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1. Alarm Recipients 2 Items Phone Email Test User 1 15555555553 test test com Test User 15555555554 test test com Figure 22 SMS Phone Numbers and emails for Alarm Notification dialog box Tip Click on the F icon in the Recipients SMS Phone Numbers for Alarm Notification box to view a log of recent changes in entries View Alarm History To view a history of all past alarms in the system click on the ALARM HISTORY menu item or click the Alarm Status button to bring up the ALARM HISTORY page By default the system shows the last two hours for all nodes You can specify the time period and the nodes that you want to see an alarm history for by using the dialog box at the top of the page as shown in Figure 23 Start Date Time 1 31 2008 E7 16 00 List of Nodes 2 Process Vacuum Viewing Area v End Date Time 8 18 2010 E 19 00 MSelect All Nodes 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 1 E Export To Excel Days 1 5 10 15 30 Figure 23 Alarm History dialog box To specify an alarm history 1 Inthe dialog box shown in Figure 23 enter a value for Start Date Time and End Date Time The format is m dd yyyy h mm ss AM PM 2 Select nodes to view Use the pull down menu in the List of Nodes field or check the box next to Select All Nodes Once you select a node using the List of Nodes pull down menu you must click the small carrot next to the field to accept the section Select All
2. 07 24 2010 06 10 07 9 Nitrogen 106 07 PSI 85 00 160 00 07 24 2010 06 07 05 9 Nitrogen 106 07 PSI 65 00 160 00 07 24 2010 06 04 04 9 Nitrogen 106 07 PSI 85 00 160 00 07 24 2010 06 01 03 9 Nitrogen 106 07 PSI 85 00 160 00 07 24 2010 05 58 01 9 Nitrogen 106 07 PSI 65 00 160 00 07 24 2010 05 55 02 9 Nitrogen 106 07 PSI 65 00 160 00 07 24 2010 05 52 01 9 Nitrogen 106 07 PSI 65 00 160 00 07 24 2010 05 48 59 9 Nitrogen 105 48 PSI 65 00 160 00 07 24 2010 05 45 56 9 Nitrogen 106 07 PSI 65 00 160 00 07 24 2010 05 42 55 9 Nitrogen 106 07 PSI 85 00 160 00 07 24 2010 05 39 53 9 Nitrogen 106 07 PSI 85 00 160 00 07 24 2010 05 36 51 9 Nitrogen 106 07 PSI 65 00 160 00 07 24 2010 05 33 48 9 Nitrogen 106 07 PSI 65 00 160 00 07 24 2010 05 30 47 9 Nitrogen 106 07 PSI 85 00 160 00 07 24 2010 05 27 45 9 Nitrogen 106 07 PSI 85 00 160 00 07 24 2010 05 24 41 9 Nitrogen 105 48 PSI 85 00 160 00 07 24 2010 05 21 42 9 Nitrogen 105 48 PSI 85 00 160 00 07 24 2010 05 18 39 9 Nitrogen 106 67 PSI 65 00 160 00 07 24 2010 05 15 39 9 Nitrogen 106 07 PSI 65 00 160 00 07 24 2010 05 12 37 9 Nitrogen 102 52 PSI 85 00 160 00 07 24 2010 05 09 35 9 Nitrogen 106 07 PSI 85 00 160 00 07 24 2010 05 06 34 9 Nitrogen 106 07 PSI 65 00 160 00 Figure 30 Sample Table page 5 11 1 Create a Table To generate a table from several node readings 1 Click on TABLE in the Main Menu The TABLE page displays It looks similar to the graph page with a dialog box on the top and a table at the bot
3. Browse ode configuration 21 Items Process Vacuum Viewing Area ASML Lens purge He O2 Left Cylinder Outlet 15 ASML Lens purge He O2 Left Cylinder Inlet 0 ASML Lens purge He O2 Right Cylinder Outlet 15 ASML Lens purge He O2 Right Cylinder Inlet 0 C14 BCL3 Outlet LPCVD Burn Box Exhaust Nitrogen Argon Oxygen Hydrogen UHP Nitrogen House CDA Compressed Air Viewing Area C10A Chlorine Outlet C10A Chlorine Inlet C10B HBr Outlet C10B HBr Inlet ASML Tool Purging Pressure Outlet EPI reactor Exhaust Burn Box Hydrogen OW On Donk w N NFP BE Pe RP RPRYPrYPrY re ow oun Doh wW NH OO MN pan Figure 13 Main Configuration page 5 4 2 Add or Delete a Node The dialog box in the top section of the CONFIGURATION page enables you to add or delete nodes as shown in Figure 14 below Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 12 Version 04 1 0 1032 2 vD u LoadfromFie Browse Downioad Upioad Figure 14 The upper dialog box in the CONFIGURATION page Every field device is associated with a NodelD Field devices are configured by the handheld device and start transmitting data but the BBS must be configured to collect data for that device To add a node enter the new Node ID and press the Add button This will bring up a pop up dialog box See Figure 15 below This dialog box will allow you to edit the node settings Please see below in the section
4. 90 240VAC 10 90 RH non condensing 32 F to 113 F 0 C to 45 C 4 F to 176 F 20 C to 80 C Ruggedized aluminum and stainless steel chassis 4 1 x 8 3 x 11 8 104 5mm x 210mm x 300mm 13 9 lbs 6 3kg For additional support including configuration maintenance and troubleshooting please contact us Cypress Envirosystems 198 Champion Court San Jose CA 95134 1 888 987 3210 Email cys_support cypress com 11 0 Warranty Information Every product comes with a full one year parts and labor warranty Cypress Envirosystems monitoring of battery status product status and potential communications packets are included during this period so that proactive service can be provided to our customers Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 38
5. CYPRESS ENVIROSYSTEMS Blue Box Server User Manual Doc 152 10201 01 Revision 2 0 Sept 2010 Copyrights Copyright 2008 by Cypress Envirosystems All rights reserved The information in this document is subject to change without notice While reasonable precautions have been taken Cypress Envirosystems assumes no responsibility for any errors that may appear in this document No part of this document may be copied or reproduced in any form or by any means without the prior written consent of Cypress Envirosystems Disclaimer CYPRESS ENVIROSYSTEMS MAKES NO WARRANTY OF ANY KIND EXPRESS OR IMPLIED WITH REGARD TO THIS MATERIAL INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Cypress Envirosystems reserves the right to make changes without further notice to the materials described herein Cypress Envirosystems does not assume any liability arising out of the application or use of any product or information described herein Cypress Envirosystems does not authorize its products for use in mission or safety critical systems or where a malfunction or failure may reasonably be expected to result in significant injury to the user The inclusion of Cypress Envirosystems product in mission or safety critical system applications implies that the manufacturer assumes all risk of such use and in doing so indemnifies Cypress Envirosystems against all charges In no event is Cy
6. Edit a Node for details 5 4 2 1 WGR and WTR Configuration Parameters WGR WTR Avaltlable Node List NodelD Device ID Name Nitrogen Viewing Area Unt Units Binary 0 TRUE FALSE Node Mathfunction Decimal Precision Sample Rate Sec Enable Alarm Alarm Excursion Alarm Thresholds Mi Max OWTR Configuration Log Scale Device Type Sensor Responsivity sensor lype 0 5V Volts or mA 1 Value1 e VoltsormA2 Vawe One point Calibration Value Measured e Value Desired Cold Junction Figure 15 Node Configuration pop up dialog box for WGRs and WTRs Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 13 Availabl Nod ee baa aaa Nodes that can be seen by the BBS but have not been configured NodelD NodelD of the Cypress Envirosystems field device A unique identifier for a WTR device If the user does not input a value the default is the NodelD number Name A basic description of the node Unit of measurement for each Gauge The user will either specify the type of measurement such as PSI H2O Inch LBS or a binary type TRUE FALSE ON OFF or ACTIVE INACTIVE In case of Binary unit type the Unit column display is empty in the Readings page For WTRs with Device Type Thermocouples or Thermistors the this field can be either C for Celsius or F for Fahrenheit Device ID Unit If a binary value was used in the Unit column the type
7. Location Type Unknown a Orifice Size 0 03125 b Application Unknown v Pressure psi M Trap Alarm Profile Default Profile lt Profile Name Default Profile V Enable Alarm Excursion Limit 2 v Inlet Temperature Limits C Outlet Temperature Limits C Good Blowing Min Good Temp Max Leaking Temp 115 00 Flooded Leaking t Max Out of Service Temp 50 00 Max Good Temp 95 00 Out of Service 4 Good t Max Out Of Service Temp 50 00 Out of Service J Inlet Sensor Cal Const Current Value Desired Value Outlet Sensor Cal Const Current Value Desired Value Figure 18 WSTM Node Configuration Dialog Box with Alarm Profile Each WSTM is assigned to an alarm profile in order to determine the condition of a trap The default alarm profile may be modified but not deleted All WSTMs are required to be assigned to an alarm profile If an alarm profile has been created assigned to multiple WSTMs then deleted the default alarm profile will then be assigned The selected alarm profile in the dropdown menu will be assigned to the WSTM 5 4 2 3 1 1 Add Edit Delete Alarm Profiles To add an alarm profile from the WSTM Node Configuration Dialog screen click New and the alarm profile details will be displayed as seen in Figure 18 The alarm profile is saved along with the WSTM Node details when cl
