MoniTorr - Agilent Technologies
Contents
1. Y NE ON 660 SEO Mu n NW ve vin Ot 0 4 J 43 50 ein ein ZvH Sv St Vv H ef zzo 120 dl Lidl 9 dl edt MoniTorr User Manual 87 900 921 01 F 2 Technical Information Replacement 44 50 MoniTorr User Manual 87 900 921 01 F d Agilent Technologies Vacuum Products Division Dear Customer Thank you for purchasing an Agilent vacuum product At Agilent Vacuum Products Division we make every effort to ensure that you will be satisfied with the product and or service you have purchased As part of our Continuous Improvement effort we ask that you report to2. Figure 9 Controller Int MoniTorr User Manual 87 900 921 01 F To Modem V N P TolocalPC p ToPump controller gt MAINS FUSE TYPE T 1A erconnections 29 50 2 Technical Information Fuse Holder Proceed as follows to replace the fuses Unplug the power cord from the controller rear panel socket Using a small screwdriver pull out the voltage selector and fuses by levering in position A Replace the fuse Use only T type fuses of the following characteristics 1 A slow blow TRANSDUCER MAINS FUSE TYPE T 1A Figure 10 Rear Panel 30 50 MoniTorr User Manual 87 900 921 01 F Technical Information 2 P5 RS 232 Data Exchange Descriptions G Z JS DUI AJ gt lt Rc CONNECTOR gt lt DVN ICO Figure 11 RS 232 Data Exchange Serial Port Connections Transmission Channel Characteristics levels RS 232 baud rate 80D Do E T S es coke RM C S 4 stpbit bit T us e IT transfer software protocol During the acquisition phase the MoniTorr replies to each query made by the Host PC with the following message 0x16 OxEA OxFF M
3. User Manual 87 900 921 01 F 13 50 1 Instructions for Use Controls LEDs and Connectors Shown below is the controller s control panel and interconnection panels For more information refer to the section Technical Information TURBO PUMP STATUS J Communication Port Data Acquisition POWER Figure 2 MoniTorr 969 9251 969 9252 969 9253 and 969 9254 Front Panel 2 COMMUNICATION PORT Flashing yellow LED It signals the data exchange via serial port with a personal computer or modem The flashing frequency is not fixed and depends on the status of the data exchange 3 DATA ACQUISITION Yellow LED that indicates when the MoniTorr is receiving data from an accelerometer This LED usually flashes at a frequency between 0 1 and 0 5 seconds 4 POWER Green LED that indicates when the controller is powered on When the main power switch is set to the ON position this LED is connected directly to the line voltage 5 Model identification plate MoniTorr 300 1000 MoniTorr 2000 a 14 50 MoniTorr User Manual 87 900 921 01
4. e Seal the product in a plastic bag and package product carefully to avoid damage in transit You are responsible for loss or damage in transit e Agilent Technologies is not responsible for returning customer provided packaging or containers e Clearly label package with RA number Using the shipping label provided will ensure the proper address and RA number are on the package Packages shipped to Agilent without a RA clearly written on the outside cannot be accepted and will be returned Return only products for which the R was issued Product being returned under a R must be received within 15 business days Ship to the location specified on the printable label which will be sent along with the RA number as soon as we have received all of the required information Customer is responsible for freight charges on returning product Return shipments must comply with all applicable Shipping Regulations IATA DOT etc and carrier requirements RETURN THE COMPLETED REQUEST FOR RETURN FORM TO YOUR NEAREST LOCATION EUROPE NORTH AMERICA PACIFIC RIM Fax 00 39 011 9979 330 Fax Free 00 800 345 345 00 Fax 1 781 860 9252 please visit our website for individual Toll Free 00 800 234 234 00 Toll Free 800 882 7426 Option 3 office information vpt customercare agilent com vpl ra agilent com http www agilent com Pg 1 3 rro Agilent Technologies Vacuum Products Division Request for Return Form Health and Safety Certification P
5. information http www agilent com Worldwide Web Site Catalog and Order On line www agilent com Representative in most countries 12 10
6. is received at Agilent which is contaminated with a toxic or hazardous material that was not disclosed the customer will be held responsible for all costs incurred to ensure the safe handling of the product and is liable for any harm or injury to Agilent employees as well as to any third party occurring as a result of exposure to toxic or hazardous materials present in the product Print Name Authorized Signature Date 5 FAILURE INFORMATION Failure Mode REQUIRED FIELD See next Detailed Description of Malfunction Please provide the error message Application system and model RES Agilent Technologies Vacuum Products Division Request for Return Form Health and Safety Certification Please use these Failure Mode to describe the concern about the product on Page 2 TURBO PUMPS and TURBO CONTROLLERS APPARENT DEFECT MALFUNCTION POSITION Does not start Noise Vertical Does not spin freely Horizontal Upside down Vibrations Does not reach full speed Leak Mechanical Cantact Overtemperature PARAMETERS Power Rotational Speed Current Inlet Pressure Temp 1 Foreline Pressure Temp 2 Purge flow Cooling defective Clogging ION PUMIPS CONTROLLERS Poor vacuum High valtage problem Bad feedthrough Vacuum leak Main seal leak Solenoid failure OPERATING TIME VALVES COMPONENTS Bellows leak Damaged flange Error code on
