Manual - Munters
Contents
1. 14 x 1 5 Lag Screws A Figure 2B POST CONSTRUCTION INSIDE 2 x 8 Banner Boards FORM QM1063 Rev 9 January 2013 Page 6 of 17 Step 3 Remove packaging from cone and guard sections Step 4 Place 1 cone section on top of fan outlet with the middle of the cone section at the 12 o clock position as shown in Figure 4 Install 2 Truss Head Bolt B through hole in fan outlet and left and middle slots in cone section Secure with Flange Nut C Wafer head of each bolt must be on inside of fan outlet flange nuts must be on outside of cone See Figure 5 Tighten nuts finger tight until cone section fits firmly around fan outlet Step 5 Facing fan outlet and working in a clockwise rotation place right cone section on side of fan outlet overlapping the first cone section Attach it to fan outlet using 2 Truss Head Bolt B with Flange Nut C as done in Step 4 Tighten nuts finger tight at this time Step 6 Repeat Step 5 placing bottom and left cone sections around fan outlet The bolt in the left hole of the first cone section will need to be removed to attach the last cone section Step 7 Join cone sections together by installing Truss Head Bolt B through hole and into slot in the center of each joint See Figure 6A and 6B Tighten nuts finger tight at this time For 51 FCE join cone sections together by installing Truss Head Bolt B through 2 holes and into slots in the center of each join2. Munters Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 51 and 55 Vortex Fans with FC Cone VX511FCx FC VX5115FCx FC VX512FCx FC e VX551FCx FC VX5515FCx FC VX552FCx FC Protected by U S Patent No 6 386 828 6616404 6953320 A Za N A M a A Sa F 1 zo LAN NS A P a z 1 x LE fA N lt s A 1 K N AL NOS VE s QW P 3 We AS WN YN NN V 2 rama S J S Z o A SK NS NS FORM QM1063 Rev 9 January 2013 517 676 7070 Fax 517 676 7078 www munters us Page 1 of 17 USER S MANUAL and INSTALLATION GUIDE TABLE OF CONTENTS Section Page Parts sb sov A sr e A SE IR SES SAS tva FAO DIA E M RIS EEE 3 Far Dirmnerntlons eie das 4 Installation Instr ctlOn o tote e ete ec etate e lee a un 5 11 Electrical Wiring sis eer ds 11 12 OPSrallON RES 13 MAOO SR RATER RENT 13 14 Trouble SODIO ear heen eh cota tt t d 15 UVIMETIZIMO Palin t detec casaca saciar EL dice 15 Winter Weather Protection esses mener nnne nenas 16 Exploded View and Parts LiSt ooooooooocccccccncccnncnnnnonnnonnnnnnnnnnnnnnnnnnnnnonnnnnnnnnnnnnnnos 17 18 THANK YOU Thank you for purchasing an Aerotech Vortex Fan from Munters Munters equipment is designed to be the highest performing highest quality equipment you can buy With the proper installation and maintenance it will provide many years of service PLEASE NOTE To achieve maximum performance and
3. 59 30 6 59 5he 233he 11 25 168 63 s 56 4 W x 573 4 H 51 7 29 T5 601 2 59 30546 48 he 23 11 25he 591 2 56 4 W x 573 4 H 55 7 e 313 s 713 16 635 38 623 44 32 l 50 2515 16 113 4 25he 6394 60 W x 611 4 H INSTALLATION INSTRUCTIONS Step 1 Construct the framed opening to correct size according to the Chart A See Figure 1A 1B and 1C Wall Opening Minimum Spacing W x H Z 561 4 W x 573 4 H 12 recommended 31 2 minimum 561 4 W x 573 4 H 12 recommended 51 2 minimum 60 W x 611 4 H 12 recommended 51 2 minimum Chart A Munters Corporation FORM QM1063 4215 Legion Dr Mason MI 48854 1036 USA Rev 9 January 2013 517 676 7070 Fax 517 676 7078 www munters us Page 4 of 17 Ceiling 12 zi W see Chart A H see Chart A Framing N Figure 1A FRAME CONSTRUCTION 2 x 8 Header Boards Ceiling fers Post 4 x4 Post 5 O C 2x4 Framing E X t c X O W 9 see Chart A aX x 2 x 8 Banner Boards Figure 1B POST CONSTRUCTION 51 FAN WITH 51FC ONLY 2 x 8 Header Boards Ceiling es Post 1 icd Post 5 O C 2x6 Fram
