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Vision Sensor FZ4 Series

1. Flat camera Pen shaped camera Can be used for both flat cameras and pen shaped cameras FZ SF FZ SP 9 5_16 11 522 FZ SFC FZ SPC o i s i a N E Four M1 7 mounting holes P Three M2 mounting with a depth of 1 5 mm holes with a depth of 3 0 mm L 34 92 43 5 From ccd 3000 37 6 5 surface E io 22 N S E g 75 8 8 dia 6 5 le i y i Eight M1 7 mounting holes j sh a A eee 16 pin round connector ___ PI Three M2 mounting 2 fi 12 7 9 6 holes with a depth of 3 0 mm S 509150015 se Q E Two M4 mounting a Two M3 mounting holes holes with a depth with a depth of 4 mm of 5 5 mm i 1 4 20UNC with a depth of 5 5 mm 12 5 dia 16 pin round connector H Intelligent Compact Cameras Narrow view Standard Wide View FZ SQ010F o FZ SQ100F long distance O FZ SQ050F 0 FZ SQ100N short distance gt gt 46 46 44 Optical Optical axis a axis x x 7 P Mounting Bracket F Mounting Bracket 0 See Note 1 See Note 1 3 N ae dai N b Polarizing Polarizing Filter Attachment g Filter Attachment a 4 1 4 20UNC 1 4 20UNC I Depth 6 Depth 6 Lee Four M4 Four M4 20 Depth 6 49 8l S 20 Depth 6 n 2 ae lt Note 1 The mounting brackets can be connected to either side E Intelligent Camera Tightening torque 1 2 N m
2. E 2 million pixel camera 14 5 29 FZ S2M FZ SC2M Three M2 mounting holes with a depth of holes with a depth of 3 0 mm Two M4 mounting holes with a depth of 5 5 mm 1 4 20UNC with a depth of 5 5 mm E 5 million pixel camera FZ SH FZ S5M2 ee 2 6 Mounting holes with a FZ SHC Eat area 69 0 leali our M4 mounting holes FZ SC5M2 depthof 2 5 mm 4 directions o siena JEN Four M4 mounting lo holes with a depth N lof 4 mm 4 directions N 2dia mounting holes with a depth of 2 5 mm 4 directions Mounting Holes 1940 1 o S ieri Two M4 mounting holes with a depth of 5 5 mm I depth of 5 5 mm__ 4 commonness 1555 Two M4 mounting holes with a depth E Camera amplifier
3. Classification Formula B 0 Condition A B Scene ee Condition Branch 5 Scene 5 Matching the condition Not matching the condition Beene Edge Position Fine Matching Inspection of Inspection of Provuot Ipe B Parallel Judgement Output Parallel Judgement Output PrOGUOE TYPE A ce e A Intuitive Operation on a Touch Panel Increased Performance The recent popularity of tabloid HMIs is indicative of the intuitive visualization of the direct Response to touching the screen has been remarkably improved on screen operation of functions and inspection locations that helps to increase efficiency The touch operation of FZ menus have been praised not only in design work but in the procedures that are required for daily operation a A Seamless Communications with Peripheral Devices You can seamlessly link external devices such as PLCs computers actuators and much more High speed communications with a host enables a wider range of operation and management PLC Link EtherNet IP gt gt Ethernet PLC Easier Commissioning and Increased Range of Operation and Management PLC Link Function Communications Monitoring and Checking Easy Creation of Ladder Programs Smooth Commissioning and Troubleshooting A PLC Link function is included to reduce the effort in ladder programming and of Communications raise the design efficiency for serial communications and st
4. 7 Ji mm sl Camera distance mm Field of vision mm v Field of visien Note 1 The lengths of the fields of vision given in the optical charts are the lengths of the Y axis X 2 The vertical axis represents WD for small cameras 4 Intelligent Cameras Autofocus Cameras E Narrow View Unit mm FZ SLC15 FZ SZC15 Field of vision 13 8 to 14 9 a Field of vision 13 8 to 14 9 291034 13 8 to 14 9 rr 13 8 to 14 9 47 5 to 67 9 E Wide View FZ SLC100 __29 to 100 FZ SZC100 ie 29 to 100 Field of vision N Field of vision awe 29 to 100 190 1975 Field of Vision of Intelligent Cameras and Autofocus Cameras The images displayed on the monitor will be rectangular images of 640x480 pixels The valid processing area for measurements is the 480x480 pixel area in the middle The above figures show the dimensions of the middle 480x480 pixels Intelligent Compact Cameras E Narrow View E Standard Mi Wide View Long distance Wide View Short distance FZ SQ010F FZ SQ050F FZ SQ100F FZ SQ100N 300 Field of vision i BRIG Sco Field of vision Field of vision PERSA 191 7 5 o 33 53 970 380 3g to 60 215 Se to Other Products in the Vision Sensor Series PC Vision System Low cost Integrated Vision Sensor FJ Series FQ Series PC based flexible image processing system A Palm size Vision Sensor That s Applicable Essentially Anywhere on the Line W Easy customisation W Cutting edge algo
5. Mounting Hole Dimensions Tightening torque 1 2 N m Note 1 The mounting brackets can be connected to either side FZ SLC15 FZ SLC100 100 27 5 37 5 275 37 5 Two M4 mounting holes with a depth of 8 0 mm 1 4 20UNC with a depth of 8 0 mm Two M4 mounting holes with a depth of 8 0 mm 1 4 20UNC with a depth of 8 0 mm E Autofocus Camera FZ SZC15 FZ SZC100 Two M4 mounting 9 holes with a depth of 8 0 mm 37 38 Cables Camera Cables E Camera Cable FZ VS 42 L See Note 1 E Long distance Camera Cable 100 2 to 26 pin square connector See Note 2 E Long distance Right angle Camera Cable FZ VSL2 18 2 a Parallel Cable FZ VP 200 10 Note 1 LCD Monitor 26 pin square connector L See Note 3 See Note 2 26 pin square connector L See Note 1 cable is available in 2m 5m Mountable plate thickness 1 6 to 5 0 mm Lens for Small Camera FZ LES Series 31 5 FZ VS2 42 L See Note 3 25 L t 12 2 26 pin rectangular connector E Right angle Camera Cable FZ VSL
6. 18 5 100 L See Note 1 E Bend resistant Cable FZ VSB L See Note 1 42 2 to 26 pin square connector See Note 2 12 2 Cable is available in 2m 5m 10m Each camera cables has polarity L See Note 1 35 50 pin square connector 100 50 pin square connector Note 1 Four M4 Diaphragm 4 12 dia adjustment knob Diaphragm look screw M1 4 Lenses Model Focal length Brightness Maximum outside diameter Overall length FZ LES3 3 mm F2 0 12 dia 16 4 mm FZ LES6 6 mm F2 0 12 dia 19 7 mm FZ LES16 16 mm F3 4 12 dia 23 1 mm FZ LES30 30 mm F3 4 12 dia 25 5mm Camera Cable Extension Unit cable is available in 2m 5m FZ VSJ Camera Cable Connector Camera side Four 3 4 dia PUD 9 1 9 15 POWER Indicator Please ensure that the name plate side of the cable is connected to the controller Cable is available in 15m Monitor Cable FZ VM L See Note 1 f 33 7 1 w oO I ol dia m 19 2 dia U U 2 to 15 pin square connector Note 1 Cable is available in 2m 5m Extension Tubes for Small Camera FZ LESR D amp wil amp Ko 2 DI 2 a Sai N N S o
7. 37 32 dia 42 5 32 dia 43 9 Focal length 6 mm 12 mm 16 mm 25 mm 50 mm 75 mm 100 mm Brightness F1 4 F1 3 F1 4 F1 4 F1 4 F1 9 F1 8 F2 7 F3 5 ETETE M27 M25 5 M27 M27 M27 M27 M30 5 M30 5 M30 5 P0 5 P0 5 P0 5 P0 5 P0 5 POS P0 5 P0 5 POS Lenses for small camera Extension Tubes Do not ne the ADE 1 0 mm and 2 0 mm Extension Model Model 3Z4S LE ML EXR Tubes attached to each Set of 7 tubes other Since these Extension 40 mm 20 mm 10 mm 5 mm Tubes are placed over the Appearance Contents 2 0 mm 1 0 mm and 0 5 mm threaded section of the Lens Maximum outer diameter 30 mm dia or other Extension Tube the Focal length connection may loosen when more than one 0 5 mm 1 0 ienie Extension Tubes for small camera Model FZ LESR Set of 3 tubes Contents 15 mm 10 mm 5 mm Maximum outer diameter 12 mm dia mm or 2 0 mm Extension Tube are used together Reinforcement may be required for combinations of Extension Tubes exceeding 30 mm if the Camera is subject to vibration 25 Ratings and Specifications Controllers FZ4 series Quad Processing High speed Controllers Model Controller type High grade Processing items No of Cameras Connected Camera When connected to a intelligent compact NPN Output FZ4 1100 PNP Output FZ4 1105 FZ4 1100 10 FZ4 1150 FZ4 1150 10 FZ4 H1100 FZ4 H1100 10 FZ4 H1150 FZ4 H1150 10 FZ4 1105 10 FZ4 1155 FZ4 1155 10 FZ4 H1105 FZ4 H1105 10 FZ4 H1155 FZ4 H1155 10 oo integrate
8. See note 1 camera Connected to 3 cameras Color camera 83 Monochrome Camera 84 Connected to 4 cameras Color camera 62 Monochrome Camera 63 When connected to a 2 million pixel camera Connected to 1 camera Color camera 40 Monochrome Camera 40 Connected to 2 cameras Color camera 20 Monochrome Camera 20 Connected to 3 cameras Color camera 13 Monochrome Camera 13 Connected to 4 cameras Color camera 10 Monochrome Camera 10 Operation Settings Controllers integrated with LCD Touch pen mouse etc Box type controllers Mouse or similar device Create series of processing steps by editing the flowchart Help messages provided Serial communications RS 232C 422A 1 CH Network communications Ethernet 100BASE TX 10BASE T EtherNet IP communications Ethernet port baud rate 100 Mbps 100Base TX Parallel I O 13 inputs RESET STEPO ENCTRIG_ Z0 DSAO ENCTRIG_AO ENCTRIG_BO DIO to 7 26 outputs RUN BUSYO GATEO ORO READYO ERROR STGOUTO to 3 DOO to 15 STGOUT 2 to 3 only for camera 4 ch type Monitor interface Controllers integrated with LCD Integrated Controller and LCD 12 1 inch TFT color LCD Resolution XGA 1 024 x 768 dots Box type controllers Analog RGB video output 1 channel Resolution XGA 1 024 x 768 dots USB interface 4 channels Supports USB 1 1 and 2 0 Power supply voltage 20 4 to 26 4 VDC
9. Vision Sensor FZ4 Series Shape Search Il Cutting edge algorithm for search evolution realizing Keep on Evolving Speed and accuracy determine the basic performance of sensing Usability efficiently puts that performance to work OMRON s FZ Series of Vision Sensors represent an evolu ne tionary journey that takes these three aspects i 1 from the past and into the future to allow you to increase quality BZS 2900 FZ3 700 FZ2 500 FZ 00 1922240009999 e Quad Processing e 2 4GHz AA RA LY TN e Shape Search II AGG LEVA LI LL i Tank we LI 1 r IWA INN 1 1 4 1 Bane i LULA e Brightness Correct Filter wane UX gt Accuracy e Stripe Removal Filter Il J SN e Precise Calibration Dee e Remote Operation gt Usability e User Data 4 Speed Quad Processing Single processing led to dual processing and now the FZ4 takes evolution one step farther with quad processing featuring multi core multi thread operation Parallel execution of the process flow is automatically calculated to achieve optimum allocation of tasks according to the processor load to achieve the fastest processing in this class The rapidly evolving Intel processors are used Performance is maximized with a unique software structure that is matched to the processors Four track Parallel Processing software that has b
10. The maximum cable length depends on the Camera being connected and the model and length of the Cable being used System configuration Controllers integrated with LCD USB connection Box type Controllers Lenses Touch pen accessory attached Input device Mouse Camera connected High resolution Low distortion Lenses USB connection RS 232C connected Parallel I O ry Ethernet Analogue RGB Camera connecter Input device Mouse Ethernet RS 232C connected Parallel I O Input device o Mouse USB connection Analogue RGB RGB monitor oF gy Lp Model FZ LEH5 FZ LEH8 FZ LEH12 FZ LEH16 FZ LEH25 FZ LEH35 FZ LEH50 FZ LEH75 FZ LEH100 Appearance py x x 34 deg 33 dia 736 5 33 dia 05 34 dia es Focal length 8mm 16 mm 25 mm 35 mm 100 mm Brightness F1 4 F1 4 F1 4 F2 F2 8 Filter size M27 0 M27 0 M27 0 M27 0 M40 5 P0 5 P0 5 P0 5 POS PO 5 The 5 mm Extension Tubes 3Z4S LE ML EXR cannot be used with FZ LEH25 Lenses CCTV Lenses Model 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE ML 0614 ML 0813 ML 1214 ML 1614 ML 2514 ML 3519 ML 5018 ML 7527 ML 10035 i n N I k N Appearance s 4 N l A gt gt oN gt Ca a de Lu pel 30 dia 30 30 dia E 34 5 30 dia e 24 5 30 dia E 24 5 32 dia e