7. such equipment the operator must carefully read this instruction manual and any other additional information provided by Asilent Asilent declines all responsibility regarding the total or even partial failure to comply with the instructions provided the improper usage of the equipment by untrained personnel unauthorized interventions or usage that fails to comply with specific national resulations The MoniTorr controller utilizes solid state components and has autodiagnostic and self protection features This device analyzes the operating conditions of the turbopump so as to predict any possible pump failure caused by excessive bearing wear The system continuously monitors the pump storing in memory all the data relating to the latest period of operation The MoniTorr allows to perform programmed maintenance on the turbopump continuously monitor and store the turbopump controller MoniTorr system operating conditions identify the wear conditions of one or two bearings The following sections provide all the information needed to guarantee the operator s safety when using the equipment Detailed information is provided in the appendix entitled Technical Information 8 50 MoniTorr User Manual 87 900 921 01 F Instructions for Use 1 The following conventions re used in this manual CAUTION The Caution messages are provided before procedures that could damage the equipment if not observed The Warning messages at
8. the low frequency 150 2 000 Hz and of the high frequency 2 000 12 000 Hz vibrations MoniTorr User Manual 87 900 921 01 F 21 50 2 Technical Information The MoniTorr controller is equipped with a 3 wire power cord and plug WARNING internationally approved for user s safety Use this power cord and plug in conjunction with a properly grounded power socket to avoid electrical shock High voltage developed in the controller can cause severe injury or death Before servicing the unit disconnect the input power cable The following subsystems are embedded into the PCB Power supply Amplifier and filter of the signals from the accelerometer Signal acquisition logics Microprocessor 1MB Flash EPROM used as the mass storage memory Serial data exchange management clock and logic EEPROM for the storage of the configuration parameters 22 50 MoniTorr User Manual 87 900 921 01 F Controller specifications Technical Information 2 Operation 300 1000 HT ICE 2000 HT ICE Input Voltage 90 260 Vac 1 phase Frequency 47 to 63 Hz Power 30 VA maximum Operating temperature 0 C to 45 C 2 x T 1A slow blow disregarding the mains Radio interference EN 55011 class A group 1 suppression IEC1000 4 2 3 4 Safety EN 61010 1 Cable Mains 3 meters long RS2322serial cable for connection to the pump controller RS232serial cable for connection to the local PC Cable with accel
9. us any problem you may have had with the purchase or operation of our products On the back side you find a Corrective Action request form that you may fill out in the first part and return to us This form is intended to supplement normal lines of communications and to resolve problems that existing systems are not addressing in an adequate or timely manner Upon receipt of your Corrective Action Request we will determine the Root Cause of the problem and take the necessary actions to eliminate it You will be contacted by one of our employees who will review the problem with you and update you with the second part of the same form on our actions Your business is very important to us Please take the time and let us know how we can improve Sincerely Giampaolo LEVI Vice President and General Manager Agilent Vacuum Products Division Note Fax or mail the Customer Request for Action see backside page to Agilent Vacuum Products Division Torino Quality Assurance or to your nearest Agilent representative for onward transmission to the same address CUSTOMER REQUEST FOR CORRECTIVE PREVENTIVE IMPROVEMENT ACTION TO AGILENT VACUUM PRODUCTS DIVISION TORINO QUALITY ASSURANCE FAX N XXXX 011 9979350 ADDRESS AGILENT TECHNOLOGIES ITALIA S p A Vacuum Products Division Vla F lli Varian 54 10040 Lein TO Italy E MAIL vpd qualityassurance_pdl ext agilent com COMPANY FUNCTION ADDRESS PROBLEM SUG
