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GCP-30 Series Genset Control

1. SI op 3 S Em a Analog input 4 T4 Si Kl EK Analog output c Pti00 2 E Sal eno ER 0 4 20 mA lt a o amp 8 al Po Sy a z Ss gn Anal E a alog input 3 T3 Si S 0 4 20 mA o o ES o 3 gt Analog input 2 T2 Ll 3 x 4 0 4 20 mA en a 53 8 e B8 2 g gas 39 2 cane 2 a EF T Analog input 1 T1 x 238 S CANH T 0 4 20 m e 229 ES CAN bus interface gs e 85 gt lt D Guidance level sE e B BS op IS Termination EFJ x 2 Pickup 5 Package GCP 31 XPQ S switching inductive S So PIN Name PT CT as co 8440 1556 GCP 3111B XPQ 120 Vac AA Z Bus Sla 8440 1557 GCP 3141B XPQ 400 Vac 1A ss mni Centr 8440 1558 GCP 3115B XPQ 120 Vac 5A og gt 8440 1559 GCP 3145B XPQ 400 Vac SA a 5 ER Be B Relay 6 gt Ee G 2 85 e DOE ci Analog input 7 T7 Z 2 Relay 5 2 VDO Temperature 30 120 C 0 380 Ohm 5 s gt or alternatively 86 248 F 0 380 Ohm 3 KE I do Relay 4 2 l s gt Analog input 6 T6 e VDO Pressure 0 5 10 bar 0 180 Ohm Rie or alternatively 0 72 5 145 psi 0 180 Ohm Relay 3 S Rio
2. SI ano 3 L MA Ss a Analog input 4 T4 3 Sh 395 Analog output x Fum E Sl ov EE 0 4 20 mA lt Si 8 5 lo 3 Sly z 3 ota P Eo O D Analog input 3 T3 5 gt mo a 0 4 20 mA 3 o St cts o 8 L ES RS232 interface o meet E NO Engine level z 8 a Analog input 2 T2 SS e ES d 0 4 20 mA 2 s 8s M 5 S mo s i ES ER ES gt 3 388 Og 2 cav 8 lg a a 2 af Analog input 1 T1 280 T gt lt CANH EA 04 20 mA e ee CAN bus interface gs ceo 3585 El om Guidance level ER 2 eu 33 end Sy Termination S2 SS ER Pickup Se cu Package GCP 32 XPQ S803 SS switching inductive S So P N Name PT CT as 4 8440 1578 GCP 3215B XPQ SB03 120 Vac 5 A Zo Relay 7 Standard bi 8440 1579 GCP 3245B XPQ SBO3 400 Vac 5 A gs ER Centralized alarr mm D SI gs 23 co lt 52 Relay 6 Ignition preglo gt uE e Ez SS E EE Analog input 7 T7 eg Relay 5 gt 2 VDO Temperature 30 120 C 0 380 Ohm 5 SI or alternatively 86 248 0 380 Ohm 2 3 ale Relay 4 a gt 3D Analog input 6 T6 S VDO Pressure 0 5 10 bar 0 180 Ohm gu gg Mematvely 0725 145psi 0 180 Ohm Relay 3 co e RI 5 RI 2 Relay 2 gt lt S Analog input 5 T5 o a I Pt100 RF of sisi ES ele Be ee Relay 1 gt 2 92 B RI 5 u
3. SI op 3 Sl s a Analog input 4 T4 3 A 8 Analog output pe Pti00 2 E S eno ge 0 4 20 mA lt ES So aly z z sup Sja Eo a Analog input 3 T3 s S 0 4 20 mA e o o ES g E z Analog input 2 T2 pem 3 ZE 0 4 20 mA 5 E ES aS 5 SS 385 E D 3 LO Lo 89 37E SQ can R De ono zt Analog input 1 T1 220 T pe CANH See 0 4 20 mA gt cm eee A ee 2 CAN bus interface Se 2 85 7 se Guidance level sE e gt SS op lS Termination EA se 2 Pickup 5 Package GCP 32 XPD 5 E switchinginductive SZ go P N Name Sa co 26 Sie 8440 1568 GCP 3211B XPD e rd 8440 1569 GCP 32418 XPD 88 Relay 7 C em K 8440 1570 GCP 3215B XPD o SI 8440 1571 GCP 3245B XPD ei 5 8 ER Sa Relay 6 E gt EF SB NS 2 25 Sl e Analog input 7 T7 Bg Relay 5 gt 2 VDO Temperature 30 120 C 0 380 Ohm alo or alternatively 86 248 F 0 380 Ohm 2 2 E ale Relay 4 gt gt Analog input 6 T6 e VDO Pressure 0 5 10 bar 0 180 Ohm gi raltematively 0 72 5 145 psi 0 180 Ohm Relay3 2 e 2 Rje g Analog input 5 T5 Relay 2 gt Pt100 R gt us e Leje Relay 1 2 UMS pe gt SPEED POWER Se e Wa three position controller 5 haa tarter p S se P lower 214 i lt VOLTAGE POWLFAC Start relay Gas valve ay Se GE three position controller
4. 5 lt 8 96 z pak Eo a S Q o Ss ZE 6 gt Ek ss E88 388 OE SQ cane S 999 a E ped 9560 cANH 22 x e 5 2 A gt LIES a CAN bus interface gs ECKE 25 Guidance level sE gt zz eno N Termination 3 3 Pio 2 Package GCP 32 BPQ 58 switching inductive S So PIN Name PT CT as co 8440 1611 GCP 3211B BPQ 120 Vac AA Z Bus dard Sla 8440 1612 GCP 3241B BPQ 400 Vac AA ge mni Centr alarm rm 8440 1613 GCP 3215B BPO 120 Vac 5A oF Kabes 8440 1614 GCP 3245B BPQ 400 Vac SA Ki 5 8 25 4 52 Relay 6 gt s Spe Sx 95 zje 22 Relay 5 gt 5 Si 2 ae Relay 4 gt r Rele Relay 3 Rm Ela Relay 2 gt a g ge g 2 E P eiaei tele A Relay 1 gt 2 292 ie Ro z o EES SPEED POWER e SE ERES analog controller output haa BEES Starter 51 co 2282 2858 2 Ease EIL T 895 Start relay Gas valve eu 2925 VOLTAGE POW FAC el A T 355 analog controller output 5 e 2 e Readiness for operation a Generator voltage L3 SS eu Generator voltage L2 Si Generator voltage L1 D sth Generator current L3 z5 em Alarm input 16 6 DS ho Ne Sl sw a Alarm input 15 F Dist E hos 1 jenerator current No Sl 20 Alarm input 14 DES IE ho wv Alarm input 13 or e S s1 dle mode o term Generator current L1 No e El 20 Alarm input 12 c kale vm 35 vi Alar
5. gt Ss LL ES 2 5 5e E88 3 SS 3 D H CANL De ER ie T CANH ER P 252 ES CAN bus interface gs 85 7 se Guidance level sE S 33 eno lS Termination So se E 2 Pickup 3 Packa ER d Sei ye GCP 32 BPD El Switching inductive 35 So P N Name a co Ao r E 8440 1564 GCP 3211B BPD e rd 8440 1565 GCP 32418 BPD 88 Relay 7 C em K 8440 1566 GCP 3215B BPD o SI 8440 1567 GCP 3245B BPD a 5 ER E 88 4 52 Relay 6 gt EF SB o2 E ge 2 Relay 5 gt S 5 s gt 2 3 E ale Relay 4 s gt E Rie Relay 3 Ro Relay 2 gt e Relay 1 gt mp tower RI SPEED POWER o raise three position controller 2 Ia tarter SIK Sp me EIL 7 cu VOLTAGE POW FAC Stat relay Gas valve gl f ta me three position controller sf gje Readiness for operation gt a Generator voltage L3 2 eu Generator voltage L2 S Generator voltage L1 S st Generator current L3 Bl s20 Alarm input 16 a PRH et NC Sl sit Alarm input 15 F DESEE mom i Generator current L2 No Ql s20 Alarm input 14 E TRE Elm i Alarm input 13 or ei S a idle mode o PRHE Generator current L1 See No s20 Alarm input 12 c TRE por 5 vw y Alarm input 11 or ry eo 2 dl Mii Reply GCB Is open block emergency operation 5 DRE 5 Common terminai 7 Alarm input 10 or 9 Lo K IS Ses EEE E n GOB close without ermon LEES Z Kla Alarm input 9 9 TRE Sin 1 8 5 3
6. ee ea 30 Figure 5 7 Measuring inputs Current Mains via measuring transducer 30 Figure 5 8 Discrete mputs Control U isyeri teer ta deeg pe ipee Fev a inn to d CHR Re MESE dE Figure 5 9 Figure 5 10 Figure 5 11 Figure 5 12 Figure 5 13 Figure 5 14 Figure 5 15 Figure 5 16 Analog Outputs p Figure 5 17 Controller Three position controller 38 Figure 5 18 Three position controller external RC wiring for relax 39 Figure 5 19 Analog controller output n f P Wiring and external jumper setting sse eee 40 Figure 5 20 Analog controller output V Q Wiring and jumper setting Figure 5 21 Interface R TEE Figure 5 22 Interface CAN bus shielding E Figure 5 23 Interfaces Loop the CAN Dus eret ERO e EE EUR CE EO debe teen a N EE O Woodward Page 5 47 Manual 37239A GCP 30 Series Genset Control Tables Table 1 1 Table 3 1 Table 5 1 Table 5 2 Table 5 3 Table 5 4 Table 5 5 Table 5 6 Table 5 7 Table 5 8 Table 5 9 Table 5 10 Terminal assignment alarm inputs negative logic Table 5 11 Discrete inputs operation mode selection ET EE run T A013111 dede ient one llas st dated Terminal assignment power suppl Terminal assignment generator voltage measuring S Terminal assignment busbar voltage measuring essere nennen trennen Terminal assignment mains voltage measuring etherne
7. Figure 5 14 Relay outputs Controller outputs CB activation Make cont Description 14 15 Command close GCB 16 17 GCP 32 Command close MCB 39 40 GCP 32 Command open MCB 41 42 Command open GCB Table 5 15 Relay outputs terminal assignment Relay Manager o max 250 V AC i Rel elay output Figure 5 15 Relay outputs Relay manager Description Readiness for operation Operating solenoid Stopping solenoid Starter Relay R1 Relay manager Relay R2 Relay manager Relay R3 Relay manager Relay R4 Relay manager Relay R5 Relay manager Relay R6 Relay manager pre assigned Preheat Ignition ON Relay R7 Relay manager pre assigned Centralized alarm horn Table 5 16 Relay manager terminal assignment Woodward Page 37 47 Manual 37239A GCP 30 Series Genset Control Analog Outputs Package XP Option A2 E ap a i Analog output Figure 5 16 Analog outputs Description Analog output A1 0 4 to 20 mA Analog output A2 0 4 to 20 mA Table 5 17 Analog outputs terminal assignment Controller Outputs In the Packages D the controller is configured as a three position controller made up of a changeover contact and a normally open contact In Package Q and with Option O these outputs are available in different versions dependent on external bridges jumpers and parameters Thr
8. l 85 gt lt 9o Guidance level sE e a 3 ESI ES 3 2 an N Termination ES se 2 Pickup 5 FH Package GCP 31 XPD 5 8 switchinginductive SZ go PIN Name a co 26 Sie 8440 1552 GCP 3111B XPD e rd 8440 1553 GCP 3141B XPD 88 Relay 7 C K 8440 1554 GCP 3115B XPD o SI 8440 1555 GCP 3145B XPD a 5 EH r 8 Sa Relay 6 gt qe e 2 SS g Analog input 7 T7 ER Relay 5 2 VDO Temperature 30 120 C 0 380 Ohm Sl K or alternatively 86 248 F 0 380 Ohm 2 3 r ale 5 Relay 4 gt sj Analog input 6 T6 e VDO Pressure 0 5 10 bar 0 180 Ohm gi or alternatively 0 72 5 145 psi 0 180 Ohm Relay 3 RI 2 Rje g Analog input 5 T5 Relay 2 gt Pt100 R gt 15 r Re Relay 1 2 a lower Sick mm SPEED POWER Fla three position controller Starter h EI ee se Ca lower JH i lt VOLTAGE Paw FAC Start relay Gas valve aly E three position controller inl r Lje Readiness for operation gt a Generator voltage L3 ei a Generator voltage L2 Operation mode AUTOMATIC FE ES TOT SS S Generator voltage L1 Operation mode STOP FEIS mm aai NO D ew Common a Generator current L3 ran Bl s20 Alarm input 16 6 PRH R2 os NC Sl sw Alarm input 15 F DESEE Pon i Generator current L2 R NC al 20 Alarm input 14 e TRE pom x Alarm input 13 or ei e L st ido mote o PRH ass 4 Generator current L1 No El em Alarm input 12 c TRE por 5 x
