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Ticket Eater (TT2000manual).
Contents
1. M M M MH Jiifoootii 0mo 1 e WOIDEZSNI A19W3SSY SOMO VALVA O VI RUE SUA TTG a 5 2ruose MARYSO3N P ODA 20711701 B id 1 l 91 794 TidONd Q3HS3 3NY Suy39 ONY AYM JHL TW O3HSh Si XJB GSSY YIN IHL 3805 38 7 NOLLESSNI ABHGSSY 30 09 NO 579130 803 11 30 4 01 43438 1 S3LON 000711 3100 A3EWGSSY SAUNI 0002 11500H Qin9 18 8355 9 5 IANI u oo0zii omo _ _ 5 ASSY GUID HOUSTT 2000 COMPLETE HOUSING 55 CONT INUED OTY D L PART amp 1 DESCRIPTION _____ MOTOR INOT SHOWN 1 SPAC SP242 TT CLCH 5 242 CLUTCH ASSY SPACER WASHER 04 40 X 178 TRUSS HEAD SCREW EN SLIP COUPLING ISTANDARDI CLUTCH LOVEJOY COUPLING SPECIAL ORDER RM 4 40T T0 1 8 94 40 X 1 8 TRUSS HEAD SCREW SLIP COUPLING ISTANDARD CLUTCH SET COUPLING _____ COUPLING ORDER N ASSY GUID HOUSTT 2000 COMPLETE HOUSING ASSM SPECIFY CLUTCH OR COUPLING D L PART DESCRIPTION 1 i BELT TIMTEDX TE TIMING BELT TIMING PULLY 3 4 SCRW SET TT s8 32X 3 16 SET SCREW LARGE GEAR TT2000 5 RM 3IOSET X s10 32 X 1 4 CUP POINT SET SCREW 6 4 Rw 8 32C TE 1 2 _ 8 32 X 1 2 SHCS 7 4
2. The configuration above is For tickets with barcodes BCR1000 Rev 3 4 Above are the different configurations for the 1000 ticket reader PCB Two different revs are shown VaR1 amp VeR3 Both revs are intended for nornally reading tickets with barcodes right configuration The holes only configuration left is intended for temporary use such as when barcoded tickets are unavailable for a short period For a more pernanent situation the HO 1000 board should be used for holes only operation Also note that the options for the control unit or its progran need to be changed to work properly in the holes only configuration TTEX AC HARNESS NOTE WIRE COVERS ARE CLEAR EXCEPT WERE NOTED STAN DARD amp DKS VE RS ION SWITCH UNDER SHELF Note Wiring shown for TYCO internal power switch only POWER SUPPLY For ALCO switch leads 1 amp 2 are reversed MOO GLC7SD 9 9 9 9 9 9 9 9 115 VAC 60 HZ PAGE 27 115 V A C 60 HZ one 82 39Vd rm ce a APUS DHAS pay 28 f Z adem dey PROBE gt AN ar 4 ae zolar 8 d 943402 9 BOM Bi i HL 55 NOISASA GaVONVLS SS3NaVH 30 X311
3. These switches are used in the procedures below to do an audit and to set the date time options values and ticket point values for new bar codes and other functions Printers Dot Matrix Star Only Two small switches are mounted to a small PC Board next to the printer which is mounted to the door There are also three LED s mounted on the same board The top LED is just an ON indicator This LED is green The bottom LED is the ON LINE indicator also green and will normally turn on when the unit is turned on The top switch will turn this LED alternately on then off if pressed The other switch will cause the printer to feed paper The middle LED red will only turn on when the printer has a problem such as out of paper Thermal Citizen Only There is one small push button switch on the side of printer Tlus switch advances the paper through printer There is a toggle switch next to it Tlus is the power switch Please refer to page 7 in this manual for paper loading Refer to PPU 231 users manual for printer care and various functions Entry of Date Time and Bar coded Tickets I Open top door of TT 2000 Pull Main Safety switch out Display will cycle through test mode When display returns to Snake Mode Push swl logic PCB Display will read 99 0 You are now in SETUP The red Internal Power switch must be on II Note that the display on the front door now reads 99 0 Press and re
4. UPSIDE DOWN THEN THE BLADE HAS BEEN FUPPED REV DESCRIPTION en RESONANCE ORENSE wem IB Deltronic Labs Inc Gal NE MES TICKET EATER CUTTER ASSEMBLY EXPLODED CHANGES RES MICHO 172000 jreoTY D L PART DESCRIPTION l l GUID TTEOT TICKET GUIDE BOTTOM 2 GUID TTBOT TICKET GUIDE BOTTOM 3 2 SPRG ROLLER TE TT ROLLER SPRING REV 4 4 6 32 3 16 __ __ 6 32 X 3 16 SPRING SCREWS _ LS RM TICTEX TE ENTR __ _____ 1000 ENTRANCE BLOCK _____ 6 1 BLOK TFRONT FRONT END SPACER BLOCK 8 RM SPRGEN 9 2 10 24 X 1 4 ENTRANCE BLOCK SHOLOER SCREW 10 4 RM SPRPIN 3 4 SPRING PIN 5 32 X 3 4 18 11 2 ROLR ASSMBLY TE IDLR 1 IDLER ROLLER ASSY 12 4 325 3 8 15 4 RM e6 32C TE 3 78 6 32 X 3 8 5055 16 2 SCRW TTIOOO TT DARC BARCODE THUMB SCREW 18 2 SPAC STOPPR TT GUIDE STOPPER FOR GUIDE ASSY NOTE iT MS 16 THUMB SCREWS ANO 17 PRINTED CIRCUIT BOARD ARE NOT INCLUDED IN ASSEMBLY o B 10 12 02 REVISED amp REORAWN EN DATE DESCRIPTION Dettronic Labs Inc 120 Liberty Lane Chalfont TICKET EATER GUIDE ASSEMBLY EXPLODED MEW COMPUTER CRAPHICS HANUAL CHANCES RESTRICTED lt i P i I lt PG 19 GUID TT2000 11 ROLR ASSMBY TE ID
