User manual for installation and maintenance
Contents
1. Smoke extractor These special maintenance operations serve to clean the smoke extractor and its housing as well as to provide for a more thorough cleaning of the lower portion of the heat exchanger These operations must be performed on both sides of the stove by removing its external casing In order to properly remove the casing please refer to the instructions provi ded along with the casing kit A ATTENTION This operation must be carried out by a qualified technician A ATTENTION Each cleaning operation must be car ried out while the stove is completely cold and discon nected from its electrical power supply with the electrical plug disconnected from the outlet A ATTENTION Make sure that the ash is completely cold before initiating any cleaning operations upon the stove Once this has been verified the ash can be removed using a vacuum cleaner ENGLISH a 37 ENGLISH ENGLISH The smoke extractor and its housing can be cleaned by carrying out the operations described below 1 After lifting and removing the cover the left side can also be lifted and removed Perform the same opera tion to remove the right side This will provide for com plete access to the smoke extractor 2 Use a3 mm Allen key to remove the 4 screws 2 on each side that hold the smoke extractor in place 3 Tilt the smoke extractor to remove it Since the smoke2. ENGLISH ENGLISH INTRODUCTION 1 1 Warranty conditions All CALUX S r l products are covered by warranty throu ghout the entire national territory in relation to any manu facturing and material defects that have been verified by the company itself The invoice or receipt for the product must be kept up until the warranty s expiry date It must be submitted whenever any technical interventions are requi red If the user is unable to produce the invoice or receipt he she will lose all rights to warranty For all Calux brand products the warranty period begins from the date of pur chase indicated upon the invoice or receipt and remains valid for a period of 5 years for the heat exchangers 2 years for the components Any repairs or parts replacements under warranty may be carried out at the discretion of CALUX S r l upon the user s premises or else at the company s own facilities in which case the user will only be charged for the relative shipping costs The user may not under any circumstan ces advance claims for damage compensation of any na ture beyond the repairs or parts replacements required under warranty The parts or products replaced under war ranty remain the property of Calux S r l and must be re turned to the same at the user s expense For any technical assistance interventions that are not covered by warranty the user will be billed for a fixed call out charge labour costs and the costs o
3. lack of special maintenance and cleaning improper combustion calibration Solution in the first case it is necessary to carry out the special maintenance operations see section 4 in the se cond case it is necessary to change the calibration setting see section 3 Irregular flame alarm Fail Indicates an irregular flame during the Fire on stage while the stove s ignition cycle is in progress Solution Once the shutdown phase has been completed check the cleanliness of the burner and the compartment beneath it see section 4 1 3 Remove any pellets that may have accumulated in the burner check the level of the pellets in the hopper and if necessary refill the hopper be fore attempting to ignite the stove again G2 ENGLISH MAINTENANCE 4 1 Routine maintenance With routine cleaning and maintenance the stove will maintain its thermal and functional performance over time A ATTENTION The various cleaning operations must only be carried out while the stove is completely cold and disconnected from its electrical power supply with the electrical plug disconnected from the outlet 4 1 1 CLEANING THE DISPLAY AND THE PARTS OF THE EXTERNAL CASING The cleaning operations should be carried out using a soft dry cloth without any detergents or chemical products 4 1 2 CLEANING THE CERAMIC GLASS To be performed whenever necessary The frequency with which the ceramic glass needs to be cleaned de
4. 3 3 1 Configuring the handheld radio control 3 4 Control panel and handheld radio control SA A UGMIOM P Ae EE T T E E E T 26 3 4 2 Setting the room temperature in MANUAL mode and modifying the settings esseeeseeeseesreeee erreen 28 3 4 3 Programming for functionality in TIMED mode timed thermostat menu 3 4 4 Shutting down the device 3 4 5 User menu 3 46 Alani Signal See a a eee cuca ae eee Eaa ari C4 ENGLISH ww CALUX 4 MAINTENANCE 4 1 Routine maintenance 4 1 1 Cleaning the display and the parts of the external casing 4 1 2 Cleaning the ceramic glass 4 1 3 Type 1 routine maintenance operations siini aiaeei eicces dhseaeecaedisveedddensesuctapudepsdedcrsscedesaeednesth dats 4 2 Special maintenance 4 2 1 Type 2 special maintenance operations 4 2 2 Type 3 special maintenance operations cceccesceeeeeseceeeeeseeeecseeeecsaeaeeseeaesseeseeeaeeaesaeeaesaesaeseeeeaesaeteneeeeeaseaes A23 Checking the Seal vii 4A r ee AA ei Al A A ee 4 2 4 Cleaning the flue ducts 4 3 Decommissioning A AU MIOUBIGS MO OUI G S225 5 ccc 222 ee r aac ae cacti ca ge oo ck cece See e ad cate eae Aaa ane vast cata Ns a teeta eee eae 39 MARE oee the TUSC E E E puceasegadesnancuussusassceaab parassqaceaceaoreetesessuonaeed dgeesanedieed 39 5 FOR AUTHORIZED TECHNICIANS ONLY 521 Wiring diagrami ae eee he eel A ce doe ae hehe Lad oe ebay 40 ENGLISH 5 N
5. and buttons respectively to activate ON or deactivate OFF the radio sensor REMOTE PROBE ON Y N ON In order to exit and return to the previous screen press the MENU button ENGLISH a 31 ENGLISH ENGLISH LANGUAGE SET Submenu allows the user to modify the display s interface language LANGUAGE SET English Use the and buttons to select the desired language In order to exit and return to the previous screen press the MENU button LOGS Submenu Allows the user to view the history of the individual alarms that have taken place Each alarm record is preceded by the date and time at which the alarm took place the system s memory allows for up to 30 events to be recorded In order to exit and return to the previous screen press the MENU button SERVICE Submenu Allows the user to view the stove s total operating time and the number of ignitions that have been carried out In order to exit and return to the pre vious screen press the MENU button 3 4 6 ALARM SIGNALS A ATTENTION If any negative conditions should arise that alter the stove s normal functionality while it is in function this will be indicated by a relative alarm mes sage on the display accompanied by an acoustic beep If these negative conditions are only temporary the stove s normal functionality will be restored once the conditions have subsided If the conditions should persist
6. however an acoustic warning signal a con tinuous intermittent beep will sound In order to silence the warning signal just press the on off button once and based on the message that is shown on the display follow the indications below A ATTENTION FOR THE TECHNICIAN For the indi cations that contain the solution field below be sure to disconnect the stove s power cable from the electrical outlet before carrying out the relative inter vention Failed ignition alarm No start indicates that the ignition cycle was not successful Solution check the cleanliness of the burner and the com partment beneath it see section 4 1 3 Any pellets that may have accumulated in the burner must be removed Press the ON OFF button to shutdown the stove and turn it back on again Low pellets alarm No pellet the hopper is out of wood pellets Solution refill the hopper with pellets before starting a new ignition cycle Press the on off button to shutdown the stove and turn it back on again Note if the fire in the burner tends to go out this situation can be corrected by the calibration setting CALUX Thermostat alarm H T pellet indicates that the tempe rature of the pellet hopper is too high Solution once the stove has been shut down do the fol lowing Set the switch on the back of the stove to its OFF posi tion Reset the thermostat on the back of the stove unscrew its blac
7. stove on in normal mode COMFORT stove on in comfort mode Press the or buttons to move to the desired time frame then press the MENU button repeatedly to set the desired temperature or to return to the OFF function Press the or buttons to move to the desired day of the week then press the MENU button repeatedly until the desired day is shown The programming for the day shown on the display can be copied by moving to the COPY function on the lower right hand portion of the display and pressing the MENU but ton The programming that has just been copied can subse quently be pasted into a different day by switching to the desired day moving to the PASTE function on the lower right hand portion of the display and pressing the MENU button In order to save any changes that have been made and return to the main screen move to the EXIT function a lower right hand portion of the display and press the but ton Whenever the programming is modified the settings will only come into effect once the stove has passed into the next time slot or rather after a maximum of 30 minutes The stove is furnished with a number of default settings that can be modified and or copied and pasted as desired 01234567891011 a A 12131415 16 17 18 19 20 21 22 23 SUNDAY Ignition at 7 30 AM Comfort mode until 3 00 PM Normal mode from 3 00 PM until 7 30 PM Comfort from 7 30 PM until
