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7163-9001-042 Calf Feeder Premium Stand Alone Combi

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1. YYy YY e ipli S oO Ps 5 E blue e S 16 pins brown D e 2 o black e e 3 Segen BT1 A1 a yellow control distributor y o o grey with filter A Flu gt white SA2 as of 07 01 N E E brown a T T T E _ i LTI A2 X1 PE A G 12VDC e a E bebe as KEE ZS lg lt si ES o 227 DE SS e gO gay E 23 S gs EN 59 BS 538 35 S Oe oY 2 Il TAK5 SA2 XX F1 P1 Ea Da dead T Zeichnungs Nr PL10244 Biases de Mikro identification Mu M Versions Nr a E AC Sensitivity card gezeichnet Datum 16 10 2005 mt Anderung Ind Datum Name ame jr G ltig bis 0 1 2 3 4 5 6 7 8 9 BT1 A2 keyboard card BT1 A2 keyboard card SR NAAN III o EE ar o ANG E T C969 9 LED s Bern ox E a o gt fe Ce 0 N B u Anne go d m o D OOOo O0O00c n I A ks Hrn 9 o A2 X16 es A2 X17 1 16 2347 84 Y Y Y a m 2 E E E 3 8833 2391 IDE v d 5 5559 gt 2 BO quio ENG 20 CD CC On GG EE 5 m mu 2o E e 6252 SE nos Sor gt e D D e Loo e 9505 ra e AAAA AA AA AAA A A A A CN CO oeoroo do ole nd mot mo D A1 X4 A1 X6 BTI A7 BT1 A8 filter car
2. 0 1 2 3 6 7 8 9 mains connection 230V L N PE S0Hz main switch EE LV1 power distribution unit LV1 S1 fea a LVI A1 ine plu o LVi plug line filter L1 c Porown 1 2 e _ L Fe brown LINE LOAD N c Hblue TLRS mm e 1N KS e H s N Le blue PEIC green yellow ES be H green yellow LVI X2 WTI X1 minimum working temp heating overheating thermostat thermostat thermostat WT1 S3 42 43 C 38 40 C 1 Wn St 1 WT1 S2 1 look at page 7 YH ve J 2 2 2 d o E iB z s WT1 H1 230V yellow heating control lamp no WTI E1 heating 1 rota 211 230V y 230V 2700W TAKS SA2 27 F1 230V blige 2 E 30 230V 3200W TAK5 SA2 32 P1 green yellow gt WT1 heat exchanger approximate values temperature settings TAK5 SA2 XX F1 P1 Zeichnungs Nr PL10244 Mi er 17 F rster Technik GmbH E Blatt 1 ikro identification Versions Nr a nderung Ind Datum Name AC Sensitivity card gezeichnet SEN 16 10 2005 ame G ltig bis von 10 Bl tter 0 1 2 3 4 6 7 8 9 mains connection 400V 3 N
3. The marks facilitate temperature setting Nevertheless you have to check the settings regularly Setting the Heating 49 7 6 2 Recommendations for Temperature Settings Whole milk The heat exchanger is designed in such a way that also cheaper milk powders with higher fat melting point can be used without problems In this case the outlet temperature has to be exactly between 42 C and 43 C If you utilize whole milk or cold soluble milk powders a temperature of approx 38 C will be enough The temperature has to be set very carefully When reducing the heating temperature don t forget to reduce the minimum operating temperature accordingly Too low temperatures may cause indigestion whereas too high temperatures over a long pe riod of time may lead to inflammation of the mucosa in the abomasum Flatulence may indi cate that the drinking temperature is too high 7 6 3 Measuring the Temperature The heating regulation is related to the portion size and the drinking speed of the animals To measure the temperature do not extract more than 0 5 liters If you want to carry out further measurements you have to wait until the boiler has restored the temperature Heat transmission time depends on the input and outlet temperature of the liquid and may vary between 10 and 25 seconds Turn the program switch to 5 calibration calibration E water boiler Wait until the orange pilot lamp of the boiler water heating has go
4. Concentration periods period length tally Concentration from to from to from to from to from to Solid matter content of the liquid milk g L Milk ratio periods period length tally milk ratio from to from to from to from to from to Daily pellet allowances concentrate plan 9 3 period length tally daily pellet allowance from to from to from to from to from to Pellet dependent weaning plan concentrate dependent drinking 9 1 2 weaning points start end LT1 power unit BT1 computer control unit lower part EXE VW M1 TW LLT 000000 p 180q uonnqrisip pres 1amod BT1 A1 control distributor with filter SA2 as of 07 01 Ad X EW 1171 000000000000000000000 NI Ix cW 117 A1 X6 Ist LO cO 00 O inodo rao O 000000000000000000000 T1 transformer po AC sensitivity card poti sensitivity TAK5 SA2 XX F1 P1 Zeichnungs Nr PL10244 Se 8 T
5. for re 14C conc 120 g L xl og duction Press ENTER to confirm the input for 3 days 40 g L Select the amount of addition or reduction and press ENTER 14C conc 120 g L la AS to confirm the input for 3 days 10 g L After the entered period of time has lapsed the corresponding animal is displayed as expire animal and is set back to the concentration plan 7 11 3 Deviations of Concentrate pa ES Select Concentrate deviation gt Y concentrate Ka Move to the next screen The first line contains information 14C ei 0 2 kg oi on the current quantity of concentrate type 1 In the second for 0 days 40 0 kg line you can raise or reduce the quantity of concentrate for a certain number of days starting from the concentrate plan 7 Press ENTER Enter the number of days for the duration of 14C Cl 0 2 kg i Ma addition reduction for 5 days 0 0 kg Press ENTER to confirm the input 14C ei 0 2 kg 43 for 5 days 0 0 kg 25 Press the key to select for addition and for re 1407 ei 0 2 kg l ES duction Press ENTER to confirm the input for 5 days 0 0 kg Select the amount of addition or reduction and press ENTER 14c ei 0 2 kg AS to confirm the input for 5 days 0 2 kg After the entered period of time has lapsed the corresponding animal is displayed as expire animal and is set back to the concentrate plan Go to the next screen For concentrate type 2 proceed as for 120 C2 0 7 kg
6. Mount the teat bracket with splash board towards the bottom salio uoc Teat at approx 70 cm height Teat bracket Suction hose connection to mixer approx 15 cm d below the teat Suction hose Mounting the Race Way 21 3 4 Mounting the Race Way Install an appropriate race way in front of the feeding station resp the concentrate feeder in order to prevent the animals from being pushed aside by other animals Mount the race way according to the mounting instructions 3 5 Connecting Calfscan Connect the micro identification Calfscan according to the mounting instructions A Install the cable for the micro identification Calfscan in such a way that the animals can not touch it ncase of Calfscan carefully check up wiring and program chip See I plan Carry out the antenna test in order to check the identification range of the antennas see chapter 7 8 3 page 52 ff Automatic Reading of the Responder Number and Antenna Test If identification errors occur you can set the identification range of the antennas by the Squelch value If in addition a concentrate feeder is connected you have to set the Squelch value of the antenna in Setup See chapter 7 3 1 page 36 ff Setup Activating the Concentrate 22 3 6 3 6 1 E E Water and Milk Connection Water and Milk Connection bs lt f
7. ge E 5 Each identified and available number is assigned later on to the selected group with the ent ered weight and the daily weight gain If Automatic Registration is still active all animals to be cancelled have to be removed from the feeding station or the Responder has to be taken off otherwise it may happen that they are reregistered 58 Entering the Correction Days 7 10 Entering the Correction Days Animal Data Info The correction days are intended to shift each animal to any point of the relevant curve of e g the feeding plan and the concentration plan Refer to chapter 9 ff page 72 ff Altering the Operational Data Positive numbers with Enter positive numbers in order to make the animals older and to shift them to the right of the curve Negative numbers with Enter negative numbers in order to make the animals youn ger and to shift them to the left of the curve Turn the program switch to 6 2 animal data and Info animal data amp Info gt weight days fed Press Arrow Right to move to the following screen 2A corr 0 days expires in 77days Select the animal number Press ENTER to confirm the input Enter the number of correction days and press ENTER to con firm the input At registration the animals start on the first day of the curve Therefore at housing you can not enter negative numbers because no animal can be fed prior to t
8. If no additive is active for none of the animals the following message will be displayed medicine gt distribute additives 3 info 21C X1 20 g gt consumed 10 g 238 x 20 g gt consumed 10 g 21C X1 20 g gt yesterday 15 g 21C R1 yesterd gt no application no additive active 104 Additives Ka Press Arrow Right to move to the next screen The display 21C breaks w add gt cu shows the number of breaks with additive today and yester today 0 yesterd 0 day Press Arrow Right to go to the next screen Here you can 21C X1 rest ES view the number of remaining days till the end of additive 13d feed 64 d gt distribution as well as the number of feeding days till the end of the plan Press Arrow Right to move to the next screen The display 21C X1 5g aot shows whether the corresponding animal gets a decreased or 0 g 100kg 5g gt increased additive amount If electrolyte is dispensed the abbreviation X prescription will be replaced by EL a Check Functions 10 12 Check Functions 12 1 Switch Position Feeding Mode Feeding station without animal If milk is fed the display will show milk and MP mode dr warn 0 exp 0 If MP is fed the display will show MP mode dr warn 0 exp 0 The display shows the number of warnings or expire periods milk and MP mode dr warn O exp O The display shows whether the machine operates in the ad ad lib yest 250 L libitum mode and how ma
9. La Rat M AM Ron The milk ratio plan is divided into 5 periods You can enter the milk composition fresh milk and milk powder for each group Milk and water can be mixed from 30 to 90 in 1 steps If the automatic feeder is equipped with a heat exchanger with circulation pump milk and water can be mixed from 10 to 90 in 1 steps The milk concentration is determined by the concentration plan in consideration of the milk value solid matter content of the milk Refer to the milk ratio plan in the annex of this instruction manual If some animals are fed either with milk or with MP water you have to allocate them to different feeding groups The animals can nevertheless be together in the same group box In case e g the animals of group A should only get milk you have to enter the desired milk ratio into the milk ratio plan In case e g the animals of group B should only get MP water you have to set the milk ratio to O for all periods in the milk ratio plan Select submenu Milk Ratio Plan 3 milk ratio plan Go to the next screen 3 milk ratio plan group A gt Select the group Move to the next screen 3 A per 1 77 days fr 100 to 1003 gt Press ENTER and enter the duration of period 1 3 A per 1 7 days fr 100 to 100 gt Press ENTER to confirm the input 3 A per 1 7 days fr 100 to 100 gt Enter the milk ratio at the beginning and at the end of the pe 34 A per
10. T x x od O EN S wy y 7 3 APLI AA AN CH a N oo x GST uen N d N 5 BTI A4 Ben m Se EE gS Da Mie a o lt LCD display E 22 e E a ox gA Wl v St 2 F T Ol F ES a a E 0t interface interface interface interface Option half body scales KF Master 2 KF Master 1 feeding box 1 2 interface either RS232 or RS422 only RS422 TAK5 SA2 XX F1 P1 Zeichnungs Nr PL10244 e ops T i Blatt 8 Mikro identification ROSEN ISS CMON Versions Nr a S E AC Sensitivity card gezeichnet Datum 16 10 2005 aum Anderung Ind Datum Name Name jr G ltig bis SA ELKFL V01 01 filter card electrodes remove capacitor BT1 A2 keyboard card As b pou Ko165 BTI AB gu i Tus o co lt filter card AC sensitivity card 3 gt electrodes 9 poti sensitivity GND BT1 A7 filter card electrodes 1 t o i 5 1 ye 2 A lx NB GND GND S8 22 1 Eg BRS ses ES P B demnm d a SE aan GO 03 o B 4 E Br o dz Ss OF og SS z SE ga a AC sensitivity card for electrodes _ Zeichnungs Nr SK10138 d y F rster Technik GmbH E Blatt 1 SA2 Plus Versions Nr a i Datum 17 10 2003 ezeichnet von l Anderung Ind Datum Name 2 Name jr G ltig bis
11. 8 Check whether the calibration quantity is equal to the target quantity If not enter Additives v gt the amount distributed and repeat calibration process Detergent v gt Weight days fed v gt weight LWG gt days fed reg date correction days gt expiry C1 C2 plan Ration day animal v gt feeding C gt feeding concentrat gt MP gt X1 4 or EL gt C1 milk consumed C2 Cancel registration v gt individually gt expired animals gt all animals 6 Animal Register v 3 animal no available gt register Data Register groups v animal 1 999 in group v Identification Numbers Autom registration v gt yes no gt group weight LWG 1 without transmitter number Ch istrati 1a transmitter number available ange registration v gt change into group v A 4 g g IOUR Animal No 1 registered in group A B C D Transmitter inputa v gt animal number transmitter number gt antenna test 2 Squelch antenna Feed v gt duration quantity XT Concentration v gt duration quantity 7 Deviations Concentrate v gt C1 duration quantity gt C2 duration quantity Additives v gt duration quantity 8 Consumpt Milk req consumed v gt MP req consumed gt X1 4needed cons EL consumed gt C1 C2 needed cons Medicine distribute a v gt animal specific distribution group distribution X 1 4 duration distribution automatic prophylaxis 2 quantity gt EL distribute v gt
12. After the animal has drunk up the liquid in the mixer jar the valve control closes the corres ponding suction pipe and the heat exchanger cleaning starts running If no entitled animal is identified within 1 hour the milk will be pressed out of the stainless steel coil by some wa ter and subsequently drained off via the mixer outlet valve If you enter If Milk Empty Change to MP no in menu Milk Functions the milk in the stainless steel coil will not be fed to the animals It will be pumped out via the mixer outlet valve before the cleaning process starts running Functional Steps Cleaning HE with Suction Hoses see chapter 14 3 Rinsing In this menu you can activate heat exchanger cleaning including the suction hoses and the milk hose from the milk tank to the automatic feeder The cleaning process takes place with detergent if the automatic feeder is equipped with a detergent dosing pump that has been previously selected in Setup Turn the program switch to position 2 Rinsing cleaning EN HE with sponge Select submenu HE with Hoses cleaning ES HE with hoses Press Arrow Right to move to next screen HE with hoses cleaning start Press Start Stop If you have not activated the detergent do sing pump in Setup the cleaning process will take place wi thout detergent If required you can add some detergent manually If you have activated the detergent dosing pump in Setup clean HE after pressin
13. F4 Dial on 2 cleaning Display reads cleaning HE with sponge Down arrow to cleaning settings Right arrow to enter this submenu Display reads cleaning settings heat exchanger Down arrow to cleaning settings suction hose Right arrow into this section Display reads clean hose pipe group A no Select the group then change display to yes amp confirm with enter Then right arrow again amp display reads group X from 35 day of the feeding plan Enter the day to start the flushing say day 20 then confirm with enter Clear leftovers 14 5 4 If a calf leaves some milk in the mixer you can set the unit to drain this away amp flush the mixer after a specified time range 0 99 min suggest 5 min Dial on 2 cleaning Display reads cleaning HE with sponge Down arrow to cleaning settings Right arrow to enter this submenu Display reads cleaning settings heat exchanger Down arrow to cleaning settings remaining portion Right arrow into this section Display reads remaining portion empty no Change display to yes amp confirm with enter Then right arrow again amp display reads remain portion after 30 min empty Enter the farmer s desired time delay say 5 minutes then confirm with enter F5 Detergent 14 5 5 This sets the detergent quantity per litre of water Use alkali detergent from the dairy Read the recommended mixing rate on the label of the detergent container amp cal
14. Move to the next screen 424 max quantity gt group A 50 Select the group Press ENTER Enter the maximum quantity as a percentage of the day quantity Press ENTER to confirm the input Standard value maximum quantity for all four groups 50 al Limited Quantities 8 9 5 4 Carryover of the Concentrate PS ES Select submenu Carryover 15 concentrate gt Y carryover E Move to the next screen 15 carryover gt Rat Gr A no ES ES Select the group 15 carryover gt Gr A no pe ES Select yes or no Press ENTER to confirm the input 15 carryover gt x ene Gr A yes Carryover yes means that the carryover is bound to the minimum save up quantity Carryover no means that the remaining quantity is not carried over to the following day Standard value Carryover no 86 Warning Levels 9 6 Warning Levels Milk Concentrate The warning levels determine the warning threshold i e the time or the value when a war ning is triggered All warning levels are fixed per group Chapter 13 Warnings page 111 contains more detailed information on the different types of warnings There are milk related warning levels for consumption feeding speed and breaks There are concentrate related warning levels for warning today day warning and 3 day warning You can suppress the concentrate warning for a certain time because at the begin ning little animals do not relia
15. animal specific distribution group distribution EL duration distribution automatic prophylaxis gt quantity gt Medicine prescription select prescription 1 4 X1 4 g 100kg g day distribution to all portions per 1 5 9 Additives make out v ES gt g l yes no 1 2 times day gt duration quantity in g l gt per visit number of days without milk gt EL presc make out v gt Remaining portion with additive block v gt block yes no Additives info v gt application today yes no gt application yesterday yes no gt breaks with additive today yesterday Function Table Keyboard Menu 10 Operating Functions 1 Machine Data date time gt station no prg vers prg concentrate gt operating days 2 Restricted Ad libitum today ad lib yester gt ad lib milk ratio gt ad lib concentration gt ad lib additive 3 Mik Functions milk functions A v gt milk mode 2 change to MP gt milk value gt milk expelling gt milk ratio one heat circ yes no milk ratio plan A V group v gt period 1 5 gt duration milk ratio plan feeding plan 4 Accustoming Aid feeding box v 2 accustom at box A V for minutes gt priority war
16. yes and press ENTER to confirm the input All ope rational data are deleted and overwritten by standard values 3 instruction manual read no instruction manual read yes 99 new installation finished 99 new installation operat data no 99 new installation operat data yes al 36 Setup 7 3 Setup In Setup you can select the additional functions concerning concentrate animal scales heat exchanger and printing and enter the baud rate for the PC and the concentrate feeders In addition in this menu you can test the interfaces register and cancel the feeding stations In Setup you can also set the draining time If the Stand Alone is equipped with a fully automatic heat exchanger cleaning or and a de tergent dosing pump or and a device for compressed air cleaning you have to select these functions in Setup too As the program is menu driven all non selected functions are not displayed and cannot be used If e g you do not select the concentrate in Setup the concentrate menus will not be displayed 7 3 1 Activating the Concentrate Keyboard Turn program switch to 10 keyboard 0 e Enter 5 and press ENTER to confirm the input The display 5 setup EN ko am shows the menu Concentrate concentrate ES Press Arrow Right to move to the next screen of submenu 5 silo 1 amp 2 GH Concentrate available no Foi ES Press Arrow Up or Arrow Down to select the silo 5 silo 182 gt Y available n
17. 140 15 1 Service and Maintenance of the Automatic Feeder 140 15 1 1 The Day after the First Commissioning 141 15 1 2 Carrying Out a Regular Check Routine 142 OR Wu tee DEE 142 15 2 Service and Maintenance of the Concentrate Feeder 143 B due n IT 144 Error Messages hace ER aan at io 145 17 1 Checking the Calibration Values of the Mik 145 17 2 The Heat Exchanger ls Not Active 145 17 3 The Feeding Mode CutsOoft sme 145 17 4 The Data Are Deleted i ces eee tes er a OE IDEE E REDE ae 145 17 5 The Supply Electrode is Earthed 0 00 ccc ete 146 17 6 Milk Shortage o REN ERE Dt i eg Gea Be 146 17 7 Water Shortage cce Rep ee EAR TR Re RD RA RR ant oa 147 17 8 Power Failures Backups Water and Milk Checks 000 eee eects 147 Animal Scales ve SIN EEN NEIE p pr e RE ERR ERE ER ER E m cd 149 18 1 Testing Connection Taring Animal Scales Carrying Out Weighing 149 Table of contents 7 19 Accessories ii cud ako kac Race caa da Ra x ac fe rc e C a 151 19 1 Double BOX master een ee eae eles eels m eoe a ette et M Rete d eg cs 151 19 2 Additive Dispenser Powder and Additive Dispenser Liquid ocooocoooomo 152 19 3 Electrical Vapour Screen for MP and Powder Additive Outlet 153 19 4 Fully Automatic Heat Exchanger Cleaning 000 c eee eee nn 154 19 5 Detergent Dosing Pump ae 2 P Pee Fle u ans 155 19 6 Fly Protection Door is cents KEE Be DEC PA
18. WV concentrate type 1 for 0 days 0 0 kg ul ech Entering Deviations Addition Reduction 6 7 11 4 Deviations of Additives This submenu is displayed only if additive distribution is active pa ES Select submenu Additives deviation ES Y additives E Go to the next screen In the first line are displayed the num 14c x1 20g 100kg oi ber of the active prescription X 1 4 whether an electrolyte for 0 d 0g 100kg is active or not and the amount of the current day quantity In the second line you can raise enter or reduce enter the additive amount for a certain number of days i Press ENTER Enter the number of days for the duration of 14C X1 20g 100kg t b addition reduction for 4 d 0g 100kg pa Press ENTER to confirm the input 14C X1 20g 100kg ES for 4 d 09 100kg 8 ES Press the key to select for addition and for re 14C X1 20g 100kg xl ES duction Press ENTER to confirm the input for 4 d 0g 100kg i Select the amount of addition or reduction and press ENTER 14c xi 20g 100kg Ma AS to confirm the input for 4 d 8g 100kg After the entered period of time has lapsed the corresponding animal is displayed as expire animal From then on the animal no longer gets addition reduction 62 Accustoming Aid 7 12 Accustoming Aid Keyboard If the automatic feeder is equipped with two feeding stations one station can be temporarily block
19. Y Press ENTER to confirm the input Ww ge If in Setup no scales have been activated the cursor automati 12B weight 55 kg cally jumps to the following screen LWG 561 g day p h ee m h pP Registering the Animals 55 Enter animal s weight and press ENTER to confirm the input 12B weight 55 kg LWG 561 g day It is indispensable to key in animals weight if during the feeding period weight dependent additive prescriptions are fed This ensures that the animals automatically get the additive amount corresponding to their weight How to correct misentries relating to weight and group If an animal has not been allocated to the desired group in submenu Change Registration you can rectify this manual input as soon as registration has been completed If the entered weight is wrong in submenu Weight and Feeding Days you can rectify this manual input Setting housing date At registration the current date is automatically taken over as housing date You cannot change this date At registration all animals start on the first day of the feeding plans After registration has been completed the display shows the 1A is registered following message Press Arrow Up or Arrow Down to select the proximate avai 13a register in B lable animal number Press ENTER The display automatically shows the group 13B weight 55 kg selected last as well as the last weight input Pres
20. Y box 1 16 sec pa Press ENTER to confirm the input 5 draining time ES box 1 16 sec x Enter draining time in seconds and press ENTER 5 draining time Ma ES box 1 20 sec Standard value for draining time 16 seconds Potential input 10 to 60 seconds 7 3 7 Portion Distribution pause The distribution pause regulates milk distribution As soon as the automatic feeder starts to prepare the milk the stop valve or the two group valve unit close for the duration of the entered distribution pause Set a distribution pause only if you utilize not readily soluble milk powders or in case of very high concentrations gt 200 g L and extreme drinking speeds 2 L min To ensure that the animals are fed as soon as they enter the feeding station the first milk portion is distributed without taking the distribution pause into account After the last por tion has been distributed to the animal the valve closes only at the end of the entered drai ning time ps ES Press Arrow Up or Arrow Down to select menu Distribution 54 setup gt Y Pause distrib pause Press Arrow Right to move to the next screen Press ENTER 5 distrib pause oi Bus to open the memory 0 sec 5 Enter the desired distribution pause Potential input O to 16 5 distrib pause Mes AS seconds 7 sec 42 pp Setup Press ENTER to confirm the input Mixer run time In submenu Mixer run time you can extend the standard mixing t
