Person authorised to compile the technical documentation 00 cece cee ececceccseseesseeeseeseresesesseeseneenneeees 6 EY SYS AEA O AAE E Cas ee E oP end Oe 6 Declaration Ob pertormante TT 6 Intended use of the construction product uuu e cece ces cccesceceesessceeceeseeseeseeeceuseuseesseeseuseusensessceesensensenesenes 6 system for assessment and continuous verification of the performance of the construction product 6 FE TOFINO canes eae L cece cte acres a ota teieo paleo tenance 6 PE SGUUDEION Ol the ERTO TT ETI E RER A AEE eae ee ta ca E ATE S EES E E E EE atic anes nt AE mended TTT Tinig Relerence documentato arion a aE E AO EE AE Disposal of electronic 60UI0mGnL eticcat st caccaccisadleliscsnetiactislatewocntcroudes baits astabboiudeale Sistaisndidaqelioab ch soeadaaibocics I IFE Tiel Ferr manna a a SIL Ree A ee IE AE EA A EEEE AS a ee 8 SAT CMV a Cne TTT 8 DIGI or ne Or A RS Oe en eae eer oe 9 EEE e E EE EE EEEE E TL A E E EE S EET E EES 9 SE eE E e E E E E EE A E E EEEE ER 9 Resetting replacing tripped TuSpS cece cece ces ccscceceesessesscseseuseuseesceueusesseeseeeeuse
6. Disabled Constant signal in the opening movement o3 fo Constant signal in the closing movement Constant signal in the opening and closing movement Delayed switch off Switch off after the specified 0 00 9 59min time For example to switch off lighting a specified time after closing Constant signal before timed opening and automatic closing Constant signal before close signal timed opening and automatic closing Constant signal before all signals Output signal deactivated during warning Output signal as configured in 0110 0113 Alarm if there is an error as configured in 0 00 9 59min 0131 0139 The alarm is activated for at least the time set in this channel Alarm for faulty safety edge Time asin o130 0 1 do IRB D Disabled Constant signal Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Factory Setting Ref page EE T O 0 Disabled o Constant signal Eo JO 0 Disabled Constant signal isd Alam Pdooropen T OO HS Disabled o Disabled Constant signal S C 7 O H Lor Disabled Constant signal 36 Alarm f door iin dese poston ia of 1 o Disabled Constant signal Alarm if vehicle loop 1 is activated oao fo S 0 Disabled Constant signal Alarm if vehicle loop 2 is activated oao fo o Disabled Constant signal Alarm if photocell interrupted oao fo f 0 Disabled Constant signal Inversion of contact function for
7. Disabled Left ar L111 Position readout for motor 1 if L001 1 000 360 degrees ee L112 Limit for open position motor 1 if L001 1 145 360 degrees aso lB L113 Limit for closed position motor 1 if L001 1 015 180 degrees 90 WwW L120 Position of motor 2 viewed from the motor side 0 2 If L0012 1 0 Disabled Left Right L121 Position readout for motor 2 if L002 1 000 360 degrees ee L122 Limit for open position motor 2 if L002 1 145 360 degrees aso J sd L123 Limit for closed position motor 2 if L002 1 015 180 degrees 90 wW Sl L LS S LZ SA S L211 Time readout for motor 1 if L001 3 00 1 99 9 sec o wHo a Te a ae E22 Time readout for motor 2 if L001 3 00 1 99 9 sec O FJ wHo 1222 Time setting motor 2 iFLO01 3 J 00 1 99 9sec fooi BY Instruction manual version 1 for software version 4 04 4 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD 48 Programmable outputs 0 channels Programmable output 1 Factory Setting Ref page o100__ Function ofourpuet Jos tt IB o Disabled Position indicator Movement Warning Signal as configured in 0110 0122 Presence detection Direction sensing Signal as configured in 0191 Lock Alarm output Signal as configured in 0130 0139 0110 Openposiion o i oa Cd BY 0 Disabled Constant signal folit Midposition i B 0 Disabled Constant signal fol12_ Closed position YB o Disabled Constant signal
8. 0 No wireless reception Wireless input 1 is receiving a wireless signal Wireless input 2 is receiving a wireless signal Wireless input 3 is receiving a wireless signal Wireless input 4 is receiving a wireless signal 160 Operation fos TBF foe Disabled Open Close Stop Open close Open stop close o Disabled Timed opening i Disabled normal operation Programmable input has no function for wireless input 1 Operate only if there is a signal at programmable input 1 Operate only if there is a signal at programmable input 2 GR Opecue only ifthere isa dignl at progamaubleinput3 SSCS E Disabled Park without automatic closing Reset by another control signal Interlock opening Disabled Sends a normal open signal to the remote door 66 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Programmable wireless input 2 Factory Setting Ref page 1001 Readout of received wireless input 0 4 Jo IB No wireless reception Wireless input 1 is receiving a wireless signal Wireless input 2 is receiving a wireless signal Wireless input 3 is receiving a wireless signal Wireless input 4 is receiving a wireless signal 1260 Operation fos BF Disabled Open Close Stop Open close Open stop close 1262 Halfoperation o e B S T Half 1 Half 2 Half 1 and half 2 Linked opening dO 0 Disabled o a Timed opening 270 Disks penton stwinkesinpar a C G T 0
9. Check the E202 Motor protection triggered for motor 2 motor protection setting E203 Motor protection triggered three times in a row Is there an obstacle Fault in electric motor Check the control unit locked for three minutes configuration of channels C252 C253 C262 C263 E204 Current through motor 1 which is switched off E E205 Current through motor 2 which is switched off E The electric motor is running at less than half the motor E206 No current or low current in motor 1 protection setting Check the motor protection setting Phase failure in an incoming phase Faulty fuse Break in F207 T TT noor cable to electric motor Voltage drop in stop circuit limit switch circuit Prevents the contactors operating E221 Start load too low motor 1 Check that the motor is correctly connected E222 Start load too low motor 2 Check that the motor is correctly connected E223 Normal power too low motor 1 Check C230 70 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD E224 Normal power too low motor 2 Check C240 E318 Error in loop 1 Are the loop and connectors electrically continuous v c H a For more troubleshooting tips see the instruction manual for 319 Oe SS the vehicle detector Correct polarity in communication cables Break in E614 Communication error communication cable Correct settings in both automatic control units Is the external un
10. Disabled normal operation Programmable input has no function for wireless input 2 debts ace p 4 Operate only if there is a signal at programmable input 4 S Operate only if there is a signal at programmable input 5 Operate only if there is a signal at programmable input 6 am CC E 0 Disabled Park without automatic closing Reset by another control signal a0 insockapenig TE C ST o Disabled Sends a normal open signal to the remote door Instruction manual version 1 for software version 4 04 67 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Factory Setting Ref page Wireless input 1 is receiving a wireless signal Wireless input 2 is receiving a wireless signal Wireless input 3 is receiving a wireless signal Wireless input 4 is receiving a wireless signal 3 Liniedopening dO 0 Disabled Timed opening Disable operation at wireless input 3 0 6 jo B Operate only if there is a signal at programmable input 5 Operate only if there is a signal at programmable input 6 0 1 68 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Programmable wireless input 4 Factory Setting Ref page 1001 Readout of received wireless input 0 4 Jo IB No wireless reception Wireless input 1 is receiving a wireless signal Wireless input 2 is receiving a wireless signal Wireless input 3 is receiving a wireless signal Wireless input 4 is receiving a wireless
11. Does the door inexplicably close by itself Without an error message or alarm LEDs e Resetting replacing tripped fuses Is the load guard correctly installed Has the correct supply voltage been set Mechanical fault Does the door move easily when decoupled Check the channels for the safety edge value Is the impedance correct Adjust the safety edge switch if necessary Are all the safety edge units in use Are any of the limit switch LEDs on The safety edge will not work unless the limit switches are connected at the time the power is switched on Is the stop LED on The safety edge will not work unless the stop circuit is uninterrupted at the time the power is switched on Are all the green LEDs on They should be on Have the wrong stop inputs been jumpered Are any of the LEDs INP 1 INP6 on They should not usually be on unless the system is parked at certain times The limit switch LEDs must light up before the door can be operated Example L O1 is on motor 1 can start The limit switches are connected in series with the stop circuit Fault interruption in the wicket door contact or other contact in the stop circuit Check that the warning is configured Check that the block is configured FC SL LED should be on Are any safety edge indicators on They should normally be off Suspect an incorrect connection to the safety edge Alternatively an adjustment may be necessary Check the channel for pulse operation
12. E3 And check that the safety edge flashes when it is no longer activated Instruction manual version 1 for software version 4 04 25 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD e PHOTO input The EP104 has a PHOTO input for use with a photocell or a vehicle loop via an external control unit see Signal reference To connect both devices to the same input connect them in series via voltage free contacts PHOTO input in the closing movement When a vehicle passes the photocell or vehicle loop during the closing movement the door usually reverses to the fully open position To prevent vehicles sneaking in while the door reverses you can instead set the door to stop and then close after the automatic closing time by setting C340 to 2 and C500 to a suitable delay PHOTO input in the opening movement If a vehicle passes the photocell while the door is opening nothing usually happens It is possible to set the door to stop instead then close after the automatic closing time when the photocell is clear However this setting would prevent reversal in response to an activated photocell during the closing movement too The door can either close again when the photocell or vehicle loop is clear or stop while the photocell is activated and then close when the photocell is clear as defined in channel C342 Example Set the value to 2 to stop the door in the opening movement and then close when the photocell is no longer activated Set the
13. General principles for design SS EN 60335 1 Household and similar electrical appliances Safety Part 1 General requirements SS EN 60335 2 103 Household and similar electrical appliances Safety Part 2 103 Particular requirements for drives for gates doors and windows SS EN 61000 6 2 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments SS EN 61000 6 3 Electromagnetic compatibility EMC Part 6 3 Generic standards Emission standard for residential commercial and light industrial environments The technical documentation for the automatic control unit specified above as set out in Machinery Directive 2006 42 EC Annex VII part A is kept by the manufacturer and will be provided by the undersigned to a competent national authority further to a reasoned request from that authority We declare that to the best of our knowledge the EP104 does not contain in concentrations above 0 1 any substances specified in the REACH 1907 2006 EC Candidate List of Substances of Very High Concern or banned substances in RoHS 2002 95 EC Declaration of performance Intended use of the construction product Automatic control unit intended for installation is doors gates or barriers for use in industry commercial areas and residential areas that are open to the public and intended to provide secure access for people goods and vehicles System for assessment
14. LOOP is clear Presence detection signal when first PHOTO and then LOOP are activated remains until LOOP2 is clear 5 07 9 Instruction manual version 1 for software version 4 04 41 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Factory Setting Ref page a Blockoftheoherdor O O O 7 GooS O OP Opening blocked until the other door is closed Opening blocked until the other door is open Closing blocked until the other door is closed C665 When blocked opening memory cancel block with oo o ee 21 stop 0 Do not remember open and stop do not cancel block Remember open and stop do not cancel block A Do not remember open and stop cancel block Remember open and stop cancel block C695 Network number for communication fo 2 doe IA 0 Disabled Automatic control unit no 1 in communication Automatic control unit no 2 in communication Service channels Factory Setting Ref page C903 Error code list showing the most recent error messages 000 Start of list followed by the earliest error message eal Error messages End of list after the last error message 42 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD e Vehicle detector d channels Vehicle loop 1 Factory Setting Ref page ao Uekep SSS T S 79 o Input enabled d101_ Loopreadingst 000 999 TB d102 Loopreadingx1000 9B 4103 Activation from passing vehicle lan TB
15. d110_ Detection limit foravehiclein theloop 05 995 Ba d111__ Difference between on and offintheloop 00 5003 BA d120__ Loop presencereset_ 000and005 240min 120 PA d121 Fast loop presence at 00 99 see Jo B Compensation for the influence of the door half operated by motor 1 on the loop in the close position Compensation for the influence of the door half operated by motor 2 on the loop in the close position ER E C C S 7 E 0 Disabled Reversal Stop with automatic restart of automatic closing Stop without automatic restart of automatic closing wait for new control signal d141 Safety during run on time in closing movement 0 1 IRA o Disabled Enabled and subordinated to d140 te O C T 1 o Disabled Reversal to fully closed Stop with automatic restart of automatic closing Stop without automatic restart of automatic closing wait for new control signal d 51 Loopdosings HHBH 0 Disabled Active d154 Typeofclosing fo tt BF o Close immediately when loop is clear Continue to fully open then close d160__ Controlfunction Jon b I Disabled Instruction manual version 1 for software version 4 04 43 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Factory Setting Ref page 4161 _ Type ofcontrol signal when activated fO E de IBJ o Pulse Constant signal when loop is activated d162_ Halfoperation BD Half 1 Half 2 Halves 1 and 2 d163 Limited opening doa TBF o Disabled Openin
16. hinged gates See Commissioning to find out how to configure the functions Load guard When a hinged gate is installed the load guard should be configured without personal protection This means that purpose of the load guard is more to protect the motor and other mechanisms from damage The load guard does not therefore provide effective protection for the opening movement if the gate is opened against an obstacle with a crush risk Safety edge There are usually two safety edge devices for a hinged gate one on each side They are connected to S E1 and S E2 and adjusted as described in Safety edge If no safety edge is used for the opening movement S E3 is disabled e Barriers This section describes the commissioning steps required for barriers See Commissioning to find out how to configure the functions Load guard Load guards on barriers are only intended to protect the barrier and other mechanical components so they are configured without personal protection This means that the barrier changes direction in the presence of a high load in either direction Safety edge A barrier usually has no safety edge at all in this case set S E1 S E2 and S E3 to 0 0 Otherwise adjust the safety edge as described in Safety edge Instruction manual version 1 for software version 4 04 19 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Commissioning The process is the same for EP104 1 for one motor winder and EP 104 2 for two mo
