Installation Manual
Contents
1. 16 18 13 Video Ambplifi r auricolare ne RO CE X 16 1 84 PCU amp DVD Interconnect aaa ee ere tih A 16 1 8 15 PCU amp Satellite 222200000 oo ees ceva abies 16 1 8 16 PCU DVD amp Satellite Interconnect ii 16 Page 4 of 16 ICE8010 00 Rev B March 28 2008 1 General Information The purpose of this operation manual is to provide information to ensure proper installation of this product It is the responsibility of those installing this item on or within a specific type or class of certified aircraft to document and obtain approval for an acceptable installation from the administrator 1 1 General Description The ICE system consists of four main components e Passenger Control Unit PCU DVD CD Player DVD Remote Satellite receiver SAT Video Amplifier e The PCU will normally be mounted in an area accessible to the passengers PCU with IR remote controls remote mounted I C E components SiriusO Satellite Radio DVD CD and AUX audio input Two distinct channels allow some passengers to receive one source while others receive a second source All of the functions can be operated from the PCU There is an infrared remote controller that can control the most frequently used functions such as volume etc The SAT is remote2. ee TOLERANCES FRACTIONAL CHECKED TITLE ti 1 DVI CD INSTALL PROPRIETARY AND CONFIDENTIAL Das DRAWING hee SIZE DWG NO REV SERRE ee 2225 ipea EN ERN HT 16 1 3 2 THE INFORMATION CONTAINED IN THIS 8 7 6 5 4 3 2 1 REVISIONS ZONE DESCRIPTION DATE APPROVED INITIAL RELEASE 3 10 06 i Top View 5 00 4 44 OO QOODODOOOOOOS 5 00 Verticol Mount Reor View Vertical Mount Front View Na To OO Fan Keep Clear Minimum 1 Horizontal Mount Horizontal Mount Front View f Rear View Bottom View 9 0000000000006 6 60 DIMENSIONS ARE IN INCHES Avionics Innovations FRACTIONAL pp TITLE i Tee ew 3 0005 os SATELLITE RECERVER meme INSTALL DRAWING c E PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ee et SIZE DWG REV AVIDNICS INNOVATIONS ANY REPRODUCTION IN PART OR AS A WHOLE IC 8 0 1 0 3 A WITHOUT THE WRITTEN PERMISSION OF NEXT ASSY USED ON AVIONICS INNOVATIONS IS PROHIBITED APPLICATION SCALE 12 WEIGHT SHT 3 OF 16 1 REVISIONS ZONE REV DESCRIPTION DATE APPROVED te B 1 2 3 4 5 6 O OO OO 0 Avionics 1 ti 2 ARE IN INCHES EE meteo me z T ET e
3. 15 1 7 1 Post installation procedures all Units i 15 1 7 2 PCU DVD CD amp Remote Satellite Radio nene nnne nennen 15 1 7 3 Video Amplifier unies ect te esee che NS dette eden ette tide ete dicia used earch eee ce eee inea e devota 15 18 Drawings Mechanical amp 1 1 3 sese sese seta seen seta stas aetas etos etas 16 1 8 1 PEU Mechanical tete toni OESTE 16 1 8 2 DVD CD Mechanical eite ree ete RES ae e 16 1 8 3 Satellite Remote Receiver Mechanical iii 16 1 8 4 Video Amplifier Mechanical 16 1 8 5 Satellite Antenna Mechanical eese eee eee eene ricen iene sees ates sees d PR sees E RS Pea ERR Seed dl 16 1 8 6 Sensor amp Light Guide Mechanical iii 16 1 87 Light Guide Mechanical ccce ola ee vedete cese tee esee HI ded 16 18 8 ICE Block Diagrams ces een ee metus 16 1 8 9 ni cierto ee WE E CURE e eT A 16 1810 DVD CD Playen sessi ic tee sans aaa 16 1 8 11 Satellite Remote 4414 iii 16 1 8 12 Video esee tope aeos eR ia
