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40006, 40007, 40008 and 40009 PRESSURE BLASTER with
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1. 40006 40007 40008 and 40009 PRESSURE BLASTER with Remote Control System OPERATION GUIDE DIVISION OF S amp H INDUSTRIES 5200 Richmond Road e Cleveland OH 44146 Phone 216 831 0550 e Toll Free 800 253 9726 e Fax 216 831 9573 www shindustries com E mail www service shindustries com Rev 1 19 12 ALG 40006 40007 40008 40009 Assembly Instructions Page 2 WARNING Do not use an ALC Pressure Blaster until you have read this manual and you understand its contents and warnings These warnings are included for the health and safety of the operator and those in the immediate vicinity Keep this manual for future reference Dust created by power sanding sawing grinding drilling and other construction activities may contain chemicals known to cause cancer birth defects or other reproductive harm and respiratory illnesses Some examples of the chemicals include e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles Abrasive blasting produces harmful dust Everyone in the blasting area must wear a properly fitted and properly maintained NIOSH
2. 40009 Assembly Instructions Page 4 PRESSURE BLASTER SAFETY PROCEDURES CAUTION READ THESE SAFETY PROCEDURES IN THEIR ENTIRETY PARTS OF THE OPERATING INSTRUCTIONS ARE WITHIN THESE WARNINGS These procedures are not intended to be exhaustive due to the many variables in the abrasive blasting field Therefore we INSIST that the hands ears mouth nose and eyes be covered with appropriate safety protection at all times ADDITIONAL WARNINGS CAUTION MUST BE EXERCISED BY USER AT ALL TIMES 1 Do not place fingers any body parts or any components in the filler plug seal area when the blast machine is being pressurized Failure to keep body parts from the filler plug area will result in serious injury 2 Do not exceed maximum working pressure of 110 PSI Failure to keep maximum working pressure below 110 PSI can cause the blast machine to burst causing death or serious injury 3 Everyone in the blast area including the equipment operator should correctly use and maintain a NIOSH approved air supplied respirator even after blasting has ceased Harmful dust can remain suspended in the air for long periods of time after blasting has ceased causing injury or death 4 Before using the pressure blaster Put on safety glasses gloves and NIOSH approved respirator Always wear these protective items when operating and while servicing your abrasive blaster While a protective hood is provided to help protect you from flying particles as y
3. Clean or replace gasket Fill tank 6 from top Dry media Check system otraighten hose Clean or screen media ALG 40006 40007 40008 40009 Assembly Instructions Page 11 WARNING Failure to observe the following before performing any maintenance could cause serious injury or death from the sudden release of compressed air e Depressurize the blast machine e Disconnect power supply e Lockout and tagout the compressed air supply e Bleed the air supply line to the blast machine Immediate replacement of worn components is required Failure to replace worn components could expose the operator or bystanders to high speed media and compressed air could cause death or serious injury Leaks around couplings and nozzle holders indicate worn or loose fitting parts Nozzle holders and couplings that do not fit tightly on hose and nozzles that do not fit tightly in nozzle holders could disconnect while under pressure Impact from nozzles couplings hoses or abrasive and parts disconnected while under pressure could cause severe injury MAINTENANCE To ensure a long and efficient operational life of the Remote Control System it is highly recommended that the following procedures be followed 1 Periodically after 5 6 months of moderate use or after 10 15 hours of heavy industrial use replace all hose adaptors that are for abrasive flow use only Order No 40192 2 Replace rubber sealing block on 40166 after 7 10 hours of use
