Fast Charger SL01/02
Contents
1. Fast Charger SL01 02 This manual contains important information for commissioning and handling Please read them first before use of the SLO1 or SLO2 and keep these instruction so you can look up any time English SL V1 27 Copyright All company and product names included are trademarks of their respective owners All rights reserved e Segway is a trademark of Segway Inc e Segway PT is the standard term for the Segway Personal Transporter with patented balance technology described in this manual The principles in this guide apply to both although not identical Segway PT models i2 and x 2 All other trademarks are the property of their respective owners The Segway Personal transporter short Segway PT for simplicity will be referred to as the Segway in this document The SEGWAY brand is protected by law and is used here only for product description of your quick charger For simplicity the fast charger in this guide is called the SL A Disclaimer This manual has been created with the utmost care Should you find any faults or miss some content please contact us On the last page of the instructions you will find our corresponding address The Pukshofer Company assumes no liability for technical and typographical errors and reserves the right to make modifications to the product and or the manual at any time without further notice Pukshofer2. PUKSHOFER Company Robert Pukshofer Triesterstr 74 8020 Graz Austria www pukshofer com S _
3. appropriate mode is set Release the button while slow flashing the charging mode 0 6A is active Release the button while fast flashing the charging mode 2A is active The selected mode is stored in the SL and retained even after switching off Check the charging mode You can easily check the mode by pressing the mode button shortly The charging LED flashes slowly if the charging mode 0 6A is used If it flashes rapidly the charging mode 2A is active S6 Charging a Segway battery After the SL is connected to the 230 V power socket and the correct mode is set you can connect the charging cable to the SL s charging connector and the Segway s battery After 4 seconds the SL will detect the connected battery and switch from the red Error LED to the blue charging LEDO The charging process will then start with the selected charging mode If you have plenty of time for the charging process or you have an already older battery then you should use the 0 6A mode If you want to charge fast use the 2A mode The SL tries to charge the battery as gently as possible in the 2A Mode Therefore the SL charges the battery only up to a certain limit with 2A Then it reduces the current and finishes the rest with 0 6A When the Segway battery is fully charged the SL switches to trickle charging Just as you know it from the Segway the charging LEDO lights up only shortly Secur
4. LO2 start and stop charging and select the modes To do this use the mouse and click on the red buttons Laden EIN charging ON Laden AUS charging OFF The field Daten Abfrage data query is activated automatically after startup The data will be automatically read from the SLO2 The top LED symbolizes data sending and the bottom LED data receiving If the data connection is established properly there will be sent some data to the SLO2 first and then the SLO2 will receive some data If the LEDs are not in this rhythm something is wrong with the data connection FE Steuerung Zellen Scan Reanimeren sa ee SL GUI 2 01 Status Modus 06 A Laden AUS Spannung 0 00 V Steuerung BB modus 0 64 BB ous 24 BB seen ein en aus t COPY Daten Abfrage Empfang SL version With the large chart window Center you can show the voltage on a timeline Press the large REC button on the right side to begin The voltage is now displayed graphically The default setting of the window is a sampling time of 500ms and a switched on auto zoom function If you press the little black arrow in the bottom left of the window a setting window opens up Here you can set various other parameters and you can save or print the Chart window If you press the little black arrow once again the setting window will disappear With the right button below you can read the firmware versio
5. SLO2 Always use the same USB port on your computer You can open the Windows Device Manager and search the COM ports A preferred method is the program HTerm exe You will find this program on the USB drive in the folder Tools Start the program and click Port You will then get a list of all COM ports available on your PC The newest port is used by the USB converter HTerm 0 8 1beta File Options View Help Port v R Baud 115200 v Data w Stop 1 w Parity None it Rx 0 Count 01 0 Newline at None eoma e Cheer at oe i a OS Hause C Received Data 1 5 10 Selection Input control Input options Clear transmitted Ascii _ Hex Dec _ Bin Send on enter None Type ASC v Transmitted data History 0 10 Not connected Installing the GUI On the enclosed USB flash drive you will find the folder SL_GUI_V2 01 You can copy this folder to your hard drive or copy a link to the stick If you want to start the GUI you need to run the program SL_GUI_V2 01 exe Create a shortcut on the desktop so you can easily start the GUI from the desktop Before you can use the GUI with the SLO2 the USB converter must be connected to the PC The PC must have recognized it first also S L _ G UI Then open the window to set the COM SL GUI w2 01 interface Now you see the hardware window of the GUI S9 Hardware Bezeichnung Hame Yerbindung Wert 1 CR1 senelle Schnittste
