Gasketed Plate Heat Exchangers Installation & Operation Manual
Contents
1. 8 3 Opening the plate heat exchanger meen opening and assembling the heat exchanger observe the following Measure and note the actual A size Use the correct tools and lubricant Shut down the heat exchanger as described under 7 3 Make sure the heat exchanger cools down lt 40 C Ensure there is no pressure on any part of the unit Clean the tie clamping bolts and grease the threads Loosen the tie clamping bolts equally in the correct order fig 10 i e that the follower shall have a parallel opening motion Pull the follower back towards the column e Remove the plates without damaging the gaskets Recommendation Mark the plate package before opening You could mark the plate package with a diagonal line on the outside fig 10a or number the plates in sequence Fig 10 Fig 10a Page 16 of 23 TTSOO5 Thermex Plate Heat Exchangers Installation Operation amp Maintenance Manual 8 4 Cleaning the plates Use nylon or other types of soft scrubbing brushes with detergent Use Acetone or other types of solvents which do not contain chlorine to remove old gasket glue Alternatively use a lowtemp gas flame softly heating the reverse side of the plate Do not use any other type of gas which may produce a harder flame Remember ventilation Boiling water can be used with some success Consult a cleaning specialist for a suitable choice of detergent Ensure that all deter gents used2. You may only commission the heat exchanger under the modified conditions after inspection and written approval by Thermex Also the name plate on the heat exchanger will be adapted modified or replaced 4 3 Precautions All potential personal injury hazards are identified by safety alert symbol Bodily harm can be caused by e burning as a result of touching the heat exchanger or other parts of the installation e the uncontrolled release of pressurised media with which the danger of burning and other injuries is present e contact with chemicals e touching sharp edges of the installation Damage to equipment can be caused by e external forces corrosion chemical action erosion material exhaustion water hammer thermal and or mechanical shock freezing wrong transport lifting Even after stopping the installation some parts of it can still be hot The heat exchanger may only be used with the fluids specified on the datasheet The hot medium may not flow through the exchanger without the cold medium flowing through This is to prevent damage to the exchanger In case the cold medium is present but does not flow while the hot medium is flowing through the cold medium will start boiling and the exchanger will be damaged Sudden pressure and temperature changes should be prevented Revision Date December 2010 Page 5 of 23 TTSOO5 Gasketed Plate Heat Exchangers thermex Ltd Installation Operation amp Maintenance M
3. soluble All materials in the whole circulation system of course have to be resistant to the cleaning detergent We advise you to ask for a confirmation from the supplier of the cleaning detergent that it will not damage the materials in the heat exchanger If the solution requires recirculation select a flow that is as high as possible and certainly no less than the service or product flows Follow the instructions as given by the detergent supplier cleaning specialist We suggest that for recirculated cleaning detergent methods the fluid should be pumped through the exchanger for no less than 30 minutes Rinsing After using any type of cleaning agent always rinse thoroughly with fresh water If cleaning in place then circulate fresh water for at least 10 minutes 8 2 Some Cleaning Detergents Oil and grease can be removed with a water emulsifying oil solvent i e BP system Organic and grease cover can be removed with sodium hydroxide NaOH maximum concentration 1 5 max temp 85 C Mixture for 1 5 concentration 5 Itr 0 NaOH per 100 Itr water Stone and limestone can be removed with nitric acid HNO3 max concentration 1 5 max temp 65 C Mixture for 1 5 concentration 2 4 Itr HNO3 62 per 100 Itr water Nitric acid also has an affective build up effect on the passivation film of stainless steel Page 15 of 23 TTSOO5 Thermex Plate Heat Exchangers Installation Operation amp Maintenance Manual
