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Vehicle Operations Manual

1. Figure 6 Foot Pedals 1 Brake Pedal 2 Accelerator Pedal BRAKE PEDAL The brake pedal Figure 6 is located on the floor to the left of the accelerator pedal To slow or stop the vehicle firmly press the brake pedal ACCELERATOR PEDAL The accelerator pedal Figure 6 is located on the floor close to the center of the vehicle and is used to control your speed Pressing down on the pedal will increase speed Always accelerate slowly to prevent possible injury to yourself or others GEM Owner s Manual Page 36 Understanding the Standard Features of Your Vehicle PARKING BRAKE Figure 8 Parking Brake models e4 e6 GEM Owner s Manual Page 37 ep Understanding the Standard GE M Features of Your Vehicle 1 Parking Brake models e2 eS eL eL XD Figure 7 2 Parking Brake models e4 e6 Figure 8 The parking brake is located to the lower right of the driver seat To engage the parking brake lift up on the handle To release press the button on the end of the brake handle and lower it NOTE The parking brake is adjustable and should be checked periodically by a trained service technician Review the vehicle maintenance schedule on page 104 Always fully apply the parking break when leaving your vehicle or it will roll and may cause damage or injury Leaving children in a vehicle unattended is dangerous for a number of reasons A child or other could be injured Children should be warned
2. Understanding the Standard ie GEM CHARGER CONNECTED The charger connected icon and state of charge Battery Discharge Indicator gauge turns on approximately 8 10 seconds after the extension cord is plugged in After charging is 100 complete the charger connected icon will be the only thing lit and the bar graph will not be illuminated A green light on the charger itself will also illuminate when the car is 100 charged To know if the charging process is complete all ten bars on the state of charge indicator should be illuminated when the car is turned on If the charger cord is plugged in and neither the charger connected icon nor the state of charge battery discharge indicators are not illuminated the charger may not be charging If this occurs make sure the main disconnect switch is in the ON position More information on the charger and charging of the batteries is discussed on pages 76 81 STATE OF CHARGE BATTERY DISCHARGE INDICATOR The state of charge indicator shows how much capacity remains in the battery pack There are 10 bars 1 red 1 yellow and 8 green After a full charge all the bars should be illuminated when the car is turned on The far right green bar will be the first to turn off once the battery pack voltage begins to drop The percent of charge corresponding to each bar is shown below Features of Your Vehicle Bar Color Of Full Charge 1 Red Far Left Less Than 10 2 Yellow 10 20 3 Green 20 30 4 Green 30
3. 3 17 19 26 29 33 36 38 40 43 49 57 58 61 66 69 71 72 76 78 79 81 86 87 90 93 96 98 103 Warranty 106 114 Windshield Wiper 22 24 34 69 Zero Speed Detect 26 GEM Owner s Manual Page 117 ER GEM GEM Owner s Manual Page 118 WPT r Vos GEM Chrysler Group Global Electric Motorcars LLC 1301 39th Street N Suite 2 Fargo ND 58102 tel 866 764 0616 e mail service gemcar com www gemcar com Copyright 2010 Chrysler Group Global Electric Motorcars LLC All rights reserved Printed in the USA
4. 31 Charging 76 81 GEM Owner s Manual Page 116 Cleaning 101 103 Convenience Items 41 71 Current Limiting Mode 27 28 32 Customer Assistance 111 Customer Service 5 107 109 111 Driving and Alcohol 17 Emergencies 74 75 Error Code 30 74 Extension Cord Use 81 Foot Controls 36 Forward Reverse Switch 22 25 26 33 Fuses 99 100 Fuse Access Panel 99 General Specifications 10 15 Glove Box 54 Horn Button 22 24 Headlight Switch 22 25 High Motor Temp 27 29 Instrument Pod 22 Jacking 97 98 Key s 9 101 LCD Display 27 28 Left Turn Signal Indicator 27 29 LinksBack 56 Maintenance 74 104 Maintenance Schedule 104 Main Disconnect Switch 39 Motor 10 15 29 30 New Owner Registration 112 114 Odometer 30 Parking Brake 37 38 Rear Accessories 56 58 Right Turn Signal Indicator 27 29 Roll Over Warning 20 Safety Information 18 20 Safety Belts 27 28 33 42 53 Seat Adjustment 41 Second Owner Registration 112 114 Service Assistance 5 110 Service Indicator 27 28 33 Shoulder Lap Belt 42 53 Specifications 10 15 Speedometer 27 28 30 State of Charge 27 28 31 Tire or Tires 10 15 92 96 Transmission 10 15 Transporting 75 97 Word Index E GEM Trip Odometer Switch 22 24 Trip meter 27 28 30 Turn Signal Indicator 22 23 Turn Signal Lever 22 23 Upper Dash 54 Vehicle Identification Number or VIN 9 Vehicle Information 9 Warning
5. it is recommended that you first check the water level of your batteries unless equipped with maintenance free gel batteries and leave the vehicle plugged in with the Main Disconnect Switch in the ON position The charger will monitor the state of charge of the batteries and will initiate a charge cycle whenever the batteries fall to a pre determined charge level for up to 24 weeks NOTE In the case that the GEM car can not be left plugged in for extended periods of time the recommended method is to check the water level of flooded batteries charge the car to 100 and then turn the MDS to the OFF position When storing your vehicle in this condition for 30 days or more it is necessary that arrangements are made to have the vehicle recharged every 30 days while in storage To eliminate battery charge loss due to component current drain or if the vehicle will be stored for more than 10 days the car should be fully charged and the main disconnect switch must be turned OFF The main disconnect switch can be seen on page 39 GEM Owner s Manual Page 89 BR Operation and Maintenance GEM WARNING HIGH VOLTAGE The main disconnect switch will disable the vehicle by disconnecting the battery pack from the motor It does not disable the battery pack HIGH VOLTAGE will be present at the battery terminals HIGH BATTERY VOLTAGE IS ALWAYS PRESENT DO NOT TOUCH THE BATTERY TERMINALS GEM Owner s Manual Page
6. 13 U GEM a Vehicle Identification and Specifications GENERAL SPECIFICATIONS GEM eL XD Specifications Motor Drive System Tire Battery Pack Accessory Power Supply Onboard Charger Vehicle Width Vehicle Length Vehicle Height Wheelbase Turning Circle Curb Weight GVWR Payload Capacity GE Heavy Duty 7 hp vented shunt DC electric motor Single speed front wheel drive trans axle 2 ply street rated tires TR13 P185 70R13 86H Nine 8 volt lead acid batteries of specific make and model number 12 volt 30 amp DC DC converter 120 volt 15 amp 60 Hz AC input 72 100 volt 12 amp DC output 55 144 70 114 35 feet 1570 Ibs 3000 Ibs 1430 lbs options passengers cargo The turning circle is the diameter of a circle required to make a U turn maneuver These weight limits are approximate The GVWR must never be exceeded GVWR is the actual weight of the vehicle plus the weight of the entire payload of passengers and cargo GEM Owner s Manual Page 14 Vehicle Identification and Specifications GENERAL SPECIFICATIONS GEM e6 Specifications Motor Drive System Tire Battery Pack Accessory Power Supply Onboard Charger Vehicle Width Vehicle Length Vehicle Height Wheelbase Turning Circle Curb Weight GVWR Payload Capacity GE Heavy Duty 7 hp vented shunt DC electric motor Single speed front wheel drive trans axle 2 ply street
7. 40 5 Green 40 50 6 Green 50 60 7 Green 60 70 8 Green 70 80 9 Green 80 90 10 Green Far Right 90 100 GEM Owner s Manual Page 31 ip Understanding the Standard GE M Features of Your Vehicle CURRENT LIMITING MODE The current limiting mode is designed to protect the batteries and motor If the current limiting mode icon is illuminated it is an indication of one of the following issues Battery Pack Under Voltage Battery pack under voltage would coincide with a low charge reading on the state of charge gauge If you continue to drive the acceleration and power will begin to decrease The controller will eventually shut the vehicle down before allowing battery damage to occur If the state of charge is low and the current limiting icon is illuminated pull the vehicle over to a safe location and charge the vehicle GEM Owner s Manual Page 32 Understanding the Standard ie Features of Your Vehicle GEM SAFETY BELT The safety belt icon reminds you to fasten your safety belt The icon remains on for 45 seconds It is extremely dangerous to ride in a cargo area outside of a vehicle Ina collision people riding in these areas are more likely to be seriously injured or killed Do not allow people to ride in any area of your vehicle that is not equipped with seats and seat belts Be sure everyone in your vehicle is in a seat and using a seat belt properly DRIVE HIGH LOW REVERSE The drive High Low Reverse co
8. Drive System Tire Battery Pack Accessory Power Supply Onboard Charger Vehicle Width Vehicle Length Vehicle Height Wheelbase Turning Circle Curb Weight GVWR Payload Capacity GE Heavy Duty 5 hp shunt DC electric motor Single speed front wheel drive trans axle 2 ply street rated tires 12 165 70R 12 Six 12 volt lead acid batteries of specific make and model number 12 volt 30 amp DC DC converter 120 volt 15 amp 60 Hz AC input 72 100 volt 12 amp DC output 55 128 70 102 32 feet 1280 Ibs 2200 Ibs 920 Ibs options passengers cargo The turning circle is the diameter of a circle required to make a U turn maneuver These weight limits are approximate The GVWR must never be exceeded GVWR is the actual weight of the vehicle plus the weight of the entire payload of passengers and cargo GEM Owner s Manual Page 11 U GEM a Vehicle Identification and Specifications GENERAL SPECIFICATIONS GEM es Specifications Motor Drive System Tire Battery Pack Accessory Power Supply Onboard Charger Vehicle Width Vehicle Length Vehicle Height Wheelbase Turning Circle Curb Weight GVWR Payload Capacity GE Heavy Duty 5 hp shunt DC electric motor Single speed front wheel drive trans axle 2 ply street rated tires 12 165 70R 12 Six 12 volt lead acid batteries of specific make and model number 12 volt 30 amp DC DC converter 120
9. GEM Owner s Manual Page 109 BR Warranty and Customer Service GEM Chrysler Group Global Electric Motorcars LLC Business Hours 8 00 AM 5 00 PM M F CST 1 888 871 4367 Web Site www gemcar com Some states do not allow the exclusion or limitation of incidental consequential or other damages or limitation on the length of an implied warranty so the above limitations and exclusions may not apply to you This warranty gives you specific legal rights You may also have other rights which vary from state to state NOTE See your dealer to obtain a copy of a detailed warranty description Tire Warranty Tires are excluded from warranty as they are warranted by their respective manufacturers Call 1 866 764 0616 for tire warranty terms and conditions GEM Owner s Manual Page 110 Warranty and Customer Service eo GEM CUSTOMER SERVICE Prepare For Appointment If you re having warranty work done please be sure to have your Vehicle Identification Number VIN available along with all documents included with your warranty folder All work to be performed may not be covered by the warranty Discuss additional charges with the service provider Keep a maintenance log of your vehicle s service history This can often provide a clue to the current problem There are pages provided at the back of this owner s manual for notes Prepare a List Make a written list of your vehicle s problems or the specific work you wan