9. Manual 37239A GCP 30 Series Genset Control CHAPTER 5 CONNECTORS DETAILS ss sss ss sss sss nna nanna anna anna anna nna nanna nasa aar ana 26 Power Supply erroei Lc 26 Measuring s 2 nici cintia lia EE EE Pe Ree pad EEES E XX iaa 27 Vis D C 27 OUT ON aa 29 Brera A 31 Control INPUTS C M 31 LT cito dci 32 Operation Mode Selection Via DI Option A2 from V4 3010 maaa 34 Analog Inputs Packages XP Option T701 ea a ees cnn cnn nenne nennen nennen nnns 35 Pick UD mA 36 Relay eu EE 37 Controller Outputs nn ai a 37 Relay Manag EE 37 Analog Outputs Package XP Option A2 asah ai 38 elle UE iic 38 Three Position Controller Packages Di 38 Multi Functional Controller Outputs Package Q Option Oh 39 ncc Hm 41 Ikea pm AR 41 GAN BUS SMEJO ET 42 The GAN BUCHEN 42 DPC Direct Configuration Interface eesseesssessseseeseseeeee enne enne entrent netten nena 42 CHAPTER 6 TECHNICAL DATA ss sss ssa annan annan RAR RRE aaa as asa casas a waa rana 43 CHAPTER 7 ACCURACY eege ee aaa a a e 46 Page 4 47 O Woodward Manual 37239A GCP 30 Series Genset Control Illustrations and Tables AAA Illustrations Figure 3 1 Housing D
10. Discrete inputs galvanically isolated Input range Ucont digital msn Rated voltage 12 24 Vdc 6 to 32 Vdc Input EE approx 6 8 kQ Relay outputs potential free e Contact mat MP AgCdO z General purpose GP Ucont relay output E vita 2 00 Aac 250 Vac DE sanitario 2 00 Adc 24 Vdc 0 36 Adc 125 Vdc 0 18 Adc 250 Vdc Pilot duty PD Ucont relay output AO B300 DO EE 1 00 Adc 24 Vdc 0 22 Adc 125 Vdc 0 10 Ade 250 Vdc Analog inputs Packages XP freely scaleable O enee ee Eesen 10 Bit 0 4 to 20 mA input sese ens Difference measurement load 150 Q 0to 5 10 Vdc input Difference measurement input resistance approx 16 5 kQ Pt100 Pt1000 input ee eee eee eee for measuring resistances according to IEC 751 Pt100 2 3 conductor measurement 0 to 200 C Pt1000 2 conductor measurement 30 to 200 C Oto 180 380 Q input difference measurement sensor current lt 1 9 mA Analog outputs Packages XP galvanically isolated At rated output miden freely scalable Insulation Voltage tete salitre 3 000 Vdc e VeESIOTS Aue cert cree EID OR EE 0
11. y S Alarm input 11 or ry eo 2 S Vi Reply GCB is open block emergen eration B sal se as 5 Tamron terminal 7 Alarm Lo larm input 10 or el g ede without engmon PESH Command close GCB No S st Alarm input 9 9 FE Bhom 8 wl amp Ev Alarm input 8 s DESERT horn t Command open GCB wei Alarm input 7 or ER a ri Breaker logic WSA Tor ER Alarm input 6 or Ett oo SS Aj e Mode selection locked 8 PESH 5 ea Busbar voltage Alarm input 5 or eu Ey U 5 Shon 35 es Crank terminate v TEE aS Bet i 5 Isolated operation Alarm input 4 4 mp lig 3 NC HE 8a 2 35 Co Sei ES ESTNE mon SHE Meaning Temnds Tena 53 Pr 3 p ETT O eege p ELSE Mains paralel operaton men um YES eg 24 vac Alarm input 2 2 LKR Taare D E NCS R Aazma els x as TER pedo Yea Ne at sprinkler emergency st jS re 34 VES eg 2t Vi RE ES a o Sl ew n Common terminal 3 4 5 6 53 54 mi m Mains current L1 bad amp 20 Multi function terminal Det e hor i T NC D Mains voltage L3 co Automatic 2 KR letest i NC is Mains voltage L2 o Automatic 1 DERI eo iom NC B Mains voltage L1 O 0 Vdc al 4 e N O 12 24 Vdc Gaa D Subject to technical mocifcations 2 2004 08 26 GCP30 Wiring Diagram Ser 3504 aq skt Figure 4 3 Wiring diagram GCP 31 XPD Package Page 16 47 Woodward Manual 37239A GCP 30 Series Genset Control GCP 31 XPQ Package
12. Alarm input 8 8 IER O hom t 4 Command open GCB Alarm input Tor VR gi ER KS Breaker logic 7 DEBE Jos Alarm input 6 or BH A pl eo Sa e Mode selection locked e PESH S mm Busbar voltage Alarm input 5 or eu ti OS a Crank terminate 5 Seit E a5 EE H Reply MCB is open Alarm input 4 4 Cm dir t NC 5 ES HE E gt gt LE ME 8 Enable MCB Common E 1 Pun Alarm input 3 3 Deal Sh Command close MCB No e Alarm input 2 2 LK B wm Alarm input 1 je Corr EORR CR at sprinkler emergency st DEl es Ei Common 8 a 8 E el st D Common terminal 3 4 5 6 53 54 alr L Mains current L1 tea md El em a Multi function terminal DERI lt o nos i Qi NC j Mains voltage L3 eo Automatic 2 Delon i i NC i5 Mains voltage L2 DL Automatic 1 DERI eo iom NC gt Mains voltage L1 Q 0 Vdc e N O 12 24 Vdc Gaa D Subject to technical mocificalions 2 2004 08 26 GCP30 Wiring Diagram Ser 3504 aq sk Figure 4 7 Wiring diagram GCP 32 BPD Package Page 20 47 Woodward Manual 37239A GCP 30 Series Genset Control GCP 32 BPQ Package
13. D Ba ZE Termination W er 5 gt ES S BSc E 8 10 Lo ese g E gt lt CANL 5 a EF T Analog input 1 T1 x 238 CANH T 0 4 20 m e 229 2 CAN bus interface gs ES 85 gt lt D Guidance level sE e fermination S2 x KS Pickup 5 Package GCP 32 KPQ SCO6 switching inductive S So PIN Name PT CT as co 8440 1576 GCP 32158 XPQ SCOS 120 Vac 5 A Z Bus Sla 8440 1577 GCP 3245B XPQ SC06 400 Vac 5 A gs uad Centr gt o hos A KS ER Be B6 Relay 6 gt El por 2 SS a Analog input 7 T7 22 Relay 5 j 2 VDO Temperature 30 120 C 0 380 Ohm 5 s gt or alternatively 86 248 F 0 380 Ohm 3 KE I do Relay 4 gt BS Analog input 6 T6 e VDO Pressure 0 5 10 bar 0 180 Ohm Rie or alternatively 0 72 5 145 psi 0 180 Ohm Relay 3 S Rio 5 aiin SL G Analog input 5 T5 Dee sei gt S Six 2 le Pt100 2 no NES eje C MP WA Relay 1 gt sesaran 5 Ro 035 z o 233 SPEED POWER e SE ERES analog controller output haa BEES Starter Z 51 co LETT Zeck 2228 ceo ZES S 8 ES Start relay Gas valve F4 a 383 VOLTAGE POW FAC a gt f 355 analog controller output 5 E SIA Readiness for operation a Generator voltage L3 a a Generator voltage L2 Operation mode AUTOMATIC DER She NC Si Generator voltage L1 Operation mode STOP FHI S Pos i NC Sall st Common E Generator current L3 Pate Bl em Alarm input 16 6 DS Rh NC Bl si Alarm input 15 r ka l t 1 Generator c
14. NO eg ovi YES eg me Alarm input 2 2 kl ren A NC Mans paralel operation Reply ofthe MCB MOB isto be dosed Alarm input 1 aiiud olho Ri e MN at sprinkler emergency stop DHT hm VES eg 24 Ve O Saimin SHE ty eel aam n Common terminal 3 4 5 6 53 54 a He Mains current L1 m ley E 20 Multi function terminal RI aa ed HA D Mains voltage L3 co Automatic 2 Tiet lessen A i NC in Mains voltage L2 A Automatic 1 DH learns NC B Mains voltage L1 O 0 Vdc 4 o N O 12 24 Vdc ez Sa ena moafcaons z 20040825 OPIO Wing Diagram give 350 aq it Figure 4 2 Wiring diagram GCP 31 BPQ Package O Woodward Page 15 47 Manual 37239A GCP 30 Series Genset Control GCP 31 XPD Package SI om Si ER Analog input 4 T4 Ah 33 Analog output Fon E amp ev ge 0 4 20 mA o 5 T So o SY ly poe Eo Analog input 3 T3 5 0 4 20 mA OQ Analog input 2 T2 W woopwarp ES e 2 a e 2 E B 3 LI 3 ZE 0 4 20 mA 5 S x 2 o 3 2 5e 34 89 Oe E cana g De ono Analog input 1 T1 Spo T pe CANH x 0 4 20 mA gt 252 2 CAN bus interface Pe 2 e
15. ele E Analog input 5 T5 Dee el gt a l Pt100 s 2 no sie 8 eje See Relay 1 E gt 2 2 FT RI z o 338 SPEED POWER o sqm ERES analog controller output A haa SEES tarter b 00 32285 SI 3 2858 92 PER Zla 7 2 338 VOLTAGE POW FAC Start relay Gas valve c 355 analog controller output 5 E gje Readiness for operation gt JA Generator voltage L3 2 a Generator voltage L2 Operation mode AUTOMATIC KE Sites Ne IR Generator voltage L1 Operation mode STOP DER BS ween d E NC St SI s1 Common A E Generator current L3 Patsy Bl em Alarm input 16 o DS Rh Nc B st Alarm input 15 r ka E hos 1 Generator current L2 No Sal 20 Alarm input 14 E TRE wl Alarm input 13 or e S s1 dle mode o DEEP Generator current L1 No e S 20 Alarm input 12 c PHIS vm 35 vi Alarm input 11 or eo E gt Reply GCB is open block emergency operation e BTS Conon terminal 7 Alarm input 10 or 8 LO Le amp ka GCB close without eng mon PESH 5 Command close GCB gt 8 Kl L Alarm input 9 9 TRE Je vm I E lg Alarm input 8 e DS hor E Command open GCB Alam input 7 or zb ER m Breaker logic 7 Desa por EE Alarm input 6 or ea Ss Ka kel 1 Mode selection locked 6 REI She HE ea Busbar voltage Alarm input 5 or exile P AS a Crank terminate 5 Data Sos HE 3 Ex B Isolated operation Alarm input 4 DES a5 pos HE H Ne E yir ES ER H k 8s Comm