5. over Using a soft cloth or alcohol swab carefully wipe optos D Replace PCB thumb screws and cable Clean rear fan filter located behind cabinet when applicable A Remove filter frame under fan by pulling down on sides of frame There are 4 clips Shalte filter or bang to remove dust When all dust is removed replace filter to frame and snap back on to fan Check cutter blade for a tight fit on shaft tighten on flat of shaft Check blade for build up of dirt or adhesive from paper A Clean with alcohol swab or solvent Check large gear for a tight motor shaft Note There are 2 set screws on large gear 1 holds RPM regulator to hub this screw does not tighten to shaft 2 holds gear w RPM reg to motor shaft this screw will be aligned with screw in pulley gear There should be NO play in gear on shaft Be sure chute cover is pushed down all the way this activates a kill switch under shelf No power will get to motor if switch is open Check for bent chute below See Accompanying drawings for details of motor guide assemblies amp ale af PAGE 10 8 entire shelf area clean of dust Optos may be affected the most from dust build up Note While cleaning unit TURN POWER OFF Do not use a metal end vacuum to clean any PCB s A can of compressed air will do the job or compressor 9 Do not bloclr exhaust fan on rear and right side of unit If placing near wall or any o
6. read 6 plus a flashing number which is the hour Change to read 14 for 2 PM Press both switches The display should read 7 plus a flashing number which is the minute Change to read 24 Press both switches when done Value can be set from 0 59 At this time the seconds are set to 0 and all the information is saved The display will go back to 99 0 OPTIONS While in the setup mode the display will read 99 0 Increment the display to read 99 1 Press both switches at this time to set the options as follows The display will now show 10 x 0 or 17 Press the red or black I white switch to set the options in the list below to either 0 or 1 Display Descriptionof Options Revisions3 1K amp 7K x orl 1 0 print don t print serial on receipt dix 0 1 print time in 12 24 hour format 2x 0 1 dis enable dual rear sensors 112 ticket detect Rev 3 1 0 error detect Isec 10sec 13x 0 1 dis enable printing barcode on receipt 1 0 1 dis enable look for holes in tickets 15 x 0 1 dis enable sending checksum digit in 1st machine code digit dropped if enabled 16x 0 1 barcode holes only operation Note Jumpers on BCR 1000 must be changed to switch from reading holes or reading barcodes on tickets 17 x 0 1 dis enable print text below barcode NOTE Options 16 amp 17 used in Revs 25T amp Version 2 Rev 1 K amp Up C Machine number minimum tickets required full bucket s
7. 1 RET TEM NOTE For HO 1000 Rev 4 OP2 Position 1 OP3 Position 2 For 1000 Rev 3 Use Position 1 2 For Ticket guide assemblies with OVAL cutouts use Position 1 or 2 For Ticket guide assemblies with ROUND cutouts use Position 1 ONLY Middle Sensors Only gt m 0 IMPORTANT For Sensor Replacement Scanner PCB s BCR 1000Rev 2 amp 3 and HO 1000 Rev 4 have sensor L bracket mounting holes marked A Marked on drawing only Use only when replacing middle or rear sensors Other sensors use PCB mounted studs to brace sensors When replacing sensors note Rev on PCB If mounting holes do not exist remove brackets before mounting Insert sensors to same depth and direction as all others SENSOR PLACEMENT Each scanner PCB has specific sensors in certain locations For HO 1000 Revs USE VTRIGDI V shaped Lens and OP5 ONLY can be used OP1 QRB1114 Flat Lens and OP2 3 ONLY For BCR 1000 Revs USE VTRIODI V shaped Lens OP2 OP4 and OPS QRB1114 Flat Lens Can be used in OP2 ONLY NOTE For BCR 1000 Revs is OTC680 ONLY 25 xk uu en The configuration above is for holes The configuration above ie for only operation tickets with barcodes SEE 5 CED ESO Q CET The configuration above is For holes only operation