11. l ment processing Image logging 1 Interruption l The next image input is delayed Image input 2 Image logging 1 Since logging was not possible during measurement the user had to choose either measurement or logging Accordingly not all images could be saved or image input triggers had to be delayed depending on the measurement trigger intervals i Image input 1 Image input 2 Image input 3 Resolution Image logging 1 Image logging 2 Image logging 3 All images are saved Priority on Image input 1 image logging l ANET processing of FZ4 Measurement and image logging are processed completely in parallel As a result you can save all images Application a ome Application Example for Saving All Images Defect inspection on a new product or a Printing inspection in automobile al SIE nese a can be Miao for rena ana e to help line adopting anew manufacturing method assembly processes establish an appropriate manufacturing method quickly for a new product or a line adopting a new manufacturing method e When a NG occurs the cause can be identified and remedial actions taken quickly e Saving all images leads to more efficient traceability control NEW More Convenience in Saving Images Its now even more convenient to save measurement images for operational analysis suc
12. 2 the same time without making trips to all of the Controllers You can easily balance the thresholds between Controllers when increasing inspection 3 stability through testing at the production line Aa 2 Displaying Images from Many FZ4 on One Monitor 1 You can save space because you do not need to install more than one monitor Even if the Controllers are separated from each other the adjustments can be made from 2 the same location to reduce the load on workers and reduce adjustment time Note Ask your OMRON representative about obtaining simulation software for a computer Useful Functions for Test Measurement Continuous test measurement function Judgment monitoring function Settings must be verified with as many images as possible Wi th OM Continuous measurement stops automatically when a defect occurs RON s FZ4 cont inuous measurements of hundreds of images can be per Once the measurement stops you can select the next course of action formed by a single click right away for efficient testing and verification If a defect occurs measurement stops automatically gt Checking the results of continuous measurement in a graph Select the course of action 450 000 cap bmp The judgment result became NG pa ee ee eee Trend monitoring Adjust setttinae Move Image file nage file move to Time Judgment Monitoring Function 12 Usability Utility Customize Screen
13. Connected to 3 cameras Connected to 4 cameras Operation Controllers integrated with LCD Touch pen mouse etc Box type controllers Mouse or similar device Settings Create series of processing steps by editing the flowchart Help messages provided Serial communications RS 232C 422A 1 CH Network communications Ethernet 100BASE TX 10BASE T EtherNet IP communications Ethernet port baud rate 100 Mbps 100Base TX Parallel I O 13 inputs RESET STEPO ENCTRIG_ZO DSAO ENCTRIG_AO ENCTRIG_BO DIO to 7 26 outputs RUN BUSYO GATEO ORO READYO ERROR STGOUTO to 3 DOO to 15 STGOUT 2 to 3 only for camera 4 ch type Monitor interface Controllers integrated with LCD Integrated Controller and LCD 12 1 inch TFT color LCD Resolution XGA 1 024 x 768 dots Box type controllers Analog RGB video output 1 channel Resolution XGA 1 024 x 768 dots USB interface 4 channels supports USB 1 1 and 2 0 Power supply voltage 20 4 to 26 4 VDC When connected to a intelligent compact camera Current When connected to a intelligent or autofocus camera 5 0 A max 7 5 A max 5 0 A max 7 5 A max 5 0 A max 7 5 A max 5 0 A max 7 5 A max consumption When connected to a 300 000 pixel camera at 24 0 VDC See note 2 When connected to a 2 million pixel camera When connected to a 5 million pixel camera Ambient temperature range 3 7 A max 4 9 A max 3
14. Image ite Camera eqn i a image input HDR function for FZ SQU Intelligent Compact apturing HDR Lite Cameras a Camera To switch the cameras used for measurement Switching Not input images from cameras again RI To switch the images used for measurement Not i gia g input images from camera again ro Position Used when positions are differed Correct n measurement is performed by correcting position se Compensation of input images Correctin images i a Mera Rectify the trapezoidal deformed image P12 Al Filterin Used for processing images input from cameras g in order to make them easier to be measured The FZ3 series controllers do not support Note 1 Code 93 Code 128 GS1 128 GS1 DataBar RSS 14 RSS Limited RSS Expanded Pharmacode 3 2D Codes that can be read Data Matrix ECC200 QR Code Bar Codes that can be read JAN EAN UPC including add on codes Code 39 Codabar NW 7 ITF Interleaved 2 of 5 35 36 External Dimensions Unit mm FZ4 series Controllers E LCD integrated type FZ4 H110 Y H110 10 FZ4 110 HIOMO FZ4 H70 Y H7001 10 FZ4 70_ 70 10 FZ4 H60 H60L 10 FZ4 601_ 60 10 FZ3 H30 Y H30L 10 FZ3 30L 30 10 E Box type FZ4 H115Y H11501 10 FZ4 115 115 10 FZ4 H75 Y H7501 10 FZ4 750 75 10 FZ4 H65 Y H65
15. of Cameras Connected Camera Processing resolution No of scenes Number of logged images See note 1 When connected to a intelligent compact Conmelice Medico Box type controllers Controllers Integratediwith Box type controllers LCD LCD O Yes 4 Can be connected to all cameras When connecting 5 million pixel cameras up to two cameras can be connected ST 752 H x480 V When connected to a 300 000 pixel camera 640 H x480 V When connected to a 2 million pixel camera 1600 H x1200 V When connected to a 5 million pixel camera 2448 H x2044 V 32 Connected to 1 camera When connected to a intelligent compact camera 214 107 71 53 Color camera 250 Monochrome Camera 252 When connected Connected to 2 cameras Color camera 125 Monochrome Camera 126 to a 300 000 pixel ae ae Connected to 3 cameras Color camera 83 Monochrome Camera 84 camera Connected to 4 cameras Color camera 62 Monochrome Camera 63 Connected to 1 camera Color camera 40 Monochrome Camera 40 When connected Connected to 2 cameras Color camera 20 Monochrome Camera 20 to a 2 million pixel camera Connected to 3 cameras Color camera 13 Monochrome Camera 13 Connected to 4 cameras Color camera 10 Monochrome Camera 10 Connected to 1 camera Color camera 11 Monochrome Camera 11 When connected Connected to 2 cameras Color camera 5 Monochrome C
16. 10 FZ4 650 65 10 FZ3 H35 Y H35C 10 FZ3 35_ 35 10 FZ4 L35 L35010 120 120 Four M3 mounting holes with a depth of 6 mm The size of the 2 camera type is 83 165 90 Four M4 mounting holes with a depth of 6 mm Pile 80 68 T The 2 camera type has only two camera connectors on its right side 68 Four M4 mounting holes with a depth of 6 mm 190 Four M4 mounting holes with a depth of 6 mm Four 20 dia 13 18 64 54 80 197 12 The 2 camera type has only two camera connectors on its right side Cameras Digital Cameras E High speed Camera W 300 000 pixel camera FZ S FZ SC 14 5_22 N Three M2 mounting holes with a depth of 3 0 mm Three M2 mounting 40 5 9 5 0 1 9 540 1 holes with a depth of 3 0 mm Two M4 mounting holes with a depth of 5 5 mm 1 4 20UNC with a depth of 5 5 mm Small digital cameras E Camera head
17. 3 lighting Ambient temperature range Class 2 o Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Accessories Note 1 Tolerance 5 max Approx 670 g Approx 700 g Approx 500 g Instruction Sheet and hexagonal wrench 2 The length of the visual field is the lengths along the Y axis 3 Applicable standards IEC 60825 1 1993 A1 1997 A2 2001 EN 60825 1 1994 A1 2002 A2 2001 Ritinei and Specifications LCD Monitor Cable LCD Monitor FZ M08 Size 8 4 inches Type Liquid crystal color TFT Resolution 1 024 x 768 dots Input signal Analog RGB video input 1 channel Power supply voltage 21 6 to 26 4 VDC Current consumption Ambient temperature range Approx 0 7 A max Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Accessories Camera Cables Shock resistiveness durability Ambient temperature range Approx 1 2 kg Instruction Sheet and 4 mounting brackets FZ VS 2m FZ VSB 2m FZ VSL 2m 10 to 150 Hz single amplitude 0 15 mm 3 directions 8 strokes 4 times Operation and storage 0 to 65 C with no icing or condensation Ambient humidity range Operation and storage 40 to 70 RH with no condensation Ambient atmo
18. 7 A max 4 9 A max 3 7 A max 4 9 A max 3 7 A max 4 9 A max Operating 0 to 45 C for low cooling fan speeds O to 50 C for high cooling fan speeds Storage 20 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Approx 3 2 kg Approx 3 4 kg Approx 1 8 kg Approx 1 9 kg Approx 3 2 kg Approx 3 4 kg Approx 1 8 kg Approx 1 9 kg Accessories Controllers integrated with LCD Touch pen one inside the front panel Instruction Manual 6 mounting brackets Box type controllers Instruction Manual Note 1 The image logging capacity changes when multiple cameras of different types are connected at the same time 2 The current consumption when the maximum number of cameras supported by each controller are connected If a strobe controller model is connected to a lamp the current consumption is as high as when an intelligent camera is connected FZ4 series Lite Controllers non NPN Output FZ4 L350 FZ4 L350 10 PNP Output FZ4 L355 FZ4 L355 10 Controller type Box type controllers High grade Processing items No No of Cameras 2 4 Connected Camera Can be connected to all cameras When connecting 5 million pixel cameras up to two cameras can be connected When connected to a intelligent compact camera Processing when connected to a 300 000 pixel camera resolution Whe
19. INNO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination o
20. LCD Yse Controller Integrated with LCD Monitor output Analog RGB XGA Analog RGB XGA Analog RGB XGA High Grade Processing Items Yse H series only Yse H series only Yse H series only Refer to page 35 for details on high grade HG processing items 17 Intelligent Cameras Autofocus Cameras with Lighting and Focus Mechanism with Focus Mechanism 300 000 pixels small pen type 360 000 pixels 300 000 pixels 300 000 pixels at any of the Lite Model Box type Controller FZ4 L350 series Single core Atom 1 6 GHz Yse Yse Yse Yse 4 max Analog RGB XGA FZ SPC FZ SP FZ SQ010F FZ SQ050F FZ SQ100F FZ SQ100N FZ SLC100 FZ SLC15 FZ SZC100 FZ SZG 5 Color Monochrome Color Color Color Color Color Color Color Color 640 H x480 V 752 H x480 V 640 H x480 V 640 H x480 V 12 5ms 16 7ms 12 5ms 12 5ms Yes Yes _ Yes Yes 2 Yes Yes Yes Auto Yes Auto es Controllers Extremely Popular Gamera Intelligent compact cameras High power lighting is built in and a polarizing filter is provided so that you can take clear images simply by installing the Camera This Camera is ideal for simple presence or judgment inspections Or as an additional camera Equipped with Polarizing Filter to Cut Regular Reflection Image Filter Library Image Creation Technology Has Also Advanced A library of image filters i
