USER MANUAL - Fiorentini SpA
Contents
1. 4 7 10 Squeegee blades replacement MAINTENANCE 5 1 Periodic maintenance 5 2 Batteries maintenance Hydrometrics Water filling up Charge limits Off duty or inactive batteries Battery charger technical features 2 6 Batteries disposal 5 3 Suction motor maintenance 5 4 Electric equipment control 5 5 Tests to be carried out 5 6 Maintenance register SERVICE 6 1 Service adressSesucesiire tanti mec da 6 2 Claim report GENERAL INFORMATION ET 70 RULLI 1 GENERAL INFORMATION 1 1 SYMBOLS This symbol is used to get the operator s attention on procedures or precautions to be followed in order to avoid damages to users or to the support This symbol is used to get the operator s attention on general information 1 2 PREMISE FIORENTINI 5 I is the only owner of this manual The reproduction of all or part of the manual or the transmission to third parties with mechanic or electronic devices 15 forbidden without written manufacturer s authorization This manual is supplied to the customers in one original copy when differently specified during the order This manual is supplied to the customer with the machine and it must be kept with it even when the machine has to be transferred Please keep the manual in a safe place and for all the machine lifetime Purchaser is responsible for showing the manual to qualified people In case o2. 5 4 ELECTRIC EQUIPMENT CONTROL It is very important to check the electric system up every two years Disconnected cables or burnt cables must be immediately replaced Every kind of intervention not explained in the operator manual must be carried out by FIORENTINIs technicians Interventions on the electric system must be carried out by a trained technician Tests to be carried out INSPECTION A Safety devices Electric system MANTENANE OO Rev 000 20 12 04 31 35 MAINTENANCE ET 70 RULLI Rev 000 20 12 04 32 35 SERVICE ET 70 RULLI 6 SERVICE 6 1 SERVICE ADDRESSES Do not hesitate to contact FIORENTINI S r l service for any kind of information or request ING O FIORENTINI s r l THE BEST IN FLOOR MACHINES FILIAL 20132 MILANO Fax 0272592779 Vis Palmanova 211a Tel 0027207783 2564810 00153 Fax 0022754075 Carlo Carr 13 Tel 06 22754040 2275060 STABILIMENTO 50030 PIANCALDOLI FD 0552817144 Loc Tel 0555175610 Most of the technical problems can be sorted out with short intervention This is why FIORENTINI S r l suggest to read carefully this manual before using the machine On the contrary if the customer needs a FIORENTINI technician please inform us about the problem in order to sort it out with the right material Rev 000 30 09 2009 33 35 SERVICE ET 70 RULL
3. ING OHCRENTIN S R L INDUSTRIAL CLEAN NGMACH NES SCRUBBER MACH NE MOD ET 70 RULLI WI THCYU NDRI CAL BRUSH USER MANUAL Congratulations for your choice ING O FIORENTINI S r l thanking you for the preference to our product would like to remind you that ING O 5 S r l production covers manufacture and marketing of industrial cleaning machines and is currently a leading company in this sector Our tradition and competence guarantee technical quality of your choice actually all our products are being built first quality materials through criteria that can give reliability solidity and functionality satisfying every kind of customers FIORENTINI has recently obtained the quality system certificate conforming to the requirements of UNI EN ISO 9001 2000 We wish therefore inviting you to contact us unhesitatingly for every kind of request as technical or commercial we ll be pleased to be at your disposal for any information you may need INDEX GENERAL INFORMATION Symbols e CH REP 22222 gt Notes 1 3 Manual consulting A 1 4 Warranty 1 5 Conformity declaration MACHINE FEATURES AND TECHNICAL DATA Identifying the machine Aa 4 Description and components O 2 5 Technical meteo SAFETY 3 1 Right use of the MACIING Silents rines 3 2 Wrong use of
4. the operator has to wait until the liquid inside each battery becomes homogeneous 5 2 2 WATER FILLING UP gt Fill distilled water up in each battery cell before the recharge The liquid inside the batteries has to be of 6 mm over the plates gt operator has to repeat the same operation every time the level decreases every week 5 2 3 CHARGE LIMITS It is not necessary to recharge the batteries if the hydrometrics after a work day is not under 1 24 28 Be The highest suggested temperature is 45 C If the electrolyte temperature increases more than 10 12 C compared to the outside temperature the batteries can be overcharged 5 2 4 OFF DUTY ORINACTIVE BATTERIES Inactive batteries looses their automatically their charge If batteries do not continually work the operator has to gt Charge the batteries once month with a final stream intensity until gas is spread and the batteries voltage and weight are constant for 3 4 hours This operation has to be done even if the absolute weight is high gt Keep the batteries in a dry room 5 2 5 BATTERY CHARGER TECHNICAL FEATURES The battery charger has to show the features listed in the scheme below 230V 50Hz 5A 24V 30A Directive Electromagnetic Compatibility 89 336 EC EN 50081 EN 50082 and following amendment 92 31 EC Low tension 73 23 EC EN 60950 class 1 and following amendment 93 68 CEE ATTENTION the operator must consult the batteries and b
