FR-A5NP Instruction Manual
Contents
1. Pr230f 1Dh Program Setting 30 Frequency REMARKS The minimal increment is 0 1Hz for all entries Pr201f to Pr230f range from 0 to 400 or 9999 32 PARAMETER DEFINITIONS 6 7 Time Program Settings Motor Run Direction D Components IND 0700h Parameter PNU Definition Pr201D Oh Program Setting 1 Direction Pr202D 1h Program Setting 2 Direction Pr203D 2h Program Setting 3 Direction Pr204D 3h Program Setting 4 Direction Pr205D 4h Program Setting 5 Direction Pr206D 5h Program Setting 6 Direction Pr207D 6h Program Setting 7 Direction Pr208D 7h Program Setting 8 Direction Pr209D 8h Program Setting 9 Direction Pr210D 9h Program Setting 10 Direction Pr211D Ah Program Setting 11 Direction Pr212D Bh Program Setting 12 Direction Pr213D Ch Program Setting 13 Direction Pr214D Dh Program Setting 14 Direction Pr215D Eh Program Setting 15 Direction Pr216D Fh Program Setting 16 Direction Pr217D 10h Program Setting 17 Direction Pr218D 1ih Program Setting 18 Direction Pr219D 12h Program Setting 19 Direction Pr220D 13h Program Setting 20 Direction Pr221D 14h Program Setting 21 Direction Pr222D 15h Program Setting 22 Direction Pr223D 16h Program Setting 23 Direction Pr224D 17h Program Setting 24 Direction Pr225D 18h Program Setting 25 Direction Pr226D 12. 20 0001 0000 A400 0000 0000 Hex Byte swap 200A E 00 A4 0000 0000 Hex HIW 0000h not used Command count amp ZSW1 0000h not used PWE2 00A4h STR ON RL ON RT ON PWE1 0000h not used Ind 01h System environment variable area Pp 00h page index sev 1 AK 2 2h change parameter value PNU 00Ah Control Input Command Not used MRS CS AU RT JOG RL RM RH STR STF Not used Description 0 0 0 0 0 0 0 0 1 0 1 0 0 1 0 0 O off 1 15 14 13 12 11 10 9 8 tls 6 5 4 3 2 1 0 Bit 2 0 0 A 4 Hex Code C Forward at Middle Speed 0A20 0001 0000 1200 200A 0100 0000 0012 00 00 00 00 00 00 Hex Byte swap 00 00 Hex D Forward at Low Speed 20 0001 0000 2200 200A 0100 0000 0022 00 00 00 00 00 00 Hex Byte swap 00 00 Hex E Reverse at High Speed 0A20 0001 0000 0C 00 200A 0100 0000 000 00 00 00 00 00 00 Hex Byte swap 00 00 Hex F Reverse at Middle Speed 0A20 0001 0000 1400 200A 0100 0000 0014 00 00 00 00 00 00 Hex Byte swap 00 00 Hex G Reverse at Low Speed 0A20 0001 0000 2400 200A 0100 0000 0024 00 00 00 00 00 00 Hex Byte swap 00 00 Hex 44 A Appendix H Stop command 20 0001 0000 0000 0000 0000 Hex Byte swap 200A 0100 0000 0000 0000 0000 Hex A A A HIW
3. All illustrations given in this manual may have been drawn with covers or safety guards removed to provide in depth description Before starting operation of the product always return the covers and guards into original positions as specified and operate the equipment in accordance with the manual A 2 CONTENTS 1 INTRODUCTION 1 2 INSTALLATION 3 2 1 Pre installation Checks esssssssssesseeseeeeneeerenn 3 2 2 Mounting Procedure eese eene 3 2 3 Connecting To The Network sseeem 9 2 4 LED Status 9 2 5 Installing MEAU0865 GSD 9 3 OPERATION 10 3 1 Operating 10 3 2 Selecting the Operating Mode 10 3 3 Functions Available in the Operating Modes 11 3 4 Input From PROFIBUS to 11 3 5 Output From Inverter to 5 12 3 6 Operation When an Alarm 13 4 PROFIBUS DEVICE DATA 14 5 INVERTER PROFIBUS DATA WORD DEFINITION 16 Bali Word meto aeta act esi 18 5 2 Word 2 IND 2 25 are eee ele 19 5 3 Word3 PWET
4. Make sure the inverter input power is off The option unit can be damaged if installed with the input power on Make sure the PLC master or PROFIBUS DP master is properly grounded before continuing 2 2 Mounting Procedure A WARNING A Hazardous voltage present Always isolate power from the inverter and wait 10 minutes until the bus charge light is off to ensure the charge lamp has gone out before inserting or removing this option unit or touching the terminals Insert this option unit only into the OPTION PORTE of the inverter Carefully insert the connector of the option unit into the connector of the inverter as shown in Figure 2 1 Use the two mounting holes and the guide hole to align the bottom board with the matching machine Screw inserts and the plastic guide pin on the inverter Also be sure to fit the unit into the option fixing hook It is available in Aug 2000 Make sure that the inverter option is firmly seated in the inverter and the connector is fully plugged in Secure the option unit to the inverter with two mounting screws If the screw holes in the option unit do not line up with the inverter mounting holes check that the connectors have been fitted correctly INSTALLATION N VSP896M205 3 x 8 mm MACHINE SCREWS WITH FLAT AND LOCK WASHER FR ASNP PLUG IN OPTION OPTION TO VFD CONNECTOR INVERTER INVERTRE OPTION PORT 3 MACHINE SCREW INSERTS Figure 2 1 Option Uni
5. ee 19 5 4 Word 4 PWE2 nt dL INIM 19 55 Word 5 ZSWT icta ES 20 5 6 Word 6 HIW oct 20 6 PARAMETER DEFINITIONS 21 6 1 IND 0000h Real Time Monitor Area 21 6 2 IND O1pph System Environment Variable Area 22 6 2 1 IND 0100h pp 00 SEV I Block I SEV Interface 22 6 2 2 IND 0101h pp 01 SEV II Block II Alarm History 23 6 3 IND 0200h Normal Parameter 24 6 4 IND 0300h 900f Parameter 31 6 5 IND 0400h 900 Parameter 31 6 6 Time Program Settings Frequency f Components IND 6 0 32 6 7 Time Program Settings Motor Run Direction D Components IND 0700 33 6 8 Time Prog Settings Time t Components IND 0800h 34 7 TROUBLESHOOTING 35 7 1 Inspecting Display On Parameter Unit And Status LED On A5NP 35 8 SPECIFICATIONS 36 Appendix 37 Appendix A Instruction For MEAU0865 GSD 37 Appendix B Commonly used PROFIBUS DP commands 38 Appendix C Network Communication Coordination using the FR ASNP PROFIBUS DP Opt
6. MITSUBISHI ELECTRIC TRANSISTORIZED INVERTER INSTRUCTION MANUAL PROFIBUS DP COMMUNICATION OPTION FR ASNP Thank vou for choosing the Mitsubishi transistorized inverter option unit This instruction manual gives handling information and precautions for use of this equipment Incorrect handling might cause an unexpected fault Before using the equipment please read this manual carefully to use the equipment to its optimum This section is specifically about safety matters Do not attempt to install operate maintain or inspect this product until you have read through this instruction manual and appended documents carefully and can use the equipment correctly Do not use this product until you have a full knowledge of the equipment safety information and instructions In this instruction manual the safety instruction levels are classified into WARNING and CAUTION Assumes that incorrect handling may cause uN WARNING hazardous conditions resulting in death or severe injury Assumes that incorrect handling may cause A CAUTION hazardous conditions resulting in medium or slight injury or may cause physical damage only Note that the CAUTION level may lead to a serious consequence according to conditions Please follow the instructions of both levels because they are important to personnel safety SAFETY INSTRUCTIONS 1 Electric Shock Prevention A WARNING e While power is on or when the
7. P Iboth both E E 0 1 P P P bothboth 1 0 E P both E E E 1 1 EJE EJ E E P PROFIBUS E External Control is Niether from PROFIBUS DP or External Mode both Control is either from PROFIBUS DP or External Mode The following table explains the value settings for parameter 340 Value Function 0 The inverter operates in the external operation mode after power up or inverter reset The inverter operates in the network operation mode after power up or inverter reset The inverter operates in the network operation mode after power up or inverter reset However it will resume the pre instatntaneous power failure operation mode after an instantaneous power failure occurs 53 REVISIONS The manual number is given on the bottom left of the back cover Print Date Manual Number Revision Mar 2003 IB NA 0600148E A First edition