8. 38nn for up to 8 ticket slots Go to the first available position 3 1 or the first ticket learned Set the point value for the new ticket Then insert at least 7 tickets into the ticket slot The motor will turn on to take in the tickets and LEARN the new barcode and then stop Reinove any extra tickets The display will now show tlie data read Write down this information in case you need to contact the factory Press and release hoth switches to accept E RE SET COUNTERS While in the setup mode the display will read 99 0 Increment the display to read 99 4 Press both switches at this time and do the following Tlie unit will go to a non flashing 99 4 display Press the RED switch to reset tlie counters The display will go back to a flashing 99 4 V2R3 1K F RE SET PAPr mode Indicated on Display in the setup mode the display will read 99 0 Increment the display to read 99 5 press both switches to re set the value for a new roll V2R3 1K G To Print AUDIT Wlile in tlie setup mode the display will read 99 0 Increment the display to read 99 6 and press hoth switches to print the total number of tickets counted since last re set The time date and machine code number will also print The unit will go back to 99 0 V2R3 1K H To Print info of LAST TRANSACTION Time Date Receipt value amp Machine Code Wliile in setup mode the display will read 99 0 Increment the display to read 99 7 an
9. 85 54 __ 8 SPLIT LOCK WASHER 8 1 BRKT MOTGER TT ANGL L H MOTOR MOUNTING BRACKET 1 BRKT MOTSID TT ANGL R H MOTOR MOUNTING BRACKET 9 21 _ BLOK TTFRAM TT2000 FRAME SPACER BLOCK lott Rw soPTTL SIDE PLATE LEFT SIDE 101 RM SDPTTR SIDE PLATE RIGHT SIDE ll 1 SHFT CLUTCH7 _ MOTOR CLUTCH DRIVE SHAFT te i RMSHFTDOR TT MOTOR DRIVESHAFT LOVEJOY COUPLING 13 1 RING E25RET TT RETAINING RING 15 4 X BRNG PRESS PRESS FIT BEARING ITT SIDE PLATE 16 1 SHFT TTDRV TE TT2000 ORIVE ROLLER SHAFT __ 18 2 ROLR DRIVE TE T E DRIVE ROLLER W O RING 19 1 SPAC 093 TT WSHR 11 SPACER WASHER 7 03 REV DATE DESCRIPTION _____________ _ Deltronic Labs Inc DAIL 120 Liberty Lane Chalfont PA TICKET EATER GUIDE HOUSING ASSEMBLY EXPLODED VIEW COMPUTER GRAPHICS MANUAL CHANGES RESTRICTED GUID HOUSTT 2000 5 DATE PG 17 ROTATING PG 18 ASSMe CUTR TT2000 TT2000 CUTTER ASSM SPECIFY CLUTCH OR COUPLING D L PART DESCRIPTION 1 RW HOUsiNG 772000 CUTTER HOUSING WITH BUSHING 8381021 2 1 Rw CUTELD TE EDGE ROTATING CUTTER 1970179 __ STATIONARY BLADE 836103 aJi CUTTER SHAFT 838104 _____
10. Deltronic Labs Inc presents The TT 2000 Ticket Eater Pd FK Ok gal fey Say ve oris Phe Ultimate Addition io Eater Series TICKET CATER A fully automated high speed stand alone Ticket Eater REDEEM YOUR TICKETS HERE that counts and destroys tickets and prints a receipt por m um TT 2000 fills big shoes but has a small footprint Only 21 L x 21 W x 59 H A valuable tool to make the redemption process part of the FUN The customers feed their own tickets into the IT 2000 and enjoy the display and counting process presenting a receipt to redeem their prizes PRATUR 1 PELLI e High visibility fivedigit 2 LED display of each ticket value and total points countetl 8 to 10 tickets sec Display sends messages too FULL bin PAPER low PRINT ERROR e User friendly Thermal Printer for Fast Crisp print outs Accepts up to 8 paper roll Programmed when manufactured to accept and read ONLY your custom bar coded tickets OPTION Can read non bar coded ticltets Can be programmed on location to read up to eight different bar coded ticket values e Accepts standard redemption tickets 2 L x 1 25 W e Patented Quick Release Cutter Mechanism with x 4 bfades in means extremely long life No cheating allowed Pull on those tickets and it subtracts one 120vac 60Hz Interfaces available for
11. LR TICKET EATER IDLER ROLLER ASSMBLY 1 2 RING E25RET TT RETAINING RING E 25 1000 25 __ 4 SHT IDLRLR TE TE IDLER ROLLER SHAFT 5 2 BRNG FSI2 TT BRAS FLANGED BRONZE BEARING 6 i ROLR IOLER TE IDLER ROLLER PG 20 DRAWN BY DATE REVISTONS ASSM EXPLODED VIEW 2 2 00 CAUTION The TT 2000 Ticket Eater program Rev 25 or Version 2 Rev 1 K amp up and Barcode PCB Rev 8 or Version 2 Rev 1 amp up has the option to read bar codes or non bar coded ticlcets The unit is shipped as ordered per the customer s requirements as follows 1 Non bar code mode to read ticlcets that haye no bar code 2 Bar code mode to read ticlcets with barcodes To change the mode 1 The options need to be set properly see option 16 on page 3 section B in the user s manual 2 Thejumpers on the bar code reader board need to be configured properly see the accompanying diagrams of Bar code Reader PCB The unit will NOT count properly if these steps are not set correctly If you have any difficulty selecting these modes or options please contact Deltronic Labs at 215 997 8616 NOTE The Rev 25 mentioned above refers to the program revision as annotated on the yellow label on the main chip on the logic board The Barcode board is Rev 8 or Version 2 Rev 1 amp up and tbe logic board is Rev 5 PAGE 21 Stationary Blade Adjustment The TICKET EATE