8. The readings are based on a percentage of full scale determined from the MinValue and MaxValue If the MinValue and MaxValue are not set up correctly on the WGR or BBS the Reading value may be incorrect If you have additional problems please contact us See Section 10 0 Support for details Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 37 9 0 Technical Specifications Server Capacity Compatibility User Interface Available Data Protocols Mobile Access Wireless Frequency Wireless Range Wireless Protocol Approvals Power Supply Humidity Operating Temperature Storage Temperature Enclosure Dimensions Weight 10 0 Support Receives data from up to 255 Cypress Envirosystems field devices typical PC or Macintosh Built in Web Server for easy browser access to data and trending OPC BACnet ODBC ADO NET web services via plant Ethernet LAN Alarm notification and user queries via cell phone PDA or email 2 4GHz Direct Sequence Spread Spectrum 100mMW peak output Up to 1600 ft 488 m high interference immunity extendable with repeaters Cypress Semiconductor s highly optimized industrial DSSS radio and protocol Integrates robust security antenna and frequency diversity optional encryption and minimal interference with existing wireless systems for additional details please see FAQ at www cypressenvirosystems com FCC Class B compliant RoHS ETSI compliant
9. ode os below this number an alarm condition is created This is a specified highest allowable value If the node reading rises above this number an alarm condition is created WGR Configuration Select this radio button if configuring a WGR Max Alarm Threshold Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 14 WGR Configuration Min Minimum gauge value for the WGR WGR Configuration Max Maximum gauge value for the WGR Select this radio button if configuring a WTR type node Use this for ai MMeU Aron WFM and WSTM nodes as well WTR Configuration L fe 6 ee EE Select this check box if the reading needs to be calculated in Log scale WTR Device Type Select the proper WTR type for the device Select this for to specify the right sensor type Based on the readings select the sensor type E g in case of Freezer WTR reading1 is current sensor1 and sensor type is OPT1 2 Reading2 is current sensor2 and the sensor type is OPT1 2 Reading3 is Thermocouple and sensor type is Thermocouple Type K Reading4 is Door switch can be set to OPT1 2 For Binary unit type sensor type is ignored WTR Sensor Type Select this to calculate slope and intercept values in y mx B Enter these readings for calculating the slope and intercept This will be used later to calculate the Min and Max values and engineering reading These can be either noted down from the data sheet or the actual reading from the device E g F
10. Limit LiChannel Calibration Inlet Sensor Cal Const io Current Value sz Desired Value Outlet Sensor Cal Const ho Current Value Desired Value Figure 17 Node Configuration pop up dialog box for the WSTM The WSTM configuration dialog box seen in Figure 17 is slightly different than the other field devices configuration dialog boxes This is because users can enter steam trap specific information that will help better monitor their steam system and calculate steam loss See Table 6 below for a description of each WSTM configuration parameter NodelD NodelD of the WSTM Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 22 Unit Dropdown box containing the supported units for WSTMs Update rate configured to the WSTM This is used to determine if the Update Rate device has lost wireless connectivity The WSTM update rate cannot be changed from the web application Name A basic description of steam trap Location A basic description of the location of the steam trap Manufacturer of the steam trap Dropdown list of user configured manufacturers See the section on Site Settings WSTM tab Figure 26 for information on how to add or remove Manufacturers from the list Model Number Model Number of the steam trap Type of trap used i e bucket or thermostatic Dropdown list of user configured types See the section on Site Settings WSTM tab Figure 26 for information on how to add or r
11. OK House CDA PSI OK Compressed Air Viewing Area PSI OK C10A Chlorine Outlet PSI OK C10A Chlorine Inlet PSI OK C10B HBr Outlet PSI OK C10B HBr Inlet PSI OK ASML Tool Purging Pressure Outlet PSI OK EPI reactor Exhaust Burn Box Hydrogen PSI OK Figure 7 WGR and WTR READINGS page E won Doh UNGA NFP eB BP ke BPP PP ee Ow On TDoOKRWN eH OC M 5 2 1 Get Node Readings To check your node readings click on READINGS in the Main Menu The READINGS page appears with the following information e Timestamp Time when the last reading was taken This time is based on the BBS system clock e No odelD Identification number that your service representative originally assigns to a node e Description A brief description of the node for example Emergency Generator or Water Inlet Pressure e Reading Most recent reading taken from the node Your service representative configures the update rate when the system is installed e Units Unit of measurement that applies to the reading e LCL Lower control limit When a node reading falls below this value the systems signals an alert See Section 5 6 Setting Up the Alarm e UCL Upper control limit When a node reading rises above this value the system signals an alert See Section 5 6 Setting Up the Alarm e Status Indicates the status of the node for example whether it is okay inactive or below or above acceptable limits Values are OK Ina
12. OPT1 2 For Binary unit type sensor type is ignored WTR Sensor Type Select this to calculate slope and intercept values in y mx B Enter these readings for calculating the slope and intercept This will be used later to calculate the Min and Max values and engineering reading These can be either noted down from the data sheet or the actual reading from the device E g For WTR type 0 10 V Volts1 0 Volts2 10 35 Value1 0 0001 Value2 1000 Sensor Responsivity Volts or mA1 Volts or mA2 Value1 Value2 Check this box if a 1 point calibration can be done This is typically used WTR One Point Calibration for calibrating thermocouples One Point Calibration Use this to apply the offset correction value to the ADC readings e g Value Measured Temp measured might be 40 C And user might say the right temp is Value desired Cold 45C Then enter the inputs here to calculate the gain constant junction correction factor that is used internally for the correction Save data but keep window open Close Don t save any data just close dialog Refresh Get the latest data from the database Table 3 WGR and WTR Node configuration details 5 4 2 1 1 Configuring 2 Channel WTRs For 2 channel WTRs the first channel shall receive the NodelD that was given to the device via the handheld during the WTR setup The second channel shall receive the NodelD of the first channel 1 and the device ID must be equal to the Nodel
13. Readings Graph Table Reports Alarm History Status Configuration Site Settings Help ode Status 41 Items 2s Timestamp NodeID Description BatteryStatus o RSSI DeviceType _ 8 19 2010 8 53 56 AM 234 LowStage 100 21 WEM 8 19 2010 8 52 59 AM 222 WSTM_222 100 6 WSTM 8 19 2010 8 52 07 AM 229 NodeID 229 100 7 WTR 8 19 2010 8 52 07 AM 228 NodeID 228 100 7 WTR 6 19 2010 7 41 11 AM 231 WFM as Switch 100 3 WTR 8 19 2010 7 41 11 AM 230 WFM as WTR 100 3 WTR Figure 20 Battery and Signal Strength Stauts 5 6 Alarms One of the benefits of Cypress Envirosystems Web Console is it immediately alerts you to potential problems as they arise in your facility The system triggers an alarm when a node reading climbs above an upper control limit drops below a lower control limit or the battery level goes below 70 When an alarm is triggered two things happen e The Alarm Status button turns red e The system sends out alerts via SMS text message and optionally email to everyone on the notification list You must have a device that is capable of receiving SMS text messages in order to receive a text alarm Also keep in mind that once an alarm is triggered you need to reset it before the system can send you another 5 6 1 Configure Alarm Notifications Alarm notifications alert you via text message and optionally email Before setting up the notifications go into the CONFIGURATION page and do the following Cypress Envirosystems Doc 1
