PRO-790
Contents
1. cccccccsssssssssessessoosscscccccoscsssssessssessessoossoscccooococsscseseseessessossssscosseees 14 888 545 1254 www PrecisionRatedOptics com ee Re a 1 Introductions It is a light weight small and fast FTTH Fusion Splicer which is designed to splice bare fiber pigtail patch cord Optical fiber drop cable and make of SC FC LC connector on the spot by changing different fiber holders equipped It is an ideal tool for the splicing of fiber network terminal which is able to work in narrow and small room Specifications Applicable Fibers SM MM DS NZ DS G655 G655 G657 Cladding Diameter 80 150um Coating Diameter 100 1 000uUm Fiber Diameter Operating Temperature 0 4 F 122 F 18 C 50 C Storage Temperature 40 F 176 F 40 C 80 C Internal Li Ion Battery AC DC Adaptor 12v Battery Capacity Approximately 120 Splices Power Supply and Oven Uses Environmental Conditions 0 95 Humidity 0 5000m Altitude 15mph Max Wind Velocity Weight amp Dimensions LxWxH 4 7 x 4 7 x 4 5 3 75 Ib 120 x 120 x 115 mm 1 7 kg Warranty Standard 1 Year Manufacturer Warranty Extended Warranty Available www PrecisionRatedOptics com 888 545 1254 PRO i 2 Description of Operation Units Panel and Wind Protector 4 888 545 1254 www PrecisionRatedOptics com ee PRO Description of side outlet box Charging input port USB interface DC output por2. Heat times clear Recommend to do this operation after changing of heater Records view View the operation record of this machine including splicing time and splicing result If the splicing loss is 2 55 that means splicing failed Records clear Clear all splicing records maximum records are 10000 0000 9999 Operation guide It is a simple operation guide read by pressing page turning key lt Power On Oft gt the buzzle will beep about second after this key is pressed down loose the key after the beep finished then the machine shut down lt Reset gt the mahcine will be reset after this _ key is pressed down 9 lt Heat gt Oven starts work after pressing down this key the heat led will keep working till heating finished or this key wae pressed down again Paes Il www PrecisionRatedOptics com 888 545 1254 ae Re p r 4 Switch on switch off and stand by Pressing switch will power on the machine In standby pressing switch continuously machine will buzz when buzzing stopped still pressing the switch button the machine will power off once loosing the switch button Stand by 11 06 16 08 08 08 E Menu Power D Stat Heat Reset Stand by after power on and it will show the current day time and battery capacity and available operation button 5 Basic procedure of splicing 1 Prepare fiber 250um fiber Strip fiber coating by small slot of CFS 2 stripper strippe
3. Precision Rated Optics Operation Guide Re f F Table of Contents KOOLE E TO T A E E E E E A O I A O E T A 3 2 Descriphion OF Operation Units ossccccsccececesseesesusssescvceceiescesesesssecevceeuvsseessssveccecusasecavecvenseesscodeesiececcsdssssedssusseaxeevvess 4 Panel and Wind Protector ssie aaee E OET 4 Descripuon or side oiler BOX sereis ionerne ee ea eiea Re Ti k ar Ero 5 ET MC N EEA E E E EE E E E A A N E N E T ecmeecieanne eter meeaaees 5 J Doscriphon of SOLUW ALC Mensis TENES 6 4 Switch on switch off and stand by ssssssssssececcccccccccccsccsssssecccccecceccocossssssssecccccccecccsosossssssesececcccecossssssssssssssesee 10 Se Basie procedure OL SONG UN sssrini E A E E EER 10 Me a DO ea T E spabecsesecaauteseteanareoassegees 10 2 Place tiber in herelevant Nolder senises E E R EEEE 12 hb LE e E E E E E AE E E E E 13 WAC DO a A 13 sA a pera e E A E E EE 13 O Dromo OE Ty e D oasen A E E EAEE AEEA 13 Teptandard packase and OPUOMAll ss ssvccecsccccedescxcesssevsdivecssovecsceesscudesexsessvesstoussbenvececeoue cubes ewsesssessteessssnsecaceocteedanexseeds 13 DS RCL OPO GION INGLIS oso ccesscsysascistescess cavsciedaseatssecsyscsciatvacestsavscsetssesscncasysasecaseatesteayscsecssyassscasnscsecssvosesteaveaseeseys 13 10 Warnings and Cautions for transportatiOn sssssssccsssccccccccsscssssssssssssssscsssccsccccesscscccssesssssssscsssccccccsssssees 14 11 Periodical replacement Of COMPONENL
