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962 Stager Control

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1. Remote Regeneration Aset of inputterminals with a programmable delay are provided as a standard feature of the 962 Stager that allows regeneration to be initiated from a remote location This feature can be used to facilitate remote manual regeneration requirements or assist in further automating the control system such as the use of a differential pressure switch Selectable Automatic Regenerations There are four automatic regeneration methods delayed with immediate override delayed only day of week and calendar override Immediate regeneration is used to start an automatic regeneration immediately when the capacity remaining in a tank is reduced to zero Delayed regeneration is used to start an automatic regeneration at a predetermined time of day when the capacity remaining is below a defined reserve The reserve capacity may be fixed or variable The variable reserve is determined by past usage history Regeneration can be accomplished based on the day of the week at a specific time of day or after programmable number of days since the last regeneration Optional Battery Backup An optional backup battery can be provided so that the Time of Day and water usage will be maintained for up to 8 hours during a power outage All 962 Stager controls are provided as Battery Backup Capable If the optional battery backup is provided with the Series 962 make sure that it is properly connected BATTERY
2. AC Power Wiring The 962 Stager controls have standard voltage configurations of 115 VAC 50 60 Hz or 230 VAC 50 60 Hz Power requirements must be specified when ordering For 115 VAC jumpers are placed between terminals 1 and 3 and 2 and 4 For 230VAC jumpers are placed between terminals 2 and 3 only Figure 5 Line voltage and neutral inputs are always on terminals 1 and 4 respectively 115 VAC 50 60 Hz Ee lt t NEUTRAL IN l JUMPER I LI ken TB1 HIGH VOLTAGE 4 LINE VOLTAGE IN GREEN WHITE GROUND BLACK BLACK SIGNAL GREEN Flow Sensor RED 2VDC RED Figure 5 Fleck Flow Sensor Connections GREEN WHITE BLACK RED Figure 6 Pulse Transmitter 2 Wire Connection 230 VAC 50 60 Hz TB1 HIGH VOLTAGE Figure 7 AC Power Connections 16 amp NEUTRAL IN T7 4 JUMPER t LINE VOLTAGE IN Remote Regeneration A set of terminals with a programmable delay P21 are provided as a standard feature of the 962 control Figure 6 This feature allows for a regeneration to be initiated from a remote location This feature can also be used to accommodate a differential pressure switch input or any dry contact closure from external equipment Programmable value P21 is used to monitor this input for the amount of time that is programmed in seconds P21 is the length of time in seconds that the remote input signal will be ignored befor
3. AC Power Wiring ee eee 16 Remote Regeneration 17 Relay Output Option 17 Caution and Warning Symbols The following international symbols appear in this manual to highlight caution and warning messages Cautions Not heeding these messages could result in personal injury and or damage to equipment Caution This symbol indicates caution messages Refer to User Manual Warnings Not heeding these messages could result in serious personal injury Warning This symbol is intended to alert the user to the presence of dangerous voltage within the product s enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons Specifications Warning Class equipment The composite enclosure used in this equipment does not automatically provide grounding between conduit connections Use grounding bushing and jumper wires as part of the installation To avoid electric shock grounding must be installed by the customer as part of the installation Installation should be completed by qualified electricians and in accordance with the requirements of all state and local electrical codes as well as the National Electrical Code NEC A separate ground post has been provided inside this equipment enclosure and is indicated by the NEC ground symbol as shown below o NEC Ground Symbol Warning Overcurrent Protection This equipment is not supp
