En-bins-05900923
Contents
1. Lock out and tag out Check if the source of energy is switched off Remove any remaining energy 12 USE PERSONAL PROTECTIVE EQUIPMENT Ensure you wear personal protective equipment gloves dust masks 13 SUFFICIENT LIGHTING ILLUMINANCE A minimum illuminance of 200 lux is necessary during usage maintenance and installation Provide atthe installation portable emergency lighting in case of power failure 14 ELECTRICAL EQUIPMENT CONTROL PANELS COMPONENTS AND DRIVE UNITS To operate control panels there must be at least 70 cm of free space Control panels must always remain closed The key of the control panel must be in possession of an authorized person The necessary measures must be taken by the user to keep out rats mice and other vermin from the control panels f electrical equipment control panels components and drive units are damaged the system must be stopped IMM EDI ATELY Electrical equipment control panels components and drive units should NEVER be sprayed with water or other li quid Electrical equipment control panels components and drive units should NEVER be covered with any material THESE INSTRUCTIONS MUST BE READ UNDERSTOOD AND ALL POINTS OBSERVED BY THE USER THE RESPONSIBLE AND OPERATING PERSONNEL ROXELL 0511 BINS USER S GUIDE EU Storage Line Roxell NV Metal storage bins for animal feed Metalen opslagsilo s voor opslag van veevoeder SAFETY BINS2. Since Roxell s existence SAFETY IS TOP PRIORITY for customers as well as for suppliers employees and animals Read the User s Guide carefully to work safely with the bin and related products PAY ATTENTION Security is everybody s responsibility Y ou protect yourself and others by safely using the products for the daily activities N ATTENTION BE CAREFUL DANGER YOUR SAFETY IS AT STAKE A GENERAL INSTRUCTIONS When determining the location of the bin you should consider the following install the bin in a safe location avoid the proximity of electrical wiring that can come into contact with your bin avoid installation of the bin on lowlying terrain In this way the bin and possible electrical wiring cannot come into contact with water or other conductors Earth all electrical material Wear gloves safety helmet and shoes etc when assembling and installing the bin Wear safety glasses when drilling sawing grinding or other work where dust and burrs can occur Securethe tooling when you are working up above at the bin Only usetooling with protection hood Donottilt heavy weights that can cause back and muscle injuries Put warning signs everywhere where there is a possible risk of danger B SAFETY DURING THE OPERATION OF YOUR INSTALLATION Seethat all safety precautions are in good shape and correctly placed Seethat all electrical material is earthed guards around con
3. Date Maldegem 01 10 2014 Dhr Gino Van Landuyt Managing Director This part may only be filled out if all built in subparts are delivered by Roxell EG verklaring van overeenstemming Richtlijn 2006 42 EG Bijlage II 1 A EC declaration of conformity Directive 2006 42 EC Annex II 1 A Wij We naam installateur name fitter volledig adres en land complete address Verklaren geheel onder eigen verantwoording de Declare completely on own justification that naam machine name machinery nummer CE label number CE label In een installatie te hebben ingebouwd geheel volgens de Roxell voorschriften en in overeenstemming met de bepalingen van de Machinerichtlijn Has been incorporated in conformity with the provisions of the Machinery Directive and the prescriptions of Roxell bvba plaats datum place date naam handtekening name signature De EG verklaring van overeenstemming inbouwverklaring betreft uitsluitend de machine of niet voltooide machine in de toestand waarin zij op de markt is gebracht met uitsluiting van de later door de verdeler en of installateur en of eindgebruiker toegevoegde componenten en of verrichte bewerkingen The EC declaration of conformity declaration of incorporation relates exclusively to the machinery or partly completed machine in the state in which it was placed on the market and excludes components which are added and or operations carried out thereafter for instance by the distributor a
