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ASME A/S - r/v oceanus

1. On this page you get information about winch Wire paid off the drum after zero set Direction of the winch paying in paying out Wire speed in meter minute Wire load in LBS Number of layer In the upper left corner a HK AH GE am indicate if the level wind is in the Dead band zone Pressing F3 will logon the system a prompt for password shows up Dead band zone The Dead band zone is 14 turn at each end of the drum were the Level wind does not move Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 440f 78 MacArtney UNDERWATER TECHNOLOGY System log on Page 1 2 3 and 4 is accessible without logging on the system To get access to the set up pages you must log on the system To log on the system press F3 on any of the first 2 pages and types the code7570 then press ENTER You are automatically logged out when leaving page 5 6 and7 To access page 8 14 logon with service password Running hours o LLLLLLLLLLLLLLL Security level o Drum 0 0 turns Total running hours Actual status running or stopped Security level 0 1 or 2 Number of cable turns on drum AI Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 450f 78 MacArtney UNDERWATER TECHNOLOGY Current correction level wind 0 000 turn 5 Inc Fl Dec Fz Clear F3 l e pe pr frem Page
2. MacArtney UNDERWATER TECHNOLOGY 10 1 Contact Details No service contract has been negotiated and agreed upon If such a contract is desired please contact MacArtney A S 24 hour basis 365 days a year at MacArtney A S Gl Guldagervej 48 DK 6710 Esbjerg V Attn Project Manager Launch amp Recovery Tel 45 7613 2000 Fax 45 7511 7220 E mail mac dk macartney com For further information please visit the MacArtney Group Website www macartney com Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 76078 MacArtney UNDERWATER TECHNOLOGY 10 2 Contact Details Winch Support General MacArtney A S Gl Guldagervej 48 DK 6710 Esbjerg V Attn Project Manager Launch amp Recovery Tel 45 7613 2000 Fax 45 7511 7220 E mail mac dk macartney com Norway MacArtney Norge AS Strandsvingen 3 N 4032 Stavanger Tel 47 5195 1800 Fax 47 5195 1810 E mail mac no macartney com The Netherlands MacArtney Benelux BV Mandenmakerstraat 188 3194 DG Hoogvliet Tel 31 10 2041166 Fax 31 10 2480806 E mail mac nI macartney com The United Kingdom MacArtney UK Ltd Howemoss Drive Kirkhill Industrial Estate Dyce Aberdeen AB21 OGL Tel 44 0 1224 358 500 Fax 44 0 1224 358 510 E mail mac uk macartney com Winch Support Electrical A Schmidts Marine el Idomvej 6 DK 7570 Vemb Tel 45 9693 5050 Fax 45 9693 5051 Web www asme
3. bs re ma T Ke UN E SL 2 Oo o E MO CN L UY t 5 O e N e a 7 AS Ss gt O E E gt S QD 9 2 i O S 5 F N ka CU O os 5 E et Identifications sheet Type Winch number Winch performance Weight Max Gross Height Length Depth SWL Speed bottom layer Speed top layer MASH 2000 8 18 10 6 11151 35479 7 LESA TAGS LAAN ASI ARS EE Aia e 3000kg 1707 mm 1950 mm 1350 mm 15kN 39 m min 55 m min Title Winch Offshore Manual MASH 2000 Author JBK KE Er LIESDEENENE MAX GROSS 3000 kg LL emma m A i H H sa a HSS mm Ry D Hevision B Date 24 01 2012 Page 26 0f 78 MacArtne UNDERWATER TECHNOLOGY y MacArtney UNDERWATER TECHNOLOGY i i a Cad ifi Pd Mitte Brake resistors warning 7 x4 i HOT UNDER OPERATION Et Ll E d LL la Z Paan ee vi ege LESE NG la Po y LA f j f Ed Le Les i pr du CG E FEM J i SET 4 f Mud mge MN NN UE M ei i em BA M LEN ES y i am 2 Eu Cry u i gt 2 Ng V Y He F T E Fi La For each 6 months or 1000 running hours whatever occurs first First service after 2 Months or 300 running hours whatever occurs first Check for leaks in the gear repair if nec
4. A Schmidt s Marine el A S Filename 15 kW Focus light 1 2 AHC 02 T9ccud Customer MacArtney Konstr MH Project title MASH winch 2000 10 15kN Drawing Layout inside box Drawing no Last change 02 06 2011 07 30 34 Sheet 2 of 23 Idumvej 6 Bur DK 7570 Vemb 45 96 93 50 50 Phone A Schmidt s Marine EL A S rax 45 96 93 50 51 A Schmidt s Marine el A S Filename 15 kW Focus light 1 2 AHC 02 L1 L2 L3 L1 G2 L2 Q2 GV2ME32 GV2ME 14 w M2 NO MCN A J WINCH BRAKE LEVEL WIND 15kW RESISTOR O 75kW Customer MacArtney Project title MASH winch 2000 10 15kN Drawing MAIN VOLTAGE Drawing no Idumvej 6 Bur DK 7570 Vemb Phone 45 96 93 50 50 A Schmidt s Marine EL A S rax 45 96 93 50 51 BER PRENNE MB Latas Ww Du gt NG E E S8VT F24024E Ul N ENE AO V D vv JAAP e konstr MH Last plot 24 10 2011 08 58 8 A Schmidt s Marine el A S 3 20 L3 G2 B 3 20 cac f1 a HH 3 20 53 73 83 IN UNG A K1 6 13 54 74 84 PE xv1 1 Qe 23 OPE M3 FAN WINCH MOTOR Idumvej 6 Bur DK 7570 Vemb Phone 45 96 93 50 50 A Schmidt s Marine EL A S rax 45 96 93 50 51 B2 BREAK WINCH MOTOR Customer MacArtney Project title MASH winch 2000 10 15kN Drawing MAIN VOLTAGE Drawing no K1 6 13 22 L1 L2 PE HEATING HE1 HEATING WINCH MOTOR 10 W11 Wie PE
5. 100x107 5ooxt0 60 674x10 D b Le 100 1654x107 mox BOx10 gt 150 3168x107 150x107 f 950x10 250 6182x107 t60x10 1000x107 p 200x140 200x1 gt 500 2226x107 The stated values Qro and Opie are only approximate values for specific friction work 0 5 Jimm and sliding speeds 10 m s Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 370f 78 MacArtney UNDERWATER TECHNOLOGY Table 2 Technical Data Referring to Holding Brakes Type 891 1 Mass moment of Inertia J Friction work 51 Friction Work Q tot Hub rotor for dma per 0 1 mm wear max possible friction work in Rotor thickness relation to nominal air gap new kgm J 0 1 J mm L4 omatt Pet 605 8 osmu Ba x10 69 3e 474107 gt 20x10 20 107 80 O 32 448x10 ET Patt SI 4 60 6 74 x 10 65 x 10 130 x 10 11 15 100 16 54 x 10 70x10 170 x 107 150 31 68 x 10 75 X10 300 x 10 3 The stated values Qro and Gris are only approximate values for specific friction work 0 5 Jimm and sliding speeds lt 10 m s Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 38 of 78 MacArtney UNDERWATER TECHNOLOGY 4 7 Section Maintenance Journal Title Winch Offshore Manual MASH 2000 Revision B Auth
6. 2 2 5 Winch The drum holds the cable by using a Lebus shell Optional mounted directly onto the winch drum If the umbilical type is changed it is very important to also change the Lebus shell for the new umbilical size In the main electric drive motor drive side of the winch an absolute encoder is mounted in the centre The encoder communicates directly to the PLC using the profibus standard protocol The encoder feedback is used for the following calculations Cable length Cable speed Number of umbilical layers Control of level wind position Since the encoder is absolute it is not necessary to apply power to the winch all the time The encoder will store the last position and hold it 2 2 6 Slip ring installation Connection to the slip ring is done using the termination junction box Please refer to section 7 for electrical connection through the slip ring 2 2 Brake resistor The brake resistor is used as a load source to burn off the electric power produced during umbilical pay out The brake resistors are not in use during umbilical haul in Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 120f 78 MacArtney UNDERWATER TECHNOLOGY 2 2 8 Drip tray Optional Under the drum a drip tray is installed to gather all used cooling water and other fluids These fluids will be lead to a 2 connection from where the disposal fluid can be prober treated Figu
7. 6096 A ES amp Brakeresister 1 e E d I Encoder p 6 3 mm JET I i de d JP lr e 4 se sd lim i LTN Ec i d SM Vir AUN BE Load cell 1058 1950 1250 Stop switch for electronic Levelwind Bearinghouse Bolts which needs to be taken out To desassemble the drum the bolts for the bearinghouse needs to be taken out The bolts in the levelwind needs to be loosened S E d Material Weight 2453 kg Z E Z Messurements without tolerances r1 File no E B E Fi acc to DS ISO 2768 1 m kl App Revision Date Name Path Date Name Unauthorize use of this drawing which may not be copied is subjected to prosecution according to the law of illoyal competition Customer Subject WHOI Winch2000 8 18 10 6 Scala Date 110 18 03 10 Drawn by Ordre no MacArtney SH TS 11151 35479 UNDERWATER TECHNOLOGY GROUP AS Format Drawing no Hydraulic Steel Engineering M 35479 0 gt Subject Material Weight Drawing no Raw materiol Qua S 355 485 kg S 355 52 3 221 kg goa m 7 S 7 in shaft sher ES S1304 BS 144 AISI304 E 34494 0 114 AISI304 g 34494 0 110 BKT a 10mm unctionbox_1 Re XV2808C1164 4PAMGIEL160B5M1 60 M B5 Bremse Skive 0 E
8. 64 30 hain wheel 06B 740 ncoder PSM 581 KS S F WINIS en kaaa TSO al r lt Ss nlo g 5F UT a rm E co 2 UJ BRO ww Ww WwW rm T 109 uu WwW ww Ww Ww Ww WwW Uu UT UT DO a UT un UT UT UJ LA UT un UT EF Ff NA PF Ff FIF min FIFI 1 x oO i SII Gil Gi sal ca Sech so so os Ke Ke so so CIT so so so gt gt e B gt gt gt gt gt gt gt gt gt Ag ER do V Ng 5 gt Sa gt UT No U ate for encoder d 6 PARTI ade for encoder AISI 304 35479 0 1 s for encoder AISI 304 35479 0 1 E Se 12 kg 35479 0 107 NN Gummi 0kg ST52 3 Sta S 355 35479 0 102 house 535583 g 0 16 10 Miu o 7 ock is co tarm o D TO ive2 w wj vill vil vil vw w N 39 Skive for gear 40 Saftygrid 4 Saftygri 42 Safty 43 4h plate 3 45 tB100 150 13 46 Bearinghousing 47 Bearing23120 48 Cover100 220 in seu NG o D es 200 400 9355263 A 16 10 DA A gt a N a ua lu 5 a 3 gt a g plate z zx amp lg i s ua un i ua g Material Weight T T RW T Messurements without tolerances r1 FAG HO T 0 E A E acc to DS ISO 2768 1 m kl App Revision Date Name Path Date Name
9. H 7 PE M4 FAN LEVEL WIND MOTOR 24 K2 7 13 22 13 W14 OPE Li Le PE HEATING HE2 HEATING LEVEL WIND MOTOR Konstr MH 15 kW Focus light 1 2 AHC 02 L1 G2 L2 Q2 L3 G2 24VDC Dad OV 9e PE Sags nr 10363 34494 Rev 11 10 2010 MDH Last plot 24 10 2011 08 58 18 2 Last change 22 02 2011 14 34 50 Sheet 4 of 23 A Schmidt s Marine el A S 24VDC 4 20 AROSA AB S11 EM STOP 12 22 Mo no gt nm X1 2 Y Gi D i X2 EM STOP HEMOTE ov 4 20 Idumvej 6 Bur DK 7570 Vemb Phone 45 96 93 50 50 A Schmidt s Marine EL A S Fax 45 96 93 50 51 Vi v GL Project title ve Vv GO MacArtney MASH winch 2000 10 15kN CONTROL VOLTAGE Drawing no EM STOP 10 6 VE Pi ET 9 Heating control box 10 11 1g 13 14 13 16 MH Rev 11 10 2019 MDH Last plot 24 10 2011 08 58 18 Last change 09 05 2011 12 54 16 Sheet 5 of 23 Filename 15 kW Focus light 1 2 AHC 02 24VDC 6 1 DE 107 Ec PTC resistor winch motor ov 6 1 T4 18 Sags nr 10363 34494 A Schmidt s Marine el A S Filename 15 kW Focus light 1 2 AHC 02 1 2 3 4 5 6 7 8 g 10 11 12 13 14 15 16 17 18 24VDC 24VDC 5 18 7 1 TIM mu FIN Y E uw VW3A3401 ovs Vs B FV1 ei kal kal i K8 K9 11 8 11 9 au Kal Kal wn E Y i gt dc Cu ei O H H O i olo lt Kg lt 1 1 LO L0 L0
10. Is the level in the correct position a If yes the level wind is running perfect please go to step 37 b If no the level wind needs to be adjusted please go to step 32 28 Login on E1022 with password level 1 29 Go to section 5 2 2 panel page 7 save wire length a If the level wind is in front of the cable decrease cable diameter 1 of cable diameter b Ifthe level wind is behind of the cable increase cable diameter 1 of cable 30 The level wind will move to the calculated position a If this position is perfect please continue this procedure b If this position is not perfect please go to step 33 31 Log out 32 Go to main page 33 Spool on the remaining cable Check the spooling on drum regularly otore the amount of cable on winch 34 Store the amount of cable on winch by reset of the cable counter 35 Go to section 5 2 2 panel page 7 save wire length 36 Press F2 The red LED on F2 will start flashing Re press F2 and the LED will illuminate green If the F2 button is not re pressed the red LED will stop after 5 sec and the preset has not been completed 37 Log out The spooling has been completed Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 620f 78 MacArtney UNDERWATER TECHNOLOGY 5 4 How to spool off an umbilical The winch has been designed to prevent all umbilical spooled off the drum It is not possible for operator to un spool the last 8 umbilical
