Wind & Solar Hybrid Controller User Manual
Contents
1. protection 423mm 300mm 173 76mm 510mm 250mm 395mm 11Kg 12 5Kg 420mm 302 40mm 154 40mm Dump load device package size 510mm 250mm 399mm Dump load device net weight 8 0Kg Dump load device gross weight 9 5kg i RS232 L RS485 Optional function LI USB LI Anemometer function 172. If do not purchase the function of Boost Buck Boost amp Buck it would display NONE 2 Wind Info 2 Wind Info Rota R 2 9 Pole D 3 9 Rota maximum rotate speed Pole wind generator pole logarithm of wind generator 2 Wind Info 2 Wind Info Brake ON 4 9 D M SW ON 5 9 Brake manual braking switch M SW wind charging manual switch ON turn on OFF turn off ON turn on OFF turn off 14 2 Wind Info Vmax V 6 9 gt A Vmax Maximum voltage of wind generator 2 Wind Info Time min 8 9 gt Time braking time 3 6 Solar Information Main Menu 3 Solar Info b CE Solar Info solar information 3 7 Date and Time Setting 2 Wind Info Amax A 7 9 gt Es Amax Maximum current of wind generator 2 Wind Info Cutln V 99 CutIn wind start charging voltage If do not purchase the function of Boost or Boost amp Buck it would display NONE 3 Solar Info M SW ON 1 1 CA M SW wind charging manual switch ON turn on OFF turn off If don t purchase the USB function there is no the following display Main Menu Al Date Time gt Date Time date and time Al 2012 03 22 2 MONTH 10 44 52 2 MONTH month setting Al 2012 03 22 4 HOUR 10 44 52 RA 4 HOUR hour setting Al 2012 03 22 6 SEC 10 44 52 E 6 SEC second setting Al 2012 03 22 5 MIN 10 44 52 SA 5 MIN minute setting 15 4 Software The software
3. C TM Normal C TP controller device working temperature TL MOS tube temperature Normal temperature is normal Error temperature detection module is error OTP over temperature protection C Celsius degree 3 3 7 Error Code 8 ErrCode B S W T B1 battery over discharge B2 battery over charge S1 solar input voltage 1s high S2 solar charging module short circuit fault S3 solar charging module open circuit fault W1 wind generator is manually braked W2 battery voltage is greater than Full wind generator brakes W3 wind generator rotate speed is greater than Rota generator brakes W4 wind generator voltage is higher than Vmax generator brakes W5 wind generator current is greater than Amax generator brakes W6 brake module short circuit fault W7 wind charging module short circuit fault 12 W8 wind charging module open circuit fault W9 wind input voltage is high T1 MOS tube detection module fault T2 MOS tube over temperature protection T35 controller device detection module fault T6 controller device over temperature protection work normal 3 3 8 USB This is optional function if not purchase there is no the following display gt Al 7K OK KK ES USB RR o ER kikk okk kk Y e ar Month Dayo Values could be set in 3 9 on page 16 USB USB state USB interface has the following states USBOK USB well connected USBNC USB not connected
4. is easy to operate need not to be installed You can browse and set parameters on PC through the software Users could ask the software from sellers Browsing interface on PC Network Monitor 4 i File E Setting Help QD Network Monitor Control Center P T figure P T figure U T figure U T figure EEE wi Normal O Ready Disconnect Contents displayed on browsing interface Battery voltage charging current power power obtained generated energy obtained Solar voltage charging current charging power generated energy Wind turbine voltage charging current charging power generated energy Output load voltage current power output energy Software using method could reference to the instruction of software compressed file 5 Warranty The product is warranted for one year from the date of shipment to the original end user During warranty period 1f failure occurs when the product normal using our company will repair or replace the failure product Out of warranty period we supply repair service but for charges This warranty is only provided to buyers who have bought the product and signed the CI with us and the warranty is nontransferable Our company reserves the right to change products and without notice when products update This warranty does not apply under the following conditions Damage by not operating in accordance with user manual Damage by accident negligence abuse or improper use Un
