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1. o 000000 o 208898000 o 0 oO o O 0 0 o o00000000 09986000 600000009 sa 66666e6ei 5796B106 Figure 1 4 Example topology of a Loop 2 M12 ring system Key 1 Inline station 2 Loop 2 branch terminal 3 Green Y connector 4 ADAP box 5 S Line module In the Loop 2 M12 ring system each bus device that is to be connected is assigned a green Y connector or a ADAP box which leads the IN and OUT line of the Loop 2 into the branch See Green Y Connector Bus Connection on page 2 21 or ADAP Box Bus Connection on page 2 24 for a detailed description 1 20 PH NIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Integration of Loop 2 Into the INTERBUS System If for example an error is indicated on the outgoing bus cable of a module the error may have occurred at the following places At the connection between the module and the Y connector or the module and the ADAP box In the forward line to the next Y connector or to the ADAP box INTERBUS IN Atthis Y connector or this ADAP box Atthe connection of this Y connector this ADAP box to the next module The
2. eese 3 8 69 Labeling of VO ele TT 3 16 3 4 Diagnostic and Status Indicators 3 17 4 Mounting and Connecting Modules pp 4 3 4 1 General Information on INTERBUS Installation 4 3 4 2 Loop 2 Installation pp 4 8 4 3 Mounting Loop 2 Modules pp 4 13 4 4 Connecting tee 4 15 4 5 Shielding of Analog Sensors and Actuators 4 31 5796C PH NIX 1 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Product Short Designation 4 6 Connecting Loop 2 Motor Starter unne ennen eenen 4 35 4 7 Mounting and Connecting S Line Modules 4 42 4 8 Initial Startup pp 4 48 4 9 Measuring Voltage Drop 4 51 4 10 Connecting Sensors and Actuators pp 4 54 5 Error Localization and Removal eese nennen 5 3 5 1 General Information on Localization of an Error 5 3 5 2 Failure of the Loop Supply pp 5 4 6 Keller DIA EE dr EE see ree 6 3 6 1 System Data pp 6 3 6 2 Technical Data 0 6 7 6 3 Technical Data of the Cable Types pp 6 14 T R O co 4 0 DL WEE Ga VEN 7 3 7 1 Ordering Data for Loop 2 Modules pp 7 3 7 2 Ordering Data for Loop 2 Accessories pp 7 4 7 3 Ordering Data for S Line Modules pp 7 5 7 4 Ordering Data S Line Accessories pp 7 5 7 5 Ordering Data for Documentation pp 7 10 A List of Devices of an INTERBUS Loop 2 System pp A 1 A 1 Loop 2 Device Ust
3. independently via M8 Y connectors BH ls aja a OO i 24 V 4 Aline Figure 4 31 5796C DO 8 Le o OM KO ze KO Ed Of 2 DO 8 84DO 8 DI8 Ka ol dj E 8 LS 068 OUT OUT OUT PH NIX CONTACT o O 000 0 00 0 coo ee 9 o H gt HK HH OH b 61 DIO 4 4 5796B427 Independent actuator supply via M8 Y connectors 4 47 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 4 8 Initial Startup Connecting and Check whether the modules are mounted on a grounded mounting testing Loop 2 surface or grounded in any other way Check whether all of the modules are connected with the Loop cable Apply 24 V to one side of Loop 2 A or B in Figure 4 32 Do not apply the actuator supply yet When the voltage is applied at Loop 2 the green DIAG LED on the first module should flash at 4 Hz if the bus terminal module is not connected On each subs
4. 3 10 Dimensions of analog Loop 2 modules 3 11 Dimensions of the Loop 2 motor starter 3 12 Dimensions of the S Line modules with eight connections 3 13 Dimensions of the S Line modules with four connections pp 3 14 Dimensions of the S Line modules with four illuminated pushbuttons 3 14 Dimensions of the twin box pp 3 15 Labeling of I O modules pp 3 16 Diagnostic indicators of the bus terminal module 3 18 Indicators of digital UO modules 3 20 Indicators of the power module 3 21 Indicators for analog I O modules 3 22 Indicators of the Loop 2 motor starter 3 23 Indicators of the S Line modules example 3 25 PHCENIX diae CONTACT Section 4 5796C Figure 4 1 Figure 4 2 Figure 4 3 Figure 4 4 Figure 4 5 Figure 4 6 Figure 4 7 Figure 4 8 Figure 4 9 Figure 4 10 Figure 4 11 Figure 4 12 Figure 4 13 Figure 4 14 Figure 4 15 Figure 4 16 Figure 4 17 Figure 4 18 Figure 4 19 Figure 4 20 Figure 4 21 Figure 4 22 Figure 4 23 Figure 4 24 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Lists Surge voltage protection measures 4 6 Relay coil with RC element pp 4 7 Recommended power concept pp 4 9 Voltage supply for a Loop 2 system
5. 3 6 3 1 5 Structure of an S Line Module 3 7 3 2 Dimensions of the Modules pp 3 8 3 2 1 Dimensions of the Loop 2 Bus Terminal Module 3 8 3 2 2 Dimensions of Digital Loop 2 Modules 3 9 3 2 3 Dimensions of Analog Loop 2 Modules 3 11 3 2 4 Dimensions of the Loop 2 Motor Starter 3 12 3 2 5 Dimensions of the S Line Modules 3 13 3 2 6 Dimensions of the Twin Box 3 15 3 3 Labeling of I O Modules pp 3 16 3 4 Diagnostic and Status Indicators 3 17 3 4 1 Bus Terminal Module Indicators 3 18 3 4 2 Indicators of Digital I O Modules 3 20 3 4 3 Indicators of the Power Module 3 21 3 4 4 Indicators for Analog I O Modules 3 22 3 4 5 Indicators of the Loop 2 Motor Starter 3 23 3 4 6 Indicators of the S Line Modules 3 25 5796C PH NIX 3 1 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 3 2 PH NIX 57960 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Description of the Modules 3 Description of the Modules 3 1 Structure of the modules 3 1 1 Structure of the Loop 2 Bus Terminal Module 5 6 U RC BA E LC U3 GIEKENIX CE CONTACT ITERBus M INTERBUS IN INTERBUS OUT jus Terminal 57
6. 6 11 6 3 Technical Data of the Cable Types pp 6 14 6 3 1 INTERBUS Loop Cables nes 6 14 6 3 2 INTERBUS Loop 2 M12 Cables S Line 6 16 6 3 3 Remote Bus Cables Overview pp 6 17 6 3 4 Remote Bus Cables Electrical Data 6 19 6 3 5 Installation Remote Bus Cables Overview 6 20 6 3 6 Installation Remote Bus Cables Electrical Data 6 22 PH NIX 6 1 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 6 2 PH NIX 57960 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Technical Data 6 Technical Data 6 1 System Data 6 1 1 INTERBUS System Data Number of I O points 4096 maximum Number of data words 256 maximum Transmission speed 500 kbps Transmission reliability CR check Hamming distance 4 Protocol EN 50254 Total number of bus devices 512 maximum Number of remote bus devices 254 maximum Number of PCP devices 62 maximum Number of remote bus levels 16 maximum 5796C PHCENIX 6 3 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 From the controller board to the last bus terminal module 12 8 km 164 04 ft maximum copper 80 km 9842 52 ft maximum glass fiber From the controller board to the first device 400 m 164 04 ft maximum copper 50 m 164 04 ft maximum polymer fiber 300
7. 2 8 2 11 Bus terminal modules senenn 2 4 4 8 Y Y connector CIIM MG ME 2 21 VIE e NE 2 29 Yellow dui 9 2 26 Yellow Y connector pp 2 26 PH NIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Index B 21 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Anhang B 22 PHCENIX 5796C CONTACT e o 4 p faxreply 10pt ms fm Seite 18 Dienstag 19 Juli 2005 10 38 10 e online components com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS We Are Interested in Your Opinion We would like to hear your comments and suggestions concerning this document We review and consider all comments for inclusion in future documen tation Please fill out the form on the following page and fax it to us or send your comments suggestions for improvement etc to the following address PHOENIX CONTACT GmbH amp Co KG Documentation Services 32823 Blomberg GERMANY Phone 49 0 52 35 3 00 Telefax 49 0 52 35 3 4 20 21 E Mail tecdoc 9 phoenixcontact com 5050df17 EN T am ad YD Z THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS e faxreply lOpt ms fm Seite 19 Dienstag 19 Juli 2005 10 38 10 e e o PHCENIX FAX Reply CONTACT PHOENIX CONTACT GmbH amp Co KG Date Documentation Services Fax No 49 0 52 35 3 4 20 21 From Company
8. Digital output modules with four outputs Digital input output modules with two inputs and two outputs Housing The size of the module housing varies according to the number of connections 57960202 Figure2 3 Digital modules 1 Housing of the output modules and of the input and output modules 2 Housing of the input modules For the housing dimensions please refer to the figures on page 3 8 Function Digital output modules are used to network individual actuators and digital input modules are used to read individual sensors Individual actuators and individual sensors can be distributed on machines or in systems 5796C PH NIX 2 7 CONTACT INTERBUS Loop 2 Input module connections Output module connections Protection of Loop 2 LEDs Functional earth ground Provision of the supply 2 8 Es IS THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Using the input modules the incoming and outgoing INTERBUS Loop 2 and the I O devices sensors are connected The INTERBUS Loop 2 cables are connected using the QUICKON connection method The sensors are connected via M12 circular connectors Using the output modules the incoming and outgoing INTERBUS Loop 2 the I O devices actuators and the supply of the actuators are connected The INTERBUS Loop 2 cables and the supply lines for the actuators are connected with the QUICKON connection method The actuators are connected via M12 circular connector
9. INTERBUS Loop 2 Function 2 26 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 2 7 7 Yellow Y Connector Safety Circuit A yellow Y connector is used to create a safety circuit in the Loop 2 ring to which an emergency stop button for example can be connected For this parallel cables in the Loop 2 ring are further used by an Inline safety terminal see Loop 2 Ring System with Safety Circuit on page 1 22 6480A009 Figure 2 13 Connections of the yellow Y connector PH NIX SE CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Product Groups Internal Pin Assignment a khON CN Y VW ORUN 6163B020 Figure 2 14 Pin assignment of the yellow Y connector Safety circuit IN Loop OUT Multi function circuit IN Loop OUT Parallel cable a AION MOD Safety circuit IN Safety circuit OUT Multi function circuit IN Multi function circuit OUT Parallel cable 0 A OON 5796C PH NIX 2 27 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 OUT Safety circuit OUT Loop OUT Multi function circuit OUT Loop OUT Parallel cable TR ON 2 28 PH NIX
10. OUT 6163B018 Safety circuit IN Pin assignment of the green Y connector Loop IN Multi function circuit IN Loop IN TR ON Parallel cable Loop IN Loop OUT Loop IN Loop OUT 0 A EON ech Multi function circuit OUT Safety circuit OUT Loop OUT PHCENIX CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 5796C THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Product Groups 3 Multi function circuit OUT Loop OUT 5 Parallel cable 5796C PHCENIX 2 23 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 2 7 6 ADAP Box Bus Connection Housing For the housing dimensions please refer to Figure 3 11 on page 3 13 The dimensions are the same as for the S Line module with eight connections Function The green ADAP box is used to connect up to three S Line modules to Loop 2 M12 see Figure 1 4 on page 1 20 A 5796B202 Figure 2 12 Pin assignments of the ADAP box 2 24 PH NIX 5796C CONTACT Loop 2 M12 BUS IN Loop 2 M12 Module connections 1 2 and 3 Loop 2 M12 BUS OUT 5796C A O MI ech o1 Pr ON eh 0O AeA OON PH NIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Product Groups 2 25
11. QUICKON connection method 3 x 1 5 mm 16 AWG 24 V GND PE PG 13 5 threaded joint IP 65 IP 67 Cable lengths Maximum cable length between two devices 20 m 65 62 ft Minimum cable length between two devices 0 2 m 0 66 ft INTERBUS Loop 2 maximum total length 200 m 656 17 ft Error evaluation Diagnostic and status indicators Electrical isolation Module specific 5796C PHCENIX 559 CONTACT INTERBUS Loop 2 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Conformance only exists if the module is connected to functional earth ground FE Noise immunity test according to EN 50082 2 1995 Electrostatic discharge ESD EN 61000 4 2 1995 IEC 61000 4 2 Criterion B 6 KV contact discharge 8 KV air discharge Electromagnetic fields EN 61000 4 3 1993 Criterion A IEC 61000 4 3 Field strength 10 V m Fast transients burst EN 61000 4 4 1995 Criterion B IEC 61000 4 4 Supply lines 2 kV Signal data lines 2 kV Conducted interference EN 61000 4 6 1993 IEC 61000 4 6 Criterion A Test voltage 10 V Noise emission test according to EN 50081 2 1993 Noise emission of housing EN 55011 1991 Class A Shock IEC 60068 2 27 1987 309 Vibration operation IEC 60068 2 6 1982 5g Vibration transport IEC 60068 2 6 1982 5g 6 10 PH NIX CONTACT 5796C THE ONLINE DISTRIBUTOR OF EL
12. Table 6 3 Specifications for Loop 2 M12 cables Nd pairs and as a whole unshielded Conductor cross section 0 5 mm 20 AWG Outside diameter 8 1 mm 0 319 in 7 8 mm 0 307 in Outer cable sheath Green RAL 6017 Green RAL 6017 matt PVC PUR Litz wire structure CU litz wire plain approx CU litz wire plain approx 16 x 0 2 mm 28 x 0 15 mm 0 630 x 0 008 in 1 102 x 0 006 in Operating temperature Fixed 40 C to 80 C 40 F to 176 F Flexible 5 C to 80 C 23 F to 176 F Bending radius Fixed at least 10 x D Flexible at least 10 x D 81 mm 8 189 in minimum 78 mm 8 070 in minimum Test voltage 1500 V Nominal voltage UO U 300 500 V UO Us between two outer conductors Resistance Almost oil resistant Good resistance to oil and fuel according to VDE 0250 and VDE 0472 Approvals In accordance with VDE standards CE compliant 6 16 PHCENIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Technical Data 6 3 3 Remote Bus Cables Overview Table 6 4 Overview of remote bus cables IBS RBC METER T IBS RBC METER F T IBS RBC METER E T 28 06 28 6 27 23 123 27 23 149 Application For fixed wiring For highly flexible For permanent indoor applications and outdoor installation even underground 3 X 2 twisted pair with common T tinned copper braided shield Additionally reinforced PVC outer sheath Color coding of the DIN 47100 wires Pink gray yello
13. FS dn 4 5 2 Analog Actuators Es 5796C PHCENIX 4 31 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 Table 4 4 Shield connection of analog sensors actuators Analog input module Use shield plate Twisted pair shielded cables Analog input module for Use shield plate Twisted pair shielded cables temperature measurement Analog output module Shielding only required in Twisted pair cables environments with heavy noise 4 32 PHCENIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules Connecting Shield Plate on Modules for Analog Signals The analog input module is already equipped with the shield plate upon delivery For analog output modules the shield plate is required in environments with extremely heavy noise To snap on the shield plate proceed as shown in Figure 4 20 A and B You have two options for grounding the shield plate Figure 4 20 C1 or C2 A 5796A415 Figure 4 20 Connecting the shield plate for analog modules 5796C PHCENIX 4 33 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 Es 4 34 PHCENIX 57960 CONTACT 5796C THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules 4 6 Connecting Loop 2 Motor Starter 4 6 1 Connecting the Bus Cable to the Motor Starter Dangerous Voltage The IB L2 IP 500 MLR 4 6A motor starter is integrated into
14. Figure 4 35 Figure 4 36 Figure 5 1 Figure 5 2 Figure 5 3 Figure 5 4 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting the terminal strip cover 4 41 Pin assignment of M12 circular connectors 4 45 Position of the individual parts 4 45 Stripping off the cable rrrrrnrnrrevrnnnrvvnnrrenrnnnrennnnnnen 4 45 Actuator supply via unused actuator connector 4 46 Actuator supply via M8 Y connectors jumpered 4 47 Independent actuator supply via M8 Y connectors 4 47 Loop 2 connection M B 4 49 Actuator supply connection pp 4 50 Measuring the Loop voltage Loop 2 bus terminal module 4 52 Measuring the Loop voltage Inline with power module enen 4 53 Pin assigament of the male and female connectors 4 54 Example structure pp 5 4 Separated Loop 2 supply voltage circuits 5 8 Measuring the voltages U1 U2 and the current 11 5 11 Measuring resistances H1 to R4 5 13 PHCENIX SECH CONTACT Section 1 Section 2 Section 4 Section 5 Section 6 5796C THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS B 2 List of Tables Table 1 1 Table 2 1 Table 2 2 Table 4 1 Table 4 2 Table 4 3 Table 4 4 Table 4 5 Table 4 6 Table 5 1 Table
15. 5796C PHCENIX 4 9 CONTACT INTERBUS Loop 2 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Total sensor current In addition to the module current consumption of the communications Power module Incoming Loop 2 power each input module has a total sensor current which depends on the number of connected sensors This total sensor current and the current for the module electronics of the connected modules must not exceed 1 8 Ato ensure error free bus operation To enable the supply of up to 63 devices in a Loop 2 system there is an option of using a power module IB L2 PWR IN DI 4 4 M12 to boost the supply voltage in the Loop 2 system and thus ensure error free bus operation At the power module the voltage supply from the bus terminal module is interrupted and re injected supply voltage Loop 2 bus terminal module I O I O I O I O 4 01 402 4 03 4 04 IN OUTF IN OUT IN OUT IN OT OUT IN P See Re injected voltage O I O I O SR supply 4 n 2 4 n 1 4 n g Loop 2 power module 5796A317 Figure 4 4 Voltage supply for a Loop 2 system with power module 4 10 PHOENIX SR CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules 4 23 Grounding Concept A For grounding a distinction is made between power modules motor starters and low level signal modules I O modules Power modules Power module
16. 6 3 1 INTERBUS Loop Cables Table 6 1 Specifications for installation local bus cables fixed Order No 2 21620 2 22 137 Application Installation local bus sensor Actuator supply indoor supply indoor installation installation with meters marked on the cable 2 single conductors with 3 single conductors with common outer sheath twisted common outer sheath unshielded unshielded Color coding of the wires DIN 47100 DIN 47100 Brown blue Brown blue green yellow Conductor cross section 1 5 mm 16 AWG Outside diameter 7 5 mm 0 295 in 8 4 mm 0 331 in Outer cable sheath Green RAL 6017 Black RAL 9005 Special mixture on PVC base Special mixture on PVC base Litz wire structure Finely stranded VDE 0295 class 5 Operating temperature Fixed 30 C to 70 C 22 F to 4 158 F Bending radius Fixed at least 8 x D 60 mm Fixed at least 8 x D 2 362 in minimum 67 2 mm 2 646 in minimum Test voltage wire wire Ums 1000 V 1 min VDE 0472 509 test type C IEC 60189 cl 5 2 Conductor resistance 13 3 Q km 3208 ft maximum VDE 0295 Isolation resistance after 20 MQ km 3208 ft minimum testing the dielectric VDE 0472 502 test type B ICE 60189 1 cl 5 3 strength 6 14 PHCENIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Technical Data Table 6 1 Specifications for installation local bus cables fixed Characteristic impedance 75 Q 5 at f 250 kHz to 1
17. INTERBUS Loop 2 using a twin box branch line or green Y connectors or ADAP boxes ring system 1 18 PH NIX 5796C CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Integration of Loop 2 Into the INTERBUS System 1 3 2 S Line Example Topology Bus Connection as Branch Line Figure 1 3 Example topology with a twin box branch line 1 2 3 4 5 6 The twin box is used to integrate one or two S Line modules into a Loop 2 system detailed description see page 2 18 Key Loop 2 bus terminal module Loop 2 module Twin box S Line module Loop 2 motor starter frequency inverter Loop 2 encoder 5796C PHCENIX 1 19 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 In the example the incoming bus cable of module 4 extends as far as module 2 including the twin box and cable sections a and b An error in the incoming bus of module 4 could therefore also be in the forward line INTERBUS IN between module 2 and the twin box a Bus Connection as Ring System na n i e e 8 00 jo 1 ELTE DD
18. Name Department Address Job function City ZIP Phone code Country Fax Document Designation Revision Order No My Opinion on the Document Form Yes In part No A Is the table of contents clearly arranged 1 1 1 e T Are the figures diagrams easy to understand helpful 1 oO o t re the written explanations of the figures adequate g 1 o Does the quality of the figures meet your expectations needs g g g Does the layout of the document allow you to find information 1 oO o easily Contents Yes In part No Is the phraseology terminology easy to understand o Are the index entries easy to understand helpful o o Are the examples practice oriented oO o Is the document easy to handle 1 1 Is any important information missing If yes what oO Other Comments 5050df17 EN T am ad YD Z 5
19. between and of the Loop cable e g before the suspected error location detection of overload or a short circuit 5 12 PHCENIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Error Localization and Removal ZE e 5796A319 Figure 5 4 Measuring resistances R1 to R4 5796C PHCENIX 5 13 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 Table 5 1 Error categories OA OO 0 Q OO 0Q Short circuit OFF OV OV to to to to to to to 14V 14V 0 5 A 13 Q 13 6Q 6Q Overload OFF ON 19 2 V 14 V 1 8 A 0 Q OO 4Q 40 to to to to to to to 30 V 19 2 V 5A 13 Q 13 Q 16 Q 16 Q Interruption OFF 19 2V OV OA gt 100 Q gt 100 Q gt 16 Q gt 16 Q to n i e H4 resistance must be measured for error localizatio e measurement o IS 5 14 PHCENIX 5796C CONTACT Technical Data 5796C THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Section 6 This section informs you about system data technical data EEE ENE ENE 6 3 6 1 ER E EE EE EE 6 3 6 1 1 INTERBUS System Data pp 6 3 6 1 2 INTERBUS Loop 2 and S Line System Data 6 5 6 1 3 INTERBUS Inline System Data 6 6 62 Technical DAE Lure Pata Nu ca oio utente neo isses 6 7 6 2 4 INTERBUS Loop 2 Technical Data 6 7 6 2 2 INTERBUS S Line Technical Data