5. they are no more in contact with the ground In this way the bristles will not be damaged while the brushes are not working Thanks to the dashboard the operator can control all the machine functions and a series of LEDs shows to the operator the battery status or the errors detected by the electronic card The operator can control all the main machine functions and in particular Start the washing brushes Regulate the quantity of water Start the suction motor Start the lift or the sink of the squeegee Choose the forward or back gear Start or stop the machine Y Vv V Vv Vv v The machine frame is made of zinc plated or stainless steel in order to avoid oxidation which could compromise the machine reliability Rev 000 20 12 04 7 35 MACHINE FEATURES AND TECHNICAL DATA ET 70 RULLI The main parts of the machine are VV V V V V V V V V WV Zinc plated steel or stainless steel frame PE HD plastic solution tank PE HD plastic recovery tank supplied with flexible suction piping system and drainage Series of batteries placed in the recovery tank room No 2 rotating cylindrical brushes Squeegee suction system Water recovery system one driving wheel two idle wheels steering wheel driving seat FIORENTINI Co taking the new CE safety rules into consideration manufactures the machine following the CE directives about safety and health The materials high quality the high technology and FIORENTINI s exper
6. CRUSHING This kind of danger can occur e During replacement of cylindrical brushes e During battery recharge because of the fall of the recovery tank Whilst replacing the cylindrical brushes the ignition key must be kept away from the dashboard in order to avoid the casual starting of the machine Whilst the batteries recharge the operator must pay attention that any parts of his her body enter the batteries room Special labels stuck on the carters of the brushes or on the recovery tank prevent dangers to the operator see 3 7 SQUASHING AND SHEARING This kind of danger can occur e while the operator is regulating the steering wheel by means of the pedal The operator must only use his her legs during the regulation of the steering column Squashing and shearing danger is highlighted by special labels stuck on the case of the steering column see 3 7 URNOVER This kind of ranger can occur e during the normal operating of the machine when you exceed sloping limits as specified in the manual and you use the machine to clean disconnected surfaces or with holes and high depressions photo 3 2 Do not use the machine to wash sloping surfaces higher than 5 or surfaces with holes or depressions which might compromise the stability of the machine FIORENTINI is not responsible for accidents occurred to people or things provoked by a wrong use of the machine e using the machine on surfaces which can compromise
7. Moteur d aspiration 24 V 600 W Motore spazzole Brush motor Moteur des brosses N 2 x 400 W 24 V 20 A 1500 rpm DIMENSIONI DIMENSIONS Lu Lenzi A Length Longueur Mmm senza carter spazzole Width without brushes carters Largeur sans carter brosses Larghezza con carter spazzola Width with brushes carters Largeur avec 730 mm carter brosses Altezza Height Hauteur Peso senza batteria Weight without battery Poids sans batteries Corridoio min per inversione ad U Minimum aisle turn Place pour demi 1720 mm tournage Pendenza max superabile Max gradient at full load Pente superable Rumorosita Noise level Bruit 70 dB A The above mentioned characteristics are not binding for the manufacturer they can be changed without any notice ING O FIORENTINI Co is always at disposal for any information par 7 1 Rev 000 20 12 04 9 35 MACHINE FEATURES AND TECHNICAL DATA ET 70 RULLI t MEASUREMENT UNITS CONVERSION Lenght 1 inch 2 1 2 25 4 mm 1 kW 1 36 CV 1 34 BHP pe o a Rev 000 20 12 04 10 35 SAFETY ET 70 RULLI 3 SAFETY 3 1 RIGHT USE OF THE MACHINE m This machine is a scrubbing machine and it has been designed and built to clean in an industrial place lt can work on flat surfaces or on sloping surfaces not higher than 10 and with a speed not higher than 1 km h while the machine is reversing 3 2 WR
8. its Stability The purchaser must stick proper labels on the machine to show the operator the right use of the scrubber Rev 000 20 12 04 14 35 SAFETY ET 70 RULLI 3 9 SAFETY SIGNALS Dangers signals are triangular with black DANGERS pictures on a yellow background Prohibitions signals are round with black pictures and a red stripe During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections While the machine is operating make sure that all covers are well fixed What is it Squashing danger it can be due to parts in movement of the machine What to do During the installation or the maintenance make sure that the ignition key is not in the dashboard before removing the mobile protections The purchaser must replace danger signals on the machine if they are deteriorated It is absolutely forbidden to remove or temper danger signals Rev 000 20 12 04 15 35 SAFETY ET 70 RULLI What is it Explosion danger it may occur while recharging the batteries because of hydrogen spread During the batteries recharge please place the machine under a What to do suction chimney or in a ventilated area and keep it away from heat and corrosive substances What is it Squashing danger it can be provoked by the recovery tank overturn What to do During the batteries water filling pay attention to the recovery
