Nilfisk GM80 and GM80i Vacuum Cleaner User Manual
Contents
1. Photo 5 Correct use of the machine This machine is not a wet dry vacuum It is intended for dry collection only Do not use this vacuum to pick up liquids or any wet materials www sylvane com 1 800 934 9194 EMPTYING IF THIS VACUUM CLEANER IS USED TO COLLECT HAZARDOUS MATERIAL DO NOT ATTEMPT TO OPEN OR EMPTY ITS CONTENTS WITHOUT PERSONAL PROTECTIVE CLOTHING AND RESPIRATORY PROTECTION To empty the container and its contents first turn off the motor Allow the cleaner to sit undisturbed for at least thirty 30 seconds Then twist and release the container clips Once the seal is broken turn on the motor again This will prevent ultrafine particles which are still suspended the air inside the container from escaping into the work place Lift off the container top Remove the polyliner and paper bag within it photo 6 Then seal off the polyliner with the paper bag inside and install new polyliner and paper bag according to step 2 Machine Setup Photo 6 DISPOSAL Depending on local regulations and the composition of the material you have collected there can be requirement for special handling and labeling of the filled and sealed plastic bags Consult your local Occupational Safety and Health Administration OSHA and Environmental Protection Agency EPA official for details MAINTENANCE Routine Maintenance To ensure maximum performance of your Nilfisk vacuum cleaner be sure to check yo2. 0 www sylvane com 1 800 934 9194 Hose and Connection Parts No Item No 1 12041500 2 22041400 3 22351000 5 81813200 6 22356400 7 22409100 2 22350900 D 9 22340700 Description HOSE 38 32MM PLASTIC CURVED TUBE HOSE 38 32MM PLASTIC WITH GS COUPLING SHUTTER FOR CURVED TUBE 32MM 5 PIECES HOSE TO CUT IN LENGTH PLAST BALL JOINT 8 BUSHING 32MM GS COUPLING KIT amp BALL RINGS FOR 32MM HOSE BAYONET COUPLING KIT 38MM 14 www sylvane com 1 800 934 9194 2 3 Hose and Connection Parts continued No Description 10 12097500 HOSE 38 32 PLASTIC 11 11543600 HOSE 38 32MM RUBBER 11 12097600 HOSE 38 32MM PLASTIC 12 11543700 HOSE 32 38 MM RUBBER 12 22097400 HOSE 38 32 PLASTIC 13 81542500 RING 38 14 81542300 RING RUBBER 38 FOR 15 HOSE COUPLING 15 81542200 RING 38MM FOR GS AND GD HOSE COUPLING 22 21112600 CURVED TUBE 32MM STEEL 30 22351300 BALL JOINTS 32 38MM KIT e 31 22344400 MUFF KIT 32MM BLACK GRAY G 001 15 www sylvane com 1 800 934 9194 Floor Nozzles No Description 11980300 NOZZLE COMBINATION 32MM 11450201 THREE IN ONE NOZZLE 305MM 12041000 ROLLER COMBINATION NOZZLE 11426700 BRUSH NOZZLE 32MM 280MM 11476301 BRUSH NOZZLE 32MM 400MM 1114220 FLOOR NOZZLE 300MM 32MM 12294400 FLOOR NOZZLE 300MM 71986400 COMBINATION NOZZLE KIT 22383400 BRUSH AND BUMPER FOR NOZZ
3. FLEXIBLE NOZZLE 32MM FLEXIBLE NOZZLE 32MM ANTISTATIC 18 TECHNICAL SPECIFICATIONS Motor type grounded GMPJ Tank capacity 3 1 4 gallons Voltage 60 Hz 110 120 220 volt Paper bag capacity 2 1 4 gallons Current draw 9 amps Filter area 1477 square inches Power watts 1100 Dimensions 1 x w x h 14x12x16 inches Waterlift max 102 inches 20 Weight without accessories 11 Ibs Airflow max 87 cfm Cord length 30 feet Air performance Nilfisk 250 air watts CONTACT INFORMATION Nilfisk Advance America Inc 300 Technology Drive Malvern PA 19355 Phone 610 647 6420 Fax 610 647 6427 questions nilfisk advance com www pa nilfisk advance com Advance setting standards www sylvane com 1 800 934 9194 19
