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Honeywell UDC2300 PDF - Lesman Instrument Company

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1. 3 2 1 Overview 3 2 2 Preliminary Checks 3 2 3 Control and Alarm Relay Contact Information 6 2 4 Mounting 7 2 5 Wiring 9 2 6 Wiring the Controller 11 2 7 Initial Start up 17 2 8 Operator Interface and Key Functions 18 3 CONFIGURATION 19 3 1 Overview 19 3 2 Configuration Procedure
2. 39 4 1 Powering Up the Controller 39 4 2 Monitoring Your Controller 39 4 3 Single Display Functionality 42 4 4 Start Up Procedure for Operation 44 vi UDC2300 Universal Digital Controller User Manual 4 00 4 5 Setpoints 45 4 6 Timer 46 4 7 Accutune II 47 4 8 Fuzzy Overshoot Suppression 47 4 9 Using Two Sets of Tuning Constants 48 4 10 Alarms 49 4 11 Three Position Step Control Algorithm
3. 50 4 12 Setting a Failsafe Output Value for Restart After a Power Loss 51 4 13 Setting Failsafe Mode 52 4 14 Entering a Security Code 53 4 15 Lockout Feature 54 4 16 Background Tests 55 4 17 Restore Factory Calibration 57 5 SETPOINT RATE RAMP PROGRAM OPERATION 59 5 1 Setpoint Rate 59 5 2 Setpoint Ramp 59 5 3 Setpoint Ramp Soak Programming 61 6 APPENDIX A ENVIRONMENTAL AND OPERATING CONDITIONS 67 7 APPENDIX B MODEL SELECTION GUIDE 69 8 APPENDIX C CONFIGURATION RECORD
4. 19 3 3 Timer Set Up Group 22 3 4 Tuning Set Up Group 23 3 5 SP Ramp Set Up Group 25 3 6 Accutune Set Up Group 27 3 7 Algorithm Set Up Group 28 3 8 Input 1 Set Up Group 29 3 9 Input 2 Set Up Group 31 3 10 Control Set Up Group 32 3 11 Options Set Up Group 34 3 12 Communications Set Up Group 35 3 13 Alarms Set Up Group 37 4 OPERATION
5. 100 RLY TYP 504 Relay Cycle Time Increment 0 1 MECH one sec increments S S 1 3 sec increments MECH Configuration 4 00 UDC2300 Universal Digital Controller User Manual 29 3 8 Input 1 Set Up Group Function Prompts Table 3 7 INPUT1 Group Numeric Code 600 Function Prompts Prompt Selection or Range of Setting English Numeric Code Description Numeric Code English Factory Setting DECMAL 601 Decimal Point Selection 0 1 2 8888 none 888 8 88 88 8888 UNITS 602 Temperature Units 1 2 0 F C NONE F Numeric English Numeric English IN1TYP 603 Input 1 Actuation Type 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 B E H E L J H J L K H K L NNMH NNML N90H N90L NIC R S T H T L 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 W H W L 100H 100L 200 500 RADH RADI 0 20 4 20 10m 50m 0 5 1 5 0 10 100m K H Numeric English Numeric English XMITR1 604 Transmitter Characterization 0 1 2 3 4 5 6 7 8 9 10 11 12 B E H E L J H J L K H K L NNMH NNML N90H N90L NIC R 13 14 15 16 17 18 19 20 21 22 23 24 25 S T H T L W H W L 100H 100L 200 500 RADH RADI LIN SrT LIN Configuration 30 UDC2300 Universal Digital Controller User Manual 4 00 Table 3 7 INPUT1 Group Numeric Code 600 Function Prompts continued Prompt Selection or Range of Setting English Numer
6. NC Output 2 Alarm Relay 2 NC default NO NC NO W101 NO NC Output 1 NC NO NC NO Default S101 4 3 2 1 Input 1 Position 1 thermocouple default Position 2 mV Volt RTD Position 3 not used Position 4 mA No jumper 0 10 volts Note Jumpers enlarged for clarity S201 W201 2 1 W202 NO NC NO NC S101 4 3 2 1 W101 NO NC Input 2 2 1 2 1 Volt mA Jumper Position 2 S201 Jumper Position 1 Main Board 1 1 For Current Output use the N O position Figure 2 1 Jumper Placements Installation 6 UDC2300 Universal Digital Controller User Manual 4 00 2 3 Control and Alarm Relay Contact Information Control Relays ATTENTION Control relays operate in the standard control mode that is energized when output state is on Table 2 2 Control Relay Contact Information Unit Power Control Relay Wiring Control Relay Contact 1 or 2 Output Indicator Status N O Open Off N C Closed Off N O Open Closed Off On On N C Closed Open Off On Alarm Relays ATTENTION Alarm relays are designed to operate in a Failsafe mode that is de energized during alarm sate This results in alarm actuation when power is OFF or when initially applied until the unit completes self diagnostics If power is lost to the unit the alarms will function Table 2 3 Alarm Relay Contact Informatio
7. Prompt Selection or Range of Setting English Numeric Code Description Numeric Code English Factory Setting CYC T1 or CT1X3 208 Cycle Time Heat Cycle times are in either second or 1 3 second increments depending upon the configuration of RLY TYP in the Algorithm Set Up group 1 to 120 20 CYC2T2 or CT2 X3 209 Cycle Time Cool Cycle times are in either second or 1 3 second increments depending upon the configuration of RLY TYP in the Algorithm Set Up group 1 to 120 20 SECUR 210 Security Code 0 to 4095 0 LOCK 211 Lockout 0 1 2 3 4 NONE CAL CONF VIEW ALL CAL AUTOMA 212 Auto Manual Key Lockout 0 1 DIS ENAB ENAB A TUNE 213 Autotune Key Lockout 0 1 DIS ENAB ENAB RN HLD 214 Run Hold Key Lockout 0 1 DIS ENAB ENAB SP SEL 215 Setpoint Select Function Lockout 0 1 DIS ENAB ENAB Configuration 4 00 UDC2300 Universal Digital Controller User Manual 25 3 5 SP Ramp Set Up Group Introduction A single setpoint ramp SPRAMP can be configured to occur between the current local setpoint and a final local setpoint over a time interval of from 1 to 255 minutes SPRATE lets you configure a specific rate of change for any local setpoint change You can also configure a 12 segment program from a Ramp Soak profile You can start and stop the ramp program using the RUN HOLD key PV Hot Start is standard and means that at power up t
8. Three Position Step Control Duplex Heat Cool The UDC 2300 is also downward compatible with existing UDC 2000 applications and installations except for RTD and 0 10 Volt inputs See wiring diagrams in Section 2 Installation ALM OUT PV F FUNCTION AUTO TUNE MAN AUTO RESET SET UP RUN HOLD C RL 12 12 SP 2300 2300 DISPLAY MA Figure 1 1 UDC2300 Operator Interface Introduction 2 UDC2300 Universal Digital Controller User Manual 4 00 1 2 CE Conformity Europe This product is in conformity with the protection requirements of the following European Council Directives 73 23 EEC the Low Voltage Directive and 89 336 EEC the EMC Directive Conformity of this product with any other CE Mark Directive s shall not be assumed Product Classification Class I Permanently connected panel mounted Industrial Control Equipment with protective earthing grounding EN61010 1 Enclosure Rating Panel mounted equipment IP 00 This controller must be panel mounted Terminals must be enclosed within the panel Front panel IP 65 IEC 529 Installation Category Overvoltage Category Category II Energy consuming equipment supplied from the fixed installation local level appliances and Industrial Control Equipment EN61010 1 Pollution Degree Pollution Degree 2 Normally non conductive pollution with occasional conductivity caused by condensation Ref IEC 664 1 EMC Classificat
9. 1 ONE TWO ONE RSPSRC 804 Remote Setpoint Source 0 1 NONE INP2 NONE SP TRK 805 Setpoint Tracking 0 1 2 NONE PROC LSP tracks PV manual RSP LSP tracks RSP auto NONE PWR UP 806 Power Up Controller Mode Recall 0 1 2 3 4 MAN Manual LSP Failsafe ALSP Auto last LSP ARSP Auto last RSP AMSP Last mode last SP AMLS Last mode last LSP ALSP PWROUT 807 TPSC Three Position Step Control Output Start up Mode 0 1 LAST Last output FSAF Failsafe output LAST SP Hi 808 Setpoint High Limit 0 to 100 of the PV range 2400 SP Lo 809 Setpoint Low Limit 0 to 100 of the PV range 0 ACTION 810 Control Output Direction 0 1 DIR REV REV Table continued next page Configuration 4 00 UDC2300 Universal Digital Controller User Manual 33 Table 3 9 CONTRL Group Numeric Code 800 Function Prompts continued Prompt Selection or Range of Setting English Numeric Code Description Numeric Code English Factory Setting OUT Hi 811 High Output Limit 5 to 105 of Output Current 0 0 to 100 0 of Output Relay 100 OUT Lo 812 Low Output Limit 5 to 105 of Output Current 0 0 to 100 0 of Output Relay 0 D BAND 813 Deadband 5 to 25 0 Time Duplex 0 5 to 5 0 3 position step 2 0 HYST 814 Hysteresis Output Relay Only 0 0 to 100 0 of PV 0 5 FAILSF 815 816 Failsafe Output Value 0 1 0
10. Auto Mode Failsafe Output LAST Configuration 36 UDC2300 Universal Digital Controller User Manual 4 00 Prompt Selection or Range of Setting English Numeric Code Description Numeric Code English Factory Setting SHD_SP 1010 Shed Setpoint Recall 0 1 LSP Last Local or remote used CSP last Computer Setpoint LSP UNITS 1011 Communications Override Units 0 1 PCT Percent Eng Engineering Units PCT CSRATIO 1012 Computer Setpoint Ratio 20 0 to 20 0 1 0 CSP_BI 1013 Computer Setpoint Bias 999 to 9999 in Engineering Units 0 LOOPBK 1014 Local Loopback Test 0 1 DIS Disable EnAB Enable DIS Configuration 4 00 UDC2300 Universal Digital Controller User Manual 37 3 13 Alarms Set Up Group Function Prompts Table 3 12 ALARMS Group Numeric Code 1100 Function Prompts Prompt Selection or Range of Setting English Numeric Code Description Numeric Code English Factory Setting AxSxVA A1S1 A1S2 A2S1 A2S2 1101 1102 1103 1104 Alarm Setpointx Value X 1 or 2 within the range of the selected parameter or of the PV Span for Deviation configurations 90 AxSxTY A1S1 A1S2 A2S1 A2S2 1105 1106 1107 1108 Alarmx Setpointx Type X 1 or 2 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NONE No Alarm IN 1 Input 1 IN 2 Input 2 PROC Process Variable DE Deviation OUT Output SHED Shed Communications E ON Event ON S
11. Lo D BAND HYST FAILSF FSMODE PBorGN MINRPM _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ ONE 0 00 ONE NONE NONE MAN LAST 2400 0 REV 100 0 2 0 0 5 0 0 NOL GAIN MIN ALARMS A1S1VA A1S2VA A2S1VA A2S2VA A1S1TY A1S1TY A2S1TY A2S2TY A1S1HL A1S1EV A1S2HL A1S2EV A2S1HL A2S1EV A2S2HL A2S2EV ALHYST ALARM1 BLOCK _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ 90 90 90 90 NONE NONE NONE NONE HIGH BEGN HIGH BEGN HIGH BEGN HIGH BEGN 0 0 NOL DIS OPTIONS AUXOUT 0 PCT 100 PCT DIG IN DIG COM _______ _______ _______ _______ _______ DIS 0 100 NONE DIS Sensing and Control Honeywell 11 West Spring Street Freeport IL 61032 51 52 25 83D 0400 Printed in USA www honeywell com sensing
12. Output tracks Input 2 NONE DI COM 905 Digital Input Combinations 0 1 2 3 4 5 DIS Disabled PD2 PID Set 2 DIR Direct SP2 Set Point 2 SP1 Set Point 1 RUN Start SPP DIS Configuration 4 00 UDC2300 Universal Digital Controller User Manual 35 3 12 Communications Set Up Group Function Prompts Table 3 11 Communications Group Numeric Code 1000 Prompt Selection or Range of Setting English Numeric Code Description Numeric Code English Factory Setting COMSTA 1001 Communications State 0 1 2 DIS Disabled R422 RS 422 485 MODB Modbus DIS ComADD 1002 Station Address 1 to 99 0 SDENAB 1003 Disable Enable for Shed function 0 1 DIS Disable ENAB Enable Note If Control Algorithm is 3 Position Step Control then this must be enabled ENAB SHDTIM 1004 Shed Time 0 to 255 Sample Periods 0 PARITY 1005 Parity 0 1 Odd Even Odd BAUD 1006 Baud Rate 0 1 2 3 2400 Baud 4800 Baud 9600 Baud 19200 Baud 2400 TX_DLY 1007 Response Delay 1 to 500 milliseconds 1 WS_FLT 1008 Word Byte Order for floating point communications data 0 1 2 3 Byte Contents 0 seeeeeee 1 emmmmmmm 2 mmmmmmmm 3 mmmmmmmm Choice Byte Order FP_B 0123 FPBB 1032 FP_L 3210 FPLB 2301 FP_B SDMODE 1009 Shed Output Mode 0 1 2 3 LAST Same Mode amp Output Man_ Manual Mode Same Output FSAF Man Mode Failsafe Output AUTO