17. motor control using a frequency converter Follow the instruction manual supplied with the add in card when installing the card in the EP104 e Programmable outputs 0 channels You can use the DB401 add in card to access four programmable outputs in the EP104 Programmable outputs 1 3 The instructions are identical for these three programmable outputs apart from the channel number output 1 has channel number olnn output 2 has channel number o2nn etc The settings below are for output 1 Activate programmable output 1 by setting 0100 to the desired function A value of 0 means that the output is disabled open regardless of the settings of other channels If you set the value to 1 the output can be used as a traffic light signal based on the position indicator Movement and warning time signals are also available with this setting The value 2 is for presence detection in the vehicle loop the value 3 is for motor locks and the value four turns the output into an alarm output Channel 0110 Open position Set to 1 for a constant signal in the open position Channel 0111 Mid position Set to 1 for a constant signal in the mid position Channel 0112 Closed position Set to 1 for a constant signal in the closed position Example for a green light 0110 1 0111 0 0112 0 Example for a red light 0110 0 0111 1 0112 1 Channel 0113 Movement Use this channel to specify the function during movement The function will be ac
18. order to continue commissioning If there are no external units set channel C102 to 0 There is no need to disable channels C113 C123 C133 and C343 because C102 overrides them Note that the factory setting of channel C102 is 0 If you want to test external protection units set C102 to 1 isabling external testing of S E1 To disable external testing of S E1 set channel C113 to 0 e Disabling external testing of S E2 To disable external testing of S E2 set channel C123 to 0 e Disabling external testing of S E3 To disable external testing of S E3 set channel C133 to 0 e Disabling external testing of photocells To disable external testing of PHOTO set channel C143 to 0 Settings for external protection Before changing the other settings you will need the following information about the unit to be tested Check the power supply the unit needs Check the required current the maximum current for the 24VDC of the EP104 is 300mA so an external transformer may be needed depending on what other equipment is connected Check whether the external unit has an internal resistor at the output If not fit a 8 2kohm 0 5W resistor to the output FAAC recommends that this output is short circuited when the protection is activated Check the active and inactive levels of the test input on the unit Set C102 to the right polarity Check that the resistance detected in EP104 for the safety edge input to which the exter
19. programmable input3 oa de dH 0 Disabled Enabled Open Close Stop Open close Open stop close i2 HHT H Pulse hold to run mode not possible Signal for as long as the input is activated Half operation a A E Half 1 Half 2 Halves 1 and 2 Limited opening ft S o S A Disabled Timed opening based on the time specified in C412 and or C414 Morlok fot o S A bes Disabled i The barrier cannot be operated without a signal at programmable input 3 If the signal disappears the barrier is stopped 0 2 2 WH Disabled Automatic closing disabled after the input is activated reset by another control signal Automatic closing disabled by a constant signal on db iH Blocking disabled for local and remote doors Only works if there is a constant signal and P361 has the value 2 P398 T Automatic closing disabled for remote door Only 0 1 works if there is a constant signal Disabled 62 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Programmable input 4 Factory Setting Ref page m Cannan progam oa T ET 0 Disabled o o Enabled P460 Conuol funcion de IH Disabled Open Close Stop Open close Open stop close re igen T 1 Half 1 Half 2 Halves 1 and 2 PHS Linked opeang C e A 0 Disabled Timed opening based on the time specified in C412 and or C414 P470 Mororlock fot e A 0 Disabled i The barrier cannot be opera
20. select channel C510 and set a time between 0 0 and 9 9 seconds Note that the delay configured in channel C510 is also used for automatic closing after a photocell is activated If the vehicle loop is not activated automatic closing happens as described above Direction sensing for internal closing pulse Using channel C591 and the DB402 add in card for vehicle loops you can configure the internal close signal depending on the preferred direction sensing mode in LOOP1 and LOOP2 and the PHOTO input See the channel reference for all possible values Closing from PHOTO input You can use channel C351 if you want the door to close following a signal from PHOTO The initial setting is 0 photocell closing not active Set the value to 1 to activate photocell closing Use channel C354 to configure the type of closing following PHOTO activation To close the door immediately after the photocell is activated set the value to 0 or to leave the door to open fully before closing set the value to 1 e Control functions Timer function for magnetic lock and two motors You can configure delays between motor 1 and motor 2 if there is a magnetic lock in the system Channel C470 sets the delay before motor 1 is started in order to give the magnet time to lose its residual magnetism before opening Set the desired time between 0 00 and 0 99 seconds in channel C470 To obtain the correct opening and closing sequence with a magnetic lock set the delay
21. signal 460 Operation fos BF Disabled Open Close Stop Open close Open stop close 1462 HalFoperation TRT Half 1 Half 2 Half 1 and half 2 He Linkelopenng a o A 0 Disabled o a Timed opening 70 Disb penton stwinkesinpare C C GS T 0 Disabled normal operation Programmable input has no function for wireless input 4 debts ace p 4 Operate only if there is a signal at programmable input 4 S Operate only if there is a signal at programmable input 5 Operate only if there is a signal at programmable input 6 FE TH H TH Disabled Park without automatic closing Reset by another control signal mO e C ST o Disabled Sends a normal open signal to the remote door Instruction manual version 1 for software version 4 04 69 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Error messages E code Meaning Possible cause EP Not an error code indicates the type of EP104 in use Not an error code indicates the type of EP104 in use No error shown to acknowledge a change in the E000 service channel E003 Limited running time exceeded Gears slipping Check C403 E008 Momentary loss of 24 V Mains failure momentary 24 V short circuit E015 Momentary loss of 230V Has there been a power failure E017 Safety edge or load guard triggered five times in It something preventing the door reaching the closed succession position L ai no L hiha orci a voltage measured by the automatic control unit is
22. signal 0483 Inversion of contact function for ouput 1 2 Nho IB Normally open NO Normally closed NC 98 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD 0491 Function when LOOP2 LOOP2 or PHOTO 01 14 01 activated Presence detection Signal when LOOP is activated remains until LOOP is clear Presence detection Signal when LOOP2 is activated remains until LOOP2 is clear or LOOP is clear 04 Presence detection Signal when PHOTO is activated remains until PHOTO is clear Presence detection Signal when both LOOP 1 and LOOP2 are activated remains until either LOOP 1 5 Presence detection Signal when PHOTO and LOOP are activated remains until either PHOTO or LOOP1 is clear LOOP is clear 7 Presence detection Signal when PHOTO LOOP1 and LOOP2 are activated remains until either PHOTO LOOP1 or LOOP is clear Presence detection Signal when either LOOP1 or LOOP2 is activated remains until either LOOP1 or LOOP is clear U 06 Presence detection Signal when PHOTO and LOOP2 are activated remains until either PHOTO or U 09 Direction sensing Signal when first LOOP1 and then LOOP2 are activated The signal remains until LOOP2 is clear 10 Direction sensing Signal when first LOOP1 and then PHOTO are activated The signal remains until PHOTO is clear 11 Direction sensing Signal when first LOOP2 and then LOOP are activated The signal remains unti
23. too Check C200 and C230 the load guard cannot be disabled with personal protection activated Check C211 it cannot be longer than 0 06 sec C212 cannot be longer than 2 sec C493 cannot be longer than 0 20 sec Check C200 and C240 the load guard cannot be disabled with personal protection activated Check C211 it cannot be longer than 0 06 sec C212 cannot be longer than 2 sec C493 cannot be longer than 0 20 sec E032 Limit switch L O1 has lost its position Is the limit switch cam bypassing the switch Loose contact in switch E033 Limit switch L C1 has lost its position Is the limit switch cam bypassing the switch Loose contact in switch Is the limit switch ing the switch L 042 Limit switch L O2 has lost its position s t e imit switch cam bypassing the switch Loose contact in switch Is the limit switch ing the switch L E043 Limit switch L C2 has lost its position 7 enn switch cam bypassing the switch Loose contact E044 Hidden channelsshown Jo ooo O E046 Opening counter reset oo o o ee i a gt hae ioaea Only applies to up and over control r in safety edge Correct run on time Motor is taking more than 1 5x motor current Motor is E025 Incorrect setting for personal protection motor 1 E026 Incorrect setting for personal protection motor 2 E201 Motor protection triggered for motor 1 sluggish or stops Faulty fuse Phase failure in an incoming phase Break in cable to motor or motor winding
24. value to 1 to reverse the door to the fully closed position For other options see the channel reference e Limited running time Limiting the running time can protect the equipment from possible damage caused by a fault The time should be set slightly longer than the normal running times for opening and closing In hold to run mode there is no limited running time so this is a good way of measuring the running time Use hold to run to operate the door from fully closed to fully open and the other way around and make a note of the running times from the readouts in C401 for motor 1 and C402 motor 2 Select channel C403 and enter a value about 3 seconds longer than the longest time measured e Checking LED indicators Before continuing the commissioning process check that all LEDs are working correctly as described in Indicators If there is a problem review the connection instructions and check the connections If the problem is still not solved see Troubleshooting to find out what to do next e Pulse mode and hold to run mode Hold to run mode means that the button has to be kept pressed to open or close when the button is released the motor stops In pulse mode pressing and releasing the button opens or closes the door automatically Pulse mode can be configured for either direction Pulse mode must be active for automatic operation of the door Note that the relevant directive does not allow wireless transmitters to operate in
25. with a run on time means that when the limit switch is activated in the opening direction the door continues for a specified time Select channel C421 for motor 1 and channel C431 for motor 2 and set the run on time in seconds Stop function with run on time Select channel C436 and choose the stop function you want during the run on time The function specified in channel C436 is only active during the run on time for closing Depending on the stop function configured in C436 you can set the door to close tightly against rubber strips without triggering the load guard or safety edge NOTE Channel C436 is subordinate to channel C448 safety edge reversal during the run on time see Safety edge There are four options for the stop function during the run on time in the closing movement channel C436 0 1 2 or 3 but safety edge reversal during the run on time must be disabled in channel 448 Setting times for timer control To set timer control instead of limit switch control set LOO1 to 1 Note that the limit switch inputs must be jumpered if timer control is enabled Operate the barriers to the fully open position and read the time in channel L211 for motor 1 and L221 for motor 2 Set the time for motor 1 in channel L212 and for motor 2 in channel L222 adding about 20 to the times If timer control is enabled note that there must be some kind of mechanical stop to prevent the barrier opening or closing further than intended The barrie
26. 1 means that the safety edge has been reset A constant LED means that the safety edge has been activated and a flashing LED S E2 means that the safety edge has been reset A constant LED means that the safety edge has been activated and a flashing LED S E3 means that the safety edge has been reset LOOP2 Vehicle loop 2 activated LOOP1 Vehicle loop 1 activated LC Motor 2 not finished closing extinguished in closed position flashing means the input is not programmed Yellow L 02 Motor 2 not finished opening extinguished in open position flashing means the input is not programmed LCI Motor 1 not finished closing extinguished in closed position flashing means the input is not programmed LOI Motor 1 not finished opening extinguished in open position flashing means the input l is not programmed PHOTO Photocell not activated circuit closed OPEN Signal from internal button open CLOSE Signal from internal button close INP6 Signal at programmable input 6 INP5 Signal at programmable input 5 Yellow INP4 Signal at programmable input 4 INP3 Signal at programmable input 3 INP2 Signal at programmable input 2 INP1 Signal at programmable input 1 oo Stop not activated circuit closed Green SAFE o Internal safety circuit OK VV Noltage 12VDC Green 24V Noltage 24VDC o Contactor for closing movement activated motor 2 a Contactor for opening movement activated motor 2 Yellow Doo Contactor for cl
27. 1 for motor 1 and C281 for motor 2 the value should be about 0 20 If the phase sequence is incorrect the value is about 0 95 and the load guard is activated See Connection high current to find out how to correct an incorrect phase sequence Instruction manual version 1 for software version 4 04 21 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD e External protection units EP 104 has a function to test external protection units The test is run before every operation to ensure there are no problems with the safety edge unit Only one safety edge unit with external testing can be connected to each safety edge input To satisfy the safety requirements the connected unit must have at least performance level C PLc in EN ISO 13849 1 Safety of machinery Safety related parts of control systems If the connected unit is a category 2 device its test input must be connected to the test output of the EP104 terminal 38 Note that the test output of the EP104 is connected to GND 24V or set to high impedance open which can permanently damage units that are not designed to handle this If a number of units are used they are all connected to the common output signals for testing Check with the unit manufacturer that this is permitted The EP104 is supplied configured to use external testing of a safety edge with photocell If you have a safety edge and or photocells that do not support external testing change the following settings in
28. 24VDC Cable length max 200m 24VDC max 50mA 24VDC max 300mA RS 485 between two EP104 units Cable length max 1000m The PCB is designed for an enclosure rating of at least IP54 Supply voltage for photocell External supply Communication Protection class m C9 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Installing the EP104 PCB If you are installing the PCB in a dedicated enclosure you must follow the instructions below otherwise the requirements of the applicable EU directive will not be met FAAC Nordic s declaration of conformity will not be valid and the product will not be authorised for use If the PCB is installed elsewhere the installer is responsible for obtaining CE approval of the control system in its entirety e Authorisation Persons installing the PCB in an enclosure must be trained and authorised for the particular task e Enclosure The PCB must be installed in an enclosure designed for the surrounding environment and must protect the electronics from moisture dust and contact The enclosure must provide protection to class IP54 or better and must be designed for screw fixing to a wall or bracket For outdoor use or if there is a risk of condensation in the enclosure a heating element must be used e Installing the PCB The PCB must be secured to a metal plate The PCB dimensions are shown below Use the screws spacers and washers pro