21. amp confirm with enter this automatically changes the feed according to plan screen to no Right arrow again 4 display reads group X start 0 5kg end 2 0kg To change these values press enter to open the displayed fields then enter the desired values then confirm with enter for the powder additive dispenser The additive dispenser only holds amp dispenses 1 additive at a time but the keyboard can store prescriptions for up to 4 medicines or supplements amp 1 electrolyte The keyboard refers to the additives as medicine or supplement 1 4 X1 4 electrolyte EL A Configuration When you install the additive dispenser it does not have to be entered in setup on the keyboard B Additive plans Additives require data entry in 2 keyboard fields 1 make out a prescription farmers can enter amp store prescriptions amp fill out the distribution fields when required 2 distribute the prescription which calves get it There are separate keyboard fields for the medicines amp supplements X1 X4 the electrolyte EL for medicines amp supplements X1 4 B11 Make out a prescription Turn dial to 9 additives Display reads medicine distribute Down arrow to medicine prescr make out Right arrow amp display reads prescr 1 select Select the prescription number 1 4 amp right arrow into that submenu The medicine supplement can be prescribed in 3 ways via the amount drunk g l via calf
22. ene 92 Milk Functions Press ENTER to confirm the input After the automatic feeder has commuted to the milk este powder mode resp the milk water mix mode the missing milk will be replaced by water and MP The concentration of a feeding portion is always taken from the concentration plan If the entered concentration value is below or above the milk value either water or MP will be added to the milk In the milk water mix mode MP is automatically added to the water until the concentration set in the concentration plan is reached Standard value for the milk value 120 g MP litre 10 4 Activating Milk Expelling ES If the automatic feeder operates in the milk mode a warm 34 Milk expelling S milk portion in the heat exchanger is always ready for de after 1 5 h pause mand This milk portion can be replaced by a water portion after a set time The heat exchanger is then filled with water and not with milk anymore ES Press ENTER Enter a pause Potential input 1 to 9 hours ene pee N Press ENTER to confirm the input gne ndi The pause is defined as the time after dispense of the last milk portion After this time has apsed the milk portion in the heat exchanger is replaced by a water portion The portion in the mixer jar is released for the animal that is identified next If the animal does not drink up the available milk the remaining portion will be pumped off automatically via the mixer outlet valve after a set t
23. laxis is active in future after housing each animal will automatically get the entered electrolyte prescription The electrolyte can also be fed alternately to the milk In this case after an animal has clai med the milk amount to which it is entitled feeding will be blocked for 2 hours After the 2 hours have lapsed the animal will be entitled to the available electrolyte drinking Feeding is then blocked once again for 2 hours After the 2 hours have lapsed the animal may drink the available milk If the animal only gets electrolyte drinking the pause between the diffe rent electrolyte drinkings has to be 4 hours Turn the program switch to 9 additives The display shows medicine distribute Press Arrow Up or Arrow Down to move to the menu Distri electrolyte EN bute Electrolyte distribute Press Arrow Right to move to the next screen animal specific gt distribution Press Arrow Up or Arrow Down to select whether the medi cine has to be distributed to individual animals or to a group or to all animals as a prophylaxis Press Arrow Right The display shows once again the dura EL g L gt tion of distribution as well as the concentration of the electro for 5 days 20 g L lyte solution In the next screen you have to activate electrolyte distribu 5B EIL tion apply no Enter yes if you want to distribute electrolyte to an indivi 5B EL dual animal apply yes Enter no if you do not want to dis
24. tergent anymore Annex Standard Feeding Plan Group A xen 0 uw 1 93 Shep 6p Ce en 3 un 1 02 s ep vL Gd xen 703 uw 1 8 sep VL Ed sennueno poeuuirT paepue1s s eg BuipeoeJ din BA ZS SAep Z4 1e101 7 6 021 01031 woy S Bp 77 Ld uejduonedue2uo pIepue s 71 827 s ep Z4 1e101 goot sote ep Jed saei ur vum 1923078 uoi s ep Zy bd 180198 wou s ep 8 Cd 18019 Y s ep p Zd 19019 wou sAep EC Led ue d Buipoo pauepueis y dnous uejd DuipoeoeJ p epueIs 9uo V PUEIS en 1 0 uw 1 S2 skep Zt Ce Ken 19 2 UIN 102 sien PL Ze en 1 02 uw 1S sep EL Le sennueno poeyuirT pyepuejs s eg BuipeoeJ din BA ot s ep OZ 1e101 7 6 021 01031 wo s ep OZ Le ue d uoneguo2u002 pJepueis 1 18 s ep 02 1e10 Annex 1923019 Wwoy sep CP 182014 woy s ep OS Cd 14014 woy skep L ed 12019 uo sep PL Ld ue d Buipee J paepueis o Q0 0 I0 TON CO ep Jed s oy ur vum Standard Feeding Plan Group B g dno15 uejd Buipoeoe P epueIs 9uo v Puels Annex Standard Feeding Plan Group C xen 0 uw 1 9 2 s ep 9 Ce xeiN 3 sz u 1 0 z Sep TL Ze xen 31 0 2 uw 1 971 SAPP vL Led sennueno poejurq pJepuels s ep Buipa9 IN IN din BA ge s ep v9 1e101 7 6 021 01031 wo Sien Y9 Ld ue d uonegjue2uo2 pJepue1s 791 SAep v9 1e101 193019 woy s ep GE itd 9 01 9 woy s ep Z Cd 19016 woy skep 9 Zd q 9 0 G woy sk
25. valve part supporting ring 7721 0097 679 Ventilteil Membrane valve part diaphragm 7721 0097 677 Ventilteil Ventilk rper valve part valve body 7721 0097 145 Magnetventilgeh use 91711 2 2 Wege Ventil geschlossen solenoid valve body 2 2 way valve default closed 7721 0098 223 O Ring 26x1 2 NBR 70 Shore Gruppenventil 0 ring 26 0x1 3mm 7721 0097 146 Magnetventilgrundplatte 91711 mit Schlaucht lle und O Ring solenoid valve plate with nozzle and o ring 7721 0091 711 2 2 Wege Ventil geschlossen 230V 50 60Hz 7 0mm mit T lle n 2 2 way valve default closed 230V 50 60Hz with nozzle 7721 0040 550 Stecker f 1 4 Steckverschraubung ID 7 L 45 AD 9 0mm plug for 1 4 plug type connector ID 7 L 45 ED 9 0mm 7721 0040 549 Steckverschraubung 1 4 AG ID 7 5 10 L 30mm plug type bolting 1 4 AG ID 7 5 10 L 30mm 7721 0091 626 O Ring 16 0x2 5mm NBR 70 Shore O ring 16 0x2 5mm NBR 70 Shore 7721 0098 345 Handgesteuerte Antr nkpumpe mit 23cm Kabel Hand operated feed conveying pump 7721 0040 547 2 2 Wege Ventil geschlossen 230V 50 60Hz mit Steckverschr 2 2 way valve closed 230V 50 60Hz with plug type bolting Kok OK OK Ok ck ck ck ch ck ck ch ck ck ck Cock Ok OK ck ck Ok k Absperrventil Sp lventil manuelle Antr nkp TAS mit Druckt stop valve circ valve manual feeding pump TAS w push button 40605 10 01 Ersatzteilliste 10 02 03 Page Blatt 19 spare part lists Sp lmitteldosierpumpe TAS TA6 detergent dosing pump SA2 SM2 Teilen
26. yellow green pup ddiooooooooooooooooooooo wur c HIT UMOIQ LT1 Al power card Tl transformer ps o o 5 lis O O OO O0 O0 n mm SL uru u in case of problems with the electrode in the mixer jar the liquid in the mixer jar overflows resp there is lack of water install an additional bonding point Anderung Ind Datum Name Improvement of Bonding on SA2 Plus 8 Zeichnungs Nr SK10071 F rster Technik GmbH Blatt Versions Nr a 3 Datum 28 02 2002 G ltig ab 28 02 2002 T gezeichnet von Bl tter Name G ltig bis Ersatzteillisten spare part lists f r K lbertr nkeautomat for Calf Feeder 40895 11 01 Pos Item 003 006 009 012 015 018 021 024 027 030 Ersatzteilliste 10 02 03 Page Blatt 2 spare part lists TAKS SA2 P1 40895 40895 Teile Nr Bezeichnung Part No Description Pulverf rderung powder supply 3 5 230V Intensivmixer intensive mixer Milch Wasserversorgung TAK5 2 fach VA Pumpe o Steckverschr milk and water supply TAKS double stainless steel pump Milch Wasserversorgung TAK5 6 2 fach V A Pumpe ab 01 06 01 milk water inlet as of 01 06 01 Gr
27. 0040 414 Pumpe VA 230V 60Hz 250W mit BR Pumpenrad o Pumpenbl kompl pump StSt 230V 60Hz 250W w BR pump wheel w o pump pl compl 078 7721 0010 211 Wellendichtung f r Milchpumpe mit Keil und Seegerring shaft seal for milk pump 081 7721 0090 305 Reparatursatz f r V A Pumpe 230V 50Hz repair set for pump VA 230V 50Hz 084 7721 0040 030 Reparatursatz f r V A Pumpe 230V 60Hz repair set for StSt pump 230V 60Hz 087 7721 0098 292 Pumpendeckel VA pump cover VA 099 7721 0096 342 R ckschlagventil f r Milchpumpe Bronzeausf mit Dichtungen non return valve for milk pump bronze with seals 108 7721 0060 160 Dichtung 18 5x12 0x2mm hart Vulkanfiber rot washer 18 12 2mm graphitized 120 7721 0040 361 St ssel mit AG 1 2 L 88mm TAS sw24 tappet with exterior thread 1 2 88mm TA5 sw24 123 7721 0099 665 Ventilteil Teileset Magnetventil 8 5 valve component set solenoid valve 8 5 126 7721 0091 513 Ventilteil Magnetteil 13 36 8 5 valve component magnet unit 13 36 8 5 129 7721 0090 686 Ventilteil Plungerrohr valve component plunger guidance 40352 01 01 105 IV De 2 P 129 123 Ersatzteilliste 10 02 03 Page Blatt 5 spare part lists Milch Wasserversorgung TAKS 2 fach VA Pumpe o Steckverschr milk and water supply TAKS double stainless steel pump 40352 40352 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned str
28. 1 7 days riod Press ENTER fr 100 to 100 gt Move to the next screen for the periods 2 to 5 and proceed as 3 A per 2 28 days with period 1 fr 100 to 25 2 Go to the next screen The display shows the duration of the 3 plan 77 days milk ratio plan and the feeding plan feed plan 77 days Standard value for all 4 groups Milk ratio period 1 100 Periods 2 5 are not active by standard al Additives 9 11 Additives Two additive dispensers are available one for powder and another for liquid additives Please note that you cannot utilize both dispensers simultaneously In addition a special electrolyte program allows you to prevent or treat scours Electrolyte and milk can be fed alternately On the one hand this ensures that the animals are provided with the vital nutriments of the milk on the other hand the electrolyte compen sates for the loss of liquid thus stabilizing the mineral balance Do not administer the electrolyte solution together with the milk This may limit its effecti veness The switch menu Additives contains the following submenus Distribute medicine Distribute electrolyte Make out medicine prescriptions Make out electrolyte prescriptions Block remaining portion with additive Additives Info Below you will find the description of all steps that have to be taken to activate a prescrip tion or to allocate it to individual animals or groups Please observe the pa
29. 115 13 2 4 Additive Alarm ia bee fe be RS ERES XGA ket Pe 115 13 2 5 Unknown Transmitters 116 19 3 Concentrate Alarms ahe ea 000 a a n sh 117 13 4 Expire Date oo etae eeu dens are De Edens RR 118 13 5 Animal Data and Info oooccoocccccoocccnc nennen nenn nn 120 13 521 Weight Days Fed o ces eese ch erahnen eee thee ae re ne 120 13 5 2 Ration Day Animal 0 00 nennen rennen 122 13 5 3 Cancel Registration evita eser ep hy Rer abe ee ar peat a 123 13 5 4 Change Registration 124 19 6 CONSUMPTION rx da Ho I en Hs Uer rcs De b eR S a 125 19 7 Total CONSUMPRION ctm edes A at a ea De D as ts 126 Cleaning ouai a Ce e I EE 127 14 1 JAE WIR SPONGE cou tie ote Hed eat de eio aa ta anes 127 14 2 Heat Exchanger ne Lucho nc E EI moet ct b E ee 128 14 3 Heat Exchanger with Suction Hoses 130 14 4 Mer ie Di ee x nate e abet xac aote tet 132 14 4 1 Automatic Mixer Cleaning Time Controlled 132 14 4 2 Calling Up Automatic Mixer Cleaning Manually 133 14 4 8 Compressed Air Cleaning 134 14 5 Cleaning Settings eur pee ERR TRAC ER e ue aM T Rte pe i Pa 134 14 5 1 Cleaning Settings Heat Exchange 134 14 5 2 Cleaning Settings Mixer 135 14 5 3 Cleaning Settings Suction Hose 136 14 5 4 Cleaning Settings Remaining Portion 0 000 cece ees 137 14 5 5 Cleaning Settings Detergent 138 14 5 6 Cleaning Settings Compressed Air Cleaning 138 Service and Maintenance
30. 22 43 Rei RUE ERR ped tee ne UE LEX Gd Table of contents 5 9 1 1 Age Dependent Drinking 72 9 1 2 WEANING ua iu ki ENEE aa aa xdg 74 9 2 Concentration Plans tases eese tat Lees eine ee este en nnd 76 9 3 Concentrate Plans ut das pee Aa a ea ee 77 9 4 Entitlement Intervals aen ie ceo en re Gr ee ie ee LE 79 941 c EeedingIntervals rc EEE 79 9 4 2 Concentrate Intervals 80 9 5 Limited QUANTITIOS i srn lh Sateen ei det E Ds 81 9 5 1 Minimum Save Up Quantity and Maximum Quantity for Milk 82 9 5 2 Carryover of the Mik 83 9 5 3 Limited Quantities for Concentrate 84 9 5 4 Carryover of the Concentrate 0 ccc nennen nennen nennen 85 9 6 Warning Levels usse th caddies RS A ee Ah e Alp ei dda AN UE RAE RUE 86 9 6 1 Warning Levels for Mik 86 9 6 2 Warning Levels for Concentrate 87 9 7 Machine Data Station Number 88 9 8 Restricted Ad Libitum Mode 89 9 8 1 Restricted Ad Libitum Mode Automatic Feeder 89 9 8 2 Restricted Ad Libitum Mode Concentrate Feeders 90 10 Milk Functions se HB gei de 91 10 1 Selecting the Milk Mode 91 10 2 Commuting to Milk Powder Mode 91 10 3 Entering the Milk Value 91 10 4 Activating Milk Expelling 92 10 5 Selecting the Milk Ratio for Change Over to Single Heating Circuit 93 10 6 Entering the Milk Ratio Plan 94 1T AddillV8S sa ea Ye bae aW A EE WEE RYE RAE 95 11 1 Making O
31. Boiler Keep the manual key Water pressed until an air bubble free water jet flows into the mixer jar Only then the boiler is filled with water Stainless steel coil Press the manual keys Water and Pump simultaneously in order to open the water valve to the stainless steel coil located inside the heat exchanger Press both keys until an air bubble free water jet flows into the mixer jar The water does flow into the mixer jar but the boiler is not filled with water 32 Start Up 6 3 Dry Running Protection for Circulation Pump if available Open the door on the right hand side of the automatic feeder Plugin the connecting plug of the circulation pump only after you have filled the heat exchanger with water Q M E 0 Circulation pump N S 4 connect 6 4 Deaerating the Circulation Pump if available Remove the cover loosen the deaeration screw and wait until some water comes out Fasten the deaeration screw e Fix the cover After 1 2 days deaerate the circulation pump once again 6 5 Filling the Milk Powder into the Powder Hopper Only fill in milk powder that is suitable for calf feeding Do not put paper or other foreign matter into the powder hopper Start Up 33 There is no warning when the powder hopper is empty The automatic feeder continues working in the feeding mode without milk powder 6 6 Filling the Milk Storage Tank The milk has always to be clean Stra
32. Feeder and Concentrate Feeder 63 8 Functioning of Automatic Feeder and Concentrate Feeder After the animals A B C D have been registered in a group they are fed according to the corresponding plans The current drinking or concentrate entitlement is determined in the interval feeding system according to the corresponding plan The feed requirements are accumulated from interval to interval and demand is possible as soon as the minimum saved quantity is reached As of 8 p m the total amount of non consumed feed will be available until midnight calculation Interval Feed System Basic function Animal with 5 L milk per day 1 5 L minimum saved quantity and 2 0 L maxi mum quantity 20 entitlement intervals 1 clearing interval Save up amount in litres 5 SC EGERIT 4 ro l __ r il available 1 5 MER 3 zx consump 1 51 T mel delay r 2 maximum quantity minimum save up available 3 5 1 Feed limitation e consump 201 available 1 5 N consump 1 51 0 2 4 6 8 10 12 14 16 18 20 22 24 hours 1 2 438 12 13 14 15 16 17 18 19 20 4 5 8 7 8 9 10 11 pres pee e nee pep clearing time Interval Minimum save up quantity The available feed quantity increases continuously from interval to interval Milk or concen trate are dispensed only after the minimum sav
33. Group D 1 7 days 1 5L 14 days 2 0L 14 days 25L 36 days 3 0 L 5 not active as a standard 9 5 2 Carryover of the Milk A E Select submenu Carryover 15 feeding gt Y carryover Go to the next screen 15 carryover gt Rat Gr A no pa p Select the group 15 carryover gt Gr A no b Select yes or no and press ENTER to confirm the input 15 carryover gt xl este Gr A yes Carryover yes means that the carryover is bound to the minimum save up quantity Carryover no means that the remaining quantity is not carried over to the following day A Standard value Carryover no 84 Limited Quantities 9 5 3 Limited Quantities for Concentrate Keyboard 0 O KR p A gne h gne wu Ww SR SS gne h gne Pr Pr lb p pP Turn the program switch to 10 keyboard Enter 42 and press ENTER 42 concentrate gt minimum save up Select submenu Minimum Save Up 42 concentrate gt minimum save up Press Arrow Right to go to the next screen 42 save up gt group A 10 Select the group 42 save up gt group A 10 Press ENTER Enter the minimum save up quantity as a per centage of the day quantity Press ENTER to confirm the input Standard value minimum save up quantity for all four groups 10 46 Select submenu Maximum quantity 42 concentrate gt max quantity
34. If an entitled animal enters the feeding station within this time the automatic feeder will start preparing at least two portions of water milk powder 130 Cleaning After the animal has drunk up the liquid in the mixer jar the valve control closes the corres ponding suction pipe and the heat exchanger cleaning starts running If no entitled animal is identified within 1 hour the milk will be pressed out of the stainless steel coil by some wa ter and then drained off via the mixer outlet valve If you select If Milk Empty Change to MP no in menu Milk Functions the milk in the stainless steel coil will not be fed to the animals It will be pumped out via the mixer outlet valve before the cleaning process starts running 14 3 Heat Exchanger with Suction Hoses Rinsing pp E p If the automatic feeder is equipped with a detergent dosing pump that has been previously selected in Setup the heat exchanger and the suction hoses including the milk hose leading from the milk tank to the automatic feeder may be cleaned with detergent You will find more detailed information on the individual functional steps in chapter Func tional Steps Cleaning the Heat Exchanger with Suction Hoses in the annex of this instruc tion manual Turn the program switch to 2 rinsing cleaning 5 HE with sponge Select submenu HE with Hoses cleaning gt HE with hoses Press Arrow Right to move to next screen HE wit
35. Kabel Pulverf rderung SA2 Plus cable for powder supply SA2 Plus 7721 0040 245 Kabel Wasserventil BO SA2 Plus cable for water valve BO SA2 Plus 7721 0040 249 Kabel Tr nkestandventil SA2 Plus cable for box valve SA2 Plus 7721 0040 251 Kabel Ablaufventil Mixer SA2 Plus cable for outlet valve SA2 Plus 7721 0040 246 Kabel Wasserventil WT SA2 Plus cable for water valve HE SA2 Plus 7721 0040 247 Kabel Milchpumpe SA2 Plus cable for milk pump SA2 Plus 7721 0040 248 Kabel Milchventil SA2 Plus cable for milk valve SA2 Plus 7721 0040 250 Kabel Spiilventil WT SA2 Plus cable for circulation valve HE SA2 Plus 7721 0040 242 Kabel Zusatzdosierer Pulver SA2 Plus cable for doser SA2 Plus 7721 0041 258 Kabel Druckluftventil SA2 Plus cable compressed air valve SA2 Plus 7721 0040 255 Kabel Sp lmittelpumpe SA2 Plus cable for detergent pump SA2 Plus 7721 0090 081 Steckdose GDM 3009 schwarz socket GDM 3009 black 7721 0090 082 Steckdose GDM 3009 grau socket GDM 3009 grey 7721 0090 077 R ndelschraube 35mm lang knurled screw length 35mm 41034 09 01 Pos Item 096 099 105 Ersatzteilliste 10 02 03 Page Blatt 17 spare part lists Leistungsteil power unit 41034 41034 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0010 229 Drucktaster 1 polig kurz Schliesse
36. PE S0Hz EH nin LV1 power distribution unit mis b SCH ine plu o SE plug d be line filter brown m 1 r2 o es L Fe brown black 344 12 black L3 SES 1L3 LINE LOAD blue I DE EA t e Soe Ngo pe blue green yellow BE px 0 green yellow I eh Ss 7 m LV1 X2 L WT1 X1 2 WW En 13 frame 8 minimum working temp heating overheating thermostat thermostat thermostat WT1 S3 42 43 C 38 40 C 1 Wn St 1 WT1 S2 1 look at page 7 YH ve Avi 2 2 2 L EMI E T WTI H1 400V A yellow heating control lamp amp Q WTI E heating 1 M 2L1 230V y 400V 2700W TAK5 SA2 27 F1 400V blue AN 3 0 400V 3800W TAK5 SA2 38 P1 green yellow BE gt WT1 heat exchanger approximate values temperature settings TAK5 SA2 XX F1 P1 a E Zeichnungs Nr PL10244 ELT a Mikro identification PCI Hg Versions Nr a AC Sensitivity card gezeichnet Datum _ 16 10 2003 umm Anderung Ind Datum Name ame jr G ltig bis 0 1 2 3 4 6 7 9 LT1 A1 power card LTI A1 power card F19 M2 5A F20 M1A A 2350V valves 250V valves gt 40 F17 T4A 4 250V motor 250V moto
37. SA 7721 0040 954 W rmetauscher 5 P1 5 0KW 400V SA heat exchanger 5 P1 5 0KW 400V SA 2090 2 MODE SR On N Y TEM S 18 19 Pos Item 001 002 005 009 012 015 018 021 024 027 030 037 038 Ersatzteilliste 10 02 03 Page Blatt 11 spare part lists Intensivmixer intensive mixer 96501 96501 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0040 646 Mixerglas mit 1 2 T llen und Elektrodenklemme TAS SA mixer glass with 1 2 nozzles and electrode binder TA5 SA 7721 0098 079 Mixerglas mit 1 2 T llen beheizt 230V 42V 24V A mixer glass heating 7721 0097 075 Mixerglas mit 1 2 T llen und Elektrodenklemme mixer glass with 2 nozzles and sensor clip with screw 7721 0030 055 Elektrodenklemme mit Schraube sensor clip with screw 7721 0097 272 Mixermotorabdeckung mit Verdrahtung und Entst rung f Intens bis 30 09 00 covering for mixer motor with wiring up till 30 09 00 7721 0070 746 Fl gelmutter M8 Durchgangsgewinde verz wing nut M8 span 68mm 7721 0097 080 Mixermotor 230V 50 60Hz kompl mixer motor assembly N 230V 50Hz 7721 0071 741 St tzelement f r Mixer support element for long life mixer 7721 0080 019 O Ring 58 0x3 0mm NBR 50 Shore Mixermotor O ring 58x3mm for mixer motor 7721 0080 020 Gleitringdicht
38. The connections in the milk pipe have to be leakproof For hygienic reasons avoid gross differences of diameter Only use couplings easy to clean If the automatic feeder only operates in water mode close the milk connection by means of a blind plug part of the delivery 24 Location and Installation of the Concentrate Feeder 4 Location and Installation of the Concentrate Feeder e For location and installation of the concentrate feeder refer to the instruction manual and the wiring diagram of Codatron Junior Operation and Operating Elements 25 5 Operation and Operating Elements 5 1 Operating Elements 5 1 1 Program Switch and Switch Menu Turn the program switch to select the switch menus switch position 1 to 9 Switch Menu Feeding Mode Keyboard Rinsing Alarms Animal Data amp Info 5 1 2 Keyboard and Keyboard Menu Turn the program switch to position 10 to select the keyboard menus If the program switch is on position 2 10 the keyboard is active If you press any active key a bleep will be emit ted Keyboard 26 Operation and Operating Elements You will find the keyboard menus at the lower part of the operating unit 10 Keyboard Menu Operating Functions Verification Functions Delete Functions Machine Data 1 Alarm Levels 20 Feed Delay Consumption 90 Restricted Ad Libitum 2 List Printing 21 New Installa
39. The minimum pellet feed is 20g 10 of daily allowance so this will become available at 2am If this young calf entered the pellet feeder soon after 2am amp just 20g of pellets were dropped into the feed bowl this might not be enough to a attract the calf s attention so that it eats them or b create a sufficiently pleasant A memorable experience so the calf remembers it amp keeps coming back to the pellet feeder for more Pavlov s dog That s why there s the option of adding a bonus to the first pellet feed each day for every calf C plan amp C consump are just different ways of calculating the bonus With each of them the range you can enter is 0 0 9 9 C plan is a percentage of that day s pellet allowance C consump is a percentage of daily pellet consumption averaged over the last 3 days For very young calves C plan probably works better amp I suggest you set it at 5 075 For a calf entitled to just O 2kg day the first pellet feed will have a 10g bonus which should make the feed a touch more attractive amp memorable amp hopefully the calf learns to go back for more faster The bonus can be set higher up to 9 9 but remember that the setting applies equally to all calves on the system At 9 975 an older calf with a daily pellet entitlement of 2 5kg will get 250g bonus in their first feed each day which may be a bit too generous amp perhaps even dangerous In my opinion 5 is a safer compromise D Cal