16. Ha Discrete input Figure 5 10 Discrete inputs Alarm inputs negative logic Example Discrete input D01 34 Alarm input in Sprinkler operation EMERGENCY STOP Discrete input D02 Alarm input Discrete input D03 Alarm input Discrete input D04 Alarm input if discrete input terminal 34 is not available in Sprinkler operation EMERGENCY STOP Discrete input D05 Alarm input or Firing speed reached Generator Discrete input D06 Alarm input or Operation mode selector blocked Discrete input D07 Alarm input or Change breaker logic Discrete input D08 Alarm input Discrete input D09 Alarm input Discrete input D10 Alarm input or Close GCB before expiration of the delayed engine monitoring Discrete input D11 Alarm input or Inhibition emergency power from version 4 3010 Discrete input D12 Alarm input Discrete input D13 Alarm input or No load operation mode Discrete input D14 Alarm input Discrete input D15 Alarm input Discrete input D16 Alarm input 35 36 Table 5 10 Terminal assignment alarm inputs negative logic O Woodward Page 33 47 Manual 37239A GCP 30 Series Genset Control Operation Mode Selection Via DI Option A2 from V4 3010 The Option A2 enables to select the operation mode using the terminals 127 and 128 externally from 4 3010 The discrete i
17. Sa e EX vol Mode selection locked Di HE cu SIS E Alarm input 5 or s HS ha F ud Crank terminate Kei ka 3 H 3 Ex B Isolated operation Alarm input 4 DES a5 pos HE H Ne E Pree 88 KIS e Ea UE Common 2 Sg Meaning Tem p Terminals co Alarm inputs s TEL S ass YES eg 2409 NO eg e Q NC Mains parallel operation NO eg 0V YES eg 24 Vac O Alarm input 2 2 ka Da re Mains parallel operation Reply ofthe MOB MOB lo be closed o Alarm input 1 3 e adusta ET et at sprinkler emergency sto DRE L YES eg 24 Vdc C 3 Common 3 Battery Sl si a Common terminal 3 4 5 6 53 54 gt Mains current L1 x Tee E em Multi function terminal DERI lt o nos i Pe Nc In Mains voltage L3 eo Automatic 2 eae pos 1 i Ne gt is Mains voltage L2 o Automatic 1 DERI eo pos Ne gt o s Mains voltage L1 O 0 Vdc ajae jo N O 12 24 Vdc Subject to technical modifications zm 2 2004 08 26 GCP30 Wiring Diagram g2ww G504 aq sk Figure 4 6 Wiring diagram GCP 31 XPQ SC06 Package O Woodward Page 19 47 Manual 37239A GCP 30 Series Genset Control GCP 32 BPD Package Control room SPS PC W woopwarpb
18. had ES meje Readiness for operation gt a Generator voltage L3 Ri Es Generator voltage L2 Operation mode AUTOMATIC ys She NC Ex Generator voltage L1 Operation mode STOP Der Shoe 1 Kess NC A SI sth Common eu KA Generator current L3 EES Battery S s20 Alarm input 16 G Nom NC B sim Alarm input 15 r DRT ai A Generator current L2 R NC Q 20 Alarm input 14 e PRAIS pom nc Alarm input 13 sty Iidem o PREE Generator current L1 c No x S em Alarm input 12 c TRE por 5 i m y S Alarm input 11 or ry eo 2 Li Reply GCB Is open block emergency operation e REIS 5 Common terminai 7 Alam input 10 or H Lo K IS ba had GCB close wihou engmon A DEIS wes 4 E Command close GCB Pe salis 8 larm input Som 3 NC 5 3 xs Alarm input 8 8 IER She E 4 Command open GCB c NC g Alarm input 7 or ER gt z aly ou ere 158 Alarm input 6 or BH A pl eo gt a 2 Mode selection locked e PESH S em Busbar voltage Alarm input 5 or cu E x 8 U Crank terminate S E Las ET E S EU i 5 Reply MCB is open Alarm input 4 4 Cm dir t NC 5 ea 85 2 2g jsa Enable MCB Common E 1 ee KS Alarm input 3 3 Deal Sh lt Command close MCB No g e Alarm input 2 2 FH 2 oF Alarm input 1 jF at sprinkler emergency st PESH Command open MCB NC E KIS A common Sri BI om Sl aw ET a Common terminal 3 4 5 6 53 54 lr bao lains curre 1 Mil Sil en x Multi function terminal KR lees A N d
19. 1572 GCP 3211B XPQ 120 Vac AA Z Bus dard Sla 8440 1573 GCP 3241B XPQ 400 Vac H A ge mni Centr alarm rm 8440 1574 GCP 3215B XPQ 120 Vac 5A og Kabes 8440 1575 GCP 3245B XPQ 400 Vac SA Ki 5 8 25 4 Ba Relay 6 gt SC 5A 9 2 SS r 8 4 ci Analog input 7 T7 Z 2 Relay 5 gt S 2 VDO Temperature 30 120 C 0 380 Ohm 5 Si or alternatively 86 248 F 0 380 Ohm 3 KE I do Relay 4 gt 2 si Analog input 6 T6 e VDO Pressure 0 5 10 bar 0 180 Ohm Rie or alternatively 0 72 5 145 psi 0 180 Ohm Relay 3 S Rio ele E Analog input 5 T5 Dee el gt a e UE Pt100 ES g 2 no NES cel S FC Relay 1 E gt 9 8 laa a Em Rm z o 338 SPEED POWER o SE ERES analog controller output haa EE Starter b co el Zeck EHE e FEN Zi n 895 Start relay Gas valve a 383 VOLTAGE POW FAC a gt T 355 analog controller output 5 eg Lje Readiness for operation gt Si Generator voltage L3 EE a Generator voltage L2 Operation mode AUTOMATIC DER She NC S Generator voltage L1 Operation mode STOP FHI S Pos i NC Sall st Common E Generator current L3 Pate 5 em Alarm input 16 6 DS R2 os NC Sl sw Alarm input 15 r ka l t 1 Generator current L2 No Sl 20 Alarm input 14 TRE 4 NC Alarm input 13 or e S au dle mode benua m Generator current L1 lis No e 52 Alarm input 12 c TOF j NC A A e Alarm input 11 or ES ES L Reply GCB is open block emergency op
20. 231 400 Vac Maximum value V max max 300 Vac Setting range rm 0 050 to 65 000 kVac Setting range sec lia A 50 to 125 Vac A 50 to 114 Vac 4 A 50 to 480 Vac A 50 to 380 Vac Measuring frequency ea 50 60 Hz 40 0 to 70 0 Hz A UD EE Class 1 Input resistance per path ntm tente ee mede en vae Ar 1 0 21 MQ 4 0 7 MO Maximum power consumption per Path 0 15 W Measuring values currents galvanically isolated Measuring current 1 Rated value ni MA 5 Rated value In sss 5 A eI oiu T E eet ieece aes Class 1 Linear measuring range Generator terminals vis 3 0 x In Mains ground current terminals x x 1 5 x In Maximum power consumption per path 0 15 VA Rated short time current 1 S 1 A 50 0 x In RAS 10 0 x In Ambient variables nnn nnn nnn nnn nnn ne Boer SUPPLY EE 12 24 Vdc 9 5 to 32 0 Vdc Intrinsic consumption ie eret erret to Peste ptr Fan e bi EHE Ce gea dann AER E max 20 W Ambient temperature Storage aaa 30 to 80 C 22 to 176 F Operation a aaa 20 to 70 C 4 to 158 F Ambient humidity EEN 95 non condensing O Woodward Page 43 47 Anleitung 37239A GCP 30 Series Genset Control
21. 3 4 5 6 53 54 H Mains current L1 m ane N 20 Multi function terminal Det se hor i JH c D Mains voltage L3 co Automatic 2 Dell roban i d No 5 Mains voltage L2 o Automatic 1 DEl e pom NS B Mains voltage L1 O 0 Vdc aja ES N O 12 24 Vdc 4 Subject io technical mocifcations 2 2004 08 26 GCP3O Wiring Diagram Ser G504 aq sk Figure 4 1 Wiring diagram GCP 31 BPD Package Page 14 47 Woodward Manual 37239A GCP 30 Series Genset Control GCP 31 BPQ Package Control room SPS PC W wooDwARD gt ma S S eg 3 3 to t 3 SS Oe 2 cat ons O 22 SE oan 28 CAN bus inter E AER AS 2 us interface g 35 OND Guidance level 3 S 3 eno N Termination L x 2 Pickup 5 Package GCP 31 BPQ S 2 switching inductive S So PIN Name PT CT ac eo 8440 1607 GCP 3111B BPQ 120 Vac AA 29 Baaz Sia 8440 1608 GCP 3141B BPQ 400 Va gs ERT Cent Pe 8440 1609 GCP 3115B BPQ 120 Vac oe gt 8440 1610 GCP 3145B BPQ 400 Vac 5A EE ET st r se ER Relay 6 Ignition S Eal gt 9 35 r lt 2 Rel
22. 71 0 mm s With DICE EET screw plug terminals 1 5 mm or 2 5 mm Recommended locked torque sese enne nnns 0 5 Nm use 60 75 C copper wire only use class 1 wire only or equivalent A E Aa approx 1 000 g Protection eee ere err rre enr nr e TL nanan Protection System sa aa ana ada nennen IP42 from front for proper installation IP54 from front with gasket gasket P N 8923 1043 IP21 from back Front TOO EC M insulating surface s EMC test CE nn ian ia dan niii tested according to applicable EN guidelines E s A Aa Ani CE marking UL listing for ordinary locations Type approval UL CUL listed Ordinary Locations File No 231544 O Woodward Seite 45 45 Anleitung 37239A GCP 30 Series Genset Control Chapter 7 Accuracy A Measuring values Display and ranges Accuracy Notes Frequency Generator fiw fiov Taw 15 0 to 85 0 Hz 1 Busbar fiio 15 0 to 85 0 Hz 1 96 Mains fiw fiov Lian 40 0 to 85 0 Hz 1 Voltage Generator Vin Vion Nau 0 to 400 V 1 Transformer ratio adjustable Vii Vis Viii 0 to 400 V 1 Busbar Vii 0 to 400 V 1 Transformer ratio adjustable Mains Vins Yin VL3N 0 to 400 V 1 Transformer ratio adjustable Viiz Vias Visi 0 to 400 V 1 Current Generator Iu lil 0 to 9 999 A 1 Max value Ii Ib I3 0 to 9 999 A 1 Slave
23. No gt j Mains voltage L3 eo Automatic 2 KR letest i NC gt i5 Mains voltage L2 DL Automatic 1 DERI eo iom NC gt Mains voltage L1 Q 0 Vdc N O 12 24 Vdc a Subject to technical mocifcations 2 2004 08 26 GCP30 Wiring Diagram gavar 3504 aq skt Figure 4 9 Wiring diagram GCP 32 XPD Package Page 22 47 O Woodward Manual 37239A GCP 30 Series Genset Control GCP 32 XPQ Package SI op 3 S Em a Analog input 4 T4 Si Kl EK Analog output c Pti00 2 E Sl eno ge 0 4 20 mA lt ES 8 S 96 al z 3 529 Sy 2 Eo a Analog input 3 T3 Si S e 0 4 20 mA O 3 o 3 gt Analog input 2 T2 Ll x e i 0 4 20 m S 3 35 E so 38 89 30E 2 cana S 3 a EF T Analog input 1 T1 x 286 gt CANH 0 4 20 mA 5 252 d EE 2 CAN bus interface gs e Sg llas Guidance level sE e Bd SS eno N Termination Se x K Picku 5 x i p 5 Package GCP 32 XPQ S switching inductive S So PIN Name PT CT as co 8440