29. I 0 Disabled Constant signal 0 Disabled Constant signal o Disabled Constant signal 0 Disabled Constant signal EH CE C H E Disabled CE Constant signal Instruction manual version 1 for software version 4 04 99 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD 0391 Function when SL 1 SL 2 or photocell loop 01 14 01 activated Presence detection Signal when LOOP is activated remains until LOOP1 is clear Presence detection Signal when LOOP2 is activated remains until LOOP2 is clear 03 Presence detection Signal when both LOOP 1 and LOOP are activated remains until either LOOP 1 or LOOP is clear Presence detection Signal when PHOTO is activated remains until PHOTO is clear 05 Presence detection Signal when PHOTO and LOOP are activated remains until either PHOTO or LOOP1 is clear 06 Presence detection Signal when PHOTO and LOOP are activated remains until either PHOTO or LOOP is clear 07 Presence detection Signal when PHOTO LOOP and LOOP2 are activated remains until either PHOTO LOOP1 or LOOP is clear Presence detection Signal when either LOOP1 or LOOP2 is activated remains until either LOOP1 or LOOP is clear 09 Direction sensing Signal when first LOOP 1 and then LOOP2 are activated The signal remains until LOOP is clear PHOTO is clear 11 Direction sensing Signal when first LOOP2 and then LOOP are activated The signal remains until LOOP1 is clear 12 Direction sensin
30. L001 L002 For a top mounted motor winder the motor is configured as for a right mounted motor window See below for the side mounted motor winder Note that if the motor winder is installed upside down the sides must be swapped because the motor runs in the wrong direction Connect the encoder according to the instructions on page 15 Connecting an encoder Specify that the encoder is used for motor 1 by setting L001 to 1 specify the position of the motor 1 in channel L110 1 is left and 2 is right If two motor winders are used activate the encoder for motor 2 in channel L002 by setting it to one 1 specify the position of motor 2 in channel L120 1 is left and 2 is right After setting the encoder position and activating it run the motor hold to run to the closed position then read channel L111 for motor 1 and make a note of the value If two motor winders are used also read channel L121 and make a note of the value This value must always decrease when closing and increase when opening 20 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Set the value as the closed position in channel L113 for motor 1 and L123 for motor 2 Run the motor hold to run to the fully open position Read the value in L111 for motor 1 and L121 for motor 2 and enter the respective values in L112 for motor 1 and L122 for motor 2 The limit switches are now confi
31. O IMET CONO sirieni a a a A T 29 Fe a E A N O A nna teeeeas 29 KOVO 118 0 5 UT 29 Kersa DLO ete ete em A NNR 29 PONCE TTT 29 IMM LO TTT 30 COMMUNIC 1 TT ean a e A eaten cae Gaara 30 Blocking the other door Cop 30 Opening memory cancel block with stop CDD 30 EK AMM Fe apple T 30 Functions USING Tk cT TTT 31 Programmable outputs o channels e 31 Programmable outputs L scat fue 2 Soe me tests aea taj pds O r a Ean aN ea EEE eect Means 31 fo 04 ULI TN 2 0 9 et tre et tn ee ene ee 31 Programmable wireless Inputs r channels wu cece cece sceesesceuseseceuseesceuseeeseuseeuseuseeusenseausevesensenesensenss 32 Control functions using wireless Inputs 32 Vehicle detector 0 Channgisg casts ae 25 decree ages can Tc eseaiea esa ree ets cae esto ara haw Mace corneas Mam tinawc 33 Configuring the vehicle 1000 33 Automatic closing after vehicle loop activation uo cee ccc ccccecsesesseesceeseeseeseesesueeeseusenseusseusensensenseeeses 33 VENICE Toop TUNGU ONS casicicccc yee ehectaceres saciehicdiecaenesapcnaleaeacas ninatnendua a ed 33 FOS Ep Tani 34 AIM Rs 3175 ONG TTT TTT 39 EE AR e cd 11721111 21 see een er aI E E oR ee Re cca oe 35 General readout ChHannpIS cece ce ccccscesscssessceuceeseeseesceeseeseeseesceeseeseuseesceuseusenseeseaseuseesenseeueeasensensenesens 35 General configuration Channels wo cece cece ces ccecessesscescseceeseeseesceeseeseuseesceuseeserseeseeeseusensenseeuseesensensenesens 36 SUVS T TTT 3 Loa
32. PO OR nO E Oe ea A A Eee eee 19 Up and over 0 BDE te I eto er es MOOR NE a Re PRP ce ee a ene ee 19 Eere Er CY ssc cect EET ENA EAEE coe E EE acacia E ge eens seein see Nae chee S RE T 19 ce a Te e ae oar Pe eR ee ee ae 19 DII 19 Kets AN TTT 19 SY fe AY T ce nen Re a RO ON E ES ERE STD RO eS AN ET 19 DIT 19 Boado ON UT 19 RTS oo ae oo E AO AOE E AAE nC EO eae 19 EO MTEMIS SIO MIND cacceicticcrsctadec sire toc tatacseaeateueul a a a e a a E 20 Ue erences ent ec eae cae es aa aca EE EEE tc EE aepaseeoescon eet 20 ODEO ea E A E 20 Bro 20 Encoder electronic limit Switch 20 Right left encoder position eeeseeeeeseseeseeeseresierssnsssrrsisrisrsrursrurrsruruninruriskarntintuskakainkanukanunrnnnnrnnnnnrnennt 20 Mechanical limit switches microswitches eeeeeeeeeeererererererisrsrersssrrsreresrsresrsrsrrsrsrnsrsrerrsrereens 21 Timer control without limit SWITCHES eee ccc ccecceeceecesseesceeceeseeseuseesseeseuseuseesceuseeseuseuseusseusensensensens 21 DIFECTION OF rotation OF motor Ssss R a a N 21 Setting the internal motor protection uo ccc ceesesssseceeseeseeseeseuseuseesesseuseusenseusceseuseesenseeuceusensensenses 21 YOO DOWEL SUD OTT 21 Checking the phase sequence for 3x230 V without neutral 21 EAOa DOL COMUNIS TTT 22 Settings for external Protection cee ccc cccccceseesesseeeceeseeseeseeseeeseuseeseesesseuseusenseesceuseuseuseuseesseuvensensenss 22 Ber Ee ern ne Peet oR SN er aT ee oT a ene S 23 With certified persona
33. R DAAB EP104 CONTROL BOARD e Programmable inputs P channels There are six programmable inputs available in the EP104 The instructions are identical for all six programmable inputs apart from the channel number input 1 has channel number Pinn input 2 has channel number P2nn etc The settings below are for input 1 Activate input 1 by setting P100 to 1 The following channels are used to set the function for the programmable inputs P160 Control function Option 0 disables operation using the programmable input 1 is for the opening function 2 is for closing and 3 is for stop Option 4 means open the gate if it is not already open then close it as soon as it is in the open position Option 5 means open stop and close alternately 5 seconds after the last command the next command is automatically set to open again P161 Type of control signal Use this channel to specify whether you want the signal to be a constant signal throughout the signal duration or just for the signal edge the automatic control unit interprets the signal as a pulse If the pulse option is set hold to run does not work if the safety edge is faulty but door can be operated via another input even if the input is activated P162 Half operation To only open half 1 set the value to 1 to only open half 2 set the value to 2 and to open halves 1 and 2 set the value to 3 P163 Limited opening Set the value to 0 to open the door to its end position or set i
34. an the time in channel L212 for motor 1 and L222 for motor 2 e Direction of rotation of motors To reduce the risk of injury or damage the door must be decoupled during commissioning Check that the motor is running in the right direction by pressing the open and close buttons on the automatic control unit If the direction of rotation is wrong change the phase sequence of the motor see Connection high current e Setting the internal motor protection Read the current consumption of each motor during hold to run operation from channel C251 for motor 1 and C261 for motor 2 then set the motor current in channels C252 and C253 for motor 1 and channels C262 and C263 for motor 2 A value of 0 0 means that the motor protection will not be tested the intention is to use external contactors e Type of power supply Only change this setting in high current installations with no neutral or a single phase power supply Check that the correct type is installed using the value in channel C202 The initial setting is 0 which means a supply voltage of 3x400V N PE For other options see the channel reference Checking the phase sequence for 3x230 V without neutral If there is no neutral the load guard takes two phases as reference points so the phase sequence must be correct To check that the phase sequence is correct decouple the motor winder to allow the motor to run without load With the motor running read the value in channel C27
35. and automatic closing Constant signal before all signals a haa C a Output signal deactivated during warning Output signal as configured in 0210 0213 Alarm if there is an error as configured in 0 00 9 59min 0231 0239 The alarm is activated for at least the time set in this channel ast Aum briulyntycke Tmeamas oro 0 Constant signal o O Active 252 Alarm for enor menage dpa o p 0 Constant signal Instruction manual version 1 for software version 4 04 51 92 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Factory Setting Ref page e283 Anon foop ceasinemmued T C Cd 0 Disabled oo Constant signal O O O H B Disabled Constant signal 255 Alm Wdoorsinnidpoaton l O Disabled o Lo 7 Disabled Constant signal Nor Disabled Constant signal TE Disabled Constant signal 0 i Disabled Constant signal 0 Disabled Constant signal Inversion of contact function for output ee Ee 1 H Normally open NO Normally closed NC Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD 0291 Function when SL 1 SL 2 or photocell loop 01 14 01 activated Presence detection Signal when LOOP is activated remains until LOOP1 is clear Presence detection Signal when LOOP2 is activated remains until LOOP2 is clear 03 Presence detection Signal when both LOOP and LOOP are activated remains until either LOOP 1 or LOOP is clear Presence detection Signal
36. and continuous verification of the performance of the construction product System 3 Performance Property Performance Harmonised standard TEE O SSENI324L1 A1201 F s Safety edge Performance level C SS EN 13849 1 2008 e Load guard Performance level D SS EN 13849 1 2008 validated by SP Certificate no SC1105 11 Perstorp 25 03 2013 a a Ola Hansson MD 6 Instruction manual version 1 for software version 4 04 readout buttons INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Description of the EP104 e General The EP104 is an automatic control unit for doors gates up and over doors and barriers including all the components necessary to control electric motors contactors motor protection load guard safety edge alarm indicator buttons on the PCB for operation and display and a programming keypad The control unit can be supplied with accessories such as a vehicle loop wireless functionality signal lights and magnetic lock e Intended use The purpose of the automatic control unit is to open and close doors gates up and over doors and barriers using controllers connected to the unit No other use is permitted without the written agreement of FAAC Nordic AB e identification OOO o o OOO 00 00000000000000 D 0000 oO o
37. ange to low during the external Check that the safety edge is functional if the safety edge is E964 test not functional set channel C343 to 0 SE1 did not change to high during the external Check that the safety edge is functional if the safety edge is E971 i test not functional set channel C113 to 0 SE2 did not change to high during the external Check that the safety edge is functional if the safety edge is E972 s test not functional set channel C123 to 0 SE3 did not change to high during the external Check that the safety edge is functional if the safety edge is E973 test not functional set channel C133 to 0 E974 PHOTO did not change to high during the Check that the safety edge is functional if the safety edge is external test not functional set channel C343 to 0 Instruction manual version 1 for software version 4 04 71 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Troubleshooting At each service please check all the functions described in the relevant section on commissioning Problem Possible cause tip Error message in the display Ennn See the section above on error messages The door reverses and the red LEDs M1 M2 start flashing Are the red LEDs S E1 S E2 or S E3 on or flashing The door will not open or close The door will not close but it will open No automatic closing The display and LEDs do not switch on You will need to hold down the run button to operate
38. d moror 1 0 00 499 e ooo A C482 Run on dine following limir switch open moror 2 0004996 ooo A C483 Run on dine following limir switch dosed moror 2 0004996 ooo A A C436 Type of stop during run on time when closing 0 3 3 subordinated to C448 Time or load guard Time or safety edge 3 Time load guard or safety edge A C448 Safety edge reversal during run on time C421 C422 C431 C432 0 Function disabled Safety edge reversal during run on time Safety edge reversal during run on time and during the time in C492 C460 Delay of open motor 2 and close motor 1 Used 0 1 9 9 sec 0 1 with magnetic locks or if the door halves overlap C470 Delay before first motor starts used for magnetic 0 00 0 99 sec locks that need to lose residual magnetisation C492 Reversal delay if PHOTO SL1 or SL2 or control 0 1 4 0 sec signal are activated A C493 Reversal delay if safety edge or load guard are 0 03 2 00 sec 0 10 activated A C494 Reversal time for protection in the opening 0 1 2 0 sec 1 0 movement safety edge and load guard 40 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Automatic closing Factory Setting Ref page e500 Awomaticdosngtime DTH food JA e501 Shoreauomaticdosngime oo T C510 Tine fer PHOTO dosing when avehide pases 00990 oo 7 H C520 Blocking time for automatic closing after the stop 0 00 and 0 20 9 59 button is presse
39. d from the control buttons e Ifthe motor winder cannot be stopped contact FAAC Nordic AB Instruction manual version 1 for software version 4 04 9 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Technical specification Dimensions WxHxD Power supply 190x224x60 mm 3 phase or single phase 3x400V N PE 3x230V PE 1x230V N PE 3x400V PE requires external transformer 10 50 Hz 3 phase asynchronous motor 0 18 1 5 kW Power supply Permitted voltage variation Frequency Motor in 3 phase operation 3x400 V Motor in 3 phase operation 3x230 V Motor in single phase Single phase motor with capacitor 0 18 0 37 kW Operation 3 phase asynchronous motor 0 18 0 75 kW Fuses External fuse max T10A Power consumption Automatic control unit 22 VA electric motors Operating mode Intermittent operation 50 maximum period of use 4 minutes 0 to 45 C 2 closing inputs S E1 and S E2 for safety edge while closing Temperature range Safety edge l opening input S E3 for safety edge in the opening movement Impedance 1 0 8 2 kQ power capability at least 1 2 W Safety circuit Max impedance 3 Q in stop circuit Cable length 0 75mm2 max 60m Cable length 1 5mm2 max 120m One 0 50 V analogue input to measure the voltage after the stop circuit Internal motor protection Setting range 0 5 6 A Load guard Setting range 0 05 1 99 kW Digital inputs Logical 0 0 8VDC Logical 1 12 30VDC Input current 5mA at
40. d guard and motor SCUUINE So sdses 2 esc cles betes este cteaxhe bo adiincattatas thudacadeotastuneyeticun hectic dacieMtacteaetadiat 38 Siez TTT 39 General TnS CU QING TTT 40 DHG EEIT ce a a a dec uat sues cde eeoareedieltane Rasta 4 ISS e We DIO CE TTT 42 Sale IN IO TT 42 Vehicle detector d Channgig acer te satconse Deset taste tear stm east astute ea wate ak easau ada tca locate tates 43 Unna eE Ede ee eC ne re eee nC OS Ea ey E 43 VEICI TTT 45 Limit switch L channels woccntecteicmiess a wetnpaccutoarrediscaectapnoyesaeuainsandenGiraueuoueeetduay ertenounmaeceguimaermeuanie a euenuuaecesiiaeiats 4 Programmable outputs o channels e 48 Programmable output l 48 4 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD PROS FAM EI 51 Frosrammable douU eRe net ne rN PCR a eR Ere ee ea 94 Programmable output L 5 Programmable inputs P CnannglS 60 Programmable input l 60 FOO TT Le TTT 61 Programmable input 2 62 SUT Eet e Tn TT T 63 Programmable T1001 Ge fm re em et rr A tp or OO eo 64 SIT ETT 1 19 MIO UI TTT 65 Programmable wireless Inputs r channels wo cece ccc ecesssseceescseceeseseseesceuseesceuseesceusevssensessseuseeevenseeneenss 66 Programmable wireless input l 66 Programmable wireless input 2 6 Programmable wireless input 2 68 Programmable wireless input A 69 ERODING SS ACCS A E U 10 TR OUIIG SIO OUI i a A deze odeauce nce asutvasseonomuaea
