flo-dynamics tsd450 transmission fluid x-changer
Contents
1. 1 4 M Universal Bump Fitting Import 1 4 Diameter Hose F Open End Hose w Clamp Import 5 16 M Universal Bump Fitting Infiniti Lexus and BMW 1980 and Newer Printed in the U S A for Flo Dynamics Operations Manual Flo Dynamics 735 SERIES ee ss aa Black 941831 Hose 83 Mates with 55 Black 941832 Hose 84 Mates with 59 oo Green 941835 Hose 87 Mates with 88 As EQ Green 941836 Hose 88 Mates with 87 Back 941841 Hose 89 Mates with 90 T Black 941842 Hose 90 Mates with 89 aad N Red 941960 Hose 91 Mates with 92 ni S r Red 941961 Hose 92 Mates with 91 ae EPS pod 941080 Hose 93 Mates with 94 o _ Pm Rot Red 941081 Hose 94 Mates with 93 mm Y Yellow 940388 Hose 124 Mates with 142 lt E yow 940389 Hose 142 Mates with 124 CUr iow 941900 Hose 149 Mates with 5 8 Adapter Operations Manual IV Hoses amp Adapters 3 8 M Universal Bump Fitting Toyota Nissan Honda Ford and Chrysler 1975 and Newer 1 2 M Universal Bump Fitting Toyota Nissan and Honda 1980 and Newer 9 16 18 M JIC 37 Flare Inverted Dodge Durango Dakota All Years 9 16 18 F JIC 37 Flare Swivel Dodge Durango Dakota All Years 3 4 16 M SAE O Ring Chevy DuraMax w Allison Transmission 2001 amp Newer 3 4 16 F2. 940831 aster Hose Connector ay ee 941205 Console S O 941202 __ Tank Red New o 941203 Tank Red Used o Be ce Me eee Me 941785 Operations Manual 941784 Quick Start Instructions 941783 Quick Start Instructions Additional Functions Universal Hose Chart O pe rat i ons Ma nu al Printed in the U S A for Flo Dynamics 23 VI Replacement Parts Flo Dynamics TSD450 6 02 REPLACEMENT PART ILLUSTRATIONS 940468 Manifold Pump Assembly 941225 5 8 Fluid Tube 941617W 940474 941226 Motor Control Board Sensor Rod Fluid Tube Elbow Fitting 940839 940841 or 3 2 Solenoid Valve Short S2 940842 940843 940840 Coil with Spade Connector Pressure Switch 3 2 Solenoid Valve Tall S1 Short S2 or Tall S1 24 Printed in the U S A for Flo Dynamics O pe rat i ons Man u al Flo Dynamics TSD450 Vi Replacement Parts Control Panel w 940796A R942150 Electronic Board amp Label Canister Filter Used Fluid Screen rat l Aak EURT i R942137 Caster H940772 941220 R942118 Hose Rack Hose Tray Hoses Not Included Locking Caster 6 03 ORDERING INFORMATION To order replacement parts for the Flo Dynamics TSD450 call 1 800 303 5874 O pe rati 0 n S M a n u al Printed in the U S A for Flo Dynamics 5 Warranty Flo Dynamics TSD450 LIMITED ONE 1 YEAR WARRANTY Flo Dynamics TSD450 Flo Dynamics warrants only to the original Purchaser that under n
3. When cleaning process is complete shut off engine 10 Follow instructions on screen and press START Exchange will begin Once the exchange has begun press the STOP button once to pause the machine Press START to resume from pause Press STOP a second time to cancel the exchange 11 After first cycle completes start vehicle s engine and press START 12 After second cycle completes the unit will beep and display Complete 13 You may top off or remove fluid by using the ADD FLUID or REMOVE FLUID buttons 14 Press 0 to return to the main menu 1 4 Printed in the U S A for Flo Dynamics O pe rat i O n S M a n u a l Flo Dynamics TSD450 lll Operating Procedures Inline Exchange ol Connect battery leads 2 Locate and disconnect the most easily accessible hose or fitting at the radiator end of the transmission cooler system 3 Refer to Section 4 01 Adapter Hoses to identify the specific adapter hoses required for the vehicle and attach adapter hoses to vehicle 4 Connect red amp black service hoses to quick disconnect adapters on ends of adapter hoses 5 Press 1 to select Inline Exchange 6 Select quantity using the A and W buttons and press START 7 Press 1 for No Cleaning 2 for 5 Minute Cleaning or 3 for 10 Minute Cleaning When adding chemicals add directly to the vehicle for best results 8 Start vehicle s engine and press START to confirm choices Exchange will b
