Dear KYMCO Motorcycle Users: Before the delivery of each new
Contents
1. 92 or 95 nonleaded Idle Speed 2000 rpm Fuel Type Dry Multi Disc Clutch Fuel Tank Capacity Starting System P m Gear Oil Type Spark Plug BR8HSA 12V4AH 372. Never use gear oil of different brand or inferior quality which may result in engine breakdown Change gear oil at first 300km and then change at every 5000km Add specified gear oil whenever it is necessary 32 7 SPARK PLUG INSPECTION Check the spark plug side electrodes for wear Fouling deposits on spark plug electrodes and big gap may result in weak spark e Spark Plug Removal 1 Remove the spark plug with a spark plug remover 2 The installation sequence is the reverse of removal e Spark Plug Cleaning 1 It is better to remove spark plug deposits with a spark plug cleaner 2 If a spark plug cleaner is not available clean with a wire brush The side electrode gap is 0 6 0 7mm Specified Spark Plug BR 8HSA Deformation Cracks Damage G Gap Wear Fouling Deposits A CAUTION Clean the spark plug at every 1000km and replace it with a new one at every 5000km or when the center electrode is burned out First screw in the spark plug with fingers and 0 6mm 0 7mm then tighten with a spark plug wrench Use unspecified spark plug may damage the engine 33 8 BRAKE FLUID LEVEL INSPECTION REFILLING Remove the 2 screws from the brake fluid tank and take off the cover Add recommended brake fluid DOT 3 into the tank until the fluid level reaches the upper limit and then put on the cover and tighten the screws Recommended Brake Fluid DOT 3 A CAUTION Do not
3. 4 Turn the fuel tank cap clockwise to tighten it The A mark on the fuel tank cap shall be aligned with the mark on the fuel tank 5 Close the fuel tank cap in the reverse order of opening OFuel tank cap Unlock GLock Reference plate A CAUTION Be sure to stop the engine before refilling The gasoline level shall not exceed the reference plate otherwise the fuel will penetrate out When refilling do not add other additives to avoid engine breakdown 13 6 STEERING HANDLEBAR Visually inspect the steering handlebar for damage Apply the front brake and move the handlebar upward and downward to check for abnormal noise Move the steering handlebar upward downward rightward and leftward to check for any loose parts Check if the handlebar rotates freely f any abnormal condition is found go to your motorcycle dealer for inspection 7 INSTRUMENT LIGHTS INSPECTION Check the speedometer pointer for proper operation Check the fuel gauge pointer for proper operation Check the turn signal indicator lights for proper operation 14 8 BRAKE LEVER FREE PLAY INSPECTION amp ADJUSTMENT Adjust the brake lever free play with the brake adjusting nuts After adjustment fully apply the brake levers and check if the free play is within the specified value 1 2cm Increase play Decrease play A CAUTION After the brake is adjusted align the groove
4. 3 HEADLIGHT SWITCH HAZARD SWITCH e At this position the position light headlight instrument lights and taillight go out together zD At this position the position light instrument lights and taillight light together At this position the position light headlight instrument lights and taillight light together A At this position the front and rear right and left turn signal lights wink together e At this position the front and rear right and left turn signal lights go out together 6 4 HEADLIGHT DIMMER SWITCH PASSING SIGNAL SWITCH Q D Switch to this position for using high beam D When riding in downtown area or there is a car coming from the opposite direction use low beam to avoid affecting the visibility of coming cars GPASSING When passing continuously press and release the dimmer switch at the PASSING position and the headlight will wink to warn the coming cars 5 HORN BUTTON TURN SIGNAL SWITCH When the ignition switch is turned ON press the horn button and the horn will sound O gt For turning to the right Q For turning to the left GPush the turn signal switch button to release it amp Horn Button The horn and turn signal switch do not work when the ignition switch is OFF A CAUTION The turn signal light will not release automatically Be sure to reset it after use otherwise it may affect the traffic safety 2 2 6 SEAT LOCK MET IN BOX