14. of binary is displayed in this column Additionally in applications requiring a delta reading between two existing nodes a virtual delta node can be configured Values for the delta nodes are computed based on the delta logic specified and are updated whenever the existing nodes change Node Detail Select this for the Steam Trap node Enter Node1 and Node2 that will be Node Math function used to calculate the reading for new node E g Node3 Node1 Node2 Precision is used to set the number of decimal places to display on the readings page If no precision is used decimal places will be displayed depending on how large or small the reading value is at the time Precision Update rate as it has been configured on the field device duration of time between samples This is used to determine if the field device is inactive no wireless data Changing this value does not change the update rate on the field device This field must be checked for the SMS alarm to be activated for the node Ifa limit is exceeded and the SMS Alarm box is checked for the node an SMS Text message and or email will be sent to all SMS Alarm recipients Update Rate Enable Alarm This is the number of consecutive times the node data limit has is Alarm Excursion exceeded before an SMS and or Email notification is sent Only works when SMS Alarm is checked This is a specified lowest allowable value If the node reading drops Min Alarm Threshold
15. 52 10201 01 Rev 2 0 BBS User Manual Page 27 1 Check the SMS Alarm box for the nodes you want to monitor This tells the system to send you an email or text message only when these particular nodes go into an alarm state 2 Enter a value for AlarmCtrl Limit Small fluctuations can cause readings to spike This value sets the consecutive number of times a reading exceeds a limit before the system triggers an alarm Once those values are set follow these steps to configure the system 1 Click SITE SETTINGS in the Main Menu Dialog box appears asking for a user name and password If you entered the user name and password in the last 20 minutes to access another page you do not need to re enter it here 2 Enter the admin user name and password and click Log In For Blue Box Servers that do not have an internet connection can be set up to send email ONLY alarms using the local SMTP server To use the local SMTP server select the Use Local SMPT Server for Email Alarms Check box and fill in the appropriate SMPT info CYPRESS ENVIROSYSTEMS Readings Graph Table Reports Alarm History Status Configuration Site Settings Help Site Details WSTM Settings Alarm Recipients Archived Data Show Change Log Site Name Site ID 149 Ouse Local SMTP Server for Email Alarms SMTP server SMTP Pot UserID Domain Password Proxy Server Figure 21 You can change the name th
16. D of channel 1 i e if a 2 channel WTR was configured with the handheld with NodelD 35 when adding the nodes to the Web Console channel 1 will have NodelD 35 and DevicelD 35 and channel 2 will have NodelD 36 and DevicelD 35 Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 17 5 4 2 2 WFM Configuration Parameters wW FEI Avallable Mode List NodelD DeviceID lt Name O Unit Units COo OBinary O TRUE FALSE Y ONode Math function al E Decimal Precision Sample Rate Sec Oooo Enable Alarm Alarm Excursion O Alarm Thresholds Min lax WTR Configuration Flog Scale Device Type LiSensor Respansivity Sensor Type F5 v VoltsormA1 Valuet Valts or mA 2 Value JOne point Calibration ValueMeasured Value Desired Cold Junction Figure 16 Node Configuration pop up dialog box for WFMs Available Node List Nodes that can be seen by the BBS but have not been configured NodelD NodelD of the Cypress Envirosystems field device Device ID A unique identifier for a WTR device If the user does not input a value the default is the NodelD number A basic description of the node Unit of measurement for each Gauge The user will either specify the type of measurement such as PSI H20 Inch LBS or a binary type Unit TRUE FALSE ON OFF or ACTIVE INACTIVE In case of Binary unit type the Unit column display is empty in the Readings page For WTRs with Device
17. EI 9941 DeForge 2 Temp 600 G 0 FALSE FALSE 0 WTR GC 1 Pl P2 V1 V2 MEI 9941 Doorswitch 600 i FALSE BINARY 0 C GC 1 Pl P2 nodedescription200 test description 200 600 100 FALSE FALSE 6 88537E 11 6 1 nodedescription201 test description 201 600 100 FALSE FALSE 6 88537E 11 0 1 NodeID 2001 600 PSI Q 100 10 FALSE 2001 WGR mAnononvooeo Figure 19 Example Nodeconfiguration txt tab separated file To delete a node enter the NodelD and click on the Delete button Please note this action will delete the node and all associated data Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 26 5 4 4 Edita Node To edit a node go to the table in the lower half of the CONFIGURATION page Click on the Edit button in the far right column next to the node This will launch a Node Configuration pop up dialog box as shown in Figure 15 To see the change log of the nodes that have been added deleted edited click on the Show Change Log button 5 5 Battery and Signal Strength Status The Cypress Envirosystems wireless field devices will periodically transmit their battery status and signal strength back to the BBS The battery status can be viewed by looking at the STATUS page This read only screen shown in Figure 20 displays the status conditions of configured nodes on the server The RSSI shows the signal strength of the last hop for each node CYPRESS ENVIROSYSTEMS
18. GRTimestamp Timestamp when the data arrived e WGRFriendlyName WGR device friendly name The OPC interface is an option that must be enabled by your service representative Please contact them for further details 7 0 Care and Maintenance The database is backed up on a routine basis Please contact your service representative for further details The Blue Box Server should be treated as an industrial PC Please contact your corporate IT group to install and maintain anti virus software or to configure the firewall as needed 8 0 Troubleshooting get an error message when try and enter an email address into the SMS Alert Phone number is a required field If you do not enter a phone number first the system does not accept the input The system is not saving my changes Anytime you make a change you need to click on Update to keep the changes or else the system reverts back to the old settings I am not able to create a graph When I click Show Graph nothing happens Generally this means no data was available Check your start and end time to make sure that it includes data Sometimes the system asks me to enter an administrative password and other times it doesn t You must enter a password to access the SMS ALARM page and the CONFIG NODE page If you enter the password for one page you do not need to enter it again until 20 minutes has passed The readings on the server do not match the readings on the device
19. I PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI TRUE TRUE TRUE TRUE TRUE TRUE TRUE TRUE TRUE TRUE TRUE 100 100 100 100 100 100 100 100 100 100 100 Minvalue Maxvalue LOL UGL Reading Units Above UGL Below LCL Batterystatus Once an alarm is triggered you must reset it to receive new alarm messages This is designed so that you don t continually receive alarm messages every time a new reading comes in To reset all alarms 1 Click the red Alarm Status button from any page in the Main Menu This displays the Alarm History page A green Alarm Reset button is located at the top of this page 2 Click the green Alarm Reset button This will take you to the Alarm Reset page 3 Click the Reset All button This will reset the alerts for all the nodes To reset alarms for individual nodes 1 Click the red Alarm Status button from any page in the Main Menu This displays the Alarm History page A green Alarm Reset button is located at the top of this page 2 Click the green Alarm Reset button This will take you to the Alarm Reset page shown in Figure 25 3 Find the node in the list and click the Reset button This will reset both the upper and lower alarm limits Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 30 5 8 5 8 1 A CYPRESS ENVIROSYSTEMS Readings Graph Table Reports Alarm History Status Configuration Site Settings Help Reset Node