10. a rating other than indicated may result in a dangerous electrical system overload If a properly rated fuse continues to blow it indicates a problem in the circuit that must be corrected CAUTION Do not turn off disconnect switch while the vehicle is in motion or undergoing recharge unless in the case of an emergency where the vehicle operation or charg ing requires interruption The main disconnect switch will disable the vehicle by disconnecting the battery pack from the motor It does not disable the battery pack HIGH VOLTAGE will be present at the battery terminals HIGH BATTERY VOLTAGE IS ALWAYS PRESENT DO NOT TOUCH THE BATTERY TERMINALS GEM Owner s Manual Page 40 Understanding the Standard Features of Your Vehicle CONVENIENCE ITEMS SEAT ADJUSTMENT 4 amp 6 PASSENGER ONLY The front seats on the e4 and e6 models are equipped with manual seat adjustments The seat adjustment handle is directly under the front of the seat Move the handle toward the driver s side door to the left and move the seat to the desired position Using body pressure move forward and rearward on the seat to assure the seat adjusters are latched securely x dA Figure 12 Seat Adjustment Handle 1 Seat Adjustment Handle GEM Owner s Manual Page 41 AP Understanding the Standard GE M Features of Your Vehicle SAFETY BELTS Figure 10 Safety Belts Bench Seat Figure 11 Safety Belts Bucket Seat 1 Belt
11. batteries that can be ordered with the GEM line of vehicles In this Owner s Manual the above safe ownership and operation habits will be pointed out to you as the different aspects of owning and operating a GEM car are explained Please read understand and abide by them for years of safe operation and enjoyment of your GEM car CAUTIONS WARNINGS AND NOTES Throughout this owners manual you will find the words WARNING and CAUTION These serve as reminders that attention is required WARNING indicates an immediate hazard which could result in an accident causing bodily injury CAUTION identifies something that could result in damage to your vehicle You will also find information preceded by the word NOTE Notes are for your information and to make procedures more easily understood GEM Owner s Manual Page 7 E Vehicle Identification and Specifications GEM CONTENTS E Vehicle informationssida ena 9 EH General Specifications eee 10 GEM Owner s Manual Page 8 Vehicle Identification and Specifications VEHICLE INFORMATION MANUFACTURED BY Us ate amp Global Electric MotorCars L L C TRE 0001 Figure 1 VIN Certification Label Location For all model vehicles the vehicle identification number VIN can be found on the VIN Certification Label located on the left rear section of the roof panel The VIN indicates the model
12. modes on the display 2 Pressing the trip switch for 3 9 seconds while the display is in the trip mode will reset the trip meter to zero TRIP must be lit on the display see page 27 3 Pressing the trip switch for 10 12 seconds while the display is in the odometer mode will change the display functions from MPH to km h and miles to kilometers GEM Owner s Manual Page 24 Understanding the Standard Features of Your Vehicle HEADLIGHT SWITCH Headlight switch turns the headlights and taillights on and off FORWARD REVERSE SWITCH Drive High With the key turned on and High selected pushing down on the accelerator pedal will move the vehicle in a forward direction with the speed range of 0 25 MPH This mode refers to APPROVED TRAFFIC routes based on Low Speed Vehicle LSV regulations for your area Drive Low With the key turned on and Low selected pushing down on the accelerator pedal will move the vehicle in a forward direction with the speed range of 0 15 mph When Low is selected the acceleration and speed of the GEM is limited Reverse With the key switch on and Reverse selected pushing down on the accelerator pedal will move the vehicle in reverse The top speed in the reverse direction is limited for safety NOTE Your GEM car is equipped with a reverse warning device that sounds when the key is on and the vehicle direction switch is in the reverse position GEM Owner s Manua
13. new rear accessory onto the brackets and refasten the safety strap Push forward to engage lock Test to make sure it is secure This is a two stage locking system If not secure repeat procedure Lock the release handle with ignition key CAUTION Keep the back latch in a locked position when operating or transporting the vehicle The rear accessory could fall and cause injury if the safety strap is not used o O NOJAAN The capacity of the back is not intended for any type of passenger use Doing so could result in personal injury GEM Owner s Manual Page 58 Understanding the Optional BP Features of Your Vehicle GE M HAZARD WARNING FLASHERS Your vehicle s hazard warning flasher is an emergency warning system When you activate it all front and rear directional signals will flash intermittently Use it when your vehicle is disabled on or near the road It warns other drivers to steer clear of you and your vehicle This is an emergency warning system not to be used when the vehicle is in motion To activate the warning flashers press the button on the lower switch bank below climate controls To turn the warning flashers off press the button again GEM Owner s Manual Page 59 A a J gt Understanding the Optional VOO GEM Features of Your Vehicle HEATED SEATS Heated seats provide comfort and warmth on cold days and can help soothe sore muscles and backs For 2 passenger vehicles the front d
14. of the GEM eS GEM eL GEM eL XD and GEM e6 models see page 84 or under the maintenance plate on the rear spat of the GEM e2 GEM e4 and GEM e6 models with the other 4 batteries located under the bench seat on all models The optional configuration available on the GEM e6 and the GEM eL XD models consists of nine 8 volt batteries On the GEM eL XD model 6 of these batteries are located under the bench seat GEM Owner s Manual Page 76 Operation and Maintenance E GEM with the remaining 3 located under the access panel located on the bed On the GEM e6 model 3 of the batteries are located under the middle seat pedestal with access through the panel located on the front of that pedestal 3 more batteries are located under the rear bench seat with the final 3 batteries located under the access panel on either the rear bed or rear spat The charging system is designed to maximize the battery pack life while recharging the pack in the shortest time with available household current ground fault protected 110 volt 15 amp A C outlet The following guidelines will insure that you receive the maximum battery life and performance out of your GEM car Because of the high power draw at low states of battery charge the AC outlet should be dedicated only to recharging you GEM battery electric vehicle GEM Owner s Manual Page 77 BR Operation and Maintenance GEM New batteries will not perform to their fullest capacity until
15. or clothing e Batteries contain acid which can cause severe burns If battery fluid comes in contact with your skin flush the affected areas with water for at least 15 minutes and then seek medical assistance Internal ingested Get medical assistance as soon as possible e Contactwith eyes Flush with water and get medical assistance as soon as possible While you are being driven to get medical assistance continue to rinse your eyes by using a sponge or soft cloth saturated with water CAUTION When checking the electrolyte level in flooded batteries be careful to never touch the battery terminals Battery posts terminals and related accessories contain lead and lead compounds Always wash hands after handling the battery Improper handling of high voltage wiring batteries or control systems could result in serious or fatal injury by electric shock Only qualified technicians should repair or access high voltage wiring battery packs and associated systems GEM Owner s Manual Page 19 fa a Things to Know Before You Operate Your Vehicle GEM ROLL OVER WARNING Because of the higher center of gravity and the narrower track of this ve hicle it may roll over when some other vehicles may not Do not attempt sharp tums or abrupt maneuvers or other unsafe driving actions that can cause loss of vehicle control and possible roll over Failure to operate this vehicle safely may result in an accident roll over and serio
16. or roll over requirements Therefore you should always drive your GEM car in a safe manner while being alert to potential dangerous situations around you As with all motor vehicles never drink alcohol and attempt to drive a GEM car Operate a GEM car only on public or private roads where the speed limits are appropriate for low speed vehicles individual state laws vary so check with your DMV and the traffic is light You should never operate a GEM car so that you are an obstacle and become an annoyance for faster moving traffic GEM battery electric vehicles are designed to be recharged from a standard 120 VAC 15 amp electrical outlet that is ground fault protected Charging from a circuit of lesser capacity and or using a cord from the outlet to the GEM car thatis not sufficient in wire gauge could create a fire hazard Please consult this Manual for the proper extension cord gauge which depends on its length The voltage in a GEM car battery pack the battery pack is what you charge GEM Owner s Manual Page 6 Introduction E GEM and provides the fuel to the GEM cars electric drive system is sufficient to cause death by electrocution For this reason GEM car owners should NEVER attempt to do any maintenance or repair work on their GEM cars electric drive system including the battery pack unless they have had special training The one exception is inspection and refilling if necessary of the water in flooded type
17. rated tires TR13 P185 70R13 86H Six 12 volt lead acid batteries of specific make and model number e6 w S option Nine 8 volt lead acid gel batteries of specific make and model number 12 volt 30 amp DC DC converter 120 volt 15 amp 60 Hz AC input 72 100 volt 12 amp DC output 55 162 70 133 39 feet 1560 Ibs 1860 Ibs w S option 3000 Ibs 1440 Ibs options passengers cargo The turning circle is the diameter of a circle required to make a U turn maneuver These weight limits are approximate The GVWR must never be exceeded GVWR is the actual weight of the vehicle plus the weight of the entire payload of passengers and cargo GEM Owner s Manual Page 15 ER Things to Know Before You Operate Your Vehicle GEM CONTENTS Driving and Alcohol eotia e ars dieeaene 17 EH Safety Information eee 18 GEM Owner s Manual Page 16 Things to Know Before You Operate Your Vehicle A En GEM DRIVING AND ALCOHOL Your ability to drive your GEM car can be seriously impaired with blood alcohol levels far below the legal minimum If you are drinking alcohol don t drive Ride with a designated non drinking driver call a cab or use public transportation Driving after drinking alcohol can lead to an accident Your perceptions are less sharp your reflexes are slower and your judgment is impaired when you have been drinking Never drink alcohol and drive Drinking alcohol can seriously
18. spray water directly into the upper or lower dash GEM Owner s Manual Page 55 CEJ Understanding the Optional VOO GE M Features of Your Vehicle REAR ACCESSORY OPTIONS Figure 17 Clip In StakeBack GEM Owner s Manual Page 56 Understanding the Optional ep Features of Your Vehicle oo GEM 1 Release Handle Your ignition key opens this lock always lock after changing optional accessory backs 2 Cover 3 Cover Lock There is a separate key for this lock Rear accessories options are available from your dealer and they are interchangeable CAUTION Use only GEM approved rear accessories Others may cause damage to the locking system or vehicle and will void warranty DO NOT OVERLOAD When releasing the back latch make sure the safety strap is secure prior to turning the release handle The rear accessories can fall suddenly and cause injury or damage to the vehicle if the safety strap is not used GEM Owner s Manual Page 57 ip Understanding the Optional GE M Features of Your Vehicle As the picture shows on page 56 the release handle is located on the back panel just below the rear window opening ledge To remove or install rear accessories Remove contents of rear accessory Steady it to prevent it from falling Unlock the release handle with ignition key Rotate the release handle clockwise to release Remove the safety strap Lift off the GEM car Position the