4. INTIALRELEASE 13106 Changed Power Input and Added Switch Select 3 10 08 Video Amplifier P N AV2016 00 26 HD S N 2000 amp UP 28V Power In Video 25 laggqwg 28V Power In Video SI 11VDC 33VDC D Power Gnd 17 zawa Power Gnd Video 1 Control In Video 1 Control Gnd Video 2 Control In Video 2 Control Gnd Video 3 Control In Video 3 Control Gnd Momentary or SPST Video 4 Control In Switches Video 4 Control Gnd Video 5 Control In Video 5 Control Gnd See Note 1 Video 6 Control In Video 6 Control Gnd Open for Momentary Switch Input Video Switch Select Ground for direct Switch Input 28V Power In 12VDC Out 28 Power In 12VDC Out 1 Video H OU 1 AMP 22AWG 2 Video 2 12VDC Out Notes 3 Video 1 Ground pin 7 if you are using a toggle ON OFF 3 12VDC Out switch for selection of Video 1 or 2 4 Video Leave Pin 7 Open if you are using a momentary 4 12VDC Out switch to select the Video 1 or 2 5 Video 45 12VDC Out Monitor AVIONICS INNOVATIONS 6 12VDC Out ICE Interconnect Video Amp Di Document Number ICE 801 0 1 0 Mod 12 of 16 Video Amp 5 6 11VDC 33VDC 5 AMP 1 A 351 6 44 7 Video Amplifier P N AV2016 00 M17 29 RG59 1 Video 1 Video Input Source 2 Video Source 2 Video Input Vi
5. 28V Input O AV BUSS 1 Howard Power Gnd 0 5 AMP SAT RS232 TX SAT RS232 RX RS232 Com SAT 232 RX SAT 232 TX Ground SAT DVD SDA SAT DVD SCL SAT SDA SAT SCL Left Main Phone Out f Passenger f night Main Phone Out Main 922 Audio Gnd Left Secondary Phone Out NOTE The secondary output 2 E Cockpit Right Secondary Phone Out does not mute with the External mute system Secondary AUX Audio A N 2 Aux Audio In Left Ve 2 MP3 le V Aircraft Audio Mute 28VDC Mute Relay In System Control GND Mute Relay Input AVIONICS INNOVATIONS Connectors Catesory Ice Interconnect 1 J1 15 Pin Female D Sub 2 J2 25 Pin Female D Sub PCU amp Satellite Interconnect Document Number ICE 801 0 1 3 Mod 15 of 16 A B D E INITIAL RELEASE CE 31006 2 Passenger Control Unit PCU Satellite Radio Remote SAT RADIO P N PCU20 00 Ji PCU P N SSR30 00 AV BUSS O 28V Input 28V Input O AV BUSS 1AMP Power Gnd 4 Power Gnd SAT RS232 TX 232 SAT 5232 RX SAT 232 TX RS232 Com Ground Left PreAmp Audio Out Right PreAmp Audio Out DVD CD Player P N AV5008 00 1 Aux Audio In Right 1 Aux Audio In Left DVD CD Audio Gnd AV BUSS O 28V Input Power Gnd Power Gnd Ground SAT DVD SDA NN DVD SDA SAT DVD SCL d DVD SCL DVD 232 TX DVD 232 RX DVD 232 RX DVD 232 TX RS
6. I C B Integrated Cabin Entertainment System Installation Manual Avionics Innovations 2450 Montecito Road Ramona CA 92065 Phone 760 788 2602 Fax 760 789 7098 P N 8010 00 Revision B March 28 2008 Intentionally Left Blank Page 2 of 16 ICE8010 00 Rev B March 28 2008 Record of Revisions Revision Revision Date Description A 10 March 2006 Intial Release B 28 March 2008 Revised Drawings for DVD amp Video Amp Added I R Remote Sensor Install Kit Drawings for I R Sensor and Light Guide Page 3 of 16 ICE8010 00 Rev B March 28 2008 1 General Information Table of Contents 11 General Description 12 Unpacking and Inspecting the ICE 1 seen een ette essen etos etas eta setas 5 153 235 TE eT 6 1 3 1 PCU Passenger Control Unit 22 20 aaa 6 1 3 2 DVD CD Player On ERR RU REV 6 1 3 3 Remote Satellite Radio Module i 7 134 Vaded Amphlfier oie nte e REOR DUE HEU UIN vores ev actae IE E ED eie 7 1 4 Installation 8 1 4 1 PCU Passenger Control Unit ien ER 8 1 4 2 DVD CD Pl y t cina esti tee ee ai rte I ER Te RC P e ipe rece 8 1 4 3 Remote Satellit
7. SDA Audio Control Output SCL Audio Control Output Infrared Red RX Input N Infrared Ground 9 Infrared Red 3 3 VDC Power Output jc 4 Spare Page 10 of 16 ICE8010 00 Rev B March 28 2008 1 5 2 DVD CD Player J 3 DVD CD 25 Pin Male 1 Power Ground 2 RS232 TX 3 RS232 RX 4 Power Ground 5 Audio Ground 6 Audio Ground 7 Audio Ground 8 Left Audio Pre Amp Output 9 Right Audio Pre Amp Output 10 SDA Audio Control Input 11 SCL Audio Control Input 12 28VDC Mute In 13 Ground Mute In 14 11 33VDC In 15 Left Secondary Headphone Output 16 Right Secondary Headphone Output 17 Left Main Headphone Output 18 Right Main Headphone Output 19 2 Aux Audio In Left 20 2 Aux Audio In Right 21 Audio Mute Input 22 Power Ground 23 Power Ground 24 1 Aux Audio In Left 25 1 Aux Audio In Right Page 11 of 16 ICE8010 00 Rev B March 28 2008 1 5 3 Remote Satellite Radio Module J2 Satellite Radio 25 Pin Male 1 28VDC Mute In 2 Left Secondary Headphone Output 3 Audio Ground 4 Right Secondary Headphone Output 5 Power Ground 6 1 Aux Audio In Left 7 Audio Ground 8 1 Aux Audio In Right 9 RS 232 TX 10 Spare 11 SCL Audio Control Input 12 Spare 13 Satellite Left