20. nnn A 2 A2 S Line Module Device et A 4 EE E B 1 B1 ETE MR RET E B 1 2 PHCENIX SE CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Section 1 This section informs you about the INTERBUS system the INTERBUS installation system the INTERBUS Loop 2 product range the INTERBUS S Line product range Integration of Loop 2 Into the INTERBUS System pp 1 3 1 1 The INTERBUS System pe 1 3 1 1 1 Example Topology of an INTERBUS System 1 4 1 2 The INTERBUS Installation System as the Basis of the INTERBUS System annen eenn ennnseneennnsene enen 1 9 1 2 1 Product Ranges of the Installation System 1 9 1 2 2 Features of the Installation System 1 10 1 2 3 Loop 2 as a Component of the INTERBUS Installation System 1 12 1 2 4 Loop 2 Product Description 1 14 1 2 5 System Specifications pp 1 16 1 3 INTERBUS S Line as Part of the INTERBUS Loop System 1 17 1 3 1 S Line Product Description pp 1 18 1 3 2 S Line Example Topology 1 19 5796C PH NIX 1 1 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 1 2 PH NIX SES CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Integration of Loop 2 Into the INTERBUS System 1 Integration of Loop 2 Into the INTERBUS System 1 1 The INTERBUS System INTERBUS is a s
21. open and the electrical contact is established QUICKON connection method PHCENIX Ts CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 4 4 3 Connecting the Actuator Supply Es 5796B410 Figure 4 17 Assembling the connecting cable using the QUICKON connection method Compression ring Black cap nut Grommet 3 pos splice ring da QO NO eh 4 26 PH NIX 5796C CONTACT Assembling the cable THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules The assembly steps are identical for two wire and three wire cables Push the cap nut 1 the compression ring 2 and the grommet 3 onto the cable Figure 4 17 A Strip approximately 15 mm 0 591 in off the outer cable sheath First push the grommet to the end of the cable sheath then push the compression ring onto the grommet This provides the strain relief for the cable Figure 4 17 B Ensure that you use the correct splice ring for the three wire connecting cable Insert the wire ends into the corresponding splice ring openings Figure 4 17 C 5796C Table 4 3 Pin assignment of the splice ring Cut off the protruding wire ends Ensure that the wire ends are flush with the splice ring they must neither protrude nor be too short Figure 4 17 D Attach the assembled cable to the appropriate connector on the module Figure 4 18 A PHCENIX iai CONTACT onl
22. with power module pp 4 10 Jumpered FE line on the digital output module 4 12 Loop 2 bus terminal module 4 15 Fitting the threaded joints ppp 4 15 Assembling the components of the connector hood 4 16 MINI COMBICON pin assignment installation remote DUS pp 4 18 MINI COMBICON pin assignment remote bus 4 18 Strain relief and flexible ring 4 19 Placing the connector hoods 4 20 Connecting Loop 2 using the QUICKON connection method NEEN 4 21 Mounting QUICKON on the bus terminal module 4 23 Mounting QUICKON on I O modules 4 24 Mounting QUICKON on motor starters 4 24 Assembling the connecting cable using the QUICKON connection method 4 26 Mounting the connecting Cable 4 28 Mounting filler plugs pp 4 30 Connecting the shield plate for analog modules 4 33 Removing the terminal strip cover 4 36 Basic assembly of the cables in the terminal connection compartments 4 37 Example of connecting a motor and its PTC connection pp 4 39 Motor and PTC connection are connected 4 40 PHCENIX B 3 CONTACT Lists Section 5 B 4 Figure 4 25 Figure 4 26 Figure 4 27 Figure 4 28 Figure 4 29 Figure 4 30 Figure 4 31 Figure 4 32 Figure 4 33 Figure 4 34
23. 13 69 8 4 x 15 mm 0 157 x 0 591 in Marker bar red without color print PABA RD 15 10 13 94 4 4 x 15 mm 0 157 x 0 591 in Marker bar blue without color print PABA BU 15 08 00 72 1 4 x 15 mm 0 157 x 0 591 in Material for Free Assembly of Loop 2 M12 Cables Freely configurable M12 male connector SACC M12MS 4QLCON 16 40223 Freely configurable M12 female SACC M12FS 4QLCON 1640210 connector Green Loop 2 M12 cable SAC 4P PVC TP 16 96 38 7 2x2x0 5 mr 20 AWG twisted pair PVC Green Loop 2 M12 cable SAC 4P PUR TP 1506859 2x2x0 5 mm 20 AWG twisted pair PUR Installation Material Hammer slot with M4 thread SACB HMB 10 M4 16 95 46 9 for 10 mm 0 39 in slot Screw with M4 thread SACB M4X35 16 95 47 2 for Loop 2 modules Screw with M4 thread for twin box SACB M4X45 16 95 48 5 Additional accessories for connecting M8 female connectors can be found in the Phoenix Contact PLUSCON catalog 5796C PHCENIX 7 9 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 7 5 Ordering Data for Documentation Table 5 General introduction to the INTERBUS IBS SYS INTRO G4 UM E 27 45 21 1 system CD ROM with all INTERBUS data sheets CD IBS DB ELDOC 2 45606 CD ROM with all INTERBUS manuals and CD IBS UM DB ELDOC 27 45619 data sheets 7 10 PH NIX 5796C CONTACT Short description ID code Length code IN Addr OUT Addr Reg Length 5796C THE ONLINE DISTRIBUTOR OF ELEC
24. Input module with four digital inputs and IB L2 BOX 24 DI 4 4 M12 D 27 32 76 1 double assigned M12 sockets Output module with four digital outputs IB L2 BOX 24 DO 4 4 M12 2A 27 32 34 7 Output module with four digital outputs and IB L2 BOX 24 DO 4 4 M12 2A D 27 32 77 4 double assigned M12 sockets Input output module with two digital inputs IB L2 BOX 24 DIO 2 2 4 M12 2A 27 32 004 and two digital outputs Input output module with two digital inputs IB L2 BOX 24 DIO 2 2 4 M12 2A D 27 32 78 7 and two digital outputs and double as signed M12 sockets Input module with eight digital inputs IB L2 BOX 24 DI 8 4 M12 27 31 995 Input module with two analog inputs IB L2 BOX AI 2 2 M12 27 31908 Analog module for temperature sensors IB L2 BOX TEMP 2 2 M12 27 31924 Output module with one analog current out IB L2 BOX AO 1 2 M12 27 31 937 Output module with one analog voltage out IB L2 BOX AO 1 2 U M12 27 31 940 Motor starter IB L2 IP 500 MLR 4 6A 27 32389 5796C PHCENIX 7 3 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 7 2 Ordering Data for Loop 2 Accessories Table 2 Spare fuse 5 x 20 3 15 AT IBS FUSE 5X20 3 15AT 27 22 386 Loop cable green with meters marked on IBSL SLC CU2 1 5 METER 27 21620 the cable 2 x 1 5 mm 16 AWG Actuator supply line black 3 x 1 5 mm IBSL PSC CU3 1 5 METER 27 22 137 16 AWG Loop set with 50 Zack Quick marker IBSL ZB SET 2721 989 strips and 15 protective caps
25. Loop 2 Into the INTERBUS System INTERBUS Loop INTERBUS Loop Loop is connected to the remote bus using a bus terminal module The bus terminal module converts the signals from the remote bus to the installation local bus and provides the supply voltage for the Loop Up to 32 Loop devices can be connected to a bus terminal module using a two wire twisted unshielded cable which transfers data and supplies power to the connected devices EE INTERBUS Loop 2 INTERBUS Loop 2 Loop 2 is a further development of INTERBUS Loop It features extended technical parameters and more extensive diagnostics With Loop 2 up to 63 INTERBUS Loop 2 devices can be connected to a bus terminal module using a two wire twisted unshielded cable which transfers data and supplies power to the connected devices In the same way as INTERBUS Loop Loop 2 topologically represents an installation local bus The installation local bus is integrated into an INTERBUS remote bus via a bus terminal module or into an Inline station via a local bus branch terminal Do ee INTERBUS Inline INTERBUS Loop 2 and INTERBUS Inline are the basis of the Phoenix Contact INTERBUS installation system Only Loop 2 can be integrated into an Inline station Loop 2 is connected using a local bus branch terminal Loop 2 branch terminal 5796C PH NIX 1 7 CONTACT INTERBUS Loop 2 Remote bus branch Bus segment I O modules THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS
26. Y connector can be connected to the relevant Loop 2 module by a Loop 2 M12 cable or by directly inserting the Y connector on the module 5796C PH NIX 1 21 CONTACT INTERBUS Loop 2 Key 1 22 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Loop 2 Ring System with Safety Circuit 6163A010 Figure 1 5 Example topology of a Loop 2 system with safety circuit OO 0 P WN 7 Inline bus terminal Loop 2 branch terminal Inline safety terminal Green Y connector for bus tap Digital input module Yellow Y connector for safety circuit tap Emergency stop button A safety circuit is created using the two additional cables brown and white which are present in the Loop 2 M12 cable These cables can be tapped via a yellow Y connector 6 The safety circuit signals can then be processed further via an Inline safety terminal 3 PH NIX Ge CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Section 2 This section informs you about the INTERBUS Loop 2 product gorups the INTERBUS S Line product groups Produc TOUD a en an ee ee E E EEE 2 3 2 1 Loop 2 Bus Terminal Module pp 2 3 2 2 Loop 2 Branch Terminal ua avenen sere
27. cable resistance Overload in Bus terminal module Measure cable resistance the Loop and or local bus device Loop Bus terminal module Check the diagnostic indicators of the bus terminal interrupted and or local bus device module U 5 RED Check the diagnostic indicators of the local bus device DIAG OFF Measure cable resistance 5796C PH NIX 5 5 CONTACT INTERBUS Loop 2 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS The error cause can be determined by measuring the voltages currents and resistance For detailed information please refer to Measuring Procedure on page 5 10 Compare your measured results with those in Table 5 1 on page 5 14 The measured results provide information on the type of error 5 6 PH NIX DS CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Error Localization and Removal 5 2 2 Error Localization Short Circuit Effects on the bus 1 Bus error 2 Single error INTERBUS The bus terminal module and or device is indicated as an error location diagnostics U OFF DIAG OFF Error localization e Evaluate the diagnostics for details on the error location see General Information on Localization of an Error on page 5 3 Unplug the Loop 2 IN connection on the bus terminal module so that the Loop 2 is disconnected from the power Isolate the Loop cable before the suspected error location according to diagnostics In this way the Loop 2 system is divided into
28. can differ depending on the individual terminal If the maximum current carrying capacity 2 A of the bus terminal is reached voltage must be boosted For further technical data regarding the INTERBUS Inline product range please E refer to the documentation specific to this product range 6 6 PHCENIX 57960 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Technical Data 6 2 Technical Data 6 2 1 INTERBUS Loop 2 Technical Data Controller board firmware Version 4 40 or later CMD software for standard controller boards Version 4 40 or later PC WORX software Version 2 x or later Number of INTERBUS Loop 2 devices 63 maximum local bus devices If the Loop 2 system is integrated in an Inline station via a Loop 2 branch 35 terminal the local bus devices of the Inline station are also counted Please take into account that a maximum of 63 devices can be connected to a bus terminal module remote bus devices Total length of INTERBUS Loop 2 200 m 656 17 ft Distance between two modules or between bus terminal 20 m 65 62 ft maximum module branch terminal and I O module 0 2 m 0 66 ft minimum Maximum length of the actuator and sensor cables 30 m 98 43 ft Maximum current consumption of the Loop 2 system 1 8A Maximum current consumption of the I O modules See module specific data sheets Note that not all of the limit values can be met at the same time when conf
29. data exchange via the INTERBUS system Each INTERBUS device has only one protocol chip The devices are identified through the device code There are also INTERBUS modules that include several devices 5796C PHCENIX B 11 CONTACT Explanation of Terms INTERBUS Inline INTERBUS Loop INTERBUS Loop 2 INTERBUS S Line Length code B 12 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS The terminals of the INTERBUS Inline product family create a modular automation system that is integrated into the INTERBUS system Inline automation terminals can be easily joined together without the use of any tools to create function units that meet the required automation tasks INTERBUS Inline can be used either in a central control cabinet or a remote control box INTERBUS Loop can be used to network sensors and actuators that are distributed at machines or in systems Individual I O devices with corre sponding module electronics can also be connected to INTERBUS Loop INTERBUS Loop is connected to the remote bus by using a bus terminal module The terminal module converts the remote bus signal to an INTERBUS Loop signal The cable carries the Loop signal and the commu nications power to the Loop I O modules The INTERBUS Loop is a ring in which the first device is connected to the terminal module The Loop cable is returned from the last device to the terminal module INTERBUS Loop can only be used with controller boards with a firmware of rev
30. devices always have an external power sup ply The Remote Field Controller RFC opens an INTERBUS system ina higher level network e g Ethernet or INTERBUS Programming takes place with PC WORX in accordance with IEC 61131 Remote Field Controller Bus segment A single error is an error for instance a CRC error that occurs within a bus cycle The data of this cycle is completely rejected A single error does not generate an error message and does not cause a bus downtime A slave is a device in the network which can only participate in the data ex change after it has been addressed by the master The summation frame is a transmission protocol in which all physical de vices are treated as if they were one logical device All process data is transmitted simultaneously to all devices during a cycle On the basis of the location of the information in the summation frame each device can accept the data that is determined for it In an INTERBUS system the topology is a ring structure The tree structure which is characterized by several branches is an impor tant development of the linear structure It can be used to optimally adapt a network to the spatial requirements of a building User defined addressing is an assignment of the process data of devices to the memory area of a control or computer system With this addressing the assignment of the process data to the memory area is freely assigned by the user The assi
31. error is found check device 4 01 and the bus terminal module as well as the cables Incoming remote bus Loop 2 bus terminal module Loop 2 device Loop 2 device Loop 2 device Loop 2 device 4 00 4 01 4 02 OUT OUT IN OUT IN OUT IN OUT IN OUT UL IN IN Outgoing remote bus 5796B315 Figure 5 1 Example structure 5 4 PH NIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Error Localization and Removal 5 2 1 Determining the Error Cause If an error occurs check the U diagnostic indicator on the bus terminal module and the DIAG diagnostic indicator on the local bus device These displays indicate the failure of the Loop supply The following may have been the cause 1 Failure of the power supply unit 2 Short circuit in the Loop 3 Overload in the Loop 4 Interruption of the Loop The following table provides an overview of the possible errors the indicated error location and help for determining the causes Please refer to the following pages for details on error cause localization and debugging Indicated Error Determining Error Cause Location Failure of the Bus terminal module Check the power supply unit and cable between voltage supply power supply unit and bus terminal module U gt OFF Short circuit Bus terminal module Check the diagnostic indicators of the bus terminal and or module LC RED local bus device i Measure
32. for Loop 2 modules but not all of the LEDs are on every module Depending on the module type additional indicators can also indicate the status of the module E GT 5796C PH NIX 3 17 CONTACT INTERBUS Loop 2 Diagnostics 3 18 3 4 1 D onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Bus Terminal Module Indicators U RC BA E LD RD LC U PH CE D INTERBus OG Figure 3 16 Diagnostic indicators of the bus terminal module The diagnostic indicators red green provide information on the state of the module The module is functioning correctly if all of the green LEDs are On UL RC BA LD Green LED ON OFF Green LED ON OFF Green LED ON OFF Flashing Red LED Red LED ON OFF Supply voltage of the module electronics Supply voltage in permissible tolerance zone Supply voltage not present Fuse F1 blown Internal power supply unit for the communications voltage is defective Remote bus connection remote bus check Incoming remote bus connection established Incoming remote bus connection faulty Bus active remote bus active Data transmission on INTERBUS active No data transmission Bus active but no cyclic data transmission This LED is reserved for future applications Local bus disabled Local bus switched off Local bus switched on PH NIX SE CONTACT 5796C RD LC Red LED ON OFF Green re
33. nF to 470 nF 5796C PH NIX 4 7 CONTACT INTERBUS Loop 2 4 8 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 4 2 Loop 2 Installation 4 2 1 Power Supply for the Bus Terminal Modules The bus terminal module supplies communications voltage to the module electronics of the connected modules If this supply voltage is switched off the bus stops Install the voltage supply of the actuators independently of the voltage supply of the INTERBUS module electronics Protect the voltage supplies independently In this way INTERBUS continues to run even if some I O devices are switched off When using an emergency stop circuit only the voltage supply of the actuators may be connected to the emergency stop circuit Errors can then be detected by means of the sensors in the emergency stop state PH NIX DS CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules 4 2 2 Power Concept As described above the bus terminal module of a Loop 2 system provides the module electronics of the connected modules with communications voltage The actuator supply is provided separately for the output modules The sensor connections are supplied using the supply from the bus terminal module I O 24 V Power supply unit 24 V 28 5 V Bus terminal module 24 V output INTERBUS logic SUPI III LPC2 24V input 5796B316 Figure 4 3 Recommended power concept PS E
34. of the INTERBUS Loop 2 and INTERBUS S Line product range Topics are for example Overview of the product groups Structure of the modules Module installation and connection Troubleshooting and debugging Common technical data If you need specific information on a module refer to the module specific data sheets This manual contains a description of the modules that were available when the manual was published Phoenix Contact reserves the right to make any technical extensions and changes to the system that serve the purpose of technical progress Up to the time that a new manual revision is published any updates or changes will be documented on the Internet at www phoenixcontact com PH NIX ee CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table of Contents 1 Integration of Loop 2 Into the INTERBUS System pp 1 3 1 1 The INTERBUS System Ne 1 3 1 2 The INTERBUS Installation System as the Basis of the INTERBUS System fk Mr 1 9 1 3 INTERBUS S Line as Part of the INTERBUS Loop System 1 17 2 diese Clio dle RETE 2 3 2 1 Loop 2 Bus Terminal Module pp 2 3 2 2 Loop 2 Branch Terminal nnn 2 6 2 3 Digital Loop 2 Devices RN 2 7 2 4 X Analog Loop 2 Devices m 2 9 2 5 Loop 2 Motor Sar Te 2 12 2 6 Loop 2 Power Module pp 2 14 2 7 INTERBUS S Line nennen 2 15 3 Description of the Modules 4 3 3 3 1 Structure of the modules 4 3 3 3 2 Dimensions of the Modules
35. onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 e Use a screwdriver to break the cable openings out of the connector hood 1 One opening is required for the remote bus connection or installation remote bus connection another opening is required if a separate supply voltage is to be connected e Push the O ring 3 onto the threaded joint 4 e Place the hexagonal metal nut 2 of the PG threaded joint in the recess or in the slot of the connector hood 1 e Tighten the cable gland until the end by turning the threaded joint 4 with a wrench 17 mm 0 669 in Assembling a Cable and Leading It Through the Connector Hood 60 mm 2 362 Almeria 57960403 Figure 4 8 Assembling the components of the connector hood 4 16 PHCENIX 57960 CONTACT 5796C THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules Push the following parts onto the cable cap 7 flexible ring 6 strain relief 5 connector hood with the threaded joint 1 and 4 Strip 60 mm 2 362 in off the outer cable sheath A Remove the braided shield from the wires and twist as much of it as possible together to form one wire B Cut off the white wire close to the outer cable sheath as it is not required Crimp a ferrule to the end of the wire consisting of braided shield Connect the ferrule to the shielding contact 9 Strip 6 mm 0 236 in off the co
36. or also power modules and function modules may be installed branching off from this bus terminal module to create a local bus A bus terminal module divides the system into segments thus allowing you to switch off single branches during operation In addition the bus terminal module supplies communications voltage to the module electronics of the connected modules A bus terminal module must be supplied with non interruptible voltage This means that the voltage may not be off at the same time as the subsystem if the whole bus system is to continue operation A failure of the supply voltage on the bus terminal module stops the system and causes an error message for the bus segment Tasks of the bus terminal module Coupling the remote bus and local bus Supplying the modules with communications voltage Updating the data signal repeater function Electrical isolation of the bus segments Connecting or disconnecting the local bus and the outgoing remote bus via firmware If required reporting errors via an electrically isolated alarm output e g sound signal light signal 5796C PHCENIX 1 5 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 Remote bus The remote bus connects the controller board with the remote bus devices and the remote bus devices with each other Remote bus devices are bus terminal modules certain modules or a mixture of both Each has a local voltage suppl
