Brooks® Quantim Low Flow Coriolis Precision
Contents
1. QS 1 Installation and Operation Manual X CM QmB eng Part Number 541B029AAG June 2011 QmB Series IP40 IP66 IP66XP Quick Start Instructions IP40 For Gas Service Any rotation of the inlet or outlet fitting during installation of a metal seal device may result in a leak Always use two wrenches when attaching fluid lines to prevent rotation D CONNECTOR PINOUTS FUNCTION Controller Meter Setpoint Common D N A 0 5 Vdc Flow Signal Output D Alarm Output 4 20 mA Flow Signal Output 14 Vdc to 27 Vdc Power Supply Not Used 4 20 mA Setpoint Input 0 5 Vdc Setpoint Input Power Supply Common Signal Output Common 5 Volt Reference Output Valve Override Input 4 20 mA or 0 5 Vdc Density or Temp Not Used Not Used DO NOT APPLY POWER TO THESE PINS o 0o O O1 3 C h5 ACAUTION Incorrect voltage will cause flowmeter damage or failure e Quantim is an input sinking device Do not use a current sinking PLC output card e Quantim sources its own 4 20mA output signal Do not source this output with an external supply AWARNING Operating Procedure Do not operate this instrument outside the specifications li2. D Type Connector 5 Cable Assembly for Figure 2 7 Wire Color Codes for D Connector Assembly 2 10 Installation and Operation Manual Section 3 Operation X CM QmB eng Part Number 541B029AAG June 2011 QmB Series IP40 IP66 IP66XP 3 1 Operating Procedure ERES e e i i e ME ACAUTION Any sudden change in system pressure may cause mechanical damage to elastomer materials Damage can occur when there is a rapid expansion of fluid that has permeated elastomer materials The user must take the necessary precautions to avoid such conditions After the wiring cable has been connected power can be supplied to the instrument During initialization the instrument remains in start up mode for about 5 seconds The START UP mode is indicated by the alternately flashing red green status LEDs on the Meter Controller LEDs are visible through the top cover of the instrument in the NEMA 1 IP40 package See Figure 3 1 The top cover must be removed to gain access to the LEDs in the NEMA 4X IP66 and the Explosion Proof IP66XP package options Status LED The Status LED indicates the operation condition of the instrument During start up the status LED blinks red green once per second to indicate proper start up operation of the meter controller Then a solid green is displayed to indicate proper function The status LED will be illuminated a solid gr
3. 69 1034 QMBC 3 9 69 1379 4 969 1379 Actual maximum pressure drop will depend on process S conditiatis and orifice selection Differential Pressures Meter Pressure Drop Liquid H 0 10 0 Gr Tube Size 3 m Pressure Drop psi 1 0 10 100 1 000 10 000 100 000 1 4 Mass Flow grams hr Installation and Operation Manual Section 1 Introduction X CM QmB eng Part Number 541B029AAG June 2011 QmB Series IP40 IP66 IP66XP Pressure Drop Air 500 psi Inlet Pressure 100 0 El 10 0 Q a 2 bel o Ei 10 0 1 100 1 000 10 000 100 000 Mass Flow sccm Density Range 0 2 to 2 0 grams cc Accuracy 0 005 grams cc Repeatability 0 002 grams cc Temperature Device Temperature Range 0 to 65 C or 32 to 149 F Accuracy 0 5 C or 1 0 F Notes DI QMBC Brooks Quantim controller with integral control valve QMBM Brooks Quantim meter no valve D The nominal flow rate is the flow rate at which water at reference conditions causes approximately 1 bar of pressure drop or the laminar to turbulent transition flow whichever is lower Maximum flow rate is twice nominal flow rate or the laminar to turbulent transition flow whichever is lower D Standard volumetric conditions are 14 696 psia and 70 F Actual volumetric flow is a function of the mass flow and density measurements Therefore the accuracy of the actual volumetric flow is a function of
4. 15m Length 75ft 22m Length 100ft 30m Length 150ft 45m Length 200ft 60m part number part number part number part number part number part number part number part number 1242361AAA 124Z362AAA 124Z363AAA 124Z435AAA 124Z876AAA 124Z868AAA 124Z757AAA 124Z773AAA See Figure 2 7 for Wire Color Code Diagram Cable Shielding Earth Cable requirements Compliance with EMC directive 89 336 EEC requires that the equipment be fitted with fully screened signal cables with at least 80 shielding The cable shielding should be connected to the D connector s metal shell and have 360 shielding at both ends The shielding should be connected to an earth terminal 2 9 Section 2 Installation Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 v z COLOR FUNCTION BLK SETPOINT COMMON WHT 0 5 VDC FLOW SIGNAL OUTPUT RED TTL OPEN COLLECTOR ALARM OUTPUT GRN 4 20 MA FLOW SIGNAL OUTPUT ORG 14 0 VDC TO 27 VDC POWER SUPPLY BLUE NOT USED WHT BLK 4 20 MA SETPOINT INPUT RED BLK 0 5 VDC SETPOINT INPUT GRN BLK POWER SUPPLY COMMON ORG BLK SIGNAL OUTPUT COMMON BLU BLK 5 VOLT REFERENCE OUTPUT BLK WHT VALVE OVERRIDE INPUT RED WHT 4 20 MA OR 0 5 VDC DENSITY OR TEMP GRN WHT NOT USED BLU WHT NOT USED DO NOT APPLY POWER TO THESE PINS Li CO NI Od On BY ON
5. 18 9 amp X gt 74 ge ba 1778 7 00 gt 148 24 J M4 0 7 45 a 1 00 X 3 0 2 28 C 0 12 DEEP _ 2 PLACES s le 6 2 14 9 sa 24 i dg e 75 5 CIN e so 2 97 9 5 aL 36 ay 151 0 gt Das 5 94 TYP M6 1 X 7 420 1034 4 07 0 29 DEEP 2 PLACES See Figure 4 for X and Y 1 65 165 BOTTOM VIEW Lay In Dimensions MOUNTING PLATE NOT SHOWN Figure 1 6 Dimensional Drawing QmB IP66 1 12 Installation and Operation Manual X CM QmB eng Part Number 541B029AAG Section 1 Introduction June 2011 QmB Series IP40 IP66 IP66XP FITTING X DIMENSION 1 8 TUBE COMP 442 17 4 1 4 TUBE COMP 446 5 17 58 1 8 NPT 443 17 44 1 4 NPT 439 17 27 OVERALL LENGTH FINGER TIGHT 3 4 NPT FOR WIRING ACCESS TYP BOTH SIDES 177 2 6 97 62 9 2 47 OUTLET OR ten Figure 1 7 Dimensional Drawing QmB IP66XP 1 13 Section 1 Introduc
6. 0 2 0 1 0 0 0 of rate 1 0 2 0 e Accuracy zero stability 3 0 4 0 5 0 0 50 100 150 200 250 300 350 400 450 500 Flow grams hr 1 3 Section 1 Introduction Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 Repeatability 0 05 or 0 5 x zero stability flowrate x 100 of rate whichever is greater Device Leak Integrity Elastomer Sealed Device Outboard 1 x 10 atm cc sec helium maximum Metal Sealed Device 1 x 10 atm cc sec helium maximum Turn Down Controller 100 1 or down to the minimum measurable flow whichever flow rate is greater Meter to minimum measurable flow Settling Time Controller Stainless Steel sensor tube Less than 2 seconds within 2 full scale of final value zero stability flowrate x 100 of rate per SEMI Guideline E17 91 Controller Hastelloy sensor tube Less than 12 seconds within 2 full scale of final value per SEMI Guideline E17 91 Meter Less than 0 5 seconds within 2 full scale of final value zero stability flowrate x 100 of rate per SEMI Guideline E17 91 Maximum Operating Pressure Standard 3 5 MPa 35 bar or 500 psi Optional 10 MPa 100 bar or 1500 psi Optional 30 MPa 300 bar or 4500 psi Hastelloy sensor tube only Differential Pressure Requirements Controller Quantim KpA E Tube iae min o 2
7. A WARNING Do not operate this instrument in excess of the specifications listed in the Instruction and Operation Manual Failure to heed this warning can result in serious personal injury and or damage to the equipment If you do not understand any of the instructions contact your Brooks Instrument representative for clarification Follow all warnings cautions and instructions marked on and supplied with the product Install your equipment as specified in the installation instructions of the appropriate instruction manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources Operation 1 Slowly initiate flow into the system Open process valves slowly to avoid flow surges 2 Check for leaks around the flow meter inlet and outlet connections If no leaks are present bring the system up to the operating pressure Please make sure that the process line pressure is removed prior to service When replacement parts are required ensure that qualified people use replacement parts specified by Brooks Instrument Unauthorized parts and procedures can affect the product s performance and place the safe operation of your process at risk Look alike substitutions may result in fire electrical hazards or improper operation Ensure that all equipment doors are closed and protective covers are in place to prevent electrical shock and personal injury except when maintenance is being performed by qualified per
8. Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 Vertical Mounting If the Brooks Quantim is installed in a vertical orientation for use in a liquid application liquid should flow upwards through the instrument to help minimize errors due to entrapped gas See Figure 2 4 For gas flow vertical orientation flow up or down is acceptable Figure 2 4 Vertical Flow Up Installation 2 9 Electrical Interfacing LEE Meter and Controller Flow Output Pins 2 4 and 10 Flow Output configuration is a factory selected option Each Quantim instrument is calibrated as either 0 5 Vdc or 4 20 mA at the factory as specified when ordering Pin 2 indicates the flow rate represented by a 0 5 Vdc signal proportional to flow if so configured Recommended load on Pin 2 is gt 1K ohm Pin 4 indicates the flow rate represented by a 4 20 mA signal current proportional to flow if so configured Maximum series resistance on Pin 4 is 500 ohms Do not apply power to Pin 4 The current and voltage signals are returned via Pin10 Analog Setpoint Input Pins 7 8 and 1 Controller models only Signal Input configuration is a factory selected option The Mass Flow Controller can be used either with a current or voltage setpoint as configured when ordered If configured for current 4 20 mA setpoint connect the setpoint signal to Pin 7 and the setpoint
