General User and Maintenance Guide
Contents
1. Pull out Air Intake Filter and Remove If dirty wash or replace filter element Push filter back into position and tighten OIL LEVEL SIGHT GLASS For oil compressors only 1 Oil level should be at the MID level when compressor is not running and at the lower level when the machine is on 2 Change oil if it is discolored or used more than 150 hours OIL CHANGE For oil compressors only 1 aR w Remove the plastic hose and the Air Intake Filter and plug from suction tubes and open Pressure Tank drain valve location depends on model Tilt compressor and drain all oil into a container Return unit to upright position Fill oil into pipe hole or suction tube Reinstall the Air Intake Filter and hoses and close drain valve Verify that the oil level is at MID level mark PRESSURE TANK Daily Maintenance 1 Drain the Pressure Tank daily to release the air and water by slowly turning drain valve Close the Pressure Regulator by turning it counter clockwise and by removing the Air Intake Filter and plastic hoses if applicable Tilt unit towards the hole to let the water drain 4 Once tank is empty close the drain 6 Store compressor upright and in a valve and re install the Air Intake clean dry place Filter and plastic hoses 5 Note the time of day To find out if your compressor is functioning properly turn the machine off and perform the Pressure Tank maintenance see instructions on opposit2. SILENTAIRE TECHNOLOGY go quiet you cont know t s there General User and Maintenance Guide Silentaire Technology 8614 Veterans Memorial Drive Phone 832 327 9378 Houston TX 77088 5048 Fax 832 327 0668 Congratulations You have purchased the finest of specialty air compressor products in the world The manufacturer is the world s largest in specialty silent and portable air compressors The factory ensures the longevity and trouble free operation of its compressors by performing extensive tests on each machine Silentaire Technology We are a full service organization offering over 50 different models of silent and oil less compressors Silentaire Compressors are used were compressed air is necessary but noise is undesirable Examples of applications for Silentaire Compressors Laboratories Medical Dental Optical and Veterinary Electronic Plotters and Repair Centers Jewelry and Engraving Photo Dust Control and Film Processing Food and Beverage Dispensing Art Airbrushing Beauty Nails and Cosmetics Exercise Equipment Modelism Automatic Doors and Safety Equipment Stapling and Framing Vending Machines Robotic and Pneumatic Control This guide provides information on general machine setup maintenance instructions trouble shooting safety tips and equipment warnings You will also find specific information on your compressor including diagrams and parts list Inspect the unit for damage during transp
3. al outlet Any attempt to use an oil not specified by manufacturer will result in compressor breakdown and will void stated warranty To prevent electrical shock do not use compressor in the rain Do not direct the air stream towards your body Only use the compressor in a well ventilated area Danger of fire or explosion can occur in a closed room SAFETY TIPS Always operate the compressor on a level surface Use only factory authorized parts Do not mix or substitute the oil in your compressor with other available brands Carefully inspect hoses fittings and overall appearance of the compressor before using Keep the compressor free from dust dirt and paint to prevent clogging the air filter Wear safety mask when spraying flammable liquids or using synthetic paints or thinners Always store the compressor in a clean dry place when not in use Make sure all air pressure has been released from the system Avoid direct contact with pump while operating the compressor temperatures up to 220 F Adjust pressure regulator to the minimum pressure your equipment requires AIR INTAKE FILTER OIL LEVEL SIGHT GLASS COMPRESSOR SPECIFICATIONS Silentaire Technology COMPRESSOR OIL Compressor Oil A high quality synthetic oil for use in SIL Air and Super Silent Compressors Read instruction manual before using PRESSURE TANK a OF MAINTENANCE AIR INTAKE FILTER Unplug power cord
4. e page Once completed turn the machine on and measure the time it takes to fill up the tank to full pressure Refer to Time Chart below for your model s fill time Your compressor is running perfectly if it runs within 10 of the time listed TIME CHART Super Silent 50 15 50 15 30TC 50 24 50 24AL TROUBLE SHOOTING CHART TROUBLE CAUSE REMEDY Bad cord connection for Check cord connection for visible damage if using an incorrect extension cord extension cord make sure it is UL approved and it s heavy duty and grounded Compressor will not Holding tank is fully Use your equipnent to lower pressure in tank run pressurized Thermal overload protection Wait 15 minutes and try starting again if this was the has tripped cause make sure compressor is in well ventilated area check installation leaks set the regulator s pressure minimum required for your equipment Air pressure regulator not Reset Air Regulator to pressure required by your set properly equipment Air Intake Filter clogged or Clean Air Intake Filter or replace Compressor runs but not installed will not supply air Extensive leak Install Air Intake Filter on suction tube or hole see machine set up check all fittings connections and equipment close your pressure regulator all the way counterclockwise if pressure in tank builds up leak is in your installation Rattling noise during Compressor motor touching J Operate on level surface check oi