8. 9 30 PM Normal from 9 30 until 11 00 PM Economy from 11 00 PM until 00 30 Shutdown at 00 30 PM CALUX 01234567891011 AMN 12131415 16 17 18 19 20 21 22 23 AY VO MONDAY Ignition at 7 30 AM Comfort mode until 3 00 PM Normal mode from 3 00 PM until 7 30 PM Comfort from 7 30 PM until 9 30 PM Normal from 9 30 until 11 00 PM Economy from 11 00 PM until 00 00 Shutdown at 00 00 PM 0123456789101 MHI SATURDAY Vou SATURDAY Ignition at 8 00 AM Comfort mode until 3 00 PM Normal mode from 3 00 PM until 7 30 PM Comfort from 7 30 PM until 9 30 PM Normal from 9 30 until 11 00 PM Economy from 11 00 PM until 00 30 Shutdown at 00 0 PM 3 4 4 SHUTTING DOWN THE STOVE Whether it is set to the normal or timed operating mode the stove can be shut down by pressing the ON OFF but ton for more than three seconds If the handheld radio con trol unit has been configured the e symbol will appear on the lower left hand portion of the display The shut down cycle is comprised of the following 2 sta ges which are shown on the display Shutdown the smoke extractor and ambient fan remain in function until the smoke has cooled down The green LED indicator light flashes Off in this state in which the stove is completely deacti vated The green LED indicator light is off ENGLISH r 29 ENGLISH ENGLISH 3 4 5 USER MENU The user menu can be accessed from the main
9. aan aar aa AEE aaraa S Er REER EEEn 10 1 7 Fuel characteristics 1 8 Safety recommendations 1 9 General recommendations ccccecceccceceeeeeseeseeeeeeeeeaeeaecaeceaeeaecaeeseeeaeeaecaesseecaeeeeseeseeeeaecaeeeeesaseaeseeseeeeaeeeseeseeees 13 W 1O Satety AeviCes sis cirit aaee aee EE aaa E Faea RAEE te devasanibecs aeara DA AAEE DAE p aaar inos 13 META SAGS environment 23 5255 oa 22208 eek crock eterna dea ea ee aae ar eee ene eA hate ee 14 1 12 Composition of the product and its supplied accessories 1 13 The product s general operating features 2 INSTALLATION 2 1 Internal POSITIONING niaire aeaee eea E EE E r AE aiaa REEE ei Er a E 18 2 2 Flue duct characteristics 2 2 1 External wall fume discharge 2 2 2 Rooftop fume discharge with a traditional chimney flUC cceececeeceeceeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeeaeeeneeeneees 21 2 3 Dismantling and waste disposal sisseoste rsrsrsr oras is chsicedpiyehesenesh ejbgtededscensdedeceaceusdseseselavdaeeigac 22 2 4 Electrical COMM CTS ici neci oriai raaa E EE ENAA ERTE AREA E EAE REREN 22 2 5 Room temperature SenSOr scrie e eE RA eee ee de eh EEE 22 3 USING THE PRODUCT 3 1 Checks and inspections required for first ignition cceccceececeeeeceeeeeeeeeeeeeeeeceeeeaeeeaeeneseaeseeeaeesaeeeeteneeaees 23 32 Loading TNS TUS sc sise ce hceg5 lias ces a aaa E a cede aae T Ea EAE e E a Ee ANS 3 3 Handheld radio control Kit OPTIONAL
10. car ried out by expert personnel requesting their contact in formation from your reseller The intervention of an expert technician can be an effective and economical way to pro tect the system against corrosion and to keep it running ef ficiently 38 ww For houses that are not inhabited year round it is recom mended to inspect the flue duct and chimney at the begin ning of the season even if they have already been cleaned in order to make sure that no obstructions are present such as beehives bird nests or other similar ele ments 4 3 Decommissioning It is recommended to allow the stove to burn all of the wood pellets in the hopper before carrying out the routine and special maintenance operations and decommissioning the stove at the end of the season A ATTENTION The stove must have its power cable disconnected from the electrical outlet during the off season 4 4 Troubleshooting The stove is not receiving electrical power led indica tor not lit ithe power cable could be damaged or else could be di sconnected from the electrical outlet the fuse inside the electronic card may have burnt out see section 4 4 1 Repeated failed ignitions take place e the door s seal may be worn or damaged Ithe combustion chamber may not have been subjected to regular maintenance see section 4 1 3 ethe ignition heating element or the smoke temperature sensor may have malfunctioned in this cas
11. extractor is connected to the stove by its electrical cable it cannot be distanced from the stove itself For this reason the cleaning operations described below must be carried out by resting the smoke extractor on top of the stove while adopting the necessary precautions see the diagram ENGLISH CALUX 4 Use a vacuum cleaner to vacuum out all of the soot that has deposited upon the smoke extractor s stain less steel blades 5 Vacuum out all of the soot that has deposited inside the smoke extractor s lodging above all on the left hand side near the connection to the flue duct which must also be cleaned out 4 2 3 CHECKING THE SEALS When carrying out the special maintenance operations at the end of the season make sure that the technician also checks the seals of the door and the removable parts They normally need to be replaced every one to three years based on the type of stove usage intensity etc The seals should be somewhat elastic to the touch they must be replaced once they have become fully vitrified 4 2 4 CLEANING THE FLUE DUCTS It is recommended to clean the smoke pipe and the vertical flue ducts on a regular basis These cleaning operations should be carried out at least once a year and more often if the unit is used on a daily basis or if fuel is utilized with characteristics different from those which are indicated in section 1 7 It is recommended to have these cleaning operations
12. highlights the main features of a good chimney C a number of which are indicated below in concise form Proper insulation above all in the external tract that s ex posed to the elements Constant internal diameter there should not be any tracts of a smaller diameter It must be made of a material that is resistant to high tem peratures to the effects of the combustion products and to the corrosive effects of any condensation that may eventually form Predominantly vertical configuration with no deviations at vertical angles in excess of 45 It is recommended that the base of the chimney be equip ped with a collection chamber for collecting solid materials and or condensation R This chamber must be accessible by means of an airtight access door I _ La Figure 2 5 Fume discharge with a traditional chimney flue It is recommended to follow the guidelines that have been established by the UNI 9615 and UNI 9731 standards in relation to the sizing and diameter of the chimney flue C Whatever the case never make use of flue ducts with in ternal diameters of less than 100 mm In the case of flue ducts of larger diameters a steel pipe A must be inserted inside the brick or masonry chimney C as shown in figure 2 6 ENGLISH 21 ENGLISH ENGLISH The steel pipe must be insulated using an appropriate heat resist
13. not be used by individuals with reduced physical sensory and mental capabilities or with insuffi cient experience and or skills including children unless supervised and instructed by someone who can guaran tee their safety e Children must always be supervised by an adult in order to protect them against accidental contact with the stove s hot surfaces as well as to prevent them from operating and or tampering with the stove s controls Please contact your reseller for any additional information you may require that is not contained within this manual This manual makes use of the following symbols A ATTENTION Safety warning IT IS FORBIDDEN Forbidden operation INFORMATION Important information Calux S r l shall bear no responsibility or liability for any di rect or indirect personal injuries or property damages re sulting from the failure to observe the indications provided and highlighted within this manual CALUX ry ENGLISH 3 ENGLISH ENGLISH CALUX TABLE OF CONTENTS 1 INTRODUCTION A Warranty conditions 36sec scot aeaaaee si aae seb ea aa Ea aA headache ved ageleeebed aici ee 6 1 2 Product serial number 1 3 Materials MCCUE OAS ccs aaa aa aea a T 02a da he adea A aeaaaee aaa E Aa aea ea reaa r Eee iiaae 8 15 Dim nsio alcharacteriStiCS ieta ea aaO LaLa A I A ALASE LEARAAR EEA EEEE 9 1 6 Product technical Specifications isssisis nanas a aaraa
14. screen by holding down the MENU button for 3 seconds MENU EXIT PRE LOAD SYSTEM STATUS SET PELLET BLOWER SET GENERAL SETTING Use the and buttons to scroll through the menu items Press the MENU button to confirm the selected user menu item EXIT exits from the user menu and returns to the main screen PRE LOAD it is available only when the stove is off and cold it can be either NORMAL manual preload of the auger or AUTOMATIC and allows the preload of the auger this operation is necessary during the first ignition or when the pellet reservoir is empty Press the and buttons to scroll through the menu items and press the MENU button to confirm the selected user submenu PRE LOAD EXIT NORMAL AUTOMATIC EXIT submenu exits from the PRE LOAD menu and re turns to the user menu screen Submenu NORMAL manual preload of the auger it acti vates the manual PRE LOAD of the auger press the but ton and until the pellet starts falling down into the burner it is displayed the working time in seconds of the auger In order to exit and return to the user menu screen press the MENU button PRE LOAD PRESS KEY LOADING 7 AUTOMATIC Submenu Enables automatic auger preloading and returns to the user menu screen Upon exiting and returning to the main screen the message Auto Preload automatic preloading will appear on the display and will remain for approxi