11. NDT Welding was carried out by certified welders in accordance with approved welding procedures 100 MPI was performed round padeyes and surrounding structure after load testing Tests According to ILO 152 and principles of DNV Certification Note No 2 7 1 April 2006 Tests Load Winch frame 3750 kg 4 point lifting It is agreed that save as provided below Det Norske Veritas its subsidiaries bodies d directors employees and agents shall have no liability for any loss damage or expense allegedly caused or induced by their mistake or negligence breach or warranty or any other act omission or error by them including gross negligence or wilful misconduct by any such person with the exception of gross negligence or willul misconduct by the goveming bodies or senior executive officers of Det Norske Veritas This applies regardioss of whether the loss damage or expense has affected anyone with whom Det Norske Veritas has a contract or a third party who has acted or relied on decisions made of information given by or on behalf ol Dot Norske Veritas However if any person uses tha services of Det Norske Veritas or its subsidiaries or relies on any decision made or information given by or on behall of them and in consequence sulfers a loss damage or expense provided to ba due to their negsgence omission or default then Det Norske Veritas will pay by way of compensation to such person a sum represenbng his proved loss In the event Det N
12. No PP011218 DNV DET NORSKE VERITAS STATEMENT OF CONFORMITY FOR FRAMES Item Winch Frame Manufacturer SH Group A S Denmark Serial Number H11151 V35479 2 Ordered by MacArtney A S Intended for WHOI This is to certify that DNV during production attended the premises of SH Group A S with the purpose of carrying out surveys and finally on the 27 of June 2011 witnessed the lifting test of the above mentioned frame This SoC is based on Design Verification Letter FWBDK 201103317 BASIS FOR APPROVAL The frame is checked with respect to strength and material qualities according to LO no 152 code of practice Safety and health in dock work Safe Working Load Winch frame 3000 kg Design temperature Td 20 C Max sling angle from vert 45 The frame is built in accordance with the following drawing Title Drg No Rev Frame 35479 0 10 0 Welding amp Non destructive testing NDT Welding was carried out by certified welders in accordance with approved welding procedures 100 MPI was performed round padeyes and surrounding structure after load testing Tests According to ILO 152 and principles of DNV Certification Note No 2 7 1 April 2006 Tests Load Winch frame 3750 kg 4 point lifting It is agreed that save as provided below Det EE Veritas its subsidiaries bodies directors employees and agents shall have no liability for any loss damage or expense allegedly caused or induced by
13. Unauthorize use of this drawing wich may not be copied is subjected to prosecution according to the law of illoyal competition Costumer Subject WHO Winch2000 8 18 10 6 Scala Date 110 06 10 11 Drawn by Ordre no MacArtney Hz TS 11151 35479 H AS St Steel Engineering UNDERWATER artney Format Drawing no M 35479 0 EXP tem no 1 3 mm c 13 14 P 16 17 18 9 20 DE pa 2 Wearing plate wem 3 Axel for moment WR ae ede E e CO EE par EE Messurements without tolerances Revision P Date Name Paths pr Subject Shaft 270 Leading pipe Bush70 80 60 Gaffel1 Hole plate shaft 260 6212 2RS Roll 2117 B60 110 12 B70 110 12 Fork2 WI ax J u A A A A mo a ju aring shaft 10 2RS1 119108 Top plate 7O e aft 250 Bush50 60 40 Doubl Doubling Hole pl ingl ate N CO IC co I Dliebronze Weight Quantit 3 y 1 1 2 1 1 ua pu g ua mim ua Kg 1 UJ Co A ua ua 1 1 UJ ua CO Ee ua pe Je Unauthorize use of this drawing wich may not be copied is subjected to prosecution according to the law of illoyal competition GROUP AS Engineering MacArtney SH UNDERWATER T Hydraulic Steel Subject Levelwind Scala Date Drawn by Ordre no Format Drawing no 35479 0 15 EXP MacArtn
14. ua pe Je Unauthorize use of this drawing wich may not be copied is subjected to prosecution according to the law of illoyal competition GROUP AS Engineering MacArtney SH UNDERWATER T Hydraulic Steel Subject Levelwind Scala Date Drawn by Ordre no Format Drawing no 35479 0 15 EXP MacArtney UNDERWATER TECHNOLOGY 7 Section Electrical Drawings Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 66 of 78 A Schmidt s Marine el A S Filename 15 kW Focus light 1 2 AHC 02 150 mm epe qmm 51 EM STOP 52 START STOP NO 53 LOCAL REMOTE e 54 ZERO WIRELENGHT 55 EM STOP 57 LEVELWIND AUTO MAN 58 LEVELWIND LEFT O RIGHT 300 mm S10 RESET EM STOP Terminalrow X3 in this box 311 CONSTANT TENSION S12 START STOP AHC S13 AUTO RENDERING ACK H1 RUNNING LIGHT H2 LOCAL CONTROL 1000 mm H3 REMOTE CONTROL H6 REMOTE CONTROL H8 EM STOP ACTIV H9 TENSION MODE ON H10 AHC ACTIVE H11 AUTO RENDERING ACTIVE DISPLAY R1 JOYSTICK R2 JOYSTICK 0 0 0 WW OOS 400 mm uu ooc n1 LCI90i display Terminalrow X1 in this box Terminalrow X2 in this box Idumvej 6 Bur ASME A S 35 ver Project title MASH winch 2000 10 15kN heck Rev 11 10 2010 MOH A Schmidt s Marine EL A S Fax s45 96 93 50 51 Draming Layout Last plot 24 10 2011 08 58 28 Drawing moe Last change 08 07 2011 15 14 16 Sheot 1 of 23
15. will automatically pay out the umbilical and give an audio alarm Auto rendering For more details see section 5 2 2 Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 70f78 MacArtne UNDERWATER artney 2 Constant Tension mode In tension mode the winch is operating on a torque input signal or a load cell signal and the winch drum speed cannot be adjusted because when tension mode is selected it is the tension in the umbilical that has the determining factor The winch will heave or slack to adjust to the applied load setting shown in the display For more details see section 5 2 2 Brake resistor The brake resistor is basically an industry quality fan heater to get rid of the power generated by the umbilical winch during umbilical pay out or de acceleration of the winch Warning The voltage is 700VDC 20 amp output from the winch to the brake resistor Level Wind To help spooling the umbilical onto the drum the winch is equipped with an electronic controlled level wind The level wind is driven by an electric asynchronous motor and a frequency converter An absolute encoder is placed on the winch drum and one on the level wind The PLC calculates the necessary movement of the level wind with respect to the umbilical diameter and the rotation of the drum Input regarding the umbilical diameter is done on the operator s panel We recommend that the diameter input is set to app 1 02 1 04 x a
16. 2 Monthly Maintenance Schedule Monthly maintenance e All bearings must be greased on a regular basis e Grease encoder chain drive using a soft brush heavy duty grease for open gear sets o 1x Drive on level wind o 1x Drive on drum in drive end 4 1 3 6 Months or every 1000 running hours Maintenance Schedule Every 6 Months or 1000 running hour what ever occurs first maintenance First service after 2 Months or 300 running hours whatever occurs first e Check for leaks in the gearbox repair if necessary e Check main bolt connections on the winch use a torque limiting tool according to manual section 4 2 1 Greasing as necessary Function test Check and clean fans in electrical cabinet Check and clean resistor elements inside brake resistor for salt build up and the fan in brake resistor e Adjust brake inside main el motor see section 4 6 1 4 1 4 Yearly Maintenance Schedule Yearly Maintenance e Change gear oil e Check and tighten all bolts and screws in electrical components e Frequency converter shall be charges one a year to charge the capacitor This done by putting 3 Phases on the winch and lad it charges for 3 minutes without running the winch Make sure that there is power on the frequency converter when this is done Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 21 0f 78 MacArtney UNDERWATER TECHNOLOGY 4 1 5 Maintenance Schedule 3 year Maintenance
17. 3 The level wind is before spooling set to zero correction and the start value is stored in the PLC If moving the level wind away from the basic position the corrections is shown on this page You can move the level wind left right by pressing F1 F2 The value can be set to zero by pressing F3 twice within 5 sec the LED s above F3 will indicate by flashing red after first press and shift to steady red after second press The value can be set between 10 to 10 windings on the drum Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 460f 78 MacArtney UNDERWATER TECHNOLOGY Hinch load LBS Fi dec 1 n LBS Inc F4 JEN dec PRE Inc F3 RER RER refere Page 4 When the tension function will be activated at the front of the switchboard the actual tension in the umbilical will be set as set point on this page it is possible to adjust the set point up and down when the tension function is active F1 and F2 is used to adjust the set point down F1 adjust in 5 LBS step and F2 in 50 LBS step F4 and F3 is used to adjust the set point up F4 adjust in 5 LBS step and F3 in 50 LBS step It is also possible to type the wanted set point and then press enter The tension function can only be active in local mode and when the wire out is larger than 30 meter Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 470f 78 M
18. TS ME E EO EE pag E First service after 2 Months or 300 running hours whatever occurs first pong T MN T A press AE MA Ec PAE T Check for leaks in the gear repair if necessary E d ec L JE I Tq JE Check main bolt connections on the winch use a tourge limitingtoo me EA de Greasing as necessary o o 1 OO j puo qu MEN ERNEUT Functiontest J J O j kd 35 Los Th 72 Replenishment of grease o a 1 1 O EE jp LATE T Check and clean fans in electrical cabinets Y f HERO T E a Check and clean heat element and fan in brake resistor JG AE et ae Check brake in rotor o 1 O 3E T Ew AA poe eU UU EE e cee BE ET pcm SS ER AA ph MEA AA E AM G pu AE EA A EJEA S ERR St El f EEE MEE MM e E N CURE BER f n p T EF NF E ale ER ME RE T i ub de A NER EE NU EE T Wie P Eu WER f E s cq ij ERE NE hl MAE so o T Eres ES o T EE MEA NEU ERE NF HE ER ER f p m EN NES NEU BET BE DEER EEE mer Always be aware of faulty noises that could indicate damage to one or more components MacArtne UNDERWATER ar ney 5 Section Software manual Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 40 0f 78 MacArtne UNDERWATER artney 5 2 Main switchboard Remote Auto rendering Level wind Constant tension control Acknowledge Left 0 right On off Emergency Local stop control St
19. burned off is 700VDC 15 KW During lowering of a load or deceleration of the speed the frequency converters will put out current to the brake resistors hereby burning of the energy The winch has basically 2 different working modes all functionality is based on these 2 modes 1 Speed mode In Speed mode the frequency converters are controlled by a speed input signal from either a joystick or from a MRU Motion Reference Unit for the Active Heave Compensation AHC In joystick mode the winch can be operated from either the local control station or from the remote rack mounted panel In AHC mode the winch receives a speed signal from the MRU This mode is used to keep the equipment stationary in the water column during decent or recovering or general use Note AHC mode is designed for approx 15 min operation time pr 30 minutes If AHC mode period is extended above allowed time scale the winch motors may increase the operating temperature above limits and give a high temp or High High trip The winch will trip if motor winding temp exceed 140 C The efficiency of the AHC system has highest performance on the winch top layer and decrease with increased depth If the winch is in speed mode and the joystick is in center position the load will be kept static hanging only on the magnetic field of the motors and the brakes are not engaged If the equipment is entangled to a subsea structure hereby resulting in an overload of the winch the winch
20. e Change fans in electrical switchboard 5 year Maintenance e Battery in PLC and MRU must be replaced 20000 running hours Maintenance e For every 20000 running hour the bearing in the main motors needs to be changed Always be aware of faulty noises that could indicate damage to one or more components Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 220f 78 MacArtney UNDERWATER TECHNOLOGY 4 2 Mechanical Maintenance 4 2 1 Required tightening torques on primary bolt connections Mechanical 1 P Bolt size Connection Torque M20 L 60 Bearing house A test A test Frame 366 Nm Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 230f 78 MacArtney UNDERWATER TECHNOLOGY 4 2 2 Spindle Oil Level Oil level must be checked on daily basis This is done by visually securing that oil level reaches the gear centre point when gear is not running INSPECTION WINDOW We recommend TOTAL CARTER SH100 209C 52C CARTER SH150 59C 409C CARTER SH220 202 502 C From SH Group A S gear is filled with Total Carter SH150 Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 24 0f 78 gt dk E l O Ti I U FI y HA FE PET co m ULP dI ADS Ww vr A ad VERTU NS Wes lt EDU ey LAN p de e O NATA 5 lt y PS AUNAR N tr i T e S 2 O A Cc x S p O o N 3