13. RUN HOLD key or Alarm 2 The optional digital input can also be configured to start the timer The timer display is selectable as either time remaining see TREM or elapsed time see ET Alarm 1 is activated at the end of the time out period When the timer is enabled it has exclusive control of the alarm 1 relay any previous alarm 1 configuration is ignored At time out the timer is ready to be activated again by whatever action has been configured Function Prompts Table 3 2 TIMER Group Numeric Code 100 Function Prompts Prompt Selection or Range of Setting English Numeric Code Description Numeric Code English Factory Setting TIMER 101 Enable or Disable Timer 0 1 DIS ENAB DIS PERIOD 102 Time out Period 0 00 to 99 59 Select length of time in Hours and Minutes or Minutes and Seconds 0 01 START 103 Timer Function Start 0 1 KEY Run Hold key AL2 Alarm 2 KEY L DISP 104 Timer Display 0 1 TREM time remaining ET elapsed time TREM RESET 105 Timer Reset Control 0 1 KEY Run Hold key AL1 Alarm 1 or Key KEY INCRMT 106 Timer Count Increment 0 1 MIN Counts HR MIN SEC Counts MIN SEC MIN Configuration 4 00 UDC2300 Universal Digital Controller User Manual 23 3 4 Tuning Set Up Group Introduction Tuning consists of establishing the appropriate values for the tuning constants you are using so that your controller responds correctly to
14. Tuning Constants Introduction You can use two sets of tuning constants for single output types and choose the way they are to be switched Does not apply for Duplex control See table below Table 4 7 Set Up Procedure Step Operation Press Action 1 Select Tuning Set Up Group SET UP until you see TUNING in the Lower Display 2 Select the tuning constants FUNCTION to successively display the available constants in the Lower Display The value is displayed in the Upper Display 3 L M To change the value of any of the above listed prompts in the lower display Switch between two sets via keyboard without automatic switch over Table 4 8 Procedure for Switching PID SETS from the Keyboard Step Operation Press Result 1 Select Control Set up Group DISPLAY Until you see Upper Display the PV value Lower Display PIDS X X 1 or 2 2 L M To change PID SET 1 to PID SET2 or Vice Versa You can use Accutune on each set Operation 4 00 UDC2300 Universal Digital Controller User Manual 49 4 10 Alarms Introduction An alarm consists of a relay contact and an operator interface indication The alarm relay is de energized if setpoint 1 or setpoint 2 is exceeded The alarm relay is energized when the monitored value goes into the allowed region by more than the hysteresis The relay contacts can be wired for normally open NO energized or normally closed NC de energized using intern
15. any overshoot that may occur as a result of the existing tuning parameters as the PV approaches the setpoint Function Prompts Table 3 5 ATUNE Group Numeric Code 400 Function Prompts Prompt Selection or Range of Setting English Numeric Code Description Numeric Code English Factory Setting FUZZY 401 Fuzzy Overshoot Suppression 0 1 DIS ENAB DIS TUNE 402 Demand Tuning 0 1 DIS TUNE TUNE AT ERR 403 Accutune Error Codes Read Only 0 3 4 5 NONE IDFL ABRT RUN Configuration 28 UDC2300 Universal Digital Controller User Manual 4 00 3 7 Algorithm Set Up Group Introduction This data deals with various algorithms in the controller Control algorithm Output algorithm Current Duplex Range and Relay Cycle Time Increment Function Prompts Table 3 6 ALGOR Group Numeric Code 500 Function Prompts Prompt Selection or Range of Setting English Numeric Code Description Numeric Code English Factory Setting CTRALG 501 Control Algorithm 0 1 2 3 4 ONOF PIDA PIDB PDMR TPSC 3 position step PIDA OUTALG 502 Output Algorithm 0 1 2 3 4 5 6 7 RLY Time simplex Relay 1 RLY2 Time simplex Relay 2 CUR Current simplex TPSC 3 Position step RLYD Time duplex CURD Current duplex CURT Current time duplex TCUR Time current duplex depends on model 4 20RG 503 Current Duplex Range 0 1 100 Full 50 Split
16. changes in process variable and setpoint You can start with predetermined values but you will have to watch the system to see how to modify them The Accutune feature automatically selects Gain Rate and Reset on demand ATTENTION Because this group contains functions that have to do with security and lockout we recommend that you configure this group last after all other configuration data has been loaded Function Prompts Table 3 3 TUNING Group Numeric Code 200 Function Prompts Prompt Selection or Range of Setting English Numeric Code Description Numeric Code English Factory Setting PB or GAIN 201 Proportional Band or Gain PB 0 1 to 1000 Gain 0 01 to 1000 1 0 RATE T 202 Rate in Minutes 0 00 to 10 00 minutes 0 08 or less OFF 0 00 I MIN or I RPM 203 Reset in minutes repeat Reset in repeats minute 0 02 to 50 00 0 02 to 50 00 1 0 1 0 MANRST 204 Manual Reset 100 to 100 Output 0 0 PB 2 or GAIN 2 205 Proportional Band 2 or Gain 2 PB 0 1 to 1000 Gain 0 01 to 1000 1 0 RATE2T 206 Rate 2 in Minutes 0 00 to 10 00 minutes 0 08 or less OFF 0 00 I2 MIN or I2 RPM 207 Reset in minutes repeat Reset in repeats minute 0 02 to 50 00 0 02 to 50 00 1 0 1 0 Table continued next page Configuration 24 UDC2300 Universal Digital Controller User Manual 4 00 Table 3 3 TUNING Group Numeric Code 200 Function Prompts continued
17. outputs or alarms _ E Relay E M and Alarm 1 _ A Relay SS 1 amp and Alarm 1 _ S Relay SS 10 amp and Alarm 1 _ T Open Collector Output and Alarm 1 PV Input 1 _ T C RTD Radiamatic mV 0 5V 0 20mA 4 20mA 2_ T C RTD Radiamatic mV Volts milliamps 0 10 Volts Optional Input 2 _ 0 None _ 1 0 5V 1 5V 0 20mA 4 20mA None 0 _ Model Selection Guide 70 UDC2300 Universal Digital Controller User Manual 4 00 Configuration Record Sheet 4 00 UDC2300 Universal Digital Controller User Manual 71 8 Appendix C Configuration Record Sheet Enter the value or selection for each prompt on this sheet so you will have a record of how your controller was configured Group Prompt Function Prompt Value or Selection Factory Setting Group Prompt Function Prompt Value or Selection Factory Setting TIMER TIMER PERIOD START L DISP RESET INCRMT _______ _______ _______ _______ _______ _______ DIS 0 01 KEY TREM KEY MIN ATUNE FUZZY TUNE AT ERR _______ _______ _______ DIS TUNE TUNING PB or GAIN RATE T I MIN or I RPM MANRST PB2 or GAIN 2 RATE2T I2 MIN or I2 RPM CYCT1 or CT1 X3 CYC2T2 or CT2 X3 SECUR LOCK AUTOMA A TUNE RN HLD SP SEL _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ 1 0 0 00 1 0 1 0 0 0 0 00 1 0 20 20 20 20 0 CAL E
18. the rear terminals Mains Power Supply This equipment is suitable for connection to 90 to 264 Vac 50 60 Hz power supply mains It is the user s responsibility to provide a switch and non time delay North America quick acting high breaking capacity Type F Europe 1 2A 250V fuse s or circuit breaker as part of the installation The switch or circuit breaker shall be located in close proximity to the controller within easy reach of the OPERATOR The switch or circuit breaker shall be marked as the disconnecting device for the controller Controller Grounding PROTECTIVE BONDING grounding of this controller and the enclosure in which it is installed shall be in accordance with National and Local electrical codes To minimize electrical noise and transients that may adversely affect the system supplementary bonding of the controller enclosure to a local ground using a No 12 4 mm2 copper conductor is recommended Control Alarm Circuit Wiring The insulation of wires connected to the Control Alarm terminals shall be rated for the highest voltage involved Extra Low Voltage ELV wiring input current output and low voltage Control Alarm circuits shall be separated from HAZARDOUS LIVE gt 30 Vac 42 4 Vpeak or 60 Vdc wiring per Permissible Wiring Bundling Table 2 5 Electrical Noise Precautions Electrical noise is composed of unabated electrical signals which produce undesirable effects in measurements and control
19. to 100 For 3 Position Step 0 Closed position 100 Open position 0 0 FSMODE 817 Failsafe Mode 0 1 No L Mode does not clear once unit goes to FS Output LACH Unit goes to manual and FS output NO_L PBorGN 818 Proportional Band Units 0 1 GAIN PB GAIN MINRPM 819 Reset Units 0 1 MIN RPM MIN Configuration 34 UDC2300 Universal Digital Controller User Manual 4 00 3 11 Options Set Up Group Function Prompts Table 3 10 Options Group Numeric Code 900 Function Prompts Prompt Selection or Range of Setting English Numeric Code Description Numeric Code English Factory Setting AUXOUT 901 Auxiliary Output 0 1 2 3 4 5 6 7 DIS Disabled IN1 Input 1 IN2 Input 2 PROC Process Variable DEV Deviation OUT Output SP Setpoint LSP1 Local Setpoint 1 DIS 0 PCT 902 Auxiliary Output Low Scaling Factor Value in Engineering Units 0 100 PCT 903 Auxiliary Output High Scaling Factor Value in Engineering Units 100 DIG IN 904 Digital Input 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 None MAN To Manual LSP To Local SP 1 SP2 To Local SP 2 DIR Direct Control HOLD Hold SPP SP Ramp PID2 PID Set 2 RUN Start a stopped SPP SP Ramp Begn SPP Reset NO I Inhibit Integral MNFS Manual Failsafe Output LOCK Keyboard Disable TIMR Start Timer TUNE Start Tune INIT Init SP to PV RSP Remote SP MNLT Latching Manual TRAK
20. want to configure Then proceed to the next step 3 Select a Function Parameter FUNCTION Upper Display the current value or selection for the first function prompt of the selected Set Up group Lower Display the first Function prompt within that Set Up group Sequentially displays the other function prompts of the Set Up group you have selected Stop at the function prompt that you want to change then proceed to the next step 4 Change the Value or Selection L M Increments or decrements the value or selection that appears for the selected function prompt If you change the value or selection of a parameter while in Set Up mode then decide not to enter it press MAN AUTO RESET once the original value or selection is recalled 5 Enter the Value or Selection FUNCTION Enters value or selection made into memory after another key is pressed 6 Exit Configuration DISPLAY Exits configuration mode and returns controller to the same state it was in immediately preceding entry into the Set Up mode It stores any changes you have made If you do not press any keys for 30 seconds the controller times out and reverts to the mode and display used prior to entry into Set Up mode Configuration 22 UDC2300 Universal Digital Controller User Manual 4 00 3 3 Timer Set Up Group Introduction The Timer Set Up group allows you to configure a time out period and to select the timer start by either the keyboard
21. with each group Figure 3 1 shows you an overview of the prompt hierarchy as they appear in the controller As you will see the configuration data is divided into 11 main Set Up groups plus prompts for calibration and prompts that show the status of the continuous background tests that are being performed 3 2 Configuration Procedure Introduction Each of the Set Up groups and their functions are pre configured at the factory The factory settings are shown in Table 3 2 through Table 3 12 that follow this procedure If you want to change any of these selections or values follow the procedure in Table 3 1 Configuration Procedure This procedure tells you the keys to press to get to any Set Up group and any associated Function parameter prompt Record your selections on the Configuration Record Sheet found in Section 8 Appendix C Configuration 20 UDC2300 Universal Digital Controller User Manual 4 00 Figure 3 1 Prompt Hierarchy Set Up Group Function Prompts TIMER TIMER PERIOD START L DISP RESET INCRMT TUNING PB or GAIN RATE T I MIN or I RPM MANRST PB 2 or GAIN 2 RATE2T I2 MIN or I2 RPM CYC T1 or CT1 X3 CYC2T2 or CT2 X3 SECUR LOCK AUTOMA A TUNE RN HLD SP SL SPRAMP SPRAMP TI MIN FINLSP SPRATE EUHRUP EUHRDN SPPROG STRSEG ENDSEG RPUNIT RECYCL SOKDEV PG END STATE ToBEGN PVSTRT SGx RP SGxSP SGx TI x 1 to 12 Program concludes after segment 12 ATUNE