4. Ford Slide Tool 940140 for Aerostar Windstar 1 2 20 M SAE 45 Chrysler and Ford Printed in the U S A for Flo Dynamics 1 Z IV Hoses amp Adapters LE X 941818 Hose 68 Mates with 69 AA TE A poa 941819 Hose 69 Mates with 68 n Blue 941820 Hose 70 Mates with 71 aan Blue 941821 Hose 71 Mates with 70 o EE a 5 Red 941822 Hose 72 Mates with 73 2 Red 941823 Hose 73 Mates with 72 EEE ED _GCreen 941825 Hose 75 Mates with 65 KS 2s Red 940874 Hose 78 Mates with 79 eS Red 940875 Hose 79 Mates with 78 Red a Black 941828 Hose 80 Mates with 81 yp 941829 Hose 81 Mates with 80 I Black 941830 Hose 82 Mates with 63 Black 18 Flo Dynamics 735 SERIES 5 8 18 M SAE Inverted Swivel Ford With Large Nut Adapter 1980 and Newer 5 8 18 F SAE Inverted Ford 1 2 20 M SAE 90 Inverted Swivel General Motors with 5 16 Tube Diameter Lines All Years 1 2 20 F SAE Inverted General Motors amp Ford Expedition 1 2 20 F SAE Inverted Ford 1 2 20 M SAE 90 Inverted Swivel Ford 5 16 Small Long Nut Adapter 1980 and Newer M14 x 1 5 F Swivel O ring Jeep Cherokee Ford Escort 1980 1986 M14 F Banjo Fitting Ford Escort 1994 and Newer M14 x 1 5 M Bolt w 2 Washers Ford Escort 1994 and Newer
5. M anua l Flo Dynamics TSD450 I Safety Information 1 02 IMPORTANT SAFETY INSTRUCTIONS A DANGER F Engine exhaust contains toxic gases e Vent vehicle s exhaust away from work area e Do not breathe exhaust Exhaust gases will cause injury or death A WARNING Li Improper use and operation e Read understand and follow all safety messages and operational procedures in this manual before operating the Flo Dynamics TSD450 e This equipment should be operated only by qualified personnel e Use this equipment only as described in this manual Improper use and operation of this product can result in injury A WARNING Engine systems can malfunction expelling fuel oil vapors hot steam hot toxic exhaust gases and other debris e Wear safety goggles and protective clothing user and bystander Engine systems that fail can Cause Serious injury A WARNING Risk of expelling pressurized fluids e Wear safety goggles and protective clothing user and bystander e Verify that engine and machine are off before connecting or disconnecting cooler lines and adapter hoses e Always unplug the machine from its power source when not in use e Keep the service hoses away from hot or moving engine parts Hoses can split or burst causing fluid to be expelled e Tighten all connections properly Insufficient or excessive torque can result in fluid leakage e Avoid contact with automatic transmission or power steering fluid
6. SAE O Ring Adapter Chevy DuraMax w Allison Transmission 2001 amp Newer 3 4 18 M Ford F 250 amp F 350 w Torqueshift Transmission 3 4 18 F Ford F 250 amp F 350 w Torqueshift Transmission 5 8 18 M Ford Focus Mercury Mystique 5 8 18 F Ford Focus Mercury Mystique 3 4 18 M 90 Inverted SAE 45 Swivel Ford Torqshift 250SD 550SD Econoline Excursion 3 4 18 F Inverted SAE 45 Rigid Straight Ford Torqshift 250SD 550SD Econoline Excursion 5 8 Diameter Hose F Open End Hose w Clamp Chevy DuraMax wW Allison Transmission 2003 amp Newer Printed in the U S A for Flo Dynamics 19 IV Hoses amp Adapters i Se o 941178 TSPS amp TSDPS Only 1 2 Diameter PSX Y Adapter All Vehicles ALLISON HOSES Optional 941844 Hose 134 Mates with 135 IS velow 941845 Hose 135 Mates with 134 SC Ga Yellow 941846 Hose 136 Mates with 137 a Sa Yellow 941847 Hose 137 Mates with 136 me meld Yellow 941848 Hose 138 Mates with 139 Yellow a ee ae i oe 941849 Hose 139 Mates with 138 lt a yelow 941850 Hose 140 Mates with 141 ASS Yellow 941851 Hose 141 Mates with 140 941893 Fitting Mates with 143 941894 Hose 143 Mates with 941893 Fitting Yellow we a an 941895 Hose 144 Mates with 145
7. only e Use this equipment only as described in this manual e Always unplug the machine from its power source when not in use e Loop the power cord loosely in its proper location when machine is not in use Do not operate equipment with a damaged battery cables or hoses or if the equipment has been dropped or damaged until it has been examined by a qualified service representative e Care should be taken to arrange the battery cables and service hoses so that they will not be tripped over or pulled e Never pull on the power cables or service hoses to transport the TSD450 Damage may occur to these components or machine may tip over e Keep area of operation clear of unnecessary tools and equipment Utilize recessed tool storage areas on the top of the machine e Never leave the machine running unattended e The TSD450 is not designed for any other purpose than the exchanging of automatic transmission and power steering fluid Operation of your TSD450 unit by anyone other than qualified personnel may result in injury IMPORTANT Risk of equipment damage e Flushing high mileage cars that have not been previously serviced can cause operating problems in the transmission e Connect battery cables to a 12 volt power source only i e vehicle s battery e Servicing transporting or storing this machine in an attitude other than the normal operating position can result in fluid spillage and or component damage e Use only th