24. install it Immediately after removing the old PCB from the control unit place it in the antistatic protective bag WARNING To prevent damage to electronic components caused by improper handling read and observe the pre cautions in Woodward manual 82715 Guide for Handling and Protection of Electronic Controls Printed Circuit Boards and Modules Page 8 47 Woodward Manual 37239A GCP 30 Series Genset Control Chapter 3 Housing AAA Dimensions o pee Lom o 000889000988000 Q Q a LJ LJ OUUU Configuration plug III UO Y 8 0 mm E iE 9 E L 136 0 mm l 111 0 mm 2004 02 11 GCP30 Dimensions g2ww 0704 ab skf Figure 3 1 Housing Dimensions Page 9 47 O Woodward Manual 37239A GCP 30 Series Genset Control Panel Cut Out Figure 3 2 Housing Control panel cut out Measure Deseapuon Tolerance Total Panel cut out Housing dimension Total Panel cut out Housing dimension Total Table 3 1 Housing panel cut out Page 10 47 O Woodward Manual 37239A Side view Cabinet Front frame Housing Mounting cones Figure 3 3 Side view without clamps GCP 30 Series Genset Control Cabinet Front frame Housing Mounting
25. pointer Mains Ij 0 to 9 999 A 1 Real power Current total real power value 32 0 to 32 0 MW 2 Reactive power Current value in L1 L2 L3 32 0 to 32 0 Mvar 2 cos Current value cos ol 10 00 to 1 00 to k0 00 2 Miscellaneous Real energy 0 to 4 200 GWh 2 not calibrated Operating hours 0 to 65 000 h Maintenance call 0 to 9 999 h Start counter 0 to 32 750 Battery voltage 10to 30 V 1 Pickup speed fy 40 Analog inputs Packages XP 0 4 to 20 mA freely scaleable Pt100 0 to 250 C not calibrated 0 to 180 Ohm freely scaleable for VDO sensors 0 to 360 Ohm freely scaleable for VDO sensors Reference conditions to measure the accuracy Input voltage sinusoidal rated voltage Input current sinusoidal rated current e e e Frequency rated frequency 2 e Power suppl rated voltage 2 96 e Power factor cos Q 1 00 e Ambient temperature 23 C 2 K e Warm up period 20 minutes Seite 46 46 Woodward We appreciate your comments about the content of our publications Please send comments to icinfo woodward com Please include the manual number from the front cover of this publication M5 WOODWARD Woodward Governor Company Leonhard Reglerbau GmbH Handwerkstrasse 29 70565 Stuttgart Germany Phone 49 0 711 789 54 0 e Fax 49 0 711 789 54 100 sales stuttgart woodwar
26. to 5 Vdc 5 Vdc 0 to 10 Vdc 0 to 20 mA Resolution DPWM nene nee 8 12 Bit depending on model 0 4 t0 20 MA Output iiie parte ni AA a ing maximum load 500 Q Oto 10 V 5 V OUtpUt se eee eee eee ener enne internal resistance lt 1 kQ Pickup input capacitive decoupled Input anpedance siis e erint iia min approx 17 kQ Input voltage oet oerte rente ata a 875 mV eff Seite 44 44 O Woodward Anleitung 37239A GCP 30 Series Genset Control Interface nnn nnn nnn nn nnn nn nnn nn nnn rr r Lr Service interface e VES T E A A E RS232 Ee TT T 5V Level conversion and insulation by using DPC P N 5417 557 CAN bus interface isolated Insulation voltage citer eerte eee Free te ipe na root rera FER setsi KEKSY 1 500 Vdc s VISION EE CAN bus Internal lme terminatioth one cette err orinar Not available Battery Packages XP ee eroe rr To bn ce NiCd Durability at operation without power supply aaa approx 5 years Battery field replacement nanah nennen not possible Housing ere 7 2 nnn nnn nnn nnn nnn nn nnn nnn nnn nn nnn ND IPM APRANORM DIN 43 700 Dimensions W x H x D nn anna enne eterne nnns 144 x 144 x 118 mm Front cutout W x H 138 71 0 x 138
27. z 8 a Analog input 2 T2 m 8 x e E frs 0 4 20 mA gt E x b gt 152511 22 no E Bs 8 iig 502 E EN S s De 226 Analog input 1 T1 GER T T S CANH ze 0 4 20 m 252 mc bosta 2 CAN bus interface Se E 85 7 s Guidance level sE e g SS op lS Termination EA x 9 Pickup em 58 S Package GCP 31 XPQ SB03 SE switching inductive 335 So PIN Name PT CT S E co 8440 1562 GCP 31158 XPQ SBO3 120 Vac 5 A EN PE Kik 8440 1563 GCP 3145B XPQ SB03 400 Vac 5 A SE elay pa gt rj gt 25 nd EH r 8 So Relay 6 SC SB NS 2 25 Sl e Analog input 7 T7 Bg Relay 5 2 VDO Temperature 30 120 C 0 380 Ohm Si Z or alternatively 86 248 F 0 380 Ohm 2 a ale Relay 4 gt sj Analog input 6 T6 e VDO Pressure 0 5 10 bar 0 180 Ohm gi oraltematively 0 72 5 145 psi 0 180 Ohm Relay 3 2 gt 2 F Rje E Analog input 5 T5 Relay 2 SC gt 2 Ptt00 Ro 3 miej Relay 1 2 5 RI EE SPEED POWER P gt 5 analog controller output E Eh SEES taner E 2585 2 gt ERA E EK Za i Sl s 822 VOLTAGE POW FAC Start relay Gas valve EM 1 ES 5 3 analog controller output ES T r Slee Readiness for operation a Generator voltage L3 Ri Es Generator voltage L2 Operation mode AUTOMATIC ys She NC E Generator voltage L1 Operation mode STOP Der Sher 1 NC A D ew Common SAH Generator current L3 Battery Bl s20 Alarm input 16 6 PRH R2 os NC B s
28. 2 TRE 1 No Alarm input 1 R A Je Ka kale S cunt spen CA at sprinkler emergency stoy H or __4 gt m C Common 8 IL Ql sim Y Common terminal 3 4 5 6 53 54 j le a Mains current L1 Battery Sil sem Multi function terminal p o hom i A D gt j Mains voltage L3 eo Automatic 2 DEl lohan i TA is Mains voltage L2 o Automatic 1 DE eo rog x gt Mains voltage L1 O 0 Vdc ex 4 N O 12 24 Vde Efe Saeco technical mocos er z 20040825 GOPGO Wing Diagram Gow 804 aq t Figure 4 11 Wiring diagram GCP 32 XPQ SB03 Package Page 24 47 Woodward Manual 37239A GCP 30 Series Genset Control GCP 32 XPQ SC06 Package SI op 3 zl ER a Analog input 4 T4 Si T 39 Analog output c Pti00 2 E amp ev gs 0 4 20 mA lt ES o At amp o wo c s g 52 S n z Eo ER ve Analog input 3 T3 I 5 EK CANL B 0 4 20 m 2 Q CANH o Si 2 CAN bus interface o ew Engine level z 8 a Analog input 2 T2 Ll S
29. 37239A M gt WOODWARD GCP 30 Series Genset Control Installation Software Version 4 3xxx Manual 37239A A A e Manual 37239A GCP 30 Series Genset Control WARNING Read this entire manual and all other publications pertaining to the work to be performed before install ing operating or servicing this equipment Practice all plant and safety instructions and precautions Failure to follow instructions can cause personal injury and or property damage The engine turbine or other type of prime mover should be equipped with an overspeed overtempera ture or overpressure where applicable shutdown unit s that operates totally independently of the prime mover control unit s to protect against runaway or damage to the engine turbine or other type of prime mover with possible personal injury or loss of life should the mechanical hydraulic gover nor s or electric control s the actuator s fuel control s the driving mechanism s the linkage s or the controlled unit s fail CAUTION To prevent damage to a control system that uses an alternator or battery charging unit make sure the charging unit is turned off before disconnecting the battery from the system Electronic controls contain static sensitive parts Observe the following precautions to prevent dam age to these parts e Discharge body static before handling the control with power to the control turned off contact a grounded surface and maintain cont
30. 78 GR37278 GCP 31 32 Function Operation 37238 GR37238 GCP 31 32 Application 37240 GR37240 Option SB 37200 GR37200 Option SC06 37182 GR37182 Option SC04 37236 GR37236 Option SC02 37302 GR37302 Option D08 37286 GR37286 Option T7 37261 GR37261 Option TZ 37241 GR37241 other options upon request Additional Manuals IKD 1 Manual 37135 GR37135 Discrete expansion board with 8 discrete inputs and 8 relay outputs that can be coupled via the CAN bus to the control unit As sessment of the discrete inputs as well as control of the relay outputs is done via the control unit IKN 1 Manual 37136 GR37136 20channel NiCrNi temperature scanner that monitors the temperature values for exceeding or falling below a threshold value meas ured through senders on the IKN 1 A configured relay on the board of the IKN 1 will trip The IKN 1 can be coupled with the con trol unit using the CAN bus to display measuring values as well as alarms LeoPC1 Manual 37146 GR37146 PC program for visualization configuration remote control data logging language upload alarm and user management and man agement of the event recorder This manual describes the use of the program LeoPC1 Manual 37164 GR37164 PC program for visualization configuration remote control data logging language upload alarm and user management and man agement of the event recorder This manual describes the programming of the program GW 4 Ma
31. 9A GCP 30 Series Genset Control Chapter 5 Connectors Details Power Supply D1 P600M C1 47 000 uF 40 V Power supply 9 5 to 32 V DC in normal operation L min 12 V DC to start Figure 5 1 Power supply Neutral point of the three phase system or neutral terminal of the volt age transformer Measuring reference point 9 5 to 32 Vdc 15 W 0 Vdc reference point Table 5 1 Terminal assignment power supply NOTE Please note the above description in an application with 12 Vdc power supply Page 26 47 Woodward Manual 37239A GCP 30 Series Genset Control Measuring Inputs Voltage Generator Generator voltage Figure 5 2 Measuring inputs Voltage Generator Terminal Measurement Description 20 Generator voltage L1 400 Vacor Generator voltage L2 120 Vac Generator voltage L3 Neutral point of the 3 phase system transformer Table 5 2 Terminal assignment generator voltage measuring NOTE An operation with 480 125 Volts is not possible for delta connections because an overvoltage cannot be detected anymore Woodward Page 27 47 Manual 37239A GCP 30 Series Genset Control Busbar Remanence MCB GCB 400 Vac or Busbar voltage L1 120 Vac Busbar voltage L2 Induction asynchronous generators Option H0023 did Remanence voltage L1 2 5 mm Remanence voltage L2 2 5 mm Table 5 3 Terminal assignment bus