5. Box R Rear Tur Signal Light R Front Turn Signal Light Exhaust Muffler Main Stand 3 OPERATION INSTRUCTIONS 1 IGNITION SWITCH STEERING HANDLEBAR LOCK OFF _ At this position power is cut off and the engine stops The key can be taken out ON _ At this position power is connected to start the engine The key cannot be taken out LOCK At this position the steering handlebar is locked The key can be taken out Locking Method Turn the steering handlebar left to the full and then press to turn the ignition switch key to LOCK position and the handlebar is locked Unlocking Method Turn the key to OFF and the lock is released automatically A CAUTION After locking turn the handlebar gently to make sure that it is locked Do not turn the ignition switch to LOCK during riding or the handlebar will be out of control and cause accidents Don t park your motorcycle at a place to hinder the traffic 2 STARTER BUTTON To start the engine first turn on the ignition switch and then press the starter button At this time be sure to fully apply the front or rear brake lever pedal in order to connect the power A CAUTION During engine running do not push the starter button to avoid engine damage Turn the headlight switch and turn signal switch OFF before using the starter button Release the starter button immediately after the engine is started
6. Take out the air cleaner and visually check if it is dirty or clogged 1 Remove the air cleaner cover screws and cover 2 Remove the air cleaner element 3 The installation sequence is the reverse of removal Wash the air cleaner element in detergent oil squeeze out and allow to dry Soak the element in clean engine oil SAE30 and squeeze out the excess oil Then install it and the air cleaner Clean the element at very 2000km and replace if necessary The air cleaner requires more frequent cleaning or replacement when ridden in unusually dusty areas When replacing refer to P36 Periodic Inspection amp Maintenance Schedule A CAUTION f the air cleaner is not installed properly dust may be sucked into the cylinder directly to reduce engine horsepower and service life Be careful not to allow water to enter the air cleaner otherwise it may result in hard starting Never use gasoline or vaporable oil for washing 28 2 FUEL SYSTEM Fuel and Motor Oil Leakage Inspection Check the fuel line between the fuel tank and carburetor for fuel leakage Fuel tube connector Fuel tank A CAUTION Check and replace any broken or damaged tube connector to avoid breakdown due to running out of gasoline or motor oil 3 APPEARANCE CLEANING Often wipe clean the motorcycle appearance to prevent accumulated dust affecting the function of components A CAUTION e f a motorcycle is not used for a long ti
7. as possible At this moment the stoplight will come on to warn the vehicles coming behind 2 WHILE THE MOTORCYCLE IS COMPLETELY STOPPED Return the turn signal switch to its original position Turn the ignition switch OFF to stop the engine A CAUTION During riding never operate the ignition switch key e When the ignition switch is turned OFF the electric system does not work which may result in traffic accident Operate the switch key after the motorcycle is fully stopped 26 3 PARKING Place the motorcycle on its main stand on level ground and do not hinder the traffic Stand on the left side and grip the handlebar straight with left hand and the side rod or rear carrier with right hand Then step down the main stand evenly with right foot and pull the motorcycle backward by force with right hand A CAUTION The motorcycle may easily fall down if it is parked on an uneven ground 4 HANDLEBAR After parking be sure to lock the steering handlebar and take out the key to prevent pilferage Refer to P5 A CAUTION Don t park your motorcycle at a place to hinder the traffic The temperature of engine and exhaust muffler is very high Be careful to avoid scalding Park the motorcycle at a safe place and be sure to take out the key to prevent pilferage A 9 EASY MAINTENANCE 1 AIR CLEANER INSPECTION AND AIR CLEANER CLEANING amp REPLACEMENT