4. Level To locate and display an L value in Level Ill simultaneously press the and T arrow buttons for 3 seconds to gain access an then press the T or arrow buttons until the desired location is displayed Press lt to display the value in the L location Level IV To locate and display a d value in Level IV simultaneously press the lt and arrow buttons for 3 seconds to gain access and then press the T or J arrow buttons until the desired location is displayed Press to display the value the d location Manual Regeneration To initiate a manual regeneration simply press and hold the REGEN button for 3 seconds If an immediate second regeneration is desired wait for at least one minute after the first regeneration begins and then press and hold the REGEN button for 3 seconds A second regeneration will be performed immediately following the first The display will freeze and only show the Regeneration Time Remaining as an indication that the second regeneration will be initiated When the first regeneration is complete the second regeneration will begin and the display will alternate between Flow Rate and Regeneration Time Remaining The second regeneration will be performed on the offline tank in twin alternating applications Lock Out Feature The lock out feature may also be used to prevent regenerations when a signal is present at the lock out terminals Two or more 962 controls can
5. 0 0 0 0 C14 0 0 0 0 0 0 0 0 C15 0 0 0 0 0 0 0 0 13 Table 6 Error Code Identification Error Code Description Data stored in NOVRAM has been corrupted and is incorrect Home switch SW 2 closed when it should be open Home switch SW 2 open when it should be closed One or more parameters are below the minimum value in Table wm System capacity less than 10 gallons or 0 1 m3 set too high Capacity is set too low or Hardness is Table 7 Installation Programmed Values Chart Installation Date Soe Description Install Values pod Description Install Values P1 Day of week Time of day C1 Position 1 Cycle Time P2 Time of regeneration C2 Position 2 Cycle Time P3 Hardness of water C3 Position 3 Cycle Time P4 Not used C4 Position 4 Cycle Time P5 Capacity of unit C5 Position 5 Cycle Time P6 Not used C6 Position 6 Cycle Time P7 Not used C7 Position 7 Cycle Time P8 Not used C8 Position 8 Cycle Time P9 Backwash time C9 Position 9 Cycle Time P10 Rinse Draw time C10 Position 10 Cycle Time P11 Purge time C11 Position 11 Cycle Time P12 Units of measure C12 Position 12 Cycle Time P13 Clock Mode C13 Position 13 Cycle Time P14 Calendar override C14 Position 14 Cycle Time P15 Reserve type C15 Position 15 Cycle Time P16 Eu m di Regenerate on Sunday P17 Operation type d2 Reg
6. accessible without the requirement of codes Level includes variables that are most typically used at the time of installation and initial setup They are accessible only with access codes Level III locations are used primarily for accessing operation history information Level IV locations are used to set the regeneration days of the week Level 11 and IV parameters also require access codes Programming levels are further defined in Tables and III Levels Access Code None Required Press and hold the T and 1 arrow buttons for 3 seconds Press and hold the and T arrow buttons for Press and hold the lt J arrow E buttons for 3 seconds Level Programming Level program values are identified by the legend on the faceplate of the control A green LED is illuminated when a Level value is displayed Following are the Level P values Time of Day P1 Time of Regeneration P2 Hardness P3 Capacity P5 P4 is skipped on the 962 Stager Programing Setting Time of Day Press the SET button The display will show the time of day with the minutes digit blinking Press the UP T arrow button to increase the number or the DOWN 1 arrow button to decrease the number To skip the number without changing press the LEFT lt arrow button The first digit will stop flashing and the next digit will start flashing When the f