4. van de nationale autoriteiten de relevante informatie over deze niet voltooide machine door te geven De wijze van doorgifte is digitaal De wijze van informatieverschaffing laat de intellectueel eigendomsrechten van de fabrikant van de niet voltooide machine onverlet NL Relating to this declaration is conform The following directives 2006 42 EC Machinery Directive 2004 108 EC Electromagnetic Compatibility directive 94 09 ATEX is checked on its applicability The harmonised European standards EN ISO 13857 2008 EN 349 1993 A1 2008 EN 547 1 1996 Al 2008 EN 547 2 1996 Al 2008 EN 547 3 1996 A1 2008 EN ISO 7250 1 2008 EN ISO 12100 2010 EN ISO 14122 1 2001 EN ISO 14122 2 2001 EN ISO 14122 3 2001 EN 60204 1 2006 EN 61439 1 2011 EN 61439 2 2011 STORAGEline plus DIBt Pr fbericht Nr TP 09 003 amp TP 11 009 This product must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of the Machinery Directive 05900428 The manufacturer or its agent also undertakes at the duly reasoned request of the national authorities to provide the relevant information concerning this partly completed machinery The method of transmission will be digital The manner in which the information is provided does not prejudice the manufacturer s intellectual property rights concerning the partly completed machinery EN Plaats Datum Place
5. M anual carefully to work safely with the daybin and related products PAY ATTENTION Security is everybody s responsibility Y ou protect yourself and others by safely using the products for the daily activities ATTENTION BE CAREFUL DANGER YOUR SAFETY IS AT STAKE A GENERAL INSTRUCTIONS When determining the location of the daybin you should consider the following install the daybin in a safe location avoid the proximity of electrical wiring that can come into contact with your daybin avoid installation of the daybin on lowlying terrain In this way the daybin and possible electrical wiring cannot come into contact with water or other conductors Earth all electrical material Wear gloves safety helmet and shoes etc when assembling and installing the daybin Wear safety glasses when drilling sawing grinding or other work where dust and burrs can occur Securethe tooling when you are working up above at the daybin Only use tooling with protection hood Donottilt heavy weights that can cause back and muscle injuries Putwarning signs everywhere where there is a possible risk of danger B SAFETY DURING THE OPERATION OF YOUR INSTALLATION See that all safety precautions are in good shape and correctly placed Seethat all electrical material is earthed To avoid electrical shock place the equipment in a safe area U se guardsaround control panels Always shut off and lock out cont
6. STORAGE User s Guide ROXELL EN ENGLISH Translation of the original instructions BINS USER S GUIDE EU ROXELL 0511 TABLE OF CONTENTS GENERAL INFORMATIONS se san melon ase ves kid eae 1 OBEY THE LEGAL REGULATIONS AND THE APPLICABLE RULES Z INTENDED USE cise 222er eerde beate S DABIT Y Su sacar tk Sa ee npa bcd iP nud carnation aes a Gu Noo Ge ig dtd Parana 4 PERSONNE G QUALIFICATIONS orrae rai nan qoe don i et RO mt ha Rade denen SuSE ETE ia diaconum Duo dure dusk dar ober A pce d arp Baa opu du db dare dau diet ee boul EK ica 6 DECOMMISSIONING STORAGE TRANSPORT anne eee 7 DISMANTLING STORAGE TRANSPORT sr oon anar san en A 8 THE EEVEL OF NOISE EMISSION zn aut uh eC o eade al MAIN SWITCH poneren kant zaterd er era IVEPROTECHON ea ss een dt ics dose rei SAFETY BINS russ cope seele nes 3 4 OPERATOR S GUIDE BINS rss a He Reken 5 APERE DEM co sist tas cue es nde a EEE 6 7 OPERATOR S GUIDE DAY BINS sus ea Mark ga dp weld ud a e dx o 8 DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY NNN N N FP H YP FP PP PR ROXELL 2313 DISCLAIMER The original authoritative version of this manual is the Dutch version produced by ROXELL bvba Subsequent changes to any manual made by any third party have not been reviewed nor authenticated by Roxell Such changes may include but are not limited to translation into languages other than Dutch and additions to or deletions from the
7. atigue under influence of medication alcohol drugs or an unstable health Look at the ladder when climbing or descending it Be sure of a good grip NEVER use the hookinladder in another application H ook the ladder only in an original vertical bin ladder W hen climbing on a roof ladder it is compelled to wear a safety harness NEVER step on the roof sections NEVER OPEN ENTRY HATCH WHEN THERE IS FEED IN THE BIN N DANGER ROXELL 0511 BINS USER S GUIDE EU USER DIRECTION BINS All parts of bin require little maintenance Y ou haveto consider the used preservatives in the material stored T hese could havea corrosive effect on the bin Check regularly the bin for corrosion and treat the affected parts With heavy rust formation consulta specialist n case of a rust degree of R14 according to DIN 53 210 you can NO LONGER USE the bin The bin can be filled and emptied centrally only All other methods have to be approved of in writing by the supplier The content of the bin can be checked through the feed viewer window You can only store following bulk materials in a bin Concentrates according to DIN 1055 Positive flowing feed with a specific weight of lt 6 5 kN m lt 650 kg m ATTENTION SOYA COARSE MEAL MEAT SCRAPS AND MANY OTHER MATERIALS ARE NOT FREE FLOWING YOU CANNOT STORE THESE MATERIALS IN THE BIN WARNING Contact the supplier of the materials you store for information re
