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VTB-COM User Manual

1. 58 Appendix MODBUS registers of VTB COM Host 64 Appendix D Balance of Plant Practical Vibration Monitoring Guidelines 66 Appendix E VTB Net Wiring and Power Requirements 72 Appendix Limited Warranty 81 Cmacrane saver Appendix G Trademarks and Copyrights FS JTIGCHITIe SAVER AO 1 Introduction to the VTB System VTB Sensor VTB Sensor is a 3 axis 1 2 and 3 digital and temperature transmitter with integral 9 foot 3 meter cable can detect rotational and structural problems low frequency e g imbalance misalignment bent shaft and mechanical looseness and can detect rolling element bearing problems high frequency in their early stages The sensor can simultaneously detect in three measurement planes 1 2 and 3 and in all three vibration measurands acceleration velocity and displacement The embedded temperature sensor has a service range of 40 F to 221 F 40 C to 105 C Mounting bolt torque is 25 to 30 inch pounds 2 8 to 3 4 Newton meters integrating 3 axis vibration detection and temperature into one digital transmitter one transmitter can take the place of seven sensors Figure 1 shows the vibration measurement planes detected by VTB Sensor Radial Vibrat
2. 11 Cmacrne saver 4 Launchpad After installation is completed it will start VTB COM Launchpad software This software allows launching different utilities and features for VTB COM Configurator Online Documentation Offline Documentation VTB COM Web Interface VTB COM Client software VTB COM Modbus Client software VTB COM Launchpad macanesaver e E e en en 2 9 7 d Configure Documents Web Interface Help VTB Client Modbus Client machinesaver com Copyright 2014 MachineSaver Inc and BIPOM Electronics Inc 12 FS MACHINeSaver GAR VTB COM Launchpad has the following buttons Configure Starts Configuration utility for configuring the network parameters of VTB COM device This is only needed if the default network settings of VTB COM do not match your network and needs to be changed before VTB COM can be accessed Documents Displays offline documentation using the default web browser Help Starts default web browser and loads Online Help page VTB Client Starts VTB COM Client See this software description below Modbus Client Starts VTB COM Modbus Client for reading Modbus registers from VTB COM device and also from VTB sensors connected to VTB COM device Web Interface Opens the web pages of last used VTB COM devices by asking for IP address of VIB COM Device as shown below Y Connect to Device Device Ad
3. 21 AXIS Start Polling for Sensor RTU 12 UID 3 Sensor RTU 12 UID 3 Polling Time Set to 0 5s Sensor RTU 12 UID 3 Samples Set to 8192 Sensor RTU 12 UID 3 Axis set to 22 AXIS Disconnected 50 Cmacrne saver Connecting to Device To connect to VTB COM over Ethernet select Device gt Connect IP address window will appear In this window enter the IP address of VTB COM and click the Connect button Note that the program stores all previously used IP addresses to easily pick one from the list Just click on the button to the right of IP address field and list of stored IP addresses will appear Select the desired IP address to copy it to the IP address field 192 168 0 10 192 168 1 240 After the Connect button is clicked the software will try to connect and read all detected sensors from VTB COM If VTB COM is not reachable over Ethernet the following message box will be displayed and appropriate messages will be added to Messages list depending on the error the message can be different Couldn t connect to device 192 168 1 240 A request to send or receive data was disallowed because the socket is not connected and when sending on a datagram socket using a sendto call no address was supplied 51 FS JTIGCHITIe SAVER Polling Sensors As soon as the software connects to and reads all detected sensors sensor polling can start Click on any sensor in t
4. 818 1227 1636 2045 Axis Raw Data VIERTEL E UELUT 2454 2863 3272 3681 4090 4499 4908 5317 5726 6135 6544 6953 7362 7771 8180 Sample Number Axis Y Raw Data ES E E YA A Y E EN DN FA E PP PL E A E DS E NE A A E A Pe sd SEM a a 2454 2863 3272 3681 4090 4499 4908 5317 5726 6135 6544 6953 7362 7771 8180 Sample Number Axis Z Raw Data 2454 2863 3272 3681 4090 4499 4908 5317 5726 6135 6544 6953 7362 7771 8180 Sample Number This tab shows information messages generated by software and can be used for troubleshooting software Date Time 01 17 2014 15 59 20 01 17 2014 15 59 20 01 17 2014 15 59 20 01 17 2014 15 59 20 01 17 2014 15 59 20 01 17 2014 15 59 20 01 17 2014 15 59 20 01 17 2014 15 59 20 01 17 2014 15 59 20 01 17 2014 15 59 20 01 17 2014 15 59 20 01 17 2014 15 59 20 01 17 2014 15 59 20 01 17 2014 15 59 20 01 17 2014 15 59 20 VTB COM Client Started Charts Initialized Connecting to device 192 168 1 240 Connected Reading available sensors Read 3 sensors Start Polling for Sensor RTU 10 UID 1 Sensor RTU 10 UID 1 Polling Time Set to 1 5s Sensor RTU 10 UID 1 Samples Set to 4096 Sensor RTU 10 UID 1 Axis set to
5. ALARM 3 TYPE Alarm 3 1 Velocity 2 Acceleration 3 Displacement LO LEVEL HIGH WORD High 16 bits of Low level of alarm 3 LO LEVEL LOW WORD Low 16 bits of Low level of alarm 3 40337 HI LEVEL HIGH WORD High 16 bits of High level of alarm 3 40338 HI LEVEL LOW WORD Low 16 bits of High level of alarm 3 HIHI LEVEL HIGH WORD High 16 bits of High High level of alarm 3 40340 HIHI LEVEL LOW WORD Low 16 bits of High High level of alarm 3 HYSTERESIS HIGH WORD High 16 bits of Hysteresis of alarm 3 HYSTERESIS LOW WORD Low 16 bits of Hysteresis of alarm 3 ALARM 4 AXIS Axis for which apply alarm 1 1 Axis 1 2 Axis 2 3 Axis 3 4 Temperature 40344 ALARM 4 TYPE Alarm 4 Type 1 Velocity 2 Acceleration 3 Displacement LO LEVEL HIGH WORD High 16 bits of Low level of alarm 4 40346 LO LEVEL LON WORD Low 16 bits of Low level of alarm 4 40347 HI LEVEL HIGH WORD High 16 bits of High level of alarm 4 N ae m IS IN ON IE IN 40369 IMPACT ALERT THRESHOLD High 16 bits of Impact Alert Threshold for Impact HIGH WORD Mode 40370 IMPACT ALERT THRESHOLD Low 16 bits of Impact Alert Threshold for Impact LOW WORD Mode 40371 IMPACT DANGER High 16 bits of Impact Danger Threshold for THRESHOLD HIGH WORD Impact Mode 40372 IMPACT DANGER Low 16 bits of Impact Danger Threshold for THRESHOLD LOW WORD Impact Mode 40373 MACHINE SPEED Machine
6. Class 1 Div 2 Grps A D Hazardous Area 56 IMACHINESaVer VTB COM gt Operating Temperature 15 C to 50 C 5 F to 122 F Range 2 Storage Temperature Range 15 C to 50 C 5 F to 122 F Operating Humidity Range 10 90 relative humidity non condensing S Power Consumption 8 03 X 3 54 X 1 35 204mm X 90 0mm X 34 3mm s wmn S CC Test conditions 25 C temperature 24VDC power supply Ethernet USB and CAN busses disconnected 57 MACHING SAVER CR Appendix B MODBUS registers of VTB sensor Register Name Description 40001 SYSTEM INFO Firmware ID and REVISION 40002 SYSTEM CONTROL Control register to drive the most critical system commands 0 idle 1 reset 2 clear alarms 42074 unlock alarms registers as read write 42075 save alarms registers to non volatile memory 40003 SYSTEM STATUS Status of the main system components 40004 SYSTEM STATE1 States of the main system components 40005 SYSTEM STATE2 States of the main system components 40014 LAST SYSTEM ERROR Last detected error code RESERVED Reserved registers 40016 SYSTEM ERROR Returned error code of last executed Modbus command 40032 TEMPERATURE Temperature in Celsius 10 IS AX Axis number 0 idle 1 Sensor 2 Axis 1 2 Sensor 2 Axis 2 3 Sensor 2 Axis 3 4 virtual test sine 5 51 151 251 all axis on sensor 1 6 52
7. VIB Net Wiring and Power Requirements 1 The wiring format is 20 to 24 AWG stranded 120 ohm impedance 4 conductors shielded twisted pair cable It is recommended that you purchase the 120 ohm impedance cable from Machine Saver for the field runs but you can also purchase similar cables made by Belden 89842 and Helukebel 801982 You will need to know the wiring distance between the initial VTB Sensor mounted on the machine and the VTB Com Sensor Interface Computer You will also need to know the distance between the initial VTB Sensor mounting location and the rest of the daisy chained VIB Sensors f the distance is not far then you will simply connect the M12 female connector on the initial T Port to the M12 male connector on the next T Port You will need to know the wiring distance from the VTB Com and the plant control room The field wiring to the control room can be avoided by use of any third party wireless transmitter and receiver system 2 You will to need to know if you are going to use spiraled steel cable or equivalent to protect the instrumentation cabling between VTB Sensor and the VTB Com Hot machine surfaces on a combustion gas engine or integral compressors will require spiraled steel armor or equivalent to protect the cables coming from the VTB Sensor 3 Depending on the length of the installation wiring you can use spiraled steel cable or equivalent to protect the cable during installation While running wiring throug
8. 1 240 can ph O CANDevices C hacmesaver b inpia CAN Devices Network Device Configuration Server Configuration CBM Configuration Enabled CAN interfaces CAN1 Local Devices CAN Devices VTB DB List Relay Control Sensors Status 00001511 CAN1 VTB DB Ver 13 Upgrade Accounts VTB CRB List SDL 00001215 CAN5 VTB CRB Ver 6 Upgrade 2014 Machine Saver Inc and BIPOM Electronics Inc Feedback 8 Support The table on this page show main information about each VTB sensor or VTB CRB device Serial Number CAN Interface RTU Sensor s Name Firmware ID and Revision detected on the Sensor At the most right two columns placed Edit and Upgrade links Clicking on the link opens page to view all configured settings for the selected device Edit link allows opening web page for editing CAN device configuration For sensors it is description information and alarm configurations For VTB CRB devices it is relay actions depending on sensor s alarm state Upgrade link opens web page for upgrading firmware on the CAN Bus sensor Scan CAN Network button allows CAN Bus scanning for devices Just click the button to start scanning Wait and the window will open 32 System Network Device Configuration Server Configuration CBM Configuration Local Devices CAN Devices Relay Control Data Display Sensors Status Accounts Logout Scanning ez Please wait
9. 152 252 all axis on sensor 2 40034 CAPTURE CONTROL Control register to drive a capture engine 0 idle 1 start MACHINE SAVER CAPTURE STATUS Status of capture engine 0 idle 1 done 2 in progress 40046 IMPACT ALERT COUNT Count of how many impacts have exceeded the alert threshold in the given sampling time 40047 IMPACT DANGER COUNT Count of how many impacts have exceeded the danger threshold in the given sampling time 40048 IMPACT AVERAGED ALERT Average value of alert peaks that exceed the alert threshold in the given sampling time Divide by 10 to obtain the actual value in g s For example 127 means 12 79 40049 IMPACT AVERAGED DANGER Average value of danger peaks that exceed the danger threshold in the given sampling time Divide by 10 to obtain the actual value in g s For example 127 means 12 79 40050 CAPTURE DATA 123 data registers with auto increment 40172 40172 AUTO INCREMENT Auto increment register 40173 HIGH OVERALL High 16 bits of axis 1 overall acceleration ACCELERATION AXIS 1 40174 LOW OVERALL Low 16 bits of axis 1 overall acceleration ACCELERATION AXIS 1 40175 HIGH OVERALL High 16 bits of axis 2 overall acceleration ACCELERATION AXIS 2 40176 LOW OVERALL Low 16 bits of axis 2 overall acceleration ACCELERATION AXIS 2 40177 HIGH OVERALL High 16 bits of axis 3 overall acceleration ACCELERATION AXIS 3 40178 LOW OVERALL Low 16 bits of axis 3 o
