48115 / 48120 - Industrial Shaper w/ Parts Breakdown
Contents
1. E y 30 42 J 31512 T 32500 Vm 2 330 1 10 2 XX 17 312 Jr N ne 110 385 30 gt AM B 2 a N 3100 4 Bes 309 2 cu 308 N JANG SON NI 302 303121 KEY NO 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 PART NO OR73440 OR73424 OR73425 OR73426 OR91806 OR72171 OR91499 OR73427 OR72174 OR72175 OR94818 OR72176 OR93903 OR90462 OR73427 OR91805 OR72177 OR90462 OR90145 OR90761 OR72178 OR94819 OR72179 OR72173 OR72172 OR93372 OR90502 OR90059 OR72180 OR72189 OR90462 OR90145 OR90877 OR72181 OR91816 OR72182 OR72183 OR90059 OR90502 OR90306 OR94425 OR90059 OR72190 OR94820 DESCRIPTION 48106 FENCE ASSY CONST OF REF 301 TO REF 379 RIGHT WOOD FENCE ASSY LEFT WOOD FENCE ASSY GUIDE M8 X 25mm HEX SOC HD SCR FENCE BLOCK M8 FLAT WASHER LOCK LEVER HOOD ADJUSTMENT SCREW M6 X 10mm HEX SOCKET SET SCREWS WITH CUP POINT ADJUSTMENT KNOB M5 LOCK NUT 5 FLAT WASHER STRIP M5 X 20mm CROSS RECESS COUNTERSUNK HEAD SCREW POINTER M5 FLAT WASHER M5 LOCK WASHER M5 X 10mm PAN HEAD SCREW LOCK HANDLE M10 EXTRA BIG FLAT WASHER LOCK LEVER RAM FENCE BLOCK M6 x 12mm SOC HEAD CAP SCREW M6 LOCK WASHER M6 FLAT WASHER HOLD DOW2. 14 SECTION 10 Assembly ce sais menisin sikana aatetta k sis a aae 19 SECTION T1 Adjustments iere EE ani AK AVAIN eee ee TA aa a A 26 SECTION 12 28 SECTION 13 Maintenance siii sapan sen mi AS e m ate E tede ed t e n E E os 30 SECTION 14 Troubleshooting eet EEN a ADA adan e ad inet eed tuere d fec cr de ads 31 SECTION 15 Parts List eet a Cala tee m t 32 INTRODUCTION This user manual is intended for use by anyone working with this machine 11 should be Kept available for immediate reference so that all operations can be performed with maximum efficiency and safety Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual The drawings illustrations photographs and specifications in this user manual represent your machine at time of print However changes may be made to your machine or this manual at any time with no obligation to Steel City Tool Works WARRANTY STEEL CITY TOOL WORKS 5 YEAR LIMITED WARRANTY Steel City Tool Works LLC 55 warrants all STEEL CITY TOOL WORKS machinery to be free of defects in workmanship and materials for a period of 5 years from the date of the original retail purchase by the original owner SCTW will repair or replace at its expense and at its option any SCTW machine machine part or machine accessor
3. ___ Advertisement ___ Mail Order Catalog Web Site Friend ___ Local Store Other Which of the following magazines do you subscribe to American Woodworker ___ American How To Cabinetmaker Family Handyman Fine Homebuilding ___ Fine Woodworking ___ Journal of Light Construction Old House Journal ___ Popular Mechanics ___ Popular Science ___ Popular Woodworking ___ Today s Homeowner WOOD ___ Woodcraft ___ WOODEN Boat ___ Woodshop News ___ Woodsmith ___ Woodwork ___ Woodworker ___ Woodworker s Journal ___ Workbench Other Which of the following woodworking remodeling shows do you watch _ Backyard America _ The American Woodworker ___ Home Time _ The New Yankee Workshop ___ This Old House ___ Woodwright s Shop Other What is your annual household income 20 000 to 29 999 30 000 to 39 999 40 000 to 49 999 50 000 to 59 999 60 000 to 69 999 70 000 to 79 999 80 000 to 89 999 90 000 What is your age group ___ 20 to 29 years 40 to 49 years ___ 60 to 69 years ___ 30 to 39 years _ 50 to 59 years ___ 70 years How long have you been a woodworker ___ 0 to 2 years ___ 210 8 years ___ 810 20 years ___ over 20 years 10 11 12 13 14 15 16 17 How would you rank your woodworking skills ___ Intermediate ___ Master Craftsman Simple ___ Advance How many Steel City machines do you own Wha
4. SPINDLE CARTRIDGE 5mm x 5mm x 15mm KEY CROSS RECESSED PAN HEAD M5x15 M5 LOCK WASHER M5 FLAT WASHER FLANGE BEARING 6205 2Z HOUSING SNAP RING SNAP RING PULLEY SPANNER NUT WASHER SPANNER NUT DRAW BAR DRAW NUT 1 SPINDLE ASSY CONST OF REF 231 TO REF 236 OTY ps p 37 KEY NO 231 232 233 234 235 236 240 241 242 243 244 245 246 260 261 262 263 PART NO OR72161 OR72162 OR73410 OR73411 73412 73413 73420 72166 72167 73414 73415 73416 73417 OR73421 OR72206 OR73422 OR73423 DESCRIPTION 1 SPINDLE NUT 1 SPINDLE WASHER 1 SPACER 1 SPINDLE 1 2 SPACER 1 SPINDLE 1 4 SPACER 1 SPINDLE 1 SPINDLE 3 4 SPINDLE ASSY CONST OF REF 241 TO REF 246 3 4 SPINDLE NUT 3 4 SPINDLE WASHER 1 SPACER 3 4 SPINDLE 1 2 SPACER 3 4 SPINDLE 1 4 SPACER 3 4 SPINDLE 3 4 SPINDLE ROUTER BIT SPINDLE ASSY CONST OF REF 261 TO REF 263 ROUTER BIT CAP 1 4 ROUTER BUSHING ROUTER BIT BODY QTY 38 41 38 6l 36000 in 369 356 357 N S 35 27 P y J IEN ra wd Z 540 om L 64 36612 371 e 3730 S a 35211 m lt A DA w 35114 Bs NA 0 pe ee s A AN gait 336 3927 E m 4 335 14 H Ce 22 31912 33412 g 34317 380 L am AN J JA 300 1
5. User Manual INDUSTRIAL SHAPER Model Numbers 48115 48120 STEEL CITY TOOL WORKS Manual Part OR73436 VER 1 07 THANK YOU for purchasing your new Steel City Industrial Shaper This shaper has been designed tested and inspected with you the customer in mind When properly used and maintained your shaper will provide you with years of trouble free service which is why it is backed by one of the longest machinery warranties in the business This shaper is just one of many products in the Steel City s family of woodworking machinery and is proof of our commitment to total customer satisfaction At Steel City we continue to strive for excellence each and every day and value the opinion of you our customer For comments about your shaper or Steel City Tool Works please visit our web site at www steelcitytoolworks com TABLE OF CONTENTS INTRODUCTION SECTION 1 4 SECTION 2 Product Ee Me re EE H SECTION 3 Accessories and Aitachments A 7 SECTION 4 Definition of TEMS 7 SECTION 5 Feature Identification is cde eds eee gaga KANG Ng TAN Sa eh en AA epe keen etate et e 8 SECTION 6 General TTT 9 SECTION 7 Product Safety 11 SECTION 8 Electrical EET n nen nannaa aa nananana 12 SECTION 9 amp 1
6. M6 LOCK WASHER M6 HEX NUT GUARD BAR M10 x 30mm HEX SOC HD SCR M10 LOCK WASHER M10 FLAT WASHER HEX SOCKET SET SCREWS WITH CUP POINT SHAFT MOUNT SHAFT 6 INCH GUARD GUARD BAR WASHER M6 X 20mm FLAT HEAD SCREW 2 5mm HEX WRENCH 3mm HEX WRENCH 4mm HEX WRENCH 5mm HEX WRENCH 6mm HEX WRENCH 8mm HEX WRENCH 10mm 12mm OPEN END WRENCH 14mm 17mm OPEN END WRENCH 27mm 30mm OPEN END WRENCH 30mm 32mm OPEN END WRENCH QTY M b A NP N N N N 40462 SCH gt Ne Sa 8 40862 40 KEY NO 400 401 402 403 404 405 406 407 408 409 410 411 PART NO 73439 73449 73450 OR90056 OR92717 OR73451 OR93926 73452 OR73453 73454 73455 73456 DESCRIPTION MITER GAUGE ASSY CONST OF REF 401 TO REF 419 MITER BAR ADJUST GLIDE PAN M4 X 6mm HEX SOC SET SCREW M4 X 14mm HEX SOC HD CAP SCREW SPECIAL WASHER M5 X 8mm FLAT HEAD SCREW MITER GAUGE PIN MITER GAUGE BODY PIN MITER GAUGE KNOB PIN MITER GAUGE SUPPORT SPRING OTY N ps N 41 KEY NO 412 413 414 415 416 417 418 419 500 501 502 PART NO 73457 OR93928 73458 OR90079 OR90077 OR90346 73459 73460 73436 73437 73438 DESCRIPTION PIN MITER GAUGE M4 X 20mm FLAT HEAD SCREW POINTER MITER GAUGE M4 FLAT WASHER M4 LOCK WASHER M4 X 8mm PAN HEAD SCREW KNOB MITER BIG WASHER MANUAL NOT SHOWN MANUAL FR