21. is not a normal working condition and that level wind should be set in auto when operating the winch 4 Thermistor motor Critical Check function of external motor fan Let motor cool down and locate cause for overheating and rectify prior to operating the winch Fault on profibus Critical Check for damage on profibus cables Open main switchboard and turn switch Q2 to off Wait 30 seconds and switch back on Check if communication is restored If not start location the source by switching off the various frequency converters and other components Fault on level wind encoder Check for damage on profibus cables Heplace damaged encoder with spare 7 Fault on Winch encoder Check for damage on profibus cables Replace damaged encoder with spare Winch over top layer Critical Software is capable of total 19 layers of umbilical If 19 layers are will pay out cable exceeded this alarm is issued This fault may indicate damaged encoder Fault analog input Information This is a fault at the analog input module E7 Replace with spare part This is a fault at the analog output module E8 Replace with spare part Winch will stop AHC operation Check the MRU not working 12 Wire broken load cell Information Check the circuit for the load cell the signal have to be between 4 20mA Constant tension and auto rendering cannot be activated AHC can still be activated 13 Fault level wind position Information The level wind i
22. last turn off the drum the turn s left can t go below zero Preset drum encoder Security level Press FZ gt Fi o De qr qn race jeet Page 10 Function button F2 gt F1 is used to preset the drum encoder BEFORE the wire is attached to the drum but with the drum in the correct start position Do not press F2 gt F1 with wire on drum To preset drum encoder turn the drum until the cable inlet point to the Level wind Then press F2 and then F1 within 5 sec The LED above F1 will indicate by flash Red after first time and shift to steady Green after second time The led switch off after 5 sec Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 510f 78 MacArtne UNDERWATER ar ney Change of drum When starting spooling cable on the drum the drum encoder has to be preset when the drum is in the right position See page 10 how to preset encoder When the drum have to be changed the value from the drum have be stored in the plc in this example it is drum nr 1 there have to be taken off the winch and drum nr 2 there have to be installed on the winch and there is cable on drum nr 2 Enter 1 in present drum and then press enter then there have to be pressed F2 twice within 5 sec to store the value from the encoder The led above F2 will start to flash at the first press and go steady on second press to indicate that the position is saved When the value is stored in
23. main switchboard panel door front there are indicators for power on and heating on NOTE When a Emergency Stop is activated wait for at least 30 seconds before activating RESET Emergency Stop on switchboard panel door Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 100f 78 MacArtney UNDERWATER TECHNOLOGY 2 2 2 Brake System The winch has been equipped with 2 individual break systems When winch is powered on the electrical motor disc brake opens If emergency button is activated the electrical motor disc brakes engage within a fraction of a second Electrical motors disc brake When the start stop button is activated on main switchboard or remote control panel the electrical motor disc brake will instantly open controlled by the frequency converter Doing operation the load is held by the magnetic field in the main electrical drive motor 2 2 3 AHC System The winch has been equipped with an AHC system The AHC system compensate for the vertical movements of the vessel When the vessel ascents the winch pay out additional umbilical and when the vessel descents the winch haul in umbilical Vertical movements are identified by the use of a MRU please refer to section 2 2 4 The AHC is only used during launch and recovery of the submerged equipment The AHC cannot be activated until the umbilical pay out length is more than 30m on the display When the AHC button is activa
24. s Marine EL A S Fax 45 96 93 50 51 Drawing no A Filename 15 kW Focus light 1 2 AHC 02 Schmidt s Marine el A S 24VDC 24VDC 12 18 14 1 OV OV 12 18 14 14 BS 10 V 10V STO Level wind Speed Tension control Control control drum lt E p E E gt m oO H ON po ou apn To BI 0 ZO Mo 2 15 16 COM I 24V Eg CH1 DATA sa Customer MacArtney Konstr MH Project title MASH winch 2000 10 15kN Drawing PLC digital in and out Last plot 24 10 2011 08 58 18 Drawing no Idumvej 6 Bur DK 7570 Vemb 45 96 93 50 50 Phone A Schmidt s Marine EL A S rax 45 96 93 50 51 A Schmidt s Marine el A S Filename 15 kW Focus light 1 2 AHC 02 24VDC 24VDC 13 18 QV QV 13 18 Ole HJU Ww UU gt lt Customer MacArtney Konstr MH Project title MASH winch 2000 10 15kN Drawing Seriel communikation and display Ethernet Last plot 24 10 2011 08 58 18 Drawing no Idumvej 6 Bur DK 7570 Vemb Phone 45 96 93 50 50 A Schmidt s Marine EL A S rax 45 96 93 50 51 A Schmidt s Marine el A S Filename 15 kW Focus light 1 2 AHC 02 Sub 9 socket Sub 9 socket male female Pin 3 Pin 2 Pin 2 Pin 3 Pin 5 Pin 5 DISPLAY 14 13 Communication cable Detween PLC and operator panel AH T X1032 33 34 X1 53 354 55 QJ 1U24N pr Osa oss 24VDC X2 LOISOI display Customer MacArtney Konstr MH
25. the manual Keep away from all rotating objects Never try to replace electronics or electric components while the power is on The main switch must be turned off and secured with a lock before any repairs are performed Use the winch in the softest operation possible this prolongs lifetime for the components and increases safety Use the recommended spares no guarantee is granted if others are used e All repairs must be performed by skilled craftsmen e Keep the winch in good condition and be aware of any noises that might indicate that a malfunction is under development e The winch can be stopped any time by activating the emergency stop e Check lubrication of all moving parts gears bearings and chain according to maintenance procedure e The system uses 400 to 440VAC as power source Treat this voltage level with respect e Electronic circuit and components are contained in the Control panels Electrical Panel junction boxes etc Handle electronics components with care and be aware that some components may be electro static sensitive Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 3of 78 MacArtne UNDERWATER TECHNOLOGY 1 3 Index PEE estie E D E om 1 1 1 Limited Liability Statement 2 1 2 PP e A 3 121 Introduction 3 1 2 2 Important Nottces a 3 1 3 li 4 2 SCOT s SEC DS
26. will illuminate green If the F1 button is not re pressed the red LED will stop after 5 sec and the preset has not been completed Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 600f 78 MacArtney UNDERWATER TECHNOLOGY 6 Adjust the level wind over to the right side by the switch on the control panel The level wind must be aligned so the right roller is equal to the inner flange of the drum 1 2 the cable diameter refer to Figure 4 Level wind at right end point Winch seen from above Error Reference source not found Y cable diameter Drum seen from above Figure 4 Level wind at right end point Winch seen from above 7 Press F2 The red LED on F2 will start flashing Re press F2 and the LED will illuminate green If the F2 button is not re pressed the red LED will stop after 5 sec and the preset has not been completed End point has been set By using the manual level wind switch move the level wind back to the right side where the umbilical entry point to the drum do not store set point again SD DO NOT STORE THE SETPOINTS unless the drum is empty of umbilical Setup of the drum 10 By using the joystick the drum will be turned to the correct position for cable entering the drum refer to Figure 5 Umbilical fastening point on drum Drum seen from side O Cable fastning point Figure 5 Umbilical fastening point on drum T
27. wraps on the winch drum during normal operation mode If it is required to completely un spool all the umbilical please follow this procedure Go to section 5 2 2 panel page 9 unspooling override Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 630f 78 MacArtney UNDERWATER TECHNOLOGY 5 5 How to use and adjust tension The winch has been designed with a constant tension mode Constant tension during operation With the TMS deployed and in operation it is possible to set the winch in constant tension By pressing the CT button the current tension is stored and will be used as set point It is possible to adjust the tension set point by using the following procedure For more details see section 5 2 2 Note This function can only be activated when the cable length value in the display is above 30 m Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 640f 78 MacArtney UNDERWATER TECHNOLOGY 6 Section Mechanical Drawings Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 65078 When the Levelwind is in this position then its easier to take out the drum FAN WC O o T 1 A ZN L J Xx TOUT D4 ei 1 Bolts which needs to be loosened El motor Gearbox cara METT QA Ho 1 1 ML am IUILH I EL D OENNN 1350 6096
28. 355 ST52 3 9355 E coder PSM 581 AISB16 2 kg 37 kg AIS1304 AISI304 2 kg w e m rm X 02 co co Mul UI alt 7 Levelwind FY 35 21 FY30FM 22 readspindle 23 24 ad pin 25 ffel for Load pin 26 SY 21 28 w86u p80b14 9 K2tr 80 64 30 hain wheel 06B 740 ncoder PSM 581 KS S F WINIS en kaaa TSO al r lt Ss nlo g 5F UT a rm E co 2 UJ BRO ww Ww WwW rm T 109 uu WwW ww Ww Ww Ww WwW Uu UT UT DO a UT un UT UT UJ LA UT un UT EF Ff NA PF Ff FIF min FIFI 1 x oO i SII Gil Gi sal ca Sech so so os Ke Ke so so CIT so so so gt gt e B gt gt gt gt gt gt gt gt gt Ag ER do V Ng 5 gt Sa gt UT No U ate for encoder d 6 PARTI ade for encoder AISI 304 35479 0 1 s for encoder AISI 304 35479 0 1 E Se 12 kg 35479 0 107 NN Gummi 0kg ST52 3 Sta S 355 35479 0 102 house 535583 g 0 16 10 Miu o 7 ock is co tarm o D TO ive2 w wj vill vil vil vw w N 39 Skive for gear 40 Saftygrid 4 Saftygri 42 Safty 43 4h plate 3 45 tB100 150 13 46 Bearinghousing 47 Bearing23120 48 Cover100 220 in seu NG o D es 200 400 9355263 A 16 10 DA
29. 5479 1 FWBDK 201103328 Serial Number H11151 V35479 2 FWBDK 201105173 Serial Number H11152 V35480 1 FWBDK 201105179 Serial Number H11152 V34480 2 Yours faithfully for DET NORSKEVERITAS LY E O t D igi Cramer Jakobsen Head of S ction FWBDK777 Sir Encl e FWBDK 201103327 SoC e FWBDK 201103328 SoC e FWBDK 201105173 SoC e FWBDK 201105179 SoC Corporate Headquarters Det Norske Veritas 1322 Hovik Norway www dnv com MacArtney 201 1299 7jeg Itr doc SoC No FWBDK 201103327 Ord No PP011218 BNW DET zielt VERITAS STATEMENT OF CONFORMITY FOR FRAMES Item Winch Frame Manufacturer SH Group A S Denmark Serial Number H11151 V35479 1 Ordered by MacArtney A S Intended for WHOI This is to certify that DNV during production attended the premises of SH Group A S with the purpose of carrying out surveys and finally on the 27 of June 2011 witnessed the lifting test of the above mentioned frame This SoC is based on Design Verification Letter FWBDK 201103317 BASIS FOR APPROVAL The frame is checked with respect to strength and material qualities according to ILO no 152 code of practice Safety and health in dock work Safe Working Load Winch frame 3000 kg Design temperature Td 20 C Max sling angle from vert 45 The frame is built in accordance with the following drawing Title Drg No Rev Frame 35479 0 10 0 Welding amp Non destructive testing
30. A gt a N a ua lu 5 a 3 gt a g plate z zx amp lg i s ua un i ua g Material Weight T T RW T Messurements without tolerances r1 FAG HO T 0 E A E acc to DS ISO 2768 1 m kl App Revision Date Name Path Date Name Unauthorize use of this drawing wich may not be copied is subjected to prosecution according to the law of illoyal competition Costumer Subject WHO Winch2000 8 18 10 6 Scala Date 110 06 10 11 Drawn by Ordre no MacArtney Hz TS 11151 35479 H AS St Steel Engineering UNDERWATER artney Format Drawing no M 35479 0 EXP tem no 1 3 mm c 13 14 P 16 17 18 9 20 DE pa 2 Wearing plate wem 3 Axel for moment WR ae ede E e CO EE par EE Messurements without tolerances Revision P Date Name Paths pr Subject Shaft 270 Leading pipe Bush70 80 60 Gaffel1 Hole plate shaft 260 6212 2RS Roll 2117 B60 110 12 B70 110 12 Fork2 WI ax J u A A A A mo a ju aring shaft 10 2RS1 119108 Top plate 7O e aft 250 Bush50 60 40 Doubl Doubling Hole pl ingl ate N CO IC co I Dliebronze Weight Quantit 3 y 1 1 2 1 1 ua pu g ua mim ua Kg 1 UJ Co A ua ua 1 1 UJ ua CO Ee
