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AT-4000 Advanced Tracer Product Manual

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1. Table of Contents Precautions amp TREFOOUC BODIE css ssec dtc t tipa test cece 02 Product SSS Cr DEON esse Robe UR ub ikan ikan EKA AEAN UD ci EU M qut LE De EET 03 Application NOES ct ettet P edite edet tno ode dun 08 Using the R 4000 siete bp re e ete edid 08 Using the T 4000 acs aiu dote deson dete dem idi nee eee eiae demus 09 A2202 Clamp on Transmitter AcCessory eene 12 Fitidifit OBOTIS cett tatus cdbe mt duudtcintet dus tdt destituti me cu tees 13 Finding Ground ESL o Sie tst qe taa Doct tu rate duras tuu 14 Trac Mee WEES I COMO IE sxe ae ss sen uou dee suse us hace tech Mrs Dee us Os Ue DM VR MENGE 15 Locating Circuit Breakers OF FUSES 5e er oet ats ete EE netu ic lente 15 Tracing WHT ES coo eet tct hu fra toit too odo bua 16 Mantena NCE ree ecu MD LL CD E T E LM MEE 18 Replacement PANES sedeo ponte dtm M cis CA M UAM ied 19 Troubleshooting osos acc d pd adm dtd ER E ME 19 SpecifiCali ns sonnin bs erased eai rs ame a eadera etd oe a pe eue ey 20 PRECAUTIONS FOR PERSONAL AND INSTRUMENT PROTECTION IMPORTANT 1 Before using any electrical instrument it should be checked to make certain it is operating properly 2 In many instances you will be working with dangerous levels of voltages and or current therefore it is important that you avoid direct contact with any uninsulated current carrying surfaces Appropriate insulated gloves and protective clothing should be worn 3 Befor
2. The signal generated by the T 4000 is present at all points around the circuit The T 4000 connected to a 110V outlet via the C2901 cord set will cause an incoming signal on the neutral wire as well as an outgoing signal on the hot wire The close proximity of these two wires may cause the signals to cancel each other making it difficult to trace the cable in these areas In this case keep the R 4000 in the high sensitivity range Refer to Figure 11 Fig 11 E EH s 1 ke E E ripmpug j J To TrancSormer T 4000 At the panel breakers the hot wire is separated from the neutral wire where it is grounded allowing easy circuit breaker identification In that case use the Low sensi tivity range of the R 4000 So if tracing the branch wiring through the walls is not nec essary use the C2901 for quicker connection Refer to Figure 12 Fig 12 R 4000 Signals Cancel C2901 Cord Sel 10 Easy tracing of wires and buried cable is accomplished by simply separating wire from the return path roundi Instead of using the neutral wire or the conduit as the ground use the C2902 Alligator Clip cord set and attach the grounding test lead to a separate ground such as a water pipe Refer to Figure 13 Fig 13 Tracing Buried Cables T 4000 4 Tracing Buried Cables 4 11 Using the A2202 Clamp On Transmitter Accessory The A2202 will allow non contact signal indication onto energized or non energized
3. This signal can be detected back to the main generator However the signal will not interfere with any sensitive electronic equipment and does not require power interruption The unit is intrinsically safe and has a LOW signal transmission set ting that must be used when tracing GFCI protected circuits When connecting to a circuit as a load the signal will be present anywhere between the T 4000 and the power source Line side or Upstream no signal will be present on wiring on the other side of the transmitter load side or downstream For example a transmitter connected to a circuit breaker will produce no signal on that circuit It will however cause a signal to be generated between that panel and the transformer and beyond When connecting to an unenergized circuit the live indication on the display will remain OFF When the user starts the transmission the transmitter injects a combina tion of signals onto the conductor The signal will travel along the conductor until it ends There is no difference in the functional mode of the unit when tracing energized circuit and unenergized circuits On an open line no current will flow so the injected signal will present itself as a voltage spike along the wire which is detected by the R 4000 in the OPEN mode When the conductor is part of a complete circuit the voltage causes a current to flow which produces a signal that is detected in the SHORT mode The T 4000 contains