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11. 1000 2000 ICE and 2000 HT Pumps Proceed as follows for a correct installation Secure support A to threaded blind hole B present on the pump Figure 7 Accelerometer Support for ICE and 2000 HT Series Turbopumps 26 50 MoniTorr User Manual 87 900 921 01 F Technical Information 2 Installation Procedure for Turbo V 300 550 700 1000 HT Pumps Proceed as follows for a correct installation Secure support A to pump vent port B there still is the possibility of installing a Vent Valve Figure 8 Accelerometer Support for HT Series Turbopumps MoniTorr User Manual 87 900 921 01 F 27 50 2 Technical Information Installing the Transfer Software The MoniTorr is provided with the software needed to transfer via RS232 all the data stored To install the software launch the Setup file It is suggested that you maintain the directory and path proposed so as to facilitate the Identification of the files generated by the system Click on the Finish button to continue with installation The program s activation icon will be generated at the end of the installation procedure 28 50 MoniTorr User Manual 87 900 921 01 F Interconnections Technical Information 2 The following figure shows the controller s interconnections Future Evolution y i To Transducer e N
12. F Instructions for Use 1 MAINS FUSE TYPE T 1A Figure 3 MoniTorr 969 9251 969 9252 969 9253 and 969 9254 Rear Panel 1 Connector currently not used but available for future evolutions 2 Accelerometer connector 3 Line voltage switch 4 Fuse chamber Two type T TA fuses lt lt l uncus I OT COME I I f 2 6 Remote modem connector remote servicing 7 Local PC connector so that the PC can store the major operating parameters of the Turbo pump sss MoniTorr User Manual 87 900 921 01 F 15 50 1 Instructions for Use Usage procedures Powering on the MoniTorr Power on the MoniTorr by plugging the power cord into the electrical outlet and setting the line voltage switch to the I position The POWER LED comes on and the system proceeds with its selfconfisuration routine by automatically detecting the type of pump and controller connected Data acquisition and processing will be automatically activated the momentin which the turbo pump reaches its maximum speed set usi
13. GESTION REFERENCE INFORMATION model n serial n ordering information time to failure after installation etc CORRECTIVE ACTION PLAN ACTUATION by AGILENT VPD XXX Code for dialing Italy from your country es 01139 from USA 00139 from Japan etc Ee Agilent Technologies Agilent Technologies Vacuum Products Division Instructions for returning products Dear Customer Please follow these instructions whenever one of our products needs to be returned 1 2 3 4 o 6 7 Complete the attached Request for Return form and send it to Agilent Technologies see below taking particular care to identify all products that have pumped or been exposed to any toxic or hazardous materials After evaluating the information Agilent Technologies will provide you with a Return Authorization RA number via email or fax as requested Note Depending on the type of return a Purchase rder may be required at the time the Request for Return is submitted We will quote any necessary services evaluation repair special cleaning eg Important steps for the shipment of returning praduct e Remove all accessories from the core product e g inlet screens vent valves e Prior to shipment drain any oils or other liquids purge or flush all gasses and wipe off any excess residue e f ordering an Advance Exchange product please use the packaging from the Advance Exchange to return the defective product
14. LUTION 250Va c 1A Figure 14 Connector J9 Future Evolution Connector J10 Accelerometer 12V GND SIGNAL Figure 15 Connector J10 Accelerometer Pins 4 and 5 are not used 34 50 MoniTorr User Manual 87 900 921 01 F Use General Technical Information 2 Prior to operating the MoniTorr controller make all vacuum manifold and electrical connections and read this manual CAUTION Before plugging in the controller power cord be sure that the selected operating voltage matches the power source to avoid equipment damage Operating Procedure Proceed as follows to correctly use the controller Power on the system using the main switch located on the rear panel The related LED on the front panel will come on By means of a specific procedure the MoniTorr automatically recognizes the type of pump and controller to which it is connected and automatically configures itself accordingly By using the SpeedAdjust signal the MoniTorr detects when the pump s maximum rotation speed is reached At this point the acquisition and analysis of the data deriving from the pump begins and is signalled by the flashing of the Data Acquisition LED yellow The data acquisition and processing procedure is automatically repeated at 2 minute intervals It is furthermore possible to monitor the turbopump MoniTorr controller system by using a local PC or a remote PC connected via modem MoniTorr Use