8. garding cohesion and bridging possibility In case you do NOT use the bin for a while see that it is empty and cleaned inside W hen you fill the bin pneumatically use a good porous dust collector on the exhaust pipe Your bin CAN BE SERIOUSLY DAMAGED if the exhaust is blocked T he blowing pressure with pneumatic filling of the bin can be maximum 1 2 bar With higher pressure the bin can be seriously damaged Snow load according to DIN 1055TS Vertical weight on the roof of supports tubes scaffolds platforms etc must not exceed 5kN 500kg Put the bin at a minimum distance of 0 5m from existing buildings Check all received parts on damages and failures Consult the Ordering instructions at the end of this manual Take into account following points when determining the location of your new bin Location of the inlet pipe Location of the exhaust pipe Place of the mechanical opening system Place of the existing buildings Direction of the transport system to be used Location of the ladder Location of the peripheral equipment such as bin valve and other options Location of the body section with sign DAYBINS USER S GUIDE EU ROXELL 0511 Storage Line Roxell NV Metal storage daybins for animal feed Metalen opslagdagsilo s voor opslag van veevoeder SAFETY DAYBINS Since Roxell s existence SAFETY IS TOP PRIORITY for customers as well as for suppliers employees and animals R ead the U ser s
9. h sign MROXELL Inbouwverklaring betreffende niet voltooide machines Richtlijn 2006 42 EG Bijlage 11 1 B Declaration of incorporation of partly completed machinery Directive 2006 42 EC Annex II 1 B Fabrikant Manufacturer Roxell Industrielaan 13 9990 Maldegem Tel 32 50 72 91 72 Fax 32 50 71 67 21 Verklaart geheel onder eigen verantwoordelijkheid dat het product Declares on its own responsibility that the product STORAGEline STORAGEline plus Nr 059 Metalen opslagsilo s voor opslag van veevoeder Metal storage bins for animal feed Waarop deze verklaring betrekking heeft in overeenstemming is met de volgende richtlijnen 2006 42 EG Machinerichtlijn 2004 108 EG Elektromagnetische Compatibiliteit de richtlijn 94 09 ATEX werd op zijn toepasselijkheid afgetoetst de geharmoniseerde Europese Normen EN ISO 13857 2008 EN 349 1993 A1 2008 EN 547 1 1996 Al 2008 EN 547 2 1996 Al 2008 EN 547 3 1996 Al 2008 EN ISO 7250 1 2008 EN ISO 12100 2010 EN ISO 14122 1 2001 EN ISO 14122 2 2001 EN ISO 14122 3 2001 EN 60204 1 2006 EN 61439 1 2011 EN 61439 2 2011 STORAGEline plus DIBt Pr fbericht Nr TP 09 003 amp TP 11 009 Het is verboden bovengenoemd product in gebruik te stellen voordat de machine waarin het wordt ingebouwd in overeenstemming met de bepalingen van de Machinerichtlijn is verklaard Tevens verbindt de fabrikant of zijn gemachtigde zich om op met redenen omkleed verzoek
10. is at the responsibility of the end user 4 LIABILITY Any claim under guarantee is void for damage that has resulted from improper use and unauthorised actions not provided for in the instructions for use ROX ELL bvba cannot be held responsible for this damage The liability of Roxell ends in case the end user changes or adapts the installation himself 5 PERSONNEL QUALIFICATIONS USER The person who uses a function or operation of a product for their work or who works on the product T he user must be able to read the instructions for use and fully understand them The user has knowledge of the functioning and construction of the in stallation TECHNICALLY TRAINED PERSON Anexpert who can assemble and maintain the installation mechanically electrically and resolve malfunctions On the basis of his her technical training and experience he she has sufficient knowledge to be able to assess activities recognise possible dangers and rectify dangerous situations 6 INFORMATION ABOUT THE RESIDUAL RISKS USED SAFETY SIGNS There are three levels of danger which you can recognize from the signal word DANGER WARNING CAUTION The nature and source of the imminent danger and possible consequences of not obeying warnings is stated here DANGER indicates a direct imminent danger that can result in a serious or even fatal acci dent if the safety measures are not respected WARNING indicates a possible imminent danger that can