32. Current Voltage controller Reactive power controller V Voltage Table 5 21 Controller outputs analog Page 40 47 Woodward Manual 37239A GCP 30 Series Genset Control Interface Interface Wiring E 9 E S E e Interface Figure 5 21 Interface Terminals Wiring Description Whether the terminals are designated X or Y depends on the configuration of the system Please refer to the wiring diagram A X Y B X Y etc all A X1 B X2 C X3 D X4 E X5 1 can be used to loop the CAN bus or and to connect the termination resistance Table 5 22 Interface terminal assignment O Woodward Page 41 47 Manual 37239A GCP 30 Series Genset Control CAN Bus Shielding Interface CAN bus 0 01 uF 400 Vac 1 MOnm Figure 5 22 Interface CAN bus shielding The CAN Bus Loop NOTE Please note that the CAN bus must be terminated with an impedance which corresponds to the wave impedance of the cable e g 120 Ohm The CAN bus is terminated between CAN H and CAN L Termination Termination 330 5 resistor 13033 330 S resistor 2 Z E E 2 2426 Y 2424642464 2426 Y OO t O O OO Oo O t D note 5 P The termination has to be pe performed with a resisitance which corresp
33. D co ON hs SI loner EiL 7 es ET VOLTAGE POW FAC Start relay Gas valve Fl f E three position controller bed r gje Readiness for operation gt a Generator voltage L3 L eu Generator voltage L2 S Generator voltage L1 D ew Generator current L3 5 20 Alarm input 16 6 DER Phe NC B sim Alarm input 15 SN Generator current L2 No Ql s20 Alarm input 14 E DEl pom zl NO Alarm input 13 or 5 st ido mote o PRH ass 4 Generator current L1 mE D ES eem Alarm input 12 c TRE por 5 l Or Ka Alarm input 11 or ry eo ES LUS Reply GCB is open block emergency operation 8 LRS i Common terminal 7 Aami FA larm input 10 or EN r L H oB ae without engmon PES Command close GCB id 8 x Alarm input 9 9 FE Bhom 8 No 3 E Alarm input 8 e T lee Command open GCB NC gt Alarm input 7 or ER al Breaker logic 7 a Sm 5 5 Alarm input 6 or a el HH epu paierai Mode selection locked 8 PES HH elu ueber voltage Alarm input 5 or amp al 52 N Crank terminate IEJ 5 aS Bet i 5 Isolated operation Alarm input 4 4 eme 3 H t Bd 3 85 Common 3 E elas See Meri CRE Prs ssl a oa P ESE eins parallel operation NO 2 9 0 Va YES eg 24 Vdo Alarm input 2 2 LK Silke No Mans paralel operation Reply ofthe MCB MOB Is tobe cosed Alarm input 1 vith MOB EXTERNAL cosed NO YES eg 2 Ve i 1 hm 4 LINER at sprinkler emergency st cl EO VES feg 26V a GE 8 Battery Ql sito a Common terminal
34. IMENSIONS epiese laerer nErenn ENEE NENE O Figure 3 2 Housing Control panel cut out Figure 3 3 Side view without clamps Figure 3 4 Side view with clamps Figure 4 1 Wiring diagram GCP 31 BPD Package nn maaa aan dan da testibus be a a ode egens enin Figure 4 2 Wiring diagram GCP 31 BPQ Package Figure 4 3 Wiring diagram GCP 31 XPD Package Figure 4 4 Wiring diagram GCP 31 XPQ Packager eiar ani iaie ni PRE A P E ARPE Figure 4 5 Wiring diagram GCP 31 XPQ SB03 Package aaa e tnnt nennen 18 Figure 4 6 Wiring diagram GCP 31 XPQ SC06 Package a ee ee 19 Figure 4 7 Wiring diagram GCP 32 BPD Package retener entretenir EA A ni on aerae ae khe a GA 20 Figure 4 8 Wiring diagram GCP 32 BPQ Package A 21 Figure 4 9 Wiring diagram GCP 32 XPD Package 22 Figure 4 10 Wiring diagram GCP 32 XPQ Package AA 23 Figure 4 11 Wiring diagram GCP 32 XPQ SB03 Package Figure 4 12 Wiring diagram GCP 32 XPQ4 Figure E Power supply cen RANA Figure 5 2 Measuring inputs Voltage Generator tetto ert ttt eti bie sinse Lena Sosno raa A rai re Ege aei 27 Figure 5 3 Measuring inputs Voltage Busbar aaa nennen trennen ennt nana tente nne nnne 28 Figure 5 4 Measuring inputs Voltage Mains Figure 5 5 Measuring inputs Current Generator up a aa aa dana A KAN A goneet oeae aOb aoea nnne 29 Figure 5 6 Measuring inputs Current Mains via transformer
35. act while handling the control e Avoid all plastic vinyl and Styrofoam except antistatic versions around printed circuit boards e Do not touch the components or conductors on a printed circuit board with your hands or with conductive units Important Definitions WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury Appropriate precautions have to be taken CAUTION Indicates a potentially hazardous situation that if not avoided could result in damage to equipment This note should absolutely be observed when connecting the control NOTE References to other notes and supplements as well as tables and lists are identified by means of the i symbol Most of the referenced sections are included in the Annex Woodward Governor Company reserves the right to update any portion of this publication at any time Information provided by Wood ward Governor Company is believed to be correct and reliable However Woodward Governor Company assumes no responsibility unless otherwise expressly undertaken Woodward Governor Company All Rights Reserved Page 2 47 Woodward Manual 37239A GCP 30 Series Genset Control Revision History L Rev Date Editor Changes NEW 04 06 02 Tr Release A 04 09 23 TP Update wiring of multi functional three position controller functionality V4 3xxx Contents AAA NOTE All functions des
36. ay 5 gt S 5 3 gt 2 3 r ale Relay 4 gt 3 zje Relay 3 gt r SL Relay 2 s gt E E n gt 2 g BS SE Z 82 83 E Lol e aes Relay 1 gt 8 9 9 gS E gt a 8 283 SPEED POWER E re Spe o EEF analog controller output n 4 Ej SEES arter 0 es al FI 828 ES EEG 893 Start relay Gas valve wa 9 ju 32 VOLTAGE POW FAC y ez 4 N SE 58 enalog controller output hadi lt 5 gt Readiness for operation gt gt JA Generator voltage L3 SI gt ja Generator voltage L2 t3 Generator voltage L1 E Z ln B Generator current L3 zl 20 Alarm input 16 e TRE e Sl sw Alarm input 15 FRE e i 2 Generator current L2 Fi Q s Alarm input 14 E DEB Alarm input 13 or ei amp amp ai idle ve D TRE le Generator current L1 e i t een Alarm input 12 c IES 5 7 Ce Alarm input 11 or 5 eo E V Reply GCB is open block emergency operation SES 5 R HONO RIT Alarm input 10 or DE ls g GCB close without eng mon e 2 Command close GCB e 8 m Alarm input 9 9 ESI Ei 8 a Alarm input 8 e PHIS t n _ Command open GCB Alarm input 7 or js ER Breaker logic ec 28 Alarm input 6 or Fy en S3 ay 2 Mode selection locked e DREJ H i Ee Alarm input 5 or ei ES 52 SEN Crank terminate 5 xl eS E H eet H Isolated operation Alarm input 4 4 DES os ER t EI Sees Common e Z Wearing Terminal 54 Terminal 53 Alarm input 3 3 DH Ba H Tess sue NO feg ovac NC Mans palet operation
37. bar voltage measuring Mains Mains voltage Mains voltage L1 400 Vac or Mains voltage L2 120 Vac Mains voltage L3 Neutral point of the 3 phase system transformer Table 5 4 Terminal assignment mains voltage measuring Page 28 47 Woodward Manual 37239A GCP 30 Series Genset Control Current A WARNING Before disconnecting the secondary terminals of the current transformer or the connections of the cur rent transformer at the control ensure that the transformer is short circuited Gi NOTE Current transducers are generally to be grounded on the secondary and one side Generator MCB GCB a HA A A A L1 12 13 N Detail Connection of the transducers 2 1 O s2 s1 El bod Generator lan current D a s2 0 IA Aor 5 A N Figure 5 5 Measuring inputs Current Generator Terminal Measurement Description 25 Generator current L1 transformer terminal s2 x2 1 Transformer Generator current L1 transformer terminal s1 x1 k LA Generator current L2 transformer terminal s2 x2 1 or Generator current L2 transformer terminal s1 x1 k JS A Generator current L3 transformer terminal s2 x2 1 Generator current L3 transformer terminal sl x1 k Table 5 5 Terminal assignment generator current measuring O Woodward Page 29 47 Manual 37239A GCP 30 Series Genset Control Mains Mains Current Measuring Via Tran
38. cones Mounting clamp Figure 3 4 Side view with clamps O Woodward Page 11 47 Manual 37239A GCP 30 Series Genset Control Installation For installation into a door panel proceed as follows 1 Panel cut out B Cut out the panel according to the dimensions in Figure 3 1 b J h H 2 Insert control into cut out Move housing into panel Insert the control into the panel cut out Verify that the control fits cor rectly in the cut out If the panel cut out is not big enough enlarge it accordingly 3 Attach mounting clamps a Rotate clamps according to the picture on the right until they snap into the mounting cones Attach clamp here b Rotate clamp until front nut of the clamp locks into front cone 4 Screw clamps Moped d Tighten the screw clamps until the housing is pressed and fixed against paan the panel Be careful not to over tighten the clamps which can unsnap the frame from the housing If this happens remove the control from the panel and reattach the frame by pressing firmly against the housing Note Using the gasket kit P N 8923 1043 increases the IP protection from 1P42 to IP54 from front Mounting of the gasket is described in the manual supplied with the gasket kit Page 12 47 Woodward gt Manual 37239A GCP 30 Series Genset Control Chapter 4 Wiring Diagrams Overview WARNING A circuit breaker must be located near to the control and in a po