10. Contact Period Offset Offset from 0 minutes inside one hour for Contact Period starting from 1 hour This option can be used to configure different devices contact period with the same contact period but at different time inside contact period 30 V For example if Contact Period set to 1 hour and Contact Period Offset set to 10 minutes then server will contact Monitoring Service at 00 10 AM 01 10 AM 02 10 AM etc Reconnect Period The time after which server should try to contact Monitoring Service if last attempt failed So if last session with Monitoring Service failed in some reason then server will try to contact Monitoring Service after time set in this parameter but not after Contact Period Local Devices This web page shows RTU number for hosted device on VTB COM main board For now there only one device the VTB COM Linux server and it always has the number RTU 1 B J C http 192 168 1 240 local p 4 Local Devices C a Macrane 5vER zm Local Devices Configuration Network Server Configuration CBM Configuration HOSCE SVO L Local Devices CAN Devices Relay Control Data Display Sensors Status Accounts Logout O 2014 Machine Saver Inc and BIPOM Electronics Feedback amp Support 31 f manner V CAN Devices This web page allows viewing the settings of CAN devices detected by AED E http 192 168
11. Solutions LLC 2014 Machine Saver Inc and BiPOM Electronics Inc All rights reserved Although care has been taken to assure the accuracy of the data compiled in this manual Machine Saver Inc does not assume any liability for errors or omissions Machine Saver Inc reserves the right to alter any part of this manual without prior notice 83
12. Speed in RPM CONFIGURATION 63 c OGcHITIe SAVER Appendix MODBUS registers of COM Host System Register Name Description 40001 VTB COM Software version It is encoded as Major 100 Minor So number 312 will mean version 3 12 where 3 major release number 12 minor release number UPTIME HIGH High word of uptime value in seconds Uptime value means how long software 15 running after last start 40003 UPTIME LOW Low word of uptime value 40004 CAN ERRORS HIGH High word of error numbers on CAN interfaces 40005 CAN ERRORS LOW Low word of error numbers on CAN interfaces 40006 TCP ERRORS HIGH High word of error numbers on TCP interfaces 40007 TCP ERRORS LOW Low word of error numbers on TCP interfaces 40008 I O ERRORS HIGH High word of error numbers for operations disk read write operations I O ERRORS LOW Low word of error numbers for I O operations disk read write operations 40100 SENSORS COUNT Number of sensors detected by VTB COM software SENSOR TO READ Ordinal position in sensors list of sensor Client should write here a sensor index from O to value SENSORS COUNT 1 to load sensor s information in registers 40102 40112 SENSOR RTU RTU number of sensor CAN INTERFACE CAN interface number from O to 3 CAN1 1 CAN2 2 3 CAN4 64 SOFTWARE VERSION 40002 40009 ee OTe 40104 SERIAL H
13. clicked the following screen will be shown This means that all network settings were pending for update 20 System Network Device Configuration Server Configuration CBM Configuration Local Devices IP Address CAN Devices 192 168 1 240 Relay Control Subnet Mask Data Display Sensors Status 255 255 255 0 Default Gateway mS 1921168 1 11 1254 Logout DNS server 1 192 168 1 254 DNS server 2 8 8 Save To complete network changes system should copies new values to system configuration files and reset network interface This can take some time so user will be redirected to special page http 192 168 1 240 reboot C amp VTBCOM Network Interfa X d Network Interface Reset Device Configuration Server Configuration CBM Configuration Local Devices CAN Devices Relay Control Data Display Sensors Status System is now restarting Please 35 sec s Accounts Logout 2014 Machine Saver Inc and Electronics Feedback 8 Support This page will disappear after 1 minute During this time new changes will be applied and network interface will be restarted At the end you will be redirected to home page using new P address 26 Emacanesaver Device Configuration Device Configuration web page allows changing the device description This information can be used by the monitoring softw
14. measurements can be trended over time and compared with known levels of vibration or alarm and shutdown set points can be set due to changes in the condition of the machine A D Overalls Raw Data Messages Axis X Acceleration Axis X Velocity Axis X Displacement 9 pk o 8 ips pk mils pk pk Axis Y Acceleration Axis Y Velocity Axis Y Displacement 9 pk o 8 ps pk o s mils pk pk 249 154544479 154742826 154941697 154343249 154544479 154742826 154941607 154343249 154544479 154742026 154941607 Axis Z Acceleration Axis Z Velocity Axis Z Displacement 9 pk e e ips pk o 9 pk pk e S Analysis of trended vibration levels combined with experience and familiarity with the machine is essential to monitor the status of your machine In addition to vibration measurements temperature is an important parameter for providing information on bearing stress and machine operating conditions Analysis of vibration and temperature together provides condition monitoring where the condition of the machine is monitored for early signs of deterioration The table below provides some common machine vibration and temperature faults 68 MAaCHINe SAVER aR Balance of Plant Common Machine Vibration and Temperature Faults Machine Measureme Vibration Component Faul Frequency Order nt Plane Measurand Comments t Belt Drive Pulley Belt frequencies are be
15. mismatched sensors alarms and faults the YELLOW LED is associated with communication issues and the GREEN LED is associated with system power health If there are faults alarms problems with sensors then the RED LED will blink If there are problems with digital communications or a high level software issue then the YELLOW LED will blink If all internal power sub systems are OK then the GREEN LED will remain a solid ON If any internal power issue is detected GREEN LED will blink The info system is designed only to inform an operator about the current status It is not designed to troubleshoot VTB Net problems Problems have to be solved using more advanced tools like a PC to obtain detailed information using a network connection With a PC it is possible to assign any information to a bottom line For example an operator who wants to see the current vibration displacement of X1 axis of sensor 00001453 The operator can configure the system info over WEB administration tool to show only this information and update it in accordance with INFO_SYSTEM_TICK In other words an operator can program a bottom line to show the needed information at any given moment 44 macnesaver Va Table shows the programmable bottom line Sensor number Displacement Table 4 When a system detects any change based on scans of CAN1 CAN4 the info system interfaces provides corresponding message automatically For example the info
16. show startup screen with brief instructions 15 Machine SAVER 42 vra com Configurator Step 1 Step 2 Step 3 Wait while Configuration Applied Configure Save Install USB Drive to USB Drive to Continue 6 Click Continue link at the bottom right corner of startup window 7 You can change Network settings on main window of VTB COM Configurator Save To USB Drive 16 P m riacumesaver aR 8 Insert special USB drive that was provided with the System to USB port of PC and click Save to USB Drive button If everything is OK and new configuration is saved to USB drive then you will see following message VTB COM Configurator p Network Configuration Saved 9 If USB Drive is not inserted or it is not one what provided you with VTB COM System then you will see following error message VTB COM Configurator No USB drives were found on this computer Please insert VTB COM USB Drive to your computer to save the configuration 10 When new configuration is saved to the USB drive remove it from the PC and insert the USB drive to the powered VTB COM device After a few seconds VTB COM will recognize the USB drive and detect new configuration 11 When VTB COM device detects the new configuration the following messages will be displayed on the 2nd line of VTB COM s LCD display CFG USB DETECTED VTB COM device detected mounte
17. while software is scanning CAN network to detect new devices This may take some time 2014 Machine Saver Inc and El As soon as system completed network scanning it will inform Web Configurator and browser will be redirected back to CAN Devices page The table will be updated with newly detected devices Also disconnected devices will be removed BEI C http 192 168 1 240 can ph vrBCOM CANDevkes System Network Device Configuration Server Configuration CBM Configuration Local Devices CAN Devices Relay Control Data Display Sensors Status Accounts Logout CAN Devices CAN Network was scanned successfully Enabled CAN interfaces CAN1 VTB DB List 00001511 VTB DB Ver 13 Upgrade VTB CRB List 00001215 VTB CRB Ver 6 Edit Upgrade 33 Emacanesaver Edit CAN Sensor This web page allows editing all CAN sensor settings Note all fields on this page are optional and system will work even if all values left blank MS http 192 168 1 240 can edit s VTBCOM Edit CAN Sensor X System Edit CAN Sensor 1511 Network Device Configuration Sensor General Info Server Configuration CBM Configuration Name Local Devices PUMP 001 CAN Devices Relay Control Machine Component Data Display Doo Ef Sensors Status Accounts Doo fE ai Doo OE Orientation Angle Offset Distance o o o Transducers Orientation 1 Radial Edit 2 Axial Edit 3 Horizo
18. will provide the in the field orientation of the T Port and the respective pin out connections to each VTB Sensor and VTB Com Sensor Interface Computer T Port 3 Way M12 Connector 7 74 MacHine SAVER GR T Port 3 Way Orientation A M12 Male Connector must Interconnects with M12 Female connector and cable connect to the VTB Com Sensor assembly with blunt cut wires red black white and Interface Computer for the first VTB green that connects to CAN Bus Ports Sensor Additional VTB Sensors use this portion of each respective T Port for installation convenience B M12 Female Connector must Interconnects with M12 Male connector and integral connect to a device drop VTB Sensor cable that is hard wired to VTB Sensor The total drop cable length must not exceed 100 m 330 feet and no single drop cable should exceed 6m 19 8 feet C M12 Female Connector this Interconnects with M12 Male connector of cable connection allows daisy chaining to assembly M12 Female must be on the other end all the other T Ports and respective which connects to the M12 Male connector on another VTB Sensors the distance is not T Port or if there is no T Port then you must place far then you will simply connect the terminator resistor at the end of this CAN Bus M12 female connector on the initial T Port to the M12 male connector on The following T Port T Port 3 Way Tee Connectors Connector Type