15. MoniTorr Models 969 9251 969 9252 969 9253 969 9254 User Manual 87 900 921 01 F 04 2011 ES Agilent Technologies Notices Agilent Technologies Inc 2011 No part of this manual may be reproduced in any form or by any means including electronic storage and retrieval or translation into a foreign language without prior agreement and written consent from Agilent Technologies Inc as governed by United States and international copyright laws Manual Part Number Publication Number 87 900 921 01 F Edition Edition 04 2011 Printed in ITALY Agilent Technologies Italia S p A Vacuum Products Division Via F lli Varian 54 10040 Leini TO ITALY Warranty The material contained in this document is provided as is and is subject to being changed without notice in future editions Further to the maximum extent permitted by applicable law Agilent disclaims all warranties either express or implied with regard to this manual and any information contained herein including but not limited to the implied warranties of merchantability and fitness for a particular purpose Agilent shall not be liable for errors or for incidental or consequential damages in connection with the furnishing use or performance of this document or of any information contained herein Should Agilent and the user have a separate written agreement with warranty terms covering the material in this document that conflict wit
16. at could cause serious injury or death Before proceeding with any controller installation or maintenance procedure unplug the controller from the electrical outlet The controller can be installed either on a table or inside an appropriate rack In both cases the cooling air flow must circulate freely inside the apparatus Do not Install nor use the controller In environments exposed to atmospheric agents rain frost snow dust aggressive gases in explosive environments or with a high risk of fire The following environmental conditions must be complied with during operation temperature 0 C to 40 C relative humidity 0 95 non condensing Refer to the section Technical Information for the procedures regarding installation and connection to the related pump 12 50 MoniTorr User Manual 87 900 921 01 F Instructions for Use 1 Usage This section provides the major operating procedures For more information and for the procedures that involve connections or options refer to the section Usage in chapter Technical Information Before using the MoniTorr perform all connections and refer to the manual of the connected pump To avoid personal injury and damage to the apparatus if the pump needs to be WARNING rested on a table make sure that the table is stable Never operate the pump if the input flange is not connected to the system or not closed by the closing flange MoniTorr
17. chase order number e Units returned for evaluation will be evaluated and a quote for repair will be issued If you choose to have the unit repaired the cost of the evaluation will be deducted from the final repair pricing A Purchase Order for the final repair price should be issued within 3 weeks of quotation date Units without a Purchase Order for repair will be returned to the customer and the evaluation fee will be invoiced e ASpecial Cleaning fee will apply to all exposed products per Section 4 of this document e l frequesting a calibration service units must be functionally capable of being calibrated Pg 3 3 United States Agilent Technologies Vacuum Products Division 121 Hartwell Avenue Lexington MA 02421 USA Tel 1 781 861 7200 Fax 1 781 860 5437 Toll Free 1 800 882 7426 Benelux Agilent Technologies Netherlands B V Vacuum Products Division Herculesweg 8 4338 PL Middelburg The Netherlands Tel 31 118 671570 Fax 31 118 671569 Toll Free 00 800 234 234 00 Canada Central coordination through Agilent Technologies Vacuum Products Division 121 Hartwell Avenue Lexington MA 02421 USA Tel 1 781 861 7200 Fax 1 781 860 5437 Toll Free 1 800 882 7426 China Agilent Technologies China Co Ltd Vacuum Products Division No 3 Wang Jing Bei Lu Chao Yang District Beijing 100102 China Tel 86 10 6439 7718 Toll Free 800 820 6556 France Agilent Technologies France Vacuum P
18. d the word Unknown will be displayed in this field ERR EEE Raa AERA BARRERA BRE DEER EERE PE POPPES OE Se TEE TEEN EASA ESSE OTS SEES SSDS EE EEE SAE SSIS SEES PELLE ERE DEES LEE ES ER LESSEE IR RR EE EEE EE ROE LENE EE EERE EPPERSON EL aL en SS ESE OEP eT B These two fields indicate the progress of the file transfer operation in numeric and graphical format the progress is updated at the end of each file transfer C Clicking on this button allows you to change the parameters indicated in point D this button is not active during file transfers D These fields indicate the configuration parameters and can only be changed by clicking on the MODIFY button and entering a password provided on request E Clicking this button allows you to display the information screen as shown in the following figure MoniTorr User Manual 87 900 921 01 F 37 50 2 Technical Information Use Modifying the Parameters The operator can change the configuration of the parameters D related to the MONITORR by clicking