8. 6 32 hardware Wire the unit as per attached diagram DVD CD Player Select location in cabin for mounting see mechanical drawings for dimensions of unit Mount tray in location using AN 6 32 hardware Wire the unit as per attached diagram NOTE Unit can be mounted Horizontal or Vertical Remote Satellite Radio Module Select an appropriate location in the aircraft see mechanical drawings for dimensions of unit Mount tray in location using AN 6 32 hardware Wire the unit as per attached diagram Antenna Install antenna on top of aircraft using approved practices and data Ensure the antenna is well bonded Resistance between antenna and mating surface to be less than 10mQ Use RG 142 for antenna lead limit coax length to 25ft The Antenna will need a clear view of the Northern Sky for proper reception The AI SSR will not operate inside the hangar and in some instances next to tall hangars that obstruct the view of the Satellite to the Antenna Video Amplifier Select location in cabin for mounting Mount tray in location using AN 6 32 hardware Wire the unit as per attached diagram ICE8010 00 Rev B March 28 2008 1 7 Post Installation Checkout 1 7 1 Post installation procedures all Units 1 7 2 1 7 3 Page 15 of 16 1 Prior to power up review correct wiring by using VOM 2 Check Power Input and Verify all Grounds PCU DVD CD amp Remote Satellite Radio Module Press PCU PWR this switch t
9. Audio Pre Amp Output 14 Spare 15 Spare 16 Ground 17 11 33 VDC In 18 Ground Mute In 19 2 Aux Audio In Left 20 RS232 RX 21 2 1 Aux Audio In Right 22 Right Main Headphone Output 23 Left Main Headphone Output 24 Satellite Right Audio Pre Amp Output 25 SDA Audio Control Input Page 12 of 16 ICE8010 00 Rev B March 28 2008 1 5 4 Video Amplifier J7 Video Amplifier 26 Pin Female 1 Video 1 Control In 2 Video 2 Control In 3 Video 3 Control In 4 Video 4 Control In 5 Video 5 Control In 6 Video 6 Control In 7 Video Switch Select Open for Momentary and GND for Direct Switch 8 18 33 VDC In for 12VDC Outputs on Pins 19 24 9 18 33 VDC In for 12VDC Outputs on Pins 19 24 10 Video 1 Control Gnd 11 Video 2 Control Gnd 12 Video 3 Control Gnd 13 Video 4 Control Gnd 14 Video 5 Control Gnd 15 Video 6 Control Gnd 16 Ground 17 Power Ground 18 Power Ground 19 1 12 VDC Output 20 2 12 VDC Output 21 3 12 VDC Output 22 4 12 VDC Output 23 5 12 VDC Output 24 6 12 VDC Output 25 18 to 33VDC Input for Video Output 26 18 to 33VDC Input for Video Output Page 13 of 16 ICE8010 00 Rev B March 28 2008 1 6 Installation 1 6 1 1 6 2 1 6 3 1 6 4 1 6 5 Page 14 of 16 PCU Passenger Control Unit Select location in cabin for mounting see mechanical drawings for dimensions of unit Mount tray in location using AN