41. d is not certified for personal protection In this mode you can set your own upper limits for the load guard There is an upper limit for the closing movement and an upper limit for the opening movement The load guard will only work properly if the door and all moving parts are free to move easily Note that the load guard never replaces other safety circuits such as a safety edge for example With certified personal protection setting the normal power in the load guard The load guard is configured separately for each motor by reading the motor power during operation Read the normal power in C231 for motor 1 and C241 for motor 2 Change the normal power setting initial value 0 20 kW to the power used on average by the motor in C230 and C240 respectively The permitted range is 0 12 0 35kW The load guard will be activated when the load is 0 25kW above the setting Example C230 0 20 kW means an upper load limit of 0 45 kW There is also a lower limit so it is impossible to set the normal power too high by mistake This lower limit is 0 10 kW below the setting Example C230 0 20 kW means a lower load limit of 0 10 kW In other words personal protection will only work if the power used by the electric motor remains reasonably constant The lower limit has a delay of 2 seconds to prevent the load guard activating when the door is swinging shut momentarily using insufficient power The specified normal power applies to opening and closing m
42. d min C591 Direction sensing for internal closing pulse 00 14 o ee ee 00 Disabled Presence detection signal when LOOP is activated remains until LOOP 1 is clear Presence detection signal when LOOP2 is activated remains until LOOP2 is clear Presence detection signal when both LOOP 1 and LOOP2 are activated remains until either LOOP 1 U or LOOP is clear Presence detection signal when PHOTO is activated remains until PHOTO is clear Presence detection signal when both PHOTO and LOOP are activated remains until either PHOTO or LOOP1 is clear 06 Presence detection signal when both PHOTO and LOOP2 are activated remains until either PHOTO or LOOP is clear Presence detection signal when PHOTO LOOP1 and LOOP2 are activated remains until either PHOTO LOOP1 or LOOP is clear Gg Presence detection signal when either LOOP1 or LOOP2 is activated remains until either LOOP1 or LOOP is clear 0 Presence detection signal when first LOOP1 and then LOOP are activated remains until LOOP2 is clear 10 Presence detection signal when first LOOP 1 and then PHOTO are activated remains until PHOTO is clear 11 Presence detection signal when first LOOP2 and then LOOP are activated remains until LOOP is clear 12 Presence detection signal when first LOOP2 and then PHOTO are activated remains until PHOTO is clear 13 Presence detection signal when first PHOTO and then LOOP are activated remains until
43. dance wadour SEI CPO mops ie Set impedance value for safety edge S E1 CPC 0 0 and 1 0 9 9 kO 8 amp 2 MB Reversal stop with activated safety edge S E2 CPC 1 20 a BA Reversal A C123 Check of external protection connected to S E2 O n a o o Nocek Test of protection connected to S E2 C124 Impedance readout S E2 CPC 0 readout S E2 CPC 00 0 99 9 00 0 99 9KQ Set impedance value for safety edge S E2 CPC 0 0 and 1 0 9 9 kQ a Reversal stop with activated safety edge S E3 CPO 1 20 a BA aa Reversal A C133 Check of external protection connected to S E3 O n a o 0 No check Test of protection connected to S E3 Tapchn mado SS GPO moa 1m A C135 Set impedance value for safety edge S E3 CPO 0 0 and 1 0 9 9 kO oo ee Instruction manual version 1 for software version 4 04 37 38 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Factory Setting Ref page A C200 Load guard function I 0 Disabled Service and troubleshooting only Reversal when closing stop when opening Stop when closing and reversal when opening Reversal when closing and opening Stop when closing and opening Type of power supply os fo 0 3x400 V with neutral 3x230 V without neutral 1x230 V with neutral asymmetric 3x400 V without neutral see separate instructions Frequency converter see separate instructions Em 5 1x230 V with neutral symmetric GHE 0 Sw o TH A C212 Load guard connection delay when sta
44. direction Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD e Connecting a safety edge The safety edge resistor must be installed in the safety edge device so that a break in the resistor or the cable is interpreted as actuation of the device See the wiring diagram below The resistor can be between 1 0 8 2 kQ with 1 tolerance and a power capability of at least La W FAAC Nordic AB recommends an impedance of 8 2 kQ A safety edge can only be connected in series When connecting in series only one resistor is used in the outermost safety edge as shown in the wiring diagram below The maximum number of safety edge devices connected in series with an impedance of 8 2 kQ is six per input Note that the impedance used for a safety edge must be checked and entered into the EP104 during commissioning see Commissioning below Other types of impedance safety edge must not be connected directly to the safety edge inputs they require an external control unit See the instruction manual for the device used Only use safety edge devices approved by FAAC Nordic AB e Connecting a safety edge with photocell The diagram below illustrates how to connect external safety edge units EP104 l Safety edge S E1 Safety edge used with motor 1 2 3 Safety edge S E2 Safety edge Safety edge used with motor 2 j l External unit for personal protection Safety edge Safety edge Safet
45. e Limit switch motor 1 open 0 ae l Loop 1 during opening movement Loop 1 during closing movement Loop 2 during opening movement Loop 2 during closing movement Instruction manual version 1 for software version 4 04 35 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Factory Setting Ref page noos paeme OOOO pa THH T H Open and close with hold to run and load guard inactive Open with pulse and close with hold to run and load guard active Open with hold to run and close with pulse and load guard active Open and close with pulse and load guard active Open and close with hold to run and load guard active 36 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Safety edge Factory Setting Ref page A C101 Safety edge acknowledgement S E1 CPC 0 1 z S o Disabled Enabled P C C a a o Check disables open output Closed to GND on activation normally open Closed to 24VDC on activation normally open S on activation normally closed to GND 4 Open on activation normally closed to 24VDC A C103 Function of safety edge input during test of external safety edge unit 1 Low resistance during test ooo High resistance during test A C112 Reversal stop with activated safety edge S E1 CPC a 2 a IDA Reversal Stop A C113 Check of external protection connected to S E1 O 2 a o o No chek Test of protection connected to S E1 Impe
46. e earth connection between the door and the control unit before changing settings or doing other work on the EP104 e Take care when operating internal buttons to avoid touching live components e Stop circuit The stop circuit consists of a safety output stop buttons and contactors If the control unit detects a fault during the self test the power to the contractors is interrupted The stop buttons are connected in series with the contactors and they interrupt the power to the contactors Check that the stop diode lights up e Limit switch Limit switches are used to inform the unit when the door is in the open or closed position There are three limit switch options to choose from encoders which are electronic limit switches that detect the exact position of the door in degrees mechanical limit switches using ridges that control microswitches or if the motor does not have any limit switches timer control Encoder electronic limit switch Right left encoder position O 0 EHH Lett Right The encoder works by detecting the position of the door and acts as an intelligent limit switch A magnetic sensor means that the EP 104 knows the precise position of the door and the limits for the open and closed positions can be directly configured in the unit using degrees rather than physically changing the limit switch ridges in the motor winder It is possible to commission one half at a time by activating only one limit switch at a time
47. e vehicle loop Activate the vehicle loop inputs by setting channel d100 to 1 Channels d101 d102 and d103 are used for loop readouts and channels d110 to d195 are all used to change settings The value in channel d102 d202 must be between 08 and 50 otherwise the vehicle loops will not work correctly Basic settings for the vehicle loop Detection limit Set the value in channel d110 to detect vehicles on the vehicle loop Set the difference between on and off in channel d111 Vehicle loop reset There are two channels you can use to reset presence on the vehicle loop d121 for times between 00 99 seconds and d120 for longer times between 005 240 minutes The timer starts when the vehicle loop is activated and the loop is reset even if there is still a signal at the loop when the timer ends Compensation for door halves These channel are used if the door halves activate the loops as they open or close Open and close the door the readout in channel d103 indicates the time of loop activation Enter the time and increase it until the door no longer activates the loop using channel d131 for the door half operated by motor 1 and d132 for the door half operated by motor 2 Automatic closing after vehicle loop activation See Automatic closing Vehicle loop functions A number of functions are available when a vehicle loop is activated using the following channels d151 Loop based closing Use can use this channel
48. e version 4 04 73 W N E OPEN DOORS FOR Y
49. elay for automatic closing after a stop signal Set the value to 0 00 to Instruction manual version 1 for software version 4 04 21 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD disable automatic closing Automatic closing after photocell activation This function enables automatic closing after a photocell is activated Use channel C351 to activate the function Select channel C351 set the value to 1 to activate or 0 to deactivate Use channel C354 to specify how the door closes once the photocell is no longer activated Select channel C354 and set the value to 0 to close immediately or 1 to close only after opening fully If you want to delay closing after photocell activation select channel C510 and set a time between 0 0 and 9 9 seconds Note that the delay configured in channel C510 is also used for automatic closing after the vehicle loop is activated If the photocell is not activated automatic closing happens as described above Automatic closing after vehicle loop activation This function enables automatic closing after the vehicle loop is activated To access the function select channel d151 Select channel d151 set the value to 1 to activate or 0 to deactivate Use channel d154 to specify how the door closes once the vehicle loop is no longer activated Select channel d154 and set the value to 0 to close immediately or 1 to close only after opening fully If you want to delay closing after vehicle loop activation
50. equipment FAAC Nordic AB will not charge to process used electronic products supplied by us provided they are returned to us e Instruction manual The installed control unit must be accompanied by this instruction manual or by an instruction manual that in every respect meets the requirements in the applicable Machine Directive and Low Voltage Directive and the relevant standardised norms and must be provided to the installer and the end user Instruction manual version 1 for software version 4 04 7 Terminal block for INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD e Safety Carefully read through this instruction manual in its entirety it contains important information about safety installation commissioning and use Particularly important safety information is identified with the symbol A in the left margin If you fail to follow the safety instructions in this instruction manual there is a risk of serious damage to property or injury to animals or people You should keep this instruction manual in a safe place for future use The EP104 or units controlled by the EP104 must not be used unsupervised by children or by persons without sufficient experience knowledge or mental capacity unless adequate instruction has been given by a person with direct responsibility for their safety Children should be properly supervised to ensure they do not play with the installation or the controlled units This particularly applies to remo
51. es for C231 and C241 and add 0 20 kW then set the limits in C232 for the opening movement and C233 for the closing movement of motor 1 C242 and C243 are for motor 2 Reversal delay when the load guard is triggered Select channel C493 and set a suitable delay Be careful when increasing the delay in C493 as this may increase the crushing forces and negate the safety settings on which the type approval was based Instruction manual version 1 for software version 4 04 23 24 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Safety edge Safety edge monitor The integrated safety edge monitor in the automatic control unit performs a self test before the start of every movement If any of the safety edge devices is faulty the EP 104 is stopped and an error is indicated Make sure that S E1 is connected to motor and S E2 is connected to motor 2 The principle is that the automatic control unit measures the impedance over the safety edge device to ensure it matches a specified value The impedance changes if the safety edge device is activated if there is a short circuit or if the circuit is interrupted the automatic control unit interprets all these events as an activated safety edge LEDs indicate an activated safety edge with a constant light If an activated safety edge is deactivated the LED starts flashing and is extinguished the next time the door is operated The safety edge monitor only works correctly if the stop circuit and the
52. even if it is currently blocked from opening because the other door is opening or is open The memory function can be disabled in channel C655 When only one door can be opened at a time it is a good idea to use some form of visual indicator Output cards for display functions are available as add in cards Setting for example above with programmable input INP1 Door 1 C664 1 Door 2 C664 1 P160 1 P190 1 C500 C501 suitable automatic closing time Directional heat lock A heat lock can also be directional in other words the interlock works from one direction but not the other Example When door 1 is operated using the programmable input door 1 opens and then closes using the automatic closing time then door 2 opens automatically and closes using the automatic closing time When approached from the other direction however doors 1 and 2 open at the same time Setting for example above with programmable input INP1 Door 1 C664 0 P190 1 Door 2 C664 1 P190 1 P196 1 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Functions using add in cards Add in cards can be installed in the EP104 for access to extra functions The add in cards are DB401 for programmable outputs DB402 for a vehicle detector DB403 DBR1 system for four programmable wireless inputs DB404 FAAC SLH system for one programmable input and DB406 for
53. fully open position after the delay configured in channel C493 Option 2 Stop stops the door without reversing Use with care the lack of the reversal function means people may be trapped Reversal delay You can use channel C493 to set the time before reversal starts after the safety edge has been activated The factory setting is 0 10 seconds You can configure a different delay between 0 03 and 2 00 seconds The same channel is used for the load guard and the safety edge Select channel C493 and set a suitable delay NOTE Increasing the delay in C493 may increase the crushing forces Safety edge function in the closing movement On delivery and after a reset the EP 104 is configured to reverse to the fully open position when the safety edge is activated in the closing movement Safety edge function in the opening movement On delivery and after a reset the EP104 is configured to reverse when the safety edge is activated in the opening movement The settings for opening a safety edge are the same as for closing a safety edge Set the reversal function with the value 1 in channel C132 and specify the delay in channel C493 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Function check of safety edge Check that the automatic control unit reacts as configured above when the safety edge is activated Check that the LEDs indicate the affected safety edge S E1 S E2 and S