5. of positive and negative is forbidden 2 3 2 3 Wind Generator Wiring SE eee EEE AAA 1 ol oF Tt omo rosa winaa Soar impae Banery AN Figure2 4 Wind generator wiring Connect wind generator wires to controller as shown in figure2 4 The wind generator could produce high voltages Be careful of electric shock A When it is breeze or windless connection of wind generator and controller would be safer and better Only when controller is in the state of start up high speed rotate wind generator could be connected 2 3 2 4 Master device and dump load device wiring cil lol l ZED ED pump tyad WindImpue Solar Input Battery epa NC t pl Figure2 5 Master device and dump load device wiring Connect dump load device positive and negative to controller as shown in figure2 5 Be careful of avoiding short circuit when wiring the dump load device Anti connecting of positive and negative is forbidden 8 2 3 4 Confirm Wiring Double check the wiring Make sure each connection is correct Secure no loose and resistive connections 3 Operation 3 1 Description of Buttons Enter into sub screen or confirm the command Switch between sibling menu or decrease the setting value Press more than two seconds change the setting value quickly Switch between sibling menu or increase the setting value Press more than two seconds change the setting value quickly Return to
6. parent screen or cancel the command 3 2 Overview of LCD Menu nua uel a i q 6 6 Axx URND p oju PUI E d 6 8 Ul OWI Ip oju PUIM C q G L Vs XPWY p OjU pUIM C q 6 9 Ax XCWA p oju PUIM Z 46 9 NO MS AN gt oju PUIAA C q 6 7 NO 3Mtlg p oju PUIAA E q 6 xx 810d p oju PUIM C Uxx F 0Y p oju PUIM E oju PUIM C nuay UIEN ef SY LY d 6 6 Am moy p OJu wajs s d 6 Namo p ojuj uajs s 4 6 z day biau ou Wajs s sl M S 8 9P0DJ13 8 OxxlEWON AL Osx EWJON d 1 Z H iS Mex B 19UJ 8 0 9 MaM MeS Mex J MOd U G Val Msid J MOd PUIM y Vel AA UUH PUM 1 Overview of LCD menu Figure3 The gray shaded parameters could be set manually by users arameter setting steps to increase the setting Press Menu to enter the setting state setting value would flash to decrease the setting value ess Pres value After step 2 press Menu to save the setting press Esc to back out 10 J 3 3 Parameters Browsing 3 3 1 Battery iy Eg xk Low Percentage of battery power Right corner have below displays Low Battery over discharge protecting Normal Battery is normal Full Battery over charge protecting Float Floating Ft s Countdown of exiting float countdown start from 30s V Battery voltage I Battery charging current 3 3 2 S
7. Connection 2 3 1 Overview of Electrical Connection Computer Dump load ov Figure2 1 Overview of electrical connection 2 3 2 Wiring Notes N Improper operation during the wiring process can cause fatal injury to the operator or unrecoverable controller damage Only qualified personnel can perform the wiring work AN All cables must be undamaged properly insulated and adequately dimensioned AN Make sure that all cables are firmly attached Unsecured cables create loose and resistive connections which may lead to excessive heating and or fire N For mobile applications be sure to secure all wiring avoid loose connections 2 3 3 Wiring Steps Follow the bellow suggestions and steps to connect 2 3 2 1 Battery Wiring A E ee CI EA CA O ZA CN A EA O Battery Figure2 2 Battery wiring Connect battery positive and negative wires to controller as shown in figure2 2 N Be careful of avoiding short circuit when wiring the battery I Although controller has the protection of battery anti reverse but anti connecting of positive and negative is forbidden 2 3 2 2 Solar Wiring POC ICO IO IO O EA E MO CT TT Figure2 3 Solar wiring Connect solar positive and negative wires to controller as shown in figure2 3 The solar PV array may produce high voltages in sunlight Be careful of electric shock when wiring Although controller has the protection of solar anti reverse but anti connecting
8. USBdErr USB conversion module damaged or not connected USBFULL USB stick is full 22 Hour Minute Second Values could be set in 3 9 on page 16 3 3 9 RS485 This is optional function if not purchase there is no the following display A2 Device Addr 1 Device Addr Device address for Modbus communication 3 3 1 Anemometer This is optional function if not purchase there is no the following display A3 Wind Speed m s Wind Speed Wind speed 13 3 4 System Information Main Menu 1 System Info 1 System Info gt Batt Ah 1 9 System Info system information Batt battery capacity 1 System Info 1 System Info Energy ADD 2 9 gt Low V 3 9 gt Energy Low battery over discharge limit ADD Energy cumulates voltage CLEAR Energy clears to O 1 System Info 1 System Info RLow V 49b Full y 5 9 RLow battery over discharge Full battery over charge limit voltage limit recovery voltage 1 System Info 1 System Info RFull v 6 9 Flot V 7 9 RLow battery over charge Flot tloating voltage limit recovery voltage 1 System Info 1 System Info Out V 8 9 ROut V 9 9 gt Out over load limit voltage ROut over load limit recovery This controller has no output voltage This controller has no output 3 5 Wind Information Main Menu 2 Wind Info 2 Wind Info gt MPPT ON 1 9 Wind Info wind information MPPT wind MPPT function switch ON turn on OFF turn off