22. 1 2 3 4 5 6 7 8 9 10 11 12 B E H E L J H J L K H K L NNMH NNML N90H N90L NIC R 13 14 15 16 17 18 19 20 21 22 23 24 25 S T H T L W H W L 100H 100L 200 500 RADH RADI LIN SrT LIN Numeric Code English IN2 HI 703 Input 2 High Range Value 999 to 9999 floating in engineering units 2400 IN2 LO 704 Input 2 Low Range Value 999 to 9999 floating in engineering units 0 RATIO2 705 Ratio on Input 2 20 0 to 20 0 1 00 BIAS 2 706 Bias on Input 2 999 to 9999 0 0 FILTR2 707 Filter for Input 2 0 to 120 seconds 0 No Filter 1 0 Configuration 32 UDC2300 Universal Digital Controller User Manual 4 00 3 10 Control Set Up Group Introduction The functions listed in this group deal with how the controller will control the process including Number of Tuning Parameter Sets Setpoint Source Tracking Power up Recall Setpoint Limits Output Direction and Limits Deadband and Hysteresis Function Prompts Table 3 9 CONTRL Group Numeric Code 800 Function Prompts Prompt Selection or Range of Setting English Numeric Code Description Numeric Code English Factory Setting PIDSET 801 Number of Tuning Parameter Sets 0 1 2 3 ONE 2KBD Keyboard 2 PR PV switch 2 SP SP switch ONE SW VAL 802 Automatic Switchover Value Value in engineering units within PV or SP range limits 0 00 LSP S 803 Local Setpoint Source 0
23. 14 _ Contact Input Switch Connect shield to ground at one end only Digital Inputs 1 1 Communications 13 14 D D COMMUNICATION MASTER A RTN B D SHLD D 120 OHMS TO OTHER COMMUNICATION CONTROLLERS D D 120 OHMS ON LAST LEG Connect shield wires together with Honeywell supplied crimp part number 30755381 001 1 2 Do not run these lines in the same conduit as AC power 1 2 21758B ppt Figure 2 15 External Interface Option Connections Installation 4 00 UDC2300 Universal Digital Controller User Manual 17 2 Wire Transmitter Configure A2S1TYPE NONE A2S2TYPE NONE _ 8 7 9 10 INPUT 1 OUTPUT 2 Figure 2 16 Transmitter Power for 4 20 mA 2 wire Transmitter Using Open Collector Alarm 2 Output Model DC230B XT XX XX XXXXXXX XX X 2 Wire Transmitter Configure AUXOUT OUT Auxiliary Output Calibration ZEROVAL 4095 SPANVAL 4095 _ 8 7 13 14 INPUT 1 AUXOUT Figure 2 17 Transmitter Power for 4 20 mA 2 Wire Transmitter Using Auxiliary Output Model DC230B XX 2X XX XXXXXXX XX X 2 7 Initial Start up Overview This section gives you the information necessary to start up your controller prior to configuration Review the Operator Interface portion Subsection 2 8 to make sure you are familiar with the indicator definitions and key functions Apply Power When power is applied the contro
24. Customer should size fuse accordingly 1 1 10 amp Fast Blo Green Black White OUTPUT1 OUTPUT2 9 10 L2 N L1 Figure 2 12 External Solid State Relay Option Internal Open Collector Output 9 10 5 4 Control Relay 2 Motor Power Supply Close CCW Open CW Control Relay 1 24864M Alarm 2 is not available with Three Position Step Control 1 1 2 amp Fast Blo See Figure 2 14 for Alarm and Duplex Output connections Figure 2 13 Three Position Step Control Connections Installation 16 UDC2300 Universal Digital Controller User Manual 4 00 9 10 11 12 1 2 Load Supply Power Control or Alarm Relay 2 Load Alarm Relay 1 Load Load Supply Power 5 amp fast Blo 5 amp Fast Blo 24867 Control relays 1 and 2 are configured N O as shipped Alarm relays 1 and 2 are configured N C as shipped N O or N C configurations are selectable by jumpers on main printed wiring boards See Preliminar Checks in this sections of the User Manual for details Each SPST relay is rated at 5 A 120 Vac and 30 Vdc 2 5 A 240 Vac Alarm 2 not available for Time Proportional Duplex or Three Position Step Control 1 1 2 Figure 2 14 Alarm and Duplex Output Connections 13 14 _ Auxiliary Load 0 500 Connect shield to ground at one end only 1 1 AuxOut Digital Input and Communications are mutually exclusive Auxiliary Output 13
25. FUZZY TUNE AT ERR ALGOR CTRALG OUTALG 4 20RG RLY TYP INPUT1 DECMAL UNITS IN1TYP XMITR1 IN1 HI IN1 LO RATIO1 BIAS 1 FILTR1 BRNOUT EMISS FREQ DISPLY LNGUAG INPUT2 IN2TYP XMITR2 IN2 HI IN2 LO RATIO2 BIAS 2 FILTR2 CONTRL PIDSET SW VAL LSP S RSP SRC SP TRK PWR UP PWROUT SP Hi SP Lo ACTION OUT Hi OUT Lo D BAND HYST FAILSF FSMODE PBorGN MINRPM OPTIONS AUXOUT 0 PCT 100 PCT DIG IN DI COM COM ComSTA ComADD SDENAB SHDTIM PARITY BAUD WS_FLT TXDLY SDMODE SHD_SP UNITS CSRATO CSP_BI LOOPBK ALARMS A1S1VA A1S2VA A2S1VA A2S2VA A1S1TY A1S2TY A2S1TY A2S2TY A1S1HL A1S1EV A1S2HL A1S2EV A2S1HL A2S1EV A2S2HL A2S2EV ALHYST ALARM1 BLOCK STATUS VERSON FAILSF TESTS Configuration 4 00 UDC2300 Universal Digital Controller User Manual 21 Procedure ATTENTION The prompting scrolls at a rate of 2 3 seconds when the SET UP or FUNCTION key is held in Also L M keys will move group prompts forward or backward at a rate twice as fast Table 3 1 Configuration Procedure Step Operation Press Result 1 Enter Set Up Mode SET UP Upper Display SET Lower Display TIMER This is the first Set Up Group title 2 Select any Set Up Group SET UP Sequentially displays the other Set Up group titles You can also use the L M keys to scan the Set Up groups in both directions Stop at the Set Up group title that describes the group of parameters you
26. ME RECYCL 311 Number of Program Recycles 0 to 99 recycles SOKDEV 312 Guaranteed Soak Deviation Value 0 to 99 0 No Soak PG END 313 Program Termination State 0 1 LAST Hold at last SP FSAF Manual mode Failsafe STATE 314 Program State at Program End 0 1 DIS HOLD DIS ToBEGN 315 Reset Program to the Beginning 0 1 DIS KEY Keyboard DIS PVSTRT 316 Program starts at PV value 0 1 DIS ENAB DIS SGx RP SG1 SG3 SG5 SG7 SG9 SG11 317 320 323 326 329 332 Segment Ramp or Rate Time x 1 through 11 0 99hours 0 59minutes Engineering Units minute or Engineering Units hour SGx SP SG2 SG4 SG6 SG8 SG10 SG12 318 321 324 327 330 333 Segment Soak Setpoint Value x 2 through 12 Enter a Value within the Setpoint Limits SGx TI SG2 SG4 SG6 SG8 SG10 SG12 319 322 325 328 331 334 Segment Soak Duration x 2 through 12 0 99 Hours 0 59 Minutes Configuration 4 00 UDC2300 Universal Digital Controller User Manual 27 3 6 Accutune Set Up Group Introduction Accutune II automatically calculates GAIN RATE and RESET TIME PID tuning constants for your control loop When initiated on demand the Accutune algorithm measures a process step response and automatically generates the PID tuning constants needed for no overshoot on your process Fuzzy Overshoot Suppression when enabled will suppress or eliminate
27. NAB ENAB ENAB ENAB ALGOR CTRALG OUTALG 4 20RG RLY TY _______ _______ _______ _______ PIDA MOXL 100 127 SPRAMP SPRAMP ATI MIN FINLSP SPRATE EUHRUP EUHRDN SPPROG _______ _______ _______ _______ _______ _______ _______ DIS 3 1000 DIS 0 0 DIS INPUT1 DECIMAL UNITS IN1TYP XMITR1 IN1 HI IN1 LO RATIO1 BIAS 1 RILTR1 BRNOUT EMIS FREQ DISPLY LNGUAG _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ 8888 DegF KH LIN 2400 0 1 00 0 0 1 0 UP 1 0 60 SP ENGL Configuration Record Sheet continued on next page Configuration Record Sheet 72 UDC2300 Universal Digital Controller User Manual 4 00 Group Prompt Function Prompt Value or Selection Factory Setting Group Prompt Function Prompt Value or Selection Factory Setting INPUT2 IN2TYP LIN IN2 HI IN2 LO RATIO2 BIAS 2 FILTR2 _______ _______ _______ _______ _______ _______ _______ 1 5V LIN 2400 0 1 00 0 0 1 0 COM ComSTA ComADR SDENAB SHDTIM PARITY BAUD WS_FLT TX_DLY SDMODE SHDSP UNITS CSRATO CSP_BI LOOPBACK _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ Disable 0 Enable 0 Odd 9600 FP_B 1 Last LSP PCT 1 0 0 Disable CONTRL PIDSET SW VAL LSP S RSPSRC SP TRK PWR UP PWROUT SP Hi SP Lo ACTION OUT Hi OUT
28. P Prog E OF Event OFF SP Prog MAN Alarm on Manual RSP Remote Setpoint FSAF Failsafe PrRT PV Rate of Change DI Alarm on Digital Input DE 11 DEV Alarm SP2 based BRAK Loop break alarm NONE AxSxHL A1S1 A1S2 A2S1 A2S2 1109 1110 1111 1112 Alarmx Setpoint State X 1 or 2 0 1 LOW Low Alarm HIGH High Alarm HIGH AxSxEV A1S1 A1S2 A2S1 A2S2 1109 1110 1111 1112 Alarmx Segment Event x X 1 or 2 0 1 BEGN Beginning of Segment END End of Segment BEGN ALHYST 1113 Alarm Hysteresis 0 0 to 100 0 of span or full output as appropriate 0 0 ALARM1 1114 Latching Alarm Output 0 1 NO L LACH NO L BLOCK 1115 Alarm Blocking 0 1 2 3 DIS Disable Blocking BK1 Block Alarm 1 only BK2 Block Alarm 2 only BK12 Blocks both Alarms DIS Configuration 38 UDC2300 Universal Digital Controller User Manual 4 00 Operation 4 00 UDC2300 Universal Digital Controller User Manual 39 4 Operation 4 1 Powering Up the Controller Apply Power When power is applied the controller will run three diagnostic tests After these tests are completed TEST DONE is displayed Test Failures If one or more of these tests fail the controller will go to the Failsafe Manual Mode and FAILSF will flash in the lower display and a message indicating which test failed will appear in the lower display Then DONE will appear in the lower display 4 2 Monitoring Your Controller An
29. SHEET 71 4 00 UDC2300 Universal Digital Controller User Manual vii Tables Table 2 1 Preliminary Checks __________________________________________________3 Table 2 2 Control Relay Contact Information ______________________________________6 Table 2 3 Alarm Relay Contact Information _______________________________________6 Table 2 4 Mounting Procedure _________________________________________________8 Table 2 5 Permissible Wiring Bundling __________________________________________10 Table 2 6 Universal Output Functionality and Restrictions ___________________________10 Table 3 1 Configuration Procedure _____________________________________________21 Table 3 2 TIMER Group Numeric Code 100 Function Prompts ______________________22 Table 3 3 TUNING Group Numeric Code 200 Function Prompts_____________________23 Table 3 4 SPRAMP Group Numeric Code 300 Function Prompts ____________________25 Table 3 5 ATUNE Group Numeric Code 400 Function Prompts______________________27 Table 3 6 ALGOR Group Numeric Code 500 Function Prompts _____________________28 Table 3 7 INPUT1 Group Numeric Code 600 Function Prompts _____________________29 Table 3 8 INPUT2 Group Numeric Code 700 Function Prompts _____________________31 Table 3 9 CONTRL Group Numeric Code 800 Function Prompts ____________________32 Table 3 10 Options Group Numeric Code 900 Function Prompts ____________________34 Table 3 11 Communications Group N
30. Sensing and Control UDC 2300 Universal Digital Controller User Manual 51 52 25 83D 4 00 ii UDC2300 Universal Digital Controller User Manual 4 00 Notices and Trademarks Copyright 2000 by Honeywell Release D April 2000 Warranty Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application Sensing and Control Honeywell 11 West Spring Street Freeport IL 61032 UDC2300 is a U S registered trademark of Honeywell Other brand or product names are trademarks of their respective owners 4 00 UDC2300 Universal Digital Controller User Manual iii About This Document Abstract This document provides descriptions and procedures for t
31. To minimize electrical noise and transients that may adversely affect the system supplementary bonding of the controller enclosure to a local ground using a No 12 4 mm2 copper conductor is recommended Before powering the controller see Preliminary Checks in this section of the user manual for switch and jumper settings 1 2 Provide a switch and non time delay North America quick acting high breaking capacity type F Europe 1 2 A 250 V fuse s or circuit breaker as part of the installation Figure 2 5 Mains Power Supply 8 7 6 R mV Volts except 0 10V Milliamperes or Radiamatic Thermocouple Platinum RTD 24857 8 7 6 R mV Volt or Milliampere Source 8 7 6R 0 to 10 Volts The voltage divider for 0 to 10 Volts is supplied with the controller when the input is specified You must install it when you wire the controller before start up 1 Volt Source 8 7 6 _ R _ 1 2 3 1 These inputs are wired differently than the UDC2000 RTD1 Use Thermocouple extension wire only Figure 2 6 Input 1 Connections 15 16 0 to 20 mA 4 to 20 mA 0 to 5 Volts 1 to 5 Volts _ 24858 See Preliminary Checks in this section of the User Manual for jumper selections Figure 2 7 Input 2 Connections Installation 4 00 UDC2300 Universal Digital Controller User Manual 13 1 Control relays 1 and 2 are co
