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1. 3 4 Outputs 341 Main Contactor Output The Main Contactor output terminals 13 14 closes as soon as the soft starter receives a start command and remains closed while the soft starter is controlling the motor until the motor starts a coast to stop or until the end of a soft stop The Main Contactor output will also open if the soft starter trips The Main Contactor output can be used to directly control a main contactor coil 3 44 Programmable Output The programmable output relay terminals 23 24 can be used to signal either trip or run status This relay is normally open Trip The relay closes when the VersiS tart I trips The relay can be used to operate the shunt trip mechanism of an upstream circuit breaker in order to isolate the motor branch circuit or to signal the trip to an automation system or externally The relay will open when the trip is reset Run The relay operates when the soft start is complete the bypass relays are closed and full voltage is being applied tothe motor The relay can be used to operate a contactor for power factor correction capacitors or to signal soft starter run status to an automation system 3 5 Electrical Schematics Figure 1 Soft starter installed with a system Figure 2 Soft starter installed with a system rotection circuit breaker complete with a shunt rotection circuit breaker and main contactor trip device bs2. 0 15 MHz to 1000 MHz 140 dB uV Rated impulse withstand voltage Fast transients 5 50 2 kV line to earth 1 kV line to line 12 VersiStart Il Voltage dip and Short time interruption 100 ms at 40 nominal voltage Harmonics and IEC61000 2 4 Class 3 61800 3 Short Circuit Rated short circuit current VS 111 018 to VS T Is T5 sec tob tto patet ttc 5 kA Rated short circuit current VS 111 085 to VS 11 200 sss 10 kA Heat Dissipation Salt dx 3 watts ampere ANNE M cag 10 watts typical Approvals esi IEC 60947 4 2 UEC m UL 508 seed een IEC 60947 4 2 EOD GB 14048 6 Wn eC 60947 4 2 Operational Life 114078 100 as b tala ne 1 000 000 operations rer I LM DLE ILE 30 000 operations 7 2 Model Codes VS ill Control voltage C1 110 240 VAC amp 380 440 VAC C2 224 VACIVDC Current rating Mains voltage 440 2200 440 VAC 575 200 575 VAC AC53b 4 6 354 AC53b 4 20 340 AC53b 4
3. e Isolate the soft starter completely from the power supply before attempting any work on the starter or motor e Cables to the control inputs must be segregated from mains voltage and motor cabling e Some electronic contactor coils are not suitable for direct switching with PCB mount relays Consult the contactor manufacturer supplier to confirm suitability e Donotapply incorrect voltages to the control input terminals e not connect power factor correction capacitors to the output of VersiStart Il soft starters If static power factor correction is employed it must be connected to the supply side of the soft starter The examples and diagrams in this manual are included solely for illustrative purposes The information contained in this manual is subject to change at any time and without prior notice In no event will responsibility or liability be accepted for direct indirect or consequential damages resulting from the use or application of this equipment WARNING ELECTRICAL SHOCK HAZARD VersiS tart II soft starters contain dangerous voltages when connected to mains voltage Only a competent electrician should carry out the electrical installation Improper installation of the motor or the soft starter may cause equipment failure serious injury or death Follow this manual and local electrical Safety codes GROUNDING AND BRANCH CIRCUIT PROTECTION It is the responsibility of the user or person installing the soft starter t
4. 5 3 4 5 3 5 5 4 The VersiS tart II will trip on phase imbalance if the highest and lowest currents on the three phases vary by an average of 30 for more than 3 seconds Phase imbalance protection is not adjustable and is only active when the average motor current is 50 or more of the programmed motor FLC If the soft starter frequently trips on phase imbalance e check that there is no imbalance on the mains voltage on the input side of the soft starter e insulation test the motor e move allinput cables over one position move L1 cable to L2 move L2 cable to L3 move L3 cable to L1 to rule out a cabling fault Supply Frequency Protection The soft starter will trip on supply frequency if the frequency rises above 72 Hz or falls below 40 Hz for more than five seconds while the soft starter is running These trip points are not adjustable In pre start starting and stopping modes the high and low frequency limits both apply with no time delay A supply frequency trip will also occur if e allthree input phases are lost while the soft starter is running e all three input phases fall below 120 VAC at start or while the soft starter is running e the line contactor opens while running Bypass Overload Protection Bypass overload protection protects the soft starter from severe operating overloads while running The protection is not adjustable and has two components e The soft starter will trip if it detects overcurrent at 600