8. 20 16 PTT Thread Male 16 PTT 30 Swivel Female 12 SAE Male 12 SAE Female 16 JIC Female 16 JIC Male 10 JIC Female 10 JIC Male 12 ORFS Male 12 ORFS Female 12 JIC Male Printed in the U S A for Flo Dynamics Flo Dynamics 735 SERIES Operations Manual Flo Dynamics 735 SERIES IV Hoses amp Adapters OR yellow 12 JIC Swivel 941896 Hose 145 Female Mates with 144 LORD aow 1 1 16 1 w O Ring 941897 Hose 146 Female Mates with 147 Yellow 1 1 16 1 Flat Face 941898 Hose 147 Male Mates with 146 tt pel Yellow 10 ORFS 941903 Hose 152 Female Mates with 153 Ewen AS Yellow 10 ORFS 941904 Hose 153 Male Mates with 152 4 02 ADAPTERS The following adapters allow quick and easy hookup to virtually any vehicle make and model i g P f A T A mn _ e ul 940328 942163S 942162 941899 1 2 Adapter GM Adapter Quick Disconnect Tool 5 8 Duramax Adapter diii i T F T ua 940329 940334 940831 3 8 Adapter 5 16 Adapter Master Hose Connector 941910 942169 3 8 Ford Adapter 5 8 Medium GM Adapter 941923 941925 941966 1 2 Adapter 3 8 Adapter Slider Pin Adapter Optional Ope rati ons Ma nu al Printed in the U S A for Flo Dynamics 2 1 V Troubleshooting amp Maintenance Flo Dynamics TSD450 V TROUBLESHOOTING amp MAINTENANCE 5 01
9. COMMON PROBLEMS SOLUTIONS Problem Power Failure screen displays Solution 1 Check battery connection Make sure there are no loose connections and the machine s battery clips are not reversed Remove all corrosion from the battery terminals Make sure vehicle s A C system is turned off Solution 2 The vehicle s battery is not putting out enough voltage to run the machine Connect the machine to a better 12V power source Stand alone shelf batteries will not work 5 02 MAINTENANCE PROCEDURES e Replace Canister Filters Part 940796A when machine prompts you to do so TE Ss a a Use a standard filter band clamp tool to unscrew old filters and replace them with new filters Make sure new filters are on tight e Clean Waste Fluid Screen Located in bottom of recessed hose tray area This helps eliminate surface tension caused by debris and contamination from the air Using a sharp pick remove screen Clean using degreaser and brush and blow out with air compressor e Periodically Wipe Down Exterior using a soft damp cloth 22 Printed in the U S A for Flo Dynamics Operations Manual Flo Dynamics TSD450 Vi Replacement Parts VI REPLACEMENT PARTS 6 01 REPLACEMENT PART LIST pane Description OO O OOOO 944002 Control Panel w Elec Board amp Label 940307 Battery Cable Assembly ee 941225 6 8 Fluid Tube 941226 Fluid Tube Elbow Fitting o a aaa pe 941220 HoseRack oo M
10. Flo Dynamics TSD450 Table of Contents TABLE OF CONTENTS INTRODUCTION to the TSD450 ec ccccees eee eeeeees 2 I SAFETY INFORMATION eeen 3 Section 1 01 Important Safety Notice ccccseceseeeeeeee eens 3 Section 1 02 Important Safety INStrUCTIONS cceece seen ees 5 ll SYSTEM FEATURES amp SPECIFICATIONS 000000000 9 SeCCHON 2 01 mC QUICS seanina comadaceatees 9 Section 2 02 Dimensions amp Technical Specifications 10 Section 2 03 Machine OVeErvieW cccccecccecseeceeeeeeeneeeeeneeees 11 lil OPERATING PROCEDURES eeren 12 Section 3 01 Suggested Additional TOols cccccceeeeeeeeees 12 Section 3 02 Transmission Fluid Exchange cccceeceeeee 14 Section 3 03 Additional INStructions cccccceceeeceeteeeeeeeeeees 16 IV HOSES amp ADAPTERS esscononitecccnteiseesicenraceiauxtnaieans 17 Section 4 01 Adapter HOSES cccceccecceeteeeeeteeteeseeseeteeteeees 17 Gecin 402 Aale S in anata a a 20 V TROUBLESHOOTING amp MAINTENANCE 000 22 Section 5 01 TrouDl ShOoting cccccecceeeeeeeeseeeeeeeeeeeeseees 22 Section 5 02 Maintenance ProCcedulres ccccceceseeeeeeeeeeees 22 VI REPLACEMENT PARTS en 23 Section 6 01 Replacement Part List 23 Section 6 02 Replacement Part Illustrations 24 Section 6 03 Ordering Information cccccccssces