7. NEVER leave a machine running unattended Turn NOT use electrical tools in a damp environment the power switch to the OFF position DO NOT or expose them to rain or moisture leave the machine until it has come to a complete stop A WARNING 22 REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the machine ON 23 SECURE all work When it is possible use clamps or jigs to secure the workpiece This is safer than attempting to hold the workpiece with your hands 9 CHILDPROOF THE WORKSHOP AREA by 24 STAY ALERT watch what you are doing and use removing switch keys unplugging tools from the common sense when operating any machine DO electrical receptacles and using padlocks NOT operate any machine tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 10 DO NOT use electrical tools in the presence of flammable liquids or gasses 25 USE ONLY recommended accessories Use of incorrect or improper accessories could cause seri ous injury to the operator and cause damage to the machine If in doubt DO NOT use it 26 THE USE of extension cords is not recommended for 230V equipment It is better to arrange the placement of your equipment and the installed wiring to eliminate the need for an extension cord If an extension cord is necessary refer to the chart in the Grounding Instructions section to d
8. hazardous situation which if not avoided WILL result in death or serious injury A WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury A CAUTION Indicates a potentially hazardous situation if not avoid ed MAY result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION CAUTION used without the safety alert symbol indi cates a potentially hazardous situation which if not avoided may result in property damage NOTICE This symbol is used to alert the user to useful informa tion about proper operation of the machine A WARNING Exposure to the dust created by power sanding saw ing grinding drilling and other construction activities may cause serious and permanent respiratory or other injury including silicosis a serious lung dis ease cancer and death Avoid breathing the dust and avoid prolonged contact with dust The dust may contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonty products Arsenic and chromium from chemically treated lumber Always operate tool in well ventilated area and pro vide for proper dust removal Use a dust collection system along with an air filtration system whenever possible A
9. ing the lower end of the strap to the motor plate Remove using an open end wrench INSTALLING DUST CHUTE 2 Install the larger half of the dust chute making sure that the notch A lines up with the shaft B The dust chute comes in two halves The smaller piece Fasten into place using four M5 x 10mm pan head fits to the left of the shaft and the larger piece with the screws four M5 lock washers and four M5 flat notch cut out goes to the right of the shaft To install washers SEE FIG 4 1 Insert the smaller half of the dust chute into the Fig 4 cabinet and fasten using two M5 x 10mm pan head screws two M5 lock washers and two 5 flat washers SEE FIG 3 Fig 3 3 Once dust chute is installed place rubber boot C around the shaft SEE FIG 5 Fig 5 20 ATTACHING SWITCH The switch is designed to be mounted on a swivel arm so that it can be put in various positions depending on the job To attach 1 Insert the arm A into the bracket on the saw and line up the hole on the arm B with the hole on the bracket C SEE FIG 6 Fig 6 2 Fasten the swivel arm to the bracket using one M10 x 65mm Socket Head Cap Screw two 10 flat washers one M10 lock washer and one M10 hex nut 3 Position the swivel arm so that the other hole in the swivel arm lines up with one of the three holes in the bracket D and secure in place using one M8 x 20mm socket head cap screw SEE FIG 7 Fig 7 INSTAL
10. need to be done in order to assure con tinued operation of your shaper LUBRICATION The shaper has sealed lubricated bearings in the motor housing and the arbor assembly that do not reguire any additional lubrication from the operator CLEANING Keep the inside of the cabinet clear of saw dust and wood chips With the shaper unplugged vacuum out the inside of the cabinet or blow out the inside with an air hose Be sure to use air pressure no higher than 50 P S I as high pressure air may damage insulation A WARNING Be sure to wear protective eyewear and dust mask when cleaning out the cabinet of the shaper 30 MODEL 48115 ONLY The tabletop is an unfinished metal surface that over time will accumulate rust if not properly cared for When the shaper is not in use keep a light coat of WD 40 on the table top as this will help prevent rust from occurring If rust has already accumulated on the table use WD 40 and a fine steel wool to get rid of the rust Using a guality paste wax on the tabletop and wings is a good preventative measure to help prevent rust from forming MODEL 48120 ONLY The table top is designed to be maintenance free and under normal shop conditions the Titanium Nitrite TIN coating will minimize the chance of rust forming on the table top While the distinctive gold color of your Steel City cast iron top is an indication that the surface is pro tected against rust and corrosion that
11. of the two fence halves 1 Use a straight edge that is long enough to span the length of the entire fence and position it up against both fence halves A SEE FIG 25 Fig 25 NOTE Before placing the straight edge up against the fence make certain that the fence lock knobs B are securely tightened 2 Adjust the fence faces so that they are as close as possible to the same parallel position OPERATIONS A WARNING MAKE CERTAIN THAT THE SHAPER IS DISCON NECTED FROM THE POWER SOURCE A WARNING ALWAYS wear eye protection Any machine can throw debris into the eyes during operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard 287 1 when operating power tools A WARNING ALWAYS wear a NIOSH OSHA approved dust mask to prevent inhaling dangerous dust or airborne particles NOTICE The following section was designed to give instructions on the basic operations of this shaper However it is in no way comprehensive of every shaper application It is strongly recom mended that you read books trade magazines or get formal training to maximize the potential of your shaper and to minimize the risks 28 SHAPING USING THE FENCE Using the fence is the safest method of shaping Most straight cuts that use the fence for support can be per formed by following the guidelines below 1 If perform