6. ction is electrically isolated so one can operate several SLs on one PC at the same time The following additional functions are only available with the SLO2 e Control o view the status of the SLO2 switch between modes 0 6A or 2A start and stop the charging display voltage graph the voltage in a chart window copy print and save o read the firmware version O O O e Scan cells o read all 23 cell values If you can see broken cells maybe the battery no longer works o read the load state of the battery also compare the InfoKey display on your Segway read the battery temperature o check battery status showing that the battery is working properly O e Battery reanimation o reanimate deep discharged Segway batteries The Segway recognizes discharged batteries as defective Reanimation process can revive these batteries graphical representation of the voltage save and print image display of elapsed time in minutes various protective functions O O 9 0 58 Installing the driver for data connection A USB converter from Delock ships with the SLO2 This converter is equipped with a plug for connection to the SLO2 The driver software must first be installed from the enclosed CD Connect the USB converter to the PC the PC should recognize this Now you need to determine which COM port the PC assigns to the USB converter you must set the COM port in the GUI so that the GUI can establish a connection to the
7. es e resuscitation time max 60 minutes e resuscitation voltage max 60V e Short circuit protection longer than 15 seconds power off If one of these protection functions is active except cable each event slowly fills up the boundary error bar When it is full the SLO2 stops the resuscitation process S 13 When the battery has reached 60V you can unplug it and try to charge it with the SL or with the Segway If nothing is broken on the battery such as single cells or if cell voltage is not too low still it should be possible to charge the battery after the reanimation process If you recharge with the SL don t forget to unplug the red cable and reconnect the default charging cable Error situations Ay lf the red error LED flashes at revive you have connected the wrong cable Only use the red wire to revive A If the voltage exceeds 60V the SL switches off after 15 seconds A If there is a short circuit in the battery the SL turns off also after 15 seconds S 14 A Segway battery has a capacity of 5 2Ah When the Segway battery is completely empty voltages lower than 60V the Segway needs 8 25 hours to fully charge the battery The SL in the mode 2A only need 1 45 hours to charge the battery to approx 70 3 72Ah For the remaining 30 the SL then needs 2 35 hours because it finishes the charging process with reduced power In sum the SL needs 4 20 hours for a total fast charge For a complete chargin
8. g the SL is twice as fast compared to the Segway s built in charging mechanism For charging up to 70 the SL is even 3 times faster as the Segway Example with Segway X 2 approx 20 km range For a ride of 1km the Segway needs to charge for 25 minutes With the SL the same can be achieved in approx 8 minutes up to 70 charge Example with Segway 12 approx 35 km range For a ride of 1km the Segway needs to charge for 14 minutes With the SL the same can be achieved in approx 4 minutes up to 70 charge S 5 15 Technical Data Operating voltage input 190 260VAC 50Hz Output voltage max 82V Output current max 2A Power consumption idle ca 7 Watt Power consumption max 200 Watt Fuse primary 6 Ampere Fuse secondary 4 Ampere Ventilation cooling Speed controlled by temperature Weight 800 gramms Size 180 200 90 50mm Data connection to the PC SLO2 Galvanically isolated Working temperature 10 bis 35 C EN55022 1998 A1 2000 A2 2003 EN55024 1998 A1 2001 A2 2003 EN61000 4 2 1995 A1 1998 A2 2001 EMC EN61000 4 3 2002 EN6100 4 4 1995 A1 2000 A2 2001 EN61000 4 5 1995 A1 2000 EN61000 4 6 200 1 EN61000 4 11 2001 EN60335 1 2002 EN60335 2 29 2002 r lt Copyright 2013 This manual is protected by copyright All rights reserved Reproduction in mechanical electronic and any other form without the permission from the manufacturer is prohibited Copyright by the