8. 0000h not used Command count amp ZSW1 0000h not used PWE2 0000h STF OFF or STR OFF PWE1 0000h not used Ind 01h System environment variable area Pp 00h page index sev AK 2h change parameter value PNU 00Ah 10 decimal Control Input Command Not used MRS CS AU RT JOG RL RM RH STR STF Not used Description 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 O off 1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit 2 0 0 0 0 Hex Code I Inverter reset 0120 0001 0000 0000 0000 0000 Hex Byte swap 2 ooi oe 0000 0000 0000 0000 Hex HIW 0000h not used Command count amp ZSW1 0000h not used PWE2 0000h PWE1 0000h not used Ind 01h System environment variable area Pp 00h page index sev AK 2h change parameter value PNU 001h 1 Inverter Reset 45 Appendix 4 Writing to Parameters REMARKS ee ndicatag byte swapping code required for ladder logic using AISJ71PB92 module A Set Acceleration Time Pr 7 to 15 5s Wd 1 Wd 2 Wd 3 Wd 4 Wd 5 Wd 6 0720 0002 0000 9B00 0000 0000 Hex Byte swap 2007 02 00 0000 00 9B 0000 0000 Hex HIW 0000h not used Command count amp ZSW1 0000h not used PWE2 009Bh 155 decimal 9Bh note time is set in 100ms PWE1 0000h not used Ind 02h Normal
9. 5 5 Word 5 ZSW1 For slave to master messages Word 5 of the PROFIBUS Profile is used to pass the inverter status word Bits Definition 0 1 running RUN 1 1 forward running FWD 2 1 reverse running REV 3 1 up to frequency SU 4 1 overload OL 5 1 instantaneous power failure IPF 6 1 frequency detection FU 7 1 alarm ABC Command count The command count is an optional feature maintained by the PROFIBUS master and can range from 00H 7FH The option unit 8 14 copies the command count from the command it receives to the same byte offset in the response it sends The master may use this to synchronize commands and responses 15 Reserved must be 0 REMARKS For master to slave messages Bits 0 7 are not used and must be set to 0 The bit wise data here do not reflect Pr 190 to Pr 195 5 6 Word 6 HIW Bits Id Definition 0 15 HIW Reserved and should be set to 0 20 6 PARAMETER DEFINITIONS 6 1 IND 0000h Real Time Monitor Area Minimum Setting PNU Definition Increments A500 F500 A500L F500L Oh Output frequency 0 01Hz 0 01Hz th Output Current 0 01A 0 1A 2h Output Voltage 0 1V 0 1V 4h Frequency Setting 0 01Hz 0 01Hz 5h Running Speed 1 r min 1 r min 6h Motor Torque 0 1 0 01 0 01 7h Converter Output Voltage 0 1V 0 1V 8h Regenera
10. DP Station_Type 0 FMS_Supp 0 Hardware_Release Series Software Release Revision 9 6_supp 1 9600 bps supported 19 2_supp 1 19 2K bps supported 93 75 supp 21 93 75K bps supported 187 5 supp 21 187 5K bps supported 500 supp 21 500K bps supported 1 5M supp 21 1 5M bps supported 3M supp 21 3M bps supported 6M supp 21 6M bps supported 12M supp 21 12M bps supported MaxTsdr 9 6 60 60 bit times MaxTsdr 19 2 60 60 bit times MaxTsdr 93 75 60 60 bit times MaxTsdr 187 5 60 60 bit times MaxTsdr 500 100 100 bit times MaxTsdr 1 5M 150 150 bit times MaxTsdr 3M 250 250 bit times MaxTsdr 6M 450 450 bit times MaxTsdr_12M 800 800 bit times Redundancy No redundancy Repeater Ctrl Sig is TTL Level 24V Pins Net 24VDC not connected Freeze Mode supp Freeze supported Sync Mode supp Sync mode supported 14 PROFIBUS DEVICE DATA Parameter Value Comments Auto Baud supp Auto Baud Detect supported 0 Set Slave Add supp Set Slave Address not supported User Prm Data Len 0 No user parameter data Min Slave Interval 1 Modular Station 0 No Modular unit 1 Max Module 21 1 ID Byte Max Input Len 12 12 Input bytes Max Output Len 12 12 Output bytes Max Data Len 24 12412 24 Module 6 Word Input 6 Word Output 0x75 Code 117 0x75 for l O s 2 EndModule 1 Some master PLC s require that Modular St
11. Pr258 102h Specia Pr259 103h Specia Pr260 104h Specia Pr261 105h Power Failure Stop Func Pr262 106h Subtracted Frequency At Dec Start Pr263 107h Subtractn Starting Frequency Pr264 108h Power Failure Dec Time 1 Pr265 109h Power Failure Dec Time 2 Pr266 10Ah Power Failure Dec Time Swc Over f Pr267 10Bh Special Pr268 10Ch Special Pr269 10Dh Special Pr270 10Eh Stop On Contact Load Torque HiSpeed Ctrl Selectn Pr271 10Fh HiSpeed Sett Max Current Pr272 110h HiSpeed Sett Min Current 28 PARAMETER DEFINITIONS Parameter PNU Definition Pr273 111 Current Avg Range Pr274 112h Current Avg Filter Constant Pr275 113h Stop On Contact Excitg Current LoSpeed Multiplier Factor Pr276 114h Stop On Contact PWM Carrier Frequency Pr277 115h Special Pr278 116h Brake Openg Frequency Pr279 117h Brake Openg Current Pr280 118h Brake Openg Current Detect Time Pr281 119h Brake Op Time At Start Pr282 11Ah Brake Closg Frequency Pr293 11Bh Brake Op Time At Stop Pr284 11Ch Dec Detectn Func Selectn Pr285 11Dh Overspd Detectn Frequency Pr330 11Eh Specia Pr331 11Fh Specia Pr332 120h Specia Pr333 121h Specia Pr334 122h Specia Pr335 123h Specia Pr336 124h Specia Pr337 125h Specia Pr338 126h Op Cmd Source Pr339 127h Spd Cmd Source Pr340 128h Link Startup Mode Selectn Pr341 129h Specia Pr342 12Ah Specia Pr360 13Ch Spe
12. Word see page 20 for details Ctrl Inp Cmd Word 1 0 Reserved Must be set to 0 1 1 STF 2 1 STR 3 1 RH Ah 4 1 RM 5 1 RL 6 1 JOG 7 1 RT 8 1 AU 9 1 CS 10 1 MRS 11 15 Not used and always set to 0 See page 38 for examples Bh OpMode InverterConfig Ext10h Net14h Write Val 1Xh Dh Running frequency RAM 2 Eh WO Running frequency E PROM 2 amp 3 WO Write only No Read 1 Bits 3 4 5 6 7 8 and 9 can also be accessed from Pr 182 181 180 185 183 184 and 186 respectively 2 Writing to Pnu Dh or Pnu Eh can be read out from Pnu Dh 3 Due to the data write operation limits inherent to E PROM it is recommended that running frequency be written to RAM whenever possible 4 Communication parameters Pr 117 to Pr 124 Pr 381 to Pr 342 are not cleared 22 PARAMETER DEFINITIONS 6 2 2 IND 0101h pp 01 SEV II Block Il Alarm History PNU Definition Oh Alarm 1 1 1h Alarm 2 2h Alarm 3 3h Alarm 4 4h Alarm 5 5h Alarm 6 6h Alarm 7 7h Alarm 8 1 Writing a value of 0000h to this parameter resets alarm history buffer for all alarms All other parameters at this index are read only Read value and alarm definitions 1 Refer to inverter Instruction Manual for details of alarm definitions Definition Definition Definition Definition 10h OC1
13. herein are the trademarks and registered trademarks of their respective owners DESCRIPTION The FR ASNP option unit consists of two circuit boards The option unit is mounted in option port 3 on the inverter unit The inverter top cover must be removed to install the option unit After installation the top cover is reinstalled and connection to the PROFIBUS DP bus is completed through a connector accessible through the top cover Two station switches mounted on the top printed circuit board allow the assigning of station numbers from 0 to 126 A LED status light mounted next to the connector provides status information on the communication link INTRODUCTION N Front view Mounting Mounting FR ASNP hole hole Profibus connector DB9 pin connector Node address switch Operating status indicator LED Option fixing hole Mounting Rear view hole Mounting hole i Option fixing hole connector 2 INSTALLATION Remove the drive cover following the inverter instruction manual and install the option unit using the following procedure 2 1 Pre installation Checks 1 Check the inverter type Use the option unit only with an FR A500 L F500 L series inverter Do not use it with any other series e g A200E A200 A100 Z and F series These other series inverters have a different option connector to prevent installation If you force the connector you may damage the inverter as well as the option unit
14. or 8 is returned PNU 00Ah command echoed back Bits Definition For the Above Case 1 running RUN 1 1 forward FWD 1 reverse REV 1 up to frequency SU 1 overload OL 1 instantaneous power failure IPF 1 frequency detection FU 1 alarm ABC 14 Command count 0 126 dec 00h 7Fh 49 Appendix 6 Using RAM Frequency as running speed REMARKS Bold indicates byte swapping code required for ladder logic using AISJ71PB92 module A Setting desired output frequency to 60Hz Wd 1 Wd 2 Wd 3 Wd 4 Wd 5 Wd 6 0D20 0001 0000 7017 0000 0000 Hex Byte swap 200D 0100 0000 1770 0000 0000 Hex A A A HIW 0000h not used Command count 00h not used ZSW1 00h not used PWE2 1770h 1770h 6000 decimal set in 0 01Hz 60 00Hz PWE1 0000h not used Ind 01h System environment area Pp 00h page index sev 1 AK 2 2h change parameter value PNU 00Dh Running frequency RAM Next Set Inverter to Run Forward STF 0A20 0001 0000 0200 0000 0000 Hex Byte swap 200A 0100 0000 0002 0000 0000 Hex A A HIW 0000h not used Command count amp ZSW 1 0000h not used PWE2 0002h STF ON RH ON PWE1 0000h not used Ind 01h System environment variable area Pp 00h page index sev 1 AK 2h chan