4. Cone Joints facing away from you Make sure each eyelet lines up with a hole in the cone sections and secure with 8 Hex Head Bolt E Washer F Spacer G amp Flange Nut C DO NOT tighten bolts at this time See Figure 8A and 8B Proceed to step 9 Flange Nut C Spacer G Pa 2 Cone 4 A Guard HexHeadBolt E 4 Figure 8B 51FCE CONE e SY Figure 8A 51FCE CONE Step 9 Push cone sections together at each joint to tighten cone around guard Tighten wafer head bolts and nuts at all joints taking care not to overtighten Tighten all bolts holding guard in place If fan was ordered with PT style shutter proceed to Step 10 If the PV style shutter was ordered then proceed to Step 12 Munters Corporation FORM QM1063 4215 Legion Dr Mason MI 48854 1036 USA Rev 9 January 2013 517 676 7070 Fax 517 676 7078 www munters us Page 8 of 17 PT style shutter Step 10 Insert PT Shutter into fan by sliding the bottom flange of shutter into bottom shutter clips and pressing shutter inward See Figure 9 4 Wa lt e Fixed Bottom Figure 9 SS ies Shutter Clip ANOTE PT shutter extends into room 2 5 16 from back of fan Step 11 Fasten shutter in p
5. Operating Fan Operating Insufficient Airflow Excessive Noise Excessive Vibration AWARNING Moving parts disconnect power before servicing Fan control set above room temperature Blown fuse or open circuit breaker Propeller blade contacting fan housing Fan control defective Motor defective Damper door jammed Guard dirty Frequency drive improperly adjusted Incorrect Belt Tension worn belt Propeller blade contacting fan housing Motor bearing or shaft bearing defective Frequency drive improperly adjusted Motor loose on mount Propeller damaged Motor or propeller shaft bent Set to a lower temperature Replace fuse or reset breaker Realign motor in fan housing Repair or replace control Repair or replace motor Clean damper door amp fan housing Clean guard See operation Step 2 for adjustments guidelines See Maintenance Section Belt Tensioning Sand fan housing to remove high spot Repair or replace motor or shaft bearings See operation Step 2 for adjustments guidelines Tighten fasteners Replace propeller Repair or replace motor or propeller shaft WINTERIZING FAN In most climates it is probable that the ventilation system will never need to operate at a total capacity during the cold winter months Consequently it is advisable to winterize those fans which will not be used in cold weather to avoid
6. insure long life from your Munters product it is essential that it be installed and maintained properly Please read all instructions carefully before beginning installation WARRANTY For Warranty claims information see the Warranty Claims and Return Policy form QM1021 available from the Aerotech Ventilation System Munters Corporation office at 1 800 227 2376 or by e mail at aerotech munters com Conditions and Limitations Products and Systems involved in a warranty claim under the Warranty Claims and Return Policy shall have been properly installed maintained and operated under competent supervision according to the instructions provided by Aerotech Ventilation Systems Munters Corporation Malfunction or failure resulting from misuse abuse negligence alteration accident or lack of proper installation or maintenance shall not be considered a defect under the Warranty Munters Corporation FORM QM1063 4215 Legion Dr Mason MI 48854 1036 USA Rev 9 January 2013 517 676 7070 Fax 517 676 7078 www munters us Page 2 of 17 UNPACKING THE EQUIPMENT Before beginning installation check the overall condition of the equipment Remove packing materials and examine all components for signs of shipping damage Any shipping damage is the customer s responsibility and should be reported immediately to your freight carrier Fan is shipped complete with all accessories Remove shutter guard and cone sections before proceeding with ins