5. Starter Communication Failure between starter and interface Remove and refit accessory S x9 interface x10 Bypass Overload Starter rating may be too low for the application Protections The VersiS tart II includes the following types of protection for the motor and starter Excess Start Time Protection The VersiS tart II will trip on excess start time if the motor does not successfully start within the time selected in the Excess Start Time setting This may indicate that the load has stalled If the soft starter frequently trips on excess start time e check that the Current Limit setting is high enough for the application e check that the Excess Start Time setting is long enough for the application e check that the load has not stalled or increased since the soft starter was installed Motor Overload Protection The VersiS tart II will trip on motor overload if it calculates that the motor has been running above its operating range for longer than the time selected in the Motor Trip Class setting Motor Trip Class should be set to match the motor s locked rotor time If this information is not available from the motor datasheet use the default setting Motor Trip Class 10 Using a higher setting can damage the motor PETER electronic VersiStart Il 9 NOTE Motor overload protection does not protect the soft starter and does not protect the motor from short circuit 5 3 3 Phase Imbalance Protection
6. 6 re i E B4 018 060 075 10 140 200 018 zn 1 0 14 1 5 26 16 3 2 Control Voltages VersiStart II soft starters can be supplied in either of two control voltage configurations VS i Il xxx xxx C 1 110 240 VAC 10 15 or 380 440 VAC 10 15 VS 11 2 24 VAC VDC 20 AN WARNING Always apply control voltage before or with mains voltage CAUTION With 24 VAC VDC use contacts rated for low voltage and low current gold flash or similar 3 3 Control Circuits Two wire Three wire o A3 110 240 VAC M 110 240 VAC amp 24 VACINDC e 2 24 VACIVDC o ro 01 AR 02 A3 380 440 VAC o A1 380 440 VAC A2 o 01 mU 02 03242 1 Start stop To reseta trip close then open 02 N Start 3 Stop To reseta trip close then open 02 PETER electronic VersiStart Il 5 3 3 1 Motor Thermistor Motor thermistors can be connected directly to the VersiS tart II terminals B4 B5 If motor thermistors are not used there must be a link between B4 B5 the VersiStart II is supplied with a link fitted B4 t Ej 285 WARNING A Isolate the soft starter completely from the power supply before attempting any work on the starter or motor Control terminals may be at phase voltage potential
7. da 1 1 2 11 L 1 L1 2 T1 a 2 A n 412 y els nz M g d j 5 L3 6 T3 D 5 L3 6 T3 v 13 23 E 14 A 2224 25754 1 M Motor three phase KM1 contactor 13 14 Main contactor output 23 24 Programmable output set to Trip 6 VersiStart Il 4 Adjustments o Current Ramp Current Limit 2 Motor Trip Class Soft Stop Time Select the initial start current A and ramp time B Current ramp starting extends the time soft starter takes to reach the current limit and is suitable for generator set Supplies loads requiring an extended start time or applications with extreme load variation between starts The ramp time does not control the time the motor will take to reach full speed e Current Limit Imax Select the current limit C nde The current limit is the maximum level of current the soft Starter will deliver to the motor during the soft start lt 8 300 400 250 1 450 Motor Trip Class Select the trip class for motor overload protection Cold start curves The trip class reflects the maximum time in seconds that the motor can run at locked rotor current The Motor Trip Class setting assumes a locked rotor current of 600 lass 20 Setting the motor trip class to Off disables motor overload Ee protection i 300 500600 700 FLC Motor Full
8. of the programmed motor full load current e soft starter models the temperature of the internal bypass relays and will trip if the temperature exceeds the safe operating level If the trip occurs frequently this indicates that the soft starter has not been selected correctly for the application Reset Trips can be cleared by pressing the Reset button on the soft starter sending a Reset command from the serial communications network or by switching the control inputs To clear trip via the control inputs the soft starter requires a closed to open transition on the stop input 02 e Inthree wire control use the external stop pushbutton to momentarily open the stop input open 1 02 e In two wire control if the soft starter tripped with a start signal present remove the start signal open 1 to 01 02 e two wire control if the VersiS tart II tripped with no start signal present eg VersiS tart II motor thermistor trip apply then remove the start signal close then reopen A1 to 01 02 The Reset button is located on the front of the unit above the adjustment switches The soft starter will trip again immediately if the cause of the trip still exists 10 VersiStart Il 6 6 1 6 2 6 3 6 4 6 5 Accessories Finger Guard Kit Order Code 995 03503 00 Finger guards may be specified for personnel safety and can be used on VersiStart II soft starter models 075 110 Finger guards fit over the