19. display Other LEAK DETECTORS Damaged sealing area Other INSTRUMENTS Cannot calibrate No zero high backround Vacuum system unstable Cannot reach test mode Failed to start Other Gauge tube not working Display problem Communication failure Degas not working Error code on display Other SCROLL AND ROTARY VANE PUMPS Pump doesn t start Noisy pump describe DIFFUSION PUMPS Heater failure Doesn t reach vacuum Electrical problem Doesn t reach vacuum ver temperature Cooling coil damage Vacuum leak Other Pump seized Other Section 6 ADDITIONAL TERMS Please read the terms and conditions below as they apply to all returns and are in addition to the Agilent Technologies Vacuum Product Division Products and Services Terms of Sale e Customer is responsible for the freight charges for the returning product Return shipments must comply with all applicable Shipping Regulations IATA DOT etc and carrier requirements e Customers receiving an Advance Exchange product agree to return the defective rebuildable part to Agilent Technologies within 15 business days Failure to do so or returning a non rebuildable part crashed will result in an invoice for the non retumed non rebuildable part e Returns for credit toward the purchase of new or refurbished Products are subject to prior Agilent approval and may incur a restocking fee Please reference the original pur
20. dition is signaled MoniTorr User Manual 87 900 921 01 F 39 50 2 Technical Information Storing the Files Transferred The files that are present in the MONITORR are transferred to and stored in a directory which is automatically created during installation and which resides in the personal computer where FILETRAN isrun Provided below is a brief description of the content of each individual directory Model number Indicates the pump controller model number 9699434 in the example Serial number Indicates the serial number of the controller to which the MONITORR is connected 00000 in the example this directory hosts the files that will have to be sent via e mail to Agilent for the related analysis Send Name of the directory which is temporarily used by the program to host the files that are moved during the reading phase 40 50 MoniTorr User Manual 87 900 921 01 F Technical Information 2 Power Failure In the event of a power failure temporary or lasting a long period of time the controller is switched off When power is restored the controller will restart automatically Replacement General Replacement controllers are available on advance exchange basis through Agilent service sales organization High voltage in the controller can cause severe injury or death Before servicing turn power off the controller and unplug the power cord Troubleshooting At power on the controller undergoe
21. erometer Weight 1 7 Kg 4 Ibs ss J MoniTorr User Manual 87 900 921 01 F 23 50 2 Technical Information Controller outline The outline dimensions for the MoniTorr controllers are shown in the following figures 204 8 03 91 4 35 98 128 5 5 06 122 5 4 82 Y 106 4 4 19 lt gt Dimensions mm inches Figure 5 Controller Outline 24 50 MoniTorr User Manual 87 900 921 01 F Technical Information 2 Installation The following block diagram provides a schematic approach to the connections to be made for a correct MoniTorr installation Figure 6 Installation When performing the connections shown in the diagram above pay close attention to the installation of the accelerometer MoniTorr User Manual 87 900 921 01 F 25 50 2 Technical Information Accelerometer Installation To correctly install the accelerometer on the turbopump use the specific support according to the type of pump being used Installation Procedure for the Turbo V 300 550 700
22. h these terms the warranty terms in the separate agreement shall control Technology Licenses The hardware and or software described in this document are furnished under a license and may be used or copied only in accordance with the terms of such license Restricted Rights Legend If software is for use in the performance of a U S Government prime contract or subcontract Software is delivered and licensed as Commercial computer software as defined in DFAR 252 227 7014 June 1995 or as a commercial item as defined in FAR 2 101 a or as Restricted computer software as defined in FAR 52 227 19 June 1987 or any equivalent agency regulation or contract clause Use duplication or disclosure of Software is subject to Agilent Technologies standard commercial license terms and non DOD Departments and Agencies of the U S Government will receive no greater than Restricted Rights as defined in FAR 52 227 19 c 1 2 June 1987 U S Government users will receive no greater than Limited Rights as defined in FAR 52 227 14 June 1987 or DFAR 252 227 7015 b 2 November 1995 as applicable in any technical data Trademarks Windows and MS Windows are U S registered trademarks of Microsoft Corporation Safety Notices A CAUTION notice denotes a hazard It calls attention to an operating procedure practice or the like that if not correctly performed or adhered to could result in damage to the p