9. Wind amp Solar Hybrid Controller User Manual Model HY C30 48BSLS Thank you for purchasing our product s The manual is provided to people who need to install and operate the controller Read this manual before any work with controller and keep it carefully The contents of this manual will be periodically updated or revised if necessary However discrepancies cannot be excluded Please refer to the actual product s Symbols The following symbols are used throughout this manual to indicate potentially dangerous conditions or mark important safety instructions A N WARNING Indicates a potentially dangerous condition Use extreme caution when performing this task E S INDICATION Indicates a procedure or function that is important NOTE Indicates a specific description for content General Safety Information Before receive the product check it carefully Make sure whether the product is damaged during transport If it is damaged contact the shipping company or our company immediately All installation and electrical work must only be performed by professional personnel Without any professional guidance do not disassemble or attempt to repair the controller Do not use the controller without batteries Do not cut off the connection of controller and batteries when controller is working normally Keep children away from controller Do not allow water to enter the controller Confirm that power connections are
10. authorized product modification or attempted repair Damage occurring during shipment 16 Parameters Rated wind power IKW External dump load device Yes Battery over discharge limit voltage Low 40 8V adjustable Battery over discharge limit recovery voltage Rlow 46 5V adjustable Battery over charge limit voltage Full 58 8V adjustable SS A Nur Battery over charge limit recovery voltage RFull Wind dumpload rotate speed Rota 800R adjustable Wind pole logarithm Pole 4D adjustable Wind start charge rotate Cutln Wind dumpload voltage Vmax Dump load control mode Wind charging mode Solar charging mode Display mode Display content Operating temperature amp Relative humidity Quiescent power drain Protection type Master device size Master device package size Master device net weight Master device gross weight Dump load device size 300R 100V adjustable Over rotate speed limiting Over voltage limiting Over Current limiting PWM MPPT and PWM PWM LCD Battery voltage charging current Percentage of battery power Wind voltage charging current rotate speed output current output power Solar voltage charging current System state generated energy error code 20 55 C 35 85 RH Non condensing lt 3W Battery over discharge protection over charge protection anti reverse connection outside switch Wind Over rotate speed protection over voltage protection over current
11. current Max revolution speed max voltage and max current of wind generator could be set Once the actual revolution speed voltage or current over the set ones PWM intelligent unloading will start automatically That protect wind generator gt Intelligent limiting of batteries max current Batteries maximum capacity could be set through this controller According to the set maximum capacity controller could calculate the maximum charging current Then batteries will be protected gt Function of manual brake Wind charging manual switch On the controller you can manually set whether using wind charge to battery gt Solar charging manual switch On the controller you can manually set whether using solar charge to battery gt BOOST and BUCK function in one If do not buy Boost amp Buck Wind Solar Controller there is no this function Once wind generator voltage is lower than battery voltage controller starts boost module automatically Wind generator voltage 1s increased to the charging voltage and it is boost charging When wind generator voltage is higher than battery voltage in order to acquire max power buck module of controller will be started the generator is buck charging Loads lower the revolution speed of wind generator when it is breeze That decreases the output power of wind generator Through max current tracking MCT and max power point tracking MPPT output of wind generator is stabilized at the max balance o