11. Wheels 5 locking casters front 5 casters back Weight 95 Ibs TECHNICAL SPECIFICATIONS Power 12 Volt DC from vehicle battery Fluid Sensors Accurate sensor technology Filters 22 micron absolute fluid filters Operating Temperature 65 to 150 F 15 to 65 C 1 0 Printed in the U S A for Flo Dynamics O pe rat i O n S M a n u a l Flo Dynamics TSD450 Il System Features amp Specifications 2 03 MACHINE OVERVIEW Adapter Hoses Allow the TSD450 New Fluid Reservoir to hook up to virtually Opposite Waste Fluid Reservoir any vehicle Control Panel The TSD450 is fully automatic Refer to your control panel at all times Dipstick Manifold Used when performing an exchange in dipstick mode Black Service Hose Carries waste fluid from the vehicle being serviced ee gt i Grey Service Hose to the machine y j G W Ed Carries waste fluid from the Red Service Hose lt pE A vehicle s dipstick tube to Carries new fluid from the me AS RT N the machine machine to the vehicle being E A averi serviced Also used to drain 7 I fluid tanks 4 Waste Fluid Reservoir Service Door Removes for easy access to internal parts i e Filters 5 Caster Wheels Battery Cables Allow easy transport Connect directly to the j of the machine vehicle s battery to power the machine 5 Locking Caster Wheels Allow easy transport of the machine while preventing unwanted rol
12. achine easy to maneuver e Easy access service panel provides hassle free operations for greater efficiency Electronic Features e Self contained battery cables hook up to the vehicle s 12 volt battery e Automatic monitoring of fluid in new and used fluid tanks assures safe operation e Accurate sensor technology e LCD counter display with cumulative ATF options e Ability to exchange anywhere from 1 to 20 quarts in 1 quart intervals e Fluid measurements can be changed from quarts to liters e Drain used fluid tank no need to tip machine upside down e Drain new fluid tank e Ability to pause machine during exchange to change transmission filter e Battery backup allows machine to resume where it left off should it lose power e Add new fluid to transmission in 2 10 quart increments approx 1 8 on the dipstick e Remove fluid from transmission in 2 10 quart increments approx 1 8 on the dipstick e Cycle valves feature allows you to electronically clean out valves e Totalizer check indicates lifetime use e Interactive menu Auto Prime feature automatically primes the system Indicate new fluid volume Indicate used fluid capacity Read battery voltage O pe rat i ons Ma nu al Printed in the U S A for Flo Dynamics 9 ll System Features amp Specifications Flo Dynamics TSD450 2 02 DIMENSIONS amp TECHNICAL SPECIFICATIONS DIMENSIONS 39 Tall 24 3 4 Wide 25 Deep Service Hoses 10 outside of machine
13. ances an icon e Signal Words The signal word indicates the level of the hazard in a situation A DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or to bystanders A WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to the operator or to bystanders A CAUTION Indicates a potentially hazardous situation which if not avoided may result in moderate or minor injury to the operator or to bystanders IMPORTANT Indicates a situation which if not avoided may result in damage to the TSD450 or the vehicle being serviced e Safety Messages Safety messages in this section contain three different type styles e Normal type states the hazard e Bold type states how to avoid the hazard e Italic type states the possible consequences of not avoiding the hazard O pe rat j ons Ma nu al Printed in the U S A for Flo Dynamics 3 I Safety Information Flo Dynamics TSD450 e Safety Symbols A safety symbol when present gives a graphical description of the potential hazard and how to avoid the hazard Risk of Fire Read Instructions Before Use gt Risk of Explosion Mandatory Eye Protection Risk of Entanglement Mandatory Protective Gloves Dangerous Fumes Mandatory Protective Clothing Do Not Pull or Move 4 Printed in the U S A for Flo Dynamics O pe rat i ons