39. cribed in this manual are included in all controls all versions of the GCP 30 and AMG 2 series Any differences between the control units will be indicated by having the model number for the applicable control unit at the beginning of the text Please note that the AMG series controller is not explicitly described in this manual GCP 32 The functions marked and described for applications with 2 power circuit breakers control types GCP 32 and AMG 2 N2PB GCP 31 The functions marked and described for applications with 1 power circuit breaker control types GCP 31 and AMG 2 N1PB CHAPTER 1 GENERAL INFORMATION coco nn aps asian anan 7 Related DOCUMENTS ion a gedoe aaa 7 CHAPTER 2 ELECTROSTATIC DISCHARGE AW ARENESS sasa asas a annan aa anana anan anana anana anan 8 CHAPTER ER ell EI IEN 9 Ri EE 9 Pang CUT OUI dC 10 MI mee 11 Kea oon S A aa An ii a AA a A il ila 12 CHAPTER 4 WIRING DIAGRAMS OVERVIEW sss sss s ss sss aa anana naaa nenen anana annan aana anana an 13 GOPA EPL EEN das 14 ceca ERE 15 GCP231 APD Packs ita 16 EIS Geh e PEE 17 EI EN e 18 GOP 3 1 APQESCOD Package nana ae AA Duae A eres Une en Ere edu se Ses ETag 19 Ceu oc 20 COP S BRE EE 21 GCP 32 APD PACKAGE a ai 22 GOP 92 XPO POE EE 23 GCP 32 XPO SBO03 Package sa cacceccccccetscevnag ends dechactaaszeantenaeSertuncagudenlaadedag ctugeasaitad eecvstetebasensuenngeaeageaes 24 GCP 32 XPQO1SC06 Package Dm 25 Woodward Page 3 47
40. d com Homepage http www woodward com smart power Woodward has company owned plants subsidiaries and branches as well as authorized distributors and other authorized service and sales facilities throughout the world Complete address phone fax e mail information for all locations is available on our website www woodward com 04 9 S
41. e Page 18 47 Woodward Manual 37239A GCP 30 Series Genset Control GCP 31 XPQ SC06 Package SI op 3 5 S s a Analog input 4 T4 Si T 39 Analog output c Pti00 2 E amp ev gs 0 4 20 mA lt ES o At amp 5 wo Lo ER S z 5 Root ZS ve a Analog input 3 T3 5 5 5 gt CANL 0 4 20 m 2 Q T CANH G B ES CAN bus interface o SS e Engine level z 8 a log input 2 T2 Ll S D Ba LE E Termination W er Ss 638 3 EE ES GS 3 gas g9 E sef cane 7 3 a EF T Analog input 1 T1 x S20 OE gt CANH o 0 4 20 mA Ka 352 d Ee GE 2 CAN bus interface gs e Sg oo gt X D Guidance level sE e fermination S2 x 2 Pickup 5 Package GCP 31 XPQ SC06 S switching inductive S So PIN Name PT CT as co 8440 1560 GCP 3115B XPQ SCOS 120 Vac 5 A Z Bus Sla 8440 1561 GCP 3145B XPQ SC06 400 Vac 5 A gs uad Centr gt o hos A KS ER Be B6 Relay 6 gt 3E a 2 ZS aze Analog input 7 T7 22 Relay 5 j 2 VDO Temperature 30 120 C 0 380 Oh
42. ee Position Controller Packages D The three position controller is only included in Package D o max 250 V AC Speed power 1 controller Speed power controller Voltage power factor 1 controller Higher Voltage power factor controller Description common higher lower common higher lower Table 5 18 Controller outputs terminal assignment Page 38 47 Woodward Manual 37239A GCP 30 Series Genset Control Multi Functional Controller Outputs Package Q Option Q Configuration and an external jumper can change the multifunction controller outputs These are only included in package Q and in option Q Versions Three position controller via relay manager Control of n f P Parameter F P contr type THREESTEP n f P relay manger parameter 114 n f P relay manager parameter 115 Control of V Q Parameter V Q contr output THREESTEP V Q relay manager parameter 116 V Q relay manager parameter 117 Analog controller output Control of n f P Parameter F P contr type ANALOG Current output mA no jumpers necessary Voltage output V jumpers between 8 9 Connect governor to terminals 9 10 Control of V Q Parameter V Q contr output ANALOG Current output mA no jumpers necessary Voltage output V jumpers between 11 12 Connect governor to terminals 12 13 PWM controller output Control of n f P Parameter F P co
43. eration e BTS Conon teminal7 Alarm input 10 or 8 LO Le amp omni aos 606 GCB close without sonn A BEIS pm 2 sl Alarm input 9 9 Tres vm 8 5 e Alarm input 8 e DEB 0 E Command open GCB Ne gi Alarm input 7 or 2z ici Breaker logic 7 REI o 128 Alarm input 6 or 53 Ip eo S 2 Mode selection locked 6 REI She HE ema Busbar voltage Alarm input 5 or exl P Su Crank terminate 5 Data Sos 3 H D EX Reply MCB is open Alarm input 4 4 zelum ER Frl ply p p DEB d H Ez rris 2 EP Bes Enable MCB Common Sch Alarm input 3 3 E Sie L NC Command close MCB 2 Alarm input 2 2 DES ho 4 NC Alarm input 1 bd at sprinkler emergency sto 1 PHISH Command open MCB Ne 3 C Common 8 rm ley Sl sw a Common terminal 3 4 5 6 53 54 gt Mains current L1 x Tee E em Multi function terminal DERI lt o nos i Qi Nc Ss Mains voltage L3 eo Automatic 2 eae pos 1 i Ne lio Mains voltage L2 o Automatic 1 DERI eo pos Ne gt o s Mains voltage L1 O 0 Vdc e4 4 o N o 12 24 Vdc kal Sueco a mosicalors a z EE Figure 4 10 Wiring diagram GCP 32 XPQ Package O Woodward Page 23 47 Manual 37239A GCP 30 Series Genset Control GCP 32 XPQ SB03 Package
44. it Alarm input 15 ET ua 1 Generator current L2 NC al 20 Alarm input 14 e TRE e pum Alarm input 13 sto Iidem o DEEP Generator current L1 No z t sem Alarm input 12 c PRAIS pg 5 7 Alarm input 11 or F coh _ CG Vi Reply GCB is open block emergen eration B sal se as 5 Common temind 7 Alarm input 10 or H Lo Pes S GOB close without engmon ARES Command close GCB els Ne 8 Alarm input 9 9 F3 t8 hom 8 AE Sn 2 y Alarm input 8 8 IER Sham E Command open GCB Ann input oF ells we jg mi Breaker logic epe ER Alarm input 6 or SS E p E Aje pun Mode selection locked 8 a Shan H H elu MESA ORO Alarm input 5 or fa S EN Crank terminate se eg i aS Bet i 5 Isolated operation Alarm input 4 4 Sa ER t NO 7 5 ca 85 Common 3 E EEN ak Mera Temasa Temas CO Au ES A p a ieri O p ES Mains paralel gestan NO eg gun YES eg 24 vac a Alarm input 2 2 KR Rae ae ae D Desen TES bean ag at sprinkler emergency st H a YES eq 206 Common O ZA Sl ew D Common terminal 3 4 5 6 53 54 mi ER Mains current L1 x Batey Eal em Multi function terminal Det e hor i FHH wo D Mains voltage L3 co Automatic 2 Delon i i No is Mains voltage L2 o Automatic 1 DERI eo iom NC B Mains voltage L1 O 0 Vdc gt N O 12 24 Vdc Subject io technical mocifcations 2 2004 08 26 GCP30 Wiring Diagram Ser 3504 aq sk Figure 4 5 Wiring diagram GCP 31 XPQ SB03 Packag
45. m 5 s gt or alternatively 86 248 F 0 380 Ohm 3 KE P do Relay 4 gt BS Analog input 6 T6 e VDO Pressure 0 5 10 bar 0 180 Ohm Rie or alternatively 0 72 5 145 psi 0 180 Ohm Relay 3 S Rio 5 aiin SL E Analog input 5 T5 Dee el gt a e UE Pt100 s 2 no NES eje SE Relay 1 gt 8 5 2 2 En gt z o EES SPEED POWER e SE ERES analog controller output haa BEES Starter Z 51 e 2282 Ek d 2228 2 co ZES SES 8 ES Start relay Gas valve F4 2 le 2925 VOLTAGE POW FAC el A T 355 analog controller output 5 eg Lje Readiness for operation gt gt JA Generator voltage L3 EE ala Generator voltage L2 Operation mode AUTOMATIC DER She NC gt 8 Generator voltage L1 Operation mode STOP FHI S Pos i NC st Common E Generator current L3 Pate Bl em Alarm input 16 6 DS Rh NC Sl sw Alarm input 15 r ka l t 1 Generator current L2 No Sal 20 Alarm input 14 TRE 4 NC Alarm input 13 or e S s1 dle mode benua m Generator current L1 lis No e s2 Alarm input 12 c TOF j NC A A e Alarm input 11 or ES ES Reply GCB is open block emergency operation e BTS Conon terminai 7 Alarm input 10 or 8 LO Le amp Ep GCB close without eng mon PESH 5 Command close GCB hd 8 gt Alarm input 9 a TRE Sto 48 NO a lg Alarm input 8 e TRE Sho t vle Command open GCB Alarm input 7 or Halle Ce t Breaker logic H E ER Alarm input 6 or ea Ss Ka
46. m input 11 or eo E L Reply GCB is open block emergency operation e palem Conon teminal7 Alarm input 10 or 8 LO Le amp omni aos 606 GCB close without sonn A AE Sm 2 zh Alarm input 9 a TRE Sto 1 g NO a En Alarm input 8 e DEB 0 E Command open GCB Ne gi Alarm input 7 or 2z ici Breaker logic 7 REI o 128 Alarm input 6 or 53 Ip eo epe Mode selection locked Di d Busbar voltage Alam input Sor x 52 Su Crank terminate 5 Data Sos HE S eat B Reply MCB is open Alarm input 4 DES a5 pos HE t NC 3 l E155 Enable MCB Common ES poe EE tey Alarm input 3 3 DRH Sher Command close MCB No 2 Alarm input 2 2 DES ho 4 NC Alarm input 1 bd at sprinkler emergency sto 1 PHISH gt Command open MCB Ne 3 C Common 8 iue Sl si a Common terminal 3 4 5 6 53 54 gt Mains current L1 m Ta E em lt Multi function terminal DERI lt o nos i N s Ss Mains voltage L3 eo Automatic 2 eae pos 1 i Ne Da li Mains voltage L2 o Automatic 1 DERI eo pos Ne gt o s Mains voltage L1 O 0 Vdc ajae jo N o 12 24 Vdc 41 po a sher a z EE Figure 4 8 Wiring diagram GCP 32 BPQ Package O Woodward Page 21 47 Manual 37239A GCP 30 Series Genset Control GCP 32 XPD Package