32. UDC2300 Universal Digital Controller User Manual 4 00 CAUTION Open collector outputs are internally powered at 24 Vdc Connecting an external supply will damage the controller External relays should be fused between power and relay load 1 24861M Customer Supplied External Solid State Relay 5 4 1 0 24 Vdc Customer Supplied External Electromechanical Relay 5 4 1 0 24 Vdc See Figure 2 14 for Alarm and Duplex Output Connections See Tables 2 2 and 2 3 for Control and Alarm Relay Contact information OUT1 OUT2 ALM2 9 10 OUT2 ALM2 9 10 OUT1 Figure 2 10 Open Collector Relay Output Installing a current output instrument into a case wired for relay outputs will damage the instrument CAUTION 5 4 Controller Load 0 to 750 Ohms 24862 1 Connect shield to ground at one end only 3 Set output jumper per Figure 2 2 Current output 4 to 20 mA 2 1 2 See Figure 2 14 for Alarm and Duplex Output Connections See Table 2 2 and Table 2 3 for Control and Alarm Relay Contact information Figure 2 11 Current Output Installation 4 00 UDC2300 Universal Digital Controller User Manual 15 10 Amp Solid State Relay Assembly 5 4 L2 N L1 LOAD L1 H L2 N Green White Black Relay Assembly 24863M AC This Solid State relay is rated at 15 Amps at 25 C linearly derated to 10 Amps at 55 C
33. UT 2 to make sure it is set for the correct input type The jumper is located at position S201 on the printed wiring board Figure 2 1 shows the location of the jumper and position selections 3 Control Relay 1 and Current Output Check the internal jumper W101 for CONTROL The relay is shipped as N O Normally Open Figure 2 1 shows the location of the jumper and position selections See Table 2 2 for Control Relay contact information Installation 4 UDC2300 Universal Digital Controller User Manual 4 00 Check Number Preliminary Check Description 4 Control Relay 2 and Alarm Relay Action The controller has been shipped with ALARM relays configured for N C Normally Closed If you want to change to N O refer to Figure 2 1 Jumper positions W201 and W202 W201 is the ALARM RELAY 1 jumper W202 is the jumper for CONTROL RELAY 2 for Duplex Output or 3 position step control and an ALARM RELAY 2 for all others See Table 2 2 for Control Relay contact information and Table 2 3 for Alarm Relay contact information See Alarm Relay Caution Note Page 6 Note Solid State and open collector Outputs must have jumper set to N O Normally Open 3 Position Step and Time Duplex must have Output 2 jumper W202 set to N O Normally Open Installation 4 00 UDC2300 Universal Digital Controller User Manual 5 Jumper Placements W201 NO NC Alarm Relay 1 NC default NO NC NO W202 NO
34. ace Option Connections ________________________________16 Figure 2 16 Transmitter Power for 4 20 mA 2 wire Transmitter Using Open Collector Alarm 2 Output Model DC230B XT XX XX XXXXXXX XX X ________________17 Figure 2 17 Transmitter Power for 4 20 mA 2 Wire Transmitter Using Auxiliary Output Model DC230B XX 2X XX XXXXXXX XX X _____________________________17 Figure 2 18 Operator Interface and Key Functions _________________________________18 Figure 3 1 Prompt Hierarchy __________________________________________________20 Figure 5 1 Ramp Soak Profile Example _________________________________________64 Figure 5 2 Program Record Sheet _____________________________________________65 Introduction 4 00 UDC2300 Universal Digital Controller User Manual 1 1 Introduction 1 1 Overview The UDC 2300 is a microprocessor based stand alone controller It combines reliability and operating simplicity in a cost effective 1 4 DIN size controller The UDC 2300 monitors and controls temperatures and other variables in applications such as environmental chambers plastic processing machines furnaces and ovens and packaging machinery Its features include Universal AC Power Supply Input Output Isolation Isolated Auxiliary Current Output Digital Input Modbus and ASCII Communications Timer Accutune II Tuning with Fuzzy Logic Overshoot Suppression 2nd Input Remote Setpoint Setpoint Ramp Rate Program
35. al jumper placement See Table 2 3 in the Section 2 Installation for alarm relay contact information There are four alarm setpoints two for each alarm The alarm type and state High or Low is selected during configuration There are several alarm types that can be selected for each alarm setpoint Alarm Setpoints Display Table 4 9 Procedure for Displaying Alarm Setpoints Step Operation Press Action 1 Access the Alarm Set Up group SET UP until you see ALARMS in the Lower Display 2 Access the Alarm Setpoint Values FUNCTION to successively display the alarm setpoints and their values L M to change any alarm setpoint value you select in the upper display 3 Return to normal operation DISPLAY Operation 50 UDC2300 Universal Digital Controller User Manual 4 00 4 11 Three Position Step Control Algorithm Introduction The Three Position Step Control algorithm allows the control of a valve or other actuator with an electric motor driven by two controller output relays one to move the motor upscale the other to move it downscale without a feedback slidewire linked to the motor shaft Estimated Motor Position The Three Position Step control algorithm provides an output display OT which is an estimated motor position since the motor is not using any feedback although this output indication is only accurate to a few percent it is corrected each time the controller drives th
36. anges to the parameters associated with these keys First set the Lock prompt to NONE These keys are AUTOTUNE Key you can disable the Autotune key at configuration Set up group prompt Tuning function prompt A TUNE RUN HOLD Key you can disable the Run Hold key for Set Point Programming at configuration Set Up group prompt Tuning function prompt RN HLD AUTO MAN Key you can disable the Auto Manual key at configuration Set Up group prompt Tuning function prompt AUTOMA FUNCTION Key you can disable the Set Point Select function key at configuration Set Up group prompt Tuning function prompt SP SEL See Subsection3 4 Tuning Parameters Set Up Group prompts to enable or disable these keys Operation 4 00 UDC2300 Universal Digital Controller User Manual 55 4 16 Background Tests Introduction The UDC2300 performs ongoing background tests to verify data and memory integrity If there is a malfunction an error message will be displayed blinking in the lower display In the case of simultaneous malfunctions the messages will appear in sequence in the lower display Table 4 14 lists these background tests the reason for their failure and how to correct the problem Table 4 14 Background Tests Lower Display Reason for Failure How to Correct the Problem E FAIL Unable to write to non volatile memory Anytime you change a parameter and it is not accep
37. ber of Recycles 2 SG9 RP Ramp Time 9 0 SOKDEV Deviation Value 0 SG10 SP Soak SP 10 400 SG1 RP Ramp Time 1 1 hr SG10 TI Soak Time 10 0hr 30 min SG2 SP Soak SP 2 300 SG11 RP Ramp Time 11 3hr 30min SG2 TI Soak Time 2 1hr 30 min SG12 SP Soak SP 12 200 SG3 RP Ramp Time 3 1hr SG12TI Soak Time 12 0hr 30 min SG4 SP Soak SP 4 400 Setpoint Rate Ramp Program Operation 4 00 UDC2300 Universal Digital Controller User Manual 65 Program record sheet Draw your ramp soak profile on the record sheet shown in Figure 5 2 and fill in the associated information in the blocks provided This will give you a permanent record of your program and will assist you when entering the Setpoint data 20766 Figure 5 2 Program Record Sheet Prompt Function Segment Value Prompt Function Segment Value STRSEG Start Seg SG4 TI Soak Time 4 ENDSEG End Seg SG5 RP Ramp Time 5 RP UNIT Engr Unit for Ramp SG6 SP Soak SP 6 RECYCL Number of Recycles SEG6 TI Soak Time 6 SOKDEV Deviation Value SG7 RP Ramp Time 7 PG END Controller Status SG8 SP Soak SP 8 STATE Program Controller State SG8 TI Soak Time 8 TO BEGIN Reset SP Program SG9 RP Ramp Time 9 PVSTRT Program starts at PV value SG10 SP Soak SP 10 SG1 RP Ramp Time 1 SG10 TI Soak Time 10 SG2 RP Soak SP 2 SG11RP Ramp Time 11 SG2 TI Soak Time 2 SG12SP Soak SP 12 SG3 RP Ra
38. circuits Digital equipment is especially sensitive to the effects of electrical noise Your controller has built in circuits to reduce the effect of electrical noise from various sources If there is a need to further reduce these effects Separate External Wiring Separate connecting wires into bundles See Permissible Wiring Bundling Table 2 5 and route the individual bundles through separate conduit metal trays Installation 10 UDC2300 Universal Digital Controller User Manual 4 00 Use Suppression Devices For additional noise protection you may want to add suppression devices at the external source Appropriate suppression devices are commercially available ATTENTION For additional noise information refer to Document 51 52 05 01 How to Apply Digital Instrumentation in Severe Electrical Noise Environments Permissible Wiring Bundling Table 2 5 Permissible Wiring Bundling Bundle No Wire Functions 1 Line power wiring Earth ground wiring Control relay output wiring Line voltage alarm wiring 2 Analog signal wire such as Input signal wire thermocouple 4 to 20 mA etc 4 20 mA output signal wiring Digital input signals 3 Low voltage alarm relay output wiring Low voltage wiring to solid state type control circuits Universal Output Functionality and Restrictions Table 2 6 Universal Output Functionality and Restrictions Output Socket Output Type Current Out
39. d number must be used to change the lockout level from something other than NONE CAUTION Write the number on the Configuration Record Sheet in Appendix C so you will have a permanent record Table 4 13 Procedure to Enter a Security Code Step Operation Press Result 1 Enter Set Up Mode SET UP Upper Display SET UP Lower Display TUNING 2 Select any Set Up Group FUNCTION Upper Display 0 Lower Display SECUR 3 Security Code Entry L M To enter a four digit number in the upper display 0001 to 4095 This will be your security code Operation 54 UDC2300 Universal Digital Controller User Manual 4 00 4 15 Lockout Feature Introduction The lockout feature in the UDC2300 is used to inhibit changes via keyboard of certain functions or parameters by unauthorized personnel Lockout levels There are different levels of Lockout depending on the level of security required These levels are NONE No Lockout CAL Calibration prompts are locked out CONF Timer Tuning SP Ramp and Accutune are Read Write All other Setup groups are Read only Calibration Group is not available VIEW Timer Tuning and SP Ramp are Read Write No other parameters are available ALL Timer Tuning and SP Ramp are Read only No other parameters are viewable Security Code See previous section Individual key lockout There are four keys that can be disabled to prevent unauthorized ch
40. d Duplex Output Connections External Interface Option Connections Transmitter Power for 4 20mA 2 Wire Transmitter Using Open Collector Alarm 2 Output Transmitter Power for 4 20mA 2 Wire Transmitter Using Auxiliary Output 11 12 12 12 13 13 14 14 15 15 16 16 17 17 9 10 11 12 13 14 15 16 7 6 5 4 L2 N L1 8 Input Terminal See Figure 2 6 Control Output Terminals See Note 1 Mains Power Supply Terminals See Figure 2 5 Input 2 Terminals See Figure 2 7 External Interface Options Terminals See Figure 2 15 Alarm and Duplex Output Connections See Figure 2 14 24855 Transmitter Power for 4 20 mA 2 wire transmitters Using Alarm Output See Figure 2 16 Using Aux Output See Figure 2 17 Time Proportional Electromechanical Relay Output See Figure 2 8 Time Proportional Solid State Relay Output See Figure 2 9 Time Proportional Open Collector Output See Figure 2 10 Current Output See Figure 2 11 External Solid State Relay Output See Figure 2 12 Three Position Step Control Output See Figure 2 13 NOTE1 Figure 2 4 Composite Wiring Diagram Installation 12 UDC2300 Universal Digital Controller User Manual 4 00 L2 N L1 Neutral Mains power supply Hot Ground 1 2 24856 PROTECTIVE BONDING grounding of this controller and the enclosure in which it is installed shall be in accordance with National and Local electrical codes