54. g Signal when first LOOP2 and then PHOTO are activated The signal remains until PHOTO is clear 13 Direction sensing Signal when first PHOTO and then LOOP are activated The signal remains until LOOP1 is clear 14 Direction sensing Signal when first PHOTO and then LOOP2 are activated The signal remains until LOOP is clear Direction sensing Signal when first LOOP1 and then PHOTO are activated The signal remains until 96 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Programmable output 4 Factory Setting Ref page 0400__ Function ofourputs ff 0 Disabled o Position indicator Movement Warning Signal as configured in 0410 0422 Presence detection Direction sensing Signal as configured in 0491 Lock Alarm output Signal as configured in 0430 0439 0410 Open position fot Disabled Disabled Constant signal Flashing signal EO C E S T H 0 Disabled o Constant signal Flashing signal 0412 Closed position Cid TB 0 Disabled o Constant signal Flashing signal 0413 Movements fo o M Disabled Constant signal in the opening movement Constant signal in the closing movement Constant signal in the opening and closing movement No signal during movement Flashing signal in the opening movement Flashing signal in the closing movement Flashing signal in the opening and closing movement Delayed switch off Switch off after the specified 0 00 9 59min ti
55. g direction sequence is not correct Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD For information about connecting to the frequency converter see the instructions for add in card DB406 S If trical single ph s d Supply 1x230V w o neutral symmetrical ee Control board shown on the left make the following changes EP104 EP104 1 Swap the cable at X37 L1 1 with X37 Supply control board Supply operator le l CURI B EP104 2 Remove the cable between X14 L2 1 and X39 L2 2 In Out Power Motor Motor 2 Swap the cable at X37 L1 1 with X37 L1 CURI1 N T1 N L1 L2 L3 U1 V1 W1 i U2 V2 W2 Swap the cable at X38 L1 2 with L1 CUR2 See the diagram below for the terminal locations Contactor Output 230V 1x230V N Fuse max T10A Interchange V1 and W1 and or V2 and W2 if motor is running in wrong direction Typ EP104 Transformer MK 10403 Supply 1x230V w o neutral asymmetrical Control board EP104 Supply control board Supply operators S S e x13 In Out Power Motor Motor 7 N T1 N Li L2 L3 U1 Vi W1 U2 V2 W2 L Y s e L L oe oe U L U X G Q Output 230V 1x230V N Fuse max T10A Interchange V1 and W1 and or V2 and W2 if motor is running in wrong
56. g for the time set in channels C412 and C414 4170 Diab opening dosing hinedonintoori 0 6 jo H 0 Disabled normal opening lsing function Programmable input has no function for LOOP EI CTT TH H E C C S HE 0 Disabled Sends a normal open signal to the remote door regardless of the setting in rX01 44 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Vehicle loop 2 Factory Setting Ref page ao fop TE T S 7 CET Input enabled Inpucenabled d201_ Loopreadingst WIB d202 loopreadingx1000 fog d203 Activation from passing vehicle HU W d210 Detection limit fora vehicle in theloop 05 995 B d211 Difference between on and offintheloop 00 5003 Ba 4220 Loop presencereset_ 000 and 005 240min 120 p d221 Fast loop presencereset_ RIB Compensation for the influence of the door half Sll Lall isl By BJ Kd Kd operated by motor 1 on the loop in the close position Compensation for the influence of the door half operated by motor 2 on the loop in the close position 2240 Sufay function indosngmovemen 03 CE HS 7 o Disabled Reversal Stop with automatic restart of automatic closing Stop without automatic restart of automatic closing wait for new control signal d241 Safety during run on time in closing movement o a BA 0 Disabled Enabled and subordinated to d240 moe a i 1 i o Disabled Reversal to fully closed Stop w
57. gured and the motors will stop at the specified degrees Note that some fine tuning may be necessary depending on the type of the door and if there is motor slippage Mechanical limit switches microswitches If conventional mechanical limit switches are used the unit is configured as follows Set channel L001 to option 2 for mechanical limit switch Set channel L002 to option 2 for mechanical limit switch if there are two motors Adjust the limit switch ridges so they match the open and closed position of the door The easiest way to do this is to move the door to the end position and adjust the ridge to it activates the limit switch Fine adjustment is possible using the run on times in channels C421 C422 C431 and C432 Timer control without limit switches Motor winders without a limit switch can use timer control instead With timer control you measure the actual opening time of the door and set the automatic control unit to operate the motors for that length of time The configure the unit for timer control use the following channel settings Set L0O1 to 3 for timer control Set L002 to 3 for timer control if there are two motors Run the motor hold to run to the fully closed position then run the motor to the fully open position Read channel L211 for motor 1 and make a note of the value Read channel L221 for motor 2 if there is one and make a note of the value Set a time that is 20 longer th
58. hen first LOOP2 and then PHOTO are activated The signal remains until PHOTO is clear 13 Direction sensing Signal when first PHOTO and then LOOP are activated The signal remains until LOOP1 is clear 14 Direction sensing Signal when first PHOTO and then LOOP2 are activated The signal remains until LOOP2 is clear 90 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Programmable output 2 Factory Setting Ref page 0200_ Function ofourput2 ft WH 0 Disabled o Position indicator Movement Warning Signal as configured in 0210 0222 Presence detection Direction sensing Signal as configured in 0291 Lock Alarm output Signal as configured in 0230 0239 0210 Openposiion i Ci B 0 Disabled o O Constant signal E a 0 Disabled Constant signal 0212 Closed position 0 1 1 1 0012 Closed potion ooo ooa Ci SB 0 Disabled Constant signal 0213 Movement ooo i o osa o odo S IBH 0 Disabled Constant signal in the opening movement Constant signal in the closing movement Constant signal in the opening and closing movement Delayed switch off Switch off after the specified 0 00 9 59min time For example to switch off lighting a specified time after closing 0220 Warning ime befor sae C o0 A a Warning hneton in combination a O a T Constant signal before timed opening and automatic closing Constant signal before close signal timed opening
59. hold to run mode this is why all wireless channels are disabled in hold to run mode Selecting pulse mode or hold to run mode Select channel C033 and set the function you want Example 1 To set pulse mode for both opening and closing movements set the value to 3 Example 2 To set pulse mode for the opening movement and hold to run mode for the closing movement set the value to l Hold to run if there is an error in the safety edge or PHOTO input If the safety edge photocell or vehicle loop is faulty the automatic control unit automatically switches to hold to run mode in the direction in which there is a fault Even when the safety edge or photocell vehicle loop are not working you can still open and close the door by keeping the button on the PCB pressed e Checking safety functions When the automatic control unit is put into use all safety functions should be tested Start the motor winding running by recoupling it and check the following functions e Check that the safety edge works as intended e Check that the load guard is activated under abnormal load e Check that the photocell if there is one is working e Check that the vehicle loop if there is one is working e If all the points above are OK continue with commissioning Otherwise return to the relevant section and check the settings If this does not help see Troubleshooting 26 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FO
60. in channel C460 to 0 1 9 9 seconds The delay applies to motor 2 when opening and motor 1 when closing e Run on times See also Stop function with run on time below to define how the stop function works during the run on time The benefit of run on times is that the limit switch does not need to be set precisely you can fine tune the end position using the run on time This avoids the need to climb up to the motor winder to adjust the limit switch You can also use the run on time if you want a door to close securely against the frame without triggering the load guard or safety edge NOTE The run on time must never be set if there is a risk that the limit switch cam can bypass the switch Reversal during run on time To change how the unit operates during the run on time set channel C448 to the desired function Initial value 2 Safety edge reversal during run on time and during the time in C492 Set C448 to 0 to allow the unit to be operated within safety edge during the run on time For other options see the channel reference 28 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Run on time for closing Stopping with a run on time means that when the limit switch is activated in the closing direction the door continues for a specified time Select channel C422 for motor 1 and channel C432 for motor 2 and set the run on time in seconds Run on time for opening Stopping
61. in to exit and return to the channel number Leave the unit in this mode you cannot exit any further e Setting parameters in the EP104 Select the channel number according to the readout above Press the button The value starts flashing and is ready to be changed Press the or button to step to the value you want Press the lt 4 button to save the value Press the lt 4 button again to exit and return to the channel number Leave the unit in this mode you cannot exit any further e Locked settings Settings may be locked by service personnel so they cannot be changed Contact an authorised service engineer who will have the instructions needed to release the unit for configuration 16 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD e Signal reference Safety edge 1 closing movement S E1 Safety edge 2 closing movement S E2 Safety edge opening movement S E3 Stop input 1 Oo OA NA a BW N A Stop input 2 Stop input 3 Shared limit switch motor 1 Limit switch open motor 1 Limit switch closed motor 1 Shared limit switch motor 2 Limit switch open motor 2 Limit switch closed motor 2 Shared programmable input 1 amp 2 Programmable input 1 Programmable input 2 Shared programmable input 3 amp 4 Programmable input 3 Programmable input 4 Shared programmable input 5 amp 6 Programmable input 5 Hn Programmable input 6 Input f
62. it switched on E901 902 E903 E904 E905 E909 E910 Clock monitoring error Short circuit in limit switch or stop circuit After the problem E911 Repeated restart attempts is corrected the unit makes a new attempt to restart after 20 seconds E912 E913 E914 E915 E916 E917 E918 Error code list reset Le Contactor for motor 1 activated before the Contact FAAC Nordic AB previously activated contactor has been deactivated E922 Contactor for motor 2 activated before the Contact FAAC Nordic AB previously activated contactor has been deactivated E931 Stop at the same time as an open close operation 932 Open operation at the same time as a close Operation E941 Motor 1 running in the wrong direction according Check that channel C110 is set to the correct side Check the to the encoder setting motor is running in the right direction E942 Motor 2 running in the wrong direction according Check that channel C120 is set to the correct side Check the to the encoder setting motor is running in the right direction Boer Swiedid weacianseto low durine T T Check that the safety edge is functional if the safety edge is not functional set channel C113 to 0 50 SB did nocchaneoreilow T T T Check that the safety edge is functional if the safety edge is not functional set channel C123 to 0 ba E E H Check that the safety edge is functional if the safety edge is not functional set channel C133 to 0 PHOTO did not ch
63. ith automatic restart of automatic closing Stop without automatic restart of automatic closing wait for new control signal d251 Loopdosing o o o ooo i oa Cid S BA 0 Disabled Enabled d254 Type ofcdosing withloop OD 0 Close immediately when loop is clear Open fully first then close d260 Controlfunction ft fo z Disabled Instruction manual version 1 for software version 4 04 45 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Factory Setting Ref page 4261 _ Type of control signal when activated fona de IBJ 0 Pulse Signal when loop is activated d262__ Halfoperation BR Half 1 Half 2 Halves 1 and 2 4263 Limited opening doa TBF o Disabled Opening for the time set in channels C412 and C414 2270 Disble opening dosing hinedonintoorz 0 6 Jo H 0 Disabled normal opening lsing function Programmable input has no function for LOOP2 S 4275 Delayed opening Tf 0 0 9 9seo Joo 4290__ Interlock opening Joan dee I 0 Disabled Sends a normal open signal to the remote door regardless of the setting in rX01 46 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD e Limit switch L channels Factory Setting Ref page Toot e oa T O 0 Disabled o Encoder Limit switch Time i002 Choice of imi wch ypeformowr2 Jo jo H Disabled Encoder Limit switch L110 Position of motor 1 viewed from the motor side 0 2 If L001 1
64. l LOOP1 is clear 12 Direction sensing Signal when first LOOP2 and then PHOTO are activated The signal remains until PHOTO is clear 13 Direction sensing Signal when first PHOTO and then LOOP are activated The signal remains until LOOP1 is clear 14 Direction sensing Signal when first PHOTO and then LOOP2 are activated The signal remains until LOOP is clear Instruction manual version 1 for software version 4 04 59 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD e Programmable inputs P channels Programmable input 1 Factory Setting Ref page a T T R 0 Disabled oo Enabled P160 Contolfuncion de o e S d S Disabled Signal for as long as the input is activated ria Fanon H C H T Half 1 Half 2 Halves 1 and 2 CE COT e H T 0 Disabled Timed opening based on the time specified in C412 and or C414 P170 Morlok ft o S S 0 Disabled l The barrier cannot be operated without a signal at programmable input 1 If the signal disappears the barrier is stopped 2 iH Automatic closing disabled after the input is activated reset by another control signal E Open Close Stop Open close Open stop close i2 bh iH ee Pulse hold to run mode not possible Automatic closing disabled by a constant signal Blocking disabled for local and remote doors Only works if there is a constant signal and P161 has the P198 Automatic closing disabled for remote door Only 0 1 works if there is a consta
65. l protection setting the normal power in the load guard eee eee eee 23 Without certified personal protection setting upper limits in the load guard 23 Reversal delay when the load guard is triggered oo cece ccc ccsscesccsecesseeeseesceuseesceeseeeseuseeuseuseeusenseensenssensees 23 SR T T gt pare ne eR IR om nr PERE ere ee OE eae SR en na POR OR ARO 24 Sarei edo isin eee ne ne er ene ee 24 Setting the impedance value for protect 24 SAT Eye WO TUNING I O 24 Safety edge functions general uo ec cece ce ccc ceeceeseeseeeceuseeseeseseeeseuseeseuseseuseusenseesceeseeseesenseeuseesensensenss 24 Safety edge function in the closing MOVEMENT oo cee sce cceeceeceesessceeceeseeseeseeeceeseesensenseeusenvensensenss 24 Safety edge function in the opening movement uu ee cc cece cess cece seescesceeseeseeseeeceeseeseuseeseessenvensensenss 24 Function check of safety C0 Q oo cece ccsccscesccesceseesessceuceeseeseeseesseuseuseusesseuseusenseuscesseuseusensensseusensensenses 25 PUAN OM ETO 26 PHOTO input in the closing MOVEMENT cece ccc ess sessceeceeseesessceeceeseeseeseeuseeseeseeseeeseusensensenseeusensensenss 26 PHOTO input in the Opening MOVEMENT ou ee ec cece cesses ceecesessceeceeseeseeseesseeseeseeseeseusensenseeseeesensensenss 26 PEE A GU UDI AVC HTH obec ether 2 Sec satne edad acide dopa ae evden oct E E Smee onie ae 26 Pg Adam Sts Tre eT 26 Pulse mode and hold to run MOdC on sse 26 Selecting pulse mode or hold to run mpg