5. l level and adjust if it s operation shell necessar Milky oil in Oil has been contaminated Change oil Oil needs to be changed every 150 hours use compressor with moisture or other only original oil from Silentaire Technology foreign matter Air Tank not holding Faulty Check Valve Disconnect pressure hose at pump and check for leaking pressure when back into pump Clean or replace the check valve Spray compressor is not all connections and manifold with soap solution and reseal running or replace leaking parts No equipment connected to f Connect equipment compressor No air pressure shown p Regulator has not been Lift knob and turn clockwise until gauge shows required adjusted pressure Gauge should be set at minimum level required by your equipment Compressor operates Oil level is incorrect Fill unit with oil unit MID level Make sure compressor is very hot well ventilated area Non Ventilated Area on regulator gauge Undersized model Duty cycle of compressor should not exceed 50 if pump is on for 1 minute it should stay off 1 minute Leaks in installation Make sure no leaks are present The setting on the pressure regulator must be at your equipment minimum level
6. ort If any report problem to carrier SILENTAIRE IS NOT RESPONSIBLE FOR DAMAGE CAUSED DURING SHIPPING SUPPLIES The shipping package should contain the following supplies 1 bottle of Special Synthetic Oil Air Intake Filter Compressor Oil gt x A high quality synthetic oil for use in SIL Air and Super Silent So Compressors S La 8 Read instruction x manual before using A Ya NPT Nipple Male Coalescent Filter installed at pressure regulator or requires selected models installation selected models The 5 Golden Rules for a long lasting relationship with your air compressor 1 Read your manual and follow instructions 2 Frequently maintain your unit and most importantly check the oil level drain tank and Air Intake Filter See Maintenance Section 3 Use proper compressor model for your application 4 Keep the unit s air consumption as low as possible by reducing pressure 5 Make sure you have no leaks in your installation Use Teflon tape on all threaded connections Warning The compressor has no oil This safety precaution is used during transportation to prevent oil from penetrating the compression chambers that would cause the unit to malfunction Air Intake Plastic Hoss st Suction Tube mp Super Silent Oil Sight N Level Note The ON OFF switch is situated on the cover of the pressure switch when started the compressor will pump air in
7. to the tank until the air pressure has reached 8 bars The pressure switch is set to stop the ocmpressor at a pressure of 8 bars and automatically restarts the unit if the pressure drops to 6 bars If the pressure switch fails to operate overpressure a safety valve automatically operates until the pressure reaches 10 bars Once the tank is under pressure the regulator can be set to the required pressure valve N oo MACHINE SETUP Take the compressor out of the box Turn the compressor s switch to OFF position Remove and store the rubber or clear plastic shipping caps from the Suction Tube or pipe hole of the compressor depends on the model For SuperSilent model 20 A 30 TC and 50 TC add the oil through the suction tube mid point level check the Oil Sight Level For all other models pour oil into open pipe hole see figure until it s at the mid point level Store any remaining oil in the bottle for future use Warning Never use oil different from that recommended by the manufacturer as this will void all warranties Overturning or excessively tilting compressor will cause the oil to spill out of machine After adding the oil remove the Air Intake filter from the plastic bag and use normal hand pressure to insert the filter into the Suction Tube or pipe hole depends on the model PRESSURE REGULATOR Connect your equipment to the outgoing part of the Pressure Regulator which is equipped
8. with 1 4 male NPT thread Always use Teflon tape on pressure thread connectors MACHINE SETUP CONT 10 11 12 13 14 15 Turn the compressor s switch to the ON position Warning Never remove or repair the ON Off switch The power supply voltage must be 110 60hz PRESSURE GAUGE a Watch the Pressure Gauge on the tank to see when the unit is pressurized Set the pressure to the minimum standard for your equipment by lifting up the knob of the pressure regulator Turn it clockwise to increase the pressure or counter clockwise to reduce the pressure Warning Do not completely open the knob or you may damage your machine After successfully using your compressor turn the unit off and perform maintenance as needed If moisture or oil is Visible in glass bowl drain it slowly turning and pushing up the valve located at bottom of Pressure Regulator Replace filter element in the Pressure Regulator if it is discolored Let the machine sit overnight If on the next day the pressure gauge on the tank is within 60p s i your installation is reasonably sealed If pressure is less than 60 p s i check for possible leaks at all connections i e drain valve hoses and air guns WARNINGS Use only a properly grounded outlet that will accept 3 prong plugs Do not operate the compressor with a damaged cord Never attempt to service the compressor while it is plugged into an electric
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