7. 0 kilogramsb value selected for P12 P6 Not Used P7 Not Used P8 Not Used P9 Backwash time 1 30 1 14 minutes IfP17 6 or 9 Do not program P9 P10 Rinse Draw time 1 125 1 40 minutes eer E EES P11 Rinse time 1 19 1 4 minutes GE or 9 Bo TORTUE P12 Units of measure 0 1 1 0 0 US 1 Metric 0 12 hour clock P13 Clock mode 0 1 1 0 1 24 hour clock P14 Calendar override 0 30 1 0 days 0 no calendar override 0 Variable reserve 1 fixed reserve 2 variable reserve with P1 3 Reserve Type os 1 9 immediate regeneration 3 fixed reserve with immediate regen Initial average m Description depends on value P16 usage or fixed 0 70 1 30 of capacity entered for P15 reserve 0 2 Not Used 3 cycle filter 4 4 cycle softener 5 4 cycle B 180 182 butterfly config as ORAN Wipe 73 1 4 6 User defined cycle times 9 User defined 58 TB amp 58 TR only P18 Capacity change 0 1 1 0 0 None 1 Capacity change lock out locked out 1 1 0 Autotrol turbine 2 2 0 Autotrol turbine 3 User defined P19 Flow sensor select 1 4 1 3 K factor PPG 4 User defined pulse equivalent GPP P20 K factor or pulse 0 01 255 00 01 001 Number used for meter equivalent K factor or pulse equivalent Remote 21 regeneration switch 1 254 1 60 seconds ime remote Suite ust be active to start a regeneration delay a All parameters must be set within acceptable range of values or ERR4 will be displayed b See Tab
8. 0 to 100 32 F to 99 F Condensing 38 C to 55 C 10 to 75 100 F to 131 F Non Condensing Inputs Terminal Strip 1 TB1 High Voltage TB1 Terminal 1 Line Voltage Input TB1 Terminal 4 Neutral Input TB1 Terminal 6 Input to Aux Switch Common Optional Relay Inputs Relay Terminal 6 Relay Common Input Terminal Strip 2 TB2 Low Voltage TB2 Terminal 11 Turbine Meter Ground Input TB2 Terminal 12 Turbine Meter Shield Input TB2 Terminal 13 Turbine Meter Signal Input TB2 Terminal 17 Delayed Start Input Dry Contact TB2 Terminal 18 Delayed Start Input Dry Contact TB2 Terminal 19 Lockout Input Dry Contact TB2 Terminal 20 Lockout Input Dry Contact Outputs Terminal Strip 1 TB1 High Voltage TB1 Terminal 7 Aux Switch N C Output TB1 Terminal 8 Aux Switch N O Output Optional Relay Outputs Relay Terminal 2 Relay N C Output Relay Terminal 3 Relay N O Output Terminal Strip 2 TB2 Low Voltage TB2 Terminal 14 Turbine Meter 12VDC Output TB2 Terminal 12 Turbine Meter Shield Input TB2 Terminal 13 Turbine Meter Signal Input Series 962 Electronic Stager Controls The Series 962 Electronic Stager Controls provide sophisticated demand based water conditioning by combining a microprocessor with a flow meter to electronically monitor the amount of water used This fully programmable series of controls provide the ability to fine tune the operation to m
9. 1 3LON 335 CAA tx ONnodo9 INANI NONNOD Ts ON 30WM3S 9Ndnd LNdLNO gt indino AVAX YNDI1dD 2 me E AVT3Q 31BV WINv MEET far E ges Steg IN eer EL 3YNLV34 9NINOH HOLIMS 2000 HOLIMS vi 151 dNXOVE 311 8 6 IVNOLLdO 03 QuvO8 LINO 296 i Lndlng AND IWNOILdO ONISN NAHA UIBA SI NOILONN4 1n0 007 lt LON Figure 10 E948 E951 Standard Wiring Design 18 2009 Pentair Residential Filtration LLC P N 1076301 Rev H FE09
10. BACKUP CONNECTIONS 9VDC BATTERY Figure 1 Flow Rate Display In the normal operating mode the series 962 Stager control will alternate between Capacity Remaining gallons or m3 and Flow Rate gallons per minute or m hr In the event of power loss including battery power the display will alternate between Time of Day and Capacity Remaining once power has been restored The control will remain in this display mode until the Time of Day is reset or until any button is pressed The flow rate display is indicated by a small L E D in the top left corner of the display When P19 is set to 4 user defined pulse equivalent flow rate will not be displayed Programming the Series 962 Stager Control This section contains common aspects of programming the 962 control and retrieving historical operating data A label provided with the control should be filled out with programming parameters on system start up Factory Default Values Factory default values are shown on Table 1 Capacity and Hardness values are set to 0 and must be changed to appropriate values before the control will operate Err 4 will be displayed until a valid number is entered for each of these items Program Levels The Series 962 Stager controls have been designed to facilitate different levels of programming requirements Level includes program variables that are frequently referenced by users operators installers and service personnel They are