8. of adjusting nut with the pin in order to avoid accident and danger during riding 9 BRAKE SHOE INSPECTION When the brake lever is fully applied if the mark A on the brake indicator aligns with the reference mark on the brake panel it means the brake shoe is worn out Go to our designated distributors or service stations for brake shoe replacing Brake shoe service limit OFront Rear A CAUTION Brake shoe will be worn more quickly if the brake lever is always applied lightly during riding 15 10 HORN LIGHTS INSPECTION Turn the ignition switch ON and press the horn button to check if it sounds Headlight Taillight Inspection Start the engine and turn on the headlight switch to check if the headlight and taillight are good and check the light shells for dirt and damage Stoplight Inspection Apply the front and rear brake levers respectively to check if the stoplight is good And also check the stoplight shell for dirt and damage Turn Signal Light Inspection Operate the turn signal switch to make sure whether the right left front and rear turn signal lights can wink and buzz Also check the light shells for dirt and damage OHeadlight Turn signal light G Taillight Stoplight amp Horn button A CAUTION Replace any dirty or damaged lights with new ones to avoid danger during riding 16 11 FRONT REAR SHOCK ABSORBER INSPECTION Check the condition of the f
9. pointer is at the red area the fuel is insufficient Refill with 92 or 95 nonleaded gasoline as early as possible A CAUTION Do not add any additives when refilling fuel or motor oil 9 4 PRE RIDE INSPECTION 1 ADVANCE INSPECTION Get into a good habit of inspection before riding For the sake of safety and to prevent vehicle damage and traffic accidents the pre ride inspection is absolutely required A CAUTION Be sure to perform inspection and maintenance for your new motorcycle after it is purchased for one month or ridden for 300km 2 MOTOR OIL LEVEL INSPECTION REFILLING Place the motorcycle on its main stand Open the seat and turn the motor oil tank cap counterclockwise to open it Fill the oil tank with the recommended 2 stroke motor oil and close the motor oil tank cap A CAUTION When adding the motor oil the oil level shall not exceed the upper limit Be careful not to allow foreign matters or dust to enter the oil tank Use of unspecified motor oil may cause poor performance or engine damage 10 3 BRAKE INSPECTION Ride the motorcycle at low speed on a dry road and respectively apply the front and rear brakes to check the brake performance The brake lever should have proper free play Free play means the distance from the position of loose brake to the position of fully applied brake Measure the free play at the brake lever end E check if it is within
10. the fuse is burned out replace with a specified fuse Check for the cause of breakdown before replacing Fuse Specification 7A A CAUTION The fuse box is opened by rotating its cover Be careful not to excessively pull the connecting wires because it may cause broken metal contact points and result in open circuit After a new fuse is installed check the wire connector for looseness that is the main cause of trouble Never use fuse of unspecified capacity it may cause wire overheating and burning out When replacing electric appliances lights instruments be sure to use the recommended genuine parts If the cause can not be found contact our service station for inspection When washing the motorcycle avoid flushing it 31 uc 1 aN 3 6 TRANSMISSION GEAR OIL Check the transmission gear oil tank for leakage 1 Place the motorcycle on its main stand on level ground After the engine stops for 2 3 minutes remove the gear oil check bolt to check the oil level 2 If the oil level is lower than the check bolt hole lower edge add gear oil to the lower edge 3 After refilling securely tighten the check bolt e Recommended Gear Oil SAE90 Gear Oil Filler Oil Check Bolt Hole Drain Bolt GOil Level A CAUTION Add gear oil through the oil check bolt hole After refilling use a rag to wipe clean Excess or insufficient gear oil will affect the engine performance