4. up to 15 from the data in the data sheet depending on plate thickness the plate material and the difference in the two working pressures Revision Date December 2010 Page 6 of 23 TTSOO5 Thermex Plate Heat Exchangers Installation Operation amp Maintenance Manual 5 CONSTRUCTION Upper bar Column Follower Plate package Lower bar Tie bolts 5 1 Frame The heat exchanger consists of a frame plate head a pressure plate follower a carrying bar a lower bar and a column Tie clamping bolts are used to press the plate package together The size and number is depending on the type of heat exchanger 5 2 Plates The plate package consists of plates with a groove along the rim of the plate and around the ports The number of plates their size and design is dependant on the thermal output required Depending on the application stainless steel or titanium plates might be used 1 E a ees i E i 5 3 Gaskets The groove provided in the plates holds the special gasket The purpose of this gasket is to prevent intermixing of the media and leakage to the outside The gaskets are selected to suit the actual combination of temperature chemical resistance and possible other conditions to be considered They can be supplied in Viton Nitrile or EPDM Page 7 of 23 TTSOO5 Thermex Plate Heat Exchangers Installation Operation amp Maintenance Manual The following types of gask
5. 23 TTSOO5 Thermex Plate Heat Exchangers Installation Operation amp Maintenance Manual For nearly all leakage problems it will be necessary to dismantle the unit before any attempts to rectify the fault can be made Mark the area s where the leakage seems to be with a felt tip marker or similar before taking apart the exchanger Cold leakage is caused by a sudden change in temperature The sealing properti es of certain elastomers are temporarily reduced when the temperature changes suddenly No action is required as the gaskets should re seal after the temperature has stabilised Gasket failures are generally a result of old age excessive exposure to ozone high operating temperature above the temp limit of the material exposure to pressure surges chemical attack physical damage resulting from incorrect assembly work or damage resulting from a misaligned plate check the hanging system at the top of the plate for distortion Decrease in performance is generally a result of plate surfaces require cleaning or de scaling pumps or associated controls have failed plate channels blocked liquid flows not as per design specification associated chiller cooling tower boiler under sized or dirty cooling water temperature to the exchanger is higher than the design heating media temperature to the exchanger is lower than the design steam flow not sufficient control valve malfunction steam trap broken or ja
6. D G9 00 oD ONAURWNE Revision Date December 2010 thermex Ltd DMOONNNN OU AAHAAWW W Page 2 of 23 TTSOO5 Gasketed Plate Heat Exchangers thermex Ltd Installation Operation amp Maintenance Manual 1 FOREWORD This manual is a guide for installation commissioning and maintenance of plate type heat exchangers supplied by Thermex It is meant for those who are responsible for the installation the use and maintenance of thsee heat exchangers We recommend that you read this manual carefully before commencing any work 2 INTRODUCTION This manual is applicable for all bolt up plate type heat exchangers produced and supplied by Thermex If you wish to alter the design conditions please contact us refer to page 23 for contact details You may only commission the heat exchanger under the modified conditions after inspection and written approval by Thermex Also the name plate on the heat exchanger will be adapted modified or replaced 3 SAFETY ALERT NOTICES The following must be respected when installing running or servicing Thermex plate heat exchangers Observe current local safety regulations Ensure that the exchanger is depressurised and cooled to below 40 C Use gloves to prevent any injury from sharp edges when handling plates In all cases ensure that all local health and safety and environmental protection laws and regulations are strictly adhered to when working YELLOW TRIANGLE Refer to applicable SAFETY A
7. Fully open valve fitted into return line from the exchanger Start the circulation pump normally placed by the inlet Gradually open closed shut off valve between pump and exchanger Vent system again if necessary Repeat the above for the secondary circuit When using steam as one of the media Use slow acting steam control valves and open slowly shut off valves Before start up Ensure that the steam control valve is fully closed Ensure that the heat exchanger is fully drained of condensate Start cold circuit first then the steam side Open steam control valve slowly this prevents water hammer of any condensate in the steam line and reduces the pressure thermal shock to the exchanger e Ensure that the steam trap is correctly sized to allow full condensate discharge this prevents water clogging inside the exchanger Page 13 of 23 TTSOO5 Thermex Plate Heat Exchangers Installation Operation amp Maintenance Manual Check for proper operation e Check for pressure pulses in the system caused by the pumps or control valves If found stop operation and rectify Continuous pressure pulses will result in fatigue failure of the plates Visually check the unit for leakages Check that all vents are closed to prevent air being sucked into the system When in operation the conditions should not be changed The maximum conditions specified on the name plate should not be exceeded 7 3 Shut down for a short period I