31. Box seen from the end 120mm 50mm 50mm E E E 5 E mw 5 400 mm Box seen from the side E O EZ O CU LCI90i SH display 50mm x Terminalrow X28 in this box 60mm E E E E Sala pepa SC 168 7 CV CV 7 Box seen from top 55 EM STOP H6 REMOTE CONTROL BANANAS ANA HE RN R2 JOYSTICK 200mm Idumve 6 Bur Customer MacArtney Konstr MH Sags nr 10363 34494 Phone 45 96 93 50 50 d a e a Last piot Pa AG 2011 Oh spag SS MacArtne UNDERWATER ar ney 8 Section Trouble Shooting Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 67 of 78 MacArtney UNDERWATER TECHNOLOGY 8 1 Alarm list The following text aides to further explain the various alarms and how to trouble shoot The alarms are divided into two groups 1 Critical will prevent the winch to run 2 Information will inform the operator about the winch status The winch will continue to run Alarm description Emergency stop Critical Look for activated emergency stops and reset on switch S10 on the front of the main electrical cabinet If Emergency stop reset button lights the emergency stop relay is not reset Ref dwg El drawing sheet 5 of 23 Level wind on limit switches Information Can only happen if operator has moved level wind in manual or in case of damaged level wind encoder O Level wind in manual Information Only to make the operator aware that this mode
32. Emergency stop Yellow flashing beacon Drum running BI konstr MH Last plot 24 10 2011 08 58 4B Filename 15 kW Focus light 1 2 AHC 02 A Schmidt s Marine el A S Brake resistor 200mm 200mm Customer MacArtney Konstr MH Project title MASH winch 2000 10 15kN Drawing Brake resistor Last plot 24 10 2011 08 58 8 NN Drawing no Idumvej 6 Bur DK 7570 Vemb Phone 45 96 93 50 50 A Schmidt s Marine EL A S rax 45 96 93 50 51 A Schmidt s Marine el A S Filename 15 kW Focus light 1 2 AHC 02 Brake resistor Hesistor bank Group 1 Customer MacArtney Konstr MH Project title MASH winch 2000 10 15kN Drawing Brake resistor Last plot 24 10 2011 08 58 18 O Drawing no Idumvej 6 Bur DK 7570 Vemb 45 96 93 50 50 Phone A Schmidt s Marine EL A S rax 45 96 93 50 51 A Schmidt s Marine el A S Filnavn 15 kW Focus light 1 2 AHC 02 a na Profibus encoder PSMSE FEMGRON 1446 Pepperisfucns 1 A3 Profibus encoder PSNSO FEMGROBN 1420 Pepperivfucns 1 f Brake ensretter Lnennesmmez Frimodt Pedersen er Pic power spy O Mitsubishi oo s fee Je AA O Mitsubishi o 1 es nata logger module otc tout 1 a Jmeproribus AA Li Leien a Lem Digital input module lm e ool 1 E6 Digitel output moule foto Jitsu a len anarog input lm e 0l 1 ce anaroog output o 1 e9 serer communicati
33. L A S rax 45 96 93 50 51 A Schmidt s Marine el A S Filename 15 kW Focus light 1 2 AHC 02 1 2 3 4 5 6 7 8 g 10 11 12 13 14 15 16 17 18 24VDC 24VDC 8 18 10 1 DV ov 8 18 10 1 X1Q19 Qao B A nagi os oa fe B y Wine A Winch Adr no 1 Level wind Adr no 2 i Encoder drum Encoder level wind Pepperl amp Fuchs Pepperl amp Fuchs o O O deu UII HE Ee E A A AA RS A E PENE NEM AAA A LC cg A PAA PA A NOU RU NIA pet RTT AO i Idumvej 6 Bur Customer MacArtney Konstr MH Sags nr 10363 34494 Phone 45 96 93 50 50 incus doe Last plot Bate ao ote SS A Schmidt s Marine el A S Filename 15 kW Focus light 1 2 AHC 02 1 2 3 4 5 6 7 8 g 10 11 12 13 f 14 15 16 17 18 Control place Thermistor Zero wire Start stop Switch Constant selection length AHC Levelwind level wind tension a MAN AUTO left Switch Start stop Emergency Auto Joystick Levelwind level wind winch stop rendering zero Left O Right right 24VDC 24VDC 9 18 11 1 Bi MAA E A NAAA my ov 9 18 11 1 X1 25 X2 259 m eu d R1 ud D O ue Cun lt X1 Y aa oja e aaa X1 15 X1017 I I D i In i Cu Olin pe e SKID ga Im y y T i I uo Se a e 2 m m did m E m m m m 1 Tag m MRU o o 101 EN FN NENNE NN A ET RTE 11 1 N uo Qui m l N xv Y bi S7 x y y XB4BW33B5 X39 S8 L1 e L2 2 1 T 1 OJAN Qjo 1 1 gy ESI 11 6 11 7 11 10 1 Ta w 1 1 bus ret SF lt 2 X2 S i DI
34. LO i z Hn HE x E s de PG GS LLI EF ul lt E nm I HY CL EE DU CD ca pur Motor encoder 1 C1009BD pe A2 A2 ov ov 5 18 7 1 Customer MacArtney Konstr MH Project title MASH winch 2000 10 15kN Drawing Control voltage Last plot 24 10 2011 08 58 8 3 NN Drawing no Idumvej 6 Bur DK 7570 Vemb 45 96 93 50 50 Phone A Schmidt s Marine EL A S rax 45 96 93 50 51 A Schmidt s Marine el A S Filename 15 kW Focus light 1 2 AHC 02 24VDC 24VDC 6 18 8 1 VE YA ET 9 FV2 A NN e m E AU eT K12 11 13 444 14 N N Alu Ar Ul m a m lt lt ro Mie w ltz Ol HJU Oje esl lt O 10 1 C1D09BD Tk A2 QV ov 6 18 8 1 1 2 3 4 5 6 7 8 g 10 14 12 13 14 15 16 17 18 LNR 4 20 4 20 Customer 5 MacArtney Konstr MH Project title MASH winch 2000 10 15kN Drawing CONTROL VOLTAGE Last plot 24 10 2011 08 58 8 3 NN Drawing no Idumvej 6 Bur DK 7570 Vemb 45 96 93 50 50 Phone A Schmidt s Marine EL A S rax 45 96 93 50 51 A Schmidt s Marine el A S Filename 15 kW Focus light 1 2 AHC 02 1 2 3 4 5 6 7 8 g 10 11 12 13 14 15 16 17 18 24VDC 24VDC 7 18 9 1 ov ov 7 48 9 1 Ethernet RS 232 COM PORT BD S DIE EP i Customer MacArtney Konstr MH Project title MASH winch 2000 10 15kN Drawing Last plot 24 10 2011 08 58 8 Drawing no Idumvej 6 Bur DK 7570 Vemb 45 96 93 50 50 Phone A Schmidt s Marine E
35. MACARTNEY UNDERWATER TECHNOLOGY FILE NO 51110114 CUSTOMER WHOI SERIAL NUMBER 11151 35479 MANUFACTORER MacArtney A S P5 La monroe LL L mmes ACE p asemenommes 11 DNV CERTIFICATES MacArtne UNDERWATER ar ney 1 Section Introduction Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 1 0f 78 MacArtney UNDERWATER TECHNOLOGY 1 1 Limited Liability Statement Extreme care should be exercised when operating or servicing this equipment It should be operated or serviced only by qualified personnel with knowledge and training in the use and maintenance of oceanographic electronic equipment MacArtney A S disclaims all product liability risks arising from the use or servicing of this system MacArtney A S has no way of controlling the use of this equipment or of choosing the personnel to operate it Therefore MacArtney A S cannot take steps to comply with laws pertaining to product liability including laws which impose a duty to warn the user of any dangers involved in operating this equipment Therefore acceptance of this system by the customer shall be conclusively deemed to include a covenant by the customer to defend indemnify and hold MacArtney A S harmless from all product liability claims arising from the use of servicing of this system Copyright Information in this document is subject to change without notice and does not represent a commitment on the part o
36. Nar du har logget pa kan du feje denne FTP server til listen over favoritter og derved let vende tilbage til den Log p anonymt Capa prere Enter the following user name and password and the following picture will be shown User User Password 75707570 Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 57 0f 78 MacArtney UNDERWATER TECHNOLOGY FTP rod pa 192 168 3 3 Windows Internet Explorer e e TO ftp 192 168 3 3 Live 27 Hyperlinks E Beijer Electronics eBusiness FTP Macartney E Hotmail gt we dr FTP od p 192 168 3 3 I gt El de E side 7 Funktioner FTP rod p 192 168 3 3 Klik p Side og klik derefter p Abn FTP sted i Windows Stifinder for at f vist dette FTP sted i Windows Stifinder 01 01 2000 11 Mappe 06 03 2011 02 Mappe 01 01 2000 11 Mappe 07 14 2011 09 47 Mappe 01 01 2000 Mappe Here are 5 folders and the logged files will be in the folder named LOGGING FTP mappen LOGGING pa 192 168 3 3 Windows Internet Explorer Go v i fip 192 168 3 3 LOGGING EN 911 X l es e h Ja Hyperlinks E Beijer Electronics eBusiness f FTP Macartney 7 Hotmail D Je le FTP mappen JLOGGING p 192 168 3 3 KH gt EJ dA ch Side O Funktioner gt FTP mappen LOGGING pa 192 168 3 3 Klik p Side og klik derefter p Abn FTP sted i Windows Stifind
37. Project title MASH winch 2000 10 15kN Drawing Seriel communikation Data log 26B Last plot 24 10 2011 0858 18 Drawing no Idumvej 6 Bur DK 7570 Vemb 45 96 93 50 50 Phone A Schmidt s Marine EL A S Fax 45 96 93 50 51 A Schmidt s Marine el A S Filename 15 kW Focus light 1 2 AHC 02 L1 10 11 17 18 umj Lu DI DI e LU MIN ju D qu M3 M4 Di Qe HEATING HEATING B2 HE1 HE2 Power Fan winch Brake winch Termistor Heating winch Fan levelwind Heating levelwind switch 1 Switch 2 supply motor motor Winch motor motor motor motor Levelwind Levelwind Idumvej 6 Bur ASME A S 35 ver A Schmidt s Marine EL A S Fax 45 96 93 50 51 Drawing Terminal row Last plot 24 10 2011 08 58 28 A Schmidt s Marine el A S 3 1 Filename 15 kW Focus light 1 2 AHC 02 D O MU MIN lg LO co D O WH DI O A a MIN N o N O D O eil OU Wal ffe i Cu OU Cy CU a Cu Cu Cu Cu a m m m m M IN IN N NIN TITI NIN N B um in O LIN Lo 24VDC Encoder xe Cr GL 55 XB4B58444 EM stop Idumvej 6 Bur DK 7570 Vemb 45 96 93 50 50 Phone A Schmidt s Marine EL A S rax 45 96 93 50 51 H6 Q R2 XB4BVB5 Joystick Remote in zero control Customer MacArtney Project title MASH winch 2000 10 15kN Drawing Terminal row Drawing no A2_2 C Joystick remote RS 485 Communikation to Display on deck Green Yellow Hed Blue Loadcell Red flashing beacon
38. UMS 70 TREN TO Tm 71 9 Recommended Spare Parts mire EE 72 9 1 1 Mechanical spare parts 12 9 1 2 Electrical Spare parts 73 9 2 REYES For OU T PRT 74 10 Section Service and SUPP OM aeos ieri duas uei kind dre Rte Ub ERR UR id 75 AN D Contact Deals e n 76 10 2 ee Detalle AA 77 1 eigene EM BR VII NE OO mm 78 Title Winch Offshore Manual MASH 2000 Revision P Author JBK Date 24 01 2012 Page 50f 78 MacArtne UNDERWATER ar ney 2 Section System Description Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 60f 78 MacArtney UNDERWATER TECHNOLOGY 2 1 Introduction The winch is an electric driven winch The drum is equipped with a large tooth rim driven by a electric drive working onto the drum toothed rim The drive unit consists of an electric asynchronous motor with a gearbox the drive unit is driven by a frequency converter with feedback from an incremental encoder Each motor has an electric inbuilt disc brake also controlled by the frequency converter There is a thermistor for protection of the windings built in the motor which trip the motor if winding temperature exceeds 140 C When the winch pay out umbilical the motor acts as generator and produce electric power The power generated by the winch is burned off in a Brake resistor bank The max amount of power to be
39. Unauthorize use of this drawing wich may not be copied is subjected to prosecution according to the law of illoyal competition WhO Lifting and instal lation id 120 07 10 11 MacArtney SHE TS 11151 35479 UNDERWATER artney GROUP AS Format Drawing no Hydraulic Steel Engineering MacArtney UNDERWATER TECHNOLOGY 4 Section Maintenance Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 200f 78 MacArtne UNDERWATER artney 4 1 Maintenance Only very little maintenance is needed of the Winch The mechanical structure itself as well as the electrical components needs supervised according to the maintenance Schedule listed below When replacing a component please make sure it is identical or compatible 4 1 1 Daily Maintenance Schedule Daily maintenance e Check the main winch drive cog wheels not lack of grease dry according to manual section 4 2 4 e Check if the level wind spindle and guide are greased and grease if necessary e Visual inspection of major bolt connections e Check the winch for unusual noise If an unusual noise is detected locate the source and contact MacArtney A S for further action e Check for oil leak e Check the following items on the frequency converter with system in operation The motor should not be vibrating or making unusual noises There should be no abnormal heat generation The ambient temperature should not be too high 4 1
40. X1 016 X1 218 Qu IN X1 26 X1 2 Idumvej 6 Bur Customer MacArtney Konstr MH Sags nr 10363 34494 Phone 45 96 93 50 50 incus doe Last poU Pa AG 2011 Oh spag SSS A Schmidt s Marine el A S Filename 15 kW Focus light 1 2 AHC 02 24VDC 24VDC 10 18 12 4 DV 0 10 18 ea D E F COM NG 513 H11 512 H10 OVDC X2 Run Local Remote Change Remote Auto AHC Start winch Constant Emergency Yellow joystick rendering actice motor tension stop flashing beacon c CS WE E Ef ce Hi er an Ji he 12 5 12 5 6 2 6 3 pe 7 2 7 3 Customer MacArtney Konstr MH Sags nr 10363 34494 Project title MASH winch 2000 10 15KN Drawing Last plot 24 10 2011 08 58 18 Last change 06 06 2011 11 10 12 Sheet 11 or 23 Idumvej 6 Bur DK 7570 Vemb Phone 45 96 93 50 50 A Schmidt s Marine EL A S rax 45 96 93 50 51 Filename 15 kW Focus light 1 2 AHC 02 A Schmidt s Marine el A S 24VDC 24VDC 11 18 13 1 ov ov 11 18 13 1 Loadcell t PH 2261 5678 X1930 X4 31 zy 10 X 11 c c Joystick remote Joystick local X139 240 41 342 G2 lt D UJ 23 D CD H D o E D m CD 5 O TT 9 TOY JAI WOD TAS c l 9 Customer MacArtney Konstr MH Project title MASH winch 2000 10 15kN Drawing PLC digital in and out Last plot 24 10 2011 08 58 18 Idumvej 6 Bur DK 7570 Vemb Phone 45 96 93 50 50 A Schmidt