41. d with the controller are stored in its nonvolatile memory Thus you can quickly restore the Factory Calibration for a given input actuation type by simply changing the actuation type to another type and then changing it back to the original type Refer to Table 4 15 for procedure ATTENTION A restored factory calibration overwrites any previous field calibration done for the input and may change the High and Low Range Limits Be sure to protect any field calibration from accidental overwrites by configuring the appropriate LOCKOUT selection after calibration See Section 4 15 for specific instructions to set the lockout Table 4 15 Restore Factory Calibration Step Operation Press Result 1 Set LOCKOUT to NONE SET UP until you see Upper Display SET UP Lower Display TUNING FUNCTION Until you see Upper Display one of the following NONE all parameters are read write CAL all parameters are read write except Calibration CONF configuration parameters are Read Only no writes permitted VIEW Tuning and Setpoint Ramp parameters are read write No other parameters can be viewed ALL Tuning and Setpoint Ramp parameters are available for read only No other parameters can be viewed Lower Display LOCK L M Until NONE is in the upper display 2 Enter INPUT 1 Setup Group SET UP until you see Upper Display SET UP Lower Display INPUT 1 or 2 FUNCTION until you see Upper Display the cu
42. e accessible Failure to comply with these instructions could result in death or serious injury ATTENTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements 4 00 UDC2300 Universal Digital Controller User Manual v Contents 1 INTRODUCTION 1 1 1 Overview 1 1 2 CE Conformity Europe 2 2 INSTALLATION
43. e motor to one of its stops 0 or 100 it avoids all the control problems associated with the feedback slidewire wear dirt and noise when operating in this algorithm the estimated OT display is shown to the nearest percent that is no decimal Motor Position Display Table 4 10 Procedure for Displaying 3Pstep Motor Position Step Operation Press Result 1 Access the Displays DISPLAY Until you see Upper Display PV Lower Display OT The estimated motor position in Operation 4 00 UDC2300 Universal Digital Controller User Manual 51 4 12 Setting a Failsafe Output Value for Restart After a Power Loss Introduction If the power to the controller fails and power is reapplied the controller goes through the power up tests then goes to a user configured FAILSAFE OUTPUT VALUE Set a Failsafe Value Table 4 11 Procedure for Setting a Failsafe Value Step Operation Press Result 1 Select Control Set up Group SET UP Until you see Upper Display SET Lower Display CONTRL 2 Select Failsafe Function Prompt FUNCTION You will see Upper Display range within the range of the Output 0 to 100 for all output types except 3 Position Step 3 Position Step 0 motor goes to closed position 100 motor goes to open position Lower Display FAILSF 3 Select a value L M To select a Failsafe output value in the upper display 4 Return to Normal Display DISPLAY At
44. etpoints when configured ATTENTION The REMOTE SETPOINT value cannot be changed at the keyboard Table 4 6 Procedure for Switching Between Setpoints Step Operation Press Result 1 Select the Setpoint FUNCTION To alternately select Local Setpoint 1 LSP and the Remote Setpoint RSP or switch between the 2 Local Setpoints LSP and 2L ATTENTION KEY ERROR will appear in the lower display if the remote setpoint or 2nd local setpoint is not configured as a setpoint source you attempt to change the setpoint while a setpoint ramp is enabled or if you attempt to change the setpoint with the setpoint select function key disabled Operation 46 UDC2300 Universal Digital Controller User Manual 4 00 4 6 Timer Introduction The Timer provides a configurable Time out period of from 0 to 99 hours 59 minutes or 0 to 99 minutes 99 seconds Timer Start is selectable as either the RUN HOLD key or Alarm 2 The Timer display can be either Time Remaining or Elapsed Time Configuration check Make sure TIMER is enabled A TIMEOUT period has been selected in hours and minutes or minutes and seconds A TIMER FUNCTION START has been selected KEY or AL2 A TIMER display has been selected Time remaining or Elapsed time A timer increment selected Timer reset selected Refer to Subsection 3 3 for details Viewing Times The times are viewed on t
45. g SP Ramp 2L LOCAL SETPOINT 2 RS REMOTE SETPOINT 2ND INPUT 2 DE DEVIATION Maximum negative display is 999 9 PIDSX TUNING PARAMETER SELECTED SET where X is either 1 or 2 TIME REMAINING Time that remains on timer in Hours Minutes ELAPSED TIME Time that has elapsed on timer in Hours Minutes RPXXXM SETPOINT RAMP TIME Time remaining in the setpoint ramp in minutes AX AUXILIARY OUTPUT Sn SP RATE SETPOINT Current setpoint for setpoint rate applications BI BIAS Displays the manual reset value for algorithm PD MR To BGn TO BEGIN Resets Setpoint Program back to beginning of the program Operation 4 00 UDC2300 Universal Digital Controller User Manual 41 Diagnostic Error Messages The UDC2300 performs background tests to verify data and memory integrity If there is a malfunction an error message will be displayed In the case of more than one simultaneous malfunction the messages will be displayed sequentially on the lower display Table 4 3 Error Messages Prompt Description EE FAIL Unable to write to nonvolatile memory IN1FL Two consecutive failures of input 1 integration IN2FL Two consecutive failures of input 2 integration CFGERR Configuration Errors Low limit greater than high limit for PV SP Reset or Output IN1RNG Input 1 Out of Range IN2RNG Input 2 Out of Range Same as Input 1 PV LIM PV Out of Range PV PV source x PV source ratio PV sou
46. gment is the time or rate of change it takes to change the setpoint to the next setpoint value in the program Ramps are odd number segments Ramps are configured in either Time or Engineering Units per Minute or EU per Hour see Ramp Unit below ATTENTION Entering 0 will imply an immediate step change in setpoint to the next soak Ramp Unit The Ramp Unit selection determines the engineering units for the ramp segments The selections are TIME Hours Minutes XX XX Range 0 99 hrs 0 59 min EU H Degrees Hour OR EU M Degrees Minute Range 0 999 Soak Segments A Soak Segment is a combination of Soak Setpoint value and a Soak Time duration Soaks are even number segments The Soak Setpoint value must be within the setpoint high and low range limits in engineering units Soak Time is the duration of the soak and is determined in TIME Hours Minutes Range 0 99 hrs 59 min Start Segment The Start Segment number designates the first Ramp segment Range 1 to 11 End Segment The End Segment number designates the number of the last Soak segment Range 2 to 12 Recycle number The Recycle number allows the program to recycle a specified number of times from beginning to end Range 0 to 99 Guaranteed soak All soak segments can have a deviation value of from 0 to 99 specified by SOK DEV which guarantees that value for that segment time The soak deviation value is the number in engineeri
47. he Installation Configuration Operation and Troubleshooting of your UDC2300 Controller For a full UDC2300 product manual request document number 51 52 25 73 Contacts World Wide Web The following lists Honeywell s World Wide Web sites that will be of interest to our customers Honeywell Organization WWW Address URL Corporate http www honeywell com Sensing and Control http www honeywell com sensing International http www honeywell com Business global asp Telephone Contact us by telephone at the numbers listed below Organization Phone Number United States and Canada Honeywell 1 800 423 9883 Tech Support 1 888 423 9883 Q amp A Faxback TACFACS 1 800 525 7439 Service Asia Pacific Honeywell Asia Pacific Hong Kong 852 2829 8298 Europe Honeywell PACE Brussels Belgium 32 2 728 2111 Latin America Honeywell Sunrise Florida U S A 954 845 2600 iv UDC2300 Universal Digital Controller User Manual 4 00 Symbol Definitions The following table lists those symbols used in this document to denote certain conditions Symbol Definition This CAUTION symbol on the equipment refers the user to the Product Manual for additional information This symbol appears next to required information in the manual WARNING PERSONAL INJURY Risk of electrical shock This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 VDC may b
48. he lower display as follows TIME REMAINING will show as a decreasing Hrs Min value HH MM or Min Sec value MM SS plus a counterclockwise rotating clock face ELAPSED TIME will show as an increasing Hrs Min value HH MM or Min Sec value MM SS plus a clockwise rotating clock face Operation When the Timer is enabled RUN HOLD key or ALARM 2 it has exclusive control of Alarm 1 relay At TIME OUT Alarm 1 is active The clock character has stopped moving The Time display shows either 00 00 or the time out period depending on the configuration selection The Timer is ready to be reset At RESET Alarm 1 relay is inactive The time display shows the time out period The time out period can be changed at this time using the L or M keys The Timer is ready to be activated Operation 4 00 UDC2300 Universal Digital Controller User Manual 47 4 7 Accutune II Operation TUNE Accutune II algorithm provides foolproof trouble free on demand tuning in the UDC2300 controller No knowledge of the process is required at start up The operator simply initiates the tuning while in the automatic mode The UDC controller immediately starts controlling to the setpoint while it identifies the process calculates the tuning constants and enters them into the Tuning group and begins PID control with the correct tuning parameters This works with any process including integrating ty
49. he setpoint is set to the current PV value and the Ramp or Rate or Program then starts from this value Function Prompts Table 3 4 SPRAMP Group Numeric Code 300 Function Prompts Prompt Selection or Range of Setting English Numeric Code Description Numeric Code English Factory Setting SP RAMP 301 Single Setpoint Ramp Rate and Program must be disabled 0 1 DIS ENAB DIS TI MIN 301 Single Setpoint Ramp Time 0 to 255 Minutes 3 FINLSP 302 Setpoint Ramp Final Setpoint Enter a value within the setpoint limits 1000 SPRATE 304 Setpoint Rate Ramp and Program must be disabled 0 1 DIS ENAB DIS EUHRUP 305 Rate Up 0 to 9999 in Engineering units per hour 0 EUHRDN 306 Rate Down 0 to 9999 in Engineering units per hour 0 SPPROG 307 Setpoint Ramp Soak Programming Rate and Ramp must be disabled 0 1 DIS ENAB DIS STRSEG 308 Start Segment Number 1 to 11 Table continued next page Configuration 26 UDC2300 Universal Digital Controller User Manual 4 00 Prompt Selection or Range of Setting English Numeric Code Description Numeric Code English Factory Setting ENDSEG 309 End Segment Number 2 4 6 8 10 12 2 to 12 always end in a soak segment 2 4 12 SOK 2 SOK4 SOK6 SOK8 SOK10 SOK12 0 RPUNIT 310 Engineering units for Ramp Segments 0 1 2 TIME hours minutes EU M Rate EU Minute EU H Rate EU Hour TI
50. ic Code Description Numeric Code English Factory Setting IN1 HI 605 Input 1 High Range Value 999 to 9999 floating in engineering units 2400 IN1 LO 606 Input 1 Low Range Value 999 to 9999 floating in engineering units 0 RATIO1 607 Ratio on Input 1 20 0 to 20 0 1 00 BIAS 1 608 Bias on Input 1 999 to 9999 0 0 FILTR1 609 Filter for Input 1 0 to 120 seconds 0 No Filter 1 0 BRNOUT 610 Burnout Protection Sensor Break 0 1 2 3 NONE UP Upscale DOWN Downscale NOFS No Failsafe UP EMISS 611 Emissivity 0 01 to 1 00 RADH amp RADI only 1 0 FREQ 612 Power Line Frequency 0 1 60 50 60 DISPLY 613 Default Display Single Display models only 0 1 2 SP Setpoint PRY PV with Label PRN PV without Label PRN LNGUAG 614 Language Selection 0 1 2 3 4 5 ENGL FREN GERM SPAN ITAL NUMB Numeric ENGL Configuration 4 00 UDC2300 Universal Digital Controller User Manual 31 3 9 Input 2 Set Up Group Function Prompts Table 3 8 INPUT2 Group Numeric Code 700 Function Prompts Prompt Selection or Range of Setting English Numeric Code Description Numeric Code English Factory Setting IN2TYP 701 Input 2 Type 0 25 26 29 30 34 DIS 0 20 mA 4 20 mA 0 5 Volts 1 5 Volts 0 2 Volts 1 5V Numeric English Numeric English XMITR2 702 Transmitter Characterization for Input 2 0