12. f wind energy utilization Combine with boost and buck function wind energy utilization is increased gt BOOST function If do not buy Boost Wind Solar Controller there is no this function Once wind generator voltage is lower than battery voltage controller starts boost module automatically to charge to battery gt BUCK function If do not buy Buck Wind Solar Controller there is no this function S nce wind generator voltage is higher than battery voltage controller starts buck module automatically to charge to battery 1 1 2 Optional Function The following functions are available for purchase gt USB function Record controller s working data by USB stick Users can analyze the data on PC gt RS232 interface By serial interface communication you could monitor the whole system storage and analyze data Program could be upgraded by serial interface Connect PC and controller by serial interface You could set the parameters on PC and controller simultaneously Software is free easy to operate and no need to be installed gt RS4835 interface gt Anemometer function Wind speed could be displayed on LCD easy to observe 1 2 Appearance Bu 7 Figurel 1 Master device appearance description A friendly human computer interaction interface Running data and LCD display panel configuration parameters are displayed in the LCD screen Parameters could be set by keys on the panel 6 RS485 interface Communicati
13. olar 2 Solar V FEV I A V Solar voltage I Solar charging current Other displays W1 Brake wind generator is manually braked W2 S when battery voltage is greater than Full generator is braking Exit braking Time countdown W3 S when rotate speed of wind generator is greater than Rota generator is braking Exit braking Time countdown W4 S when wind generator voltage is greater than Vmax generator is braking Exit braking Time countdown W5 S when wind generator current is greater than Amax generator is braking Exit braking Time countdown W Stay Exit braking Time countdown finish wind generator still stay brake ISS Full could be set in 5 9 of 3 4 on page 14 Rota could be set in 2 9 of 3 5 on page 14 Vmax could be set in 6 9 of 3 5 on page 15 Amax could be set in 7 9 of 3 5 on page 15 Time could be set in 8 9 of 3 5 on page 15 V uwind output voltage I wind charging current 11 4 Wind Power P W I A V uwind output power I wind output current 3 3 4 Input 5 In Power W S FFW W W In Power total input power S solar input power W wind input power 3 3 5 Total Generated Energy 6 Total Energy EW e h Total Energy total generated energy This value is cumulative If want to start from 0 set in 2 9 of 3 4 on page 12 3 3 6 Temperature Protection 7 TP Normal
14. on interface If don t purchase no this interface 8 System cooling fan This fan rotates when charging current is too high cooling the system _ 9 Mounting holes Install controler o O Figurel 2 Dump load device appearance description Item Dump load device Terminal block 3 1 3 Dimensions Figurel 2 Dimensions of master device Figurel 3 Dimensions of dump load device 2 Installation and Electrical Connection 2 1 Installation 2 2 1 Mounting Notes MN Read through this entire section first before beginning installation all mounting work must only be performed by professional personnel Dir all sources of power to the controller before installing or adjusting NDo not allow water and snows enter the controller Nnstall in locations where is dustless airy and avoid direct sunlight A If install controller in a cabinet make sure there is enough space for controller heat dissipating NKeep controller away from corrosive gas and intense electromagnetic interference Locate the product in where easy to install electrical connection and service 2 2 2 Mounting Steps 1 Choose mounting location Please refer to installation notes 2 Check for clearance around the location make sure there is enough space for connecting cables 3 Prepare tools for installation 4 Place the controller to the mounting location 5 Check that the controller is securely mounted 2 2 Electrical
15. tightened to avoid excessive heating from a loose connection Make sure cables are suitable for system Contents 1 Product Introduction te da do ll 1 ME FUNCUONS ANA FEA Urea coli 1 Y APpearaN CO ii ces 3 13 DIMENSIONS dia ici co iii 4 2 Installation and Electrical Connection iaa 5 21 ANS MON A a i a ee Ad Ca a Rui date Soca i 5 2 2 Electrical COMMOCUION seis cscs cesses a A A AN 6 3 1 Description OF BUON oa a ceca ewes ee 9 3 2 OVERWICW of ECD MENU ccarr E ene xe 10 3 3 Patameters BrOWSINE si N NE N EEN 11 34 System INformations A a a N 14 39 Wind NNT ONAN ON asas casa a E T N 14 36 Solar NO MANO dan 15 3 7 Optional Function 1 Date and Time Setting sica 15 A FOTO ANS iia 16 3 Wanani AM E T O A ON 16 1 Product Introduction This kind of wind and solar hybrid controller is special design for off grid wind solar hybrid generation system Appearance is elegant operations are easy It also makes the course wind generator and solar panels charge to batteries safely and efficiently 1 1 Functions and Features 1 1 1 Basic Functions gt Wind Turbine and Load Adaptive Impedance Matching maximize energy utilization There 1s internal resistance in Wind generators batteries and loads According to impedance matching principle only when input impedance equals to output impedance power utilization is maximal get the maximum power gt Protect wind generator from over revolution speed over voltage and over
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