9. picture 4 15 Solution tank discharge hose see detail no 1 in picture nr 4 15 Recovery tank discharge hose see detail no 2 in picture nr 4 15 Vacuum hose see detail no 3 in picture no 4 15 Recovery tank cap see detail no 4 in picture no 4 15 v v v v To discharge water from the tanks place the machine on a dump well release the pipe of the tank and open the rubber cap at the end of the pipe itself pa m Picture 4 15 Rev 000 20 12 04 25 35 STARTING AND USE INSTRUCTIONS ET 70 RULLI 4 7 9 BRUSHES REPLACEMENT and DIRTY CONTAINER EMPTYING Please follow the instructions below Remove the ignition key from the dashboard in order to avoid the accidental start of the machine Remove the side listel lifting it up See detail 1 in picture 4 17 Remove the dirty container pulling it from the handle and clean it see detail 2 in picture 4 17 To replace the left cylindrical brush unscrew the 4 screws on the side panel see detail 3 in picture 4 18 Repeat the same action to remove the right cylindrical brush After having replaced both cylindrical brushes insert the dirty container and fix the two side listels Y VVV WV Picture 4 17 Picture 4 18 Before starting the machine again please make sure that all the protection cases are well set up Rev 000 20 12 04 26 35 STARTING AND USE INSTRUCTIONS ET 70 RULLI 4 7 10 SQUEEGEE BLADES REPLACE
10. the machine 3 9 SUGGESTED is 3 4 Operator qualify a 3 5 Safety and warning devices 3 6 Safety systems 3 7 Safety diagnostic signaling P 0 87 OCA Sinclar ei ida STARTING AND USE INSTRUCTIONS 4 1 Trasport and handling 4 2 Storage 4 3 How to the machine A EIA RO 4 4 How to handle the unpacked machine 45 lt a 4 5 1 Batteries installation si A c re RR dE im da dd 4 5 2 Battery charger installatioN o ideo qo rona re tede sisi Rise vs aec eo qas ARG o A EE RUTRUM EPOR A SUDO iu aiii 4 7 1 Preparing and starting the machine 4 7 2 Choosing the right detergent 4 7 2 Driving FE QUIAM ON es su st E dev dala A J Ax Rudder bar tubos senos u bee cmd Amos DetergentcOn Oia ER 4 7 6 Squeegee adjustment AN AlCl e 4 7 9 Brushes replacement and dirty container
11. the motor when cables are loosened Internal fault of the regulator or earth on the motor Tiere could be a negate dispersion on me motor circuit alternatively verify the regulator Temperature of the power circuit is too high this happens when the temperature of the mosfet is higher than 75 C 5 C i e when the machine has worked in overload conditions e g on too steep slopes for too long or in working temperature higher than 40 C This may also happen in case of damage of the winding of the motor which may lead to unusual absorption of current Motor is already working on start Indicates that the machine is being A A starter when it is or its motor is already working 9 Software fault of the microcontroller or hardware problem This Try to stop and then restart the machine If the happen in case of faults to the circuits which measure the current fault appears again it is required to verify the and the loads regulator Battery empty indicates posa occurred a blocking of the Recharge the battery Wait until the temperature has cooled down Rev 000 20 12 04 13 35 SAFETY ET 70 RULLI 3 8 OTHER DANGERS FIORENTINI S r l analyzes starting from the design of the machine all the dangers that can occur while the machine is operating in order to prevent or at least lower the operator s accidents Thanks to a series of signals on the machine the operator can avoid many risks that can occur
12. the suction activated and the solution solenoid valve open Before any operation make sure that all protections are well fixed 4 7 1 PREPARING AND STARTING THE MACHINE If the machine is connected with the battery charger the operator must firstly disconnect the battery charger plug from the batteries one and connect the batteries plug with the power supply plug see picture 4 5 Secondly the operator must fill water lifting the recovery tank up and turning the cap see detail nr 1 in picture nr 4 7 Now the operator can seat on the machine start it and wash the surface 4 7 4 72 CHOOSING THE RIGHT DETERGENT Choosing the right detergent is very important for a perfect cleaning A too strong detergent could damage the surface A good quality detergent has to produce little foam Alternatively the operator can add an antifoaming additive or 50 cc of wine vinegar in the recovery tank in order to avoid the suction motor damage L Make sure that the detergent is suitable for the dirty surface FIORENTINI S r l is not responsible for damages provoked by too aggressive detergents Rev 000 20 12 04 22 35 STARTING AND USE INSTRUCTIONS 70 RULLI 4 7 4 RUDDER BAR FUNCTIONING The rudder bar of this scrubber machine is composed by gt Accelerator lever see detail nr 6 in picture nr 4 9 by means of the forward backward lever and the accelerator lever the machine moves forwards or