51. il you see Upper Display PV value Lower Display REC_XX Number of cycles remaining in the setpoint program X 0 to 99 End Program When the final segment is completed the RUN in the upper display either changes to HOLD if configured for HOLD state or disappears if configured for disable of setpoint programming The controller either operates at the last setpoint in the program or goes into manual mode Failsafe output Disable Program See Section 3 5 Configuration Group SPPROG for details Environmental and Operating Conditions 4 00 UDC2300 Universal Digital Controller User Manual 67 6 Appendix A Environmental and Operating Conditions Operating Limits Ambient Temperature 32 F to 131 F 0 C to 55 C Relative Humidity 5 to 90 RH up to 104 F 40 C Vibration Frequency 0 to 200 Hz Acceleration 0 6g Mechanical Shock Acceleration 5g Duration 30 ms Power 90 Vac to 264 Vac 50 60 Hz CSA models rated to 250 Vac maximum Power Consumption 12 VA maximum Accuracy 0 25 of span typical 1 digit for display 15 bit resolution typical CE Conformity Special Conditions Europe Shielded twisted pair cables are required for all analog I O process variable RTD thermocouple dc Millivolts low level signal 4 20 mA digital I O and computer interface circuits Refer to 51 52 05 01 How to Apply Digital Instrumentation in Severe Electrical Noise Envir
52. ion Group 1 Class A ISM Equipment EN55011 emissions Industrial Equipment EN50082 2 immunity Method of EMC Assessment Technical File TF Declaration of Conformity 51309602 000 Deviation from the installation conditions specified in this manual and the special conditions for CE conformity in Section 2 1 may invalidate this product s conformity with the Low Voltage and EMC Directives Installation 4 00 UDC2300 Universal Digital Controller User Manual 3 2 Installation 2 1 Overview Introduction Installation of the UDC 2300 consists of mounting and wiring the controller according to the instructions given in this section Read the pre installation information check the model number interpretation Appendix B and become familiar with your model selections then proceed with installation 2 2 Preliminary Checks Introduction Before you install the controller remove the chassis and make any preliminary checks necessary that are listed in Table 2 1 Figure 2 1 shows the locations for jumper placements Table 2 1 Preliminary Checks Check Number Preliminary Check Description 1 Input I Jumper Placement Check the internal jumper for INPUT 1 to make sure it is set for the correct input type The jumper is located at position S101 on the printed wiring board Figure 2 1 shows the location of the jumper and position selections 2 Optional Input 2 RSP Jumper Placement Check the internal jumper for INP
53. ller will run three diagnostic tests After these tests are completed TEST DONE is displayed Installation 18 UDC2300 Universal Digital Controller User Manual 4 00 Test Failures If one or more of these tests fail the controller will go to the Failsafe Manual Mode and FAILSF will flash in the lower display and a message indicating which test failed will appear in the lower display Then DONE will appear in the lower display 2 8 Operator Interface and Key Functions ALM OUT PV F FUNCTION AUTO TUNE MAN AUTO RESET SET UP RUN HOLD ALM Alarm conditions exist OUT Control Relay 1 or 2 on Keys C RL 12 12 SP 2300 2300 DISPLAY MA Mor A Manual Auto display F Fahrenheit being used C Centigrade being used R Remote or Local SP2 setpoint active L Local setpoint active Upper Display Four digits Normal operation Process Variable Configuration mode displays parameter value or selection Lower Display Six alphanumeric characters Normal operation display is blank unless configured For default prompt of PV or Setpoint Configuration mode displays functions and parameters Selects Manual or Auto mode Resets the latching Limit Controller relay In Set Up mode used to restore original value or selection FUNCTION Selects functions within each configuration group Selects 2nd Setpoint or Remote Setpoint DISPLAY Returns Con
54. mp Time 3 SG12TI Soak Time 12 SG4 SP Soak SP 4 Setpoint Rate Ramp Program Operation 66 UDC2300 Universal Digital Controller User Manual 4 00 Run Monitor functions Table 5 3 lists all the functions required to run and monitor the program Table 5 3 Run Monitor Functions Function Press Result Set the Local Setpoint DISPLAY Upper Display PV value Lower Display SP L M To set the Local Setpoint value to where you want the program to start out Run State RUN HOLD Initiates the setpoint program RUN appears in the upper display indicating that the program is running Hold State RUN HOLD Holds the setpoint program HOLD appears in the upper display indicating that the program is in the HOLD state The setpoint holds at the current setpoint External Hold If Remote Switching Digital Input Option is present on your controller contact closure places the controller in the HOLD state if the setpoint program is running The HOLD in the upper display will be displayed periodically in lower case ATTENTION The keyboard takes priority over the external switch for the RUN HOLD function Contact reopening runs program Viewing the present ramp or soak segment number and time DISPLAY until you see Upper Display PV value Lower Display XXHH MM Time remaining in the SEGMENT in hours and minutes XX 1 to 12 Viewing the number of cycles left in the program DISPLAY unt
55. n Variable NOT in Alarm State Variable in Alarm State Unit Power Alarm Relay Wiring Relay Contact Indicators Relay Contact Indicators N O Open Open Off N C Closed Off Closed Off N O Closed Open On N C Open Off Closed On Installation 4 00 UDC2300 Universal Digital Controller User Manual 7 2 4 Mounting Physical Considerations The controller can be mounted on either a vertical or tilted panel using the mounting kit supplied Adequate access space must be available at the back of the panel for installation and servicing activities The controller s mounting enclosure must be grounded according to CSA standard C22 2 No 0 4 or Factory Mutual Class No 3820 paragraph 6 1 5 The front panel is moisture rated NEMA 3 IP65 IEC when properly installed with panel gasket Overall Dimensions 96 3 780 96 3 780 Panel Cutout 90 0 0 0 8 3 5906 0 03 24 945 Max Panel Thickness 10 394 Max 2 4 19 105 4 103 2 62 with optional rear cover 90 7 3 57 21 0 826 Dimensions Millimeters Inches 20751 3 622 0 031 0 0 92 0 0 0 008 3 622 0 031 0 0 92 0 0 0 008 Figure 2 2 Mounting Dimensions not to scale Installation 8 UDC2300 Universal Digital Controller User Manual 4 00 Mounting Method Before mounting the controller refer to the nameplate on the outside of the case and make a n
56. nfigured N O as shipped Alarm relays 1 and 2 are configured N C as shipped N O or N C configurations are selectable by jumpers on the Main printed wiring boards See Preliminary Checks in this section of the User Manual for details Each SPST relay is rated at 5A 120 Vac and 30 Vdc 2 5 A 240 Vac User provided fuses should be sized accordingly For solid state relay outputs see Figure 2 12 24859 1 5 4 Load Supply Power 5 amp Fast Blo Control Relay 1 Load OUT1 OUT2 ALM2 9 10 See Figure 2 14 for Alarm and Duplex Output Connections See Table 2 2 and Table 2 3 for Control and Alarm Relay Contact information Figure 2 8 Electromechanical Relay Output If the load current is less than the minimum rated value of 20 mA there may be a residual voltage across both ends of the load even if the relay is turned off Use a dummy resistor as shown to counteract this The total current through the resistor and the load current must exceed 20 mA 2 1 Solid State relay is rated at 1 Amp at 25 C linearly derated to 0 5 Amp at 55 C Customer should size fuse accordingly 5 4 AC Load Power Supply Dummy Resistor 2 1 24860 Control Relay 1 Load 1 amp Fast Blo OUT1 OUT2 ALM2 9 10 See Figure 2 14 for Alarm and Duplex Output Connections See Table 2 2 and Table 2 3 for Control and Alarm Relay Contact information Figure 2 9 Solid State Relay Output Installation 14
57. ng units above or below the setpoint outside of which the timer halts The range is 0 to 99 Soak deviation values gt 0 guarantee that the soak segment s process variable is within the deviation for the configured soak time Whenever the deviation is exceeded soak timing is frozen The guaranteed soaks feature is disabled whenever the deviation value is configured to 0 Setpoint Rate Ramp Program Operation 4 00 UDC2300 Universal Digital Controller User Manual 63 Contents Definition PV Start This function determines whether LSP1 or PV is used as the setpoint when the program is initially changed from HOLD to RUN The selections are DISABL When the program is initially changed from HOLD to RUN the present LSP1 value is captured as the default setpoint If the program is terminated or the power cycled before the program has completed the LSP1 is used as the control setpoint The beginning segment uses this value as the initial ramp setpoint ENABL When the program is initially changed from HOLD to RUN the present PV value is captured and used as the beginning setpoint value for the ramp segment If the program is terminated before completion the setpoint value will revert back to the PV value captured at the initial HOLD to RUN transition If the power is cycled before program completion upon power up the setpoint is set to the PV value at power up and when the program is restarted that setpoint value is used ini
58. nts __________________________________________________62 Table 5 3 Run Monitor Functions ______________________________________________66 viii UDC2300 Universal Digital Controller User Manual 4 00 Figures Figure 1 1 UDC2300 Operator Interface __________________________________________1 Figure 2 1 Jumper Placements _________________________________________________5 Figure 2 2 Mounting Dimensions not to scale _____________________________________7 Figure 2 3 Mounting Method ___________________________________________________8 Figure 2 4 Composite Wiring Diagram __________________________________________11 Figure 2 5 Mains Power Supply________________________________________________12 Figure 2 6 Input 1 Connections ________________________________________________12 Figure 2 7 Input 2 Connections ________________________________________________12 Figure 2 8 Electromechanical Relay Output ______________________________________13 Figure 2 9 Solid State Relay Output ____________________________________________13 Figure 2 10 Open Collector Relay Output ________________________________________14 Figure 2 11 Current Output ___________________________________________________14 Figure 2 12 External Solid State Relay Option Internal Open Collector Output __________15 Figure 2 13 Three Position Step Control Connections ______________________________15 Figure 2 14 Alarm and Duplex Output Connections ________________________________16 Figure 2 15 External Interf
59. nunciators The following annunciator functions have been provided to help monitor the controller Table 4 1 Annunciators Annunciator Indication ALM 1 2 A visual indication of each alarm Blinking 1 indicates alarm latched and needs to be acknowledged before extinguishing when the alarm condition ends OUT 1 2 A visual indication of the control relays A or M A visual indication of the mode of the controller A Automatic Mode M Manual Mode F or C A visual indication of the temperature units F Degrees Fahrenheit C Degrees Celsius L or R A visual indication of setpoint being used L Local Setpoint is active R RSP or LSP 2 is active The upper display is used to show other annunciator functions TUNE Accutuning in progress RUN SP Program in progress HOLD SP Program on hold CSP Controlling to the Computer Setpoint LOOPBK Loopback test running Operation 40 UDC2300 Universal Digital Controller User Manual 4 00 Viewing the operating parameters Press the DISPLAY key to scroll through the operating parameters listed in Table 4 2 The lower display will show only those parameters and their values that apply to your specific model Table 4 2 Lower Display Key Parameter Prompts Lower Display Description OT OUTPUT Output value is percent for Three Position Step control this is an estimated motor position when no slidewire exists SP LOCAL SETPOINT 1 Also current setpoint when usin
