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1. DK spec sheet Arrow on foot plate Positioning decals Stick the white arrow decals in line with foot plate arrows onto the body work inside the door jamb This marks reference points for future use when racks are removed and then replaced Note When the door is shut the sticker should not be visible Place accordingly Page 8 of 9 Rhino 2500 Series Attach clamps Hook the lower part of the metal clamp in at the top of the door jamb Fasten M8 bolt to pivot nut Bolts must be tensioned evenly each side of the vehicle to avoid pulling the rack to one side Tighten to 4 5 Nm 35 44 Ibf in DO NOT OVER TIGHTEN Refer to DK instruction for correct clamp and pad combination for front and rear of vehicle Check that the assembly is tight by shaking the crossbars vertically and horizontally Side View The clamp must have full contact along its face Gv ax amp Vehicle A Insert the two lugs on left side of front cover into the leg Use key provided to turn lock barrel to the CA1344 open position O Engage locking tab into leg or
2. Key Turn to close C Plastic key M314 Front cover key Locks use a slide window The cover moves across image the face of the shown with barrel metal keylock es image shown with plastic keylock a D Page 9 of 9
3. in kit Tape measure Scissors NOTE Items 1 5 are packed within crossbar 6 12 are installed on legs Sold as separate SP 18 19 NOTE Refer to the DK kit specification sheet for correct placement Front amp Rear Left amp Right of the foot plate rubber pad and metal strap Also refer for sizes to cut the bar measurement strips Page 4 of 9 Rhino 2500 Series 1 Open the Crossbar box and remove the end caps Shake the crossbar up and down to remove measurement strips and rubber buffer strips 2 Install the Rubber Buffer Strips Cut to size if Using the key provided remove the Cover Plate required from the Legs EJ The 2500 Legs will come with hardware assembled however if the Pivot Nut is not attached to the leg install as shown with the angled face of the nut facing outwards as below Angled face of pivot Leg will come assembled as shown rae nut faces out Page 5 of 9 Rhino 2500 Series 5 Attach pad to foot plate Clip rubber pad onto foot plate Pad central locator lug and end tabs must fully locate into the foot plate Refer to DK Kit Specificaton Sheet for correct orientation under pad clamp numbers DK spec sheet Central locato
4. Rhino 2500 Series Important 1 Please refer to your fitting instruction to ensure that the roof racks are installed in the correct locations L 2 Check the contents of kit before commencing fitment and report any discrepancies L 3 Place these instructions in the vehicle s glove box after installation is complete L 4 This kit also requires the DK fitting instructions L 5 These instructions must be followed for warranty to be upheld Maximum carrying capacity 75kg 165lbs evenly distributed over crossbars Please refer to your vehicle manufacturers handbook and DK Specification sheet for maximum roof loading Always use the lower of the two figures Advisory It is essential that all bolt connections be checked after 48hrs from when you first install your crossbars Bolt connections should be checked again at regular intervals once a week is enough depending on road conditions usage loads and distances travelled You should also check the crossbars each time they are refitted Make sure to fasten your load securely see page 2 for advisory diagrams Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible Use only non stretch fastening ropes or straps Load Ratings When these roof racks are to be used on a vehicle that is driven off sealed roads the manufacturer maximum roof load rating to be found in the vehicle s User Manual should be divide
5. d and approved to AS1235 2000 1SO 11154 off road conditions can be much more rigorous Extreme care must be taken in off road conditions Paddle Surfboards should be fixed to the front of the vehicle Page 2 of 9 Rhino 2500 Series Use a Strap Retainer if positioned to the side as shown Kayaks should use additional straps to secure the load at the front and rear of the vehicle where possible Always use Kayak Carrier Cradles when transporting Kayaks on the roof Optimal Setup The Kayak should be housed in Cradles and held in place with tension straps The front and rear of the Kayak should be fixed to the front and rear of the vehicle A Nose Tie Down RBAS1 should be used to secure the front of the Kayak Page 3 of 9 Rhino 2500 Series Note To complete installation crossbars leg and DK kits required Be sure to have all three before attempting to begin Crossbars Pad amp clamp Dk kit Item _ComponentName Qty PartNo 2 vACrossbar 2 10 i Screw a FootPate a mn 15 TorqueKey 1 Torkey L 18 19 Fitting Instructions Tools Required Security Allen key provided
6. d by a safety factor of 2 For example if the vehicle s maximum roof load rating is 75kgs 165lbs these racks when fitted to this vehicle should have no more than 37 5kgs 82lbs loaded on them Caution The handling characteristics of the vehicle changes when you transport a load on the roof For safety reasons we recommend you exercise extreme care when transporting wind resistant loads Special consideration must be taken into account when cornering and braking Please remove crossbars when putting vehicle through an automatic car wash Note for Dealers and Fitters It is your responsibility to ensure these fitting instructions are given to the end user or client Rhino Rack 22 Hanson PI Eastern Creek NSW 2766 Australia Document No 2501 02 8846 1900 Prepared By K Everett Issue No 11 rhinorack com au Authorised By Nicholas Clarke Issue Date 14 12 2018 These instructions remain the property of Rhino Rack Australia Pty Ltd and may not be used or changed for any other purpose than intended Page 1 of 9 Rhino 2500 Series The handling characteristics of the vehicle changes when you transport a load on the roof For safety reasons we recommend you exercise extreme care when transporting wind resistant loads Special consideration must be taken into account when cornering and braking Although the system is teste
7. key provided Tighten to 4 5 Nm 2 3 Ib ft Push strip up against end of cut out AN Meas Measurd ets a a Locate nut into crossbar Length of measurement strip is very important to ensure proper fitment of racks example only The measuring strip sits flush against With Torque Key the leg as shown Do not push the leg inserted turn over the strip clockwise until handle straightens out as shown This indicates ZEN 4 5 Nm More pressure may be required in extreme climates Page 7 of 9 Rhino 2500 Series ES Slide the remaining Insert the end cap into the crossbar and measurement strip that lock with key provided corresponds to the inside length into the end of the crossbar Repeat this for front and rear crossbars Cut strips flush with end of crossbar if required 10 Position roof racks Place racks onto the vehicle roof Refer to DK specification sheet for correct positioning of your roof racks A Measure forward from where the front and rear doors meet close B Measure back to set distance between crossbars centre of front foot plate arrow to centre of rear foot plate arrow A and B measurements are to be in line with arrow in centre of foot plate
8. r lug pushes through End tabs clip in With the pad correctly fitted to the DK spec sheet foot plate as per the DK spec sheet aimee clip the foot plate onto the base of the leg with the arrow facing In or Out according to your vehicle E listed in the DK Kit specification Sl JARE 114490 Arrow sheet FORWARD ms To Example AN Example Attach foot plate I Attach foot plate to leg with arrow HA ah to leg with arrow facing OUT Ko facing IN Note Facing IN is for a small number of vehicles Leg location decals Stick the leg position labels inside the leg The labels identify the position of the leg on the vehicle roof Use as a guide when re fitting the crossbars after removal Refer layout below RL REAR LEFT J LM Page 6 of 9 Rhino 2500 Series Measurement strip length Refer to DK Specification Sheet for cut length of bar measurement strips NOTE front and rear bar generally have different lengths a Accurately cut measurement strips to length Slide into each end of crossbar Repeat for front amp rear crossbar b Locate M6 nut into the crossbar then slide leg in to butt up against the measurement strip c The measurement strip must butt up against the end of the crossbar cut out Tighten M6 security screw with the allen
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