12. shaper and move the belt to the 10 000 RPM pulley position Eliminate the extension cord and move the shaper closer to the wall receptacle If you are unqualified to test voltage or determine circuit loads contact a qualified electrician Increase the belt tension to prevent slippage DO NOT over tighten the belt tension Stabilize the shaper with the floor using shims Reinstall spindle cutter or router bit spindle adapter as outlined Unplug the shaper and carefully look for loose motor motor mounts spindle cartridge or other parts Tighten fasteners as required Replace bearings or spindle cartridge assembly as required PARTS 14 9214 ONLY FOR SHIPPING N U PI sn U 1 7 2 8 A de W X 32 KEY gt O 0 G N BRR 5 O O O O O N N N N N 4 o lt o 0 G o G gt e e 5 Oo 2 oo A o E QM o N o o PART NO OR72106 OR72198 OR90230 OR90227 OR94401 OR72107 OR94403 OR90320 OR90502 OR90059 OR91776 OR73374 OR73375 OR73376 OR90078 OR73377 OR90308 OR91499 OR91500 OR73378 OR70321 OR70484 OR93823 OR72111 OR91828 OR72115 OR91828 OR90462 OR90145 OR90761 OR73379 OR73380 OR73381 OR73382 OR73383 OR9076
13. spindle into guill of the shaper MAKE CERTAIN to align the keyway in the spindle with the tab on the guill SEE FIG 11 Fig 11 3 Insert the draw bar A through the bottom of the quill making sure that the beveled edge of the drawbar nut B is facing upwards SEE FIG 12 Fig 12 Ti MA TYTN mil th 4 Use the spindle wrench to hold the top flats on the spindle while tightening the draw bar nut using an open end wrench SEE FIG 13 Fig 13 N SETTING TABLE INSERTS The table inserts are preinstalled at the factory They should be adjusted so that the top surface of the insert is level with the tabletop If any adjustment is neces sary A WARNING MAKE CERTAIN THAT THE SHAPER IS DISCON NECTED FROM THE POWER SOURCE 1 Remove the three screws in the top of the insert 2 With the screws removed you can see the three insert leveling screws A SEE FIG 14 Fig 14 3 Using a 6mm hex wrench turn the adjusting screws so that the insert sits flush with the table 4 Replace the screws removed in step 1 23 ATTACHING CUTTERS AND COLLARS TO SPINDLES A WARNING MAKE CERTAIN THAT THE SHAPER IS DISCON NECTED FROM THE POWER SOURCE 1 When attaching a cutter remember to position the cutter as close to the bottom of the spindle as possible 2 Remove both spindle nuts A and special washer B SEE FIG 15 Fig 15 3 Decide which collars you will ne
14. 1 OR90863 OR90462 OR90145 OR91563 OR72117 OR73384 OR94407 OR73385 OR91499 OR91500 OR91501 OR90230 OR90227 OR90777 DESCRIPTION EXTENSION WING EXTENSION WING TITANIUM FINISH M10 FLAT WASHER M10 LOCK WASHER M10 x 35mm SOC HEAD CAP SCR SIDE COVER STRAIN RELIEF M6 X 12mm PAN HEAD SCREW M6 LOCK WASHER M6 FLAT WASHER M4 X 20mm PAN HEAD SCREW SCALE MAGNETIC STRIP SCALE STRIP HEX NUT M4 SCALE PIN M8 x 20mm HEX BOLT M8 FLAT WASHER M8 LOCK WASHER STAND BODY SPEC PLATE NAME PLATE RIVET COVER M4 8 X 16mm PAN HEAD SELF TAPPING SCREW COVER M4 8 X 16mm PAN HEAD SELF TAPPING SCREW M5 FLAT WASHER M5 LOCK WASHER M5 X 10mm PAN HEAD SCREW FLOOR PANEL 1 FLOOR PANEL 2 FLOOR PANEL 3 DOOR 4 DUST PORT 5 X 10mm PAN HEAD SCREW 5 x 12mm PAN HEAD SCREW M5 FLAT WASHER M5 LOCK WASHER M5 HEX NUT HINGE DOOR LOCK HANDLE M8 THIN HEX NUT DOOR LOCK M8 FLAT WASHER M8 LOCK WASHER M8 HEX NUT M10 FLAT WASHER M10 LOCK WASHER M10 x 25mm SOC HEAD CAP SCR QTY O O O O O O NN N aA p lt N 0 O O O 33 NO 50 51 51 52 53 54 55 56 57 58 59 60 61 62 63 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 PART NO 72126 72120 72199 72121 72122 72125 72124 72123 OR91756 OR94408 O
15. 10 000 RPM Capacity Under Nut 3 1 2 Spindle Travel 3 Table Size with extension 31 x 28 1 2 Table Height 34 Insert Openings 1 3 8 2 3 4 4 5 Table T Slot 3 4 x 3 8 Forward and Reversing Yes Fence Wood Laminate Router Collet Yes 1 4 1 2 Dust Port Size 4 MOTOR Type Induction TEFC Horsepower 3HP Amps 14 Voltage 230V Phase Single Hertz 60 RPM 3450 PRODUCT DIMENSIONS Footprint 23 1 4 x 20 3 4 Width 28 1 2 Depth 31 Height 48 Net Weight 370 Ibs SHIPPING DIMENSIONS Width 24 1 2 Depth 29 1 2 Height 40 Gross Weight 395 Ibs ACCESSORIES AND ATTACHMENTS There are a variety of accessories available for your Steel City Product For more information on any accessories associated with this and other machines please contact your nearest Steel City distributor or visit our website at www steelcitytoolworks com DEFINITION OF TERMS Arbor A shaft driven by the shaper motor that turns the cutting tools Collet The sleeve that grips the shank of a router bit Featherboard A piece of wood with thin fingers that hold a board against a fence or down against the table Fence A straight guide used to keep a board a set distance from the cutterhead Kickback When a workpiece is thrown back in the opposite direction the cutter is turning Miter gauge A tool that slides in a slot on the table A miter gauge can be adjusted to different angles and is used to s
16. 28 129 130 131 132 133 134 135 136 137 138 139 PART NO OR70426 OR70373 OR72129 OR72130 OR90222 OR72131 OR94409 OR93891 OR94816 OR94816 OR91500 OR91501 OR72132 OR90230 OR90227 OR93546 OR93381 OR91500 OR91499 OR72135 OR72136 OR72133 OR94410 OR73402 OR90499 OR94413 OR72138 OR94821 OR90145 OR90462 OR72137 OR72139 OR73403 OR92193 OR90308 OR91501 OR73404 OR91786 OR72140 OR90304 DESCRIPTION 3HP 230VAC 15AMP 1 PHASE MOTOR SPEC PLATE CAPACITOR MOTOR PULLEY M6 x 10mm HEX SOC SET SCREW BELT 4 76mm x 4 76mm x 32mm KEY M8 x 40mm HEX BOLT M8 BIG FLAT WASHER M8 BIG FLAT WASHER M8 LOCK WASHER M8 HEX NUT MOTOR MOUNT PLATE M10 FLAT WASHER M10 LOCK WASHER M10 x 40mm HEX HEAD BOLT M8 x 20mm HEX SOC HD SCR M8 LOCK WASHER M8 FLAT WASHER SUPPORT PLATE SUPPORT PIN SUPPORT WASHER SPRING SUPPORT WASHER M16 HEX NUT M16 FLAT WASHER GIB M5 X 8mm HEX SOC HD SCR M5 LOCK WASHER M5 FLAT WASHER LOCK KNOB LOCK KNOB SHAFT GIB BLOCK 2 M5 x 6mm HEX SOC SET SCREW M8 x 30mm HEX BOLT M8 HEX NUT GIB BLOCK 1 M5 X 25mm PAN HEAD SCREW ELEVATION HOUSING M12 FLAT WASHER QTY b b b A N N N N N N 35 NO 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 PART NO OR93912 OR9
17. 3526 OR94412 OR94413 OR93922 OR72141 OR90219 72142 OR94414 OR91499 OR91500 OR91752 OR72143 72144 OR94415 OR94416 OR72145 OR91816 OR72146 OR91764 72147 94412 OR72148 OR94061 OR72149 OR91746 OR90227 OR90230 OR72152 R94816 R90059 OR90502 OR93371 DESCRIPTION M12 LOCK WASHER M12 x 45mm HEX HEAD SCREW THRUST BEARING 51203 M16 FLAT WASHER M16 x 1 5 NYLOK NUT WORM SHAFT 5mm 5mm 30mm KEY SHAFT MOUNT 6 x 5mm HEX SOC SET SCREW M8 FLAT WASHER M8 LOCK WASHER M8 x 25mm HEX BOLT BUSHING BUSHING COPPER FLAT WASHER WAVE WASHER SLEEVE M6 X 8mm SETSCREW HANDWHEEL M5 x 10mm HEX SOC SET SCREW HANDLE THRUST BEARING 51203 GEAR 5 5mm x 10mm KEY ELEVATION LEAD SCREW M10 x 45mm HEX HEAD BOLT M10 LOCK WASHER M10 FLAT WASHER SPINDLE SLIDE M8 BIG FLAT WASHER M8 LOCK WASHER M8 x 15mm HEX BOLT 6 x 12mm SOC HEAD CAP SCREW M6 LOCK WASHER M6 FLAT WASHER POINTER MOUNT POINTER M6 FLAT WASHER M6 LOCK WASHER M6 x 10mm HEX SOC HD SCR OTY U O O N N N N N N 36 KEY NO 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 230 PART NO OR73418 OR73406 OR91824 OR91777 OR90145 OR90462 OR72155 OR94418 OR72156 OR94419 OR94420 OR72157 OR73407 OR73408 OR73409 OR72159 OR73419 DESCRIPTION SPINDLE CARTRIDGE ASSY CONST OF REF 202 TO REF 216