9. TTL OPEN COLLECTOR ALARM OUTPUT 4 5 4 T z0MAROWsGNALOUPU s l40vbcTo 27 voc Power SUPPLY s wnmp 10 SIGNAL OUTPUT COMMON 11 5VOL REFERENCE OUTPUT VALVE OVERRIDE INPUT 4 20 MA OR 0 5 VDC DENSITY OR TEMPERATURE NOT USED DO NOT APPLY POWER TO THESE PINS Figure 1 3 D Connector Electrical Pin Connections 115 8 4 56 lt myn 177 8 7 00 r 9 5 as ot 674 E TYP 12 7 50 75 5 2 97 M6 1X 7 8 TYP 0 29 DEEP 2 PLACES 151 0 594 4 See Figure 4 for X and Y Lay In Dimensions LAY IN DIMENSIONS FITTING 1 16 Tube Compression 1 8 Tube Compression 1 4 Tube Compression 6 mm Tube Compression 1 8 NPT F 1 4 NPT F 1 8 VCR INTEGRAL VALVE REMOTE VALVE X Dimension Y Dimension X Dimension Y Dimension 184 1 7 25 151 9 5 98 340 1 13 39 167 3 6 59 135 1 5 32 323 3 12 73 307 9 12 12 291 1 11 46 192 7 7 59 160 5 6 32 348 7 13 73 167 3 6 59 135 1 5 32 323 3 12 73 197 3 7 77 165 1 6 50 353 6 13 92 166 8 6 57 134 6 5 30 323 1 12 72 197 6 7 78 165 4 6 51 353 9 13 93 167 0 6 78 134 8 5 31 323 2 12 72 182 6 7 19 150 4 5 92 338 6 13 33 1 4 VCR 200 9 7 91 168 7 6 64 356 2 14 02 1 4 VCO 188 2 7 41 156 0 6 14 344 2 1
10. a solvent and soft brush or clean in an ultrasonic cleaner Care must be taken not to damage any of the valve sealing surfaces 4 7 Section 4 Maintenance Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 Assembly 1 Examine all parts for signs of ware or damage replace as necessary Refer to the parts list Figure 4 3 2 Install the metal seal item 2 in the center of the valve body item 1 3 Install the orifice item 3 in the valve body item 1 The lower protrusion on the orifice must center in the orifice seat The seal must be new and un used 4 Install the valve seat item 5 in the valve cavityon top of the orifice 5 Install O ring item 3 in the valve body item 1 it is recommended that a new O ring be used Refer to parts list in Figure 4 3 When ordering the O ring specify the correct compound i e Viton Kalrez etc depending upon your specific process 6 Install the vavle stem item 6 over the valve seat item 5 and center of the valve body item 1 7 Install the four valve screws item 7 until they make light contact with the base of the valve stem item 6 Torque the valve screws in a diagonal pattern in three increments slowly rising to a final torque value of 175 inch pounds 20 N m Refer to Figure 4 4 8 Install the valve coil item 8 9 Install the valve cover item 9 10 Install the vavle nut item 10 h
11. components Most modern electronic designs contain components that utilize metal oxide technology NMOS SMOS etc Experience has proven that even small amounts of static electricity can damage or destroy these devices Damaged components even though they appear to function properly exhibit early failure Installation and Operation Manual X CM QmB eng Part Number 541B029AAG June 2011 QmB Series IP40 IP66 IP66XP Dear Customer We appreciate this opportunity to service your flow measurement and control requirements with a Brooks Instrument device Every day flow customers all over the world turn to Brooks products for solutions to their gas and liquid low flow applications Brooks provides an array of flow measurement and control products for various industries from biopharmaceuticals oil and gas fuel cell research and chemicals to medical devices analytical instrumentation semiconductor manufacturing and more The Brooks product you have just received is of the highest quality available offering superior performance reliability and value to the user It is designed with the ever changing process conditions accuracy requirements and hostile process environments in mind to provide you with a lifetime of dependable service We recommend that you read this manual in its entirety Should you require any additional information concerning Brooks products and services please contact your local Brooks Sales and Service Office l
12. note that zero command will only be accepted when the output change is less than 196 of the maximum full scale of the device This logic prevents an accidental zero command from being initiated when flow is present through the device 3 3 Section 3 Operation Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 3 3 Calibration Procedure Sa eS SS Sa El The Quantim calibration is not described in this manual If your Quantim requires calibration please contact one of the Brooks Instrument locations for technical assistance See Back Cover for Contact Information Or visit our website www BrooksInstrument com Service amp Support 3 4 Installation and Operation Manual Section 4 Maintenance X CM QmB eng Part Number 541B029AAG f June 2011 QmB Series IP40 IP66 IP66XP 4 1 General There are no routine maintenance procedures required to keep the Quantim device in good operating condition It is however very important to keep the fluid entering the Quantim clean and as a result periodic replacement of the inlet guard filter is recommended at a frequency determined by the cleanliness of the fluid At a minimum this guard filter should be replaced on an annual basis A WARNING METER CONTROLLER SEAL COMPATIBILITY Products in this manual may contain metal or elastomeric seals gaskets O rings or valve seats It is the user s responsibility to select mat
13. the mass flow and density accuracy 9 ml min Reference Conditions 0 C at 1013 25 mbar 9 Accuracy includes combined repeatability linearity and hysteresis Specifications are based on reference test conditions of water nitrogen at 68 to 77 F 20 to 25 C and 15 to 30 psig 1 to 2 bar Repeatability The maximum difference between output readings when the same input is applied consecutively the closeness of agreement among consecutive measurements of an output for the same value of input under the same operating conditions approaching from the same direction D Helium leak and pressure test of elastomer sealed devices is performed with integral 5 16 24 UNF connection 9 Differential pressures are based on reference conditions of water and air at 68 to 77 F 20 to 25 C t For applications with fluid density in the range from 0 3 to 0 5 grams cc the device may be sensitive to 50Hz or 60Hz vibration The density measurement at temperatures other than 21 C 70 F has an additional error of approximately 0 0005 grams cc per deg C The density output signal is available below 0 2grams sec The density accuracy is applicable over the stated density range Section 1 Introduction Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 Physical Specifications CAUTION It is the user s responsibility to select and approve all materials of construction Careful a
14. to minimize transmitting any torque or bending loads onto the process connections on the Quantim Always verify there are no leaks prior to starting Quantim on process fluid The instrument is delivered from the factory with a rigid surface mounting plate For optimum performance this mounting plate should be used to mount Quantim to a rigid surface If panel mounting is required the bottom of the instrument is provided with two M4 and M6 see dimensional drawings Section A mounting holes to properly install the instrument on a rigid flat plate Panel mounting is not recommended for Quantim flow controllers with remote valve configuration Installation and Operation Manual Section 2 Installation X CM QmB eng PartNumber 541B029AAG June 2011 QmB Series IP40 IP66 IP66XP 2 7 Mechanical Installation AWARNING Any rotation of the inlet or outlet fitting during installation of a metal seal device may result in a leak Always use two 2 wrenches when attaching gas lines to prevent rotation Prior to installation a Verify that tube fittings match the fitting type and size supplied with your Quantim instrument b Make certain that all piping and fittings are clean and free of obstructions for the instrument and filter c Assure that the final installation permits easy access to the instrument For Dimensional Drawings see Section 1 4 Dimensions ACAUTION When installing the Mass Flow device care should be take
15. 0 Maximum series resistance on Pin 3 is 500 ohms when configured for 4 20 mA Recommended load on Pin 13 is gt 100K ohms when configured for 0 5 Vdc Do not apply power to Pin 13 Alarm Output Pin 3 and Pin 9 Pin 3 indicates an alarm condition as an open drain FET configuration Maximum voltage is 30 Vdc maximum current is 100 mA See Figure 2 6 on page 2 8 Table 2 1 Electrical Interfacing for Quantim FUNCTION Controller Setpoint Common 0 5 Vdc Flow Signal Output Alarm Output 4 20 mA Flow Signal Output 14 Vdc to 27 Vdc Power Supply not used 4 20 mA Setpoint Input 0 5 Vdc Setpoint Input Power Supply Common Signal Output Common 5 Vdc Reference Output Valve Override Input 4 20 mA or 0 5 Vdc Density or Temperature not used not used O00 lO O1 I CO IN J Do not apply power to these Pins 2 7 Section 2 Installation Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 123 45 6 7 8 9101112131415 Voltage Valve Override Input IP66 Terminal Block Flow Signal Output Return r Flow Signal Output Temperature Density Signal Output Return Indicator or Receiver Temperature Density Signal Output 1 Tie cable shields to ground at one end only Current Signal Setpoint and Output Figure 2 5 Proper Wiring