9. is not responsible or liable for direct or indirect consequential damages arising in connection with the facilities and the use of this product We assume no guarantee for the content of this document S2 Dear customer Thank you for purchasing this product The SLO1 or the SLO2 is designed to charge your Segway battery faster These two chargers are an independent development and have no relation to Segway Inc The two chargers were developed with the utmost care and designed in a way that they can charge the Segway s battery faster while still not overstrain the latter One SL can charge only one Segway battery For charging a Segway with two batteries you will need two SLs You can use two SLO1 or combine also one SLO1 and one SLO2 The Chargers can charge the battery with 0 6 amps just as the original chargers or faster with 2 amps To toggle between the modes 0 6A 2A push the button on the SL or only for the SLO2 set the modes by Software on the PC The operating modes of the SLO1 02 are indicated by two LEDs The built in charging connector allows for connecting different charging cables The SLO1 is designed as a simple model for daily use and can charge with 0 6 or 2 amps The SLO2 is the luxury model with many additional features to the charging modes The SLO2 also contains a graphical user interface GUI With this interface you can control the SLO2 and read save and process its data on the PC Functio
10. ity check before charge with 2A If the SL is set to the Charging mode 2A and you reconnect a battery the SL will remain in charging mode 0 6A for the first 10 seconds to check the possibility for charging the battery with 2A In case it s possible it switches to the mode 2A Now also the flash frequency of the charge LED changes If the SL does not switch to the mode 2A for any reason e g battery almost fully charged it will remain charging with 0 6A and the charging LED lights will stay solid blue The 10 seconds check is not active when you toggle by GUI from 0 6A to 2A Read the charging mode During the charging process you can see the charging mode set by the status of the blue charging LED If the LED charging is not flashing the SL charges with 0 6A If it is flashing slowly it is charging with 2A KJ illuminates solid blue Charging with 0 6 Ampere original KJ 3s above with short flashes Charging with 2 Ampere fast S7 Using the SLO2 s GUI The manual operation of both the SLO1 and the SLO2 are equal You can operate both with the button Also the charging modes are equal The SLO2 has a data interface and an advanced firmware With the SLO2 an additional user interface GUI is supplied The GUI runs on Windows systems XP Vista Win7 You can connect it to the PC with the supplied USB adapter You can control evaluate and analyze data The data conne
11. lle LOM 14 1 4052 senelle Schnittstelle LOM 14 1 4053 senelle Schnittstelle LOM 14 1 4054 senelle Schnittstelle LOM 14 1 4C55 senelle Schnittstelle LOM 14 1 C56 senelle Schnittstelle LOM 14 1 4257 senelle Schnittstelle LOM 14 1 4259 senelle Schnittstelle LOM 14 1 059 senelle Schnittstelle LOM ES senelle Schnittstelle Ander Abbrechen Select all COM connections With the ndern Change button you can then set the COM port of the USB converter Steuerung a 30 W modus 0 54 oO Modus 2A 20 WB Laden ein BB inas If both Daten Abfrage data query Daten Abfrage LEDs will illuminate in sequence O sending and receiving data to the SLO2 Empfang will work S 10 GUI Window Control With the main window Steuerung Control you can completely control your SLO2 by a Windows PC The window is divided into several areas In the Status section you see the state of the SLO2 In addition even the LEDs from the SLO2 are shown blue red In the area Spannung Voltage you will see the charging voltage of the SLO2 The charging current is limited to 0 6A or 2A and according to the battery status different voltages will drive battery If the battery is completely empty you will see a voltage of 65V while the battery is fully loaded at 81V The voltage will be shown only when the SLO2 is active and charging is on With Steuerung Control you can control the S
12. n Recycling The recycling symbol reminds you to dispose of the SL after his lifetime not in the domestic waste S4 Safety instructions amp warranty Dear customer the following safety and hazard information is not only for the protection of A your health but also for the protection of the device Please read the following points carefully This manual shows you the proper operation of your SL01 02 Keep these instructions accessible at any time That device is for indoor use only Please operate the device exclusively as described in this manual Whatever other usage may cause serious damage to the device It is not permitted to make any modifications to this product Never try to open the product Internal inspections modifications and repairs must be performed only by authorized personnel For repair please consult the Pukshofer Company Handle the product carefully It can be damaged by shocks or falling down even from low heights To avoid the risk of electrical shock never touch inside parts Contact the customer service immediately if something at the device seems broken Keep the product from moisture and heat Never cover the ventilation opening The SL is cooled by a fan that turns on if the temperature increases The fan speed is regulated There can be chirping noises when the fan turns very slowly That is normal behavior Never immerse the product in water or other liquids The product s ho