19. water level is below the top of the battery plates In this case add just enough distilled water to cover the plates charge then recheck the level CAUTION Never charge batteries if plates are exposed above water level CAUTION Battery acid from cleaning batteries can damage driveway or garage floor NOTE For best battery life add only distilled water GEM Owner s Manual Page 86 ER GEM 2 Make sure the battery caps are firmly in place after maintenance and before washing See step 3 Operation and Maintenance 3 Batteries should be kept clean and free of corrosion Wash the tops and terminals of batteries with a solution of baking soda and water 1 cup baking soda per gallon of water once per month Review the CAUTIONS on pages NOTE Do not allow the cleaning solution to enter the battery 4 Be sure battery terminals are tight If just cleaned let terminals dry and spray them with battery anti corrosion Spray Improper handling of high voltage wiring batteries or control systems could result in serious or fatal injury by electric shock Only qualified technicians should repair or access high voltage wiring battery packs and associated systems GEM Owner s Manual Page 87 BR Operation and Maintenance GEM CAUTION If battery cable terminals are damaged or corroded they should be replaced or cleaned as necessary Failure to do so may cause them to overheat during opera
20. year the model type and the serial number of the vehicle NOTE Be sure to record the Vehicle Identification Number in the space provided Vehicle Identification Number VIN fe eee Jo MM de od ll Jos Key Stamped on Key Optional Rear Accessory Stamped on Key Date purchased GEM Owner s Manual Page 9 k Vehicle Identification and Specifications GEM GENERAL SPECIFICATIONS GEM e2 Specifications Motor GE Heavy Duty 5 hp shunt DC electric motor Drive System Single speed front wheel drive trans axle Tire 2 ply street rated tires 12 165 70R 12 10 turf tires available Battery Pack Six 12 volt lead acid batteries of specific make and model number Accessory Power Supply 12 volt 30 amp DC DC converter Onboard Charger 120 volt 15 amp 60 Hz AC input 72 100 volt 12 amp DC output Vehicle Width 55 Vehicle Length 99 Vehicle Height 70 Wheelbase 72 Turning Circle 24 feet Curb Weight 1120 Ibs GVWR 1850 Ibs Payload Capacity 730 Ibs options passengers cargo The turning circle is the diameter of a circle required to make a U turn maneuver These weight limits are approximate The GVWR must never be exceeded GVWR is the actual weight of the vehicle plus the weight of the entire payload of passengers and cargo GEM Owner s Manual Page 10 Vehicle Identification and Specifications GENERAL SPECIFICATIONS GEM e4 Specifications Motor
21. 2 Latch 3 Buckle The GEM car is equipped with safety belts for both driver and passengers GEM Owner s Manual Page 42 Understanding the Standard ea Features of Your Vehicle GE M Research has shown that safety belts save lives Safety belts can reduce the seriousness of injuries in a single vehicle accident Some of the worst injuries happen when people are thrown from the vehicle Safety belts provide protection and they reduce the risk of injury caused by striking the inside of the vehicle Everyone needs to buckle up all the time even for short trips Wearing a safety belt incorrectly is dangerous Safety belts are designed to go around the large bones of your body These are the strongest parts of your body and can take the forces of a collision best Wearing your safety belt incorrectly could increase your risk for injury in a collision You could suffer internal injuries or even slide out of part of the belt Use the instructions in this manual to insure you and your passengers are wearing the safety belts properly Two people should never be belted into a single safety belt People belted together can crash into one another in an accident causing injury Never use a lap shoulder belt for more than one person no matter the size of the person GEM Owner s Manual Page 43 Understanding the Standard Features of Your Vehicle Ina a you and you passengers can suffer injuries including fatalities if you ar
22. 90 Operation and Maintenance E GEM BRAKE FLUID LEVEL 1 Reservoir 2 Cap 3 Maximum Level Mark 4 Minimum Level Mark The brake fluid reservoir Figure 23 is located under the hood above and to the rear of the left front tire The fluid level of your brake system is a very important safety component It should be checked according to the Vehicle Maintenance Schedule on Page 104 by observing the side of the reservoir and noting its level The fluid level should be at the maximum level mark If it approaches the minimum level mark fill it with DOT3 brake fluid and see your dealer for service or call Customer Service immediately at 866 764 0616 Figure 23 Brake Fluid Reservoir CAUTION Brake fluid may cause damage to painted and finished surfaces Use caution when refilling the brake fluid reservoir GEM Owner s Manual Page 91 BR Operation and Maintenance GEM NOTE The vehicle is equipped with a four wheel hydraulic braking system CAUTION Use standard DOT3 brake fluid TIRES Proper tire inflation pressure is essential to the safe and satisfactory operation of your vehicle Tire inflation pressures are provided on your vehicle s VIN Certification Label See page 9 Figure 1 Three primary areas are affected by improper tire pressure 1 Safety Under inflation increases tire flexing and can result in tire failure Over inflation causes a tire to lose its ability to cushion shock Objects o
23. M car by Global Electric Motorcars Your vehicle is designed to operate exclusively on battery power It is an emission free vehicle The ideal application for a battery powered neighborhood electric vehicle NEV occurs when the daily driving pattern is predictable and the distance is relatively short Global Electric Motorcars objective includes customer safety and product satisfaction This Owner s Manual is designed to acquaint you with the proper and safe operation of your GEM car Please take the time to read and understand the manual before operating your vehicle Maintenance schedules and general care instructions are included in the Operation and Maintenance section This manual is applicable to the following GEM line of vehicles GEM e2 two passenger GEM e4 four passenger GEM eS two passenger short back GEM eL two passenger long back GEM eL XD two passenger extra duty long back and the GEM e6 six passenger GEM Owner s Manual Page 4 Introduction ie GEM If questions arise after reading the manual contact Global Electric Motorcars Customer Service at 866 764 0616 Please have your Vehicle Identification Number VIN and date of purchase information available NOTE All information and specifications in this Owner s Manual are current at the time of printing However due to Global Electric Motorcars policy of continuous product improvement we reserve the right to make changes at any time without wr
24. MPH or less 4 If your vehicle is equipped with hard doors put all windows down 5 Secure any items that could be affected by airflow through the vehicle 6 Do not secure across any plastic body or floor panel component of the vehicle Use tie down points on the frame identified with an X as shown on page 97 NOTE Global Electric Motorcars is not responsible for damage incurred or lost items due to vehicle towing CAUTION TOWING THE VEHICLE IS NOT RECOMMENDED This vehicle is not designed for dolly towing Any vehicle failures resulting from dolly towing will void warranty GEM Owner s Manual Page 75 As Operation and Maintenance ER BASIC MAINTENANCE The main disconnect switch should be turned off before any vehicle maintenance is started Battery Charging The Main Disconnect Switch must be On before charging the batteries NOTE The type of batteries used in the vehicle will perform better when kept fully charged Therefore whenever possible recharge the batteries The GEM car has a battery control and recharge system specially designed for electric vehicle usage Depending on the model and options of your GEM it may be equipped with Flooded wet cell or valve regulated Gel type lead acid batteries There are also two possible battery placement configurations The standard configuration consists of 6 12 volt batteries with 2 of the batteries located under the battery access cover on the bed
25. NG AND TIE DOWN POINTS Figure 24 Jacking and Tie Down Points X Tie down points for transporting your GEM car see page 75 for transporting vehicle In the event of a flat tire Global Electric Motorcars recommends using the GEM dealer network or Global Electric Motorcars Customer Service to change it because they have the proper A aul Should you choose to change the tire yourself you need to observe the following precautions e Park the vehicle on a firm level surface avoiding icy or slippery areas GEM Owner s Manual Page 97 GEM E Operation and Maintenance Set the parking brake and block both the front and rear of the tire diagonally opposite the jacking position For example if the right front tire is being changed block the left rear wheel Use a small floor style jack or low profile scissors jack only Jack the vehicle only from the side of the vehicle on the main frame rail at the point where the tub or floor panel support and the main frame rail are welded See page 97 Figure 24 Alternative locations include the rear frame rail and the center of the front cross member Tire Lug Nut Torque Specification 65 ft lbs or 88 N m Getting under a jacked up vehicle is dangerous The vehicle could slip off the jack and fall on you Never get any part of your body under a vehicle that is on a jack Never start or run the motor when the vehicle is on a jack If you need to get under the vehicle make
26. Sr VO 40 GEM to gelo o Gls fia di 2010 Owner s Manual Table of Contents ER GEM M NtRODUCHION ssnin aR e E EAA 3 EH Vehicle Identification and Specifications cccceccceceseceeeecenees 8 E Things to Know Before You Operate Your Vehicle 16 EH Understanding the Standard Features of Your Vehicle 21 EH Understanding the Optional Features of Your Vehicle 56 EH Operation and Maintenance 73 M Warranty and Customer Service c ccccccceeceeteeeeeeeeeteeeeeees 105 EH Word Mde eie Eaa R S 115 GEM Owner s Manual Page 1 GEM Owner s Manual Page 2 Introduction CONTENTS E About this Manual eee 4 E Introduction to Safe Ownership of GEM models 5 M Cautions Warnings and Notes erre 7 NOTE This manual is subject to change For the latest version please visit www gemcar com and click on About GEM Current GEM Owners and Owners Manuals Any modifications or alterations to this vehicle could seriously affect its road worthiness and safety and may lead to an accident resulting in serious injury or death You can be badly injured working on an electric vehicle Take your vehicle to your dealer or call Group Global Electric Motorcars Customer Service at 866 764 0616 for your service needs GEM Owner s Manual Page 3 ER Introduction GEM ABOUT THIS MANUAL Thank you for purchasing your GE