15. these termination resistors built in INSTALLATION N 7 Remove the option data port insert from the inverter cover 8 Set the node address using the two rotary switches on the option unit The valid addresses can range from 03 through 7B hex 123 decimal The node address must be set to the value as configured when setting up your PROFIBUS master The master must be aware of the node addresses assigned to the FR A5NP or communications will not be established Refer to user documentation for master details N WARNING N Do NOT set the address from 7C to FF If you do the option unit and inverter will not operate correctly CAUTION Do NOT set more than one station to the same address on a single PROFIBUS DP network SW1 is nearest to the LED and sets the most significant digit For example to set the node address to 7B hex 123 decimal set SW1 to 7 and SW to B 9 Replace the inverter cover while making sure that the PROFIBUS connector is aligned with the option data port window 10 Connect the PROFIBUS cable to the inverter by plugging the DB9 style male connector into DB9 style female connector of the option unit which should be visible in the option port window INSTALLATION 2 3 Connecting To The Network 1 Make sure the inverter is at rest with power off and the option unit is mounted in the inverter Connect the PROFIBUS cable created in section 2 2 to the network 2 Iti
16. writing all standard and special parameters are supported 11 OPERATION N 3 5 Output From Inverter to PROFIBUS You can monitor the following items Availability of monitor depends on the inverter Refer to the inverter manual for details Output Frequency Output Current Output Voltage Frequency Setting Running Speed r min Motor Torque Converter Output Voltage Regenerative Brake Duty Electronic Overcurrent Protection Load Factor Output current peak value Peak Voltage Input Power Output Power Input Terminal Output Terminal Load Meter Motor Excite Current Position Pulse Cumulative Energy Time e Orientation Status Actual Operation Time Motor Load Factor Cumulative Power Refer to page 21 for more details For parameter reading all standard and special parameters are supported All available parameters are readable all the time regardless of special settings that may be needed to read parameters using the PU or other communications option cards e g PNU 3Dh to 40h and C9h to E6h 12 OPERATION 3 6 Operation When an Alarm Occurs The following table shows the behavior of the inverter and network when an alarm occurs Fault Type Item Net Ext PU Inverter Operation Stop Stop Stop 2 e Network Comm Continue Continue Continue PROFIBUS Inverter Operation Stop Continue Continue Comm Network Com
17. 0 Hex Byte swap 1 001 0000 0000 0000 0000 Hex HIW 0000h not used Command count amp ZSW1 0000h not used PWE2 0000h not used PWE1 0000h not used Ind 01h Normal Parameter Area Pp 01h alarm History AK 1h request value PNU 000h alarm 1 Returned value will be in Hex located in WORD 4 and byte swapped Example Return value A300h ALARM 0043 byte swapped See page 23 for error code descriptions 42 Appendix 3 Operation Command REMARKS ee 99188 byte swapping code required for ladder logic using AISJ71PB92 module A High speed forward running STF RH Wd 1 Wd 2 Wd 3 Wd 4 Wd s Wd 6 20 0001 0000 00 0000 0000 Hex Byte swap 2 rie og 08 00 00 000A 0000 0000 Hex HIW 0000h not used Command count amp ZSW1 0000h not used PWE2 000Ah STF ON RH ON PWE1 0000h not used Ind 01h System environment variable area Pp 00h page index sev 1 AK 2h change parameter value PNU 00Ah Control Input Command Not used MRS CS AU RT JOG RL RM RH STR STF Not used Description 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1 0 O off 1 0n 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit 2 0 0 0 Hex Code 43 Appendix Low speed reverse rotation using the second acceleration deceleration STR RL RT
18. 000 0000 00 0000 Hex Byte swap 100A 0100 0000 0000 004B 0000 Hex A A A HIW 0000h not used Command count 00h not used ZSW1 4Bh 01001011 drive status PWE2 0000h type of error detected if any PWE1 0000h not used Ind 01h System environment area Pp 00h page index sev 1 AK 1h Response Id value if error 7 or 8 is returned PNU 00Ah command echoed back Bits Definition For the Above Case 0 1 running RUN 1 1 1 forward FWD 1 2 1 reverse REV 0 3 1 up to frequency SU 1 4 1 overload OL 0 5 1 instantaneous power failure IPF 0 6 1 frequency detection FU 1 7 1 alarm ABC 0 8 14 Command count 0 126 dec 00h 7Fh 0 48 Appendix B Response from a request to read output current 1 Sent data request to read output current 0110 0000 0000 0000 0000 0000 Hex Byte swap 1001 0000 0000 0000 0000 0000 Hex 2 Response data to the above sent data 0110 0000 0000 DC 05 4 00 0000 Hex Byte swap 1 001 e og 00 05 DC 00 4B 0000 A HIW 0000h not used Command count 00h not used ZSW1 4Bh 01001011 drive status PWE2 05DCh 05DCh 1500 decimal current in 10mA Output current would be 15 00 A PWE1 0000h not used Ind 01h System environment area Pp 00h page index sev 1 AK 1h Response Id value if error 7
19. 2 IND Bits Id Definition 0 7 pp Page Index Some special parameters require a page Index If it is not needed it should be set to 0 IF IND 01 for system environment variables the following cases specify different blocks of SEV s 0 sev 1 block I 1 sev 1 block II alarm history 2 sev_Ill block III 8 15 IND Parameter Index Specifies the area from which the Specific Parameter Number PNU is being accessed see page 21 Oh real time monitor area 1h system environment variable area 3 blocks 2h normal parameter area 3h 900f parameter area 4h 900 parameter area 6h Time Prog Settings frequency component 7h Time Prog Settings direction component 8h Time Prog Settings time component 5 3 Word 3 PWE1 Bits Id Definition 0 15 PWE1 Reserved and should be set to 0 5 4 Word 4 PWE2 Bits Id Definition 0 15 PWE2 Parameter Value The actual data transferred in a telegram If a task could not be executed AK response ld 7 the PWE indicates the type of error detected Oh noerror 1h unsupported task including busy writing state 2h invalid Index IND 3h invalid Parameter Number PNU 4h dual port read failure 5h dual port write failure 6h invalid page 41h mode error 42h instruction code error 43h data range error 19 INVERTER PROFIBUS DATA WORD DEFINITION N
20. 2 Time Pr223t DFh Program Setting 23 Time Pr224t E1h Program Setting 24 Time Pr225t E2h Program Setting 25 Time Pr226t E3h Program Setting 26 Time Pr227t E4h Program Setting 27 Time Pr228t E5h Program Setting 28 Time Pr229t E6h Program Setting 29 Time Pr230t E7h Program Setting 30 Time Time Time Time Time Time Time Time Time Time Pr221t DDh Program Setting 21 Time Time Time Time Time Time Time Time Time Time Time Pr231 E8h Program Setting 31 Time REMARKS The minimal increment is 1 decimal Pr200 Pr201t to Pr230t and Pr231 range from 0 to 9959 34 7 TROUBLESHOOTING If a fault occurs and the inverter fails to operate properly locate the cause of the fault and take proper corrective action by referring to the troubleshooting below If the corresponding information is not found in the table the inverter has problem or the component parts are damaged contact the nearest service representative 7 1 Inspecting Display On Parameter Unit And Status LED On A5NP Inverter LED on Display A5NP Possible Causes Corrective Actions Check proper installation of option module Refer to page 3 FR ASNP option Reset inverter option module by module not cycling power to inverter functioning Reset inverter to factory default settings via AllPrClr function and cycle power to inverte