7. 2651 FH3655 FH3655 Guard Kit 51 55 cone PVC CTD w Hardware 1 2 FH3351 FH4551 FH3355 Discharge cone Fiberglass 1 Section 4 3 FP1155SS FP1155SS FP1155SS Propeller BD 3 blade w set screws Aluminum 1 4 FH2351 FH2351 FH2355 Fan Housing w latches for PR shutter FG 1 4 FH2352 FH2352 FH2356 Fan housing w clips for PV Shutter FG 1 5 FH2119 FH2119 FH2119 Shutter clip right for PV shutter SS 3 6 FH2117 FH2117 FH2117 Shutter clip left for PV shutter SS 3 7 FH2723 FH2723 FH2756 Strut right vortex w inserts aluminum 1 8 FH2722 FH2722 FH2755 Strut left vortex w inserts aluminum 1 9 Various Various Various Motor 56 frame 1 10 FH2810 FH2810 FH2810 Bracket BD motor base coated galv 1 11 FH2725 FH2725 FH2725 Bracket bearing mount coated galv 1 12 FH2402 FH2402 FH2402 Belt tensioner assembly with 3 idler pulley 1 FH2406 FH2406 FH2406 3 idler pulley only with bolt FH2419 FH2419 FH2419 Tensioner arm only aluminum 13 Various Various Various Sheave A section 5 8 bore 3 16 keyseat CI 1 14 FH2280B FH2280B FH2290B Shaft 1 dia steel w retaining pin hole 1 15 FH2057 FH2057 FH2057 Bearing 1 bore x 1 44 CL CI Holder 2 16 Various Various Various Sheave A section 1 bore 1 4 keyseat Cl 1 17 Various Various Various V Belt A section gates predator series 1 18 FH1366 FH1366 FH1366 Drive guard kit PVC coated 1 19 KX1015 KX1015 KX1015 Latch draw type for PR shutter SS 3 20 FH2131 FH2131 FH2131 Clip shutter retai
8. 759 0879 R al Tool NO e eds 703 338 4544 703 338 4654 Vermont Slate amp Copper Services Inc 802 888 8573 802 888 8574 Snow Guards located per manufacturers INS Aerotech Fan with Discharge Cone Note Snow guards are designed to prevent sudden dangerous snow and ice slides when attached to the building roof according to manufacturers recommendations The supplier listing above is given as a reference only Aerotech does not endorse any specific snow guard product and no performance warranty is implied A IMPORTANT Aerotech Ventilation Systems Product and System Warranties DO NOT cover cone or fan damage from external sources Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us FORM QM1063 Rev 9 January 2013 Page 15 of 17 LV Jo 9 e6eg eLoz Menuer 6 e 90LIND WNO A sn siegjunu WWM 8202 929 L1G Xe4 0202 929 219 YSN 9 0 4988y IW uoseW aq uopo SL zp uoneJodjo sJejun y SS a LG X940A 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 Munters Corporation www munters us aerotech Vortex 51 55 Catalog No Item VX51 VX51 w 51FCE VX55 Part Name Description Quantity 1 FH
9. er disconnected inspect all electrical disconnect power disconnect power connec tions Wiring should be secure and in good condition Remove any before servicing before servicing dust build up from control case and sensor using a soft brush or cloth NEVER CLEAN ELECTRICAL EQUIPMENT WITH A PRESSURE WASHER Continued on next page Munters Corporation FORM QM1063 4215 Legion Dr Mason MI 48854 1036 USA Rev 9 January 2013 517 676 7070 Fax 517 676 7078 www munters us Page 12 of 17 MAINTENANCE AWARNING 5 GREASE BEARINGS Grease bearings every 4 6 months Use no more than 2 shots when greasing fan A premium non water based grease is recommended Shell Alvania 2 Mobil Mobilux 2 Exxon Unirex N2 Texaco Premium RB W Mobil 532 Texaco Multifak 2 6 CHECK DRIVE ALIGNMENT Check to make sure the belt is centered on the idler High Voltage disconnect power pulley then use a straight edge to check the papain Idler T before servicing alignment of the drive pulleys If an adjustment Pulley Pulley Bulle is needed remove the belt then loosen the set H Belt i T AWARNING screw in one pulley and move it Remember to tighten the set screw after making an adjustment Drive alignment is very important for long belt life Straight Edge and proper operation CHECKING PULLEYS Roll the belt off and look at both pulleys If the pulley has grooves in it or is no iw Moving parts longer smooth it needs replace