40. Y cancel registrat Go to the next screen In the second line are displayed the re 14A cancel no gt maining days until the end of the feeding plan for the corres expires in 59 days ponding animal y S SH 8 ES Select the number of the animal that has to be cancelled ps3 Se Select yes and press ENTER to confirm the input The fol 14a is cancelled xl d lowing message appears E Go to the next screen Here you can cancel all animals that all expired animal gt Rat have reached the end of the feeding plan cancel reg no ES Select yes and press ENTER to confirm the input The dis animals cancelled 3 xl og play shows the number of cancelled and available animals numbers evei lahlel ES Move to the next screen Here you can cancel all animals all animals gt eu cancel reg no E Select yes and press ENTER to confirm the input The dis animals cancelled 26 xk gne play shows the number of cancelled and available animals miese evalabiles 35 124 Animal Data and Info 13 5 4 Change Registration In menu Change Registration each animal can be allocated to another group pa Select submenu Change Registration animal data Info gt Y change registrat Go to the next screen The second line shows the remaining 10B change into A C days until the end of the plan expires in 42 days ES Select the animal number Y Press ENTER to confirm the input p Select the desired
41. a serial multiplexer In this Ke Setup 3 case you have to enter the corresponding output of the serial multiplexer that is connected to the printer Printer channel 0 means that no serial multiplexer is connected 7 3 4 Selecting the Animal Scales Press Arrow Up or Arrow Down to select menu Animal Sca 5 setup gt y les animal scales ES Press Arrow Right to move to the next screen 5 anim scales 1 amp 2 Rat available no E 2 Select the desired half body scales Enter yes and press 5 anim scales 1829 S a ENTER to confirm the input available yes You can connect one half body scales HS per feeding station Fa Press Arrow Right to go to the next screen 5Zanim scales HS1 gt ag feeding box 1 no Press Arrow Up or Arrow Down to select the feeding station 5zanim scales HS1 gt Y where the animal scales is located feeding box 2 no a Se If e g a half body scales HS has been connected to feeding 5 anim scales HS1 gt xl de station 2 enter yes and press ENTER to confirm the input feeding box 2 yes Ee Press Arrow Right to move to the next screen 5 anim scales HS1 gt S i weight factor 178 Press ENTER Enter the weight factor needed to calculate the AS le total weight of an animal Standard value 178 Press ENTER to confirm the input ene E Press Arrow Right to move to the next screen In this menu 5 HS1 tare value S the tare value is automatically ascertained and s
42. additive then enter this amount onto the keyboard amp confirm with enter Repeat the process until 10g is delivered consistently C Calibrations last checked E Machine mode set to F Cleaning settings Farmers Record of Settings no of automatic daily cleanings heat exchanger mixer flush drinking hose after days clear leftovers after minutes detergent rate ml litre Feedplan for group Daily drink allowances period length tally G Feedplan record daily drink allowance from to from to from to from to from to Drink sizes period length tally min becomes Max drink available Drink Concentration periods period length tally Concentration from to from to from to from to from to Solid matter content of the liquid milk g L Milk ratio periods period length tally milk ratio from to from to from to from to from to Daily pellet allowances concentrate plan 9 3 period length tally daily pellet allowance from to from to from to from to from to Pellet dependent weaning plan concentrate dependent drinking 9 1 2 weaning points start Feedplan for group Daily drink allowances period length tally end daily drink allowance from to from to from to from to from to Drink sizes min becomes Max period length tally drink available Drink
43. an accessory and can be retrofit ted at any time It is active as soon as temperature falls below 3 C and protects hose pipes solenoid valves and pressure reducer against frost We recommend to mount a heating cable in case the automatic feeder should be installed in an unprotected location exposed to ex treme cold Animal Identification 51 7 8 Animal Identification and Responder Number Input 7 8 1 Animal Identification Calfscan Calfscan collar gt 4 a PM Re sponder Each animal has to wear a collar with a Responder or an ear tag Responder in order to be identified The Responder has a 4 digit number imprinted on it This number defined as a Responder number is transmitted via transmitter signals from the Responder to the antenna in the feeding station As the Responder number is not suitable for rapid identification of individual animals each animal has on its collar or in its ear additionally a large animal number that can be easily read even from a long distance The system accepts animal numbers from 1 to 999 However it can manage or store only 99 animals This means that only 99 out of 999 potential animal numbers can be assigned to Responder numbers for animal identification The animal numbers can be splitted up into three categories with the following features Before entering the Responder numbers all animal numbers are marked with a next to the animal number Once you enter
44. and remove the plug from the 2 group valve unit 66 Distributing the Concentrate 8 3 Distributing the Concentrate The concentrate feeder distributes the next portion as soon as the dosing flap in the feeding bowl is not covered anymore 8 3 1 In the Restricted Mode A concentrate portion is dispensed as soon as an entitled animal enters the concentrate sta tion and is identified The next portion will be dispensed as soon as the dosing flap is free and the animal is still entitled to concentrate 8 3 2 Inthe Ad Libitum Mode In the ad libitum mode the concentrate feeder operates without animal identification The next portion is dispensed as soon as the dosing flap is not covered anymore Releasing an Extra Portion 6 N 8 4 Releasing an Extra Portion 8 4 1 The Long Electrode is free Feeding Mode o E a y f ser Y Stop D If the long electrode is free in switch position Feeding Mode you can manually release any number of milk portions whatever These milk portions are neither deducted from the feed entitlement nor they are stored by the program Turn the program switch to position Feeding Mode Press Arrow Left The display shows the following message extra portion start 0 5 L 120g L 100 Enter the milk ratio and press Start Stop to prepare a 0 5 liter milk portion with a concentration of 120 g L The milk portion is dispensed either at the feeding station or into
45. check whether the electrodes and the solenoid valves are are being checked tight The display shows The cleaning valve as well as the solenoid valve close auto matically while the milk pump is running The cleaning pro cess cuts off as soon as a fault message is displayed See chapter Alarms After the main cleaning process has been completed remove hoses the suction hoses from the milk supply of the automatic fee uncoupled yes der Only then rinsing starts running After you have removed the hoses press ENTER to confirm yes The following message is displayed press feeding pump afterrinse stop Rinsing In support of rinsing push the button located at the upper left of the chassis to activate the feeding pump The cleaning water is pumped out via the mixer jar and the suction hoses connected to it The next water portion will be delivered via the coil as soon as the long electrode level electrode is free After the residual detergent has been rinsed press Start Stop emptying mixer SOP to complete the rinsing process The display shows Rinsing ends as soon as the mixer jar is empty The display jumps back to the initial menu HE with hoses Clean Start g Mode Turn the program switch back to Feeding Mode A Turn the program switch back to position Feeding Mode only in case no detergent has been utilized or after you verified that there the system does not contain any water with de
46. gt warn yest gt 3 day w LWG A V gt group A V gt ofanimal weight This function is only displayed in case animal scales have been activated in Setup 21 List Printing warning list A V gt verification list 22 Total Consumption milk MP v 3 X1 X2 gt X3 X4 gt EL gt C1 C2 mains interruption restore gt water check gt milk check 23 Power Failures p AV gt box 1 2 v gt box 1 2 tare 2 This function is only displayed in case animal scales have been 25 Animal scales connection test activated in Setup box 1 2 weigh Concentrate 40 Concentrate 1 Plan group v gt period 1 5 gt duration concentrate 1 plan feeding plan target consumption gt 41 Concentrate 2 Plan group v gt period 1 5 gt duration concentrate 2 plan feeding plan target consumption gt minimum save up A V gt groupA V 42 Quantity Limits maximum quantity v gt groupA V carry over A V gt groupA V 44 Entitlement Intervals group V gt first last interval gt number of entitlement intervals 45 Wean by Concentrate weaning group v 3 start end 49 Connection Test test silo 1 amp 2 2 test Silo 3 amp 4 Delete Functions 90 Feed Delay delete feed delete feed delay delete feed delay delete consump delete consumption Consumption concentrate v group gt animal number gt tion group gt animal number 99 New Installation all new V gt operating data Abbreviations and S
47. heat exchanger must not be cleaned automa tically Press ENTER to confirm the input Clean HE gt automatically no If you select yes press Arrow Right to move to the next screen Press ENTER clean HE 3 2 times day Enter the frequency of heat exchanger cleaning Press ENTER to confirm the input Press Arrow Right to move to the next screen Press ENTER clean HE at 10 00 and 22 00 h Enter the time when heat exchanger cleaning has to be carried c1ean HE at out e g at 2 00 a m and 2 00 p m 14 00 Press ENTER to 12 00 and 14 00 h confirm the input If you enter two cleaning times make sure that the lag between the first and the second clea ning process at the lower right of the screen is at least 1 hour Otherwise the automatic feeder will carry out only one cleaning process The cleaning process takes place as soon as the milk in the stainless steel coil of the heat exchanger has been fed to the animals When cleaning time has come and there is still milk in the coil the automatic feeder tries to feed the milk for one hour As the coil is filled with the water needed for cleaning it may happen that the first two drinking portions for an an imal being entitled e g to 2 liters of milk consist of milk and the following of milk powder water If the animal does not drink the milk the automatic feeder carries out automatic cleaning 1 hour after the entered time at the latest The milk is then pressed out of the c
48. i Blatt 9 Mikro identification Forster Teens emph Versions Nr a S AC Sensitivity card Datum 16 10 2003 ezeichnet m von Blatt Anderung Ind Datum Name 3 Name jr G ltig bis 10 d BT1 computer control unit upper part without processor card BT1 A4 LCD display BT1 A2 keyboard card A2 X31 et BT1 S1 programme switch BT1 computer control unit upper part with processor card constrast adjustment LCD display d p O programme chips replaceable Speicher Karte date memory replaceable opprionally jumper BT1 A3 processor card channel 3 A3 X4 A3 X3 channel 4 channel 2 BT1 A2 keyboard card FINNIT TAK5 SA2 XX F1 P1 Zeichnungs Nr PL10244 e PS T i Blatt 10 Mikro identification Forster TSERnik EiNbHl Version a A AC Sensitivity card gezeichnet Datum 16 10 2005 au Anderung Ind Datum Name Name jr G ltig bis
49. in the heat exchanger into the mixer jar where it is lead via the circulation valve through the milk pump back to the stain less steel coil During this process the box valve and the mixer outlet valve are closed Then the mixer outlet valve opens and the excessive cleaning water in the mixer jar is pumped out to the outside See chapter 14 5 1 page 134 Cleaning Cleaning Settings Heat Exchan ec ger Mixer jar Box valve Mixer outlet valve Hose connection to water line Milk pump Hose connection to milk tank Milk valve Circulation valve Accessories 155 19 5 Detergent Dosing Pump Thanks to the detergent dosing pump liquid additives are added automatically to the water during the different cleaning cycles There is no need anymore to add the detergent ma nually The detergent dosing pump is located in the left interior of the automatic feeder below the two group valve unit The detergent is taken from a container with a storage capacity of 1 5 liters and is conducted via a thin hose into the mixer jar The detergent dosing pump has to be calibrated Detergent dosing pump Container 156 Accessories 19 6 Fly Protection Door In case of fly infestation occurring particularly in summer we recommend to protect the mixer jar by a large fly protection door Water vapour can easily escape through the ope nings of the fly protection door The
50. input 1 5 L delete yes pa SE Select no to maintain the carryover Press ENTER to con VARESE xl este firm the input 1 5 L delete no Go to the next screen 14C dr 6 0 i E for 0 days 0 0 L Press ENTER Enter the number of days for the duration of 14C dr 6 0 L AS le addition reduction for 3 days 40 0 L Press ENTER to confirm the input ge ES Press the key to select for addition and for re 14c dr 6 0 L xl al duction Press ENTER to confirm the input for 3 days 0 0 L P Enter the amount of addition or reduction and press ENTER 14C dr 630 it a Boa for 3 days 2 0 L After the entered period of time has lapsed the corresponding animal appears as expire an imal and is set back to the feeding plan A 60 Entering Deviations Addition Reduction 7 11 2 Deviations of Concentration qa ES Select submenu Concentration deviation gt Y concentration i ES Go to the next screen The first line contains information on 14C conc 120 g L ai the current concentration In the second line you can raise or for 0 days 0 g L reduce the concentration for a certain number of days starting from the concentration plan Press ENTER Enter the number of days for the duration of 14C conc 120 g L AS K addition reduction for 3 days 0 g L P Press ENTER to confirm the input 14C conc 120 g L ge for 3 days 0 g L ps E Press the key to select for addition and
51. is 2 g L the 50 kg animal will get 16 g additive per day whereas the 100 kg animal will only get 4 g per day Weight dependent additive distribution The distributed additive amount depends on animals weight i e heavy animals get more additive than light weight animals If no animal scales is connected the weight entered at registration will be updated by a special factor corresponding to animals natural weight development If an animal scales is connected the weight and the daily weight gain will be determined automatically Additive distribution in grams per day If the additive is distributed in grams per day the additive amount will correspond to the amount per animal and day The additive amount will neither depend on the milk amount nor on animal s weight If the additive is distributed in g 100 kg and g day you may choose how often the additive should be distributed Choose between the following settings 1 time once day 2 times twice day or distribution to all portions Press Arrow Right to move to the next screen distribution gt 2 times day yes Press Arrow Up or Arrow Down to select the desired distribu tion 1 time day 2 times day distribution to all portions If you choose 1 time day and 2 times day distribution will depend on the minimum save up quantity distribution 1 time day If an animal is entitled to e g 3 liters with a minimum save up quantity of 2 liters the entered medicine amount w
52. next screen and set the in 5 antenna Squelch put and reading sensitivity of the antennas The higher the concentrate 180 gt Squelch value the lower the identification range of the anten nas Potential input O to 200 Press ENTER to confirm the input The antenna type is decisive for the identification range In case of micro identification Calfscan you can set the range by the antenna Squelch The following table contains the Squelch values and identification ranges for the different Responders These Squelch values are empirical and factory set Squelch Standard values Identification range X Responder max 25 30cm Ear tag Responder oe afl max 25 30cm PM Responder max 20 25 cm The entered value is active until you change it manually 7 3 2 Setting the Baud Rate for PC and Concentrate Feeder GH wu Ww Pr pP You have to set the same baud rate for the PC as well as for the concentrate feeder You can choose among the following transmission speeds 19200 9600 2400 or 1200 baud The standard value is 19200 baud In case of electrical interference from the vicinity it is advisa ble to reduce data transmission speed Press Arrow Up or Arrow Down to select menu Set baud 5 setup 5 ec rate set baud rate Press Arrow Right to go to the next screen 5 baud rate 19200 baud yes Press Arrow Up or Arrow Down to select the baud rate accor 54 baud rate ding to
53. plan group A gt Select the group 404 Cl plan group A gt Press Arrow Right to go to the next screen 40 A per 1 7 days fr 0 2 to 0 2kg gt Press ENTER Enter the duration of period 1 40 A per 1 6 days fr 0 2 to 0 2kg gt Press ENTER to confirm the input Enter the start and end value of the concentrate quantity in kg maximum concentrate quantity per type 9 9 kg Press EN TER to confirm the input 40 A per 1 6 days eo 052 o sls N 8 Altering the Operational Data Press Arrow Right to move to period 2 40 A per 2 42 days Rig fr 0 5 to 2 0kg 2 Press ENTER and enter the duration of period 2 ee E Press ENTER to confirm the input h ES Enter the start and end value of the concentrate quantity in kg Press ENTER to confirm the input There is no need to enter the start value of a period as this value corresponds to the end value of the preceding period ES h Press Arrow Right to go to the periods 3 to 5 Proceed as with Rat period 1 and 2 u After the 5th screen the display shows duration of the concen 40 plan 90 days trate 1 plan and of the feeding plan feed plan 77 days Example with standard values The next screen shows plan requirement for the quantity of 40 target consum cu concentrate 1 Example with standard values Standard values of concentrate plan 1 for all groups period 1 7 days 0 2 kg period 2 42 days from 0 2 to 2 5 kg peri
54. process at any time by pressing Start rem 10 00min stop Stop After 10 minutes have lapsed the liquid in the mixer jar is clean HE drained off via the mixer outlet valve The display shows emptying mixer After completion of the main cleaning process rinsing starts running see annex During the rinsing process the display shows afterrinse HE After completion of rinsing the following message is dis afterrinse HE played finished After heat exchanger cleaning has been completed the stainless steel coil is filled with wa ter If an entitled animal enters the feeding station and is identified the water portion in the heat exchanger will be delivered into the mixer jar and then drained off via the mixer outlet valve Only then the automatic feeder starts preparing a milk portion Turn the program switch to position Feeding Mode in order to return to feeding mode Notes on automatic heat exchanger cleaning time controlled If the long electrode is covered the automatic heat exchanger cleaning will be deferred for 1 hour at most so that an animal has the opportunity to drink up the liquid in the mixer jar If the animal does not drink up the liquid within this time the electrode is still covered the liquid will be drained off via the mixer outlet valve and the cleaning cycle starts running If there is still milk in the stainless steel coil the automatic heat exchanger cleaning will be deferred for 1 hour at most too
55. refers to selection of the animal groups A B C and D 28 Operation and Operating Elements 5 1 3 Manual Keys Press the manual keys in order to activate the corresponding functions regardless of the con trol Mixer motor Powder motor Detergent dosing pump Additives IE Mixer outlet valve Water solenoid valve Milk pump Milk solenoid valve In order to save the sealing make sure that the mixer never runs without liquid 5 2 x Verifications X ag h ES est m h Input Routine 29 Input Routine Pr pP e Keep the function table at your fingertips Function table At the left of the function table Switch Menu are listed the names of the main menus cor responding to the relevant position of the program switch At the right of them are indicated the submenus and the corresponding messages displayed on the screen At the left of the function table Keyboard Menu are listed the numbers you have to enter in order to move to the keyboard menus The abbreviations used in the program are listed in alphabetical order at the lower part of the function table Turn the program switch to select the desired switch menu Press Arrow Up or Arrow Down to select the desired submenu The switch or keyboard menu contains the submenus written in columns and in vertical or der Arrow Up on the display indi
56. register in B B weight 55 kg LWG 561 g day E gt gt gt 25 anim have been fr registered No 1 to 25 not all available not available anim cancel regist no not available anim cancel regist no not available anim cancel regist yes 23 anim have been registered N Registering the Animals 5 7 9 3 Registering Automatically Automatic registration shortens and simplifies the registration process of the animals Contrary to the registration of individual animals or groups in this menu there is no need to enter animal numbers and animal specific data such as e g weight and estimated daily weight gain If an available number is identified in the feeding station it is automatically allocated to a pre selected group Turn the program switch to 6 animal data and Info animal data amp Info gt H weight days fed Animal Data amp Info p p Select submenu Automatic Register animal data amp Info gt Y automatic register ba Press Arrow Right to go to the next screen automatic gt se register no E ES Select yes and press ENTER to confirm the input E 5 xl ee register yes E E Press Arrow Right to move to the next screen Press ENTER gr A wei 55 kg Rat eue LWG 561 g day p Select the group Y Press ENTER to confirm the input ce Enter a realistic housing weight and press ENTER gue Automatic registration is active until you enter no
57. settings gt Y ning Portion remaining portion pA Press Arrow Right to move to the next screen remaining portion gt ER empty yes pa Enter no if the remaining portion has to be drained off auto remaining portion gt xl est matically standard setting yes Press ENTER to confirm empty Do the input peu If you select yes press Arrow Right to move to the next remain portionafter COME c screen Press ENTER 30 min empty 138 Cleaning Enter after which time the remaining portion should be remain portionafter i te drained off Press ENTER to confirm the input Potential in i My e D 25 min empty put up to 99 minutes Potential input 0 to 99 minutes Standard value 30 minutes 14 5 5 Cleaning Settings Detergent This menu is only displayed if the automatic feeder is equipped with a detergent dosing pump that has been previously selected in Setup Rinsing Turn the program switch to 2 rinsing cleaning ES HE with sponge y Press Arrow Up or Arrow Down to select submenu cleaning E Y Settings settings E Press Arrow Right to move to the next screen cleaning settings gt S i heat exchanger Press Arrow Up or Arrow Down to select submenu cleaning settings gt Y Detergent detergent Press Arrow Right to move to the next screen detergent ES S i 0 g L n Enter the detergent amount and press ENTER to confirm the detergent ES WW am input For dosage r
58. speed alarm is triggered when a calf drinks at lt 70 of it s average drinking speed 3 breaks during drinking alarm is triggered if a calf takes 2 or more pauses during drinking 3 Changing alarm trigger levels warning levels 9 6 1 to adjust an alarm level turn dial to 10 press 20 then enter Display reads 20 warning level feeding Follow the prompts amp fill out the data fields as requested by the display 4 Checking calves with alarms Turn dial to 3 machine alarms Display reads messages dr xx C xx exp xx dr drinking C concentrate pellets exp expired finished the feedplan Down arrow to warning animals feeding xx Right arrow into this submenu Display gives details on the 1 calf with a drink warning eg 123B fr10 35 2 0L 1 6 0 cons 1 0L 123B means calf no 123 in group B fr 10 35 means it last drank at 10 35am 2 0L is the current drinking right 1 6 0 means it last drank at drink box no 1 4 today s total drink allowance is 6 0L cons LOL means it has drunk 1 0L so far today Right arrow gives the details on feed consumption yesterday Next right arrow gives the number of breaks pauses during drinking both today amp yesterday Another right arrow gives drinking speed data for today eg 123D dr speed l min today 74 0 86 123D means calf no 123 in group D today 74 means drinking speed today is 74 of average drinking speed over last 3 days 0 86 means today s drinking s