21. 80h GF D1h OSd F3h E3 11h OC2 81h LF D2h ECT F4h E4 12h 90h OHT D3h Od F5h E5 20h OV1 D4h ECA F6h E6 21h OV2 1 1 5 Mb1 F7h E7 22h OV3 A2h OP2 D6h Mb2 F8h E8 30h THT A3h OP3 D7h Mb3 F9h E9 31h THM BOh PE D8h Mb4 FAh E10 40h FIN 1 PUE D9h Mb5 FBh E11 41h FAN B2h RET DAh Mb6 FCh E12 50h IPF COh CPU DBh Mb7 FDh E13 51h UVT Cih CTE FOh EO FEh E14 60h OLT C2h P24 Fih E1 FFh E15 70h BE DOh OS F2h E2 REMARKS 2 Alarm FFh Code E15 is valid for FR A500L only PARAMETER DEFINITIONS N 6 3 IND 0200h Normal Parameter Area Parameter definition differs according to the inverter Refer to the inverter manual for details of parameter definition setting range or the like Parameter PNU Definition Pro Oh Torque Boost Manual Pri th Max frequency Limit Pr2 2h Min frequency Limit Pr3 3h Base frequency Limit Pr4 4h MultiSpeed Set HiSpeed Pr5 5h MultiSpeed Set MiSpeed Pr6 6h MultiSpeed Set LoSpeed Pr7 7h Acct Pr8 8h Dect Pr9 9h Electr Therml O L Relay Pr10 Ah DC Inj Brake Op f Pr11 Bh DC Inj Brake Opt Pr12 Ch DC Inj Brake V Pr13 Dh Startg frequency Pri4 Eh Applied Load Pattern Pri5 Fh Jog frequency Pr16 10h Jog Acc Dec t Pr17 11h MRS Input Selection Pr18 12h HiSpeed Max frequency Limit Pr19 13h Base frequency V Pr20 14h Acc Dec R
22. 9h Program Setting 26 Direction Pr227D 1Ah Program Setting 27 Direction Pr228D 1Bh Program Setting 28 Direction Pr229D 1Ch Program Setting 29 Direction Pr230D 1Dh Program Setting 30 Direction REMARKS The minimal increment is 1 decimal For Pr201d to Pr230d 0 STOP 1 Forward Rotation and 3 Reverse 33 PARAMETER DEFINITIONS N 6 8 Time Prog Settings Time t Components IND 0800h Please refer to FR A500 L inverter manuals for further information Parameter PNU Definition Pr200 C8h Program Min Sec Select Pr201t C9h Program Setting 1 Time Pr202t CAh Program Setting 2 Time Pr203t CBh Program Setting 3 Time Pr204t CCh Program Setting 4 Time Pr206t CEh Program Setting 6 Time Pr207t CFh Program Setting 7 Time Pr208t DOh Program Setting 8 Time Time Time Time Pr205t CDh Program Setting 5 Time Time Time Time Pr209t Dih Program Setting 9 Time Pr210t D2h Program Setting 10 Time Pr211t D3h Program Setting 11 Time Pr212t D4h Program Setting 12 Time Pr213t D5h Program Setting 13 Time Pr214t D6h Program Setting 14 Time Pr215t D7h Program Setting 15 Time Pr216t D8h Program Setting 16 Time Pr217t D9h Program Setting 17 Time Pr218t DAh Program Setting 18 Time Pr219t DBh Program Setting 19 Time Pr220t DCh Program Setting 20 Time Pr222t DEh Program Setting 2
23. Bh Remote Setting Function Selection Pr60 3Ch Intellgent Mode Selection Pr61 3Dh Ref Current For Intellgent Mode Pr62 3Eh Ref Current For Intellgent Mode Acc Pr63 3Fh Ref Current For Intellgent Mode Dec Pr64 40h Starting frequency For Elevator Mode Pr65 41h Retry Selection Pr66 42h Stall Prevention Op Reduction Starting frequency Pr67 43h No Of Retries At Alarm Occur Pr68 44h Retry Waiting Time Pr69 45h Retry Count Display Erasure Pr70 46h Special Regen Brake Duty Pr71 47h Applied Motor Pr72 48h PWM Frequency Selection Pr73 49h 0 to 5V 0 to 10V Selection Pr74 4Ah Response Time For Analog Signal Pr75 4Bh Reset Disconnectd PU Detection PU Stop Selection Pr76 4Ch Alarm Code Output Selection Pr77 4Dh Pr Write Disable Selection Pr78 4Eh REV Rotation Prevention Selection Pr79 4Fh Operating Mode Selection Pr80 50h Motor Capacity Pr81 51h No Of Motor Poles Pr82 52h Excitation Current Pr83 53h Rated Motor Voltage Pr84 54h Rated Motor Frequency Pr85 55h Special Pr86 56h Special Pr87 57h Special Pr88 58h Special Pr89 59h Speed Control Gain Pr90 5Ah Motor Constant R1 Pr91 5Bh Motor Constant R2 Pr92 5Ch Motor Constant L1 Pr93 5Dh Motor Constant L2 25 PARAMETER DEFINITIONS N Parameter PNU Definition Pr94 5Eh Motor Constant X Pr95 5Fh Online Aut
24. Frequency Pr140 8Ch Backlash Acc Stopping Frequency 141 8Dh Backlash Acc Stopping Time Pr142 8Eh Backlash Dec Stopping Frequency 26 PARAMETER DEFINITIONS Parameter PNU Definition Pr143 8Fh Backlash Dec Stopping Time Pr144 90h Speed Setting Switch Over Pr145 91h PU Language Switch Pr146 92h Special Pr147 93h Special Pr148 94h Stall Prevention Level At OV Input Pr149 95h Stall Prevention Level At 10V Input Pr150 96h Output Current Detection Level Pr151 97h Output Current Detection Period Pr152 98h 0 I Detection Level Pr153 99h 0 I Detection Period Pr154 9Ah Voltage Reduction Selection During Stall Prevention Op Pr155 9Bh RT Activatd Condition Pr156 9Ch Stall Prevention Op Selection Pr157 9Dh OL Signal Waiting Timet Pr158 9Eh AM Terminal Funtion Selection Pr159 9Fh Special Pr160 AOh Usr Group Read Selection Pr161 Ath Special Pr162 A2h Auto Restart After IPF Selection Pr163 A3h 1st Cushion Time For Restart Pr164 A4h 1st Cushion Voltage For Restart Pr165 A5h Restart Stall Prevention Op Level Pr166 A6h Special Pr167 A7h Special Pr168 A8h Special Pr169 A9h Special Pr170 AAh Watt Hr Meter Clear Pr171 ABh Actl Op Hr Meter Clear Pr172 ACh Special Pr173 ADh Usr Group 1 Pr174 AEh Usr Group 1 Deletn Pr175 AFh Usr Group 2 Pr176 BOh Usr Group 2 Deletn Pr177 B
25. Parameter Area Pp 00h page index sev I AK 2h change parameter value PNU 007h Acceleration Time B Set Multi speed 15 Pr 239 to 120Hz EF 20 0002 0000 2 0000 00 00 Hex Byte swap ZEE 0200 ob 00 2 0000 0000 Hex HIW 0000h not used Command count amp ZSW1 0000h not used PWE2 2EEOh 12000 decimal 2EE0h note Hz is set in 0 01Hz PWE1 0000h not used Ind 02h Normal Parameter Area Pp 00h page index sev 1 AK 2h change parameter value PNU OEFh Multi speed 15 46 A Appendix C Parameter All Clear 0320 0001 0000 AA99 0000 0000 Hex Byte swap 2003 0100 0000 99AA 0000 0000 Hex A A A 47 HIW 0000h not used Command count amp ZSW1 0000h not used PWE2 99AAh 99AAh Parameter All Clear PWE1 0000h not used Ind 01h System Environment Variable Area Pp 00h page index sev 1 AK 2h change parameter value PNU 3h 3 Parameter All Clear Appendix 5 Response back from inverter REMARKS byte swapping code required for ladder logic using AISJ71PB92 module A Response from a message of STF and RH 1 Sent data high speed forward rotation commnad Wd 1 Wd 2 Wd 3 Wd 4 Wd 5 Wd 6 20 0001 0000 0A00 0000 0000 Hex Byte swap 200A 0100 0000 000A 0000 0000 Hex 2 Response data to the above sent data 10 0001 0
26. Program Settings Frequency f Components IND 0600h Parameter PNU Definition Pr201f Oh Program Setting 1 Frequency Pr202f th Program Setting 2 Frequency Pr203f 2h Program Setting 3 Frequency Pr204f 3h Program Setting 4 Frequency Pr205f 4h Program Setting 5 Frequency Pr206f 5h Program Setting 6 Frequency Pr207f 6h Program Setting 7 Frequency Pr208f 7h Program Setting 8 Frequency Pr209f 8h Program Setting 9 Frequency Pr210f 9h Program Setting 10 Frequency Pr211f Ah Program Setting 11 Frequency Pr212f Bh Program Setting 12 Frequency Pr213f Ch Program Setting 13 Frequency Pr214f Dh Program Setting 14 Frequency Pr215f Eh Program Setting 15 Frequency Pr216f Fh Program Setting 16 Frequency Pr217f 10h Program Setting 17 Frequency Pr218f 1ih Program Setting 18 Frequency Pr219f 12h Program Setting 19 Frequency Prr21f 14h Program Setting 21 Frequency Pr222f 15h Program Setting 22 Frequency Pr223f 16h Program Setting 23 Frequency Pr224f 17h Program Setting 24 Frequency Pr225f 18h Program Setting 25 Frequency Pr226f 19h Program Setting 26 Frequency Pr227f 1Ah Program Setting 27 Frequency Pr228f 1Bh Program Setting 28 Frequency Pr229f 1Ch Program Setting 29 Frequency Pr220f 13h Program Setting 20 Frequency
27. Status ZSW1 Word 5 Reserved HIW Word 6 AK Task or Response Id SPM Toggle bit for processing the parameter change report Not supported should always be zero PNU Parameter Number 38 Appendix 1 Set inverter to NET Mode REMARKS Bold indicates byte swapping code required for ladder logic using AISJ71PB92 module A Set inverter to Net Mode Wd 1 Wd 2 Wd 3 Wd 4 Wd 5 Wd 6 0B 20 0001 0000 1400 0000 0000 Hex Byte swap 2 00B n 00 00 0014 0000 0000 Hex A HIW 0000h not used Command count amp ZSW1 0000h not used PWE2 0014h NET mode PWE1 0000h not used Ind 01h System environment variable area Pp 00h page index sev AK 2h change parameter value PNU 00Bh 11 decimal Operation mode 39 Appendix 2 Real Time Monitor REMARKS Bold indicates byte swapping code required for ladder logic using AISJ71PB92 module A Set to read Running Speed Wd 1 Wd 2 Wd 3 Wd 4 Wd 5 Wd 6 0510 0000 0000 0000 0000 0000 Hex Byte swap 1 005 00 00 0000 0000 0000 0000 Hex HIW 0000h not used Command count amp ZSW1 0000h not used PWE2 0000h not used PWE1 0000h not used Ind 00h Real Time Monitor Area Pp 00h page index sev 1 AK 1h request value PNU 005h 5 Running speed Returned value will be in Hex located in WORD 4 and byte swapped Example Retur