18. E FIG 21 Fig 21 A WARNING The two settings listed above are the only combinations available for this shaper DO NOT attempt to skew the belt so that it rides on either both small pulleys or both large pulleys Doing so may result in damage to the machine and or injury to the operator REVERSING SPINDLE ROTATION The shaper is equipped with a switch A that controls which way the cutter spins Turning the switch to left runs the cutter in the forward direction while turning it to the right runs the cutter in the reverse direction When the switch is positioned in the middle as shown in Fig 22 this is the neutral position SEE FIG 22 A WARNING DO NOT attempt to change the spindle rotation while the machine is running Turn the machine OFF and wait for the spindle to come to a complete stop before changing the rotation 26 RAISING AND LOWERING THE SPINDLE The Spindle can be raised or lowered by loosening the stabilizer knob B and turning the handwheel C To raise the spindle height turn the handwheel clockwise To lower the spindle height turn the handwheel coun terclockwise The adjustable scale D on the front of the shaper shows the height of the spindle and can be positioned to set your zero mark at multiple locations Once the spindle is in the desired location you can stabilize the position by turning the knob B located on the side of the machine SEE FIG 22 Fig 22 FENCE POSITIONING T
19. ENCH NOT SHOWN MANUAL SPANISH NOT SHOWN OTY NOTES 42 STEEL CITY TOOL WORKS 1 877 SC4 TOOL 1 877 724 8665 4 n 5 Year Warranty
20. Fence Lock Knobs with Flat Washers Top Cover Lock Knobs with Flat Washers Top Cover Guard Mounting Bracket Hold Down Bracket Barrier Guard with Shaft Chip Deflector with Shaft S T U V W X Y Z Extension Rod AA Lock Handles with Flat Washers 2 CC DD EE FF GG HH Table Inserts 3 Dust Chute Small Half Dust Chute Large Half Motor Cover Handwheel Extension Wing Miter Gauge Assembly 17 MB x 10mm Pan Head Screw 6 M5 Flat Washer 6 M5 Lock Washer 6 M6 x 12mm Pan Head Screw 6 M6 Flat Washer 6 M6 Lock Washer 6 M8 20mm Socket Head Cap Screw M10 x 65mm Socket Head Screw M10 Flat Washer 2 M10 Lock Washer M10 Hex Nut ASSEMBLY Before beginning assembly take note of the following precautions and suggestions The shaper is bolted to the pallet Before attempt ing any of the assembly procedures remove all of the loose parts and hardware from the inside of the shaper and unbolt the machine from the pallet ACAUTION FLOOR This tool distributes a large amount of weight over a small area Make certain that the floor is capable of supporting both the weight of the machine and the operator The floor should also be a level surface If the unit wobbles or rocks once in place be sure to eliminate by using shims WORKING CLEARANCES Take into consideration the size of the material to be processed Make sure that you allow enough
21. HINERY INCLUDING WITHOUT LIMITATION DAMAGES ARISING FROM DAMAGE TO FIXTURES TOOLS EOUIPMENT PARTS OR MATERIALS DIRECT OR INDIRECT LOSS CAUSED BY ANY OTHER PARTY LOSS OF REVENUE OR PROFITS FINANCING OR INTEREST CHARGES AND CLAIMS BY ANY THIRD PERSON WHETHER OR NOT NOTICE OF SUCH POSSIBLE DAMAGES HAS BEEN GIVEN TO SCTW B DAMAGES OF ANY KIND FOR ANY DELAY BY OR FAILURE OF SCTW TO PERFORM ITS OBLIGATIONS UNDER THIS AGREEMENT OR C CLAIMS MADE A SUBJECT OF A LEGAL PROCEEDING AGAINST SCTW MORE THAN ONE 1 YEAR AFTER SUCH CAUSE OF ACTION FIRST AROSE The validity construction and performance of this Warranty and any sale of machinery by SCTW shall be governed by the laws of the Commonwealth of Pennsylvania without regard to conflicts of laws pro visions of any jurisdiction Any action related in any way to any alleged or actual offer acceptance or sale by SCTW or any claim related to the performance of any agreement including without limitation this Warranty shall take place in the federal or state courts in Allegheny County Pennsylvania STEEL CITY TOOL WORKS WARRANTY CARD Name Street Apt City No State Zip Phone Number E Mail Product Description Model No Serial No The following information is given on a voluntary basis and is strictly confidential Where did you purchase your STEEL CITY machine Store City How did you first learn of Steel City Tool Works
22. LING MOTOR COVER The motor cover provides easy access to the motor and is located on the side of the shaper Once all of the internal parts of the shaper have been assembled you can install the motor cover Attach the motor cover to the cabinet using six M6 x 12mm pan head screws six M6 lock washers and six M6 flat washers SEE FIG 8 Fig 8 L ATTACHING EXTENSION WING The shaper has one extension wing that needs to be mounted before it can be operated To install 1 Attach the extension wing to the table using three M10 x 35MM socket head cap screws three M10 lock washers and three M10 flat washers Slide the extension wing until the front of the wing is flush with the main table 3 Using straight edge align the extension wing to the table and securely tighten the three socket head cap screws SEE FIG 9 Fig 9 ATTACHING HANDWHEEL The handwheel is used to raise and lower the spindle To install 1 Line up the keyway in the handwheel with the key on the shaft Insert handwheel over the shaft 3 Secure handwheel to the shaft by tightening set screw A SEE FIG 10 Fig 10 INSTALLING SPINDLE A WARNING MAKE CERTAIN THAT THE SHAPER IS DISCON NECTED FROM THE POWER SOURCE Select the appropriate spindle for your shaping operation This Shaper comes equipped with a 3 4 spindle a 1 spindle and a router collet that accepts 1 4 and 1 2 router bits N Insert the end of the
23. N GUIDE GUIDE 5 FLAT WASHER M5 LOCK WASHER M5 x 12mm SOC HEAD CAP SCREW HOLD DOWN M6 x 8mm HEX SOC SET SCREW HORIZONTAL BAR GUARD M6 FLAT WASHER M6 LOCK WASHER M6 x 20mm PAN HEAD SCREW M6 NYLOK HEX NUT M6 FLAT WASHER PLATE M8 EXTRA BIG FLAT WASHER QTY K N NN N N N N N N m N N N N N N N N N ps EN 39 KEY NO 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 388 389 PART NO OR72191 OR94428 OR90462 OR72192 OR91501 OR94008 OR94427 OR90502 OR91812 OR72193 73428 OR94279 OR90847 OR90462 OR94428 OR93913 72184 72185 72186 72187 72188 73429 OR90059 OR90502 OR90235 OR73430 OR93908 OR90227 OR90230 OR73431 73432 73433 73434 73435 OR94009 OR90289 OR90804 OR90805 OR91728 OR91729 OR90807 OR90050 OR94429 OR72908 73448 DESCRIPTION KNOB M5 NYLOK HEX NUT 5 FLAT WASHER BRACKET MB HEX NUT M8 x 45mm HEX HEAD BOLT M5 x 30mm SOC HEAD CAP SCREW M6 LOCK WASHER M6 x 20mm SOC HEAD CAP SCREW CAM WASHER CHANNEL M5 x 10mm SOC HEAD CAP SCREW M5 X 25mm HEX SOC HD SCR 5 FLAT WASHER M5 NYLOK HEX NUT M8 x 12mm HEX SOC SET SCREW BLOCK VERTICAL BAR VERTICAL BAR VERTICAL BAR HORIZONTAL BAR 3 5 INCH GUARD M6 FLAT WASHER