10. Video Amplifier Video Amplifier PCU amp DVD Interconnect PCU amp Satellite Interconnect PCU DVD amp Satellite Interconnect ICE8010 00 Rev B March 28 2008 Wire Harness Rear View 0 375 1 97 Top View C 1 Front View PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF AVIONICS INNOVATIONS ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF AVIONICS INNOVATIONS IS PROHIBITED 4 3 2 1 REVISIONS ZONE REV DESCRIPTION DATE APPROVED D 26 Left Side View io PA Male DSUB 140 Pigtail 6 305 1 00 50 Right Side View 6 32 TAPPED 4 PL UNLESS OTHERWISE SPECIFIED mwe Se zi Avionics Innovations megs eos me ANGULAR MACH BEND A IPASSENGER CONTROL TWO PLACE DECIMAL THREE PLACE DECIMAL E e UNIT INSTALL DRAWING PERI 51 CORES MATERIAL SIZE DWG NO REV Gare B ICE 8001 APPLICATION 4 3 e SCALE 11 WEIGHT SHT 1 OF 16 1 8 7 6 5 4 3 2 1 REVISIONS ZONE DESCRIPTION DATE APPROVED ES INITIAL RELEASE 3 10 06 MEN Added Rear Connector Detail wove BNC Connector C2 Rear View of Connector Plate Side View Note Player cao be MOUATEO OF vertical
11. shipment will be the responsibility of the sender This warranty will be void if the unit has been tampered with or opened by unauthorized personnel To validate warranty you must return completed AEA Warranty Form This warranty is not transferable Any implied warranties expire at the expiration date of this warranty WE SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES This warranty does not cover a defect that has resulted from improper or unreasonable use or maintenance as determined by us This warranty is void if there is any attempt to disassemble this product without factory authorization During the warranty period the unit must be returned to Avionics Innovations and at own option will be repaired or replaced at no charge IMPORTANT Any labor charges associated with the removal of product or related trouble shooting by any firm other than Avionics Innovations will not be covered NOTE FOR TECHNICAL ASSISTANCE PLEASE CALL 760 788 2602 8 00 AM TO 5 00 PM PST ALL REPAIRS AND RETURNS ARE PROCESSED THROUGH AVIONICS INNOVATIONS Email support avionicsinnovations com Page 9 of 16 ICE8010 00 Rev B March 28 2008 1 5 Rear Connections 1 5 1 PCU Passenger Control Unit 15 Pin Male Passenger Control Unit 11 33 VDC In Power Ground Satellite RS 232 TX Satellite RS 232 RX RS 232 Com DVD RS 232 TX DVD RS 232 RX RS 232 Com CO NI BD TN BY WY N
12. 00 Operating Voltage 18 33 VDC Current Draw 2 5 Amps Video Format NTSC or Pal Video Input Video Input Level 1 0Vpp Video Output Level Video Output Level 1 0 Vpp Video Output Video Output Six Channels Output Impedance Output Impedance 75 Ohms Discrete Inputs 6ea Discrete Inputs Logic Level Low or Momentary Switch Input Selects between Video 1 amp Video 2 for each of the Six Video Outputs Input Sources Two Channels Weight 1 00 LBS 34KG Physical Dimensions Page 7 of 16 Unit Length 6 25 159mm Unit Width 2 00 51mm Unit Height 1 75 44mm ICE8010 00 Rev B March 28 2008 1 4 Installation Accessories 1 4 1 PCU Passenger Control Unit P N PCU20 01 PCU Installation Kit lea ICE8011 00 ICE User Manual lea 15 Pin D Sub Female Mating Connector lea 15 Pin Backshell 15ea D Sub Female Pins lea Remote Control Unit 1 4 2 DVD CD Player P N AV5008 01 DVD CD Player Installation Kit lea 25 Pin D Sub Female Mating Connector lea 25 Pin D Sub Backshell 25ea D Sub Female Pins 1 4 3 Remote Satellite Radio Module P N SSR30 01 Satellite Radio Installation Kit lea 25 Pin D Sub Female Mating Connector lea 25 Pin D Sub Backshell 25ea D Sub Female Pins lea Sirius Radio Antenna Mechanical Weight 0 7 Oz Height 73 Inch Diameter 3 50 Inches Finish Skydrol Resistant Polyurethane Enamel Material ALUM 6061 T6 Thermoset Plastic Connecto
13. 232 COM Ground Left Main Phone Out Right Main Phone Out Audio Gnd Passenger Main IR TX 11 ua e NOTE The secondary output Cockpit i Lett Secondary Phone n ensor e secondary ou p oc p IR 3 3VDC 13 does not mute with the Secondary Right Secondary Phone Out External mute system AUX Audio N 2 Aux Audio In Left es is In Right a udio Gn Connectors 1 J1 15 Pin Female D Sub 2 J2 25 Pin Female D Sub 3 J3 25 Pin Female D Sub T en ae AA Mod Sheet 16 of 16