4. media Excessive media consumption Media valve open too far Air pressure too low Clogging and plugging of blast flow Debris in media Media size too large Nozzle plugs Nozzle plugs Wet media Moisture in abrasive media Wet media Water in air Water in tank Humid weather Moderate humidity Moderate humidity High humidity Overtaxed compressor Compressor too small Nozzle size too large Too many leaks in plumbing Holes in abrasive hose Air filter on compressor plugged Lack of air pressure Compressor too small Supply valves not on full position Nozzle size too large Leaks in plumbing Holes in abrasive hose Air filter on compressor plugged Urethane gasket worn or dirty Lack of abrasive flow Blaster tank empty Moisture in media Not enough air pressure Abrasive hose kinked Debris in media POSSIBLE SOLUTION Check pressure gauge on compressor Adjust media valve 40198 Close slightly Check pressure gauge on compressor Purge and screen Use smaller grit size Use larger nozzle Adjust media valve 40198 Dry media drain water from air Change or use dry media Drain water from air lines Empty dry out and refill Keep media as dry as possible Use drier or moisture separator Avoid that period of use if possible Restrict time used Use smaller size Seal and tighten plumbing Replace hose Clean Use smaller nozzle Open valves Use smaller size Seal and tighten plumbing Replace hose Clean filter
5. to maintain proper shut off Order No 40164 3 Check abrasive hose when it begins to soften or leaks media or air around the hose or handle area 4 Heplace the nozzle when it wears to the next larger size at this time the Venturi effect of the nozzle is inefficient o Check the urethane gasket in the pull up closure when the air leaks excessively from the opening make sure the gasket is free from media Note Replace with genuine ALC parts do not substitute ALG 40006 40007 40008 40009 Assembly Instructions Page 12 PARTS LIST NO NO NO NO 18 1A JMedavave 19 1B j Chokevave X 20 1C 1 2 ball valve pressure relieving 21 40225 40006 40226 40007 40008 40227 40009 wheels 2 40213 1 2 x close nipple 22 40217 3 4 x 1 2 bushing 40221 1 2 cross 23 40228 Closure gasket 40207 1 2 moisture separator 24 40280 40281 40282 40283 oressure tank onl 25 1 4 x Close Nipple 1 2 tee 26 1 1 2 x 1 2 bushing 40009 1 2 90 elbow 27 40210 2 prong quick disconnect coupling 10935 1 2 hose clamp 28 40209 2 prong quick disconnect coupling 40123 1 2 red by pass hose 29 10973 5 8 diameter axle 40009 10 40188 Media valve 30 401 17 40006 40007 40118 40008 40120 40009 1 2 abrasive hose 10A 31 32 Axle Bolt Assy 40006 07 08 12 33 13 34 14 35 15 36 16 37 17 38 40006 40007 4000
6. 8 40009 Assembly Instructions Page 13 MODELS 40006 40007 with Remote Control Systems Replacement Parts veasna p oanu 4 x Ie aesan e aonar N E t j Ge S i Rn 2r P ua i uae i J OD rp stew eee atk ee te tees mw 5 IH 38 24 inset 1 D d 40006 40007 40008 40009 Assembly Instructions Page 14 MODELS 40008 40009 with Remote Control System Replacement Parts sesend caidecce L4 EN J tl s i ri P d u t M Pd br t PL x ZOS am mo x F 300 po Pressure Mu 38 O Relief Valve SideMount 24 AN C s Oa EC ARN inset 1 Ne zs ENS Akagi tants n Im A 31 ALG 40006 40007 40008 40009 Assembly Instructions Page 15 Disclaimer of Warranties S amp H Industries Inc Seller makes no warranties with respect to any goods delivered to Buyer or users except as specifically set forth within this manual S amp H INDUSTRIES INC MAKES NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY OF THE GOODS AND S amp H INDUSTRIES INC EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES AGAINST INFRINGEMENT S amp H INDUSTRIES INC WARRANTIES SHALL NOT APPLY TO ANY DAMAGE OR NON CONFORMITY RESULTING FROM THE NEGLIGENT OF IMPROPER ASSEMBLY OR USE OF ANY GOODS BY USERS OR BUYER OR ITS EMPLOYEES OR AGENTS OR FROM ALTERATION OR ATTEMPTED REPAIR BY ANY PERSON OTHER THAN S amp H INDUSTRIES INC AL
7. L USED REPAIRED MODIFIED OR ALTERED ITEMS ARE PURCHASED AS IS AND WITH ALL FAULTS Indemnification Agreement Buyer agrees to the fullest extent permitted by the law to fully indemnify hold harmless and defend Seller its parent subsidiary and affiliated companies its owners officers directors employees agents representatives and insurers collectively Indemnities from and against any and all claims demands suits damages judgments of sums of money losses and expenses including but limited to attorney s fees and costs collectively referred to herein as Claims arising out of or resulting from any bodily injury sickness disease or death or injury to or destruction of tangible property arising out of or resulting from the use sale or distribution of any and all products purchased from Seller by Buyer regardless of whether or not such claim arises in whole or in part out of Seller s alleged fault including but not limited to Seller s negligence strict liability products liability breach of warranty or any other act or omission Buyer expressly waives any and all immunity from suit by Seller its parent subsidiary and affiliated companies and its owners officers directors employees agents representatives and insurers by operation of any workers compensation law or statute By purchasing from S amp H Industries Inc Buyer acknowledges and represents that Buyer has read fully understands and agrees to the In