4. 01 2 3 4 5 www sylvane com 1 800 934 9194 sa 1 Power Cords _ No No Description 1 21827400 9 3 CORD AWG18 3 1 21952200 9 3M CORD AWG18 2 3 21545400 7M CORD 2X1 0 CON NO PLUG 3 21545700 10M CORD 3X1 0 PLUG 3 21547900 10M CORD 2X1 0 CON NO 3 PLUG 10 22361000 BRACKET WI SCREWS FOR CORD 9 11 22131600 BRACKET WITH SCREWS 13 82195800 CORD REALEASE FOR HANDLE 14 00191024 SOCKET W GROUNDED TERMINAL a www sylvane com 1 800 934 9194 Filter Filter Bag and Trolley 19550 gt 53 Item No 21573001 22394900 11693700 11641000 11730400 22132000 8162000 11490500 61543000 22384800 1154700 22394700 Description EXHAUST WITH DIFFUSER EXHAUST FILTER WITH MICRO STATIC DIFFUSER DIFFUSER FILTERS 2 PCS MICRO STATIC FILTER MOTOR PROTECTION FILTER HANDLE COMPLETE DUST BAG 6 5 LITERS 5 PCS TROLLEY WITH SCREW GM 80 P FILTER KIT COTTON GM 80 WHEEL KIT FOR TROLLEY REMOVEABLE TROLLEY WHEELS FOR GM 80 www sylvane com 1 800 934 9194 Motors z o Item No 12108129 12108229 12108329 12108429 12108529 12108629 12110129 12110229 12110329 22232301 22410300 22231201 22410500 22410400 20705300 20705400 20705500 Description MOTOR GSP 110 120V UL MOTOR GSP W CORD UL MOTOR GSPJ 110 120V UL MOTOR GSP 110 120V UL MOTOR GSPJ 110 120V UL MOTOR
5. 1 3 HEPA or ULPA Exhaust Filter This cartridge is mounted on the top of the motor outside the container If the main filter and microfilter are properly maintained the glass fiber element in the exhaust filter should perform satisfactorily for a minimum of one year It cannot be renewed or restored Exact life will depend upon frequency of use and amount and type of material collected Normally four changes of microfilter equal one change of HEPA ULPA filters Remove the protective metal casing and replace the pleated glass fiber cartridge according to the accompanying instructions photo 8 Cartridges must be replaced more frequently if the vacuum cleaner has had unusually heavy use or if the various pre filters have been neglected Photo 8 CAUTION Use only genuine Nilfisk replacement filter components The use of substitute components could pose a grave risk of personal exposure and will cause all equipment warranties to be void TROUBLESHOOTING Loss of Power 1 Make sure the power cord is properly fastened to the motor head and it s properly plugged into the socket 2 Be sure the electrical circuit has not blown a fuse 3 If the circuit is functioning properly but there is still no power contact the Nilfisk Customer Service Department at 800 645 3475 extension 2 Loss of Suction If the GM 80 loses suction power during operation there may be several reasons the most likely of which is a full co
6. GSP W CORD UL MOTOR GMP 110 120V UL MOTOR GMP FIXED CORD UL MOTOR GMPJ 110 120V UL TOP HOUSING FOR GS GM MOTORS UL APPROVED SUPPORT RING FOR UL APPROVED GS GM MOTOR BOTTOM HOUSING WITH VALVE FOR GM MOTOR UL APPROVED ON OFF DEVICE FOR GS GM MOTORS LOCKING DEVICE FOR HANDLE GS GM MOTORS THERMO VALVE COMPLETE WITH PART FOR GM GS MOTOR HEAD TWO PRONG SOCKET WITH PARTS FOR GM GS MOTOR HEAD GROUNDED SOCKET WITH PARTS FOR GM GS MOTOR HEAD X NO 9 gt 63 fo e 11 www sylvane com 1 800 934 9194 Internal Motor Components No Description 1 12125001 MOTOR GSP 100 120V 1 12125002 MOTOR GSP 200 240V 1 12125003 MOTOR 110 120 1 12125005 MOTOR 220 240V 2a 22130500 WIRE KIT THERMO SWITCH FOR UL APPROVED MOTOR 2b 22130501 INTERNAL WIRE AND CAPACITOR 3 22131100 ON OFF SWITCH 1 POLE 4 22131200 ON OFF SWITCH 2 POLE 10 22231100 MOTOR SUSPENSION PHILLIPS 11 22365300 SOUND ABSORBER AND GASKET 12 22399800 GASKET FOR 3 2 12 O www sylvane com 1 800 934 9194 Be Extension Wand Parts NOOR WD No No 11112401 11182500 11262400 11141900 81906500 81192100 21640503 22351000 21112600 Description TUBE EXTENSION 32MM CHROME STEEL EXTENSION TUBE 32MM TUBE 32MM ALUMINUM STEEL TUBE 32MM TUBE TELESCOPIC 32MM FRICTION RING CURVED TUBE 32MM PLAST SHUTTER FOR CURVED TUBE CURVED TUBE 32MM STEEL 13