11. nd or the installer and or the final user ROXELL bvba Industrielaan 13 B 9990 Maldegem Belgium Tel 32 50 72 91 72 Fax 32 50 71 67 21 E mail info roxell com Website www roxell com ROXELL Russia LLC Roxell Leningradskiy Prospekt 37 bld 9 premise Ne 653 125167 Moscow Russian Federation OGRN 1157746055026 Tel 7 495 9833015 E mail info russia roxell com Website www roxell com ROXELL Malaysia No 12 Jalan Anggerik Mokara31 48 Kota Kemuning Industrial Park 40150 Shah Alam Selangor Malaysia Tel 603 5121 7148 or 603 5121 7150 Fax 603 5121 7146 A division of CTB Malaysia Sdn Bhd 868715 X E mail info malaysia roxell com www roxell com ROXELL USA Inc 720 Industrial Park Road Anderson MO 64831 USA Phone 1 417 845 6065 Fax 1 417 845 6069 E mail info usa roxell com Website www roxell com
12. original content R oxell disclaims responsibility for any and all damages injuries warranty claims and or any other claims associated with such changes inasmuch as such changes result in content that is different from the authoritative R oxell published Dutch version of the manual For current product installation and operation information please contact the customer service and or technical service departments of Roxell Should you observe any questionable content in any manual please notify Roxell immediately in writing to ROX ELL bvba Industrielaan 13 9990 M aldegem Belgium GENERAL INFORMATION 1 OBEY THE LEGAL REGULATIONS AND THE APPLICABLE RULES This concerns among other things the European directives transposed into national legislation and or the laws safety and acci dent prevention regulations that apply in the user s country During assembly operation and maintenance of the installation the legal regulations concerned and the applicable technical rules must be obeyed 2 INTENDED USE T he installation has been designed solely for intensive livestock use and has been developed according to the applicable rules of good workmanship Extra loading of the product is therefore prohibited A ny other use is considered to be improper use T he manufacturer is not responsible for damage resulting there from The user bears sole responsibility 3 NOT INTENDED USE All use different than described in point 2 intended use
13. regularly the daybin for corrosion and treat the affected parts With heavy rustformation consulta specialist In case of a rust degree of Ri4 according to DIN 53 210 you can NO LONGER USE the daybin The daybin can be filled and emptied centrally only All other methods have to be approved of in writing by the supplier Y ou can only store following bulk materials in a daybin Concentrates according to DIN 1055 Positive flowing feed with a specific weight of lt 6 5 kN m lt 650 kg m ATTENTION SOYA COARSE MEAL MEAT SCRAPS AND MANY OTHER MATERIALS ARE NOT FREE FLOWING YOU CANNOT STORE THESE MATERIALS IN THE DAYBIN WARNING Contact the supplier of the materials you store for information regarding cohesion and bridging possibility In case you do NOT use the daybin for a while see that itis empty and cleaned inside Snow load according to DIN 1055 TS Vertical weight on the roof of supports tubes scaffolds platforms etc must not exceed 5kN 500kg Put the daybin at a minimum distance of 0 5m from existing buildings Check all received parts on damages and failures Consult the Ordering instructions at the end of this manual Take into account following points when determining the location of your new daybin Place of the existing buildings Direction of the transport system to be used Location of the peripheral equipment such as bin valve and other options Location of the body section wit
14. result in a serious accident or damage to the product if the safety measures are not respected CAUTION indicates possible dangerous situations that can result in minor physical injury or material damage if the safety measures are not respected This symbol refers to supporting information Iv allowed not allowed 7 STORAGE Put all parts to be assembled in a room or at a location where the not yet assembled components are protected against weather influences 8 TRANSPORT Depending on the size of the parts and according to local circumstances and local legislation the parts of the machine have to be transported with a forklift The forklift must be operated by a qualified person and in accordance with the rules of good workmanship W hen lifting the load always check if the center of gravity of the load is stable 9 DISMANTLING Dismantle the installation and its components in accordance with the environmental legislation of the country or the local au thorities applicable at that time All functioning products and exchange parts must be stored and disposed of in accordance with the applicable environmental regulations Environmental information for customers in the European Union European directive 2002 96 E C amended by the Directive 2008 34 EC requires that equipment that bears this symbol on the product or packaging must not be disposed of with unsorted household waste T his symbol indic ates that the product mus