59. the concentrate machine alarms has not been calibrated and is identified the display will show an error message The alarm LED on the concentrate feeder starts flashing In menu Machine Alarms you are asked to calibrate the silo 2 concentrate of the corresponding silo please calibrate The alarm message disappears as soon as calibration has been completed 13 1 3 The Shaft is Blocked If the shaft is blocked the following error message will be silo 1 displayed shaft blocked The concentrate feeder is out of action and the alarm LED on the concentrate feeder starts flashing Potential corrective action e Check whether some foreign matter has got caught in the shaft and remove it if neces Sary The motor sensor resp motor gear may be defective In this case contact Service 13 1 4 Idling of the Shaft on the Concentrate Feeder As soon as an animal consumes its concentrate portion the dosing flap starts moving after approx 5 6 seconds 5 revolutions of the shaft If the flap does not move due e g to bridging of the feed distribution will cut off without being deducted After the animal has left the feeding station dosing will be checked If the dosing flap still does not move an alarm will be triggered The alarm LED on the concentrate feeder starts flashing but the concentrate feeder does not switch off As soon as the next animal enters the concentrate station the feeder retries to dose the concentra
60. the feeding station and is identified the remaining portion will be stirred in the mixer jar After the animal has drunk the remaining portion i e the mixer jar is empty and the electrode is free again the automatic feeder starts preparing the next portion Two feeding stations If an entitled animal is identified the corresponding suction line will open If the animal is not entitled anymore the suction line will close as soon as the long electrode is free again and the entered draining time has lapsed standard value 16 seconds If the long electrode is still covered the suction line will close after approx 2 minutes If the animal interrupts feeding 5 minutes after the portion has been prepared the remaining quantity in the mixer will be released i e each animal is now allowed to drink it The re maining portion in the mixer jar will be drained off automatically via the mixer outlet valve after a set period of time See chapter 14 5 4 page 137 Cleaning Settings Remaining Por tion In the Ad Libitum Mode In the ad libitum mode the automatic feeder operates without animal identification As soon as the level electrode is free the machine starts preparing the next portion In case of two feeding stations both suction lines will open If the automatic feeder operates in the ad libitum mode for a long period of time the 2 group valve unit will heat considerably Therefore connect the suction hoses directly to the mixer
61. the transceiver to the stand alone channel 2 test the connections Dial on 10 keyboard Press 49 then enter Display reads 49 connection test Right arrow into the next screen Display reads 49 silo 142 test connection no Change display to yes amp confirm with enter Right arrow into the next screen Display reads 49 silo 3 amp 4 test connection no Don t change this screen Just right arrow again to the next screen If the connections are effective the screen says 49 silo 1 amp 2 test connection OK If there is a problem the screen says 49 silo 1 amp 2 test connection error If there is an error check your wiring connections again amp repeat this test If there is still an error you will need to perform an interface test see 7 3 5 Ring Tullamarine for assistance with this u C Configuration 7 3 1 This tells the stand alone keyboard that you have installed pellets feeder s When configuring pellet feeders the stand alone keyboard uses the following terms silos 1 4 pellet feeding stations 1 4 C1 C2 the 2 types of pellet grain Dial on 10 keyboard Press 5 then enter Display reads 5 setup concentrate Right arrow into this submenu Display reads silo 1 amp 2 available no Change display to yes amp confirm with enter Right arrow into next screen Display reads silo 1 C1 down arrow to check the setting for silo 2 if there is a 2 pellet feeder Right arrow into next screen
62. the water amp retrieve the cleaning sponge If the sponge was dipped in detergent perform another sponge cleaning without inserting the sponge in order to rinse any remaining detergent from the milk warming coil H Feed plans The calf feeder can store amp operate 4 feedplans at once A B C D It comes pre loaded with 4 default feedplans from Germany A B C D An outline of the default feedplans is given at the end of this startup guide If the farmer decides to use one of the default feedplans most likely feedplan D just allocate the calves to that group when you enter them You do not need to enter any feedplan data now Alternatively 2 WestfaliaSurge Australia feedplans are also outlined at the end of this guide If the farmer prefers one of these feedplans or has their own individual feedplan all the data for this feedplan should be entered now in place of one of the default feedplans To enter a new feedplan Feedplans for combi units require data entry in 5 keyboard fields 1 daily drink allowances 2 drink sizes 3 concentration periods 4 assign a solid matter content to fresh milk 5 milk ratio periods The data given in the steps below is for the 2 advanced WestfaliaSurge Australia feedplan Data in shaded fields is for information only it is not entered into the keyboard H1 The milk plan feeding plan s9 1 1 Turn dial to 10 keyboard Press 10 then enter Display reads 10 feedi
63. to 200 g Maximum quantity The quantity to be claimed is limited in order to prevent excessive consumption of milk or concentrate due to too high minimum save up quantities As soon as the maximum quantity is attained the claim is blocked for 2 hours The saved quantities are maintained After the two hours have lapsed the corresponding animal can claim the remaining quantity but again only the maximum quantity The maximum quantity can be set according to the age of the corresponding animal By default the maximum quantity is always higher than the mini mum save up quantity by 0 5 litres Milk You can enter the maximum quantity for milk per group and in liters according to the maximum quantity plan The maximum quantity cannot be smaller than the minimum save up quantity Concentrate You can enter the maximum quantity for concentrate per group and as a per centage of the day quantity 82 Limited Quantities Carryover If an animal does not consume the total milk or concentrate amount the remaining quan tity will be carried over to the following day Consequently the value at day shift is not Zero but it corresponds to the carryover The carryover can be bound to the minimum save up quantity i e the carryover is at most as high as the minimum save up quantity 9 5 1 Minimum Save Up Quantity and Maximum Quantity for Milk Keyboard Turn the program switch to 10 keyboard D e 7 ee Enter 15 and press ENTER to confirm the in
64. warning suppression at the be ginning after housing Press ENTER to confirm the input Move to the next screen Press ENTER For concentrate type 1 enter the beginning of warning today Press ENTER to confirm the input Enter the warning level Press ENTER to confirm the input Go to the next screen and press ENTER Enter the warning level for day warning for concentrate type 1 Press ENTER to confirm the input Move to the next screen Press ENTER Enter the warning level for 3 day warning for concentrate type 1 Press ENTER to confirm the input Enter the warning level for concentrate type 2 into the next three screens Standard values for all four groups Warning suppression 40 days Warning today as of 8 o clock 70 Day warning 70 3 day warning 40 87 20 warning level gt concentrate 2028 A for 40 days gt warning suppression 204 A C1 8 hrs gt warning today 70 202 A C1 gt day warning 70 202 A C1 gt 3 days warning 40 88 Machine Data Station Number 9 7 Machine Data Station Number The station number is an internal company designation of the automatic feeders for plants with more than one automatic feeder It facilitates identification of each individual automa tic feeder connected to the PC program KalbManager or in case one printer is used for several feeders As automatic feeders are factory delivered with station number 1 as of 2 feeders you have
65. 00 stirring blade with long scraper 235mm up till 18 10 00 7721 0030 065 R hrfl gel mit Feder 235mm und kleiner Feder ab 19 10 00 stirring blade with scraper 235mm and with short scraper as of 19 10 00 7721 0030 012 Federstern 10mm star wheel 10mm 7721 0020 008 R hrfl gel mit Feder 110mm center stirring rod 110mm 7721 0091 582 Pulvertrichter kompl powder hopper compl 7721 0060 117 Sternmutter M5 headed star nut M5 7721 0060 043 Dosierzunge Pulverf rderung TAO und TA1 deflector plate 7721 0090 079 Dichtung GDM 3 17 seal GDM 3 17 7721 0070 908 Getriebemotor O 220 240V 60Hz kompl geared motor O 220 240V 60Hz 7721 0040 005 Getriebemotor O 220 240V 50Hz kompl ab 17 09 00 gear motor O 220 240V 50Hz as of 17 09 00 7721 0096 658 Heizpatrone PTC IP54 heating cartridge PTC IP54 TK ok OK ck ck ck ck ck ch ck ck ck cho ck ck K Kk k kk k k 7721 0040 320 Pulverf rderung 3 5 6 230V 50 Hz ohne Dampfsperre powder supply 3 5 230V 50Hz w o heating 7721 0040 375 Pulverf rderung 3 5 6 230V 50 Hz mit Dampfsperre Powder supply 3 5 230V 50Hz with heating 7721 0040 721 Pulverf rderung 3 5 6 230V 60 Hz ohne Dampfsperre powder supply 3 5 230V 60Hz without vapour screen 40352 01 01 105 IV De 2 P 129 123 Ersatzteilliste 10 02 03 Page Blatt 4 spare part lists Milch Wasserversorgung TAKS 2 fach VA Pumpe o Steckverschr milk and water supply TAKS double stainless steel pump 40352 403
66. 12 2 6 Animal Scales W Ra p Pr Pr animal verific gt visits 12B visits fed gt today 3 yest 4 12B visits not fed gt today 4 yest 7 12B visit with C gt today 6 yest 9 12B visits none C gt today 3 yest 6 In submenu Animal Scales you can view all information on the animal scales Press Arrow Up or Arrow Down to move to the menu Animal Scales Press Arrow Right to move to the next screen Press Arrow Up or Arrow Down to select the animal whose weight has to be checked Press Arrow Right to move to the next screen The first line shows the number of visits to the feeding station of the selec ted animal The second line indicates the number of weighing used to calculate the animal weight as well as the weight of the corresponding animal resulting from it The display al ways shows the last visit with the current animal weight animal verific gt animal scales 3A anim weight gt examine in list 3A visit today 2 num 6 w 38 0kg gt 110 pp y p Animal Verification Press Arrow Up or Arrow Down to check the weight determi ned during the relevant visit Press Arrow Right to go to the next screen The display shows the day weight of yesterday or the day before yesterday of the corresponding animal The day weight is always the average weight resulting from all visits of that day Press Arrow Up or Arrow Down to view by turns the day weight o
67. 4 Manual Input of Responder Number 7 9 Registering the Animals 7 9 1 Registering Individual Animals 7 9 2 Registering Groups 7 9 3 Registering Automatically 7 10 Entering the Correction Days ssssssssssessee es he 7 11 Entering Deviations Addition Reduction oocococcccccocnccnca eee 7 11 1 Deviations of Milk Portions 7 11 2 Deviations of Concentration sssssssssssessss ees en 7 11 8 Deviations of Concentrate 7 11 4 Deviations of Additives 1 12 Aceustoming A es a eg oe eoe poete ann spiel 8 Functioning of Automatic Feeder and Concentrate Feeder 8 1 Preparing the Milk Portions 8 2 Distributingithe MilkK 000 br pe ER eave beep tak oul LE YDG WEGE ERES 8 2 1 Inthe Restricted Mode 8 2 2 Inthe Ad Obitum Mode 8 3 Distributing the Concentrate 0 esee 8 3 1 Inthe Restricted Mode 8 3 2 Inthe Ad Libitum Mode 8 4 Releasing an Extra Portion 8 4 1 The Long Electrode is free 00 teeta 8 4 2 The Long Electrode is Covered 2 cece eee eee eens 8 5 Feed Delay Delete Consumption 000 cece ect enna 8 5 1 Delete Feed Delay coe tee mer aere e Rer Ree 8 5 2 Delete Consumption for the Entire Group 8 5 3 Delete Consumption for Individual Animals 8 6 Daily Calculation iere ERR RR RE RE ARE A RR re 9 Altering the Operational Data ooooocconcncnrcn eee 9 1 Feeding Plans 2c sees ise 2
68. 400V 7721 0090 004 Heizk rper 3 2KW 230V heating element 3 2KW 230V 7721 0096 496 Heizk rper 4 0KW 230V heating element 4 0KW 230V 7721 0098 048 Heizk rper 2 8K W 230V Heating 2 3KW 230V 7721 0040 429 Umw lzpumpe 230V 50Hz 15 60 TAS circulation pump 230V 50Hz 15 60 TAS 7721 0098 115 Dichtung UPS15 washer UPS15 7721 0090 091 Kontrollampe gelb 400V D 13mm pilot lamp yellow 400V 7721 0090 089 Kontrollampe gelb 230V D 13mm pilot lamp yellow 230V 7721 0090 014 Drehknopf Heizungsthermostat schwarz mit rot knob for heating thermostat black red 7721 0090 017 Drehknopf Mindestbetriebstemperatur schwarz mit gr n knob for MWT black green TK OR OK ck ck ck ok KK OK k k K OK Ok OK OK OK Ok k 40955 02 02 114 AD pe E pam ea ac ey f Fasern mo Pos Item Ersatzteilliste 10 02 03 Page Blatt 10 spare part lists W rmetauscher 5 heat exchanger 40955 40954 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0040 946 W rmetauscher 5 Pl 2 8KW 240V SA CSA UL heat exchanger 5 P1 2 8KW 240V SA CSA UL 7721 0040 949 W rmetauscher 5 P1 3 0KW 200V SA heat exchanger 5 P1 3 0KW 200V SA 7721 0040 950 W rmetauscher 5 P1 3 2KW 230V SA heat exchanger 5 P1 3 2KW 230V SA 7721 0040 953 W rmetauscher 5 P1 3 8KW 400V SA heat exchanger 5 P1 3 8KW 400V
69. 44 concentrate intervals 80 concentrate plan input 77 concentration plan input 76 connecting Calfscan 21 connection additive dispenser 152 animal scales 149 electrical 17 milk pipe 23 suction hose 20 two group valve unit 151 water 22 connection error animal scales or concentrate feeder 111 connection test towards the concentrate feeder 44 connection test animal scales 149 construction parts Stand Alone Combi 11 construction parts heat exchanger 15 consumption 125 consumption totals 126 control of the automatic feeder 12 correction days enter 58 D daily calculation 71 Index date time check 34 input 34 deaerate the circulation pump 32 141 deaeration screw 32 decommissioning 143 delete consumption 69 feed delay 69 delete consumption for individual calves 70 for the entire group 70 demand delete 69 detergent 138 141 detergent dosing pump 155 detergent pump activate in Setup 42 deviations 59 of additives 61 of concentrate 60 of concentration 60 of milk portions 59 Dip switch 38 distributing the milk 65 distribution board 14 dosing quantity concentrate 108 double box 151 double function keys 26 draining time 40 41 drinking alarms warning today 114 warning yesterday 114 drinking right 107 drinking speed 115 E electrical connection 19 electrical vapour screen 153 electrode long 65 position 140 shaft 140 s
70. 46 detergent 7 5 3 p48 use alkaline detergent from the dairy Turn dial to 5 calibration Display reads calibration water Down arrow moves through the things that could need calibrating water boiler water HE milk powder additive detergent concentrate pellets Right arrow takes you into the submenu for that particular substance Work through the necessary submenus step by step as directed by the display 2 Check water temperature 7 6 2 amp 7 6 3 p52 Check that the orange boiler light is out off then deliver a 500ml dose of water into the mixer by repeating the steps for calibrating water volume above Take the temperature of the water in the mixer with your thermometer Wait 30 seconds the distribution time amp repeat the process Both doses of water should be between 38 C amp 42 C If not adjust the thermostats appropriately wait for the orange boiler light to go out then repeat the tests If the water is too hot at first amp you need to reduce the setting on the first thermostat upper temp limit red dot you should also lower the setting on the 2 thermostat lower temp limit green dot If you don t the 2 thermostat may be set to a higher temp than the 1 4 the machine won t work E Set machine feeding mode feeding mode s10 1 10 2 p94 This is really another configuration step You tell the machine what it is working with a powdered milk only b liquid milk onl
71. 5 Blatter poti sensitivity BT1 computer control unit lower part BT1 Al control distributor with filter SA2 as of 07 01 A1 X6 Bl tter t LO LO N 00 O gt CN N Sa c S o m gt 00 m e a LE E Val c Ze niZ oW m e D Sle a cepo O zu olo 5 N gt C5 m E T a oO 3 Se ED En x Elo ec 3 Oo o Oo D e y E A E EZ 0 o o 2 ge e L o C o o oO O K SE o oO o E On ae 20 GN lt L 20 a gt Wei oO o n O lt L o E o Ka E 5 Er o O o E nderung Anderung Datum Name Name jr G ltig bis 2 4 5 6 7 8 9 SA2 Plus Control Unit k q 76 ES EN CO S AC sensitivity card itivi Zeich Nr SK10138 Kr E UE electrodes F rster Technik GmbH ee r Blatt 3 gezeichnet Datum 17 10 2005 van 3 Bl tter LT1 power unit SA2 Plus 000000 LT1 A2 distribution board ad At Al H N IX ZV 117 000000000000000000000
72. 5 days days 1 5 from0 2kg to 0 3 kg 2 40 days days6 45 from O 3 kg to 2 5 kg 3 35 days days 46 80 from 2 5 kg to 2 5 kg D2 The milk weaning plan optional concentrate dependent drinking 9 1 2 This lets you begin the process of weaning a calf off milk reducing milk plan allowances as pellet intake increases It works in the same way as correcting calf age at registration When a calf s daily pellet intake averaged over 4 consecutive days reaches the start value of the weaning plan the calf is shifted along it s milk plan to the start of the declining period in the milk plan eg from 5 0L to 2 0L When the calf s daily pellet intake averaged over 4 consecutive days reaches the end value of the weaning plan the calf is again shifted along it s milk plan to the end of the declining period in the milk plan Standard weaning points are start 0 5kg end 2 0kg If you want to change the weaning points Turn dial to 10 keyboard Press 45 then enter Display reads 45 weaning group A no Enter desired calf group A B C or D then right arrow to next screen Display reads 45 group X yes feed according to plan Down arrow 4 screen reads 45 group X no C dependent feeding You have to choose between the two screens If you want to wean off milk as pellet intake increases you should Down arrow to 45 group X no C dependent feeding Press yes no to change screen to 45 group X yes C dependent feeding
73. 52 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Pos Teile Nr Bezeichnung Item Part No Description 006 7721 0070 567 Schlauchschelle 1 2 12 20 Zebra hose band clip 1 2 12 20 Zebra 009 7721 0090 079 Dichtung GDM 3 17 seal GDM 3 17 012 7121 0040 356 Magnetventil 230V 50Hz 4 0 mit T lle und 3 4 berw solenoid valve 230V 50Hz 4 0 with nozzle and 3 4 union nut 015 7721 0080 059 Dichtung 24 0x17x2mm graphitiert washer 24 17 2 mm graphitized 021 7721 0080 009 Manometer Anschluss hinten manometer 024 7721 0040 370 Druckminderer o Manometer mit Winkelverteiler pressure reducer without manometer with angular connection 039 7721 0070 740 Schlauchverschraubung 2 teilig IG 3 4 T lle 13mm hose pipe screw connection 1 2 two piece 048 7721 0097 477 Kugelhahn 1 4 IG IG ball cock 1 4 internal thread internal thread 051 7721 0040 549 Steckverschraubung 1 4 AG ID 7 5 10 L 30mm ab 01 09 00 plug type bolting 1 4 AG ID 7 5 10 L 30mm as of 01 09 00 054 7721 0099 259 Umsp ladapter 2 fach kompl f r 1 2 SchlauchkupplungTA3 TA5 adapter for rinsing double compl for 1 2 hose coupling TA3 057 7721 0098 056 Schlauchkupplung 1 2 Einhandkupplung 1 2 hose pipe coupling 1 2 072 7721 0040 374 Pumpe VA 230V 50Hz 250W mit BR Pumpenrad o Pumpenbl kompl pump StSt 230V 50Hz 250W w BR pump wheel w o pump pl compl 075 7721
74. 721 0040 361 St ssel mit AG 1 2 L 88mm TAS sw24 tappet with exterior thread 1 2 88mm TAS sw24 123 7721 0099 665 Ventilteil Teileset Magnetventil 8 5 valve component set solenoid valve 8 5 41325 09 02 e AA N rn DEZ Ersatzteilliste 10 02 03 Page Blatt 7 spare part lists Milch Wasserversorgung TAK5 6 milk water inlet 41325 41325 g ltig valid ab as of 01 06 2001 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Pos Teile Nr Bezeichnung Item Part No Description 126 7721 0091 513 Ventilteil Magnetteil 13 36 8 5 valve component magnet unit 13 36 8 5 129 7721 0090 686 Ventilteil Plungerrohr valve component plunger guidance 132 7721 0090 687 Ventilteil O Ring 18x1 5 valve component o ring 136 7721 0097 680 Ventilteil Feder bis 18 11 02 valve part spring up till 18 11 02 138 7721 0090 311 Ventilteil Plunger mit Teller f r Magnetventil 8 5 230V tappet for solenoid valve 280 8 5 M G 12F NCS42 230V 147 7721 0040 780 Ventilteil Teileset Ventil 8 5 ohne Magnetteil valve component set valve 8 5 without solenoid component 153 7721 0099 434 Schlauch 8 0x3 0mm TPE tr b bis 05 11 02 hose 8 0x3 0mm TPE up till 05 11 02 159 7721 0041 060 R ckschlagventil R ckflussverhinderer D 15mm m Feder 0 4bar nonreturn valve D 15mm 162 7721 0060 160 Dichtung 18 5x12 0x2mm har
75. 9 Water connection Milk connection Water Connection Connect the 1 2 water hose to the 3 4 hose coupling at the right of the automatic feeder The water pressure supplied by the customer has to be between 2 5 and 6 bar Note To ensure troublefree functioning of the automatic feeder take care that the water pressure does not fall below 2 5 bar Take care that there is no pressure variation of the water pipe In case of water pipes with small cross section it may happen that in the feeding mode or when water is taken out of the same pipe simultaneously the water pressure will drop If the water pressure is below 2 5 bar you have to use a water tank Install an additional water valve The pressure reducer is factory set to 1 5 bar Do not alter the setting of the pressure reducer If you do not observe the above mentioned notes there is no guarantee that the automatic feeder will run trouble free Water and Milk Connection 23 3 6 2 Milk Connection Convey the milk from the milk storage tank straight to the automatic feeder If long pipes are inevitable use larger diameters Install the connection for the milk pipe at the bottom of the milk tank Air containing pipes very long and thin as well as thin walled pipes being prone to con tract lead to untimely switching off or change over of the system To avoid air bubbles do not hang the milk hose into the milk tank from above
76. AC Sensitivity card TAKS SA2 XX F1 P1 Mikro Ind Datum Name power card e LTI A1 3 9 gt 3 9 gt Zw Na H Cc o Oo an q ES E OE zE VAOG AOfZ SW LLI os LC MO ueeJ6 2 s va Ns duind juo81o1op Pm UMOJQ Y en 52 zm VAOZ AOSZ LA Us gt LC MO uaeJ6 22 We LM gt AJeA prOUS OS I9JeM o UMOJG 2 ax u Oo j E an q i zu 22 Ed wot uoeub VAOZ MOEZ DU 22 r Od AJLA pIOUS OS I9YeM UMOIG oo Ka njq ud La en Ed wot dab VAOZ MOEZ SA 111 NS AJLA pIOUO OS rur UMOJQ OLX LL1 eniq zu u m Ecoute VAGL AO0gZ vA L11 NS Z AJLA Xoq Sutpoo RER 6X 111 an q zu sS Ee ones use VASI NOEZ SALLI Ne agea xoq Surpoo UT ex 111 9 52 zel ee VAOZ AOEZ ZA LLT tic zie O o eA uss1B SS Ne LM SARA quo81919p UMOJQ I A X ara 23 SEL mo Vb MSE AO Z TEE EE pee 10 OUI IOXIUI t Ep P Ev UMOJG o Ka E PN eniq o z w ER S wous uesub VAOZ AO Z lA ll19 oE as JOXIUI AJLA 9 1nO m UMOIG t x EE ES S EW LLI El MSI ADEZ 13 2N 1171 25 pai ee aniq 7 E Buljoay ienno Japmod zu oz lt A 2 BS od A lt m00Z AOEZ W lL1 l umoug Jopmod IAMNIPPE E eniq ao zu EE SE wot usa fb MOSZ AOCC CU ES E dumd yru po gt as UMOJG obIq MSL AOSZ L3 lW LL1 By a aniq bunuoeu 1epnno Japmod zu Ek a ge Te pu S MS
77. DL Od DEL Obl 04 09 04 ogl 06 ooz Oe Occ oez Automatic Calf Feeders Supplement Shortcut Keypad Sheet Start up Guide Improved electrical earthing Wiring Diagrams Parts List Stand Alone Calf Feeder Combi Model 7163 9001 042 AU supplement 01 2006 Surge Function Table Program Switch Menu PREMIUM SA COMBI with Concentrate 1 Feeding Extra Portion When the mixer jar is empty press Arrow Left Enter distribution quantity concentration Press Start Stop Select Mode distribution at box 1 or 2 Should the extra portion be dosed into e g a bucket press key 5 2 Rinsing HE with sponge v gt cleaning start Heat exchanger v gt cleaning start HE with hoses v cleaning start Mixer v gt cleaning start Air cleaning v gt box selection start Settings v gt heat exchanger A v gt automatically yes no no of cleaning processes day gt time mixer A v gt automatically yes no gt NO of cleaning processes day suctionhoseA v group A v yes no gt as of 35th day of the feeding plan remain portion A v gt empty yes no gt empty after minutes detergent v gt 9 air cleaning A V gt set cycles box 2 cleaning water in ml gt break clean when calf visits box gt