41. acArtne UNDERWATER artney Hour counter Security level o Total hour Trip counter Page 5 Hour counter for winch the trip counter can be reset by pressing F1 twice within 5 seconds True value from encoder Drum Level wind RM 0 5 NC rer Page 6 This is only for control of encoders true position and can be used in case of changing an encoder Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 48 of 78 MacArtney UNDERWATER TECHNOLOGY F2 Reset wire length Hire total Hire diameter 0 000 Load cell l n e Toe fr Co ES Page 7 When all wire are spooled on drum you need to save the amount of wire on drum to calculate the Wire length of drum To do this press F2 twice within 5 sec the LED s above F2 will indicate by flash red steady Green After first press the led flash Red after second it goes steady Green The led goes of within 5 sec from first press of F2 To clear the stored Wire on drum press F2 and then F3 Wire diameter is used for controlling level wind position and for calculating drum length The value is entered in 1 1000 of a mm i e 9 500 for 9 500 mm Use the numerical keypad s to enter a value and press ENTER to accept The wire diameter is multiplied with the number of turns from the beginning of the first layer and over all layers on the drum to the current position on the current layer This giv
42. action forces Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 190f 78 MacArtney UNDERWATER TECHNOLOGY Foundation reaction calculations Reactions in the foundation structure are calculated here below based on a worst case scenario where the full load of the umbilical pull is exerted only on the sea fastening brackets on one side of the winch pull Ma Mo Winch SWL 15 kN Max gross winch 3000 kg Winch weight excl umbilical 2000 kg Vertical fleet angle 15 Distance 1 677 mm Distance 2 543 mm Distance 3 731 mm Foundation seen from below Forces Fv Feu GIN a 15000 SIN15 39kN Fh Foul COS a 15000 COS15 14 5 kN Vertical Reactions Fh13 Fv12 mi g F1 o T 16 8 kN 11 12 6 Fvli Fh13 m zg F2 a a 4 2 kN 11 12 6 gege Horizontal Reactions F3 Fh 2 1 2 kN Performed by TBR Date 15 02 2012 Rev A Approved by LAR pauasoo aq aj spaau pumasa ay ul 4109 ay Ino uayu aq 04 spaau esnouful maq AY Joj spjaq au WnJp ay a quiassnsap O UE KI 3 _ e 1 ate rE Md ap OG Og Vaa PGA teg df 34 INO ayo OJ ite sj U34 UOILISO SIY Ul SI PUIM 3AB 3UL VAYM X m e A IJ VIL B Lu P er LA ACE SS oor Ad Bolted on deck Eques eee 289 oh CHt ed Messurements without tolerances do CI COCO CCT
43. art stop Local Zero Level wind Start stop Reset remote wire out Auto man AHC Emergency stop Control Constant tension mode works only in local mode and there need to be more than 30 meter of umbilical out When constant tension is activated the actual tension in the umbilical will be the setpoint AHC have a safety feature so it only works when the wire out is larger than 30 meter When AHC is activated the button will start flashing until it is fully ramped in and then the light will be steady When switching the AHC off the button will start flashing until it is fully ramped out and the light will be off When the load in the wire is larger than the setting for auto rendering and the wire out is larger than 30 meter the auto rendering will be activated the winch will switch in to tension mode with the setting for auto rendering as setpoint When the auto rendering is activated the winch will start to pay out and the light will be steady red if the load in the wire then getting lower than the setpoint the winch will start to pay in until it reach the point where the auto rendering had been activated and it will change to speed mode and the light will start flashing Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 41 of 78 MacArtney UNDERWATER TECHNOLOGY The auto rendering can be acknowledge when the wire load is smaller than the setpoint and when the auto rendering is acknowledge t
44. avoid dismantling the heavy brake The release voltage may be up to max 90 of the nominal voltage on a warm brake Every 6 Months or 1000 running hour whatever occurs first maintenance The amount of wear on the rotor must be examined during the regular inspection intervals which should occur every 6 Months or 1000 running hour whatever occurs first maintenance The inspection should include e Inspection of the rotor thickness wear e Inspection of the rotor toothing and the hub for smooth running higher backlash and damage Max permitted rotor torsional backlash on the hub Sizes M2 M32 gt 0 5 sizes M60 M500 gt 0 3 Inspection of engaged brake and load free output by turning motor shaft e Inspection of armature disk and flange plate or the friction surface of the motor shield for plane parallelity and wear excessive formation of grooves e Brake cleansing See Technical data table 1 below Size 100 last two columns Table 1 Technical Data Suitable for Standard Brakes Type 891 0 and891 2 Mass moment of inertia J Friction work Q 5 Friction work Q tor Rotor Minimum rotor thickness Hub Rotor for dmax kgm per 0 1 mm wear max possible friction work thickness limit value for braking in relation to new torque 100 55 Type Type nominal air gap 891 0 891 2 J 0 1 J 14 621x107 047x140 4ox10 100x10 18 67x10 osexto 65x10 162x10 16 174x107 153x107
45. ctions 000000onnnnnsssooonennssseeeeeossssseeeee 23 4 2 2 Spindle OLGA 24 4 2 5 Mechanical manual for winch MASH 2000 25 4 2 4 Lubrication points amp oil levels MASH 2000 1 11111717777277 aaa 28 Encoder le ee AA 31 AB e E 32 4 4 CS A o e AA 33 4 5 Chan ST PP E AP NA PA 34 4 6 SET 36 4 6 1 Check of Main Electric motor Drake 1 111110000202020Q0Q0 aaa 37 4 7 Section Maintenance Journal 39 V EEME CEP COTEENTOIAVEIESBIEIPUUEETETOETOE EOM 40 5 2 Main switchboard 7na EE TET O LED TENTER 4 5 2 1 Remote control hnn nnn nens e sensn sensn ns ner n nnne nennen sess sse nnns 43 bh 44 ex Da LOLI ERN cm 57 5 2 4 TFOUDlESHOO0 OO amistad tia 59 5 3 How to replace umbilical the drum esesiesinissiriniss erasini pininana naarn ananira anaa aE seie 60 Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 4of78 MacArtney UNDERWATER TECHNOLOGY 5 4 How to spool off an umbilical escocia cited NANANA AG rociar 63 3 9 How t 056 and adjust tension sedante tritio 64 6 Section EECH RRE 65 T Section stus D r ROT 66 8 S0 GE Dr 0101 00 EEE ANEAN EEEE 67 8 1 Mil 68 8 2 Chansins encoder tor Level wind sotana 70 8 3 Replacing a disc brake in Main Electric Motor 70 8 4 Chan sins encoder for Diin ced osos odio siu ies reet EE EE tics rales
46. ctual diameter of cable If a correction is made by punching in a new value for the diameter the PLC will calculate trough all the layers and finally correct the position of the trolley Never cut back umbilical or adjust on level wind manually without following the instructions in the manual This can result in a mismatch between umbilical drum and level wind Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 80f 78 MacArtney UNDERWATER TECHNOLOGY 2 2 System Description The winch system comprises of several main components see Figure 1 Winch System which must be present for a system to work moo Prado Henkes Ree LL erat Cortrol Pare Figure 1 Winch System Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 9of 78 MacArtney UNDERWATER TECHNOLOGY 2 2 1 Main winch switchboard For more details see section 5 2 Main Switchboard The winch has 2 off emergency stop buttons One on the main switchboard door and one on the remote control The emergency stop button trip the main incoming breaker in the main switchboard except the control system Before service or repair inside the main switchboard the main supply cable has to be disconnected To be able to operate the winch after a system trip make sure the actual Emergency stop button is released and then press the reset button 810 on winch main switchboard door On the
47. d a 4 leg lifting gear and lifting boom for transport purposes are in place This is done to ensure that the winch can be lifted in a correct and safe manner Procedure The winch skid is equipped with 4 lifting pad eyes in each upper corner suitable for a 4 leg lifting gear max gross 3000 kg Sling leg angle to vertical is max 45 3 1 4 Deck Fastening Reason This is done to ensure that the winch is securely fastened on the deck lt is vital that the deck foundation complies with the foundation calculations Procedure 1 Place the frame on the deck and tighten all bolts according the foundation matrix 2 Inspect that all moving part can operate freely without any obstructions 3 Inspect the winch for loose bolts and nut that has to be tightened before operation 4 Control hat no parts are damaged during storage and transport 5 Grease all part as necessary and check oil level see section 4 Please see section 3 2 for foundation calculations 3 1 5 Installation of Main Switchboard This is done to ensure that the switchboard will be connected to the winch in a correct manner The main switchboard can be pre installed on the front rear side of the winch frame optional or at a location nearby The maximum allowed cable length between main switchboard and main electric drive motors are at least 50 meter 3 1 6 Installation of Remote Control panel Optional This is done to ensure that the remote control panel will be connected
48. dk Seren Bach Hartvigsen sbh marineel dk 4 45 21750043 Arne Schmidt as marineel dk 45 20417036 USA MacArtney Inc 3660 Westchase Drive Houston TX 77042 Tel 1 713 266 7575 Fax 1 713 266 7519 E mail offshore macartney com France EurOceanique S A Avenue Olivier PERROY Les Portes de Rousset B t E F 13790 ROUSSET Tel 33 0 442 394 985 Fax 33 0 442 397 336 E mail mac fr macartney com Germany MBT GmbH Meerestechnisches B ro Turla Wischhofstrasse 1 3 Geb 11 D 24148 Kiel Tel 49 431 7207 200 Fax 49 431 7207 207 E mail mac de macartney com For further information please visit the MacArtney Group Website www macartney com Title Winch Offshore Manual MASH 2000 Author JBK Revision B Date 24 01 2012 Page 77078 MacArtne UNDERWATER ar ney 11 Section DNV Certificates Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 78 0f 78 Der NORSKE VERITAS MacArtney A S DET NORSKE VERITAS D Gl Guldagervej 48 DENMARK DK 6710 Esbjerg V e 4 1 NOV 20 DK 6700 Esbjerg Denmark Att Jesper Bitsch Kristensen Tel 45 79128600 Fax 45 79128601 http www dnv com CVR No 89832314 Y our ref Our ref Date FWBDK 201129917 2011 11 09 File no Init PP011218 JEG VIRO hbu PP011221 ae STATEMENT OF CONFORMITY Enclosed please find Statement of Conformity for frames FWBDK 201103327 Serial Number H11151 V3
49. eb Uc coU ER AAO UA 6 24 izo o AP AA 7 2 2 System PMO AA E 9 2 2 1 Main winch switchboard srororrrnnrnnnnnrrnrrrnrrnnnnnnnnrrrnrrnnnnnnnnrrnnrnnnnnnnnsrnnnrnnnnnenssrnnnrnnnnsesssennnsnnn 10 Ge NR TE E AA AA 11 2 MEE VIR cid TT a E 11 2 24 MR PETN NAA 11 PN V ME AN 12 26 SAP me mstalla OM M cc ccm 12 227 Drake A nn 12 2 2 8 Drip tray EC CI e R O ness 13 3 Section Handling Bl UDIN m 14 3 1 EEN 15 3 1 1 Installation Pre Check AA 15 3 1 2 Winch Dimensions Standard SD eege Eeer Ee 15 SiS D AP o E A O o EE ET 16 JA DECK E E 16 345 Installation ot Mam SvD luv 16 3 1 6 Installation of Remote Control panel Optional 1111 10 77 77 7 7 7 16 EE NNN 17 EJ A NE NE EE m 18 Si TOC Eege 18 3 2 Section Foundation Calculation and reaction forces 1 aa 19 e STN 20 4 1 MI 21 4 1 1 Daily Maintenance Schedule ooonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnen 21 4 1 2 Monthly Maintenance Schedule esses eene eene eene eene nennen 21 4 1 3 6 Months or every 1000 running hours Maintenance Schedule 21 4 1 4 Yearly Maintenance Schedule nn 21 4 1 5 Maintenance Schedule cuina erger Eeer 22 4 2 Mechanical Maintenance NIIT NGO ANONG NANANG NAAGNAS 23 4 23 Required tightening torques on primary bolt conne