8. LERT notices within the manual All SAFETY ALERT notices are applicable to personal injury and identified by this symbol Revision Date December 2010 Page 3 of 23 TTSOO5 Gasketed Plate Heat Exchangers thermex Ltd Installation Operation amp Maintenance Manual 4 GENERAL 4 1 Identification of the heat exchanger All plate type heat exchangers supplied by Thermex are provided with a name plate On this plate the following details are specified e type of heat exchanger year of manufacture manufacturing number nominal capacity in kW transmission area in m max working pressure in bar test pressure in bar max working temperature in C min assembling measure in mm PLATE HEAT EXCHANGER TYPE YEAR MANUFACTUR NO MARKING e NOMINEL CAPACITY KW L H TRANSMISSION SURFACE 2 MM BARG PRODUCT MEDIUM PS MAX WORKING PT MAX TEST D PRESSURE BARG PRESSURE BARG FLUIDA V VOLUME IN LTR TS WORKING TS WORKING TEMP MIN C TEMP MAX C IMPORTANT 1 The plate heat exchanger must not be assembled under the stated minimum assembling measure Please contact your distributor If theplate heat exchanger Is leaking when tightened to the minimum measurement 2 The starting up must be done without schocks and against closed valves 4 2 Correct operation This user manual provides information and instructions for correct and safe operation of the unit Many accidents are caused by incorrect
9. TTSOO5 Gasketed Plate Heat Exchangers thermex Ltd Installation Operation amp Maintenance Manual performance cooling products Gasketed Plate Type Heat Exchangers Installation Operation and Maintenance Manual thermex Ltd Merse Road North Moons Moat Redditch Worcestershire B98 9HL United Kingdom T 44 0 1527 62210 F 44 0 1527 60138 E sales thermex co uk W www thermex co uk Revision Date December 2010 Page 1 of 23 TTSOO5 Gasketed Plate Heat Exchangers Installation Operation amp Maintenance Manual Contents i FOREWORD 2 INTRODUCTION 3 SAFETY ALERT NOTICES 4 GENERAL 4 1 Identification of the heat exchanger 4 2 Correct operation 4 3 Cautions 4 4 Thermal design 5 CONSTRUCTION 5 1 Frame 5 2 Plates 5 3 Gaskets 5 4 Special executions 5 5 Right left plates 6 INSTALLATION 6 1 Requirements of the installation area 6 2 Transport lifting amp storage 6 3 Installing the pipe connections re COMMISSIONING amp OPERATION Commissioning amp pre checks Operation Shut down for short periods f Shut down for long periods 8 MAINTENANCE Clean in place CIP Cleaning Detergents Opening the heat exchanger Cleaning the plates Plate replacement Gasket replacement Tightening amp testing of the plate pack Maintenance of the heat exchanger 9 PROBLEM SOLVING 10 AFTER SALES SERVICE 10 1 Ordering parts 10 2 Modifications to the heat exchanger 10 3 Contacts NNNN AUNE G0 00 GD 00 G
10. anual When a heat exchanger filled with water or a water mixture which is not in operation is exposed to temperatures below zero the plates can become deformed If a danger of frost occurs the heat exchanger should be drained completely Demountable plate heat exchangers can always leak We advise you to take this into account while installing Preferably you should install a drip tray underneath the heat exchanger to prevent leakages onto the floor and or harm to electrical equipment Short circuit moisture damage If the heat exchanger is being used with temperatures above 60 C or with aggressive fluids we advise you cover the heat exchanger with a screen plate to prevent the risk of touching If welding activities have to be carried out near the heat exchanger never use the heat exchanger for earthing the construction work Electrical currents can cause severe damage to both plate and gasket If you have to carry out a welding operation on the system which includes the heat exchanger dismantle the connecting flanges and isolate the heat exchanger from the system before starting welding work 4 4 Thermal Design Thermex plate type heat exchangers are designed and calculated according to the newest technology If a performance test has to be carried out on the unit the exchanger must be totally clean before the test In the Thermex data sheet the nominal capacity and pressure losses are mentioned The pressure loss can deviate by