12. R indicates tickets stop in guide track YES Does the Motor drive L E D turn ON YES Does the Motor run when ticket is inserted NO Check power sw 5A amp 2 25A S B fuse Connections to and from power supply Check connections between Logic PCB printer and the display Make sure that the paper is loaded properly into the printer Check display PERR Check connections between the Barcode board and the Logic board If the rear L E D is OFF power off the TT 2000 and remove Barcode board Check for ticket jam or debris Remove the guide assembly if necessary clear tickets Carefully reposition and then re test Check sensor position Check the connection between the Logic and the Motor Drive board w seperate drive PCB only CHECK THE FOLLOWING 1 The chute cover is closed 2 The Motor Safety switch located below the chute cover 3 2 25 amp 5 Amp Fuses 4 The connection between the driver board and the motor 5 Front sensor for dust or positioning Check Front sensor positioning amp leads amp drive transistor Power Supply for 5V to Barcode PCB Blocked Entrance block Does the motor run before inserting tickets At power up Power off the TT 2000 and remove the Cutter amp Guide assemblies Clean and then reposition Re test Remove cutter check Build up on blade edge No Blade is tight on flat of shaft Gear
13. R blade is adjusted at the factory Blade wear will occur overtime Adjusting the blade so that it is closer to the cutter will extend the life ofthe blade Follow these simple steps Step 1 Remove the cutter assembly from the mechanism Make sure that power is OFF and that the blade is not rotating when you remove the assembly Step 2 Setthe cutter assembly on a bench in such a way that you can access the blade screws and turn the flywheel Use the edge of your bench to allow the housing to lie flat CAUTION Even though the blade may be dull it is still sharp enough to cut Keep your fingers away from the cutter blade FIGURE 1 Step 3 Using a 7 64 hex wrench loosen the two 46 32 X 3 8 socket head cap screws by turning the wrench counter clockwise Do not remove the screws Loosen them to the point that they can be turned with fingers alone Please see Figure 1 Step 4 Using a 1 16 hex wrench insert the wrench through the top clearance hole in the stationary blade Engage the 6 32 X 74 socket set screw Please refer to Figure 2 PAGE 22 aS FIGURE 2 Step 5 Turning the set screw clockwise will cause the blade to advance closer to the cutter The procedure is to turn the set screw clockwise while spinning the flywheel slowly towards you As the blade approaches the cutter edge you should start to hear and feel the cutter contact the blade as you spin the flywheel If you turn the
14. __ 5 1 CUTR WHEEL LARGER CUTTER FLYWHEEL 1838105 CLUTCH CuTR wHEEL UNVZ UNIVERSAL CUTTER FLYWHEEL 838105 REV2 6 2 GEAR H3232 TE TT2000 SWALL GEAR 838100 7 2 RiNG E25RET TT RETAINING RING 1000 25 _______ 8 2 BRNe FF3I2 1 2 02 1 2 BUSHING 838109 9 2 __ 1504 TTS04 FLAT BUSHING 838110 10 2 Rw 6 32C 3 016 16 32 X 3 16 SHCS 11 2 mu se 3oc TE 8 1 se 32X 3 8 595 212 RwsesET l 4 6 32 x 174 SET SCREW 13 3 Ew stOSET 10 32 X 1 4 SET SCREW NOTES 1 THERE HAS BEEN A CHANGE MADE TO THE ROTATING CUTTER ITEM 2 THIS CHANGE ONLY AFFECTS THOSE CUTTER ASSEMBLIES AND REPLACEMENT ROTATING CUTTERS THAT ARE DATED AFTER 1 1 05 OR THAT HAVE A SERIAL NUMBER HIGHER THAN 3186 THIS CHANGE ENABLES THE END USER TO UTILIZE TWO CUTTING EDGES ON THE ROTATING BLADE THIS IS SIMILAR TO THE STATIONARY BLADE S DUAL EDGES 2 UKE THE STATIONARY BLADE WHEN ONE EDGE HAS WORN THE ROTATING CUTTER CAN BE FLIPPED TO USE A NEW EDGE THIS CAN BE DONE ALONE OR AT THE SAME TIME THAT THE STATIONARY BLADE IS FLIPPED PLEASE REFER TO PAGES 14 amp 201 THE TI 2000 USER S MANUAL FOR REPLACEMENT AND ADJUSTMENT 3 WHEN A NEW COMPLETE CUTTER ASSEMBLY IS RECEIVED THE SERIAL NUMBERS WILL BE WRITTEN SO THEY CAN READ NORMALLY IF THE NUMBERS ON EITHER ROTATING CUTTER OR STATIONARY BLADE ARE