11. L 13 0 655360 0 6553 6 Average water usage for Saturday in gallons M L 14 0 999990 0 99999 9 Total water used since NOVRAM test in gallons M LSD L 15 0 167 0 16 Total water used since NOVRAM test in gallons M x 108 MSD a Press and hold SET for 5 seconds to reset Press and hold the lt and J arrow buttons to access Level IV Table 4 Level IV Parameters Minimum D Description of Parameter Range of Values Default Notes Increment C1 Position T Cycle Time 0 min 255 min 1 min 0 Stager Cycle PT7 6 or 9 C2 Position 2 Cycle Time 0 min 255 min 1 min 0 Stager Cycle P17 6 or 9 C3 Position 3 Cycle Time 0 min 255 min 1 min 0 Stager Cycle P17 6 or 9 C4 Position 4 Cycle Time 0 min 255 min 1 min 0 Stager Cycle P1726 or 9 C5 Position 5 Cycle Time 0 min 255 min 1 min 0 Stager Cycle P1726 or 9 C6 Position 6 Cycle Time 0 min 255 min 1 min 0 Stager Cycle P1726 or 9 C7 Position 7 Cycle Time 0 min 255 min 1 min 0 Stager Cycle P17 6 or 9 C8 Position 8 Cycle Time 0 min 255 min 1 min 0 Stager Cycle P1726 or 9 C9 Position 9 Cycle Time 0 min 255 min 1 min 0 Stager Cycle P17 6 or 9 C10 Position 10 Cycle Time 0 min 255 min 1 min 0 Stager Cycle P1726 or 9 C11 Position 11 Cycle Time 0 min 255 min 1 min 0 Stager Cycle P1726 or 9 C12 Position 12 Cycle Time 0 min 255 min 1 min 0 Stager Cycle P1726 or 9 C13 Position 13 Cycle Time 0 min 255 min 1 min 0 S
12. Series 962 Electronic Stager Control Operation Manual TIME OF DAY TIME OF REGEN O O 0 HARDNESS O O FLOW 1 12 01 ge da V er REGEN DUU L SERIES 962 CAPACITY REGEN TIME Table of Contents Declaration of Conformity 3 Caution and Warning Symbols 4 Series 962 Electronic Stager Controls 6 Special Features of the Series 962 Stagers 6 Memory Retention Programmable Cycles Double Regeneration Capacity Setting Lockout Selectable Reserve Options U S or Metric Units of Measure Calendar Override Manual Regeneration Operating Histories Remote Regeneration Selectable Automatic Regeneration Optional Battery Backup Flow Rate Display Programming the Series 962 Stager 7 Factory Default Values Program Levels Level Programming Setting Time of Day Level 1 Programming Changing a Program Value Level Programming Level IV Programming Entering C Values Entering d Values Viewing a Program Value Manual Regeneration Lock out Feature Flow Sensor Select Options 9 Capacity Based Regeneration Start Options 9 Immediate Regeneration Only Option Installation Programmed Values Chart Advance Cycle Function 7 Cancel Regeneration Function 7 Parallel Operation 15 Twin Alternating Operation 15 Flow Sensor Connections 16
13. ar left digit is reached pressing the LEFT lt arrow button returns the flashing to the far right digit Continue changing numbers until the desired Time of Day is obtained Press the SET button to enter the value The PM indicator will toggle when the tens digit of the hours is increased The far left digit is used to indicate the day of week Number 1 being Sunday and number 7 being Saturday The time of Regeneration Hardness and Capacity are set in a similar manner Level Il Programming The control will automatically enter Level 11 programming if P19 or P20 have not been set Press and hold the T and J arrow buttons for seconds to enter the Level Il programming mode The display will show the letter P in the far left display digit The parameter is displayed in the far right display digit See Table 1 for Level and Il programming values Changing a Program Value Once the P value you want to change is displayed press the lt arrow button to display the current entry for that value To change or modify the value press the SET button The digit on the right hand side of the display will begin to flash Use the T or J arrow buttons to select the desired entry Once the desired entry is obtained press the lt button to move to the next digit and change as needed Once you have completed the appropriate changes press the SET button When you press the SET button the new entry is stored an