16. 19440 USA Toll Free 888 554 FLOW 3569 Tel 215 362 3700 Fax 215 362 3745 E mail BrooksAm BrooksInstrument com http www BrooksInstrument com Brooks Instrument Brooks Instrument Neonstraat 3 1 4 4 Kitasuna Koto Ku 6718 WX Ede Netherlands Tokyo 136 0073 Japan P O Box 428 Tel 011 81 3 5633 7100 6710 BK Ede Netherlands Fax 011 81 3 5633 7101 Tel 31 318 549 300 Email BrooksAs BrooksInstrument com Fax 31 318 549 309 E mail BrooksEu BrooksInstrument com Acopy of Brooks Instrument Decontamination Statement as well as a Material Safety Data Sheet MSDS for the fluid s used in the instrument must be included with the returned device This documentation is required before any Brooks personnel can begin processing the equipment Copies of the forms can be obtained from any Brooks Instrument agent or on line at www brooksinstrument com listed under the Support button Any assembly or part must be returned with a Return Material Authorization which details the particulars about the device the concerns and any process situations that need to be noted Acopy of the RMAis available on line at www brooksinstrument com under the Support button 2 5 Transit Precautions To safeguard against damage during transit transport the instrument to the installation site in the same container used for transportation from the factory if circumstances permit 2 6 Fluid Connections General Mounting Practices Use good piping practices
17. 3 55 3 2MM UPG N A 150 3 5 92 N A N A ANSI ISA 76 00 02 N A Contact Factory Not Available OVERALL LENGTH FINGER TIGHT MM OVERALL LENGTH DIMENSION IS TO THE INTERNAL INCH TUBE LOCATING SHOULDER Figure 1 4 Lay In Dimensions Integral and Remote Valves Section 1 Introduction Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 642 163 0 3 92 99 6 NORMALLY CLOSED ban COPLANAR 1 4 VCR u CLOSE COUPLE 50 12 7 HIGH PRESSURE RAD n T 7 2 Er t 1 25 31 8 1 22 31 0 7 ch 456 115 8 3 84 97 4 2 28 s7 8 25 6 4 Y X with filter 12 12 308 0 See Figure 4 for X and Y Lay In Dimensions 53 13 4 SLOT 111 2 82 X 264 6 71 2 PLACES PG11 M20 OR 1 2 FNPT WIRING ACCESS TYP a QUANTIM QUANTIM PRECISION MASS FLOW i PRECISION MASS FLOW ZERO BUTTON ACCESS Brooks Instrument Brooks Instrument a aL ow ag A s IE 1158 4 56 9 31 1 1 22 25
18. E 4 1 42 MOUDE NOONG qosa DEP 4 2 4 3 External Valve Service esssssssssssssssseneesen eene ehenenenenehinr e sess ss a sides a sessds s nta sas RAAKAA ssa sessi 4 7 Section A Essential Instructions A T Essential nstr ctlOls eter oet ce tane e eut ete Came eee etae pera t bce adt Seta e o eod A 1 Warranty Local Sales Service Contact Information nnsssssnnnenseeenn nesne ennnnnnsennnnnnnnennnn nennen nn Back Cover Contents Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 Figures Figure Page Number Number 1 4 Dimension Drawing QmB IP40 Downported ssssssssesse eene enne nnns nennen 1 10 12 Dimension Drawing ob IPAO on retta trit tet ra egere EENS i Laude i Ea iiu na 1 11 1 3 D Connector Electrical Pin Connections ssssssssessesseeeneenenennennnnen nennen nnne nensis 1 11 1 4 Lay In Dimensions Integral and Remote Valves AAA 1 11 1 5 Dimensional Drawing QmB IP40 with Remote Valve sssssssseeeeeeennenn nnns 1 12 1 6 Dimensional Drawing QmB IP66 A 1 12 1 7 Dimensional Drawing QmB IP66XP sss nens inneren nennen 1 13 2 4 Flow Direction Through the Quantim as Indicated by the Arrow Engraved on the Meter Controller Body AAA 24 22 Hornzortallnverted Installation S sets ree ree Ce EE e cem t E E rei 2 5 2 8 Horizontal Right Side Up Installation sssssssssssses
19. E mail BrooksEu BrooksInstrument com Remove the envelope containing the packing list Carefully remove the instrument from the packing case Make sure spare parts accessories and documentation are not discarded with the packing materials Inspect for damaged or missing parts 2 3 Recommended Storage Practice pm See EH If intermediate or long term storage is required it is recommended that the instrument be stored in accordance with the following a In the original vacuum bag and shipping container b In a sheltered area with the following conditions Ambient temperature 70 C 160 F maximum and 0 C 32 F minimum c Relative humidity 45 nominal 60 maximum 25 minimum Upon removal from storage a visual inspection should be conducted to verify the condition of equipment is as received Section 2 Installation Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 2 4 Return Shipment pU M 51 Prior to returning any instrument to the factory contact your nearest Brooks agent or a Brooks location listed below for a Return Materials Authorization Number RMA Information describing the reason for return details on the problems encountered if any as well as any requested work or corrective action requests must be included with the returned device Brooks Instrument 407 W Vine Street P O Box 903 Hatfield PA
20. Elastomers Viton DuPont Performance Elastomers NO E Cajon Co VGR Cajon Co Quantim Patent Numbers as follows ale ui EE eI ertet AR026329B1 AR021594B1 Australia recette eiecti 778137 771345 782183 China iiam ZL00817949 2 ZL02823425 1 171140 Federation of Russia 2272257 2263284 2277227 i r 40004270 3 Hong Kong HK1051720 lr 199406 Jones ee p HY 1D0015789 Japan 1111950 3904926 EIEVEICqERE ERR MY 128330 A Mexico 242129 244688 231280 SING AD ONG eC ER 88632 81430 103761 MOUS OLGA MEE MEE 678430 Switzerland s 127118 lc 2092458 Ee D436876 4843890 4996871 5231884 5295084 5555190 5687100 5929344 6226195 6476522 6487507 6505131 6505135 6512987 6513392 6526839 6748813 6769301 7032462 7111519 7117751 7114517 7204679 Counterparts in other countries and other patents pending Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 LIMITED WARRANTY Seller warrants that the Goods manufactured by Seller will be free from defects in materials or workmanship under normal use and service and that the Software will execute the programming instructions provided by Seller until the expiration of the earlier of twelve 12 months from the date of initial
21. Installation and Operation Manual X CM QmB eng Part Number 541B029AAG June 2011 Brooks Quantim Low Flow Coriolis Precision Mass Flow Measurement and Control NEMA1 IP40 General Purpose Configuration DPUAMNTIAA GUANTI NEMA 4X IP66 Weather Proof Configuration IP66XP Explosion Proof Configuration Quantim Coriolis mass flow controllers enable precision measurement and control with maximum flexibility and lowest overall cost of ownership BROOKS www Brookslnstrument com INSTRUMENT Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 Essential Instructions Read before proceeding Brooks Instrument designs manufactures and tests its products to meet many national and international standards These products must be properly installed operated and maintained to ensure they continue to operate within their normal specifications The following instructions must be adhered to and integrated into your safety program when installing operating and maintaining Brooks Instrument products To ensure proper performance use qualified personnel to install operate update program and maintain the product Read all instructions prior to installing operating and servicing the product If this instruction manual is not the correct manual please see back cover for local sales office contact information Save this instruction manual for future reference
22. active output represents on line density or temperature information e Alarm output max voltage 30 Vdc max current 100 mA Input Signals e Command setpoint that drives the control valve either 4 20 mA or 0 5 Vdc input signals Valve Override Function Left floating unconnected instrument controls flow at setpoint Connected to signal at or above 5 0 Volts valve is forced open Connected to signal at or below 0 0 Volts valve is forced closed 1 6 Installation and Operation Manual X CM QmB eng Part Number 541B029AAG June 2011 Section 1 Introduction QmB Series IP40 IP66 IPG6XP Signal Specifications Power Requirements Voltage Nominal Current Maximum Current Maximum Power Additional Functions and Outputs Damping Alarms and Warnings LED s Pushbutton Notes continued Pin 4 4 20 mA output 500 ohm series resistance Pin 2 0 5 Vdc output 1K ohm load Pin 13 4 20 mA output 500 ohm series resistance 0 5 Vdc output 1K ohm load Pin 7 4 20 mA input 250 ohm input impedence 0 5 Vdc input 200 ohm input impedence Pin 12 Valve override input gt 50K ohm input impedence Pin 3 Alarm output 100 mA maximum current sink 14 to 27 Vdc Controller 300 mA to 400 mA Meter 100 mA to 150 mA Controller 715 mA 9 14 Vdc Meter 470 mA 14 Vdc Controller 10 0 W Meter 6 6 W Factory set time constant from 0 to 10 seconds Alarms accessed via HART or the Brooks Servi