10. ing lt t c fi an O W 9 see Chart A T x 2 x 8 Banner Boards Figure 1C POST CONSTRUCTION 51 FAN WITH 51FCE OR 55 FAN Munters Corporation FORM QM1063 4215 Legion Dr Mason MI 48854 1036 USA Rev 9 January 2013 517 676 7070 Fax 517 676 7078 www munters us Page 5 of 17 Step 2A Insert fan into the framed opening from the inside While lifting fan up tight to framing fasten top of fan with 3 Lag Screw A See Figure 2A amp 2B Next fasten bottom of fan then both sides with remaining 9 Lag Screw A Install flashing around opening tight to fan and caulk around fan to seal Step 2B If fan needs to be mounted so that shutter does not stick into building then frame fan as shown in Figure 3 Top and sides require 4 minimum and bottom requires 2 minimum Wall Framing 4 Minimum Framing for fan Top and Sides bd L decies ea 113 _ WallOpening See Chart A Page 4 2 Minimum Framing for fan Bottom Wall Framing ae Figure 3 Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us OUTSIDE OUTSIDE 14 x 1 5 Lag Screws A a mg Figure 2A FRAME CONSTRUCTION INSIDE 2x4 Framing 2x8 Header Boards Post f
11. lace by rotating the side and top shutter clips over the shutter flanges See Figure 10 Installation is now complete proceed to Electrical Wiring Section ms See Figure 10 Munters Corporation FORM QM1063 4215 Legion Dr Mason MI 48854 1036 USA Rev 9 January 2013 517 676 7070 Fax 517 676 7078 www munters us Page 9 of 17 PV style shutter Step 12 Insert PV shutter into fan by sliding the bot tom flange of shutter into bottom shutter clips and pressing shutter inward See Figure 11A Fasten shutter in place by rotating the side and top shutter clips over the shutter flanges See Figure 11B Installation is now complete proceed to electrical wiring section m e x ALLY L a 4 1 I PV Shutter I E 1 A ta e N Ya a e Fixed Bottom a a Shutter Clip er Bee a x 4 s a 4 1 A n 1 fst l l E a a a SC 1 E 1 J o s 4 4 NA P d Nun dolet y NE Figure 11B ELECTRICAL WIRING Recommended Wire Routing As the power cable exits the back of motor form a drip loop and then run power cable down along strut and Zip tie the cable to strut to prevent cable from get
12. ment A loose or i i i i O ee oe slipping belt will reduce fan performance up to 60 Bist A 9 and cause premature belt failure Pulley Pulley AWARNING N 8 BELT TENSIONING Check condition of belt if worn Belt Tensioner replace belt If belt is in good condition then make sure the tensioner is in the correct position Looking from the back of the fan the correct position of the tensioner is approximately the 7 o clock position See Figure 14A To adjust the tensioner loosen the M10 x 30mm bolt fastening the tensioner to the motor base and place a 27mm wrench onto the hex on the tensioner Turn the wrench clockwise until the AWARNING alignment mark is at mark 2 on the tensioner arm See Figure 14B Hold tensioner at this setting and ic tighten the M10 x 30mm bolt to 40 ft Ibs of torque Incorrect Correct gio location location AA Figur e 14A ZA TN Do not power wash electrical devices Moving parts disconnect power before servicing Alignment f Mark Alignment Mark Figure 14B Munters Corporation FORM QM1063 4215 Legion Dr Mason MI 48854 1036 USA Rev 9 January 2013 517 676 7070 Fax 517 676 7078 www munters us Page 13 of 17 TROUBLE SHOOTING AWARNING r High Voltage disconnect power before servicing Fan Not
13. ner for PR shutter SS 3 21 PT51 PT51 PT553 Shutter belled inlet plastic 1 22 PV51 PV51 PV553 Shutter all plastic 1 23 KX1257 Spacer 320 ID x 75 OD x L black 8 HP1096 HP1127 HP1094 Hardware pkg fan cone install PT PV shutter 1 Contact office for replacement part numbers for your fan configuration Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us FORM QM1063 Rev 9 January 2013 Page 17 of 17