11. are compatible with the plate and gasket material before use In case plates are removed for manual cleaning make sure they are re fitted in the same order Always remove plates one by one and number them A high pressure cleaner can be used but with absolute care and never add abrasives If the scaling or organic layer is thick the plates can be put in a barrel with qualified cleaning material Important Cleaning is an important part influencing the effectiveness of the plate heat exchanger Insufficient cleaning can have the following results e too low circulation flow e insufficient thermal output e life time of the heat exchanger will be shortened Page 17 of 23 TTSOOS5 Thermex Plate Heat Exchangers Installation Operation amp Maintenance Manual 8 5 Plate replacement The plates must be clean dry and free from oil or grease If there are any oil remains on the gaskets Correct or on the gasket seating area then there is a high risk that the plates or gaskets shall slip out of place when the unit is being tightened If the gaskets are contaminated with dirt or grit then these could cause leakage e make sure that all seating areas are flat clean and undamaged e always use new gaskets Fit the plates according to the Plate Sequence Sheet ensure all gaskets face towards the fixed frame plate head Alternate between left and right handed plates if the plate edges form a regular honeycomb pattern the le
12. eans that all corner holes are open Every plate can be identified by the gasket configuration the plate code index and thermal short or thermal long execution Plate Types X W 4 gt gt ei HA cs 4 yyy y NR Start plate with gasket Left hand flow plate with gasket Right hand flow plate with gasket Thermal long plate Thermal short plate Page 9 of 23 TTSOO5 Thermex Plate Heat Exchangers Installation Operation amp Maintenance Manual 6 INSTALLATION 6 1 Requirements in the installation area It is very important that enough space is kept free around the heat exchanger for servicing of the unit including renewing plates amp gaskets and tightening of the plate package As a rule of thumb the free space around the unit should be 1 5 to 2x the width of the unit 6 2 Transport lifting and storage a A pl i Page 10 of 23 TTSOO5 Thermex Plate Heat Exchangers Installation Operation amp Maintenance Manual Lifting Usually the heat exchanger will be supplied lying horizontal on a pallet The back side of the head will then be strapped to the pallet This allows you to transport the unit easily by means of a forklift truck Lifting of the unit e Remove all straps from the pallet e Place straps around one bolt on each side as shown in the picture NEVER use steel cables or chains e Lift the heat exchanger from t
13. eat exchanger will be provided with flanges couplings threaded pipes etc We advise you of the following e Heavy pipe work needs to be supported This will prevent excessive loading on the heat exchanger e Always install flexible connections on the follower to prevent vibrations on the heat exchanger o Flexible connections also prevent expansion of the pipe work caused by temperature influence onto the heat exchanger o Flexible connections need to be fitted in a longitudinal direction to the plate package e The pipe work needs to be thoroughly cleaned and flushed before connecting up to the heat exchanger e Always install vents on both sides of the heat exchanger Note For proper venting the vents should be fitted on the highest point in the direction of the flow of the medium preferably on an air vessel To enable the heat exchanger to be opened when necessary shut off valves should be provided in all connections Threaded pipe connections If a plate type heat exchanger is provided with threaded pipe connections make sure that these connections do not rotate when fitting to the pipe work During installation the threaded pipe on the heat exchanger should be supported to prevent it rotating otherwise damage to the gasket on the start plate may occur Flange connections If the connection is rubber lined the liner will act as the flange gasket Bolt the connecting flange directly to the endplate using the drilled and tapped h
14. elephone 44 0 1527 62210 Fax 44 0 1527 60138 E mail sales thermex co uk International customers can also locate a local distributor via our website at www thermex co uk Page 23 of 23