13. n Overview SLO1 charging at 0 6 amps charging at 2 amps SLO2 charging at 0 6 amps charging at 2 amps reanimate batteries read cell status GUI graphical representation of all measured values 53 FO GN aaa pon ce errs pene nsec ee ee ee 2 DEOU O acts es ea ea er ee 3 MN LIONS osre ee een 3 acess esses E E E 4 Safety instructions amp warranty essiens eniai enni en 5 Use of the SLO1 02 Er een Setting the charging modes E E E E RENNER 6 Checking the Charging MOdE ccccceec cece eee e eee eeeeee eae nenia ead aea 6 Charging a Segway battery ee ee er a Security check before charge with 2A ee ee een 1 Reading the Charging mode en aan 7 ISS Or HE SL Sl EE E A ee Dee 8 GUI setup Hive I Installing the driver for the data connection EAE PE AE AEE E 9 Installing the GUI software a re are er ee GUI Window One aaan an auoe ka eaka kka tekna k akaaka aLa Ea ELLA K AE E EEEL A EEA Eene nat 11 GUI Window Scan Cells u ure unn ae 12 GUI Window Reanimation uussn00snnenennenenennennnnnnennnnnnnnnennennnnnnenennnnnnnnnnnnnnnnne TO Eror SUT AMONG een eae aaeesaneveeonueeee oe 14 Be XANES nee A hinnassanussaneaamnnden aan inaaudateeds causvedmerdaunyearcedusaimaaauieseren 15 TSG ANG ANE 1 arra E anbee nastadne stcnetn abe iad Same eaie nine tiedme ta wanna cesnsitsunpeisinsayauets 16 Icons used in this manual Note This symbol shows you important informatio
14. n of the SLO2 GUI Window Scan cells With the main window Zellen Scan Scan cells you can read the internal data of the battery To read the data press the big red button START It takes a few seconds until all data can be shown 92 cells are built into every Segway battery These a grouped together into packages of 4 cells and each battery consists of 23 of these packages in an electrical series connection In the field Zellen Cells you will see the voltage of each of the cell packages Z1 to Z23 The bars indicate the voltage in percent Voltages below 100 are represented in green colour whereas voltages above 100 are represented in red colour Generally all the cells should be located within the green area With this window one can check if the battery is evenly loaded or if maybe a cell is defective If a cell is damaged the red indicator below the respective graph additionally lights up Steuerung Zellen Scan Rear imieren Akku Temperatur 25 C TTL a li ea tteouesaeozpeapeuwvue QGseweerFerFRrFiF Zellen eaten 1 215 215 0 27 721 za3 Fullstand Fehler eeeooeoeoe a oo eee 20086668 isin You can read the charge status of the whole battery in the section Striche am Key dashes in the key This corresponds with the graph on the INfoKey Akku Temperatur Battery temperature displays the temperature in the battery housing Akku status Battery sta
15. tus displays the battery status of the Segway s battery e Green the Segway will accept the battery e The battery will not work with the Segway S 12 GUI Window Reanimation In the main window Akku reanimation you can reanimate deeply discharged batteries If a Segway battery is discharged under 50V the Segway no longer recognizes the battery and it can t anymore be used with a Segway By the reanimation process the battery will be charged topping 50V so that the Segway can detect the accumulator and recognize it again Attention The reanimation is done at your own risk No liability is assumed Never leave the battery unattended You need the red cable for the reanimation process Connect the SLO2 to the Segway s battery Start the graphical representation of the voltage with the REC button on the right side and press the green button START Now the blue and red LEDs flash alternately In the chart window you can see the voltage rise up slowly Steuerung zellen Scan Reanimieren Akku reanimieren 30 1 00 96 10 V Volt Daten Abfrage M irei STOP inuten m UL Grenze Error Achtung Lassen Sie den Akku nicht unbeaufsichtigt Empfang F r das Reanimieren ben tigen Sie ein Spezialkabel rot The revive is performed at the lowest performance at approx 0 4A There are four built in protection functions e The cable must be the correct one red otherwise the error LED flash
16. using is not waterproof Should water or other foreign bodies penetrate into the Interior of the housing pull out the power cord immediately from its socket Don t use substances containing alcohol benzene thinners or other flammable substances for cleaning or maintenance of the device gt Risk of fire Keep this device out of the reach of children and infants Unattended children could injure themselves Important disposal instructions gi disposal please contact the public collecting points This appliance does not belong to the waste For the professional or send it back to the Pukshofer company usw You can find the address on the last page of these instruction manual or under www pukshofer com 55 Using the SL01 02 Modus WWW 2a Ladegerit SLOI Plug the power cable into the 230 V socket of the SLs After connection both LEDs will flash twice function test The red Error LED lights up when no battery is connected this is normal As soon as you connect a battery the charging starts The red error LED goes off and the blue charging LED will light Setting the charging modes Set the charge mode with the mode button To do this press the mode button and hold it down The blue charging LED starts flashing The charging LED now flashes slowly for 3 seconds then fast and slow flashing is alternating about every 3 seconds Depending on when you release the button the
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