4. 14 Tracing Wires in Conduit When seeking a ground fault within metal conduit the ground is the conduit Connect one of the clips to the conduit to complete the circuit Steel conduit will tend to attenuate the signal strength so tracing will require higher sensi tivity levels and access to within a few feet of the conduit Aluminum conduit will severely attenuate the signal and sometimes even blocking all the signal from the wire It may be necessary to periodically access the wire in the conduit to confirm signal presence Locating Circuit Breakers Or Fuses Caution Always check to make sure the line voltage DOES NOT EXCEED the range of the T 4000 9 600V 1 Connect the T 4000 to the circuit as shown in Fig 17 using either the C2901 pigtail Cord set for 110V receptacles or the C2902 Alligator Clip cord set 2 Turn ON the unit 3 Select a signal level by pressing on Signal Level push button 4 Turn ON the R 4000 receiver 5 Select the Short Range and Low sensitivity 6 Move the Receiver in front of the outside of each circuit breaker as shown to determine which one has the strongest signal 7 If two or more breakers produce the same signal strength indication Move the receiver away slowly from each of them and watch the indication level Refer to Figure 17 Fig 17 Identifying Circuit Breakers Tracing Energized Wires 1 Connect the Alligator Clip Cord set to the T 4000 2 Make sure the voltage
5. H mode only Remove the battery booster to return to normal operation Fig 15 Tracing Open Wire g g Up t Finding Ground Faults A ground fault is a direct connection of the conductor to ground A typical ground fault may cause a tripped circuit breaker or a blown fuse in contrast to an open which passes no current In this situation the B2024 battery can be used as the current source The high voltage from the B2024 will overcome a high resistance fault and will produce a stronger signal Also you can use line voltage as the power source by connecting the T 4000 across the breaker Note When using the battery booster B2024 or B2025 the unit will work in ultra high 7 mode only Remove the bat tery booster to return to normal operation 1 Plug the alligator clip cord set into the T 4000 2 Attach one clip to the faulted wire and the other one to ground 3 Press the signal level push button and select the appropriate level 4 If possible ground all adjacent conductors 5 The R 4000 receiver can then be used to trace the wire The signal should remain relatively constant until you pass the ground fault At the fault the signal from the T 4000 will pass from the wire and disperse into the ground For this reason the signal strength will decrease gradually Watch the LEDs carefully in order to locate the fault within a few inches Refer to Figure16 Fig 16 Finding Ground Faults T 4000
6. ON by pressing the ON OFF push button and select a signal level transmission by pressing the signal level push button 6 Tum the R 4000 ON by pressing the ON OFF push button 7 Select OPEN mode by pressing the MODE push button the LED must be ON Note If the conductor is buried in moist soil the SHORT mode may give better results 8 o i HIGH sensitivity by pressing the SENSITIVITY push button the LED must e ON 9 Starting from the T 4000 trace the conductor The open will be at the point you begin to lose signal At that point select the MID sensitivity mode the LED must be blinking in order to pinpoint the exact location of the Open 10 Repeat process from the other end of the wire to make sure that you trace the right wire If you end up tracing the entire length of the wire without locating the open you may experiencing capacitive coupling or Signal bleed off onto the adjacent conductors This condition may be alleviated by a grounding all adjacent conductors b minimizing the distance between the point of connection and the open If another conductor is connected to the first conductor somewhere along its length the Signal will split between them causing both conductors to emit half the signal each The B2024 battery or the B2025 converter can be used to increase the signal strength Note When using the battery booster B2024 or B2025 the unit will work in ultra high U