21. P Backgrond To enhance contrast of images by extracting FA Suppression color in specified brightness Brightness Track brightness change of entire screen and Correct Filter remove gradual brightness change such as See note 1 uneven brightness Color Gray Color image is converted into monochrome Filter images to emphasize specific color Extract Convert color image to color extracted image or Color Filter binary image Anti Color To remove the irregular color pattern by A Shading uniformizing max 2 specified colors Correcting i images a Remove the background pattern of vertical Filter horizontal and cross stripes sli Remove the background pattern of vertical Filter II horizontal and diagonal stripes tents Halation tet Cute Remove halation from input image Sh DE LO Panorama Combine multiple image to create one big image GA Polar Rectify the image by polar transformation Useful ABC Transformation for OCR or pattern inspection printed on circle Used when using the judge results and Calculation measured values of Procltem which are registered in processing units m Line Used for calculating regression line from plural Regression measurement coodinate Circle Used for calculating regression circle from plural Regression measurement coordinate a Transform X Y position to the real coodinate Calibration system i d Used for calibration corresponding to trapezoidal See note 1 distortion and le
22. When connected to a intelligent compact camera Current 9 z 5 0 A max 75 A max 5 0 A max 75 A max 5 0 A max 75 A max 5 0 A max 75 A max consumption When connected to a intelligent or autofocus camera at 24 0 VDC When connected to a 300 000 pixel camera de note a Wenn SA Bes 3 7 A max 4 9A max 3 7A max 4 9A max 3 7A max 4 9A max 3 7Amax 4 9A max Ambient temperature range Operating 0 to 45 C for low cooling fan speeds 0 to 50 C for high cooling fan speeds Storage 20 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Approx 3 2 kg Approx 3 4 kg Approx 1 8 kg Approx 1 9 kg Approx 3 2 kgl Approx 3 4 kg Approx 1 8 kg Approx 1 9 kg Accessories Controllers integrated with LCD Touch pen one inside the front panel Instruction Manual 6 mounting brackets Box type controllers Instruction Manua Note 1 The image logging capacity changes when multiple cameras of different types are connected at the same time 2 The current consumption when the maximum number of cameras supported by each controller are connected If a strobe controller model is connected to a lamp the current consumption is as high as when an intelligent camera is connected EET and Specifications Cameras Digital Cameras Image elements FZ SC FZ S2M FZ SC2M FZ S5M2 FZ SC5M2 Interline transfer r
23. o lt Extension tubes Extension tubes 5mm 10mm fse CD 3 15 H Power supply 9 5 g e terminal block o Extension tubes 15mm Special Halation cutoff Lamp FZ SXCRB7018BR 4S Camera integrated type 100 43 5 Installation dimensions 140 MAX Four M3 or Four 3 2 dia _______ 114 Installation dimensions loptical Chart 5 million pixel digital camera FZ S _ 5M2 10000 wF LEH5 FZ LEH8 eee FZ LEH12 FZ LEH16 tO wes FZ LEH25 wF LEH35 4 FZ LEH50 t2 FZ LEH75 t5 FZ LEH100 pe I t10 AN tO E 1000 45 An D we 2 125 aa 0 45 a D ot 140 oh ie 20 gt t40 13 Ses tO 8 t25 H5 t10 D ti o i DI t20 A CP i tO t10 S t20 ug t2 tO sli 45 100 1 tto IN t i E E e ito t5 15 ti 7 10 100 1000 Field of vision mm The 5 mm Extension Tubes 3Z4S LE ML EXR cannot be used with FZ LEH25 Lenses 2 million pixel digital camera FZ S _ 2M 10000 FZ LEH5 FZ LEH8 eee FZ LEH12 tO wF LEH16 FZ LEH25 FZ LEH35 FZ LEH50 ti 6 t2 m FZ LEH75 5 FZ LEH100 t E t10 1 E 1000 D t15 O 5 Q t20 T
24. oc FE 14 Usability I utility Applications of Quad Processing Perform the Work of Two Controllers with Only One Controller Ji _ A Uuad Processing Multi line random trigger CEE With quad processors different triggers from two lines can be input to one Controller to process two scenes in parallel and yet independently Even if one line stops the lines are completely independent of each other so the other line continues to operate Trigger Trigger Y Yv Measure Measure Measure Measure ment ment ment ment Triggers can be input from two different lines Trigger Trigger Trigger Y Y Y i Measure INGENTI Measure Measure Measure Measure ment Ament ment ment ment ment Making Confirmations and Adjustments without Stopping Production Quad rrocessing Non stop adjustment O PIERI Parallel processing on quad processors not only speeds up measurements but it enables parallel processing of measurements and adjustments Automatic distributed quad processing means that measurements are not delayed when adjustments are applied Measurements continue Automatic linking of the quad processors enables applying new settings without delaying measurements Measure ments Adjust NG Settings Tests analyzed changed performed MG ments Adjustment results applied New settings
25. one region of extracted Labeling and Label Data get that measurement Area and Gravity position can be got and judged Extract objects of registered color and measure CAROURI many features such as number and circularity Used for appearance measurement of plain color N Defect measurement objects such as defects stains and burrs Check the defect on the object Parameters for A FIGSIRSOOIRA extraction defect can be set precisely nei Fine Difference can be detected by overlapping and Ee Matchin comparing matching registered fine images with P21 g input images Character Recognize character according correlation ABK search with model image registered in Model Inspection ae Dictionary Date Date Reading character string is verified with internal 08 02 1 Verification date Model Register character pattern as dictionary The Dictionary pattern is used in Character Inspection Barcode Recognize barcode verify and output decoded See note 2 characters 2DCode Recognize 2D code and display where the code See note 1 quality is poor P21 and 3 2DCode Recognize 2D code verify and output decoded See note 3 characters Circle Used for calculating angle of inclination of Angle circular measurement objects ua oe To input images from cameras And set up the tisi conditions to input images from cameras Sela t Create high dynamic range images by acquiring P19 ig DA p several images with different conditions
26. orientation mS fs The FZ4 handles image deformation caused by the location of the workpieces when the Camera is installed at an angle and it handles workpiece inclination Blurring Robust processing handles image blurring caused by variations in workpiece height Detection is possi ble for high precision lens es even if a limited amount of blurring occurs Defects The center portion is traced even for incomplete marks that result from light reflections or noise caused by overlapping with the workpiece to simplify troublesome alignment mark detection O S Maximizing Speed High speed Processing at High Resolution Throughout 360 Rotation With previous searching the processing time was greatly increased if the workpiece was rotated or if the image resolution increased With Shape Search Il processing time is not greatly delayed throughout 360 rotation or if resolution is increases Manufacturing takt time can be reduced and inspection items can be added to help increase quality Camera Resolution and 360 Search Processing Time Typical Example Processing time 50ms 40ms 30ms 20ms 10ms 300 000 pixels camera 2 million pixel camera 5 million pixel camera Pixels Maximizing Stability Industry leading positional precision After finding the general position and orientation of the workpiece position information on edge points enables finding the precise position and orientation The edg
27. 00 2 million pixel camera FZ3 900 FZ4 1100 300 000 pixels camera Note Comparison of monochrome images Increase Quality without Increasing Takt Time Even if the takt time takes priority you can still process high resolution and Real Color images with limited affect on the takt time We can help you increase quality for both color and resolution Speed Comparison for Position Compensation and Defect Inspection Resolution The FZ4 1100 and it s quad processing can let you change from a 2 million to a 5 million pixel Camera with essentially no increase in the processing time Processing time 150ms di 100ms Essentially the same FZ3 900 processing time 5 million pixel camera f processing 50ms kime Tie FZ3 900 FZ4 110 2 million pixel 5 million pixel camera camera Note Comparison of monochrome images Color Processing The FZ4 1100 and it s quad processing can handle real color images in less time than previous Vision Sensors could handle mono chrome images Processing time High speed 90ms processing of color images 30ms 10ms Ed FZ3 900 FZ4 1100 Monochrome Real color Note Comparison for 2 million pixel Cameras Multi input Function Difference from conventional method Second image First image Image capture Conventional method Measurement First processing image Second image Fourth Fifth Image capture First second Th
28. 1 Yes See note No Yes Yes See note Yes See note1 Yes See note No High speed 300 000 Pixels Yes Yes Yes Cameras 300 000 Pixels Yes Yes Yes 300 000 Pixels Yes Yes Yes Small digital 300 000 Pixels Yes Yes Yes cameras 300 000 Pixels Yes Yes Yes 300 000 Pixels Yes Yes Yes FZ SQ010F 360 000 Pixels Yes Yes Yes a FZ SQO50F 360 000 Pixels Yes Yes Yes n FZ SQ100F 360 000 Pixels Yes Yes Yes Yes Yes Yes Yes Yes Note 1 When connecting 5 million pixel cameras up to two cameras can be connected Cameras Cables Connection Table l T Small digital Intelligent z Digital cameras g Type of camera Modal Intelligent cameras High speed g cameras compact Autofocus cameras cameras 5 a 300 000 pixel 2 million pixel 5 million pixel Pen type flat type cameras o SII Yes Yes Yes Yes Yes amera Cables Right angle camera cables FZ VSL 198 Nes bis ues TE Yes Yes No Yes Yes Yes Yes Yes Yes Yes ar a FZ VSB Yes Yes Yes Yes Yes Yes Yes No Yes Yes Long distance camera cable gt 50 Long distance right angle Yes Yes No Yes Yes FZ VSL2 camera cable Processina Items The items in red are High Grade processing items Corresponding Group Icon Processing Item Page in the Catalog
29. 3ms 12 5ms 4 9ms 12 5ms 60ms ggg lee Image read time vata O ez gt 30ms 0 A44 gt _ _ a E _ _ L__ 20M Si 1 1 10ms S 4 i E E E eS 4 Built in lighting Lighting synchronization Brightness adjustment Focusing Synchronized control of external light is possible if a Strobe Controller is also used All Cameras can onnected to Controllers You can connect any Camera to the FZ4 series Controllers There is no need to select a Controller specifically for the Camera Select the Controller that has the optimum processers for the required speed Performance Models Quad Processing High speed Controllers High speed Controller Standard Controller Controller Integrated Box type Controller Integrated Box type Controller Integrated Box type with LCD Controller with LCD Controller with LCD Controller Model FZ4 1100 series FZ4 700 series FZ4 600 series 6h Dual cores x two threads Single core Single core Core i5 2 4 GHz Core 2 Duo 2 2 GHz Celeron 2 0 GHz 5 million pixels Yse Yse Yse Maximum 2 million pixels Yse Yse Yse Camera pixels 300 000 pixels Yse Yse Yse 360 000 pixels Yse Yse Yse Maximum number of Cameras 4 max 4 max 4 max Touch panel Yse Controller Integrated with LCD Yse Controller Integrated with