27. anty shall not apply to normal maintenance This maintenance includes but is not limited to battery fluid replenishment brake adjustment brake fluid replenishment and brake shoes Consumables such as light bulbs fuses etc are not covered Our dealers are independently owned and operated and may sell products other than GEM cars Therefore you should understand that the Global Electric Motorcars is not and cannot be responsible for the quality suitability or safety of any non genuine GEM car parts accessories or design modifications including labor which may be sold and or installed by a GEM dealer or anyone else or any damage caused thereby GEM Owner s Manual Page 108 Warranty and Customer Service Bp GEM There are no other expressed warranties on your GEM car beyond those set forth herein and no implied warranties of merchantability or fitness to the full extent allowed by law Global Electric Motorcars and its dealers shall not be liable for loss of use inconvenience lost time commercial loss or any incidental consequential or other damages EXPORTED GEMS In the case of GEM cars sold outside of the USA see your selling dealer for warranty details For further information concerning export GEM service please contact Chrysler Group Global Electric Motorcars LLC 1301 39th St N Suite 2 Fargo North Dakota 58102 Customer Service Hours 7 30 a m 5 30 p m Monday Friday CST 1 866 764 0616
28. anual for detailed operating instructions GEM Owner s Manual Page 61 ep Understanding the Optional GE M Features of Your Vehicle PUBLIC ADDRESS SYSTEM The optional Public Address PA System features a heavy duty microphone speaker and a four tone siren Refer to your PA system user s manual for detailed operating instructions mala CHROME FRONT amp REAR BUMPERS The chrome bumpers are for appearance only and will protect the body panels from minor dents and scratches in some parking maneuver situations They will not provide any protection to the vehicle in front or rear collisions a GEM Owner s Manual Page 62 Understanding the Optional Features of Your Vehicle RUGGED BUMPERS The rugged bumpers will protect the body panels for minor dents and scratches in some parking maneuver situations They will not provide any protection to the vehicle in front or rear collisions CAUTION The bumpers are not designed for pushing or towing purposes Damage to the vehicle may result GEM Owner s Manual Page 63 Understanding the Optional iO M Features of Your Vehicle GRAB HANDLE PACKAGE Grab handles can be added at each seat position to assist you in entering and exiting your GEM car The interior grab handles are not intended to retain passengers in the vehicle Seat belt must be worn at all times VALET BAR This removable valet bar mounts above the rear seat
29. ater risk of being thrown out of an open body vehicle than out of a closed vehicle in an accident which can result in injury or death GEM Owner s Manual Page 66 Understanding the Optional BP Features of Your Vehicle GE M STEERING COLUMN LOCK OPERATION To lock turn the key forward clockwise while turning the steering wheel until you feel the lock key set into place then remove the key To unlock insert the key and turn it backwards counterclockwise ADJUSTABLE TILT STEERING COLUMN OPERATION To operate pull the lever to the left of the column backward toward the driver to release the tilt column and push it forward away from the driver to the dashes to lock the tilt in the desired location GEM Owner s Manual Page 67 FAD Understanding the Optional GEM Features of Your Vehicle DOME LIGHT OPERATION The dome light is turned on or off by pressing the button 1 located on the side of the light The dome light is powered by 4 AA batteries To replace the batteries remove the light cover and install new batteries per the illustration inside the battery compartment ES HEATER DEFOGGER OPERATION The heater defogger unit can be used to provide vehicle passenger heat as well as to assist in defogging the windshield To operate move the switch 1 located on the dash of the vehicle to the On position Adjust the airflow to the windshield as needed using the deflectors 2 located on the top o
30. cushion shock Objects on the road and chuck holes can cause damage that results in tire failure Unequal tire pressures can cause steering problems You could lose control of your vehicle GEM Owner s Manual Page 93 Operation and Maintenance e Overinflated or under inflated tires can affect vehicle handling and can fail suddenly resulting in loss of vehicle control e Unequal tire pressures from one side of the vehicle to the other can cause the vehicle to drift to the right or left Always drive with each tire properly inflated REPLACEMENT TIRES The tires on your new vehicle provide a balance of many characteristics They should be inspected regularly for wear and correct inflation pressure Global Electric Motorcars strongly recommends that you use tires equivalent to the originals in quality and performance when replacement is needed Failure to use equivalent replacement tires may adversely affect the safety handling and ride of your vehicle We recommend that you contact your dealer or Global Electric Motorcars Customer Service regarding any questions you may have on tire specifications or capability GEM Owner s Manual Page 94 Operation and Maintenance E GEM Do not use a tire size other than that specified on your vehicle s tire label Improperly sized tires can cause vehicle components to wear out prematurely and may change your vehicle s ride handling and steering behavior In addition it may affec
31. dshield Cleaner and Protectant to remove normal dust and dirt available at all GEM dealerships A liquid household glass cleaner can also be used Do not use abrasive cleaners on the windshield and sunroof as they will cause scratches CAUTION Be very careful when cleaning the acrylic windows sunroof side and rear windows as they can be scratched or damaged Do not use a cleaner with an abrasive a combination cleaner and wax or any solvent that contains ethyl or methyl alcohol Do not use products containing ammonia soaps or abrasives Never use gasoline or cleaning solvent These products scratch or destroy the surface of the windows To remove oil grease or road tar use isopropyl alcohol then wash the windows with water Dry gently with a soft cloth or chamois GEM Owner s Manual Page 101 BR Operation and Maintenance GEM CLEANING THE SEATS To clean the seats of your GEM car use GEM Foaming All Surface Cleaner available at your local GEM car dealer Rubbing seats with warm water and a clean damp cloth will also remove dirt Substances such as tar asphalt and other soils will stain if not removed quickly Use a clean cloth and solvent type vinyl cleaner and then wash the area thoroughly with a damp cloth and mild liquid detergent Finish by rinsing with cool water CLEANING THE INTERIOR Use mild liquid detergent and warm water to clean the interior Wipe using a cloth dampened with warm or cool water or remove de
32. e Standard EM Features of Your Vehicle GE M SEAT BELTS AND PREGNANT WOMEN We recommend that pregnant women use seat belts throughout their pregnancy Keeping the mother safe is the best way to keep the baby safe Pregnant women should wear the lap part of the belt across the thighs and as snug across the hips as possible Keep the belt low so that it does not come across the abdomen That way the strong bones of the hips will take the force if there is a collision SEAT BELT EXTENDER If a seat belt is too short even when fully extended and when the adjustable upper shoulder belt anchorage if equipped is in its lowest position your dealer can provide you with a seat belt extender This extender should be used only if the existing belt is not long enough When it is not required remove the extender and store it Using a seat belt extender when not needed can increase the risk of injury in a collision Only use when the seat belt is not long enough when it is worn low and snug and in the recommended seating positions Remove and stow the seat belt extender when not needed GEM Owner s Manual Page 47 AP Understanding the Standard GEM Features of Your Vehicle CHILD RESTRAINT Everyone in your vehicle needs to be buckled up at all times babies and children too Every state in the United States and all Canadian provinces require that small children ride in proper restraint systems This is the law and you can be prosecut
33. e not properly buckled up You can strike the interior of your vehicle or other passengers or you can be thrown out of the vehicle Always be sure you and others in your vehicle are buckled up properly PROPER USE OF YOUR LAP AND SHOULDER BELT 1 Enter the vehicle and sit back 2 The safety belt buckle is located above the back of the seat Grasp the buckle and pull out the belt Slide the buckle up the webbing as far as necessary to make the belt go around your lap 3 When the safety belt is long enough to fit insert the buckle into the latch until you hear a click CAUTION Make sure the button on the latch faces upward or outward so that you are able to unbuckle your safety belt quickly 4 Position the lap belt across your thighs and below your abdomen To remove slack in the lap belt portion of the belt pull up on the shoulder belt To loosen the lap belt if it is too tight tilt the buckle and pull on the lap belt Asnug belt reduces the risk of sliding under GEM Owner s Manual Page 44 Understanding the Standard ip Features of Your Vehicle 0 0 GEM the belt in a collision 5 Position the shoulder belt on your chest so that it is comfortable and not resting on your neck The retractor will withdraw any slack in the belt 6 To release the belt push the red button on the latch If necessary slide the buckle down the webbing to allow it to retract fully A frayed or torn belt could rip apart in a collisi
34. e2 and GEM e4 models four batteries are under the seat and two of the six batteries are located under the maintenance plate located in the center of the rear spat It may be necessary to remove any rear accessory options before Figure 22 Spat removing the cover battery access To keep batteries in good working condition follow the maintenance schedule listed below and discussed on pages 86 88 Monthly Battery Maintenance 1 Check water level flooded only 2 Wash tops and terminals of batteries and allow to dry 3 Check terminal connections 4 Check battery hold down bar to insure batteries are tightly secured 5 Check for worn insulation or frayed wires NOTE For more information or if a problem exists contact Global Electric Motorcars Customer Service at 866 764 0616 GEM Owner s Manual Page 85 BR Operation and Maintenance GEM BATTERY MAINTENANCE WARNING HIGH VOLTAGE The battery pack is at a high voltage High voltage is always present at the battery terminals Never touch the battery terminals when performing monthly battery maintenance procedures The water level in the flooded batteries should be checked monthly or more frequently with heavy usage The level should be in between the battery plates and the bottom of the fill well see page 83 The battery plates should be visible when looking into the fill well If not use a flashlight Add distilled water only after charging unless the
35. ed for ignoring it Children 12 years and under should ride properly buckled up in a rear seat if available According to crash statistics children are safer when properly restrained in the rear seats rather than in the front There are different size and types of restraints for children from newborn size to the child almost large enough for an adult safety belt Always check the child seat owner s manual to ensure you have the correct seat for your child Use the restraint that is correct for your child In a collision an unrestrained child even a tiny baby can become a missle inside the vehicle The force required to hold an infant could become so great that you could not hold the child no matter how strong you are The child and others could be badly injured Any child riding in your vehicle should be in a proper restraint for the child s size GEM Owner s Manual Page 48 Understanding the Standard BP Features of Your Vehicle GE M INFANTS AND CHILD RESTRAINTS Safety experts recommend that children ride rearward facing in the vehicle until they are at least one year old and weigh at least 20 Ibs 9 kg Two types of child restraints can be used rearward facing infant carriers and convertible child seats The infant carrier is only used rearward facing in the vehicle It is recommended for children who weigh up to about 20 Ibs 9 kg Convertible child seats often have a higher weight limit in the