20. K and for the fourth Node ID the sensor type is ignored since this is a binary On Off device Select this to calculate slope and intercept values in y mx B Enter these readings for calculating the slope and intercept This will be used later to calculate the Min and Max values and engineering reading These can be either noted down from the data sheet or the actual reading from the device E g For WTR type 0 10 V Volts1 0 Volts2 10 35 Value1 0 0001 Value2 1000 BBS User Manual Page 21 WTR One Point Check this box if a 1 point calibration can be done This is typically Calibration used for calibrating thermocouples One Point Calibration Use this to apply the offset correction value to the ADC readings e g Value Measured Temp measured might be 40 C And user might say the right temp is Value desired Cold 45C Then enter the inputs here to calculate the gain constant junction correction factor that is used internally for the correction Ok Save data but keep window open Don t save any data just close dialog Get the latest data from the database Table 5 WFM Node configuration details 5 4 2 3 WSTM Configuration Parameters p wSTM NodelD je Unit Decimal Precision 1 SampleRate Sec 900 WSTM Trap Info Name O Location ooo OSO Manufacturer Unknown ModelNumber Type Orifice Size Application Unknawn S Presse p m Trap Alarm Profile Profile Name MIEnable Alarm Excursion
21. Node enters all nodes in the system 3 Click Update to accept the changes The alarm history displays at the bottom of the screen shown in Figure 24 Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 29 4 If you want to export the data click Export to Excel The system creates and downloads the data in an Excel format Start Date Time End Date Time Days 1 5 10 1234567 Readings Graph 1 31 2008 CYPRESS ENVIROSYSTEMS Table Reports Alarm History 16 00 8 18 2010 15 30 19 00 Status Configuration List of Nodes 2 Process Vacuum Viewing Area s MSelect All Nodes 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 1 Site Settings Export To Excel Help GR Alarm History 2639 Items Showing 1 to 100 NodeID Description 4 5 9 2008 8 56 56 PM 5 9 2008 7 26 44 PM 5 9 2008 4 25 43 PM 5 9 2008 3 55 35 PM 5 9 2008 1 18 21 PM 5 5 2008 10 16 55 AM 5 7 2008 4 38 37 AM 5 6 2008 1 34 10 PM 4 13 2008 8 56 38 PM 4 13 2008 8 56 38 PM 4 12 2008 7 17 47 PM 4 4 4 13 4 4 4 13 13 13 5 7 1 Reset the Alarm 0 3000 300 0 3000 300 0 3000 300 0 3000 300 0 200 57 0 3000 300 0 3000 300 0 3000 300 0 200 57 0 200 57 0 200 57 Figure 24 Alarm History page 3000 3000 3000 3000 90 3000 3000 3000 90 90 90 280 90 266 65 266 65 266 65 56 30 266 65 266 65 266 65 56 30 56 30 56 30 PS
22. Node2 Precision is used to set the number of decimal places to display on the readings page If no precision is used decimal places will be displayed depending on how large or small the reading value is at the time Update rate as it has been configured on the field device duration of time between samples This is used to determine if the field device is inactive no wireless data Changing this value does not change the update rate on the field device This field must be checked for the SMS alarm to be activated for the node Ifa limit is exceeded and the SMS Alarm box is checked for the node an SMS Text message and or email will be sent to all SMS Alarm recipients This is the number of consecutive times the node data limit has is exceeded before an SMS and or Email notification is sent Only works when SMS Alarm is checked This is a specified lowest allowable value If the node reading drops below this number an alarm condition is created This is a specified highest allowable value If the node reading rises above this number an alarm condition is created Select this radio button if configuring a WTR type node Use this for WFM and WSTM nodes as well Select this check box if the reading needs to be calculated in Log scale Select WFM as the device Select this to specify the right sensor type For the first node ID select OPT1 2 for the second Node ID select OPT1 2 for the third Node ID select Thermocouple Type
23. Type Thermocouples or Thermistors the this field can be either C for Celsius or F for Fahrenheit If a binary value was used in the Unit column the type of binary is displayed in this column Additionally in applications requiring a delta Node Detail reading between two existing nodes a virtual delta node can be configured Values for the delta nodes are computed based on the delta logic specified and are updated whenever the existing nodes change Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 18 Node Math function Update Rate Enable Alarm Alarm Excursion Min Alarm Threshold Max Alarm Threshold WTR Configuration WTR Configuration Log Scale WTR Device Type WTR Sensor Type Sensor Responsivity Volts or mA1 Volts or mA2 Value1 Value2 Cypress Envirosystems Doc 152 10201 01 Rev 2 0 Select this for the Steam Trap node Enter Node1 and Node2 that will be used to calculate the reading for new node E g Node3 Node1 Node2 Precision is used to set the number of decimal places to display on the readings page If no precision is used decimal places will be displayed depending on how large or small the reading value is at the time Update rate as it has been configured on the field device duration of time between samples This is used to determine if the field device is inactive no wireless data Changing this value does not change the update rate on the fi
24. at appears in the right side of the menu bar and you can configure your server to send emails via the local SMTP Server 3 For Blue Box Servers that require a manual proxy server to connect to the internet proxy server information may be entered in the Proxy Server text field NOTE not all networks require a manual proxy server to get internet access 4 Inthe Recipients SMS Phone Numbers for Alarm Notification box enter a phone number name and email address shown in Figure 22 below Note the phone number is a required field so you cannot leave it blank You must also include an area code and a 1 prefix 5 Click Add System saves the data The information displays below the dialog box 6 Repeat steps 6 amp 7 to add additional names You can set up the system to send alerts to several people 7 Click Edit or Delete next to an entry to make changes By clicking edit you can edit field directly 8 Click Update to save the changes Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 28 5 7 When done editing an alarm recipient make sure to click Update at the left of the edit line to save the changes CYPRESS ENVIROSYSTEMS Readings Graph Table Reports Alarm History Status Configuration Site Settings Help Site Details WSTM Settings Alarm Recipients Archived Data Sh Ch E Ow ange Log Name Test User Add Phone 15555555554 Email test test com
25. atus of the Node The row is not highlighted utor serice There iS nO steam going to the trap It is not being used in the system The row is highlighted in blue Table 2 WSTM Condition Field 5 4 Configuring Nodes You can add delete and edit node configurations by going to the CONFIGURATION page This page is password restricted so that only the system administrator can access it If multiple devices have been setup to communicate with the BBS each device will have a separate configuration page 5 4 1 Access Node Configurations To access the Node Configuration screen 1 Click CONFIGURATION in the Main Menu A dialog box shown in Figure 12 appears asking for a user name and password Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 11 CYPRESS ENVIROSYSTEMS Enter your User Name and Password to access protected pages WGR Server Login Password Figure 12 Administrator login page 2 Inthe dialog box enter a user name and password and click Log In The configuration page appears as shown in Figure 13 below It has two clearly defined sections a top section where you can add and delete individual or multiple nodes and a bottom section that displays all the nodes in the system that are visible to the server CYPRESS ENVIROSYSTEMS Readings Graph Table Reports Alarm History Status Configuration Site Settings Help NodelD aaa Version 04 1 0 1032 2 Load from File
26. ciated with the loss This is based on the orifice sizes entered for each trap during configuration as well the cost of steam entered on the Site Settings page Figure 26 WSTMs statistics are also broken down by Condition Trap Type and Application A CYPRESS ENVIROSYSTEMS Readings Graph Table Reports Alarm History Status Configuration Site Settings Help WSTM Executive Summary Report Overview Energy Summary Steam loss lbs hr 3 84 Dollar loss yr 505 27 Total Number of Traps 36 Flooded Blowing Good Out of Service Error Leaking Type Summary Application Summary rotai railed i Tetai railed 40 30 30 10 10 Unknown Process Type Application Unknown 35 97 22 Unknown 35 97 22 16 Bucket 1 2 78 Process 1 2 78 0 Totals 36 100 00 Totals 36 100 00 16 Figure 31 WSTM Executive Summary Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 36 6 0 OPC Interface To interface to existing plant infrastructure the BBS can communicate via industry standard OPC The OPC Server is visible to OPC Clients as WGR OPC 1 The following OPC tags are available e WGRNodelID The configured field device NodelD e WGRReading field device reading e WGRUnit Reading unit type e g PSI C F e WGRBatteryStatus Battery status reading e WGRTemperature Internal temperature reading C e WGRRSSI Received Signal Strength Indicator max 31 e W