30. 47 843 7900 Fax 1 847 843 7787 OMRON ASIA PACIFIC PTE LTD OMRON CHINA CO LTD OMRON Corporation 2011 All Rights Reserved No 438A Alexandra Road 05 05 08 Lobby 2 Room 2211 Bank of China Tower We lioeste A Maori Alexandra Technopark 200 Yin Cheng Zhong Road specifications are subject to change without notice Singapore 119967 PuDong New Area Shanghai 200120 China Tel 65 6835 3011 Fax 65 6835 2711 Tel 86 21 5037 2222 Fax 86 21 5037 2200 Cat No Q189 E1 01 1 AEE
31. NG images ona i computer at any time _2 Offline Setting Changes and gt Simulation Remote Operation Simulation Software Ask your OMRON representative about obtaining simulation software New Operation Schemes through Network Applications tei Periodic Adjustments and Daily Monitoring l i Inspection Adjustments You can store NG image in a network HDD to check the NG images every day on a computer The non stop adjustment function lets you change Controller settings without reducing inspection performance Or you can start simulation software on your com without stopping the production line With remote operation you can per puter to remeasure and analyze NG images form operations without going onsite 3 Handling Unstable Inspections or 4 Adding Inspections or Measurement Failure Making Changes for New Models The user sends the designer the image data setting data and parameter settings The designer Based on the images to be inspected settings are made on the simula can use the simulation software on the computer to check the situation and change the settings tion software on a familiar computer The scene data is sent to the user on the simulation software The altered scene data can be returned to the user and loaded to the to easily add the new settings system to complete the adjustments This enables smooth modifications without requiring that the designer v
32. O Z t25 amp 135 80 t10 D t45 140 t15 ET Da 2 T t40 135 18 0 115 U0 gt t t25 t20 t2 G O t30 A tO t10 t20 t2 0 t1 t 100 de 10 5 t5 i t10 ti TI 10 5 t10_ E a 1 5 30 5 10 100 1000 Field of vision mm The 5 mm Extension Tubes 3Z4S LE ML EXR cannot be used with FZ LEH25 Lenses 4 0 300 000 pixel High speed camera FZ SH _ and Digital camera FZ S _ 10000 sz4aste _ ML 0614 ML 0813 ML 1214 ML 1614 ML 2514 ML 3519 ML 5018 ML 7527 ML 10035 tQ tQ 1000 Camera distance mm 100 30 3 10 100 1000 Field of vision mm 300 000 pixel small digital cameras FZ SF _ FZ SP _ 10000 FZ ES30 PZ ESIG FZ LESG D pe 1000 to 0 WD Note1 mm t gt 100 us no 13d on ee 140 195 150 45 N NY sy o I o 5 10 t20 10 100 1000 Field of vision mm Note 1 The vertical axis represents WD not installation distance E Meaning of Optical Chart The X axis of the optical chart shows the field of vision mm See Note 1 and the Y axis of the optical chart shows the camera installation distance mm See Note 2
33. OS image elements Color Monochrome Color Effective pixels 752 H x480 V Pixel size 6 0 um x6 0 um Shutter function 1 250 to 1 32 258 Partial function 8 to 752 lines Frame rate image read time 60 fps Field of vision 7 5x4 7 to 13x8 2 mm 13x8 2 to 53x33 mm 53x33 to 240x153 mm 29x18 to 300x191 mm Installation distance 38 to 60 mm 56 to 215 mm 220 to 970 mm 32 to 380 mm LED class Class 2 Ambient temperature range Ambient humidity range Weight Operating 0 to 50 C Storage 25 to 65 C Operating and storage 35 to 85 with no condensation Approx 150 g Approx 140 g Accessories Mounting bracket FQ XL polarizing filter attachment FQ XF1 instruction manual and warning label Intelligent Cameras Autofocus Cameras Image elements FZ SZC15 FZ SLC100 FZ SLC15 FZ SZC100 Interline transfer reading all pixels 1 3 inch CCD image elements Color Monochrome Color Effective pixels 640 H x480 V Pixel size 7 4 um x7 4 um Shutter function Electronic shutter select shutter speeds from 1 10 to 1 50 000 s Partial function Frame rate image read time Field of vision See note 2 12 to 480 lines 80 fps 12 5ms 13 to 100 mm See note1 2 9 to 14 9 mm See note 13 to 100 mm See note1 2 9 to 14 9 mm See note Installation distance 70 to 190 mm See notet 35 to 55 mm See note1 77 5 to 197 5 mm See note1 47 5 to 675 mm LED class See note
34. Partial function Frame rate image read time 12 to 480 lines 80 fps 12 5ms Field of vision installation distance Selecting a lens according to the field of vision and installation distance Ambient temperature range Ambient humidity range Weight Operating 0 to 50 C camera amp 0 to 45 C camera head Storage 25 to 65 C with no icing or condensation Operating and storage 35 to 85 with no condensation Approx 150 g Accessories High speed Cameras Instruction manual installation bracket Four mounting brackets M2 Instruction manual FZ SH FZ SHC Image elements Interline transfer reading all pixels 1 3 inch CCD image elements Color Monochrome Monochrome Color Effective pixels 640 H x480 V Pixel size 7 4 um x7 4 um Shutter function Electronic shutter select shutter speeds from 1 10 to 1 50 000 s Partial function Frame rate image read time Field of vision installation distance 12 to 480 lines 204 fps 4 9ms Selecting a lens according to the field of vision and installation distance Ambient temperature range Operating 0 to 40 C Storage 25 to 65 C with no icing or condensation Ambient humidity range Weight Operating and storage 35 to 85 with no condensation Approx 105 g Accessories Instruction manual 31 Intelligent Compact Cameras Image elements FZ SQ100N FZ SQ010F FZ SQ050F FZ SQ100F 1 3 inch CM
35. allel I O Cable Cable length 2 m or 5m Cable length 2 m or 5 m Parallel I O Cable Connector Terminal Block Conversion Units for Connector terminal Conversion Unit eae ONDE 056 l Recommended Products OMRON XW2B 50G4 50G5 XE2D 50G6 ir LCD Monitor For Box type Controllers SP Da 1 GB FZ MEM1G Capacity 1 GB VESA Attachment FZ VESA For inetaling tha LOD integrated type controller 4 Desktop Controller Stand For installing the LCD mes integrated type controller a Display USB Switcher ma i i Peripheral 7 siae For FL Series FL TCC1 devices ontroller Manufactured by MORITEX Reguired itiahtina t s For 3Z4S LT Series One channel Corporation Cal no Cony reremernal i romea CA 3Z4S LT MLEK C100E1TS2 VONTONer oes One channel FZ LTA100 O For FZ LT Series Two channels FZ LTA200 3Z4S LT Series _ External Lighting FZ LT Series _ FL Series Recommended Products Optical Mouse e Microsoft Corporation Compact Optical Mouse U81 Series Note 1 This Cable has an L shaped connector on the Camera end o1 amp WP For further information please refer to the Cameras Cables table in Page 34 The 10 m cable cannot be used for the intelligent camera autofocus camera and 5 million pixel camera The 10 m cable cannot be used for the intelligent camera autofocus camera 2 million pixel camera and 5 million pixel camera The 15 m cable cannot be used for the intelligent camera autofocus camera and 5 million pixel camera
36. amera 5 to a 5 million pixel camera Connected to 3 cameras Connected to 4 cameras Operation Controllers integrated with LCD Touch pen mouse etc Box type controllers Mouse or similar device Settings Create series of processing steps by editing the flowchart Help messages provided Serial communications RS 232C 422A 1 CH Network communications Ethernet 100BASE TX 10BASE T EtherNet IP communications Ethernet port baud rate 100 Mbps 100Base TX Parallel I O 13 inputs RESET STEPO ENCTRIG_ZO DSAO ENCTRIG_AO ENCTRIG_BO DIO to 7 26 outputs RUN BUSYO GATEO ORO READYO ERROR STGOUTO to 3 DOO to 15 STGOUT 2 to 3 only for camera 4 ch type Monitor interface Controllers integrated with LCD Integrated Controller and LCD 12 1 inch TFT color LCD Resolution XGA 1 024 x 768 dots Box type controllers Analog RGB video output 1 channel Resolution XGA 1 024 x 768 dots USB interface 4 channels supports USB 1 1 and 2 0 Power supply voltage 20 4 to 26 4 VDC C VOA Onore Da taligen SE 5 0 A max 7 5 A max 5 0 A max 75A max 5 0 A max 75A max 5 0 A max 7 5A max urrent When connected to a intelligent or autofocus camera A When connected to a 300 000 pixel camera See note 2 When connected to a 2 million pixel camera 3 7 A max 4 9Amax 3 7A max 4 9A max 3 7A max 4 9A max 3 7Amax 4 9A max When connected to a 5 million pix
37. andard Ethernet Convenient monitoring functions are provided that let you see if communications is established correctly and if wiring is correct Confirmations when commission ing the system and analysis during communications troubleshooting go smoothly 1 0 Monitor Applicable PLCs e OMRON CS CJ CP and NSJ Series Display of signal output e Mitsubishi Electric 9 ec status Q Series Reading and writing I O memory areas can be easily set on the special menu screen tas ort ore cer cre ore ore om cer snlanienienimeicniazioni Virtual signal inputs t 8 Dw EtherNet IP High capacity High speed Data Communications EtherNet IP is a widely used communication protocol in factories around the world You can easily connect to OMRON PLCs or any other vendor device that supports EtherNet IP to enable high speed communication Display of communications test results Send TEST FROM FZ Receive SCENE 001 Rescue i ve MEASURE Receive UNITDATA 0010 001 Sending of test commands EtherNet IP 10 Usability Utility Optimum Operation both Online and Offline Connections to a network hard disk drive or network computer enables a wide range of operation possibilities You can log measure ment images longterm or you can perform verifications and adjustments on a computer without stopping the Vision Sensor Network HDD FZ4 Log images via Ethernet Check
38. ation Search and get position radius and quantity in high preciseness a Shane Used to Search the similar part of models from A ci input image Detect the evaluation value and position Shape Used to search the similar part of model from A ia II input image regardless of environmental P6 See note 1 changes Detect the evaluation value and position Pere Used when various kinds of products on the cp Classification assembly line need to be sorted and identified Edge Measure position of measurement objects Se according to the color change in measurement area Detect edges by color change in measurement HHH Edge Pitch area Used for calculating number of pins of IC and connectors Measure peak bottom edge position of a Gia workpieces according to the color change in separated measurement area i Measure max min average width of workpieces E n according to the color change in separated measurement area el Measure center axis diameter and radius of P20 Gee note 1 circular workpieces Circular Scan ee ot Di Edge Width Measure center axis width and thickness of ring P20 See note 1 workpieces Color Data Used for detecting presence and mixed varieties of products by using color average and deviation CH Gravity and Used to measure area center of gravity of Area workpices by extracting the color to be measured Used to measure number area and gravity of Eabellng workpieces by extracting registered color eel Selecting
39. ce When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproduc ing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety Note Do not use this document to operate the Unit Tokyo JAPAN Contact www ia omron com Regional Headquarters OMRON EUROPE B V OMRON ELECTRONICS LLC Wegalaan 67 69 2132 JD Hoofddorp One Commerce Drive Schaumburg The Netherlands IL 60173 5302 U S A Tel 31 2356 81 300 Fax 31 2356 81 388 Tel 1 8