7. LE 22383200 BRUSH FOR NOZZLE 11476301 6A 2238300 LOCKING RINGS FOR ALUMINUM KIT 5B 22383300 ROLLER WITH AXLE KIT 68 22382900 WHEELS FOR NOZZLE KIT D gt gt dk D 16 www sylvane com 1 800 934 9194 Floor Nozzles continued No 10 11 20 20 Item No 11505100 11276800 11476200 00396347 00396348 00396349 00396350 00396351 22295100 22383100 22295200 22383500 Description FLOOR NOZZLE 400MM 32MM NOZZLE CARPET 32MM 280MM NOZZLE CARPET 32 MM 400MM FRENCH FLOOR NOZZLE HARD 32MM FRENCH FLOOR NOZZLE SOFT 32MM FRENCH FLOOR NOZZLE HARD 38MM HARD BRUSH STRIP 32 MM SOFT BRUSH STRIP BRUSH RUBBER BLADES 300MM TWO RUBBER LIPS BRUSH RUBBER BLADES 400MM BUMPER amp BOTTOM FOR NOZZLE 22 LT fog 7A 7B 10A 17 X Ce www sylvane com 1 800 934 9194 Nozzles for Hard Floor and Carpet No o R NI 11 17 18 19 20 21 22 22 Item No 32043700 11276901 22103600 81259101 81513700 11142100 11140300 81530400 11530500 81141200 81140900 81140902 81141000 81141101 81932600 Description NOZZLE UPHOLSTERV GRAV BRUSH ROUND GRAV 32MM NATURAL BRISTLES BRUSH ROUND BLUE 32MM BLUE BRISTLES SOCKET FOR BRUSH 11276901 RING F DIVERSE BRUSHES ROUND BRUSH 32MM BRUSH NARROW 32MM CREVICE NOZZLE 32MM BRUSH RING FOR CREVICE NOZZLE CREVICE NOZZLE 32MM NOZZLE FLEXIBLE 32MM FLEXIBLE NOZZLE 32MM FLEXIBLE NOZZLE 32MM
8. Nilfisk GM 80 amp GM 80i INSTRUCTIONS FOR USE amp PARTS LIST Table of Contents Important Safety Instructions Warranty Machine Setup Using the Machine Emptying Disposal Maintenance Filter Replacement Troubleshooting Loss of Power Loss of Suction Parts Explosions Accessories Technical Specifications Contact Information 19 19 www sylvane com 1 800 934 9194 For Instructions for Use on HEPA ULPA filter installation please refer to the addendum titled ABSOLUTE FILTERS End User Information www sylvane com 1 800 934 9194 IMPORTANT SAFETY INSTRUCTIONS PLEASE READ THESE INSTRUCTIONS COMPLETELY BEFORE USING THE MACHINE DEPENDING ON LOCAL REGULATIONS AND THE COMPOSITION OF THE MATERIALS YOU HAVE COLLECTED THERE MAY BE REQUIRMENTS FOR SPECIAL HANDLING AND DISPOSAL OF THE COLLECTED DEBRIS CONSULT YOUR LOCAL OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION OSHA AND ENVIRONMENTAL PROTECTION AGENCY EPA OFFICIALS FOR DETAILS CAUTION This Nilfisk vacuum cleaner or any other vacuum cleaner is not to be used in explosion hazardous areas as serious injury could result Under no circumstances may this cleaner safely be used for the collection of hazardous or toxic materials unless equipped with a special HEPA High Efficiency Particulate Air filter and bag which have been installed according to written instructions from Nilfisk Advance ATTENTION EMPLOYER Please ensure these Instruction
9. freight both ways will be at www sylvane com 1 800 934 9194 the expense of the customer Equipment shall not be returned without advance notice to and consent of the Nilfisk companies EXCEPT AS SPECIFICALLY SET FORTH HEREIN THE NILFISK COMPANIES MAKE NO WARRANTIES EITHER EXPRESSED OR IMPLIED AS TO ANY MATTER WHATSOEVER INCLUDING WITHOUT LIMITATION ANY AND ALL WARRANTIES OF MERCHANTABILITY FITNESS FOR PURPOSE OR OTHER WARRANTIES ALL OF WHICH ARE EXPRESSLY DISCLAIMED AND EXCLUDED NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF PRODUCTION LOSS OF TIME LOSS OF PROFITS OR OTHER SIMILAR INDIRECT LOSSES WHICH MIGHT OCCUR AS A RESULT OF DEFECTS PARTIAL OR TOTAL FAILURE OF THE PRODUCT TO PERFORM AS SPECIFIED Correction of non conformities or defects in the manner and for the period of time provided above shall constitute fulfillment of all liabilities of the Nilfisk companies to the customer whether based on contract negligence or otherwise with respect to or arising out of such equipment The remedies set forth herein are exclusive and the liability of the Nilfisk companies with respect to this sale or anything done in connection therewith whether in contract in tort under any warranty or otherwise shall not except as expressly provided herein exceed the price of the equipment or part on which such liability is based The warranty doe