50. er for at fa vist dette FTP sted i Windows Stifinder Til en mappe p hojere niveau 06 03 2011 02 01 Mappe 07 14 2011 09 45 Mappe 07 14 2011 09 50 Mappe LOGO1 In the folder LOGGING there will be another folder called LOG01 in this folder all the logged files are stored Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 58 0f 78 MacArtney UNDERWATER TECHNOLOGY 5 2 4 Troubleshooting Level wind is not moving during operation Check power supply to the box Check if there are any fault messages on the display Check if there is a profibus fault on the display Check the level wind not is in Manuel Check limit switches they may not be activated Check analogue output PLC module E8 CHS Check the fuse Q2 Check the chain for drum encoder Length counter will not count Check power supply to the box Check if there are any fault messages on the display Check the chain for drum encoder fthere is a profibus fault on the display Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 590f 78 MacArtney UNDERWATER TECHNOLOGY 5 3 How to replace umbilical the drum The winch will be delivered with the cable spooled on the drum with back tension If it is required to replace umbilical on the drum please attend the following procedure to spool on the cable in a correct manner Before spool
51. ery month Pump grease into the bearing house until grease start to escape at the seal Check oil level in the gearbox Oil inlet Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 30 of 78 MacArtne UNDERWATER artney Encoder Drum Encoder level wind undi 2 7 r IIIT STEEL TT CICR T FIFFIT did M LEES Caution axle on encoder may never be exposed to axial forces Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 31 of 78 acArtne UNDERWATER artney End stops pp Level wind end stop Level wind is equipped with 2 pc safety end stops Turning points on level wind are set in the PLC software The end stops are only backup in case of malfunction during operation They should not get in contact with the trolley under normal circumstances Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 32 0f 78 MacArtney UNDERWATER TECHNOLOGY 44 Flash light d A re p poo 5 fo om L NN When the yellow flash is on then the winch is activated When the red flash is on then the EM is activated Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 330f 78 Gn X MacArtney UNDERWATER TECHNOLOGY 45 Change Drum The way the drum should be changed is
52. es the position where the level wind is supposed to be Wire diameter can be changed under operation and will take action after pressings ENTER The value in Load cell is used for calculating the value shown from load cell The load input is multiplied with figures in Load cell and divided by 2500 The known load is 1000 Kg and the display shows 1100 Kg The value in display is f x 2500 1000 1100 2500 gives 2272 type this in and check the Winch load Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 490f 78 MacArtney UNDERWATER TECHNOLOGY Spooling of cable or changing cable The winch is fitted with to absolute encoders one giving position of the level wind and the winch drum encoder giving the cable position of the winch drum On this page the turning positions for the level wind are entered These settings should not be changed during normal operation Level wind setup start End Auto RN NN NND ER Page 8 Set level wind in manual with S7 With the level wind in manual S8 moves the level wind forward and backwards Move level wind to start position start pos of Lebus and press F1 twice within 5 sec to save the position The led above F1 will start to flash at the first press and go steady on second press to indicate that the position is saved Start position have to be set first Move level wind to end position and press F2 twice within 5
53. essary Check main bolt connections on the winch use a torque limiting tool Greasing as necessary Function test Always be aware of faulty noises that could indicate damage to one or more components Cil type Gear oil SH Carter 150 Title Winch Offshore Manual MASH 2000 Revision B Date 24 01 2012 Page 27 of 78 Author JBK MacArtney UNDERWATER TECHNOLOGY 4 2 4 Lubrication points amp oil levels MASH 2000 Grease point Level wind spindle and guide tube must always be well greased to insure low friction and to prevent rust To make sure that there is enough grease SHG recommend the use of a brush and then paint the grease on the 3 axles Use good soft water repellent grease MAX GROSS 6500 kg EE TN M O045010 NO La T Title Winch Offshore Manual MASH 2000 Revision B Date 24 01 2012 Page 28 of 78 Author JBK MacArtney UNDERWATER TECHNOLOGY Grease point continued The bearings must be greased on a regular basis at least every month Pump grease into the bearing house until grease start to escape at the seal Grease point continued Bearing house for spindle in opposite end of the gearbox Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 290f 78 D MacArtney UNDERWATER TECHNOLOGY LM E Grease point continued The drum bearing must be greased on a regular basis at least ev
54. ey UNDERWATER TECHNOLOGY 9 1 2 Electrical Spare parts Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 73078 A Schmidt s Marine el A S Filnavn 15 kW Focus light 1 2 AHC 02 a na Profibus encoder PSMSE FEMGRON 1446 Pepperisfucns 1 A3 Profibus encoder PSNSO FEMGROBN 1420 Pepperivfucns 1 f Brake ensretter Lnennesmmez Frimodt Pedersen er Pic power spy O Mitsubishi oo s fee Je AA O Mitsubishi o 1 es nata logger module otc tout 1 a Jmeproribus AA Li Leien a Lem Digital input module lm e ool 1 E6 Digitel output moule foto Jitsu a len anarog input lm e 0l 1 ce anaroog output o 1 e9 serer communication ace Mitsubishi oo Interface relay G2R 25N S 24DC Omron Idumvej 6 Bur ASME A S 55 vem Rev 11 10 2010 MDH A Schmidt s Marine EL A S Fax 45 96 93 50 51 Drawing Item list OOOO Last plot 24 10 2011 08 58 18 A Schmidt s Marine el A S Filnavn 15 kW Focus light 1 2 AHC 02 AE EE mm resistor Jo und B Sersensen 00 s Resistor to orm Lund amp S rsensen a resistor to om tama B S rsemsen 00 EXE 1 Hesistor 100 ohm Lund amp S rsensen 1 1 Customer Macartney MH 1 H2 sho selector switch 2 pos short handle 1 XB4BD2 1 3369110687075 Schneider Electric Pushbutton flush white ZB4BA1 338911088 7 457 schneider Electric Idumvej 6 Bur Customer MacArtney Kons
55. f MacArtney A S No part of this document may be reproduced transmitted transcribed stored in any retrieval system or translate into any language without the prior and express written permission of MacArtney A S Copyright O MacArtney A S 2001 All rights reserved MacArtney A S GI Guldagervej 48 DK 6710 Esbjerg Denmark 45 76 13 20 00 B 45 75 11 72 20 bX mac dk macartney com El http www macartney com Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 20f 78 MacArtne UNDERWATER artney 1 2 Introduction 1 2 1 Introduction The purpose of this manual is to present information that is needed to operate and service the winch system The manual will cover all main aspects of handling installation operation and maintenance In case of malfunction or failure section 8 contains some help for trouble shooting so that the defect component can be repaired or replaced with a spare part This manual is intended for use on board the vessel carrying the winch system and at the base during mobilisation demobilisation and operation 1 2 2 Important Notices Working safely The winch is dangerous and powerful equipment which has to be used only by skilled personnel with the required training e Make sure that the winch is proper installed before use consult the mobilisation chapter of the user manual Always keep maintenance of the winch in a good state as described in
56. ffected DET NORSKE VERITAS AS VERITASVEIEN 1 1322 H VIK NORWAY TEL INT 47 67 57 99 00 TELEFAX 47 67 57 99 11 Form No 40 91a Issue September 93 Page 1 of 2 SoC No FWBDK 201103328 Ord No PP011218 Remarks This statement of conformity only covers transport lifting inside harbours offshore lifting handling is not covered Lifting sling is not covered by this Statement of Conformity Installation aspects and designated foot brackets are not covered by this Statement of Conformity Note The frame is stamped FWBDK 201103328 V Signed for Det Norske Veritas A S Gh i ks YE Name LAS f ATA Ak E Jan Erik Ggardhoje Date 2011 11 02 Place Esbjerg Denmark DET NORSKE VERITAS AS VERITASVEIEN 1 1322 HOVIK NORWAY TEL INT 47 67 57 99 00 TELEFAX 47 67 57 99 11 Form No 40 91a Issue September 93 Page 2 of 2
57. he winch is changed to speed mode When the auto rendering have been activated and before it is possible to operate the winch from the joystick the auto rendering have to be acknowledge To zero wire out the button have to be hold down for 3 seconds The level wind can be operated manually by switching the level wind in manually and the operate the level wind with the switch for left and right When the level wind is changed to automatic the level wind will move back to the position there is calculated in the PLC If emergency stops have been pressed it needs to be reset again before it is possible to start the winch Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 420f 78 MacArtney UNDERWATER TECHNOLOGY 5 2 1 Remote control In control LCI display Emergency stop Joystick When remote control is selected In control will light and if the winch is started at the main switchboard the drum can be controlled from the joystick The LCI display will show wire out wire speed and wire tension Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 430f 78 MacArtney UNDERWATER TECHNOLOGY 5 2 2 Display menu Page lt and Page gt is active on all pages except for the alarm pages Hire out 0 0 mn LLLLLLLLLL 0 0 mm Hinch load Hinch on layer RER fr pr races pace Page 1
58. ing on the cable please make sure that the correct cable datasheet is present and the cable diameter is known Setting the cable diameter 1 Start the winch 2 Login on E1022 with password level 2 3 Goto section 5 2 2 panel page 7 save wire length 4 Enter the wire diameter in 1 100 mm 35 4 mm wire will be entered as 3540 press enter to approve the setting MacArtney recommend that the diameter input is set to app 1 04 x actual diameter of cable which will give us 3682 as recommended value Visual inspection required to determine the correct value 5 The wire diameter has been set Setting of the turn points of the level wind 1 Goto section 5 2 2 panel page 7 level wind setup 2 Setthe level wind in manual by turning the switch on the panel The display will indicate that the level wind is in manual The first step is to save the set point on the right side view from drum to level wind 3 Adjust the level wind by activating the switch on the control panel The level wind is to be adjusted so the left roller is equal to the inner flange of the drum 1 2 the cable diameter refer to 4 Figure 3 Level wind at left end point Winch seen from above The 1 2 cable length distance is introduced to prevent the umbilical of stacking on the second turn Figure 3 Level wind at left end point Winch seen from above 5 Press F1 The red LED on F1 will start flashing Re press F1 and the LED
59. itle Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 61 of 78 MacArtney UNDERWATER TECHNOLOGY 11 Go to section 5 2 2 panel page 10 preset drum encoder 12 Push the Stop button the winch 13 Press F2 The red LED on F2 will start flashing press F1 and the LED will illuminate green 14 The drum encoder has been preset to 0 15 Log out 16 Reset the cable length according to the procedure 17 Go to section 5 2 2 panel page 3 level wind offset 18 Verify current corrections is set to 00000 If no Press F3 The red LED on F3 will start flashing Re press F3 and the LED will illuminate green If the F3 button is not re pressed the red LED will stop after 5 sec and the reset has not been completed 19 Go to section 5 2 2 panel page 1 shows info about wire and winch 20 A in the right corner indicates that the level wind is in an area where the level wind is not intended to drive The level wind will not be running the last 74 turn at each layer 21 Start the winch 22 The red LED above Page lt flashes until there is 8 turns on the drum 23 Set the level wind in auto mode 24 Cable is fastened to the drum 25 Spooling can begin without tension Please note that it is not possible for the winch to pay out when there are less than 8 turns on the winch The cable length will be indicated as 26 When 809 of the first layer of the drum is spooled on please stop 27