13. ACCHINE 98 37 CEE DIRETTIVA COMPATIBILITA ELETTROMAGNETICA 89 336 CEE Ing O Fiorentini S r l titolare Piancaldoli Ing O Fiorentini Luogo e Firma o s data Rev 000 20 12 04 6 35 MACHINE FEATURES AND TECHNICAL DATA ET 70 RULLI 2 MACHINE FEATURES AND TECHNICAL DATA 2 1 IDENTIFYING THE MACHINE A silver label is stuck on the protection case of the steering column and clearly shows the data referring to the CE marking O Picture 2 1 The label has never to be removed and should always be kept readable In case of L damage it is necessary to ask for a duplicate The autoscrubber machine cannot be sold without the label 2 2 DESCRIPTION AND COMPONENTS The scrubber machine ET 70 RULLI has been designed for the cleaning of all flat surfaces by means of washing and suction of the washing water The electric traction system is supplied by a series of batteries which supply energy to the brushes motors to the squeegee motor and to the suction motor The machine is equipped with two rotating cylindrical brushes which wash the surface by means of water and detergent Whilst the machine is running forward the back brush squeegee picks the water up that is directly sucked into the recovery tank The accelerator pedal starts both the washing brushes and the suction motor which stop automatically after a few seconds when you leave the pedal When the washing brushes standstill
14. Anyway if problems arise during the warranty period FIORENTINI S r l is engaged to repair or substitute for free those parts that are broken or damaged by defective materials working defects or imperfect assembly Warranty is not given for parts whose early breaking or wear and tear are due to e Non respect of instructions included in this manual e Breaking and or changes made up without FIORENTINI s approval e Not use of genuine spare parts Rev 000 20 12 04 4 35 GENERAL INFORMATION ET 70 RULLI e Interventions made up by unauthorized personnel e Missing maintenance e Natural calamities FIORENTINI S r l its purchasers and its suppliers have the same warranty for the electric and expendable materials that are sold by external suppliers WARRANTY CONDITIONS The warranty is granted for 24 months since the machine delivery date This is a single warranty term and it cannot be extended APPLICATION MODALITY Defective components must be sent back to FIORENTINI S r l in order to establish the anomalies causes and apply therefore the warranty Repair and replacement under warranty will be done in FIORENTINI s workshop by third parties or in loco In case of repair or replacement in loco energy sources and the use of particular equipment have to be paid by the customer himself GOODS TO BE RETURNED In case of goods to be returned for warranty replacement it is necessary to have a written acceptance from FIORENTINI te
15. I 6 2 CLAIM REPORT Please fill in the format below if the machine shows particular problems Operator Company Operator s name Role Date Signature Machine ET 70 RULLI Type Purchase date S N Warranty ves O wo Work hours Where does the machine normally work Code of the defected Description component Fault Fault short description Mechanical component Wrong functioning Electric system Engine Missing component Estremely noisy Water leak Other Customer s suggestion Rev 000 30 09 2009 34 35 Nr de serie Data di spedizione Shipment Date Date de spedition Distributed by ING O FIORENTINI s r l THE BEST IN FLOOR MACHINES FILIALI 20132 MILANO Fax 02 2592779 Via Palmanova 21 1 a Tel 02 27207783 2564810 00155 ROMA Fax 06 22754075 Via Carlo Carra 13 Tel 06 22754040 2275060 STABILIMENTO 50030 PIANCALDOLI FI Fax 055 817144 Loc Rombola Tel 055 8173610
16. MENT Squeegee blades must be replaced when their hedges are worn perfect hedge allows a perfect dry picture 4 19 Please follow these instructions to replace the squeegee blades gt Remove the squeegee from the machine and lay it on a table gt Remove all inside knobs see detail 1 unloose the steel strip see detail 2 and take off the consumed blade see detail 3 gt Remove the hook of the outside listel see details 5 take off the two listel parts and remove the blade see detail 4 gt new blades reassemble the squeegee and regulate it gt If necessary replace also the bumper wheels unscrewing the hexagonal screws see detail 6 IN 163 ES IO ID E ze p gum o h Rev 000 20 12 04 27 35 MAINTENANCE ET 70 RULLI 5 MAINTENANCE 5 1 PERIODICAL MAINTENANCE A periodical maintenance is very important Please write down in the format you find below all the interventions done on the machine parts by means of suitable tools and equipments e Make reference to FIORENTINI S r l only for service and spare parts 7 1 and 7 2 e Trained personnel only can service the machine and especially electric and electromechanical HZMER 0 TIO INTER EA TM _ OFTE LEE passen e ed es sre the recovery tank and the oil filter of uL ME motor tame he fer of e motor Cleaning D Every day Do not use corrosive substa