19. 2 5 B Socket 1 Ground Socket 3 Some of our valued customers may not want a 6 position screw terminal so they have the option to connect directly to the DB9 terminals The four 4 removable green position terminal blocks with screw terminals ports are the same point electrically as the DB9 serial ports Note While each green 6 position screw terminal 15 electrically paired to the adjacent DB9 connector located above it you can connect to either the green 6 position screw connector or the DB9 connector BUT NOT BOTH PORTS We do not supply the DB9 connector but that connector should be available at any local electronics or electrical supplier The figure below illustrates the CAN Bus nodes on each pin out for the DB9 connector CAN Bus Pinouts for DBS Connectors 9r 9 3 gt The table below summarizes the typical instrumentation wiring CAN Bus communications nodes and CAN Bus Connection Ports available The integral cables 3 and 6 Meters leading from the VTB Sensor uses the color coded wiring listed in the table 73 MaACHINeSsaver aR 20 to 24AWG 4 VTB Com Ports Alternative VTB COM Ports DB9 Conductor Stranded CAN Bus Green 6 Position Connector Male Type Pin Shielded Twisted Pair Terminal Captive on VTB COM or MR Screw DB9 Mating Connector Color Coded Wiring Female Type Socket 6 T Port 3 way connector is required for each VTB Sensor installed in the field The following illustrations
20. 40 132 15 17 40 403 15 17 40 647 15 17 40 943 15 17 41 186 15 17 41 437 E 15 17 41 749 lt 1 item selected 104 New folder New AppData Roaming gt VtbComClient 2014 01 17 ES New item y Easy access v Ly X Open M 4 Edit Properties rs History vi Open Select all 88 Select none 59 Invert selection Select Search 2014 01 17 Date modified 1 17 2014 3 17 PM 1 17 2014 3 17 PM 1 17 2014 3 17 PM 1 17 2014 3 17 PM 1 17 2014 3 17 PM 1 17 2014 3 17 PM 1 17 2014 3 17 PM 1 17 2014 3 17 PM 1 17 2014 3 17 PM 1 17 2014 3 17 PM 1 17 2014 3 17 PM 1 17 2014 3 17 PM 1 17 2014 3 17 PM 1 17 2014 3 17 PM 1 17 2014 3 17 PM 1 17 2014 3 17 PM 1 17 2014 3 17 PM 1 17 2014 3 17 PM 1 17 2014 3 17 PM Each file contains Time in seconds raw ADC values for X Y Z axes and converted values in g for X Y and Z axes Example of file is shown below 94 A B li C D E 1 Time 0 1 seconds Ix Y 7 Xg Yg Zg EN 12767 12766 12766 0 6 83E 05 6 83E 05 4 12858 12858 12858 0 006217577 0 006217577 0 006217577 5 12950 12950 12950 0 0125034799 0 012503479 0 012503479 6 13041 13041 13041 0 018721056 0 018721056 0 018721056 13131 13131 13131 0 024870308 0 024870308 0 024870308 E 13220 13220 13220 0 030951235 0 030951235 0 030951235 9 13306 13306 13306 0 036827186 0 036827186 0 036827186 10 13391 13391 13391 0 042634813 0 042634813 0 042634813 11 13474 13
21. 40317 40318 40327 ALARM 4 STATE TRIP DELAY ALARM 1 AXIS ALARM 1 TYPE LO LEVEL HIGH WORD LO LEVEL LOW WORD HI LEVEL HIGH WORD HI LEVEL LOW WORD HIHI LEVEL HIGH WORD HIHI LEVEL LOW WORD HYSTERESIS HIGH WORD HYSTERESIS LOW WORD ALARM 2 AXIS ALARM 2 TYPE LO LEVEL HIGH WORD LO LEVEL LOW WORD HI LEVEL HIGH WORD State of pre configured alarm 4 0 No alarm 1 Below Low 2 Above High 3 Above High High Trip Delay number of milliseconds 0 OxFFFF Axis for which apply alarm 1 1 Axis 1 2 Axis 2 3 Axis 3 4 Temperature Alarm 1 Type 1 Velocity 2 Acceleration 3 Displacement Axis for which apply alarm 2 1 Axis 1 2 Axis 2 3 Axis 3 4 Temperature Alarm 2 Type 1 Velocity 2 Acceleration 3 Displacement High 16 bits of Low level of alarm 2 Low 16 bits of Low level of alarm 2 High 16 bits of High level of alarm 2 61 racune aver 40328 HI LEVEL LOW WORD Low 16 bits of High level of alarm 2 40329 HIHI LEVEL HIGH WORD High 16 bits of High High level of alarm 2 40330 HIHI LEVEL LOW WORD Low 16 bits of High High level of alarm 2 HYSTERESIS HIGH WORD High 16 bits of Hysteresis of alarm 2 HYSTERESIS LOW WORD Low 16 bits of Hysteresis of alarm 2 ALARM 3 AXIS Axis for which apply alarm 3 1 Axis 1 2 Axis 2 3 Axis 3 4 Temperature
22. 474 13474 0 04830579 0 04830579 0 04830579 12 13553 13553 13553 0 053703467 0 053703467 0 053703467 ITIACHINIG SAVER 10 Interfacing VTB System to HMI Software VTB System supports Modbus TCP protocol for interfacing to third party HMI software PLC s and DCS systems as well as many computing devices that support MODBUS interface Modbus IP address is the same as the static IP address of VTB COM Modbus TCP Port is 502 This is the well known Ethernet port for MODBUS but it can be changed as needed Modbus RTU Number of VTB COM host system is always 1 The RTU numbers of sensors can be found through special registers on Host System Please see Appendix A Another way to find RTU of sensors look for them in Web Configurator system on CAN Devices page The list of Modbus registers of Host System can be found in Appendix A The list of Modbus registers of VIB Sensor can be found in Appendix B 55 JTIACHING SAVER Appendix A VTB COM and VTB miniCOM Specifications VTB miniCOM Operating Temperature 15 C to 50 C 5 F to 122 F Range Storage Temperature Range 15 C to 50 C 5 F to 122 F 3 Operating Humidity Range 10 90 relative humidity non condensing 4 Storage Humidity Range 5 95 relative humidity non condensing 5 Input Voltage Range 10 to 30 Volts DC UN Power Consumption Under 80mA Dimensions 4 02 X 3 54 X 1 35 102mm X 90 0mm X 34 3mm Weight 0 16 lbs 73 grams 10 Certification Pending
23. Configuration aa O03 L Local Devices CAN Devices Relay Control Data Display Sensors Status Upgrading sensor s firmware Accounts Logout 2014 Machine Saver Inc and Electronics Inc Feedback amp Support When upgrade will be completed the system will be redirected to CAN Devices page and show status of upgrade process EI C http 192 168 1 240 can php 2 amp vTBCOM CAN Devices CAN Devices Network Device Configuration Server Configuration CBM Configuration Local Devices Scan CAN Network CAN Devices Enabled CAN interfaces CAN1 Data Display VTB DB List Accounts Er 00001511 14 Upgrade Logout VTB CRB List 00001215 VTB CRB Ver 6 Upgrade 2014 Machine Saver Inc and Electronics Feedback amp Support 37 Omane savi TR Edit VTB CRB Configuration This web page allows editing VTB CRB configuration relay state on each alarm event from VTB sensors The page has section Configuration Type where user can select what configuration type he wants to use VTB CRB supports 3 possible configurations 1 Disabled in this mode VTB CRB will not be used by VTB COM device amp EI http 192 168 1 240 can_edit_c C amp vTBCOM Edit VTB CRB mhacanesaver System Edit VTB CRB 1215 Network Device Configuration Configuration Type Serve
24. D INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR NON INFRINGEMENT b IN NO EVENT SHALL MACHINE SAVER INC BE LIABLE OR OBLIGATED FOR SPECIAL EXEMPLARY PUNITIVE INCIDENTAL DIRECT INDIRECT GENERAL OR CONSEQUENTIAL DAMAGES INCLUDING BY WAY OF EXAMPLE ONLY LOST PROFITS OR SAVINGS LOSS OF BUSINESS OR LOSS OF USE OR ANY OTHER LOSS COST OR EXPENSE IN CONNECTION WITH THE PRODUCTS AND RELATED SERVICES IF ANY PROVIDED BY MACHINE SAVER INC AND THIS DISCLAIMER SHALL EXTEND AS WELL TO ANY LIABILITY FOR NONPERFORMANCE CAUSED BY THE GROSS OR ORDINARY NEGLIGENCE OF MACHINE SAVER INC AND IN ALL CASES REGARDLESS OF WHETHER OR NOT ANY OF THE FOREGOING WERE FORESEEABLE OR THAT MACHINE SAVER INC WAS ADVISED AS TO THE POSSIBILITY OF SUCH DAMAGES LOSS COST OR EXPENSE AND c NO PERSON HAS BEEN AUTHORIZED BY MACHINE SAVER INC TO MAKE ANY FURTHER OR CONTRARY INDEMNITIES REPRESENTATIONS OR WARRANTIES ON BEHALF OF MACHINE SAVER INC THE FOREGOING LIMITATIONS AND DISCLAIMERS OF LIABILITY SHALL BE MADE APPLICABLE TO THE SALE OF ANY PRODUCT BY MACHINE SAVER INC TO THE FURTHEST EXTENT PERMITTED BY APPLICABLE LAW 82 FS MACHINeSaver GAR Appendix G Trademarks and Copyrights All trademarks service marks and or registered trademarks used in this document belong to Machine Saver Inc and BIPOM Electronics Inc except as noted below CBMvision is a trade mark of CBM Enterprise
25. F No of TeethcearX RPMcear or No of Teeth pinion X RPMpinion Shaft misalignment can cause high loads on the input gear which causes misaligned gears and can lead to worn or broken gear teeth VTB Sensor can detect and monitor for excessive machine heat that causes rapid deterioration of motor winding insulation and roller bearing damage that can lead to AC motor failure Overheating in the AC motor bearings is generally lubricant related Normal motor bearing operating temperatures range from 140 F 60 C to 160 F 71 C Roller bearings in gear drives normally operate at 160 71 C 180 F 82 C Overheating in motors and gearboxes can be caused by increased bearing loads due to machine imbalance or misalignment Contamination of the roller bearings lubricant by solid particles water and other fluids can reduce the life of the bearings Improper lubrication generally causes overheating or excessive wear in the roller bearings These conditions can result from insufficient or excessive lubrication improper lubricants e g viscosity is the load bearing component of the lubricant Too thin then the bearings cannot properly carry the load and too thick then the amount of friction will generate heat Packing the space around the roller bearings with grease can also cause excessive heat Avoid the use high pressure grease guns since they may rupture the bearing seals MACHINES IVER Ore Appendix E
26. IGH WORD High word of Serial Number of sensor SERIAL LOW WORD Low word of Serial Number of sensor 40106 ALARM TYPE Alarm type set to this sensor 1 Velocity 2 Acceleration 3 Displacement 40107 LO LEVEL HIGH WORD High 16 bits of Low level of alarm set to this sensor 40108 LO LEVEL LOW WORD Low 16 bits of Low level of alarm set to this sensor 40109 HI LEVEL HIGH WORD High 16 bits of High level of alarm set to this sensor HI LEVEL LOW WORD Low 16 bits of High level of alarm set to this sensor ET HIHI LEVEL HIGH WORD High 16 bits of High High level of alarm set to this sensor HIHI LEVEL LOW WORD Low 16 bits of High High level of alarm set to this sensor 65 MACHINES IVER Ore Appendix D Balance of Plant Practical Vibration Monitoring Guidelines Machine Saver Inc is pleased to provide a new technology that can be coupled to a best practice procedure which can be used for all your balance of plant vibration monitoring In the past a portable vibration meter was used to determine the highest vibration plane on a machine Then the permanent vibration sensors were placed on the vertical or horizontal axis that was most sensitive to a machine s vibrations VTB Sensor 3 Axis Digital Transmitter takes the guess work out of the mounting location and can simultaneously detect in three measurement planes X Y and Z and in all three vibration measurands acceleration velocity and displa
27. Intelligent Vibration Monitoring For Machine Protection And Condition Monitoring Next generation Vibration Monitoring VIB User Manual Document Revision 1 15 Document Date 3 June 2015 Machine Saver Inc Vibration Monitoring Products Services 16301 Blue Ridge Road Suite Two Missouri City Texas 77489 Sales phone 1 832 581 9908 Email sales machinesaver net Web www machinesaver com Cmacrane saver Table of Contents 1 Introduction to 4 2 1 VTB COM OV nenene 6 2 2 VTB MINICOM OVCIVICW as 8 3 VIB COM Software Setup iii 10 4 UNC nui 12 5 VTB GOM CONHgQUEatION SEE 14 6 VTB Sensor Installation ARE SERIE MEME 18 7 VTB System Web 19 VTEC OM ITO SVS sra iia 43 9 VTB COM eo 46 10 Interfacing System to HMI Software ooocccccocccocccoccccccocccncconanonnconnnnnrnnnrnnnrnnrnnnnnn 55 Appendix A VTB COM and VTB miniCOM Specifications 56 Appendix B MODBUS registers of
28. N ON ON ON ON ON ON ON CAN2 9 CH OFF ON ON 4 ON Fault ON OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON CAN3 ON OFF OFF 4 Fault CANA dc ON _ ON _ ON JD ON OFF E OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON OFF 4 OFF Fault OFF Save 2014 Machine Saver Inc and Electronics Inc ON Ci ON ON OFF i OFF OFF OFF Feedback 8 Support ON ON ON ON 40 OFF ON OFF ON OFF ON OFF _ ON OFF ON Cmacrne saver Data Display This web page shows live vibration parameters and temperature for each detected sensor The data updated on web page once per few seconds and depended on number of sensors and current load on VTB COM server E lt http 192 168 1 240 data_dis Data Display e Data Display Network Device Configuration Server Configuration CBM Configuration SN 00001 ii 1 RTU 2 Local Devices Temperature 110 F A O ANS vy HB Dicen en 1 ny wo Radial 0 0021g 0 0014 in s 0 0615 mils Data Display MEM NEUE 2 Axial 0 002259 0 0011 in s 0 0527 mils 3 Horizontal 0 0015 g 0 0008 in s 0 0399 mils Accounts Logout 2014 Machine Saver Inc and Electronics Inc Feedback amp Support 41 ma