24. R73401 73386 73387 R73388 R73391 OR73392 OR73393 OR72109 OR72112 OR72108 R73394 R73399 OR91499 OR90502 OR91826 OR91826 OR90502 OR90059 OR73400 OR72127 OR91501 OR91500 OR91499 OR93381 DESCRIPTION WARNING LABEL TABLE TABLE TITANIUM FINISH TABLE INSERT TABLE INSERT TABLE INSERT TABLE INSERT PIN M5 x 20mm HEX SOC HD SCR SCREW SHIPPING STRIP INSULATOR POWER CORD INSULATOR POWER CORD SWITCH ASSY CONST OF REF 66 TO REF 79 5 X 10mm PAN HEAD SCREW M5 LOCK WASHER 5 FLAT WASHER SWITCH S BACK BOX SWITCH S BOX WASHER SWITCH S FRONT BOX SWITCH BOX GASKET FOR REV SWITCH 3HP MAGNETIC SWITCH PLASTIC BLOCK M5 X 16mm PAN HEAD SCREW M5 LOCK WASHER M5 FLAT WASHER SWITCH BRACKET SWITCH MOUNT ASSY CONST OF REF 81 TO REF 94 M10 HEX NUT M10 LOCK WASHER FLAT HEAD RIVETED NUTS SWITCH MOUNT BRACKET M10 FLAT WASHER M10 x 65 HEX SOC HD SCR LOCK KNOB M8 FLAT WASHER M6 LOCK WASHER M6 X 16mm PAN HEAD SCREW M6 X 16mm PAN HEAD SCREW M6 LOCK WASHER M6 FLAT WASHER SWITCH SUPPORT BRACKET WARNING LABEL M8 HEX NUT M8 LOCK WASHER M8 FLAT WASHER M8 x 20mm HEX SOC HD SCR QTY O M ARR RR RR N N nm 1192 E 27 Wi A 1312 x NG 5 14014 34 KEY NO 101A 101B 1016 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 126 127 1
25. d and ruin the workpiece SEE FIG 28 Fig 28 WORKPIECE COLLAR COLLAR BELOW THE CUTTERHEAD Above the Cutter This type of setup is the safest of the three and pro duces the most consistent results Two advantages of this setup are that 1 The cut will not be affected by slight variations in the thickness of the workpiece 2 The workpiece will not be gouged if you accidental ly lift it off the table If the workpiece lifts off the table simply run it though the cutter again to pro duce a finished cut The only disadvantage of this type of setup is that the user will not be able to see the cut being made as it will be on the underside of the workpiece SEE FIG 29 Fig 29 WORKPIECE COLLAR COLLAR ABOVE THE CUTTER Between two Cutters The advantage of this setup is that you can make two profile cuts in a single pass so it is freguently used when both edges of the workpiece are to be shaped The disadvantage with this method like the Below the Cutter method is that any accidental lifting of the workpiece will cause gouging and ruin the workpiece SEE FIG 30 Fig 30 CUTTER WORKPIECE COLLAR 2 6 CUTTER COLLAR BETWEEN TWO CUTTERS MAINTENANCE This shaper reguires very little maintenance other than minor lubrication and cleaning The following sections detail what will
26. e miter gauge for end shaping and a starting pin and collar for curve shaping ELECTRICAL REQUIREMENTS A WARNING The switch provided with your shaper is designed for 230 volt single phase usage only The switch has a plug that is designed to plug into a 230 volt outlet There are many different configurations for 230 volt To reduce the risk of electric shock follow all electri outlets so it is conceivable that the configuration of the cal and safety codes including the National Electric plug may not match the configuration of your existing Code NEC and the Occupational Safety and Health outlet If this is the case you will have to replace the Regulations OSHA All electrical connections and plug with a UL CSA approved plug that matches the wiring should be made by gualified personnel only configuration of your 230V outlet GROUNDING INSTRUCTIONS A WARNING This machine MUST BE GROUNDED while in use to protect the operator from electric shock In the event of a malfunction or breakdown GROUND ING provides the path of least resistance for electric current and reduces the risk of electric shock The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances If a plug is provided with your machine DO NOT modify the plug If it will not fit your electrical receptacle have a qualified electrician install the proper connections t
27. ed to use if any and place over the spindle 4 Attach the cutter D to the spindle 5 Add collar if any and then attach the special washer B Figure 15 shows a collar C installed above the cutter A WARNING MAKE CERTAIN that the special washer goes on just before you replace the spindle nuts This washer pre vents the spindle nut s from loosening if the cutter is stalled 6 Replace spindle nuts A and tighten using the spindle wrenches ASSEMBLING FENCE A WARNING MAKE CERTAIN THAT THE SHAPER IS DISCON NECTED FROM THE POWER SOURCE 1 Install the fence by placing the main fence casting A on the table surface SEE FIG 16 Fig 16 2 Use the two locking handles B provided to secure the fence casting to the table by threading the handles into the holes in the table located slightly behind the spindle opening 3 Attach the laminated wooden fence halves by plac ing one flat washer not shown over the fence lock knob A insert the handle through the hole B in the fence and thread into the bracket on the back of the laminated wooden fence half SEE FIG 17 Fig 17 4 Tighten fence lock knob until the fence half is securely in place NOTE The fence lock handles are spring loaded and can be adjusted by pulling out on the handle and repo sitioning on the 5 Repeat steps 3 4 to attach the remaining fence half 6 Attach Guard Mounting Bracket D to the Top Cover E usin
28. est to use a template jig A WARNING Use EXTREME care when freehand shaping With the fence removed more of the cutter is exposed increas ing the risk of injury To set up the shaper for freehand operation 1 Remove the fence assembly from the shaper 2 Insert the starting pin A in the most suitable hole B on the table insert SEE FIG 26 page 29 3 Attach the Mounting post to the table using two provided socket head cap screws and attach over head D guard to the post SEE FIG 27 Fig 27 4 Useahold down jig or rubberized push blocks to support or guide the workpiece and help protect your hands from injury Place the workpiece against the starting pin Slowly pivot and feed the workpiece into the cutter Try to avoid starting your cut on the corner of a workpiece to help reduce the risk of a kickback 7 Once the cut is started the workpiece should be pulled away from the starting pin USING COLLARS A WARNING When shaping workpieces that have irregular shapes it is essential to use a collar There are three basic types of setup for the collar Each setup has it s advantages and disadvantages Below the Cutter The advantage of the collar being positioned below the cutter is that the user can see the progress of the cut While this method provides a good view of the cut being made the disadvantage is that any lifting of the workpiece even slightly will cause the cutter to gouge the woo
29. etermine the minimum gauge for the extension cord The extension cord must also contain a ground wire and plug pin 27 Wear proper clothing DO NOT wear loose clothing gloves neckties or jewelry These items can get caught in the machine during operations and pull the operator into the moving parts Users must wear a protective cover on their hair if the hair is long to prevent it from contacting any moving parts 28 SAVE these instructions and refer to them frequent ly and use them to instruct other users 29 Information regarding the safe and proper operation of this tool is also available from the following Sources Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 www powertoolinstitute org National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25 West 43rd Street 4th floor New York NY 10036 www ansi org ANSI 01 1 Safety Reguirements for Woodworking Machines and the U S Department of Labor regulations www osha gov PRODUCT SAFETY 1 Serious personal injury may occur if normal safety precautions are overlooked or ignored Accidents are freguently caused by lack of familiarity or failure to pay attention Obtain advice from supervisor instructor or another gualified individual who is familiar with this machine and its operations 2 Every work area is different Always consider safe ty first as it applies to your work area U