15. all Deltronic Labs at 215 997 8616 PAGE 8 Maintenance Check List TT 1000 amp TT 2000 l When the guide assembly is released or entire assembly is removed or servicing or cleaning the proper method lo replace is as follows IMPORTANT The MOTOR assembly has extra rings installed on both Lower drive roller and motor shafts Before replacing GUIDE assembly be sure the rings are not riding on the sides of the rollers They should be far left or right of Roller ends towards side plates A Align both idler roller shafts with slots in the side plates At the same time the 4 pins on side of mech are aligned with corresponding slots First place rear Idler roller shaft into it s slots closest to cutter Second let front idler roller shaft drop into it s slot Third pull assembly slightly towards you to allow pins to drop in their slots Push entire assembly forward until it stops Toward Cutter When assembly is forward push DOWN on spring spacer block has Phillips head screws to load springs Rear springs should loclc in slots with springs See pgs 15 amp 16 for details Close chute cover Replace cutter make sure cutter is seated all the way down to mesh gears See Accompanying drawings for details of motor guide assemblies amp PAGE 9 Clean optos on barcode reader PCB A Carefully remove cable from top of PCB B Remove 2 thumb screws C Lift PCB straight up and turn
16. allow the flywheel to turn freely CAUTION Even though the blade may be dull it is still sharp enough to cut Keep your fingers away from the cutter and blade FIGURE 1 Step 3 Using a 7 64 hex wrench loosen and remove the two 466 32 X 3 8 socket head cap screws by turning the wrench counter clockwise Please see Figures 1 and 2 Step 4 Remove the blade Leave the two 116 32 X 74 set screws in place Step 5 If only one edge is worn spin the blade around and reinstall it Note the position of the beveled edge and take care not to install the blade backwards If both edges of the blade are worn replace blade S 41 FIGURE 2 Step 6 Follow the instructions contained In this manual for blade adjustment PAGE 23 DESCRIPTICN DATE BY CLAMP DISK CLAMP DISK 16 32 SHCS SCREW 86 32 SHCS SCREW 61 29 29 031 250 090 1 85 MAXIMUM UT OUTPUT IMPORTANT MOTOR DRIVE CLUTCH Clamp Disks must be t ght PART RM CLUTCH TT Tighten one side at a time Partially tighten one screw CLUTCH FOR 2000 then the other BE SURE there UNLESS OTEERWISE is equal distance between top and SPECIFIED DIMENSICNS SLIP COUPLING ARE IN INCHES bottom portions of clamp when both screws are tight SEE DRAWING Motor shaft and drive shaft must be aligned properly when clutch is inserted TOLERANCES 500 005 ANE S Y a i DRAWN DATE DSAWNG NUMBER PG 24 G A 6 6 2001 x SP 2027 M
17. d press both switches to print tlie information V2R3 1K 1 Escape Setup mode Increment display to read 99 8 and press both switches Display will go back to Snake Mode V2R3 1K J RE SET FULL Bin When display reads FULL the TT 2000 will not accept any more tickets and must be re set sw directly under left side of switch bracket on shelf will reset Full CAUTION PRESS RED SWITCH ONLY IF TICKET BIN IS EMPTIED 3 1K AND UNDER See page 6 A for details on revision V2R7K T amp PAGE 6 For use with TT 2000 Ticket Eater purchased after 6 15 2003 Unit contains a 5 digit LED display ATTENTION Functions and features of V2R7 2 K Software The V2R7K software uses slightly different commands and functions then prior revisions These differences are listed below See yellow label on prom for Rev number The Functions mode is similar to the setup mode described earlier in this manual A To Enter Functions Mode 1 Open top door of Ticket Eater 2 Reach through hole in logic PCB cover press SWI and hold 3 Pull Main Safety switch out and release SW Display will read FUnC X X 0 5 To choose function to be performed use Black Red push button to change function When desired function number is chosen press SWI to execute the command FUnC 0 Return to Attract Mode Snake FUnC 1 Print Duplicate Receipt FUnC 2 Print Audit of total tickets inserted Total is first numbe
18. ee page or 6A HEX CODE CONVERSION TABLE EXAMPLES 40 28 91 6B 142 8E 193 CI 244 41 29 92 6C 143 SE 194 C2 245 F5 42 2A 93 6D 144 90 195 C3 246 F6 43 2B 94 145 91 196 247 F7 NOTE Because of the changes made in REV 7K there are certain banks that are different and new ones added These are as follows Bank 99 1 Option 12 V2R3 1K is Error detect V2R7K 15 enable disable rear sensors Bank 99 2 V2R3 1K 23 Minimum number of tickets inserted to enable printing of receipt V2R7K 23 digit in mach code number NOTE The first digit on receipt is dropped when a 3 digit machine code is desired Example Use 21 n as first number of a 3 digit code V2R3 IK 24 Ticket Bin FULL setting V2R7K 24 Minimum number of ticket to enable printing of receipt V2R3 1K 28 Setting of paper roll length V2R7K 28 Ticket Bin FULL setting V2R7K ONLY 29 Setting of paper roll length 30 Setting for use of four or five digit display change accordingly 3 Setting for three or four digit machine code number D ENTERING NEW TICKET BARCODES Wliile in the setup mode the display will read 99 0 Increment the display to read 99 3 Press both switches at this time to learn new bar codes as follows V2R3 1K amp V2R7K The display will now read 31nn nn 0 99 The nn is the point value of the ticket Pressing and releasing both switches will cause the display to go to 32nn etc up to