14. reduce voltage spikes and harmonic distortion Supplemental motor overload protection is also recommended NOTE A safety cut off switch should be located adjacent to each fan L1 H LIP ro a T H T1 H l 1200r 240vac lt ZN LAN o Zir TAN T2 N 120 or 240 VAC Power Out to Fan Power Supply for Fan Gj ii G Figure 13A Three Phase Power Supply for Fan NOTE Information in parenthesis Single Phase Motor Overload Protection with Disconnect SY2000 or Equivalent Safety Cut off Motor Starter Switch L1 L1 T1 T1 CX eT L2 L2 d gu ot T2 Three Phase L3 T3 Power Out Ls CX get is to Fan Motor Lj Io Figure 13B Three Phase Motor Overload Protection with Disconnect KEY refers to 120 VAC control L1 Line 1 Al L2 Line 2 N Neutral L3 Line3 G Ground Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us FORM QM1063 Rev 9 January 2013 Page 11 of 17 OPERATION AWARNING 1 INITIAL START UP With electrical power off verify that the fan propeller turns freely and that all fasteners are secure Turn on electrical power and confirm that the fan operates smoothly 2 ADJUSTMENTS Set the fan control to the temperature shown on your Aerotech ventilations system drawing or to a value which will provide the desired environmental conditions Moving parts I disconnect power Single Pha
15. se Fans Single phase fans are designed for single speed operation before servicing only Three Phase Fans 1 The use of a quality frequency drive and the installation of line reactors is recommended to reduce voltage spikes and harmonic distortion 2 Minimum operating frequency of 30 Hz 3 Will require three pole contactors with overload protection by others MAINTENANCE The following inspection and cleaning procedures should be performed monthly AWARNING AWARNING 1 INSPECT PROPELLER Check that propeller is secure on motor shaft and that there are no signs of damage The blades are of a self cleaning design and should not require maintenance 2 CLEAN regularly for best results Do not power wash FAN MOTOR Remove any dust accumulation from motor using a brush electrical devices or cloth DO NOT use a pressure washer A clean motor will run cooler and last longer At the same time verify that the motor is secure in its mount SHUTTER Carefully clean dust from shutter blades and frame so that AWARNING AWARNING shutter opens and closes freely A brush or cloth should be used GUARD Clean any dust or feathers from fan guards using a brush Dirty iz guards can reduce airflow High Voltage disconnect power before servicing 3 CHECK FASTENERS For safety all fasteners should be inspected Tighten any loose connections AA Moving parts Moving parts 4 INSPECT FAN CONTROL With pow
16. t Center Slot Figure 6A Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us Hole Location Hol l N Cone ae 1 cd Section Location B esc USA o Fan Outlet Figure 4 Flange Nut C Cone Section LL re Fan Outlet J E Inside F Truss Head Bolt B Figure 5 Flange Nut C DO NOT overtighten A Cone Section iy Cone Section with HE with slot E Truss Head Bolt B Figure 6B FORM QM1063 Rev 9 January 2013 Page 7 of 17 Eyelets at center of 51FC and 55FC Cone Section Step 8A Eyelets at Insert guard into cone with the guard eyelets a facing away from you Make sure each eyelet one Joints lines up with a hole in the cone sections and secure with 8 Truss Head Bolt B amp Flange Head C DO NOT tighten bolts at this time See Figure 7A and 7B Proceed to step 9 Flange Nut C bt Cone Truss Head Bolt B XL gt A A j Guard Figure 7B 51FC amp 55FC FAN CONE Fan mo Figure 7A 51FC amp 55FC FAN CONE Eyelets at center of Cone Section FOR 51FCE Eyelets at Step 8B center of Insert guard into cone with the guard eyelets