15. ets are used in our plate type heat exchangers Glue gaskets Snap in gaskets Lock on gaskets new generation of gaskets Hang on gaskets Snap in gasket Lock gasket Hang On gasket 5 4 Special applications If the plate heat exchanger works with several fluids at the same time it may be necessary to insert intermediate frames The intermediate frames are equipped with corner blocks which form the connections between the different sections Two connections can be placed in the same corner block with a connection to two different sections in the plate heat exchanger For the exact application of your plate type heat exchanger please check the documentation which was supplied with the heat exchanger The heat exchanger plates are designed in such a way that they can be used both as right and as left plates The plates just have to be turned 180 Excepted are types S1 S53 and SF52 which are diagonal plates Here right and left plates are different 1X2 2 5 5 Right left plates WA Right and left plates e On aright plate the flow runs from hole 2 to 4 6 S 3 hole 3 or reverse from hole 3 to hole 2 e On a left plate the flow runs from hole 1 to hole 4 or reverse from hole 4 to hole 1 Page 8 of 23 TTSOOS5 Thermex Plate Heat Exchangers Installation Operation amp Maintenance Manual The opening of the corner holes are described in a plate code index For instance 1234 m
16. f the plate type heat exchanger has to be shut down for a short period please follow the following procedure e Slowly close the control valve in the hot circuit whilst maintaining the full flow in the cold circuit e Switch off the hot circuit pump Cool down the heat exchanger to under 40 Cc Slowly close the control valve in the cold circuit Switch off the cold circuit pump Close all remaining shut off valves 7 4 Shut down for a long period If the unit is to be taken off line for an extended period of time then the following procedure should be followed Point 7 3 must be followed then e Allow unit to cool down e Drain all circuits e Lubricate threads on the tie clamping bolts e Loosen tie clamping bolts until the plate pack is loosened max A size 10 e The tie bolts should not be removed or loosened to such an extent that dirt is allowed to enter in between the plates We recommend that a warning notice is attached to the exchanger to remind personnel that the tie clamping bolts need adjustment before the unit can be put back into service e Cover the plate pack with black plastic to exclude any sunlight Please also see chapter 6 2 Storage Page 14 of 23 TTSOO5 Thermex Plate Heat Exchangers Installation Operation amp Maintenance Manual 8 MAINTENANCE 8 1 CIP cleaning clean in place by circulating cleaning detergents To use CIP cleaning it is a condition that the scaling on the plates is
17. ft right hand sequence is correct see fig 11 8 6 Gasket replacement Glue free gaskets This type of gasket Hang on and Lock new generation of glue free gasket require no adhesive They are located by pushing the gasket fully down into the gasket groove or fastened by special devices Make sure groove and gasket are clean Glue type gaskets The surfaces need to be clean and free of oil Only use chloride free glues like Pliobond 20 or 30 Bostic 1782 3M EC 1099 and Bond Spray 77 Follow the instructions of the manufacturer these will be printed on the cover of the glue Page 18 of 23 TTSOOS5 Thermex Plate Heat Exchangers Installation Operation amp Maintenance Manual Ring Gaskets The ring gaskets are used in connection with intermediate frames by connections in the follower and by SW Semi Welded types It can be necessary to use a little glue for positioning the ring gasket during assembly of the heat exchanger Rubber Liners There is one type of rubber liners for connections in the head an another type of rubber liners for connections in the follower 8 7 Tightening and testing of the plate pack Lightly oil the tie clamping bolt threads Do not allow oil or grease onto the gaskets or the gasket seating faces on the back of the plates Wet or contaminated plates can be come misaligned during tightening In this case dismantle clean and dry all areas in contact with the gaskets E