19. etting error adjust paper length setting amp audits While in the setup mode the display will read 99 0 Increment the display to read 99 2 Press both switches at this time to adjust the values mentioned as follows PAGE 3 CONTINUED The display will now show 20 n n 0 9 Then is the first digit of the machine number Set this digitto the desired value For example if you want the machine number to be 123 set this value to 1 Press the two switches at the same time when done Note This is the FIRST digit in the barcode printed on the receipt if the check sum option is disabled If this option is enabled then this digit will not be included in the barcode NOTE This digit is dropped on receipt if a 3 digit machine code is desired The display will now show 21 n 0 9 The n is the second digit of the machine code In the example above set the value to 2 Press both switches when done The display will now show 22 n n 0 9 Then is the third digit of the machine code Press both switches when done Three digit Max in V2R3 1K V2R7K has optional fourth digit see pg 5 The display will now show 23nn nn 1 99 The nn is the minimum number of points required so that a receipt can be printed Example if this is set to 5 then at least 5 points 5 tickets of 1 point value have to show on the display before the customer can get a receipt Press both switches V2R3 1K See Page 5 for V2R7K Settings The dis
20. is tight on shaft Insert a strip of 10 20 tickets N Paper in cutter housing Stationary blade adjustment Proper seating of cutter assy Remove Guide Assembly check A Roller springs must have proper tension amp mounting screws tight B Top guide finger should be straight in line with guide track C Clear any paper in guide track or YES entrance block Does it cut OK No count at all try Relearning Barcoded ticket Check options for ticket values amp ticket style Miscount Clean Barcode sensor blow out any excess dust Reposition guide assembly Check roller springs for proper shape amp tension see drawings Re test See section above for cutter amp guide assemblies Did it count OK NO YES N Make sure that the paper is loaded properly NOTE Thermal paper is only printed on one side Check paper loading in manual pg 7 Print receipt Print OK SCALE SAMPLE OF CORRECT ROLLER SPRING SHAPE AS REMOVED FROM ASSEMBLY GUIDE ASSEMBLY NOTE REAR PINS WILL LOCK WITH SIDE PLATE SPRINGS GUIDE HOUSING ASSEMBLY CAUTION WEN INSERTING GUIDE ASSEMBLY INTO GUIDE HOUSING ASSEMBLY YOU MUST ALIGN M E TOP ROLLER SHAFTS IN THE APPROPRIATE SLOTS BEFORE PUSHING THE GUIDE ASSEMBLY DOWN AND FORWARD IMPROPER PROCEDURE MAY CAUSE DAMAGE TO THE ROLLER SPRINGS REFERENCE THE MAINTENANCE TIPS AND TROUBLESHOOTING GUIDE PG 15 M M
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22. lease the black switch to change the 0 to 1 and then to 2 to 3 and then back to 0 Pressing the red switch will have the same result except the display will display 0 then 3 then 2 then 1 and then back to 0 This fact will also be used to set a value That is press and release the black switch to increment the value whereas the red switch decrements the value You must press both switches to accept the value and go to the next step A DATE AND TIME While in the setup mode the display will read 99 7 Press both switches at this time to enter the date and time Use the red and black switches to set the values as follows NOTE the date and time of May 16 1997 2 24 PM is used as an example l The display should read 1 plus a flashing number which is the century Change to read 19 Press both switches when done The display should read 2 plus a flashing number which is the year Change to read 97 Press both switches when done The display should read 3 plus a flashing number which is the month Change to read 5 for May Press both switches when done Value from 1 12 The display should read 4 plus a flashing number whichis the date Change to read 16 Press both switches when done Value from 1 31 The display should read 5 plus a flashing number whichis the day Change to read 2 for Monday Press both switches when done Value from 1 7 ie 1 Sun The display should