37. the bus ter minal modules supply the module electronics of the connected I O modules with communications power Topology Communications power UL supplies the module electronics of the device with power It is generated from the supply voltage The host controller board connects programmable logic controllers PLCs or computer systems PCs VMEbus systems etc to the INTERBUS sys tem The controller board takes over the master function and controls the data traffic in the INTERBUS system independent of the control or com puter system in which it is installed gt Cyclic redundancy check Data transmission error which was detected by means of a CRC This error can be produced by every INTERBUS device after the CRC check word has been generated The cycle time is the time that the INTERBUS system needs to read all data from the connected devices and to write data to all connected devices The cyclic redundancy check is a test method for data integrity in which a data block is divided by a standardized polynomial and the rest of the divi sion is appended as a CRC check word to the user data block to be trans mitted The cyclic redundancy check is a test method for data integrity in which a data block is divided by a standardized polynomial and the rest of the division is appended as a CRC check word to the user data block to be transmitted INTERBUS device The device code is a data word to identify the characteristics of
38. with two inputs 4 Loop 2 module with four digital inputs 5 Loop 2 motor starter 6 Digital input and output module each with two channels 7 Digital input module with four inputs 8 Digital input module with eight inputs H Digital output module with four outputs 10 Inline station with a Loop 2 branch terminal PH NIX PR CONTACT INTERBUS Loop 2 Versions System requirements 1 14 Es THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 1 2 4 Loop 2 Product Description Modules with digital and analog inputs and outputs a temperature measurement module and a motor starter e g to switch three phase induction motors directly are available within the Loop 2 product range I O devices and supply are connected using the QUICKON insulation displacement method The Loop 2 modules are connected to INTERBUS using a bus terminal module Up to 63 bus devices can be connected to this bus terminal module All of the modules and the bus terminal module have IP 65 IP 67 protection whereas the Loop 2 motor starter has IP 54 protection The following modules are available Bus terminal modules for connecting the Loop 2 system to the INTERBUS remote bus Loop 2 branch terminal branch from the Inline system Module with four digital inputs Module with eight digital inputs Module with four digital outputs Module with two digital inputs and two digital outputs Power module with four digital inputs M
39. 0 3 20 PHCENIX 5796C CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Description of the Modules 3 4 3 Indicators of the Power Module DIAG US C X2 TT Xd XA Cor X3 57960313 Figure 3 18 Indicators of the power module Diagnostics The diagnostic indicators green red provide information on the state of the module The module is functioning correctly if all of the green LEDs are on US Green red LED Power voltage Green Power voltage present bus voltage OUT o k Red Power voltage present bus voltage OUT not present or too low OFF Power voltage not present or too low DIAG Green red LED Green Bus active Flashing 0 5 Hz Communications voltage U present bus not active Flashing 2 Hz I O error Flashing 4 Hz Local bus error Red Bus voltage overloaded Status The status of an input can be read on the corresponding yellow LED X n Yellow LED Status of the inputs ON Input active i e logic state 1 OFF Input inactive i e logic state 0 5796C PH NIX 3 21 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 3 4 4 Indicators for Analog I O Modules 5796B314 Figure 3 19 Indicators for analog I O modules Diagnostics The diagnostic indicators green provide information on the state of the module The module is function
40. 0 MHz IEC 61156 1 cl 3 3 6 Environmental compatibility Free of substances which hinder coating with paint or varnish chloroform test according to the central 57650 standard of VW Audi and Seat ese are typical values at 20 o0 F ambient temperature Table 6 2 Specifications for installation local bus cables very flexible Application Installation local bus sensor Actuator supply very flexible supply very flexible 3 single conductors with common outer sheath 2 single conductors with common outer sheath twisted unshielded unshielded Color coding of the wires VDE 0293 ake acc to numbers Brown blue black 1 black 2 yellow 3 Conductor cross section 1 5 mm 16 AWG Outside diameter 7 5 mm 0 295 in 8 0 mm 0 315 in Outer cable sheath Yellow green RAL 6018 Matt gray RAL 7041 PUR mixture PUR mixture Litz wire structure Finely stranded VDE 0295 class 5 Operating temperature Fixed 20 C to 70 C 4 F to 158 F Flexible 10 C to 60 C 14 F to 140 F Bending radius Fixed at least 2 x D Fixed at least 2 x D 15 mm 2 362 in minimum 16 mm 2 646 in minimum Flexible at least 10 x D Flexible at least 10 x D 75 mm 2 953 in minimum 80 mm 8 150 in minimum ese are typical values at 20 C 68 F ambient temperature 5796C PH NIX 6 15 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 6 3 2 INTERBUS Loop 2 M12 Cables S Line
41. 17 G Green Y connector pp 2 21 Ground IQQ SB Y eeeeeeessssess 4 34 Grounding Analog I O modules 2 10 Bus terminal module 2 5 4 13 Digital MO modules 2 8 LOOD 2 enen ervan 4 14 Power module aaneen 2 14 I O modules pp 1 8 Connecting I O devices 4 54 Installation local bus 1 6 1 7 Installation remote bus 1 6 Selecting cables 6 20 PHCENIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 5796C 5796C INTERBUS Loop 2 pp 1 7 Module versions 1 14 1 18 FP OSIONING DE 1 15 1 18 Product description 1 14 INTERBUS S Line CONGO sonses 2 17 BET 0 0 SE 2 17 Digital modules 2 15 Example topologies 1 19 Loop 2 M12 cable 4 43 MOT 4 42 Product description 1 18 Product family pp 2 15 System description 1 17 Technical data 6 11 INTERBUS System 4 1 3 Internet pp 1 7 L Beef Ga EE 1 6 Loop 2 M12 cable n GI spem 4 43 Cable specification 6 16 Loop 2 M12 see INTERBUS S Line M M8 Y connector uie cioe eege ege dE 2 29 Motor starter EE 2 12 Con
42. 5796C CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Product Groups 2 7 8 M8 Y Connector Actuator Supply For modules with digital outputs without additional actuator supply connection the actuator supply can be connected to any output However if you want to use all outputs you can insert a M8 Y connector The output and actuator supply can be connected to this connector Function DVLNOD XINDHd Q9 2 gt lt CN CCC9691 6480A011 Figure 2 15 Connections of the black M8 Y connector Internal Pin Assignment 24 V U wa Module AQ 3 4 DOUT 6480A012 Figure 2 16 Pin assignment of the black M8 Y connector 5796C PHCENIX 2 29 CONTACT INTERBUS Loop 2 D OUT 24 V Us Module 2 30 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 1 fv gt Output Output 0 V Us PH NIX DS CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Section 3 This section informs you about the module structure the housing dimensions the diagnostic and status indicators Description of the Modules 4 3 3 3 1 Structure of the modules pp 3 3 3 1 1 Structure of the Loop 2 Bus Terminal Module 3 3 3 1 2 Structure of a Loop 2 input Module 3 4 3 1 3 Structure of a Loop 2 Output Module 3 5 3 1 4 Structure of the Loop 2 Motor Starter
43. 6 1 Table 6 2 Table 6 3 Table 6 4 Table 6 5 Appendix B INTERBUS Loop 2 system specifications 1 16 Error messages for analog input modules 2 11 Determining the voltage drop 2 17 Color assignment of the MINI COMBICON connector4 20 Pin assignment of the splice ring 4 22 Pin assignment of the splice ring 4 27 Shield connection of analog sensors actuators 4 32 Preassembled Loop 2 M12 cables PUR 4 43 Loop 2 M12 cable for free assembling 4 44 Error Categories ME 5 14 Specifications for installation local bus cables fixed 6 14 Specifications for installation local bus cables very flexi Er 6 15 Specifications for Loop 2 M12 cables 6 16 Overview of remote bus cables 6 17 Electric data of remote bus cables 6 19 PHCENIX B 5 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS List of Tables Table 6 6 Overview of installation bus cables 6 20 Table 6 7 Electric data of installation remote bus cables 6 22 Section 7 Tabel Smendes eenen 7 3 RE ei RENE Mene 7 4 Table MER Km 7 5 Table 4 ES 7 ZE 7 5 Appendix A Table A 1 Loop 2 device list 4 A 2 Table A 2 INTERBUS S Line devices naan A 4 B 6 PHCENIX 57960 CONTACT Actuator Address Addre
44. 9 54 7 mm 2 153 62 mm 2 441 60 mm 2 362 6480A015 Figure 3 14 Dimensions of the twin box PH NIX pl CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 3 3 Labeling of I O Modules 5796B305 Figure 3 15 Labeling of I O modules The I O modules can be labeled in several places on the module housing see Figure 3 15 In this example a digital input module with four inputs is labeled How to proceed Follow these steps when labeling e Take the labeling plate and snap it into one of the recesses provided e If you want to change the labeling plate it can be removed using a small screwdriver 3 16 PHCENIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Description of the Modules 3 4 Diagnostic and Status Indicators For quick local error diagnostics the modules have diagnostic and status indicators They are installed clearly on the surface of the module Diagnostics The diagnostic indicators are red and green LEDs The module is functioning correctly if all of the green LEDs are on If an error occurs the green diagnostic LED of a module flashes see the following pages Once errors have been removed the indicators immediately display the current status E een Status The status LEDs yellow display the status of the according inputs outputs or the connected device The LEDs listed below are typical
45. 9 2 V and 30 0 V here is ok e To measure the 11 current connect a current measuring device to IN of the Loop IN cable at the bus terminal module A current of less than 1 8 A is measured here is ok 5 10 PHCENIX 5796C CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Error Localization and Removal Figure 5 3 shows how Voltage U1 and current I1 at the Loop IN connection and Voltage U2 at the Loop OUT connection are measured Loop 2 IN Loop 2 OUT IN 5796B432 Figure 5 3 Measuring the voltages U1 U2 and the current 11 5796C PHCENIX 5 11 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 Measuring the Resistance UE oe eene e Unplug the Loop IN and Loop OUT cable from the bus terminal module e To measure the R1 resistance connect a resistance measuring device between IN and OUT of the unplugged Loop IN and Loop OUT cable detection of a cable interrupt e To measure the R2 resistance connect a resistance measuring device between IN and OUT of the unplugged Loop IN and Loop OUT cable detection of a cable interrupt e To measure the R3 resistance connect a resistance measuring device between IN and IN of the Loop IN cable before the last device 4 n 1 detection of overload or a short circuit e To measure the R4 resistance connect a resistance measuring device
46. 96B301 Figure 3 1 otructure of the IB L2 IP 24 BK T bus terminal module Mounting screw connection to the functional earth ground FE Incoming remote bus or installation remote bus INTERBUS IN Outgoing remote bus or installation remote bus INTERBUS OUT Diagnostic LEDs Incoming INTERBUS Loop 2 Loop 2 IN Outgoing INTERBUS Loop 2 Loop 2 OUT d oo fF ON eh 5796C PHCENIX 3 3 CONTACT INTERBUS Loop 2 3 4 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 3 1 2 Structure of a Loop 2 input Module 1 5796A302 Figure 3 2 Structure of a Loop 2 input module Incoming INTERBUS Loop 2 Loop 2 IN Outgoing INTERBUS Loop 2 Loop 2 OUT Sensor connections Mounting screw connection to the functional earth ground FE RR AJ N eh PH NIX SE CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Description of the Modules 3 1 3 Structure of a Loop 2 Output Module 5796B303 Figure 3 3 Structure of a Loop 2 output module Connections of the 24 V supply voltage for the actuators Incoming INTERBUS Loop 2 Loop 2 IN Outgoing INTERBUS Loop 2 Loop 2 OUT Actuator connections Mounting screw connection to the functional earth ground FE IRAN eh 5796C PHCENIX 3 5 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 3 1 4 Structure of the Loop 2 Motor Starter 57960304 Figure 3 4 Structure of
47. ECTRONIC COMPONENTS Technical Data 6 2 2 INTERBUS S Line Technical Data Housing material PBT VO self extinguishing VO Drill hole spacing 129 mm 5 078 in Temperature operation 25 C to 55 C 13 F to 131 F Temperature storage 25 C to 70 C 13 F to 158 F Humidity operation 100 condensation permissible 9 Humidity storage transport with unused 75 permanent interfaces standard packaging i e not capped transport climate category according to EN 60721 3 2 Class 2K2 35 For a short period slight condensation may appear on the outside of the housing if for example the module is brought into a closed room from a vehicle Humidity storage transport with used interfaces 100 condensation permissible filler plugs on all unused connections transport climate category according to EN 60721 3 2 Class 2K3 35 The requirements of EN 50178 regarding storage and transport are met Air pressure operation 80 kPa to 106 kPa up to 2000 m 6562 ft above sea level Air pressure storage 70 kPa to 106 kPa up to 3000 m 9843 ft above sea level Degree of protection IP 65 IP 67 according to IEC 60529 Class 12 according to NEMA 250 Class of protection Class 3 according to EN 50178 Resistance to oil and lyes E g soluble oil lubricants detergents The use of the module in corrosive media should be decided on the basis of each individual case H
48. INE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 1 3 1 S Line Product Description Modules with up to eight digital inputs and outputs are available within the S Line product range The S Line modules are integrated into INTERBUS Loop 2 using a branch line twin box or a ring line Y connector ADAP boxes Versions The following modules are available Module with eight digital inputs Module with eight digital outputs Module with four digital outputs each with a load capacity of 2 A Module with four digital inputs and four digital outputs Module with four illuminated pushbuttons System S Line has the same system requirements as Loop 2 see page 1 14 The requirements basic system specifications are also the same as for Loop 2 see page 1 16 Positioning S Line modules with IP 67 protection are designed for applications in the field These modules can be directly used on machines or in systems Mounting S Line modules can either be screwed directly on a suitable even grounded mounting surface or on suitable machine profiles This can be carried out from the front or from the side Suitable screws and hammer slots are available as an accessory I O connection The inputs outputs of sensors actuators are connected to the I O modules using 3 pos M8 connectors Bus connection The bus is connected to the S Line modules using preassembled bus cables with M12 connectors The S Line modules can be connected to
49. Loop 2 supply voltage circuits 5 8 PHCENIX 57960 CONTACT Effects on the bus INTERBUS diagnostics Error localization INTERBUS diagnostics Error localization THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Error Localization and Removal Overload Bus error Cycle error WO error Undervoltage from the device UO error Undervoltage from the bus terminal module Either the bus terminal module or a device is indicated as the error location in the Loop system The cause is the voltage in the Loop which is too low e For error localization please refer to the error case Short Circuit on page 5 7 Interruption A Loop device in the local bus is indicated as error location e Check the indicated device the preceding device and the cable between the devices 5 2 3 Error Localized and Removed 5796C PH NIX B CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 5 2 4 Measuring Procedure To clearly determine the error cause and localize the corresponding error proceed as follows Measuring Voltage and Current ME eee EE MM e To measure the U1 voltage connect a voltage measuring device between IN and IN of the Loop IN cable at the bus terminal module A voltage of between 19 2 V and 30 0 V here is ok e To measure the U2 voltage connect a voltage measuring device between OUT and OUT of the Loop OUT cable at the bus terminal module A voltage of between 1
50. Loop 2 using the QUICKON connection method For the assembly of the Loop cable using QUICKON and its connection to the motor starter refer to Section Connecting Loop 2 on page 4 21 PHCENIX 93 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 4 6 2 Connecting the Power Periphery If these instructions are not followed there is a danger of damage to health or even of a life threatening injury The power periphery is connected by means of POWER COMBICON The female connectors are located under a cover in the terminal connection compartments of the module 57960416 Figure 4 21 Removing the terminal strip cover e Loosen the two screws of the terminal strip cover and remove the cover 4 36 PHCENIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules In the terminal connection compartments you can connect motor line thermistor and supply voltage The connector assembly shown uses the example of a cable for a motor with PTC connection Proceed in the same way when you assemble other cables 5796B417 Figure 4 22 Basic assembly of the cables in the terminal connection compartments 57960 PHCENIX 4 37 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 Es e Push the cable through the thrust nut 1 and the basic unit 2 of the PG threaded joint Figur
51. Loose end to straight M12 female SAC 4P M12MS 1 5 PUR TP 15 05 229 connector length 1 5 m 4 92 ft Straight M12 male connector loose SAC 4P 1 5 PUR M12FS TP 15 05 216 end length 1 5 m 4 92 ft Preassembled Loop 2 M12 Cables 2 x 2 x 0 5 mm 20 AWG Angled Male and Female Connectors Angled M12 male connector to SAC 4P M12MR 0 15 PUR M12FR TP 15 05 16 4 angled M12 female connector Length 0 15 m 0 49 ft 57960 PHGNIX 4 43 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 Table 4 5 Preassembled Loop 2 M12 cables PUR Angled M12 male connector to SAC 4P M12MR 0 3 PUR M12FR TP 15 05 17 7 angled M12 female connector Length 0 3 m 0 98 ft Angled M12 male connector to SAC 4P M12MR 0 6 PUR M12FR TP 15 05 180 angled M12 female connector Length 0 6 m 1 97 ft Angled M12 male connector to SAC 4P M12MR 1 5 PUR M12FR TP 15 05 19 3 angled M12 female connector Length 1 5 m 4 92 ft Angled M12 male connector to SAC 4P M12MR 3 0 PUR M12FR TP 15 05 20 3 angled M12 female connector Length 3 0 m 9 84 ft Up one side preassembled cable used as incoming Loop 2 M12 cable to the Inline branc terminal T On one side preassembled cable used as outgoing Loop 2 M12 cable from the Inline branch terminal Table 4 6 Loop 2 M12 cable for free assembling Material for Free Assembly of Loop 2 M12 Cables Freely configurable M12 male SACC M12MS 4QLCON 16 40 223 connector Freely configurabl
52. NIC COMPONENTS 3 INTERBUS Loop 2 Figure 4 24 Motor and PTC connection are connected 5796C Daa En CONTACT 4 40 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules Once you have occupied all of the desired terminal strips connect the PE cable 1 to the terminal strip cover 2 via the terminal connection compartment After having installed all PG threaded joints close the terminal connection compartment by tightening the supplied screws 7 d 5796B420 Figure 4 25 Mounting the terminal strip cover 5796C PH NIX ii CONTACT INTERBUS Loop 2 Directly on a mounting surface On a machine profile Loop 2 M12 Digital inputs outputs M8 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 4 7 Mounting and Connecting S Line Modules 4 7 1 Mounting the Modules S Line modules can either be screwed on an even grounded mounting surface or on a machine profile e When mounting on a mounting surface use screws as for example SACB M4x35 Order No 16 95 47 2 e The bottom or the side can be the mounting surface e When mounting on a machine profile use the SACB HMB 10 M4 hammer slot Order No 16 95 46 9 4 7 2 Assembling the Connecting Cables Loop 2 M12 is connected to the M12 connector e Connect the bus using a preassembled and tested Loop 2 M12 cable see Ordering Data S Line Accessories on page 7 5 or assemble th
53. NLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Description of the Modules 3 2 2 Dimensions of Digital Loop 2 Modules OS CN lt Di 0 CI 3 E LO Q 62 mm 2 441 60 mm 2 362 57960308 Figure 3 7 Dimensions of digital Loop 2 modules In Figure 3 7 the housing dimensions of the following modules are shown 1 O module with two digital inputs and two digital outputs Output module with four digital outputs Power module with four digital inputs 57960 PHCENIX 3 9 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 95 mm 3 740 84 7 mm 3 335 62 mm 2 441 60 mm 2 362 57960309 Figure 3 8 Dimensions of the digital input module In Figure 3 8 the housing dimensions of the following modules are shown Input module with four digital inputs Input module with eight digital inputs 3 10 PHCENIX 5796C CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Description of the Modules 3 2 3 Dimensions of Analog Loop 2 Modules 60 mm 2 362 PH NIX CONTACT AE Cl 8 Co MIE el EIN E n oo 4 3 mm 0 169 8 mm 0 315 3 5 mm 0 138 p 62 mm 2 44 Figure 3 9 Dimensions of analog Loop 2 modules 1 260 57960310 In Fi