29. R Note The green 4 position connector illustrated below is where the Shield must be connected to customer designated shield point e g power line earth chassis Some customers will keep chassis and shield separate If the shield connection is not connected to a customer designated shield point then the shield on the CAN Bus ports are useless VTB Com Power equirements 8 to 36 VDC 0 54 VDC VDC Chassis Shield 80 JTIACHING SAVER Appendix F Limited Warranty Subject to the terms and conditions contained herein Machine Saver Inc warrants to the Buyer that for the warranty period indicated below for the products listed and sold by Machine Saver Inc when properly installed maintained and operated will be free from defects in material and workmanship and shall be fit for the ordinary purposes for which the Products are designed BUYER S LIMITED REMEDIES This limited warranty defines the sole and exclusive liability of Machine Saver Inc and the Buyer s sole and exclusive remedy for any claim arising out of or related to any alleged deficiency in any Product sold by Machine Saver Inc even if such claim is based on tort negligence or strict liability breach of contract or any other legal theory If the Product does not conform to this limited warranty Buyer must notify Machine Saver Inc or an authorized sales and or service representative of Machine Saver Inc within thirty 30 days of d
30. SET POWER amp XE S MACHINE SAVER com 6 VTB Sensor VTB Sensor VTB Sensor gt gt VTB TPORT VTB TPORT VTB TPORT FS f JTIGCHITIe SAVER The CAN Bus interface provides 4 independent channels 1 channel for VTB miniCOM to sensor networks In the gateway mode all CAN Bus messages are transferred over TCP IP between the CAN network and the controller platform e g PC PLC DCS in both directions The USB Host interface supports USB1 0 standard with data rate of 12 Mbit s Full Bandwidth for interfacing to a variety of off the shelf USB devices The USB Device interface supports USB1 0 standard with data rate of 12 Mbit s Full Bandwidth VTB COM is recognized by a personal computer as a serial port device over the Ethernet or USB Device interface USB Connector A on the personal computer and USB Connector B on VTB COM ga 3 VTB COM Software Setup Download the software setup package from web site machinesaver com wp content uploads 2013 11 VtbComSetup zi Unpack VtbComSetup exe file from ZIP archive and run the installation process Z VTB COM System Setup om Welcome to the VTB COM System Setup Wizard This wizard will guide you through the installation of VTB COM System Itis recommended that you dose all other applications before starting Setup This will make it possible to update relevant system files without having
31. Set Next CBM Data Read Time Not Set 2013 BiPOM Electronics Inc Feedback 8 Support lt Parameter Description Last CBM Server Connection Time Next CBM Server Connection Time Last CBM Data Read Time The time when server read sensors data scheduled by CBM Monitoring Server Next CBM Data read Time The next time when server will read sensors data scheduled by CBM Monitoring Server Local Devices This web page shows RTU number for hosted device on main board For now this is only one such device VTB COM Linux server itself and it always has RTU 1 21 MaACHINesaver System Local Devices m PA O ee Logout Host system 1 Local Devices Configuration 2013 BiPOM Electronics Inc Feedback amp Support lt CAN Devices CAN Devices web page allows viewing the settings of CAN devices detected by This page shows the main information about each sensor and VIB CRB device Serial Number CAN Interface RTU Sensor s Name Firmware ID and Revision detected on the device At the most right column placed View link Clicking on the link opens page to view all configured settings for the sensor lt I 4 http 192 168 1 240 can p VTBCOM CAN Devices x n pem CAN Devices Local Devices CAN Devices VTB DB List il 00001511 VTB DB Ver 13 VTB CRB List 00001215 VTB CRB Ver 6 2014 Machine Saver Inc and Electro
32. age all available features using a standard web browser WEB configurator functionality e Detects VTB Sensors on all CAN Bus interfaces 19 Cmacrane saven e Upgrades firmware of VTB Sensors e Sets thresholds for VTB Sensors e Set filter parameters for VTB Sensors Open any web browser and type VTB COM IP address for example http 192 168 1 240 Use default account information to login Username Admin Password demo A C http 192 168 1 240 los Login 2013 Electronics Inc Feedback amp Support Note by default system has 2 predefined accounts Admin and User Admin can change passwords add new accounts or remove existing ones to provide better security The table below show default account information login and password case sensitive Password Type Depending on what type of account is used Administrator or Regular User you will see different menu options and web pages 7 1 Regular User Web Interface System This web page indicates the system status information 20 E E C http 192 168 1 240 h0 O amp System Status A ITISCHINO SAVER System System Status Local Devices CAN Devices VTB COM Server Up Time CAN bus errors count TCP errors count Disk I O errors count Last CBM Server Connection Time Not Set Next CBM Server Connection Time Not Set Last CBM Data Read Time Not
33. and Pin out T Port Tee Wiring Diagram format for all interconnecting cable assemblies 20 to 24AWG 4 Conductor Stranded Shielded Twisted M12 Type M12 Type Pair Color Coded Wiring Connector Connector Male Female 12345 ee Socket 5 15 V 7 Cable Requirements 24AWG stranded 4 conductors with drain shielded twisted pair The VTB Sensor 8 7 integral cable can be 3 to 6 meter max 0 148 inch O D PVDF Fluoro copolymer outer jacket Depending on the size of the conduit 0 50 inch NPT or less it is recommended for the M12 connectors to be fastened to the cable after running the cable through the conduit The M12 connectors available from Machine Saver Inc have color coded tabs to assist you in connecting to the correct pin or socket For the integral cable leading from VTB Sensor a typical M12 connector assembly is shown below You will require another cable assembly that leads from the T Port and connects to VTB Com connector port This is the cable that has an M12 female connector on one end and blunt cut wires on the other For connections between each T Port you will need another cable with an M12 male connector on one end and an M12 female connector on the other The M12 connector that ships from Machine Saver Inc is enclosed in a small plastic bag On the bag there are basic instructions to assemble the M12 connectors to the blunt cut cable M12 Connector Assembly listed on pl
34. ansportation charges to the factory of Machine Saver Inc or authorized sales and or service representative Machine Saver Inc will exercise its sole judgment to either a test validate and repair the non conforming product or b bear the cost of shipping any replacement Products to Buyer Buyer then agrees to pay the outstanding invoice of Machine Saver Inc for the current market price of any replacement Product furnished to Buyer by Machine Saver Inc if the Product that was replaced is later determined by Machine Saver Inc to conform to this limited warranty Machine Saver Inc shall not be obligated under this limited warranty or otherwise for normal wear and tear or for any Product which following shipment by Machine Saver Inc or authorized sales and or service representative has in the sole judgment of Machine Saver Inc been subjected to accident abuse misapplication improper mounting or remounting improper lubrication improper repair or alteration or maintenance neglect excessive operating conditions or for defects caused by or attributable to the Buyer including without limitation Buyer s failure to comply with any written instructions or recommendations provided to Buyer by Machine Saver Inc EXCEPT WARRANTY OF TITLE AND FOR THE WARRANTIES EXPRESSLY SET FORTH IN HEREIN IT IS UNDERSTOOD AND AGREED THAT a MACHINE SAVER INC MAKES NO OTHER WARRANTY REPRESENTATION OR INDEMNIFICATION EITHER EXPRESS OR IMPLIE
35. are to identify the device A C http 192 168 1 240 devcor amp VTBCOM Device Configur X System Network Device Configuration Server Configuration CBM Configuration Local Devices Employee Name CAN Devices Relay Control Data Display Sensors Status Ukraine Device Configuration Country Accounts Logout 2014 Machine Saver Inc and Electronics Inc Feedback 8 Support 27 Cmacrne saver Server Configuration This web page allows editing the server configuration settings NES http 192 168 1 240 srvcon VTBCOM Server Configur X System Server Configuration Network Device Configuration CAN Interfaces Server Configuration CBM Configuration Local Devices Enable CAN2 CAN Devices Relay Control Data Display Enable CAN4 Sensors Status Enable 1 Enable Accounts Logout Communication Options Modbus Listen Port P Read Timeout from 5 to 30 seconds P Connect Timeout from 5 to 30 seconds CAN Read Timeout from 100 to 5000 milliseconds AN Network Scan Period from 15 to 3600 seconds 2014 Machine Saver Inc and Electronics Inc Feedback 8 Support 28 FTISCHINIE SAVER CAN Interfaces This section allows enabling or disabling CAN interfaces It is good practice to disable a particular CAN interface if no CAN devices connected to that interface Units This section allows changing units of ac
36. astic bag The photos below illustrate the contents of the bag 76 F m cun ESIVER Wiring Instructions for M12 Connectors Step 1 Strip the outer jacket insulation by approximately 1 40 inches and untwist the pairs and the shield Step 2 Carefully strip off 0 157 inches of insulation for each wire You will need to cover the shield wire with blue gray or silver colored shrink tubing but leave at least 0 157 inches exposed so that you can fasten this wire to the M12 plug Apply low heat to shrink tubing gray silver or blue for shield wire Place a 0 650 inch of shrink tubing over the area where the outer jacket insulation and the exposed color wires Apply low heat to shrink tubing to secure the five wires Step 3 Flatten and align the wires appropriately to be inserted within the color coded plug Do not tin the stranded wires If the color of your wiring is a different color that does not match the colors on M12 simply use the numbers that are listed for each pin or socket and be consistent in your wiring connections Pin 5 Socket 5 does not have a 5 listed 5 but it is the center pin socket surrounded by the other pins sockets as shown below Step 4 Grab the appropriate M12 connector and use a small blade screwdriver to open up all five set screws Step 5 Before fastening the wire to the M12 connector first take the cable with the stripped insulation and feed through all the components as listed on the pla