36. f the dash GEM Owner s Manual Page 68 Understanding the Optional E Features of Your Vehicle GE M WINDSHIELD WASHER OPERATION The windshield washer can be used with the windshield wipers to remove dirt and debris from the vehicles windshield To operate the washer first turn on the windshield wipers then press in on the turn signal lever 1 The washer reservoir 2 located in the motor compartment should be checked for fluid levels at regular intervals Fill the reservoir with windshield antifreeze not radiator antifreeze rated for 25 F 31 C Operate the system for a few seconds to flush out the residual water To fill remove the cap 3 and fill with windshield washer fluid Commercial windshield washer solvents are flammable They could ignite and burn you Care must be exercised when filling or working around the washer solution GEM Owner s Manual Page 69 HIGH LOW BEAM HEADLIGHT OPERATION The high low beam headlights 1 are operated by moving the headlight switch 2 located on the steering column to the low beam down position or the high beam up position To turn off the lights move the switch to the Off center position fp Understanding the Optional GE M Features of Your Vehicle GEM Owner s Manual Page 70 Understanding the Optional Features of Your Vehicle 9 ACCESSORY OUTLET Figure 17 Accessory Outlet 1 Accessory Outlet The optional accessory out
37. fer in writing to Royal Administration Services Inc and the Administrator must receive it within seven 7 days of the transfer A fee of 25 00 must accompany the request to transfer along with the following information 1 Name of New Owner 2 Address and Telephone Number 3 Vehicle Odometer Statement 4 Copy of Title showing transfer The Factory Warranty Service Contract must be given to the new owner at the time the Factory Warranty Service Contract transfer is completed Transfer of the Factory Warranty Service Contract does not include transfer of the 24 Hour Roadside Assistance Program Royal Administration Services Inc 51 Mill Street Hanover MA 02339 Phone 1 888 813 8659 Fax 781 261 2522 GEM Owner s Manual Page 114 Word Index Ra h GEM CONTENTS EH Word Index GEM Owner s Manual Page 115 Word Index ER GEM About This Manual 3 7 Accelerator Pedal 36 Accessory Outlet 71 Alcohol 17 Basic Operation 74 Basic Maintenance 76 104 Battery 18 19 76 90 Battery Access 84 85 Battery Care 82 89 Beeper Warning Sounds 25 37 38 Brake Fluid Level 91 92 Brake Failure Indicator 27 29 Brake Pedal 36 Care and Cleaning 101 104 Caution 19 20 23 26 30 34 35 40 44 46 55 57 58 63 64 75 79 80 82 86 88 92 98 101 102 Cautions Warnings and Notes 7 Certification Label 9 Change of Address or New Owner 113 Charge Receptacle 81 Charger Connected Indicator 27 28
38. giving you the ability to transport clothing on hangers inside the vehicle CAUTION Do not overload Hanging loads must never exceed 100 Ibs GEM Owner s Manual Page 64 Understanding the Optional E Features of Your Vehicle GE M SOFT DOOR OPERATION From either inside or outside the vehicle locate the zipper at the bottom front or mid rear of each door Unzip the door to open The door can be held in the open position using the straps and snaps located on the pillars door supports ENCLOSED CARGO CARRIER OPERATION To open insert key and turn lock pull out and twist T handle To close reverse the process GEM Owner s Manual Page 65 Understanding the Optional SB ae M Features of Your Vehicle FRAMED CANVAS DOOR OPERATION To open the doors from outside the vehicle locate the knob and slide in the direction of the arrows 1 To open doors from inside the vehicle locate the mid center nylon strap 2 and pull towards the front of the vehicle To open windows locate the zipper and unzip to desired position The window can be stored in the open position by securing with the nylon straps and snaps The doors hard or soft do not offer structural protection in the event of an accident and do not change the open body characteristics of the vehicle The doors only provide protection from the weather Always use seat belts Failure to use standard seat belts subjects the driver and passengers to gre
39. ight around the child restraint so that it is not necessary to use a locking clip If the seat belt has a cinching latch plate pulling up on the shoulder portion of the lap shoulder belt will tighten the belt the cinching latch plate will keep the belt tight however any seat belt system will loosen with time so check the belt occasionally and pull it tight if necessary In the rear seat you may have trouble tightening the lap shoulder belt on the child restraint because the buckle or latch plate is too close to the belt path opening on the restraint Disconnect the latch plate from the buckle and twist the short buckle end belt GEM Owner s Manual Page 50 Understanding the Standard E Features of Your Vehicle GE M several times to shorten it Insert the latch plate into the buckle with the release button facing out If the belt still cannot be tightened or if pulling and pushing on the restraint loosens the belt disconnect the latch plate from the buckle turn the buckle around and insert the latch plate into the buckle again If you still cannot make the child restraint secure try a different seating position Buckle the child into the restraint exactly as the manufacturer s instructions tell you When your child restraint is not in use secure it in the vehicle with the seat belt or remove it from the vehicle Do not leave it loose in the vehicle In a sudden stop or collision it could strike the occupants or seat bac
40. impair your ability to operate this vehicle GEM Owner s Manual Page 17 a 2 Things to Know Before You Operate Your Vehicle GEM SAFETY INFORMATION Your vehicle is battery powered If handled improperly batteries can be dangerous Follow the precautions provided on pages 18 19 during charging operations to avoid personal injury or damage to electrical components in the vehicle Read the Owner s Manual before operating this vehicle e Charge vehicle in a well ventilated area only e Keep children away from the vehicle during charging e Batteries can emit explosive hydrogen gases when charging Keep sparks and flames away from the battery area of the vehicle Tools wires and metal objects can cause sparks when shorted across the battery connections Follow all instructions carefully when dealing with batteries The batteries in the GEM car are either 12 volt or 8 volt lead acid batteries They are connected in a pack configuration to produce HIGH VOLTAGE DC 72 to 100 volts These batteries are either Flooded electrolyte type or Gel electrolyte type and are selected specifically to optimize the operation and performance of your vehicle Never use or substitute any battery other than the original factory approved batteries GEM Owner s Manual Page 18 Things to Know Before You Operate Your Vehicle Electrolyte can leak from damaged or defective flooded batteries Avoid contact with skin eyes
41. itten notice or obligation INTRODUCTION TO THE SAFE OWNERSHIP OF GEM LINE OF VEHICLES GEM battery electric vehicles are different from vehicles you might be accustomed to owning Special precautions should be followed when owning and operating a GEM car Please read this Manual and pay particular attention to the cautions and warnings in this Manual as well as those placed on the vehicle in various locations In general GEM battery electric vehicles are designed to meet U S Federal Government safety requirements for a special class of vehicle known as Low Speed Vehicles By this very name and implicit in these safety requirements these vehicles are intended only for use at low speed up to 25 mph and on public roads governed by individual state laws where the speed limits are correspondingly low GEM Owner s Manual Page 5 voe Introduction GEM Specific to GEM car models the following safe habits should always be followed e GEM battery electric vehicles are open vehicles For this reason safety belts should always be worn by all occupants to prevent being thrown from the vehicle during operation If your GEM car is equipped with optional canvas or plastic doors these were designed and are intended only to keep wind and water out of the vehicle and should not be relied upon to keep occupants in the vehicle or to protect them in case of collision GEM battery electric vehicles are not designed to meet any collision
42. ks and cause serious personal injury NOTE For additional information refer to www seatcheck org or call 1 866 SEATCHECK OTHER CHILDREN AND CHILD RESTRAINTS Children who weigh more than 20 Ibs 9 kg and who are older than one year can ride forward facing in the vehicle Forward facing child seats and convertible child seats used in the forward facing direction are for children who weigh 20 to 40 Ibs 9 to 18 kg and who are older GEM Owner s Manual Page 51 ip Understanding the Standard GE M Features of Your Vehicle than one year These child seats are also held in the vehicle by the lap shoulder belt The belt positioning booster seat is for children weighing more than 40 Ibs 18 kg but who are still too small to fit the vehicle s seat belts properly If the child cannot sit with knees bent over the vehicle s seat cushion while the child s back is against the seat back they should use a belt positioning booster seat The child and belt positioning booster seat are held in the vehicle by the lap shoulder belt CHILDREN TOO LARGE FOR BOOSTER SEATS Children who are large enough to wear the shoulder belt comfortably and whose legs are long enough to bend over the front of the seat when their back is against the seat back should use the lap shoulder belt in a rear seat Make sure that the child is upright in the seat e The lap portion should be low on the hips and as snug as pos sible e Check belt fit peri
43. l Page 25 ip Understanding the Standard GE M Features of Your Vehicle CAUTION Always bring the vehicle to a complete stop before changing the position of the forward reverse switch KEY SWITCH When the key is in the ON position turned clockwise the display will light up and all accessories may be turned on When the key is in the OFF position the car will not accelerate but accessories and lights will remain on for approximately 30 seconds Never turn the key to the OFF position while the vehicle is in motion This could lead to loss of speed control and loss of control of the vehicle This can cause a serious accident CAUTION Do not leave the key in the ON position when not in use Doing so will discharge the batteries ZERO SPEED DETECT If the vehicle is moving while the key switch is on and accelerator pedal up not depressed the electric motor will resist vehicle motion This feature will not work unless the main contactor is engaged GEM Owner s Manual Page 26 Q m E LCD DISPLAY TEM ar OBB Mes E N O Ra ik CL BH 2 8 J K Figure 4 LCD Display GEM Owner s Manual Page 27 ip Understanding the Standard GE M Features of Your Vehicle LCD Display Indicators A Left Turn Indicator Low Fluid Level Parking Brake On Indicator High Motor Temperature Warning Indicator Odometer Trip Meter Charger Connected Indicator State of Charge Indicato