40. cessing processing unit of a branch a Same as Procltem Branch But you can change 4 DI Branch the targets of conditional branching via external inputs Data Used when you need to output data to the Gi external devices such as PLC or PC via serial Output ports Parallel Used when you need to output data to the Ei Data external devices such as PLC or PC via parallel Outputting Output ports results Parallel Used when you need to output judgement results Pig Judgement to the external devices such as PLC or PC via Output parallel ports Fieldbus Outputs data to an external device such as a Data Programmable Controller through a fieldbus Output interface or Result Used for displaying the texts or the figures in the Display camera image Displaying Displa I results on oh Display selected image file the monitor Display m Last NG Display the last NG images P19 Image Corresponding Group Icon Processing Item Page in the Catalog Inspections A Used to identify the shapes and calculate the Measurement position of measurement objects EN Flexible Recognizing the shapes of workpieces with P20 Search variation and detecting their positions i Sensitive Search a small difference by dividing the search P20 Search model in detail and calculating the correlation ECM Used to search the similar part of model form 4 Search input image Detect the evaluation value and position Ec Circle Extract circles using round shape inform
41. d with Box type controllers i integrated with Box type controllers No Yes 4 2 4 2 4 Can be connected to all cameras AN 752 H x480 V Seo When connected to a 300 000 pixel camera 640 H x480 V When connected to a 2 million pixel camera 1600 H x1200 V When connected to a 5 million pixel camera 2448 H x2044 V No of scenes 32 Connected to 1 camera 232 e Connected to 2 cameras 116 CONTE Connected to 3 cameras 77 Connected to 4 cameras 58 Connected to 1 camera Color camera 270 Monochrome Camera 272 When connected Connected to 2 cameras Color camera 135 Monochrome Camera 136 to a 300 000 pixel 23 ur Connected to 3 cameras Color camera 90 Monochrome Camera 90 Number camera of logged Connected to 4 cameras Color camera 67 Monochrome Camera 68 images Connected to 1 camera Color camera 43 Monochrome Camera 43 See note 1 When connected Connected to 2 cameras Color camera 21 Monochrome Camera 21 to a 2 million pixel camera Connected to 3 cameras Color camera 14 Monochrome Camera 14 Connected to 4 cameras Color camera 10 Monochrome Camera 10 Connected to 1 camera Color camera 16 Monochrome Camera 16 When connected Connected to 2 cameras Color camera 8 Monochrome Camera 8 to a 5 million pixel B Connected to 3 cameras Color camera 5 Monochrome Camera 5 camera Connected to 4 cameras Col
42. e point position information instead of image density information is used to detect positions more precisely than with normal searching methods Linear Data Typical Example Error 0 2pix Position error 0 1 pix 0 015 pixels max px __ T T T gt _ ______ _ __________ 0 1pix 0 2pix 0 5mm imm 1 5mm 2mm Position Detection performance speed and stability mean that you do not need to adjust detailed parameter settings You can quickly achieve the optimum settings and minimize setting errors caused by trying to increase performance or caused by worker differences Set the parameters and register models to com plete the setup Parameters can be quickly determined according to the application 8 Usability Design Utility Easily Take Advantage of a Wide Range of Functions Program free Design Unique Menus for Easy Operation Onsite and a Touch Panel Even long complex processing flows can be easily set up by essentially anyone with easy operating procedures Program free Flow Menus for Quick Processing Design Flow Setup Area Processing Item Area m Save and Load Processing Units camera mepe inot E measurement You can temporarily save data when studying parameters or load data BD nuinsge from other scene groups for an even wider range of application ui Product Ainspection E Compensare image DD Support measurem
43. eading all pixels 1 3 inch Interline transfer reading all pixels 1 1 8 inch Interline transfer reading all pixels 2 3 inch CCD image elements CCD image elements CCD image elements Color Monochrome Monochrome Monochrome Color Monochrome Color Effective pixels 640 H x480 V 1600 H x1200 V 2448 H x2044 V Pixel size 7 4 um x7 4 um 4 4 um x4 4 um 3 45 um x3 45 um Shutter function Partial function Electronic shutter select shutter speeds from 1 10 to 1 50 000 s 12 to 480 lines 12 to 1200 lines 12 to 2044 lines Frame rate image read time 80 fps 12 5ms 30 fps 33 3ms 16 fps 62 5ms Field of vision installation distance Ambient temperature range Selecting a lens according to the field of vision and installation distance Operating 0 to 50 C Operating 0 to 40 C Storage 25 to 65 C Storage 25 to 65 C with no icing or condensation with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Accessories Small Digital Cameras Image elements Approx 55g Approx 76g Instruction manual Approx 140g FZ SPC FZ SF FZ SFC FZ SP Interline transfer reading all pixels 1 3 inch CCD image elements Color Monochrome Monochrome Color Monochrome Color Effective pixels 640 H x480 V Pixel size 7 4 um x7 4 um Shutter function Electronic shutter select shutter speeds from 1 10 to 1 50 000 s
44. een designed specifically for quad processing automatically determines the faster processing scheme Maximum speed has been achieved even for High resolution Cameras and search processing both of which place a high load on the system Quad Processing procs Processing 2 Processi Minimized processing time Previous Single task Processing I i i Processing 1 Processing 2 Processing 3 Processing 4 Example of Faster Operation with Quad Processing The optimum processing scheme to minimize the time from image input to results output is automatically determined to perform parallel processing Previous Camera Position Processing i Character Inspection A 1220 Flow Search1 Character Inspection Quad Castri ia search Position Character Inspection image input Compensation Processing Character Inspection I I FIOW search2 search2 Character Inspection High speed Processing for High resolution Images of 5 Million Pixels Twice the Processing Speed Multi core processing distributes processing to increase speed even for individual processes The results are the most apparent for high resolution images Search Speed Comparison Processing time 100ms Search processing 1 2 60ms i Search processing 1 2 Search eal 20ms processing 1 2 FZ3 900 FZ4 1100 5 million pixel camera FZ3 900 FZ4 11
45. el camera Ambient temperature range Operating 0 to 45 C for low cooling fan speeds 0 to 50 C for high cooling fan speeds Storage 20 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Approx 3 2 kg Approx 3 4 kg Approx 1 8 kg Approx 1 9 kg Approx 3 2 kg Approx 3 4 kg Approx 1 8 kg Approx 1 9 kg Accessories Controllers integrated with LCD Touch pen one inside the front panel Instruction Manual 6 mounting brackets Box type controllers Instruction Manual Note 1 The image logging capacity changes when multiple cameras of different types are connected at the same time 2 The current consumption when the maximum number of cameras supported by each controller are connected If a strobe controller model is connected to a lamp the current consumption is as high as when an intelligent camera is connected 2 28 FZ4 series Standard Controllers NPN Output PNP Output Model Controller type High grade Processing items No of Cameras Connected Camera When connected to a intelligent compact camera FZ4 600 FZ4 600 10 FZ4 650 FZ4 650 10 FZ4 H600 FZ4 H600 10 FZ4 H650 FZ4 H650 10 FZ4 605 FZ4 605 10 FZ4 655 FZ4 655 10 FZ4 H605 FZ4 H605 10 FZ4 H655 FZ4 H655 10 Controllers integrated with Controllers integrated with LCD LCD No Yes Box type controllers Box type contro
46. ent oenm Flow Group function GE Fe Conamena banoi i l o pe Processing items can be named and grouped You can efficiently man E Otranen age a long work flow by assigning a folder to each processing item C Gp Output resut BD Disotay resut le 1 gt BB rroduct B inspecso 10 Product Cinspects A long flow can be gt 12 Product DLinsoecth i streamlined Conditional Branch Used there more than two kinds of pro dis on Lhe production line reed to detected separately gt gt 14 Produtt E_inapectip gt Product F_inspectp gt 8Product G_inspectia Performing different processing items at a time You can copy or delete two or more processing items at a time by just checking them on the screen 20 Prodvueth_ins Conditional Branching DI Branching Flow menus can be changed later by branching and looping according to measurement results and input condi tions Flow menu designing at the programming level is possible through a simple process of specifying a pro cessing item for Input Condition Branching Copy amp paste processing items from another scene You can set up a new flow menu by combining different processing items copied from other scenes When you want to utilize the setting of Camera image input Formula A Obtain other scene you do not need to make adjustments i index numbers
47. ent humidity Ambient atmosphere Protective structure Operation and storage 35 to 85 RH with no condensation No corrosive gases IEC60259 IP20 Material Case zinc coated steel plate Cover acrylic board Clasp stainless steel plate Approx 600 g Weight including cables Approx 500 g Approx 400 g Illumination specifications Specifications Blue LED wavelength Approx 470 nm Red LED wavelength 630 nma 8 blocks luminous intensity variable illumination 5 000 hours Time it takes from manufacture for a 50 reduction in luminous intensity at an ambient temperature of 25 C maximum brightness and continuous illumination Source Illumination system Average lifetime Connection Table Camera Connection Table FZ4 series FZ3 series Type of camera pieni Quad Processing High High speed Controllers Standard Controllers Lite Controllers Standard Controllers cere FZ4 7 FZ4 60 FZ4 L35 FZ3 3 Intelligent FZ SLC100 300 000 Pixels Yes Yes Yes cameras FZ SLC15 300 000 Pixels Yes Yes Yes Autofocus FZ SZC100 300 000 Pixels Yes Yes Yes cameras FZ SZC15 300 000 Pixels Yes Yes Yes FZ SC 300 000 Pixels Yes Yes Yes FZ S 300 000 Pixels Yes Yes Yes Digital FZ SC2M 2 million pixels Yes Yes Yes Yes cameras FZ S2M 2 million pixels Yes Yes Yes Yes FZ SC5M2 5 million pixels Yes See note1 Yes See note
48. exposure Defects Undetectable Due to Overexposure or Underexposure Any spot outside the dynamic range is blurred by halation or shadow Reflect ive and shadowy areas can be reproduced simultaneously under the same lighting conditions The reflective surfaces of cylindrically curved workpieces in which conventional vision sensors have had difficulty can be reproduced HDR image n Conventional image HDR image What is Real Color Sensing E569 Patented In order to secure stable measurements in different inspection environments FZ4 Series feature Omron s proprietary Real Color Sensing processing in addition to the conventional color image processing ee eas Edges are detected reliably even when the contrast between the background and subject is low Color Segmentation Processing Color Image Processing Real Color Sensing v Dark Eo E E ay Dark Bright 1677 It allows the recognition Black White Black Color images taken by the camera are processed after being converted into black and white pixels The color extracted is represented as white and the other colors as black Based on minimum information high speed processing is possible Since color data is limited only to brightness however it takes a long time to make optical adjustments for extracting color features Color images are converted into 256 levels of black and white brightness and the contrasts of specific colors is enhanced M