14. ce any problems or have any questions call technical support at 1 800 303 5874 1 6 Printed in the U S A for Flo Dynamics O pe rat i O n S M a n u a l Flo Dynamics 735 SERIES IV Hoses amp Adapters IV HOSES amp ADAPTERS 4 01 ADAPTER HOSES STANDARD HOSES n Ce F 941801 Hose 51 SAE 45 Flare Swivel Mates with 52 Chrysler 1993 and Newer EM Goon 5 3 18 M 941802 Hose 52 SAE 45 Flare Mates with 51 Chrysler af W Blue 5 8 18 M 941803 Hose 53 SAE 45 Flare Swivel Mates with 57 General Motors with 3 8 Tube Diameter Lines All Years Ay Black 3 8 Diameter Hose F 941805 Hose 55 Mates with Step Fitting Open End Hose w Clamp Import 1987 and Newer Blue 5 8 18 F 941807 Hose 57 SAE 45 Inverted Mates with 53 General Motors with 3 8 Tube Diameter Lines 1997 and i Newer Euy Black 1 2 Diameter Hose F 941809 Hose 59 Mates with Step Fitting Open End Hose w Clamp Import Black 941813 Hose 63 5 16 Diameter Hose F Open End Hose w Clamp Mates with Step Fitting Import EEE Green 1 4 18 M 941815 Hose 65 NPTF Mates with 75 s lt 1 T Rea 941816 Hose 66 Mates with 67 S aod 941817 Hose 67 Mates with 66 Operations Manual Jeep Cherokee 1980 1986 1 2 20 F SAE 45 Inverted Chrysler Ford Aerostar Jaguar Mercedes amp Cadillac 1985 and Newer Needs
15. e Treatment methods are as follows Eyes Flush eyes with plenty of water Skin Wash with soap and water O pe rat i ons Ma nua l Printed in the U S A for Flo Dynamics 5 I Safety Information Flo Dynamics TSD450 Inhalation Move to uncontaminated area Ingestion If large amount get medical attention If any irritation persists get medical attention e Dispose of used fluid according to environmental laws and regulations Although automatic transmission and power steering fluid pose no significant health hazards some individuals may experience adverse reactions upon contact Pressurized fluid can cause serious injury A WARNING Risk of unexpected vehicle movement e Block drive wheels before starting vehicle s engine to begin an exchange e Unless instructed otherwise set parking brake and put gear selector in park e Do not leave a running vehicle unattended A moving vehicle can cause injury A WARNING Engine has moving parts Risk of entanglement e Do not place tools on fenders or other places in engine compartment e Keep yourself clothing battery cables and service hoses clear of moving parts such as fan blades belts and pulleys Contact with moving parts can cause injury A WARNING Risk of fire or explosion e Do not operate the TSD450 in the vicinity of open containers of flammable liquids such as gasoline e Keep hoses and jumper cables away from heat sources and sharp edges e Do not ope
16. e manufacturer s recommended attachments e The Flo Dynamics TSD450 is fully automatic Refer to your control panel at all times e Never pull on the power cables or service hoses to transport the TSD450 Damage may occur to these components or machine may tip over e Periodically clean the machine by wiping down with a clean soft dry cloth Improper operation of equipment may result in damage to machine or components SAVE AND FOLLOW THESE INSTRUCTIONS 8 Printed in the U S A for Flo Dynamics O pe rat i ons M anua i Flo Dynamics TSD450 ll System Features amp Specifications ll SYSTEM FEATURES amp SPECIFICATIONS 2 01 FEATURES Mechanical Features e Accurate sensor technology allows optimum fluid level to be maintained in vehicle s transmission e Two in line 22 micron absolute fluid filters capture microscopic particles and contaminants e Numbered quick disconnect hoses with adapters save time in identifying the proper hoses for the application e Easy to use adapters allow quick hookup to virtually any automobile make and model saving time and money e Clear service hoses give visual confirmation of new and used fluid movements e Ergonomically correct working height means greater productivity less stress and strain e Durable roto cast polyethylene body and tanks prevent vehicle damage The unit is also lightweight and durable for easier handling and longer life e Large 5 inch locking caster wheels make m
17. ed e It does not require a pit lift or ramp e The TSD450 hooks up directly to one of the vehicle s transmission cooler lines for a transmission fluid exchange or through the dipstick e The ATF fluid exchange from setup to finish typically takes 15 minutes or less for inline mode and 10 minutes or less for dipstick mode No wonder an ATF exchange is the most requested method of preventative automatic transmission maintenance today Please take time to read through this manual to familiarize yourself with the TSD450 before performing your first ATF exchange 2 Printed in the U S A for Flo Dynamics O pe rat i ons M anua l Flo Dynamics TSD450 