14. ary pilot stager that is being used A maximum of 15 cycles may be used each programmable from 0 255 minutes While the controller is in regeneration the display will show a C value in the far left display and the time remaining in minutes for that C value Example C1 15 15 min remaining in C1 Entering Values Regeneration Days d values are used to start a regeneration on a certain day of the week There are seven d values numbered from 1 to 7 with 1 representing Sunday and 7 representing Saturday Set a 1 in d7 to initiate an automatic regeneration every Saturday at the Time of Regeneration P2 The automatic regenerations will occur at the time set in P2 regardless of the capacity remaining in the system value of 0 indicates no regeneration on that day The default value is O for all d values Viewing a Program Value Programmed values may be viewed at any time Program values may not be changed during a regeneration Level I To locate and display a P value in Level press the T or 4 arrow button until the desired value is displayed Level parameters are indicated by the legend on the face plate of the control Level Il To locate and display a P value in Level Il simultaneously press the T and L arrow buttons for 3 seconds to gain access Press the T or L arrow buttons until the desired location is displayed Press to display the value in the P location
15. be connected together see Figure 2 to prevent one from regenerating while another is in regeneration This signal can also come from external equipment that can provide a dry contact closure CONNECTION MUST BE A DRY CONTACT NOTE When using the Relay Output Option the lockout feature cannot be used Flow Sensor Select Options P19 is used to select the flow sensor type Numbers 1 and 2 are for the Autotrol 1 inch and 2 inch turbine type flow sensors The number in P20 will be ignored when P19 is programmed with a 1 or 2 Other flow sensors can be used by entering a 3 in P19 and entering the correct K factor in P20 The K factor is defined as pulses per gallon for U S units or pulses per liter for metric units The K factor can be obtained from the flow sensor manufacturer If a 4 is entered in P19 then the definition of the number in P20 becomes gallons or liters per pulse depending on the units of measure selected Capacity Based Regeneration Start Options The following is an explanation of the regeneration start options for single tank 962 Stager controls At the time of regeneration time set in P2 the control will check to see if a regeneration should start This check depends on the value programmed in P15 P15 0 or 2 Variable Reserve The control calculates an average water usage for each day of the week when it is using variable reserve A regeneration will start if the capacity remaining is less
16. d the control automatically scrolls to the next P value If a beep sounds the new entry was not accepted Table 1 lists the range available for a specific program value Level Ill Programming Press and hold the and T arrow buttons for 3 seconds to enter the Level Ill programming mode The display will show the letter L in the far left display digit The parameter L number is displayed in the far right display digit The SET button is inactive except for L4 If SET is pressed when L4 is displayed Peak Flow is reset to zero If SET is pressed when any other location is displayed the control will beep Level IV Programming Press and hold the lt and arrow buttons for seconds to enter the Level IV programming mode Level IV programming is used to enter the user defined cycle times and day of week regeneration All controllers have default settings for 4 cycle softener operation The operation type is determined by the value that is programmed in P17 and must be changed if not being used as a 4 cycle conditioner Entering C Values C values are used to define a specific number of cycles to meet the application needs and are accessible through level IV programming mode Example If the control is used in a system that has total of 10 cycles of operation select 6 for P17 and program C1 C10 forthe amount of time desired for each cycle up to 255 minutes Each C value represents 1 position of the rot
17. e starting a regeneration THE CONNECTION MUST BE A NO VOLTAGE DRY CONTACT RE REMOTE DELAYED START INPUT _ PROGRAMMABLE DELAY P21 TB2 LOW VOLTAGE Figure 8 Remote Regeneration Start Connections Relay Output Option A single pole double throw SPDT relay may be added for outputs during Regeneration and Service mode The relay output option is available on single unit and Twin Alternating models only This feature may not be used however with the parallel multi tank systems using the lockout feature The contacts of this relay are supplied as Dry Contacts un powered See Figures 7 and 8 for wiring information NOTE The lockout feature is void when using the relay output option RELAY SPDT 1 2 COIL 12VAC SE CONTACTS 3 4 N O 15A 120VAC 28VDC COM 2 5 10A 240VAC 777 8 COIL WIRING DIAGRAM Figure 9 Relay Output Option 9 1 SWNIWY3L NO SAYATY 51 4 WaLN3N ONY 3NIT 09 05 SI mE 2 5 N33A 138 3ovld OVAUC 303 09 05 SI 3 2 ONY I S IVNINN31 N33 138 SAJWAN 3ovid WAST 303 SNOlLISOd JIdLLINN YO NOlLISOd ANY ONRINQ Indino m SJndNI MOL 1 I 1 NOUY3N393 lndino 39VLIOA H9IH 181 NI 39VL10A Gel eg NI HL NONWWOD HOLMS 01 INN YOLON 839915