49. h as isolating cases of NGs and recording measurement results You can therefore make setup work more efficient and help to increase throughput Save Images Directly in JPEG or BMP Format Save Both Filtered and Unfiltered Images You can easily view images on a computer or attach them to reports With BMP files you can measure them You can save both the filtered images that were actually measured and the raw again on the FZ4 images taken directly from the Camera You can therefore tell if an NG was caused by the input image or by the filter settings Restricting the Areas of Saved Images esa TRO By restricting the areas that are saved file sizes are smaller so you can continue to log even more files 2008 04 2 gt 16 Camera and Controller Variations Optimum Performance for Almost Any Application Digital Cameras It does not matter if priority is on speed resolution or installation space there is a Camera that is ideal for your application Digital Cameras 5 million pixels 2 million pixels 300 000 pixels 300 000 pixels High speed 300 000 pixels small flat type Model FZ SC5M2 FZ S5M2 FZ SC2M FZ S2M FZ SC FZ S FZ SHC FZ SH FZ SFC FZ SF Color Monochrome Color Monochrome Color Monochrome Color Monochrome Color Monochrome Color Monochrome Resolution 2448 H x2044 V 1600 H x1200 V 640 H x480 V 640 H x480 V 640 H x480 V 62 5ms 33
50. he designer as user data the locations that require adjustment can be clarified so that the user can more easily make adjustments Adjustment of All User Data in a List User data list No Data Comment 0 60 0000 Mark 1 A Seach Judgement 1 60 0000 Mark 1 6 Seach Judgement 2 60 0000 Mark 2 A Seach Judgement 3 30 0000 Mark 2 B Seach Judgement 4 0 0000 NG Counter 5 0 0000 6 0 0000 T 0 0000 a A AAN Application Example 2 Statistical Information on Productivity Indices User data can be used as variables that can be read and written in the in spection flow It can also be used for counters for the number of inspected workpieces or the number of NG workpieces Math functions can be use to calculate failure rates and display them onscreen so that productivity can be checked at any time Application Method All you have to do is set a User Data processing item in the inspection flow O Camera Image Input 1 Search 2 Position Compensation Indices Displayed Onscreen with the Result Display Function The data that is set as user data is used as shared constants and variables in different scenes User Data Ha Data Comment 60 0000 Mark 1 4 Seach Judgement 1 6O 0000 Mark 1 6 Seach Judgement 80 0000 Mark 2 4 Seach Judgement 80 0000 Mark 2 8 Seach Judgement Scene 1 0 0000 HG Counter id BS on eh 35
51. ird VESTE eee tas image image image image image Multi input function Measurement First Second Third processing image image image Faster processing by preceding image capture and inspection in parallel WIESE Each camera has its own image buffer for storing image data that is separate from the main memory used for measurement processing This allows for up to 32 frames of continuous high speed image capture even while the main memory is processing measurement data Inspection of characters printed on electronic components The number of images that can be taken depends on the Controller and the Camera that is connected to it Refer to the user s manual for details First image Fourth image Second image Third image Fifth image Sixth image 6 Accuracy x A Revolution in Searching Power Shape Search Il The technology to find image patterns forms the basis of image sensing The FZ4 features the Shape Search Il a new processing item that focuses on outline information Even with overlapping images tilting or deformation both the accuracy of recognizing image patterns and the speed of processing high resolution images are ensured Maximizing Detection Performance shape search i Deformation and Tilting ratte Search Contrast Stable detection is pos sible even for variations in contrast caused by lighting or workpiece
52. isit the site Convert Parameter Settings to CSV Data CSV files allow you to easily understand the parameter settings Also Standard settings Current parameter settings you can easily change any of the settings If you save the standard Defect FAAN Defect reer l A A HANTEN HANTER settings you easily find incorrect setting changes by comparing the apap h ar data for differences You can attach CSV files to email and have them me r SERN Ja Je DERS DERS o uploaded to the Vision Sensor to enable easy adjustments even when Dene LIA te E LIRA 180 BEARTA Di STIRO 180 troubleshooting from a remote location ma mA __ Sem aM Fed ie 12 mir 2 FeE FEE 3 LECCI ETL 320 pi nre 240 tin EAR fa el HR Da ABI FRE ol TIRA EF I BARE EF RIE E a Centralize Monitoring and Adjustment of Scattered Sensors You can check the status and adjust the settings of many FZ4 on one computer This enables efficient adjustment of Camera images when commissioning a system and application of test adjustment results Remote Operation application Operating Several FZ4 from One Location When commissioning a line from one location you can adjust the Camera images from all 1 of the FZ4 located along the line There s no need to go to and from remote Controllers and you can compare Camera images under various conditions to adjust them If setting changes are necessary to add a new model you can do all the required work at
53. kness coordinates Center coordinates Radius These processing items let you measure sizes positions of centers of gravity and the number of objects Areas ESS Lon Gravity Labeling Labeling and Area 21 Different Types of Inspections These processing items are ideal for external appearance inspections for damage foreign matter etc Defects w DA ER Scratch detection profile displayed on the screen Patent Pending Defect Precise Defect Fine Matching Inspections of Scratches and Dirt subtle scratches and dirt can be detected with more fine tuned conditions compared to conventional inspections Since you can clearly distinguish de fects to be detected from the background the failure detection rate can be de creased Profiles of defects and comparison elements can be displayed on the screen in real time You can adjust by confirming the settings and detection results on the image Fine parameters for defect detection allow fine settings at the pixel level Comparison element display Profile display vam won 9 million pixel cam Intervals and sizes of comparing Defects of each direction for detection era this function enables much more elements are displayed are displayed as wave profiles precise inspections of scratches Fine Matching Defect Fine Matching Defect It is useful for detecting scratches It is useful for detecting scratches With
54. ld setting Bia 1 ig Femi a la aje i Bi Bani aj A Pisin epee jan Different conditions for dividing the model image can be set Flexible Search Inspection of characters on IC chips When inspecting workpieces with some variations in shape such variations are sometimes recognized erroneously as de Before fects Flexible Search ensures accurate searches regardless model En En of some variations in print quality or shape by registering addition i OK NG several images of non defective products as models It helps you decrease your inspection failure rate by rejecting defec After _ a a on tive products only model OK ai OK NG addition Ca Register non defective e ee Productas NG NG additional model Measure positions widths or number of edges These processing items let you measure positions widths and the number of edges from edge information e da 4 a ge Edge Edge Scan Edge Scan Edge Circular Scan Circular Scan Position Pitch Position Width Edge Position Edge Width NEW Circular Scan Edge Position NEW Circular Scan Edge Width You can measure the center coordinates diameter and radius of a round workpiece You can measure the center coordinates width and thickness of a ring shaped without performing any calculations simply by drawing one measurement region workpiece without performing any calculations nee Center thic
55. llers ea 2 4 2 i 2 i Can be connected to all cameras When connecting 5 million pixel cameras up to two cameras can be connected 752 H x480 V Processing When connected to a 300 000 pixel camera H 640 H x480 V resolution When connected to a 2 million pixel camera H When connected to a 5 million pixel camera 2448 H x2044 V No of scenes When connected to a intelligent compact camera When connected to a 300 000 pixel Number camera of logged Connected to 1 camera Connected to 2 cameras Connected to 3 cameras Connected to 4 cameras Connected to 1 camera 1600 H x1200 V 32 214 107 71 53 Color camera 250 Monochrome Camera 252 Connected to 2 cameras Color camera 125 Monochrome Camera 126 Connected to 3 cameras Color camera 83 Monochrome Camera 84 Connected to 4 cameras Color camera 62 Monochrome Camera 63 images See note 1 When connected to a 2 million pixel camera Connected to 1 camera Color camera 40 Monochrome Camera 40 Connected to 2 cameras Color camera 20 Monochrome Camera 20 Connected to 3 cameras Color camera 13 Monochrome Camera 13 Connected to 4 cameras Color camera 10 Monochrome Camera 10 When connected to a 5 million pixel camera Connected to 1 camera Color camera 11 Monochrome Camera 11 Connected to 2 cameras Color camera 5 Monochrome Camera 5
56. milar device Create series of processing steps by editing the flowchart Help messages provided RS 232C 1 CH Ethernet 1000BASE T 100BASE TX 10BASE T Ethernet port baud rate 100 Mbps 100Base TX 11 inputs RESET STEP DSA and DI 0 to 7 26 outputs RUN BUSY GATE OR READY ERROR STGOUT 0 to 3 and DO 0 to 15 STGOUT 2 to 3 only for camera 4 ch type Monitor interface Analog RGB video output 1 channel Resolution XGA 1 024 x 768 dots USB interface 2 channels supports USB 1 1 and 2 0 Power supply voltage See note 2 20 4 to 26 4 VDC When connected to a intelligent compact camera 4 0 A max 5 5 A max Current When connected to a intelligent or autofocus camera o When connected to a 300 000 pixel camera See note 3 When connected to a 2 million pixel camera 2 6 A max 2 9 A max When connected to a 5 million pixel camera Ambient temperature range Operating 0 to 45 C 0 to 50 C Storage 20 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Approx 1 8 kg Accessories Instruction Manual Note 1 The image logging capacity changes when multiple cameras of different types are connected at the same time 2 Do not ground the positive terminal of the 24 VDC power supply to a Lite Controller If the positive terminal is grounded electrical shock may occur when an SG 0 V part such as