14. E ENVIRONMENTAL o TEMPERATURE 55 C 67 85 C 185 F ALTITUDE 100 TO 55 000 FT VIBRATION 10 65 FEDERAL AND MILITARY DESIGNED TO 00 160 MIL STD 810 REF 1 25 31 8 DIA CLEARANCE HOLE FOR CONNECTOR NAMEPLATE CONDUCTIVE GASKET 2 LES ORS e we poco DIMENSIUNS ARE IN INCHES VIOMICS innova TONS TOLERANCES CHECKED TITLE ra 9e SATELLITE ANTENNA NOTES UNLESS OTHERWISE SPECIFIED 1 2 CONDUCTIVE GASKET AND MOUNTING SCREWS SUPPLIED WITH INSTALL KIT PROPRIETARY AND CONFIDENTIAL 3 RESISTANCE BETWEEN ANTENNA AND MATING SURFACE TO BE LESS THAN 10m THE INFORMATION CONTAINED IN THIS GEOMETRIC PER ENTS FOR GOOD ELECTRICAL CONTACT DRAWING IS THE SOLE PROPERTY OF MATERIAE SIZE DWG NO AVIUNICS INNOVATIONS ANY REPRODUCTION IN PART OR AS A WHOLE FINISH WITHOUT THE WRITTEN PERMISSION OF NEXT ASSY USED ON AVIUNICS INNOVATIONS IS PROHIBITED APPLICATION SCALE 1 2 WEIGHT SHT 5 OF 16 1 THREE PLACE DECIMAL 0 005 MFG APPR f ooo sensor 219 Sensor fe E Installation I R Sensor Light Guide Mounting Holes Cabin Sensor NOTES ua I R Sensor Install Kit P N IIR020 01 W th uU 2 Light Guide P N IRR020 30 Clear Plexiglass 9 9 Included in Install Kit P N IRR020 01 3 All Dimensions in
15. Inches UNLESS OTHERWISE SPECIFIED owe egeo AVIONICS Innovations FRACTIONAL mme L1 IR Sensor amp ho EE t Dem APPR eee Conn Recept 3 Pos Mate amp Lock i GEOMETRIC Q h t G Ul To e T P N 1 480305 0 THE INFORMATION CONTAINED IN THIS EBD Uu TOLERANCING PER NEWS i i DRAWING IS THE SOLE PROPERTY OF i o o ce D DWG REV Mating connector supplied w Install Kit AVIONICS INNOVATIONS ANY REPRODUCTION IN PART OR AS A WHOLE A WITHOUT THE WRITTEN PERMISSION OF NEXT ASSY USED ON AVIONICS INNOVATIONS 15 PROHIBITED SCALE 41 WEIGHT SHEET 6 OF 16 1 NOTES 1 Material Clear Plexiglass Light Guide PZN IRRUS0 30 Side View End View lh ahnt buide Installation LAR Sensor PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF AVIONICS INNOVATIONS ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF NEXT ASSY USED ON AVIONICS INNOVATIONS IS ORES ER E we FRACTIONAL ww eue Ota THREE PLACE DECIMAL 0005 _ Esse GEOMETRIC EBD uu TOLERANCING PER Cl eee eee _ ana INITIAL RELEASE www 1 REVISIUNS DESCRIPTION DATE APPROVED Light Guide Cabin Avionics Innovations TITLE LIGHT GUIDE D DWG NO REV ICE 6010 16 1 1
16. REVISIONS DESCRIPTION DATE APPRVD INITIAL RELEASE 3 10 06 1 SC eee Sirius Sat Antenna P N 567 1575 65 IPOD Player Jack 2 28VDC Avionics Buss Sat Radio 1 0 Amp CB Module GND P N SSR30 00 Sirius Aux Entertainment Input Audio Out RS232 Left amp Right Control Optional NOTE Each Audio Channel can select between DVD CD Sirius Satellite and Aux Input Audio Input with independent volumne controls Handheld 00 0000486 c P NPCU20 00 Main Audio Channel Out p Passenger Control Unit 28VDC Avionics Buss Secondary Audio Channel 2 Out 0 5 Amp CB GND PA Mute Mutes only the Main Audio Channel 1 Display 2 Video Video Source Output 2 Display 5232 Control 2 Video Source Audio Out Left amp Rig 1 28VDC Avionics Buss Al DVD CD Video Video Al Video 3 Amp CB P N AV5008 00 Output Amplifier GND Multi Regional amp Single Disk 28VDC Avionics Buss 6 Displ 5 Amp CB GND ICE PON M Mahan CHECKED DATE TITLE Integrated Cabin Entertainment Functional Block Diagram 801 0 6 __ FILE NAME TL DWG ICE8001 SHEET 8 OF 5 2 PCU P N PCU20 00 11 33VDC Input Power Gnd SAT RS232 TX SAT RS232 RX RS232 COM DVD 232 TX DVD 232 RX SAT DVD SDA SAT DVD SCL IR TX IR Gnd IR 3 3VDC 1 A 351 6 44 7 J1 Pi