23. play will now show 24nn nn 1 99 The nn is the full bucket value in thousands Try setting this to 25 for 25 000 tickets After 25 000 tickets the display will read The unit will not take in any more tickets until reset V2R3 1K See 5 V2R7K setting The display will now show 25nn 99 This option is not used at this time The display will now show 26nn nn 1 to 99 This sets the value of ticket for holes only operation Press both switches when done The display will now show 27nn nn 0 to 17 This sets the percentage of good tickets versus bad tickets that the unit will accept from a strip of tickets The chart below shows an example of percentages available NOTE Effective for bar coded tickets ONLY Value Good Bad Value Good Bad Tickets Tickets Tickets Tickets 0 100 0 17 10 90 Factory setting is value of 10 0 most security 17 less security The display will now show 28nn nn 0 to FF in hex Use the hex code chart below to determine the value you need This value sets the length of a roll of paper in 10 foot units The roll of paper that is sent out for the unit using thermal paper is 1105 feet Therefore use 110 1105110 This converts to 6E hex in the table The roll of paper that is sent out for the unit using regular paper is 485 feet Therefore use 48 485110 This converts to 30 hex in thetable When the unit determines that the paper is empty it will display PAPEr S
24. popular debit card systems e Can be interfaced with existing vending machines 22 to create Fully automated redemption 50Hz 3Amp For further details and specs on the exciting 11 2000 please call SALES at 215 997 8616 e Us C Manufactured with Pride in ne U S IET US Patents 5211093 amp 5996457 Another quality product from Deltronic Labs the industry leader in ticket dispensers For on our ir pompiere line of products col Deltronic Labs Inc 120 Liberty Lane Chalfonf 18914 215 997 8616 FAX 215 997 9506 Visit us af our web site www delfroniciabs com TABLE OF CONTENTS General Operation Procedures Printers Thermal CITIZEN Dot Matrix STAR Entry of Options Date amp Time Receipt Options Machine Codes Setting Full Bucket Security Levels Ticket Types READING Paper Length Indicator PAPEr Entering Bar Codes Re setting Counters Options and Audits Printer Paper Loading Maintenance Check List amp Trouble Shooting Motor Guide amp Cutter Assembly Diagrams amp Detail of Parts Bar Code PCB Diagrams amp Details of jumper positions Rev 8 or Version 2 Rev amp up REVISION 6 2003 TT 2000 OPERATING PROCEDURE3 REVS 24M 24T 25T amp Rev 3 1 7T K Two switches red and black white are located inside the unit These switches are on the left side of the lower shelf near the mechanism The black white switch is wired to the front switch
25. r printed FUnC 3 Manual Printer Paper Reset Use only if paper is replaced before PAPEr message displayed FUnC 4 Manual FULL Ticket bin Reset Use only if bin is emptied before Full message is displayed FUnC 57 Print Options and Settings List B The Red push button in this version software has multi functions Pressing the button when no message is displayed will have no function The button will reset the following messages ONLY when displayed 1 When display reads FULL press Red button after ticket bin is emptied Note The ticket bin should ALWAYS be emptied after display reads FULL and is reset 2 When display reads PAPEr press Red button after a new roll of paper is inserted switch is marked with label for functions Follow steps on pages 1 through 6 for option settings and Setup Mode NOTE There are variations of option banks for different revisions of sofhvare These differences are noted in the appropriate areas listed in this manual 6A 1150440 GHGVOT SI W3udVd 0901 1 LXNOIL HLIM UAdVd JI xALONx AINO 4 IVWHHHL ur 67176 QXXOXH LONNVO HIGIM WHdVd xLNVLSOdWIx qos st 10d ud ou Bumuud 32915 ayy 247 ur Jururcurod qnjoxvo oq os Burud soge 3snf yoy Aros 94 Aew wstucyoow soqursd ox T 6 peaq Bumuud ayy oJvurvp pjnoo qr du puou oyy Jodud qno T St v