18. he pallet e Lower the heat exchanger slowly to the vertical and onto it s feet locating it in it s installation position e Remove the lifting straps and secure the heat exchanger to the floor Attention ALWAYS e Use the lifting eyes if fitted e Lift the top side of the head e Attached the straps to the bolts close to the head NEVER Lift using the connections Lift with the follower plate Lift using an intermediate plate Lift with a strap attached close to the follower Storage Should it be necessary to store the heat exchanger for a longer period 1 month or more certain precautions should be taken in order to prevent unnecessary damage to the equipment Preferably the heat exchanger should be stored inside in a room with a temperature around 15 to 20 C and a humidity of max 70 If this is not possible place the heat exchanger in a wooden box which is provided with a lining on the inside against penetration of moisture It is not permissible to install the heat exchanger in a room containing ozone producing equipment including electric motors or arc welding equipment since ozone destroys many rubber materials Also do not store organic solvents or acids in the room and avoid heat or ultraviolet radiation Page 11 of 23 TTSOOS5 Thermex Plate Heat Exchangers Installation Operation amp Maintenance Manual 6 3 Installing the pipe connections Depending on the type the Thermex plate type h
19. mmed unit becomes filled with condensate plate package has been assembled incorrectly unit is running in co current flow instead of counter current check with contract drawing and alter pipe work if necessary Check direction of pump flows an air lock has developing in the plate package or pipe work Page 22 of 23 TTSOO5 Thermex Plate Heat Exchangers Installation Operation amp Maintenance Manual 10 AFTER SALES SERVICE 10 1 Ordering parts When ordering parts it is important that the correct details are given At least the following should be quoted e Project and order number e Exchanger type and manufacturing number see name plate e Required parts When ordering separate plates it is important that the correct plate code index and type of plate is given See chapter 5 2 When ordering separate gaskets it is important to indicate the correct gasket material When ordering tie clamping bolts the existing ones should be measured in order to get new ones of the same size and length 10 2 Modifications to the heat exchanger The plate heat exchanger is built up in modules and therefore flexible with respect to enlargements or reductions It is easy to change the capacity by respectively enlarging or reducing the number of plates We would be pleased to advise you 10 3 Contacts You can contact the factory as follows thermex Ltd Merse Road North Moons Moat Redditch Worcestershire B98 9HL United Kingdom T
20. oles provided Tighten the bolts evenly do not over tighten as this could strip the threads cut into the frame plate If loose backing flanges are fitted to the heat exchanger a suitable gasket is required to seal the flange Unless otherwise stated the liquid circuits should be connected to flow in reverse directions through the exchanger counter current Refer to the contract drawing or quotation details if the connections are not marked Page 12 of 23 TTSOO5 Thermex Plate Heat Exchangers Installation Operation amp Maintenance Manual 7 COMMISSIONING 7 1 Commissioning and pre checks Commissioning may only be done by staff specially trained for the job or by Thermex approved commissioning engineers Control maintenance and repair of the installation may only be done by authorized trained and properly instructed staff Maintenance and cleaning may only be done with a heat exchanger cooled to under O 40 C and shut down Check and ensure that all connections are fitted correctly and to the correct ports see also 6 3 Filtration The media flowing through the heat exchanger should not contain particles larger than 0 5 mm diameter length If necessary an inline filters should be fitted Check the pressures and temperatures of the media and make sure that these are not more than the values specified on the name plate 7 2 Operation Fully vent the system Close shut off valve fitted between pump and exchanger
21. perly trained personnel You can also contact relevant Thermex Sales Office Problem Possible cause Possible solution Leakage At the connections Check the rubber liners if fitted Check the flange gaskets if fitted Check the O ring fit the pipes tension free Mixing of primary amp Check the plates for holes and or secondary circuit fluids cracks In the plate package Check the assembly distance A Check the condition of the gaskets Check the positioning of the gaskets is correct Operating conditions Adjust operating conditions to within deviate from specification the specification of the heat exchanger Insufficient Air in the system De aerate the pipe system capacity Check the pipework for possible air traps Operating conditions Adjust operating conditions to within deviate from specification the specification of the heat exchanger The heat exchanger is Clean the heat exchanger dirty The connections have Check and redo the pipework if been interchanged necessary Too high Flow exceeds the design Adjust the flow pressure drop specification Channels in plate s Flush and or clean the exchanger blocked Incorrect measurement Check the pressure gauge operation Medium deviating from Addition of for instance anti freeze the design will increase the pressure drop Air in the system De aerate the pipe system Check the pipework for possible air traps Page 21 of