10. lyliner and place in the bottom of the container with its walls flush against the container sides and lipped under the container inlet photo 3 The excess length of polyliner is draped over the top of the container and down the outside then rolled at the end to permit the container clips to close Install a paper bag inside the polyliner according to the illustrations printed on the paper bag itself photo 4 Replace the top container and fasten the two clips Photo 4 4 GM 80 and GM 801 offer a package of standard accessories that can be connected in the following manner Affix the vacuum hose to the vacuum by inserting it into the orifice on the lower container Once it is inserted rotate the inlet coupler a quarter turn to lock it into place Either of the two straight 22 inch wands can be fitted to the other end of the hose You can connect the combination floor nozzle or 5 inch upholstery nozzle to the end of the hose The rubber crevice nozzle and the 3 inch round brush can be connected to the end of the straight wand or the curved steel tube of the hose There is a list of optional accessories that can be supplied for both models Please consult your District Sales Manager or the Customer Service Department at 800 NILFISK for a list of optional accessories 7 USING THE MACHINE A Starting and stopping Press the grav button on the upper AO 1 front portion of the vacuum photo 5
11. ntainer Suction loss is gradual as the container fills with debris Check to see if there is any blockage or restriction in the hose 1 Check the condition of the main filter and microfilter refer to photos and determine whether there is an excessive loading of debris If there is overloading in the main filter you can shake it out If the problem exists with the microfilter including if it is loaded it needs to be replaced Call our Customer Service Department at 800 645 3475 extension 2 to order a replacement 2 If all fails call our Customer Service Department at 800 645 3475 extension 2 www sylvane com 1 800 934 9194 Item No Description Qty 115446 11 UPPER CONTAINER W 1 COTTON FILTER 121103 29 MOTOR COMPLETE 1 115447 10 LOWER CONTAINER 1 017091 00 MOTOR HOLD DOWN RING 017092 11 LATCH 805521 WASHER 815406 SCREW 4MM X 5MM 705285 10 NUT 4MM ESN 712366 SPRING CUP 017093 16 KEEPER 815407 SCREW 4MM X 10MM 705265 10 NUT 4MM ESN 815405 SCREW 4MM X 5MM 815406 SCREW 4MM X 5MM 815407 SCREW 4MM X 10MM 805521 WASHER 017092 11 LATCH 017094 10 ADAPTER 017093 05 KEEPER 815412 SCREW 4MM X 6MM 705265 10 NUT 4MM ESN 815419 RING 815418 GASKET 815417 SOCKET 814312 SCREW A PAPNNNANNNNANN A R DD www sylvane com 1 800 934 9194 DESCRIPTION FILTER COVER 717376 00 HOLD DOWN PAD 017247 01 SEAL FOAM HEPA 017009 01 1 HANDLE 217377
12. s for Use are made available and understood by your employees or any other persons who may use this equipment To list all toxic and hazardous materials would be beyond the scope of these Instructions It is the Employer s responsibility to identify for Employees and others information hazardous or toxic materials which may be collected by this equipment Your new Nilfisk industrial vacuum cleaner is a precision engineered instrument designed for exceptionally fine filtration Ordinary vacuum cleaners do not have HEPA filters and cannot be safely used for hazardous dust collection This Nilfisk machine