8. actory Take plumbing assembly with bottom half of pipe union and mount to top half of pipe union assembled at base of tank Connect red by pass hose to the 1 2 x 1 4 brass hose adaptor on top pipe assembly Take the opposite end and connect to 1 2 x 1 4 hose adaptor on bottom pipe assembly Take the sandblast hose with 2 air lines and mount to 1 2 hose adaptor using clamp 40006 and 40007 models ONLY Quick disconnect couplings are used on models 40008 and 40009 Locate air lines mounted to pressure hose All tubing is color coded red and black Take red tubing and mount to color coded port on media valve Connect the black tubing to the 1 4 x 1 8 brass adaptor on the blue air filter at the bottom of the tank Take nozzles provided and assemble one on handle Check nozzle selection chart on pg 4 when choosing nozzle Re check all pipe fittings and hose clamps to ensure they are tightened sufficiently Air leaks will result in intermittent media flow WARNING Disconnecting hose while Unit is under pressure could cause serious injury or death Use safety lock pins and safety cables in all coupling connections to help prevent hose couplings from accidental disconnection If twist on type air hose couplings are used they must be secured by safety lock pins or wires to prevent accidental disconnection while under pressure Hose disconnection while under pressure could cause serious injury 40006 40007 40008
9. approved supplied air respirator SILICOSIS AND OTHER DUST WARNINGS Breathing dust from silica sand may cause silicosis a fatal lung disease Breathing dust during blasting operations may also cause asbestosis and or other serious or fatal diseases A NIOSH approved well maintained air supplied abrasive blasting respirator must be used by anyone blasting anyone handling or using media containing toxic substances or media with more than point one percent 001 free crystalline silica and anyone in the area of the dust Harmful dust can remain suspended in the air for long periods of time after blasting has ceased causing serious injury or death Before removing respirator use an air monitoring instrument to determine if atmosphere is safe to breathe Contact local OHSA or NIOSH office to determine the proper respirator for your particular application Supplied Air respirators do not remove or protect against carbon monoxide CO or any other toxic gas Use a carbon monoxide removal device and monitoring device with the respirator to ensure grade D quality air Follow all applicable OSHA standards and OSHA regulation 1910 134 d ALG 40006 40007 40008 40009 Assembly Instructions Page 3 ASSEMBLY INSTRUCTIONS NOTE Refer to diagrams on pages 13 when assembling 1 2 Check unit against the parts sheet to see that all parts are included When assembling wheels refer to inset 1 p 13 40009 wheels are pre assembled at f
10. demnification provisions set forth above LIMITED WARRANTY S amp H Industries Inc warrants this product to be free from defects in materials or workmanship for two years after the date of original purchase If the product should become defective within that warranty period we will repair or replace it at our option free of charge including return transportation to you provided you deliver it prepaid to S amp H Industries Inc 5200 Richmond Road Bedford Hts Ohio 44146 This warranty does not include damage resulting from accident abuse or misuse of the product Nor does it apply to parts subject to abrasive wear i e nozzles air jets seal blocks valves hose connections and hoses Implied warranties including those of merchantability and fitness for a particular purpose are excluded to the extent permitted by law and any and all implied warranties are excluded This is the exclusive remedy and liability for consequential damages under any and all warranties are excluded to the extent exclusion is permitted by law