23. isposed of together with ordinary domestic or industrial waste but must be sent to a differentiated waste collection system The end user is therefore invited to contact the supplier of the device whether the Parent Company or a retailer to initiate the collection and disposal process after checking the contractual terms and conditions of sale MoniTorr User Manual 87 900 921 01 F 17 50 1 Instructions for Use Disposal 18 50 MoniTorr User Manual 87 900 921 01 F MoniTorr User Manual 2 Technical Information MoniTorr controller description 20 Controller specifications 23 Controller outline 24 Installation 29 Accelerometer Installation 26 Installation Procedure for the Turbo V 300 550 700 1000 2000 ICE and 2000 HT Pumps 26 Installing the Transfer Software 28 Interconnections 29 Fuse Holder 30 P5 RS 232 Data Exchange Descriptions 31 Transmission Channel Characteristics 31 P8 RS 232 Data Exchange Descriptions 32 Transmission Channel Characteristics 32 P6 RS 232 Data Exchange Descriptions 33 Transmission Channel Characteristics 33 Connector J9 Future Evolution 34 Connector J10 Accelerometer 34 Use35 General 35 Operating Procedure 35 Transfer Software 36 Modifying the Parameters 38 Storing the Files Transferred 40 Power Failure 41 Replacement 41 General 41 Troubleshooting 41 zz Agilent Technologies 19 50 2 Technical Information MoniTorr controller description The MoniTorr is a cont
24. l 52 5 523 9465 Fax 52 5 523 9472 Singapore Agilent Technologies Singapore Pte Ltd Vacuum Products Division Agilent Technologies Building 1 Yishun Avenue 7 Singapore 768923 Tel 65 6215 8045 Fax 65 6754 0574 O Agilent Technologies Inc 2011 Printed in ITALY 04 2011 Publication Number 87 900 921 01 F P Agilent Technologies Southeast Asia Agilent Technologies Sales Sdn Bhd Vacuum Products Division Unit 201 Level 2 uptown 2 2 Jalan 8821 37 Damansara Uptown 47400 Petaling Jaya Selangor Malaysia Tel 603 7712 6106 Fax 603 6733 8121 Taiwan Agilent Technologies Taiwan Limited Vacuum Products Division 3F 20 Kao Shuang Rd Pin Chen City 324 Taoyuan Hsien Taiwan R O C Tel 886 34959281 Toll Free 0800 051 342 UK and Ireland Agilent Technologies UK Ltd Vacuum Products Division 6 Mead Road Oxford Industrial Park Yarnton Oxford 0X5 1QU UK Tel 44 0 1865 291570 Fax 44 0 1865 291571 Toll free 00 800 234 234 00 Other Countries Agilent Technologies Italia S p A Vacuum Products Division Via F lli Varian 54 10040 Leini Torino Italy Tel 39 011 997 9111 Fax 39 011 997 9350 Toll Free 00 800 234 234 00 Customer Support amp Service NORTH AMERICA Toll Free 800 882 7426 Option 3 vpl ra agilent com EUROPE Toll Free 00 800 234 234 00 vpt customercare agilent com PACIFIC RIM please visit our website for individual office
25. lease read important policy information on Page 3 that applies to all returns 1 CUSTOMER INFORMATION Tel Fax Customer Ship To Customer Bill To Europe only VAT reg Number USA Canada only Taxable L Non taxable 2 PRODUCT IDENTIFICATION Product Description Agilent P N Agilent S N Original Purchasing Reference 3 TYPE OF RETURN Choose one from each row and supply Purchase Order if requesting a billable service 3A LI Non Billable L Billable mmm New PO hard copy must be submitted with this form 3B _ Exchange Repair Upgrade IConsignment Demo Icalibration Evaluation Return for Credit 4 HEALTH and SAFETY CERTIFICATION AGILENT TECHNOLOGIES CANNOT ACCEPT ANY PRODUCTS CONTAMINATED WITH BIOLOGICAL OR EXPLOSIVE HAZARDS RADIGACTIVE MATERIAL OR MERCURY AT ITS FACILITY Call Agilent Technologies to discuss alternatives if this requirement presents a problem The equipment listed above check one HAS NOT pumped or been exposed to any toxic or hazardous materials OR HAS pumped or been exposed to the following toxic or hazardous materials If this box is checked the following information must also be filled out Check boxes for all materials to which product s pumped or was exposed Toxic Corrosive Reactive C Flammable Explosive C Biological Radioactive List all toxic hazardous materials Include product name chemical name and chemical symbol or formula NOTE l product
26. ng the controller s Speed Adjust parameter Operation At predefined intervals the system will also store data related to the vibration spectrums power and temperature in addition to other data detected by the Turbo controller thus making it possible to analyze the history of the entire Turbopump Controller MoniTorr system throughout the latest period of operation All the data stored in memory can then be transferred to a PC by means of the appropriate software refer to Technical Information where it is stored and where it can then be analyzed by specialized personnel 16 50 MoniTorr User Manual 87 900 921 01 F Instructions for Use 1 Maintenance The controllers of the MoniTorr series do not require maintenance Any intervention must be carried out by authorized personnel In case of failure the Agilent Repair Service is available or Advanced Exchange Service that provides you with a regenerated controller in replacement of the faulty one Unplug the power cord before proceeding with any type of intervention on the KUNST controller Disposal If a controller needs to be scraped proceed in compliance with the specific national norms Meaning of the WEEE logo found in labels The following symbol is applied in accordance with the EC WEEE Waste Electrical and Electronic Equipment Directive This symbol valid only in countries of the European Community indicates that the product it applies to must NOT be d