57. n connected to a 2 million pixel camera When connected to a 5 million pixel camera No of scenes When connected to a intelligent compact camera 752 H x480 V 640 H x480 V 1600 H x1200 V 2448 H x2044 V 32 214 Connected to 2 cameras 107 Connected to 3 cameras 71 Connected to 4 cameras 53 Connected to 1 camera Color camera 250 Monochrome Camera 252 When connected Connected to 2 cameras Color camera 125 Monochrome Camera 126 to a 300 000 pixel Connected to 3 cameras Color camera 83 Monochrome Camera 84 Color camera 62 Monochrome Camera 63 Number camera of logged Connected to 4 cameras images Connected to 1 camera Color camera 40 Monochrome Camera 40 See note 1 When connected Connected to 2 cameras Color camera 20 Monochrome Camera 20 to a 2 million pixel camera Connected to 3 cameras Color camera 13 Monochrome Camera 13 Connected to 4 cameras Color camera 10 Monochrome Camera 10 Connected to 1 camera Color camera 11 Monochrome Camera 11 When connected Connected to 2 cameras Color camera 5 Monochrome Camera 5 to a 5 million pixel camera Connected to 3 cameras Connected to 4 cameras Operation Settings Serial communications Network communications EtherNet IP communications Parallel I O Mouse or si
58. n connected to a 300 000 pixel camera See note 2 When connected to a 2 million pixel camera 3 7 A max 4 9A max 3 7Amax 4 9A max 3 7Amax 4 9A max 3 7Amax 4 9A max When connected to a 5 million pixel camera Ambient temperature range Operating 0 to 45 C for low cooling fan speeds 0 to 50 C for high cooling fan speeds Storage 20 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Approx 3 2 kg Approx 3 4 kg Approx 1 8 kg Approx 1 9 kg Approx 3 2 kg Approx 3 4 kg Approx 1 8 kg Approx 1 9 kg Accessories Controllers integrated with LCD Touch pen one inside the front panel Instruction Manual 6 mounting brackets Box type controllers Instruction Manual Note 1 The image logging capacity changes when multiple cameras of different types are connected at the same time 2 The current consumption when the maximum number of cameras supported by each controller are connected If a strobe controller model is connected to a lamp the current consumption is as high as when an intelligent camera is connected FZ4 series High speed Controllers Model NPN Output FZ4 700 FZ4 700 10 FZ4 750 FZ4 750 10 FZ4 H700 FZ4 H700 10 FZ4 H750 FZ4 H750 10 PNP Output FZ4 705 FZ4 705 10 FZ4 755 FZ4 755 10 FZ4 H705 FZ4 H705 10 FZ4 H755 FZ4 H755 10 Controller type High grade Processing items No
59. nd their purposes You can display a detail of a workpiece and its overall image at the same time on the screen This function also enables a comparison between an NG image and the image actually being inspected Change the Message Language O Engin O Chinese Japanese English Chinese or Japanese na O Camera Image Input dt 16earh si 7 Position Compensation La 3 Labeling MJ 4 Detect You can make the settings in English and then change the display language to Chinese or Japanese Display the language that is best for the workers in the country of application NEW User Data 13 Ideal for Managing Inspection Standards and for Statistical Analysis of Inspection Results New functionality has been added that enables using shared data within scene groups as constants and variables in the measurement flow With the shared data you can use the measurement flow in many new ways including standard values conditional branching flags and counters Application Example 1 Unified Management of Judgment Values When setting up complex scene data such as the data required for inspec tion of many different models you can unify management of important judgment values for inspections to easily manage and then adjust them later Also if you isolate in advance the settings that are critical to inspection performance and normally known only to t
60. ns distortion User Data Used for setting of the data that can be used as iu common constants and variables in scene group See note 1 data Set Unit Used to change the Procltem data setting 3 Data parameters etc that has been set up in a scene Used to get one data fa Sii measured results setting parameters etc of Procltem that has been set up in a scene n fa Set Unit Used for re setting the figure data model Assisting 4a Figure measurement area registered in an unit inspections measurement fe Get Unit Used for get the figure data model Figure measurement area registered in an unit Tend Used for displaying the information about results LA Monitor on the monitor facilitating to avoid NG and analyze causes Image Used for saving the measurement images to the Logging memory and USB memory Image na Conversion Used for saving the measurement images in Logging JPEG and BMP format See note 1 DE Data Used for saving the measurement data to the nd Logging memory and USB memory Op Elapsed Used for calculating the elapsed time since the Time measurement trigger input z Wait Processing is stopped only at the set time The standby time is set by the unit of ms Focus setting is supported P19 Focus and aperture setting is supported P19 a Conditional Used where more than two kinds of products on Branch the production line need to detected separately Branching sa End This Procltem must be set up as the last pro
61. or camera 4 Monochrome Camera 4 Operation Controllers integrated with LCD Touch pen mouse etc Box type controllers Mouse or similar device Settings Create series of processing steps by editing the flowchart Help messages provided Serial communications Network communications EtherNet IP communications Parallel I O RS 232C 422A 1 CH Ethernet 100BASE TX 10BASE T Ethernet port baud rate 100 Mbps 100Base TX When used in Multi line random trigger mode 17 inputs RESET STEPO ENCTRIG_ Z0 STEP1 ENCTRIG_Z1 DSAO to 1 ENCTRIG_AO to 1 ENCTRIG_BO to 1 DIO to 7 29 outputs RUN BUSY1 BUSYO GATEO to 1 ORO to 1 READYO to 1 ERROR STGOUTO to 3 DOO to 15 When used in other mode 13 inputs RESET STEPO ENCTRIG_Z0 DSA0 ENCTRIG_AO ENCTRIG_BO DIO to 7 26 outputs RUN BUSYO GATEO ORO READYO ERROR STGOUTO to 3 DOO to 15 STGOUT 2 to 3 only for camera 4 ch type Monitor interface Controllers integrated with LCD Integrated Controller and LCD 12 1 inch TFT color LCD Resolution XGA 1 024 x 768 dots Box type controllers Analog RGB video output 1 channel Resolution XGA 1 024 x 768 dots USB interface 4 channels supports USB 1 1 and 2 0 Power supply voltage 20 4 to 26 4 VDC C Vhen connecledica tegen ORE 5 0 A max 75 A max 5 0 A max 75 A max 5 0 A max 75 A max 5 0 A max 75 A max urrent When connected to a intelligent or autofocus camera CAMA Whe
62. ore precise stable results can be produced compared to color segmentation However this method has difficulty in capturing subtle variations in color because all colors are converted into black and white brightness levels Therefore it is difficult to detect subtle changes in images with low contrast Previous image processing OMRON FZ4 series I of 16 770 000 839 colors Different colors are represented as different positions in the 3D RGB space Subtle variations in color can be recognized by representing them as distances between different color pixels comprising this space Thus scratches and dir t can be detected accurately even in images with low contrast 20 Inspection and Measurement Process Library Complete Processing Library To Handle a Wide Range of There are now even more processing items that help you quickly solve inspection and measurement problems You can detect minute differences without false detections To achieve that we provide a complete array of search processes that meet onsite requirements Searching i i x Search Sensitive Flexible ECM Ec Circle Shape Shape Search Search Search Search Search Search Il Sensitive Search This allows the recognition of very subtle differences that cannot be detected through ordinary search processes by dividing the registered model image into several pieces and carefully matching them Thus you don t have to spend a lot of time for delicate thresho
63. our Real Color Sensing technology FZ4 can accurately chipped edges or subtle dirt in com and dirt in plain backgrounds recognize and process subtle variations in color This feature helps you detect plex backgrounds unpredictable scratches and dirt High precision defect inspections are pos sible by using both Fine Matching and Defect flexibly according to the back ground of each image HH These processing items provide the functions that are required for character inspections of dates lot numbers etc Character Inspections i Character Date Inspection Verification These processing items can read bar codes and 2D codes from Camera images Cod La td II Barcode 2D Code 2D Code NEW 2D Code You can automatically correct for damaged codes and errors and you can display cor rected portions in red for visual emphasis Locations that require modification are quickly understood for rapid feedback to printing devices Frequently uses functions are also provided in these convenient processing items Special Processing 9 D Chi Classification Color Data Circle Angle Ordering Information ae High Grade Item Descriptions Proc tenis No of cameras Output Model Remarks NPN FZ4 H1100 Controllers i PNP FZ4 H1105 integrated With
64. r electrical interference or conditions or uses not described in this document Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any noti
65. rithms li Seamless hardware amp software integration E Camera lighting and processor all integrated into a compact design W Clear images even for glossy and metallic surfaces W Helps standardize setting references and know how W Easy expansion for additional inspections with connections to up to 8 sensors READ AND UNDERSTAND THIS CATALOG Please read and understand this catalog before purchasing the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted
66. s Lenses for Small Camera Extension Tubes for Small Camera FZ LES3 LES6 LES16 LES30 FZ LESR Lens for 300 000 pixel small cameras Extension Tubes for 300 000 pixel small cameras Wide field of vision Intelligent Camera Diffusion FZ SLC100 DL t Plate Narrow field of vision Halation Cut Illumination Mounting Brackets For Intelligent FZ SLC15 DL FZ SXCRB7018BR 4S Integrated unit combining special Halation cut illumination strobe controller and camera without lens FZ LTCRB7018BR 4S Integrated unit combining special Halation cut illumination and strobe controller FZ LTRB7018BR 4S FQ XL XL2 Compact Camera o l Polarizing Filter Attachment FQ XF1 Special Halation cut illumination only 24 Item Descriptions Model Remarks aa z j Cable length 2 m 5 m or 10 m PA 7 Camera Cable See note 2 4 Bend resistant Camera Cable CAIO ES Sm 0r 10m See note 3 PN A oe Cable length 2 m 5 m or 10m 7 Right angle Camera Cable See note 1 See note 2 4 9 Long distance Camera Cable Cable length 15 m See note 4 cibi g e Long distance Right angle Camera Cable FZ VSL2 Cable length 15 m See note 4 ables 7 Up to two Extension Units and three Cables can sa Cable Extension Unit be connected Maximum cable length 45 m See note 5 Monitor Cable Cable length 2 m or 5 m SE Par
67. s for Easier Operation You can easily customize the operating screens according to the inspections or onsite conditions This helps you prevent downtime that can result from operating mistakes or measurement failure There are also many customization functions for troubleshooting unexpected problems Customization of Displays Compact Flow Displays The flexible customization of the RUN These convenient displays help Actual Flow of Display on mode view is possible Not only items to prevent mistakes in operation and Processing Items Operating Sos be displayed but also their layout and e Enlarged judgement result RUN and processing time make it easy to see the results of sizes of characters used can also be RUN ims processing changed This enables the creation of the most easy to use displays for the on site operators e Enlarged only measurement flow Pin Inspection I Background Suppression Diga legni bat ive image luacs node Foa lt iore tub image Multi screen Display Display of the latest NG image Shortcut buttons You can arrange a set of shortcut buttons as you like E Y Toolbar __Smsichto aDgSI mode With these buttons you can promptly cope with any prob SITE Io ADASI rode lems or adjustments whenever necessary during opera a tion Dalla san E Example of customization Displays on the Measurement screen can be changed as you like according to the number of cam eras a