23. and Measures Authorities and traceable to the relevant International Standards Visit www BrooksInstrument com to locate the service location nearest to you START UP SERVICE AND IN SITU CALIBRATION Brooks Instrument can provide start up service prior to operation when required For some process applications where ISO 9001 Quality Certification is important it is mandatory to verify and or re calibrate the products periodically In many cases this service can be provided under in situ conditions and the results will be traceable to the relevant international quality standards CUSTOMER SEMINARS AND TRAINING Brooks Instrument can provide customer seminars and dedicated training to engineers end users and maintenance persons Please contact your nearest sales representative for more details HELP DESK In case you need technical assistance Americas 1888554 FLOW Europe T 31 0 318 549 290 Asia 81 0 3 5633 7100 Due to Brooks Instrument s commitment to continuous improvement of our products all specifications are subject to change without notice Brooks Instrument Brooks Instrument Brooks Instrument 407 West Vine Street Neonstraat 3 1 4 4 Kitasuna Koto Ku P O Box 903 6718 WX Ede Netherlands Tokyo 136 0073 Japan Hatfield PA 19440 0903 USA T 31 0 318 549 300 T 81 0 3 5633 7100 T 215 362 3700 F 31 0 318 549 309 F 81 0 3 5633 7101 F 215 362 3745 E Mail BrooksEu BrooksInstrument com E Mail Brook
24. and tight snug 11 Pressure and leak test to local standards Note Standard Brooks Instrument pressure test is 1 5 times the design pressure marked on the valve and a helium leak test at 1 x10 bar cc s helium maximum Note The above leak test only evaluates the outbound seals The inbound seal should be also evaluated This can be accomplished while the unit is on the bench or when returned to normal service Part Number Quantity Figure 4 2 Parts List Stem O ring Viton 375B024QTA 9 8 6 9 4 Orifice 014 dia 5 72559BMG 2 1 a a 4 Ee SS SS EE 1 Ex 4 8 Installation and Operation Manual Section 4 Maintenance X CM QmB eng Part Number 541B029AAG mg QmB Series IP40 IP66 IP66XP Figure 4 3 Exploded Diagram of Valve Assembly Figure 4 4 Valve Torque Pattern 4 9 Section 4 Maintenance Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 THIS PAGE WAS INTENTIONALLY LEFT BLANK 4 10 Installation and Operation Manual X CM QmB eng Part Number 541B029AAG June 2011 QmB Series IP40 IP66 IP66XP TRADEMARKS BIOOKS EE Brooks Instrument LLC Brooks Service Tool Brooks Instrument LLC Le LTE Brooks Instrument LLC HART HART Communications Foundation niil T Haynes International Kalrez DuPont Performance
25. ards set forth in ISO 9001 This instruction manual is intended to provide the user with all the information necessary to install operate and maintain the Brooks Quantim Mass Flow Meters and Controllers 1 2 Description Brooks Quantim Mass Flow Meters are used to provide accurate measurements of fluid flow fluid density and temperature The heart of these systems is the Coriolis mass flow sensor which produces an electrical output signal directly proportional to mass flow rate and density Brooks Quantim Mass Flow Controllers couple the Coriolis sensor with a control valve Dependant on the application this can be fully integrated within the product or remote but close coupled The Brooks Quantim additionally possesses digital signal processing DSP electronics and PID control electronics to provide measurement and control in one complete package The Quantim device is available for a wide range of gas and liquid flows See specifications Section 1 3 for details Section 1 Introduction Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 1 3 Performance Specifications Performance Specifications Flow Liquid Flow Specifications Metric Units Minimum Maximum Flow Nominal Flow Minimum Full Measurable Type Controller amec Meter aMBM 27 00 13 50 0 100 Minimum Measurable Flow Gas Flow Specifications Flow rates that produce approxim
26. ately 14 5 psig 1bar pressure drop on air at 70 F 21 C with an inlet pressure of 500 psi 35 bar Product Quantim Quantim Nominal Mass Flow Rate Nominal Volume Flow Rate Type Model TubeSize pr 3 960 1 796 52 52 24787 23009 0 227 0 103 3 034 1432 1329 0 893 0 405 11 86 5595 5193 Controller QMBC Meter QMBM 1 2 Installation and Operation Manual Section 1 Introduction X CM QmB eng Part Number 541B029AAG June 2011 QmB Series IP40 IP66 IP66XP Gas Flow Limits Air 70 F 21 C 14 5 psi 1 bar pressure drop 100 000 Size 4 Meter 1 Size 4 Controller E 10 000 Size 3 Meter S a Size 3 Controller 5 Ei o T Size 2 Meter z Size 2 Controller E 1 000 ae 100 50 100 200 500 1000 1500 Inlet Pressure psig Accuracy measurement accuracy of rate or zero stability flowrate x 100 of rate which ever is greater Measurement Accuracy Standard Flow Optional Flow Sensor Tube Measurement Measurement Material Fluid Type Accuracy of rate Accuracy of rate Stainless Steel bod Zero Stabilities Sensor Tube Zero Stability Zero Stability Material Tube Size Kg hr Lb hr 0 00013 0 0003 Stainless Steel 0 0002 0 0004 0 0015 0 0033 Hastelloy 0 0120 0 0265 Standard Measurement Accuracy vs Flow Rate Chart Tube Size 2 5 0 1 4 0 3
27. ature Use the Valve Override V O R function to fully open the control valve to facilitate temperature stabilization 2 Once the instrument has reached process temperature close the external shutoff valve downstream from the instrument and wait for the flow to stop Set the control function to zero and V O R to normal once flow has stopped and all pressure differential across the instrument has been bled off 3 Make sure that the instrument is completely filled with the process fluid under normal process conditions of temperature pressure density etc make sure there is no entrapped gas in the sensor tube and ensure a zero flow condition through the instrument A CAUTION Flow through the instrument during zeroing procedure will result in aninaccurate zero setting Make sure fluid flow through the instrument is completely stopped during the zeroing procedure 4 After confirming that fluid flow through the instrument is completely stopped actuate the zero function as previously stated 5 The default zero sample interval is 30 seconds A successful zero operation on the controller and meter will be indicated by a solid green color status LED A solid red color status LED indicates a failed zero process A non steady flash will indicate a failed condition A failed condition can only be cleared by a power cycle 6 Once the status LED turns green zero process is complete and the instrument is ready for operation Please
28. bient Temperature 0 C to 65 C Enclosure IP66 IP66XP Series Explosion proof Flame proof United States and Canada UL Recognized E73889 Vol 1 Sect 21 Km Explosion proof Class I Division 1 Groups C and D Dust Ignition proof Class II Division 1 Groups E F and G Suitable for Class III Division 1 T4 Per ANSI UL 1203 and CSA 22 2 No 30 Ex nC IIC T4 Per CSA E79 1 Class I Zone 2 AEx nC IIC T4 Per UL 60079 1 Ambient Temperature 0 C to 65 C Enclosure Type 4X IP66 Europe KEMA 05ATEX2052X Ex d IIB T6 Ex tD A21 IP66 T85 C per EN 60079 0 2006 EN 60079 1 2007 EN 61241 0 2006 and EN 61241 1 2004 IECex KEM 09 0007X Ex d IIB T6 Ex tD A21 IP66 T85 C per IEC60079 0 2006 EN 60079 1 2007 IEC 61241 1 2004 Ambient temperature 0 deg C to 65 deg C pending Ex d certified cable glands blind plugs and conduit seals shall be used A conduit seal shall be installed immediately at the emclosure wall Use wiring cables suitable for at least 80 deg C NOTE Ex d slits on the breather drain valve acc to IECEx TSA 07 0053 U AWARNING Do not open when an explosive atmosphere may be present Environmental effects EMC effects The Brooks Quantim series meets the requirements of the EMC directive 89 336EEC per EN 50081 2 and EN 61326 1 To meet these specifications the Brooks Quantim device must be directly connected to a low impedance less than 1 Ohm earth ground Signals must use a standard
29. ce Tool can be configured to monitor the following variables Mass Flow Density Volumetric Flow Temperature e Slug Flow Diagnostic Failure e Setpoint Deviation Valve Drive STAT solid green system operative solid red system fault AL flashing green warning flashing red alarm ZERO setting pushbutton t The device temperature is affected by the ambient and process temperature as well as internal warming when the device is powered The device should be maintained in the specified temperature range at all times A temperature rise of up to 20 C 68 F from internal heating can occur in an open environment where ambient temperature is 23 C 73 F 2 Ensure the minimum required voltage and current is available at the mass flowdevice taking into consderation any losses in the interconnecting cable 3 f the Quantim is configured for HART communication protocol only 4 20 mA I O option is available 4 P66 and IP66XP Series external housing cover must be removed to gain access to status LED s 5 P66XP series external housing cover must be removed to gain access to zero push button Section 1 Introduction Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 Certifications and Approvals IP40 Series p Non Incendive Non Sparking C US United States and Canada UL Recognized E73889 Vol 3 Sect 3 Non Incendive Class D
30. ced by factory personnel only There are no customer serviceable components within the device Disassembly of this device voids all warranties explicit or implied Quantim Flow Meters and Controllers are typically used as a critical component in fluid systems These systems can be complex in nature and therefore isolating a malfunction has to be done with a system perspective An incorrectly diagnosed malfunction can cause many hours of unnecessary downtime If possible perform the following system checks before removing a suspect Mass Flow Meter or Controller for bench troubleshooting or return to the factory especially if the system is new 1 Identify a low resistance common connection and make sure that the correct power supply voltage and signals are present at the connector of the Quantim device 2 Verify that the process fluid connections have been made correctly and that they have been tested for leaks 3 If the Mass Flow Controller appears to be functioning but cannot achieve setpoint verify that there is sufficient inlet pressure and pressure drop at the controller to provide the required flow 4 Flow control instability can be a result of using Quantim in a system that includes other active control elements such as pressure regulators Depending on the tuning constants used in the Quantim and the control dynamics of the other active elements these devices can interfere with each other and cause flow instabiliti