15. the size of the flue duct may not comply with the indica tions provided in this manual see sections 2 2 2 2 1 and 2 2 2 the room should be well ventilated during the first start up phases as the paint normally releases unpleasant odours there could be obstacles trees buildings etc that ex ceed the height of the chimney and prevent the smoke from flowing out the draught in the chimney may not be sufficient 4 4 1 REPLACING THE FUSE If the led indicator light and the control panel s display do not turn on when the power button is pressed the stove s fuse may have to be replaced A ATTENTION This operation must only be carried out while the stove is completely cold and disconnected from its electrical power supply with the electrical plug disconnected from the outlet The fuse is located on the stove s control unit In order to replace it do the following remove the left side of the casing refer to the instructions provided along with the casing kit carefully extract the fuse see figure 1 e check whether the fuse is intact if the fuse is bunt replace it with a new one and reinstall the stove s casing element Plug the stove s power cable back into the electrical outlet and press the power button again Request technical assistance if the problem persists or if the fuse burns out again Fuse characteristics 5A T 5x20 fuse delayed ENGLISH A X 39 ENGLIS
16. to turn on the stove in MANUAL mode hold down the ON OFF button for at least 3 seconds when the de vice is turned on in MANUAL mode the green led indica tor light next to the ON OFF button on the stove s control panel also turns on If a handheld radio control unit has been configured the symbol will appear on the lower left hand portion of the display Once the stove has been turned on it will carry out its 6 operating stages Clean the smoke extractor is brought to its fastest speed in order to clean any combustion residues out of the bur ner Warm the ignition heating element begins to heat up Load the auger supplies the burner with a sufficient amount of fuel to ignite the stove Wait the unit waits for the fuel in the burner to be igni ted Ignition the auger supplies the burner with a sufficient amount of fuel to heat up the stove Fire on the unit verifies that the fire in the burner has been properly ignited and checks the regularity of the flame Once the ignition phase has been completed the stove s operating status will disappear from the display and will be replaced by the set room temperature THURSDAY 83 11 11 17 38 g 19 4 C NORMAL A ATTENTION If the ignition cycle is not successful the display will show the No start message Before attempting to ignite the stove a second time be sure to completely empty the burner of any fuel that may have accumula
17. via the au tomatic feeding system and not directly by the user gt Oo 08908 ATTENTION In the event of an ignition failure any pellets that may have accumulated within the burner must be removed before attempting to ignite the stove a second time The pellets removed from the burner must never be placed back into the hopper This manual is to be considered an integral part of the product and must accompany the product throughout its service life It must be stored in a safe location In the event that the manual should be lost or damaged a replacement copy can be requested from your re tailer CALUX 1 10 Safety devices The product comes equipped with the following safety de vices A thermostat for detecting the pellet hopper s tempe rature this unit shuts down the product s functionality whenever the set safety limit is exceeded A probe for detecting the smoke temperature this ele ment detects the temperature of the smoke and constan tly monitors the product s proper functionality A pressure switch this element detects any flue duct blockages An ambient thermometer this element constantly mo nitors the temperature of the room in which the stove is installed Modulation operating mode if the smoke temperature exceeds the preset safety threshold the unit will automa tically reduce the quantity of pellets to be burnt until the temperature falls below the established l
18. 01 19 2 c OFF NORMAL m Am va So Bw CALUX 3 4 1 IGNITION Anumber of preliminary operations must be carried out be fore igniting the stove If necessary clean the door s cera mic glass see section 4 1 2 remove any combustion residues from the burner clean out the combustion cham ber and empty the burner s ash collection tray and the ash pan see section 4 1 3 Any accumulations of unused pel lets and pellet fragments left inside the hopper for exten ded periods of time should be removed using an appropriate vacuum cleaner A ATTENTION Do not remove the protective grille in side the pellet hopper when performing this cleaning operation Turn the stove on by setting the main switch on the rear panel to its ON position This will activate the unit s control panel An acoustic signal will sound to confirm that the stove has been activated ENGLISH The stove s control panel and the handheld radio control are both equipped with a backlit display and six buttons as described below TIMED MANUAL hold down this button for 3 se conds to access the timed thermostat menu ON OFF this button can be used to turn the stove ON or OFF GUIDE this button can be used to obtain indica tions regarding the various menu settings MENU this button can be used to access the user menu A ana F these buttons can be used to ad just the contrast of the dis
19. H ENGLISH RESERVED FOR TECHNICAL ASSISTANCE PERSONNEL CALUX 5 1 Wiring diagram A ATTENTION The main switch does not guarantee the stove s disconnection from its electrical power supply For this reason the stove s power cable must be unplugged before removing the casing the rear panel and or the screws that hold the circuit board compartment in place Thermostat A 4 controler LANE Ignition resistance WW Screw auger geared motor Convection fan Smoke exhauster Switch with light Control board Radio control kit Smoke sensor PIN Room temperature sensor Encoder Se Smoke exhauster ELECTRONIC CARD 230V 50Hz 40 ENGLISH ww CALUX QUALITY CONTROL ENGLISH 41 ENGLISH The manufacturer reserves the right to modify this manual at any time and without any previous notice Any complete or partial reproduction without any written authorization of the manufacturer is strictly forbidden Calux S r l e Zona Industriale Paduni 03012 Anagni Fr Italy Tel 39 0775 779822 Fax 39 0775 779823 tso calux it e www calux it
20. WARNING this user manual is an integral part of the product It must be saved and read carefully CALUX ce Gry USER MANUAL FOR INSTALLATION USE AND MAINTENANCE PELLET STOVE BODY WITH FAN ASSISTED HOT AIR CSO6A CS09A SERIAL NUMBER ENGLISH 2 ENGLISH CALUX ww Introduction Firstly we would like to take this opportunity to thank you for purchasing this CALUX product We have prepared this brief manual for you in order to fa cilitate the use of our product as much as possible The specific technical issues contained herein should also be referenced by the individuals involved in the assembly installation and commissioning of the product in order to ensure that the relative operations are carried out as accu rately as possible e This installation use and maintenance booklet must be read carefully before installing and using the product This booklet is to be considered an integral a part of the pro duct and must be stored in a safe location The installation wiring inspection maintenance and re pair operations must only be carried out by qualified per sonnel e It is recommended to have the first ignition operation or rather the commissioning procedure carried out exclusi vely by qualified personnel Do not use any flammable liquids for the ignition process This product may
21. a properly functioning smoke extraction systemi D Make sure that the installation environment is sufficien tly ventilated as prescribed in the manual ENGLISH r 13 ENGLISH ENGLISH OO O O CALUX 1 11 Usage environment A ATTENTION The unit must be positioned in a well ventilated location with sufficient combustion air avai lable in accordance with the current regulations re garding installation This is to ensure its proper functionality gt ATTENTION The room must have a volume of no less than 20 m3 and must possess all of the neces sary ventilation features as described in chapter 2 of this manual These conditions will ensure the air flow necessary to ensure proper combustion 40 m3 h IT IS FORBIDDEN to operate the product in bedro oms or bathrooms IT IS FORBIDDEN to operate the product in any rooms in which another heating device is installed that does not have its own air intake system IT IS FORBIDDEN to install the product in the vicinity of flammable materials IT IS FORBIDDEN to install the product upon flooring made of flammable material unless using a protective plate made of non flammable material IT IS FORBIDDEN to operate the product in explosive or potentially explosive atmospheres 14 ENGLISH ww CALUX 1 12 Composition of the product and its supplied accessories The Forma model is comprised of two distinct packaging elements one fo