27. ctive Error Lower Ctl Limit Upper Ctl Limit Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 8 Based on the status individual rows are also highlighted to provide an extra visual cue See Table 1 for a detailed description of each status and the highlighted color Reported by WGR Row is highlighted in red If Node readings have not changed in past 2 days the row is highlighted in yellow Verify By default this feature is disabled To enable this feature contact Cypress Envirosystems field service group by sending an email to cys support cypress com Upper Ctr Limit If the reading for the UCL limit exceeds the limit for the node set by the user the UCL row is highlighted in orange Lower Ctr Limit LCL If the reading for the UCL drops below the limit for the node set by the user the row is highlighted in orange This status will show if a batteries are low Please contact Low Battery cys support cypress com to schedule battery replacements Row will be highlighted in Yellow This status is displayed if a Field Device has been configured on the BBS but no No Data data has ever been sent from that field device The Row will be highlighted in gray This is the default status of the Node The row is not highlighted This status is displayed if a field device has stopped sending data to the BBS Row will be highlighted in blue Table 1 Status Column Details Inactive Tip Similar to standard web pages
28. e system gives you the last two hours You may also choose from 1 5 10 15 and 30 days 3 Specify the node IDs you want to graph in the NodelID for Graph field You can select nodes individually using the List of Nodes drop down list enter node IDs manually or check the box next to Select All Nodes For example the nodes can be listed as 1 or 1 2 5 9 or 1 5 9 20 Clicking Select All Nodes will load all the nodes into the NodelD for Graph field Tip When selecting a node using the drop down list click the small carrot button next to the field to complete the selection 4 Select from the following additional options Auto Scale The graph will automatically scale based on values it depicts By default this is selected To turn off auto scale uncheck the checkbox and the Min and Max fields will enable If Auto Scale is turned off the user must specify the min Y value on the graph If Auto Scale is turned off the user must specify the max Y value on the graph Y Axis Zoom Allows the user to zoom into data on both the x and y axis By default zooming occurs only on the x axis Tooltip This allows the user to see the actual reading value on the graph by hovering the mouse pointer over a point on the graph By default this option is turned off to speed up graphing time Legend This is checked by default and will display the legend in the graph Uncheck this to make more room for the graph Update If graph
29. e1 0 0001 Value2 1000 BBS User Manual Page 19 WTR One Point Check this box if a 1 point calibration can be done This is typically Calibration used for calibrating thermocouples One Point Calibration Use this to apply the offset correction value to the ADC readings e g Value Measured Temp measured might be 40 C And user might say the right temp is Value desired Cold 45C Then enter the inputs here to calculate the gain constant junction correction factor that is used internally for the correction OK Save data but keep window open Don t save any data just close dialog Get the latest data from the database describes the node configuration parameters for the WFM After adding the parameters the Ok button must be clicked to save the data For each WFM 4 consecutive Node IDs must be created all with the same Device ID For example if a WFM was configured with the handheld as NodelD 1 the following would be set up Node ID Device ID a Units Device Type Sensor Type Volts or mA1 Volts or mA2 Value L vaut Low ai A Opt 1 2 Volts Volts Compressor Value Value a Current High Stage Opt 1 2 Volts Volts Compressor Value Value n Current Freezer CorF Thermocouple eo ee Type K Door Switch Binary N A On Off or Off On Table 4 WFM Configuration parameter example Available Node List Nodes that can be seen by the BBS but have not been configured NodelD NodelD of the Cypress Envirosystems fie
30. eld device This field must be checked for the SMS alarm to be activated for the node Ifa limit is exceeded and the SMS Alarm box is checked for the node an SMS Text message and or email will be sent to all SMS Alarm recipients This is the number of consecutive times the node data limit has is exceeded before an SMS and or Email notification is sent Only works when SMS Alarm is checked This is a specified lowest allowable value If the node reading drops below this number an alarm condition is created This is a specified highest allowable value If the node reading rises above this number an alarm condition is created Select this radio button if configuring a WTR type node Use this for WFM and WSTM nodes as well Select this check box if the reading needs to be calculated in Log scale Select WFM as the device Select this to specify the right sensor type For the first node ID select OPT1 2 for the second Node ID select OPT1 2 for the third Node ID select Thermocouple Type K and for the fourth Node ID the sensor type is ignored since this is a binary On Off device Select this to calculate slope and intercept values in y mx B Enter these readings for calculating the slope and intercept This will be used later to calculate the Min and Max values and engineering reading These can be either noted down from the data sheet or the actual reading from the device E g For WTR type 0 10 V Volts1 0 Volts2 10 35 Valu
31. emove types from the list Manufacturer Type Size of the orifice on the steam trap Dropdown list of user configured orifice sizes See the section on Site Settings WSTM tab Figure 26 for information on how to add or remove sizes from the list Orifice size User defined dropdown field to describe how the steam trap is used in the plant See the section on Site Settings WSTM tab Figure 26 for information on how to add or remove applications from the list Pressure Saturated steam pressure Select the units from the dropdown Profile to set temperature limits that control the trap condition on the readings page A single trap profile can be created for all WSTMs or individual profiles can be created for each trap Choose from the list of created trap profiles or create a new one Enable Alarm Checkbox to turn on and off SMS and email alarms for this WSTM she Number of consecutive times the set points are tripped before an alarm Excursion Limit l is sent Inlet Temperature Min Minimum inlet temperature which the steam trap is still considered in Good Temp good condition Application Trap Alarm Profile Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 23 Inlet Temperature Max out of service temperature Outlet Temp Max leaking temp Outlet Temp Max Good temp Outlet Temp Max out of service temperature One Point Calibration Value Measured Value des
32. ems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 6 5 0 5 1 5 2 Web Console The Cypress Envirosystems Web Console is a browser based program that enables you to remotely monitor configure and review data from wireless field devices This section explains how to read and edit data points set up alerts and notifications graph and export data and troubleshoot common problems Starting the Program and General Navigation To start the Cypress Envirosystems Web Console open a Web browser and type in the IP address or name of the Blue Box Server and click Enter A CYPRESS ENVIROSYSTEMS readings Graph Table Reports Alarm History Status Configuration Site Settings Help Figure 5 Cypress Envirosystems Web Console Main Menu Bar Once the web page loads the application opens to the READINGS page by default where you can find information on every data point or node in the system At the top of the READINGS page and every page in the application is a Main Menu bar with tabs that enable you to navigate through the different pages in the program The BBS may be set up to receive data from multiple types of field devices If so there the various field devices will have their own pages See Figure 6 below ceadings Grapn Table Reports Alarm H WEGRAATR WE l WET 1 Items pa eels Description Figure 6 Cypress Envirosystems Web Console Main Menu Bar Readings Page The READINGS page enables you to c