54. NTERBUS Inline product range is a modular automation system that is integrated into the INTERBUS system With Inline automation terminals you can easily add one terminal to the next and build functional units that meet your automation requirements These functional units make the classical and module oriented control cabinet redundant The Inline system contains automation terminals for all standard functions like digital and analog input and output control pneumatics safety hydraulics and motor starters INTERBUS Loop 2 INTERBUS Loop 2 can be directly connected to the INTERBUS remote bus using a bus terminal module or to an Inline station using a Loop 2 branch terminal In this way the sensors and actuators in the field are networked with the Inline station in the control box The individual input and output modules with IP 65 IP 67 protection are connected using a two wire twisted unshielded Loop cable The modules are connected to the bus using the QUICKON connection method Sensors and actuators are connected via M12 connectors Modules with digital and analog inputs and outputs and motor starters are available within the Loop 2 product range see Versions on page 1 14 INTERBUS S Line INTERBUS S Line is based on the INTERBUS Loop 2 functionality It has been especially developed for use on small and mid sized machines In order to place I O modules as close as possible to sensors and actuators a new cabling system has been designed
55. ONIC COMPONENTS 2 5 Loop 2 Motor Starter For the housing dimensions please refer to Figure 3 10 on page 3 12 The INTERBUS Loop 2 motor starter can operate either as a direct starter or as a reversing load motor starter in electromechanical versions 57960204 Figure 2 5 INTERBUS Loop 2 motor starter IB L2 IP 500 MLR 4 6A Direct starting for four or reversing load operation for two independent motors Integrated motor protection for each motor by means of thermistor current or thermostatic switches Line voltage up to 500 V AC Motors can be switched off independently at overtemperature Actuators power section can be deactivated independently of INTERBUS Loop 2 Connectors for supply voltage actuator voltage power supply motor and PTC input The following cables can be connected to the motor starter Incoming and outgoing INTERBUS Loop 2 Motor 1 to motor 4 4thermistors Actuator supply Line input output The following connection methods are used for the motor starter Incoming and outgoing INTERBUS Loop 2 QUICKON PH NIX DS CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Product Groups Motor 1 to motor A POWER COMBICON Four thermistors MINI COMBICON Actuator supply POWER COMBICON Line input output POWER COMBICON E IIT Provision of the The communications voltage for the motor starter is provided via the supply L
56. ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 4 7 4 Connecting the Actuator Supply Depending on the module type there are different possibilities to connect the actuator supply to the S Line modules The digital output module with four outputs provides one M12 connection for the actuator supply For information on the connection please refer to the module specific data sheet For the other modules with outputs the actuator supply can be connected to any output You can additionally use an M8 Y connector see page 2 29 This connector enables connecting the actuator supply and the output or jumpering the actuator supply There are three different possibilities to connect the actuator supply To an unused actuator connector see Figure 4 29 Via M8 Y connectors as bus jumpers see Figure 4 30 or Via M8 Y connectors supplied independently see Figure 4 31 I 9 0000000 09 8 coo ooo opm SSE D f g LI T el 4 AT line PPPP DO 8 DI8 DIO 4 4 o o o o o o C
57. ONTACT 5796C Permissible voltage range including ripple 19 2 V DC to 30 0 V DC THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Technical Data via a diode with an external fuse To guarantee protection against polarity reversal the short circuit current of the power supply unit must be at least four times the nominal current of the fuse The protection against polarity reversal at the actuator supply is implemented Conformance only exists if the module is connected to functional earth ground FE Noise immunity test according to EN 50082 2 1995 Electrostatic discharge ESD EN 61000 4 2 1995 IEC 61000 4 2 Criterion B 6 KV contact discharge 8 KV air discharge Electromagnetic fields EN 61000 4 3 1993 Criterion A IEC 61000 4 3 Field strength 10 V m Fast transients burst EN 61000 4 4 1995 Criterion B IEC 61000 4 4 Supply lines 2 kV Signal data lines 2 kV Conducted interference EN 61000 4 6 1993 IEC 61000 4 6 Criterion A Test voltage 10 V Noise emission test according to EN 50081 2 1993 Noise emission of housing EN 55011 1991 Class A Shock IEC 60068 2 27 1987 309 Vibration operation IEC 60068 2 6 1982 5g Vibration transport IEC 60068 2 6 1982 5g 5796C PHCENIX CONTACT 6 13 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 6 3 Technical Data of the Cable Types
58. R IN DI 4 4 M12 PH NIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 6 1 3 INTERBUS Inline System Data Controller board firmware Version 4 40 or later CMD software for standard controller boards Version 4 40 or later PC WORX software Version 2 x or later Number of devices of an Inline station 63 maximum including the Loop 2 local bus devices If the Loop 2 branch terminal is integrated in an Inline station the local bus devices of the Loop system are also counted Please take into account that a maximum of 63 devices can be connected to a bus terminal module remote bus devices Maximum current of the bus terminal in the logic area 2A Maximum current consumption of the I O modules See module specific data sheets Observe the logic current consumption of each device when configuring an 35 Inline station This information is given in every module specific data sheet The current consumption can differ depending on the individual module The permissible number of devices that can be connected depends on the specific station structure Maximum current carrying capacity of the voltage jumper Unna 0 5 A Maximum current carrying capacity of the voltage jumpers Uy 8 A Us total current Observe the current consumption of each device when configuring an Inline IS station This information is given in every terminal specific data sheet The current consumption
59. S L2 SCP 16 96 31 6 female connectors on the twin box Use in INTERBUS Loop 2 M12 Y connector for bus connection green IB L2 M ADAP 1 1 M12 2819163 5796C PH NIX 7 5 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 Table 4 Y connector for setting up a safety circuit IB L2 M ESTOP ADAP 1 1 M12 2819189 yellow ADAP box for connecting up to three IB L2 M ADAP 3 3 M12 2819354 S Line modules to Loop 2 M12 7 6 PHCENIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Ordering Data Table 4 Preassembled Loop 2 M12 Cables 2 x 2 x 0 5 mm 20 AWG Twisted Pair PUR Straight Male and Female Connectors Straight M12 male connector to straight SAC 4P M12MS 0 15 PUR M12FS 15 06 80 4 M12 female connector Length 0 15 m TP 0 49 ft Straight M12 male connector to straight SAC 4P M12MS 0 3 PUR M12FS 15 06 81 7 M12 female connector Length 0 3 m 0 98 TP ft Straight M12 male connector to straight SAC 4P M12MS 0 6 PUR M12FS 15 06 82 0 M12 female connector Length 0 6 m 1 97 TP ft Straight M12 male connector to straight SAC 4P M12MS 1 5 PUR M12FS 1506 83 3 M12 female connector Length 1 5 m 4 92 TP ft Straight M12 male connector to straight SAC 4P M12MS 3 0 PUR M12FS 15 06 84 6 M12 female connector Length 3 0 m 9 84 TP ft Loose end to straight M12 female connec SAC 4P M12MR 1 5 PUR TP 1505229 tor Length 1 5 m 4 92 in on one side pre
60. TERBUS ST compact station N lt t tE Te x N SKE e e se eee je eo ee eo ee of e o o o o o ee eo H E e se ee ee Loe es 2 0 2 2 2 2 olle o o e o ee eel E E un E DIE ES GOD O S E X D CIE E o E CH o o o 2 ea Inline station lise max 20 m 65 62 ft OO o E se fre lets INTERBUS Loop 2 5796B101 Figure 1 1 Example topology of the INTERBUS system The controller board takes over the master function in the INTERBUS network It organizes the data traffic in the INTERBUS system independent of the control or computer system in which it is installed PH NIX DS CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Integration of Loop 2 Into the INTERBUS System Tasks of the controller board Transmitting output data to the output modules Reading the input data from the input modules Monitoring INTERBUS Sending error messages to the host system Indicating diagnostic messages Controlling the cyclic I O protocol Bus terminal module The first step in setting up a modular system is to connect the bus terminal module to the INTERBUS remote bus cable I O modules
61. THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS EP EB OCD kat CDO INSPIRING INNOVATIONS User Manual Configuring and Installing the INTERBUS Loop 2 and INTERBUS S Line Product Range Designation IB L2 SYS PRO UM E Order No 27 43 49 1 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Configuring and Installing the INTERBUS Loop 2 and INTERBUS S Line Product Range Designation IB L2 SYS PRO UM E Revision C Order No 27 43 49 1 This manual is valid for Modules of the INTERBUS Loop 2 and INTERBUS S Line product range PHOENIX CONTACT 08 2002 iiie PHCENIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Please Observe the Following Notes In order to guarantee the safe use of your device we recommend that you read this manual carefully The following notes give you information on how to use this manual Requirements of the User Group The use of products described in this manual is oriented exclusively to qualified electricians or persons instructed by them who are familiar with applicable national standards Phoenix Contact assumes no liability for erroneous handling or damage to products from Phoenix Contact or exter nal products resulting from disregard of information contained in this man ual Explanation of Symbols Used We Are Interested in Your Opinion We are con
62. TRONIC COMPONENTS Appendix A A List of Devices of an INTERBUS Loop 2 System The following tables contain a list of all current Loop 2 devices and their most important features and order numbers The short description gives a brief overview of the module The following can be specified Number of inputs outputs Nominal voltage Nominal current Any special features Each INTERBUS device has an ID code identification code that is used by the controller board to identify the device The ID code specifies the type of device in the data telegram In the tables this code is indicated in decimal and hexadecimal notation The length code provides the number and type of representation of the pro cess data bit nibble byte word In the tables this code is indicated in dec imal and hexadecimal notation From the ID code and length code the controller board generates a bus image which is used later for address assignment of the I O data and for error detection during operation Number of bytes that the module requires in the input address area The input address area is an area in which the INTERBUS devices store their data for the control system Number of bytes that the module requires in the output address area The control system stores the data that is to be transmitted to the INTERBUS devices in the output address area Number of bytes in the INTERBUS ring register length for cycle time cal culation The r
63. The bus terminal module in the remote bus or the branch terminal within the Inline station converts INTERBUS signals to the bus physics of Loop 2 and provides the supply voltage For general technical data about INTERBUS Inline please refer to Section 6 1 3 INTERBUS Inline System Data A remote bus branch is a branch off the remote bus A branch is connected to the main line of the remote bus via a special bus terminal module This bus terminal module allows the connection and disconnection of the branching bus segment A bus segment consists of a remote bus device and the I O modules connected to it The preceding cable is also part of the segment I O modules connect INTERBUS to the sensors and actuators dE PH NIX DS CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Integration of Loop 2 Into the INTERBUS System 1 2 The INTERBUS Installation System as the Basis of the INTERBUS System The INTERBUS installation system offers mechanical engineers and system builders an automation system with decentralized control The INTERBUS system has the standard functions required to meet the needs of virtually any automation system INTERBUS Inline and INTERBUS Loop 2 from Phoenix Contact are the basis for the INTERBUS installation system Definition The installation system consists of standardized functions uniform interfaces and easy connections 1 2 1 Product Ranges of the Installation System INTERBUS Inline The I
64. VDE 0472 504 3280 ft cable test type A IEC 6098 1 cl 5 4 Minimum near end crosstalk 0 772 MHz VDE 0472 517 attenuation NEXT for 100 m 1 MHz IEC 61156 1 cl 3 3 4 328 08 ft cable 2 MHz 4 MHz 8 MHz 10 MHz 16 MHz 20 MHz Maximum wave attenuation for 0 256 MHz VDE 0472 515 100 m 328 08 ft cable 0 772 MHz IEC 61156 1 cl 3 3 2 1 MHz 4 MHz 10 MHz 16 MHz 20 MHz 5796C PHCENIX 6 23 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 6 24 PHCENIX 5796C CONTACT Ordering Data 5796C This section informs you about ordering data Ordering Data for Loop 2 Modules Ordering Data for Loop 2 Accessories Ordering Data for S Line Modules Ordering Data S Line Accessories Ordering Data for Documentation PHCENIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Section 7 1 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 7 2 PH NIX SES CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Ordering Data 7 Ordering Data 7 1 Ordering Data for Loop 2 Modules Table 1 Bus terminal module IBS L2 IP 24 BK T 27 32 37 6 Loop 2 branch terminal IB IL 24 L2 27 27 88 6 Power module with four digital inputs IB L2 BOX 24 PWR IN DI 4 4 M12 27 32 39 2 Power module with four digital inputs and IB L2 BOX 24 PWR IN DI 4 4 M12 D 27 32 790 double assigned M12 sockets Input module with four digital inputs IB L2 BOX 24 DI 4 4 M12 27 31 982
65. X 57960 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Error Localization and Removal 5 Error Localization and Removal 5 1 General Information on Localization of an Error Loop 2 module diagnostic and status indicators denote the location of errors An error in the Loop 2 system is indicated locally see Diagnostic and Status Indicators on page 3 17 In addition the device on which the error has occurred is reported to the control system and can be read using the CMD G4 or PC WORX software 5796C PHCENIX 5 3 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 5 2 Failure of the Loop Supply A Loop supply failure may be caused by one of many factors see Determining the Error Cause on page 5 5 The INTERBUS diagnostics states the location at which an error stopped the bus operation If a device has detected an error on its Loop IN interface the diagnostic indicator DIAG of this device flashes at 4 Hz The error can then be on the indicated device as well as in the line before the indicated device a prior device or cable fault The bus operation is disturbed at a device if for example the voltage that supplies the bus operation is no longer sufficient Example Device 4 03 indicates an error diagnostic indicator on the device flashes at 4 Hz Check the cable between devices 4 03 and 4 02 If no error is found check device 4 02 and 4 03 If no
66. an INTERBUS device It consists of the length code high byte and ID code low byte With INTERBUS there are logical device numbers and physical device numbers Bus diagnostics PH NIX p CONTACT Explanation of Terms Direct mounting Electrical isolation Extended installa tion remote bus FC Field controller Fieldbus Function module Functional earth ground Host I O device I O module ID code B 10 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS In the INTERBUS system the modules can be installed using rail mounting or direct mounting Direct mounting means that the modules are fastened with screws to grounded mounting angles or mounting plates Electrical isolation means that the circuits of an electrical device are gal vanically separated from each other The extended installation remote bus is an installation remote bus with a current carrying capacity of 16 A instead of the normal 4 5 A Abbreviation for field controller The field controller FC is used to control an INTERBUS network Unlike the controller board the FC is not connected to a control system but oper ates autonomously Programming takes place with PC WORX in accor dance with IEC 61131 A fieldbus is a digital communication network used to connect process in strumentation and control systems A function module is a module with certain functions e g counter module V 24 module incremental encoder module
67. ansmitted from the INTERBUS controller board to the INTERBUS de vices The outgoing interface is the INTERBUS interface of a device where the data leaves the device on the same device level Display OUT1 The output address area is an area in which the application program stores data which is to be transmitted to the INTERBUS devices Output data Output data is data which the INTERBUS controller board transmits to the INTERBUS devices The peripherals communication protocol PCP belongs to the INTERBUS protocol and controls the transmission of parameter data Special PCP services are available for this purpose PHCENIX KR CONTACT Explanation of Terms Peripheral fault Peripherals commu nication protocol PF Physical addressing Physical device number Position number Power terminal Process data length RB Remote bus Remote bus branch Remote bus cable THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS PF peripheral fault indicates an error in the periphery of an INTERBUS device gt PCP Peripheral fault Automatic addressing The physical device number identifies the order of the devices determined by the bus system structure It is assigned from 1 to 512 in an ascending order without gaps The position number is the low byte of the logical device number see also logical device number The power terminal is a supply terminal It supplies the main voltage to the station internal
68. ap o 0000 o o9 6666666610 HH H H HH he o o o o o o o _ 800009090995 H H W HWH WH HH ho ef b o 0 0 0 0 0 o c800000000 H H H Po o od 5796B425 Figure 4 29 Actuator supply via unused actuator connector PH NIX DS CONTACT Actuators supplied via M8 Y connectors jumpered AC 24 V AA max 4 A DO 8 5 Eg o 9 o desde o H THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules DO 8 o9 o o o o o o o ooo06000 LH HH HH HH he press LH HWH W H Ie DI 8 o o 0 0000 0 0 0 eo09099909 9 0o 0 o O o o o 3960000000 CH H OH HH HH he sec DIO 4 4 5796B426 Figure 4 30 Actuator supply via M8 Y connectors jumpered Actuators supplied
69. assembled cable used as incoming Loop 2 M12 cable to the Inline branch terminal Straight M12 male connector to loose end SAC 4P 1 5 PUR M12FR TP 15 05 21 6 Length 1 5 m 4 92 in on one side preassembled cable used as outgoing Loop 2 M12 cable from the Inline branch terminal Preassembled Loop 2 M12 Cables 2 x 2 x 0 5 mm 20 AWG Twisted Pair PUR Angled Male and Female Connectors Angled M12 male connector to angled M12 SAC 4P M12MR 0 15 PUR M12FR 15 05 16 4 female connector Length 0 15 m 0 49 ft TP Angled M12 male connector to angled M12 SAC 4P M12MR 0 3 PUR M12FR 15 05 17 7 female connector Length 0 3 m 0 98 ft TP 5796C PHCENIX 7 7 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 Table 4 Angled M12 male connector to angled M12 SAC 4P M12MR 0 6 PUR M12FR 1505180 female connector Length 0 6 m 1 97 ft TP Angled M12 male connector to angled M12 SAC 4P M12MR 1 5 PUR M12FR 15 05 19 3 female connector Length 1 5 m 4 92 ft TP Angled M12 male connector to angled M12 SAC 4P M12MR 3 0 PUR M12FR 15 05 20 3 female connector Length 3 0 m 9 84 ft TP 7 8 PHCENIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Ordering Data Table 4 Labeling Material for Preassembled Loop 2 M12 Cables Marker bar white without color print PABA WH 15 10 13 15 1 4x 15 mm 0 157 x 0 591 in Marker bar yellow without color print PABA YE 15 10
70. ation can be processed in the distributed control system with INTERBUS Loop 2 Loop 2 can be integrated into the Inline station via a Loop 2 branch terminal The INTERBUS installation system features a seamless communication from the sensor to the control system via INTERBUS Neither INTERBUS Inline nor INTERBUS Loop 2 require a gateway or link solution Every Loop 2 device is an INTERBUS network device and contains a separate INTERBUS Loop 2 protocol chip LPC2 Every Inline automation terminal also is an INTERBUS network device with a separate INTERBUS protocol chip SUPI III OPC You need just one configuration and startup software package for the entire installation system e g CMD for standard controller boards or PC WORX when using a Field Controller e g Inline controller Connecting the individual components of the installation system can be described in three words Automation without wiring PH NIX SIS CONTACT 5796C THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Integration of Loop 2 Into the INTERBUS System With INTERBUS Inline the complex wiring of individual terminal points that was necessary in control cabinets is replaced by simply connecting the Inline automation terminals together When an Inline station is installed correctly I O power and data circuits are automatically created The INTERBUS Inline I O devices are connected using COMBICON connectors with spring clamp terminals The connectors can be
71. cable bundles control cabinets Avoid the installation of bus lines parallel to power supply lines Install bus lines with a minimum distance of 10 cm 3 937 in to power cables Routing of buses in If possible use metal cable hangers buildings Do not install bus lines together with or parallel to power supply lines Separate bus lines on cable bridges or in cable ducts from the power supply lines using isolating segments Install bus lines as far away as possible from interference sources e g motors and welding equipment For long line connections install an additional equipotential bonding line between the connection points Routing of buses Install the bus lines in metal pipes that are grounded on both sides or outside buildings in concrete cable ducts with continuous reinforcement For long line connections install an additional equipotential bonding line between the connection points 4 4 PHCENIX 57960 CONTACT Surge voltages Grounding cable shielding Equipotential bonding line Surge voltage protection devices THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules 4 1 1 Installing Bus Lines Between Buildings Surge voltages result from switching operations electrostatic discharges and lightning discharges Surge voltages inject inductively capacitively or galvanically into the electrical lines for power supply measured value transmission and da