30. g four M6 20mm Socket Head Cap Screws four M6 flat washers four M6 lock wash ers and four M6 Nylock hex nuts SEE FIG 18 Fig 18 7 With the Guard Mounting Bracket now attached to the Top Cover fasten the top cover to the fence casting using the two supplied Lock Knobs F and flat washers 8 There are several types of guards that should be attached to the shaper fence depending on the operation that you are performing Figures 19 and Fig 20 show how the Barrier Guard G the Hold Down Bracket H the Chip Deflector 1 and the Overhead Guard J are attached to the Fence Assembly SEE FIGS 19 and 20 Fig 19 NOTICE Guard segments will need to be repositioned for the operation being attempted The guards should be as close as possible without interfering with the travel of the workpiece or cutter Fig 20 25 ADJUSTMENTS CHANGING SPEEDS This shaper is constructed with a 2 step pulley on both the motor pulley A and on the spindle pulley B This two step configuration allows for speeds of either 7 000 RPM or 10 000 RPM With the belt on the larger step of the motor pulley and the smaller step on the spindle pulley the spindle speed will be 10 000 RPM Con versely with the belt on the smaller step of the motor pulley and the larger step on the spindle pulley the spindle speed would be 7 000 The belt can be moved from one step on the pulley to the other by simply walking the belt SE
31. he two faces of the fence are independent of one another and can be set at different positions to allow for different shaping tasks To adjust 1 Loosen lock lever A SEE FIG 23 Fig 23 2 Adjust the position of the fence by turning the adjustment knob B 3 When the fence is in the desired position retighten the lock lever 4 Repeat this process for the other side of the fence if necessary NOTE There are two sets of holes on the table top for attaching the fence The most common set up positions the fence so that it runs parallel to the miter slot The fence can however be rotated 90 from the position by using the second set of holes in the table top BELT TENSION The belt tension is set at the factory and should not need adjustment on initial setup The belt will need occasional adjustment as the belt will stretch over time The belt should yield 1 4 of deflection when squeezed together at the midpoint To adjust belt tension A WARNING MAKE CERTAIN THAT THE SHAPER IS DISCON NECTED FROM THE POWER SOURCE 1 Loosen the two hex head bolts A SEE FIG 24 2 Slide the motor and bracket assembly B away from the spindle cartridge C until the slack is removed from the belt 3 Fig 24 Retighten the two hex bolts loosened in step 1 FENCE ALIGNMENT Before using the shaper it is important to make sure that the two fence faces are parallel Use the following steps to ensure the parallelism
32. ing a cut where a portion of the workpiece is not touched by the cutterhead both sides of the fence will be set at the same depth 2 When performing a cut where the entire edge of the workpiece is removed the fence must be positioned differently If the fence halves are kept in line once the workpiece passes through the cutterhead the shaped edge would no longer be supported against the fence To prevent this the outfeed side of the fence must be positioned further out to compensate for the material being removed Advance the out feed side of the fence until it contacts the shaped edge of the workpiece 3 If using a miter gauge the infeed side of the fence MUST be parallel with the miter slot Also make certain that the outfeed side of the fence is posi tioned out of the way so that it does not contact the workpiece after it passes through the cutterhead FREEHAND SHAPING Freehand Shaping is shaping without the use of a miter gauge or fence Beginning the cut is the most danger ous part of freehand shaping Many times when the workpiece first contacts the cutter the workpiece will tend to kickback or jerk which can surprise the opera tor To help reduce the frequency of these incidents and increase the safety aspect of freehand shaping a starting pin is provided with your shaper This pin will allow you to anchor and slowly pivot the workpiece into the cutter at the beginning of the cut When freehand shaping it is always b
33. k for and remove protective shipping materials around motors and moving parts Lay out all parts on a clean work surface Remove any protective materials and coatings from all of the parts and the shaper The protective coatings A Main Fence Casting B Laminated Fence Halves 2 can be removed by spraying WD 40 on them and wiping it off with a soft cloth This may need redone several times before all of the protective coatings are removed completely After cleaning apply a good quality paste wax to any unpainted surfaces Make sure to buff out the wax before assembly Compare the items to inventory figures verify that all items are accounted for before discarding the shipping box A WARNING If any parts are missing do not attempt to plug in the power cord and turn the machine The machine should only be turned ON after all the parts have been obtained and installed correctly For missing parts contact Steel City at 1 877 SC4 TOOL E Spindle Wrenches 2 Open End Wrenches 2 3 1 2 in Overhead Guard 6 in Overhead Guard with Mounting Rod and Fasteners NOTE Rod and fasteners are interchangeable and are to be used on both overhead guards HN pgs OZ M6 x 20 socket head cap screw 4 M6 Nylock Hex Nut 4 M6 Lock Washer 4 M6 Flat Washer 4 Mounting Post Draw Bar Router Collett 3 4 in Spindle 1 in Spindle Starting Pin Spacers 6 Special Washer 2
34. lide the stock past the cutterhead Pitch A sticky sap based residue that comes from wood products Runout The amount of wobble in the spindle Template A pattern to guide the marking or cutting of a shape FEATURE IDENTIFICATION Raise Lower Handwheel Arbor Stabilizer Knob Fence Fence Lock Knobs Miter Gauge Power Switch Cutterhead Rotation Switch Adjustable Depth Scale gt GENERAL SAFETY A WARNING TO AVOID serious injury and damage to the machine read and follow all Safety and Operating Instructions before assembling and operating this machine This manual is not totally comprehensive It does not and can not convey every possible safety and opera tional problem which may arise while using this machine The manual will cover many of the basic and specific safety procedures needed in an industrial envi ronment All federal and state laws and any regulations having jurisdiction covering the safety reguirements for use of this machine take precedence over the statements in this manual Users of this machine must adhere to all such regulations Below is a list of symbols that are used to attract your attention to possible dangerous conditions 2 This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety mes sages that follow this symbol to avoid possible injury or death A DANGER Indicates an imminently