60. nction is being activated The set point can be adjusted from 100 to 3400 LBS for the MASH 2000 When the load in the wire is larger than the setting for auto rendering and the wire out is larger than 30 meter the auto rendering will be activated the winch will switch into tension mode with the setting for auto rendering as set point When the auto rendering is activated the winch will start to pay out and the light will be steady red at the lamp at the main switchboard if the load in the wire then getting lower than the set point the winch will start to pay in until it reach the point where the auto rendering had been activated and it will change to speed mode and the light will start flashing The auto rendering can be acknowledge when the wire load is smaller than the set point and when the auto rendering is acknowledge the winch is changed to speed mode When the auto rendering have been activated and before it is possible to operate the winch from the joystick the auto rendering have to be acknowledge Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 530f 78 MacArtney UNDERWATER TECHNOLOGY Current time Year Month day hour min 0 0 Page 13 The current time of the PLC is shown Set new time Year Month day hour min 0 0 Cn pe fs Gr freser Page 14 To set a new time adjust the time with the keypad when the correct time is ente
61. on ace Mitsubishi oo Interface relay G2R 25N S 24DC Omron Idumvej 6 Bur ASME A S 55 vem Rev 11 10 2010 MDH A Schmidt s Marine EL A S Fax 45 96 93 50 51 Drawing Item list OOOO Last plot 24 10 2011 08 58 18 A Schmidt s Marine el A S Filnavn 15 kW Focus light 1 2 AHC 02 AE EE mm resistor Jo und B Sersensen 00 s Resistor to orm Lund amp S rsensen a resistor to om tama B S rsemsen 00 EXE 1 Hesistor 100 ohm Lund amp S rsensen 1 1 Customer Macartney MH 1 H2 sho selector switch 2 pos short handle 1 XB4BD2 1 3369110687075 Schneider Electric Pushbutton flush white ZB4BA1 338911088 7 457 schneider Electric Idumvej 6 Bur Customer MacArtney Konstr Sags nr 10363 34494 i i Fax 445 96 93 50 51 Drawing Item list os I Last plot 24 10 2011 08 58 28 Last change 10 05 2011 07 45 50 sheet 21 of 23 A Schmidt s Marine el A S Filnavn 15 kW Focus light 1 2 AHC 02 sto ns pusnoutten erue 24v em mors meos Laus p sennesder eiectrse IR ON qM A MN Du EE C pue EE O l ETT oem o a us wara mm eee T iman O a Stemboard E EE tite remote contro box sooxrsoxr2o 74760 esters gt Box brake resistor ETE rete L ierest o Idumvej 6 Bur ASME A S 55 vem A Schmidt s Marine EL A S Fax s45 96 93 50 51 Drawing Item list OOO Last plot 24 10 8011 08 58 48 S 15 kW Focus light 1 2 AHC 02 Filename A Schmidt s Marine el A S
62. or JBK Date 24 01 2012 Page 39 of 78 Maintenance Journal _ __ o _ __BazzQQQQQ_ z __ ter Sign Date Sign Pate Sign Date Sign Pate Sign Date Sign Date Sign Date Sign Date Sign Date Sign lt earl Change gear oil Check and tighten all bolts and screws in electrical components Change fans in electrical panel each 3 year Change smoothing capacitor in inverter each 5 year Change aluminium capacitors on PCB in inverter each 5 year Battery in PLC amp MRU must be replaced each 5 year Replace fuses in inverter each 10 year Change bearing in main motor each 20000 running hour Change bearing in fan in brake resistor each 20000 running hour Check deih En a A ES EAE ED III Check if the level wind spindle and guide are greased and grease if necessary E Jg ft YO cde T Visual inspection of major bolt connections JG j p csse uc Check the winch for unusual noises pg j i es pae Check for oilleak PP Lo qc pop qm Check Inverter PG OF o T Tf d pm ER KE JA LEES GT LLL Le LL uu c hd EE EEE E e All bearings must be greased on a regular basis at least every month 1 EA we AE f f T Grease encoder chain drive using a soft brush LL E CJ 4 oq NG T Grease drive on drum in drive end YO j ae ug qq uq a FM El DNA EIE For every 6 month or 1000 running hours whatever occours first me o
63. orske Veritas or its opens ls may be held fiable in arce with the sections above tha amount of compensation shall under no circumstances excodd the amount of tha los if any charged for that particular service decision advice or information Under no circumstances whatsoever shall the individual or individuals who have personally caused the loss damage or expensa be held liable In the event that any provision in this section shall be invalid der the law of any jurisdiction H validity of the remaining provisions shall not in any way be effected DET NORSKE VERITAS AS VERITASVEIEN 1 1322 H VIK NORWAY TEL INT 47 67 57 99 00 TELEFAX 47 67 57 99 11 Form No 40 91a Issue September 93 Page 1 of 2 SoC No FWBDK 201103327 Ord No PP011218 Remarks This statement of conformity only covers transport lifting inside harbours offshore lifting handling is not covered Lifting sling is not covered by this Statement of Conformity Installation aspects and designated foot brackets are not covered by this Statement of Conformity Note The frame is stamped FWBDK 201103327 VY Signed for Det Norske Veritas A S ASKE gt Name n S fe FR AN jm a n A dl e VW Jan Erik ng dheje Date 2011 11 01 Place Esbjerg Denmark DET NORSKE VERITAS AS VERITASVEIEN 1 1322 HOVIK NORWAY TEL INT 47 67 57 99 00 TELEFAX 47 67 57 99 11 Form No 40 91a Issue September 93 Page 2 of 2 SoC No FWBDK 201103328 Ord
64. p control circuits drawing 5 Check that Remote control station is online operator panel shows No comms error 6 Check control selector switch a Setremote panel in control check indicator for In control light b Set Main panel In control check indicator for In control light 7 Reset emergency stop by pressing Reset Emergency Stop on Main switchboard front panel This will close the main breaker and power up the frequency converters 8 Check and acknowledge alarms on main control panel according to alarm list and recommendations in section 8 1 9 Bypressing the Start button the following will happened a The disc brake on the motor will release and the electromagnetic field will hold the load 10 The frequency converter is started with speed reference signal zero Mode is Normal speed mode controlled by joystick 11 Flashing light on winch indicate the winch is active 12 The winch is now ready for use 13 In case of a critical fault the winch will stop high temperature on winch motors will trip the main breaker if feedback from electrical brake on winch motors disappears the winch will stop and issue an alarm 14 Please note if the umbilical has been re terminated please remember to preset the cable e N drum Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 18of 78 MacArtney UNDERWATER TECHNOLOGY 3 2 Section Foundation Calculation and re
65. re 2 Drip tray outlet Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 13 0f 78 MacArtne UNDERWATER ar ney 3 Section Handling Mobilization Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 14 o0f 78 MacArtney UNDERWATER TECHNOLOGY 3 1 Pre Check 3 1 1 Installation Pre Check Reason The winch has to be proper installed before start up and use This is to insure proper performance and working safely Winch Fabrication Quality Verify winch integrity Test procedure A visual check of all items will be carried out to ensure all parts and subparts are present and all workmanship is acceptably performed Test equipment No special equipment Acceptance criteria Parts must be present and in good condition Check list Winch including slip ring and umbilical if supplied by MacArtney Il Brake Resistor III Electronic panel IV Local control panel V Remote control panel Optional VI MRU Optional VII Deck cables if supplied by MacArtney 3 1 2 Winch Dimensions Standard setup Please refer to section 2 1 Hardware identification sheet Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 150f 78 MacArtney UNDERWATER TECHNOLOGY 3 1 3 Lifting Reason Before transportation or mobilisation of the winch ensure that top mounted right angle level wind is removed an
66. red hold F1 down for 5 second and the time will be stored in the PLC Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 540f 78 MacArtney UNDERWATER TECHNOLOGY Alarm and fault indication If an alarm is present a text alarm is showed in the right upper corner of the display pressing the LIST button brings up the alarm page The following alarms are defined Over max layer 2 Emergency stop 3 Thermistor winch 4 Fault analogue input 9 Fault analogue output 6 Profibus fault 7 Fault winch encoder 8 Fault level wind encoder 9 LW in manual 10 Fault level wind position 11 Level wind on limit 12 Fault MRU 13 Auto rendering activated 14 No compact flash card 15 Fault data logging module 16 Wire broken load cell Alarms can have the following status smi Active Unacknowledged Ea Active Unacknowledged Emre Active Acknowledged blanks Inactive Acknowledged RER ERKRERER Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 55 of 78 MacArtne UNDERWATER artney This alarm pages is not selectable from function keys and switch automatically back to main page when fault is restored Data exchange error prof ibus Check connect ions Press F3 to clear fault Slave 1 Fault Slave 2 Fault Fault on Profibus In case of a Slave is offline this page shows up with the slave number Pres
67. s F3 to reset Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 560f 78 MacArtney UNDERWATER TECHNOLOGY 5 2 3 Data logging There is a FTP server at the data logger module and the IP address for the data logger module is 192 168 3 3 There will be created a new file for each 30 minutes Each file will have 36000 sampling because there is logged with 20Hz At the memory card there can be 1100 files when the card is full the file with the lowest number will be deleted and logging continues The logging is active when the wire out is larger than 30 meter even if the winch is stopped To access the FTP server connect the data logger module Ethernet port to the network or connect a crossed cable between the data logger and the PC Then enter 192 168 3 3 in a browser and press enter then the following picture will be shown Pie Redger Ws Favoritter Furktoner Hj lp Beyer Electronics ebusness E FTP Macartney ML Y ue gege E Googe TOC Orine Mal 8 mmm amazon com dp 0750663595 eferdr ext sb ti sims I We Gl rai speed Data Logger Module QOS 1 96 PD Ab de E hunktoner MITSUBISHI High Speed Data Logger Module QD81DL96 E Press Open the list of files FTP and the next picture will be shown ta Internet Explorer Eu Skriv et brugernavn og en adgangskode for at logge p denne FTP server FTP server 127 163 3 3 Brugernavn Adgangskode
68. s not where it expected to be Check if there is a fault eme code at the frequency converter display for the level wind Auto rendering activated Information The tension in the umbilical has exceeded the setting for the auto rendering and the winch has changed to tension mode Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 68 of 78 Z en Ge N me NN 10 1 1 14 MacArtney UNDERWATER TECHNOLOGY No compact flash card No usable compact flash card installed in the data logger module E3 Information 16 Fault data logging module Information Data logging has stopped Open main switchboard and turn switch Q2 to off wait 30 seconds and switch back on Check if the fault still is active then try with another compact flash card or replace the module Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 69078 MacArtney UNDERWATER TECHNOLOGY 8 2 Changing encoder for Level wind 1 Set Level Wind in manual and move level wind to the start end where umbilical rotary junction box is located 2 Switch off the winch power and dismount the old encoder the encoders back end with the cable act as a plug on the main body the back end is housing an address switch block if changing this be sure to set the dip switches in same position as the old one Install the new encoder Switch on the power and start the winch s
69. sec to save the end position The led above F2 will start to flash at the first press and go steady on second press to indicate that the position is saved The LED switches of automatically after 5 sec The start and end positions are used for calculating level wind movement and the length of the drum Those settings can be changed at any time without interfering with other settings but will change level wind position and wire length calculation It is therefore NOT recommended to change settings under operation After setting the turning position go to the page where the data on the cable is entered Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 500f 78 Masa a gt MacArtney a NG VG NAG DAR UNDERWATER TECHNOLOGY Deche ag R p Lo SET Unspooling override For security reasons there is an unspooling safety stop The winch is stopped before all the cable is spooled of the drum To make sure that the cable can be re spooled if the cable need to be changed an override is possible spooling af drum spooling of disabled Change with F3 Turn 5 left 0 0 Cn e ERERESSESS Page 9 This page shows wire turn s left on drum and status of limit for spooling the last 8 turns of the drum F3 change status and the LED above F3 turns on while the limit is disabled The override is only active while this page is displayed It is still not possible to spool more than the