31. een color for the meter controller indicating that the instrument is ready for operation If the status LED is illuminated a solid red color a START UP issue has been determined by the onboard diagnostic programs This condition can only be cleared by cycling power to the instrument If the issue persists call the Quantim Helpdesk at Brooks Instrument Customer Service The Brooks Helpdesk is available to assist with start up if you experience issues you cannot solve on your own You will be asked to provide the model code and serial number of your Brooks equipment which will assist us in answering your questions For telephone references please refer to the back cover of this instruction manual LEDs are located on the top of the device Figure 3 1 Location of the LEDs 3 1 Section 3 Operation Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 3 2 Zero Adjustment BEE After the Brooks Quantim has been fully installed you must perform the zeroing procedure This procedure ensures that the instrument responds properly to zero flow condition and sets a baseline for flow To perform the zeroing operation on the meter controller use the ZERO button which is located on top right hand side outlet side of the instrument Zero button must be pressed for at least 3 seconds to initiate zeroing procedure The status LED will flash red on and off during the ze
32. een the Quantim and the manifold to prevent leaks 2 3 Section 2 Installation Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 A WARNING When using ANSI ISA SP 76 downport process connections refer to substrate manufacturer s operating pressure limits some substrates are rated lower than 70 bar 1000 psi ACAUTION The control valve of the Quantim Mass Flow Controller provides precision control and is not designed for positive shutoff If positive shutoff is required it is recommended that a separate shut off valve be installed in line downstream from the Quantim Mass Flow Controller ACAUTION If the power supply to the Quantim Mass Flow Controller is interrupted a NORMALLY CLOSED valve will be fully closed However a shutoff valve is recommended if the process architecture requires it as the Quantim control valve may not provide positive shutoff AWARNING To prevent ignition of hazardous atmospheres disconnect supply circuits before opening Keep cover tight when in operation Conduit runs must have seal fittings installed within 3 inches of enclosure 2 8 Process Mounting The Brooks Quantim will function in any orientation if the Coriolis sensor and the control valve remain filled with process fluid Entrapped gas in a liquid application and entrapped liquid in a gas application should be prevented as it may disturb the Coriolis s
33. ensor and the control valve Install the Brooks Quantim in the direction of the FLOW arrow The arrow indicating proper flow direction is engraved on the front of the instrument between the process fittings See Figure 2 1 below Figure 2 1 Flow Direction Through the Quantim as Indicated by the Arrow 24 Engraved on the Meter Controller Body Installation and Operation Manual Section 2 Installation X CM QmB eng PartNumber 541B029AAG E June 2011 QmB Series IP40 IP66 IP66XP Horizontal Mounting If installing the Brooks Quantim in a horizontal orientation liquids should flow in the direction of the flow arrow Situations of entrapped gas in the liquid process should be avoided In liquid flow applications it is recommended to mount the Quantim in an inverted attitude on the underside of the pipe to limit the possibilitiy of entrapped gas collecting in the sensor which can cause errors See Figure 2 2 For use in gas flow measurement the Quantim should be mounted on the topside of the pipe to limit the possibility of entrapped fluid collecting in the sensor which can cause errors See Figure 2 3 Figure 2 2 Horizontal Inverted Installation Figure 2 3 Horizontal Right Side Up Installation 2 5 Section 2 Installation
34. erials that are compatible with their process and process conditions Using materials that are not compatible with the process or process conditions could result in the Meter or Controller leaking process fluid outside the pressure boundary of the device resulting in personnel injury or death It is recommended that the user check the Meter or Controller on a regular schedule to ensure that it is leak free as both metal and elastomeric seals gaskets O rings and valve seats may change with age exposure to process fluid temperature and or pressure A WARNING If it becomes necessary to remove the MFC MFM from the system after exposure to toxic pyrophoric flammable or corrosive fluids purge the flowmeter thoroughly before disconnecting the fluid connections Failure to correctly purge the MFC MFM could result in fire explosion or death Corrosion or contamination of the MFC MFM upon exposure to air may also occur CAUTION It is important that this MFC MFM only be serviced by properly trained and qualified personnel 4 1 Section 4 Maintenance Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 4 2 Troubleshooting System Checks AWARNING Internal seals and component alignments are extremely critical within this device Improper servicing of your Quantim can cause malfunction of the device and or personal injury This device must be servi
35. es It is very important to take a complete system perspective when applying Quantim to flow control applications 4 2 Installation and Operation Manual X CM QmB eng Part Number 541B029AAG June 2011 Section 4 Maintenance QmB Series IP40 IP66 IP66XP Table 4 1 Troubleshooting Observation Cause Resolution Oscillating mass flow output can cause diagnostic alarm Bubbles dissolved in the liquid High pressure push gas can cause bubbles to disolve in fluid Bubbles then form at the valve due to pressure drop upsetting valve Oscillating pump pressure used to move the fluid Piston action can cause pressure oscillations upsetting valve Pressure drop or inlet pressure deviates form calibrated values Valve out of adjustment Unstable inlet pressure Defective PC board Valves are tuned digitally and mechanically for a particular AP Use a degasser or use Helium as a push gas with 25 50ft of Teflon tube Helium is a light gas and can permeate the Teflon tube to release bubbles Avoid using push gas Use a pump or bladder tank to prevent head pressure Pressure regulators on inlet and outlet of Quantim to stabilize pressure variations Adjust pressure to original specifications Contact Brooks Instrument Check external pressure regulator Contact Brooks Instrument Operate Quantim at specified pressure conditions Valve will not open or fully close Valves are tuned di
36. gitally and mechanically for a particular AP Proper valve response requires just the right amount of force to be applied by the valve With too much or too little AP the valve will be mis tuned Mounting attitude is different from calibration attitude Reason gravity effects could pull valve open or closed Operate Quantim at specified pressure conditions Check valve operation with the Brooks Service Tool Mount Quantim in the specified mounting attitude No Flow or unable to achieve full flow Insufficient inlet pressure or pressure drop Clogged Valve Orifice or Sensor Adjust pressures inspect in line filters and clean replace as necessary Back flush the device with a solvent or purge gas with valve override Open if controller 4 8 Section 4 Maintenance Installation and Operation Manual QmB Series IP40 IP66 IP66XP X CM QmB eng Part Number 541B029AAG June 2011 Table 4 1 Troubleshooting continued Observation Cause Resolution No Flow or unable to achieve full flow Particulates in the flow stream Agglomeration of fluid at orifice Chemical deposits Poor filtration of process fluid Valve out of adjustment applicable to Controller If the device has an external control valve you can replace or disassemble and clean the valve See Section 4 3 Use an inlet filter Consider a larger orifice valve stability could suffer Insti
37. h a 100 shield D or Circular type connectors used should be shielded with a metal shield If applicable metal cable glands must be used providing cable screen clamping The cable screen should be connected to the metal shell or gland and shielded at both ends over 360 Degrees The shield should be terminated to an earth ground Card Edge Connectors are standard non metallic The cables used must be screened with 100 shield to comply with CE certification The shield should be terminated to an earth ground For pin configuration Please refer to the enclosed Instruction Manual ESD Electrostatic Discharge A CAUTION This instrument contains electronic components that are susceptible to damage by static electricity Proper handling procedures must be observed during the removal installation or other handling of internal circuit boards or devices Handling Procedure 1 Power to unit must be removed 2 Personnel must be grounded via a wrist strap or other safe suitable means before any printed circuit card or other internal device is installed removed or adjusted 3 Printed circuit cards must be transported in a conductive container Boards must not be removed from protective enclosure until immediately before installation Removed boards must immediately be placed in protective container for transport storage or return to factory Comments This instrument is not unique in its content of ESD electrostatic discharge sensitive