22. ant material such as rock wool or vermi culite B and must be sealed off from the external portion of the chimney itself S Figure 2 6 Example of connection to a chimney flue If the chimney or flue duct should catch fire turn off the stove immediately and disconnect it from the elec trical outlet 2 3 Dismantling and waste disposal The packaging is comprised of non toxic and non harmful materials No special conditions are required for its dispo sal The disposal of the residual packaging materials is the responsibility of the user who must perform the relative di sposal operations in compliance with the current standards for the country in which the product is installed A ATTENTION the packaging elements must be kept out of the reach of unsupervised children or indivi duals with disabilities ENGLISH CALUX 2 4 Electrical connections The product must only be connected to the mains electrical network after its casing has been installed Connect the product to a household electrical outlet Only press the on off button on the back of the device if you want to turn it on In this manner the stove will be ready to be ignited For the ignition and program ming operations please refer to the section 3 4 2 5 Room temperature sensor The room temperature sensor must only be positioned after the casing has been installed This sensor allows for the temperature to be
23. atures The user is therefore advised to take all of the necessary precautions above all whenever children or elderly disabled individuals are present ATTENTION Do not block or obstruct the hot air ou tlets in any manner Do not cover the product with cloths or other similar materials ATTENTION In order to avoid accidentally causing the appliance to tip over never lean against or apply excessive weight to the open door while cleaning operations are in progress It is therefore recommen ded to avoid applying these types of stresses and to take all of the necessary precautions above all whe never children or elderly disabled individuals are pre sent 42 ENGLISH 1 9 General recommendations A ATTENTION Never use the product for purposes other than those for which it has been designed and manufactured A ATTENTION The product must not be used for coo king activities A ATTENTION The product must not be used in the event that any breakdowns or malfunctions are en countered In such cases immediately disconnect the product s electrical power plug NEVER keep the product s door open while it is in function The smoke flues must be inspected regularly NEVER use streams of water to wash the product Always contact qualified and authorized personnel for any service interventions that may be required Only use original spare parts for parts replacements The fuel in the burner must only be loaded
24. can be found on the label af fixed to the rear of the unit as well as on the cover of this manual The product s serial number will be required whenever re questing assistance services ry ENGLISH 7 ENGLISH ENGLISH 1 3 Materials Calux products generally make use of materials that pos sess the following characteristics e Extra thick sheet metals which provide for solid device construction e For the models in which they are foreseen extra thick earthenware and cast iron materials are utilized in order to give the products a unique design and elegant finish e Before being painted at high temperatures the metal parts are subjected to a phosphate treatment in order to optimize the painting process and improve the final re sult Seals which ensure the combustion chamber s air ti ghtness These must be periodically inspected in order to prevent irregular combustion which may result due to ex cessive seal wear e Glass ceramic elements for the combustion chamber s door For information regarding cleaning operations please refer to the maintenance section CALUX 1 4 Certifications This product complies with the EN 14785 standard resi dential space heating appliances fired by wood pellets It also complies with the Italian laws implementing the follo wing European directives 89 336 CEE EMC directive and subsequent amendments 73 23 CEE low voltage directive a
25. conds to exit and return to the previous screen The DISPLAY OFF Submenu allows for the activation or deactivation of the display s screensaver If a radio control has been configured its display only remains continuou sly on and lit while it is positioned upon its charging base CALUX DISPLAY OFF ON Press the and buttons respectively to activate ON or deactivate OFF the screensaver In order to exit and return to the previous screen press the MENU button STAND BY Submenu allows for the activation and deac tivation of STAND BY status With STAND BY mode activated the stove does not shut down once the set room temperature has been exceeded by 3 C but rather remains on in ECO mode In certain cases deactivating standby mode could cause the room temperature to increase to levels which are no longer comfortable Press the and buttons respec tively to activate ON or deactivate OFF Stand by mode STAND BY ON In order to exit and return to the previous screen press the MENU button REMOTE PROBE Submenu if the handheld radio control has been configured this menu allows for its internal radio sensor for reading the room temperature to be ac tivated or deactivated If it is deactivated the stove can be commanded even if the radio sensor is malfunctioning In this case the room temperature will be detected by the sensor installed upon the stove itself Press the
26. continuously monitored in the room where the stove is installed The correct positioning of the room temperature sen sor will ensure the unit s proper functionality 22 ww USING THE PRODUCT 3 1 Checks and inspections required for first ignition Observe the following indications when carrying out the first start up procedure Check to make sure that all of the necessary safety con ditions have been met see sections 1 5 e Only connect the device to its electrical power supply after having made sure that the power supply s voltage is equal to 230 V 50 Hz Once this has been verified set the main switch on the unit s rear panel to its ON posi tion Check to make sure that the control panel s display has lit up indicating that the unit is properly connected to its electrical power supply e Check to make sure that there is enough fuel in the hop per for the foreseen operating period The fuel must comply with the indications provided in the relative section of this manual The stove s painted components may give off fumes with unpleasant odours the first few times that the stove is ignited This phenomenon is linked to the chemical stabilization process of the special paint products that have been utilized For this reason the room must be well ventilated during this stage CALUX 3 2 Loading the fuel Open the product s upper door to load the pellet hopper The fuel must c
27. dust collec tion tray compartment 4 Use a vacuum cleaner to clean up all of the soot and ash that comes out of the fin heat exchanger 8 Remove the soot with a shovel and use a vacuum cleaner to vacuum out any remaining soot and ash in side the heat exchanger s dust collection tray compar tment In order to properly eliminate the soot and ash in the 5 Remove the base of the casing by lifting and releasing CSO09A model it is also necessary to remove the com it ponents of the smoke deflector kit which are located inside the heat exchanger s dust collection tray com partment 36 ENGLISH ww In order to reinsert the smoke deflector kit into the heat exchanger s dust collection tray compartment follow the indications provided in the diagram below in order to make sure that the kit s elements are properly positioned it is re commended to perform a number of trials outside of the unit following the indications in the diagram Sa After having completed the cleaning operations re assem ble all of the elements in the opposite order of that in which they were removed CALUX 4 2 2 TYPE3 SPECIAL MAINTENANCE OPERATIONS To be carried out at the end of the season along with the type 1 routine maintenance operations and the type 2 spe cial maintenance operations
28. e request te chnical assistance The ventilation is not working the fan may be blocked or malfunctioning in this case request technical assistance The burner is being filled with too many pellets with pellets overflowing e the door s seal may be worn or damaged e the holes in the burner may be blocked by deposits see section 4 1 3 figure 4 e the stove may not have been subjected to regular main tenance see sections 4 1 3 and 4 2 e there may not be sufficient combustion air if the problem still persists after cleaning the stove request technical assistance the smoke extractor s motor may not be working properly in this case request technical assistance e the fuel may be damp lthe combustion air intake could be obstructed e ithe set pellet parameter may not be set to the proper value and may need to be corrected see section 3 4 5 Presence of smoke in the room e the seals may be worn or damaged there may be another functional stove fireplace wood burning range or fume hood or non functional open fire unit in the same room whose draught is limiting or impe ding that of the pellet stove or vice versa CALUX the stove may not have been subjected to regular main tenance see sections 4 1 3 and 4 2 the smoke extraction duct flue duct and chimney may not be clean or may not to be airtight the point for inserting the flue duct into the chimney may be flawed