44. l when replacing the cables on the batteries that the positive cable is attached to the positive post and the negative cable is attached to the negative post Battery posts are identified on the battery case as positive and negative Cable clamps should be tight on the terminal posts and free of corrosion CAUTION If the batteries are replaced make sure they are the exact type and make originally supplied with the vehicle Failure to follow this caution can result in damage to the vehicle s electrical system GEM Owner s Manual Page 79 BR Operation and Maintenance GEM BATTERY CHARGER The battery pack should be charged whenever convenient and no matter the state of charge If no green bars are lit the battery pack should be put on charge as soon as possible A full recharge cycle state of charge showing only 1 red bar can take 8 hours or more for standard battery pack and up to 14 hours for heavy duty battery pack Most recharge cycles will be shorter CAUTION Batteries can be permanently damaged and the warranty voided if allowed to remain 30 days or more with low charge CAUTION Fully charge batteries before storing In hot climates battery self discharge will increase In cold climates batteries could freeze if not properly charged If the vehicle will not be used for 10 or more days unplug the car turn the main disconnect switch OFF and arrange for monthly charging OR leave
45. let Figure 17 is located on the lower dash to the right of the fuse access panel This outlet will accept a standard automotive 12 volt accessory outlet and is intended for moderately powered accessories such as a cellular phone It will not operate large current items such as cigarette lighters Damage to electrical components may occur from improper use GEM Owner s Manual Page 71 U GEM Features of Your Vehicle ACCESSORY OUTLET CONTINUED a Understanding the Optional e Do not plug in devices requiring power exceeding 25 watts Damage to the vehicle electrical system may occur or an accessory fuse may blow e The fuse for the power outlet plug is located in the fuse block under the access panel in the center of the lower dashboard Always use fuses with the same type and rating Power outlets are designed for accessory plugs only Do not hang any type of accessory or accessory bracket from the plug GEM Owner s Manual Page 72 Operation and Maintenance CONTENTS EH Basic Operation srrnecintacann nea aA NE 74 What to do in EMergencies eeneioe 74 E Basic Maintenance ienes dseenviceedeedvdaexsenvstadecvenvieensees 76 E Careand Cleanings rae aeiae a EEA 101 EH Vehicle Maintenance Schedule 104 GEM Owner s Manual Page 73 BR Operation and Maintenance GEM BASIC OPERATION Basic procedure of how to operate the vehicle Turn on Main Disconnect Switch Fasten safety belts and adjus
46. n the road and potholes could cause tire damage that may result in tire failure Unequal tire pressure can cause steering problems CAUTION After inspecting or adjusting the tire pressure always reinstall the valve stem cap if equipped This will prevent moisture and dirt from entering the valve stem which could damage the valve stem GEM Owner s Manual Page 92 Operation and Maintenance E GEM 2 Range Improper inflation pressures can cause uneven wear patterns to develop across the tire tread These abnormal wear patterns will reduce tread life resulting in premature replacement Under inflation increases tire rolling resistance resulting in lower vehicle range 3 Ride Comfort and Vehicle Stability Proper tire inflation contributes to a comfortable ride Over inflation produces a jarring and uncomfortable ride Both under inflation and over inflation affect the stability of the vehicle and can produce a feeling of sluggish response or over responsiveness Replace valve stem caps after tire maintenance to prevent dirt from damaging valve stem or preventing the stem from closing properly 4 Wear Any accelerated wear of tires may be an indicator of improper alignment or poor driving habits If uncertain consult your GEM service provider Improperly inflated tires are dangerous and can cause accidents Under inflation increases tire flexing and can result in tire failure Over inflation reduces a tire s ability to
47. not to touch the parking break or the gear selector lever Don t leave the keys in the ignition A child could operate controls or move the vehicle Be sure the parking brake is fully disengaged before driving Failure to do so can lead to brake problems due to excessive heating of the rear brakes GEM Owner s Manual Page 38 Understanding the Standard Features of Your Vehicle Figure 9 Main Disconnect Switch The main disconnect switch MDS Figure 9 is located inside the fuse access panel on the lower dash The switch is clearly labeled ON and OFF The switch is intended to provide an easy way to disconnect all power to the vehicle during long term storage After disconnect is turned off some power may remain in the system until all capacitors have discharged NOTE The main disconnect switch must be turned ON for operation and charging The GEM car is equipped with a battery charger that will monitor the state of charge of the batteries and will initiate a charge cycle whenever the batteries fall below a predetermined level If the car will be left unused for an extended period of time leave the MDS on and the car plugged in The car will maintain a charge on its own for up to 24 weeks GEM Owner s Manual Page 39 Understanding the Standard Features of Your Vehicle CAUTION When replacing a blown fuse it is important to use only a fuse having the correct amperage rating The use of a fuse with
48. nty as they are warranted by their respective manufacturers Call 1 866 764 0616 for tire warranty terms and conditions All genuine GEM Accessories are warranted with respect to parts and labor against defect in materials and workmanship for a period of 90 days from the date of purchase to original retail purchaser ADDITIONAL CONDITIONS Global Electric Motorcars LLC will warrant all parts provided under this warranty All GEM car parts replaced under warranty become the property of Global Electric Motorcars and must be returned to the factory for inspection on request Your authorized GEM dealer will provide parts return service Any other expenses incurred in obtaining warranty repairs including transportation are the responsibility of the purchaser unless otherwise stated in this warranty GEM Owner s Manual Page 106 Warranty and Customer Service oe GEM NOTE To qualify for warranty protection the selling dealer must file the warranty registration information on the Internet site GEM Connect within ten days of purchase If this is not on file we can not honor your warranty claim Please refer to the New Vehicle Service Protection booklet included with this Owners Manual packet for complete details regarding the warranty coverage provided with your new GEM car To obtain warranty service you must contact Global Electric Motorcars LLC at 1 866 764 0616 and make your vehicle available for inspection and repair during the
49. odically A child s squirming or slouching can move the belt out of position If the shoulder belt contacts the face or neck move the child closer GEM Owner s Manual Page 52 U O GEM to the center of the vehicle Never allow a child to put the shoulder belt under an arm or behind their back Understanding the Standard E Features of Your Vehicle Not all child restraint systems will be installed as we have described here Again carefully follow the instructions that come with the child restraint system TRANSPORTING PETS Pets should be restrained in the rear seat in a pet harness or in a pet carrier that is secured by seat belts GEM Owner s Manual Page 53 Understanding the Standard Features of Your Vehicle Figure 13 Upper Dash 1 Cup Holder 2 Glove Box Door 3 Package Tray 4 Glove Box Lock The glove box Figure 13 is located on the top center of the upper dash and is equipped with a lock to protect against theft or damage The upper dash also contains a package tray and four cup holder locations Your ignition key will lock and unlock the glove box Turn 1 4 turn counter clockwise to unlock GEM Owner s Manual Page 54 Understanding the Standard Features of Your Vehicle Electrical wiring circuit boards and components are located under and behind the upper and lower dash CAUTION Liquids can damage electrical components and the circuit board Handle liquids with care Do not
50. on and leave you with no protection Inspect the belt system periodically checking for cuts frays or loose parts Damaged parts must be replaced immediately Do not modify or disassemble the system Seat belt assemblies must be replaced after a collision if they have been damaged bent retractor torn webbing etc GEM Owner s Manual Page 45 Understanding the Standard Features of Your Vehicle Maximum occupancy is limited to six people including the driver in the GEM e6 four people in the GEM e4 and two people in the GEM e2 GEM eS GEM eL and GEM eL XD A belt that is buckled into the wrong latch will not function or protect you properly The lap portion of the safety belt could ride too high on your body possibly causing internal injuries Always buckle your safety belt into the latch nearest you A safety belt that is too loose will not function properly In a sudden stop you could jerk too far forward increasing the possibility of injury Wear your safety belt snugly A belt that is positioned under your arm is very dangerous Your body could strike the inside surfaces of the vehicle in a collision increasing the possibility of injury A belt worn under the arm can cause internal injuries Wear the belt over your shoulder A shoulder belt placed behind you will not protect you from injury during a collision The lap and shoulder belts are to be used together GEM Owner s Manual Page 46 Understanding th
51. p WASHER HORN LEVER Understanding the Standard E Figure 3 Turn Signal Lever The turn signal lever is multi functional controlling the tum signals horn wiper and washer if so equipped Figure 3 illustrates how to activate the different functions TURN SIGNAL For a left turn move the lever down until it clicks For a right turn move the lever up until it clicks CAUTION The turn signal lever is not self canceling After completing the turn return the lever to the center off position An audible tone alert will sound after the turn signal has been on for 45 seconds GEM Owner s Manual Page 23 fp Understanding the Standard GEM Features of Your Vehicle HORN Press the turn signal lever inward toward the instrument pod to activate the horn WINDSHIELD WIPER Push the turn signal lever away from the steering wheel to turn on the windshield wiper Pull the turn signal lever towards the steering wheel to turn off WINDSHIELD WASHER Push the lever again for a momentary wash of the windshield TRIP METER ODOMETER SWITCH The trip switch has three functions 1 toggling between the odometer and the trip meter 2 reset the trip meter 3 change the function of the speedometer and odometer from miles per hour MPH to kilometers per hour km h and miles to kilometers USING THE TRIP ODOMETER SWITCH 1 Pressing the trip switch for less than 2 seconds will toggle between the odometer and trip meter
52. r Battery Discharge Indicator BDI Current Limiting Mode Indicator Safety Belt Warning Indicator Reverse Indicator Drive Low Setting Drive High Setting Headlight Indicator Low Beam Headlight Indicator High Beam Service Required Indicator Right Turn Indicator Speedometer Error Code Display VOZEMA CTIQNMOOU Vehicle will not move when the parking brake is engaged and parking brake lamp is lit NOTE These indicators are defined on the next several pages GEM Owner s Manual Page 28 Understanding the Standard BP Features of Your Vehicle GEM TURN INDICATORS The turn signal arrows will flash corresponding to the direction of the turn signal lever HIGH TEMPERATURE MOTOR OR MOTOR CONTROLLER If the motor temperature icon is lit or an error code 41 is displayed in the speedometer error code display your motor or motor controller may be overheating Climbing steep grades while hauling heavy loads may overheat the motor or controller and shorten component life BRAKE FAILURE WARNING If the brake warning icon is lit there may be a problem with your braking system It could be an indication of the following Low brake fluid e Air in the brake system e Park brake is engaged Worn brake hoses can burst and cause brake failure You could have an accident If you see any signs of cracking scuffing or worn spots have the brake hoses replaced immediately Riding the brakes can lead to brake failure and possibly an acciden