37. c mnesavar V Sensors Status This web pages show live status of all detected sensors MP3 lt 44 kHz 206 kbps Stereo 7 72 MB gt Sensors Status E Sensors Status Network Device Configuration Server Configuration CBM Configuration Serial RU Meme OmdEmo Emor Power DRAM ADC NVM Temperature Calibration Collect Local Devices 00001511 CAN1 2 0 0 OK OK OK OK OK OK OK CAN Devices Relay Control Data Display Sensors Status Accounts Logout 2014 Machine Saver Inc and BiPOM Electronics Inc Feedback amp Support Ver 1 03 Serial serial number of sensor CAN CAN interface where sensor is connected RTU RTU number of sensor Name Name of sensor Cmd Error Error code returned from last Modbus command Error Last system error set by sensor firmware Power status of sensor s power source DRAM status of sensors DRAM ADC status of sensor s ADC NVM status of sensor s NVM non volatile memory Temperature status of sensor s temperature sensor Calibration status of sensor s calibration presented or not Collect status of sensor s collect process process which collected data from ADC and process alarm events 42 L Va 8 VTB COM Info System VTB COM provides a local info system to see the most important information on a built in 2x20 LCD display and multi colored LED indicators The 4 CAN Bus interfaces CAN1 4 have individual g
38. ccel 0 24158 in ssRMS Accel 0 04832 in ssRMS Temp 56 Veloc 0 35610 in s RMS Veloc 0 74222 in s RMS Veloc 0 00736 in s RMS Displ 1 60211 mils Pk Pk Displ 16 70436 mils Pk Pk Displ 0 00822 mils Pk Pk This panel indicates the calculated parameters of the signal for each of 3 axes and single temperature of selected transducers on the VTB Sensor As visible on the picture above it has 3 sections one for each axis Inside these sections you can see calculated values Acceleration inches per seconds in square RMS Velocity inches per seconds RMS Displacement mils Peak to Peak Also at the right side it shows temperature readings in Celsius Temp 32 4 48 Imane sinik VR Charts Panel This panel also includes 3 tabs A V D Overall Raw Data and Messages AIVIDI Overall This tab shows charts of changing Acceleration Velocity and Displacement values for X Y and Z axis over time The charts are updated as soon as next part of data is read and processed 1 080 0 923 0 767 0 610 0 453 0 297 0 140 0 016 0 173 0 330 0 486 g pk 0 618 0 493 0 369 0 245 0 121 0 003 0 127 0 251 0 375 0 499 g pk 0 446 0 343 0 241 0 139 0 036 0 066 0 169 0 271 0 373 0 476 g pk b Raw Data Messages Axis X Acceleration 15 43 43 232 15 45 44 458 15 47 42 809 lime Axis Y Acceleration 15 43 43 249 15 45 44 479 15 47 42 926 lime Axis Z Ac
39. celeration 15 43 43 282 15 45 44 498 15 47 42 844 ime 15 49 41 665 15 49 41 687 15 49 41 705 ips pk ips pk ips pk 1 24 1 07 0 89 0 72 0 55 0 37 0 20 0 02 40 15 0 33 0 50 0 51 0 41 0 31 0 21 0 11 0 01 0 10 0 20 0 30 0 40 0 50 Axis X Velocity Axis X Displacement 15 43 43 232 mils pk pk o amp 15 45 44 458 154742809 15 49 41 665 15 43 43 232 15 45 44 458 15 47 42 809 15 49 41 665 Time Time Axis Y Velocity Axis Displacement 15 43 43 249 17 20 15 43 11 89 10 12 8 35 6 58 4 81 mils pk pk 127 0 50 15 45 44 479 15 47 42 826 15 49 41 687 15 43 43 249 154544479 15 47 42 826 15 49 41 687 Time Time Axis Z Velocity Axis Z Displacement 15 43 43 282 mils pk pk o 15 45 44 498 154742844 15 49 41 705 15 43 43 282 154544498 154742844 15 49 41 705 Time lime 49 Ure Raw Data The charts on this tab show raw ADC data read by sensors for each X Y and Z axis Also it shows virtual zero level center of read waveform A V D Overalls Raw Data Messages 65530 58977 52424 45871 39318 32765 26212 19659 13106 6553 Raw ADC Value 65530 58977 52424 45871 39318 32765 26212 19659 13106 6553 0 Raw ADC Value 65530 58977 52424 45871 39318 32765 26212 19659 13106 6553 0 Raw ADC Value Messages 818 1227 1636 2045 818 1227 1636 2045
40. celeration displacement velocity and temperature values on web pages Communication Options MODBUS Listen Port TCP port that is used by the MODBUS server TCP Read Timeout Length of time in seconds that the server should wait for response from MODBUS Client for monitoring server before deciding that the TCP socket connection is broken and to disconnect socket TCP Connect Timeout Length of time in seconds that the server should wait for connection confirmation from monitoring server before deciding that the TCP socket connection is broken and to disconnect socket CAN Read Timeout Length of time in seconds that server should wait for response from CAN network for last sent command before deciding that command frame was lost or target device is not reachable or response was lost After this time requested command is dropped and server increase CAN Bus error counter by 1 CAN Network Scan Period Length of time in seconds which defines how often server will scan CAN Bus interfaces to detect VIB Sensors This time can be reduced when system has been configured to detect new sensors quickly and automatically This time period can be increased to scan CAN Bus interface during normal operation mode Minimal value can be 15 seconds CAN Bus interfaces scan every 15 seconds and maximum value can be 3600 CAN Bus interfaces scan every 1 hour 29 JTIGCHITIe SAVER CBM Configuration This web page allows enabling and configuring CBM Integra
41. cement The embedded temperature sensor has a service range of 40 F to 221 F 40 C to 105 C By integrating 3 axis vibration detection and temperature into one digital transmitter one transmitter can take the place of seven sensors For most balance of plant applications mount one 1 VTB Sensor on machine driver inboard and one 1 VTB Sensor on the driven machine inboard per the following guidelines 1 Decide to install what is required instead of installing what is simple or convenient As a protection device a mechanical switch is unreliable and has no useful signal outputs no trending capabilities no analysis capabilities for condition monitoring and no advance warnings for a deteriorating machine Some companies have a machine condition monitoring system and they use the mechanical switch for machine protection in case there is a brown out period or a power outage VTB Net can reliably shutdown your machine asset by utilizing a separately priced external relay board To insure continuous vibration monitoring and protection simply utilize an Uninterruptible Power Supply UPS set to a nominal 24 VDC to power the VTB Com Sensor Communication Computer and daisy chained VTB Sensors 2 Obtain technical expertise from Machine Savers Inc with applications involving the use of band pass filters for the diagnosis of machine vibration levels or the use of vibration devices in a hazardous locations or corrosive environments e g s
42. cuments 8 Downloads Music E Pictures B Videos i System C Data D E Network 7 items m For the following operating systems the Data Folder is located in Windows 7 or 8 C Users lt Current User Name gt AppData Roaming VtbComClient Windows XP C Documents and Settings lt Current User Name gt Application Data VtbComClient This folder has a set of subfolders Each subfolder is created once per day and its name is the creation date using the format YYYY MM DD The data files are stored only in folder with name date when data file is received from device This allows easily finding data files by date when they were created Inside each folder the software creates a set of files with data in CSV format Each file keeps data for single read data block The name of file is the time when the file was created 93 n 48 Copy Paste Clipboard Favourites BE Desktop Downloads E Recent places f SkyDrive E Homegroup This PC de Desktop E Documents Downloads Music Pictures B Videos Ey System C Data D Network 2 560 items Share 21 Cut Copy path 2 Paste shortcut e x Delete Rename to y Move Copy tov Organise Name 15 17 36 895 El 15 17 37 089 15 17 37 387 15 17 37 707 15 17 37 985 15 17 38 204 El 15 17 38 467 15 17 38 765 El 15 17 39 033 El 15 17 39 324 15 17 39 573 15 17 39 868 15 17
43. d USB drive PROCESSING NET VTB COM device processing new configuration change network settings NET UPDATE OK VTB COM device changed network settings successfully NET UPDATE FAILED VTB COM device couldn t change network settings for some reason More information available in the log files on VTB COM device UPDATE DONE VTB COM device completed processing USB drive so the drive can be removed from VTB COM device 12 After this you should be able access device using the new network IP address 17 F m cun ESIVER 6 VTB Sensor Installation Refer to Appendix D VTB Net Wiring and Power Requirements before you proceed to install the VTB Sensor Determine the number of VTB Sensors required for your machine monitoring and protection application Determine if the machine is located in an area designated as a hazardous area or location The VIB Sensor may need to be mounted in an Explosion Proof EP enclosure Contact Machine Saver Inc for mounting electronic devices in an area designated as a hazardous area Determine the mounting locations on the machine for the vibration measurement Based on the locations on the machine train s determine distances between the Sensors Determine a location for Ideally this location should be away from the machine at a non vibrating spot at the facility If VTB COM is not mounted in a control room non hazardous area then verify
44. dress Connect 192 168 1 240 Enter select address of target device When user enters the IP address or selects from the list of recently used IP addresses opened by clicking on the button to the right of IP address field default web browser is launched and Web Interface is displayed from the specified address 13 saver 5 VTB COM Configuration VTB COM has to be configured to match settings of user network The network can be the company network with many nodes and a router The network can also be a simple local network with VTB COM and one more device e g a personal computer Default Network Settings IP Address 192 168 1 240 Subnet Mask 255 255 255 0 Gateway IP 192 168 1 1 To change the default settings follow these steps 1 Connect VTB COM to the Ethernet network 2 Use 18 36 DCV 0 50 Amps DC power supply to energize the Ethernet Wir fe GPRS Requires 18 to 36 VDC Typical VTB Net Digital Highway Wiring Scheme to Plant Control Room 14 MaACHINeSsIVER 3 After supply voltage is connected the LCD display will turn on in the order shown below to indicate the progress of system boot up If VTB COM displays any error message refer to Appendix A for troubleshooting 4 Run VTB COM Configurator Windows program from Launchpad by clicking the Configure button 5 VIB COM Configurator will
45. ds and frequencies For example a fan operating at 900 rpm 15 Hz would be protected for unbalance at the operating speed and it would also be protected for a bent shaft or shaft misalignment which may occur at the second harmonic 1800 rpm 30 Hz For machine protection the typical vibration trip levels are shown below for different types of balance of plant machinery Note that these trip levels are suggested starting points but the recommendations provided by the equipment manufacture should be followed Preliminary references for suggested vibration limits are the Vibration Institute the Cooling Technology Institute cooling towers the Hydraulic Institute pumps ISO 2372 and ISO 10816 3 Typical Vibration Trip Levels Velocity Electrical Motors Hammermills Centrifugal Centrifugal Vertical Reciprocating Unloaded Pumps Compressors Impact Fans Blowers Pumps amp Gear Boxes Crushers Compressors Typical Vibration Trip Level 0 1 to 0 3 0 2 to 0 3 0 1 to 0 3 0 2 to 0 4 0 6 to 0 8 0 2 to 0 4 0 5to 0 7 1 67 p f Machine Saver AO Overall Vibration Levels X Y and 2 and Acceleration Velocity and Displacement The easiest way to obtain the base line vibration for your machine is to simply measure the vibration levels over a wide frequency range The VTB Sensor must be mounted on the bearing housing or as close as possible to the roller bearings In the A V D Overall chart below all nine vibration