29. e carried out with care The fuel must be stored in a dry warm environment The pellets must be handled in such a way so as to pre vent them from being excessively crushed into a fine powder Compliance with these two simple rules will provide for bet ter combustion efficiency and will even help to maintain the proper functionality of the appliance s moving mechanical parts If the appliance is to be left off for a long period of time more than fifteen days any residual pellets should be re moved from the hopper in order to prevent them from be coming excessively humid as this can lead to product malfunctions for wood pellets measurement NORM M 7135 DIN 51731 owp from4to10 4to 10 from 4 to 10 from 4 to 10 ost awe zs Cd o e a 1 Not more than 20 of the pellet can have a length greater than 7 5 times its diameter D 2 The DIN prohibits the use of any substance added However this prohibition is not valid for small heating systems ENGLISH a 11 ENGLISH ENGLISH CALUX 1 8 Safety recommendations A ATTENTION Read the supplied instruction manual N carefully prior to installation ATTENTION The combustion chamber must be em N ptied before turning on the unit and in the event that any difficulties are encountered in turning on the unit itself S It is absolutely forbidden to fuel the stove using any A solid or liquid fuels other than the 6 mm diameter w
30. e density and specific weight of the wood pellets Increasing or decreasing this value one number at a time will increase or decrease the flow of the pellets while si multaneously increasing or decreasing the draught level Monitor the combustion quality for at least one hour and if necessary make further adjustments until the require ments for optimal combustion have been met LOAD SET no pellet adjust 30 gt ENGLISH p Press the and buttons to increase or decrease the set parameter To exit and return to the user menu screen press the button BLOWER SET it allows the regulation of the ambient ven tilator BLOWER SET EXIT ROOM 1 ROOM 2 ROOM 3 AUT 100 x MAN OFF MAN OFF GENERAL SETTINGS Provides for access to the general system settings GENERAL SETTING EXIT TIME SETTING DISPLAY OFF STAND BY REMOTE PROBE ON Y N LANGUAGE SET GENERAL SETTING LOGS SERVICE Use the and buttons to scroll through the menu items Press the MENU button to confirm the selected user menu item e EXIT submenu exits from the GENERAL SETTINGS menu and returns to the user menu screen TIME SETTING Submenu Allows the user to set the date and time TIME SETTING Q3 il 11 12 08 THURSDAY Press the and buttons to modify the date and time values and press the MENU button to move on to the next setting Press the MENU button for more than 3 se
31. f any materials required for the repair operations themselves based on the manufacturer s current spare parts price list This Warranty does not cover 1 Damages resulting from transport scratches dents or similar 2 Damages resulting from the improper installation of the product or due to the insufficiency unsuitability of the smoke evacuation electrical plumbing fuel intake or discharge systems nor any alterations due to environ mental or climatic conditions etc 3 Any malfunctions due to carelessness negligence tampering improper use or repairs carried out by unauthorized personnel 4 Any parts made from ceramic glass brass or wood nor any of the product s handles knobs gaskets ex ternal piping and other accessories 5 Parts that have been treated in a galvanic bath nor any painted parts that may be subject to deterioration due to exposure to fire 6 Any deterioration intrinsic to the natural and physical characteristics of the materials utilized fading of the colour of the ceramics The installation and adjustment of the equipment 8 System consultations and testing at the user s conven ience 9 Maintenance such as the cleaning of the filters noz zles burners heat exchangers and circulation pumps 10 Anything that may be considered as normal wear and tear due to use N CALUX Once the request for intervention has been communicated to one of the following contact numbe
32. h pressure in order to produce small cylinders of pure wood pellets Each tiny cylinder may vary in length and thickness from 1 to 3 cm in length and from 6 to 8 mm in diameter respec tively The wood pellets are mainly characterized by their low hu midity less than 12 and high density 600 kg m va lues as well as their uniformity and compactness which provide this type of fuel with characteristics of high calorific value LHV 4100 5000 kcal kg The wood pellet used to fuel the stove must possess ex cellent qualitative characteristics such as those which are defined by the DIN 51731 and ONORM M 7135 standards for example for which a number of fundamental data items are listed below Quality standards Unit of CALUX As required by the relevant Italian legislation governing commercial fuel characteristics DPCM 10 1995 the pel lets must only be manufactured using the wood shavings of untreated wood with no other materials added S It is absolutely forbidden to fuel the stove using liquid fuels or any solid fuels other than wood pellets In order to optimize the stove s functionality it is recom mended to use wood pellets that have been certified by an accredited organization The use of any types of pellets other than those which are indicated by the manufacturer may result in stove malfunctions and may invalidate the warranty The storage and handling of the wood pellets are important tasks that must b
33. he and buttons to increase or decrease the temperature as desired The display shows the room temperature on the upper por tion of the screen and the set temperature on the lower portion of the screen ROOM TEMPERATURE alle persis SET ADJUST 21 4 C If a handheld radio control has been configured press the MENU button to exit and return to the main screen 3 4 3 PROGRAMMING FOR FUNCTIONALITY IN TIMED MODE TIMED THERMOSTAT MENU The timed thermostat menu can be accessed from the main screen by holding down the button for more than 3 seconds PROGRAMMER SET EXIT PROGRAM ENABLING SET COMFORT SET NORMAL SET ECONOMY TIME SLOT SETTING Use the and buttons to scroll through the menu items Press the MENU button to confirm the selected User menu item EXIT exits from the TIMED THERMOSTAT menu and re turns to the main screen PROGRAM ENABLING allows for timed thermostat TIMED mode to be activated By activating timed thermostat TIMED mode the stove will turn itself on or off at the programmed times and will automatically manage its operating power based on the set temperature A red led indicator light next to the button turns on to con firm that timed thermostat TIMED mode has been activa ted The stove will only ignite in TIMED mode if it is on with the green led indicator light on the control panel lit and if it has been set to TIMED mode with the red led
34. he passage of the fumes Use a windproof and waterproof end section in order to avoid altering the slight overpressure status of the flue it self do not terminate the flue with a horizontal tract The overpressure status of the flue serves to facilitate the normal flow of smoke from the combustion cham ber to the outdoors in the event of a blackout Please note that the discharging of any excess heat is handled in an optimal manner by the electronic control unit modulation shutdown phase etc The exhaust ducts must be made of materials that are resistant to the combustion products and condensation the inspection will allow for drainage of any condensa tion that may have formed The ducts must be manufactured in such a way so as to prevent any smoke from leaking out UNI 10683 98 The flue duct must be insulated especially the external portion that is exposed to the elements Avoid making use of completely horizontal tracts ENGLISH CALUX L lt 1 5m a e 3 5 H gt 5r Max 2 3m Figure 2 3 Flue duct The room in which the heat generator is to be instal led should not have any fume hoods installed as these could depressurize the environment tis strictly forbidden to close the air intakes The flue should be cleaned at least on an annual basis we recommend that you carry out a thor
35. imit Incorrect parameter settings can cause the safety limits to be exceeded and may also result in excessive pellet con sumption The safety limits might also be exceeded due to a poorly ventilated installation environment that does not provide the unit with sufficient cooling air S IT IS FORBIDDEN to deactivate the safety devices Once the cause of a safety system s activation has been eliminated the unit can be restarted in order to restore its regular functionality A ATTENTION The unit must be installed in such a way so that its electrical plug can be easily accessed Note This safety section has been drafted in considera tion of the product s normal conditions of use which are described and specified in chapter 3 Calux S r l shall bear no responsibility for any personal injuries or property damage that may occur if the stove is not used in accor dance with the conditions indicated in this instruction ma nual Calux S r l shall likewise bear no responsibility for any property damage or personal injury resulting from fai lure to respect the following regulations A All of the appropriate measures and precautions must be adopted in order to ensure that the equipment will not be activated by another party while repairs adju stments parts replacements and or maintenance ope rations are being carried out B Do not remove and or tamper with any of the unit s sa fety devices C The unit must be connected to