66. layed opening This channel delays the open signal for example to ensure that the door is not opened by passing cars that are not heading for the door The channel is set to the number of seconds you want to delay the open signal d190 Interlock Used to send an interlock open signal to the remote door Instruction manual version 1 for software version 4 04 33 34 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Loop safety functions You can use the following channels to select and configure these safety functions d140 Safety when closing Used to configure the safety setting in the closing movement The value 0 means the function is disabled note that the door will close even if there is a vehicle over the loop Set the value to 1 to reverse the door when something is detected by the vehicle loop set the value to 2 to send a stop signal with automatic closing or set the value to 3 to send a stop signal without automatic closing The automatic closing timer starts when the vehicle exits the loop d141 Safety during run on time This channel activates safety during the run on time The safety function is the same as specified in d140 Set the value of this channel to 0 to disable safety during the run on time or 1 to activate it d142 Safety function when opening This channel sets the safety function in the opening movement 0 means the function is disabled The value 1 means reversal 2 means stop with automatic restart whe
67. limit switch are connected as described in this instruction manual See the sections Low current and Signal reference setting the impedance value for protection You can set the impedance value for the safety edge circuit to between 1 0 and 9 9 kQ in the following channels C115 impedance value for S E1 C125 impedance value for S E2 C135 impedance value for S E3 A nor that the factory setting of S E3 is disabled Note that if you enter the value 0 0 the safety edge input is disabled A safety edge can only be connected in series When safety edge devices are connected in series one resistor is used in the outermost safety edge The impedance value is set in the relevant channel You can read the current values in the channels C114 C124 C134 and check them against the values in the corresponding channels described above safety edge function The principal functions of the three safety edge inputs are S E1 for the closing movement S E2 for the closing movement S E3 for the opening movement A no that the factory setting of S E3 is disabled Safety edge functions general These settings are the same for a safety edge for the closing movement and a safety edge for the opening movement Reversal stop A safety edge can be set to stop or reverse when it is activated S E1 channel C112 S E2 channel C122 and S E3 channel C132 1 Reversal 2 Stop Option 1 Reversal causes the unit to move to the
68. lue 2 is for normally closed NC Programmable output 4 In principle programmable output 4 is the same as outputs 1 2 and 3 except that it is a triac output The settings are all the same as for outputs 1 2 and 3 except that output 4 also supports flashing signals See the channel reference for the channel settings Instruction manual version 1 for software version 4 04 31 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Programmable wireless inputs r channels You can use the DB403 add in card to access four programmable wireless inputs in the EP 104 The instructions are identical for all four wireless inputs apart from the channel number input 1 has channel number rlnn input 2 has channel number r2nn etc The settings below are for output 1 Use channel r001 for a readout showing which wireless channel is receiving a signal the value displayed indicates the wireless input that is in use 3 32 Control functions using wireless inputs Use the following r channels to select the wireless signal function r160 Operation Change the value in the channel to give the input the desired function The value 1 means open 2 means close etc See the channel reference for all possible options 1162 Half operation Use this channel to specify whether you want half 1 2 or both to operate when the input is activated 1 half 1 2 half 2 and 3 both half 1 and 2 1163 Limited opening To specify limited opening set
69. me For example to switch off lighting a specified time after closing oad Warning imebeforesare H Jooo o Warning function in combination O T E T 7 H Constant signal before timed opening and automatic closing Constant signal before close signal timed opening and automatic closing Constant signal before all signals Flashing signal before timed opening and automatic closing Flashing signal before close signal timed opening and automatic closing Flashing signal before all signals Instruction manual version 1 for software version 4 04 97 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Factory Setting Ref page ofa Function duingwamingime Sid C oo w ___ Output signal deactivated during warning Output signal as configured in 0410 0413 Alarm if there is an error as configured in 0 00 9 59min 0431 0439 The alarm is activated for at least the time set in this channel oi Alm forhulyywfeyyedge Tmewm oo oro py Constant signal ol Active lnm forcwormengendiphy O O O O O 7 Constant signal Active 0 Disabled Constant signal EEE CE T E o Disabled Constant signal ZAA o p 0 Disabled Constant signal Alarm if door is in closed position oa fo Ss 0 Disabled Constant signal Alarm if vehicle loop 1 is activated oao fo 0 Disabled Constant signal Alarm if vehicle loop 2 is activated oao fo Ss 0 Disabled Constant signal a3 Atumifphoneclinemped Jot o Disabled Constant
70. must stay closed until the local door has reached the open position the function can be configured in channel C665 With the setting 0 the automatic control unit does not remember the open signal and a stop signal does not cancel a block If you set the value to 1 for example the automatic control unit will remember the open signal but the stop signal will not cancel a block See the channel reference for more configuration options A block is cancelled by interrupting the stop circuit for at least five seconds after five seconds the block is cancelled Example applications A few systems are described briefly below by way of example Each example is introduced with a title in bold Opening two doors simultaneously If you want two adjacent doors to open at the same time you can configure a programmable input e g INP1 for interlock opening If P160 1 and P190 1 the function opens the local door and passes the command on to the remote door If C664 is set to 0 the signal is sent directly to the remote door If it is set to 1 the signal is not passed on until after the local door has opened and then closed Preventing draughts in spaces with two doors heat lock If there is a problem with draughts doors can be blocked so that only one can be opened at a time The door will not open before the other linked door is closed The software remembers the most recent opening operation so the door will be opened once the other door closes
71. n or close button has no effect if the door is already moving Select channel C063 and set the value to 0 e Fence alarm Outputs O11 and O12 are available for alarms Note that IN1 is a shared input for O11 and O12 If there is a voltage drop the outputs are open The outputs must be connected so that the alarm is activated if a cable is detached or the EP104 loses its power supply Change the following settings to use output 1 as an alarm 0100 1 Position indicator 0110 1 Signal in open position o111 1 Signal in mid position 0113 3 Signal during opening closing movement 0114 Delayed switch off at least 1 second and according to the alarm manufacturer s instructions 0120 Warning time before start according to the alarm manufacturer s instructions 0121 3 Constant signal before all signals 0122 2 Output signal as configured in 0110 0113 Instruction manual version 1 for software version 4 04 29 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Interlock Two EP104s can communicate with each other sending interlocks and start signals between doors Each of the doors must first be commissioned and tested locally in accordance with the Commissioning section The text below mentions the local door and the remote door The local door is the door currently being configured and the remote door is the door connected to the local port via communication cables 30 Communication To pass signals and val
72. n the loop is clear and 3 means stop and wait for a new control signal Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Channel reference There are six channel categories each with its own letter and each handling different functions in the card e C channels General readout and configuration channels e dchannels Channels relating to the DB402 vehicle detector e L channels Channels relating to limit switches and timer control e ochannels Channels relating to the DB401 output card e P channels Channels relating to programmable inputs e r channels Channels relating to functions of the DB403 and DB404 wireless cards There is a reference column for each channel showing where you can find more details and examples of how to use the channel and the functions you can access with the channel Channels with a grey background are readout channels so they cannot be changed The A symbol means that the channel is a safety setting and any change in value must be documented in the log book with a name and date e General C channels General readout channels Factory Setting Ref page C002 Release of software version PT C003 EEPROM version o o o o o o i C005 _ Voltage after stop circuit 0000 30 0V _ SS CO14 Number ofopeningsxt 00099 PT E gt C015 Number of openings x1000 000 999 C019 0 00 9 59 min C020 Most recent cause of motor stop rs S e
73. nal unit is connected is correct Check the resistance of the output of the unit when the test input is activated Enter this in C103 C102 controls how the test output works when external units are used with the test input according to the channel reference C103 indicates the resistance the safety edge inputs must have when the test signal is active For the photocell the voltage level is low and cannot be adjusted The procedure is the same for all inputs Make sure the system is serviced twice a year even if external protection with daily function testing Note that the test input only tests the external unit not the safety edge photocell connected to the unit 22 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD e Load guard The load guard can be used in two different ways e With certified personal protection fixed upper and lower limits and adjustable normal power e Without certified personal protection adjustable upper and lower limits only The automatic control unit is initially configured for certified personal protection If the application requires certified personal protection with a load guard you will need to check the normal power of the electric motor and enter it in the system If the application does not require certified personal protection with a load guard you can disable the function by setting the normal power to 0 In this case the load guar
74. new open signal and reset the automatic closing time You can use programmable inputs and a timer to disable automatic closing at certain times of the day Configuring automatic closing Select channel C500 for times between 0 00 and 9 59 minutes the automatic closing time has an accuracy of 1 second Select channel C500 for times between 0 0 and 9 9 seconds the automatic closing time has an accuracy of 0 1 second Channel C501 has precedence over C500 which means that the time set in C500 is ignored if C501 has a value greater than 0 Stop function The automatic control unit has an adjustable stop function The function applies to the normal stop buttons and also the stop function in programmable inputs The initial setting for the stop button is that when it is pressed it does not restart the countdown for automatic closing If you always want the door to close automatically even if a stop button has been pressed or after a power failure see Automatic closing below Automatic closing after stop All control signals except stop and power failure restart the countdown for automatic closing This means that automatic closing is not affected in the presence of a stop signal This applies to conventional inputs and programmable inputs If you want the countdown to restart automatically even after a stop signal is received you must set a delay in channel C520 as well as C500 or C501 Select channel C520 and set a 0 20 9 59 minimum d
75. nowledge of installing control systems for the application to be used Take care when operating internal buttons to avoid touching live components The unit may only be connected by a qualified electrician who accepts responsibility for ensuring that the electric connections are in accordance with the applicable standards and this instruction manual Anyone commissioning the EP104 must have documented knowledge and understanding of its functions and knowledge of commissioning control systems for the application to be used e Service and maintenance The EP104 requires regular inspection of the external safety features such as safety edge stop buttons photocells load guards and safety loops The enclosure cabling and installation must also be checked This inspection must be carried out at least twice a year Whenever work is carried out in or near the control unit the power supply to the EP104 must be disconnected with a locked main switch e Resetting replacing tripped fuses If the fuse protecting the power supply to the automatic control unit trips FAAC Nordic AB recommends following these steps to reset replace it e Switch off the main switch to the automatic control unit e Decouple the motor winder e Reset or replace the fuse e Switch on the main switch to the automatic control unit e Check that none of the motor winders start before receiving the control signal e Check that the motor winders can be started and stoppe
76. nt signal 0 Disabled Active 60 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Programmable input 2 Factory Setting Ref page mr es a DT HE H 0 Disabled oo O Enabled P260 Cond function de dE Disabled Open Close Stop Open close Open stop close a2 h iH ee Pulse hold to run mode not possible Signal for as long as the input is activated ies ipa T 1 Half 1 Half 2 Halves 1 and 2 a Linked opening C C T 0 Disabled Timed opening based on the time specified in C412 and or C414 P270 Mororlock fot e A 0 Disabled i The barrier cannot be operated without a signal at programmable input 2 If the signal disappears the barrier is stopped ezo pa O o e A A o Taa Ut Automatic closing disabled after the input is activated reset by another control signal Automatic closing disabled by a constant signal P290 Interlock opening or TH BH 0 Disabled Opens the local door if P260 is set to open and passes the signal on to the remote door Blocking disabled for local and remote doors Only works if there is a constant signal and P261 has the value 2 Disabled Active P298 Automatic closing disabled for remote door Only 0 1 works if there is a constant signal 0 Disabled Active Instruction manual version 1 for software version 4 04 61 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Factory Setting Ref page P300 Channels in
77. ooooo Output for software omk lE Li of C O LA o oO U upgrade S eds 1 Be HUE S mi TT o lan E l 22 a Indicators orm oO s oO ir Display nono knn _ _ lt 5 Oe Jela ann lt e ao c Motor contactors 00 2 g ooo ooa G S S SR ae S FS 7 z Data entry and aa aN wo LJ G LUJ 8 8 8 8 G T Indicatars o U S E3 x LOOP2 Loo LOOP1 N O KIO O U G RS Z O J O Rev LCI 0 Control buttons fol a Opoo HAPHE FC 4 CLOSE 7 LOSE gt OPEN C Th 0 o L INR T a 0 INP P INP2 gt STOP STOP o l n SAFE 7 Terminal block for i cose a 24V low current i Cugogg0ocg0c0000 0 oo O q o oo gee ee Do 000000 om D 00 000 high current I oo 0 n X 3 5 7 9 11hi3 15 17 19 21 23 25 27 29 31 33 N T1 N L1 L2 L3 Ul V1 W1 U2 V2 W2 IN OUT POWER MOTOR 1 MOTOR 2 e Reference documentation Instruction manual for motor winder Instruction manual for the door gate or barrier e Disposal of electronic equipment EP 104 is an electronic product and as such it is classified as hazardous waste All used electronic equipment must be sent for recycling by a company authorised under environmental legislation to handle hazardous waste including electronic