26. set screw in too far the cutter will not spin freely Repeat the procedure with the set screw on the right until you get an even contact between the cutter and blade all the way across Step 6 When you are satisfied with the contact being made between the cutter and the blade begin to tighten the two socket head cap screws with the 7 64 hex wrench Tighten just a little on each side and continue to spin the flywheel to check the blade to cutter fit You will find that tightening the cap screws will pull the blade away from the cutter To compensate for this adjust the set screws to allow the blade to run tighter to the cutter and proceed with tightening the cap screws When you have the cap screws tightened you should still have a slight contact between the cutter and blade when you spin the flywheel I Reinstal ihe auler as sem he Stationary Blade Replacement The TICKET EATER blade has two cutting edges When one edge becomes dull and cannot be adjusted any further it can be flipped around to use the second edge Follow these steps to change the cutting edge or to replace the blade altogether Step 1 Remove the cutter assembly from the mechanism Make sure that power is OFF and that the blade is not rotating when you remove the assembly Step2 Setthe cutter assembly on a bench in such a way that you can access the blade screws and turn the flywheel You will have to put a spacer under the housing to
27. ther object allow at east 6 in from it 10 Empty trash bin when display reads press either re set switch If bin is emptied erratically the full count will be disrupted If trash disposal is scheduled otherwise i e Shift changes etc Counter can be re set at any time Rev 24 or Version2 Revl 2 NOTE Version2Rev3 bin will re set anytime either re set switch is pressed No audit will print 11 Paper low indication is set to specific paper roll lengths When display reads PAPr replace with new roll and in program mode set display to read 99 5 press both switches to re set close door amp power up 12 Printer problems are indicated by display reading PErr Paper jam in printer Not exit plate Printer goes off line Loss of power Data not being received Incorrect loading of paper out of paper mg O m gt Note When printer experiences power loss or goes off line unit must be powered down amp up 13 Constant no start indicates ticltets in guide or in entrance block A Remove ticket s from entrance bloclr Display will show ticket count re insert ticltets B Turn power off to motor assembly TURN LARGE GEAR IN REVERSE Ticltets will appear at entrance C Ifnecessary remove Barcode PCB amp Guide assembly see important replacement instructions for guide assy PG 15 Remove ticltets replace PCB amp Assy Page 1 There are Diagnostie LED s on the TT 2000 Tra
28. uiny st 39A 0d FEYT ons IJEN AHA 94 0390 Jor 29000 ot md Surputa toded ons voed 3xou uo dandy oy ur uMOYs 10dvd 291 Jo 2102 pun 1odud y Jo 1odvd y 2 v qu 1sour v o3 29424 291 jo puo 3u03j 94138 I sw PHN 10 urv 1odvd v ut 3t 224 19d vd 297 Jo puo pasva Jop ao v 31051 jou og uo os put ayy ooquuzend you Aew zadud poytoads uou Jo 055 Z aadud paytoads ayy osn ans og 1 NOLLOVO iedeq oqi3uniesm PAGE 7 CAUTION Upon receiving any new program chips or logic PCB s with new chips containing the following revisions A B B F 4T9T 4T9M 24T NOTE revisions are marked on the chips 24M Yellow Sticker 251 Version 2 Rev 1 Through 7 T M amp K The paper low indicator and FULL bin are pre set After inserting new program you MUST A Replace paper with new roll B Empty ticket bin For 7 to 8 paper roll the low indicator is set to 1150 ft For 4 1 2 roll itis set 485 ft These lengths are approximate and the settings can be changed in the field Refer to operating instructions or c
29. y Number varies depending on model and revisions Logic Board Rev5 Red L E D Green L E D Barcode Reader Board HO 1000 PCB Version 2 Rev 1 amp UP Front Red L E D Rear Red L E D s Motor Drive Board Model TT 2000 Only 1 L E D Power Supply PCB 9000 PS Model TT 1000 Only 1 L E D 2 L E D 3 L E D Indicates 5 V 12 V Indicates Ticket Detect Ticket jam if L E D is OFF while mechanism 1s idle Indicates Motor drive signal from the logic board Indicntes 24V 12V 5y Status Both normally ON f OFF check power switch 2 25 SB Fuse amp connections Status Normally ON Turns OFF when tickets are inserted Normally ON Turns OFF when tickets are being cut Status Normally OFF Turns ON when tickets are inserted motorruns Status All normally ON continuously TROUBLE SHOOTING FLOWCHART OPEN DOOR AND POWER ON BY PULLING OUT THE WHITE INTERLOCK SWITCH Red toggle switch supplies power to the Printer Motor Assembly amp Logic PCB On the Logic Board is the Red and Green L E D ON YES Does the display go to 00000 99999 and then goes to Snake Mode YES Insert a ticket and hold under Ticket detect sensor Does the front Red L E D turn OFF and the rear L E D remain ON Reader PCB NOTE If ticket is held under front sensor for 10 seconds TERR or constant 0 will display Remove ticket to resume ops TER
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