36. in dicator light on the control panel lit ENGLISH CALUX PROGRAM ENABLING ON Press the and buttons respectively to activate ON or deactivate OFF the TIMED MANUAL operating mode In order to exit and return to the previous screen press the menu button e SET COMFORT Submenu e SET NORMAL Submenu SET ECONOMY Submenu SET COMFORT TEMPERATURE 22 0 C NORMAL TEMPERATURE Pall Shed SET ECONOMY TEMPERATURE 18 0 C 3 different operating temperatures can be set in timed ther mostat TIMED mode COMFORT NORMAL and ECONOMY Press the and buttons respectively to increase or de crease the set temperature Press the menu button for more than 3 seconds to exit and return to the previous screen TIME SLOT SETTING Submenu This submenu allows the user to set the time frames and the days of the week for the timed thermostat in TIMED operating mode The weekly timed thermostat allows the user to set the desi red operating temperatures and shutdown times selec ting from amongst the three available ECONOMY NORMAL or COMFORT modes or the OFF function for each half hour time frame within the span of 24 hours Each day of the week can be programmed individually 28 ww The display shows the OFF function and the three avai lable temperature settings with the following symbols OFF stove off ECONOMY stove on in economy mode NORMAL
37. k cover press the button at the centre and screw the cover back on and set the switch on the back of the stove to its ON position Turn the stove back on by pressing the ON button Pressure switch alarm Al depr the pressure switch has detected excessive pressure inside the smoke extrac tion duct Solution if the excessive pressure is only temporary the stove s normal functionality will be restored once the pres sure has dropped back to a normal level if the excessive pressure should persist on the other hand check to make sure that there are no obstructions in the smoke extraction duct Press the ON OFF button to shutdown the stove and turn it back on again Sensor alarm AI roomP indicates a fault or malfunction in the room temperature sensor Solution a qualified technician must be contacted in order to reset the sensor and determine the cause of the alarm Smoke sensor alarm Al smokeP indicates a fault or malfunction in the smoke temperature sensor Solution a qualified technician must be contacted in order to reset the sensor and determine the cause of the alarm Smoke extractor alarm Al blower indicates a fault or malfunction in the smoke extractor Solution a qualified technician must be contacted in order to reset the sensor and determine the cause of the alarm High smoke temperature alarm AI smokeT indicates that the temperature of the combustion smoke is too high due to
38. l power supply during the phases of ignition or shutdown nor while the stove is in function even if the combustion chamber is blocked or overloaded initiate the shutdown procedure and wait for the stove to complete its operating phases before addressing the issue Do not attempt to reignite the stove until the problem has been resolved A ATTENTION Do not interrupt the stove s shutdown procedure by cutting off the product s electrical power supply for example until it has fully comple ted A ATTENTION If the wood pellets should accumulate within the combustion chamber while the device is in function shut off the device immediately and turn it back on using a more ventilated program If the pel lets continue to accumulate try using a different type of wood pellet or call the manufacturer s assistance service A ATTENTION Never manually insert the pellets into the combustion chamber A ATTENTION In order to prevent any possible acci dents always follow the correct usage indications contained within this manual for the device and its electrical components A ATTENTION The installation wiring inspection maintenance and repair operations must only be car ried out by qualified personnel minal liability for any damages in the event that the product has been subjected to unauthorized tampe ring or parts replacements ATTENTION While in function a number of the unit s surfaces can reach extremely high temper
39. lease refer to the casing kit instruc tions ENGLISH a 23 ENGLISH ENGLISH CALUX In order to install the handheld radio control kit follow the procedure below A Unscrew the 3 screws that fasten the electronic control D Use the 2 supplied screws to fasten the receiver to the board to the structure unit B Use pliers to remove the knockout from the rear pro E Connect the receiver s connector to the electronic card tective grille C Insert the receiver s cable from the rear portion of the F Return the electronic card to its lodging and fasten it in stove s structure place using the three screws Wind up the receiver s wi ring and secure it using the supplied strap f 24 ENGLISH ww G To recharge the handheld remote control place it on the charging base CALUX 3 3 1 CONFIGURING THE HANDHELD RADIO CONTROL This operation must be carried out before turning the stove on while it is cold and only needs to be carried out the first time in order to configure the handheld radio control for use with the electronic control board In order to configure the handheld radio control for use with the unit s electronic control board do the following Connect the stove to a household electrical outlet e Set the switch on the back of the stove to its ON position After the first acoustic signal repeatedly press any button on the radio control until the
40. mately 2 minutes CALUX SYSTEM STATUS Displays the current system status such as the stove s operating status the smoke tempera ture the smoke extractor s operating speed the stove s operating power lever and the room temperature off SMOKE TEMP 19 9 C SMOKE SPEED G M POWER ROOMT1 19 2 20 0 C Note the values in square brackets represent the set va lues In order to exit and return to the user menu screen press the MENU button SET PELLET allows the user to view and modify the pa rameter that regulates the combustion calibration Upon first startup allow the device to function for at least six hours time and check to make sure that the following combustion related issues are satisfied the fuel should not tend to accumulate in the burner due to excessive fuel or low draught the flame should not tend to go out due to lack of fuel or excessive draught In order to function properly the product must be operated under optimal conditions above all with regard to the fol lowing four aspects the installation environment the flue pipe s draught the type of wood pellets utilized and the cleanliness of the product itself The calibration parameter can be set to any value between 0 and 14 The stove is set to the middle value 7 default value By increasing or decreasing this value the stove s functionality can be adapted to various draught conditions as well as to th
41. message Calux appears on the radio control s display The handheld radio control s functions are the same as those on the stove s control panel The handheld radio control only works if the stove is con nected to its electrical power supply electrical plug con nected to an electrical outlet and if the switch on the back of the stove is set to its ON position Otherwise the han dheld radio control s display will show the NO SIGNAL message Before carrying out any operations using the handheld radio control make sure that at least one of the three re ception signal indicators is active see the upper right hand portion of the display If no reception signal is present the handheld radio control unit must be brought closer to the stove Also make sure that the handheld radio control s batteries are sufficiently charged with at least one of the battery charge indicators active see the upper left hand portion of the display If this is not the case the handheld radio con trol s batteries must be recharged by positioning the unit on its recharging base ENGLISH a 25 ENGLISH ENGLISH 3 4 Control panel and handheld radio control CALUX THURSDAY 03 11 11 CALUX LED 2 Red light 12 00 19 2C Off LED 1 NORMAL Green light Led1 Green light the unit is on off the unit is off Led2 Red light TIMED operating mode off MANUAL operating mode Z THURSDAY 03 11 11 z 12
42. nd subsequent amendments 89 106 CEE suitability for use and subsequent amendments 8 ENGLISH ww CALUX 1 5 Dimensional characteristics ea RO mamm 415 J 1107 400 Dimensions in mm P C ENGLISH 9 ENGLISH ENGLISH CALUX 1 6 Product technical specifications lue gas temperature 165 0 107 0 lue draught pressure Pa no 8 Minimum Wood pellet uel consumption per hour kg h Total capacity of flue gases gs OT ae O 1 8 Values calculated according to law 10 91 for households with a thermal requirement of 35 Wim and a height of 3 m 40 ENGLISH D 1 7 Fuel characteristics This stove is mainly characterized by the fact that it burns a natural fuel wood pellets which is ecologically obtained from timber industry waste wood shavings sawdust After having been properly cleaned and dried the wood sha vings and sawdust resulting from wood processing opera tions are compacted under extremely hig