38. has been performed Hazardous fluid gas or liquid may be trapped in the valve assembly which could result in explosion fire or serious injury 1 Remove valve nut item 9 2 Remove coil cover and coil item 8 3 Remove the four valve stem screws item 7 Discard and replace with new fasteners Do not re use these components 4 Carefully remove the valve stem item 6 The valve seat item 5 may be stuck in the stem use care not to drop this part Small tweezers can be used to remove item 5 if stuck in stem recess A CAUTION Do not scratch any of the valves sealing surfaces inside stem cavity orifice or seat Damage to any of these components will cause improper valve performance or possible leakage 5 Remove stem seal O ring item 3 from the valve body item 1 It is recommended that the seal be discarded and replaced with a new un used part 6 Remove the orifice item 4 Care must be taken to prevent damage to the coplanar top side surface and the lower sealing surface 7 Remove the lower metal seal item 2 This part will most likely be found on the bottom of the orifice item 4 or in the bottom of the valve body item 1 Discard this seal as it is a one time use only This metal seal must be replaced with a new part or damage to the valve body and or the orifice can result 8 Examine the valve body item 1 and clean if necessary Clean all parts prior to inspection and re assembly using
39. installation or eighteen 18 months from the date of shipment by Seller Products purchased by Seller from a third party for resale to Buyer Resale Products shall carry only the warranty extended by the original manufacturer All replacements or repairs necessitated by inadequate preventive maintenance or by normal wear and usage or by fault of Buyer or by unsuitable power sources or by attack or deterioration under unsuitable environmental conditions or by abuse accident alteration misuse improper installation modification repair storage or handling or any other cause not the fault of Seller are not covered by this limited warranty and shall be at Buyer s expense Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty period or ninety 90 days whichever is longer This limited warranty is the only warranty made by Seller and can be amended only in a writing signed by an authorized representative of Seller BROOKS SERVICE AND SUPPORT Brooks is committed to assuring all of our customers receive the ideal flow solution for their application along with outstanding service and support to back it up We operate first class repair facilities located around the world to provide rapid response and support Each location utilizes primary standard calibration equipment to ensure accuracy and reliability for repairs and recalibration and is certified by our local Weights
40. isted on the back cover of this manual or visit www BrooksInstrument com Yours sincerely Brooks Instrument Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 Quick Start Instructions IP40 For Liquid Service Horizontal Mounting Vertical Mounting Any rotation of the inlet or outlet fitting during installation of a metal seal device may result in a leak Always use two wrenches when attaching fluid lines to prevent rotation Any rotation of the inlet or outlet fitting during installation of a metal seal device may result in a leak Always use two wrenches when attaching fluid lines to prevent rotation D CONNECTOR PINOUTS FUNCTION Controller Meter Setpoint Common N A 0 5 Vdc Flow Signal Output D Alarm Output 4 20 mA Flow Signal Output 14 Vdcto 27 Vdc Power Supply Not Used 4 20 mA Setpoint Input 0 5 Vdc Setpoint Input Power Supply Common Signal Output Common 5 Volt Reference Output Valve Override Input 4 20 mA or 0 5 Vdc Density or Temp Not Used Not Used DO NOT APPLY POWER TO THESE PINS D100 O O1 S Co Po
41. ivision 2 Groups A B C and D T4 Per UL 1604 UL 508 and CSA 22 2 No 213 1987 C22 2 No 14 M91 Ex nC IIC T4 Per CSA E79 15 Class I Zone 2 AEx nC IIC T4 Per ANSI UL 60079 15 Ambient Temperature 0 C to 65 C Enclosure Type 1 IP40 Europe KEMA O4ATEX1241 X I 3 G EEx nA II T4 Per EN 60079 15 2003 Ambient Temperature 0 C to 65 C Enclosure IP40 The modules shall be installed in a suitable enclosure providing a degree of at least IP54 according to EN60529 taking into account the environmental conditions under which the equipment will be used IP66 Series Non Incendive Non Sparking UD C US United States and Canada UL Recognized E73889 Vol 1 Sect 26 conduit entry United States and Canada Recognized UL E73889 Vol 3 Sect 3 cable gland entry Non Incendive Class I Division 2 Groups A B C and D Dust Ignition Proof Class II Division 2 Groups F and G Suitable for Class III Division 2 T4 Per UL 1604 UL 508 and CSA 22 2 NO 213 1987 C22 2 No 14 M91 Ex nC IIC T4 Per CSA E79 15 Class Zone 2 AEx nC IIC T4 Per ANSI UL 60079 15 Ambient Temperature 0 C to 65 C Enclosure Type 4X IP66 1 8 Installation and Operation Manual Section 1 Introduction X CM QmB eng Part Number 541B029AAG June 2011 QmB Series IP40 IP66 IP66XP Certifications and Approvals Europe KEMA 0BATEX1068 X I 3 G EEx nA II T4 II3DT 135C Per EN 60079 15 2003 EN 50281 1 1 1998 A1 Am
42. mA Setpoint Input 0 5 Vdc Setpoint Input Power Supply Common Signal Output Common 5 Volt Reference Output Valve Override Input 4 20 mA or 0 5 Vdc Density or Temp Not Used KO 00 O On Co DO Not Used DO NOT APPLY POWER TO THESE PINS AWARNING Lifting hazard Single person lift could cause injury Use assistance QS 4 Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 Quick Start Instructions for Connecting HART on 4 20 mAmp UO Refer to the X Qm HART Installation and Operation Manuals for complete wiring of a Brooks Quantim for HART interface HART Communications is provided on the Primary Output of the Brooks Quantim device Connecting a HART Communicator or any HART modem requires a connection between pins 4 and 1 as shown below This connection can be anywhere on the current loop Proper wiring of a Brooks Quantim NEMA 1 IP40 Voltage i Valve Override Input Flow Signal Output Return Flow Signal Power Supply Output 14 27 Vdc Temperature Density Signal Output Return Indicator or z Receiver Temperature Density Signal Output s 1 Tie cable shields to ground at one end only Cur
43. n to prevent foreign materials from entering the instrument s inlet or outlet Internal passages are very small It is recommended that an inlet filter be used to limit the chance of clogging Do not remove the protective end caps until the actual moment of installation When used with reactive fluids some of which may be toxic contamination or corrosion may occur as a result of plumbing leaks or improper purging Plumbing should be checked carefully for leaks ACAUTION When installing the IP66 and IP66XP Mass Flow Devices note that there are 2 3 4 NPT conduit entries supplied If both entries are not in use the unused entry must be sealed via an approved method per the hazard level of the atmosphere in which itis installed Recommended installation procedures a All models should be mounted to a stable surface that is relatively free from mechanical shocks and mechanical vibration using the supplied mounting plate Leave sufficient room for access to the electrical connections Install in a manner that allows the instrument to be easily removed Install the instrument with an appropriate filter on the fluid inlet side It is recommended that a positive shutoff valve be installed downstream ofthe Quantim product to allow for proper zeroing after installation papos Manifold Mounting If the Quantim is provided with the downport option it should be mounted to the proper manifold Make sure the correct seals are used betw
44. nsor filled with either 100 fluid or 100 gas at the appropriate pressures and ensure there is no fluid flowing through the device differential pressure 0 psi b Connect the Quantim to a pressurized supply of inert fluid for example high purity water Fill the Quantim instrument completely taking care there is no entrained gas in the sensor and perform the zero operation as described in Section 3 2 c When applying Quantim to measure a gas fill the sensor with an inert gas nitrogen or clean dry air at a pressure near the process operating pressure d If the output signal does not zero properly please contact Brooks Instrument for technical asistance 3 For a MFC connect a 0 5 Vdc source to Pin 8 and return to Pin 1 or connect 0 20 mA source to Pin 7 and return to Pin 1 See X CM Qm HART eng instruction manual for complete HART 4 20 mA I O electrical hookups 4 Provide an electrical signal to the Quantim representing a setpoint of 5096 of full scale flow and adjust the inlet and outlet pressures to calibration conditions 4 5 Section 4 Maintenance QmB Series IP40 IP66 IP66XP Installation and Operation Manual X CM QmB eng Part Number 541B029AAG June 2011 Provide an electrical signal to the Quantim representing a setpoint of 5096 of full scale flow and adjust the inlet and outlet pressures to calibration conditions Verify that the electrical output signal reaches 100 of flow For MFC applicati