17. ONG USE OF THE MACHINE gt machine cannot be driven by non authorized personnel gt The machine cannot wash sloping surfaces whose gradient is higher than 10 or surfaces with holes The machine cannot reverse with a speed higher than 1 km h The machine cannot be used in places with dangerous substances and in particular with explosive atmospheres or with a bad microclimate gt machine cannot clean surfaces with inflammable products gt machine cannot be used as a means of transport for people or other means of transport gt The protection devices of the machine cannot be modified or tampered gt Batteries must be recharged fanned room gt The operator have always to respect safety rules gt operator cannot use equipments or devices that can create problems to the machine working gt The machine components cannot be modified without FIORENTINI s authorization gt operator cannot use acids that can damage the machine gt operator has always to respect the rules written in the user manual Please read carefully and do not cover the labels stuck on the machine FIORENTINI S r l is not responsible for a wrong use of the machine see 3 2 3 3 SUGGESTED EQUIPMENT In order to use the machine in a proper way we suggest to use the FIORENTINI s equipment and original spare parts FIORENTINI S r l Technical Dept is always at your disposal
18. SOLUTION LEVER 6 SQUEEGEE UPLEVERANDSUCTIONENGINEON 8 HOURCOUNTER OPTIONAL Rev 000 20 12 04 20 35 iion STARTING AND USE INSTRUCTIONS ET 70 RULLI SYMBOLS ON THE DASHBOARD i Washing Brushes On IIA Washing Brushes Batteries Charter J BOUES Indicator EY CURTIS 170 4 Led battery indicator mE Rev 000 20 12 04 21 35 STARTING AND USE INSTRUCTIONS 70 RULLI 4 7 FUNCTIONING The operator thanks to his her experience has to choose the right kind of brush and detergent for the surfaces that has to be washed and to decide if the floor needs a second washing By means of the brushes lifting pedal the cylindrical brushes and the suction motor are activated The vacuum motor and the brushes start when the forward pedal is pressed On the contrary both cylindrical brushes and the suction motor are disactivated after a few seconds if the operator leaves the forward pedal Before the surface is completely dry the operator must switch the solution solenoid valve off because this is not activated disactivated by the accelerator pedal The operator has to do a second washing if the surface is particularly dirty wash the surface with the squeegee up and the brushes down activate the brushes press the solution solenoid valve switch leave the solution on the surface to dissolve the dirt do a second washing with brushes and squeegee down
19. This kind of squeegee can perfectly suck water which flows into the suction pipe but it must be parallel to the surface The operator has to follow the instructions below for the squeegee adjustment gt Remove the ignition key from the dashboard in order to avoid the casual starting of the machine gt By means of the knob see detail nr 3 in picture nr 4 11 regulate the squeegee The best squeegee pressure is reached when the corner of its blade is in contact with the floor and their inclination is between 45 and 60 EE mmt T ng t ara A S m met LT e E L un ai AAA a a sl Lu E D i ER d i mnt 1 Squeegee height regulation screw 2 Squeegee fastening knob 3 Squeegee inclination screw gt Squeegee pressure regulation the operator has to work on the squeegee driving wheels cam pins The operator has to unloose the screw at the bottom of the pin by means of the spanner delivered with the machine Afterwards the operator has to tighten this screw again Make sure that the two wheels of the squeegee are well regulated in order to keeps both its blades parallel to the floor Rev 000 20 12 04 24 35 STARTING AND USE INSTRUCTIONS ET 70 RULLI 4 7 7 WATER DISCHARGE This scrubber machine is equipped with two hoses for water discharge
20. atteries charger user manual for each problem that occur during the normal maintenance See 8 2 3 TECHNICAL DATA for the batteries technical features Rev 000 20 12 04 29 35 MAINTENANCE ET 70 RULLI 5 2 6 BATTERIES DISPOSAL BATTERIES DISPOSAL Old batteries are toxic wastes and they have to be thrown in a suitable and authorized place for the batteries disposal For a short storage old batteries must be located in an authorized room Moreover they must be stored in sealed plastic tanks whose capacity is not lower than the electrolyte 5 3 SUCTION MOTOR MAINTENANCE The suction motor has to be checked up and cleaned Every six months motor brushes have to be checked and replaced if it is necessary To maintain the suction motor please follow the instructions below gt Take the ignition key off the dashboard disconnect the plug see detail 3 in picture 5 1 remove the steel plate that fixes the suction motor and the motor itself see detail 1 in picture 5 1 Remove the sponge filter under the motor wash it and put it again in its position Check the motor fan through the hole in the front side of the suction motor Remove the plastic cover loosen the screws and both the brushes supports and check the motor brushes see detail 2 in picture 5 1 Do now the opposite operations to set everything up again gt gt gt gt Picture5 11 Picture 5 1 Rev 000 20 12 04 30 35 MAINTENANCE ET 70 RULLI