11. lose all valves on pipe system Fill tank with abrasive and wipe all abrasive from the tank top and closure gasket 2 Connect the air supply to the inlet valve on the top pipe assembly 3 Pull up on the closure valve while slowly opening the air inlet valve After the air is up to 5 PSI on the pressure gauge release the closure and it will stay in place Build the air supply up until it reaches your desired setting The unit is now ready for blasting to begin When finished filling the air inlet is to be in the full open position 4 Hold the hose firmly over or under the arm Press activator lever down To stop release activator lever The air media valve will shut itself off under the tank 5 For best results hold handle at 45 degrees to the work surface and 6 to 8 away from the item being blasted Maintain continuous movement of the handle to prevent the media from cutting too deep into the surface 6 In addition you should adjust the operating pressure of your air supply to accommodate the surface and abrasive type See the Abrasive and Pressure Guide on page 5 NOZZLE SELECTION 1 Do not overtax your compressor by using too large a nozzle size In addition large nozzles will consume a greater amount of media within a given time period 2 The nozzle I D will dictate the size compressor required Refer to the selection chart below in deciding which nozzle size is appropriate to do your job on your compressor 3 As the
12. may eject from the holder under pressure and could cause severe injury AIR COMPRESSOR RECOMMENDATION To permit efficient operation of your air compressor follow these guidelines 1 Use a smaller size nozzle to control the demand of air 2 Do not blast continuously Stop blasting operation periodically to allow the compressor to cool No compressor is designed to constantly run at full RPM Use 70 of the rated output 3 Use a minimum 1 2 air hose or metal piping from your air compressor to the blaster If your compressor is creating an excessive amount of moisture we recommend using a water trap or a moisture separator Open the bleeder valve until water slowly flows out continuously 4 The air compressor should be drained at the bottom of the supply tank through a drain valve and should be blown down daily It is not unusual to drain three or four gallons of water from the supply tank on a high humidity day An additional supply tank will help 9 Keep dust and media created by blasting away from the air compressor unit Observe maximum air pressure requirements for the blaster and either set your compressor to run within these limits or use a pressure regulator valve to reduce the air pressure to the appropriate range ALG 40006 40007 40008 40009 Assembly Instructions Page 8 ABRASIVE MEDIA USAGE 1 f If moisture is in the media it will eventually damage the blaster tank or plug the system Keep the media and co
13. mpressor air dry to avoid this problem If media is moist screen it and dry it before using Do not leave media in the tank after blasting because it can absorb moisture and impair blasting performance otore media in a dry place keep media off the ground or concrete floors Put it on a wooden skid If the humidity is excessively high it may not be advisable to blast at that time Consider using different grades or different types of media to prevent nozzle clogging due to high moisture content Do not use sand Warning Do not fill the pressure vessel to within six 6 inches of the top of the vessel If a hose is accidentally disconnected during use media spray may occur ABRASIVE AND PRESSURE GUIDE Truck bodies 100 125 psi Black magnum 10898 Glass etching 50 70 psi Glass beads Silicon carbide Wood 50 70 psi Nut shells Glass beads Material to Be Cleaned Abrasive Steel vats 10898 Auto fenders 10898 Brick and block 10898 Steel cabinets 10898 30 50 80 120 30 50 30 50 30 50 30 40 14 30 See respiratory related WARNINGS at the beginning of the manual ALG 40006 40007 40008 40009 Assembly Instructions Page 9 Coal Slag 40093 Coal Slag is used when paint and rust has to be removed from steel such as car bodies tanks or heavy machinery Coal Slag is faster cutting can be re used is moisture free and will not pack or absorb moisture 25 Lb container steel Grit 40109 Steel grit is extremely fas
14. nozzle wears through use the I D will increase requiring a greater volume of air Because of this you may want to start with a smaller size nozzle WARNING All persons except for the equipment user must stay clear of the blast machine The user may pressurize or depressurize the machine at any time The noise generated by the sudden release of compressed air while the machine is pressurized or depressurized may startle bystanders and may vent abrasive under pressure Either condition could result in injury 40006 40007 40008 40009 Assembly Instructions Page 7 NOZZLE SELECTION CHART PARTNO Nori uh CFM EPIS FTIMIN USAGEINR SQ FT MIN USAGE HR 40067 3327 7 80 J 1 2 100lbs 40068 1 8 15 8 1tot 1 2 150lbs 40069 80 2102 12 200lbs 40070 80 3to3 1 2 300lbs 80 4to4 1 2 500lbs 40072 800 Ibs NOTE Blast area coverage per minute and abrasive consumption are approximate guidelines Abrasive material and surface blasted may alter coverage and consumption rates Furthermore for each 50 feet of blast hose there will be a 5 PSI pressure drop 40071 WARNING The threads on the nozzle and nozzle holder must be inspected each time the nozzle is secured to the holder Check the threads for wear and make sure nozzle holder securely grips the nozzle The nozzle washer must also be inspected for wear Worn nozzle washers cause thread erosion A loose fitting nozzle