33. heck the summary of node readings It also provides other detailed information such as the time of the reading as well as the upper and lower control limits and the status of a particular node Figure 7 below shows a sample WGR AND WTR READINGS page Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 7 A CYPRESS T ENVIROSYSTEMS Readings Graph Table Reports Alarm History Status Configuration Site Settings Help GR Readings 21 Items Timestamp IN ode 07 24 2010 06 07 45 07 24 2010 06 07 52 07 24 2010 06 07 53 07 24 2010 06 09 25 07 24 2010 06 08 16 07 24 2010 06 07 13 07 24 2010 06 08 10 07 24 2010 06 07 30 07 24 2010 06 10 07 07 24 2010 06 07 31 07 24 2010 06 08 33 07 24 2010 06 07 38 07 24 2010 06 07 36 07 24 2010 06 02 40 07 24 2010 06 09 21 07 24 2010 06 08 08 07 24 2010 06 07 34 07 24 2010 06 07 50 07 24 2010 06 09 26 07 24 2010 06 07 27 07 24 2010 06 07 41 a M ID Description SE Reading Units LCL UCL Status Nitrogen Viewing Area 100 0 190 OK Process Yacuum Viewing Area 25 10 OK ASML Lens purge He O2 Left Cylinder Outlet 100 105 OK ASML Lens purge He O2 Left Cylinder Inlet 2 456 3000 OK ASML Lens purge He O2 Right Cylinder Outlet 100 105 OK ASML Lens purge He O2 Right Cylinder Inlet 956 3000 OK C14 BCL3 Outlet 5 10 OK LPCVD Burn Box Exhaust 1 Inches of Water 1 5 OK Nitrogen PSI OK Argon 65 PSI OK Oxygen 70 PSI OK Hydrogen PSI OK UHP Nitrogen 59 PSI
34. her specify the type of measurement such as PSI H2O Inch LBS or a binary type Unit TRUE FALSE ON OFF or ACTIVE INACTIVE In case of Binary unit type the Unit column display is empty in the Readings page For WTRs with Device Type Thermocouples or Thermistors the this field can be either C for Celsius or F for Fahrenheit If a binary value was used in the Unit column the type of binary is displayed in this column Additionally in applications requiring a delta Node Detail reading between two existing nodes a virtual delta node can be configured Values for the delta nodes are computed based on the delta logic specified and are updated whenever the existing nodes change y Select this for the Steam Trap node Enter Node1 and Node2 that will be Node Math function used to calculate the reading for new node E g Node3 Node1 Node2 Precision is used to set the number of decimal places to display on the Precision readings page If no precision is used decimal places will be displayed depending on how large or small the reading value is at the time Update rate as it has been configured on the field device duration of Update Rate time between samples This is used to determine if the field device is inactive no wireless data Changing this value does not change the update rate on the field device This field must be checked for the SMS alarm to be activated for the Babich node Ifa limitis exceeded and the SMS Alarm box
35. hly before using the BBS Safety Precautions e Do not expose the BBS to water e Do not try to repair yourself as it contains no user serviceable parts Contact a qualified service technician for repairs See Section 10 0 Support for details Description of BBS The Cypress Envirosystems Blue Box Server BBS is a flexible industrial server that collects wireless data from various Cypress Envirosystems field devices and enables access to the readings from a variety of user interfaces The BBS can be used as part of an overall existing infrastructure or as a stand alone station Figure 1 Blue Box Server Through industry standard protocols the data can be connected to your existing plant systems The data can also be viewed from any computer on the intranet using a standard web browser Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 4 cM 3 2 Cypress Envirosystems Monitoring System The Cypress Envirosystems Blue Box Server is part of the Cypress Envirosystems Monitoring System This system can be setup one of two ways OPTION A OPTION E Intgration with Plant IT SCADA System Standalone WGR System Plant Information Layar Figure 2 Cypress Envirosystems Monitoring System Setup Options For users with existing plant databases and operator stations the BBS can forward data seamlessly integrating with existing plant SCADA or IT infrastructure This can be accomplished using a variety of open co
36. icking the OK button To modify an alarm profile select the profile from the dropdown and click Edit Note that selecting a different profile from the dropdown list will assign that profile to the WSTM node being configured The alarm profile is saved along with the WSTM node details when clicking the OK button To delete a profile select the desired profile in the dropdown list and click delete Note that the default profile may not be deleted Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 25 5 4 3 Upload Node Info from a File An alternate method is available when you need to setup many nodes To setup many nodes it can be more convenient to edit a text file Simply enter the information to the Nodeconfiguration txt file This file is a tab separated text file that lists all the configuration parameters An example file is shown in Figure 19 Use the Upload button to upload nodes and parameters from the configuration file B nodeconfiguration txt Notepad File Edit Format View Help NoderD Description SampleRatesec Units Minvalue MaxValue uct smsAlarm LCL_Tripped UcL_Tripped Excursion_Limit DeviceIpD UPS1_BANK11 600 PSI 0 100 10 90 FALSE FALSE 0 a3 2 WGR wgr data3 600 PSI 100 10 FALSE FALSE 3 WGR ASML Lens purge He o2 Left cyl inder Inlet 600 300 3000 FALSE FALSE FALSE Q ASML Lens purge He o2 Left cylinder outlet 600 15 79 105 FALSE FALSE FALSE 0 ASML Lens p
37. ing options have change the user may click the Update button for the changes to take effect on the graph Resets the graph back to the default view no zoom 5 Click Show Graph to display the graph A graph appears at the bottom of the page with several points that represent nodes and timestamps shown in Figure 29 Tip If you click Clear Graph all data in the dialog box clears except for the nodes ID list If you want to delete a node you must look up the Node ID and then go into the list and delete it manually Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 33 WGR Node Graph 140 14 House CDA 9 Nitrogen 120 Ss 1 Nitrogen Viewing 4rea poe lt n alien ath 3 100 ee Stabe NAL UR 4 Aa a a AD Gui BAe Tee RUA AIAG CARB kr em 10 4rgon 4 ji T aK 4 Fre r 1 SLS r 7 C14 BCL3 Outlet 50 8 0 oO 60 40 20 0 a a 2 z a a 2 z a z z a a lt 8 a 3 A g A a A Z A 6 Ga a a Fs J A a j o pall So o S 5 amp N N N N N N S N N N N N N amp amp 8 E a l amp A amp a E ER N N N N N N N X X Timestamp Figure 29 Sample Node Graph When graphing multiple nodes the legend will have the nodes listed from the highest reading value to lowest readings value These values will be based on the first displayed value To improve graphing pe
38. ired Maximum inlet temperature where the trap is considered out of service Above this value and below the Min Good temp the trap is considered to be flooded Below this value the trap is considered to be out of service Maximum outlet temperature where the trap is considered to be leaking Above this value the trap is considered to be completely blown Maximum outlet temperature where the trap is considered to be in good working condition Above this value the trap is considered to be leaking or blowing Maximum outlet temperature where the trap is considered out of service Above this value the Max Good temp the trap is considered to be in good working condition Below this value the trap is considered to be out of service Use this to apply the offset correction value to the ADC readings e g Temp measured might be 40 C And user might say the right temp is 45 C Then enter the inputs here to calculate the gain constant correction factor that is used internally for the correction Save data but keep window open Do not save any data just close dialog Get the latest data from the database Table 6 WSTM Node configuration details Close Refresh 5 4 2 3 1 WSTM Alarm Profiles Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 24 WSTM NodelD Unit c Decimal Precision 1 SampleRate Sec 900 Close WSTM Trap Info Name