72. cted devices module type The supply voltage for the digital sensors is provided by the voltage U The voltage value for the connected sensors depends on the sensor type The sensor voltage is U minus 3 5 V If for example the sensor requires 20 V the voltage U must be at least 23 5 V To ensure that this voltage is available in the event of an error measure U OUT and U IN When measuring the voltage drop the bus system must be running and all inputs outputs must be set PH NIX id CONTACT INTERBUS Loop 2 INTERBUS connection via Loop 2 bus terminal module 4 52 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Measuring U OUT and U IN Without Power Module Proceed as follows e To measure U OUT connect the measuring instrument between the Loop 2 OUT connection of the bus terminal module and the first module e To measure U IN connect the measuring instrument between the Loop 2 IN connection of the bus terminal module and the last module If the voltage is within the required range and U IN is greater than U OUT the bus is installed correctly The voltage is supplied at the Loop 2 IN connection of the bus terminal module Loop 2 IN Loop 2 OUT aus UIN 5796A423 Figure 4 34 Measuring the Loop voltage Loop 2 bus terminal module PHCENIX SEH CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connect
73. d LED Green Red Green red LED Green Red OFF THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Description of the Modules Remote bus disabled Outgoing remote bus disabled Outgoing remote bus switched on Loop 2 active Loop IN receives telegrams Loop voltage switched off because of short circuit overload etc Loop 2 supply voltage Supply voltage o k Loop 2 circuit closed Supply voltage o k Loop 2 circuit not closed Supply voltage too low or not available PHCENIX oa CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 3 4 2 Indicators of Digital I O Modules X3 57960313 Figure 3 17 Indicators of digital I O modules Diagnostics The diagnostic indicators green provide information on the state of the module The module is functioning correctly if all of the green LEDs are on US Green LED Supply voltage for the actuators Green Supply voltage present OFF Supply voltage not present DIAG Green LED Green Bus active Flashing 0 5 Hz Communications voltage present bus not active Flashing 2 Hz 1 O error Flashing 4 Hz Local bus error OFF Communications voltage not present Status The status of an input output can be read on the corresponding yellow LED X n Yellow LED Status of the input output ON Input output active i e logic state 1 OFF Input output inactive i e logic state
74. e 4 22A e Strip off the outer cable sheath according to your needs Figure 4 22 B The stripping length a depends on the opening through which you want to lay the cable whether you want to wire a PTC and how much cable you want to have in the terminal connection compartment e Strip off the conductors and fit them with ferrules The stripping length also depends on the wire cross section used and the required ferrules e For PTC connections only Shorten the shielding by maximum 6 mm 0 236 in e Wire the connectors according to the tables in the module specific data sheet Figure 4 22 C e For PTC connections only Install the shield clamp The braided shield must be securely placed under the clamp This ensures both the required contact and the strain relief e Push the basic unit of the PG threaded joint to within approximately 3 mm 0 118 in of the insulation Figure 4 22 D and E Tighten the PG threaded joint by turning the cap nut 4 38 PHCENIX 5796C CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules 5796A418 Figure 4 23 Example of connecting a motor and its PTC connection e Plug the connector into the corresponding terminal strip so that the coding tabs match and push the PG threaded joint into the associated recess see Figure 4 24 5796C PHCENIX 4 39 CONTACT 57960419 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRO
75. e M12 female SACC M12FS 4QLCON 16 40 210 connector Green Loop 2 cable 2 x 2 x 0 5 mm SAC 4P PVC TP 16 96 38 7 20 AWG twisted pair PVC Green Loop 2 cable 2 x 2 x 0 5 mm SAC 4P PUR TP 15 06 859 20 AWG twisted pair PUR 4 44 PHCENIX 57960 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules Assembling Loop Cables With M12 Connectors Pin Assignment White Brown Green Yellow 5796B424 Figure 4 26 Pin assignment of M12 circular connectors I d 7 ZN FN 6163C023 Figure 4 27 Position of the individual parts Push the cap nut 1 compression ring 2 and grommet 3 onto the cable Figure 4 27 15 mm 0 6 Figure 4 28 Stripping off the cable Strip approximately 15 mm 0 591 in off the outer cable sheath Figure 4 28 Insert the wire ends into the corresponding splice ring openings 4 Cut off the protruding wire ends Figure 4 27 Ensure that the wire ends are flush with the splice ring they must neither protrude nor be too short Tighten the threaded joint by turning the cap nut 1 The insulation is cut open and the electrical contact is established QUICKON 57960 PHGNIX 4 45 CONTACT INTERBUS Loop 2 IB L2 M BOX 24 DO 4 4 M8 2A IB L2 M BOX 24 DO 8 8 M8 IB L2 M BOX 24 DIO 4 4 8 M8 Actuators supplied via unused actuator connector 4 46 onlinecomponents com THE
76. e cables yourself see Assembling Loop 2 M12 Cables on page 4 43 e Push the M12 socket into the connection and tighten The sensors actuators are directly connected to the M8 sockets using a cable with M8 connectors e Connect the I O using a sensor actuator cable e g Order No 16 81 78 7 e Push the M8 connector into the connection and tighten 4 42 PH NIX pe CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules 4 73 Assembling Loop 2 M12 Cables gt recommend using preassembled cables to keep error sources to minimum Different PUR polyurethane insulation cables are available Table 4 5 Preassembled Loop 2 M12 cables PUR Preassembled Loop 2 M12 Cables 2 x 2 x 0 5 mm 20 AWG Straight Male and Female Connectors Straight M12 male connector to SAC 4P M12MS 0 15 PUR M12FS TP 15 06 80 4 straight M12 female connector Length 0 15 m 0 49 ft Straight M12 male connector to SAC 4P M12MS 0 3 PUR M12FS TP 15 06 81 7 straight M12 female connector Length 0 3 m 0 98 ft Straight M12 male connector to SAC 4P M12MS 0 6 PUR M12FS TP 15 06 82 0 straight M12 female connector Length 0 6 m 1 97 ft Straight M12 male connector to SAC 4P M12MS 1 5 PUR M12FS TP 15 06 83 3 straight M12 female connector Length 1 5 m 4 92 ft Straight M12 male connector to SAC 4P M12MS 3 0 PUR M12FS TP 15 06 84 6 straight M12 female connector Length 3 0 m 9 84 ft
77. egister length indicates the number of bytes that a device occupies in the INTERBUS ring This information is required to calculate the cycle time PH NIX d CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A A 1 Loop 2 Device List Table A 1 Loop 2 device list Bus terminal module IBS L2 IP 24 BK T 27 32 37 6 Remote bus devices 04 04 00 00 Obits O bits O bits 24 V supply voltage Supply IB L2 BOX 24 PWR IN 27 32 39 2 4 IN 178 B2 65 41 4 bits O bits 4 bits 4 4 M12 incl sensor supply 24 V power supply IB L2 BOX 24 PWR IN 27 32 79 O 4 IN 178 B2 165 41 4 bits O bits 4 bits 4 4 M12 D double assigned M12 incl sensor supply 24 V power supply Digital Inputs IB L2 BOX 24 DI 4 4 M12 27 31982 141N 178 B2 65 41 4 bits Obits 4 bits incl sensor supply IB L2 BOX 24 DI 4 4 M12 D 2732761 4 IN 178 B2 65 41 4 bits O bits 4 bits double assigned M12 incl sensor supply IB L2 BOX 24 DI 8 4 M12 27 31995 8IN 178 B2 129 81 8 bits O bits 8 bits incl sensor supply Digital Outputs IB L2 BOX 24 DO 4 4 M12 2A 27 32 347 4 OUT 177 B1 65 41 Obits 4bits 4 bits 24V 2A IB L2 BOX 24 DO 4 4 M12 2A D 27 32 77 4 4 OUT 177 B1 65 41 Obits 4bits 4 bits double assigned M12 24V 2A Digital Inputs and Outputs IB L2 BOX 24 DIO 2 2 4 M12 2A 27 32 00 4 2 IN 179 B3 165 41 4 bits 4bits 4 bits incl sensor supply 2 OUT 24 V 2A IB L2 BOX 24 DIO 2 2 4 27 32787 2 IN 179 B3 65 41 4 b
78. en ennen eenen 2 6 2 3 Digital Loop 2 Devices Ne 2 7 2 4 Analog Loop 2 Devices Ne 2 9 25 Loop 2 Motor Startel emee rose 2 12 2 6 Loop 2 Power Module pp 2 14 2 7 INTERBUS S Line A Mennen KEREN 2 15 2 7 1 Product Rang dn EE 2 15 2 7 2 Digital S Line Modules pp 2 15 2 7 3 Information on Configuration and Diagnostics 2 17 2 7 4 Twin Box Bus Connection pp 2 18 2 7 5 Green Y Connector Bus Connection 2 21 2 7 6 ADAP Box Bus Connection ppp 2 24 2 7 7 Yellow Y Connector Safety Circuit 2 26 2 7 8 M8 Y Connector Actuator Supply ees 2 29 5796C PH NIX 2 1 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 2 2 PH NIX SES CONTACT Housing Function 5796C onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Product Groups Product Groups 2 1 Loop 2 Bus Terminal Module A Loop 2 bus terminal module is available for the INTERBUS Loop 2 system with which the INTERBUS Loop 2 is directly connected to the INTERBUS remote bus or the INTERBUS installation remote bus 5796B201 Figure 2 1 IBS L2 IP 24 BK T bus terminal module For the housing dimensions please refer to Figure 3 1 on page 3 3 The bus terminal module forms the head of a Loop 2 system It connects the modules of a Loop 2 system to the INTERBUS remote bus and performs the required bus signal conditioning The bus terminal generates the co
79. encoded in such a way that they cannot be mixed up If an automation terminal has to be exchanged the wiring does not need to be removed Just remove the connector from the terminal The easy QUICKON connection method ensures quick interconnection of Loop 2 modules with IP 65 IP 67 protection The I O devices are connected to the Loop 2 modules using M12 connectors PHCENIX ER CONTACT INTERBUS Loop 2 1 12 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 1 2 3 Loop 2 as a Component of the INTERBUS Installation System INTERBUS Loop 2 enables the direct connection of sensors and actuators in an environment close to the station Loop 2 is connected to an Inline station using the Loop 2 branch terminal Modules with digital and analog inputs and outputs a temperature measurement module and a motor starter are available within the Loop 2 product range 5796B102 Figure 1 2 Schematic structure example of a Loop 2 system PHCENIX DDE CONTACT Key 5796C THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Integration of Loop 2 Into the INTERBUS System Figure 1 2 shows Loop 2 modules for different tasks within a system 1 Loop 2 bus terminal module 2 Analog output module with one output 3 Analog input module
80. equent module the green DIAG LED should flash at 0 5 Hz If not check the connection starting from the first device on which the LED is not flashing 4 48 PHCENIX 57960 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules IB L2 BOX 24 DO 4 4 M12 IB L2 BOX 24 DO 4 4 M12 24V IN Ope ma 2 HE Cam DIAG IB L2 BOX 24 DI 4 4 M12 Su ESC SE 57960501 Figure 4 32 Loop 2 connection EST CEU NN 57960 PHGNIX 4 49 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 e Apply the actuator voltage Us to the output modules The US LED on the modules must be on IB L2 BOX 24 DO 4 4 M12 IB L2 BOX 24 DO 4 4 M12 NO s DE N A I OG M IB L2 BOX 24 DI 4 4 M12 5796A502 Figure 4 33 Actuator supply connection e If Loop 2 and the actuator supply are correctly installed you can connect Loop 2 to the bus terminal module see Section 4 4 2 Connecting Loop 2 4 50 PHCENIX 5796C CONTACT 5796C THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules 4 9 Measuring Voltage Drop Several factors can cause a drop of the supply voltage to the module electronics and sensors cable lengths conne
81. erial bus system which transmits data between control systems e g PCs PLCs VMEbus computers robot controllers etc and spatially distributed I O modules that are connected to sensors and actuators e g temperature sensors position switches Forward and return From the controller board all devices are connected to the bus system line in one cable Each device has two separate lines for data transmission one for forward data transfer and one for return data transfer This eliminates the need for a return line from the last to the first device necessary in a simple ring system The forward and return lines run in one bus cable From the installation point of view INTERBUS has a tree structure as only one cable leads from one device to the next In the INTERBUS topology the single bus devices can be differentiated by means of their position in the system There are controller boards bus terminal modules remote bus devices installation remote bus devices and local bus devices 5796C PHCENIX 1 3 CONTACT INTERBUS Loop 2 Controller board 1 4 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 1 1 1 Example Topology of an INTERBUS System INTERBUS controller board Co x fer Bir elei elo q PI eo 010 INTERBUS Loop 2 max 200 m 656 17 ft pp oe oe eo S i ji E LO Oo m 3 E T LP IN
82. es ap D 24 V DC 3 OV eio 4 Signal H SAC 3P M12 MS xx PUR M12Fx 1 24 V DC 2 Signal eG a 5 ov 4 Signal BC 5 FE pu A SAC 5P M12 MS xx PUR M12Fx Figure 4 36 Pin assignment of the male and female connectors 4 54 e Gr 1 24 V DC M D 24 V DC 4 Signal IN 9 9j Ge e SAC 4P M12 MS xx PUR M12Fx AN SAC 3P M 8 Mx xx PUR M8Fx A Male 3 6 4 Front view connector 3 OV not solder side Fe oe oi Female PE connector SAC 3P M12 MS xx PUR A 1L S 5796B429 PH NIX CONTACT 5796C THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules FS ve ee 5796C PHCENIX 4 55 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 4 56 PHCENIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Section 5 This section informs you about finding errors determining the error cause error localization Error Localization and Removal nennen mmm menn rsr ennen vens 5 3 5 1 General Information on Localization of an Error 5 3 5 2 Failure of the Loop Supply pp 5 4 5 2 1 Determining the Error Cause pp 5 5 5 2 2 Error Localization Na 5 7 52 3 Error Localized and Removed 5 9 5 2 4 Measuring Procedure Pennen 5 10 57960 PHCENIX 5 1 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 5 2 PH NI
83. esistance to gases that may endanger Sulfur dioxide 50 10 cm m x 0 3 cm functions according to DIN 40046 36 25 C 77 F and 75 humidity DIN 40046 37 Hydrogen sulfide H5S 1 cm m 0 3 cm m 25 C 77 F and 75 humidity 5796C PH NIX 6 11 CONTACT INTERBUS Loop 2 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Connection M12 circular connectors Number of pins 4 Cable diameter 0 5 mm 20 AWG Signals IN IN OUT OUT Current carrying capacity 1 8 A Contact resistance lt 5 mQ Through resistance 80 mQ per path Maximum voltage drop between IN and OUT 0 3V Cable lengths Maximum cable length between two devices 20 m 65 62 ft Minimum cable length between two devices 0 2 m 0 66 ft INTERBUS Loop 2 maximum total length 200 m 656 17 ft Error evaluation Diagnostic and status indicators Electrical isolation Module specific Nominal voltage 24 V DC Permissible voltage range ripple included 19 2 V DC to 30 V DC Ripple 1 2 Vpp Within the permissible voltage range Current consumption 0 06 A Protection against polarity reversal Yes bridge rectifier CE Yes UL In preparation INTERBUS certification In preparation Nominal value 24 V DC Ripple 3 6 Vpp Within the permissible voltage range sele PH NIX C
84. etc A low impedance path between electrical circuits and earth for non safety purposes such as noise immunity improvement Host is the denomination for the control or computer system into which the controller board is integrated An I O device is an INTERBUS device that transmits IN process data and or OUT process data I O modules connect INTERBUS to the sensors and actuators Each INTERBUS device has an ID code identification code that is used by the controller board to identify the device The ID code specifies the type of device in the data telegram It indicates whether it is an analog or digital module or a bus terminal module whether it is an input or output module and whether it is a PCP device or a master It uses the low byte of the de vice code 5796C PHCENIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Explanation of Terms ID cycle The controller board uses the ID cycle to determine the connected bus con figuration The following information is read in number and order of mod ules ID code and length code IN data Input data IN process data The IN process data is the part of the input data which is cyclically trans mitted from the INTERBUS devices to the INTERBUS controller board Incoming interface Data from the previous device is received via the incoming interface Data which is received by next device via an outgoing interface is sent back to the bus master via this incoming inte
85. for M12 sen sor actuator sockets Loop PG set consisting of 5 filler plugs for IBSL PG SET 2721992 the actuator supply and 20 PG threaded joints PG 11 and PG 13 5 Protective caps for unused sensor actuator IBS IP PROT IO 2759919 connections 5 pcs Shield plate IB L2 SHIELD 27 32415 Markers 50 pcs White SS ZB WH 50 31 17 1 Yellow SS ZB YE 50 31 65 0 7 4 PH NIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Ordering Data 7 3 Ordering Data for S Line Modules Table 3 S Line module with eight digital inputs IB L2 M BOX 24 DI 8 8 M8 2819147 S Line module with four digital outputs IB L2 M BOX 24 DO 4 4 M8 2A 28 19 36 7 S Line module with eight digital outputs IB L2 M BOX 24 DO 8 8 M8 28 19 34 1 S Line module with four digital inputs and IB L2 M BOX 24 DIO 4 4 8 M8 28 19 20 2 four digital outputs S Line module with four illuminated push IB L2 M BOX 24 DIO 4 4 BT 2819273 buttons 7 4 Ordering Data S Line Accessories Table 4 Protective caps for unused M8 female con PROT M8 16 82 54 0 nectors pack of 5 Zack marker without color print for label ZB 5 M8 UNBEDRUCKT 16 99 94 4 ing with pencil pack of 10 M8 Y connector for the actuator supply SAC 3P M 8Y 2XM 8FS VP 16 96 22 2 Use in INTERBUS Loop 2 Twin box for connecting two S Line IB L2 BOX ADAP 2 2 M12 2819150 modules to the unshielded Loop 2 cable using QUICKON connectors Short circuit connector for unused M12 SAC 4P M12M
86. for meeting the requirements of 5796C PHCENIX 1 9 CONTACT INTERBUS Loop 2 Standardized functions Seamless bus Easy connection THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS mechanical engineering Preassembled and tested cables with M12 circular connectors are used as S Line bus cables Sensors and actuators are connected to input and output modules with IP 65 IP 67 protection using M8 connectors 1 2 2 Features of the Installation System The basic idea of the installation system is distributing the inputs and outputs in the field and creating function blocks in order to optimize the application After the I O points have been decentralized the required standardized functions can now be created The individual function blocks that are created with INTERBUS Inline can be installed in terminal boxes directly in the field A control component distributed intelligence e g Inline controller can be integrated in the function blocks This makes it possible to combine machines and systems modularly in small groups That means the central control system is divided into small distributed units in the machine or the system Apart from the control component special function modules pneumatic modules safety modules power modules hydraulic modules etc can be integrated into the Inline station All functions move from the control cabinet directly into the field oignals of modular machine and system parts close to the Inline st
87. general refer to the General Introduction to the INTERBUS System User Manual The manual mentioned above may be ordered directly from Phoenix Contact General Introduction to the IBS SYS INTRO G4 UME 274521 1 INTERBUS System Make sure you are always working with the latest documentation pub lished Changes in or additional information on present documentation can be found on the Internet at www phoenixcontact com The Phoenix Contact homepage is updated daily PHCENIX CONTACT Short Designation Orientation in this manual This user manual includes Validity of documentation THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS For easy orientation when looking for specific information the manual offers the following help The manual starts with the main table of contents that gives you an overview of all manual topics Each manual section starts with an overview of the section topics On the left side of the pages within the sections you will see the topics that are covered in the section Inthe appendix you will find a list of figures and a list of tables The index helps you find the term you are looking for Atthe end of this manual you will find explanations of typical INTERBUS terms and abbreviations used in this manual The first section of this manual introduces you to the Loop 2 basics The following sections contain general information that applies to all mod ules or module groups
88. gnment of the process data is independent of the physical location of the devices in the bus This makes it possible to insert further devices to the bus at a later stage without shifting the addresses of the existing devices INTERBUS Generation 4 PHCENIX ES CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Explanation of Terms B 16 PH NIX 5796C CONTACT 5796C B 4 Index A Accessories pp 7 10 ADAP DON EE 2 24 Analog I O modules Connections pp 2 9 Diagnostic and status indicators 2 10 Grounding pp 2 10 Protection pp 2 9 Voltage supply ER ees 2 11 B Bus connection pp 1 15 1 18 Bus segment pp 1 8 Bus terminal module 1 5 2 3 Connections WEE eee 2 4 Diagnostic LEDS eneen 2 5 GrOug am Dn 2 5 4 13 Voltage supply pp 2 4 4 8 C Cable specification Installation remote bus 6 20 Loop 2 M12 cable 6 16 Remote bus cables 6 17 Connecting I O devices MO modules pt 4 54 Motor stater 4 36 PH NIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix B Anhang B 18 Controller board esses 1 4 D Diagnostic and status indicators 3 17 Diagnostics Dee ESS 2 11 Digital I O modules ele le p TERR 2 8 Diagnostic and status indicators 2 8 Grounding pp 2 8 miele EE 2 8 Voltage supply pp 2 8 E Error DIAQNOSUCS gr Wf EEN 3