17. deo 1 Video Out Monitor Video 2 Video Out Monitor Video 3 Video Out Monitor Video 4 Video Out Monitor Video 5 Video Out Monitor Video 6 Video Out Monitor Video Amp Document Number ICE 8010 11 Mod Sheet 13 of 16 E 3 1006 44 7 Passenger Control ile PCU DVD CD Player P N PCU20 00 P N AV5008 00 id a AV BUSS o o 28V Input L 3AMP Power Gnd N 1 Power Gnd Ground SAT DVD SDA DVD SDA SAT DVD SCL ET 11 DVD SCL DVD232TX DVD232 RX DVD 232 RX DVD 232 TX RS232 Ground Left Main Phone Out Passenger 225 18 Right Main Phone Out Main Pg Audio Gnd IR TX A 14 Jimsensor NOTE The secondary output MII IR 3 3VDC 13 does not mute with the E RUE 16 Right Secondary Phone Out External mute system y s E AUX Audio A 19 2 Aux Audio In Left Vo 2 5 AVIONICS INNOVATIONS 1 1 15 P 1 J1 15 Pin Female D Sub ICE Interconnect 2 J3 25 Pin Female D Sub PCU amp DVD Interconnect Document Number Rev Di ICE 8010 12 Mod Sheet 14 of 16 A B D E INIIALRELEASE 3 10 06 Passenger Control Unit PCU Satellite Radio Remote SAT RADIO P N SSR30 00 1 P N PCU20 00 dd AV BUSS o p 28V Input
18. e Radio Module iii 8 LAA Video Amplifier e tei eet Er NECI 8 1 4 5 Remote Sensor ins EN ERR ARR EUR 8 1 4 6 Items Not Provided see Nite TUE OR ETT baat 8 TA Crimp oss cassia Re hr ete eed latte ce COR VATES RN UTR 9 1 4 8 EDE 9 1 5 Rear Connections seccissicsscccssacessesscvescocerssesnssecesdenceecedeavansedessavansesescscduscosnsasaueeseceseessecassevesSessacsvcnaeeess essees 10 1 5 1 PCU Passenger Control 1 116 4 244 41 4 2 4 4 0 00000 00000 000 00 ennt nennen 10 1 5 2 DVD CD e ROTER RESTAURANTE UN ARENIS C de 11 1 5 3 Remote Satellite Radio Module cccccccccccscssessscsntesescccsntesesscesscesesscesscessssesonsuusneuonssevaceusseuessceusneess 12 1 5 4 Video Ar plifier ec tecti aiar 13 1 6 Installation eee cette eee nean n sea 14 1 6 1 PCU Passenger Control Uniti ila e HERR RHONE NER 14 1 6 2 DVD CD Player deis e NER ata 14 1 6 3 Remote Satellite Radio Module cccccccccccscesessscsstecessccsncesnscesncesnssessscevsssesonsecnsceuonesevaceusstsusscensneees 14 1 6 4 AMON 2505505325055 NEM 14 16 5 Video Amplifier cys i scere suds outs FAIR 14 1 7 Post Installation SITO I ER
19. ected to either DVD or SAT Remote Do Not Connect to Both or Parallel AVIONICS INNOVATIONS ICE Interconnect DVD CD Player Document Number Rev 8010 8 Mod 10 of 16 1 A 351 6 44 7 Satellite Remote Receiver P N SSR30 00 1 AMP 28V In 11VDC 33VDC Power Gnd 2 Right Main Phone Out En i eed Mai Audio Gnd Left Secondary Phone Out n Cockpit NOTE The secondary output Right Secondary Phone Out A d t t ith th Secondary 1 Aux Audio In Left 1 Aux Audio In Right E AUX Audio Input Audio Gnd B 9 2 Aux Audio In Left B pide 2 Aux Audio In Right 3 FF Low Level Output For DVD 1 Aux Audio Input On Right PreAmp Audio Out BER Low Level Output For a iai 2 I RS232 RX N To PCU Ground ral Audio Control Scr ay I Note 1 28VDC Mute Relay In Aircraft Audio Mute GND Mute Relay Input System Control Spare Spare Spare Spare Note 1 Audio Control Wire SDA SCL connected to either DVD or SAT Remote Do Not Connect to Both or Parallel AVIONICS INNOVATIONS Category ICE Interconnect itle Satellite Remote Receiver Document Number ICE 801 0 9 Mod Sheet 11 of 16 5 4 3 2 1 _ 7
