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1. holes 24 5 Bu u Bu ES nm C CA Weight N a x m oO T Tr T S 1 32 Kg a IO 00 INPUT oe INPUT i E o ele c elle gt el or 5 25 11 5 CD Eng REVO S 3PH 30 40A Solid State Relay CD Automation srl REVO S User s Manual Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply for this reason in accord to the fundamental practices rules is opportune take some precautions e The coil contactor the relays and other inductive loads must be equipped with opportune RC filter Use shielded bipolar cables for all the input and output signals Oo e The signal cables must not be near and parallel to the power cables e Local regulations regarding electrical installation should be rigidly observed Use copper cables and wires rated for use at 75 C only Power cable torque suggested Type Connector Torque Wire Range MAX Current Wire Terminals yP Type Lb in N m mm 2 AWG Terminals UL Listed ZMVV 030 n E Rigid Flexible Th Screw M5 26 6 3 0 1 5 10 16 8 50A Spade Terminal Cable dimensions of the Command Terminals 0 5mm2 AWG 18 Cable dimensions of the Earth suggested 6 mm AWG 10 Connection Diagram 3PH Connect terminals input in
2. Revo S 3PH USER S MANUAL Rev 03 2010 SOLID STATE RELAY FROM 30 To 40A 00005 CD AUTOMA TION CD AUTOMATION A Y CD EDs REVO REVO INPUT ae pE CD Automation srl REVO S User s Manual CD Automation s r Controllers Drives amp Automation Via Picasso 34 36 20025 Legnano MI Italia P I 08925720156 Tel 0331 577479 Fax 0331 579479 Internet www cdautomation com E MAIL info cdautomation com Dichiarazione di Conformit CE Declaration of Conformity PRODUTTORE PRODUCT MANUFACTURER CD Automation S R L INDIRIZZO ADDRESS Via Pablo Picasso 34 36 20025 Legnano Mi Italia Dichiara che il prodotto Declare that the product RevoS 3ph da 30 a 40A SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2008 EN60947 4 3 2001 Specifica sulle emissioni EN60947 4 3 2000 Specifica sulle Immunit EN60947 4 3 2000 FULFILS THE REQUIREMENTS OF THE STANDARD Electrical safety Standard EN60947 1 2008 EN60947 4 3 2001 Generic Emission standard EN60947 4 3 2000 Generic Immunity standard EN60947 4 3 2000 CDAutomation dichiara che prodotti sopra menzionati sono conformi alla direttiva CDAutomation declares that The products above mentioned they am conforming to the directive EMC 2004 108 CEE e alla direttiva Bassa Tensione low Voltage 2006 95 CEE DESCIZIONE DEL PRODOTTO Unit di controllo potenza elettrica PRODUCT DE
3. SCRIPTION Elettric power controll UTILIZZO Controllo processi termici SCOPE OF APPLICATION Thermal controll process Data di emissione 20 04 2010 Amministratore Unico e Issued on 20 04 2010 Legale Rappresentante Claudio Brizzi CD Eng REVO S 3PH 30 40A Solid State Relay CD Automation srl REVO S User s Manual Important warning for safety The Thyristor unit are integral part of industrial equipments When it is supply the Thyristor unit is subject to dangerous tensions Don t remove the plastic cover Don t use this unit in aerospace and nuclear application Electric Shock Hazard Rischi di scosse elettriche Risque de choque lectrique When thyristor unit has been connected to main supply voltage and is switched off before to touch it be secure that the unit is isolated and wait at least one minute to allow discharging internal capacitors Thus be secure that e access to thyristor unit is only permitted to specialised personnel e the authorised personnel must read this manual before to have access to the unit e the access to the unit must be denied to unauthorised personnel Important warnings Avvertenze importanti attention During the operations with units under tension local regulations regarding electrical installation should be rigidly observed Respect the internal safety rules Don t bend components to maintain insulation distances Protect the units from high temperature humidity and