9. rotation only and a Er setting of Any defeats the protection 481 NOTE Auxiliary relay function and phase rotation are configured using a shared switch Setthe auxiliary relay function as required then set phase rotation protection 8 VersiStart Il 5 5 1 5 2 5 3 5 3 1 5 3 2 Troubleshooting LEDs 76 16 1615 LED Bypass Status E Off No control power Motor not running On Ready Motor running at full speed Flash Starter tripped Motor starting or stopping Trip Codes Description 5 Power Circuit Check mains supply L1 L2 L3 motor circuit T1 2 T3 soft starter SCRs and x bypass relays Excess Start Time Check load increase Current Limit or adjust Excess Start Time setting ty Motor Overload Allow motor to cool reset soft starter and restart 3 The soft starter cannot be reset until the motor has cooled x4 Motor Thermistor Check motor ventilation and thermistor connection B4 B5 Allow motor to cool x5 Phase Imbalance Check for mains supply or line current imbalance L1 L2 L3 x6 Supply Frequency Check mains voltage is available and supply frequency is in range x1 Phase Rotation Check for correct phase rotation Network Communication Failure between interface and network Check network connections 8 settings and configuration
10. soft starter terminals to prevent accidental contact with live terminals Finger guards provide IP 20 protection when used with cable of diameter 22 mm or greater Remote Operator Order Code 29000 25901 The Remote Operator can control and monitor the soft starter s performance Functionality includes Operational control Start Stop Reset Quick Stop Starter status monitoring Ready Starting Running Stopping Tripped Performance monitoring motor current motor temperature Trip code display 4 20 mA analog output Motor Current Communication Modules VersiS tart II soft starters support network communication using the Profibus DeviceNet and Modbus RTU protocols Pump Application Module Order Code 29000 25906 The Pump Application Module expands the soft starter s input and output functionality for applications where greater control and feedback are required Refer to the Pump Application Interface Instructions for further details PC Software WinMaster is a purpose designed software suite for control and monitoring of up to 99 soft starters e Operational control Start Stop Reset Quick Stop e Starter status monitoring Ready Starting Running Stopping Tripped e Performance monitoring motor current motor temperature To use WinMaster with the VersiS tart Il the soft starter must be fitted with a Modbus Interface 29000 25904 ora Remote Operator 29000 25901 Refer to the WinMaster User Manual for furthe
11. 6 594 AC53b 4 20 580 orc 5 xc 50 7 3 Current Ratings PETER electronic VersiStart Il 13 7 4 Semiconductor Fuses Semiconductor fuses can be used with VersiS tart Il soft starters to reduce the potential for damage to SCRs from transient overload currents and for Type 2 coordination VersiS tart II soft starters have been tested to achieve Type 2 coordination with semiconductor fuses Suitable Bussman and Ferraz semiconductor fuses are detailed below Ium North American Style 170M 018 1150 170 1314 63 034 8000 1 2 170 1317 160 FEE 042 10500 170M 1318 160 FEE 048 15000 170M 1318 180 FM 060 18000 170M 1319 180 FM 075 51200 170M 1321 250 FM 085 80000 51 170 1321 250 FM 100 97000 1 2 170M 1321 250 FM 140 168000 170 1322 500 FMM 170 245000 170 3022 500 FMM TEIN mom Blade Type Contact Ferraz for options
12. Load Current In Configure the soft starter to match the motor s full load s Moor EEG P current FLC Soft starter FLC 4 V Configure according to the motor s nameplate current e lt Divide the motor s FLC by the soft starter s maximum current rating on the soft starter s nameplate label 50 100 PETER electronic VersiStart Il 7 Soft Stop Time tN Select the soft stop ramp time D SN Soft stop extends the time soft starter takes to reduce lt e 2 voltage to zero No 208 The ramp time does not control the time the motor will take to stop completely Excess Start Time soft stop 04984 A tmax Configure the soft starter s excess start time protection bs Es gt selecta time slightly longer than the motor requires for a sA Jesss normal healthy start The soft starter will trip if the start does af opp 20s not complete within the selected time E a Ei e Auxiliary Relay Function Select the function of the soft starter s programmable output terminals 23 24 When set to Run the relay will operate when the soft start is complete When set to Trip the relay will operate when the soft starter trips Phase Rotation Protection 03387 Configure the soft starter s phase sequence protection Select the allowable phase sequences A setting of Fwd Q allows forward sequence positive