11. the throttle grip suddenly to prevent the motorcycle from rushing out During riding do not accelerate or decelerate rapidly and suddenly to save fuel and prolong the motorcycle service life 229 7 PRECAUTIONS FOR RIDING 1 CORRECT RIDING Before moving turn on the turn signal light and make sure whether the rear side is safe Do not rush into the car lanes and always keep the motorcycle to the right to avoid danger A CAUTION Moderate riding will prolong the engine service life The clutch linings are worn more quickly when often ridden at low speed 2 SPEED CONTROL The speed is controlled by the throttle grip ROTATE The speed will become faster Don t be hasty and accelerate slowly When riding on an ascending road rotate the throttle grip gradually to increase the horse power RESTORE The speed will become slower Restore the throttle grip quickly A CAUTION Apply the brake while restoring the throttle grip This will shorten the time required to slow down 23 3 PROPER RIDING WILL PROLONG THE SERVICE LIFE OF ENGINE For a new motorcycle keep the speed below 40km per hour within the first 1000km of riding Avoid sudden acceleration and long time riding at high speed n hot weather the engine overheats easily at long time idling Stop the engine in this case A CAUTION Moderate riding will prolong the engine service life 4 APPLY BOTH FRONT AND REAR BRAKES
12. Dear KYMCO Motorcycle Users Before the delivery of each new motorcycle the fuel in carburetor is drained off to ensure the excellent performance and safety of the motorcycle Therefore when first starting a new motorcycle it is normal to take 20 30 seconds The quality of each KYMCO motorcycle is guaranteed Dear Users We greatly appreciate your patronage of KYMCO ZX 50 This User s Manual describes the correct operating methods inspection and maintenance procedures for the KYMCO ZX 50 in details in order to prolong the service life of motorcycle and provide you with a comfortable riding Please note that the information and illustrations included in this manual may be different from the motorcycle in case specifications are changed To enable you to have a safe and comfortable riding we recommend you to read this manual carefully and wish you a happy riding Note 1 The information and specifications stated in this manual are for reference only and subject to change without notice 2 When starting the engine the battery must be installed to facilitate starting and increase the engine performance 00 1 A Un A UU N Lm E TABLE OF CONTENTS PRECAUTIONS FOR A SAFE RIDING essesesseseseseeceseseseccesesoroesesecoesesoroesesesoroeseeee 1 s ASSEMBLY PARTS teh cciucseucenetunsecsedstecsbedeseccebedeseasducsesctbecossacsogeteccbacente 3 OPERATION INSTRUCTIONS seeseseseseesesoesesesecceesesoroesesecoroeseseroe
13. ING METHOD The safety of two wheel vehicles is influenced by sitting position The rider should sit on the central part of the seat cushion If the rider sits on the rear part of the seat the load of front wheel will decrease As a result the handlebar will swing and cause danger to the rider When making a turn it will be easier for the rider to steer the motorcycle by leaning the body inward slightly The motorcycle will lose its balance if the rider fails to keep his body leaning inward When riding on a damaged or macadam road Slow down the speed and hold the handlebar tightly 3 CARRYING GOODS Keep a good sitting posture to operate the motorcycle properly The feel of the handlebar will be different when carrying goods on the motorcycle Overloading may cause the handlebar to swing Avoid riding with overload OMax loading capacity of the met in box is 10kg Max loading capacity of the front tool box is 1 5kg GMax loading capacity of the rear carrier is 5kg gi 2 ASSEMBLY PARTS Passing Signal Switch Turn Signal Switch Headlight Dimmer Switch Rear Brake Lever LEE Taillight Battery L Front Turn Stoplight Signal Light Seat Lock Frame Serial No Air Cleaner Kick Lever Engine Serial No VIN Vehicle Identification No Headlight Switch Met in Box Starter Button Fuel Filler Headlight Taillight Front Brake Lever Stoplight Front Tool