78. or photocell and external loop detector Communication interlock RS 485 lt S 24VDC max 300mA Connection points 12VDC max 50mA Output for self test e Low current The safety circuit safety edge or limit switch must not be connected to or used for any other function If signals from the EP104 are needed a separate output card must be used The connection instructions are the same for all types of application but not all signals may be needed If stop signals are unused the associated input signals must be jumpered on the terminal block see Signal reference A Note that the 24 V for the stop circuit must not be combined with other 24 V circuits Instruction manual version 1 for software version 4 04 17 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD e Indicators To simplify commissioning and troubleshooting LEDs are provided to indicate faults and the status of input signals as shown in the table below Colour Indication Active when START Constant when control signal received flashing when counting down for automatic closing A constant LED means that the load guard settings has been exceeded and a flashing LED means that the load guard has been triggered for motor 1 M2 A constant LED means that the load guard settings has been exceeded and a flashing LED means that the load guard has been triggered for motor 2 A constant LED means that the safety edge has been activated and a flashing LED Red S E
79. osing movement activated motor 1 OPENI sd Contactor for opening movement activated motor 1 Red STOP Stop activated circuit interrupted internal and external stop circuits 18 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Applications This section describes the settings required for various types of application e Folding doors Load guard When a folding door is commissioned the load guard must be configured for personal protection This means that it provides protection during the opening movement according to the applicable standards obstacles while opening and also inside the folds Personal protection means that a normal power is defined the power used by the motor cannot fall below a lower limit or exceed an upper limit calculated automatically by the system on the basis of the normal power As a result the load guard cannot be set higher than the normal effect providing optimum protection during the opening movement Safety edge There are usually two safety edge devices for a folding door one for each half They are connected to S E1 and S E2 and adjusted as described in Safety edge If no safety edge is used for the opening movement S E3 is disabled e Sliding doors sliding gates Load guard When a sliding door gate is installed the load guard should be configured without personal protection This means that purpose of the load guard is more to p
80. output Cs ee IB Normally open NO Normally closed NC Instruction manual version 1 for software version 4 04 49 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD 0191 Function when LOOP2 LOOP2 or PHOTO 01 14 01 activated Presence detection Signal when LOOP is activated remains until LOOP 1 is clear 02 Presence detection Signal when LOOP2 is activated remains until LOOP2 is clear 02 03 Presence detection Signal when both LOOP 1 and LOOP2 are activated remains until either LOOP1 or LOOP is clear 0 Presence detection Signal when PHOTO is activated remains until PHOTO is clear Presence detection Signal when PHOTO and LOOP are activated remains until either PHOTO or LOOP1 is clear 06 Presence detection Signal when PHOTO and LOOP are activated remains until either PHOTO or LOOP is clear Presence detection Signal when PHOTO LOOP and LOOP2 are activated remains until either PHOTO LOOP1 or LOOP is clear Presence detection Signal when either LOOP1 or LOOP2 is activated remains until either LOOP1 or LOOP is clear 5 07 9 0 Direction sensing Signal when first LOOP1 and then LOOP2 are activated The signal remains until LOOP is clear 10 Direction sensing Signal when first LOOP 1 and then PHOTO are activated The signal remains until PHOTO is clear 11 Direction sensing Signal when first LOOP2 and then LOOP are activated The signal remains until LOOP1 is clear 12 Direction sensing Signal w
81. ovements If the fixed limits result in excessive crushing force you can adjust the crushing force by reducing the limit settings in C232 C242 for the opening movement and C233 C243 for the closing movement The initial value for these channels is 0 60 kW you can reduce this value to a limit of your choice In that case the load guard is activated at the lower limit by the normal power setting C230 C240 0 10kW and by the limit you set in C232 C233 and C242 C243 The values in the above channels must be less than the normal power setting 0 20 kW If the following criteria are not all met doors that fold or open against solid walls can only be certified from a safety point of view if other personal safety measures are used The power read from the display must not exceed 0 4 kW for the opening and closing movements The load guard delay in channel C211 is set to 0 06 seconds or less The load guard connection delay in starts with channel C212 is set to 2 seconds maximum The reversal delay following activation of a safety edge or a load guard must not be set to longer than 0 2 seconds in C493 Without certified personal protection setting upper limits in the load guard Set the normal power to 0 00 kW in channel C230 for motor 1 and 0 00 kW in channel C240 for motor 2 With these settings the load guard is not certified for personal protection There is no lower limit only an upper limit for high load Read the valu
82. r will reach its mechanical stop but the motor will continue running for the specified period e Reversal Reversal delay If necessary you can adjust the time taken by the door to change direction for faster or slower reversal You can use channel C492 to configure the reversal delay either opening or closing after the photocell or a vehicle loop is activated Select channel C492 and set a suitable delay Reversal priority The automatic control unit is normally set to priority open channel C063 1 which means that opening continues to the fully open position even if the close button is pressed while the door is opening Important The change of priority does not apply to the open stop close or open close function in programmable inputs Priority open only When the open button is pressed during closing the direction changes to opening When the close button is pressed during opening nothing happens Select channel C063 and set the value to 1 Priority close only When the close button is pressed during opening the direction changes to closing When the open button is pressed during closing nothing happens Select channel C063 and set the value to 2 Priority open and close When the open button is pressed during closing the direction changes to opening When the close button is pressed during opening the direction changes to closing Select channel C063 and set the value to 3 S No priority Pressing the ope
83. rali 12 Resetting replacing tripped TuSpS ccc ccc cecesccscseseesessessceeceeseeseeseeuseuseeseessesseuseusenseeseaseusensenseeusensensensens 12 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Manufacturer s declaration Manufacturer FAAC Nordic AB Box 125 284 22 Perstorp Sverige Telephone 46 0 435 77 95 00 Fax 46 0 435 77 95 29 Person authorised to compile the technical documentation Name S ren Andersson Company name FAAC Nordic AB Type designation EP104 1 EP104 2 We hereby declare that the EP 104 automatic control unit meets the relevant requirements of Machinery Directive 2006 42 EC EMC Directive 2004 108 EC Low Voltage Directive 2006 95 EC and Construction Products Regulation 305 2011 This declaration relates to the machinery specified below in the condition in which it is released to the market and does not cover components added and or modifications made thereafter Nor does it relate to third party equipment or to interfaces between third party equipment and the equipment specified below and supplied by FAAC Nordic AB The machinery is where applicable compliant with the following standardised norms SS EN 13241 1 A1 2011 Industrial commercial and garage doors and gates Product standard Part 1 Products without fire resistance or smoke control characteristics SS EN 13849 1 2008 Safety related parts of control systems Part 1
84. rection sensing Signal as configured in 0391 Lock Alarm output Signal as configured in 0330 0339 0 Opposes J T O A 0 Disabled Constant signal fo311_ Midposition B 0 Disabled Constant signal Closed position Cd IR o Disabled Constant signal Movement o3 fo 0312 Disabled Constant signal in the opening movement Constant signal in the closing movement Constant signal in the opening and closing movement Delayed switch off Switch off after the specified 0 00 9 59min time For example to switch off lighting a specified time after closing 0320 Waning ime befor sae CEE oo A E E E E S TZ Constant signal before timed opening and automatic closing a Constant signal before close signal timed opening and automatic closing Constant signal before all signals Output signal deactivated during warning Signal as configured in 0310 0313 Alarm if there is an error as configured in 0 00 9 59min 0331 0339 The alarm is activated for at least the time set in this channel 0331 _ Alarm for faulty safety edge Time as in 0230 0 1 Jo BY 0 Disabled fe Constant signal 0 1 0 Disabled a Constant signal Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Factory Setting Ref page Alarm if stop circuit interrupted 0 1 0 Disabled Constant signal Alarm if door open 0 1 0 Disabled Constant signal 585 Alam idoor sn mid postion o p
85. rotect the motor and other mechanisms from damage The load guard does not therefore provide effective protection for the opening movement if the door is opened against an obstacle with a crush risk Safety edge Up to two safety edge devices are used in a sliding door gate one at the front and possibly one at the back More than one safety edge device is usually fitted to sliding gates to provide protection from crushing between the gate buffers and fixed objects like gate posts motor winders etc The safety edge device fitted to the front provides protection for the closing movement and the device fitted to the back provides protection for the opening movement Safety edge devices providing protection for the closing movement are connected to S E1 and S E2 while S E3 is for the opening movement Adjust the safety edge as described in Safety edge e Up and over doors Load guard When an up and over door is installed the load guard should be configured without personal protection This means that purpose of the load guard is more to protect the motor and other mechanisms from damage Safety edge A safety edge for an up and over door must be set to send acknowledgements To change this setting in the EP 104 set the value of channel C101 safety edge acknowledgement to 1 The safety edge device is connected to S E1 and adjusted as described in Safety edge e Hinged gates This section describes the commissioning steps required for
86. rting all 0 1 2 5 sec a E starts A C221 C221 Motor protection Motor protection delay 0 3 0 3 0 5 0 sec U sec A C230 Set motor power readout for personal protection i and 0 12 0 35 e motor Set load guard limit for motor 1 opening 0 05 1 99 kW TERR A A A C233 Set load Set load guard limit for motor 1 closing limit for motor 1 closing 0 05 1 99 kW an A C240 Set motor power readout for personal protection kE and 0 12 0 35 motor 2 i Co Seroad gud init A T To i fee Motor current Motor current readout motorl 0 motor 1 00 2008 Ip A C252 normal value for motor current opening motor 0 0 and 0 5 6 0A fo A C253 Set normal value for motor current closing motor 1 0 0 and 0 5 6 0A ao hy C261 Motor current Motor current readout motor2 motor 2 0 0 20 0A o o ee ee A C262 normal value for motor current opening motor 0 0 and 0 5 6 0A T IB A C263 Set normal value for motor current closing motor 2 0 0 and 0 5 6 0A ao hy C271 Power factor readout motor 1 0 00 0 99 cos a Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Factory Setting Ref page C281 Power factor readout motor2 40 00 0 99 cos Photocell Factory Setting Ref page C340 Safery function in closing movement 0 3 tT 0 Disabled Reversal to fully open Stop with automatic restart of automatic closing Stop without automatic re
87. start of automatic closing wait for new control signal C341 Disconnection blocking of photocell in closing 0 2 So PP A A 0 Nor blocked Blocked if a limit switch is in the closed position Blocked if both limit switches are in the closed position C342 _ Safety function in opening movement o 3 fo o Disabled Reversal to fully closed Stop with automatic restart of automatic closing Stop without automatic restart of automatic closing wait for new control signal C343 Check of external protection connected to PHOTO 0 1 o Noche Test of protection connected to PHOTO GOR E CH p A o Disabled Enabled and subordinated to C340 C354 Type of closing with PHOTO o i lt BA 0 Close immediately if PHOTO is clear Open first then close if PHOTO is clear Instruction manual version 1 for software version 4 04 39 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Factory Setting Ref page C401 Running time readout motor 1 000 999 sec pf 2 C402 Running time readout motor 2 000 999 sec All LA L C403 Set limited running time 001 999 sec 001 C411 Time readout opened to closed position motor 1 00 0 99 9 sec used for C412 C412 Set Set limited openingmotorl opening motor 1 00 3 99 9 sec 00 3 99 9 sec 05 0 C413 Time readout opened to closed position motor 2 1 00 0 99 9 sec used for C414 Aid Seclinitedopeningmowr oossoo a ea C 1 e C423 Run on dine following limir switch dose
88. t signal Disabled 64 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Programmable input 6 Factory Setting Ref page P00 a ied ET 0 Disabled o o Enabled P660 Conwol funcion de IH Disabled Open Close Stop Open close Open stop close ee tpn T 1 Half 1 Half 2 Halves 1 and 2 PSS Linved opening O C A 0 Disabled Timed opening based on the time specified in C412 and or C414 P670 Mororlock fot e A 0 Disabled i The barrier cannot be operated without a signal at programmable input 6 If the signal disappears the barrier is stopped reso pa o e l A o Taa Ut Automatic closing disabled after the input is activated reset by another control signal Automatic closing disabled by a constant signal P690 Interlock opening oiri be H 0 Disabled Opens the local door if P660 is set to open and passes the signal on to the remote door Blocking disabled for local and remote doors Only works if there is a constant signal and P661 has the value 2 Disabled Active P698 Automatic closing disabled for remote door Only 0 1 works if there is a constant signal 0 Disabled Active Instruction manual version 1 for software version 4 04 65 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD e Programmable wireless inputs r channels Programmable wireless input 1 Factory Setting Ref page 1001 Readout of received wirelessinput_ 0 4 TBF
89. t to 0 to open the door for the time configured in C412 and or C414 P180 Park Use this channel to park the door Option 0 disables the function option 1 parks the door in the open position and waits for a new control signal before the door is closed To use a timer for parking and opening the door set P160 to 1 and P180 to 2 The input will then send a command to open the door in response to a signal and keep the door open for as long as there is a constant signal at the input P190 Interlock opening Use this parameter with the value 1 if you want the input to open a local door and also forward the open signal to a remote door P196 Block disabled for local and remote doors Set the value to 1 to disable the block for the local and remote doors P198 Automatic closing disabled for local and remote doors Set the value to 1 to disable automatic closing for the local and remote doors e Automatic closing To prevent the door being left open you can configure the unit to close it automatically after a specified period You can choose any time from 0 1 seconds to 9 59 minutes The timer starts when the door stops moving If any signal is received at a control input or if any safety device is activated in the closing direction the timer is reset and starts counting from the beginning If you use automatic closing it is a good idea to connect a wireless transmitter or a pull cord to an unused input This is to allow passing users to send a