47. n B Figure 5 9 Discrete inputs Alarm inputs positive logic Description according to DIN 40 719 Part 3 5 8 3 Discrete input DO1 Alarm input in Sprinkler operation EMERGENCY STOP Discrete input D02 Alarm input Discrete input D03 Alarm input Discrete input D04 Alarm input if discrete input terminal 34 is not available in Sprinkler operation EMERGENCY STOP Discrete input D05 Alarm input or Firing speed reached Generator Discrete input D06 Alarm input or Operation mode selector blocked Discrete input DO7 Alarm input or Change breaker logic Discrete input D08 Alarm input Discrete input D09 Alarm input Discrete input D10 Alarm input or Close GCB before expiration of the del eng monit Discrete input D11 Alarm input or Inhibition emergency power from version 4 3010 Discrete input D12 Alarm input Discrete input D13 Alarm input or No load operation mode Discrete input D14 Alarm input Discrete input D15 Alarm input Discrete input D16 Alarm input Table 5 9 Terminal assignment alarm inputs positive logic wy vruuuwalu Manual 37239A GCP 30 Series Genset Control Negative Logic o 4to 40 Vdc Signal device Associated Terminal Description Common according to DIN 40 719 Part 3 5 8 3 A B
48. nputs can be connected using positive or negative logic as described above Associated Description common according to DIN 40 719 Part 3 5 8 3 Control input terminal 127 Operation mode STOP Control input terminal 128 Operation mode AUTOMATIC Table 5 11 Discrete inputs operation mode selection 124 NOTE The selection of the operation mode is only possible if the discrete input on terminal 63 Operation mode selector blocked is energized More detailed information can be found in the configuration man ual 37278A under Block operation mode selector switch via terminal 63 Page 34 47 O Woodward Manual 37239A GCP 30 Series Genset Control Analog Inputs Packages XP Option T701 Analog input 0 4 20 mA Analog input Pt100 Analog input VDO 0 180 380 Ohm Figure 5 11 Analog inputs Package XP Option T701 Terminal Description B according to DIN 40 719 Part 3 5 8 3 94 Analog input 1 T1 0 4 to 20 mA configurable function Alarm input or Set value input or Actual value input Analog input 2 T2 0 4 to 20 mA configurable function Alarm input or Set value input or Actual value input Analog input 3 T3 0 4 to 20 mA configurable function Alarm input or Set value input or Actual value input Analog input 4 T4 Pt100 configurable function Alarm input or Actual value input Analog input 5 T5 Pt100 configurable function Alarm input o
49. ntr type PWM PWM output jumpers between 8 9 Connect governor to terminals 9 10 Wiring Of Controller Setting THREE POSITION Three position controller o max 250 Vac 100 Ohms 3 3nF 1000V L Relay output Description higher Speed Frequency Real power RM 114 115 or lower Voltage Reactive power RM 116 117 The selection and programming occurs via the relay manager RM Table 5 19 Controller outputs three position CAUTION Refer to Technical Data on page 43 for information about current limits Use an interposing relay if nec essary Currents higher than those specified destroy the hardware Woodward Page 39 47 Manual 37239A GCP 30 Series Genset Control Setting ANALOG or PWM Analog controller Frequency Power controller Speed power controller 3 D 3 S K o Speed power controller Speed Governor Speed power controller Speed Governor Terminal Description IA Current Speed controller Frequency controller Real power controller V Voltage PWM Table 5 20 Controller outputs analog or PWM Setting ANALOG Analog controller Voltage Reactive power controller GND c Voltage re active c 3 power controller GND c Voltage re active z Y power controller Terminal Description
50. nual 37133 GR37133 Gateway for transferring the CAN bus to any other interface or bus ST 3 Manual 37112 GR37112 Control to govern the air fuel ratio ofa gas engine The ratio will be directly measured though a Lambda probe and controlled to a configured value Table 1 1 Manual Overview Intended Use This control is intended to be operated according to the guidelines described in this manual The prerequisite for a proper and safe operation of the product is correct transportation storage and installation as well as careful operation and maintenance NOTE This manual has been developed for a control fitted with all available options Inputs outputs func tions configuration screens and other details described which do not exist on your control may be ig nored The present manual has been prepared to enable the installation and commissioning of the control Due to the large variety of parameter settings it is not possible to cover every combination The man ual is therefore only a guide In case of incorrect entries or a total loss of functions the default settings can be taken from the list of parameters located in the appendix of the Configuration manual O Woodward Page 7 47 Manual 37239A GCP 30 Series Genset Control Chapter 2 Electrostatic Discharge Awareness All electronic equipment is static sensitive some components more than others To protect these components from static damage yo
51. od 525 SPEED POWER ep ope as ESEE analog controller output Fl SEED Starter Lina as Bast gt 2 8 SECH 8 bese Start relay Gas val Sib T A ee ZZ VOLTAGE POW FAC tny Gas valve E N IN 2 3 analog controller output gt ges 3 gt s S r 2 e Readiness for operation gt gt Generator voltage L3 L Sala Generator voltage L2 Operation mode AUTOMATIC Deal Su pem NC gt s Generator voltage L1 Operation mode STOP DEl Shen 1 NC S six Common 3 IL Generator current L3 KB e Bay Bl 20 Alarm input 16 G E hom NO cu ET B sw Alarm input 15 Fea Rr eom AES Generator current L2 EES No 82 1 Alarm input 14 E F3 for J NC Alarm input 13 or mi S sto dle moie o Ra eran Generator current L1 No i S s20 Alarm input 12 c DEgII S pos i Z y Alarm input 11 or ei g Mia Reply GOB is open block emergency operation s DERBI ee i Dean mind 7 Alarm input 10 or rm 8 je a v a plem Ge GCB close without eng mon i 2 TE Alarm input 9 aii E i G ely Alarm input 8 Papan pon E Command open GCB 4 NO g gt EU lo A7 x d Alarm input 6 or Fy ea FE gt JA 2 Astra Mode selection locked OS a H i alu adina Alarm input 5 or 5 MES hon Ez Crank terminate AER m 1 H i 4 i Reply MCB is open Alarm input 4 ns i El x EE EE 58 zji Enable MCB Common SHk HET Baten T co R y Alarm input 3 3 TK shen 4 Command close MCB c No eL eo Alarm input 2
52. of an external measur ing transducer e g UMT 1 Table 5 7 Terminal assignment mains current measuring Page 30 47 Woodward Manual 37239A GCP 30 Series Genset Control Discrete Inputs CAUTION Please note that the maximum voltages which may be applied at the discrete inputs are defined as fol lows Voltages higher than those specified destroy the hardware Maximum input range 4 to 40 Vdc Control Inputs o 4 to 40 Vdc Signal device H Discrete input PIGS et ES Figure 5 8 Discrete inputs Control inputs Terminal Associated Description A max KAH 7 A B NO contact Automatic 1 Automatic 2 Multi function selectable in configuration e Sprinkler operation Engine enable e external acknowledgement Engine stop Operating mode STOP e Start without CB GCP 31 Enable externally GCP 32 Enable MCB C D NCcontat Reply GCB is open 54 7 GCP 31 Status Isolated operation GCP 32 Reply MCB is open Table 5 8 Terminal assignment control inputs O Woodward Page 31 47 Manual 37239A Alarm Inputs The discrete inputs can be connected in positive or negative logic e positive logic The discrete input is wired to 4 to 40V dc e negative logic The discrete input is wired to GND Positive Logic 4 to 40 Vdc Signal device GCP 30 Series Genset Control 1 aye vers Associated Commo
53. on B Ce FE Meaning Tem p Terminals Alarm input 3 3 TT e ass YES eg 2409 NO eg e NC Mains parallel operation NO eg 0 un YES eg 24 veo Alarm input 2 2 DES ho D RS Alan rai Dey vih sad e E A Kaz re at sprinkler emergency sto S YES e g 24 Vdc Common O SI Sl si a Common terminal 3 4 5 6 53 54 HE Mains current L1 x Sas Eal em Multi function terminal DERI lt o nos i qa Nc In Mains voltage L3 ceo Automatic 2 eae pos 1 i Ne gt li Mains voltage L2 o Automatic 1 DERI eo pos Ne gt o s Mains voltage L1 O 0 Vdc ajae jo N O 12 24 Vdc Subject to technical mocificatons zm 2 2004 08 26 GCP30 Wiring Diagram g2ww G504 aq sk Figure 4 4 Wiring diagram GCP 31 XPQ Package O Woodward Page 17 47 Manual 37239A GCP 30 Series Genset Control GCP 31 XPQ SB03 Package SI op 3 Si 2s a Analog input 4 T4 3 TI 39 Analog output z Pt100 2 E S ev ge 0 4 20 mA lt a o Ed 5 Epo 3 S z 3 esa Eo 2 Analog input 3 T3 5 5 s PO a 0 4 20 mA E 9 T cts o 3 2 RS232 interface o mee a Ne Engine level