I Safety Information l SAFETY INFORMATION 1 01 IMPORTANT SAFETY NOTICE For your safety read this manual thoroughly before operating your TSD450 unit Your TSD450 unit is intended for use by properly trained skilled professional automotive technicians The safety messages presented below and throughout this user s manual are reminders to the operator to exercise care when using this unit Before using your TSD450 always refer to and follow the safety messages and applicable service procedures provided by the manufacturer of the vehicle being serviced e Read All Safety Instructions Read understand and follow all safety messages and instructions in this manual Safety messages in this section of the manual contain a signal word with a three part message and in some inst
18. eeceeeteeeeeeeees 25 LIMITED WARRANTY 0 cece ccc ees eec eee eeaeeeeeeeeeeeees 26 O pe rat i ons Ma nu al Printed in the U S A for Flo Dynamics 1 Introduction Flo Dynamics TSD450 INTRODUCTION to the TSD450 Congratulations on the purchase of your Flo Dynamics TSD450 automatic transmission fluid exchanging machine Simply put this machine is the cleanest safest easiest fastest most thorough and most cost efficient method of fluid exchange ever devised Suddenly regular automatic transmission maintenance becomes a more realistic proposition With the TSD450 you can exchange the transmission fluid either through the transmission cooler lines OR through the vehicle s dipstick Transmission fluid exchanging is cleaner and easier than ever Transmission Fluid Exchange To attain the highest level of protection for internal transmission components and increase the transmission s life span to the maximum it is recommended that the transmission s lubrication system is serviced every 15 000 miles or according to the vehicle owner s manual The Flo Dynamics TSD450 exchanges virtually all of the used transmission fluid to new without even requiring the transmission pan to be dropped There is no spillage and no mess e The TSD450 can be used practically anywhere and with almost any vehicle e It is compact mobile and self contained e It operates off the 12 volt battery of the vehicle being servic
19. egin Once the exchange has begun press the STOP button once to pause the machine Press START to resume from pause Press STOP a second time to cancel the exchange 9 When exchange is finished the unit will beep and display Complete 10 You may top off or remove fluid by using the ADD FLUID or REMOVE FLUID buttons 11 Press 0 to return to the main menu O pe rat i ons Ma nu al Printed in the U S A for Flo Dynamics 1 5 lli Operating Procedures Flo Dynamics TSD450 3 03 ADDITIONAL INSTRUCTIONS Add 1 Quart 1 Press 0 2 Press 3 Remove 1 Quart 1 Press 0 2 Press 4 Drain Waste Fluid Tank 1 Connect to battery Connect open end adapter to red hose Make sure all other hoses are disconnected Press 0 Press V Press 7 Unit will shut off when complete G amp O1 B amp B G DN Drain New Fluid Tank 1 Connect to battery Connect open end adapter to red hose Make sure all other hoses are disconnected Press 0 Press V Press 6 Unit will shut off when complete O O1 AON Prime the Machine Connect to battery Make sure fluid is in new fluid tank Connect the red and black service hoses together using the adapters Press 0 Press 5 Press START Oof GN Switch Hoses 1 Turn vehicle off 2 Switch hoses 3 Restart vehicle 4 Press START 5 Press 3 Shift to Neutral 1 Shift vehicle to neutral 2 Press START CUSTOMER SERVICE CONTACT INFORMATION If you experien
20. er e Do not operate the TSD450 in the vicinity of open containers of flammable liquids such as gasoline e This machine is equipped to operate on 12 volt DC power only e Do not smoke place metal tools on battery or allow a spark or flame in vicinity of battery e Clean battery terminals before hooking the machine s battery clips to them During cleaning keep airborne corrosion from eyes nose and mouth e Keep yourself clothing battery cables and service hoses clear of moving parts such as fan blades belts and pulleys e Unless instructed otherwise set parking brake and put gear selector in park e Do not leave a running vehicle unattended e Keep the service hoses away from hot or moving engine parts Hoses can split or burst causing fluid to be expelled Tighten all connections properly Insufficient or excessive torque can result in fluid leakage A CAUTION A e Use this equipment only as described in this manual Use only the manufacturer s recommended attachments e Care should be taken to arrange the battery cables and service hoses so that they will not be tripped over or pulled e The TSD450 is fully automatic Refer to your control panel at all times 4 CAUTION amp Flushing high mileage cars that have not been previously serviced can cause operating problems in the transmission e Never pull on the power cables or service hoses to transport the TSD450 Damage may occur to these components or machine