7. conductors On energized lines the signal will propagate downstream to the end of the circuit provided there is a current flowing in the circuit Unenergized lines must be grounded at both ends or made into a complete circuit The signal strength can be boosted significantly by using the B2024 battery Pack Note When using the battery booster B2024 or B2025 the unit will work in ultra high U H mode only Remove the battery booster to return to normal operation One typical application for the A2202 is to access the hot wire at the panel in order to identify the downstream loads 1 Plug A2202 into T 4000 Set signal level to High 2 Clamp the A2202 around the hot wire 3 Set the R 4000 to OPEN mode and trace the downstream wiring To trace buried lines switch to SHORT mode See Locating Outlets From The Breakers Panel on page 17 Fig 14 A2202 Clamp On Transmitter Accessory 12 Finding Opens Opens are dead end conductors that are not connected to anything and therefore do not pass current To find an Open use the T 4000 transmitter R 4000 receiver and the alligator clip cord set Refer to figure 15 1 Plug the two banana plugs into the T 4000 2 Connect one of the alligator clips or the grounding test lead to a separate ground 3 Connect the other alligator clip to the conductor 4 Where possible ground any other conductors sharing the same path as the Open wire 5 Turn the T 4000
8. does not exceed the T 4000 rating 3 Connect one alligator clip to the hot wire and the other to a separate ground At a receptacle use the C2901 Pigtail to access the hot wire Use the 25 FT ground test lead to ground the T 4000 Make the connection as shown in Figure11 4 Turn ON the R 4000 5 Select SHORT mode 6 Starting with Low sensitivity setting circle the area with the R 4000 to locate the path of the wire Tracing Unenergized Lines and Finding Shorts If the wire you wish to trace is part of a complete circuit or can be made into a com plete circuit easily use the following procedure If it is not part of a complete circuit then use the Finding Opens procedure on page 13 Follow the following procedure A Connect the alligator clip cord set to T 4000 B Attach one alligator clip to the wire you wish to trace and the other one to ground C Turn ON the T 4000 D Select the appropriate signal level E Turn ON the R 4000 F Select the appropriate mode and sensitivity G Trace the wire Locating Individual Wires in a Bundle Energized and Unenergized Lines 1 Attach alligator clip cord set to the T 4000 2 Verify that the voltage on the line does not exceed the T 4000 rating 3 Connect one alligator clip to the wire ha wish to identify and the other to a separate ground using the 25 ground test lead 4 Turn the R 4000 ON and select Low sensitivity 5 Set mode to SHORT 6 At the bundle p
9. 901 Pigtail C2902 Alligator Clip Banana Plug Cord set For direct contact to bare conductors Fig 7 C2902 Alligator MTL G Grounding Test lead And Alligator Clip Fig 8 Grounding Test Lead And Alligator Clip APPLICATION NOTES Using the R 4000 Receiver 1 Turn the R 4000 ON by pressing the Power ON OFF push button 2 Select the High sensitivity by pressing the sensitivity push button LED ON 3 Select the appropriate mode by pressing the MODE push button LED ON Open tracing LED OFF Short tracing 4 If the indication on the display is too strong 7 10 LEDs change the sensitivity level to MID LED blinking IMPORTANT Always conclude your tracing with the MID or LOW sensitivity because the built in detector has a 360 detection range It will be a good idea to have the transmitter on the low signal transmission depending on the length of the wire you are tracing 5 When tracing move the R 4000 back and forth slowly over the path of the wire The strongest signal confirms the path of the wire Fig 9 R 4000 Receiver In either SHORT or OPEN MODE the unit is non position sensitive Using the T 4000 Transmitter 1 Make sure the voltage is not higher than 600V on the conductor you wish to trace 2 Always connect the banana plugs to the T 4000 before connecting to the circuit 3 Using the alligator clip cord set connect the banana plugs to the transmitter 4 Connect on