35. lways use properly fitting NIOSH OSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water 1 To avoid serious injury and damage to the machine read the entire User Manual before assembly and operation of this machine A WARNING ALWAYS wear eye protection Any machine can throw debris into the eyes during operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard Z87 1 when operat ing power tools 11 DO NOT FORCE the machine to perform an opera tion for which it was not designed It will do a safer and higher guality job by only performing operations for which the machine was intended A WARNING 12 DO NOT stand on a machine Serious injury could ALWAYS wear hearing protection Plain cotton is result if it tips over or you accidentally contact any not an acceptable protective device Hearing moving part equipment should comply with ANSI 53 19 13 DO NOT store anything above or near the machine Standards 14 DO NOT operate any machine or tool if under the influence of drugs alcohol or medication 15 EACH AND EVERY time check for damaged parts prior to using any machine Carefully check all guards to see that they operate properly are not damaged and perform their intended functions Check for alignment binding or breakage of all 4 ALWAYS wea
36. nplug the shaper by pulling on the power cord ALWAYS grasp the plug not the cord 13 REPLACE damaged cord immediately DO NOT use a damaged cord or plug 14 DO NOT use the shaper as a toy DO NOT use 23 SET UP operations whenever possible to have the near or around children cutters under the workpiece 15 KEEP hands away from cutting tool 24 When shaping with a starting pin and rub collar BE SURE that the workpiece is of sufficient size to 16 NEVER run stock between the fence and the cutter insure control It is best to shape a larger piece 17 ALWAYS use a miter gauge and clamp attachment and then cut to size on a table saw Wien shaping Se precos The nee 25 BE SURE that there is sufficient bearing surface of EREECHEN the workpiece on the rub collar to insure support 18 ALWAYS feed against the rotation of the cutter throughout the operation 19 The wooden fence halves SHOULD BE adjusted 26 MAKE SURE cutters are properly secured before endwise so the opening is never more than is starting shaper EES IE GUNEE 27 USE guards guides and hold down wherever 20 KEEP cutters sharp and free from rust and pitch possible 21 ONLY use flat workpieces in the shaper never use 28 ALWAYS use proper speed setting for the cutter warped or twisted lumber being used 22 NEVER take off too much material in one pass 29 DO NOT perform any operation freehand Use the Make several lighter passes fence for straight shaping th
37. o meet all electrical codes local and state All connections must also adhere to all of OSHA mandates IMPROPER ELECTRICAL CONNECTION of the equip ment grounding conductor can result in risk of electric shock The conductor with the green insulation with or without yellow stripes is the equipment grounding con ductor DO NOT connect the equipment grounding con ductor to a live terminal if repair or replacement of the electric cord or plug is necessary Check with a qualified electrician or service personnel if you do not completely understand the grounding instructions or if you are not sure the tool is properly grounded PLUGS RECEPTACLES A WARNING Electrocution or fire could result if this machine is not grounded properly or if the electrical configura tion does not comply with local and state electrical codes MAKE CERTAIN the machine is disconnected from power source before starting any electrical work MAKE SURE the circuit breaker does not exceed the rating of the plug and receptacle The motor supplied with your machine is a 230 volt single phase motor Never connect the green or ground wire to a live terminal A machine with a 230 volt plug should only be connect ed to an outlet having the same configuration as the plug EXTENSION CORDS A WARNING To reduce the risk of fire or electrical shock use the proper gauge of extension cord When using an extension cord be sure to use one hea
38. protection does not diminish if the gold color is worn away by abrasion due to normal use over time A paste wax may be applied to the table top to give it a shiny appearance TROUBLESHOOTING GUIDE 1 If you are unqualified to test voltage determine circuit PROBLEM LIKELY CAUSE S The shaper does 1 The supply circuit has low voltage not start or the breaker trips The shaper runs slow The drive belt tears or runs off of the shaper The shaper vibrates the spindle is loose or the cutter chatters or high resistance The motor start capacitor is open or shorted Forward reverse switch is in the neutral position The belt to pulley ratio is set to 7 000 RPM The extension cord used is the wrong gauge and has too much resistance or the supply circuit has low voltage or high resistance The belt tension is too low and the belt has run off of the pulley The shaper is unstable and wobbles The spindle cutter or router bit spindle adapter is loose or out of alignment The shaper has a loose motor or spindle cartridge The motor or spindle cartridge bearings are at fault 31 loads or rewire electrical connections contact a qualified electrician Unplug the shaper and inspect the capacitor for oily residue bubbled plastic foul odor and test and replace accordingly Make sure the switch is in the forward or reverse position Unplug the
39. r a NIOSH OSHA approved dust moving parts Any guard or other part that is dam mask to prevent inhaling dangerous dust or air aged should be immediately repaired or replaced ticles 16 Ground all machines If any machine is supplied with a 3 prong plug it must be plugged into a 3 contact electrical receptacle The third prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the third prong 5 ALWAYS keep the work area clean well lit and organized DO NOT work in an area that have slip pery floor surfaces from debris grease and wax 6 ALWAYS unplug the machine from the electrical receptacle when making adjustments changing 17 Keep visitors and children away from any machine parts or performing any maintenance DO NOT permit people to be in the immediate work area especially when the machine is operating 7 AVOID ACCIDENTAL STARTING Make sure that the power switch is in the OFF position before 18 KEEP protective guards in place and in working plugging in the power cord to the electrical order receptacle 19 MAINTAIN your balance DO NOT extend yourself over the tool Wear oil resistant rubber soled shoes Keep floor clear of debris grease and wax A WARNING 20 MAINTAIN all machines with care ALWAYS KEEP machine clean and in good working order KEEP all blades and tool bits sharp 8 AVOID a dangerous working environment DO 21