78. Display reads dosing code group A Select the group A D then right arrow into next screen Display reads dosing code A C plan no Down arrow changes screen to dosing code A C consump yes You have to choose here between C plan amp C consump details below u Suggested settings Set display to dosing code A C plan yes this automatically changes the C consump screen to no Right arrow into next screen Display reads dosing code of C plan 1 075 Press enter to open the display 4 change the value to 5 075 then confirm with enter Right arrow into next screen Display reads 5 squelch antenna concentrate 180 Press enter to open the display amp change the squelch value to O then confirm with enter This squelch adjustment needs to be done for each pellet feeding station antenna C plan amp C consump These let you add a bonus to the first serving of pellets to every calf each day This is an enticement to help young calves learn about the pellet feeder faster a Most pellet allowance plans offer young calves small amounts of pellets each day eg 0 2 0 5kg day b each calf s daily pellet allowance is divided into 20 portions amp allocated at 1 portion per hour from 1am until 8pm c the minimum pellet feed is factory set at 10 of the daily pellet allowance So if a young calf has a daily pellet allowance of just O 2kg 200g it becomes entitled to pellets at the rate of 10g hour from lam until 8pm
79. E AOEZ M 111 a umouq TETTE a VIN 1030u1 19pMOd X zi La Na AA AA D CO o o SM mM Er E CS IF 00 Anderung 0 1 2 3 4 5 6 7 8 9 LT1 A1 power card LT1 A1 power card EI 2350V valves A compressed circulation air pump K13 K15 Y gt brown mixer heating transformer 3 8 ig Era cable protection against frost 2N X1 N XLN STI X1 N SH XLN 2N le X1 PE Be Zsn XLpE PE 49 gt Q O i 21 Sa CS c 0 o o z o E 2 ra A S MELOS Er dis S gt ai t 55 5 gt 2 2 m LT1 T1 mm Er o Oo 23 c UNO i o protection against frost o Ha Em 5 thermostat 1 LTI E1 S1 SS 3C L E T UD m EI E LT E2 da E 230V 70W E 42V A8W EE gz ge zn d aN RM 5 BS ee L B S om Der y Si D 3 soc Ss E B E 2 ER RU oT 53 eB in E a Eb E EE c a i 1 TAK5 SA2 XX F1 P1 DERE ean Zeichnungs Nr PL10244 EM e A rster Techni m a Mikro identification Versions Nr a AC Sensitivity card gezeichnet Datum 16 10 2005 ome er Anderung Ind Datum Name ame jr G ltig bis F22 T13 15 12VDC LT1 Al gt UV LT1 A1 power card
80. Feeder 0cc nennen 7 3 3 Selecting the Printing Function 10 10 11 12 12 13 13 14 15 15 16 17 19 19 19 20 21 21 22 22 23 24 25 25 25 25 28 29 30 30 31 31 31 32 32 32 33 34 34 34 36 36 37 38 4 Table of contents 7 3 4 Selecting the Animal Scales 0 0 0 c ccc een eres 7 3 5 Carrying Out an Interface Iesel 7 3 6 Registering and Cancelling the Feeding Stations 7 926 eu EE Ke RR Ee ne EA 7 3 9 Deactivating the Detergent Pump 7 3 10 Activating Compressed Air Cleaning 0ocooocccccccccnc eee 1 39 11 l stitute za eser RE TR REPRE I Ree rari er RI Iq ERE 7 4 Connection Test towards the Concentrate Feeder CB e le Ire 7 5 1 Calibrating Water Milk MP and Detergent 7 5 2 Calibrating Additlves erase ras rn amend ee 7 5 8 Calibrating the Concentrate 7 6 Setting the Healing c areas ue E ERR Rr a reb Res XS 7 6 1 Adjusting the Thermostats 7 6 2 Recommendations for Temperature Settings 7 6 3 Measuring the Temperature ocoooccoccconccr nennen een rennen 7 7 Heating for Milk Powder Outlet and Protection against Frost 7 8 Animal Identification and Responder Number Input 7 8 1 AnimalIdentificatlor weenie des cse nein Hed etude LPSRRUOUDU DUEB UIS 7 8 2 Check Connection between Calfscan and Stand Alone suu 7 8 3 Automatic Reading of the Responder Numbers and Antenna Test 7 8
81. G AR aa 156 EC DECLARATION OF CONFORMITY ooocccocc o A Connection between Printer and Stand Alone uuseus B Functional Steps Cleaning Heat Exchanger see chapter 14 2 C Functional Steps Cleaning HE with Suction Hoses see chapter 14 3 E Standard Feeding Plan Group A H Standard Feeding Plan Group B 0 cee eee eee eee eee eee nun I Standard Feeding Plan Group J Standard Feeding Plan Group D K Example Milk ratio plan group A L Example Milk ratio plan group BR M Form Feeding plan ua KEEN nn NNN eee eee aa ae N Form Concentration plan u rae res a A A A EEE O Introduction 1 Introduction 1 1 Icons Used in This Manual E E u im O Verifications O Lei X K e The little graphic pictures that frequently appear in the margin of this book should give you a better overall view on the user s manual Attention The exclamation point within an equilateral triangle is intended to alert you to follow the instructions contained in this manual in order to avoid injury and damage to persons animals and appliance This icon is intended to signal you that here you can find important information and addi tional explanations on the operation of the automatic feeder You will find this icon next to examples in the user s manual This icon invites you to enter the figures into the corresponding menu This icon invit
82. Herd management WestfaliaSurge Automatic Calf Feeder PREMIUM BOY PREMIUM BIG BOY SA Combi TAK5 SA2 KFA 27 F1 2VA B CS TAK5 SA2 KFA 28 P1 2VA B CS TAK5 SA2 KFA 30 P1 2VA B CS TAK5 SA2 KFA 32 P1 2VA B CS TAK5 SA2 KFA 38 P1 2VA B CS Stand Alone with CALFSCAN and concentrate feeder Instruction Manual 7163 9001 042 09 2003 as of program version 00 16 1 Table of contents Introduellon 4 2 A Sade da 1 1 Icons Usedin This Manual eu Eed eb e dd ete ete ee het E eee ie 1 2 Safety Instructions cross eh aia 1 3 Safety Signs on the Automatic Feeder and the Concentrate Feeder 1 4 Information Signs on the Automatic Feeder 0 00 cece ees 1 5 Construction Parts Stand Alone Combi 1 2 2 0 060 cece es 1 6 Control of the Automatic Feeder 1 6 1 Operating and Control Unit with Motherboard 1 6 2 Power Unit Combi imac rd ad da P nae vdd 1 6 2 1 Relay Board este es ion ee Ces Area Les 1 6 2 2 Distribution Board 1 7 Heat Exchanger with Separate Heating Circuits for Milk and Water 1 8 Accessories not illustrated 1 9 Manual Feeding Pump nr rte rte e mrt e eee eR e te cre idea Technical Data of the Automatic Feeder A Locating the Automatic Feeder 3 1 Local Electrical Connection sssssssssssssssse es n 3 2 Locating the Automatic Feeder 3 3 Mounting the Feeding Station 0 en 3 4 Mounting the Ra
83. L gt Kal Press ENTER to confirm the input o Enter the electrolyte amount to be daily fed in grams per li electrolyte ie ez ter Press ENTER to confirm the input for 5 days 20 g L gt Ra Press Arrow Right to move to the next screen per visit 1 5L wet 0 days without milk Press ENTER Enter the maximum quantity of electrolyte per visit 1 0L ez ly drinking to be fed per visit Potential input up to 9 5 liters 0 days without milk We recommend to make 1 0 to 1 5 liters electrolyte drinking available to the animal each time it visits the feeding station Press ENTER to confirm the input ene m Enter the number of days for electrolyte distribution per visit 2 5L vet Press ENTER to confirm the input 3 days without milk Additives 11 3 Distributing the Medicine Additives e Na P pp P p P pp pp p co After you have made out a prescription you have to activate it resp allocate it to individual animals or to a group The medicine can also be fed to the animals as a prophylaxis If this prophylaxis is active in the future after housing each animal will automatically be fed with medicine according to the selected prescription Turn the program switch to 9 additives The display shows Press Arrow Right to move to the next screen Press Arrow Up or Arrow Down to select whether the medi cine has to be distributed to individual animals to a group or to all animals as a prophyla
84. LIS Eartag is adjacent to the Antenna Press the start stop key amp the antenna will read the electronic internal number When this number appears on the Keypad display lock it in by pressing enter WestfaliaSurge Stand Alone Calf Feeder 2 Allocate the calf to a Calf Group Each calf must be allocated to a Calf Group in order to be fed If you enter a calf s identity numbers but don t allocate it to a group it will not be fed There are 3 ways to allocate calves to groups automatically O individually O in batches If the farmer plans to use only 1 Feedplan the calves can all be allocated to the corresponding Calf Group automatically If the farmer intends to use more than 1 Feedplan the calves will need to be allocated to groups either individually or in batches a Automatic allocation registration If the farmer wants to put all the calves into one Calf Group say Group A Feedplan A then they can turn on the automatic allocation function at the Keypad Turn Dial to 6 animal data amp info Down arrow to automatic register submenu Right arrow to enter this submenu Then work through the data entry fields as required see s7 9 3 in manual If automatic allocation is activated be alert to older calves amp remove them at the end of their feedplan Otherwise the day after the feedplan ends the calf will be automatically re allocated to the group as a fresh calf on day 1 of a whole new feedplan b In
85. S Enter no if for group B the suction hose should not be clea clean hose pipe gt S gne ned automatically standard setting yes Press ENTER to group B yes confirm the input If you select yes press Arrow Right to move to the next group B fr 14th day ONE Rene screen Press ENTER to confirm the input of the feeding plan Enter as of which day of the feeding plan the suction hose has group B fr 14th day K a to be cleaned Press ENTER to confirm the input of the feeding plan Potential input 1 to 99 days Standard value as of 14th day of the feeding plan 2 2 weeks 14 5 4 Cleaning Settings Remaining Portion If an animal does not consume the available milk amount there is some liquid left in the mixer jar This remaining portion can be drained off automatically via the outlet valve after the pre selected time has lapsed particularly if individual animals get some medicine or if only a few animals have been housed As soon as the mixer is empty a 0 25 liter water por tion is delivered into the mixer jar and subsequently drained off via the mixer outlet valve Rinsing Turn the program switch to 2 rinsing cleaning gt HE with sponge H s Press Arrow Up or Arrow Down to select submenu cleaning gt Y Settings settings Press Arrow Right to move to the next screen cleaning settings gt X Ch heat exchanger 8 Press Arrow Up or Arrow Down to go to submenu Remai cleaning
86. Select yes and press ENTER to confirm the input 2A consum animal gt xl ES delete yes 2 Daily Calculation 71 8 6 Daily Calculation Daily calculation takes place every day at midnight thus completing the feeding day At daily calculation the date feeding days and remaining days until the end of the plan are updated the carryover is transferred to the next feeding day the alarms are calculated the weight is updated the milk ratio is checked the feed entitlement is calculated for the following day according to concentrate consumption 72 Altering the Operational Data 9 Altering the Operational Data Operational data are defined as those data concerning milk and concentrate distribution such as e g feeding plans alarm levels etc During installation after New Installation the standard values are used as operational data These standard values are empirical You can alter them at any time according to the needs of each individual animal 9 1 Feeding Plans 9 1 1 Age Dependent Drinking Keyboard D pp p ES gi Periods of a Feeding Plan F rster Technik quantity in liter day m OH bi L PL Oh JD OO P2 P3 P4 P5 0 7 14 21 28 35 42 49 56 63 77 84 feeding days SI You can enter one feeding plan with 5 periods P1 P5 for each of the four groups A B C D For feeding plans see the appendix of this User s Manual The registration day corresponds to the
87. US as of 26 2001 7721 0060 206 Steckdose f r Antenne SA ME mit Dr hten antenna socket for SA 7721 0070 220 Schutzdeckel B H A 3DB mit Dichtung cover B H A 3DB with sliding ring 7721 0071 428 Buchse 3mm BU 3400 gr n mit Isolierring und Mutter socket 3mm BU 3400 green with insulating ferrule and nut 7721 0070 480 Buchse Amm BU 44008 schwarz Isolierring u 2 Muttern socket 4mm BU 44008 black insulating ring and 2 nuts 7721 0041 404 Flachbandkabel Bedienteil SA2 PLUS ab 26 2001 flat strip cable operating unit SA2 PLUS as of 26 2001 7721 0070 242 Bedienfeldabdeckung SA cover for control unit SA 7721 0040 263 Folie Tastatur SA2 Plus Neutral DE foil for keyboard SA2 Plus Neutral DE 7721 0060 093 Elektrode SA SA2 PLUS FE Baby Milk 1700 mit Stecker sensor for SA 7721 0040 613 Doppelelektrode SA2Plus 1700 mit Stecker double electrode SA2 Plus 1700 with plug Kok OK OK Ok Ok ok KK k k K OK OK OK OK OK ck ck 41765 07 01 Pulver Wasser powder water Kombi combi Pos Item Ersatzteilliste 10 02 03 Page Blatt 15 spare part lists Bedien und Steuerungsteil operating and control unit 41765 41765 g ltig valid ab as of 25 06 2001 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0041 765 Bedien und Steuerungsteil TAK VDW SA2 Plus ab 26 01 operati
88. W SA2 30 P1 VDW SA2 32 P1 VDW SA2 38 P1 including all accessories with chassis size 5 to which this declaration relates are in conformity with the following relevant regulations EN 292 1 11 91 EN 292 2 06 95 EN 294 8 92 EN 349 6 93 EN 50081 1 3 93 EN 50082 1 11 97 EN 563 08 94 01 95 prEN 1070 6 93 EN 60204 1 11 98 Basic concepts of general design of machines part 1 Basic concepts of general design of machines part 2 Safety clearance for upper limbs Minimum clearance for avoiding crushing upper limbs Norm concerning electromagnetical emissions on residential areas business districts and industrial areas Norm of the resistance to jamming against line directed disturbances induced by highfrequency fields above 9 kHz Temperatures of touchable surfaces Safety of machines terminology Electrical components of machines per the provisions of Council Directives 89 392 EEC Annex Il A 89 336 EEC 73 23 EEC and 93 68 EEC Date 16 09 2003 Wolfgang Latz escccsesocsescceseseiuctetaesccesaocsec nonaececovec e Alfred Steiner Signatory M Latz Head of Production Management M Steiner Head of Production Department Electrical Components Annex B Connection between Printer and Stand Alone July 2003 F rster VW Technik Printer connected to Stand Alone A printer can be connected to the auto matic feeder Stand Alone The alarm list the verification list and or t
89. a 500 ml water portion that is subsequently pumped out During the pre cleaning process the display shows pre rinse HE Main cleaning During the main cleaning process 1 25 liters of water and clean HE in case the automatic feeder is equipped with a detergent do sing pump that has been previously selected in Setup some detergent are delivered into the mixer jar The water starts circulating The display shows Time starts running backwards from 10 to 0 minutes Press clean HE Start Stop to cut off the cleaning process at any time rem 10 00min stop After 10 minutes have lapsed the liquid in the mixer jar is clean HE pumped out via the mixer outlet valve The following mes emptying mixer sage is displayed Rinsing The rinsing process starts running in order to be sure that there is no detergent in the coil of the heat exchanger anymore 800 ml of water are delivered automatically from the coil into the mixer jar and are then pumped out via the mixer outlet valve The mixer is then rinsed by 500 ml of water that are subsequently drained off The coil is rinsed for 5 seconds by 800 ml of water i e the water in the mixer jar circulates to the coil and is pumped out im mediately afterwards Now 1 liter of water is delivered once again from the coil into the mixer jar and is drained off again via the mixer outlet valve Finally the mixer jar is rinsed by a 500 ml water portion This water is subsequently pumped out too During the
90. a container e g a bucket If the portion is dispensed via the feeding station you have to extra portion select the desired station in order to open the corresponding basta E suction line If the portion is dispensed into a container e g a bucket extra portion press 5 The milk is then delivered via the mixer outlet bora 5 valve from the mixer into the container The display shows You can also manually enter the output quantity the feed concentration and the milk ratio Press ENTER to raise the output quantity and to change the extra portion start concentration and or the milk ratio of a portion Potential in 1 5 L 130g L 1003 put for the output quantity 0 5 to 25 5 L standard value 0 5 L Potential input for the concentration O to 255 g L stan dard value 120 g L The milk ratio is between 10 and 90 Press ENTER to confirm the input Press Start Stop to start the preparation of a drinking portion If you enter more than 0 5 L the drinking portions will be mixed up and dispensed one after another As soon as the long electrode is free the machine starts to prepare the next portion Therefore never tilt the mixer jar if you want to empty it After the first milk portion has been prepared select the desi extra portion red box in order to open the corresponding suction line Press box 5 to dispense the milk portion into a separate container 68 Releasing an Extra Portion If the milk por
91. ace way 21 the feeding station 20 the suction bracket 20 N nameplate machine type machine number 10 new installation 34 O operating elements 12 operating unit 25 operating unit 12 operational data age dependent drinking 72 concentrate plans 77 concentration plans 76 feeding plans 72 weaning 74 overvoltage 19 P powder hopper storage capacity 17 powder outlet check 141 power failure 147 power unit 13 distribution board 13 relay board 13 preparing the milk portions 64 pressure reducer 22 printer connection also refer to the appendix 144 printing Setup 38 verification list 144 warning list 144 priority control 151 program switch 25 prophylaxis 101 Q quantity limits milk 82 race way 21 rated frequency 19 rated voltage 19 ration day animal 122 reach of the antennas 53 overlapping 52 registering feeding boxes in Setup 40 registration automatic 57 individual animals 54 of groups 56 relay board 13 RESET key 90 Responder ear tag Responder 37 53 PM Responder 37 53 X Responder 37 53 Responder numbers automatic reading 52 input 51 manual input 53 restricted mode 89 concentrate distribution 66 milk distribution 65 S safety instructions 9 scales 149 service 140 service and maintenance 140 concentrate feeder 143 Setup 36 activating compressed air cleaning 43 activating the concentrate 36 activati
92. at all there is no need to assign a solid matter content to fresh milk default value is 120g L H5 Milk ratio periods s10 6 p97 The percentages you enter here are the percentages of liquid milk in the diet The balance not entered is the powdered milk component a for powdered milk ONLY feedplans no liquid milk at all The milk ratio plan should be set to from O to O Turn dial to 10 keyboard Press 3 then enter Display reads 3 milk functions Down arrow to 3 milk ratio plan Right arrow into this submenu Select the group then right arrow into the milk ratio plan fields for this group Enter desired calf group A B C or D then confirm with enter Right arrow takes you into the milk ratio plan fields for that group Press enter to open the displayed data then work through the display entering the following data period length tally milk ratio description 1 80 days days 1 80 from 0 to 0 100 powdered milk from to Confirm with enter when finished b for liquid milk ONLY feedplans no powdered milk at all The milk ratio plan should be set to from 100 to 100 Follow the steps as for part a above in order to enter the following data period length tally milk ratio description 1 80 days days 1 80 from 100 to 100 100 liquid milk from to Confirm with enter when finished c for feed plans involving BOTH liquid milk 4 powdered milk This is where you ente
93. ave to deactivate it in Setup Press Arrow Up or Arrow Down to select menu Detergent 5 setup gt Pump detergent pump PP nd Setup Press Arrow Right to move to the next screen Enter no if the automatic feeder is not equipped with a de tergent pump Press ENTER to confirm the input 5 detergent pump available yes 5 detergent pump available no Enter the detergent amount in switch menu 2 rinsing submenu Settings Cleaning Settings Detergent 7 3 10 Activating Compressed Air Cleaning pp PP 4 Co gt gt If the automatic feeder is equipped with a device for compressed air cleaning make sure that you have activated it in Setup Press Arrow Up or Arrow Down to select menu Air Clea ning Press Arrow Right to go to the next screen If the automatic feeder is equipped with a device for compres sed air cleaning enter yes and press ENTER to confirm the input 7 3 11 Institute pp pp Press Arrow Up or Arrow Down to select menu Institute Press Arrow Right to move to the next screen Enter yes if a PC for the evaluation program is connected Press ENTER to confirm the input 5 setup air cleaning 5 air cleaning available no 5 air cleaning available 5 setup institute 5 institute available 5 institute available yes no yes db gt gt d gt 44 7 4 Connection T
94. ays the animal is shifted to the right of the concentrate curve From now on the milk quantity is calculated each day anew according to concentrate consumption However the milk quantity cannot be increased even if the concentrate consumption decreases Enter the final value for weaning Press ENTER to confirm 45 A start 0 6 kg the input end 1 8 kg If an animal has reached or exceeded the set final value over a period of 4 days it will only get the minimum quantity set in the feeding plan The feeding plan indicates how long the minimum amount should be fed Standard values for weaning by concentrate start 0 5 kg end 2 0 kg The feeding period can also be shortened by weight depen 45 group A no gt dent weaning provided that the automatic feeder is equipped weight dep feeding with an animal scales that has been previously registered in Setup The feed amount is reduced bit by bit as soon as an animal has reached a certain weight Press the Yes No key to modify the standard setting no 45 group A yes gt Press ENTER to confirm the input weight dep feeding Press Arrow Right to move to the next screen Key in as of 45 A start 65 kg which weight weight dependent weaning should begin here factor 0 25L kg as of 65 kg Select the weight factor here 0 25 Example with standard values if the weight of an animal in group A is 65 kilograms 0 25 liters per kilogram weight gain will be de ducted from the feed quant
95. ays 11 50 from 40L to 4 0L 3 25 days days 51 75 from 40L to 2 0L 4 5 days days 76 80 from 2 0L to 2 0L Drink sizes min Becomes max period length tally drink available drink 1 10 days days 1 10 1 0L 5am 15L 2 40 days days 11 50 1 6L 8am 2 0L 3 30 days days 51 80 1 6L 7am 2 0L WestfaliaSurge Australia Feedplan 2 advanced calf feeding milk L day NOU 2010 s days Daily allowances period length tally daily drink allowance 1 5 days days 1 5 from 3 0L to 3 0L 2 25 days days 6 30 from 3 0L to 50L 3 25 days days 31 55 from 50L to 50L 4 5 20 days days 56 75 from 5 0L to ZO 5 days days 76 80 from 2 0L to 2 0L Drink sizes min Becomes max period length tally drink available drink 1 5 days days 1 5 1 0L 5am 15L 2 25 days days 6 30 12L 8am 20L 3 25 days days 31 55 1 6L 7am 2 0L 4 25 days days 56 80 2 0L 8pm 2 0L for pellet feeders The stand alone calf feeder can handle up to 4 pellet feeding stations silo 1 4 2 types of pellet or grain can be fed via the system but only 1 type can be fed at each individual station A Check switches in the transceiver for the pellet feeder 1 DIP switches check that these are set for baud rate of 19200 see manual 7 3 2 2 Check that the feeding mode switch is on RAT restricted not ad lib 9 8 2 B Run a connection test 7 4 When you have wired all cables connecting the pellet feeder to it s transceiver amp
96. be removed from the system an alarm for remaining de tergent will be displayed as soon as the automatic feeder reboots Feeding mode is blocked until the alarm message disappears The display shows remaining detergent remove yes If you want to remove the remaining detergent during the rinsing process press ENTER to confirm yes The rinsing process starts running automatically 114 Alarms 13 2 Animal Alarms Menu Animal Alarms contains all data referring to animals drinking behaviour that may lead to alarm messages as a result of the alarm levels All alarms are animal specific In switch position 4 verifications you can view all animal data 13 2 1 Drinking Alarms Warning today If an animal does not consume the available milk amount within 3 hours after release it will be displayed in Warning Today Press C to delete warnings today temporarily They will reappear in feeding mode as the reason for the warning is still existing Warning today disappears automatically as soon as the animal has consumed the shortfall quantity Warning Warning yesterday is determined during daily calculation It is displayed for all animals ha yesterday ving reached the alarm levels Press C to delete warning yesterday Warning yesterday is deleted automatically at the next daily calculation Warning yesterday will be displayed in case the milk has been released less than 2 hours before day change 0 00 h and the an