4. cohol after fiber prepared 2 Place fiber in the relevant holder Pigtail Pigtail connector 888 545 1254 www PrecisionRatedOptics com ee Re a 3 Fiber cutting Place holder with fiber inside to the locating slot of PRO 790 fiber cleaver pressing the holder to the direction of blade cladding length retain 7 5mm after cutting 4 Place fiber After fiber cutting continue the following operations 1 Open wind protector uplift fiber presser foot 2 Place the holder with fiber in side to the holder base make sure fiber is in V groove 3 Put down fiber presser foot softly and close wind protector 4 Press splicing button If necessary 5 Heating operation 1 Open wind protector take out spliced fiber 2 Press reset button for next splicing If necessary 3 Move the protection sleeve to cover the splicing point 4 Put fiber in heater 5 Press heating button 6 Splicing and heating finish 6 Charging of Machine The fusion splicer is equipped with the dedicated charger other chargers are not allowed It can be charged when power on or power off Red indicator light mean fusion splicer is under charging green mean charge fully 7 Standard package and optional Pro 790 kit includes Fiber Cleaver Fiber optic drop cable stripper Stripper Fiber Holders Electrodes Coo ing Tray Charger User Manual External Light Optional 9 Safety operation Norms 1 Prohibiting to using fusion splicer in the envi
5. d length A is more than 18mm see following Fig 1 Cladding diameter 125um 2 Coating diameter 250um 888 545 1254 www PrecisionRatedOptics com A Stripped part not less than 18mm ee Re y 900um Fiber Strip protecting jacket of pigtail by big slot of CFS 2 stripper length A more than 20mm Strip cladding of pigtail by small slot of CFS 2 Stripper retain length B less thani mm see following Fig B 1 Cladding diameter 125um 2 Coating diameter 250um 3 Pigtail protecting jacket 900um A Stripped part not less than 18mm B Coating retain lt 1mm Pigtail 1 Cladding diameter 125um 2 Coating diameter 250um 3 Pigtail jacket 900um 4 Patch cord jacket 3mm A Stripped part not less than 18mm B Coating retain lt 1mm C Pigtail protecting jacket retain 3mm Fiber optic drop cable Strip jacket 22mm of fiber optic drop cable by professional striper then strip fiber coating by small slot of CFS 2 Stripper retain length B3mm see following Fig 1 Cladding diameter 125um 2 Coating diameter 250um 3 Protecting jacket A Stripped part not less than 18mm B Coating retain 3mm www PrecisionRatedOptics com 888 545 1254 Pe ie Pigtail Connector 1 Cladding diameter 125um 2 Coating diameter 250um 3 Protecting jacket 900um 4 Connector plastic part A Stripped part not less than 18mm B Coating retain lt 1mm C Fiber jacket retainlmm Clean fiber with 99 or more al
6. hnician or engineer improper repair may cause fir and electric shock 10 Warnings and cautions for transportation Avoid strong shock or crash because fusion splicer is precision instrument and the mechanical components were precisely adjusted and aligned otherwise damage will be caused make sure use the equipped carton to store or transport the machine Do not put fusion splicer in a unstable or unbalanced position otherwise fusion splicer may be damaged in case the fusion splicer loose balance 11 Periodical replacement of component 1 Replacement of electrode o Power off fusion splicer o Loss the two screws which fastening the cross shaped slot o Take out electrode cover and screws o Take out electrode o Change new electrodes and put the end face of the plastic top of the electrode on the copper plate o Pressing electrode by electrode cover tighten two screws there should be a 0 1mm gap between electrode cover and copper plate once screwed do not make over deformation of the electrode cover o Repeat 1 5 to change another electrode 888 545 1254 www PrecisionRatedOptics com ee Re y 2 Replacement of heater o Switch off fusion splicer cooling heater to room temperature o Open left and right plate o Dismantle two M2 5 screws by allen wrench o Take off heater softly and pull off power plug o Change anew heater plug the power line o Tightening heater to fusion splicer panel by two M2 5 sc
7. rews www PrecisionRatedOptics com 888 545 1254 Precision Rated Optics Inc National Sales Office 2030 Blue Heron Circle Birmingham AL 35242 Precision Rated Optics Inc Corporate Office Billing amp Processing PO Box 877 Trexlertown PA 18087 Precision Rated Optics Inc Product Distribution Center Manufacturing amp Testing 9999 Hamilton Blvd Breinigsville PA 18031
8. ronment with inflammable explosive liquid or gas otherwise electrode arc may cause fire or explosion 2 Do not operate machine if there are moisture condense on the machine otherwise the machine will be damaged 3 Avoid strong shock or crash because the mechanical components were precisely adjusted and aligned otherwise damage will be caused make sure use the equipped carton to store or transport the machine www PrecisionRatedOptics com 888 545 1254 Re f r 4 5 6 7 8 9 Do not use any other chemicals but alcohol to clean lens V Groove holders LCD monitor etc otherwise it will cause blurred imaging dirt damage corrosion Do not touch electrode while fusion splicer is working otherwise the high pressure and temperature generated by electrode will cause electric shock and burn Switch off fusion splicer while changing electrodes Do not dismantle fusion splicer and charger Only use the equipped charger to charge battery otherwise may cause damage to fusion splicer and operators Switch off fusion splicer in case liquid water or other external stuff screw entered the machine otherwise damage to the machine will be caused Take out fiber carefully after heating finished do not touch the protection sleeve and heater since the high temperature will cause burn 10 Only electrodes supplied by manufacturer can be used 11 Repair and adjustment can only be operated by the professional tec