45. of a Brooks QmB IP66 NEMA 4X Alarm Output Option 1 Relay Alarm Output Option 2 TTL 14 27 Vdc Power Source 100 mA Max D Connector D Connector Figure 2 6 Alarm Output Wiring Options 2 8 Installation and Operation Manual X CM QmB eng PartNumber 541B029AAG June 2011 Section 2 Installation QmB Series IP40 IP66 IP66XP 2 10 Interconnection with Peripheral Equipment AM Sc EE a EE Quantim Meter Controller and Brooks Instrument Models 0152 0154 or 0254 interconnection The following cables are available for connection of the Quantim Mass Flow Meter Controller to the Brooks Microprocessor Control amp Read out Unit Models 0152 0154 or 0254 Length 3ft Length 5ft 1m 1 5m Length 1Oft ft ft 15 m 3m Length 25ft 7m 15 Length 50 m part number part number part number part number part number 124Y054AAA 124Y050AAA 124Y051AAA 124Y052AAA 124Y053AAA Or in case both Flow and Density or Temperature functions have to be made available For 4 20 mA secondary output only Length 5ft 1 5m Length 10ft 8m Length 25ft 7m Length 50ft 15m part number part number part number part number 124Z906ZZZ 124Z907ZZZ 124Z908ZZZ 124Z909ZZZ The following open frame cables are available for connection of the QUANTIM Mass Flow Meter Controller to any secondary electronic device Length 5ft 1 5m Length 10ft 3m Length 25ft 7m Length 50ft
46. ons vary the setpoint over the 196 to 10096 range and verify that the output signal matches the setpoint a If possible connect a flow measurement device such as a rotometer to the Quantim outlet to monitor the actual flow behavior If the Quantim is functioning correctly the problem may lie elsewhere in the flow system Re verify the installation as well as the upstream downstream fluid system configuration Please contact Brooks Instrument for further assistance in troubleshooting Refer to the back cover of this manual for contact information PRESSURE j PRESSURE OPTIONAL DARET GAUGE GAUGE L7 C FLOW C M Si MEASURING FLUID N Pd DEVICE SUPPLY MEE PRESSURE QmB SHUT OFF BACK REGULATOR VALVE OR PRESSURE REGULATOR Figure 4 1 Bench Troubleshooting Circuit 4 6 Installation and Operation Manual Section 4 Maintenance X CM QmB eng Part Number 541B029AAG f June 2011 QmB Series IP40 IP66 IP66XP 4 3 External Valve Service A WARNING These instructions must be used in conjunction with the instructions within this manual Careful attention must be paid to the essential instructions before proceeding with any service work or serious injury may result Valve Disassembly The numbers in refer to the parts in the exploded view diagram Figure 4 2 A WARNING Do not attempt to disassemble the valve until pressure has been removed and purging
47. rent Signal Setpoint and Output Proper wiring of a Brooks Quantim NEMA AN IP65 123 45 6 7 8 9101112131415 Voltage p Valve Override Input IP65 Terminal Block Flow Signal Output Return Flow Signal Power Supply Output 14 27 Vdc Temperature Density HART Communicator Signal Output Return irs Indicator or Current Receiver Setpoint Input Temperature Density Signal Output Notes 1 Tie cable shields to ground at one end only Current Signal Setpoint and Output Qs 5 Installation and Operation Manual X CM QmB eng Part Number 541B029AAG June 2011 QmB Series IP40 IP66 IP66XP Proper wiring of a Brooks Quantim Explosion Proof NEMA 4X IP66XP Voltage Valve Override Input DB15 Connector Flow Signal Output Return Flow Signal Power Supply Output 14 27 Vdc Temperature Density Signal Output Return Indicator or me Receiver m Temperature Density Signal Output Notes 1 Tie cable shields to ground at one end only Current Signal Setpoint and Output Quick Start Instructions for Connecting Alarm Output Alarm Output Option 1 Relay Alarm Output Option 2 TTL 14 27 Vdc Power Source 100 mA Max D Connector D Connector QS 6 Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 THIS PAGE WAS INTENTIONALLY LEFT BLANK QS 7 Ins
48. return signal to Pin 1 Input impedence on Pin 7 is 250 ohms Do not apply power to Pin 7 If configured for voltage 0 5 Vdc setpoint connect the setpoint signal to Pin 8 and the setpoint return to Pin 1 Input impedence to Pin 8 is 200K ohms 2 6 Installation and Operation Manual Section 2 Installation X CM QmB eng PartNumber 541B029AAG E June 2011 QmB Series IP40 IP66 IP66XP Power Supply Pin 5 and Pin 9 Both Mass Flow Meter and Controller models are connected via Pins 5 14 to 27 Vdc and 9 power supply common on the customer connector See Section 5 Functional Specifications for current requirement A WARNING With regard to power supply connections the user must ensure that the minimum required voltage and current is available at the mass flow device taking into consideration any losses in the interconnecting cable Valve Override Pin 12 Controller models only To open or close the control valve independently of the setpoint signal e g for process reasons Pin 12 is available to carry a valve override signal Leave floating i e not connected to allow for normal control operation Input impedence on Pin 12 is gt 50K ohms gt 5 Vdc Valve Open 0 Vdc Valve Closed Density or Temperature Output Pin 13 and Pin 10 Pin 13 indicates the density or temperature represented by a 4 20 mA or 0 5 Vdc signal proportional to density or temperature The current and voltage signals are returned via Pin 1
49. roing procedure See Figure 3 2 ACAUTION After the instrument has been installed you must perform the re zeroing procedure See Section 3 2 for the re zeroing procedure A true zero flow condition must be present and the Coriolis sensor and control valve must both be completely full of process fluid during the re zeroing procedure This is done best by eliminating any pressure differential across the instrument A shutoff valve downstream from the instrument is recommended to halt flow during the re zeroing procedure Failure to zero the instrument after initial startup could cause measurement error Zero the instrument before putting the instrument in operation Zero Button location Figure 3 2 Location of the Zero Button 3 2 Installation and Operation Manual Section 3 Operation X CM QmB eng Part Number 541B029AAG June 2011 QmB Series IP40 IP66 IP66XP Zero Procedure 1 Prepare the instrument for zeroing a Install the instrument according to the instructions in this manual b Power up sequence Isolate device from flow pressure when applying power Once the status indicator is illuminated green pressure may be applied c Apply power to the instrument and allow approximately 45 minutes to reach a stable condition d Run the process fluid to be measured and controlled through the instrument until the temperature of the instrument approximates the normal process operating temper
50. s IP40 IP66 IP66XP Bench Troubleshooting AWARNING If it becomes necessary to remove the instrument from the system power to the device is disconnected at the power supply AWARNING If it becomes necessary to remove the instrument from the system after exposure to toxic pyrophoric flammable or corrosive chemicals purge the instrument thoroughly with a inert fluid such as water alcohol nitrogen clean dry air or some other appropriate fluid before disconnecting the fluid connections Failure to correctly purge the instrument could result in fire explosion or death The Quantim Mass Flow device may also become corroded or contaminated upon exposure to air Quantim Bench Testing Refer to Figure 4 1 1 Establish the proper electrical connection between the Quantim MFC MFM Don not connect the device to a fluid source yet a Connect a 14 Vdc to 27 Vdc power supply to Pin 5 and power supply common to Pin 9 b Connect a voltage output signal read out device 4 1 2 digit voltmeter recommended onto Pin 2 and Pin 10 common c If applicable connect current output signal read out device onto Pin 4 and Pin 10 common d Switch on power and allow the instrument to stabilize e In case of a MFC adjust the setpoint input to zero 2 Observe the output signal and if necessary perform the zero adjustment procedure as outlined in Section 3 2 a Only perform the zero operations with the Coriolis Se
51. sAs BrooksInstrument com E Mail BrooksAm BrooksInstrument com www BrooksInstrument com BROOKS Copyright 2011 Brooks Instrument LLC All rights reserved Printed in U S A INSTRUMENT
52. seeee eene nnns nnns 2 5 24 Vert cal Flow Up Installation 2 eiie Ee oe Etpe Ec ES rede EE Eee ie Leere EE en pu 2 6 2 5 Proper Wiring of a Brooks QmB IP66XP NEMA 4X sssssssseseeeeee eene enne nennen nnne nen nnn nnns 2 8 26 Alarm Output Wiring OPUONS secuti tae rnnt ceat tear d neg pea ov tae xx a dea vua 2 8 2 Wire Color Codes for D Connector Assembly eene nennen nnns 2 10 T Jbocation OR E EE 3 1 3 2 Location of the Zero Button 3 2 4 1 Bench Troubleshooting Crount A EE 4 6 LE AB ETE 4 8 4 3 Exploded Diagram of Valve Assembly AA 4 9 AA Vave Troue Panom et EE 4 9 Tables Table Page Number Number 2 1 Electrical Interfacing for Quantim sssssssssssssssesseseeeee nennen nennen nnne nennen nnen nnne nnne 2 8 4 1 Troubleshooting REOR c 4 3 Installation and Operation Manual Section 1 Introduction X CM QmB eng Part Number 541B029AAG June 2011 QmB Series IP40 IP66 IP66XP 1 1 How to Use This Manual It is recommended to read this manual before installing operating or troubleshooting your Quantim Mass Flow Meter Controller This manual is organized into the following sections Section 1 Introduction Section 2 Installation Section 3 Operation Section 4 Maintenance Section 5 Specifications and Approvals Sections A B Appendices Back Cover Warranty Local Sales Service Contact Information The Quality System at Brooks Instrument conforms to the quality stand