97. bly consume concentrate 9 6 1 Warning Levels for Milk Keyboard T e Se EN p wu Ww Ron wu Ww Pr og h h ge ot Es n ee X qnem ES Ke Turn the program switch to 10 keyboard Enter 20 and press ENTER to confirm the input 20 warning level gt feeding Select submenu Feeding 20 warning level gt feeding Press Arrow Right to go to the next screen 20 warning level gt for group A Select the group 204 warning level gt for group A Move to the next screen and press ENTER 20 A consum 80 gt feeding speed 70 After Consumption press ENTER again Next to Feeding Speed enter the corresponding warning level Press ENTER to confirm the input Go to the next screen and press ENTER 20 A breaks ay no additives 2 Enter the warning level for breaks without additive Press EN TER to confirm the input Move to the next screen and press ENTER 20 A breaks gt with additives 2 Jp Warning Levels Enter the warning level for breaks with additive Press EN TER to confirm the input Standard values for all four groups Consumption 80 Feeding speed 70 Breaks without additive 2 Breaks with additive 2 9 6 2 Warning Levels for Concentrate pp MIN Ba p p i MIN Ba i ES pp pp Vp Select submenu Concentrate Go to the next screen and press ENTER Enter the number of days for
98. cates that the switch menu consists of several submenus Press Arrow Right to select one after another all messages of the selected menu Arrow Right on the display shows that further screens are going to follow Press Arrow Up or Arrow Down to select the animal number or the group When the keys are active the display shows the character You have to open the memory before making inputs the cursor flashes For this press ENTER The memory for the input of numbers into the keyboard menu is already open The cursor flashes Enter the corresponding figure and confirm with ENTER If a menu has several in put possibilities only open the first input area the remaining areas will open automatically when you close the preceding one Press ENTER to confirm all inputs If the memory is closed the cursor does not flash press ESCAPE to return to the begin ning Press ESCAPE once again to return to the first screen of the menu 30 Input Routine 5 2 4 Exercises Concerning the Switch Menus e Turn the program switch to 5 calibration The first submenu calibration gt H Water boiler is displayed water boiler m Press Arrow Up or Arrow Down to move to further submenus calibration 5 Y Water HE Milk MP Additives Detergent water boiler A Press Arrow Right to move to the following screen water targ 500ml gt Rat measured eni 5 2 2 Exercises Concerning the Keyboard Menus Keyboard Turn the program sw
99. ccording to concentrate consumption or weight you can shorten the feeding periods The beginning of weaning can be controlled by concentrate consump tion If animal s average concentrate consumption of the last 4 days type 1 and 2 together exceeds the initial value of concentrate dependent weaning the animal will be shifted to the beginning of the weaning period As soon as the animal reaches the final value of concen trate consumption it will only get the minimum quantity set in the feeding plan The mini mum quantity is determined by the feeding plan Example Weaning F rster Technik feeding quantity in liters day 0 9 Start 8 7 6 5 4 a End 2 n 1 0 0 4 0 8 1 2 1 6 2 0 2 4 concentrate consumption in kg day 8 Pr h ee h este la pp PP al Altering the Operational Data 7 Go to the next screen 45 A start 0 5 kg end 2 0 kg Press ENTER Enter the initial value for the beginning of 45 A start 0 6 kg weaning end 2 0 kg Press ENTER to confirm the input Tf the initial value is not attained the animal will be fed according to the feeding plan If at daily calculation animal s average concentrate consumption of the last four days exceeds the initial threshold value for weaning the correction days will be calculated automatically and the animal will be shifted to the beginning of the weaning period By the correction d
100. ce Way sssssssseesee hm me 3 5 Connecting Calfscan i c eR RARE RR RR Gas Ree e ele ake e 3 6 Water and Milk Connection ooooocccccccccnnc e nr GB Water Connection erae Te epe re a t E Ra ees mud rent 3 6 2 Milk Connection user Ree Lee se Pe ot DE ice eens ea Pad Location and Installation of the Concentrate Feeder Operation and Operating Elements 5 1 Operating Elements 5 1 1 Program Switch and Switch Menu 5 1 2 Keyboard and Keyboard Menu SES Manual Keys zov ER rn we DE IR PL TE 5 2 Input ROUNE ennt ee ee ue dE 5 2 1 Exercises Concerning the Switch Menus 00000 cece cece teens 5 2 2 Exercises Concerning the Keyboard Menus StartUp is ceca ADA ANA A Ed 6 1 Connecting the Mains Plug occcoccccccocncnnc eR Rh 6 2 Filling the Boiler of the Heat Exchanger with Water 6 3 Dry Running Protection for Circulation Pump if available 6 4 Deaerating the Circulation Pump if available 0 0 0 cece eee 6 5 Filling the Milk Powder into the Powder Hopper 6 6 Filling the Milk Storage Tank Basic Inputs during Installation 0 cece eee eee eee eee TV Checking Date and Time inc cesi ten nes ied ee Pedy TUR UC HIER oud ea 1 2 New Installation c r ein en Pan Ra lie 1 3 Setup run laser re ad a een 7 3 1 Activating the Concentrate oo ococococcccccoccnc nennen nennen 7 3 2 Setting the Baud Rate for PC and Concentrate
101. ckage insert Discuss the dosage with the veterinary if necessary 11 4 Making Out Medicine Prescriptions Additives You have to make out a prescription before storing it and before starting to administer an additive to the animals The prescription is then kept up until you change it Turn the program switch to 9 additives The display shows medicine gt distribute Press Arrow Up or Arrow Down to move to menu Make Out medicine prescr gt Medicine Prescriptions make out Press Arrow Right to move to the next screen prescr 1 EN select Press Arrow Up or Arrow Down to select the prescription that prescr 1 5 has to be made out You can enter up to 4 prescriptions select Press Arrow Right to move to the next screen prescr 1 gt g 100kg yes Select the desired distribution g 100 kg g day g L Enter yes to select the desired distribution Press ENTER to confirm the input 96 pp Additives Medicine distribution is either milk dependent in grams per liter g L or weight dependent in grams per 100 kg animal weight g 100 kg or it is related to the day quantity per animal and day g day Drink dependent additive distribution Each milk portion contains the same additive amount i e animals getting more milk will get more additive than animals getting less milk Example a 50 kg animal gets 8 L milk per day a 100 kg animal 2 L milk per day In case the entered medicine amount
102. close off the area beside the feeding station Move to the next screen Set the input or reading sensitivity of squelch antenna the antennas The higher the entered value the lower the an feeding 180 E tenna range Potential input O to 200 Press ENTER to confirm the input The antenna type is decisive for the identification range In case of micro identification Calfscan you can set the range by the Squelch value of the antenna The following table contains Squelch values and identification ranges for the different Responders These Squelch values are empirical and have already been factory set Responder Squelch Standard values Identification range X Responder ge t1 max 25 30cm Ear tag Responder max 25 30cm PM Responder max 20 25 cm The entered value is active until you change it manually 7 8 4 Manual Input of Responder Numbers E pa ene h o l Pr Press ENTER Subsequently enter the desired animal number animal No Ta and the corresponding Responder number transm No 1234 Press ENTER to confirm the input Press Arrow Up or Arrow Down to select the next animal animal No 2a number transm No 1235 Press ENTER to confirm the input After the Responder input has been completed press ESCAPE to return to the menu 54 Registering the Animals 7 9 Registering the Animals At animal registration the animals are allocated to several feeding groups accordi
103. culate the amount needed for 1L of water in the mixer jar Dial on 2 cleaning Display reads cleaning HE with sponge Down arrow to cleaning settings Right arrow to enter this submenu Display reads cleaning settings heat exchanger Down arrow to cleaning settings detergent Right arrow into this section Display reads detergent O g L Enter calculated amount amp confirm with enter G Demonstrate sponge cleaning 14 1 Sponge cleaning physically cleans the milk warming coil inside the boiler It cannot happen automatically The farmer has to do this in person amp it should be done twice each week whenever the calf feeder is operating with liquid milk There is no need to perform sponge cleaning if the feeder is operating entirely on powdered milk For sponge cleaning Dial on 2 cleaning Display reads cleaning HE with sponge Right arrow to enter this submenu Display reads HE with sponge cleaning start Open the coupling for the sponge on the upper RHS of the front of the unit The sponge can be dipped in a cleaning detergent prior to entry if desired but if so the coil Should be rinsed at the end of sponge cleaning Insert the sponge close the coupling amp press start stop The sponge will be forced through the milk warming coil under pressure amp come out in the mixer jar along with approx 750ml of water When finished display reads HE with sponge cleaning finished Fold out the mixer jar to drain
104. d AC sensitivity card BT1 A1 OQ ONAN x id GU S gu v electrodes control distributor gt 2 30 gt 2 30 ES 2 e oue Cd D Hz poti with filter 7000 7000 Sensitivity CND BT1 S1 SA2 as of 07 01 programme switch N N o i El oO C O0 x TE OD 2 e ore oor 9 oor 0 Eos ea 155 mop 25 T ji TE e e WTI 53 roe fen x x ae 58 40 C ER a ei ENG GND GND C 2530 2530 8 ES g V V o 8 a n e RS 422 aa a o m E 5 o gt T Frl 1 A6 o 2 o a SS FE 5 RR ee 3 BY a identification identification go a a RS 232 t2 8 Calfscan S E Calfscan S E E 5 terface tag PC printer feeding box 1 feeding box 2 approximate values for temperature TAK5 SA2 XX F1 P1 z Zeichnungs Nr PL10244 Mikro mu TAM F rster Technik GmbH Maar Blatt 7 3 AC Sensitivity card gezeichnet Datum 16 10 2005 mae ert Anderung Ind Datum Name ame jr G ltig bis BT1 A2 keyboard card BT1 A3 processor card B11 A3 A8 BTI A3 A11 BTI A3 A10 BTI A3 A9 BTI A3 A7 interface card interface card interface card interface card interface card RS232 RS422 RS232 RS422 RS232 RS422 RS422 RS422 channel 1 channel 5 channel 4 channel 3 channel 2 OUT 5 IN OUT 4 IN OUT 3 IN OUT 2 IN 3 i i ER i Ss gt m L B5 oz S 5 o 3 9 5 os es o
105. d from the system and hoses clear water comes out of the hoses press Start Stop to com Connected yes plete pre cleaning The display shows Now connect the cleaning adaptor or the milk hose connected to it to the milk supply Press ENTER to confirm yes The following message is displayed to deaerate press feeding pump In support of the deaeration process push the button at the upper left of the chassis to activate the feeding pump As soon as the system is deaerated the main cleaning process lasting 10 minutes starts running automatically If the detergent dosing pump is available and you activated it in Se tup the detergent will be automatically added to the water Time starts running backwards from 10 to 0 minutes You can clean HE cut off the cleaning process at any time by pressing Start rem 09 55min stop Stop After the main cleaning process has been completed you have hoses to remove the suction hoses from the milk supply of the auto uncoupled yes matic feeder in order to start the rinsing process After you have removed the hoses press ENTER to confirm yes The following message appears press feeding pump afterrinse stop In support of the rinsing process push the button at the upper left of the chassis to activate the feeding pump The rinsing water is then drained via the mixer jar and the connected ho ses As soon as the long electrode level electrode is free the next water portion wil
106. date A since 17 07 03 4 148 Error Messages water check will be carried out if the short electrode has not at all or not long enough been hit by the water jet Press O C to set the number of water checks to O and to up date the date ps Go to the next screen The display shows the number of milk Rat checks that have been carried out since the indicated date A since 01 07 03 2 milk check will be carried out if the electrode has not at all or not long enough been hit by the milk jet Y Press O C to set the number of milk checks to O and to up date the date h Ke Animal Scales 14 18 Animal Scales For connection see Connection Plan Make sure that animal scales 1 is connected to feeding station 1 and animal scales 2 to fee ding station 2 On the motherboard scales 1 corresponds to channel 4 and scales 2 to chan nel 5 In keyboard menu Animal Scales program switch position 10 enter 25 to carry out the following Test the connected animal scales The display shows the animal weight that has just been ascertained Tare the animal scales and carry out weighing Check whether communication has been established to the connected animal scales 18 1 Testing Connection Taring Animal Scales Carrying Out Weighing Keyboard 0 p A Wee pp Turn the program switch to 10 keyboard Enter 25 Press ENTER to confirm the input The automatic 25 test box 2 feeder brief
107. ding and the 478 L SM 56 kg concentration plan Example with standard values Standard values feeding plan also refer to the annex of this instruction manual group A total 478 L 77 days group B total 384 L 70 days group C total 316 L 64 days group D total 346 L 71 days 74 Altering the Operational Data 9 1 2 Weaning Keyboard P pe E pP PP In this submenu you can select whether the individual animal groups are to be weaned ac cording to the feeding plan to concentrate consumption or to weight provided that the au tomatic feeder is equipped with a concentrate feeder or an animal scales previously selected in Setup Turn the program switch to position 10 keyboard Enter 45 Press ENTER to confirm the input Select the group 45 weaning SS that is to be weaned group A Press Arrow Right to move to the next screen If the groupis 454 group A yes to be weaned according to the feeding plan you do not need feed acc to plan to modify the standard setting yes In case of concentrate dependent weaning and provided that 45 group A no gt the automatic feeder is equipped with a concentrate feeder C dependent feeding previously selected in Setup press Arrow Up Arrow Down to move to the following screen Press the Yes No key to change the standard setting no 45 group A yes gt Press ENTER to confirm the input C dependent feeding If the animals are weaned a
108. ding pump e g to drain off manually the rinsing water in the mixer jar via the mixer draining valve or the suction hoses Box valve 1 Box valve 2 Mixer draining valve Suction hose connection 1 At 0 me gt pw NA p Suction hose connection 2 wi m e Feeding pump qe Hose connection for mi uction hose connection to mixer xer draining valve NOS e cian Never clean the feeding pump by means of the cleaning sponge Technical Data of the Automatic Feeder 17 2 Technical Data of the Automatic Feeder Please observe the information on the nameplate located at the left of the chassis Electrical Connection TAK5 SA2 38 P1 TAK5 SA2 27 F1 400 V 230V 400V 3 N PE 50 Hz 16 A TAK5 SA2 27 F1 230 V 230V L N PE 50 Hz 16A TAK5 SA2 32 P1 230V L N PE 50 Hz 20 A TAK5 SA2 30 P1 200V L1 L2 Grd 50 60 Hz 20 A TAK5 SA2 28 P1 only for U S A and Canada 240V L1 L2 Grd 60 Hz 15 A Water Connection 1 2 hose with 3 4 hose coupling The local water pressure has to be between 2 5 and 6 bar Heat exchanger Boiler capacity approx 7 L Capacity of the stainless steel coil 0 5 L Milk powder hopper storage capacity with top section Approx 35 kg 18 Technical Data of the Automatic Feeder Number of feeding stations An automatic feeder can feed 20 30 rearing calves or 15 20 fattening calves per feeding station In case of two feedi
109. dispensed quantity is correct LH Standard value for the calibration of additives O N Calibrating the Concentrate 4 7 5 3 Calibrating the Concentrate The concentrate has to be calibrated separately for each concentrate station e Clean the feeding bowl Press the calibration key at the corresponding concentrate station and wait until dosing switches off automatically NI Remove the entire quantity from the feeding bowl and weigh it The quantity to be calibrated is distributed only if no animal is staying within the identifica tion range of the feeding station The slide switch located at the Master station has to be on position Restricted If the slide switch is on position Ad Lib switch over to Restricted and press RESET until both red alarm LEDs light up Then release RESET A Enter the calibration values into the Stand Alone H Turn the program switch to 5 calibration fe Select submenu concentrate The submenus are displayed calibration gt Y only if the concentrate has been selected in Setup concentrate f pe Press Arrow Right to go to the next screen calibration E ER concentrate silo 1 pa ES Press Arrow Up or Arrow Down to select the concentrate silo calibration R y 1 4 concentrate silo 1 Press ENTER to confirm the input h ene E Press Arrow Right to move to the next screen silo 1 dosing gt GR Example for silo 1 quantity 0 g Pre
110. dividual allocation individual registration 7 9 1 p 57 This is straightforward amp works well if only a few calves need to be entered amp allocated each day Turn Dial to 6 animal data amp info Down arrow to register submenu Right arrow to enter this submenu Work through the available calf numbers allocating them to groups one by one c Batch allocation group registration 7 9 2 p59 This works you have a run of calves with an unbroken series of Numbered Eartags that all need to be allocated to the same Calf Group eg 183 to 197 register to B Turn Dial to 6 animal data amp info Down arrow to register groups submenu Right arrow to enter this submenu Press enter to open the displayed data amp work through the display You will be asked to allocate a run of calves to a particular group eg 183 to 197 register to A If another run of calves needs to be allocated to another group repeat the process 3 Enter correction days correct for age When a calf is allocated to a Calf Group the feeder will start it on Day 1 of its Feedplan unless told otherwise Calves that are 3 5 days old at entry don t need correcting but calves much older than this should be moved along the Feedplan amp this should be done individually for each older calf Turn Dial to 6 animal data amp info Right arrow to calf no corr 0 days Select the calf number to be corrected amp press en
111. e heat exchanger in Setup 17 3 The Feeding Mode Cuts Off If the feeding mode cuts off because the temperature has fal len below the minimum operating temperature the display check temperature will show Check the position of the thermostats Check the heating 17 4 The Data Are Deleted If the data are deleted a bleep will be emitted This message data destroyed occurs very rarely and only after extremely intensive interfe press key 0 c rence on the control As soon as this message appears carry out New installation All New Press 0 C The display shows Data destroyed New Instal data destroyed C lation Yes Refer to chapter 7 2 page 34 Basic Inputs Du new installationyes ring Installation New Installation m ES Select yes and press ENTER to confirm the input The fol instruction manual SR d lowing message will be displayed read yes p ES Select yes and press ENTER to confirm the input xl ee 146 Error Messages A All data are deleted and the operational data are overwritten by standard values For programming proceed as for start up 17 5 The Supply Electrode is Earthed If the short supply electrode is earthed before a portion is test sensor probe prepared the display will show please wait If after a short time the display shows the message Error error Supply Electrode the feeding mode will cut off supply electrode e Check whether the sho
112. e up quantity is attained thus preventing the animals from consuming very small portions As soon as an animal has attained the mini mum save up quantity during an interval the feed quantity will be released and can be clai med even on several visits 64 Preparing the Milk Portions Carryover If an animal does not entirely consume the available feed quantity until midnight there will be a quantity left that is carried over to the following day Consequently at midnight the va lue is not zero but it corresponds to the carryover The quantity exceeding the carryover is not transferred to the next day but it is cancelled Maximum quantity To avoid excessive milk or concentrate intake due to too high minimum save up quantity the animals can only claim limited quantities Once the maximum quantity is attained the entitlement is blocked for two hours The accumulated quantities are not cancelled 8 1 Preparing the Milk Portions The warm water is taken from the boiler of the heat exchanger The milk pump delivers the milk through the stainless steel coil of the heat exchanger into the mixer jar The circulation pump if available keeps the warm boiler water moving at high speed thus effecting rapid heat transfer to the liquid inside the stainless steel coil 15 minutes after the last portion has been distributed the circulation pump switches off automatically Every 15 minutes the pump switches on for 1 minute or in case an animal cla
113. ed during the first 3 days after registration Warning today The second line indicates the current drinking speed today 1A dr speed L min as a percentage compared with the 3 day average as well as today 72 0 82 2 the corresponding figure in liters per minute The displayed animal e g is a warning animal because it has drunk slowlier than usual and the drinking speed is below the alarm level of e g 80 Warning yesterday The second line indicates yesterday s drinking speed as a per 12A dr speed L min centage compared with the 3 day average as well as the value yest 78 0 94 gt in liters per minute 13 2 4 Additive Alarm If an animal drinks up the milk portion in the mixer jar before 17c additive alarm the total additive amount has been added to the milk the fol 10ng dosing time s lowing warning message will be displayed 116 Alarms If the dispensed additive amount falls below the minimum 17C additive alarm value of 1 gram per portion the display will show the follo dos quant only g wing warning message 13 2 5 Unknown Transmitters If a Responder number that could not be allocated to none of unknown transmitter the animal numbers collar number is read it will be automa xo 1234 100a tically registered The same applies to a Responder number that has been allocated to a non registered animal number Example Responder number 1234 has been read and alloca ted to collar number 100 The animal number
114. ed in order to allow undisturbed accustoming at the other feeding station Turn the program switch to 10 keyboard Enter 4 and press ENTER to confirm the input Press Arrow Right to go to the next screen Select box number 1 or 2 Press ENTER Enter the duration of accustoming aid up to 180 minutes 3 hours During this time the identification at the other station is not active Press ENTER to confirm the input Select yes and press ENTER Go to the next screen Select Warn Calves Box 1 or Box 2 You can only pri vilege warn calves or box 1 or box 2 Select yes if you want to privilege warn animals Press EN TER to confirm the input Go to the next screen Select box 1 or 2 Select yes and press ENTER to confirm the input 4 accustom feeding box 4 box 1 4 box 2 4 box 2 4 box 2 4 box 2 aid gt accustom for 60 min no accustom for 60 min no accustom for 90 min no accustom for 90 min no accustom for 90 min yes 4 warn calves gt priority no 4 warn calves gt priority 4 box 1 priority 4 box 2 priority 4 box 2 priority yes no no yes After the entered duration of the accustoming period has lapsed the warn animals or the feeding station 1 or 2 are privileged until you change priority yes into priority no Functioning of Automatic
115. ed requi c2 req 19 1kg oi rement of concentrate 2 for all animals in kilograms as well as consumed 5 2kg the already consumed quantity in kg 126 Total Consumption 13 7 Total Consumption In menu Consumption Totals you can view the total quantities of milk milk powder con centrate and additives consumed up to now by each individual animal Keyboard Turn the program switch to 10 keyboard 0 e 7 ES Enter 22 Press ENTER to confirm the input 1A milk 20 5 L A 5 este MP 9 8 kg Select the animal The display shows the total consumption of 2A milk 18 5 L gt Y milk and milk powder of the corresponding animal MP 7 6 kg A The next screen shows the total consumption of the additives 2a x1 25 g gt Ra X1 X2 X2 0g A Press Arrow Right to move to the next screen The display 2A X3 25 g EN ac shows the total consumption of the additives X3 X4 X4 0 o E Press Arrow Right to move to the next screen The display 2A EL 15 kg EN oi shows the total electrolyte consumption ai Go to the next screen Here you can view the total consump 2A C1 12 5 kg gt ug tion of concentrate type 1 2 C2 21 2 kg Cleaning 127 14 Cleaning El E The automatic feeder has to be cleaned regularly particularly if fresh milk is fed You can choose between the following options HE with sponge HE Heat Exchanger Heat exchanger HE with hoses Mixer Compressed air cleaning Cleaning settings for hea