10. AT 4000 Advanced Tracer E E E EXT li EOD ALS CE UHIT 1 User s Manual Amprobe thanks you for purchasing the AT 4000 Advanced Tracer For your safety please read this instruction manual in its entirety AMPROBE LIMITED WARRANTY Geng ratulatiens Your new instrument has been quality crafted according to quality standards and contains quality components and workmanship It has been inspect ed for proper operation of all of its functions and tested by qualified factory technicians according to the long established standards of our company Your instrument has a limited warranty against defective materials and or workmanship for one year from the date of purchase provided that in the opinion of the factory the instrument has not been tampered with or taken apart Should your instrument fail due to defective materials and or workmanship during this one year period ano charge repair or replacement will be made to the original purchas er Please have your dated bill of sale which must identify the instrument model number and serial number and call the number listed below Repair Department Phone 954 499 5400 800 327 5060 Fax 954 499 5454 Website www Amprobe com Please obtain an RMA number before returning product for repair Outside the U S A the local representative will assist you Above limited warranty covers repair and replacement of instrument only and no other obligation is stated or implied
11. Signal Low Mode 11 mA average 30 mA peak Medium Mode 12 mA average 36 mA peak High Mode 13 mA average 63 mA peak Fuse Fast acting 250 mA 9 1000V 6X46mm P N FA6X46MM Signal Output 9V supply High setting 0 74 VAC Medium setting 0 61 VAC Low setting 0 53 VAC Battery 9V alkaline 24V jack will accept battery pack accessory B2024 or B2025 A2202 Clamp on Transmitter Accessory Operating Frequency 32 768KHZ as supplied by T 4000 Case Breakdown Voltage 3000 volts Maximum Wire size 2000 MCM or 2 dia Cable Battery None power is supplied by T 4000 B2024 Battery Pack Type Nickel Cadmium rechargeable 20 AA cells Capacity 24 Volt 600 mah Rechargeable Time 14 hours Fuse internal self resetting B2025 Recharger Converter Input 115VAC Output 24 VDC 350 mah 21 Miramar FL Phone 954 499 5400 Fax 954 499 5454 www Amprobe com P N 100727 REVA
12. a 9V battery A 24V input jack accepts the B2024 rechargeable battery or the B2025 110V converter both use when a very strong signal is necessary Note When using the battery booster B2024 or B2025 the unit will work in ultra high mode only Remove the battery booster to return to normal operation Banana Plug J ack O Fuse inside Holder Fig 2 T 4000 Transmitter Signal Level Switch o Power ON OFF oO 24 Volt J ack ____ 9V Battery Compartment Energized Line Live grt select a signal level Q LowBatteryo B E1 LIVE SET VOP M H mining aE Le cC Li OFF LOW MID HIGH FT O LCD Display ES o o 9 Transmission OFF Transmission LOW Transmission MEDIUM Transmission HIGH Fig 2 T 4000 Transmitter Continued LIVE SET VOP M LU HI OFF LOW MID HIGH FT U HI Transmission Ultra High Battery booster is in use To return to normal operation remove the battery booster A2202 Clamp On Transmitter Accessory Enables the T 4000 to induce its signal onto an unenergized or energized circuit Plug the A2202 into the T4000 and clamp it around any conductor in an unenergized circuit or the hot wire in an energized circuit The signal will be induced on top of the 50 60 or 400Hz frequency which may be present The AT2201 acts like a 1 2 Volt battery when clamped around a conductor On a complete circuit this voltage will cause about 80mA of current to flow on t
13. e alligator clip to the wire you wish to trace it doesn t matter which one as the input plugs are not polarized and the other one to a separate ground 5 Turn the unit ON by pressing on the ON OFF push button The screen should display 18888 briefly The transmission is OFF 6 Select the signal transmission level LOW MID HIGH by pressing on the signal level push button It takes about 2 seconds for the transmission to start after you last hit the push button Note When using the battery booster B2024 or B2025 the unit will work in ultra high U H mode only Remove the battery booster to return to normal operation 7 Trace the wire with the R 4000 receiver The signal will stop at the break in the wire IMPORTANT When using the T 4000 in energized circuits with GFCI protection always use the Low level transmission Fig 10 T 4000 Transmitter Banana Plug J ack ___ Fuse inside Holder Signal Level Switch o PowerON OFFo O 24 Volt J ack _____ 9V Battery Compartment E31 LIVE SET VOP M l l LII Energized Line Live SET select a signal level LI7 11 OFF LOW MID HIGH FT Low Battery o9 Bi E 1 U HI Transmission Ultra High Battery yo LIVE SET WP M booster is in use To return to normal c Cc c C 1 7 operation remove the battery booster i LL L 7 7O LCD Display Li OFF LOW MID HIGH FT e o Transmission OFF Transmission LOW Transmission MEDIUM Transmission HIGH