28. ation 1 amp Min Slave Intervall 20 2 0x75 117 code automatically generated for I O s 6W by COM ET 200 8 Some master devices require that vendor name is at most 10 characters long please use Mitsubishi in that case 15 5 INVERTER PROFIBUS DATA WORD DEFINITION This chapter describes the basic structure of the PROFIBUS DP data word and how it is implemented within the inverter For examples of commonly used commands and how they may be implemented please refer to page 38 in this manual 1 This option unit acts as a PROFIBUS DP slave to a PLC or equivalent controller acting as a PROFIBUS DP master class 1 on an RS 485 network This means that the option unit acknowledges messages received and transmits messages at the request of a network master 2 The option unit can also act as a PROFIBUS DP slave to a PROFIBUS DP master which can read the drive s I O values as well as configure the drive itself Please refer to PROFIBUS Specifications 3 The option unit cannot send messages on its own and it has no bus access rights It also cannot simultaneously act as a slave to network master and as a lead drive master to follower drives slaves 4 To provide access to inverter operation data this option unit uses a manufacturer specific PROFIBUS Profile data buffer This Profile consists of the following 6 words 12 bytes Word Id Definition 1 PKE Parameter Number PNU and Task or
29. busy mode The length of time the inverter remains in busy mode is dependent entirely upon the amount of time required to completely execute a given command This period therefore is dependent upon the complexity of the command sent to the inverter The inverter s communication state can be determined by reading PKE word PKE AK PROFIBUS DP Word 1 bits 12 15 will contain status data as described below PKE AK INVERTER Word 1 Bits 12 15 COMMUNICATION NOTES VALUE STATE Inverter is executing a previous Oh Inverter Busy command and is unable to accept additional commands and or data 1h Inverter Ready Inverter is prepared to receive data Inverter received invalid command 7h Command Error May be due to command syntax error or communication handshaking error 52 Appendix Other Option Specific Parameters Appendix The following tabel lists 3 paraameters specific to the option which are used for external or network control of direction or speed references in the inverter Parameter Setting Minimum Default Number Function Range Increment Setting Operation Control 398 Command Source a 9 339 Speed Command Source 0 1 1 0 340 Link Start Up Mode 0 1 1 0 Selection Parameter Functions RH Pr 338 Pr 339 Control Speed STF STR STOP JOG RT Freq ng AU RES MRS OH CS 0 0 PI P P
30. by commands from a PROFIBUS master 3 2 Selecting the Operating Mode The following table describes the actions required to change the operating mode The FR A5NP option may be used to monitor all data in the inverter in any operating mode The inverter must however be in Net Operation mode for network control to be enabled Net Operation mode is active when Pr 79 0 factory default normal mode or when Pr 79 6 switchover mode For details of Pr 79 refer to the inverter manual Mode Change Action Required Select the PU operation mode from the operation panel or press PU key on the parameter unit Select the EXT operation mode from the operation panel or press EXT key on the parameter unit PROFIBUS master writes 0014h to PNU 00Bh Ext Operation gt PU Operation PU Operation Ext Operation Ext Operation Net Operation IND 0100h PROFIBUS master writes 0010h 00Bh Net Operation gt Ext Operation IND 0100h PROFIBUS master writes 0011h to 00Bh Net Operation PU Operation IND 0100h The following conditions must also be met before you can change the operating mode the inverter is stopped the forward and reverse commands are off PNU 128h IND 2 allows you to select the Network operating mode on power up and after a drive reset Once the Network operating mode is started there must be PROFIBUS activity at least once every 5s If the option unit doe
31. cia Pr361 13Dh Specia Pr362 13Eh Specia Pr363 13Fh Specia Pr364 140h Specia Pr365 141h Specia Pr366 142h Specia Pr367 143h Specia Pr368 144h Specia REMARKS 1 When setting parameters from the network set 65520 FFFOh as 8888 and 65535 FFFFh as 9999 2 Write to Pr 77 and Pr 79 is not allowed from the network with the FR A5NP Read is allowed 29 PARAMETER DEFINITIONS N R A5AP Parameter List IND 0200h Normal Parameter Area Refer to the FR A5AP manual for details of parameter definition setting range or the like Parameter PNU Definition 350 306 Stop position command selection 351 307 Orientation speed 352 308 Creep speed 353 309 Creep select position 354 310 Position loop select position 355 311 DC dynamic braking start position 356 312 Internal stop position command 357 313 In position zone 358 314 Servo torque selection 359 315 PLG rotation direction 360 316 12 bit data selection 361 317 Position shift 362 318 Position loop gain 363 319 In position signal output delay time 364 320 PLG stop check time 365 321 Orientation time limit 366 322 Recheck time 367 323 Speed feedback range 368 324 Feedback gain 369 325 PLG pulse count 370 326 Control mode selection 371 343 Torque characteristic selection 372 344 Speed control P gain 373 345 Speed co
32. ef frequency Pr21 15h Acc Dec time Increments Pr22 16h Pr22 Stall Prevention Op Level Pr23 17h Stall Prevention Op Level At DoubleSpeed Pr24 18h MultiSpeed Set Speed4 Pr25 19h MultiSpeed Set Speed5 Pr26 1Ah MultiSpeed Set Speed6 Pr27 1Bh MultiSpeed Set Speed7 Pr28 1Ch MultiSpeed Input Compensation Pr29 1Dh Acc Dec Pattern Pr30 1Eh Regen Brake Duty Change Pr31 1Fh Frequency Jump 1A Pr32 20h Frequency Jump 1B Pr33 21h Frequency Jump 2A Pr34 22h Frequency Jump 2B Pr35 23h Frequency Jump 3A Pr36 24h Frequency Jump 3B Pr37 25h Speed Display Pr38 26h Special Pr39 27h Special Pr40 28h Special Pr41 29h Up To Frequency Sensitivity Pr42 2Ah Output Frequency Detection Pr43 2Bh Output Frequency Detection At REV rotation Pr44 2Ch 2nd Acc Dec time 24 PARAMETER DEFINITIONS Parameter PNU Definition Pr45 2Dh 2nd Dec time Pr46 2Eh 2nd Torque Boost Pr47 2Fh 2nd V F Base frequency Pr48 30h 2nd Stall Prevention Op I Pr49 31h 2nd Stall Prevention Op frequency Pr50 32h 2nd Outp frequency Detection Pr51 33h Special Pr52 34h PU Main Display Data Selection Pr53 35h PU Level Display Data Selection Pr54 36h FM Termnl Func Selection Pr55 37h frequency Monitoring Ref Pr56 38h Current Monitorg Ref Pr57 39h Restart Coasting Time Pr58 3Ah Restart Cushion Time Pr59 3
33. g a PROFIBUS DP master The controller sends a 6 word message string to the inverter The inverter will respond to each message with a 6 word string Depending on the command sent the inverter will respond with either a AK word 1 and inverter status word 5 or AK word 1 response to message word 4 i e output current and inverter status word 5 To enable PROFIBUS DP communication with the inverter no parameter needs to be set however the first 6 word message sent from the controller must be the command to switch the inverter to NETWORK NET mode Failure to do so will prevent communication between the inverter and the network master The following examples show how common messages are constructed Please be aware that some PROFIBUS DP masters or Programmable Logic Controllers PLC use high byte low byte swapping when sending and receiving messages Mitsubishi s A1SJ71PB92D is an example that does implement byte swapping Care must be taken when constructing and reading messages These examples show constructed messages with and without byte swapping Parameter Id PKE Word 1 15 12 11 10 0 Bit No AK SPM PNU Parameter Index IND Word 2 15 87 0 Bit No Page Index Parameter Value Parameter Value PWE 15 0 Bit No Parameter Value HIGH PWE1 Word 3 Parameter Value LOW PWE2 Word 4 Process Data 15 817 0 Bit No Command Count