18. eet the application requirements There are several 962 Stager models available Single Unit Controls Model No Basic Softeners amp Filters E948 Complex Softeners amp Filters E951 Multiple Unit Controls Model No Twin Alternating Softeners amp E958 TA Filters E958 TB Sequential Filters Backwash Only Pane 2 Unit Sequential Filters E951 3 or 4 Unit Sequential Filters E958 Special Features of the Series 962 Control Memory Retention During a power outage critical operating information is stored in nonvolatile memory This information includes the time of day water usage all programming data and the number of days since the last regeneration When power is restored the information is returned to the microprocessor and operation resumes as if an outage never occurred The time of day will be late by the length of the power outage The time of day should be reset after an extended power outage No other reprogramming is necessary An optional backup battery will allow the control to keep track of time and water usage for up to 8 hours during a power outage The control will not initiate a regeneration while on battery backup Programmable Cycles The control is flexible in defining the appropriate cycles of operation Double Regeneration For single tank applications the control automatically calls for a second regeneration the following day if the current operation c
19. enerate on Monday P18 Capacity change lock out d3 Regenerate on Tuesday P19 Turbine select d4 Regenerate on Wednesday P20 eT p lse d5 Regenerate on Thursday P21 i MR d6 Regenerate on Friday P22 Factory use only Do not program d7 Regenerate on Saturday 14 Parallel Operation The 962 Stager control can be used fortwin and triple tank applications operating in a parallel mode Parallel Systems can be implemented with up to three individual controls by using the lock out feature Each control will provide a lock out signal when it is in regeneration This UNIT 1 UNIT LOCKOUT SIGNAL 1 TB2 LOW VOLTAGE 2 lock out signal will prevent other controls from starting a regeneration when the controls are connected as in Figure 2 UNIT 3 Figure 2 Parallel Interlock Connections NOTE The lockout feature is void when using the relay output option Twin Alternating using a model 58 TA stager The 962 Stager control can be used for Twin Alternating applications by combining a single 962 controller with a single model 58 TA Twin Alternating stager The alternating of the system is performed by the stager and is independent of the controller When using a model 58 TA the Tank in Service is indicated by two NEMA 4 rated door mounted lights that are operated by the stagers second auxiliary switch When using a model 58 TA Twin Alternating stager P17 must be set toa 4 or 6 depending on the number of pos
20. generation P2 to allow for an immediate regeneration These are the preferred settings for a Twin Alternating softener system Advance Cycle Function While in a regeneration cycle you can advance the stager to the next cycle by pressing and holding the left arrow key lt for seconds The stager and controller will then advance to the next regeneration cycle Cancel Regeneration Function To cancel abort a regeneration press and hold the left arrow lt and SET keys for seconds The control will display an ERROR 3 and return the stager to the service Home position Once in the service position ERROR 3 will be cleared Press and hold the T and arrow buttons to access Level II Table 1 Level and Il Parameters Parameter ini i Range of Values Minimum Default Units of Notes Name Description Increments Measure Range depends on value 1 7 1 00 12 59 selected for P13 1d P1 nid xd yin ang AM or PM hour minute For day of week SUN 1 d 1 7 0 00 23 59 E MON 2 TUE 3 WED 4 THU 5 FRI 6 SAT 7 1 00 12 59 Range depends on value P2 start AM or PM 1 minute 2 00 am hour minute selected for P13 9 0 00 23 59 Use only if P15 1 3 250 1 0 grains gallon Unit of measure depends value ds EIERE rege 10 0 ppm selected for P12 P4 Not Used 1 5100 1 kilograins5 Unit of measure depends on EEN 1 510