70. ted the AHC button will flash during the MRU signal phase in sequence The winch will smoothly enter into AHC mode to avoid a snatch load on the umbilical When the operator deactivate AHC mode the AHC button will start flashing during the phase out sequence The phase in out sequence is approx 10 seconds Note The MRU give a ready signal to the winch control system to confirm the MRU signal is accurate If the MRU stops sending ready signal to the winch control system the winch immediately change over to speed mode without ramping out 2 24 MRU OPTIONAL The winch is equipped with a MRU OPTIONAL Motion Reference Unit which is able to identify the movements of the launch point and feedback the result to the AHC loop in the winch The MRU is specially designed for high precision motion measurements in marine applications and for users requiring high accuracy roll pitch and heave measurements The MRU provides high performance motion data for various marine applications ranging from small underwater vehicles to large ship motion control Very high reliability is achieved by using solid state sensors with no moving parts and the proven MRU electrical and mechanical construction The MRU can also give input signal to a pc for monitoring the wave height at the work site with a program Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 11 0f 78 MacArtney UNDERWATER TECHNOLOGY
71. that 2 shackles have to be mounted in the drum flanges in the holes and then carefully tighten your lifting gear wire chain For preparing of lifting the drum Then you have to loosen the levelwind and put it in the lowest position Before the levelwind is loose a lever hoists should be attached to levelwind shaft and the beam above so the positioning is controlled Take bolts off The M20 bolts should be tighten with 363Nm 3 bolts have to be Loosened in both ends loosened In both ends of the levelwind Title Winch Offshore Manual MASH 2000 Hevision B Author JBK Date 24 01 2012 Page 34 of 78 C mag Pag e gt a E MacArtney UNDERWATER TECHNOLOGY Take bolts off The m16 bolts should be tighten with 180Nm Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 3b of 78 MacArtney UNDERWATER TECHNOLOGY 4 6 Safety The winch is a dangerous power tool which has to be use by skilled personnel with the necessary training e Keep away from all rotating objects e Only trained personnel to operate winch e If untrained personnel is to work around the winch during operation access to winch are to be prevented by safety guards e Area in front and back of winch are to be marked as No Access Area e Never try to repair electrics while the power is on The main switch must be turned off and secured with a lock before any Repairs are performed e Use the
72. the PLC the drum may not be turned and not allowed to take wraps of the drum Now remove drum nr 1 and install drum nr 2 at the winch and it are still not allowed to operate the winch When drum nr 2 are installed enter 2 in present drum and then press F3 twice within 5 sec to restore the value to the encoder The led above F3 will start to flash at the first press and go steady on second press to indicate that the value is restored to the encoder Now it is allowed to operate the winch again Pressent drum Current encoder Stored encoder F2 Store F3 Restore l fo fs pr free ECH Page 11 Present drum indicates witch drum there is active the winch is able to handle 3 different drums but the drums need to have the same dimensions Current encoder shows the current value from the drum encoder Stored encoder show the stored value for the drum encoder at the present drum The drum may not be turned when the drum not is installed on the winch Wraps of cable on the drum may not be changed when the drum not is installed on the winch Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 52078 MacArtney UNDERWATER TECHNOLOGY Max pull in umbillical before auto rendering 15 actvated Setpoint RER ERERESSESR Page 12 The winch is fitted with an auto rendering function where the max pull in the cable can be adjusted before the auto rendering fu
73. their mistake or negligence breach or warranty or any other act omission or error by them including gross negligence or willul misconduct by any such person with the exception of gross negligence or willul misconduct by the governing bodies or senior executive officers efi Got Norsko Veritas This applies mandos of dada the loss damage or expense has affected anyone with whom Det Morske Veritas has a contractor a third party who has acted or relied on decisions made of information given by or on behalf of Det Norske Veritas However il any person uses the services of Det Norske Veritas or its subsidiaries or relies on any decision made or information given by or on behalf af them and in consequence sulfers loss damage Or expensa goe Gei 16 be due to their negligence omission er default than Det Norske Veritas will pay by way of compensation to SE person a sum representing his proved loss In tha event Det Norske Veritas or its subsidiaries may be hold Babia in accordance with tho sections above the amount of compensation shall under no circumstances the amount of the foe if any charged for that particular service decision advice or information Under no circumstances whatsoever shall the individual or individuals who have personally caused the loss nanaga or expense be held liable In the event that any provision in this section shall be invalid under the law of any jurisdiction the validity of the remaining provisions shall not in any way be e
74. til wire out is equal to the actual length out Switch level wind to automatic again and adjust until level wind position is matching the cable Then go to step 6 Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 70078 MacArtne UNDERWATER ar ney 9 Section Recommended Spares Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 71 0f78 MacArtney UNDERWATER TECHNOLOGY 9 1 Recommended Spare Parts Please Notice that actual spare parts may vary depending on contractual agreement the following lists are to be taken as recommendations only 9 1 1 Mechanical spare parts Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 72078 gt Subject Material Weight Drawing no Raw materiol Qua S 355 485 kg S 355 52 3 221 kg goa m 7 S 7 in shaft sher ES S1304 BS 144 AISI304 E 34494 0 114 AISI304 g 34494 0 110 BKT a 10mm unctionbox_1 Re XV2808C1164 4PAMGIEL160B5M1 60 M B5 Bremse Skive 0 E 355 ST52 3 9355 E coder PSM 581 AISB16 2 kg 37 kg AIS1304 AISI304 2 kg w e m rm X 02 co co Mul UI alt 7 Levelwind FY 35 21 FY30FM 22 readspindle 23 24 ad pin 25 ffel for Load pin 26 SY 21 28 w86u p80b14 9 K2tr 80
75. till with the level wind in manual Log on the E1022 operator panel with level 2 password Service password Read page 10 and 11 of the attached Menu for E1022 panel Do the Level wind setup Set level Wind in auto QOO AA Warning Do not by mistake Preset the Drum Encoder only level wind encoder 8 3 Replacing a disc brake in Main Electric Motor 1 Cut off electric power to the winch 2 Remove the electrical connection to the brake inside motor terminal housing 3 Dismantle the external cooling fan 4 Dismantle encoder cover Bolted to the brake 5 Loosen bolt in coupling for the motor encoder 6 Unscrew bolt for the encoder torque arm 7 Carefully pull the encoder off the motor shaft 8 Dismantle the brake by unscrewing the 6 off Allen bolts and remove the brake 9 Check the brake lining plate for damages 10 Mount the brake lining disc and adjust according to procedure section 4 6 1 8 4 Changing encoder for Drum 1 Note the following data from True value from encoders 1 Drum 2 Level wind 3 Winch on Layer 4 Turns on Drum 5 Wire out Switch off the winch power and dismount the old encoder Do not mount the new encoder mechanically only electrically Set level wind in manual and switch on power Turn the new encoder until its values are as before Now mount the encoder without turning it oF Ol ge TO NOTE If you were unable to retrieve data due to a defect encoder turn the encoder un
76. to the winch in a correct manner Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 16 0f 78 MacArtney UNDERWATER TECHNOLOGY 3 1 7 Electrical Connection The electrical power requirements are Voltage 440 400 VAC Frequency 60 Hz or 50 Hz Amp Min 3 phase 30 A Please note the winch is designed for 400 440 VAC 50 60Hz power supply If the winch is connected to a 400 VAC 50 Hz power supply a reduction in speed of 1596 will be introduced The input power cables are to be connected to the main switchboard please refer to section 7 for electrical documentation The input cable will be connected to the terminal row X1 L1 L2 L3 For more details see section 7 Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 170f 78 MacArtney UNDERWATER TECHNOLOGY 3 1 8 Grease On the winch the operator will find several grease points These will have to be greased according to the maintenance procedure please refer to section 4 2 4 Start up Procedure Procedure 1 Visual inspection of all electrical cables Perform an insulation test with the cable disconnected if damaged cable is discovered When power on check Power On indicator on Main switch board Check and release Emergency stops Main switch board and Remote control station Check that Reset Emergency Stop button is not lit If Emergency Stop is lit check Emergency sto
77. tr Sags nr 10363 34494 i i Fax 445 96 93 50 51 Drawing Item list os I Last plot 24 10 2011 08 58 28 Last change 10 05 2011 07 45 50 sheet 21 of 23 A Schmidt s Marine el A S Filnavn 15 kW Focus light 1 2 AHC 02 sto ns pusnoutten erue 24v em mors meos Laus p sennesder eiectrse IR ON qM A MN Du EE C pue EE O l ETT oem o a us wara mm eee T iman O a Stemboard E EE tite remote contro box sooxrsoxr2o 74760 esters gt Box brake resistor ETE rete L ierest o Idumvej 6 Bur ASME A S 55 vem A Schmidt s Marine EL A S Fax s45 96 93 50 51 Drawing Item list OOO Last plot 24 10 8011 08 58 48 S MacArtney UNDERWATER TECHNOLOGY 9 2 Request For Quote Please forward quote for the following items where no quantity Qty is noted please consider as zero 0 Customer Information Forward Quote to Company Institution Postal Adress Attention Tel Fax E mail When desired number of parts has been entered in tables below please forward document to MacArtney A S Gl Guldagervej 48 DK 6710 Esbjerg V Attn Launch amp Recovery Or by E mail mac dk macartney com Fax 45 7511 7220 Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 74078 MacArtne UNDERWATER ar ney 10 Section Service and Support Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 75 of 78
78. winch in the softest operation possible this prolongs lifetime for the components and increases safety e Always use the delivered lifting sling for lifting frame and winch e Use the recommended spares no guarantee is granted if others are used e Skilled craftsmen must perform all services and repairs e Keep the winch in good condition and be aware of any noises that might indicate that a mall function is under development e The winch can be stopped any time by pressing the emergency stop e f the safety guards are removed then the emergency stop should be activated Title Winch Offshore Manual MASH 2000 Revision B Author JBK Date 24 01 2012 Page 36 0f 78 MacArtney UNDERWATER TECHNOLOGY 4 6 1 Check of Main Electric motor brake The motor is with an electrical brake This is mainly maintenance free The rotor is robust and wear resistant This ensures a particularly long lifetime However it is of course subject to operational wear If the rotor becomes warn and the function of the brake can no longer be guaranteed it is possible to bring the brake back to its original condition by replacing the rotor Please check the quality of the counter friction surface when replacing the rotor The wear condition of the rotor can be specified by measuring the release voltage or by measuring the rotor thickness on the dismantled brake according to Table 1 and Table 2 On size 100 there is an air gap inspection opening in order to

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