4. User s Manual Environmental installation conditions Ambient temperature 0 40 C at nominal current Over 40 C use the derating curve Storage temperature 25 C a 70 C Installation place Don t install at direct sun light where there are conductive dust corrosive gas vibration or water and also in salty environmental Up to 1000 meter over sea level For higher Altitude altitude reduce the nominal current of 2 for each 100m over 1000m Humidity From 5 to 95 without condense and ice Pollution Level Up to 2nd Level ref IEC 60947 1 6 1 3 2 Derating Curve Dax I non xk 7 ee are Leni E E dad Z slo ni AN bla lla YI AAA 40 50 60 70 80 C CD Eng REVO S 3PH 30 40A Solid State Relay CD Automation srl REVO S User s Manual Installation Before to install make sure that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product Verify that the product is the same thing as ordered The Thyristor unit must be always mounted in vertical position to improve air cooling on heat sink Maintain the minimum distances in vertical and in horizontal as represented When more unit has mounted inside the cabinet maintain the air circulation like represented in figure Sometimes is necessary installing a fan to have better air circulation Dimensions and Fixing
5. or failure Check the wiring Change the fuse Check the load Change the module Load current flow also without input signal Green LED ON always light OFF Wrong wiring SCR short circuit Check the wiring Change the module Warranty condition CD Automation gives a 12 months warranty to its products The warranty is limited to repairing and parts substitution in our factory and does exclude products not properly used and fuses Warranty does not include products with serial numbers deleted The faulty product should be shipped to CD Automation at customer s cost and our Service will evaluate if product is under warranty terms Substituted parts remain of CD Automation property CD Eng REVO S 3PH 30 40A Solid State Relay
6. parallel as shown TO LOAD L1 Note 1 A suitable device must ensure that the unit can be electrically isolated from the supply this allows the qualified people to work in safety 2 The thyristor unit must be protected by extrarapid fuses optional The Fuses must have It 20 less than thyristor s I2t The warranty of thyristor is null if no proper fuses are used see technical data 3 The heat sink must be connected to the earth CD Eng REVO S 3PH 30 40A Solid State Relay CD Automation srl REVO S User s Manual Firing type ZC firing mode is used with Logic Output from temperature controllers and the Thyristor operates like a contactor The Cycle time is performed by temperature controller ZC minimizes interferences because the Thyristor unit switches ON OFF at zero voltage A ONE OFF VOLTAGE SUPPLY V LOAD VOLTAGE V RA AVA AAC AVA CR SSR from controller Led status and Alarms LED STATUS DESCRIPTION O Load is NOT powered ON Load is powered O OFF ON CD Eng REVO S 3PH 30 40A Solid State Relay CD Automation srl REVO S User s Manual External Fuse not included The thyristor unit without IFH option Internal Fuse Fuse Holder must be protected by fuses against short circuit The Fuses must have I2t 20 less than thyristor s 12t The warranty of thyristor is null if no proper fuses a
7. po 3H3LINN apo uondu gt sag AOL P2 AVEZ L UPIMQLUY 104 199 uondo Y osn4 Induj sojeuy qnoynian ue 10 pue gH now ueadona 104 DWI D o doo uado 2283 04 XNY ON Spow 91JU09 Ajddns 2383 04 xny E Order Code CD Eng REVO S 3PH 30 40A Solid State Relay CD Automation srl REVO S User s Manual Technical Specifications General features Cover and Socket material PolymericV2 Mounting DIN bar thickness type 1mm Max Utilization Category AC 51 AC 55b IP Code 20 Method of Connecting Load in Delta Load in Star Delay switch ON OFF time 1 2 Period Max Input features Logic input SSR 5 30Vdc 27mA Max ON gt 5Vdc OFF lt 4Vdc Output features power device Nominal current in continuous service See order code Max peak current 10ms 400A for unit type 030 600A for unit type 035 800A for unit type 040 Nominal Voltage range Ue 24 600V Repetitive peak reverse voltage Uimp 1200V 480V 1600V 600V Latching current 250mA Leakage current 15mA eff I2T value tp 10msec 780 A2s for unit type 030 1750 A2s for unit type 035 3110 A s for unit type 040 Frequency range 47 70Hz Power loss I Inom 114W for unit type 030 132W for unit type 035 150W for unit type 040 Isolation Voltage Ui 2500Vac CD Eng REVO S 3PH 30 40A Solid State Relay CD Automation srl REVO S