14. To open the seat insert the ignition switch key into the seat lock and turn it right Lift up the seat Max loading capacity of the met in box is 10kg To close the seat put down the seat and press it down to make it lock automatically Then slightly pull up the seat cushion to make sure that it is locked A CAUTION Never put the key under the seat cushion and lock the seat 7 HELMET BUCKLE 1 Open the seat lock and lift up the seat 2 Put the helmet retaining ring into the helmet buckle 3 Put down the seat and it will lock automatically Take out the helmet in the reserve order of the above steps A CAUTION When riding wear the helmet and do not retain it on the motorcycle to avoid damage of coated parts 8 8 INSTRUMENTS MILEAGE COUNTER The total riding mileage is indicated by kilometer The figure in black and white is an unit of 100m MOTOR OIL INDICATOR LIGHT When the ignition switch is ON it is normal if the motor oil indicator light comes on for several seconds and then goes out If the light does not go out it means that the motor oil is insufficient Please refill with the specified motor oil SPEEDOMETER The riding speed is indicated by km hour amp TURN SIGNAL INDICATOR LIGHT When the turn signal switch is operated this indicator light will wink FUEL GAUGE The fuel gauge is to show the volume of gasoline in the fuel tank If the fuel gauge
15. WHEN BRAKING First restore the throttle grip to the closed position and then pull the brake levers tight The best way to brake the motorcycle is to pull the brake levers slowly at the very beginning then pull them tight A CAUTION Apply single brake lever will cause the motorcycle to slip During riding never brake the motorcycle suddenly It may cause the motorcycle to slip and could be very dangerous 24 5 DO NOT MAKE SUDDEN STOP OR SHARP TURN e Sudden stop and sharp turn are the main causes for slipping and could be very dangerous n rainy days the road is slippery Sudden stop will cause the motorcycle to slip Be careful to avoid danger 6 BE MORE CAREFUL WHILE RIDING IN RAINY DAYS A longer braking distance is required in rainy days than in sunny days Be sure to slow down and brake the motorcycle slowly as early as possible When riding on a descending road restore the throttle grip to closed position and slow down by making intermittent braking A CAUTION A longer braking distance is required in rainy days Be sure to slow down and brake the motorcycle slowly as early as possible 25 8 HOW TO STOP RIDING 1 WHILE GO NEAR THE PARKING PLACE Turn on the turn signal light in advance Watch out vehicles coming behind or aside and stop the motorcycle to the right side slowly Restore the throttle grip to closed position and apply the front and rear brakes as early
16. e periodic inspection and maintenance I Inspect and clean lubricate refill repair or replace if necessary A Adjust C Clean R Replace T Tighten o Regular Service Mileage KM Daily Pre ride 4Stroke 300 Inspection B gme Oi p we Od RR Re Ra Re OR DOR OD I __ Engine OilStramer_ xX O C c C x Geron o ol R R R RE v Cooling Water O lO Clean at every 10000 km or once a year v Spark Plug O O Clea C atevery 3000km or replace R if necessary Valve Clearance x O A A Jaf Jaf P v Carburetor o o E EE ee ue we RE ee v DriveBelt O O OOo o T T ToT j v Drive Chain O O LA A AS oA AA v AirCleaner O O 1 ee ee ee v Battery Electrolyte O O v Fuel Filter Screen O O OOo T T TRT ee J O v Brake System o O Clutch Lever Free Play O O A A A A A A 2 Bolts Nuts gt esr a Oe tae J TT T TT _ _ v Tire Pressure O O Motor Oil Strainer O x 3p T Tef T T Engine Oil Pump O4 x r1 T 17 1 The above items are applicable to different models Perform suitable items for each model When exceeding the listed mileages perform maintenance according to the listed intervals The air cleaner requires more frequent cleaning or replacing when ridden in unusually dusty areas 4 SPECIFICATIONS f FR 110 70 12
17. ed to prolong the engine service life A CAUTION After the engine is started the kick lever must be returned to its original position The exhaust contains poisonous carbon monoxide which is harmful to human body Never run the engine in a closed area Turn off all light switches before starting the motorcycle 20 6 NORMAL RIDING METHOD 1 STARTING THE ENGINE Start the engine by referring to the starting methods specified in Section 5 A CAUTION Keep your finger away from the button immediately after the engine is started to avoid engine damage The rear brake lever should be kept at the braking position before riding 2 REBOUND THE MAIN STAND Keep the rear brake lever at braking position and push the motorcycle forward then the main stand will rebound automatically A CAUTION After starting the engine and before moving do not turn the throttle grip to increase the engine rpm 2214 3 CORRECT SITTING POSITION Ride astride on the motorcycle from the left side and sit upright Touch the ground with left foot to avoid slipping A CAUTION The rider must wear helmet gloves and goggles Do not wear any clothes which will affect riding safety 4 ROTATE THE THROTTLE GRIP Release the rear brake lever and slowly rotate the throttle grip then the motorcycle will move smoothly A CAUTION After the rear wheel brake lever is released do not rotate