46. e VTB COM provides the following communication interfaces Ethernet CAN Bus 4 independent channels USB Host USB device The Ethernet interface speed is 10MBit second Supported network protocols MODBUS over TCP IP CAN Bus gateway over TCP IP HTTP WEB server SSH server ETHERNET via com nh Q ot af ox ac ox oc 0 IA IA IA TA P 5 MU Saver com De lt dE UM VTB COM VTB Sensors VTB Sensors VTB Sensors VTB Sensors VTB TPORTs VTB TPORTs VTB TPORTs Cmacrane saver 2 2 VTB miniCOM Overview VTB COM is an embedded computer that is designed to monitor field sensors such as vibration sensors over CAN Bus monitor information from the sensors and communicate the information to other computers using a variety of communications methods such as Ethernet USB and wireless VTB COM works as a CAN Bus master CAN Bus is controlled by a dedicated controller chip CAN Bus supports up to 24 different sensors attached at the same time VTB miniCOM provides the following communication interfaces Ethernet CAN Bus USB Host USB device The Ethernet interface speed is 10MBit second Supported network protocols MODBUS over TCP IP CAN Bus gateway over TCP IP HTTP WEB server SSH server FAULT h sires use B USB A conns VTB miniCOM THERNET VAN eh ta grTr1 POWER 9 REMOTE RESET RE
47. e g rotor gearbox or belt driven systems Resonance can be confirmed by verifying that a small change in speed causes the 1X Motor RPM or Blade Pass Frequency vibration levels to change greatly For pumps cavitation can be caused by improper supply of process fluid Mount the VTB Sensor near the pump inlet suction area to monitor for cavitation An impeller vane filled with foreign material or impeller erosion can lead to machine imbalance or misalignment The vibration frequencies begin to manifest themselves in the 5 KHz to 15 KHz range As the roller bearing wear increases and approaches failure there will be an increase in overall vibration levels in the 500 Hz to 2500 Hz range For bearing defects within 1X to 10X Machine RPM schedule a machine repair as soon as possible and inspect the roller bearings If required replace the roller bearings and find the fault s causing the bearing defects e g imbalance misalignment improper bearing loads excessive bearing temperature contaminated lubrication or insufficient bearing lubrication There may be some vibration levels on the horizontal plane but the amplitudes will be highest near the mechanical fault macHine IVER Gearbox Worn or Broken Gear Teeth GMF X 3 25 Radial AC Motor Windings and Roller Bearings Gearbox Roller Radial Bearings Axial Overheating 71 Velocity ips sec pk Velocity ips sec pk Gear Mesh Frequency GM
48. e the most wear and is most likely to have problems 66 p f JTIGCHITIe SAVER 7 On less expensive motors blowers pumps fans compressors consider a budgetary approach and mount at least one VTB Sensor per set Place the VTB Sensor where it will monitor the most on the inboard section of the driven machine e g pump compressor or fan This area will have the most wear and is most likely to have problems 8 o Understand what trending the overall vibration levels means Overall vibration is the total vibration energy measured within a wide frequency range Overtime a higher than normal overall vibration level indicates that some force is causing the machine to vibrate more As you increase the speed of the machine that vibration energy becomes more destructive The enhanced overall vibration levels provided by VTB Sensor will indicate continuously what your overall vibration levels are and this provides time for operators to create a standard baseline vibration level for each machine asset Once the baseline vibration levels are reached you can plan and schedule an inspection of the machine components and the roller bearings Suggested Vibration Trip Levels You can monitor the vibration levels in three simultaneous planes X Y and Z and in three vibration measurands but the velocity measurand is best for speeds of 600 RPM 10 Hz or greater This is because the velocity ips measurement is constant over a wide range of spee
49. es of alarm levels Deadband value interval around alarm level where sensor do not treat signal as crossing alarm level 35 6 Upgrade CAN Sensor Firmware This web page allows upgrading firmware on selected CAN sensor This page can be opened when Upgrade link clicked on CAN Devices web page EXC http 192 168 1 240 can upgra Upgrade CAN S X pa Upgrade Sensor 1511 Firmware Network Device Configuration 1 Click button Select in order to select firmware HEX file on your computer Server Configuration CBM Configuration Local Devices 2 Click button Upload in order to start sensor s firmware upgrade ca es Relay Control Data Display Sensors Status Accounts Logout 2014 Machine Saver Inc and Electronics Inc Feedback 8 Support Ver 1 03 Select the firmware HEX file by clicking Select button and selecting the HEX file in Open File dialog 36 Emacanesaver After this click the Upload button This will upload HEX file to the server and start process of upgrading the sensor During the upgrade the progress bar will display the following EI lt http 192 168 1 240 can_upgra VTBCOM Upgrading sens X File Edit View Favourites Tools Help System Network Device Configuration Please wait while sensor s firmware is upgrading This may take some time Server Configuration
50. h conduit the jacket of the cable can be cut nicked and torn which can expose the conductive wires to metal in the conduit which cause electrical shorts ground loops and electrical noise to affect the integrity of the vibration signals o 4 For each CAN Bus Port connection and depending how many VTB Sensors are installed you will require several M12 type male 4 outer pins 1 center pin and female 4 outer sockets 1 center socket connectors cable assemblies and T ports 3 way connectors when connecting to the centralized VTB Com Sensor Interface Computer and other VTB Sensors e 5 Each CAN Bus ports are limited to 132 feet 40 meters but can go to 330 feet 100 meters depending on how much data is captured by each VTB Sensor There are a total of four 4 CAN Bus ports One CAN Bus port can be used for VTB Sensor installations that are due North of the centralized VTB Com one CAN Bus port can be used for VTB Sensor installations that are due East of the VIB Com one CAN Bus port can be used for VTB Sensor installations that are due West of the VTB Com and one CAN Bus port can be used for VTB Sensor installations that are due South of the VTB Com unit The figure below illustrates the color coded wiring that is used from the M12 female connector that interfaces with the only M12 male connector on the T Port o 12 f MAaCHINe SAVER Wiring comes from M12 male connector on VTB Sensor VDC CANL Shield Socket
51. he list of sensors This will be active sensor for polling IMPORTANT VTB COM Client can poll only one selected sensor at the time All other sensors will not be polled Depending on the selected polling parameters the time required to read collected data can be different e The larger the time the larger the polled data and longer read time e larger the number of samples the larger the polled data and longer read time e Other parameters do not affect the read time 92 p f JTIGCHITIe SAVER AO Viewing Stored data COM Client automatically stores all the read data on the disk for subsequent analysis using Excel or any other spreadsheet software To open the folder that contains the data files click the Open Data Folder button at the bottom left corner of the software window This will open Windows Explorer VtbComClient hd a NI t x n 73 New item FB Select all Easy access 7 Select reg folder D Pa History ad Invert selection T i gt Igor AppData Roaming VtbComClient gt client NES Name Date modified Type Size BE Desktop de 2013 12 27 13 5 48 Filefold 8 Downloads de 2013 12 30 33 00PM File fold Ey Recent places 2014 01 02 14 11 45 AM File fold Je 2014 01 06 142 38PM Filefol SkyDrive 2014 01 08 8 2014 1 48 PM File fold de 2014 01 14 1 1 51PM Filefold 3 Homegroup de 2014 01 17 1 4 PM efol This PC de Desktop E Do
52. if the mounting location of VTB COM requires an EP enclosure Install the VTB Sensors as required on the machine Be sure to tighten the mounting bolt to 25 30 INCH pounds Use instrumentation wiring cable extenders and T ports as needed to complete the installation wiring Make a note of the locations and serial numbers of the sensors as you install them Serial numbers of each VTB Sensor is marked on the sensor lid as shown below 18 Cmacrane saver For ease of remembering you can assign machine names based on location within a plant For example Location Sensor Serial Number Pump 1 1013 5186 AAA Motor 1 Shaft 1013 5187 X axis parallel to motor shaft Conveyor Belt 1013 5188 SS Conveyor Belt 2 1013 5189 A Pump 2 1013 5190 _ You will later use this information to configure the VTB system VTB Sensor network utilizes CAN Bus for digital communications A 120 ohm terminating resistor must be placed at the end of each CAN Bus line Sensors can be connected to any interface Each interface provides 2 power outputs and 2 wire Bus Connections to CAN terminals are identical on all 4 interfaces 1 rz Ae A 0 P 9 P SE ue a 7 Ag PN 5 EM N POWER1 gt gt x 5 2 Y x 7 VTB System Web Configurator System provides a built in sub system called WEB Configurator that gives administrators abilities to man
53. ion Vortical Y Axial Vibration 2 Radial Vibration Horizontal X Figure 1 Roller Bearing Shaft Vibration Measurement Planes VTB COM an industrial communications computer designed to interface and monitor the digital signals coming from Sensor VTB COM can interface the digital signals from several VTB Sensors and communicate data to other computers using a variety of digital communications such as Ethernet USB 3G 4G and other wireless systems has 4 independent CAN Bus channels that can each power and communicate up to 24 daisy chained VTB Sensors for a total of 96 Sensors with a cable range of 325 feet 100m MACHINE SAVER Ore VTBNet Protection System and or Condition Machine Monitor By using VIB Sensor and VTB COM sensor computer together VIBNet becomes a cost effective online vibration system that can easily be installed to detect and protect fin fan assets By integrating VTB Sensor VTB Com sensor computer and the CBMvision machine condition monitoring software an enhanced VTBNet can take a snapshot of the dynamic signals and upload the dynamic vibration and temperature data to the cloud where it is automatically analyzed to detect trends and predict future problems with the cooling towers More plant maintenance departments instrumentation personnel and reliability managers are adding VIB Sensor to their machines This no longer requires a capita
54. iscovery of the nonconformity provided however that Machine Saver Inc shall not be liable for any claim for which notice is received by Machine Saver Inc more than thirty 30 days following the expiration of the applicable warranty period for the Product Upon receipt of timely notification from Buyer Machine Saver Inc may at its sole option modify repair replace the Product or reimburse Buyer for any payment made by Buyer to Machine Saver Inc for the purchase price of the Product with such reimbursement or monies being pro rated over the warranty period WARRANTY PERIOD Except as expressly provided below the warranty period for each Product shall commence on the date the Product is shipped by Machine Saver Inc to Buyer THREE YEAR WARRANTY Products warranted for three 3 years by Machine Saver Inc are as follows VTB Sensor with Integral Cable Assembly VTB Com Sensor Communications Computer and VTB Net Machinery Monitoring and Protection Systems THIRD PARTY PRODUCT WARRANTIES Machine Saver Inc will transfer to Buyer any warranties made by the applicable third party product vendor to the extent such warranties are transferable 81 MACHINES IVER Ore CONDITIONS As a condition to the warranty obligations hereunder and if requested or authorized in writing by Machine Saver Inc Buyer shall forward to Machine Saver Inc any Product claimed by Buyer as being defective Buyer shall prepay all tr