8. re used Type Fuse Fuse Holder Fuse Code Current I2T Vac Order Code Spare Part ARMS A2 sec 030 FFH1451 40A FU1451 40A 40 980 660 035 FFH1451 50A FU1451 50A 50 1800 660 040 FFH1451 50A FU1451 50A 50 1800 660 Caution High speed fuses are used only for the thyristor protection and can not be used to protect the installation Caution The warranty of thyristor is null if no proper fuses are used See tab External Fuse holder Dimension not included CD Eng REVO S 3PH 30 40A Solid State Relay CD Automation srl REVO S User s Manual Maintenance In order to have a corrected cooling the user must clean the heat sink and the protective grill of the fans The frequency of this servicing depends on environmental pollution Also check periodically if the screw for the power cables and safety earth are tightened correctly See Connection Diagram Trouble Shooting Small problems sometimes can be solved locally with the help of the below tab of trouble shooting If you don t succeed contact us or your nearest distributor Indication on symptom front unit Possible reasons of the symptom Actions Green LED ON light OFF Load current doesn t No input signal Reversed polarities of input signal Give input signal Reverse the input signal polarity flow Green LED ON light ON No voltage power Fuse failure Load failure Thyrist
9. vibrations Don t touch components to prevent electrostatic discharges on them Verify that the size is in line with real needs To measure voltage current etc on unit remove rings and other jewels from fingers and hands Authorized personnel that work on thyristor unit under power supply voltage must be on insulated board This listing does not represent a complete enumeration of all necessary safety cautions Protection Protezione Protection The unit have IP20 protection rating as defined by the specific international Is necessary consider the place of installation Earth Messa a terra Terre For safety the Thyristor unit with isolated heat sink must be connected to earth Earth impedance should be correspondent to local earth regulation Periodically the earth efficiency should be inspected Our thyristor units have an excellent immunity to electromagnetic interferences if all suggestions contained in this manual are respected In respect to a good Engineering practice all inductive loads like solenoids contactor coils should have a filter in parallel All solid state power controllers emit a certain amount of radio frequency energy because of the fast switching of the power devices The CD Automation s Thyristor unit are in accord with the EMC norms CE mark In most installations near by electronic systems will experience no difficulty with interference If very sensitive electronic measuring equipment or low frequenc
10. y radio receivers are to be used near the unit some special precautions may be required These may include the installation of a line supply filter and the use of screened shielded output cable to the load CE CD Eng REVO S 3PH 30 40A Solid State Relay CD Automation srl REVO S User s Manual Basic Connections Star wiring with resistive load control on three phases o P 1 73V Nominal voltage of the load V I Nominal current of the load P Nominal power of the load Delta wiring with resistive load control on three phases ls 1 73V V Nominal voltage of the load I Nominal current of the load P Nominal power of the load CD Eng REVO S 3PH 30 40A Solid State Relay REVO S User s Manual CD Automation srl andui Zojeuy yum Ajuo aqepesy 1 330N pueweg smog Y 0S J UO sapAD IL Sun ysang puewag Mod 0S Je UO SAP D 8 Sun ysung aaa unejy Yealg 19 29H AGUHOJSUPA zuan SH D pueurg Mod OG I UO SAP D y Sun 3s4ng IZ BUISSOII 0197 sul LEPJISAS SUMIM 32 4 penes aot var O e preneu poH asa asm a Poo c ene asia an 19 a A pall USL EA poH sny snd apo psu Sa AA aaa 0N1911 aa TT E SEA RA Bezjon ued EN uosio Spo DUSUNN apo uondinsag 49P OH 35NY asn4 AO8B pom as Fans Capo puny penuew sl i N asn4j ON set Sojeuy qX ca aa 10 pue QH IM Suipuad JE IA a

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