9. t Up Down Modify B E www PrecisionRatedOptics com 888 545 1254 Re y f r 3 Description of Software Menu There are 6 pages of the software menu function selection parameter set maintenance set record check and operation guide description of subpage is as follows Open 45 Open Arc Test By doing Arc Test it will judge whether the current arc power is suitable for the fiber and environment or not Prepare fiber place the fiber in the V groove choose arc test and then enter arc test program and there will be a report after the arc test finished If it shows arc strong or arc weak the machine will automatically adjust arc power to make the following arc test to be arc ok Performing Arc test is a very important method to keep the machine at a well working condition Arc test has to be performed in the following situations to avoid bad splice e Replace of electrode e Dramatic change of temperature humidity and air pressure e Different fibers to be spliced e Several times use of Electrode e Splicing db loss high without reason e Distortion of fiber image after splicing Cleaning arc time There is a transient arc for cleaning the fiber after fiber is pushed into the screen it can be modified by this program Splicing mode select There are 7 modes can be selected SM MM50 MM62 5 DS NZDS ERBIUM USER DEFINE the specific parameter of the splicing parameter menu will be changed accordingl
10. ually When the arc position is not in the mid of the screen can be verified by the result of arc test this parameter can be modified to make the gap position and arc position stay in same Alignment offset If the alignment offset is greater than this parameter PAUSE H will be automatically started Even 1f PAUSE H is in off position PAUSE I If this item is open during the process of splicing and arc test the fiber will stop after pushed into screen PAUSE II If this item is open during the process of splicing and arc test the fiber will stop after alignment Maintenance Set 20 11 08 18 08 08 08 English Lens check Check whether there is dust or saturation points in lens by this check result it can judge if the optical system of this machine suitable for splicing operation or not Motor resetting position The distance that motor left the initial position after switch on or resetting Day setup Set year month and day Clock setup Set hour minute and second Parameter resume Resume all parameters to default value 8 888 545 1254 www PrecisionRatedOptics com RC o E Language Chinese or English gt Arc times Records check Heat times Arc times Arc times of electrode including arc test splicing arc splicing again and manual splicing Arc times clear Recommend to do this operation after changing of electrode Heat times Working time of heater
11. y Tension Test set After open the wind protector the machine will tension test or not based on this set a 888 545 1254 www PrecisionRatedOptics com RC o FE Heating time Heater will heat according to the time set after pressing the heat button Pressing heating button during heating operation it will stop heat Auto start set If this item is OPEN after close the cover in stand by status the machine will start splice automatically Parameter Set II Arc power This parameter has the function over cleaning arc pre arc splicing arc arc again it can be set from 10 100 Pre arc time It is time between the start of arcing and start of forward Arc time It is the continuous arc time after forward Overlap length The forward length during arc process Arc again After splicing pressing arc button the machine will arc again Angle threshold During splicing process if the fiber angle is greater than this parameter PAUSE II will be automatically started Even if PAUSE II is in off condition Note Changing arc power and arc time has an effect on arc test result Parameter Set III www PrecisionRatedOptics com 888 545 1254 y d Push speed It decides motor speed and reset speed Alignment gap The distance between the end face of left and right fiber after aligned Gap position The position of end face after fiber aligned it is set in the mid of the screen us
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