15. rol boxes when working on the equipment WARNING Y ou can suffocate under material in the daybin N ever enter a daybin when it contains material W hen it is empty you can enter the daybin only if you 1 Shut off and lock out al power 2 Usea safety harness and safety line 3 Wear proper breathing equipment 4 Station people to help from outside the daybin WARNING ROXELL 0511 DAYBINS USER S GUIDE EU Always be alert for all warning signs Contact your supplier before you wish to make changes that are not described Donotuse fastening material that is not supplied by your daybin supplier This can cause problems or danger not insured by our calculations Take care of an easy contact in case of problems emergency injuries Keep the daybin and surroundings free of mud acid feed metal scratch contact with other metals e g aluminum Make sure the supply is shut off when you do maintenance work at the daybin Seethat you keep the M anual for Use and Installation at a well accessible safe spot immediately consultable when needed NEVER step on the roof sections NEVER OPEN ENTRY HATCH WHEN THERE IS FEED IN THE DAYBIN N DANGER DAYBINS USER S GUIDE EU ROXELL 0511 USER DIRECTION DAYBIN All parts of daybin require little maintenance Y ou have to consider the used preservatives in the material stored These could have a corrosive effect on the daybin Check
16. t be disposed of separatel y Y our are yourself responsibleforthe destruction of this and other electrical and electronic equipment viathe disposal channels designated for that purpose by the national or local government T he correct destruction and recycling of this equipment prevents any negative consequences for the environment and health For more information about destroying your old equipment contact your local authorities or waste disposal service Information about waste disposal electrical electronic material for companies 1 In the European Union If you have used the product for commercial purposes and you want to dispose of it contact ROX ELL bvba who will give you information aboutthe return of the product Itis possiblethat you will haveto pay adisposal chargeforthe return and recycling Small products and small quantities can be processed by the local collection agencies 2 In other countries outside the E uropean Union If you want to dispose of this product contact the local authorities for information concerning the correct disposal procedure 10 THE LEVEL OF NOISE EMISSION The noise level of the installation in operation does not exceed 70dB A 11 LOCK OUT TAG OUT LOCK METHOD GENERAL Everyone needs his own lock and tag label which can t be removed by other persons Inform all persons who are influenced by the procedure Localize all sources of energy electric hydraulic pneumatic Switch off
17. trol panels Always shut off and lock out control To avoid electrical shock place the equipment in a safe area Use AN boxes when working on the equipment WARNING You can suffocate under material in the bin Never enter a bin when it contains material When itis empty you can enter the bin only if you Shut off and lock out al power Use a safety harness and safety line Wear proper breathing equipment Station people to help form outside the bin WARNING BINS USER S GUIDE EU ROXELL 0511 Always be alert for all warning signs Contact your supplier before you wish to make changes that are not described Do not use fastening material that is not supplied by your bin supplier This can cause problems or danger not insured by our calculations Take care of an easy contact in case of problems emergency injuries Keepthe bin and surroundings free of mud acid feed metal scratch contact with other metals e g aluminum Make sure the supply is shut off when you do maintenance work at the bin Seethat you keep the M anual for U se and Installation at a well accessible safe spot immediately consultable when needed Binladders A uthorized weight 200 kg NEVER step on a faulty installed ladder K eep the rails free of mud or other slippery material Wear antislip shoes NEVER climb onto a ladder when your physical condition is not optimal in case of f
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