20. gtail 15 Pin Female Provided with Unit 0 5 AMP o 11VDC 33VDC wd es T o Sat Remote ll i To DVD o TF To Pou See Note 1 U U A 3 White fT pee o _ Ret 3 Pin Connector AVIONICS INNOVATIONS ICE Interconnect PCU Control Head Document Number Rev pe ICE 8010 7 Mod 9 of 16 DVD CD P N AV5008 00 28V In Power Gnd Power Gnd Left Main Phone Out Right Main Phone Out Audio Gnd Left Secondary Phone Out Right Secondary Phone Out Audio Gnd 1 Aux Audio In Left 1 Aux Audio In Right Audio Gnd 2 Aux Audio In Left 2 Aux Audio In Right Left PreAmp Audio Out Right PreAmp Audio Out 232 RX 232 TX Ground Audio Control A Ground 28VDC Mute Relay In GND Mute Relay Input PA Mute Input 1 _ APPRVD AddedPAMutelnputonPin21 3 20 08 11VDC 33VDC Main Secondary does not mute with the External mute system Eb Cockpit NOTE The secondary output V N N Sat Remote or E B AUX Audio Input B AUX Audio me p Input EL Low Level Output For Sat Remote 1 Aux Audio Input Only 3 f 2 NN Te PCU LA Y FF Note 1 Aircraft Audio Mute System Control Connected Audio High of Aircraft PA Speaker Note 1 Audio Control Wire SDA SCL conn
21. mounted Sirius Satellite Radio module with antenna Sirius provides 120 streams of coast to coast digital quality sound including NFL and NASCAR There are no passenger controls on the SAT unit The DVD CD player is a remote mounted multi regional DVD drive which allows you to view DVDs or listen to CD s The unit also is a CD MP3 player DVD CD player should be mounted in an area that passengers have access to for changing discs This can be in a cabinet or entertainment equipment bay The only direct passenger operation on the DVD is Eject when the PCU is off When the system is on the eject feature is controlled at the PCU AI Video Amp is a remote mounted video amp with 2 video inputs and 6 video outputs Each of the 6 video outputs is selected between Video 1 or 2 input Six individual 12 VDC power supplies at 0 75 amps each 1 2 Unpacking and Inspecting the ICE System Exercise extreme care when unpacking the ICE System Make a visual inspection of the unit for evidence of damage incurred during shipment If a claim for damage is to be made the unit must be returned in the original packaging Page 5 of 16 ICE8010 00 Rev B March 28 2008 1 3 Specifications 1 3 1 PCU Passenger Control Unit SPECIFICATION CHARACTERISTIC Part Number PCU20 00 Operating Voltage 11 33 VDC Current Draw 0 2 Amps Remote Infrared Red 3 Wire Weight 0 75 LBS 34KG Physical Dimensions Unit Length 1 25 32mm N
22. ote With Knob Unit Width 5 50 140mm Unit Height 2 00 59mm 1 3 2 DVD CD Player SPECIFICATION CHARACTERISTIC Part Number AV 5008 00 Operating Voltage 11 33 VDC Current Draw 0 4 Amps DVD Playable Discs DVD CD amp MP3 Mutli Region amp AII Video Output NTSC or Pal Audio Output 5 Volts RMS into 30 Ohm Load Audio Frequency 100Hz to 20Khz Nominal Response Audio Input 2ea Aux Audio Inputs Audio Input Impedance Greater Than 10K Aux Audio Input Sensitivity 200mV Weight 1 70 LBS 34KG Physical Dimensions Unit Length 8 75 222mm W Connectors Unit Width 5 80 148mm Unit Height 1 80 46mm Page 6 of 16 ICE8010 00 Rev B March 28 2008 1 3 3 Remote Satellite Radio Module SPECIFICATION CHARACTERISTIC Part Number SSR30 00 Operating Voltage 11 33 VDC Current Draw 0 2 Amps Satellite Radio Receiving Frequencies 2322 293 2330 207 MHz Audio Signal to Noise Ratio 95db Distortion 0 01 1 kHz Audio Output 5 Volts RMS into 30 Ohm Load Audio Frequency 100Hz to 20Khz Nominal Response Audio Input 2ea Aux Audio Inputs Audio Input Impedance Greater Than 10K Aux Audio Input Sensitivity 200mV Weight 1 20 LBS 34KG Physical Dimensions Unit Length 6 25 159mm Unit Width 5 00 127m Unit Height 1 25 32mm 1 3 4 Video Amplifier SPECIFICATION CHARACTERISTIC Part Number AV2016