89. grated Loop 2 This data is given in every module specific data sheet The current consumption can be different depending on the module Do Not Exceed the Limit Parameters A Protection The bus terminal module has short circuit protection through an electronic fuse LEDs The diagnostic indicators of the bus terminal module indicate the Loop 2 state and the remote bus state and indicate if the supply voltages are present or not see Bus Terminal Module Indicators on page 3 18 Functional earth When mounting the module on a grounded mounting surface the module ground is grounded through the mounting screws see Structure of the Loop 2 Bus Terminal Module on page 3 3 and Section Grounding Concept on page 4 11 57960 PHCENIX 2 5 CONTACT INTERBUS Loop 2 online components com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 2 2 Loop 2 Branch Terminal Via a Loop 2 branch terminal you can integrate a Loop 2 branch and its modules into an INTERBUS Inline station The Loop 2 branch terminal converts INTERBUS signals to the bus physics of Loop 2 and provides the supply voltage 55521001 Figure 2 2 Loop 2 branch terminal IB IL 24 L2 2 6 PHCENIX DES CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Product Groups 2 3 Digital Loop 2 Devices The following modules are available Digital input modules with four inputs Digital input modules with eight inputs
90. gure 3 9 the housing dimensions of the following modules are shown Input module with two analog inputs Output module with one analog output Input module for two temperature sensors 5796C PH NIX 3 11 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 3 2 4 Dimensions of the Loop 2 Motor Starter 76 mm 2 992 212 mm 8 346 PH NIX CONTACT INTERBUS INTERBUS Loop 2 kal NOUT IN Module ID B3 179 500 VAC IP54 Neen 100101102103104105 0 O DIAG INTERBUS Loop 2 OUT 15 mm 334 mm 13 150 0 591 364 mm 13 331 5796A311 Figure 3 10 Dimensions of the Loop 2 motor starter 3 12 PHCENIX 5796C CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Description of the Modules 3 2 5 Dimensions of the S Line Modules EG mm Beem Heem Beem enen Been ye Channel 1 26 mm 1 024 D INTERBUS co or oafosfoafos C 138 7 mm 5 461 129 mm 5 079 0 157 4 mm bh EG 9 69 C9 COCOCOCOCO 9 oOo o O O o e 2 26 mm 1 024 5796B430 Figure 3 11 D
91. has elapsed Data transmission on the bus is stopped There are two types of bus errors general bus errors BUS which cannot be located exactly and bus errors which can be located RBUS for a remote bus error LBUS for a local bus error OUT 1 for errors at the outgoing interface OUT2 for errors at the branching interface DEV for an error on a device A bus segment consists of a remote bus device and the I O modules con nected to it The preceding cable is also part of the segment Bus segment number The bus segment number is the high byte of the logical device number The first step in setting up a modular UO station is to connect the bus ter minal module to the INTERBUS remote bus cable The I O modules may be installed branching off from these bus terminal modules to create a local bus or installation local bus A remote bus branch local bus branch or installation remote bus branch can be connected to this bus terminal mod ule via an additional interface Bus terminal modules amplify signals re peater function divide the system into segments and provide the means 5796C PHCENIX CONTACT Bus topology Communications power Controller board CRC CRC error Cycle time Cyclic redundancy check Device Device code Device numbers Diagnostics 5796C THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Explanation of Terms for switching off single branches during operation In addition
92. he emergency stop circuit Errors can then be detected with the sensors in the emergency stop state For the operation of INTERBUS Loop 2 with maximum structure up to 63 Loop 2 devices at a maximum current carrying capacity of 1 8 A it is possible to re inject the supply voltage for INTERBUS Loop 2 in the field See Loop 2 Power Module on page 2 14 and Power Concept on page 4 9 2 4 PH NIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Product Groups Number of devices The number of devices that you can connect to a bus terminal module is determined by several parameters The maximum number of devices in INTERBUS is limited to 512 A maximum of 254 remote bus devices may be connected in INTERBUS Up to 63 modules local bus devices can be connected to a Loop 2 bus terminal module This number includes all devices after the bus terminal module If the Loop 2 system is integrated in an Inline station via a Loop 2 branch terminal the device number includes both the Inline terminals of the station and the modules of Loop 2 The devices of a remote bus branch connected to the Inline station do not affect the number of Loop 2 system or Inline station devices The bus terminal module can supply a maximum current of 1 8 A in the logic area Therefore please note the logic current consumption and the sensor currents of every device when configuring a Loop 2 system or an Inline station with an inte
93. hed An example for this is the integration of INTERBUS Loop 2 into an INTERBUS Inline station The branch terminal allows to connect a branch It is not an INTERBUS de vice A bus is a system for the transmission of data signals and if necessary supply voltages between various equipment devices automation stations over acommon wiring system Speical conditions and protocols control the data to be transmitted for the connection of equipment and for the ex change of data The term bus is used independent of the topology e g line ring star PH NIX EX CONTACT Explanation of Terms Bus configuration Bus coupler Bus cycle error Bus device Bus diagnostics Bus error Bus segment Segment number Bus segment number Bus terminal module B 8 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS The bus configuration is the physically available sum of INTERBUS devices connected to the controller board These also include the INTERBUS cables and other devices e g interface converters optical fiber two wire slip ring converter that are required for data transmission A bus coupler couples an I O station to a bus system Single error gt INTERBUS device Bus diagnostics provide information on the status of the bus such as num ber of bus cycles or number location and type of errors that occurred A bus error is reported when the controller board cannot run valid data cy cles after bus timeout 200 ms
94. high byte of the device code PHCENIX Ge CONTACT Local bus Local bus branch Local bus device Local bus error Logical addressing Logical device number Loop 2 M12 Master OUT process data Outgoing interface Output address area OUT data Output data PCP 5796C THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Explanation of Terms Peripheral bus connects flat pack I O modules A local bus branch can be started with a special bus terminal module which apart from the standard interfaces has an additional local bus interface A local bus branch cannot have further sub branches A local bus device operates as a slave on a local bus The local bus error is a bus error that occurs in a local bus User defined addressing Each INTERBUS device of a configuration frame is assigned a unique de vice list This device number is specified in the form Segment Position Seg Pos The logical device number 0 0 is reserved for the controller board The numbers 1 0 to 254 254 can be assigned Each remote bus device receives the position number 0 Each local bus device receives the segment number of the associated remote bus device gt INTERBUS S Line The master controls the data transfer on the network and initiates the media access of the slaves by sending messages The master constitutes the interface to the control system The OUT process data is the part of the output data which is cyclically tr
95. iguring 35 INTERBUS Loop 2 The maximum expansion of Loop 2 is reached when one of the limit values is reached Please note that module specific deviations from the data listed below may IS occur For the exact data please refer to the module specific data sheets Regulations Developed according to DIN EN 50178 UL 508 Ambient temperature of I O modules operation 25 C to 55 C 139F to 131 F Ambient temperature of I O modules storage 25 C to 70 C 13 F to 158 F transport 5796C PH NIX 6 7 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 20 C to 40 C 4 F to 104 F no Ambient temperature of motor starter operation andante Ambient temperature of motor starter storage Humidity operation 100 condensation permissible Humidity storage transport with unused 75 permanent interfaces standard packaging i e not capped transport climate category according to EN 60721 3 2 Class 2K2 For a short period slight condensation may appear on the outside of the 33 housing if for example the module is brought into a closed room from a vehicle 20 C to 70 C 4 F to 158 F Air pressure operation 80 kPa to 106 kPa up to 2000 m 6562 ft above sea level Air pressure storage transport 66 kPa to 106 kPa up to 3500 m 11483 ft above sea level Degree of protection IP 65 IP 67 I O modules bus term
96. ill hole distance can be found in the dimensional drawing Dimensions of the bus terminal module on page 3 8 5796C PHCENIX 4 13 CONTACT INTERBUS Loop 2 Es Functional earth ground Mounting Mounting position Grounding 4 14 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 4 3 2 Mounting Loop 2 Modules Loop 2 modules are mounted directly on a flat mounting surface You can directly mount the modules on the mounting surface or on mounting profiles through two mounting holes 4 mm 0 157 in cylindrical sinking 8 mm 0 315 in The drill hole distance can be found in the dimensional drawings in Figure 3 7 on page 3 9 Figure 3 8 and Figure 3 9 on the pages 3 10 and 3 11 4 3 3 Mounting Loop 2 Motor Starters The motor starter is designed for wall mounting Screw the module directly onto a flat mounting surface The drill hole distance can be found in Figure 3 10 on page 3 12 The motor starter can be mounted in any position Ground the motor starter via the equipotential bonding on the flange of the housing PH NIX SE CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules 4 4 Connecting Cables 4 4 1 Connecting Remote Bus Cables to the Bus Terminal Module 57960401 Figure 4 6 Loop 2 bus terminal module Preparing SAB Connector Hoods 5091A004 Figure 4 7 Fitting the threaded joints 5796C PHCENIX 4 15 CONTACT
97. imensions of the S Line modules with eight connections In Figure 3 11 the housing dimensions of the following modules are shown I O module with four digital inputs and four digital outputs Output module with eight digital outputs Input module with eight digital inputs The housing dimensions are the same for the ADAP box 5796C PHCENIX 3 13 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 CARE Channels m S ofa NI pn 154 3 mm 6 075 ED 129 mm 5 079 pe ELN SIE o O O O 5796B317 Figure 3 12 Dimensions of the S Line modules with four connections 129 mm 5 079 Ee IN OUT 1 2 3 4 Type IBL2 M BOX 24 DIO 4 4 BT Ord No 28 19 273 Module Ident 179 C e INTERBUS Doo ez eefoeloefosfer 4 mm 0 157 26 mm 1 024 Le 160 mm 6 299 vi EIN 154 5 mm 6 083 or p to R CN E e 5796B320 Figure 3 13 Dimensions of the S Line modules with four illuminated pushbuttons 3 14 PHCENIX 5796C CONTACT 5796C onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Description of the Modules 3 2 6 Dimensions of the Twin Box 65 mm 2 55
98. in a Loop 2 system an intermediate station twin box see page 2 18 is necessary to adapt Loop 2 to Loop 2 M12 From a Loop 2 branch terminal the S Line modules can also be operated via Loop 2 M12 cables only For this an intermediate station Y connector see page 2 21 or ADAP box see page 2 24 is also required The digital output module with four outputs IB L2 M BOX 24 DO 4 4 M8 2A provides a M12 connection for the actuator supply For the other modules with outputs the actuator supply can 5796C PHCENIX 2 15 CONTACT INTERBUS Loop 2 LEDs Functional earth ground 2 16 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS be connected to any output If you want to use all outputs you must install an M8 Y connector see page 2 29 This connector enables the connection of the actuator supply and the output The sensors and actuators are connected via 3 pos M8 connectors The module diagnostic indicators green provide information on the states of the bus and communications voltage Output modules additionally provide a diagnostic indicator for the actuator supply The status indicators yellow provide information on the states of the inputs and outputs see Indicators of the S Line Modules on page 3 25 Functional earth grounding on the S Line modules is not required PH NIX SEH CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Product Groups 2 7 3 Information on Configuration and Diagnostics Config
99. inal module IP 54 Motor starter according to DIN 40050 IEC 60536 Class of protection Class 3 according to IEC 60536 Air and creepance distances According to IEC 60664 IEC 60664A DIN VDE 0110 1989 01 and DIN VDE 0160 1988 05 Vibration test 59 10 Hz to 150 Hz IEC 60068 2 6 Acceleration amplitude above the limit frequency Shock test 30g IEC 60068 2 27 Nominal value 24 V DC Ripple 1 2 Vyp Within the permissible voltage range Permissible voltage range including ripple 19 2 V DC to 30 V DC Protection against polarity reversal Yes bridge rectifier Nominal value 24 V DC Ripple 3 6 Vop Within the permissible voltage range 6 8 PHCENIX 57960 CONTACT Permissible voltage range including ripple THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Technical Data 19 2 V DC to 30 0 V DC The protection against polarity reversal at the actuator supply is implemented via a diode with an external fuse To guarantee protection against polarity reversal the short circuit current of the power supply unit must be at least four times the nominal current of the fuse Remote bus connection bus terminal module MINI COMBICON connectors 1 5 mm 16 AWG Local bus connection Loop 2 QUICKON connection method 2 x 1 5 mm 16 AWG PG 11 threaded joint IP 65 IP 67 I O connection 5 pos M12 connectors Actuator supply
100. ine components com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 Mounting QUICKON Es e Turn the assembled cable until the coding tabs fit exactly into the guideways e Tighten the threaded joint by turning the cap nut Figure 4 18 B The insulation is cut open and the electrical contact is established QUICKON connection method 5796A421 Figure 4 18 Mounting the connecting cable IS USS ZE 4 28 PH NIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules 5796C PHCENIX 4 29 CONTACT INTERBUS Loop 2 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 4 4 4 Mounting Filler Plugs Assembly steps 4 30 5796A412 Figure 4 19 Mounting filler plugs IRAN Black cap nut Filler plug Compression ring Grommet 3 pos splice ring Push the compression ring 1 onto the grommet 4 and then attach both parts to the filler plug 2 Figure 4 19 B Once assembled push these into the cap nut 1 Figure 4 19 C Place the splice ring in the unused socket e g for the outgoing actuator supply Attach the threaded joint with the assembled filler plugs Figure 4 19 D1 and tighten the cap nut Figure 4 19 D2 PH NIX SE CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules 4 5 Shielding of Analog Sensors and Actuators ZE 4 5 1 Analog Sensors Es
101. ing Modules INTERBUS Measuring U OUT and U IN With Loop 2 Power Module connection via Inline i Proceed as follows branch terminal e To measure U IN connect the measuring instrument to the 24 V power connections 03 or 04 of the power module e To measure U OUT 1 connect the measuring instrument to the connector 1 of the Loop 2 branch terminal 1 1 2 1 e To measure U IN 2 connect the measuring instrument to the connector 2 of the Loop 2 branch terminal 1 1 2 1 e To measure U OUT 2 connect the measuring instrument to the Loop 2 power module at Loop OUT 01 y o Re injected Loop 2 supply power i voltage 0 module 5796B428 Figure 4 35 Measuring the Loop voltage Inline with power module If the voltage is within the required range and U IN 1 is greater than U OUT 1 the bus for the modules 1 01 to 1 04 is installed correctly U IN 2is greater than U OUT 2 the bus for the modules 1 n to 1 n 3 is installed correctly 5796C PHCENIX 4 53 CONTACT INTERBUS Loop 2 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 4 10 Connecting Sensors and Actuators RE Wiring the SensorActuator Cabl
102. ing correctly if the green LED is on DIAG Green LED ON Bus active Flashing 0 5 Hz Communications voltage present bus not active Flashing 2 Hz UO error Flashing 4 Hz Local bus error OFF Communications voltage not present 3 22 PHCENIX 5796C CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Description of the Modules 3 4 5 Indicators of the Loop 2 Motor Starter S ZB S CONTACT INTERBUS El X30 LOOP 2IN Module Ident B3 179 500VAC IP oen S X31 CE Q DIAG 100P20uT Qus gt Om v2 O m3 O M4 57960306 Figure 3 20 Indicators of the Loop 2 motor starter Diagnostics The diagnostic indicators green provide information on the state of the module The module is functioning correctly if all of the green LEDs are on US Green LED Supply voltage for the actuators power level Supply voltage present ON Supply voltage not present OFF DIAG Green LED ON Bus active Flashing 0 5 Hz Communications voltage present bus not active Flashing 2 Hz I O error Flashing 4 Hz Local bus error OFF Communications voltage not present 5796C PHCENIX 3 23 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 Status The status indicators provide information on the status of the connected devices M1 Yellow LED Motor 1 motor 1 direction of rotation 1 ON Motor 1 on motor 1 direction of rotation 1 switched on OFF Motor 1 OFF
103. ision 4 15 or later see also INTERBUS Loop 2 INTERBUS Loop 2 is a further development of INTERBUS Loop It features extended technical parameters and extensive diagnostics INTERBUS Loop 2 can be used to network sensors and actuators which are distributed at machines or in systems Individual I O devices with corresponding module electronics can also be connected to INTERBUS Loop 2 INTERBUS Loop 2 is connected to the remote bus by using a bus terminal module or to an Inline station by using a branch terminal The bus terminal module branch terminal converts the remote bus signal to an INTERBUS Loop 2 signal The cable carries the Loop signal and the com munications power to the Loop I O modules INTERBUS Loop 2 is a ring in which the first device is connected to the bus terminal module branch terminal The Loop 2 cable is returned from the last device to the bus terminal module INTERBUS Loop 2 can only be used with controller boards with a firmware of revision 4 4x or later see also INTERBUS Loop INTERBUS S Line is based on the functionality of INTERBUS Loop 2 It was developed in particular for the use on small and medium sized ma chines Pre assembled and tested cables with M12 circular connectors are used as S Line bus cables Sensors and actuators are connected vie M8 connectors to the input and output modules The length code provides the number and type of representation of the process data bit nibble byte word by using the
104. its 4bits 4 bits M12 2A D double assigned M12 incl sensor supply 2 OUT 24 V 2A A 2 PHCENIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Table A 1 Loop 2 device list Contd Analog Inputs IB L2 BOX Al 2 2 M12 27 31908 2 IN 115 73 02 02 4 4 4 bytes 0 mA through 20 mA bytes bytes 4 mA through 20 mA OV to 10V 12 bits IB L2 BOX TEMP 2 2 M12 27 31924 2 TC IN J K 115 73 02 02 4 4 4 bytes 2 RTD IN PT 100 bytes bytes 2 U IN 20 mV through 150 mV 20 mV through 2400 mV 2 R IN 0 Q through 8 KQ 16 bits For a complete list of the sensors which can be used in connection with the module for temperature sensors IB L2 BOX TEMP 2 2 M12 please refer to the module specific data sheet Analog Outputs IB L2 BOX AO 1 2 1 M12 2731 937 1 OUT 113 71 01 01 0 2 2 bytes 0 mA through 20 mA bytes bytes 4 mA through 20 mA 16 bits IB L2 BOX AO 1 2 U M12 27 31940 1 OUT 113 71 01 01 0 2 2 bytes 10 V 12 bits bytes bytes Motor Starter IB L2 IP 500 MLR 4 6A 27 32 38 9 500 V AC 179 B3 129 81 1 1 1 bytes 4 motors bytes bytes 5796C PH NIX A 3 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix A A2 S Line Module Device List Table A 2 INTERBUS S Line devices Digital Inputs IB L2 M BOX 24 DI 8 8 M8 28 19 14 7 8 IN 178 B2 181 129 8 bits O bits 8 bits incl sensor supply Digital Outputs IB L2 M BOX 24 DO 8 8 M8 28 19 34 1 8 OUT 177 B1 81 129 Obi
105. le counting method The INTERBUS Loop 2 cables and the supply lines are connected using the QUICKON connection method The sensors are connected via M12 circular connectors Protection against polarity reversal is carried out internally via a serial diode The diagnostic and status indicators on the modules provide information on the bus and on the status of the inputs and power supply see Indicators of Digital I O Modules on page 3 20 When mounting the module on a grounded mounting plate the module is grounded through the mounting screws PHCENIX SIS CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Product Groups 2 7 INTERBUS S Line 2 7 1 Product Range The INTERBUS S Line modules can be integrated in INTERBUS Loop 2 They can especially be used when only little space is available on the machine 2 7 2 Digital S Line Modules The following modules are available Module with eight digital inputs Module with eight digital outputs Module with four digital outputs each with a load capacity of 2 A Module with four digital inputs and four digital outputs Module with four illuminated pushbuttons Housing For the housing dimensions please refer to Dimensions of the S Line Modules on page 3 13 Connections INTERBUS Loop 2 is connected to these modules using M12 connectors The incoming and the outgoing bus is connected to these M12 connectors In order to integrate the S Line modules