13. PETER electronic Commissioning I nstructions Quality is our Drive VersiStart 11 Qualitat ist unser Antrieb Table of Contents Page 1 Caution Statements 2 2 Mechanical Installation 3 21 Dimensions and Weights 3 2 2 Physical Installation 3 3 Electrical Installation 4 31 Power Terminations 4 3 2 Control Voltages 4 3 3 Control Circuits 4 3 4 Outputs 5 35 Electrical Schematics 5 4 Adjustments 6 5 Troubleshooting 8 5 1 LEDs 8 5 2 Trip Codes 8 5 3 Protections 8 54 Reset 9 6 Accessories 10 61 Finger Guard Kit 10 6 2 Remote Operator 10 6 3 Communication Modules 10 6 4 Pump Application Module 10 6 5 PC Software 10 7 Specifications 11 7 1 General Technical Data 11 7 2 Model Codes 12 1 3 Current Ratings 12 14 Semiconductor Fuses 13 Peter Electronic GmbH amp Co KG 9 D 92348 Berg www peter electronic com 710 08220 001 Telefon 49 0 9189 4147 0 Telefax 49 0 9189 4147 47 10 2008 VersiStart Il 2 1 Caution Statements Caution Statements cannot cover every potential cause of equipment damage but can highlight common causes of damage Itis the installer s responsibility to read and understand all instructions in this manual prior to installing operating or maintaining the soft starter to follow good electrical practice including applying appropriate personal protective equipment and to seek advice before operating this equipment in a manner other than as described in this manual
14. nvironmental Degree of protection VS i ll 018 to VS i H 100 scuta arie Ri eri rx Pera Rl ey IP20 Degree of protection VS 1 11 140 to VS 111 200 sse nnne tnnt nnne nennen IP00 Operating temperature pet ensi tn cei wen e Ee o de inan en n n b rec 10 C to 60 C Storage 25 C to 60 C to 70 C for less than 24 hours Humidity Sig od tube pb deae bn cae hemes 5 to 95 Relative Humidity Pollution niti est a busca Pollution Degree 3 Vibrato dedi qa cadet od and Pit da a nana d 60068 Test Fc Sinusoidal 4 Hz to 13 2 Hz 1 mm displacement 13 2 Hz to 200 Hz 0 7 g EMC Emission EQUIPMENT class EMC Class A Conducted radio frequency emission 0 15 MHz to 0 5 MHz lt 90 dB uV 0 5 MHz to 5 MHz lt 76 dB uV 5 MHz to 30 MHz 80 60 dB uV Radiated radio frequency emission 30 MHz to 230 MHz 30 dB yu V m 230 MHz to 1000 MHz 37 dB uV m 1This product has been designed as Class A equipment Use of this productin domestic environments may cause radio interference in which case the user may be required to employ additional mitigation methods EMC Immunity Electrostatic discharge osse eie eS ttt 4 kV contact discharge 8 kV air discharge Radio frequency electromagnetic _
15. o provide proper grounding and branch circuit protection according to local electrical safety codes SHORT CIRCUIT VersiS tart II soft starters are not short circuit proof After severe overload or short circuit the operation of the soft starter should be fully tested PETER electronic VersiStart Il 3 2 Mechanical Installation 2 1 Dimensions and Weights VS 111 018 VS 111 034 VS 111 042 98 82 203 188 165 55 90 5 23 2 4 VS 111 048 3 9 3 2 8 0 7 4 6 5 2 2 3 6 0 9 5 3 VS 111 060 VS 111 075 VS 111 100 5 7 4 9 8 5 7 7 7 6 4 4 1 5 9 5 VS 111 140 VS ill 170 202 160 240 204 214 114 5 51 6 8 VS 111 200 8 05 6 3 9 5 8 0 8 4 4 5 2 0 15 0 2 2 Physical Installation N e 8 7 5979767 Te VS 111 018 5 111 100 Allow 100 mm 3 9 inches between soft starters VS 111 140 VS 111 200 Allow 200 mm 7 9 inches between soft starters VS 111 018 VS 111 100 Allow 50 mm 2 0 inches between the soft starter and solid surfaces VS 111 140 VS 111 200 Allow 200 mm 7 9 inches between the soft starter and solid surfaces The soft starter may be mounted on its side Derate the soft starter s rated current by 1596 Soft starters may be mounted side by side with no clearance 4 VersiS tart Il 3 Electrical Installation 3 1 Power Terminations L1 1 L2 3 Im 2 T2 4 T3
16. r details PETER electronic VersiStart Il 11 7 Specifications 71 General Technical Data Mains Supply Mains voltage L1 L2 L3 VSAA NN ala desl 3 x 200 VAC 440 VAC 10 15 VS IEBISERXK S acento tet eG MERERI 3x200 VAC 575 VAC 10 15 Mains frequency CGE 5 ient etapa eec dr 45 Hz to 66 Hz Rated insulation voltage ann cited e nemen rq ee tra pde peti 600 VAC ete eo eq tb a ad tu Bypassed semiconductor motor starter form 1 Control Voltage A1 A2 A3 eee 110 240 VAC 1096 15 or 380 440 VAC 10 15 cnr tee tu m tue ro rin cs 24 VACIVDC 20 Current consumption during TUN secet vi taa rte 100 mA Current consumption inrush RE 10 2 Inputs Start terminal p E Normally open 150 300 VAC and 5 6 24 VAC VDC Stop terminal 02 cscs tea saga minus ied tip ritos deiode Normally closed 150 300 VAC and 5 6 24 VAC VDC Outputs Main contactor terminals 13 14 hen rt uten teta Normally open 6 A 30 VDC resistive 2 A 400 VAC AC11 Programmable relay terminals 23 24 Normally open 6 A 30 VDC resistive 2 A 400 VAC AC11 E
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