14. e attaching any of the conductors make sure the voltage present is not beyond the range of the instrument 4 When not in use keep the instruments in their carrying case 5 When the R 4000 or the T 4000 will not be used for a period of time remove the battery to prevent leakage in the instrument INTRODUCTION AMPROBE ATP SPX is dedicated to designing manufacturing and marketing high quality reliable instruments for the skilled professional The AMPROBE ATP SPX current tracer has a history of providing safe reliable operation in tracing energized wires locating circuit breakers and locating wires shorted to the ground The AMPROBE ATP SPX open tracer has the capability of tracing unenergized wires locating open breakers and locating open wires The AT 4000 Wire Tracer Upgrade System combines both the current tracing CT 100 and the AT 2000 series into one versatile tool providing the ability to solve virtually all your tracing problems In addition to the above features the receiver provides a non position sensitive when tracing wire and the transmitter provides a visual indication to the user when the traced line is energized The level of the signal transmission is also indicated on the LCD of the transmitter unit Having confidence in an instrument is an important part of using the instrument All applications are different and unique An understanding of the system s operation could mean the difference between several minutes or s
15. everal hours on the job Please read this manual carefully Take the time to learn how the instrument operates The operation is user friendly and easy to learn Test it in a variety of situations You will soon have the confidence to use it on a daily basis to solve problems that were previously unsolvable AT 4000 PRODUCT DESCRIPTION The AT 4000 consists of two units T 4000 Transmitter 32 768KHZ 9 600 volts AC or DC R 4000 Receiver Non position sensitive Open Short Tracing Unit Description R 4000 Receiver It has two built in detectors that are tuned to pick up the 32 768Khz signals generated by the T 4000 transmitter The R 4000 is designed to display the signal strength to enable quick locating of the conductor carrying the signal Fig 1 R 4000 Receiver Q9 LED Indicator dd ON High Sensitivity BLINKING Medium Sensitivity OFF Low Sensitivity for breakers Sensitivity Control LED Indicator O ON OPEN OFF SHORT Mode Control o 0 Power ON OFF LED Indicator Green Unit ON Red Low Battery T 4000 Transmitter When connected to an energized circuit the T 4000 will filter the low frequencies up to 400Hz and rapidly indicate on the display that the wire is energized When the user starts the transmission a combination of signals is injected on top of the 50 60 or 400Hz that cause a slight pus current fluctuation and allows the power line to emit its own traceable signal
16. ing Batteries The battery compartment on the back of the R 4000 and the T 4000 is designed to make it easy for the user to change the battery A screw is added to secure the battery in case the unit is dropped A 9 Volt battery is used Fig 21 9V Battery Fig 22 9V Battery 1 Remove the battery cover 2 Install a 9V Battery using the battery clip 3 Replace the battery cover and secure it with the provided screw Changing Fuse 1 Remove the battery cover of the T 4000 2 Remove the bottom enclosure of the T 4000 3 Remove the fuse It is located on the upper end of the unit 4 Use fuse replacement part 100721 5 Close the bottom enclosure first secure it with the provided screws 6 Close the battery cover secure it with the provided screw Fig 23 Fuse Location 18 REPLACEMENT PARTS OV Bd ceu ALL M o NU AO I M EE Clamp On Transmitter Accessory Battery PAC mE TM 10V Converter Rechalqgel c n caute m cce uice tdg ta uaa cete eibi B2025 110V Pigtail Banana Plug Cord Set 2901 Alligator Clip Banana Plug Cord Set sss C2902 Grounding Test Lead 25 FT susi artt meer nr rte MTL G Alligator Clip a doe once ioos arceat octets oret teca ee perdet cs bre esaet ossi tecotte PC S20 Carrying Case AT 40Q0 a e entretient ee CC AT 4000 Owners MEME saints eco iissed acido ted io ed Vo uh ie Qs ce od o cid www Amprobe com Fuse 1000V 0 25A FA 6X46MM ineretncet nt