21. eration care cleaning storage or handling E fire water wind lightning or other natural causes F adverse environmental conditions including without limitation excessive heat moisture corrosive elements or dust or other air contaminants radio frequency interference electric power failure power line voltages beyond those specified for the equipment unusual physical electrical or electromagnetic stress and or any other condition outside of Seller s environmental specifications G use of the Equipment in combination or connection with other equipment attachments supplies or consumables not manufactured or supplied by Seller or H failure to comply with any applicable federal state or local regulation Repairs or replacements qualifying under this Warranty will be performed on regular business days during Seller s normal working hours within a reasonable time following Purchaser s request All requests for Warranty service must be made during the stated Warranty period This warranty is non transferable 2 6 Printed in the U S A for Flo Dynamics O pe rat i O n S M a n u a l
22. leaning battery s terminals keep airborne corrosion from eyes nose and mouth e Do not touch eyes while working near battery Battery acid can burn eyes and skin A WARNING Risk of burns e Wear gloves when working near hot engine components e Do not touch hot exhaust systems manifolds engines radiators etc e The automatic transmission fluid coming from the vehicle along with some of the machine s components that the fluid comes into direct contact with i e external hoses and quick disconnect fittings internal hoses and all fittings may reach temperatures uncomfortable to the touch Exercise caution in avoiding contact with these items Hot components can cause injury or discomfort A CAUTION Ratchet mechanisms and tools may slip or break if dirty Mismatched or partially worn parts can cause ratchet or any tool to slip or break e Frequently inspect and clean any tools used and lubricate all non sealed ratchet mechanisms with light oil e Do not replace worn parts individually If adapter hose fittings become worn see Appendix C Replacement Parts to order new hoses e The use of any other accessories not specified in this manual may create a hazard Tools that slip or break can cause injury O pe rat i ons Ma nua l Printed in the U S A for Flo Dynamics Z I Safety Information Flo Dynamics TSD450 A CAUTION AS Risk of injury e This equipment should be operated by qualified personnel
23. ling on non level surfaces O pe rati ons Ma nu al Printed in the U S A for Flo Dynamics 1 1 lil Operating Procedures Flo Dynamics TSD450 lll OPERATING PROCEDURES 3 01 SUGGESTED ADDITIONAL TOOLS 4 CAUTION e Frequently inspect and clean any tools used and lubricate all non sealed ratchet mechanisms with light oil e The use of any other accessories not specified in this manual may create a hazard e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels Line Wrenches End Wrenches Hex Wrenches 3 8 3 8 1 8 7 16 7 16 11 16 1 2 1 2 9 16 9 16 5 8 5 8 11 16 11 16 3 4 3 4 Nut Drivers Nut Drivers Filter Band Clamp American Metric For replacing canister filters 3 16 6mm 1 4 8 mm 5 16 9 mm 3 8 10 mm 7 16 17mm 12 mm 13 mm 14 mm Screwdrivers Phillips Standard 1 long 1 long 1 short 1 short Metric End or Line Wrenches 10 mm 11 mm 12 mm 13 mm 14 mm 15 mm 16 mm 17 mm 18 mm 19 mm 20 mm 1 2 Printed in the U S A for Flo Dynamics Operations Manual Flo Dynamics TSD450 lll Operating Procedures A DANGER X e Vent vehicle s exhaust away from work area e Do not breathe exhaust e Read understand and follow Safety Instructions in the front pages of this manual and on product safety labels A WARNING e Wear safety goggles and protective clothing user and bystand