60. onments for additional information Environmental and Operating Conditions 68 UDC2300 Universal Digital Controller User Manual 4 00 Model Selection Guide 4 00 UDC2300 Universal Digital Controller User Manual 69 7 Appendix B Model Selection Guide 0 D C 2 3 0 External Interface 0 _ None 1 _ RS422 485 ASCII Modbus 2 _ Auxiliary Output or Digital Input Software Options _ 0 Single Display includes Accutune II on DC230B _ A Dual Display MA Accutune II _ B Setpoint Programming SPP Dual Display MA Accutune II Manuals 0 _ English F _ French Europe G _ German Europe T _ Italian Europe S _ Spanish Europe Certificate _ 0 None _ C Certificate of Conformance F3391 Options 0 _ _ _ _ _ _ 90 to 264 Vac Power 1 _ _ _ _ _ _ 24 Vac dc Power requires Alarms plus IN 2 _ 0 _ _ _ _ _ UL and CE _ A _ _ _ _ _ UL CE CSA and FM pending _ _ 0 _ _ _ _ None _ _ T _ _ _ _ Customer ID Tag _ _ _ 0 _ _ _ None _ _ _ F _ _ _ Rear Terminal Cover _ _ _ _ 0 _ _ Gray Elastomer Bezel _ _ _ _ B _ _ Blue Elastomer Bezel _ _ _ _ T _ _ Tan Elastomer Bezel _ _ _ _ _ 0 _ Future _ _ _ _ _ _ 0 Future B Basic Controller Model L Limit Controller Model I Digital Indicator Model Output 1 C _ Current E _ Relay E M A _ Relay SS 1 amp S _ Relay SS 10 amp T _ Open Collector Output Output 2 or Alarm 2 and Alarm 1 _ 0 No additional
61. or details Operation When a change to local setpoint is made this controller will ramp from the original setpoint to the target setpoint at the rate specified The current setpoint value can be viewed at Sn on the lower display Power outages If power is lost before the target setpoint is reached upon power recovery the controller powers up with Sn Current PV value and it automatically Restarts from Sn current PV value up to the original target setpoint 5 2 Setpoint Ramp Introduction When you have configured a SETPOINT RAMP the ramp will occur between the current local setpoint and a final local setpoint over a time interval of from 1 to 255 minutes You can RUN or HOLD the ramp at any time Configuration Check Make sure SPRAMP is enabled Setpoint Rate Ramp Program Operation 60 UDC2300 Universal Digital Controller User Manual 4 00 SP RATE and SPPROG are disabled A Ramp Time TIMIN in minutes has been configured A final setpoint value FINLSP has been configured See Subsection 3 5 Configuration group SPRAMP for details Operation Running a Setpoint Ramp includes starting holding viewing the ramp ending the ramp and disabling it See Table 5 1 Table 5 1 Running A Setpoint Ramp Step Operation Press Result 1 Select Automatic Mode MAN AUTO A indicator is on Upper Display Hold and PV value Lower Display SP and Present val
62. ote of the model number It will help later when selecting the proper wiring configuration Panel 20752 Figure 2 3 Mounting Method Mounting Procedure Table 2 4 Mounting Procedure Step Action 1 Mark and cut out the controller hole in the panel according to the dimension information in Figure 2 2 2 Remove the screw cover and loosen the screw on the front of the controller Pull the chassis out of the case 3 Orient the case properly and slide it through the panel hole from the front 4 Remove the mounting kit from the shipping container and install the kit as follows Install the screws into the threaded holes of the clips Insert the prongs of the clips into the two holes in the top and bottom of the case Tighten both screws to secure the case against the panel Carefully slide the chassis assembly into the case press to close and tighten the screw Replace the screw cover Installation 4 00 UDC2300 Universal Digital Controller User Manual 9 2 5 Wiring Electrical Considerations he controller is considered rack and panel mounted equipment per EN61010 1 afety Requirements for Electrical Equipment for Measurement Control and aboratory Use Part 1 General Requirements Conformity with 72 23 EEC the ow Voltage Directive requires the user to provide adequate protection against a hock hazard The user shall install this controller in an enclosure that limits PERATOR access to
63. pe processes and allows retuning at a fixed setpoint The tuning sequence will cycle the controller s output two full cycles between 0 and 100 or low and high output limits while allowing only a very small Process Variable change above and below the SP during each cycle TUNE flashes in the upper display until tuning is completed After TUNE has been enabled Start Tuning by pushing the AUTOTUNE key while in Automatic control mode To abort Accutune and return to the last previous operation SP or output level press MAN AUTO RESET key to abort the Accutune process Completing Accutune When Accutune is complete the calculated tuning parameters are stored in their proper memory location in the controller and the controller will control at the local setpoint using the newly calculated tuning constants 4 8 Fuzzy Overshoot Suppression Introduction Fuzzy Overshoot Suppression minimizes Process Variable overshoot following a setpoint change or a process disturbance This is especially useful in processes which experience load changes or where even a small overshoot beyond the setpoint may result in damage or lost product Configuration To configure this item refer to Section 3 Configuration Set Up Group ATUNE Function Prompt FUZZY Select ENAB enable or DIS disable Use or Operation 48 UDC2300 Universal Digital Controller User Manual 4 00 4 9 Using Two Sets of
64. playing Timer or Ramp values the default display switchover feature is disabled Auto only Mode The single display model is Auto only mode The Auto Manual key has no effect on controller mode As a result of this the Failsafe mode is always non latching While a Failsafe condition exists the controller output will assume the Failsafe value When the Failsafe condition goes away normal automatic operation continues Operation 4 00 UDC2300 Universal Digital Controller User Manual 43 Single Display Parameters Table 4 4 Single Display Parameters Lower Display Prompt Upper Display Value Comments blank Process Variable Default selection PV Process Variable Default selection SP Local Setpoint 1 Default selection 2SP Local Setpoint 2 Default selection RSP Remote Setpoint Default selection OUT Output DEV Deviation 2IN Input 2 AUX Aux Output value BIA PD MR bias value PIDS x Process Variable Active PID set RP xxxM Process Variable SP Ramp time left HH MM or MM SS Process Variable Timer display Operation 44 UDC2300 Universal Digital Controller User Manual 4 00 4 4 Start Up Procedure for Operation Table 4 5 Procedure for Starting Up the Controller Step Operation Press Result 1 Select Manual Mode MAN AUTO RESET Until M indicator is ON The controller is in manual mode N A for Single Display model 2 Adjust the Output L M To adjust the ou
65. power up the output will go to the value set Operation 52 UDC2300 Universal Digital Controller User Manual 4 00 4 13 Setting Failsafe Mode Introduction You can set the Failsafe Mode to be Latching or Non Latching Set Failsafe Mode Table 4 12 Procedure for Setting a Failsafe Mode Step Operation Press Result 1 Select Control Set up Group SET UP Until you see Upper Display SET Lower Display CONTRL 2 Select Failsafe Function Prompt FUNCTION You will see Upper Display LACH Controller goes to manual and output goes to Failsafe value NO L controller mode does not change and output goes to Failsafe value Lower Display FSMODE 3 Select a value L M To select a Failsafe mode in the upper display 4 Return to Normal Display DISPLAY At power up the output will go to the value set Operation 4 00 UDC2300 Universal Digital Controller User Manual 53 4 14 Entering a Security Code The level of keyboard lockout may be changed in the Set Up mode However knowledge of a security code number 0 to 4095 may be required to change from one level of lockout to another When a controller leaves the factory it has a security code of 0 which permits changing from one lockout level to another without entering any other code number If you require the use of a security code select a number from 0001 to 4095 and enter it when the lockout level is configured as NONE Thereafter that selecte
66. put Relay 1 Relay 2 Relay 3 Auxiliary Output Time Simplex 1 N I Output 1 Alarm 2 Alarm 1 Not Needed Time Simplex 2 N A N I Output 1 Alarm 1 Not Needed Current Simplex Output N I Alarm 2 Alarm 1 Not Needed Time Duplex or TPSC N I Output 1 Output 2 Alarm 1 Not Needed Current Dup 100 Output 1 N I Alarm 2 Alarm 1 Not Needed Current Dup 50 Output 1 N I Alarm 2 Alarm 1 Output 2 Current Time Output 1 N I Output 2 Alarm 1 Not Needed Timer Current Output 2 N I Output 1 Alarm 1 Not Needed N I Not Installed N A The output form or the individual output is Not Available or is not used for this output form Not Needed Auxiliary Output is not needed to provide the desired output function and can be used for another purpose Auxiliary Output could also be used as a substitute for current Output 1 Installation 4 00 UDC2300 Universal Digital Controller User Manual 11 2 6 Wiring the Controller Using the information contained in the model number select the appropriate wiring diagrams from the composite wiring diagram below Refer to the individual diagrams listed to wire the controller according to your requirements Composite Wiring Diagram Mains Power Supply Input 1 Connections Input 2 Connections Relay Output Electromechanical Solid State Open Collector Current Output Connections External Solid State Relay Output Option Three Position Step Control Connections Alarm an
67. rce bias FAILSF Failsafe Check inputs or configuration RV LIM Remote Variable Out of Range RV RV source x RV source ratio RV source bias SEG ERR Segment Error SP Program starting segment number is less than ending segment number LOCK The Lockout feature has been enabled to prevent unauthorized changes of certain functions or parameters Operation 42 UDC2300 Universal Digital Controller User Manual 4 00 4 3 Single Display Functionality Introduction A UDC2300 instrument which has been configured with a 0 for software options i e DC230x xx x0 xx will only have a single display capability This means that the displayed value of PV Setpoint Setpoint2 Remote Setpoint Input 2 Output Bias Aux Out and Deviation will appear on the top display and a prompt identifying the value will appear on the bottom display Access the Values Pressing the display key will cycle through all applicable values configuration dependent One minute after the last press of the display key the display will revert to a configured default display The default display is configured in the Input 1 Setup Group and has three selections Active Setpoint SP Process Variable PR Y Process Variable with no bottom display prompt PR n Exceptions There are three exceptions to the above rules The displays for PID SET Timer and Setpoint Ramp will appear the same as on a dual display model and when dis