21. itions Twin Alternating using a model 58 TB stager Timed Brine The 962 Stager control can be used for Twin Alternating applications that require a timed brine draw using 58 TR Stager These Stagers do not use door mounted lights to indicate the Tank in Service The controller will display the Tank in Service in the left most digit of the 6 digit display It will display a 1 or 2 depending on which tankis in service Flow is also displayed during this time If any error condition occurs the Tank in Service display will be set to a 2 by default The controller will reset the display to the proper tank in service once a regeneration is performed on any tank When using a model 58 TB or 58 TR Twin Alternating stager P17 must be set to a 9 Flow Sensor Connections The 962 Stager control may be connected to a number of different flow sensing devices Figure 3 shows the connections for the Autotrol turbine type flow sensor Figure 4 shows the connections for the Signet flow sensor Most of the flow sensors that are used will be wired similarly though the wire colors may vary GREEN SHIELD BARE 4 WHITE GROUND WHITE BLACK SIGNAL BLACK Turbine Probe RED 12VDC RED TB2 LOW VOLTAGE Figure 3 Autotrol Flow Sensor Connections GREEN WHITE 12 SHIELD BARE BLACK 13 SIGNAL RED Flow LC Sensor RED 14 12VDC BLACK TB2 LOW VOLTAGE Figure 4 Signet Flow Sensor Connections
22. le 2 for conversions When using options 6 9 programming values per Table eliminates the need to program 9 through P11 d Program C values per Table 4 11 Table 2 Conversions To Convert Capacity in Into Capacity in Multiply by kilograms kg kilograins kgr 15 43 kilograins kgr kilograms kg 0 0648 moles kilograms kg 0 10 equivalents of kilograms kg 0 05 Press and hold the lt and T arrow buttons to access Level Ill Table Level History Data Location Range Description L 1 1 7 Day of week Sun 1 Sat 7 L2 0 255 Days since last regeneration L3 1 00 12 59 0 00 23 59 Time that peak flow occurred L43 0 200 0 50 0 Peak flow gallons per minute cubic meters M3 per hour since location reset L5 0 655360 0 6553 6 Water used today in gallons M since time of regeneration L6 0 655360 0 6553 6 Water used since last regeneration in gallons M L7 0 655360 0 6553 6 Average water usage for Sunday in gallons M L8 0 655360 0 6553 6 Average water usage for Monday in gallons M L9 0 655360 0 6553 6 Average water usage for Tuesday in gallons M L 10 0 655360 0 6553 6 Average water usage for Wednesday in gallons M L 11 0 655360 0 6553 6 Average water usage for Thursday in gallons M L 12 0 655360 0 6553 6 Average water usage for Friday in gallons M
23. lied with built in overcurrent protection fuses or circuit breakers An external switch and or circuit breaker must be installed by a qualified electrician in accordance with all state and local electrical codes as well as the National Electrical Code NEC The external switch and or circuit breaker must be in close proximity to this equipment and in easy reach of the operator It must be clearly marked to indicate that it is the disconnecting device for this equipment Recommend fuse size is 1 AMP Voltage Range 230 115VAC 10 Frequency Range 50 60Hz Max Rated Power 4 Watts Pollution Degree 2 Overvoltage Category Il Altitude 6500 Ft 2000 Meters Max Rated Fluid Air Water Pressures Model E958 Model E948 Model E951 E959 125 psi 125 psi 125 psi 8 6 bar 8 6 bar 8 6 bar NEMA 4X Enclosure Intended for indoor or outdoor use primarily to provide a degree of protection against corrosion windblown dust and rain splashing water undamaged by the formation of ice on the enclosure The enclosure door must be kept tightly closed using all fasteners provided Any modifications to this enclosure i e added holes for cable entry mounting conduit connections etc may void the intended NEMA 4X rating NEMA 4 and UL rated fittings should be used when modifying the enclosure Relative Humidity Operating Range Allowed Relative Temperature Range Humidity 0 C to 37 C 1