17. tallation Each Fan includes 1 Belt Drive Fan 4 Cone sections all the same Ov 1x 2x 3 1 Shutter Pro ime thse 1 Hardware Package as follows HP1096 51 Standard Cone PT PV Shutter A AOS A 12 14 x 1 5 Lag Screw SS B 20 1 4 20 x Truss Head Bolt S S B oc C 20 4 20 Hex Flange Nylock Nut S S HP1127 51 Extended Depth Cone PT PV Shutter C E A 12 14 x 1 5 Lag Screw SS B 16 1 4 20 x 7 Truss Head Bolt S S E i C 24 1 4 20 Hex Flange Nylock Nut S S E 8 x 1 Hex Bolt SS F 8 4 Flat Washer SS IF O G 8 O D x L Spacer HP1094 55 Standard Cone PT PV Shutter A 12 14 x 1 5 Lag Screw SS G ME B 24 1 4 20 x Truss Head Bolt S S C 24 1 4 20 Hex Flange Nylock Nut S S Munters Corporation FORM QM1063 4215 Legion Dr Mason MI 48854 1036 USA Rev 9 January 2013 517 676 7070 Fax 517 676 7078 www munters us Page 3 of 17 FAN DIMENSIONS e G E H J i ex Tt a E g c x y n m j Fan Specifications Hertz 60 60 Voltage 120 240VAC or 208 240 480VAC Phase 1 Or 3 Hertz 50 50 Voltage 110 208 220VAC or 190 380VAC Phase 1 Or 3 WALL OPENING FANDIA A B C D E F G H J K Dia LD framed 51FCE 7 29 73 4 601 2
18. ting tangled in the pulley or belt See Figure 12 Then run the cable out the drain hole to the circuit breaker or control panel Continued on next page Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us Figure 12 FORM QM1063 Rev 9 January 2013 Page 10 of 17 ELECTRICAL WIRING AWARNING lt High Voltage disconnect power before installation All wiring should be installed in accordance with National State and Local electrical codes Fans used to ventilate livestock buildings or other rooms where continuous air movement is essential should be connected to individual electrical circuits with a minimum of two circuits per room For electrical connection requirements refer to diagram on motor nameplate and to information enclosed with the Aerotech environmental control to be used Single Phase Fans motor overload protection should be provided for each fan A Circuit Breaker Switch or slow blow motor type fuses must be used See Figure 13A See Aerotech form QM1400 for proper size Three Phase Fans motor overload protection should be provided for each fan A three pole motor starter or slow blow motor fuses must be used See Figure 13B If a frequency drive inverter is used confirm that motors are rated for inverter duty at the voltage used The installation of line reactors is recommended to
19. unnecessary heat loss and condensation To winterize turn fan control off Install the insulated closure panel over the fan intake If you don t have an insulated closure panel a piece of rigid insulation material can be used Remember the insulation panel must be removed before warmer weather returns NOTE At least one single speed fan should be left uncovered and with power available to provide air movement in the event of variable speed control difficulties Munters Corporation 4215 Legion Dr Mason MI 48854 1036 USA 517 676 7070 Fax 517 676 7078 www munters us FORM QM1063 Rev 9 January 2013 Page 14 of 17 WINTER WEATHER PROTECTION To prevent cone or fan damage from snow or ice sliding off building roof weather protection must be provided A weather shelter may be constructed to cover the entire fan See Figure 15 or snow guards may be placed on the roof See Figure 16 TT Provide Weather Shelter Over Fans ato recommendations Buildi Wall E A 6 Min ET E 1 i E R E B M nl Rj H i B px Aerotech Fan with H H Discharge Cone H d A s E n pl ai ni 1 y H i Pr pot IN Figure 15 Figure 16 Snow Guard Suppliers Company Name Phone No Fax No Snojax Inc 717 697 1900 717 697 2452 Polar BIOX 21 5 p it tie S 814 629 7397 814 629 9090 EM CURDS A trie a 800 284 1412 903
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