106. m 3280 ft resistance maximum loop maximum maximum loop loop Environmental Free of substances which would hinder coating with paint or varnish compatibility chloroform test according to central standard 57650 of VW Audi and Seat INTERBUS certification number 5796C PH NIX 6 21 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 6 3 6 Installation Remote Bus Cables Electrical Data Table 6 7 Electric data of installation remote bus cables Characteristic Size at 20 C 68 F Test Method DC conductor resistance VDE 0472 501 per 100 m 328 08 ft signal line Maximum 9 6 Q IEC 60189 1 cl 5 1 Per 100 m 328 08 ft supply line Maximum 2 2 Q Characteristic impedance of the 120 Q 20 at f 0 064 MHz IEC 61156 1 cl 3 3 6 data line pairs 100 Q 15 at f gt 1 MHz Dielectric strength VDE 0472 509 Wire wire 1000 Vims 1 min test type C Wire shield 1000 Vims 1 min IEC 189 1 cl 5 2 Isolation resistance after testing 150 MQ minimum for 1 km VDE 0472 502 dielectric strength 3280 ft cable test type B IEC 60189 1 cl 5 3 Maximum transfer impedance 250 mQ m 3 28 ft IEC 60096 1 coupling resistance at 30 MHz 6 22 PHCENIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Technical Data Table 6 7 Electric data of installation remote bus cables Characteristic Size at 20 C 68 F Test Method Effective capacitance at 800 Hz 60 nF maximum for 1 km
107. m 984 252 ft maximum HCS fiber 3000 m 9842 52 ft maximum glass fiber Between two remote bus devices 400 m 164 04 ft maximum copper 50 m 164 04 ft maximum polymer fiber 300 m 984 252 ft maximum HCS fiber 3000 m 9842 52 ft maximum glass fiber Between two installation remote bus devices 50 m 164 04 ft maximum copper Between bus terminal module and installation remote bus 50 m 164 04 ft maximum device copper 6 4 PHCENIX 57960 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Technical Data 6 1 2 INTERBUS Loop 2 and S Line System Data Permitted total length of Loop 2 200 m 656 17 ft Minimum distance between Bus terminal module and first module Two modules Last module and bus terminal module 0 2 m 0 66 ft Maximum distance between Bus terminal module and first module Two modules Last module and bus terminal module 20 m 65 62 ft Max number of Loop 2 modules local bus 63 devices Maximum current carrying capacity of the Loop 2 1 8 A system Minimum voltage at the device 19 2 V The number of modules that can be connected to a bus terminal module depends on the current consumption of the modules The maximum current carrying capacity of the bus terminal module 1 8 A must not be exceeded To ensure the 19 2 V voltage can be boosted into a Loop 2 system via the power module IB L2 BOX 24 PW
108. mmunications voltage for the connected devices from the supply voltage It also provides the supply of the connected analog modules and the sensor supply of the digital input modules The bus terminal module also allows you to disconnect or reconnect the Loop 2 system from or to the network using the application software PH NIX ES CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 Connections The following cables can be connected to the bus terminal module Incoming and outgoing INTERBUS remote bus INTERBUS is connected using SAB connector hoods Incoming and outgoing installation remote bus In the installation remote bus the supply for the bus logic and I O is provided INTERBUS is connected using SAB connector hoods Incoming and outgoing INTERBUS Loop 2 INTERBUS Loop 2 is connected using the QUICKON connection method Es Voltage supply ofthe The bus terminal module supplies communications voltage to the module bus terminal module electronics of the connected modules If this supply voltage is switched off the bus stops The voltage supply of the actuators should be installed and protected independently of the voltage supply of the INTERBUS module electronics In this way INTERBUS continues to run even if some I O devices have been switched off see also Power Concept on page 4 9 When using an emergency stop circuit only the voltage supply of the actuators may be connected to t
109. motor 1 direction of rotation 1 not switched on M2 Yellow LED Motor 2 motor 1 direction of rotation 2 ON Motor 2 on motor 1 direction of rotation 2 switched on OFF Motor 2 OFF motor 1 direction of rotation 2 not switched on M3 Yellow LED Motor 3 motor 3 direction of rotation 1 ON Motor 3 on motor 3 direction of rotation 1 switched on OFF Motor 3 OFF motor 3 direction of rotation 1 not switched on M4 Yellow LED Motor 4 motor 3 direction of rotation 2 ON Motor 4 on motor 3 direction of rotation 2 switched on OFF Motor 4 OFF motor 3 direction of rotation 2 not 3 24 PH NIX switched on 5796C CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Description of the Modules 3 4 6 Indicators of the S Line Modules e Oo 9000400402 Oo 0 O O O O US X 5796B319 Figure 3 21 Indicators of the S Line modules example Diagnostics The diagnostic indicators green provide information on the state of the module The module is functioning correctly if all of the green LEDs are on DIAG Green LED ON Bus active Flashing 0 5 Hz Communications voltage present bus not active Flashing 2 Hz 1 O error Flashing 4 Hz Local bus error OFF Communications voltage not present US Green LED Supply voltage for the actuators ON Supply voltage p
110. nductor ends and fit ferrules at the ends Push the wires into the contacts of the MINI COMBICON connector Secure the wires in the contacts by tightening the screws PHCENIX ei CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 Wiring MINI COMBICON Connectors Outgoing installation remote bus Incoming installation remote bus Yellow Green T Gray o Pink S Brown Ol oOo ee Ha Us Blue Yellow Green Black 1 Black 2 SE Figure 4 9 MINI COMBICON pin assignment installation remote bus Outgoing remote bus Incoming remote bus Ol Yellow or Green Gray o LI 5 Pink ol Brown mL D Q Gy Voltage 24 V 3 supply Us ov OS m IE ES Lis Q 5796A405 Figure 4 10 MINI COMBICON pin assignment remote bus 4 18 PH NIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules Mounting Strain Relief 57960406 Figure 4 11 Strain relief and flexible ring e Push the flexible ring 6 into the strain relief 5 e Push the strain relief 5 into the threaded joint 4 See Figure 4 8 e Pull the cable back so that the ou
111. necting the power periphery 4 36 Diagnostic and status indicators 3 23 PH NIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Index B 19 Anhang B 20 Mounting en 1 15 1 18 4 13 O Ordering Data Documentation aaneen 7 10 INTERBUS S Line 7 5 Loop 2 accessories pp 7 4 Loop 2 modules 7 3 P Parameterization Terminals for analog signals 2 10 Power module en 2 14 4 10 Connections e esee 2 14 Diagnostic and status indicators 2 14 2 16 Grounding 2530 bra Rare ouais 2 14 Protection N B 2 14 Protection 2 5 R Remote DUS pp 1 6 see Remote bus Selecting cables 6 17 Remote bus branch 1 8 S Safety Circuit eneen 1 17 1 22 Shielding Modules for analog signals 2 10 System Data INTERBUS E 6 3 INTERBUS Inline 6 6 INTERBUS LOOP 2 sure 6 5 PHCENIX CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 5796C 5796C System requirements 1 14 1 18 T Technical data INTERBUS Loop 2 6 7 INTERBUS S Line 6 11 Total sensor current 4 10 Tree Structure nennen ennen een enen enn 1 3 PWN DOK EE 2 18 V Voltage supply
112. nenrenenen 4 15 4 4 1 Connecting Remote Bus Cables to the Bus Terminal Module 4 15 4 4 2 Connecting Loop 2 4 4 21 4 4 3 Connecting the Actuator Supply 4 26 4 4 4 Mounting Filler Plugs pp 4 30 4 5 Shielding of Analog Sensors and Actuators 4 31 4 5 1 Analog Sensors 4 4 31 4 5 2 Analog Achuatore pp 4 31 4 6 Connecting Loop 2 Motor Starter nnn nennen 4 35 4 6 1 Connecting the Bus Cable to the Motor Starter 4 35 4 6 2 Connecting the Power Periphery 4 36 4 7 Mounting and Connecting S Line Modules 4 42 4 7 1 Mounting the Modules pp 4 42 4 7 2 Assembling the Connecting Cables 4 42 4 7 3 Assembling Loop 2 M12 Cables 4 43 5796C PH NIX 4 1 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 4 7 4 Connecting the Actuator Supply 4 46 48 WAI A SEP eenei een ERRER 4 48 4 9 Measuring Voltage Drop pp 4 51 4 10 Connecting Sensors and Actuators pp 4 54 4 2 PHCENIX SES CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules 4 Mounting and Connecting Modules 4 1 General Information on INTERBUS Installation When preparing for cable installation the local conditions and the corresponding mounting regulations are ver
113. nnected using the QUICKON connection method The sensors are connected via M12 circular connectors Using the output modules the incoming and outgoing INTERBUS Loop 2 and the I O devices actuators are connected The INTERBUS Loop 2 cables are connected using the QUICKON connection method The actuators are connected via M12 circular connectors Protection against polarity reversal is carried out internally via a bridge rectifier PHCENIX 2i CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 LEDs The module diagnostic indicators provide information on the bus see Indicators for Analog UO Modules on page 3 22 Shielding Shielding of analog input modules is carried out via the IB L2 SHIELD shield plate supplied with the module Es Functional earth When mounting the module on a grounded mounting plate the module is ground grounded through the mounting screws If the module cannot be fixed to a grounded mounting plate use the IB L2 SHIELD shield plate for analog output modules Connect the shield plate using a separate cable with a grounding point Parameterization Analog input modules are parameterized via the INTERBUS OUT process data word output data word Analog output modules are parameterized using the connector coding Some output modules can also be parameterized to other configurations through the output data words Refer to the module specific data sheet to find out if a specific anal
114. odule with two analog inputs Module with one analog output current Module with one analog output voltage Analog module for two temperature sensors 4 channel motor starter For configuration parameterization and visualization of the system CMD software version 4 40 or later is available for standard controller boards When using a Field Controller PC WORX software version 2 x or later is available PH NIX Ge CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Integration of Loop 2 Into the INTERBUS System Positioning Loop 2 modules with IP 65 IP 67 protection are designed for applications in the field These modules can be directly used on machines or in systems Mounting Loop 2 modules are directly screwed on a suitable even grounded mounting surface In this way the functional earth ground is connected I O connection The inputs outputs of sensors actuators are connected to the I O modules using 5 pos M12 connectors Digital sensors can be connected using the 4 wire connection method signal Us 0 V functional earth ground Digital actuators can be connected using the 3 wire connection method signal 0 V functional earth ground Bus connection An INTERBUS Loop 2 system is connected to the INTERBUS remote bus using a bus terminal module This connection can made using SAB connector hoods or the Loop 2 branch terminal from an Inline system The bus terminal module adapts the bus signal
115. og module can be configured and how the output data words are assigned Diagnostics in the Error detection is implemented via the input data word process data input data word M Analog input modules have overrange recognition in all measuring ranges Open circuit is indicated in the 4 mA to 20 mA range Open circuit can also be indicated for modules used to connect thermocouples for module specific data please refer to the appropriate data sheets 2 10 PH NIX 5796C CONTACT Extended diagnostics Provision of the supply 5796C THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Product Groups Some data formats support extended diagnostics If extended diagnostics are available for a specific module it is indicated in the module specific data sheet Possible error messages are listed in Table 2 1 Table 2 1 Error messages for analog input modules 8020 Supply voltage defective 8040 Module faulty Voltage Supply for Analog Input and Output Modules 8010 Configuration invalid All required supply voltages communications voltage sensor supply and actuator Supply are provided when connecting the supply voltages to the bus terminal module An electrically isolated I O supply is generated from the supply voltage of the bus terminal module PHCENIX SCH CONTACT INTERBUS Loop 2 Housing Function Features Connections Connection method 2 12 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTR
116. oop 2 cable The PTC detectors thermistors and the actuators power section are supplied with power by means of a 24 V connection actuator supply The motor starter is also connected to a 3 phase system supply Protection A Protection of Loop 2 Protection against polarity reversal is carried out internally via a bridge rectifier LEDs The diagnostic and status indicators on the module provide information on the bus and on the status of the connected device see Indicators of the Loop 2 Motor Starter on page 3 23 Grounding The motor starter is connected to the flange via the PE connection protective earth ground 5796C PHCENIX 2 13 CONTACT INTERBUS Loop 2 Housing Function Connections Connection method Protection of Loop 2 Es LEDs Functional earth ground 2 14 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS 2 6 Loop 2 Power Module For the housing dimensions please refer to Figure 3 7 on page 3 9 The Loop 2 power module is used to re inject the supply voltage in the Loop 2 system if the maximum total current of 1 8 A is reached The module can also be used as an input module with four digital inputs 5796A205 Figure 2 6 INTERBUSLoop 2 power module The incoming and outgoing INTERBUS Loop 2 the input devices sensors and the power for supplying the modules are connected at the power module The voltage is supplied opposite the data direction and the modu
117. or pp 2 20 Figure 2 10 Connections of the green Y connector 2 21 Figure 2 11 Pin assignment of the green Y connector 2 22 Figure 2 12 Pin assignments of the ADAP box 2 24 Figure 2 13 Connections of the yellow Y connector 2 26 Figure 2 14 Pin assignment of the yellow Y connector 2 27 5796C PHCENIX B 1 CONTACT Lists Section 3 B 2 Figure 2 15 Figure 2 16 Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figure 3 5 Figure 3 6 Figure 3 7 Figure 3 8 Figure 3 9 Figure 3 10 Figure 3 11 Figure 3 12 Figure 3 13 Figure 3 14 Figure 3 15 Figure 3 16 Figure 3 17 Figure 3 18 Figure 3 19 Figure 3 20 Figure 3 21 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Connections of the black M8 Y connector 2 29 Pin assignment of the black M8 Y connector 2 29 Structure of the IB L2 IP 24 BK T bus terminal module pp 3 3 Structure of a Loop 2 input module 3 4 Structure of a Loop 2 output module 3 5 Structure of the Loop 2 motor starter 3 6 Structure of an S Line module example 3 7 Dimensions of the bus terminal module 3 8 Dimensions of digital Loop 2 modules 3 9 Dimensions of the digital input module
118. potential router In addition to the main voltage the seg ment voltage may be supplied or tapped off from the main voltage Several power terminals can be used in an Inline station It realizes the electrical isolation between the different current circuits and permits areas with dif ferent voltages within the station e g 24 V DC and 230 V AC Length of the data registers on an INTERBUS device in bytes without PCP channel Remote bus The remote bus interconnects remote bus devices and connects them to the controller board All devices that are connected to the remote bus must be supplied with external power see also installation local bus A remote bus branch can be started with a special bus terminal module which apart from the standard interfaces has an additional remote bus in terface A remote bus branch may have further branches Up to 16 bus lev els branches are permitted Optical fiber in different types 5796C PHCENIX CONTACT Remote bus device Remote field controller RFC Segment Single error Slave Summation frame Topology Tree structure User defined addressing 5796C THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Explanation of Terms Remote bus devices are INTERBUS devices with a remote bus interface These include bus terminal modules certain I O modules or a combination of both as well as devices such as frequency inverters from third party manufacturers Remote bus
119. resent OFF Supply voltage not present Status The status of an input or output can be read on the corresponding yellow LED X n Yellow LED Status of the inputs outputs ON Input output active i e logic state 1 OFF Input output inactive i e logic state 0 5796C PH NIX 3 25 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 3 26 PHCENIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Section 4 This section informs you about general information on the INTERBUS and Loop 2 installation connecting the modules and sensors actuators the initial startup Mounting and Connecting Modules pp 4 3 4 1 General Information on INTERBUS Installation 4 3 4 1 1 Installing Bus Lines Between Buildings 4 5 4 1 2 Interference Suppression Measures 4 7 4 2 Loop 2 Installation V B 4 8 4 2 1 Power Supply for the Bus Terminal Modules 4 8 4 2 2 Power Concept 2e 4 9 4 2 38 Grounding Concept nanne an ennen vennen vennen 4 11 4 3 Mounting Loop 2 Modules pp 4 13 4 3 1 Mounting Loop 2 Bus Terminal Modules 4 13 4 3 2 Mounting Loop 2 Modules reen 4 14 4 3 8 Mounting Loop 2 Motor Starters 4 14 4 4 ConneoffRa SEDIES ennnanervenrennnrvennn
120. rface Input address area The input address area is an area in which the INTERBUS devices store their data for the control system Input data Input data is data that is transmitted from an INTERBUS device to an ap plication program Within the INTERBUS there are input process data and input parameter data Installation remote The installation remote bus is a variant of the remote bus The installation bus remote bus carries communications power and supply voltage for the mod ule electronics of the I O modules and the sensors in the same bus cable Power is supplied through a bus terminal module into the installation re mote bus In terms of the topology it is a remote bus branch and can be used to set up distributed substations with a direct connection of the sen sors and actuators See also extended installation remote bus Installation remote An installation remote bus device is an INTERBUS device whose remote bus device bus interface may provide an additional voltage for the supply of the mod ule electronics and sensors Installation system The INTERBUS installation system consists of standardized functions uni form interfaces and easy connections This system consists of INTERBUS Inline and INTERBUS Loop 2 INTERBUS INTERBUS is a fieldbus standardized according to IEC 61158 for the serial transmission of data on the sensor actuator level INTERBUS device An INTERBUS device is part of an INTERBUS module and participates in the
121. ristic Size at 20 C 68 F Test Method DC conductor resistance 9 6 Q maximum VDE 0472 501 per 100 m 328 08 ft IEC 60189 1 cl 5 1 Characteristic impedance 100 Q 15 at f gt 1 MHz Dielectric strength Wire wire Wire shield Isolation resistance after testing dielectric strength Maximum transfer impedance coupling resistance at 30 MHz Effective capacitance at 800 Hz Minimum near end crosstalk attenuation NEXT for 100 m 328 08 ft cable Maximum wave attenuation for 100 m 328 08 ft cable 5796C 120 Q 20 at f 0 064 MHz 1000 Vims 1 min 1000 Vims 1 min 150 MQ minimum for 1 km 3280 ft cable 250 mQ m 3 28 ft 60 nF maximum for 1 km 3280 ft cable 0 772 MHz 1 MHz 2 MHz 4 MHz 8 MHz 10 MHz 16 MHz 20 MHz 0 256 MHz 0 772 MHz 1 MHz 4 MHz 10 MHz 16 MHz 20 MHz PHCENIX CONTACT IEC 61156 1 cl 3 3 6 VDE 0472 509 test type C IEC 60189 1 cl 5 2 VDE 0472 502 test type B IEC 60189 1 cl 5 3 IEC 60096 1 VDE 0472 504 test type A IEC 60198 1 cl 5 4 VDE 0472 517 IEC 61156 1 cl 3 3 4 VDE 0472 515 IEC 61156 1 cl 3 3 2 6 19 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 6 3 5 Installation Remote Bus Cables Overview Table 6 6 Overview of installation bus cables IBS INBC METER IBSINBC METER S IBS INBC METER E 27 23136 27 59870 27 23152 Application For fixed wiring For highly flexible For permanent indoor Partiall
122. s Protection against polarity reversal is carried out internally via a bridge rectifier The diagnostic and status indicators on the modules provide information on the bus and on the status of the inputs and outputs see Section 3 4 2 on page 3 20 When mounting the module on a grounded mounting plate the module is grounded through the mounting screws Voltage Supply for the Digital I O Modules The communications voltage is provided when connecting the supply voltages to the bus terminal module The input modules are also supplied with the voltage supply for the sensors Using the output modules the actuator supply must be supplied via additional supply lines PHCENIX SIS CONTACT Housing Input module connections Output module connections Protection of Loop 2 5796C onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Product Groups 2 4 Analog Loop 2 Devices The following modules are available Analog input module with two inputs Output module with one current output Output module with one voltage output Analog module for two temperature sensors All analog Loop 2 modules are of the same size 5796A203 Figure2 4 Example of an analog Loop 2 module For the housing dimensions please refer to Figure 3 9 on page 3 11 Using the input modules the incoming and outgoing INTERBUS Loop 2 and the I O devices sensors are connected The INTERBUS Loop 2 cables are co