39. is checked for the node an SMS Text message and or email will be sent to all SMS Alarm recipients This is the number of consecutive times the node data limit has is Alarm Excursion exceeded before an SMS and or Email notification is sent Only works when SMS Alarm is checked This is a specified lowest allowable value If the node reading drops Min Alarm Threshold ae below this number an alarm condition is created This is a specified highest allowable value If the node reading rises above this number an alarm condition is created Max Alarm Threshold WGR Configuration Select this radio button if configuring a WGR WGR Configuration Min Minimum gauge value for the WGR WGR Configuration Max Maximum gauge value for the WGR Select this radio button if configuring a WTR type node Use this for WTR ConNgUratNON WFM and WSTM nodes as well Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 16 WTR Device Type Select the proper WTR type for the device WTR Configuration L Scale EREE Select this check box if the reading needs to be calculated in Log scale Select this for to specify the right sensor type Based on the readings select the sensor type E g in case of Freezer WTR reading1 is current sensor1 and sensor type is OPT1 2 Reading2 is current sensor2 and the sensor type is OPT1 2 Reading3 is Thermocouple and sensor type is Thermocouple Type K Reading4 is Door switch can be set to
40. l Add tem List Process Coil Category Text Drip Tracer Unknown Cost of Steam 15 0 per 1000 Ibs Figure 26 WSTM Specific Settings 5 8 2 Archive Data Data older than 1 year will automatically be archived The archived data may be accessed from the Site Settings tab as seen in Figure 27 below Archived data may be viewed in Graph form by clicking on the Graph button or Table form by clicking on the Table Button To export data to MS Excel use the Table function Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 31 CYPRESS ENVIROSYSTEMS Readings Graph Table Reports Alarm History Status Configuration Site Settings Help Site Details WSTM Settings Alarm Recipients Archived Data Show Change Log Table History Graph History Archived data not available Figure 27 Archive Data 5 9 Querying the System Remotely You can use your SMS text messaging device to remotely query data on the system or to reset the alarm for a particular node ID Before you begin you must first authorize your device by adding its phone number to the notification list on the SITE SETTINGS page See Section 5 6 Setting Up the Alarm Once the device is authorized the BBS will recognize text messages from the device Choose from the commands in Table 7 below to query the server sending a text message to 32075 in the United States or 447786204951 ou
41. lD Description MinValue MaxValue LCL UCL LCLTripped UCLTripped AlarmControlLimit 1 Nitrogen Viewing Area 0 200 80 190 3 2 Process Vacuum Viewing Area 30 30 30 10 3 Figure 25 Alarm Reset page Site Settings In addition to setting up alarm information the site settings tab allows the user to configure WSTM specific data as well as view archive data that is older than one year WSTM Specific information WSTM specific settings can be updated on the WSTM Settings tab as seen in Figure 26 Each user can specify which columns they want to see on the WSTM readings tab by checking the boxes next to the column header names in the WSTM Readings tab For all the dropdown menus in the WSTM Node configuration dialog the user can modify the entries from the WSTM Categories window on the WSTM Settings tab as seen in Figure 26 In order to provide an accurate estimation steam loss the user can enter the cost of steam in the Cost of Steam text box seen at the bottom of Figure 26 A CYPRESS ENVIROSYSTEMS Readings Graph Table Reports Alarm History Status Configuration Site Settings Help Site Details WSTM Settings larm Recipients Archived Data Show Change Log WSTM Readings MiTime Stamp LIType Model MOutletTemp LIRSSI MID Application MiSize iBattery CiCold Junction Temp MName Pressure Minet Temp CiDelta Temp MiCondition _ClLocation Manufacturer VVSTM Categories Select a Category Application wa
42. ld device Device ID A unique identifier for a WTR device If the user does not input a value the default is the NodelD number A basic description of the node Unit of measurement for each Gauge The user will either specify the type of measurement such as PSI H20 Inch LBS or a binary type Unit TRUE FALSE ON OFF or ACTIVE INACTIVE In case of Binary unit type the Unit column display is empty in the Readings page For WTRs with Device Type Thermocouples or Thermistors the this field can be either C for Celsius or F for Fahrenheit If a binary value was used in the Unit column the type of binary is displayed in this column Additionally in applications requiring a delta Node betai reading between two existing nodes a virtual delta node can be configured Values for the delta nodes are computed based on the delta logic specified and are updated whenever the existing nodes change Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 20 Node Math function Update Rate Enable Alarm Alarm Excursion Min Alarm Threshold Max Alarm Threshold WTR Configuration WTR Configuration Log Scale WTR Device Type WTR Sensor Type Sensor Responsivity Volts or mA1 Volts or mA2 Value1 Value2 Cypress Envirosystems Doc 152 10201 01 Rev 2 0 Select this for the Steam Trap node Enter Node1 and Node2 that will be used to calculate the reading for new node E g Node3 Node1
43. m History Status Configuration Site Settings Help UPS BANK BATTERY 9 163 08 19 2010 07 52 35 1 UPS1_BANK1_BATT1 12115 OK 26 OK Figure 10 Wireless Battery Monitor WBM Readings Page Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 10 5 3 1 WSTM Readings Page Users can specify which WSTM columns they would like to see in READINGS page by selecting columns from the SITE SETTINGS WSTM Tab The column selections will be saved as a browser cookie to the local computer so users from different computers may select different columns to view WoTM Readings Time Stamp WlType Model iOutlet Temp MRSSI ID MlApplication VISize lBattery MiCold Junction Temp MIName vIPressure Inlet Teme MiDelta Temp MICondition lLocation Manufacturer Figure 11 Available WSTM fields found in the Site Settings page In addition to the status fields detailed in Table 1 above WSTMs will report the following in the condition column based on the alarm profile set in the CONFIGURATION page Blowing The trap is blowing steam The row is highlighted in red Leaking The trap is starting to blow steam The row is highlighted in orange Flooded The trap is building up condensate on the inlet The row is highlighted in red Offline The WSTM is not reporting data to the BBS The row is highlighted in yellow No Data The WSTM has never reported any data to the BBS The row is highlighted in yellow Good This is the default st
44. mmunication protocols e g OPC BACnet web services This configuration is depicted above as Option A For users who do not need to connect to an existing infrastructure the BBS can also serve as a standalone Web Server and Text Message Server shown as Option B Standard PC workstations can become operator stations simply by using any standard web browser Alarm notifications can be sent via email or SMS to cell phones Related Products Blue Box Servers can be used to communicate with the following Cypress Envirosystems field devices e Wireless Gauge Readers WGRs Wireless Transducer Readers WTRs Wireless Steam Trap Monitors WSTMs Wireless Freezer Monitors WFMs Wireless Battery Monitors WBMs Wireless Range Extenders WREs Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 5 4 0 Setup Instructions 4 1 Components The BBS comes with the following components _ D BBS Antennas Power Cord Connect the antennas to the back of the BBS as shown below Then connect the power cord To turn on the BBS press the rocker switch highlighted below Power switch Figure 3 BBS Power Switch Location To change the receiver channel frequency set the DIP switches accordingly H m 30 Frequency Dip Switches vy Channel Set A 2 74 Hi Channel Set B 6 78 i Channel Set C 24 50 ii Channel Set D 30 54 Figure 4 BBS Channel Frequency Configuration Cypress Envirosyst
45. or WTR type 0 10 V Volts1 0 Volts2 10 35 Value1 0 0001 Value2 1000 Sensor Responsivity Volts or mA1 Volts or mA2 Value1 Value2 Check this box if a 1 point calibration can be done This is typically used WTR One Point Calibration i for calibrating thermocouples One Point Calibration Use this to apply the offset correction value to the ADC readings e g Value Measured Temp measured might be 40 C And user might say the right temp is Value desired Cold 45C Then enter the inputs here to calculate the gain constant junction correction factor that is used internally for the correction ok Save data but keep window open Don t save any data just close dialog Get the latest data from the database Table 3 describes the node configuration parameters for the WGR and WTR After adding the parameters the Ok button must be clicked to save the data Each WGR and each channel of a WTR must be configured separately For 2 channel WTRs use the Node ID assigned when configuring the device with a Available Node List Nodes that can be seen by the BBS but have not been configured NodelD NodelD of the Cypress Envirosystems field device A unique identifier for a WTR device If the user does not input a value Device ID the default is the NodelD number Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 15 A basic description of the node Unit of measurement for each Gauge The user will eit