116. een animal No ag transm No ES Select the animal number Y Hold the Responder of the selected collar within the reach of the antenna OW Ww Press Start Stop A bleep is emitted as soon as the Responder animail No la So is read The cursor starts flashing on zero in case the number transm No 1234 could not be read Y Press ENTER to confirm the read in number h este Press Arrow Right to go to the next screen Here you can start antenna test start gt ac the antenna test The antenna test facilitates detection of over lappings in the identification range X Press Start Stop A bleep is emitted as soon as the Responder ep is read The Responder number read appears in the text area at the upper right of the screen next to the antenna symbol Y Two different Responders can be read simultaneously at two antennas If for instance at antenna 1 a Responder is read which is actually assigned to antenna 2 we talk about faulty identification caused by an overlap of reach Faulty identification also occurs when animals standing beside the feeding station are identified In case of micro identification Mikro A re e E Animal Identification 53 Nedap you can set the identification range of the antenna by the antenna Squelch value In case of micro identification Mikro Tiris install a screening of the antennas by means of earthed metal sheet plates If necessary
117. efer to the package insert 15 g L 14 5 6 Cleaning Settings Compressed Air Cleaning Rinsing Turn the program switch to position 2 cleaning The display c1eaning ES fe shows HE with sponge o In the Powder version Mixer is displayed instead Press Arrow Up or Arrow Down to select submenu cleaning gt Y Settings settings f Press Arrow Right to move to the next screen cleaning settings 3 GEM heat exchanger Press Arrow Up or Arrow Down to move to submenu Air cleaning settings gt Y Cleaning air cleaning cu h ES WW x h Rig eoe A h SCH En et ig u h be ba E E Se Cleaning Press Arrow Right to go to the next screen If compressed air cleaning has to be carried out automati cally enter yes and press ENTER to confirm the input Press Arrow Right to move to the next screen Select the fee ding station where the compressed air has been installed In the next menu you can select the cleaning intensity weak medium Standard strong Press Yes No and then ENTER to confirm the input If the automatic feeder is equipped with a servo control we recommend to select strong Press Arrow Right to move to the next screen No means that compressed air cleaning will not cut off if an animal wi thout feed entitlement is identified in the feeding station Yes means that compressed air cleaning does not cut off until an a
118. elect submenu Water Boiler Water HE Milk MP calibration 5 y or Detergent water boiler Hereinafter we will exemplarily describe how to calibrate boi ler water Press Arrow Right to go to the next screen water targ 500 ml E measured o mit H Hold an empty measuring vessel under the discharge Press Start Stop Measure or weigh the collected quantity E 7 Press ENTER and enter the measured or weighed quantity water targ 500 ml gne d measured 390 ml Press ENTER once again h ES The entered figure disappears as soon as you press Start Stop water targ 500m1 gt So The calibration process is said to be completed as soon as the measured ae mii set quantity is attained Y ee Press Arrow Right The display shows when the correspon water last calib cu ding component has been calibrated last on 17 07 08 Press Arrow Right The display shows the time needed to dis water targ 500 ml wet pense the set quantity duratione 4 00 s M The warning message Dosing time too long means that the dosing time too long dispensed resp measured or entered quantity was too small The set quantity was not attained db pa ES Press Arrow Up resp Arrow Down to move to the following caiibration y menus water HE 46 Calibration For all other liquid and powder components proceed as for boiler water Repeat the calibration process in order to be sure that the disp
119. empty remain portion after 30 min Machine alarms v gt alarm type gt Delete alarms with 0 C key 3 Alarms Messages drinking C i i gt 2 De Were 2 er Concentrate Warnings arms arn anim Teeding v gt y n Animal Warn anim nn vo B Warning today and warning yesterday are calculated regarding to the feeding plan Alarms Warn anim wei ght v B 3 days warning is calculated regarding to average consumption of the last 3 days Expiry plan animals v gt Feeding behaviour a v gt available drinking gt consumpt yesterday gt breaks no additives gt breaks with additive gt No box consumption No box consumption dr speed today 2 dr speed yesterday C14C2a v gt avail consum gt consumption yesterday i il gt 1 gt i 4 Animal Clav gt avail consum consum yesterday C1 of 3 days 0 ek dosing amount Verification C24 v gt avail consum gt consum yesterday gt C2 of 3 days 0 3 dosing amount Visits v gt Visits fed gt visits not fed 2 visit with C gt visit without C Animal scales v gt animal weight examine in list gt visit today gt day weight yesterday day before yesterday Number of animals a v gt registered avail gt number of calves registered in group V Water boiler v gt Water HE v gt Calibration Process Milka v gt 1 Press Start to get calibration quantity 5 Calibration MP v 2 2 Measure resp weigh the calibration quantity Concentrate A gt
120. ensed quantity is correct 7 5 2 Calibrating Additives If the automatic feeder is equipped with an additive dispenser you have to calibrate the ad ditives too ES Select submenu Additives calibration E Y additives S Press Arrow Right to move to the next screen calibration 5 prescr 1 Press Arrow Up or Arrow Down to select prescription 1 4 calibration 5 y X1 4 or electrolyte EL prescr 1 Press Arrow Right to move to the next screen X1 set 10 09 gt measured og 0G Hold a measuring vessel under the discharge Press Start Stop Measure or weigh the collected quantity Press ENTER Enter the measured or weighed quantity X1 set 10 0g 3 x d measured 8 0g Press ENTER to confirm the input ei S Weigh the powder additives by means of a precision scales e g electronic scales Weighing precision has to be 0 1 g Hold the measuring vessel under the discharge Press Start Stop Weigh the quantity distributed and enter the figure corresponding to the measu red or weighed quantity E If you do not have a precision scales repeat the calibration process several times in order to get a larger additive amount Then divide the measured quantity by the number of calibra tions and key in the figure Li Measure liquid additives by means of a measuring cylinder Each additive prescription has to be calibrated Repeat the calibration process in order to be sure that the
121. entified last if no number appears but a dot instead the animal has not been identified in none of the feeding stations today s milk quantity and today s real consumption in litres in brak kets If an animal is in a temporary feed delay after having claimed 1a block 110min gt the maximum quantity the display will show the following 1 6 0 consu 1 5L information The upper line indicates the remaining time until the end of feed delay For the lower line refer to the previous screen Go to the next screen The upper line indicates the milk quan 124 yest 5 54 tity of yesterday The lower line first shows the number of the 2 consu 100 5 5L feeding station where the animal has been identified last as well as the real consumption as a percentage and in litres Press Arrow Right to move to the next screen The second 12A breaks no add line indicates the number of breaks without additive today 0 yest 0 Press Arrow Right to move to the next screen The second 12A breaks w add line indicates the number of breaks with additive today 0 yest 0 Go to the next screen The second line shows today s feeding 12A dr speed L min speed compared to the average of the last 3 days as a percen today 98 1 32 gt tage and in litres per minute 108 Animal Verification Move to the next screen The second line shows yesterday s feeding speed compared to the average of the last 3 days as a percentage and in litres per minu
122. ep Z Ld ue d Buipooj puepueis Oo Q 00 10 ST COQNL TO T dnous uejd BuipooeJ pjepuejs uojy puels ep Jed saei ur vum Annex Standard Feeding Plan Group D 707 un 19 2 sep 9S itd 19 uw 10 2 sAep PL Ed 102 uw 19 skep PL Zd q9 uw 101 sep Z 1d sennueno peyuirT pjepuei1s en en en XEN diN BA zv s ep LZ je101 1 6 021 01031 wow skep LI Led ue d uoneduo2u02 pJepue1s 1 9b s ep LZ e101 193019 woy s ep GE bd 190919 wo s ep L Cd 19017 wo s ep CL Zd 1v01p wo s ep g Ld ue d BUIP99 p epueIs s ep BuipoeoJ o OO 0 rq St OQ re CO dnouJury uejd BUIP39 p epuels uojy pues ep Jed saei ur JIN Annex Example Milk ratio plan group A s ep Bupas cv Ge 8c Japmod vu v dnoip H 01384 411 w ul ones unu Annex Example Milk ratio plan group B SE ilk ratio group B feeding days milk powder Annex Feeding plan Form POL A OR CL x DL al Sol 86 L6 v8 2 s ep OZ 9 99 6r Ch SE 8c Le H A d Aep an oo KN OO va Oil OH Annex ion plan Concentrat Form ral Zr Or cel 9d el al sol 86 L s Bp v8 2 OL 9 98 uejd uoneueouo2 6r ch Ge 8 LZ V i 5 OL 02 0 OV OS 09 Of 08 06 DL
123. erification list Keyboard D 7 E pp In keyboard menu 10 print list you can activate printing of a warning list and a verifica tion list at any time The annex of this instruction manual contains more detailed informa tion on how to connect the printer to the automatic feeder The Warning list contains all warning animals with the corresponding warning messages Two lists are printed the one for milk warnings and another for concentrate warnings The Verification list contains information about feed entitlement milk consumption as well as drinking speed for all animals Turn the program switch to 10 keyboard Enter 21 and press ENTER to confirm the input 21 print list warning list no Press Arrow Right to go to the screen of the desired list 21 print list gt Example verific list no Select yes and press ENTER to confirm the input The will be printed immediately al Error Messages 14 17 Error Messages The automatic feeder and the concentrate feeder are continuously monitored by the proces sor control Errors caused are displayed on the screen 17 1 Checking the Calibration Values of the Milk If one or more calibration values are missing the display will calibration values show adjust e Carry out calibration again 17 2 The Heat Exchanger Is Not Active If you have not activated the heat exchanger type in Setup the heat exchanger display will show enter in setup Select th
124. ers dispense the next portion each time the feeding bowl is empty 9 8 1 Restricted Ad Libitum Mode Automatic Feeder Keyboard Turn the program switch to 10 keyboard D e ES Enter 2 and press ENTER to confirm the input 24 restricted yes en ad lib no n Me ps SE Select yes for restricted mode or no for ad libitum mode 24 restricted yes xl ee Press ENTER to confirm the input ad lib no Go to the next screen The display shows the milk amount 2 today 12 L A cu prepared yesterday and today ad lib yest 234 L E pa Press Arrow Right to go to the next screen Press ENTER 2 ad lib gt e Bos milk ratio 100 i Enter the milk ratio for the ad libitum portion Press ENTER Ma AS to confirm the input be Move to the next screen and press ENTER 2 ad lib ER S i ig concentrationl20g L Enter the concentration for the ad libitum portion and press AS ENTER to confirm the input i 7 ke Go to the next screen Press ENTER 2 ad lib gt SR a additive 0g L 1 Enter the additive amount for the ad libitum portion Ma AS Press ENTER to confirm the input 90 Restricted Ad Libitum Mode 9 8 2 Restricted Ad Libitum Mode Concentrate Feeders Setthe slide switch located on the Master board to the desired position ADLIB 2 Slide switch RAT RESET Taste NL NZ C SE Nau Press the RESET key Milk Functions 91 10 Milk Functions In menu Milk
125. es you to turn the program switch to the displayed position in order e g to select the corresponding switch menu Icon for measuring cylinder for collecting and weighing the feed components Icon for scales used to weigh the feed components during calibration Icon for thermometer to measure the body temperature Icon for collar with identification system Introduction 9 1 2 Safety Instructions Read and understand the instruction manual and all safety instructions before using the equipment Use the equipment only to feed calves The equipment is to be serviced by trained and authorized personnel only To facilitate servicing store the instruction manual next to the equipment Expert installation correct handling as well as careful care and maintenance are the pre requisits to ensure faultless functioning of the equipment Incorrect data input may have serious consequences Therefore check the correctness of data input The livestock owner is liable for a regular and scrupulous control of his animals and the functioning of the equipment If for any reasons the system should break down or some calves should not make use of it the livestock owner is liable for choosing other feeding methods for those animals The manufacturer will not assume liability for injury loss or damage direct or conse quential of any kind from the use or inability to use the equipment Remove any projecting objects from the calf house e g pi
126. ess an animal is fed with an additive The milk is dispensed according to the duration of the prescription Weaned an imals have to be made younger and do not have to be registered again Go to the next screen 12A C1 plan gt expires in 55 days Go to the next screen 12A C2 plan gt expires in 62 days The display shows information on the remaining feeding days until the end of the plan for concentrate type 1 and 2 After the end of the plan has been attained the concentrate is fed according to the last set value 122 Animal Data and Info 13 5 2 Ration Day Animal uw ag ag X M ig X ag X Ron X ag M ag Pr In this menu you can view the composition of drinking and concentrate per animal and current day Select submenu Ration Day Animal Go to the next screen The display shows information on the day quantity of the milk and the concentrate amount C1 and C2 together Move to the next screen The display shows information on the day quantity and the milk concentration Go to the next screen Here you can view the milk powder quantity per day and the actual milk ratio as a percentage The absolute milk quantity is calculated per animal and day in li tres depending on concentration milk ratio of the group and milk value input in Milk Functions Move to the next screen If a powder additive is fed the dis play will sho
127. est day quantity If the portion size is below 2 g L add glucose or milk powder to the additive in order to get larger portions Move to the next screen For the periods 2 to 5 proceed as with period 1 Unlike the feeding plans after pressing ENTER the final value of the preceding period is not automatically taken over as initial value You can enter each period individually The prescriptions are not bound to animal s housing date Before starting additive distribu tion you have to activate a prescription in Menu Distributing the Medicine Prescription or Distributing the Electrolyte Prescription After a feeding plan has lapsed the milk will nevertheless be distributed to the corresponding animal according to the last day quantity for the duration of additive distribution 98 Additives 11 2 Making Out the Electrolyte Prescription scription it will be stored and kept up until you change it The day quantity and concentra tion g L of electrolyte drinking is related to animal s weight and the severity of scours Additives Turn the program switch to 9 additives The display shows medicine gt o distribute Press Arrow Up or Arrow Down to move to the menu Make electrolyte prescr gt Y Out Electrolyte Prescription make out KS Go to the next screen electrolyte oi for 0 days 0 g L gt ES Press ENTER Enter the number of days for electrolyte distri electrolyte ez bution for 5 days 0 g
128. est towards the Concentrate Feeder Keyboard 0 a PP p PP Connection Test towards the Concentrate Feeder Carry out a connection test after expert installation of the cable that connects the Stand Alone to the concentrate feeders Turn program switch to 10 keyboard Enter 49 and press ENTER to confirm the input Press Arrow Right to go to the next screen Select yes and press ENTER to confirm the input Move to the next screen Select yes and press ENTER to confirm the input If the connection e g to the silos 1 amp 2 is o k the display shows In case of connection fault check the connecting cable to wards the concentrate feeder as well as the power supply of the stations See wiring diagram If necessary carry out an interface test See chapter 7 3 5 page 40 Setup Carrying out an Interface Test 49 connection tes 49 silo 1 amp 2 test gt connection no 49 silo 182 test gt connection yes 49 silo 3 amp 4 test gt connection no 49 silo 384 test gt connection yes 49 silo 1 amp 2 test connection ok 49 silo 1 amp 2 test connection error al Calibration 4 7 5 Calibration 7 5 1 Calibrating Water Milk MP and Detergent Calibration is defined as the input into the computer of the amount of water milk MP and detergent dispensed during a specific time T Turn the program switch to 5 calibration calibration 7 water boiler s A p S
129. et AMO Es eStart The processor will convert the electronic signals of the weighing cell of the animal scales into an indication of weight This conversion factor tare value is ascertained when put ting a weight of approx 50 kg on the animal scales ES Press Start Stop in order to tare the half body scales 5 HS1 tare value Stop After tare has been carried out the display shows 5 50 kg put on start Press ENTER Enter the weight value used for weighing esi l Standard value 50 kg Press ENTER to confirm the input Y MN ee 40 Setup Put a weight on the scales in case of 50 kg e g two sacks 0f 54 50 kg put on So milk powder Press Start Stop once again The display shows The tare value is automatically set for the connected half HW1 tare value body scales For example 440 set start Press ENTER to confirm the indicated tare value eue In case the tare value should be checked once again repeat the setting routine for tare va lue The ascertained tare value must correspond to the one determined before 7 3 5 Carrying Out an Interface Test A If there is no communication between the concentrate stations the printer the PC or the an imal scales it is advisable to carry out an interface test This test has to be carried out by Customer Service e Put the test connector on the motherboard See connecting diagram KE ES Press Arrow Up or Arrow Down to select menu Interface 5 se
130. eyboard 7 8 4 manual responder input Calf Feeders with Program Chip versions 01 00 amp later have a Setup option to Cancel Animal Delete Transm If this is activated enter yes then removing a calf is simple just turn the dial to 6 Animal Data amp Info down arrow to Cancel Registrat then right arrow into this submenu amp select the calf to cancel Earlier Program Chip versions were designed for European markets where responders are taken off one calf at weaning amp put onto a new calf that is about to start on the calf feeder machine In Australia the NLIS eartags are whole of life eartags They can t be removed from one calf amp put onto another So in Australia when a calf is removed weaned off the calf feeder the transmitter number NLIS responder number must be cleared from the keyboard Turn dial to 6 animal data amp info Down arrow to transmitter input submenu Right arrow to enter this submenu Display reads animal no xxx transm no XXxxxxxxx Use the up or down arrow to find the calf you wish to remove Press enter to open up this calf s identification fields Press O clear to clear the visible calf number then press enter to confirm This should open up the 2 line transm no field cursor should be flashing Press O clear to clear the transmitter no then press enter to confirm Then press 9 escape to return to the start of the menu L Changing a calf
131. f them just allocate calves to the corresponding group The WestfaliaSurge Australia feedplans have not been entered into the keyboard To use either of them enter the data into the keyboard in place of a particular feedplan A B C D then allocate the calves to that group note 1 the following tables give only the basic data for each feedplan Data for the following 3 fields have not been included concentration periods see F3 solid matter contents see F4 amp milk ratio periods see F5 These fields all require data input but it will be farm specific so general tables have not been attempted here note 2 data in shaded fields is for information only it is not entered into the keyboard Default Feedplan A 3 d E 0 EE T A 0 10 20 30 40 50 60 70 days Daily allowances period length Tally daily drink allowance 1 3 days days 1 3 from 60L to 6 0L 2 14 days days 4 17 from 6 0L to SOL 3 18 days days 18 35 from 80L to 80L 4 42 days days 36 77 from 80L to 2 5L Drink sizes min becomes max period length tally drink available drink 1 14 days days 1 14 15L 5am 20L 2 14 days days 15 28 2 0L 7am 25L 3 49 days days29 77 _ 2 5L 7am 3 0L Daily allowances Default Feedplan B milk L day days period length tally daily drink allowance 1 14 days days 1 14 from 50L to 7 0L 2 21 days days 15 35 from 7 0L to 7 0L 3 30 days days 36 65 f
132. f yesterday and the day before yesterday 12 2 7 Number of Animals p SR 8 pP pP 3A day weight yesterd w 151 0kg This submenu shows the number of registered animals the numbers still available and the number of registered animals per group Select submenu Number of animals Go to the next screen The display indicates the number of registered animals as well as the numbers still available Move to the next screen The display shows the number of registered animals per group Select the group After a short calculation time the display indicates the number of animals registered in the selected group animal verific number of animals registered 24 available registered calves group A 12 5 gt Alarms 111 13 Alarms The automatic feeder and the concentrate feeder are continuously monitored by the proces sor control In switch position 3 alarms you can view all those alarm messages relating to the failures of the automatic feeder or to animals drinking behaviour The failures that interrupt the feeding mode are immediately displayed in program switch position 1 Feeding Mode 13 4 Machine Alarms 3 Alarms Menu Machine Alarms contains all alarm messages referring to the failures of the auto matic feeder A bleep is emitted at regular intervals The error message disappears as soon as an animal is identified In case failures relati
133. first day of the feeding plan Turn the program switch to 10 keyboard Enter 10 Press ENTER to confirm the input 10 feeding plan group A 2 Select the group 10 feeding plan group A x2 Press Arrow Right to go to the next screen 10 A per 1 3 days fr 6 0L to 6 0L gt Press ENTER Enter the duration of period 1 in days 10 A per 1 4 days fr 6 0L to 6 0L gt ow Altering the Operational Data 7 Se Press ENTER to confirm the input ES Enter the start and end value of period 1 in litres and press 10 A per 1 4 days K am ENTER to confirm the input Enter and confirm separately Be 5 0 Eo 6 0 the figures preceding the decimal point The cursor starts flas hing at the relevant spots pa Press Arrow Right to move to period 2 10 A per 2 14 days SR fr 6 0L to 8 0L gt Enter the duration of the period in days and the end value in 10 A per 2 15 days K a litres Press ENTER to confirm the input You do not need to r 6 0L to 9 0L gt enter the start value of the period This figure has been taken over from the end value of the preceding period E Press Arrow Right to move to the periods 3 to 5 Proceed as 104 A per 3 18 days GH with the periods 1 and 2 Er 0 0 to 9 01 After the 5th period the display shows the total duration of 10 feeding plan the feeding plan plan lasts 77 days E The next screen shows plan requirement for the amount of 10 target consum oi milk and solid matter calculated from the fee
134. fly protection door can be mounted together with the dispenser for powder additives A accessories 15 additive dispenser 152 detergent dosing pump 155 double box 151 electrical vapour screen 153 fly protection door 156 fully automatic heat exchanger cleaning 154 accustoming aid 62 box selection 62 activating the heat exchanger in Setup 42 ad libitum mode 89 concentrate 66 milk distribution 65 addition reduction 59 additive alarm 115 additive dispenser 152 additives 95 blocking the remaining portion 102 distributing the electrolyte 101 distributing the medicine 99 info 103 making out electrolyte prescriptions 98 making out medicine prescriptions 95 address F rster Technik 10 alarm types 111 alarms animal alarms 114 additive alarm 115 break 115 drinking speed 115 unknown transmitters 116 animal animals drinking alarms 114 concentrate alarms 117 delete 114 expiry date 118 machine alarms 111 checking calibration values for concentrate 112 connection error animal scales or concentrate fee der 111 idling of the shaft 112 mixer outlet 113 remaining detergent 113 the shaft is blocked 112 amount limits concentrate 84 drinking 81 animal alarms 114 additive alarm 116 break 115 drinking alarms 114 157 drinking speed 115 unknown transmitters 116 animal data 120 cancel animal registration 123 change registration 124 ration day animal 122