21. backwards The accelerator pedal activates all the machine moving parts This is why the brushes and the suction motor are activated pressing the accelerator pedal and their switches on the dashboard On the contrary the accelerator pedal can t activate the solution solenoid valve which has to be opened and closed by the operator gt Service Parking Brake see detail 2 in picture 4 9 It has to slow and stop the machine If the operator wants to set the service brake on he she has to press the service brake pedal If he she wants to release the service brake he she has to press both the brake pedal and the release pedal and press the release knob gt Brushes Plate up down Pedal see details 1 in picture 4 9 Press pedal nr 1 laterally to low the brushes plate To lift the brush plate press pedal no 1 to the end gt Solution lever see detail 4 in picture 4 9 Turn the solution lever until the solution quantity that flows out is sufficient gt Squeegee up Lever see detail 5 in picture 4 9 The operator can low or lift the squeegee up turning this lever At the same time the suction engine is activated Turning this lever to the opposite direction the operator can lift the squeegee up and switch the suction engine off Picture 4 9 Rev 000 20 12 04 23 35 STARTING AND USE INSTRUCTIONS 70 RULLI 4 7 6 SQUEEGEE ADJUSTMENT The squeegee has to be well regulated in order to have a perfect dry system
22. chnical department before sending them All defective parts must be carefully packed in order to avoid further damages during transport Goods must be shipped ex warehouse and followed by e serial number of the equipment where they were installed on e item code of the defective part e detailed description of the defect and of the condictions where it happened k 4 T all In case of defective electric or electronic goods please return them separately from other materials in order to help us in dividing dangerous wastegoods recicle the RAEE as DER 2002 96 CEE LOW I 1 EXCEPTIONS Expandable materials like brushes squeegee blades and materials whose lifetime cannot be predetermined are not under warranty The machine warranty is no more avallable in case of the loss of the silver label 1 5 CONFORMITY DECLARATION The conformity declaration is released with the machine and the user manual Rev 000 20 12 04 5 35 GENERAL INFORMATION ET 70 RULLI DICHIARAZIONE CE DI CONFORMITA ING O FIORENTINI s r l Loc Rombola MANAGEMENT SERVICE 30030 PIANCALDOLI FI ITALIA DICHIARIAMO SOTTO LA NOSTRA RESPONSABILITA CHE LA MACCHINA Marca FIORENTINI Tipo N serie Anno di costruzione 2005 TN RISULTA IN CONFORMITA con quanto previsto dalle seguenti direttive e normative armonizzate comunitarie DIRETTIVA COMUNITARIA DIRETTIVA M
23. f loss ask for a duplicate to FIORENTINI Co FIORENTINI S r l is not responsible for any kind of damages caused by people or things due to the non observance of the instructions of this manual FIORENTINI reserves the right to add at any time and without notice all the technical and commercial changes considered useful for the customer Therefore data and information in this manual can be updated 1 3 MANUAL CONSULTING This manual deals exhaustively with all arguments that are necessary for an easy and safe use of the machine as it is recommended by European Directives on product safety Therefore we suggest to all authorized operators to read carefully this manual contacting FIORENTINI S r l for any explanation The manual has to be used every time the operator forgets a procedure or when new operators have to be trained For publishing reasons pictures and drawings can look different from the reality but without arising doubts Special symbols and bold type and or s oping get the attention of the reader on remarkable information in particular for safety The revision index is written on the left at the bottom of every page The list of those pages that have been updated has to be found at the end of the manual 1 4 WARRANTY Warranty conditions are stated as below when not differently specified in the order confirmation WARRANTY OBJECT The machine has been designed and built for a long lasting use without relevant problems
24. ff Float timer optional the machine is equipped with a timer installed on the float which avoids oscilling water to switch the vacuum motor off SAFETY DIAGNOSTIC SIGNALING The electronic card is equipped with a particular system which shows the machine errors through quick flashings on the battery charger display placed on the dashboard The number of switched on LEDs represents one of the errors listed below flash It is required to release the gear command in The gear command is already active on ignition the ignition key has order to eliminate the flashing signals Should this been activated when the gear command was already plugged in not happen it may be necessary to reset the acceleration system 5 Verify that the battery is not too unloaded and if Battery too unloaded or subject to tension caused by a short circuit necessary reload the battery Alternatively verify on the power Indicates that the tension of the system is lower than whether any electrical connections are loosened the minimum level required for a proper functioning If this doesn t solve the problem it may be necessary to replace the system Maximum tension on the battery Indicates that the tension is too high and could break the regulator Motor not connected or wrong contact on the motor circuit This may happen when the motor brushes do not correctly lie on the rotor or Mou connections the functionalities and the integrity of