43. nt relative standards UNI 10683 UNI 9615 UNI 9731 and UNI CIG 7129 for gas installations for domestic use UNI CIG 7131 and its subsequent updates 2 1 Internal positioning Our product is a heat generator that intakes the combu stion air required for the combustion process directly from the environment to be heated For this reason as well as for the fundamental safety of the stove s users the appliance must always be installed within an adequately ventilated environment in order to en sure a steady flow of combustion air It is therefore necessary to create air intakes that connect with the outdoors as shown in figure 2 1 In accordance with that which is prescribed by the UNI 10683 standard the air intakes must possess the following characteristics 1 They must have an internal cross section of no less than 80 cm 2 They must be installed at a height near to that of the flooring 3 They must be adequately protected by a wire mesh or grille in such a way so that the minimum cross section requirement for the passage of the air is not reduced 4 They must be positioned so as to not be obstructed in any way CALUX The proper flow of fresh air can also be ensured through the use of openings into an adjacent room provided that the room in question is equipped with direct ventilation and does not pose a risk of fire such as a storage ro
44. oduct is in use If the floor is made from combustible material ex har dwood flooring it is recommended to protect it by positio ning a sheet of non combustible material beneath and around the stove itself Additional information regarding minimum safety distance from combustible materials see fig 2 2 a Minimum distance from flammable floor F 4 cm Minimum distance from flammable back wall P 20 cm Minimum distance from flammable side wall L 40 cm Minimum distance from flammable front material R 150 cm P Len a a Figure 2 2 a Positioning distances CALUX After having chosen the place for the stove it is possible to adjust the feet angling the stove sideways to reach the right height To angle the stove sideways two persons are necessary After having adjusted the feet height put the stove down carefully see figure 2 2 b Figure 2 2 b Tilted stove ENGLISH a 19 ENGLISH ENGLISH 2 2 Flue duct characteristics The main features of the flue duct are listed below based on that which is required by the UNI 7129 and UNI 10683 98 standards Inspection valve I The maximum height of the tube connected directly to the stove s smoke outlet must be between 2 to 3 m If a horizontal tract is required it is recommended that it have a maximum length of 1 5 m and an incline of 3 to 5 in order to facilitate t
45. om garage or warehouse as prescri bed by the UNI10683 standard It is recommended to avoid installing the heat generator in rooms where there are devices that cannot function in a sealed manner with respect to the environment or in rooms where there are any appliances that could depressurize the room itself with respect to the external environment as this could result in low draught issues for our product UNI 10683 It is forbidden to discharge the stove s combustion products into a shared flue When verifying the compatibility of the system it is recom mended to determine whether the support surface floor possesses an adequate load capacity kg to support the weight of the product If this is not the case it is recom mended take appropriate safety measures for example the use of a load distribution plate When installing the stove it is advisable to position it at an appropriate distance from the wall in order to facilitate rear access we recommend at least 20 cm and side access we recommend 80 cm Such space may be necessary for example in order to allow for cleaning operations to be carried out properly Figure 2 1 Example of the required air intakes ENGLISH d Never allow flammable materials to approach or above all make contact with the outer surfaces of the combustion chamber as these can reach extremely high temperatures while the pr
46. omply with the indications provided in the relative section of this manual A ATTENTION Make sure that the wood pellet bag does not come into contact with the product s hot parts while reloading the hopper A ATTENTION Do not remove the protective grille in side the pellet hopper ATTENTION Do not rest the full weight of the bag containing the fuel upon the product itself A ATTENTION Once finished loading the hopper close its upper door Periodically check the amount of wood pellets contai ned in the hopper and refill it in a timely fashion This will prevent the stove from going into an alarm state due to lack of fuel whereby an acoustic signal will be activated until the user intervenes to resolve the si tuation 3 3 Handheld radio control Kit OPTIONAL The kit is made up of a handheld radio control unit a re charging base and a radio control receiver to be installed upon the stove itself A ATTENTION This operation must be carried out by a qualified technician A ATTENTION This operation must only be carried out while the stove is completely cold and disconnected from its electrical power supply with the electrical plug disconnected from the outlet In order to install the handheld radio control the receiver must be installed on the back of the stove If the stove has already been installed it must be distanced from the wall accordingly the cover and the left hand side must also be carefully removed p
47. ood pellets for which it has been designed Avoid the use of damp or crushed pellets ATTENTION The product must be installed in full compliance with the current legal standards ATTENTION Always respect the safety requirements and safety standards indicated within this manual ATTENTION Anyone intervening upon the product must have read and fully understood the contents of this manual and must have a complete knowledge of the product s controls ATTENTION The product may only be used adju sted and programmed by adults Incorrect or random settings could result in dangerous situations and or malfunctions S In order to optimize the stove s functionality it is re A ATTENTION Calux S r l shall bear no civil and or cri commended to use wood pellets that have been cer tified by an accredited organization The use of any pellets other than those which are indicated by the manufacturer may result in stove malfunctions and A may invalidate the warranty When loading the pellets take care to prevent them from accidentally falling into any of the product s in ternal areas other than the appropriate hopper A ATTENTION If you are unable to ignite the stove it A will be necessary the empty the combustion chamber failure to carry out this operation could lead to exces sively rich combustion and may result in the produc A tion of significant amounts of smoke A ATTENTION Do not open the door or shut off the electrica
48. ough cleaning of both the flue as well as its connections 20 ww 2 2 1 EXTERNAL WALL FUME DISCHARGE One of the solutions that can be adopted involves positio ning the wood pellet stove near a perimeter wall of the house so that the exhaust fumes are discharged directly outside figure 2 4 Anumber of indications highlighted by the UNI 7129 standard for this particular type of system configuration are provided below Always make sure that there is an inspection valve I that will allow for the performance of regular cleaning opera tions as well as for the elimination of any condensation that may have formed The chimney cap T must be of a strictly windproof and waterproof type Make sure that the flue duct is properly insulated in the tract that passes through the wall If the flue duct for extracting the exhaust fumes is located completely outdoors is must be made of double wall stain less steel in order to ensure greater resistance to the ele ments as well as the proper temperature of the exhaust fumes themselves Figure 2 4 External wall fume discharge CALUX 2 2 2 ROOFTOP FUME DISCHARGE WITH A TRADITIONAL CHIMNEY FLUE The stove s combustion fumes can also be discharged using a traditional pre existing chimney flue figure 2 5 provided that it complies with the current standards see UNI 10683 The standard
49. pends on the quality and type of the fuel as well as the methods with which the stove is utilized In order to properly clean the ceramic glass it is recom mended to spray a small amount of an appropriate deter gent onto a cloth and to wipe away the dirt using the cloth itself see figures 1 and 2 Never spray the detergent or any other cleaning liquid di rectly onto the ceramic glass see figure 3 S NEVER use abrasive sponges or other similar items to clean the ceramic glass as these could irreparably damage it A ATTENTION Be sure to close the door well each time after opening it to clean the ceramic glass CALUX Cc X ENGLISH 33 ENGLISH ENGLISH 4 1 3 TYPE 1 ROUTINE MAINTENANCE OPERATIONS The se operations must be carried out at least twice a week based on the usage conditions The user s experience over time will allow him her to de termine the right frequency for carrying out cleaning and maintenance operations upon the stove A A The out 1 2 ATTENTION Each cleaning operation must be car ried out while the stove is completely cold and discon nected from its electrical power supply with the electrical plug disconnected from the outlet The number of maintenance interventions required increase proportionally in relation to the stove s inten sity of use ATTENTION Make sure that the ash is completely cold before initiating any cleaning ope