18. eesoroesesesoeeesoroesesee 5 PRE RIDE INSPECTION seesesesereeeeseseseesesosoesesescecesosoeseseroeeesoroeseseeoeeesoroesesereesesesee 10 ENGINE STARTING METHODS sccscicdstavesascccocesistsctescnsseccisbooscuciscsvecesesuscatussosteass 18 NORMAL RIDING METHOD sseesesesereesesosoesesescecesoroeseserocoeseseeoeeesoroeseseeeeeesoroesesee 21 PRECAUTIONS FOR RIDING sessesesossesesereeoeseseseccoesororseseseccesosoroeseseccesesoroeseseseseee 23 SHOW TO STOP RIDING nesesita Ea eau 26 JEASY MAINTENANCE secsec eek enun tu nann n e ee 28 IMPORTANT NOTICES 5 eoitiecuise vssab nione na ou dokn oh Vena urea eR ERR UE ERRARE 35 1 PRECAUTIONS FOR A SAFE RIDING 1 CLOTHES To relax and wear comfortable clothes are the main points for a safe riding To observe traffic laws keep a cool mind relax and be careful will provide you a safe riding Wear helmet and fasten it tightly Have the clothes well arranged Fasten shirt cuffs and keep them from hooking the brake lever Wear low heeled shoes for a safe riding When riding use both hands to grasp the handlebar It is very dangerous to hold the handlebar with one hand A CAUTION A motorcycle rider should not wear loose or too long clothes to avoid danger During riding or 10 minutes after the motorcycle is stopped do not touch the exhaust muffler to avoid scalding When parking the motorcycle keep it away from dry lawn or inflammables to avoid danger 2 RID
19. ing the throttle grip If the engine fails to start after the starter button is pressed for 3 4 seconds when it is warm rotate the throttle grip for 1 8 1 4 turn to facilitate starting When the motorcycle is not used for a long time or the fuel tank is empty if the engine is still hard to start after the fuel tank is refilled with gasoline slightly turn the throttle grip and press the starter button for several times to start the engine n order to avoid battery overcharge do not press the starter button more than 5 seconds f the engine does not start after the starter button is pressed for 5 seconds wait for more than 5 seconds and then press the button again or start the engine by the kick lever A CAUTION Don t press the starter button while the engine is running otherwise the engine will be damaged e When starting the engine the rear brake lever must be applied to connect power and the stoplight will come on when power is connected 19 4 START WITH THE KICK LEVER 1 Place the motorcycle on its main stand on level ground 2 Depress the kick lever with force When the engine is cold and does not start after the kick lever is depressed for 3 4 times rotate the throttle grip for 1 8 1 4 turn to facilitate starting Warm up the engine for a little while about 2 3 minutes after cold start After the engine is started do not accelerate suddenly and keep riding at low spe
20. me check the operation of each part and replace lubricants before riding Ride the motorcycle only after its performance is confirmed When waxing the motorcycle make sure that the ingredients of the wax will not damage the paint of the motorcycle 29 4 BATTERY This model adopts the battery which needs no refilling of distilled water When cleaning the terminal terminals remove the screws attaching the battery cover on the floor board and then open the battery cover When battery terminals are corroded take out the battery for cleaning After cleaning apply a thin coat of grease or Vaseline to battery terminals and then install the battery A CAUTION Never open the closed type battery electrolyte cap f the motorcycle will not be used for a long time the battery will discharge electricity by itself Remove the battery and put it in a cool place after it is fully charged to prevent electricity leakage f the motorcycle will not be used for a long time remove the negative terminal Do not smoke or allow flames or sparks near the battery while removing and installing it Turn off the ignition switch before removal or installation The negative terminal shall be removed first and the positive 4 terminal shall be installed first Tighten the loose terminal nuts securely 30 5 FUSE CHANGE Turn off the main switch and check if the fuse is burned out When