34. ge parameter value PNU 00Ah Control Input Command Not used MRS CS AU RT JOG RL RM RH STR STF Not used Description 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 O off 1 0n 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit 2 0 0 0 2 Hex Code 50 Appendix Appendix Network Communication Coordination using the FR ASNP PROFIBUS DP Option Module When a command message is sent to the inverter via the FR A5NP the inverter enters a busy mode while the command is executed When a command message is sent while the inverter is in busy mode that command is stored in a queue in the FR A5NP until the inverter finishes execution of the current command and exits busy mode At that time the queued command is issued to the inverter If however a second command message is sent before the queued command message is accepted by the inverter the queued message will be replaced by the succeeding message In this way it is possible to lose command messages during network communication Refer to the following diagrams for further clarification CASE 1 Busy Inverter State Not Busy Com Msg Legend A Inverter ready Command Message 1 received inverter begins executing Command 1 and enters busy mode Inverter completes execution of Command 1 and exits busy mode Command Message 2 received inverter begins executing Command 2 and enters busy mode Inve
35. ih Special Pr178 B2h Special Pr179 B3h Special Pr180 B4h RL Termnl Funct Select Pr181 B5h RM Termnl Func Selectn Pr182 B6h RH Termnl Func Select Pr183 B7h RT Termnl Func Select Pr184 B8h AU Termni Func Select Pr185 B9h JOG Termnl Func Select Pr186 BAh CS Termnl Func Select Pr187 BBh Special Pr188 BCh Special Pr189 BDh Special Pr190 BEh RUN Termnl Func Select Pr191 BFh SU Termnl Func Select 27 PARAMETER DEFINITIONS N Parameter PNU Definition Pr192 COh IPF Termni Func Select Pr193 1 OL Termnl Func Select Pr194 C2h FU Termnl Func Select Pr195 C3h ABC Termnl Func Select Pr196 C4h Special Pr197 C5h Special Pr198 C6h Special Pr199 C7h Usrs Initl Val Sett Pr232 E8h MultiSpd Sett Spd8 Pr233 E9h MultiSpd Sett Spd9 Pr234 EAh MultiSpd Sett Spd10 Pr235 EBh MultiSpd Sett Spd11 Pr236 ECh MultiSpd Sett Spd12 Pr237 EDh MultiSpd Sett Spd13 Pr238 EEh MultiSpd Sett Spd14 Pr239 EFh MultiSpd Sett Spd15 Pr240 FOh Specia Pr241 Fih Specia Pr242 F2h Specia Pr243 F3h Specia Pr244 F4h Specia Pr245 F5h Specia Pr246 F6h Specia Pr247 F7h Specia Pr248 F8h Specia Pr249 F9h Specia Pr250 FAh Specia Pr251 FBh Specia Pr252 FCh Specia Pr253 FDh Specia Pr254 FEh Specia Pr255 FFh Specia Pr256 100h Specia Pr257 101h Specia
36. inverter is running do not open the front cover You may get an electric shock Do not run the inverter with the front cover removed Otherwise you may access the exposed high voltage terminals and charging part and get an electric shock e If power is off do not remove the front cover except for wiring or periodic inspection You may access the charged inverter circuits and get an electric shock Before starting wiring or inspection switch power off wait for more than 10 minutes and check for no residual voltage with a tester or the like A WARNING e Any person who is involved in the wiring or inspection of this equipment should be fully competent to do the work e Always install the option unit before wiring Otherwise you may get an electric shock or be injured e Handle this option unit with dry hands to prevent an electric shock Do not subject the cables to scratches excessive stress heavy loads or pinching Otherwise you may get an electric shock e While power is on do not move the station number and baud rate setting switches Doing so can cause an electric shock A 1 2 Injury Prevention A CAUTION e Apply only the voltage specified in the instruction manual to each terminal to prevent burst damage etc e Ensure that the cables are connected to the correct terminals Otherwise burst damage etc may occur e Always make sure that polarity is correct to prevent burst da
37. ion Module 51 Appendix D Other Option Specific 53 1 INTRODUCTION GENERAL The purpose of this manual is to provide general information installation and operation procedures for the FR ASNP PROFIBUS DP option used with the FR A500 L F500 L inverter herein after referred to as the inverter Read this manual completely before installing operating or servicing the option unit This manual is intended for use by qualified personnel Installation should only be performed by qualified personnel You must be able to operate and program serial devices to use the equipment This option unit lets you connect an FR A500 L F500 L series inverter to a network adhering to the PROFIBUS DP communications protocol PROFIBUS DP is the performance optimized version of PROFIBUS for time critical operations Illustrations provided in this manual may have covers or safety guards removed to provide a clear view Before starting operation of the product be sure to install covers and guards into the original position The following is a list of important features for the option unit Data Rates to 12 000 000 bps Up to 126 stations supported on a single network Network access to all inverter parameters Certified by PROFIBUS Nutzer Organization in July 1998 PROFIBUS is a trademark of PROFIBUS User Organization Other company and product names
38. m Continue 1 Continue 1 Continue 1 1 Depends on the type of communication fault 2 For examples E OP3 E OC1 A CAUTION N PROFIBUS DP communication routines should check the acknowledge bits PKE AK returned by slave device to verify successful transmission of the command and acceptance by slave device See page 51 for details N For your safety the output frequency of the inverter should always be monitored via Profibus The actual frequency of the inverter should match the frequency setting issued by the master If the output frequency of the inverter is less than the frequency RFR set by the master a STOP command has been issued 13 4 PROFIBUS DEVICE DATA The network master s configuration software uses a device data file to identify features and functionality of a PROFIBUS DP device The file named MEAU0865 GSD is an ASCII file that can be downloaded from the PROFIBUS International web site or obtained from your sales representative Refer to page 37 Comments are not included in the ASCII file itself Parameter Value Comments HProfibus DP File Header Vendor Name es Electric 3 utomation Inc Model Name FR A5NP Inverter Option FR ASNP Ident Number 0x0865 2149 Decimal Revision Revision See HW amp SW Release Protocol Ident 0 PROFIBUS
39. mage etc e While power is on or for some time after power off do not touch the inverter as it is hot and you may get burnt 3 Additional instructions Also note the following points to prevent an accidental failure injury electric shock etc 1 Transportation and mounting A CAUTION Do not install or operate the option unit if it is damaged or has parts missing Do not stand or rest heavy objects on the product Check that the mounting orientation is correct Prevent screws metal fragments or other conductive bodies or oil or other flammable substance from entering the inverter 2 Test operation and adjustment A CAUTION e Before starting operation confirm and adjust the parameters A failure to do so may cause some machines to make unexpected motions 3 Usage A WARNING e Do not modify the equipment A CAUTION e When parameter clear or all parameter clear is performed each parameter returns to the factory setting Re set the required parameters before starting operation e For prevention of damage due to static electricity touch nearby metal before touching this product to eliminate static electricity from your body 4 Maintenance inspection and parts replacement A CAUTION e Do not test the equipment with a megger measure insulation resistance 5 Disposal A CAUTION e Treat as industrial waste 6 General instruction
40. n value 0807h Byte swap 0708h 0708h 1800 decimal r min 40 VA Appendix B Set to read Output Status 10 0000 0000 0000 0000 0000 Hex Byte swap as a 0000 0000 0000 0000 Hex HIW 0000h not used Command count amp ZSW1 0000h not used PWE2 0000h not used PWE1 0000h not used Ind 00h Real Time Monitor Area Pp 00h page index sev 1 AK 1h request value PNU 00Fh Output Terminal 15 6 5 4 3 2 1 0 Not used Relay FU OL IPF SU RUN 0 0 1 0 0 1 1 Returned value will be in Hex located in WORD 4 and byte swapped Example Return value 1300h Byte swap 0013h RUNZON SU ON FUZON 41 Appendix C Set to read Acceleration Time Pr 7 0710 0002 0000 0000 0000 0000 Hex Byte swap 0200 0000 0000 0000 0000 HIW 0000h not used Command count amp ZSW1 0000h not used PWE2 0000h not used PWE1 0000h not used Ind 02h Normal Parameter Area Pp 00h page index sev AK 1h request value PNU 007h Acceleration Time Returned value will be in Hex located in WORD 4 and byte swapped Example Return value 3200h 0032h byte swapped which is 500 decimal or 5 00s scaling for acceleraton time is 0 015 0032h 5 0s decimal note scaling for acceleration time is in 0 15 D Set to read Alarm History 0110 0101 0000 0000 0000 000