25. g devices One acoustic warning device like a horn It has to warn people who Warning devices are near the machine while its operating One intermittent bleeper to warn people while the machine is reversing Two flashing yellow lights to signal the machine operating Rev 000 20 12 04 12 35 SAFETY ET 70 RULLI 3 6 SAFETY SYSTEMS The machine is equipped with the following safety systems 3 7 gt Socket picture 4 5 the same socket used for the battery charger In case of emergency this socket must be taken away from the plug by means of its handle The operator must be trained about safety rules Do never restore this safety system before the problem has been sorted out If it is necessary ask for the technician help Emergency button the machine is equipped with an emergency button under the driver s seat If the operator is not aboard the machine does not start Moreover the machine stops automatically if the operator forgets to switch the machine off In this way the operator must seats again on the machine switch the machine off wait for a few seconds and start the machine again Float inside the recovery tank there is a floater that stops the suction of the machine if the tank is too full To start the machine again the operator has to empty the recovery tank see 4 5 7 Electro valve optional the machine is equipped with an electro valve which avoids water to go out when the brushes are switched o
26. ience guarantee the performance and the reliability of this machine Each machine is tested during the manufacturing process and the final check is done before the machine is shipped out Rev 000 20 12 04 8 35 Nore MACHINE FEATURES AND TECHNICAL DATA ET 70 RULLI 2 3 TECHNICAL DATA CARATTERISTICHE TECNICHE TECNICAL CHARACTERISTICS CARACTERISTIQUES TECHNIQUE Alimentazione Voltage Alimentation 24 V 6x 4 V 330 Amp h Sistema di trazione Drive system Systeme de traction Larghezza di lavaggio Scrubbing width Largeur de nettoyage Larghezza squeegee squeegee width Largeur suceur Om N spazzole Brushes no Nr des brosses Pressione spazzole Brush pressure pression des brosses 80Kg Area pulita per ora Working capacity up to Rendement jusqu Autonomia Autonomy Autonomie BA Serbatoio soluzione Solution tank Cuve solution YwBlt Serbatoio di recupero Recovery tank Cuve recuperation 1800 0 16 Depressione Water lift Depression 1800 mm 16 Cassetto portarifiuti Waste tank Reservoir dechets 7 Litri Velocit di marcia avanti Forward speed Vitesse en marche avant 0 6 Km h CARATTERISTICHE MOTORI TECNICAL CHARACTERISTICS CARACTERISTIQUES TECHNIQUE Motore trazione Traction motor Moteur des tracion 24 V 700 W Motore aspirazione Suction motor
27. nces Do not use bolts of water Check the suction pipes and the squeegee gt Check the rubber suction blades of sets squeegee 15 days gt Check the water battery level Check the filter of the clean water tank Check up Check and regulate the breaking system Check the connection of the battery cables Check the brushes of each motor gt Check the safety devices gt Check the electric system 5 2 BATTERIES MAINTENANCE The operator has to check the batteries charge when the machine is on duty by means of the indicator on the dashboard which shows gt Green light charged battery gt Yellow light slightly charged battery gt Red light uncharged battery The operator must keep the battery room open during the batteries recharge Moreover It is forbidden to use flames and or to smoke near the batteries Pay attention to the battery acid Do not develop sparks near the batteries Pay attention to the batteries gazes which can burst Do not invert battery polarities v v v v v Rev 000 20 12 04 28 35 MAINTENANCE ET 70 RULLI 5 2 HYDROMETRY In order to check the batteries hydrometrics the operator has to follow the instructions below gt means of a hydrometer draw a small quantity of electrolyte so that the floater reaches the surface gt sure that the floater inside the hydrometer is not blocked gt Fora new measurement after having filled the batteries with distilled water