27. on the MODIFY button When pressing the C key you will be asked to enter a password in the following screen display FILE TRANSFER PUMP CODE Transferred files 45 Alarm time min 50 The password that grants access to the time related parameter modification environment can be entered with small or capital letters If an incorrect password is entered the previous screen will be displayed If the password is correct the following screen will be displayed FILE TRANSFER PUHP CODE Transferred files 4 a Alarm time min ED 38 50 MoniTorr User Manual 87 900 921 01 F Technical Information 2 It is now possible to modify the parameters and transfer the new values to the MONITORR by clicking on the CONFIRM button At the end of the operation a dialog box is displayed to inform that the operation ended successfully FILE TRANSFER hHonilorr STATUS MONITOR DATA MODIFIED 5 cquire time min Save time min 1000 Alarm time min 60 Provided below is a description of the parameters that can be modified Acquire time Defines the time frame between one MONITORR acquisition and the next The minimum value for this parameter is 2 minutes Save time Defines the time frame between two successive storages in the monitor s local memory of the acquisitions indicated above The default value for this parameter is 1 000 minutes Alarm time Defines the timeout after which an alarm con
28. oniTorr User Manual 87 900 921 01 F 31 50 2 Technical Information P8 RS 232 Data Exchange Descriptions 5 9 4 8 3 7 2 6 1 Figure 12 RS232 Serial Connector for the Modem Transmission Channel Characteristics 7 iic NR a S baud rate 9600 character length 8 bits s 2 parity ma stopbit o0 Wi protocol The type of protocol to be used is compatible with the transfer software protocol During the acquisition phase the MoniTorr replies to each querie made by the Host PC with the following message 0x16 OxEA OxFF This data exchange channel used for the transfer of data via monitor differs from the serial RS232 connector P5 for the presence of four new signals that are used for managing the data exchanges with the modem 32 50 MoniTorr User Manual 87 900 921 01 F Technical Information 2 P6 RS 232 Data Exchange Descriptions BOW NN Om 9 5 Figure 13 RS 232 Data Exchange Serial Port Connections Transmission Channel Characteristics levels RS 232 m Pw Re MM 7 7 eT X i character length bts E parity none x TIU heer UT ETE MERO by the MoniTorr and depends on the controller to which it Is connected MoniTorr User Manual 87 900 921 01 F 33 50 2 Technical Information Connector J9 Future Evolution Connector J9 is currently not used FUTURE EVO
29. r Manual 87 900 921 01 F 35 50 2 Technical Information Transfer Software The FILETRAN program acquires the files present in the MoniTorr and stores them on hard disk This is automatically performed by the program when it is launched and then at regular intervals depending on the parameters set Functionality s soon as it is activated FILETRAN establishes a connection with the MoniTorr and updates the data that are present on the panel displayed on the personal computer monitor If during this stage the MoniTorr does not respond an appropriate dialog box will signal a communication error in which case you have the option to either Retry or Exit Once communication is established the file uploading procedure will begin The status indicated on he main panel will be updated as each file is transferred When all the files are successfully loaded FILETRAN will automatically reduce to an icon and remain in standby until the next transfer procedure or until operator intervention The following figure shows the FILETRAN screen a brief description of the fields is provided after this screen 36 50 MoniTorr User Manual 87 900 921 01 F Technical Information 2 FILE TRANSFER DERE PUMP CODE Transferred files 19 Acquire time min Save time min 1000 Alarm time min GA A This field indicates the model of the pump if due to a communication problem the name of the model is not recognize
30. roduct or loss of important data Do not proceed beyond a CAUTION notice until the indicated conditions are fully understood and met A WARNING notice denotes a hazard It calls attention to an operating procedure practice or the like that if not correctly performed or adhered to could result in personal injury or death Do not proceed beyond a WARNING notice until the indicated conditions are fully understood and met MoniTorr User Manual 87 900 921 01 F MoniTorr MoniTorr MoniTorr User Manual 87 900 921 01 F 3 50 MoniTorr 4 50 MoniTorr User Manual 87 900 921 01 F Contents Contents 1 Instructions for Use 7 Overview 8 Storage 10 Before installation 11 Installation 12 Usage 13 Usage procedures 16 Maintenance 17 Disposal 17 2 Technical Information 19 MoniTorr controller description 20 Controller specifications 23 Controller outline 24 Installation 25 Interconnections 29 Fuse Holder 30 Use 35 Replacement 41 MoniTorr User Manual 87 900 921 01 F 5 50 Contents 6 50 MoniTorr User Manual 87 900 921 01 F MoniTorr User Manual Instructions for Use Overview 8 Storage 10 Before installation 11 Installation 12 Usage 13 Controls LEDs and Connectors 14 Usage procedures 16 Powering on the MoniTorr 16 Operation 16 Maintenance 17 Disposal 17 iT Agilent Technologies 7 50 1 Instructions for Use Overview This equipment is intended for professional use Before using