15. ou use the machine the hood does not provide protection from air borne particles A well maintained air supplied blasting respirator must be used by anyone blasting 5 Use thick gloves with gauntlets to protect your hands 6 Use backboards to prevent overspray from hitting someone or something else because the dust will travel a long distance Blast in a large open area to minimize abrasive accumulation in surrounding areas 7 Do not pull media tank around by the abrasive hose or let tank fall over as a fitting may break rendering the machine unsafe Media and air under 110 PSI have a very high destructive force Never leave a pressurized machine unattended If an emergency occurs such as a burst blast hose shutdown the machine immediately ALG 40006 40007 40008 40009 Assembly Instructions Page 5 10 11 12 13 14 15 16 Drain air out of tank through the inlet valve and disconnect power before maintenance cleaning of any kind When removing nozzle caution must be exercised as air pressure may still be in the hose if the nozzle is plugged For safe operation perform recommended preventive maintenance on blaster tank remote unit and accessories Replace all worn parts before they fail Immediate replacement of worn components is required Failure to replace worn components could result in exposing the operator or bystanders to high speed media and compressed air causing serious injury Do not use corro
16. sive materials of any type in unit Use only clean dry media Do not splice abrasive hose The splice will wear out quickly and may violently spray media over the surrounding area A worn blast hose could suddenly fail by bursting Couplings and nozzle holders may not adequately grip worn hose causing them to blow off under pressure Compressed air and abrasive escaping from a burst hose or disconnected coupling or nozzle holder could cause severe injury Welding grinding or drilling on the blast machine could weaken the vessel Compressed air pressure could cause a weakened blast machine to rupture resulting in death or serious injury Always place the machine so that the outlet is pointed away from any objects or persons Stand clear of the path of exiting abrasive It may come out at high velocity Impact from exiting abrasive could cause severe injury Static electricity can be created by the use of this equipment Do not use within fifty feet of any explosive potentially explosive substances or their vapors as an explosion can occur Do not use this equipment in any area that might be considered hazardous or where flammable gases or liquids are present Failure to do so may cause an explosion resulting in serious injury Do not overfill tank with media Do not fill to within 6 inches from top of the tank ALG 40006 40007 40008 40009 Assembly Instructions Page 6 OPERATING INSTRUCTIONS OPERATING TECHNIQUE 1 C
17. t cutting on rusty metal and hard to remove paint Steel Grit is popular because it leaves a very smooth finish It is also comparable in price to most other specialty abrasives Steel Grit is recommended in reclaim systems or cabinets 25 Lb container Glass Bead 40105 Glass Bead is used in creating a satin or matte finish Glass Bead is recommended in reclaim systems or cabinets 25 Lb container Aluminum Oxide 40098 Aluminum Oxide is a high quality abrasive that is sharper than sand not recommended and cuts twice as fast as sand It leaves a smooth textured finish with no pits or burrs Aluminum Oxide is rougher than glass bead and can be used over and over again It is one of the most economical abrasives you can use in any reclaim systems or cabinets 4 25 Lb container Plastic Grit 40110 Primarily used to strip aluminum and fiberglass Great for stripping paint light oxidation and surface rust Recommended for use in blast cabinets because it creates very little dust Works quickly last a long time and increases visibility within the cabinet 10 Lb container Walnut Shells 40112 Walnut shells are recommended for use on soft surfaces such as aluminum glass wood and other areas where no pitting is desired Leaves a smooth dull finish 10 Lb container ALG 40006 40007 40008 40009 Assembly Instructions Page 10 TROUBLESHOOTING TIPS PROBLEM CAUSE Surging of blast flow Air pressure too low Too much
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