68. s provided to enable stable images regardless of severe onsite conditions or workpiece status _ Position Trapezoidal LL ga Backgrond si i i Filtering 3 Compensation Correction Suppression Brightness Lp Color Correct Filter Gray Filter Image Filter Library nati Stripes om Stripe i ma Hm a aa emer Bu dii I Panoramas LI Filter Filter Il NEW Brightness Correct Filter NEW Stripe Removal Filter Il These filter cut out uneven lighting and changes in brightness caused by work The stripped pattern is filtered out so that only required aspects are shown piece surface irregularities to make characteristic features stand out clearly clearly Vertical horizontal and diagonal stripes can be removed External Appearance of Battery Pack External Appearance of Bottle Cap Before Filtering Image after Brightness Correct Filter Unfiltered Image Image after Stripe Removal Filter Reflection Defect Even the defect at the edge of the image can be detected after stripe removal Inspection is possible only in the small portion without stripes Shadow Uneven areas are removed Due to the stripes inspection is possible Because inspection is possible to the The wavy inconsistencies are so that only the defect only in the very center of the image To sides of the image the number of judged as defects appears in the inspection inspect the entire surface the cap mus
69. sistiveness durability FZ VS2 15m FZ VSL2 15m 10 to 150 Hz single amplitude 0 15 mm 3 directions 8 strokes 4 times Ambient temperature range Ambient humidity range Operation and storage 0 to 65 C with no icing or condensation Operation and storage 40 to 70 RH with no condensation Ambient atmosphere No corrosive gases Material Minimum bending radius Cable sheath connector PVC 93 mm Weight Parallel Cable Vibration resistiveness approx 1600 g FZ VP FZ VPX 10 to 150 Hz single amplitude 0 15 mm 3 directions 8 strokes 4 times Ambient temperature range Ambient humidity range Operation 0 to 50 C Storage 20 to 65 C with no icing or condensation Operation and storage 35 to 85 RH with no condensation Ambient atmosphere No corrosive gases Material Cable sheath heat resistant PVC Connector resin Minimum bending radius 75mm Weight approx 160 g approx 180 g 34 Halation Cut Illumination General specifications Current consumption FZ SXC RB7018BR 4S FZ LTC RB7018BR 4S FZ LT RB7018BR 4S 18W or less 12 VDC 1 5 A max including camera and strobe controller Vibration resistance Impact resistance 10 to 150 Hz single amplitude 0 35 mm maximum acceleration 50m s 3 directions 8 strokes 10 times 150m s 6 directions 3 times Ambient temperature Operating 0 to 50 C Storage 25 to 60 C with no icing or condensation Ambi
70. sphere No corrosive gases Material Cable sheath connector PVC Minimum bending radius 69 mm 81 mm 69 mm Weight approx 170 g approx 220 g approx 170 g Monitor Cable FZ VM Vibration resistiveness 10 to 150Hz single amplitude 0 15 mm 3 directions 8 strokes 4 times Ambient temperature range Ambient humidity range Operation 0 to 50 C Storage 20 to 65 C with no icing or condensation Operation and storage 35 to 85 RH with no condensation Ambient atmosphere No corrosive gases Material Minimum bending radius Cable sheath heat resistant PVC Connector PVC 75mm Weight Cable Extension Unit Power supply voltage See note 1 approx 170 g FZ VSJ 11 5 to 13 5 VDC Current consumption See note 2 Ambient temperature range Ambient humidity range 1 5 A max Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Operating and storage 35 to 85 with no condensation Maximum Units connectable Weight Accessories 2 Units per Camera Approx 240 g Instruction Sheet and 4 mounting screws Note 1 A 12 VDC power supply must be provided to the Cable Extension Unit when connecting the Intelligent Camera the Autofocus Camera the Intelligent Compact Camera the Strobe Controller or the Lighting Controller 2 The current consumption shows when connecting the Cable Extension Unit to an external power supply Long distance Camera Cables Shock re
71. tbe images that is required to inspect the rotated and many images must be taken entire cap is greatly reduced NEW Precise Calibration When ultra high precision is required it is necessary to align the coordinates of the Camera s field of vision with the actual coordinate system Causes of Calibration Error Lens distortion correction Lens Lens Error from lens distortion is distortion removed with a coordinate correction distortion conversion parameter that considers bending distortion Camera Distortion tilt caused by tilting correction Trapezoidal distortion Aia D A 5 D correction Error from trapezoidal distor 5 5 5 tion is removed with a per spective conversion param ete r B 5 cy B 5 lo 19 High Dynamic Range Function Patent Pending FZ4 s high dynamic range minimizes the effects of lighting such as halation and allows highly precise inspections HDR image Conventional images Dynamic range of the upper image Dynamic range after HDR processing Industry s highest dynamic range Max 5000 times Underexposure i higher than previous models Dynamic range of the lower image a dd hi Defects Detectable Even on Reflective or Shadowy Surfaces The surface of the workpiece is accurately reproduced and detected even with overexposure or under
72. the case of the Controller or Camera is touched 3 The current consumption when the maximum number of cameras supported by each controller are connected If a strobe controller model is connected to a lamp the current consumption is as high as when an intelligent camera is connected 29 30 FZ3 series Standard Controllers NPN Output PNP Output Model Controller type High grade Processing items No of Cameras Connected Camera FZ3 300 FZ3 300 10 FZ3 305 FZ3 305 10 Controllers integrated with LCD 2 4 Can be connected to all cameras except 5 million pixel cameras FZ SC5M2 S5M2 When connected to a intelligent compact No 2 FZ3 350 FZ3 355 FZ3 350 10 FZ3 355 10 Box type controllers FZ3 H300 FZ3 H300 10 FZ3 H305 FZ3 H305 10 Controllers integrated with LCD ae FZ3 H350 FZ3 H355 FZ3 H350 10 FZ3 H355 10 Box type controllers Yes 2 4 752 H x480 V Processing camera resolution When connected to a 300 000 pixel camera 640 H x480 V When connected to a 2 million pixel camera 1600 H x1200 V No of scenes 32 Connected to 1 camera 214 When connected to Connected to 2 cameras 107 a intelligent compact camera Connected to 3 cameras 71 Connected to 4 cameras 53 Connected to 1 camera Connected to 2 cameras Color camera 250 Monochrome Camera 252 Color camera 125 Monochrome Camera 126 RA d When connected 011099 to a 300 000 pixel images
73. touch pen with LCD ji NPN FZ4 H1100 10 PNP FZ4 H1105 10 3 NPN FZ4 H1150 Box type PNP FZ4 H1155 controllers NPN FZ4 H1150 10 Quad 4 High speed NPN FZ4 1100 Controllers Controllers 2 PNP FZ4 1105 integrated With touch pen with LCD j NPN FZ4 1100 10 PNP FZ4 1105 10 7 NPN FZ4 1150 Box type PNP FZ4 1155 controllers i NPN FZ4 1150 10 PNP FZ4 1155 10 NPN FZ4 H700 Controllers E PNP FZ4 H705 integrated H With touch pen with LCD 3 NPN FZ4 H700 10 O PNP FZ4 H705 10 r NPN FZ4 H750 Box type PNP FZ4 H755 controllers j NPN FZ4 H750 10 High speed PNP FZ4 H755 10 Controllers 5 NPN FZ4 700 Controllers PNP FZ4 705 FZ4 Series integrated With touch pen Controllers with LCD j NPN FZ4 700 10 PNP FZ4 705 10 3 NPN FZ4 750 Box type PNP FZ4 755 controllers a NPN FZ4 750 10 PNP FZ4 755 10 NPN FZ4 H600 Controllers Z PNP FZ4 H605 integrated H With touch pen with LCD P NPN FZ4 H600 10 O PNP FZ4 H605 10 3 NPN FZ4 H650 Box type PNP FZ4 H655 controllers i NPN FZ4 H650 10 Standard PNP FZ4 H655 10 Controllers NPN FZ4 600 Controllers 2 PNP FZ4 605 integrated With touch pen with LCD 7 NPN FZ4 600 10 PNP FZ4 605 10 r NPN FZ4 650 Box type PNP FZ4 655 _ controllers 7 NPN FZ4 650 10 PNP FZ4 655 10 ge 5 NPN FZ4 L350 i Lite Box type _ PNP FZ4 L355 ai Controllers controllers 4 NPN FZ4 L350 10 mit PNP FZ4 L355 10 NPN FZ3 H300 Controllers 2 PNP FZ3 H305 integrated With touch pen with LCD 4 NPN FZ3 H300 10 O PNP FZ3 H305 10 3 NPN FZ3 H350 Bo
74. used for measurements from the next trigger Processed items and parameters that generated an erroneous judgment can be identified at a glance Doubly effective when combined with the Non stop adjustment mode NG analyzer You can display in a structured manner a graph showing the results measured at once on logging images This lets you identify the cause of a given NG much more quickly You can also measure all images again after changing a given You can check the setting to check the reliability of the new setting Adjustment and detailed result of troubleshooting has never been so quick simple and reliable parameters to identify the cause of the NG 15 Save All Images Even during Measurements High speed logging A rotor g Controller The quad processors can also perform completely parallel processing of measurements and logging enabling high speed connection to a high capacity hard disk 2 terabytes You can save all of the images for a high speed line something that was not previous possible 1 And by analyzing trends for all of the saved images you can quickly isolate the cases of NGs and formulate countermeasures 1 All images can be saved under the following conditions e 300 000 pixel camera x 1 unit Measurement time 33 ms e Images can be saved continuously for approx one week when a 2 terabyte HDD is used based on 8 hours of operation a day Conventional system
75. x type PNP FZ3 H355 controllers F NPN FZ3 H350 10 FZ3 Series Standard PNP FZ3 H355 10 Coole Controllers NPN FZ3 300 Controllers Z PNP FZ3 305 integrated With touch pen with LCD P NPN FZ3 300 10 PNP FZ3 305 10 A NPN FZ3 350 Box type PNP FZ3 355 controllers i NPN FZ3 350 10 PNP FZ3 355 10 Cameras Descriptions Model Remarks Color FZ SC5M2 5 million pixels Monochrome FZ S5M2 co Color FZ SC2M Digital Lui Camere 2 million pixels Monochrome FZ S2M Lens required Color FZ SC 300 000 pixels Monochrome FZ S Color FZ SHC i a 300 000 pixels Monochrome FZ SH Color FZ SFC 300 000 pixel flat type Small yp Monochrome FZ SF Digital Lenses for small camera required Cameras Color FZ SPC 300 000 pixel t Ai iii Monochrome FZ SP Narrow view Color FZ SQ010F Intelligent Standard view Color FZ SQ050F Compact Wide Vi Camera Manual Focus Lens High power Lighting Cameras peste Color FZ SQ100F long distance Wide View short distance Color FZ SQ100N Intell i Wide View Color FZ SLC100 NA Camera Zoom Autofocus Lens Intelligent Lighting ich Wide View Color FZ SZC100 6 A Camera Zoom Autofocus Lens Narrow view Color FZ SZC15 Cameras Peripheral Devices CCTV Lenses Extension Tubes 3Z4S LE Series Low distortion Lenses FZ LEH5 LEH8 LEH12 LEH16 LEH25 LEH35 LEH50 LEH75 LEH100 Low distortion lens for 2 million pixel cameras and 5million pixel camera

Vision Sensor FZ4 Series

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