31. roducts Division 7 Avenue des Tropiques Z A de Courtaboeuf B P 12 91941 Les Ulis cedex France Tel 33 0 1 69 86 38 84 Fax 33 0 1 69 86 29 88 Toll free 00 800 234 234 00 Germany and Austria Agilent Technologies Vacuum Products Division Alsfelder Strasse 6 Postfach 11 14 35 64289 Darmstadt Germany Tel 49 0 6151 703 353 Fax 49 0 6151 703 302 Toll free 00 800 234 234 00 Sales and Service Offices India Agilent Technologies India Pvt Ltd Vacuum Product Division G01 Prime corporate Park 230 231 Sahar Road Opp Blue Dart Centre Andheri East Mumbai 400 099 India Tel 91 22 30648287 8200 Fax 91 22 30648250 Toll Free 1800 113037 Italy Agilent Technologies Italia S p A Vacuum Products Division Via F lli Varian 54 10040 Leini Torino Italy Tel 39 011 997 9111 Fax 39 011 997 9350 Toll Free 00 800 234 234 00 Japan Agilent Technologies Japan Ltd Vacuum Products Division 8th Floor Sumitomo Shibaura Building 4 16 36 Shibaura Minato ku Tokyo 108 0023 Japan Tel 81 3 5232 1253 Fax 81 3 5232 1710 Toll Free 0120 655 040 Korea Agilent Technologies Korea Ltd Vacuum Products Division Shinsa 2nd Bldg 2F 966 5 Daechi dong Kangnam gu Seoul Korea 135 280 Tel 82 2 3452 2452 Fax 82 2 3452 2451 Toll Free 080 222 2452 Mexico Agilent Technologies Vacuum Products Division Concepcion Beistegui No 109 Col Del Valle C P 03100 Mexico D F Te
32. roller with a microprocessor based electronic architecture and with dimensions equivalent to 1 4 of a rack It can work with either the ICE series controllers or with HT series controllers delivered by Agilent later than 01 10 98 The system has been designed to continuously monitor the turbopump to which it is associated and to maintain in memory all data regarding the turbopump s last period of operation default 1 month The MoniTorr can work autonomously replying to the queries received from the local PC via RS232 or remotely via modem optional It is available in the following four versions MoniTorr Model Pump Type Controller Model 969 9251 TV300 ICE 969 9433 9533 TV 550 ICE 969 9434 9534 TV 700 ICE 969 9446 9546 NE 969 9447 9547 969 9252 TV 2000 ICE 969 9448 9449 TV 2000 HT 969 9462 9562 969 9253 TV 300 HT 969 9424 9524 TV 550 HT 969 9444 9544 TV 700 HT 969 9445 9545 969 9254 TV 1000 HT 969 9454 9554 20 50 MoniTorr User Manual 87 900 921 01 F Technical Information 2 TURBO PUMP STATUS Communication Port Dala Acquisition MoniTorr F Figure 4 MoniTorr Controller The MoniTorr is physically connected to the pump s controller from which it receives certain parameters For example Current absorption Power absorption Temperature of the upper bearing The accelerometer secured to the turbopump detects the spectrum of
33. s an autodiagnosis routine during which all the LEDs come on for a few seconds If a failure is detected the LEDs will remain on In this case contact Agilent Technical Support MoniTorr User Manual 87 900 921 01 F 41 50 Technical Information 2 NOISIAFH ON S9NIMVHG ZIS S 99 0 V NOISIAFH 86 LL ET WO 31vq G3MO3HO G33403HO aiva NMWYSG aaao sor INVHOVIOG YIM SNIVIA HHOLINOIN NMvua NOILISOd H39WNN H34WVHO _J YSHLO WsraTWuvd YF ET et LF 8 0 Sor HISNOO QM ALmvnolaN3asad T AlOmIN3ONOO ZF zy 80 SOF OF TOF SNINIHOVIN win ey 375NV 0002 000L SLE 0002 0001 SLE lt OZ L lt 47 0 o 0 lt NOISN3WIG peureds swu ulo ssejun SHONVYSTOL AWLIO1 Vds LN3 IIOV 1S30103 NOdN 1N3TOV OL CSNHNLSY 38 TIVHS ANY SH3HIO OL Q3SO SI HO qasn q3ldOO 38 LON TIVHS NOLIVIAHOJNI SLI ONY 1NSAn2OQ SIHL ONLLIHA ALVES V NI LNSTIIOV A8 Q3ZIHOHLRYV Sv Ld30X3 SaIVIDOSSV IN3TIOV JO NOLVIAHOJNI AHV LSIMdOSd SNIVINOO LNSWNSOG SIHL IVN OFHNL 31vW32 Od N33H9S 8LOMV 3LIHM VCOMV MOV 18 vcOMV qat 8LOMV ALIHM L N 9 Z n 8 r N 6 S L 9 c Z 8
34. tract the operator s attention to a specific procedure or step that could cause serious injury if not performed correctly Notes contain important information extracted from the text MoniTorr User Manual 87 900 921 01 F 9 50 1 Instructions for Use Storage The following environmental conditions must be complied with during the MoniTorr transportation and storage temperature from 20 C to 70 C relative humidity 0 95 non condensing 10 50 MoniTorr User Manual 87 900 921 01 F Instructions for Use 1 Before installation The MoniTorr comes in a special protective packaging if you detect any sign of damage that may have been caused during transportation contact your local sales office When unpacking the MoniTorr be particularly careful to avoid dropping or bumping it Do not dispose the packaging material in the environment This material is completely recyclable and complies with the ECC directive 85 399 that safeguards the environment Figure 1 MoniTorr Packaging 4 Packaging MoniTorr User Manual 87 900 921 01 F 11 50 1 Instructions for Use Installation The controller comes with a three wire power cord equipped with internationally approved plugs Always use this power cord and insert the plug into an appropriately grounded socket to avoid electrical discharges There are voltages inside the controller th
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