55. l expenditure since you can add the VTB Sensor one at a time and after the first VTBNet is installed you only have to run the communication link back to the closest Sensor With many digital protocols available on the VTBNet system it is also very easy to make VTBNet system all wireless using any third party wireless transmitter and receiver system and integrate with the very latest technology VTBNet system advantages 1 Low cost 2 Easy installation 3 Less parts to fail 4 Less wire to install 5 Wireless option 6 Smaller footprint 7 More information from one sensor 8 Lower cost on the computer module 9 Unique universal sensor mounting feature 10 Dynamic capture and signal analysis 11 Zone 1 Div 2 certified or only one intrinsic safety barrier is required for many of VTB Net sensors in Zone 0 1 hazardous areas 12 Dependable comes with a warranty ITIACHINIG SAVER 2 1 Overview VTB COM is an embedded computer that is designed to monitor field sensors such as vibration sensors over CAN Bus monitor information from the sensors and communicate the information to other computers using a variety of communications methods such as Ethernet USB and wireless VTB COM works as a CAN Bus master on 4 independent CAN Bus channels simultaneously Each CAN Bus is controlled by a dedicated controller chip Each CAN Bus channel can support up to 24 different sensors attached at the same tim
56. low the RPM of System Worn or 1X 2X 3X AX RPM of Radial Velocity ips sec pk either the motor or the driven machine Improper Belt tensions When they are worn loose or Belt mismatched they can cause dominant vibration peaks at 2X 3X and 4X RPM of Belt Small amplitudes of axial vibration can occur Belt Drive Pulley Excessive driver pulley and driven System Misaligned 1 2 RPM of Belt Axial sprocket misalignment or extreme Pulley Eccentric sheave wear may appear as imbalance Pulley Belt Resonance Velocity ips sec pk Three types of pulley misalignment offset angular and twisted Eccentric Pulleys The geometric center does not coincide with the rotating center of the pulley and the vibration may be Belt Drive Pulley higher in the directions of the belts System 1X RPM TIT of Belt Radial Velocity ips sec pk Eccentric Pulley Belt Belt may coincide with either the driver pulley or driven sprocket RPM Small amplitudes of axial vibration can occur Imbalance can be intensified by Motor Imbalance 1X 2X Motor RPM Radial Velocity ips sec pk mechanical resonance 1X Motor RPM vibration can also be caused by Soft Foot Bent shaft can cause roller bearings Motor Bent Shaft 1X 2X Motor RPM Axial Velocity ips sec pk misalignment There may be some vibration levels on the horizontal plane but the amplitudes will be highest near the mechanical fault Excessive coupling wear can lead
57. nics Inc Feedback 8 Support View CAN Sensor This web page shows all the configured settings for the sensor 22 Machine SAVER E C http 192 168 1 240 can_vieu C amp View CAN Sensor X View CAN Sensor 1 Sensor General Info Serial Number 1 Communication Info CANO RTU 10 Firmware Info 1D 3 REV 6 Name Machine Component Position Position Code Orientation Angle 0 Offset Distance 0 Offset Angle 0 Transducers lt Name Orientation Axis Alarm Type Low High HghHigh Notes LX Not Set Not Set Not Set Not Set Not Set Not Set Not Set Not Set Not Set Not Set Not Set Not Set 2013 Electronics Inc Feedback amp Support lt 23 V 7 2 Administrator User Web Interface System This web page shows VTB COM status information http 192 168 1 240 home p O amp VTBCOM System Status aM macHane Saver System System Status Network Device Configuration VTB COM Server Up Time 5 hours 58 mins Server Configuration E EC 0 CBM Configuration Ethernet errors count 0 Local Devices CAN Devices Relay Control Data Display Sensors Status Disk 1 O errors count 0 Last CBM Server Connection Time Not Set Next CBM Server Connection Time Not Set Last CBM Data Read Time Not Set Next CBM Data Read Time Not Set Accounts Logout 2014 Machine Saver Inc and BiPOM Electronics Inc Feedback 8 Support Ve
58. ntal Edit Alarms Trip Delay msec Temperature Save 2014 Machine Saver Inc and Electronics Inc Feedback amp Support Name Name to identify the VTB Sensor Machine Component 34 FTISCHINIE SAVER Description of the machine component when the VTB Sensor is installed Position Text that identifies the position where the VTB Sensor is installed Position Code Numbers defined position of VTB Sensor on the machine Orientation Angle Orientation angle displayed as number of degrees Offset Distance Offset distance displayed as number of inches Offset Angle Offset angle displayed as number of degrees Transducers Orientation Allow set orientation of each vibration sensor Orientation Axis Describes how each VTB Sensor placed on the machine can orientated to one of the following values e Radial Axial e Tangential e Horizontal e Vertical Alarms This section allow setup alarm configuration for each sensor s axis 1 2 3 Trip Delay Delay in milliseconds before sensor logic will treat signal as alarm after signal cross the specified limit levels Alarm Type Define if transducer should produce an alarm message Each transducer can watch for single alarm which can be Velocity Acceleration and Displacement The Alarm type has three limits Low High and High High If any alarm type is selected then all three limits should be also configured Low High High High valu
59. our gas salt spray high or low pH levels 3 Verify that the machine rotating shafts are supported by rolling element bearings VTB Sensor is a digital sensor that was designed to detect and monitor low frequency vibrations e g imbalance misalignment high frequency roller bearing condition and temperature Mount the VTB Sensor in the radial position at or around the roller bearing cap Do not mount the digital transmitter on a flimsy bracket or the sheet metal part of the machine 4 Vertical pumps and air compressors may have a mix of sleeve bearings and roller bearings Simply mount the VTB Sensor as close as possible to the roller bearings 5 For small horizontal pumps or compressors with sleeve bearings mount one 1 VTB Sensor per machine in the radial position perpendicular to the rotating shaft Since the vibrations are attenuated by the sleeve bearing trend the overall vibration levels continuously and accordingly lower your set point trip levels Remember for each machine you are trending one temperature level and nine vibration levels Therefore overtime you may have a measurement plane that a very low vibration level but the other measurement planes will indicate changes in vibration levels due to machine s low frequency vibration levels imbalance or misalignment 6 Review machine s maintenance records Mount the VTB Sensor as close as possible to source of vibration Based on the records this area will hav
60. r 1 03 Parameter Description VTB COM Server Up Time Uptime of Linux VTB COM server software CAN Bus errors count Number of errors detected on CAN Bus all 4 CAN Bus together TCP errors count Number of errors detected during TCP communication Disk I O errors count Number of errors detected when write read hard disk Last CBM Server Connection Time The time when server connected to CBM Monitoring Server Next CBM Server Connection Time The next time when server will connect to CBM Monitoring Server Last CBM Data Read Time The time when server read sensors data scheduled by CBM Monitoring Server Next CBM Data read Time The next time when server will read sensors data scheduled by CBM Monitoring Server 24 Cmacrne saver Network This web page allows changing IP address gateway subnet mask and DNS settings of VTB COM Change the fields as needed and then click the Save button ES lt gt http 192 168 1 240 network P VIBCOM Network Config system Network Device Configuration Server Configuration CBM Configuration 192 1168 1 240 Local Devices Subnet Mask CAN Devices 255 255 255 o Relay Control Data Display Default Gateway Network Configuration Sensors Status 192 1 1168 1 1254 Accounts DNS server 1 fs Logout 2014 Machine Saver Inc and Electronics Feedback 8 Support After the Save button 15
61. r Configuration CBM Configuration Local Devices C Simple CAN Devices Relay Control Data Display Disabled O CAN Based Sensors Status Accounts Logout 2014 Machine Saver Inc and BiPOM Electronics Inc Feedback amp Support Ver 1 03 2 Simple In this mode relays will be controlled based only on alarm event type LOW HIGH or HIGH HIGH Regardless of the CAN Bus that the alarm event was generated All CAN interfaces will share the same relays configuration 38 EI C http 192 168 1 240 can edit c VTBCOM Edit VTB CRB mecrnesaver System Edit VTB CRB 1215 Network Device Configuration Configuration Type Server Configuration CBM Configuration Local Devices Simple CAN Devices Relay Control Data Display N ON OFF ON OFF O Disabled O CAN Based Accounts 1 ON 2 OFF ON ON OFF ON 3 OFF ON OFF ON OFI ON 4 OFF ON OFI OFF UY ON Fault OFI ON OFF Logout Save O 2014 Machine Saver Inc and Electronics Inc Feedback amp Support Ver 1 03 Each sensor can send one of the 4 events None This event means no alarm It is sent if previously any other alarm was sent and now system switched to normal state Low High High High 3 alarm levels configured individually for each sensor VTB CRB has 5 relays RELAY1 RELAY4 and FAULT relay Each relay has 3 pins COM NO NC By default when relay is not energized pin
62. re not allowed per CANBUS J1339 or CAN OPEN specifications 78 MaACHINeSsaver a BUS NETWORK CORRECT RING NETWORK STAR NETWORK INCORRECT INCORRECT INCORRECT FULL MESH NETWORK VTB Sensor Daisy Chained CORRECT CONNECTIONS VTB Com 120 Ohm CAN Bus Termination Ports Resistor 5 5 1 5005 91 JOSUBS FLA ALA J0SuoS 1A 10 The VTB Com can be mounted inside a NEMA 4X IP65 agency approved enclosure UL CSA IEC ATEX with a built in window To avoid any overheating concerns verify that there is at least a two inch space from the edge of the VTB Com and all four sides of the enclosure If applicable the enclosure must be resistant to ambient air corrosives e g hydrogen sulfide H2S sea breeze and salt spray for coastal applications Shelter the enclosure from direct sunlight and verify that the input output glands strain reliefs and instrumentation wiring are rated for the applicable hazardous location To recommend the best enclosure glands strain reliefs for mounting the VTB Com Sensor Communications Computer please contact our team to assist you 11 Once all the correct connections on all the cable assemblies and instrumentation wiring for each VTB Sensor are verified then you can connect the nominal 24VDC to the green power terminal plug For intrinsically safe barrier applications you will require more power consumption 79 f M CHINE SAVE