41. ntrol I gain 374 346 Overspeed detection level 375 347 Servo lock gain 376 348 377 349 378 350 379 351 380 352 Acceleration S pattern 1 381 353 Deceleration S pattern 1 382 354 Acceleration S pattern 2 383 355 Deceleration S pattern 2 384 356 Input pulse frequency division ratio 385 357 Zero input pulse frequency 386 358 Maximum input pulse frequency REMARKS 1 When setting parameters from the network set 65520 FFFOh as 8888 and 65535 FFFFh as 9999 2 For parameter details refer to the FR A5AP instruction manual 30 PARAMETER DEFINITIONS 6 4 IND 0300h 900f Parameter Area Parameter PNU Definition Pr900 147h FM Terminal Calibration Pr901 148h AM Terminal Calibration Pr902f 149h Frequency Setting Voltage Bias Frequency Component f Pr903f 14Ah Frequency Setting Voltage Gain Frequency Component f Pr904f 14Bh Frequency Setting Current Bias Frequency Component f Pr905f 14Ch Frequency Setting Current Gain Frequency Component f 6 5 IND 0400h 900 Parameter Area Parameter PNU Definition Pr902 2h Frequency Setting Voltage Bias Percent Of Full Scale Pr903 3h Frequency Setting Voltage Gain Percent Of Full Scale Pr904 4h Frequency Setting Current Bias Percent Of Full Scale Pr905 5h Frequency Setting Current Gain Percent Of Full Scale 31 PARAMETER DEFINITIONS N 6 6 Time
42. o Tuning Pr96 60h Autotuning Set State Pr97 61h Special Pr98 62h Special Pr99 63h Special Pr100 64h V F 1 1st Frequency Pr101 65h V F 1 1st Frequency Voltage Pr102 66h V F 2 2nd Frequency Pr103 67h V F 2 2nd Frequency Voltage Pr104 68h V F 3 3rd Frequency Pr105 69h V F 3 3rd Frequency Voltage Pr106 6Ah V F 4 4th Frequency Pr107 6Bh V F 4 4th Frequency Voltage Pr108 6Ch V F 5 5th Frequency Pr109 6Dh V F 5 5th Frequency Voltage Pr110 6Eh 3rd Acc Dec Time Pr111 6Fh 3rd Dec Time Pr112 70h 3rd Torque Boost Pr113 71h 3rd V F Base Frequency Pr114 72h 3rd Stall Prevention Op Current Pr115 73h 3rd Stall Preventn Op Frequency Pr116 74h 3rd Outp Frequency Detection Pr117 75h Station No Pr118 76h Comms Speed Pr119 77h Stop Bit Length Pr120 78h Parity Check Presence Absence Pr121 79h No Of Comms Retries Pr122 7Ah Comms Chk Time Interval Pr123 7Bh Waiting Time Setting Pr124 7Ch CR LF Presence Absence Selection Pr125 7Dh Special Pr126 7Eh Special Pr127 7Fh Special Pr128 80h PID Actn Selection Pr129 81h PID Proportion Band Pr130 82h PID Integral Time Pr131 83h PID Upper Limit Pr132 84h PID Lower Limit Pr133 85h PID Actn Set Point For PU Op Pr134 86h PID Differentl Time Pr135 87h CPS INV Switch Over Sequence Output terminal Selection Pr136 88h MC Switch Over Interlock Time Pr137 89h Starting Waiting Time Pr138 8Ah CPS INV Switch Over Selection at Alarm Occur Pr139 8Bh Auto INV CPS Switch Over
43. pically assigned to the RS 485 signal A and the RXD TXD to B Some PROFIBUS DP implementations confuse these two signals If you are having trouble establishing communications from the FR A5NP to your PROFIBUS DP master verify that the proper data signal assignments are made It may be necessary to swap these two signal lines Pin Signal Name Signal Name Comments 1 NC No Connection 2 NC RP Reserved for Module Power 3 A RxD TxD Receive Transmit Data 4 RTS CNTR Control Request to Send 5 Isolated GND DGND V Data Ground 6 e LN LS 5Vde Voltage upply 7 NC No Connection 8 B RxD TxD Receive Transmit Data 9 NC RP Reserved for Module Power NG No Connection 6 To terminate the network at the option unit install termination resistors at the terminal block as shown in Figure 2 5 Each PROFIBUS network has two ends Units at both of those ends must be properly terminated INSTALLATION CONNECTOR SCREWS PROFIBUS NETWORK CABLE FROM NETWORK PROFIBUS CONNECTOR MALE DB 9 WITH TERMINATION Figure 2 5 Connector with Termination Resistors CONNECTOR SCREWS PROFIBUS CONNECTOR MALE DB 9 WITH TERMINATION PROFIBUS NETWORK CABLE FROM NETWORK INPUT R123900 296 1 4W R2 220Q 2 1 4W R3 390Q 2 1 4W 6789 Figure 2 7 Termination Resistor Connections REMARKS The option unit may be connected to a DB 9 connector that has
44. r Verify proper network cable connection Check network cable terminations 0 00 Off Verify network configuration using PROFIBUS DP network Network integrity compromised configuration software tool such as Mitsubishi MELSEC Profimap Check for network errors on other nodes Verify network cable continuity between nodes Network Master does not exist or is malfunctioning Inverter is in fault E XXX Off On mode check inverter display Verify connection and operation of PROFIBUS DP Master Refer to the Troubleshooting section in the inverter manual In response to the occurrence of a fault the display unit of the inverter automatically displays the code of the detected fault and the Status LED on A5NP shows the status of the detected fault 35 8 SPECIFICATIONS 1 Current Consumption 2 Backplane Isolation 8 Supported Data Rates 4 5 6 7 Operating Temperature Storage Temperature Relative Humidity Dimension SE NED SE NL From inverter drive 300 mA typ 5 15 mA typ 24 Vdc unloaded 55 mA typ 924 Vdc with 130 mA Load off 5 Vdc source to network Provided to PROFIBUS network 100 mA 95 500 min 1200 m 9 600 bps 19 200 bps 93 750 bps 600 187 500 bps 200m 500 000 bps 1 500 000 bps 100 3 000 000 bps 6 000 000 bps 12 000 000 bps 10
45. response Id AK 2 IND Parameter Index category 3 PWE1 Not used and must be set to 0 4 PWE2 Parameter Value Inverter Status word Used for slave to master messages only 3 2900 For master to slave messages this word is not used and must be set to 0 6 HIW Not used and must be set to 0 REMARKS Messages from Master to Slave are called Command Requests Messages from Slave to Master are called Command Responses 16 INVERTER PROFIBUS DATA WORD DEFINITION 5 Some Master devices such as the Mitsubishi A1SJ71PB92D Programmable Controller will require that this data be sent to the inverter in a byte swapped configuration In this case the position of the high order byte and the low order byte are switched in the data string The FR A5NP communications buffer memory map is illustrated in the following tables Parameter Id PKE Word 1 BitNo 15 12 11 10 0 AK SPM PNU Parameter Index IND Word 2 Bit No 15 8 7 0 Index Value PP Parameter Value PWE Bit No 15 0 Parameter Value HIGH PWE1 Word 3 Parameter Value LOW PWE2 Word 4 Process Data Bit No 15 87 0 Command Count Status ZSW1 Word 5 Reserved HIW Word 6 AK Taskor Response Id SPM Toggle bit for processing the parameter change report Not supported should always be zero PNU Parameter number 6 These 6 words described in following sub
46. rter in busy mode Command Message 3 received and buffered by FR ASNP module Inverter completes execution of Command 2 and exits busy mode Inverter accepts buffered Command 3 begins execution and enters busy mode om mm 51 Appendix 2 Busy Inverter State Not Busy Com Msg Legena G Inverter ready Command Message 1 received inverter begins executing Command 1 and enters busy mode H Inverter completes execution of Command 1 and exits busy mode l Command Message 2 received inverter begins executing Command 2 and enters busy mode J Inverter in busy mode Command Message 3 received and buffered by FR A5NP module K Inverter in busy mode Command Message 4 received and buffered by FR ASNP module Command Message 3 is overwritten and therefore lost L Inverter completes execution of Command 2 and exits busy mode M Inverter accepts buffered Command 4 begins execution and enters busy mode To avoid losing data in this manner it is recommended that the user take advantage of the Inverter Ready Busy message built into the FR ASNP PROFIBUS DP option module Communication coordination is accomplished using a Inverter Busy signal available via data word number 1 designated PKE word as defined in the PROFIBUS DP network protocol The user should design the process control such that inverter commands are not sent while this signal indicates that the inverter is in