53. re and wear 4 Check for proper operation of parking brake 5 Check brake fluid reservoir for proper brake fluid level 6 Check brake lines for leaks 7 Check seat belts for proper operation 8 Check headlights horn turn signals windshield wiper and brake lights for proper operation GEM Owner s Manual Page 104 Warranty and Customer Service CONTENTS E Watch tyes cece secs oii erie 106 E Global Electric Motorcars Customer Service re 111 E Change of AddreSS cccscscccssssssscssscsesesescacecsesssescacscscscsesescacacssseseseeeass 112 E Transfer of Warranty sei nirien aces Wctaceatl dieta dita ecran 114 GEM Owner s Manual Page 105 BR Warranty and Customer Service GEM WARRANTY COVERAGE PERIOD Global Electric Motorcars warrants from the date of delivery to the first consumer that each GEM car sold as NEW and UNUSED and pre delivered by an authorized GEM dealer will be free from any defect in material and or workmanship for a period of ONE 1 YEAR or 8 000 MILES WHICHEVER OCCURS FIRST NINETY 90 DAYS for rental use owners All Inclusive Coverage MANUFACTURER S WARRANTY GEM will repair or replace as its option all GEM parts found faulty in material and or workmanship under normal use maintenance and service with genuine GEM parts without charge for parts and labor at any authorized GEM dealer during warranty coverage period Tires are excluded from warra
54. rearward facing direction than infant carriers do so they can be used rearward facing by children who weigh more than 20 Ibs 9 kg but are less than one year old Both types of child restraints are held in the vehicle by the lap shoulder belt This vehicle is not equipped with a latch child restraint anchorage system The lap shoulder belt must be used to secure both types of child restraints into the vehicle Improper installation can lead to failure of an infant or child restraint It could become loose in a collision The child could be badly injured or killed Follow the manufacturer s directions exactly when installing an infant or child restraint GEM Owner s Manual Page 49 ip Understanding the Standard GE M Features of Your Vehicle TIPS FOR GETTING THE MOST OUT OF YOUR CHILD RESTRAINT Before buying any restraint system make sure that it has a label certifying that it meets all applicable Safety Standards The manufacturer also recommends that you try a child restraint in the vehicle seats where you will use it before you buy it The restraint must be appropriate for your child s weight and height Check the label on the restraint for weight and height limits Carefully follow the instructions that come with the restraint If you install the restraint improperly it may not work when you need it All passenger seat belts are equipped with cinching latch plates Seat belts are designed to keep the lap portion t
55. river and passenger seats are heated For 4 passenger and 6 passenger vehicles both front and second row seats are heated The front heated seat switches are located on the lower dash The rear heated seat switches are located directly below the rear of the front seat backrests After keying on the vehicle you can choose seat heating levels of High Medium Low or Off Pressing the switch once selects High Each successive switch press decreases the heat level to Medium Low and Off respectively The heated seat system has an additional safety feature that automatically shuts off the seats 1 hour after turning them on 1 heated seat switches GEM Owner s Manual Page 60 Sap na M Understanding the Optional C o Features of Your Vehicle Q m Persons who are unable to feel pain to the skin because of advanced age chronic illness diabetes spinal cord injury medication alcohol use exhaustion or other physical conditions must exercise care when using the seat heater It may cause burns even at low temperatures especially if used for long periods of time Do not place anything on the seat that insulates against heat such as a blanket or cushion This may cause the seat heater to overheat ALPINE STEREO SYSTEM The optional alpine stereo system is mounted in an overhead console for your convenience and features speakers FM radio a CD player and has MP3 capabilities Refer to your Alpine User s M
56. rresponds to the position of the Forward Reverse switch More information regarding this switch can be found on pages 22 and 25 SERVICE If the Service icon is illuminated an error code will be displayed at the speedometer location See page 74 for a description and explanation of common error codes GEM Owner s Manual Page 33 fae Understanding the Standard C O GEM Features of Your Vehicle WINDSHIELD WIPER NOTE The windshield wiper circuit is protected by a 10 amp fuse located in the fuse block behind the fuse access panel If the wiper is not working check the fuse and if blown replace it with the same type and rating Figure 5 Windshield Wiper 1 Wiper Blade and Arm CAUTION A damaged or worn wiper blade may reduce vision and impair you from seeing well enough to drive safely A worn wiper blade could damage windshield glass If your blade becomes damaged or worn replace it GEM Owner s Manual Page 34 Understanding the Standard Features of Your Vehicle CAUTION When replacing a blown fuse it is important to use only a fuse having the correct amperage rating The use of a fuse with a rating other than indicated may result in a dangerous electrical system overload If a properly rated fuse continues to blow it indicates a problem in the circuit that must be corrected GEM Owner s Manual Page 35 GEM Features of Your Vehicle FOOT PEDALS E Understanding the Standard
57. sure the vehicle is first located on a flat solid surface and is supported securely by automotive jack stands or take the vehicle to a service center where a technician can put it on a properly adjusted hoist CAUTION Jacking at any location other than the proper jacking points may cause major vehicle body damage GEM Owner s Manual Page 98 Operation and Maintenance E GEM FUSE ACCESS PANEL FUSE BLOCK The fuse block Figure 25 is located inside the fuse access panel Figure 26 which is on the lower dash The ignition key opens the fuse access panel To open turn the key counterclockwise one quarter turn Figure 26 Fuse Access Panel Figure 25 Fuse Block GEM Owner s Manual Page 99 BR Operation and Maintenance GEM A sticker is attached to the inside of the fuse access panel showing the function and amp rating of each fuse as shown in Figure 27 The Spare and Heater Coil fuses are used for accessories Figure 27 Fuse Decal GEM Owner s Manual Page 100 Operation and Maintenance E GEM KEY REPLACEMENT To obtain an extra or replacement key for your vehicle please call the Global Electric Motorcars Customer Service at 1 866 764 0616 Please have your key code and VIN ready Please refer to page 9 for key numbers or refer to key numbers stamped on key CARE AND CLEANING CLEANING THE WINDSHIELD AND SUNROOF Global Electric Motorcars recommends using GEM Win
58. t Driving with your foot resting or riding on the brake pedal can result in abnormally high brake temperatures excessive lining wear possible brake damage and reduced driving range You wouldn t have your full braking capacity in an emergency GEM Owner s Manual Page 29 Understanding the Standard Features of Your Vehicle CAUTION If the high motor temperature warning indicator is lit or code 41 is displayed pull over and park the vehicle in a cool location as soon as possible Wait until motor temperature is reduced and the high motor temperature icon turns off before continuing to drive If this condition persists contact your service provider TRIP METER ODOMETER The odometer indicates the total distance the vehicle has been driven This is useful in keeping a record for maintenance The odometer can be displayed in kilometers or miles To change from miles to kilometers or to change from odometer to trip meter see the Odometer Switch Trip Meter section on page 24 The trip meter is useful for keeping track of specific distances traveled SPEEDOMETER ERROR CODE The speedometer indicates driving speed in either miles per hour MPH or kilometers per hour km h To switch between MPH and km h see the Trip Meter Odometer Switch section on page 24 If the Service icon is lit an error code will be displayed at the speedometer location See page 74 for information regarding error codes GEM Owner s Manual Page 30
59. t done If you ve had an accident or work done that is not on your maintenance log let the service provider know Customer Service Hours 7 30 a m 5 30 p m Monday Friday CST 1 866 764 0616 GEM Owner s Manual Page 111 BR Warranty and Customer Service GEM CHANGE OF ADDRESS Change of Address 2nd Owner Address Please copy the form on page 113 and mail to Chrysler Group Global Electric Motorcars LLC at the address below to keep records current Chrysler Group Global Electric Motorcars LLC Warranty Department 1301 39th St N Suite 2 Fargo North Dakota 58102 1 866 764 0616 Contact Chrysler Group Global Electric Motorcars LLC Customer Service at 866 764 0616 or e mail service gemcar com for assistance GEM Owner s Manual Page 112 Warranty and Customer Service ee GEM CHANGE OF ADDRESS FORM 2ND OWNER ADDRESS FORM Vehicle Identification Number See page 9 Vehicle Identification and Specifications section Last Name First Name Street Address City State Zip Code Phone E mail Address GEM Owner s Manual Page 113 BR Warranty and Customer Service GEM TRANSFER OF WARRANTY SERVICE CONTRACT Transfer of Factory Warranty Service Contract Factory Warranty Service Contract may be transferred upon the sale of the Vehicle to another private party The Factory Warranty Service Contract transfer must be made at the time of the Vehicle transfer You must request the trans
60. t mirrors as necessary Turn key On Depress brake pedal and move direction switch to desired position Release parking brake Release brake pedal Press accelerator pedal and go WHAT TO DO IN EMERGENCIES NOORONS Error Code Summary and Explanation Error codes are used in the control system to indicate conditions that prevent the vehicle from operating All error codes are accompanied by the service icon The chart shown below summarizes the most frequent error codes and remedies Error Code Condition Remedy Pedal depressed and no direction Release pedal and insure direction switch is selected is locked into a position Pedal is depressed when key is turned on Release accelerator pedal and restart car 15 Low voltage on battery pack Need to charge batteries before operating High voltage on battery pack Turn lights on for several seconds then turn key switch off and back on again GEM Owner s Manual Page 74 Operation and Maintenance E GEM NOTE If any other codes are present contact your GEM car Dealer or Customer Service at 1 866 764 0616 for assistance TRANSPORTING YOUR VEHICLE The best way to transport your vehicle is in an enclosed trailer If it is necessary to transport your vehicle on an open trailer follow these guidelines 1 Never transport your vehicle while the vehicle is facing rearward on the trailer 2 With the vehicle facing forward pull the trailer at speeds of 65