63. reen LEDs that indicate the processing of digital communications The board tests all critical sub systems at power on The table below shows some possible test messages All messages the info system will be displayed back to back Each message will be displayed for 3 seconds When VTB COM runs the regular software the info system drives the LCD module and 3 multi colored LEDs The top row line of LCD displays common system information 43 f ITIGCHITIe SAVER gu The bottom row line of LCD displays Short Messages SM Only the last message is displayed on BOTTOM line The info system starts with a greeting message Minimal default display time is 3 seconds Table below shows the initial screen ed EC 2 The system info updates LCD using INFO SYSTEM TICK default is 500ms Clock separator blinks showing time is running The VIB Sensor field informs the number of the configured detected VTB Sensors Sensor is not detected the field will start blinking to show 2 numbers configured and detected Sensors The field will blink if some pre configured or non configured Sensor is not detected In other words this field indicates a mismatch in VTB Sensor configuration If any problem is detected the info system will show Cxx configured and Dxx detected sensors To inform an operator about the most important messages INFO SYSTEM uses an associated LED The RED LED is associated with
64. s NC and COM closed When relay is energized then pins NO and COM will be closed Web page OFF state reflects NOT ENERGIZED state of relay pins NC and COM closed Web page ON state reflects ENERGIZED state of relay pins NO and COM closed User can configure state of the relays for each case what relay should be energized on each event Initial it will be applied when system is booted and when event None received Low it will be applied when any sensor send LOW ALARM event High it will be applied when any sensor send HIGH ALARM event High High it will be applied when any sensor send HIGH HIGH ALARM event 39 Cmacrne saver 3 CAN Based In this mode relays will be controlled based on alarm event type LOW HIGH or HIGH HIGH and also from which CAN interface the alarm event was received So all events from CAN1 can control one relay and all events from CAN2 can control another relay Everything else works the same as for Simple mode http 192 168 1 240 can edit c 4 Edit VTB CRB System Network Device Configuration Server Configuration CBM Configuration Local Devices CAN Devices Relay Control Data Display Sensors Status Edit VTB CRB 1215 Configuration Type O Disabled O Simple CAN Based CAN1 ON OFF OFF ON OFF p OFF y ON OFF OFF 4 ON OFF OFF Fault ON OFF CB OFF Accounts Logout OFF O
65. several areas Left Panel Firmware Pause Time s 1 Samples v Sensor v Filter Low Pass v Cutoff 5 Hz SPGA x2 Reading Data Progress This is informational panel It shows remote device firmware version sensors list status of current read operation polling settings of current selected sensor Firmware Ver Shows the firmware version of the connected device Time s Indicates how much time range should be captured for selected VTB Sensor Samples Indicates how many samples should be captured for selected Sensor in one data block Sensor Select one from two available sensors Each VTB sensor has a set of 2 sensors internally Filter Select frequency filter which will be used during signal processing calculating acceleration velocity and displacement 47 p f FTI3cHirie Saver AO Cutoff Set cutoff frequency for frequency filter SPGA Software Programmable Gain Amplifier which allows an operator to zoom in the signal with small amplitude It applied only for Raw Data charts You can multiply or divide signal amplitude by 2 Pause This button allow to stop communication and left on charts last read data block If you click this button during data read operation then the current operation will be paused Open Data Folder This button is located in bottom left corner not visible on the picture lt opens a directory with data files Top Panel X Y Z Accel 057979 in ss RMS A
66. stic packaging above Step 6 Insert the exposed conductor wire into the appropriate color coded hole and fasten the set screw with a small screwdriver Repeat step 4 for all wires and shield Step 7 Before fastening all the metal components retaining ring and metal sleeves the cable assembly should look similar to the one listed below f M12 Male Retaining Ring Metal Sleeve Integral Cable Assembly leading from the VTB Sensor Retaining Screw used to fasten stranded wire 9 Terminating Resistor We use a black plastic connector at the end of the bus for the pull up resistor It is preinstalled in the black plastic potted connector and screws on to the last T PORT at the end of the bus line across the green and white wires The purpose for the 120 ohm terminating resistor is to match the impedance and eliminate reflections in the CAN Bus communication from sensor to VTB COM is not optional Further if you use only one VTB COM CAN Bus line then only one terminating resistor is required on the last VTB sensor furthest from the VTB COM Each of the four CAN Bus lines requires a terminating resistor on the very last VTB Sensor Below is a photo of a 120 ohm terminating resistor that connects to the T Port M12 female connector Terminating Resistor w M12 male connector The VTB Sensors may only be chained in a bus configuration shown below Star ring full mesh and other more complex wiring configurations a
67. system detects that VTB Sensor 00001453 was removed or added The table below shows syntax of possible messages Sensor number 45 p f FTI3cHirie Saver Aye 9 VTB COM Client VTB Client is a Windows program with the following functionality Connect to VTB COM main board using Modbus TCP protocol Reading and displaying software version running on the VTB COM board Reading all detected sensors on all CAN interfaces Acquire real time vibration and temperature data from VTB Sensors Display the simultaneous 3 axis vibration data on data charts Save vibration data clips to disk This software bundled with COM Configurator and installed with it Please read article 2 VTB COM Configuration to know how to download and install this software Start COM Client either from the Launchpad or by selecting Start gt VTB COM System gt VTB COM Client The main window will appear v File Device Help Device X Y 2 Fimware Ver Accel in ss RMS Accel in ss RMS Accel Veloc in s RMS Veloc in s RMS Veloc Displ mils Pk Pk Displ mils Pk Pk Displ A V D Overalls Raw Data Messages Axis X Acceleration Axis Y Acceleration Reading Data Progress Axis Z Acceleration Simulate Data Open Data Folder in ss RMS in s RMS mis Pk Pk Axis X Velocity Axis Displacement Axis Y Velocity Axis Y Displacement Axis Z Velocity Axis Z Displacement 46 p f FTI3cHirie Saver Aye The main window has
68. tion service CBM Integration is provided by CBMvision and allows collecting and analyzing historical vibration data If system does not require CBM integration this option can be disabled and then server will free resources allocated for this task 90 http 192 168 1 240 cbmcc VTBCOM CBM Configurat Lo System z CBM Configuration Network Device Configuration CBM Server Options Server Configuration O CBM Configuration Enable CBM Integration Local Devices Server Address CAN Devices 192 1 1168 2 Relay Control Data Display Server Port Sensors Status 9010 Accounts Contact Period contact server every 5 min Logout Contact period Offset 0 59 minutes 0 Reconnect Period On Connection Failure 5 min 2014 Machine Saver Inc and Electronics Inc Feedback amp Support Ver 1 03 Enable CBM Integration This option enables or disables the CBM Integration service By default this option is disabled Server Address TCP IPV4 Address of the CBM Monitoring server where monitoring service is accessible This information should be provided by CBMvision Server Port TCP port on the Monitoring Service that communicates with incoming connection This information should be provided by CBMvision Contact Period The time period required for contacting remote Monitoring Service The possible value limited by drop list values
69. to mechanical looseness Rotor Bar Passing Frequency Frepr Motor Rotor Bar and 1X 2X 3XMotor RPM Radial Velocity ips sec pk MOON REM Ne ORRO Dales One rotor bars are common faults that cause Stator Defects 2X Line Frequency ue electrical imbalance Small amplitudes of axial vibration can occur 1X 2X 3X Motor Shaft Coupling Axial and or Velocity ips sec pk 69 Motor Mechanical 1 2X 1 3X 1 4X 1X 2X Radial Vertical Velocity ips sec pk Looseness Motor RPM Shaft Coupling Misalignment may involve both Angular Axial and Parallel Offset Radial Misalignment Misalignment can occur under the following conditions 1 Machine alignment and installations ITIGCHITIe SAVER aR Misalignment Motor Fan Resonance Centrifugal Pump Rolling Bearing Defects with Visible Damage to the Bearings Gearbox Mechanical looseness Harmonics Less Than Equal to or Greater Than Motor Fan RPM Number of Impeller Vanes X RPM 1X to 10X 1X 2X Fan RPM Radial Axial Radial Vertical 70 Velocity ips sec pk Velocity ips sec pk Velocity ips sec pk Velocity ips sec pk errors 2 worn roller bearings 3 settling of bases foundations and tower structure 4 shift of relative position of machines after installation Resonance appears when a source frequency coincides with the natural frequency of the support structure base foundation piping or mechanical component
70. to reboot your computer Click Next to continue Next gt Cancel Click Next to continue Choose Install Location Choose the folder in which to install System Setup will install VTB COM System in the following folder To install a different folder dick Browse and select another folder Click Next to continue Destination Folder C Program Files x36 Machine Saver VTB COM Browse Space required 64 2MB Space available 15 3GB On Choose Install Location window you can select where you want to install VTB COM System files Click Next to continue 10 MACHINesaver Z VTB COM System Setup Choose Start Menu Folder ny Choose a Start Menu folder for the VTB COM System shortcuts Select the Start Menu folder in which you would like to create the program s shortcuts You can also enter a name to create a new folder VTE COM System Do not create shortcuts VTB COM System Bak Install Cancel On Choose Start Menu Folder window you can enter the desired name for folder under Start Windows menu Click Install to continue and copy all required files to a PC Completing the VIB COM System Setup Wizard VTB COM System has been installed on your computer Click Finish to dose this wizard On the last window you can check uncheck option which start VTB COM Launchpad program after setup is completed Click Finish to complete setup
71. verall acceleration ACCELERATION AXIS 3 7 y SBCHINIC SAVER 40179 HIGH OVERALL VELOCITY High 16 bits of axis 1 overall velocity AXIS 1 40180 LOW OVERALL VELOCITY Low 16 bits of axis 1 overall velocity AXIS 1 40181 HIGH OVERALL VELOCITY High 16 bits of axis 2 overall velocity AXIS 2 40182 LOW OVERALL VELOCITY Low 16 bits of axis 2 overall velocity AXIS 2 40183 HIGH OVERALL VELOCITY High 16 bits of axis 3 overall velocity AXIS 3 40184 LOW OVERALL VELOCITY Low 16 bits of axis 3 overall velocity AXIS 3 40185 HIGH OVERALL High 16 bits of axis 1 overall displacement DISPLACEMENT AXIS 1 40186 LOW OVERALL Low 16 bits of axis 1 overall displacement DISPLACEMENT AXIS 1 40187 HIGH OVERALL High 16 bits of axis 2 overall displacement DISPLACEMENT AXIS 2 LOW OVERALL Low 16 bits of axis 2 overall displacement DISPLACEMENT AXIS 2 HIGH OVERALL High 16 bits of axis 3 overall displacement DISPLACEMENT AXIS 3 LOW OVERALL Low 16 bits of axis 3 overall displacement DISPLACEMENT AXIS 3 40227 ALARM 1 STATE State of pre configured alarm 1 0 No alarm 1 Below Low 2 Above High 3 Above High High E 1 40188 40189 40190 40228 ALARM 2 STATE State of pre configured alarm 2 0 No alarm 1 Below Low 2 Above High 3 Above High High ALARM 3 STATE State of pre configured alarm 3 0 No alarm 1 Below Low 2 Above High 3 Above High High 60 SBCHINIC SAVER

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