90. te controls The EP104 control unit or the accessories recommended by FAAC Nordic AB must not be modified without the express agreement of FAAC Nordic AB Only qualified persons working in their own fields may perform installation adjustment commissioning repair and other work Electrical connections may only be made by qualified electricians who accept responsibility for the connections Follow the safety instructions of the equipment to be controlled by the control unit e Safety classification FAAC Nordic AB has validated the safety circuits in the EP104 to performance level PL c and Category 2 as defined by SS EN ISO 13849 2 2008 The EP104 is designed with safety edge inputs and an integrated load guard for use in personal safety applications These features are designed to meet the requirements of the Machinery Directive 2006 42 EC The validation process assumed a technical service life of 10 years or 1 million operating cycles for components in safety circuits FAAC Nordic is unable to guarantee this validation if the technical service life is exceeded for the motor contactors and for safety edge For this reason these components should be replaced before the end of the service life 8 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Operation e General Anyone installing or modifying the EP104 must have documented knowledge and understanding of its functions and also k
91. ted EP 1 appears when the unit controls one motor and EP 2 when the unit controls two motors The lt button switches between the value and the channel number or in configuration mode it saves the value The button scrolls up the channel list in channel mode In configuration mode the button increases the value The button scrolls down the channel list in channel mode In configuration mode the button reduces the value If no button is pressed in 90 seconds the display switches to economy mode with reduced brightness Press any button to return to normal mode Display Description TEREE dnnn Channel number for the vehicle detector Channel number for the limit switch Channel number for the output card Pnnn Channel number for programmable inputs Channel number for the wireless card Error message not EP 1 and EP 2 Readout of value nnnn flashing Value being changed Description Button to increase the channel or value Button to decrease the channel or value Switch between channel number and value Save confirm the changed value Switch between different channel e Readout of parameters in the EP104 Press the lt 4 button so the display shows the channel number a letter followed by digits Press the button to quickly change between letters channel groups Press the or button to step to the channel number you want Press the lt to show the value on the display Press the lt 4 button aga
92. ted without a signal at programmable input 4 If the signal disappears the barrier is stopped Piso pa o e l A o Taa Ut Automatic closing disabled after the input is activated reset by another control signal Automatic closing disabled by a constant signal P490 Interlock opening or TH BH 0 Disabled Opens the local door if P460 is set to open and passes the signal on to the remote door Blocking disabled for local and remote doors Only works if there is a constant signal and P461 has the value 2 Disabled Active P498 Automatic closing disabled for remote door Only 0 1 works if there is a constant signal 0 Disabled Active Instruction manual version 1 for software version 4 04 63 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Factory Setting Ref page 7500 Chanelsin progammableimpes O O O E A o Disabled Enabled 0 Disabled Timed opening based on the time specified in C412 and or C414 Morlock fot fF bes Disabled i The barrier cannot be operated without a signal at programmable input 5 If the signal disappears the barrier is stopped Disabled Automatic closing disabled after the input is activated reset by another control signal Automatic closing disabled by a constant signal on db iH Blocking disabled for local and remote doors Only works if there is a constant signal and P561 has the value 2 P598 Automatic closing disabled for remote door Only 0 1 works if there is a constan
93. this channel to 1 The door will then open as configured in C412 and C414 r170 Block wireless input from a programmable input This channel is used to disable wireless operation from a programmable input Make sure that the programmable input is active and that all the options for the input have been disabled The value 1 will disable the wireless input if there is no signal at programmable input 1 Set the correct value for the programmable input you want to use r180 Park Use this setting to allow the wireless input to park the door If the input is activated the door opens but before it can close a new control signal is required at another input regardless of the setting for automatic closing r190 Interlock opening In an interlocking system this input is used to send a command for the local door to open and to pass on the open command to the remote door Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD e Vehicle detector d channels Two vehicle loops can be connected to the EP104 via DB402 add in cards to activate the inputs set d100 and or d200 to 1 When the unit is delivered and following a reset channels d000 d100 and d200 are set to 0 disabled The settings below apply to vehicle loop 1 using channel numbers d101 d190 The functions are the same for vehicle loop 2 except that the channels are numbered d201 d290 See the channel reference Configuring th
94. tive as soon as the door starts moving See the channel reference for the available options Only output 4 is able to send a flashing signal Channel 0120 Warning time before start The time can be set to 0 00 9 59 minutes 0 00 means the function is disabled and the function is defined in 0121 Channel 0121 Warning function in combination with channel 0120 Set the value to 1 for a constant signal before an opening movement 2 for a constant signal before a close signal parking and automatic closing 3 for a signal within all control signals Channel 0130 Delay for alarms specified in 0131 and 0132 The alarm is delayed by the specified time of 0 00 9 59 minutes The factory setting is 0 00 Channel 0131 Alarm for faulty safety edge This channel is available if the output card is used as an alarm output The channel sends a signal if the safety edge has been activated for longer than the time specified in 0130 Channel 0132 Alarm for error message in display If the value is set to 1 a signal is sent if an error message appears in the display for longer than the time specified in 0130 Channel 0191 Function when LOOP2 LOOP2 or PHOTO is activated Use this channel to specify the type of presence detection you want to use with the vehicle loop See the channel reference for the available options You can set the output to normally open or normally closed by changing the value in 0183 to The value 1 is for normally open NO and the va
95. to activate loop based closing The value 1 activates loop based closing and 0 deactivates loop based closing d154 Type of closing This channel works with d151 to control the function of loop based closing Either the door closes as soon as the vehicle loop is no longer activated option 0 or it is left to open fully before then closing option 1 P160 Control function This channel is used to enable the opening function with the vehicle loop The value 0 disables the opening function and the value 1 activates it d161 Type of control signal This channel works with d160 and determines the type of the open signal from the vehicle loop either a pulse option 0 or a constant signal while the vehicle loop is activated option 1 d162 Half operation This channel defines which half will be opened by the vehicle loop The value 1 opens half 1 2 opens half 2 and 3 opens both half 1 and 2 d163 Limited opening This channel is used to specify limited opening The value 0 means full opening and value 1 opens the door for the time specified in C412 and C414 d170 Enable operation from a programmable input This channel allows you to disable the opening function from a programmable input Make sure that the programmable input is active and that all the settings have been disabled The opening function of the vehicle loop will work for as long as there is a signal present at the programmable input specified in this channel d175 De
96. tor winders The settings are changed as described in the section Changing settings in the EP 104 An E on the far left of the display indicates an error message see Error messages Note that the start up values EP 1 and EP 2 are not error messages Carry out the commissioning steps in the order shown this will ensure that the channels are configured in the correct sequence The automatic control unit is supplied in hold to run mode Hold to run means that the motor runs while the button is pressed and stops when it is released The control unit will only work correctly if the following steps are carried out e Safety Anyone commissioning the EP 104 must have documented knowledge and understanding of its functions and knowledge of commissioning control systems for the application to be used See Settings to find out how to read and configure values in the EP104 Check that e All equipment is mechanically secure and installed according to the applicable instruction manuals e All components are correctly connected and installed by authorised installers before switching on the power supply e The necessary safety measures are in place to remove the risk of crushing and other risks relating to the controlled unit e Any necessary decoupling devices are installed in the controlled unit and that they work as intended Make sure you e Discharge any static charge in your body by touching an earthed object for example th
97. ues from one EP104 to another you need to configure C695 If C695 0 communication is disabled The automatic control unit with C695 1 immediately starts transmitting values to the automatic control unit with C695 2 which responds by returning the values If communication fails the error message E614 appears in the display This error message means that the automatic control unit with C695 2 is not responding to the transmitted messages The error message appears for as long as the sending automatic control unit does not receive a response Possible causes only one of the automatic control units is configured for communication C695 is set to the same value in both units or one of the units is switched off To acknowledge the error message press any programming button Always begin by setting C695 2 in one of the units first then start communication by setting C695 1 in the other unit Blocking the other door C664 This channel is used to block the remote door as specified in the channel reference The setting 0 means there is no block and the value 1 for example means the opening movement is blocked until the other door is closed See the channel reference for more configuration options Opening memory cancel block with stop C665 If the interlock and blocking functions are used between two doors they are operated using a programmable input Opening memory means that the remote door remembers the open signal that was sent even though it
98. usenseeseeuseusenseeseeusensensenseasses 7 Technical SO CIIG ALON TTT 10 IIS CANNING the EF HUG OP GB EET 11 RUNON SaO aeara a E A T 11 ENCO TT 11 TST e gS ete le AE EE EE AEE ER E AT ee 11 CONNEC TIO a a oe Co a 12 SIL 12 STT SHG ener E E A 12 xT Kela I ERE E EEA E A EE E E E EE A AE EE AEE AA EAE E nee 12 MOO enea a E nr ee ee ee ee 12 Connecting motors to the EPU a a A a alate ia ects a leh eect 12 COMMONS asale edie csaa a e a a A EEEE 14 Connecting a safety edge with photocell cece ccc cece ccesssccseseeseeseescesseeseuseeseusceueeseeseeseesseusensensenseasses 14 COMME ENS COMMUTING AU T 15 Connecting an encoder electronic limit Switch 15 Eiio 15 Connecting a mechanical limit switch microswitch ooo eee cee ccecceeseseseeeceuseeseeseseeseuseusensceusensensenses 15 Elon mMer s Olier EEE N a E 15 Connourme the S 3 HT oa a ede 16 EE e EE EE A EEN TE E AE E EE E ATE A EAEE A S T 16 Readout of parameters in the EP104 eeeeeeseesseeresesrsrssrsrsrisrsrerrsrsrursrerisrsrnsisresisrnsrsrsnrsrarrsrsrnrrsrerens 16 Setting parametersan the 92 H a aana e a a a aa E E AEE 16 Bio 1 na TTT 16 SU Tee 17 EOW UU VE I reia E Oa 17 MACAO n E E O 18 ADDICION oe eee te en et NER mE E rae Tee ee ae 19 Shae 19 Eere Ena Reem ree BE mI E E UP ee ee te eee ee 19 2 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD SEA T 19 Shding doors shdine TTT 19 Kare Ern IT 19 SEA c ae Sere ner Sn
99. vided to fix the PCB as illustrated If the fixing plate is painted scrape off the paint around the holes to ensure good contact between the spacers and the plate Fit the earth bar to the fixing plate for connecting the external earth 189 2 163 8 12 7 e a Metal screw M4 B P Control board i in ee c oO N N a Metal spacer at least 10mm ee 2 metal washers I ss Mounting plate with M4 winding Earth Terminal ODAQVSOUPSSVGAO Instruction manual version 1 for software version 4 04 11 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Connections e Safety The electrical connections may only be made by a qualified electrician who accepts responsibility for ensuring that the electric connections are in accordance with the applicable standards and this instruction manual Always disconnect the power supply when connecting the control box Mechanical installation of the control unit must be carried out by persons with the necessary knowledge for the task e Installation The location of the control unit must be selected with regard to the protection class of the enclosure at least IP54 A heating and or cooling element should be included if necessary to maintain the operating temperature stated in the technical specification The control unit must be securely fixed to a wall or a bracket intended for this purpose using screw joints The fixing holes are on the rear or underside of the enclosure
100. when PHOTO is activated remains until PHOTO is clear Presence detection Signal when PHOTO and LOOP are activated remains until either PHOTO or LOOP is clear Presence detection Signal when PHOTO and LOOP are activated remains until either PHOTO or LOOP is clear Presence detection Signal when PHOTO LOOP and LOOP2 are activated remains until either PHOTO LOOP1 or LOOP is clear Presence detection Signal when either LOOP1 or LOOP2 is activated remains until either LOOP1 or LOOP is clear 09 Direction sensing Signal when first LOOP 1 and then LOOP2 are activated The signal remains until LOOP is clear 10 Direction sensing Signal when first LOOP1 and then PHOTO are activated The signal remains until PHOTO is clear 11 Direction sensing Signal when first LOOP2 and then LOOP are activated The signal remains until LOOP1 is clear 12 Direction sensing Signal when first LOOP2 and then PHOTO are activated The signal remains until PHOTO is clear 13 Direction sensing Signal when first PHOTO and then LOOP are activated The signal remains until LOOP1 is clear 14 Direction sensing Signal when first PHOTO and then LOOP2 are activated The signal remains until LOOP is clear Instruction manual version 1 for software version 4 04 93 54 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD Factory Setting Ref page Position indicator Movement Warning Signal as configured in 0310 0322 Presence detection Di
101. y edge S E3 i Test input 8 2k 8 2k Safety edge 2k 8 Photocell PHOTO output 28 PHOTO input 29 Test input 24VDC 33 Test output 38 14 Instruction manual version 1 for software version 4 04 INSTRUCTION MANUAL FOR DAAB EP104 CONTROL BOARD e Connecting communication To optimise communication between two EP104s it is important to choose suitable cable and to lay it correctly FKAR PG E 01 721 20 is a suitable cable Otherwise use a twisted pair shielded cable with a conductor cross sectional area of at least 0 2 mm and a capacitance of 50 70 pF m Connect the shielding to the earth bar or to terminal 34 The cable length must not exceed 1000 m it e Connecting an encoder electronic limit switch EP104 supports encoders of type DB405 The encoder uses the same terminals as a conventional mechanical limit switch The two diagrams below illustrate how to connect the encoder and they also show which is the left and right motor from the point of view of the automatic control unit Make sure the cable to the encoder does not share the same ground pipe as the motor power supply Connections DB405 DB405 Motor 1 Motor 2 LU E E GZ 14 To determine which is the right and left side view the unit from above as shown in the previous diagram viewed from the motor winder left is to the left of the door and right is to the right of the door 12V GND L OUT 12V GND L OUT a 2 3 l 2 3

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