54. onds to the impedance of the used cable e g 120 Ohms CAN bus CAN bus CAN bus Figure 5 23 Interfaces Loop the CAN bus DPC Direct Configuration Interface NOTE To configure via the configuration interface direct configuration you need the configuration cable or dering code DPC the program LeoPC1 delivered with the cable and the corresponding configura tion files Please consult the online help installed when the program is installed for a description of the LeoPC1 program and its setup If the parameter Direct config is switched to ON the communication via the interface on termi nals X1 X5 is disabled If the control unit detects that the engine is running ignition speed exceeded the direct configuration port is disabled Page 42 47 O Woodward Manual 37239A GCP 30 Series Genset Control Chapter 6 Technical Data 1 S N Serial number numerical 2 S N Date of production Y YMM 3 S N Serial number Barcode 4 P N Item number 5 REV Item revision number Sr E 6 Details Technical data E 7 Type Description long 8 Type Description short 9 UL UL sign Measuring values voltages NA Measuring voltages 1 120 Vac Rated value Vn oooooccccnonioncconnnononnonnnconnnonos 69 120 Vac Maximum value V max max 150 Vac 4 400 Vac Rated value Vn sss
55. r Actual value input Analog input 6 T6 VDO pressure 0 to 5 10 bar or 0 to 72 5 145 psi 0 to 180 Ohm configurable function Alarm input or Actual value input Analog input 7 T7 VDO temperature 30 to 120 C or 86 to 248 F 0 to 380 Ohm configurable function Alarm input or Actual value input Table 5 12 Analog inputs terminal assignment O Woodward Page 35 47 Manual 37239A GCP 30 Series Genset Control Pickup switching inductive Figure 5 12 Pickup Description switching inductive Pickup Table 5 13 Pickup terminal assignment Specification of the input circuit for inductive speed sensors Ambient temperature 25 C Signal shape Simusoidal Minimum input voltage in the range of 200 to 10 000 Hz 0 5 Vor Minimum input voltage in the range of 300 to 5 000 Hz lt 0 3 Vor Table 5 14 Pickup minimum input voltage Note As the ambient temperature increases the minimum input voltage increases at a rate of approxi mately 0 3 V C Eingangsspannung in Abhangigkeit der Frequenz Effektive Eingangsspannung V 100 1000 10000 100000 Frequenz Hz Figure 5 13 Pickup Typical behavior of the input voltage sensitivity Page 36 47 Woodward Manual 37239A GCP 30 Series Genset Control Relay Outputs Controller Outputs o max 250 VAC E em E em Ep e KE
56. sformer MCB GCB Mains current Aor 5 A Figure 5 6 Measuring inputs Current Mains via transformer Terminal Measurement Description 27 Transformer Mains current L1 transformer terminal s2 1 1A o 5A Mains current L1 transformer terminal s1 k Table 5 6 Terminal assignment mains current measuring Mains Mains Interchange Import Export Real Power Actual Value Via Measuring Transducer NOTE During configuration the free configurable 20 mA inputs can be enabled with the following functions e Mains interchange import export real power actual value e Real power set point value e Alarm input Please notice the details in the configuration manual NOTE If several controls are connected to form an interconnection the 20 mA measuring signal must not be looped through all controls At each control a 0 4 to 20 mA buffer amplifier must be connected to the mains interchange import export real power actual value measurement When selecting the external measuring transformer please note that this must transmit negative ranges on transmission of supply and reference power Measuring transducer Mains active power 0 4 20 mA eo N Figure 5 7 Measuring inputs Current Mains via measuring transducer Terminal Measurement Description Mains interchange import export real power actual configurable 0 4 to 20 mA value via 0 4 to 20 mA signal
57. sition easily accessible to the operator This must also bear a sign identifying it as an isolating switch for the control NOTE Connected inductances e g operating current coils undervoltage tripping devices auxiliary contac tors and or power contactors must be wired with an appropriate interference protection O Woodward Page 13 47 Manual 37239A GCP 30 Series Genset Control GCP 31 BPD Package Control room SPS PC W woopwarpb gt Be SUE 55 Ez o Shc E8 D 89 CE se can e as e e SC SE Can o8 P 252 ES CAN bus interface gs o L A 85 gt lt eno Guidance level sE fermination EF x E 2 Pickup 5 zo Package GCP 31 BPD 5 8 switchingiinductive So P N Name a co Ao r E 8440 1548 GCP 3111B BPD E 8440 1549 GCP 3141B BPD gs Relay 7 rem gt 8440 1550 GCP 3115B BPD o SI 8440 1551 GCP 3145B BPD e 5 ER Z r Be Ba res rio B eg E Sg 5 5 Bj 2 Relay 5 gt EE EY 5 gt 3 S mae Relay 4 gt BS eje Relay 3 gt Ri Ele Relay 2 E X RI 12 Relay 1 gt mp tower RI A SPEED POWER E e raise three position controller M ba
58. t eren eterne Terminal assignment generator current measuring Terminal assignment mains current measuring ee aa Terminal assignment mains current measuring o Terminal assignment control inputs idee eege ee Ninis E AEE EEEE EEEE SEEKER Terminal assignment alarm inputs positive lOQiC nennen nnne Table 5 12 Analog inputs terminal assignment T Table 5 13 Pickup terminal assignment sessseseseeeeeeeeseeeenneneneeneeneenetnennenrtnetetnr eniti trennen tenete enne R trennen nne Table 5 14 Pickup minimum input voltage eese eene A BA BAK AA iri Table 5 15 Relay outputs terminal assignment Table 5 16 Relay manager terminal assignment va nana pepeni rpa aa Kn ena na aaa angka Table 5 17 Analog outputs terminal assignment a rerio An Sanda dna ann E A E Aan ir Table 5 18 Controller outputs terminal assignment Table 5 19 Controller outputs three position Table 5 20 Controller outputs analog or PWM Table 5 2T Controll r outp ts analog rn ie peret er ORE HO PRG Hea ae ASO Fe rede ese eed eats Table 5 22 Interface terminal assignment ii OROT OHIO ORT TERRE YER ORO GEO Page 6 47 Woodward Manual 37239A GCP 30 Series Genset Control Chapter 1 General Information Related Documents Type English German GCP 31 32 Series GCP 31 32 Installation this manual gt 37239 GR37239 GCP 31 32 Configuration 372
59. u must take special precautions to minimize or eliminate electrostatic discharges Follow these precautions when working with or near the control 1 Before doing maintenance on the electronic control discharge the static electricity on your body to ground by touching and holding a grounded metal object pipes cabinets equipment etc 2 Avoid the build up of static electricity on your body by not wearing clothing made of synthetic materials Wear cotton or cotton blend materials as much as possible because these do not store static electric charges as much as synthetics 3 Keep plastic vinyl and Styrofoam materials such as plastic or Styrofoam cups cup holders cigarette packages cellophane wrappers vinyl books or folders plastic bottles and plastic ash trays away from the control the modules and the work area as much as possible 4 Opening the Control unit will void the warranty Do not remove the printed circuit board PCB from the control cabinet unless absolutely necessary If you must remove the PCB from the control cabinet follow these precautions e Make sure that the unit is completely de energized all connectors have to be pulled off e Do not touch any part of the PCB except the edges e Do not touch the electrical conductors connectors or components with conductive devices or with bare hands e When replacing a PCB keep the new PCB in the plastic antistatic protective bag it comes in until you are ready to
60. urrent L2 No g 20 Alarm input 14 TRE 4 NC Alarm input 13 or e S au dle mode benua m Generator current L1 lis No e s2 Alarm input 12 c TOF j NC A vi Alarm input 11 or eo E Reply GCB is open block emergency operation e BTS Conon terminal 7 Alarm input 10 or 8 LO Le amp GCB close without eng mon PESH 5 Command close GCB Ne 8 zh Alarm input 9 a PRH Shor 48 NO a ey Alarm input 8 e DEB 0 E Command open GCB No gi Alarm input 7 or ER ici Breaker logic 7 REI o 128 Alarm input 6 or ea Ss Ka epe Mode selection locked Di d alu Busbar voltage Alarm input 5 or s Hue 52 es Crank terminate Kei ka 3 H NEZ B Reply MCB is open Alarm input 4 DES a5 pos HE t NC 3 Blh Enable MCB Common ES EE lu Battery gt co Alarm input 3 3 DES Sho Command close MCB Q No e O Alarm input 2 2 DES ho 4 NC o Alarm input 1 bd at sprinkler emergency sta PHISH Command open MCB Ne 3 CH Common zH ae Sl s1 a Common terminal 3 4 5 6 53 54 gt Mains current L1 x Tee E em Multi function terminal DERI lt o nos i N Nc Ss Mains voltage L3 eo Automatic 2 eae pos 1 i Ne Da li Mains voltage L2 o Automatic 1 DERI eo pos Ne IB Mains voltage L1 O 0 Vdc oja e N O 12 24 Vdc Subject to technical modifications Sp E 2004 08 26 GCP30 Wiring Diagram g2ww G504 aq sk Figure 4 12 Wiring diagram GCP 32 XPQ SC06 Package O Woodward Page 25 47 Manual 3723

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