68. rrent selection Lower Display INxTYP L M to change the current selection to another selection 3 Scroll through Functions FUNCTION until the lower display rolls through the rest of the functions and returns to Upper Display the new selection Lower Display INxTYP Operation 58 UDC2300 Universal Digital Controller User Manual 4 00 Step Operation Press Result L M until you change the input selection in the upper display back to the proper selection You will see Upper Display Original Input Selection that matches your type of sensor Lower Display INxTYP 4 Return to Normal Operation DISPLAY to return to Normal operating mode The factory calibration will be restored If the problem is not corrected contact the Honeywell Technical Assistance Center 1 800 423 9883 USA and Canada Setpoint Rate Ramp Program Operation 4 00 UDC2300 Universal Digital Controller User Manual 59 5 Setpoint Rate Ramp Program Operation 5 1 Setpoint Rate Introduction When you have configured a SETPOINT RATE it will apply immediately to local setpoint change Configuration check Make sure SPRATE is enabled SPRAMP and SPPROG are disabled A Rate Up EUHRUP or Rate Down EUHRDN value has been configured in Engineering units per hour ATTENTION A value of 0 will imply an immediate change in setpoint that is NO RATE applies See Subsection 3 5 Configuration group SPRAMP f
69. se as one program or several small programs You designate the beginning and end segments to determine where the program is to start and stop Review program data and configuration While the procedure for programming is straightforward and aided by prompts we suggest you read Program Contents Table 5 2 lists the program contents and an explanation of each to aid you in configuration Then refer to Subsection 3 5 Configuration to enable and configure the setpoint program NOTE SPRATE and SPRAMP must be disabled to enable SP PROG Set Point Programming Fill out the worksheet Refer to the example in Figure 5 1and draw a Ramp Soak Profile on the worksheet provided in Figure 5 2 and fill in the information for each segment This will give you a record of how the program was developed Operation Refer to Table 5 3 Run Monitor the program Program Contents Table 5 2 lists all the program contents and a description of each Power outage ATTENTION If power is lost during a program upon power up the controller will be in hold and the setpoint value will be the setpoint value prior to the beginning of the setpoint program The program is placed in hold at the beginning The mode will be as configured under PWR UP in the CONTROL group Setpoint Rate Ramp Program Operation 62 UDC2300 Universal Digital Controller User Manual 4 00 Table 5 2 Program Contents Contents Definition Ramp Segments A ramp se
70. t of range The remote input is outside the range limits Same as IN1RNG above IN2_FL Two consecutive failures of input 2 integration i e cannot make analog to digital conversion Same as IN1FL above Operation 56 UDC2300 Universal Digital Controller User Manual 4 00 Lower Display Reason for Failure How to Correct the Problem CNFERR PV low limit is gt PV high limit SP low limit is gt SP high limit Output low limit gt Output high limit 1 Check the configuration for each item and reconfigure if necessary PV LIM PV out of range PV INP1 x RATIO1 INP1 BIAS 1 Make sure the input signal is correct 2 Make sure the Ratio and Bias settings are correct 3 Recheck the calibration Use Bias of 0 0 RV LIM The result of the formula shown below is beyond the range of the remote variable RV INP2 X RATIO BIAS 1 Make sure the input signal is correct 2 Make sure the Ratio2 and Bias2 settings are correct 3 Recheck the calibration Use a Ratio2 of 1 0 and a Bias2 of 0 0 SEGERR Setpoint Program start segment number is less than ending segment number 1 Check SP Program configuration subsection 3 5 Set up Group SPPROG function prompts STRSEG and ENDSEG Operation 4 00 UDC2300 Universal Digital Controller User Manual 57 4 17 Restore Factory Calibration Introduction The factory calibration constants for all the input actuation types that can be use
71. ted you will see E FAIL 1 Check the accuracy of the parameter and re enter 2 Try to change something in configuration 3 Run through Read STATUS tests to re write to EEPROM FAILSF This error message shows whenever the controller goes into a failsafe mode of operation This will happen if RAM test failed Configuration test failed Calibration test failed Burnout configured for none and the input failed 1 Run through STATUS check to determine the reason for the failure 2 Press the SET UP key until STATUS appears in the lower display 3 Press the FUNCTION key to see whether the tests pass or fail then run through the STATUS codes a second time to see if the error cleared IN1RNG Input 1 out of range The process input is outside the range limits 1 Make sure the range and actuation are configured properly 2 Check the input source 3 Restore the factory calibration See Section 4 17 4 Field calibrate IN1_FL Two consecutive failures of input 1 integration i e cannot make analog to digital conversion This will happen if Upscale or Downscale burnout is selected Input not configured correctly 1 Make sure the actuation is configured correctly See Section 4 Configuration 2 Make sure the input is correct 3 Check for gross over ranging Check S101 jumper position See Figure 2 1 Jumper Placements 4 Restore factory calibration See Section 4 17 IN2RNG Input 2 ou
72. tially Program state The Program State selection determines whether the program is in the HOLD state or Disabled DIS after completion of the program Program termination state The program termination state function determines the status of the controller upon completion of the program The selections are LAST controls to last setpoint FSAF manual mode and Failsafe output Reset Program to Beginning When enabled this selection allows you to reset the program to the beginning from the keyboard Setpoint Rate Ramp Program Operation 64 UDC2300 Universal Digital Controller User Manual 4 00 500 400 200 300 F Time Hours 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 SEG 2 SEG 3 SEG 4 SEG 5 SEG 6 SEG 7 SEG 8 SEG 9 SG 10 SG 11 SG 12 SEG 1 F 20765 Setpoint Figure 5 1 Ramp Soak Profile Example Ramp Soak Profile Example Prompt Function Segment Value Prompt Function Segment Value STRSEG Start Seg 1 SG4 TI Soak Time 4 1 hr ENDSEG End Seg 12 SG5 RP Ramp Time 5 1hr 30 min RP UNIT Engr Unit for Ramp TIME SG6 SP Soak SP 6 250 PG END Controller Status LAST SP SG6 TI Soak Time 6 3hr 0min STATE Controller State at end HOLD SG7 RP Ramp Time 7 2hr 30min TO BEGIN Reset SP Program DIS SG8 SP Soak SP 8 500 PVSTRT Program starts at PV value DIS SG8 TI Soak Time 8 0hr 30 min RECYCL Num
73. tput value and ensure that the final control element is functioning correctly Upper Display Pv Value Lower Display OT and the output value in 3 Tune the Controller SET UP Make sure the controller has been configured properly and all the values and selections have been recorder on the Configuration Record Sheet Refer to Tuning Set Up group to ensure that the selections for PB or GAIN RATE T and I MIN or I RPM have been entered Use Accutune to tune the controller see the procedure in this section 4 Enter the Local Setpoint DISPLAY Upper Display Pv Value Lower Display SP and the Local Setpoint Value L M to adjust the local setpoint to the value at which you want the process variable maintained The local setpoint cannot be changed if the Setpoint Ramp function is running 5 Select Automatic Mode MAN AUTO RESET Until A indicator is ON The controller is in Automatic mode The controller will automatically adjust the output to maintain the process variable at setpoint N A for Single Display model Operation 4 00 UDC2300 Universal Digital Controller User Manual 45 4 5 Setpoints Introduction You can configure the following setpoints for the UDC2300 controller A Single Local Setpoint SP 2 Local Setpoints SP 2L a Local Setpoint and a Remote Setpoint SP RS Switching between setpoints You can switch Local and Remote setpoints or between two Local s
74. troller to normal display from Set Up mode Toggles various operating parameters for display MAN AUTO RESET SET UP Scrolls through the configuration Setup groups AUTO TUNE HOLD Enables Run Hold of the SP Ramp or Program plus Timer start Decreases setpoint or output value Decreases the configuration values or changes functions in Configuration mode groups Increases setpoint or output value Increases the configuration values or changes functions in Configuration mode groups Initiates Limit Cycle Tuning Accutune 24868 RUN TUNE Accutune in progress Figure 2 18 Operator Interface and Key Functions Key Error Message When a key is pressed and the prompt KEYERR appears in the lower display it will be for one of the following reasons parameter is not available not in Set Up mode press SET UP key first key malfunction Configuration 4 00 UDC2300 Universal Digital Controller User Manual 19 3 Configuration 3 1 Overview Introduction Configuration is a dedicated operation where you use straightforward keystroke sequences to select and establish configure pertinent control data best suited for your application To assist you in the configuration process there are prompts that appear in the upper and lower displays These prompts let you know what group of configuration data Set Up prompts you are working with and also the specific parameters Function prompts associated
75. ue 2 Set Start Setpoint DISPLAY Until start SP value is in lower display Upper Display Hold and PV value Lower Display SP and start SP value 3 Start the Ramp RUN HOLD You will see Upper Display Run and a changing PV value Lower Display SP and a changing SP value increasing or decreasing toward a final SP value 4 Hold Run the Ramp RUN HOLD This holds the ramp at the current setpoint value Press again to continue 5 View the remaining ramp time Until you see Upper Display RUN or HOLD and the PV value Lower Display RP xx HH MM time remaining 6 End the Ramp DISPLAY When the final setpoint is reached RUN changes to HOLD in the upper display and the controller operates at the new final setpoint 7 Disable SPRAMP See Section 3 5 Configuration group SPRAMP for details Power Outage If power is lost during a ramp upon power up the controller will be in HOLD and the setpoint value will be the setpoint value prior to the beginning of the setpoint ramp The ramp is placed in hold at the beginning Configure the mode at Set up Group CONTROL function prompt PWRUP See Section 3 10 CONTRL GROUP FUNCTION Prompts Setpoint Rate Ramp Program Operation 4 00 UDC2300 Universal Digital Controller User Manual 61 5 3 Setpoint Ramp Soak Programming Introduction Setpoint Ramp Soak Programming lets you configure six ramp and six soak segments to be stored for u
76. umeric Code 1000 ___________________________35 Table 3 12 ALARMS Group Numeric Code 1100 Function Prompts __________________37 Table 4 1 Annunciators ______________________________________________________39 Table 4 2 Lower Display Key Parameter Prompts__________________________________40 Table 4 3 Error Messages ____________________________________________________41 Table 4 4 Single Display Parameters ___________________________________________43 Table 4 5 Procedure for Starting Up the Controller_________________________________44 Table 4 6 Procedure for Switching Between Setpoints ______________________________45 Table 4 7 Set Up Procedure __________________________________________________48 Table 4 8 Procedure for Switching PID SETS from the Keyboard _____________________48 Table 4 9 Procedure for Displaying Alarm Setpoints________________________________49 Table 4 10 Procedure for Displaying 3Pstep Motor Position__________________________50 Table 4 11 Procedure for Setting a Failsafe Value _________________________________51 Table 4 12 Procedure for Setting a Failsafe Mode _________________________________52 Table 4 13 Procedure to Enter a Security Code ___________________________________53 Table 4 14 Background Tests _________________________________________________55 Table 4 15 Restore Factory Calibration__________________________________________57 Table 5 1 Running A Setpoint Ramp____________________________________________60 Table 5 2 Program Conte

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