is safe to use with fine powders or hazardous materials as long as certain precautions are taken Proper care of this cleaner is essential to the maintenance of its ultrafine filtering capabilities BEFORE USE DO NOT ATTEMPT TO OPERATE THIS CLEANER UNTIL YOU HAVE INSTALLED ITS VARIOUS COMPONENTS ACCORDING TO THE FOLLOWING INSTRUCTIONS WARRANTY The Nilfisk companies warrant that Nilfisk equipment will be free of defects in workmanship or material for a period of two years from the date of delivery Should any failure to conform to this warranty appear the Nilfisk companies shall upon notification within such time period correct such non conformity at its option either by repairing any defective part or parts or by replacing a part or parts provided that the equipment is returned to an authorized Nilfisk service facility In all cases
13. s not cover repairs due to normal wear and tear accident neglect misuse or abuse incorrect installation or use other than as described in the instruction booklet Breaks in hoses and cables are not covered This warranty is rendered void if the motor number plate is removed or defaced or if repairs are made or attempted by persons not authorized by the Nilfisk companies MACHINE SET UP Before turning on the motor Install the microfilter 616821 Felt 017230 AES Polycomposite 017220 01 Gore Tex the small felt sock on the bottom of the motor by sliding the filter over the motor bottom and covering as much of the bottom as the depth of the filter will permit photo 1 Be sure the filter s elastic collar holds the filter snugly in place and is as high up on the motor bottom as possible 2 Next mount the HEPA filter 01710440 according to the accompanying bulletin Place the motor back in the cavity in the top of the cleaner photo 2 Fasten the motor head in place using A w Photo 2 3 www sylvane com 1 800 934 9194 either the positive twist safety latches or the standard latches depending on which option you purchased Installing the Polyliner and Paper Bag Twist and release the two positive twist safety latches or the standard latches depending on your machine They are located on the body of the container front and back Lift off the top Open the po
14. ur main filter regularly Your filter may need to be shaken out to remove caked dust from time to time Filter Replacement To ensure that your Nilfisk vacuum cleaner delivers the years of trouble free operation for which it was designed it is necessary to check and replace filters regularly 1 Main Filter The large napped cotton bag which is semi permanently mounted inside the container will not require frequent replacement The main filter must be replaced when the cleaner no longer develops powerful suction yet bags are not full and other filter components are not clogged Extend main filter service life by frequent changes of disposable polyliners and paper bags photo 7 Photo 7 www sylvane com 1 800 934 9194 2 Microfilter This small polyester felt sock which fits over the motor bottom will require periodic inspection Dust will discolor the microfilter Change the microfilter as soon as discoloration 15 easily noticeable Do not shake this microfilter since this can cause liberation of potentially harmful microscopic dust into the air Carefully remove and discard with collected debris the sealable poly bag If equipped with microfilter the same rules for periodic inspection and disposal apply The Gore Tex microfilter which features a clamp that holds it in place must be changed when any abrasions damage or heavy discoloration is noticed on the surface of the filter refer to photo
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