50. play and to scroll through the various menu and sub menu items The control panel is also equipped with two led indicator lights If screensaver function is on see 3 4 5 DISPLAY OFF Submenu in order to save energy the display s backli ghting will turn off automatically after about 2 minutes just press any button to reactivate the display s backlighting On the main screen the display shows the current date and time the room temperature the stove s operating sta tus and the selected operating mode DISPLAY CONTRAST ADJUSTMENT If the display is not sufficiently lit or is difficult to read the contrast can be adjusted from the main screen by using the button to increase the contrast and the button to decrease it THURSDAY 93 11 11 12 00 g 19 2 C Off NORMAL 26 ww If a handheld radio control has been configured the display will also show the battery charge level of the handheld radio control itself on the upper left as well as the level of the reception signal on the upper right The stove can work in two different modes MANUAL displayed as NORMAL and CRONO Once you ve filled the pellet hopper and are ready to turn on the stove for the first time remember that the fuel fee ding auger is empty and must be loaded using the PRE LOAD function from the user menu see section 3 4 5 This function must be used each time the pellet hopper and auger are emptied In order
51. r the heat exchanger and one for the casing The packaging for the latter contains the list of the components of which the casing is comprised along with the relative assembly instructions The heat exchanger s packaging contains the following A Stove body B Brush C Manual D 4 screws A a p B 1x eo C I h 1x ES 4x gt 4 D ENGLISH 15 ENGLISH ENGLISH 1 13 The product s general operating features This device is fuelled by wood pellets the composition of which is described in the section entitled Fuel characteri stics The pellets are burned inside a container which is called the burner The combustion process is controlled by the electronic circuit board which regulates the proper amounts of combustion air and fuel whenever the thermal power requirements may vary While in function the com bustion air is drawn into the combustion chamber as a re sult of the vacuum created inside the device itself by the smoke extractor The device s operating power is regulated automatically by the DYNAMIC POWER SYSTEM which evaluates the dif ference between the temperature set on the control panel and the temperature detected by the room sensor thus en suring optimal comfort and efficiency levels In order to diffuse the heat the product has been equipped with
52. rations upon the stove Once this has been verified the ash can be removed using a vacuum cleaner type 1 periodic maintenance operations can be carried by following the procedure below Open the stove s door slowly in order to prevent the ash accumulations from being blown about by a rapid movement Remove the grille 34 ENGLISH CALUX 3 Remove the pellet protection and the burner 4 Use a vacuum cleaner and a brush with steel bristles or another sufficiently abrasive material to clean the ash and any more consistent ash incrustations off of the burner as these could obstruct the air passages ww 5 Remove the ash pan with your hands and empty it 6 Using a vacuum cleaner of sufficient power 1000 1300W remove all of the ash that has accumulated in the combustion chamber in the burner s ash collec tion tray and on the door 7 Thoroughly vacuum out the inside of the compartment that houses the ash pan After having completed the cleaning operations re assem ble all of the elements in the opposite order of that in which they were removed CALUX 4 2 Special Maintenance The special cleaning and maintenance operations types 2 and 3 help to maintain the stove s thermal and functional performance over time In order to make sure that the maintenance carried out upon the stove itself will not be in vain the smoke extrac tion system should also be main
53. rs the equipment will be repaired based on the time constraints and the organi zational requirements of Calux S r l Customer Assistance Service Tel 39 0775 779822 Fax 39 0775 779823 The Service is at the customer s complete disposal Mon day to Friday from 9 00 AM until 13 00 PM and from 2 00 PM until 5 00 PM Any replacements or repairs carried out under warranty shall in no case be considered as an extension or renewal of the terms of the warranty itself Any equipment malfun ctions must be reported via registered letter with ackno wledgement of receipt and must be sent to Calux S r l no later than two months from the date upon which the mal function itself is encountered No one other than Calux S r l is authorized to modify the terms or conditions of the warranty or to make any other verbal or written statements pertaining to the warranty itself The manufacturer shall bear no responsibility or liability for any personal injuries or property damage suffered as a result of device malfun ctions or downtime The law courts of Rome shall have complete jurisdiction over any disputes that may arise Calux S r l reserves the right to perform any modifications deemed useful or necessary to its own products at any time and at its own discretion Any such modifications shall have no bearing on the general conditions indicated above 6 ENGLISH D CALUX 1 2 Product serial number The product s serial number
54. tained with the same dili gence 4 2 1 TYPE 2 SPECIAL MAINTENANCE OPERATIONS In addition to the type 1 maintenance operations the type 2 maintenance operations must be carried out after ap prox 350 400 hours of use or else after about 500 600 kg of fuel have been consumed A ATTENTION Each cleaning operation must be car ried out while the stove is completely cold and discon nected from its electrical power supply with the electrical plug disconnected from the outlet A ATTENTION Make sure that the ash is completely cold before initiating any cleaning operations upon the stove Once this has been verified the ash can be removed using a vacuum cleaner The type 2 periodic maintenance operations can be carried out by following the procedure below 1 Lift and push the refractory plate on the upper portion of the stove towards the inside so that lower part pro trudes ENGLISH Cc Xx ENGLISH ENGLISH CALUX 2 Grasp the refractory plate with both hands and tilt itto 6 Unscrew and remove the 4 Allen screws that fasten the extract it from the combustion chamber taking care to cover of the heat exchanger s dust collection tray com avoid jolting it against the structure of the stove itself partment 3 Thoroughly clean the entire rear portion of the fin heat exchanger with the supplied 90 brush even inside the two holes at the bottom 7 Remove the cover of the heat exchanger s
55. tangential type fan which operates either in automatic mode or rather in proportion to the operating power or else in manual mode whereby the fan s power level can be adjusted independently of the operating power ENGLISH CALUX 1 Back plate in cast iron 2 Smoke duct 3 Smoke extractor 4 Smoke outlet 5 Tangential fan for ventilation 6 Fin heat exchanger for high efficiency air heating 7 Secondary heat exchanger 8 Hot air outlets 9 Heat exchanger dust collection compartment 10 Ash collection tray for the burner 11 Ash pan 12 Electronic card with microprocessor for monitoring and adjusting the unit s operating parameters 13 Smoke temperature sensor 14 Structural temperature sensor 15 Steel support structure 16 Control panel with timed thermostat 17 Adjustable support feet 18 Wood pellet hopper 19 Automatic pellet feeding system 2 oO Pellet intake auger for dosing the fuel based on the se lected operating power 21 Pellet intake duct 22 Combustion air intake 23 Combustion air 24 Air passages for combustion in the burner 25 Cast iron burner 26 Secondary air intake 27 Ceramic glass elements 146 CALUX HSITONA ENGLISH ENGLISH INSTALLATION In order to successfully install the product and prevent the occurrence of any malfunctions a number of simple as sembly tips are provided below in accordance with the cur re
56. ted within it during the first attempt CALUX A ATTENTION The fuel in the burner must be removed before attempting to reignite the stove in the following cases following a failed ignition cycle if the shutdown command is given A ATTENTION For safety reasons the pellets removed from the burner must never be placed back in the hopper The stove s operating power levels are automatically ma naged by the unit based on the room temperature and the temperature set in MANUAL or TIMED mode The stove gradually decreases the operating power level automati cally as the room temperature nears the set temperature upon reaching the set temperature the stove sets itself to ECO status If enabled Standby by when the room tem perature exceeds the set temperature by 3 C the stove goes into shutdown mode passing through the operating stages of Wait St by and Stand by once the room tem perature drops below the set temperature by 1 C the stove turns itself back on by activating its Restart opera ting stage FRIDAY 04711711 19 50 21 8 C FRIDAY 04 11 11 20 02 19 4 C Wait st by NORMAL FRIDAY 04 11 11 20 38 Restart Stand by NORMAL ENGLISH a 27 ENGLISH ENGLISH 3 4 2 SETTING THE ROOM TEMPERATURE IN MANUAL MODE AND MODIFYING THE SETTINGS In order to modify the set temperature in MANUAL mode press the MANUAL button once from the main screen and use t
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