47. s not sense valid PROFIBUS activity for 5s or more it performs an option module alarm stop the inverter display unit shows E OP3 and you must reset the inverter to clear this fault 10 OPERATION One way to ensure activity is to configure the PROFIBUS master to enable response monitoring Alternatively you can have the PROFIBUS master issue a null command Command Word 1 0 or any other command Refer to Section 5 3 3 Functions Available in the Operating Modes The functions available to the drive depend on the operating mode The following table indicates the command types available according to the operating mode Control Type Command Type Net Ext PU Operating Command Yes 1 No No Output Freq Set Yes 1 No No Monitor Yes Yes Yes PROFIBUS Parameter Write Yes 3 4 No 3 No 3 Parameter Read Yes Yes Yes Inverter Reset Yes 2 No No Operating Command Yes 1 Yes No External Terminals Output Freq Set Yes 1 Yes No Inverter Reset Yes Yes Yes 1 Depends on value of PNU 126h and 127h 2 Inverter cant be reset if a PROFIBUS comm error occurred 3 As set in 4Dh 4 While stopped 3 4 Input From PROFIBUS to Inverter This option unit supports all Control Input Commands The output frequency setting may range from 0 to 400 Hz in increments of 0 01 Hz You can reset the inverter by having the PROFIBUS master write a 0000h to PNU 001h IND 0100h For parameter
48. s now safe to apply power to the inverter and run it in PU external or net mode provided that any external inverter control cables in addition to the PROFIBUS network cable are installed correctly 2 4 LED Status Indicator After connecting the option unit to an active network note the condition of the Operating Status Indicator LED After power up or reset the LED can assume the following states 2 5 Installing MEAU0865 GSD Green State Of System Module Is Not Powered Or Module Has Not Completed Power Off up Sequence Or Module Is NOT In Data Exchange Mode Or Network Connectivity Is Time out On Module Is Operating Normally Ready In Data Exchange Mode All setup management or configuration software programs for PROFIBUS DP require the use of a Device Data Base GSD file MEAUO865 GSD please install MEAUO865 GSD properly before using any of the setup management or configuration software programs Refer to page 37 for more details 3 OPERATION The operation of the inverter changes slightly when this option unit is installed These changes are described in the following paragraphs 3 1 Operating Modes In the PU operating mode the inverter is controlled by a Parameter Unit FR PU04 or operation panel In the External operating mode the inverter is controlled by external signals connected to the inverters terminal block In the Network computer link operating mode the inverter is controlled
49. sections are how the network master and slave the option unit communicate via the PROFIBUS DP protocol It is through this addressing scheme that the sender indicates which data word within the drive is being accessed and what that access is 7 This option unit does not support any other manufacturer specific messages parameters 17 INVERTER PROFIBUS DATA WORD DEFINITION N 5 1 Word 1 PKE Bits Id Definition Parameter Number PNU Together the PNU and the IND word 2 of the 0 10 PNU PROFIBUS Profile define which data word is being accessed Parameters that can be accessed are listed on page 24 11 Not used and must be set to 0 Task or response Id value For task telegrams from the network master to the slave i e Cmd Req the AK can assume the following values Oh no task 1h request parameter value read 2h change parameter value word write 3h Fh not supported For task telegrams from the slave to the network 12 15 AK master i e Cmd Rsp the AK can assume the following values Oh inverter busy No data returned by inverter 1h inverter ready to accept data transmission 2h 6h not supported 7h task cannot be executed error number placed in PWE word 4 of the PROFIBUS Profile 8h no operation change rights 9h Fh not supported REMARKS See page 51 for more information regarding communication coordination 18 INVERTER PROFIBUS DATA WORD DEFINITION 5 2 Word
50. t Aligned with Option Port 4 Option unit is now mechanically installed as shown is Figure 2 2 INSTALLED PROFIBUS OPTION IN PORT 3 TERMINAL BLOCK CONNECTOR TO PROFIBUS INVERTER OPTION PORT 2 INVERTER OPTION PORT 1 PARAMETER UNIT PORT ALARM LAMP POWER LAMP Figure 2 2 Option Unit Installed In Inverter INSTALLATION b Construct a short cable to connect the network to the inverter On one end of the cable install a connector compatible with the network On the other end install a DB9 style male connector Make sure the cable can support 12 0 Mbps communications as specified in the EEIA RS 485 standard This cables connections are shown in Figure 2 3 REMARKS Option unit Pins 6 and 5 supply 5Vdc rated at 100 mA Connection of Pins 6 and 5 is optional Pin 4 may not be required for your master Connection of Pin 4 is also optional Refer to the user s manual of your PROFIBUS DP master CONNECTOR SCREWS PROFIBUS CONNECTOR MALE DB 9 NETWORK DEVICE PROFIBUS NETWORK CABLE TO NEXT NETWORK DEVICE PROFIBUS NETWORK CABLE FROM NETWORK Figure 2 3 Connection Cable INSTALLATION N REMARKS The DB9 pinout described in the table below is defined by the PROFIBUS Standard DIN 19 245 Part 1 The two data signals are named RXD TXD and RXD TXD However manufacturers of RS 485 driver ICs typically refer to these signals as A and B The PROFIBUS signal RXD TXD is ty
51. tive Brake Duty 0 1 0 1 9h Electronic Overcurrent Protection Load 0 196 0 196 Factor Ah Output Current Peak Value 0 01A 0 1A Bh Peak Voltage 0 1V 0 1V Ch Input Power 0 01kW 0 1kW Dh Output Power 0 01kW 0 1kW Eh Input Terminal 1 Fh Output Terminal 2 10h Load Meter 1ih Motor Excite Current 0 01A 0 1A 12h Position Pulse 13h Cumulative Energy Time 1h 1h 15h Orientation Status 16h Actual Operation Time 1h 1h 17h Motor Load Factor 0 1 0 1 18h Cumulative Power 1kWh 1kWh 1 Bit Map for PNU Eh Input Terminal Monitor 15 12 11 10 9 8 7 6 5 4 3 2 1 0 0 CS RES STOP MRS JOG RH RM RL RT AU STR STF 2 Bit Map for PNU Fh Output Terminal Monitor 15 6 5 4 3 2 1 0 0 Relay FU OL IPF SU RUN The bit wise data here reflect Pr 190 to Pr 195 If the assignments for the terminals are changed the bit map may not be the same 21 PARAMETER DEFINITIONS N 6 2 IND 01pph System Environment Variable Area 6 2 1 IND 0100h pp 00 SEV Block I SEV Interface PNU Definition Oh UsrCIrValSet 1h WO Inverter Reset 2h WO PrClr Write Val 965Ah 3h WO PrAIICIr Write Val 99AAh 4h WO PrUsrClr Write Val 5A55h 5h WO PrClr 4 Wrtie Val 5A96h 6h WO PYAIICIr 4 Write Val AA99h 7h WO PrUsrClr 4 Write Val 555Ah Inverter Status CtrllnpCmd Write Val XXh BIT Inverter Status
52. to 60 20 to 65 C 90 60 non condensing 96 x 49 x 33 mm 36 Appendix Appendix A Instruction For MEAUO865 GSD MEAU0865 GSD package This package contains a Device Data Base GSD file for use with various PROFIBUS network configuration software tools such as MELSEC Profimap It allows the user to configure their PROFIBUS DP master to communicate with the inverter drive via the FR A5NP option The purpose of the MEAU0865 GSD is to provide information on an external disk about configurable attributes and functionality for a PROFIBUS DP device The GSD file MEAU0865 GSD may only be used with Mitsubishi FR A500 L F500 L inverter models MELSEC ProfiMap software is a product of Mitsubishi Electric Corp that Serves as a central point for configuring and managing devices and monitoring device diagnostics Contact your Mitsubishi sales representative for more details Please refer to the manual of the PROFIBUS DP configuration software tool for instructions on the installation of the Mitsubishi GSD file The file MEAU0865 GSD may be purchased on floppy disk from your authorized Mitsubishi distributor The file is also available for download free of charge from the PROFIBUS Trade Organization web site http www profibus com REMARKS ISP charges and connect time fees may apply 37 Appendix Appendix Commonly used PROFIBUS DP commands The inverter can easily be controlled and monitored usin
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