40. se this machine with respect and caution Failure to do so could result in serious personal injury and damage to the machine 3 Prevent electrical shock Follow all electrical and safety codes including the National Electrical Code NEC and the Occupational Safety and Health Regulations OSHA All electrical connections and wiring should be made by gualified personnel only A WARNING 4 TO REDUCE the risk of electrical shock DO NOT use this machine outdoors DO NOT expose to rain or moisture Store indoors in a dry area 5 STOP using this machine if at any time you ex perience difficulties in performing any operation Contact your supervisor instructor or machine service center immediately 6 Safety decals are on this machine to warn and direct you to how to protect yourself or visitors from personal injury These decals MUST be maintained so that they are legible REPLACE decals that are not legible 7 DO NOT leave the unit plugged into the electrical outlet Unplug the unit from the outlet when not in use and before servicing performing maintenance tasks or cleaning 8 ALWAYS turn the power switch OFF before unplugging the shaper A WARNING 9 DO NOT handle the plug or shaper with wet hands 10 USE accessories only recommended by Steel City 11 DO NOT pull the shaper by the power cord NEVER allow the power cord to come in contact with sharp edges hot surfaces oil or grease 12 DO NOT u
41. space for you to operate the machine freely OUTLET PLACEMENT Outlets should be located close enough to the machine so that the power cord or extension cord is not in an area where it would cause a tripping hazard Be sure to observe all electrical codes if installing new circuits and or outlets AWARNING DO NOT assemble the Shaper until you are certain that the machine is not plugged in and the power switch is in the OFF position DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire User Manual DUST COLLECTION Since the Shaper generates a large amount of dust and wood shavings using an appropriate Dust Collection system is highly recommended Make certain to con struct your ducting to achieve optimum airflow and allow for adequate working clearances In order to connect to a dust collection system you will need to attach the dust port A to the rear of the machine using four M5 x 10mm pan head screws SEE FIG 1 Fig 1 REMOVING SHIPPING STRAP There is a metal strap A located inside of the cabinet that is bolted to both the motor and the cabinet to help prevent damage during shipping This strap must be removed prior to operating the shaper SEE FIG 2 Fig 2 To remove 1 Remove the two hex head cap screws B located on the outside of the shaper SEE FIG 2 2 Athird bolt is located behind the motor attach
42. t stationary woodworking tools do you own Check all that apply ___ Air Compressor ___ Band Saw Drill Press ___ Drum Sander ___ Dust Collection Horizontal Boring Machine ___ Jointer ___ Lathe ___ Mortiser ___ Panel Saw ____ Planer Power Feeder ___ Radial Arm Saw ___ Shaper ___ Spindle Sander ___ Table Saw ___ Vacuum Veneer Press ___ Wide Belt Sander Other Which benchtop tools do you own Check all that apply ___ Belt Sander ___ Belt Disc Sander Drill Press ___ Band Saw ___ Grinder ___ Mini Jointer Mini Lathe ___ Scroll Saw ___ Spindle Belt Sander Other Which portable hand held power tools do you own Check all that apply ___ Belt Sander Dust Collector ___ Detail Sander Biscuit Jointer ___ Circular Saw Drill Driver Miter Saw ___ Orbital Sander ___ Palm Sander ___ Portable Thickness Planer ___ Saber Saw Reciprocating Saw Router Other What machines accessories would you like to see added to the STEEL CITY line What new accessories would you like to see added Do you think your purchase represents good value Yes Would you recommend STEEL CITY products to a friend Yes No Comments FOLD ON DOTTED LINE PLACE STAMP HERE Steel City Tool Works P O Box 10529 Murfreesboro TN 37129 FOLD ON DOTTED LINE PRODUCT SPECIFICATIONS Spindles Furnished 3 4 1 Spindle Speeds 7000
43. vy enough to carry the current your machine will draw The smaller the gauge number the larger the diameter of the extension cord is If in doubt of the proper size of an extension cord use a shorter and thicker cord An undersized cord will cause a drop in line voltage result ing in a loss of power and overheating A CAUTION USE ONLY a 3 wire extension cord that has a 3 prong grounding plug and a 3 pole receptacle that accepts the machine s plug If you are using an extension cord outdoors be sure it is marked with the suffix W A W in Canada to indi cate that it is acceptable for outdoor use Make certain the extension cord is properly sized and in good electrical condition Always replace a worn or damaged extension cord immediately or have it repaired by a qualified person before using it Protect your extension cords from sharp objects exces sive heat and damp or wet areas MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS AWG 230 VOLT OPERATION ONLY 14 ANG 12 ANG 10 AWG 10 AWG Not recommended Oto 6 Amps 8 Amps 8 to 12 Amps 12 to 15 Amps 15 to 20 Amps UNPACKING amp INVENTORY A WARNING The machine is heavy two people are reguired to unpack and lift Use a safety strap to avoid tip over when lifting machine Check shipping carton and machine for damage before unpackaging Carefully remove packaging materials parts and machine from shipping carton Always chec
44. y which in normal use has proven to be defective provided that the customer returns the product shipping prepaid to an authorized service center with proof of purchase and provides SCTW with a reasonable opportunity to verify the alleged defect by inspection This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents or lack of maintenance or to repairs or alterations made or specifically authorized by anyone other than SCTW Normal wear components are also excluded under this coverage Every effort has been made to ensure that all SCTW machinery meets the highest guality and durability standards We reserve the right to change specifications at any time due to our commitment to continuous improvement of the guality of our products EXCEPT AS SET FORTH ABOVE SCTW MAKES NO EXPRESS OR IMPLIED REPRESENTA TIONS OR WARRANTIES WITH RESPECT TO ITS MACHINERY OR ITS CONDITION MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR USE SCTW FURNISHES THE ABOVE WARRANTIES IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FORA PARTICULAR PURPOSE WHICH ARE HEREBY SPECIFICALLY DISCLAIMED SCTW SHALL NOT BE LIABLE FOR ANY A SPECIAL INDIRECT INCIDENTAL PUNITIVE OR CONSEOUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF PROFITS ARISING FROM OR RELATED TO THIS WARRANTY THE BREACH OF ANY AGREEMENT OR WARRANTY OR THE OPERATION OR USE OF ITS MAC
Download Pdf Manuals
Related Search