24. tager Cycle P17 6 or 9 C14 Position 14 Cycle Time 0 min 255 min 1 min 0 Stager Cycle P1726 or 9 C15 Position 15 Cycle Time 0 min 255 min 1 min 0 Stager Cycle P1726 or 9 d1 Sunday 0 1 1 0 0 no day of week regen this day d2 Monday 0 1 1 0 0 no day of week regen this day d3 Tuesday 0 1 1 0 0 no day of week regen this day d4 Wednesday 0 1 1 0 0 no day of week regen this day d5 Thursday 0 1 1 0 0 no day of week regen this day d6 Friday 0 1 1 0 0 no day of week regen this day d7 Saturday 0 1 1 0 0 no day of week regen this day Note The number of C values MUST equal exactly the number of stager regeneration cycles Example If the parameter Position 5 Cycle Time is programmed then C1 through C4 must also be programmed Table 5 C Level Program Values for Select Stager Configurations 48 83 51 09 51 10 51 86 59 00 59 03 58 04 58 TB C1 BW1 Time BW Time BW1 Time BW1 Time BW1 Time BW1 Time BW1 Time BW Time C2 BW2 Time ai FR1 Time BW2 Time e FR1 Time FR1 Time Draw Time C3 BW3 Time FR Time BW2 Time BW3 Time SR1 Time BW2 Time BW2 Time SR Time C4 0 Refill Time FR2 Time BW4 Time FR1 Time FR2 Time FR2 Time FR Time C5 0 0 0 BW5 Time BW2 Time BW3 Time BW3 Time 0 C6 0 0 0 BW6 Time Su FR3 Time FR3 Time 0 ez 0 0 0 0 di 0 BW4Time 0 C8 0 0 0 0 FR2 Time 0 FR4 Time 0 C9 0 0 0 0 0 0 0 0 C10 0 0 0 0 0 0 0 0 C11 0 0 0 0 0 0 0 0 C12 0 0 0 0 0 0 0 0 C13 0 0 0 0
25. than 1 2 times the average water usage for the next day P15 1 or 3 Fixed Reserve The reserve capacity is calculated using the fixed reserve capacity programmed in P16 The value in P16 is the percentage of the calculated system capacity used for the reserve Example If the programmed capacity is 10 000 grains and the hardness is 10 grains gallon the calculated system capacity is 1000 gallons The reserve capacity is 300 gallons if the fixed reserve is set to 30 A regeneration will start if the capacity remaining at the time of regeneration is less than 300 gallons The parameter P15 is also used to select immediate regenerations or delayed regenerations only P15 0 or 1 Delayed Regeneration Only Automatic regenerations will occur at the time of regeneration only The control will delay the start of regeneration until the time of regeneration even if the capacity remaining is reduced to zero gallons P15 2 or 3 Immediate Regeneration Override In addition to delayed regenerations automatic regenerations will occur at any time during the day if the capacity remaining reaches zero Immediate Regeneration Only Option Automatic regenerations performed at the time of regeneration P2 can be eliminated by setting the control for fixed reserve with immediate regeneration override P15 3 and setting the reserve capacity percentage P16 to 0 This will create a reserve capacity of zero gallons and override the Time of Re
26. ycle exceeds the programmed capacity by 150 or more Capacity Setting Lockout The control can be programmed to lock the capacity so it cannot be altered after installation Selectable Reserve Options To meet the application requirements the control allows selection of one of two reserve types Fixed Reserve The reserve is fixed ata programmable percentage 30 factory preset of the total capacity Variable Reserve The controller monitors the daily water usage and at the programmed time of regeneration calculates the average water used for each day of the week The reserve capacity is set to 120 of the average water usage for the next day U S or Metric Units of Measure To meet your display and programming requirements the 962 Stager uses grains per gallon of hardness and kilograins of capacity for U S units or parts per million of hardness and kilograms of capacity as gallons or cubic meters Calendar Override If the volume of water used has not caused a regeneration the 962 Stager can be set to regenerate every one to thirty days Manual Regeneration A separate REGEN button is provided for manual regenerations A double manual regeneration feature is included that allows back to back regenerations Operating Histories Important operating data is stored in memory and is retrievable upon demand The historical data includes peak flow data as well as average daily water usage for each day of the week

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