123. s are grounded via the PE protective earth ground For the PE Loop 2 motor starter a PE connection is provided on the flange Low level signal Low level signal modules are grounded via the FE functional earth modules FE ground Functional Earth Ground for S Line Modules Es Functional Earth Ground for Loop 2 Modules Loop 2 modules are designed for screw mounting on a flat mounting surface direct mounting The FE connection of the housing can be achieved using a mounting screw on a grounded mounting surface or an outside grounding connection e PHCENIX 4 11 CONTACT online components com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 Functional Earth Ground for Digital Output Input Modules Es 5796B431 Figure 4 5 Jumpered FE line on the digital output module 4 12 PHCENIX 57960 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules 4 3 Mounting Loop 2 Modules 4 3 1 Mounting Loop 2 Bus Terminal Modules The bus terminal module is screwed directly onto a flat mounting surface Es Functional earth ground Additional The M4 bore hole on the left housing side panel sectional view A A in grounding Figure 3 6 on page 3 8 is provided for an additional FE connection Mounting position The bus terminal module can be mounted in any position Mounting Mount the module with the two M4 hexagonal socket head screws that are part of the housing The dr
124. ssing Analog input Analog output Automatic addressing Automation terminal Branch Branch terminal Bus 5796C THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix B B3 Explanation of Terms An actuator is a device that can influence the behavior of a process and thereby cause a change in the process variables Actuators are for exam ple lamps switches relays and so on The address defines a certain memory location Data can be written to this location or read when the memory location is accessed The addressing is the way how addresses are assigned INTERBUS uses user defined addressing and automatic addressing An analog input is an input to accept analog signals An analog output is an output which makes analog signals available Automatic addressing is the assignment of process data of devices to the memory area of a control or computer system With this addressing the process data is assigned automatically to the memory according to the physical location of the devices in the bus When new devices are added later on the process data has to be assigned again Automation terminals are all modules of an INTERBUS Inline system with different functions An extension of the local bus is called branch A branch is integrated through a branch terminal into the local bus and allows to connect a local bus of a different physical type The branch is on the same device level as the local bus and cannot be switc
125. stantly attempting to improve the quality of our manuals Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals we would appreciate it if you would send us your comments Please use the universal fax coupon at the back of the manual for this SE PH NIX CONTACT Short Designation THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Statement of Legal Authority This manual including all illustrations contained herein is copyright pro tected Use of this manual by any third party in departure from the copy right provision is forbidden Reproduction translation or electronic or photographic archiving or alteration requires the express written consent of Phoenix Contact Violations are liable for damages Phoenix Contact reserves the right to make any technical changes that serve the purpose of technical progress PH NIX DS CONTACT Purpose of this manual Who should use this manual Related documentation Current documentation on the Internet 5796C THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS About This Manual This manual illustrates how to configure a Loop 2 system to meet your application requirements Use this manual if you are responsible for configuring and installing a Loop 2 system within INTERBUS This manual is written based on the assumption that the reader possesses basic INTERBUS knowledge For additional information regarding INTERBUS in
126. ta transmission In this way surge voltages reach supply units and interfaces of systems and devices Ground the cable shielding Figure 4 1 2 directly after it has been installed in the building to avoid surge voltages The cable shielding must have a diameter that meets all applicable standards Install an additional equipotential bonding line between the grounding points of buildings Figure 4 1 3 that preferably is designed as AA metal reinforced concrete channel An additional grounding cable Ametal pipe Phoenix Contact recommends to connect all cable wires with surge voltage protection devices Figure 4 1 1 to protect the modules from surge voltages 5796C PHCENIX H CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 6000A202 Figure 4 1 Surge voltage protection measures 1 Surge voltage protection devices 2 Cable shielding 3 Equipotential bonding line 46 PHCENIX 57960 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules 4 1 2 Interference Suppression Measures Phoenix Contact recommends connecting relay coils and motor coils to an RC element to protect the modules from interferences Depending on the application the delay time of the relay can be increased by approximately 1 ms 5001B301 Figure 4 2 Relay coil with RC element For the sizing of the RC element the following values are recommended R 100 Q to 200 Q C 220
127. ter cable sheath is still visible from the inside of the connector hood e Fasten the cap 7 onto the threaded joint 4 by turning the cap with a wrench 17 mm 0 669 in See Figure 4 8 Placing the Connector Hoods Ac 5796C PHCENIX 4 19 CONTACT INTERBUS Loop 2 4 20 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Do not mix up the terminals as this may damage the electronics 5109B908 Figure 4 12 Placing the connector hoods Table 4 1 Color assignment of the MINI COMBICON connector e Push the shielding contact into the connector hood using the rails provided for it e Snap the wired MINI COMBICON connectors according to the color coding onto the locking clips e Fasten the connector hoods with the supplied screws PH NIX SEH CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules 4 42 Connecting Loop 2 To connect Loop 2 use a two wire Loop cable 5796B409 Figure 4 13 Connecting Loop 2 using the QUICKON connection method Green cap nut Compression ring Grommet 2 pos splice ring RR QO NO Es Assembling the e Push the cap nut 1 the compression ring 2 and the grommet 3 cable onto the cable Figure 4 13 A e Strip approximately 15 mm 0 591 in off the outer cable sheath we PHCNIX 4 21 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 e First push
128. the Loop 2 motor starter 1 2 3 4 5 Incoming INTERBUS Loop 2 Loop 2 IN Outgoing INTERBUS Loop 2 Loop 2 OUT Connection for equipotential bonding Left terminal connection compartment Right terminal connection compartment 3 6 PHCENIX 5796C CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Description of the Modules 3 1 5 Structure of an S Line Module D M d B Vgc 19 gt Q LSD Qs 7 5796B318 Figure 3 5 Structure of an S Line module example INTERBUS Loop 2 M12 connection Diagnostic LEDs Digital inputs and outputs Status LEDs A OQ N 5796C PH NIX 3 7 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 3 2 Dimensions of the Modules The modules of the INTERBUS Loop 2 range have different housing sizes The following figures show the housing dimensions 3 2 1 Dimensions of the Loop 2 Bus Terminal Module 163 mm 6 417 lt QO u 2 e CC SR INTERBus O N CN LO A 9 SSC 8 6 mm 0 339 quus JET 0 354 4 8 mm 0 1897 Uj Sectional view A A 14 i ger 7 E J f es RY STR E c SS En d E TO I a LO CO FS D b 0 591 Er tr Eme desee RENE 6 mm 0 236 5796B307 Figure 3 6 Dimensions of the bus terminal module 3 8 PHCENIX 5796C CONTACT onlinecomponents com THE O
129. the field of mechanical engineering They are especially suitable if signals are to be processed when only little space is available and under extreme ambient conditions The small housings of the INTERBUS S Line modules have IP 65 IP 67 protection The sensors and actuators are connected via M8 connectors In this way the modules can be directly used in the machine Bus connection The INTERBUS S Line modules are always integrated in INTERBUS Loop 2 There are two possibilities 1 Bus connection as branch line A twin box is integrated in the INTERBUS Loop ring using the QUICKON connection method Up to two S Line modules can be connected to this twin box using M12 connectors see page 1 19 2 Bus connection as ring system From the Loop 2 branch terminal in an Inline system the bus structure is established as ring system using Loop 2 M12 cables see page 1 20 Green Y connectors or ADAP boxes are installed in this ring To these the S Line modules are connected using M12 connectors The bus is always connected to the S Line modules using M12 connectors This is why the system is also referred to as INTERBUS Loop 2 M12 Safety circuit A safety circuit can be integrated into the Loop 2 system The signals of this circuit are processed further using an Inline safety terminal A yellow Y connector is inserted in the ring to which an emergency stop button for example can be connected see page 1 22 5796C PH NIX 1 17 CONTACT THE ONL
130. the grommet to the end of the cable sheath then push the compression ring onto the grommet This provides the strain relief for the cable Figure 4 13 B e Insert the wire ends into the corresponding splice ring openings 4 Figure 4 13 C Table 4 2 Pin assignment of the splice ring e Cut off the protruding wire ends Figure 4 13 D Ensure that the wire ends are flush with the splice ring they must neither protrude nor be too short e Attach the assembled cable to the appropriate connector on the module 4 22 PH NIX 5796C CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules Mounting QUICKON 57960408 Figure 4 14 Mounting QUICKON on the bus terminal module 5796C PHCENIX 4 23 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 57960411 Figure 4 15 Mounting QUICKON on I O modules 5001B617 Figure 4 16 Mounting QUICKON on motor starters 4 24 PHCENIX 57960 CONTACT 5796C THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Mounting and Connecting Modules To avoid mixing up IN and OUT connections the splice ring keying for the incoming Loop 2 IN is circular and the splice ring keying for the outgoing Loop 2 OUT is square see Figure 4 13 C e Turn the assembled cable until the coding tabs fit exactly into the guideways e Tighten the threaded joint by turning the cap nut The insulation is cut
131. tions 6480A008 Figure 2 7 Pin assignments of the twin box 2 18 PH NIX 5796C CONTACT Loop 2 connection Loop 2 connection 1 Loop 2 connection 2 Internal circuit diagram 5796C INTERBUS Loop 2 OUT NO INTERBUS Loop 2 IN a A AND 0O Pr ON Figure 2 8 6163B014 Circuit diagram of the twin box PH NIX CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Product Groups 2 19 onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 Short Circuit Connector A esas 41 mm 1 614 14 7 mm 0 579 NR 7 1 2 Figure 2 9 Short circuit connector 5796C SH PH NIX CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Product Groups 2 7 5 Green Y Connector Bus Connection Function The green Y connector is used to connect one S Line module to Loop 2 M12 see Bus Connection as Ring System on page 1 20 XINDHd 6480A009 Figure 2 10 Connections of the green Y connector 5796C PH NIX 2 21 CONTACT INTERBUS Loop 2 MOD OUT 2 22 Internal pin assignment O1 AON Figure 2 11 aon
132. to the Loop 2 system and sends the adapted data to the connected modules via a Loop cable The Loop cable is connected using the QUICKON connection method insulation displacement gem PHGNIX 1 15 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 1 2 5 System Specifications Table 1 1 INTERBUS Loop 2 system specifications Permitted total length of the Loop 2 200 m 656 17 ft Minimum distance between 0 2 m 0 66 ft Bus terminal module and first module Two modules Last module and bus terminal module Maximum distance between 20 m 65 62 ft Bus terminal module and first module Two modules Last module and bus terminal module Max number of Loop 2 modules Maximum current carrying capacity of the Loop 2 1 8 A system Minimum voltage at the device 19 2 V The number of modules that can be connected to a bus terminal module depends on the current consumption of the modules The maximum current carrying capacity of the bus terminal module 1 8 A must not be exceeded To ensure the 19 2 V voltage can be re injected into a Loop 2 system via the power module IB L2 BOX 24 PWR IN DI 4 4 M12 1 16 PH NIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Integration of Loop 2 Into the INTERBUS System 1 3 INTERBUS S Line as Part of the INTERBUS Loop System The INTERBUS S Line modules have been designed for special operating conditions in
133. ts 8 bits 8 bits 24 V 500 mA IB L2 M BOX 24 DO 4 4 M8 2A 28 19367 4 OUT 177 B1 65 41 Obits 4 bits 4 bits 24V 2A Actuator supply via M12 connectors Digital Inputs and Outputs IB L2 M BOX 24 DIO 4 4 8 M8 28 19202 4 IN 179 B3 65 41 4 bits 4bits 4 bits incl sensor supply 4 OUT 24 V 500 mA IB L2 M BOX 24 DIO 4 4 BT 28 19 27 3 4 illuminated pushbuttons 179 B3 65 41 A 4 PH NIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Appendix B B Lists B 1 List of Figures Section 1 Figure 1 1 Example topology of the INTERBUS system 1 4 Figure 1 2 Schematic structure example of a Loop 2 system 1 12 Figure 1 3 Example topology with a twin box branch line 1 19 Figure 1 4 Example topology of a Loop 2 M12 ring system 1 20 Figure 1 5 Example topology of a Loop 2 system with safety cir mik Mp renerne nen erne ner nr ene 1 22 Section 2 Figure 2 1 IBS L2 IP 24 BK T bus terminal module 2 3 Figure 2 2 Loop 2 branch terminal IB IL 24 L2 2 6 Figure2 3 Belle TE 2 7 Figure2 4 Example of an analog Loop 2 module 2 9 Figure 2 5 INTERBUS Loop 2 motor starter IB L2 IP 500 MLR 4 6A eenen ennen 2 12 Figure 2 6 INTERBUSLoop 2 power module 2 14 Figure 2 7 Pin assignments of the twin box pp 2 18 Figure 2 8 Circuit diagram of the twin box pp 2 19 Figure 2 9 Short circuit connect
134. two segments To determine the faulty segment measure the resistance R4 at the separated point of one segment see Figure 5 4 on page 5 13 If a low resistance is measured this indicates a short circuit in this Loop 2 segment Close the connection again and take note of the point in a test protocol for a later search e g identification in the CMD bus configuration Divide the detected faulty segment in the center into two parts Measure the R4 resistance at the separated point of one segment part see Figure 5 4 on page 5 13 After a few measurements the error location can be narrowed down so that the faulty point can be localized Remove the error e g by replacing the cable or making a new connection 5796C PHCENIX S CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 FS E In this case Loop 2 must be disconnected from the power e Remove either the Loop IN connection on the bus terminal module or the voltage supply on the bus terminal module Figure 5 2 shows two separate Loop 2 supply voltage circuits when using a power module Incoming Loop 2 supply voltage Loop 2 bus terminal module I O I O I O I O 4 00 4 01 4 02 4 03 4 04 IN OUT IN OUT IN OUT IN Sl E TTT OUT IN OUT Ne sam JL Re injects voltage I O I O I O SE i supply 4 n 2 4 n 1 4 n g Loop 2 power module 5796B313 Figure 5 2 Separated
135. uration When configuring Loop 2 M12 the configuration of a branch line or ring line must be considered separately As the branch line contains the forward and return path the voltage drop must be doubled when considering the sizing To determine the total voltage drop specific voltage drops can be assumed at an average current of 1 25 A Table 2 2 Determining the voltage drop Loop 2 M12 cable ring Loop 2 M12 cable branch Diagnostics As with configuration it must be noted for error diagnostics that a branch line contains the forward and return path As the twin box Y connector and ADAP boxes are not INTERBUS devices the error source may not only be on the path to these components but could be anywhere up to the next INTERBUS device Therefore we recommend using preassembled cables to keep error sources to a minimum 5796C PH NIX 2 17 CONTACT onlinecomponents com THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 2 7 4 Twin Box Bus Connection Housing For the housing dimensions please refer to Figure 3 14 on page 3 15 Function The twin box is used to connect S Line modules to INTERBUS Loop 2 The twin box is integrated in Loop 2 using the QUICKON connection method and enables the connection of two S Line modules via M12 female connectors see Bus Connection as Branch Line on page 1 19 For this you need a special 4 wire Loop 2 M12 cable see Assembling Loop 2 M12 Cables on page 4 43 Connec
136. w green white brown data lines Conductor cross 0 22 mm 0 25 mm 24 AWG 0 22 mm section Outside diameter 7 2 mm 0 283 in 8 1 mm 0 319 in 9 3 mm 0 366 in Outer cable sheath Green RAL 6017 Green RAL 6017 Black RAL 9005 flame retardant flame retardant resistant halogen free Operating Fixed Fixed Fixed temperature 30 C to 70 C 30 C to 70 C 30 C to 70 C 22 F to 158 F 22 F to 158 F 22 F to 158 F Flexible 5 C to 70 C 23 F to 158 F Weight 7 2 kg 100 m 328 ft 7 4 kg 100 m 328 ft 9 4 kg 100 m 328 ft Bending radius Fixed Flexible Fixed 58 mm 2 283 in 122 mm 4 803 in 75 mm 2 953 in minimum minimum minimum 5796C PH NIX 6 17 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 Table 6 4 Overview of remote bus cables IBS RBC METER T IBS RBC METER F T IBS RBC METER E T Conductor 186 Q km 3208 ft 159 8 Q km 3208 ft 186 Q km 3208 ft resistance maximum maximum maximum loop loop loop Environmental Free of substances which would hinder coating with paint or varnish compatibility chloroform test according to central standard 57650 of VW Audi and Seat INTERBUS certification number 6 18 PHCENIX 5796C CONTACT 6 3 4 Table 6 5 THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Technical Data Remote Bus Cables Electrical Data Electric data of remote bus cables Characte
137. y and an electrically isolated outgoing INTERBUS segment The maximum number of remote bus devices on INTERBUS is limited to 254 Installation remote In addition to the data transmission lines the remote bus can also carry the bus voltage supply line for the connected devices the sensors and analog actuators This network cabling is referred to as installation remote bus Local bus A local bus is a bus connection that branches off from a remote bus via a bus terminal module and connects the local bus devices with each other The bus terminal supplies the connected devices with communications voltage The switching voltage for the outputs must be connected separately to the output modules Local bus devices are I O devices used to set up a decentralized substation in the control cabinet or in the field The devices are connected to the remote bus via a bus terminal module Within the local bus branching is not allowed The maximum number of local bus devices depends on the bus terminal module used Installation local bus The installation local bus connects INTERBUS Loop devices or INTERBUS Loop 2 devices The installation local bus is used to network distributed sensors and actuators on machines or in systems Individual I O devices with corresponding module electronics can also be connected to the installation local bus Loop or Loop 2 1 6 PHCENIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Integration of
138. y important Cables can for example be installed in cable ducts or on cable bridges IS 23 Mechanical strain Choose the correct cable type for each application e g for indoor and outdoor installation trailing chains see Technical Data of the Cable Types on page 6 14 Make sure the bending radius does not fall below a certain value see Technical Data of the Cable Types on page 6 14 Cables must not enter the shear area of moving machine parts Do not install bus lines at right angles to driving paths and machine movements Use cable ducts or cable bridges Interference Signal and power supply lines should not be installed in parallel If necessary metal isolating segments should be placed between the power supply and signal lines 5796C PHCENIX 4 3 CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS INTERBUS Loop 2 Only use connectors with metal housings and connect as much of the shielding as possible to the housing Refer to Installing Bus Lines Between Buildings on page 4 5 when grounding cables run between buildings Forthe installation all interlocks of the connectors screws cap nuts must be firmly tightened to guarantee the best contact between shielding and ground Before initial startup the connection between ground and shielding must be checked for low resistance continuity Routing of buses in Install bus lines in separate cable ducts or separate
139. y welding applications and outdoor resistant Partially welding installation even resistant underground With additional wires for the power supply 3 X 2 twisted pair data 3 single wires power with common shielding braided shield consisting of high grade steel Additionally reinforced PVC outer sheath Color coding of the DIN 47100 wires Pink gray yellow green white brown data blue red green yellow power Conductor cross 0 22 mm data 0 25 mm 24 AWG 0 22 mm data section 1 0 mm 17 AWG data 1 0 mm 18 AWG power 1 0 mm 18 AWG power power Outside diameter 7 9 mm 0 311 in 7 9 mm 0 311 in 9 4 mm 0 370 in Outer cable sheath Green RAL 6017 Green RAL 6017 Black RAL 9005 UV flame retardant flame retardant resistant halogen free Operating Fixed Fixed Fixed temperature 30 C to 70 C 30 C to 70 C 30 C to 70 C 22 F to 158 F 22 F to 158 F 22 F to 158 F Flexible 5 C to 70 C 23 F to 158 F 8 5 kg 100 m 328 ft 9 5 kg 100 m 328 ft 12 8 kg 100 m 328 ft 6 20 PHCENIX 5796C CONTACT THE ONLINE DISTRIBUTOR OF ELECTRONIC COMPONENTS Technical Data Table 6 6 Overview of installation bus cables IBS INBC METER IBSINBC METER S IBS INBC METER E Bending radius Fixed at least o mm Flexible at least Fixed at least mm 2 520 in 119 mm 4 685 in 2 992 in Conductor 186 Q km 3280 ft 159 8 Q km 3280 ft 186 Q k

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