46. press Envirosystems liable to anyone for any indirect special or consequential damages 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 Table of Contents WEROGUICEI OM onsere E Safety PFOCAUU ONS arrana E ALA DESCHIDLION ON BBS aSo iain eenetealnnieentn aetna 3 1 Cypress Envirosystems Monitoring SySteMm cccceccseeseeseeeees 22 Related ProdUCI ranirea e eae NET LNA SetuP IMSEFUICUIONS eraa a a aaa A A COMPONEN eeraa a E WeDConsolE escran a a a a aa 5 1 Starting the Program and General Navigation ccceceeeeees 5 27 Readies Page ee eee T A TE 53 Other Readings PAGS nreno On ENEE A uewke 54 lt opieurne Nodes E A 5 5 Battery and Signal Strength Status sssseesseseerrreressrsrrsseerese DEO ATS a T Bal VEWwAlrm HTO soenoe O RA DOs SESE RE rerna E A 5 9 Querying the System Remotely seesessseesseesesesrsressressrrrssrrssrrrsene SAO E E S 1 A EEE E A E E A A EO 5 11 Using Tables to Export Data sissit a J12 REDONS carere e EE EE OPCINE ACO ariora a O A NR Careand Maintenance accents a a eis E Trouples Noting erona a a N eee Technical SOCCIICAU ONS aen aan a SUDDO ae a E E E E Waranty idlormatl Onsa a E evens Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 3 1 0 2 0 3 0 Introduction Thank you for purchasing the Cypress Envirosystems Blue Box Server BBS a core component of the Cypress Envirosystems Monitoring System Please read this manual thoroug
47. rformance individual values may be removed for very large sets of data To ensure all points are graphed the user may need to adjust Start Date and End Date 5 10 2 Identify a Point To find what value a point is at on the graph click on a point The node ID number the timestamp and the value display on the top left corner of the graph 5 10 3 Zoom To zoom hold down the left click button on a point and drag the point Release the left click and the program zooms onto the point Scroll left or right and the system automatically scales the Y axis By default zooming occurs in the X direction only To zoom in on the Y axis the user must select Y Axis Zoom 5 11 Using Tables to Export Data Exporting data into a spreadsheet gives you access to another large set of tools you can use to track and manipulate data The Cypress Envirosystems Web Console enables you to collect data in a table format that you can easily export into Excel Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 34 1 A CYPRESS ENVIROSYSTEMS Readings Graph Table Reports Alarm History Status Configuration Site Settings Help Start Date Time 7 1 2010 16 004 List of Nodes 9 Nitrogen v End Date Time 9 18 2010 13 00 v OSelect All Nodes 3 DayS 1 5 10 15 30 2980 0S a GR Table 7416 Items Showing 1 to 100 NodeID Description Reading Units AboveUCL BelowLCL LCL UCL
48. the Cypress Envirosystems Web Console pages are static To get a new value on a reading you must reload the page by clicking F5 on your keyboard or the Reload button on your browser 5 2 2 Sort Readings You can sort a column of readings by ascending or descending value by simply clicking on any column heading that is underlined The system does not save sorts however and reverts back to the default view when the page reloads 5 3 Other Readings Pages Depending on the field device the readings page may look a little different WGRs and WTRs share the same page and the data is displayed as seen above in Figure 7 Figure 8 and Figure 9 show other examples of what the readings page will look like Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 9 CYPRESS ENVIROSYSTEMS Readings Graph Reports Alarm History Configuration STM Readings 36 Items mestamp 11 19 2009 14 18 35 100 T 107 1 615 2 Unknown 0 03125 225 8 172 0 OK Good Figure 8 The Wireless Steam Trap Monitor WSTM Readings Page CYPRESS ENVIROSYSTEMS Graph Table Reports Alarm History Status Configuration Site Settings Help FM Readings 1 Items Readings l Noden De m a m ae i 1S 7 a aan eee 9 234 LowStage 0 02 OK 0 02 OK 39 50 Upper CH Limit Figure 9 Wireless Freezer Monitor WFM Readings Page CYPRESS ENVIROSYSTEMS eadinds Graph Table Reports Alar
49. tom In the dialog box enter a Start Date and an End Date The format includes both date and time as m dd yyyy hh mm ss AM PM By default the system gives you the last two hours Specify the node IDs you want to display You can select nodes individually using the List of Nodes drop down list or enter the node ID number manually or check the box next to Select All Nodes If you select a node using the drop down list you must click the small carrot button next to the field to complete the selection Click Show Table to display the table The table appears at the bottom on the screen The following parameters are displayed Timestamp Timestamp of data reading Node ID The unique ID number of the field device Description The name of the node Reading The value read by the field device Units The units of the gauge e g PSI Above UCL Indicates if an over limit alarm occurred X X X Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 35 Below LCL Indicates if a below limit alarm occurred LCL The lower control limit LCL value UCL The upper control limit UCL value 5 Click Export to Excel The system creates an Excel file xls and downloads it onto your computer 5 12 Reports An executive summary is available for WSTMs which gives an overall status of all the steam traps that are currently being monitored An energy summary is calculated which shows amount of steam loss and money asso
50. tside the United States Command i Function O O CYWGR AS SitelD NodelD Find Node status for specified NodelD CYWGR TR SitelD NodelD Get Node reading for specified NodelD CYWGR AR SitelD NodelD Reset Alarm for specified NodelD CYWGR TH SitelD NodelD hh Get Node history for specified NodelD in Last hh Hour CYWGR SitelD SMS command Help Table 7 SMS Query commands 5 10 Graphs Graphs are a good way to present data and often make it easier to understanding large data sets or spot trends The Cypress Envirosystems Web Console enables you to easily extract information on node readings and plot them out on colored graphs 5 10 1 Create a Graph To generate a graph from one or more node readings 1 Click on GRAPHS in the Main Menu The graph page appears It includes two sections a dialog box at the top shown in Figure 28 and a graph portion at the bottom Cypress Envirosystems Doc 152 10201 01 Rev 2 0 BBS User Manual Page 32 MAuto Scale Min 0 Max 100 DY AxisZoom Tooltip OLog MLegend Reset Zoom Start Date Time 79 2010 E 6 00 v List of Nodes 1 Nitrogen Viewing Area v Show Graph End Date Time 7 23 2010 9 00 O Select All Nodes 14 9 10 7 1 Clear Graph DayS 1 5 10 15 30 Export Figure 28 Graph Page dialog box 2 Inthe graph dialog box enter values for Start Date Time and End Date Time The format includes both date and time as m dd yyyy hh mm ss AM or PM By default th
51. urge He o2 Right Cylinder Inlet 3000 300 3000 FALSE FALSE FALSE UPS1_BANK1_BATTL 600 mv 0 100 FALSE FALSE 6 2555680147 Q UPS1_BANK1_BATT1_Temp 600 C 100 FALSE FALSE 2555680147 UPS1_BANK1_BATT1_Resistance 600 mohms is FALSE FALSE FALSE 2555680147 UPS1_BANK1_BATT1_Current 600 mA 6 FALSE FALSE 2555680147 UPS_BANK22 600 A 10 90 10 FALSE UPS UPS_BANK23 600 A 100 10 FALSE UPS UPS_BANK24 600 A 100 10 FALSE UPS UPS_BANK25 600 A 100 10 FALSE UPS Lam 4520 5 Helium 600 0 100 FALSE 8853 7E 11 0 WGR 192 1 WTR_5V_Readingl 600 Vv 5 16 10 FALSE 0Q 1 WTR GC 1 Pl P2 Vl V2 PO VO WTRTYPE wTR_Voltage_Reading2 600 100 FALSE 148 WTR GC 1 P1 P2 Vl V2 PO VO wTR_Current_Readingl 600 100 FALSE 152 WTR GC 1 P1 P2 Vl V2 PO VO wTR_Current_Reading2 600 100 FALSE 152 WTR GC 1 Pl P2 Vl V2 PO VO Cage washer Trap SteamTrap Q FALSE Q WTR GC 1 P1 P2 Vl V2 cage washer Trap2 600 FALSE 154 WTR GC 1 Pl P2 Vl V2 PO VO Cage washer Trap Delta 600 0 FALSE 0 154 0 DELTA 154 155 GC 1 wTR_LOV_readingl 600 10 35 FALSE 158 FX WTR GC 1 Pl P2 Vl V2 PO VO wTRNode_Thermistor_Readingl 600 148 FALSE FALSE 0 2 wTR_Thermistor wTRNode_Thermistor_Reading2 600 148 3 FALSE FALSE 0 2 wTR_Thermistor MEI 9941 High stage compressor motor Freezer 20 64 90 FALSE 0 162 Q WTR MEI 9941 High stage compressor motor current 20 64 90 FALSE 0 162 0 WTR M

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