24. may tip over e Servicing transporting or storing this machine in an attitude other than the normal operating position can result in fluid spillage and or component damage O pe rat i ons Ma nu al Printed in the U S A for Flo Dynamics 1 3 lli Operating Procedures Flo Dynamics TSD450 3 02 BASIC OPERATING INSTRUCTIONS IMPORTANT Turn vehicle s A C system OFF before starting an exchange New transmission fluid MUST be 65 F or above for optimal performance FIRST TIME OPERATION Priming the System Only necessary when machine is received before first operation System must be primed before first use 1 Connect machine to battery Make sure fluid is in new fluid tank Connect the red and black service hoses together using the adapters Press 0 Press 5 Press START OO amp NO TRANSMISSION FLUID EXCHANGE Dipstick Exchange Connect battery leads Press 2 to select Dipstick Exchange Connect red amp grey service hoses to chrome manifold Insert nylon tube down ATF dipstick tube being cautious not to insert too far With engine off select quantity using the A and VW buttons and press START To skip cleaning process press 1 and continue to step 10 oof GND Cleaning Process Optional 7 Press 2 for 5 Minute Cleaning or 3 for 10 Minute Cleaning When adding chemicals add directly to the vehicle for best results 8 Press START to begin cleaning process 9
25. ormal use care and service the Equipment except as otherwise provided herein shall be free from defects in material and workmanship for one year from the date of original invoice External hoses remote control modules adapters and all other attachments supplies and consumables except as otherwise provided herein are warranted for 90 calendar days from the date of original invoice Filter elements are not warranted Printed circuit boards purchased from but not installed by Seller are not warranted SELLER S OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED SOLELY TO THE REPAIR OR AT SELLER S OPTION REPLACEMENT OF EQUIPMENT OR PARTS WHICH TO SELLER S SATISFACTION ARE DETERMINED TO BE DEFECTIVE AND WHICH ARE NECESSARY IN SELLER S JUDGEMENT TO RETURN THE EQUIPMENT TO GOOD OPERATING CONDITION NO OTHER WARRANTIES EXPRESS OR IMPLIED OR STATUTORY INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY AND ALL SUCH WARRANTIES ARE HEREBY EXPRESSLY DISCLAIMED This warranty does not cover and separate charges for parts labor and related expenses shall apply to any damage to malfunctioning inoperability or improper operation of the Equipment caused by resulting from or attributable to A abuse misuse or tampering B alteration modification or adjustment of the Equipment by anyone other than Seller s authorized representatives D improper or negligent use application op
26. rate equipment with damaged cords or hoses until they have been examined by a qualified serviceman Fire or explosion can cause injury A WARNING Risk of fire or explosion Gases produced by a battery are highly explosive e Wear safety goggles and protective clothing user and bystander e This machine is equipped to operate on 12 volt DC power only A power source greater than this can result in serious injury to the user as well as damage to the machine e Do not smoke place metal tools on battery or allow a spark or flame in vicinity of battery e Clean battery terminals before hooking the machine s battery clips to them During cleaning keep airborne corrosion from eyes nose and mouth 6 Printed in the U S A for Flo Dynamics O pe rat i ons M anua i Flo Dynamics TSD450 I Safety Information e Be sure both battery cables are tightly connected to the battery terminals as instructed before proceeding with a fluid exchange e Never remove battery cables from the battery terminals while the machine is operating Only use the EMERGENCY STOP button located on the control panel to stop an exchange Battery explosion can cause injury A WARNING Battery acid is a highly corrosive sulfuric acid e Wear safety goggles and protective gloves user and bystander e Have plenty of fresh water and soap nearby If battery acid contacts skin clothing or eyes flush exposed area with soap and water for 10 minutes e While c
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