53. sons A WARNING For liquid flow devices if the inlet and outlet valves adjacent to the devices are to be closed for any reason the devices must be completely drained Failure to do so may result in thermal expansion of the liquid that can rupture the device and may cause personal injury All pressure equipment with an internal pressure greater than 0 5 bar g and a size larger than 25mm or 1 inch falls under the Pressure Equipment Directive PED The Specifications Section of this manual contains instructions related to the PED directive Meters described in this manual are in compliance with EN directive 97 23 EC All Brooks Instrument Flowmeters fall under fluid group 1 Meters larger than 25mm or 1 inch are in compliance with PED category Il or Ill Meters of 25mm or 1 inch or smaller are Sound Engineering Practice SEP European Electromagnetic Compatibility EMC The Brooks Instrument electric electronic equipment bearing the CE mark has been successfully tested to the regulations of the Electro Magnetic Compatibility 2004 108 EC EMC directive 89 336 EEC Special attention however is required when selecting the signal cable to be used with CE marked equipment Quality of the signal cable cable glands and connectors Brooks Instrument supplies high quality cable s which meets the specifications for CE certification If you provide your own signal cable you should use a cable which is overall completely screened wit
54. sted in Section 1 of this manual Before bringing the unit into operation make sure all fluid connections have been correctly tightened and that all electrical connections have been made AWARNING When used with a reactive sometimes toxic chemical contamination or corrosion may occur as a result of plumbing leaks or improper purging Plumbing should be checked carefully for leaks QS 2 Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 Quick Start Instructions IP66 Setpoint Com Je d LOCATE AND DETACH Flow 0 5 V Out IP CONNECTORS AS SHOWN Alarm Out amp Flow 4 40 mA Out 13 30 Vdc Power No Connection Signal Com 5 Vdc Ref Valve Override 4 20 mA Or 0 5 Vdc Aux Output No Connection No Connection FIELD WIRING CONNECTIONS LIFT KNOB TO ACCESS CONNECTIONS DO NOT APPLY POWER TO THESE PINS QS 3 Installation and Operation Manual X CM QmB eng Part Number 541B029AAG June 2011 QmB Series IP40 IP66 IP66XP Quick Start Instructions IP66XP D CONNECTOR PINOUTS Be z K FUNCTION Controller Meter H N A Setpoint Common 0 5 Vdc Flow Signal Output e Alarm Output 4 20 mA Flow Signal Output 14 Vdc to 27 Vdc Power Supply Not Used 4 20
55. tallation and Operation Manual Contents X CM QmB eng Part Number 541B029AAG June 2011 QmB Series IP40 IP66 IP66XP Section Page Number Number Quick Start Instructions Quick Start Instructions IP40 For Liquid Service ccccceceeeeeeeeneeeeeeceeeeeeeeeeeeeeeeeeeaaeeseeeeeeeeeneeee QS 1 Quick Start Instructions IP40 For Gas Service ssssssssssssssssssseseeeneeennn nennen nennen QS 2 Quick Start Instructions Pepe QS 3 Quick Start Instructions IPBO XP acies cuccu zs cueva cien mea tna in tnu Re Yea dui ico n s C Rn za i i n QS 4 Quick Start Instructions for Connecting HART on 4 20 mAmp UO QS 5 Section 1 Introduction Ted Howto Use This Marital ceno atero iet EE cane anes e hence nenne laete et nre edet bas es tu Ra etc 1 1 E RE le ERMITTELT D UTE NE 1 1 158 Performance Eer We EE 1 2 LE DIMENSIONS REED EIL 1 10 Section 2 Installation NECEM 2 1 el e te unn ERR 2 1 2 3 Recommended Storage Practice AAA 2 1 St Beturn ShIpmient us concen rece aai nee xxu haa ee neu Re RH DERE E REE Ee eER Ra PUR nee EE 2 2 2 5 EN Ee e ET 2 2 2 6 uersus EX 2 2 EE en Ee IR e EE 2 3 2 6 PROCESS WIOUMUING e RE EET 2 4 29 ElectucalInterfaclmg RE 2 6 2 10 Interconnection with Peripheral Equipment nenne rennen nennen 2 9 Section 3 Operation SN Meet reiege 3 1 e EE EE 3 2 3 9 Calibration sde ee EE 3 4 Section 4 Maintenance Aa GONG All eebe eege m
56. tion Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 THIS PAGE WAS INTENTIONALLY LEFT BLANK 1 14 Installation and Operation Manual Section 2 Installation X CM QmB eng PartNumber 541B029AAG June 2011 QmB Series IP40 IP66 IP66XP 2 1 General AWARNING Operating Procedure Do not operate this instrument outside the specifications listed in Section 5 Before bringing the unit into operation make sure that all fluid connections have been correctly tightened and that all necessary electrical connections have been made 2 2 Receipt of Equipment Ee SSS EE When the instrument is received the outside packing case should be checked for damage incurred during shipment If the packing case is damaged the local carrier should be notified at once regarding their liability A report should be submitted to your nearest Product Service Department Brooks Instrument 407 W Vine Street P O Box 903 Hatfield PA 19440 USA Toll Free 888 554 FLOW 3569 Tel 215 362 3700 Fax 215 362 3745 E mail BrooksAm QBrooksInstrument com http www BrooksInstrument com Brooks Instrument Brooks Instrument Neonstraat 3 1 4 4 Kitasuna Koto Ku 6718 WX Ede Netherlands Tokyo 136 0073 Japan P O Box 428 Tel 011 81 3 5633 7100 6710 BK Ede Netherlands Fax 011 81 3 5633 7101 Tel 31 318 549 300 Email BrooksAs BrooksInstrument com Fax 31 318 549 309
57. ttention to metallurgy engineered materials and elastomeric materials is critical to safe operation Materials of Construction Process Wetted 316L 316L VAR High Alloy Ferritic Stainless and 17 7PH Optional Hastelloy sensor tube Process Seals Elastomer Seal Viton fluoroelastomers Buna Kalrez or EPDM Metal Seal Stainless Steel and Nickel Housing IP40 Polyurethane painted Aluminum IP66 Polyurethane painted Aluminum IP66XP Aluminum Inlet Filter Tube Size 2 Controller 1 micron or 10 micron inlet filter recommended Tube Size 3 or 4 10 20 30 amp 40 micron filters available Weight Housing IP40 1 6 kg or 3 5 Lbs Housing IP66 1 9 kg or 4 2 Lbs Housing IP66XP 24 kg or 52 Lbs Moisture Content Purged to exhaust dew point less than 40 C 40 F prior to shipment to remove calibration liquid to prevent process contamination Then vacuum bagged at ambient room conditions Process Fitting Options 1 16 1 8 1 4 or 6mm tube compression VCR VCO or NPT F 3 2 mm UPG Down Port ANSI ISA 76 00 02 See Model Code Electrical Connections IP40 15 pin D Type connector See Figure 3 IP66 Unpluggable Terminal Block 28 16 Awg IP66XP 34 NPT wiring access to IP40 Device with 15 pin D Type connector Dimensions See Figures 1 1 through 1 7 Functional Specifications Output Signals 4 20 mA or 0 5 Vdc active outputs represent mass flow or volume flow And simultaneously available 4 20 mA or 0 5 Vdc
58. tute regular PM back flushing Install proper filtration Contact Brooks Instrument Valve out of adjustment Valve guide spring failure applicable to Controller Valve override input is grounded Defective electronic board Contact Brooks Instrument Check the valve override input Pin12 Contact Brooks Instrument Output signal follows Setpoint at higher Setpoints but not at lower Setpoints Control valve leaks or is stuck open Exercise the control valve alternating between valve override open and closed If problem persists backflush the device with a solvent or purge gas with valve override open If the device has an external control valve you can replace or disassemble and clean the valve See Section 4 3 Output signal stays in approx 5 5 Vdc or 22 mA regardless of setpoint and there is flow trough the meter controller Valve leaks or is stuck open applicable to Controller 15 Vdc applied to the valve overrride input applicable to Controller Defective PC board Backflush the device with a solvent or purge gas with valve override open If the device has an external control valve you can replace or disassemble and clean the valve See Section 4 3 Check the valve override terminal Pin 12 Contact Brooks Instrument 4 4 Installation and Operation Manual Section 4 Maintenance X CM QmB eng Part Number 541B029AAG f June 2011 QmB Serie
59. twisted pair shielded instrument wire Pressure effects The Brooks Quantim series meets the requirements of the Pressure Equipment Directive 97 23 EC The unit falls into the category Sound Equipment Practice Section 1 Introduction Installation and Operation Manual X CM QmB eng Part Number 541B029AAG QmB Series IP40 IP66 IP66XP June 2011 1 4 Dimensions PRECISION MASS FLOW Brooks Instrument 3 060 77 72 tle et 750 19 05 594 15 09 003 08 h 594 l 5 1 J 003 08 13 sed THRU NEARSIDE ONLY ax 205 E Figure 1 1 Dimensional Drawing QmB IP40 Downported 1 10 Installation and Operation Manual X CM QmB eng Part Number 541B029AAG June 2011 Section 1 Introduction QmB Series IP40 IP66 IP66XP 15 PIN MALE D CONNECTOR SEE DETAIL A 160 7 e33 RAD 115 8 4 56 4 HI 700 177 8 M4 0 7 X 3 0 0 12 DEEP 2 PLACES 14 9 88 74 d 420 165 103 4 4 07 gt BOTOM VIEW MOUNTING PLATE NOT SHOWN 29 Figure 1 2 Dimensional Drawing QmB IP40 D CONNECTOR CONNECTIONS SETPOINT COMMON 3
Download Pdf Manuals
Related Search