21. mix brake fluid of different brands It may cause brake failure and is very dangerous When refilling brake fluid use towels to cover and protect the painted and coated surfaces Replace at 10000km or every year 9 RUBBER COVER INSPECTION FOR WIRE AND CABLE The cable cores are protected by the rubber cover outside the connector Check the rubber cover frequently for proper installation When washing the motorcycle do not flush the rubber cover directly or brush it Use a wet rag to wipe off dirt and dust ORubber Cover Check Points 34 10 IMPORTANT NOTICES 1 WHEN THE ENGINE FAILS TO START OR STOPS DURING RIDING Is the gasoline enough If the fuel gauge pointer is at the red line refill with 92 or 95 nonleaded gasoline Is the way to start the engine correct Is there any other faulty parts V e aco A 3 A 2 IN CASE OF BREAKDOWN e For any trouble occurred during riding go to a KYMCO distributor or service station for inspection A CAUTION es For the sake of safety and to prevent vehicle damage and save your precious time the pre ride inspection is absolutely required Please read this User s Manual carefully and get into a good habit of inspection before riding T 35 3 POLLUTION FREE PERIODIC MAINTENANCE SCHEDULE In order to have a safe riding maintain good performance prolong the motorcycle service life and reduce pollution make sure to perform th
22. ront rear shock absorbers by pressing down the handlebar and seat several times 12 BRAKE PERFORMANCE INSPECTION Fully apply the front and rear brake levers and move the motorcycle forward to see if the braking effect is good 13 REARVIEW MIRROR ANGLE CHECK Sit on the motorcycle uprightly and make a viewing test of the rearview mirror angle 14 LICENSE PLATE CHECK Check the license plate for dirt and damage then tighten it 15 REFLECTOR CHECK Check the reflector for dirt and damage 16 PREVIOUS ABNORMAL PARTS INSPECTION Make sure that the previous abnormal parts are repaired 17 LUBRICATION POINT CHECK Visually check if all motorcycle lubrication points are lubricated properly WN Se SESS J PE ed 5 ENGINE STARTING METHODS 1 TURN THE IGNITION SWITCH ON Unlock the steering handlebar e Turn the ignition switch on A CAUTION Check the gasoline vo Motor lume and Motor oil level before starting the engine Be sure to erect the main stand while starting the engine 2 LOCK THE REAR WHEEL Apply the rear brake lever to connect the power for starting A CAUTION n order to prevent the motorcycle from rushing out at high speed make sure to lock the rear wheel e Ifthe rear brake lever free play is incorrect the rear wheel cannot be braked and it will cause danger easily 18 3 USE THE STARTER BUTTON Push the starter button without rotat
23. the specified value of 2cm 4 TIRE INSPECTION 1 Tire Pressure Check Check if the tire pressure is normal when the tire is in contact with level ground If there is any abnormal condition check the tire pressure with a tire pressure gauge Measure the tire pressure under room temperature ll 2 CRACKS amp DAMAGE Check the tire contact area for crack or damage 3 Abnormal Wear Check the tire contact area for abnormal wear 4 FOREIGN OBJECTS OF METAL PIECE amp GRAVEL Check the tires and tire contact area for imbedded objects of metal piece and gravel 5 DEPTH OF TIRE GROOVE If the tire is worn to the wear limit indication mark replace it with a new one NORMAL PRESSURE 1 Rider 2 Riders Front Wheel 1 5 1 75 kg cm ncs I Rear Wheel 2 0 2 25 kg cm A CAUTION Abnormal tire pressure crack damage and abnormal wear will cause unsteady handlebar and result in tire break e Ifthe tire has cracks or is worn to the wear Y limit indication mark replace it with a new LEE HP ATA one ze 5 FUEL LEVEL INSPECTION REFILLING Check if the fuel is sufficient If the fuel gauge pointer is at E red line refill with 92 or 95 nonleaded gasoline as soon as possible Refilling Method 1 Mic e seat with the ignition switch key Refer to Po 2 Turn the tank cap counterclockwise with hand to open the cap 3 Use only 92 or 95 nonleaded gasoline
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