23. r Type TNC Female 1 4 4 Video Amplifier P N AV2016 01 Video Amplifier Installation Kit 1ea 26 Pin HD Male Mating Connector lea 26 Pin Backshell 26ea HD Male Pins 1 4 5 IR Remote Sensor Assy P N IRR020 01 lea 3 Pin Molex 3ea Female Pins lea Light Guide 1 4 6 Items Not Provided Video Connectors and Antenna Connector Cables and Wiring lt Mounting Hardware 4 C Page 8 of 16 ICE8010 00 Rev B March 28 2008 1 4 7 Crimp Tools Recommended Crimp Tools High Density Standard Density 22 28 AWG 20 24 AWG Hand Positioner Insertion Positioner Insertion Crimping Extraction Extraction Tool Tool Tool Military P N M22520 2 01 M22520 2 09 M81969 1 04 M22520 2 08 M81969 1 02 Positronic P N 9507 9502 3 M81969 1 04 9502 5 M81969 1 02 ITT Cannon 995 0001 995 0001 739 995 0001 604 980 2000 426 584 601966 1 601966 6 91067 1 601966 5 91067 2 Daniels P N AFM8 K42 M24308 18 1 K13 1 M24308 1 02 Astro P N 615717 615725 M81969 1 02 615724 M81969 1 02 1 4 8 Warranty Avionics Innovations warrants the ICE System against material or manufacturing defects for a period of one year from the date of installation Avionics Innovations will upon receipt of the failed unit repair or replace the unit at our discretion Avionics Innovations will pay UPS Ground shipping charges for warranty returned items Charges for express
24. s eem AMPLIFIER ee INSTALL DRAWING COMMENTS PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS MATERIAL SIZE DWG NO REV DRAWING IS THE SOLE PROPERTY OF AVIONICS INNOVATIONS ANY REPRODUCTION IN PART OR AS A WHOLE FINISH B I C a 0 1 0 4 WITHOUT THE WRITTEN PERMISSION OF NEXT ASSY USED ON AVIONICS INNOVATIONS IS PROHIBITED APPLICATION Po SCALE 1 2 WEIGHT SHT 4 OF 16 1 4 3 2 8 7 6 2 4 3 2 REVISIONS ZONE DESCRIPTION DATE APPROVED E INITIAL RELEASE 3 10 06 175 44 5 3 50 DIA REF 88 9 SPECIFICATIONS ELECTRICAL FREQUENCY 2326 7 MHz VSWR 2 0 1 IMPEDANCE 500 POLARIZATION LHCP 218 229 5 5 5 8 DIA THRU AXIAL RATIO lt 3 0 dB ZENITH 385 9 8 DIA X 100 C SINK POWER HANDLING 100 mW 20 dBm 4 PLCS GAIN ANTENNA 10 0 lt 75 2 5 dBic 75 lt 80 C SINK TO BE FREE OF PAINT 4 5 dBic 80 lt lt 85 7 5 dBic 90 HORIZON GAIN PREAMPLIFIER 29 5 3 dB SUPPLY VOLTAGE 3 3 TO 28 VDC 45 mA MAX LIGHTNING DC GROUNDED MECHANICAL WEIGHT 7 OUNCES 198 GRAMS 73 REF HEIGHT 73 INCH 18 5 18 5 DIAMETER 3 50 INCHES 88 9 FINISH SKYDROL RESISTANT POLYURETHANE ENAMEL COLOR GLOSS WHITE 17925 PER FED STD 595 BASE IRIDITE 5 5541 MATERIAL ALUM 6061 76 THERMOSET PLASTIC CONNECTOR TYPE TNC FEMAL
25. urns the power on to the PCU Press the SRC and verify the unit switches from SAT to DVD to AUX PCU will only display units connected to the PCU Using the Rotary Pushbutton increase the audio out and verify that audio is heard on all SAT DVD and AUX The PCU will display channel 184 when the Sirius Satellite is selected No other channels will be selectable until the satellite radio is subscribed NOTE This unit requires a subscription service from Sirius Satellite Radio The service can be obtained by contacting Sirius Satellite Radio 1 888 539 7474 or on the web www sirius com Information needed to start subscription will be aircraft make and model owners address credit card information for monthly billing and the Sirius ID located on the back panel of the AI SSR unit Video Amplifier Turn on power and verify power amp video out on installed video monitors If Video 1 2 switches are installed verify proper operation ICE8010 00 Rev B March 28 2008 1 8 Drawings Mechanical amp Interconnect 1 8 1 1 8 2 1 8 3 1 8 4 1 8 5 1 8 6 1 8 7 1 8 8 1 8 9 1 8 10 1 8 11 1 8 12 1 8 13 1 8 14 1 8 15 1 8 16 Page 16 of 16 PCU Mechanical DVD CD Mechanical Satellite Remote Receiver Mechanical Video Amplifier Mechanical Satellite Antenna Mechanical I R Sensor amp Light Guide Mechanical Light Guide Mechanical ICE Block Diagram PCU Control Head DVD CD Player Satellite Remote Receiver
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