22. tances distance A may be smaller than A min Tightening of the plate package can only be done with a fully depressurized unit 8 8 Maintenance of the heat exchanger Time interval once a year as a minimum e Check temperatures and flows against commissioning data e Check general condition and look for any signs of leakage e Wipe clean all painted parts and check surfaces for signs of damage touch up if necessary e Check bolts and bars for rust and clean Lightly coat threaded parts with molybdenum grease or a corrosion inhibitor ensure that no grease etc falls onto the plate gaskets e If rollers are fitted to the follower lubricate the bearings with light machine oil Page 20 of 23 TTSOO5 Thermex Plate Heat Exchangers Installation Operation amp Maintenance Manual 9 PROBLEM SOLVING If you have problems with your plate type heat exchanger in most cases these can be solved by your own personnel Please find below a summary of possible problems as well as possible causes and solutions A condition for the continuous proper functioning of your plate type heat exchanger is in strict compliance with the permissible values for pressure and temperature mentioned on the name plate Exceeding these values even as short lasting pressure peaks will cause damage to the unit and be the cause of problems To avoid costly repairs we advise you to have the installation work and maintenance carried out by pro
23. use It is essential that you study the instructions carefully and above all ensure it s availability to those who install maintain and operate the heat exchanger on a daily basis This manual is of no value if it is not available at the time when your staff need it If a problem occurs with your Thermex Heat Exchanger which is beyond the scope of Revision Date December 2010 Page 4 of 23 TTSOO5 Gasketed Plate Heat Exchangers thermex Ltd Installation Operation amp Maintenance Manual this manual do not hesitate to contact us The installation should not be put into operation before all queries have been answered To avoid injury and damage follow the instructions and local applicable health and safety regulations Also take the necessary protective measures depending on the nature of your process or circumstances related to it at your plant Please note that our plate type heat exchangers are especially designed and built for the operating conditions pressures temperatures capacities and type of fluids provided by the customer Sudden pressure peaks beyond the normal operating pressure or pressure surges which can occur during starting up or stopping of the system can severely damage the heat exchanger and should be prevented Thermex can not be held responsible for any damage which occurs as a result of any operation deviating from the original design conditions If you wish to alter the design conditions please contact us
24. venly tighten all bolts in the correct order refer page 17 fig 10 We advise the use of ratchet spanners Ensure clamping is as uniform as possible thus keeping the frames and plates parallel throughout the operation Avoid skewing the frame plates by more than 5 mm Tightening is complete when the distance between the inside faces of both frame plates equals the A distance as shown on the contract drawing see fig 12 This tightening distance can also be calculated using the following formula Assembly distance No of plates x plate thickness coefficient o The coefficients can vary depending on the model type but is often 0 1 mm Finally check that all tie clamping bolts are in tension and clean any spilt oil off the head follower and plates On completion the unit can be pressure tested test pressure is stated on the name plate A measure Page 19 of 23 TTSOO5 Thermex Plate Heat Exchangers Installation Operation amp Maintenance Manual If dimension A is not reached with application of maximum tightening torque e check the number of plates and dimension A on the data sheet e check that all the nuts and bearing boxes are running freely If not clean and lubricate or replace If the unit does not fully seal it may be tightened step by step to give dimension A min This dimension is mentioned on the name plate see fig 1 However the minimum measure must not be exceeded Under no circums
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