61. t the accuracy of your speedometer odometer Using tires sized other than specified on your vehicle s tire label could cause you to lose control resulting in serious injury or death Never use a tire smaller than the minimum tire size listed on your vehicle s tire label Using a smaller tire could result in tire overload and failure Failure to equip your vehicle with tires having adequate speed capability can result in sudden tire failure and loss of vehicle control Overloading your tires is dangerous Like under inflation overloading can cause tire failure Use tires of the recommended load capacity for your vehicle and never overload them NOTE The vehicle s tire information can be found on the VIN Certification label See page 9 Figure 1 GEM Owner s Manual Page 95 T Operation and Maintenance GEM Do not use a tire wheel size or rating other than that specified for your vehicle Some combinations of unapproved tires and wheels may change suspension dimensions and performance characteristics resulting in changes to steering handling and braking of your vehicle This can cause unpredictable handling and stress to steering and suspension components You could lose control and have an accident resulting in serious injury or death Use only the tire and wheel sizes with load ratings approved for your vehicle GEM Owner s Manual Page 96 Operation and Maintenance ER GEM TIRE CHANGING AND JACKI
62. tergent or deposits CAUTION Do not spray the interior of your vehicle Water contact with the dash panel or instrument panel could damage the electrical system CLEANING THE EXTERIOR The best way to preserve your vehicle s finish is to wash the vehicle regularly GEM Fiberglass Plastic and Rubber Restorer is available at local GEM car dealers Mild liquid detergents no strong soaps or chemical detergents can also be used Rinse promptly after cleaning Dry the finish with a soft clean chamois or towel to avoid surface scratches and water spotting NOTE To avoid spotting do not wash your vehicle in direct sunlight GEM Owner s Manual Page 102 Operation and Maintenance E GEM Do not use volatile solvents for cleaning purposes Many are potentially flammable and if used in closed areas they may cause respiratory harm PROTECTION FROM THE ELEMENTS Covering your vehicle is optional however prolonged exposure to UV light may deteriorate the exterior and interior finish It is recommended to protect the vehicle with a GEM Car Cover available at local dealerships GEM Owner s Manual Page 103 BR Operation and Maintenance GEM MONTHLY VEHICLE MAINTENANCE MONTHLY TASKS 1 Check all six 6 Flooded batteries for proper water level Not necessary if vehicle is equipped with maintenance free Gel batteries 2 Check battery terminals for tight connections 3 Check tires for correct air pressu
63. the car plugged in and the main disconnect switch ON only up to 24 weeks GEM Owner s Manual Page 80 Operation and Maintenance E GEM BATTERY CHARGE RECEPTACLE Es i Figure 18 Charging Receptacle 1 Charging Receptacle The Battery Charge Receptacle Figure 18 is located on the hood It accepts a standard 3 wire grounded extension cord and should not exceed the following 12 gauge wire with three wire grounded 50 feet or less in length 14 gauge wire with three wire grounded 25 feet or less in length Dee Never use less than 14 gauge cord or cord longer than 50 feet to charge your car Use the correct gauge extension cord as defined above An incorrect gauge extension cord could result in a fire heat damage or charger failure Insert the proper grounded extension cord into the battery charger receptacle Figure 18 and then plug into a 110 volt A C 15 amp breaker outlet A GFI Ground Fault Interrupt receptacle is recommended An optional GEM GFI cord set is available from your GEM Dealer or Customer Service if you do not have a GFI receptacle at your regular recharge site CAUTION Periodically check extension cords for cut abrasive or loose connections Never leave extension cords in standing water Do not drive over extension cords GEM Owner s Manual Page 81 BR Operation and Maintenance GEM BATTERY CARE Your GEM car is equipped with either six 12 volt Gel batteries si
64. they have been discharged and recharged 20 to 30 times Batteries should be fully charged before the first use When recharging it is preferable to have the battery pack at room temperature Do not charge at temperatures of 110 F or higher Batteries should be charged after each use if possible Inthe first few years of life your batteries should provide a range of up to 30 miles at 72 F At 32 F your range may be reduced to 12 15 miles This is a normal characteristic of electric vehicles Your actual range my be affected by road conditions terrain weather and driving habits Always wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and gloves when working with or around batteries and electrical connectors Always use insulated tools when working with or near batteries GEM Owner s Manual Page 78 Operation and Maintenance E GEM Battery fluid is a corrosive acid solution and can burn or blind you Do not allow battery fluid to contact eyes skin or clothing If acid splashes in eyes or on the skin flush the area immediately with large quantities of water Battery gas is flammable and explosive Keep flame or sparks away from the battery or any other booster source Do not allow battery cable clamps to touch each other Battery posts terminals and related accessories contain lead and lead compounds Wash your hands after handling CAUTION It is essentia
65. tion 5 The battery hold down bars should be snug to keep batteries from moving while the vehicle is in motion but not so tight as to crack or buckle the battery case Make sure the lynch pin is in the proper position and locked 6 Worn insulation frayed cables or damaged cable ends should be replaced immediately by a Global Electric Motorcars factory trained technician NOTE After each use the batteries should be charged The batteries should never be left discharged BATTERY DISPOSAL Lead acid batteries are recyclable Return whole scrap batteries to distributor manufacturer or lead smelter for recycling For neutralized spills place residue in acid resistant containers with absorbent material sand or earth and dispose of in accordance with local state and federal regulations for acid and lead compounds Contact local and or state environmental officials regarding disposal information You can also contact Global Electric Motorcars Customer Service at 866 764 0616 for information GEM Owner s Manual Page 88 Operation and Maintenance E GEM BATTERY CARE DURING STORAGE To allow for extended storage time your GEM car has several features to enhance battery life A fully charged vehicle can be stored with the ignition key in the OFF position for up to 10 days It will lose some of its charge during this period When storing or not using your GEM car for an extended period of time two weeks or longer
66. us injury or death Because of its open body construction your vehicle offers less protection than closed vehicles in the event of an accident CAUTION The top is not designed to carry any additional loads such as roof racks spare tires building hunting or camping supplies and or luggage etc Also it was not designed as a structural member of the vehicle and thus cannot properly carry any additional loads other than environmental rain snow etc GEM Owner s Manual Page 20 Understanding the Standard Features of Your Vehicle CONTENTS instrument POd essas ssasasas izo na Loo eaaaaiinenreniada san o 22 E Windshield Wipers sic Mettviceeneedvtaensiedaevenvieencea 23 E Foot Pedals ernan aa aE 36 E Parking BrakS ss sacessts sand aa eNA R E E 37 EH Main Disconnect Switch 39 E Safety Belts eee eiaareresearaiana 42 E Convenience Items su sc tissiscessesdaarsdnanscosiiecissieesenasacaideaass 41 GEM Owner s Manual Page 21 E Understanding the Standard GEM Features of Your Vehicle INSTRUMENT POD Figure 2 Instrument Pod Turn Signal Windshield Wiper amp Washer Horn Lever Trip Odometer Switch Headlight Switch Forward Reverse Switch Key Switch LCD Display NOTE Further explanation of these vehicle features are found on the next nine pages ankWN GEM Owner s Manual Page 22 Features of Your Vehicle GEM TURN SIGNAL WINDSHIELD WIPER am
67. volt 15 amp 60 Hz AC input 72 100 volt 12 amp DC output 55 108 70 72 25 feet 1160 Ibs 1850 Ibs 690 Ibs options passengers cargo The turning circle is the diameter of a circle required to make a U turn maneuver These weight limits are approximate The GVWR must never be exceeded GVWR is the actual weight of the vehicle plus the weight of the entire payload of passengers and cargo GEM Owner s Manual Page 12 Vehicle Identification and Specifications GENERAL SPECIFICATIONS GEM eL Specifications Motor Drive System Tire Battery Pack Accessory Power Supply Onboard Charger Vehicle Width Vehicle Length Vehicle Height Wheelbase Turning Circle Curb Weight GVWR Payload Capacity GE Heavy Duty 5 hp shunt DC electric motor Single speed front wheel drive trans axle 2 ply street rated tires 12 165 70R 12 Six 12 volt lead acid batteries of specific make and model number 12 volt 30 amp DC DC converter 120 volt 15 amp 60 Hz AC input 72 100 volt 12 amp DC output 55 144 70 114 35 feet 1230 Ibs 2300 Ibs 770 lbs options passengers cargo The turning circle is the diameter of a circle required to make a U turn maneuver These weight limits are approximate The GVWR must never be exceeded GVWR is the actual weight of the vehicle plus the weight of the entire payload of passengers and cargo GEM Owner s Manual Page
68. warranty period Your GEM car service provider should be able to provide service during normal business hours and within a reasonable time depending upon workload and availability of necessary parts Further information regarding warranty service may be obtained from Chrysler Group Global Electric Motorcars LLC 1301 39th St N Suite 2 Fargo North Dakota 58102 Customer Service Hours 7 30 a m 5 30 p m Monday Friday CST 1 866 764 0616 Changes by the Global Electric Motorcars in design or equipment made during the course of ownership shall not apply to any GEM car previously manufactured or purchased GEM Owner s Manual Page 107 BR Warranty and Customer Service GEM This warranty shall not apply to damage or repair costs caused by 1 Failure to operate maintain and service as specified in the GEM car Owner s Manual 2 Abuse misuse neglect accident collision or operation other than the specified design use and speed 3 Alteration or repair outside of factory specifications 4 Use of components including batteries not specified in the applicable owner s manual or any damage avoidable with the proper use of specified GEM car components 5 Owner should contact selling dealer or GEM Service for currently approved battery manufacturer and model information 6 Fading deterioration or weathering of seats floor mats composite parts or paint caused by ordinary wear and tear of exposure This warr
69. x 12 volt Flooded batteries or nine 8 volt Gel batteries All types are shown in Figure 19 Figure 19 Gel and flooded batteries 1 Gel 8 volt Battery 2 Flooded 12 volt Battery 3 Gel 12 volt Battery CAUTION Each vehicle is programmed at the factory for a particular battery type Switching battery types should only be done by a Global Electric Motorcars factory trained technician GEM Owner s Manual Page 82 Operation and Maintenance E GEM Flooded Battery Fill Well x x Figure 20 Fill Wells of flooded battery 1 Bottom of Fill Well 2 Fill Cap Each battery contains 6 screw out fill caps to expose the fluid wells Figure 20 shows one cap removed to show the fill wells See Page 86 for filling instructions NOTE Gel batteries do not have fill wells as they are maintenance free GEM Owner s Manual Page 83 BR Operation and Maintenance GEM Battery Location for the GEM eS GEM eL and GEM eL XD Models Four of the batteries are located under the bench seat and two of the six batteries are located under the battery access cover in the center of the bed The battery access cover as shown in Figure 21 can be removed by unscrewing four fasteners 8 X 3 4 Phillips Flat Head Type A Figure 21 Short back bed battery access GEM Owner s Manual Page 84 Operation and Maintenance Battery Location for the GEM e2 GEM e4 and GEM e6 Models On the GEM

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