17. op of the whatever frequency is present To increase the signal strength loop the wire around the clamp a few times or use the B2024 battery Pack The A2202 will allow wire tracing without the need for direct connection Note When using the battery booster B2024 or B2025 the unit will work in ultra high 1 H mode only Remove the battery booster to return to normal operation Fig 3 A2202 Clamp On Transmitter Accessory B2024 Battery Pack 24 Volt Nickel Cadmium rechargeable cell custom designed for light weight small size and durability Used to boost the output of the T 4000 Consult the specs for the boost levels Includes a self resetable fuse Be sure to charge fully before use DO not use the B2024 when tracing energized lines Note When using the battery booster B2024 or B2025 the unit will work in ultra high 4 4 mode only Remove the battery booster to return to normal operation Fig 4 B2024 Battery Pack B2025 110V Converter Recharger Can be used to either recharge the B2024 or directly boost the T 4000 To recharge the battery leave it connected for at least 8 hours DO not use the B2024 when tracing energized lines Note When using the battery booster B2024 or B2025 the unit will work in ultra high U H mode only Remove the battery booster to return to normal operation Fig 5 B2025 110V Converter Recharger C2901 Pigtail Banana Plug Cord set For use on 110VAC receptacles Fig 6 C2
18. t terrains FA6X46MM TROUBLE SHOOTING Symptom Possible Cause LCD Segments of the 9V battery is low in voltage E E the battery T 4000 are fading R 4000 Can t detect signal a Wrong Mode or Range a Ensure that you are using the right mode or range b Transmitter is OFF orthe See application notes signal level is too low b Turn ON the transmitter C Signal Cancellation and select the appropriate signal level C Use a separate ground or separate the wires SPECIFICATIONS General Operating Temperature 0 to 120 F 18C to 49 C Storage temperature 40 to 150 F 40 to 66 C Case Material ABS Case Size 0 55 x 0 26 14x6 7mm R 4000 Receiver Detectors Electromagnetic Coil Array pick up for short mode Electrostatic plate pick up for open mode Sensitivity Low and High programmable gain from the traced wire Short Mode performance Over 20 in air from the traced wire under test conditions Open Mode performance Over 12 from the traced wire in air under test conditions 50HZ 60HZ and 400HZ Rejection 120db Power Source 9V alkaline battery Display 10 LEDs Case Flame retardant ABS Weight 0 5 Lb 113g T 4000 Transmitter 20 Operating voltage 9 600 volts Operating frequency 32 768 KHZ Duty Cycle Transmit 2 pulses with a duration of 0 06255 each every 0 5 seconds Case Flame retardant ABS Display LCD Liquid Crystal Display Weight 0 32 LB 143 59 Current Output of the
19. ull each individual wire away from the other wires as far as possible 7 Use the R 4000 to detect the proper wire 8 The strongest signal indicates the proper wire Refer to Figure 18 Heitra ga R 4000 Fig 18 T 4000 16 Locating Outlets From The Breakers Panel 1 Connect the A2202 Clamp on to the T 4000 Transmitter and then clamp it around the conductor 2 Set the T 4000 to HIGH signal level 3 Set the R 4000 to OPEN mode and LOW sensitivity 4 Hold the R 4000 in front of each suspected outlet or piece of equipment If it is on the same wire as the clamp the R 4000 will indicate it 5 If a known outlet does not produce a signal use the B2024 to boost the signal Refer to Figure 19 Note When using the battery booster B2024 or B2025 the unit will work in ultra high U H mode only Remove the battery booster to return to normal operation Fig 19 gA Locating Buried Conduit or Metal Pipe e B2024 1 Connect the A2202 clamp on to the T 4000 Transmitter and then clamp it around the conduit or pipe 2 Use of the B2024 battery or the B2025 converter is recommended 3 Set the T 4000 to HIGH mode 4 Set the R 4000 to SHORT mode and LOW sensitivity 5 Trace the conduit Refer to Figure 20 Note When using the battery booster B2024 or B2025 the unit will work in ultra high U H mode only Remove the battery booster to return to normal operation MAINTENANCE Chang

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