28. or lifting the machine up must have the same loading capacity as the machine load Handling operations must be done without causing a loss of stability of the machine Otherwise the machine can be damaged or the operator can de in danger Rev 000 20 12 04 17 35 STARTING AND USE INSTRUCTIONS ET 70 RULLI suggest to use authorized personnel see 2 3 to handle the machine LOADING SYSTEM Picture 4 2 Picture 4 3 4 2 STORAGE The machine must be stored in a closed and dry place if not immediately installed in order to keep every part safe Relative humidity must be lower than 80 and the storage temperature must be between 3 C lt t lt 45 4 3 HOW TO UNPACK THE MACHINE Cut the straps paying attention to the back spring Remove the staples that join the paperboard and the pallet If the package is mad of plywood please remove the staples from each side Cut the straps that fix the machine Lay the machine on the floor vY v v v v 44 HOW TO HANDLE THE UNPACKED MACHINE gt Check the machine and install the batteries if not already installed gt Fora brief transport of the machine please disconnect the batteries cables and remove brushes and squeegee for a longer transport please use the original package of the machine Rev 000 20 12 04 18 35 STARTING AND USE INSTRUCTIONS ET 70 RULLI 4 5 INSTALLATION Installation must be carried out by authorized per
29. sonnel after reading this manual 4 5 1 BATTERIES INSTALLATION Lift the recovery tank up in order to reach the batteries room see detail 1 in picture 4 4 Install the batteries in their room picture 4 4 and make sure that the cases of the batteries are not broken Never fill distilled water after having recharged the batteries Clean the surfaces for the connections The operator can easily lift the batteries up by means of handles YYY VV Picture 4 4 4 5 2 BATTERY CHARGER INSTALLATION Batteries must be recharged in a place equipped with a proper suction system of gases spread during this operation Otherwise batteries must be charged in a ventilated and dry place far from heat sources and corrosive substances Protect the electric network with a delayed switch or with a fuse whose capacity is higher than the battery charger maximum input Control the battery outlet polarity Connect the battery charger to the machine socket Picture 4 5 Rev 000 20 12 04 19 35 STARTING AND USE INSTRUCTIONS ET 70 RULLI 4 6 CONTROL DEVICES 4 6 1 DASHBOARD The dashboard is made of a series of switches that activate or disactivate all the machine functions The function of each switch is shown by a picture Picture 4 6 shows the dashboard of the machine and the switches function is explained in the scheme in the following page Picture 4 6 OPTIONAL SCRUBBER ON BATTERY CHARGER INDICATOR FORWARD REVERSE SWITCH
30. tank casual fall The purchaser must replace danger signals on the machine if they are damaged It is absolutely forbidden to remove or temper danger signals Rev 000 20 12 04 16 35 STARTING AND USE INSTRUCTIONS ET 70 RULLI 4 STARTING AND USE INSTRUCTIONS 4 1 TRANSPORT AND HANDLING The machine is delivered to the purchaser a proper package see picture 4 1 below black arrow on the package indicates the barycentre This arrow must be in the middle of the elevator or transpallet forks The package must be carefully handled Do not place one package on another one If agreed with the purchaser the machine can be delivered without package placed on a pallet and fixed by means of straps The purchaser must make sure that the machine has not been damaged during the a transport and that all papers are on the machine Otherwise the purchaser must L immediately contact FIORENTINI in order to sort out the problem The purchaser is responsible for the transport of the machine if not differently agreed with FIORENTINI Picture 4 1 The machine must be handled with proper devices as stated in the scheme below Please make sure that the black arrow on the package are always in the middle of the elevator forks or the sling bands PACKAGE HANDLING EQUIPMENT PICTURE Paperboard or plywood box on a pallet Fork elevator Mone Fork elevator or crane truck with a two band Nr 4 3 sling and equalizer The bands used f
31. to design components or parts for a particular use of machine as requested by the customer Rev 000 20 12 04 11 35 SAFETY ET 70 RULLI 3 4 OPERATOR S QUALIFICATIONS The scheme below summarizes the operator s qualifications requested for each kind of operation OPERATION OPERATOR S QUALIFICATIONS Mechanical parts maintenance Fiorentini technician Electric parts maintenance Fiorentini technician Trained operator A FIORENTINI S r l suggests to train the operator before using the machine The operator also must be trained about safety rules and carefully read this manual the non observance of the instructions dealt within this manual FIORENTINI S r l is not responsible for any possible damage to people and or things caused by 3 5 SAFETY AND WARNING DEVICES the machine is working e t is absolutely forbidden to tamper or disconnect safety and warning devices while e Itis important to check periodically safety and warning devices see S 5 1 ET 70 RULLI is equipped with two rotating cylindrical brushes made of nylon The machine cannot reach dangerous areas thanks to fixed steel protections set up on each brush These cases can be only willingly removed Side brushes protection This machine is equipped with an emergency switch under the driving seat Emergency seal switch It avoids that the machine starts when the operator is not on board ET 70 RULLI is equipped with several warnin
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