135. functions you can carry out all settings relating to fresh milk feeding 10 1 Selecting the Milk Mode Keyboard Turn the program switch to 10 keyboard D 4 f N Enter 3 and press ENTER to confirm the input 34 milk functions a E gt Ka Press Arrow Right to go to the next screen 34 milk mode Ria yes gt S Select yes or no and press ENTER The automatic feeder x est operates in the milk mode Milk Mode no means that the automatic feeder runs in the water mode i e no milk is fed It is advisable to carry out this setting if no milk is fed over a long period of time 10 2 Commuting to Milk Powder Mode El If the milk tank is empty the automatic feeder will switch off 3 i milk empty ai or commute to milk powder mode change to MP yes Change to MP yes means that the automatic feeder continues to operate in the milk pow der mode as soon as the fresh milk tank is empty Change to MP no means that the automatic feeder switches off as soon as the fresh milk tank is empty Select yes or no and press ENTER to confirm the input xl ES Take care that the powder hopper is always filled with milk powder 10 3 Entering the Milk Value Ka The milk value is defined as the content of solid matter SM 3 milk value oi content of the milk The SM content of whole milk corres 120 g L SM ponds to approx 120 130 g L ES Press ENTER and enter the SM content of the milk
136. g L to 120g L 100 liquid milk only from to from to Confirm with enter when finished b for powdered milk ONLY feedplans no liquid milk at all Different brands of milk powder need different mixing rates so check the MP bag for the recommended rate for this brand It seems to be standard practice amongst calf rearers to steadily increase MP concentration by around 2076 over the first month ie use the bag rate as the period 1 concentration the starting rate then in period 2 increase this by 20 eg from 100g L to 120g L then in period 3 sit on the increased rate finishing rate Turn dial to 10 keyboard Press 11 then enter Display reads 11 concentr plan group A Enter desired calf group A B C or D then confirm with enter Right arrow takes you into the concentration plan fields for that group Press enter to open the displayed data then work through the display entering data period by period as per the following table period length tally concentration description 1 10 days days 1 10 from rec g L to rec g L starting rate 2 20 days days 11 30 from rec g L to rec 20 g L building up rate 3 50 days days 31 80 from rec 20 g L to rec 20 g L finishing rate from to Confirm with enter when finished rec recommended concentration rec 20 20 higher than the recommended concentration c for feedplans involving BOTH liquid milk amp powdered milk The settings are the same as fo
137. g Start Stop the display will show the following detergent 10g L message Enter the detergent amount and press ENTER to confirm the hoses input The display shows ready yes In order to prepare the suction hoses for cleaning proceed as follows Remove the suction hoses from the teat e Remove the milk hose from the automatic feeder Ifthe milk hose has to be cleaned too remove it from the milk tank Before close the stopcock of the milk tank Put the suction hoses on the cleaning adaptor but do not connect them to the milk supply yet Place the suction hoses on the ground so that the liquid can flow out smoothly Annex F If you want to rinse the milk hose too you have to connect it to the quick coupling of the cleaning adaptor As soon as the suction hoses are ready for cleaning press EN hoses TER to confirm yes in order to activate the cleaning cycle ready yes Pre cleaning First the coil the mixer jar the valve unit as well as the hoses are pre cleaned For this the milk is pressed through the coil by the incoming water and then drained via the mixer jar the valve unit and the connected hoses In support of the cleaning process push the button located at the upper left of the chas sis to activate the feeding pump The display shows press feeding pump pre rinse stop The next water portion is dispensed as soon as the long electrode is free After all milk rests have been removed from the system clear h
138. g station 1 will get no milk because the milk por tion will be dispensed at feeding station 2 instead 152 Accessories 19 2 Additive Dispenser Powder and Additive Dispenser Liquid You can connect only one dosing device Powder or Liquid to Stand Alone II Plus Installation For installation and start up refer to the mounting instructions Additive Dispenser Powder resp Additive Dispenser Liquid Accessories 153 19 3 Electrical Vapour Screen for MP and Powder Additive Outlet The electrical vapour screen consists of a heating element located right below the milk pow der resp powder additive outlet In case of bad weather conditions such as e g too high atmospheric humidity the electrical vapour screen should prevent the milk powder and the powder additive from sticking to the outlet electrical vapour screen for milk powder outlet 154 Accessories 19 4 Fully Automatic Heat Exchanger Cleaning The fully automatic heat exchanger cleaning facilitates fully automatic time controlled cleaning with detergent up to 2 times day of all milk supplying parts of the automatic fee der except for the suction hoses In this way milk deposits or similar impurities are remo ved The fully automatic heat exchanger cleaning consists of a circulation valve for the internal cleaning cycle located behind the milk valve and of a detergent dosing pump During the cleaning cycle the water runs through the stainless steel coil
139. gh pressure cleaner Use the high pressure cleaner only with cold water and slowly raise pressure If these measures do not show any improvement check whether the milk pump is running Insufficient pump pressure may reduce the liquid amount too 15 1 3 Shutdown Before shutdown Turn the thermostat for minimum operating temperature and the heating thermostat entirely counter clockwise Turn the main switch ON OFF to position O and pull the mains plug to switch the automatic feeder off After decommissioning The automatic feeder has to be in a dry location Keep the connections on the control unit closed by means of closing caps If not moisture may penetrate the control unit Do not leave milk or rinsing water in the system Rinsing residues may affect the metal parts after long storage Therefore thoroughly rinse by means of clear water after the last cleaning process and drain off the remaining water For that remove the front cover of the milk pump and wait until the fluid drains off entirely Let the water flow out of the heat exchanger For that remove the water hose located between the solenoid water valve and the boiler of the heat exchanger and open the deaeration screw of the circulation pump if available in order to make the water run out In case of frost risk Let the water flow out of the solenoid valves and the pressure reducer Service and Maintenance of the Concentrate Feeder 143 Commi
140. ght to move to the next screen If you want to reduce the water amount needed for compressed air cleaning here you can enter the corresponding figure air cleaning gt clean water 100 140 Service and Maintenance 15 Service and Maintenance 15 1 Service and Maintenance of the Automatic Feeder e Always keep the automatic feeder clean and dry Never spray it with water Keep the electrode shaft and the clamps clean and dry Moisture causes earthing of the electrode preventing preparation of the next milk portion If the automatic feeder operates in milk mode be sure to clean it regularly by means of a cleaning sponge Carry out automatic heat exchanger cleaning approx once or twice per Service and Maintenance 141 week by adding a liquid cleansing agent utilized in dairy farming also refer to chapter 14 5 1 page 134 Cleaning Settings Heat Exchanger Clean the milk storage tank thoroughly twice a day each time before filling it Thoroughly clean the milk supply hose at regular intervals e Carry out daily check of the powder outlet and if necessary remove incrustations Incrustations impair dosing precision A Because of injury risks always remove incrustations of the powder outlet by means of a small piece of wood or similar Never use your fingers Clean the mixer jar every 1 2 days 15 1 1 The Day after the First Commissioning In case the automatic feeder is equipped with a circulat
141. group Y Press ENTER wu Ww SS gne Y Ww gne al Consumption 12 13 6 Consumption In switch menu Consumption the total requirement for each feed component milk MP additives and concentrate is calculated per day and appliance Consumption e Turn the program switch to 8 consumption The first screen milk req AU PCS shows the calculated milk requirement for all animals in litres consumed 10 01 as well as the quantity in litres already consumed today po Go to the next screen The display shows the calculated milk we req 5 8 kg 3 oi powder requirement for all animals in kilograms as well as consumed 0 0 kg the already consumed quantity in kg The following screen is displayed only if powder or liquid additives are dispensed Go to the next screen In the first line the display shows the X1 today 279 gt oi day requirement for additive of the currently active prescrip consumed 5g tion calculated according to animal s weight In the second line the display shows the already consumed quantity in g nu x If an electrolyte prescription is active the display will show EL 15g gt the already consumed quantity consumed 5g ps Move to the next screen The display shows the calculated C1 req 12 5kg gt Ra requirement of concentrate 1 for all animals in kilograms as consumed 3 6kg well as the already consumed quantity in kg E Go to the next screen The display shows the calculat
142. h hoses cleaning start Press Start Stop In case you did not activate the detergent dosing pump in Setup the cleaning process starts running immediately without detergent If required add some deter gent manually If you have activated the detergent dosing pump in Setup af clean HE ter pressing Start Stop the display will show the following detergent 0g L message Enter the detergent amount and press ENTER to confirm the hoses input The display shows ready yes In order to prepare the suction hoses for the cleaning process proceed as follows Remove the suction hoses from the teat e Remove the milk hose from the automatic feeder e If the milk hose has to be cleaned too remove it from the milk tank Before close the stopcock at the milk tank e Put the suction hoses on the cleaning adaptor but do not connect them yet p Cleaning 13 If the milk hose has to be rinsed too connect it to the quick coupling of the cleaning adaptor As soon as the suction hoses are ready for cleaning press EN hoses TER to confirm yes in order to activate the cleaning Cycle ready yes see annex Pre cleaning starts running In support of the cleaning pro cess push the button at the upper left of the chassis to activate the feeding pump The display shows press feeding pump prerinse stop The next water portion is dispensed as soon as the long electrode is free After all milk rests have been remove
143. he minimum milk drink it will be fed milk If it still hasn t accumulated the minimum milk drink it gets another serve of electrolytes Either way it is then blocked from everything for another 2 hours This pattern continues throughout the day Distribute the electrolyte which calves get it turn dial to 9 additives Display reads medicine distribute down arrow to electrolyte distribute right arrow into this submenu Display reads animal specific distribution the medicine can be distributed in 3 ways to individual calves animal specific to a whole group group distribution to every new calf on the machine automatic prophylaxis Down arrow to the desired method of distribution then right arrow into that submenu amp work through the fields that follow filling in data as required C Calibration You have to make out a prescription for an additive C1 1 or C2 1 before the keyboard will let you calibrate it Turn dial to 5 calibration Display reads calibration water Down arrow to calibration additive Right arrow into this submenu Display reads calibration prescr 1 Down arrow to select the particular additive X1 4 or EL then right arrow into the next screen As an example to calibrate an electrolyte eg Lectade Down arrow to calibration EL Right arrow to EL set 10 09 measured g Hold a beaker beneath the additive outlet amp press start stop Catch amp weigh the dispensed
144. he beginning of the curve The animals cannot be made younger immediately after housing If during concentrate feeding automatic weaning is active and the animal has exceeded the initial value the display will show in the first line e g weang 5 days weang weaning days instead of e g corr O days In this case the animal will be shifted to the right of the feeding plan by 5 days Ke Entering Deviations Addition Reduction 5 7 11 Entering Deviations Addition Reduction In this menu you can change the milk quantity the concentration the concentrate or the additive amount for each individual animal The submenus relating to the additives are displayed only if at least one animal gets an addi tive 7 11 1 Deviations of Milk Portions h Turn the program switch to 7 deviations p E Select submenu Feeding deviation gt Y feeding i E Go to the next screen The first line contains information on IDEE 6 0 L Si the milk amount of today In the second line you can raise or or 0 days 40 0 L reduce the milk quantity for a certain number of days starting from the feeding plan Press ENTER Enter the animal number 14C dr 6 0 L e I for 0 days 0 0 L Press ENTER to confirm the input The following screen e g 14C dr transfer ES is displayed 1 5 L delete no WN sa gt Select yes to clear the carryover Press ENTER to confirm 14c dr transfer x gae the
145. he pre set detergent amount and press ENTER to confirm the input Automatic cleaning starts run ning If the level electrode is covered the remaining portion in the mixer jar will be pumped out via the mixer outlet valve before cleaning starts running If you turn the program switch to another position while the mixer is running the third por tion will be distributed only after you turn the program switch back to position Rinsing or Feeding Mode 134 Cleaning Feeding Mode After the automatic cleaning has been completed turn the program switch back to position 1 o Feeding Mode Oo A Turn the program switch back to position Feeding Mode only if no detergent has been utilized or after you have verified that the system does not contain any water with detergent 14 4 3 Compressed Air Cleaning Compressed air facilitates suction hose cleaning up to the top of the teat without detergent In order to ensure accurate cleaning make sure that air pressure is between 2 and 3 bar Please note Air pressure over 3 bar may damage the diaphragm inside the milk solenoid valves In this menu you can activate compressed air cleaning manually at any time provided that the automatic feeder is equipped with a device for compressed air cleaning that has been previously registered in Setup Proceed as follows Rinsing Turn the program switch to position 2 cleaning The display c1eaning gt fej shows HE with sponge E Press Arro
146. he program switch to 9 additives The display shows Press Arrow Up or Arrow Down to move to menu Block Remaining Portion with Additive Press Arrow Right to go to the next screen Select the animal number Enter yes to block the remaining portion with additive for an animal that should not get any additive Enter no if you don t want to block the remaining portion with additive 10 GA medicine 3 distribute remain port wit additive block llA rem port with additive block no llA rem port with additive block yes If too many animals are blocked it may happen that feeding mode will cut off over and over 11 6 Additives Info Additives In menu Additives Info you can view all information about additive feeding The display only shows animals getting some additive Turn program switch to 9 additives The display shows Press Arrow Up or Arrow Down to move to menu Additives Info Press Arrow Right to go to the next screen Press Arrow Up or Arrow Down to select the desired animal The first line shows the day quantity of additive and the se cond line the additive amount already consumed Press Arrow Right to move to the next screen The first line displays the day quantity of additive available yesterday and the second line the additive amount actually consumed yester day If no additive is active for the selected animal the following message will be displayed
147. he quantity consumed yesterday by the animal compared with its average of the last 3 days in kilograms and as a percentage Move to the next screen The display shows information on the dosing amount per portion animal verific gt Cones 5B avail 0 12 gt 0 30 consu 0 10kg 5B avail 0 30 gt consu 90 0 27kg 5B Cl today gt cons 0 12kg 85 of dh 5B Cl yesterday gt cons 0 13kg 93 of 5B dosing amount lg Ke Animal Verification 10 12 2 4 Animal Verification C2 This submenu displays the information about consumption deviation from average con sumption and dosing quantity for concentrate type 2 The screens for C2 correspond to those for C1 12 2 5 Visits This submenu contains information on the number of visits to the feeding station and to the wu Ww Ron X GH X Ron M GH Pr concentrate station Select submenu Visits Go to the next screen The second line indicates the number of entitled visits today and yesterday to the feeding station Move to the next screen The second line shows the number of non entitled visits today and yesterday to the feeding sta tion Go to the next screen The second line indicates the number of entitled visits today and yesterday to the concentrate sta tion Move to the next screen The second line shows the number of non entitled visits today and yesterday to the concentrate station
148. he trans mitter list can be printed either manually or automatically after midnight calcula tion The printer has to be equipped with a serial interface port RS 232 with the following configuration 1200 baud rate 8 data bit 1 stopbit without parity standard ASCII character table and standard IBM character table The configuration can be set by DIP switches or by software For further information consult the instruction manual for the printer O Annex Functional Steps Cleaning Heat Exchanger see chapter 14 2 Heat exchanger cleaning consists of pre cleaning main cleaning and rinsing and has to be carried out every day During heat exchanger cleaning all milk supplying parts of the auto matic feeder except for the suction hoses are thoroughly cleaned to prevent creation of milk deposits or other impurities The heat exchanger can also be cleaned automatically see Menu Cleaning Settings If the automatic heat exchanger cleaning is active automatic mixer cleaning becomes no lon ger necessary as the mixer jar will be cleaned too Rinsing Turn the program switch to 2 Rinsing cleaning ES ei HE with sponge a ES Press Arrow Up or Arrow DOwn to select submenu Clea cleaning gt Y ning Heat Exchanger heat exchanger Ka Press Arrow Right to move to the next screen heat exchanger gt Si cleaning start Press Start Stop If the automatic feeder is equipped with a clean HE Sep detergen
149. hort 64 ENTER key 29 entitlement intervals 79 concentrate 80 equipotential bonding 19 error messages backups 147 check calibration values 145 data destroyed 145 error of supply electrode 146 feeding mode is interrupted 145 heat exchanger is not active 145 milk check 147 milk shortage 146 power failures 147 water check 147 water shortage 147 ESCAPE key 29 expiry date 118 extra milk portion release 67 E fault current circuit breaker 19 feed delay delete 69 feeding behaviour 107 feeding intervals 79 feeding mode displays 105 feeding plans 72 filling the milk powder hopper 33 fly screen 19 156 frost protection 19 frost risk 142 function table 29 functioning calf feeder 63 concentrate feeder 63 H heat exchanger boiler volume 17 coil volume 17 separate heating circuits 15 heat exchanger cleaning 128 with sponge 127 with suction hoses 130 heating adjusting the thermostats 48 avoiding measuring errors 49 for milk powder outlet and protection against frost 50 measuring the temperature 49 159 setting the heating 48 setting the temperature 49 housing date 55 icons graphic 8 info additives 103 input date time 34 input routine 29 installation automatic feeder 31 filling the boiler of the HE with water 31 filling the milk powder into the powder hopper 32 interface test carry out in Setup 40 intervals concentrate 80 feedi
150. ibration 7 5 4 This should be done separately for each pellet feeder Turn dial to 5 calibration Display reads calibration water Down arrow to calibration concentrate Right arrow into this submenu Display reads calibration concentrate silo 1 Right arrow to the next screen Display reads silo 1 dosing quantity Og Press the button low on the left hand side of the transceiver box for pellet feeder 1 Collect amp weigh the pellets dispensed into the feed bowl Enter this weight into the stand alone display by pressing enter to open the display enter the weight amp confirm with enter D Feedplans for pellet feeders These should be discussed with the farmer Feedplans for pellet feeders require data entry in 1 or 2 keyboard fields 1 the pellet plan 9 3 2 the milk weaning plan optional 9 1 2 The data used in the steps below are for the Westfalia Australia advanced feedplan Data in shaded fields is for information only it is not entered into the keyboard D1 The pellet plan concentrate plan 9 3 Turn dial to 10 keyboard Press 40 then enter Display reads 40 Ci plan group A Enter desired calf group A B C or D then confirm with enter Right arrow takes you into the pellet period fields for that group Press enter to open the displayed data fields then work through the display entering data period by period as per the following table period length tally daily pellet allowance 1
151. iler amp the coil of the heat exchanger with water 6 2 p31 a press amp hold the water key on the keyboard until bubble free water flows into the mixer jar The boiler is now full b press amp hold water amp pump keys simultaneously until bubble free water flows into the mixer jar The coil of the HX is now full 4 connect the large black plug ends for the circulation fan 5 prime the circulation fan s6 4 loosen the de aeration screw until some water flows out then re tighten screw 6 turn the thermostats back on 7 6 1 amp 7 6 2 p51 52 turn each dial until the coloured dot is joined green lower temp red upper temp 7 fill the hopper with milk powder 6 5 p32 keep the MP bag to refer to recommended mixing rates 8 fill the milk storage tank with milk 6 6 p33 either keep it chilled or add some 1075 formalin B Keyboard setup There are 2 basic settings to check reset before proceeding further 1 check date amp time then 2 reset all data 1 check date amp time 7 1 p34 turn dial to 10 keyboard Press 1 then enter Display shows date month day year format amp time If incorrect press enter to unlock the display then correct as necessary then press enter again to confirm the change 2 reset all data for a new installation 7 2 p34 turn dial to 10 keyboard Press 99 then enter Display asks all new Press yes then enter Display asks instruction manual read P
152. ill be added to the first 4 milk portions prepared in the morning distribution 2 times day the medicine amount is splitted up half of the medicine amount is added to the first milk portions prepared in the morning the remaining quantity is added to the first milk portions prepared in the afternoon in accordance with the minimum save up quantity First half of the day O 12 a m second half of the day 12 a m 12 p m distribution to all portions the medicine is added to each milk portion Enter yes to select the desired distribution Press ENTER to confirm the input Press Arrow Right to move to the next screen period 1 0 days fr 0 to Og eret h h ene Sp y IZ aot Additives 97 The prescription plans can be splitted up into 5 periods like the feeding and the concentra tion plans P1 P5 This ensures e g that the additive amount is distributed and raised over a long period of time or reduced at the end of treatment Press ENTER Enter the duration of period 1 in days period 1 3 days Example we Ot OG gt Press ENTER to confirm the input period 1 3 days we eo Og Enter the initial and the end quantity of period 1 in grams and period 1 3 days press ENTER to confirm each Example fr 10 to 20g gt The portion size of the additive amount has to be between 2 g L and 20 g L If the additive is distributed to all portions per day you have to consider the largest and the small
153. imal data amp info Down arrow to animal data amp input transmitter input submenu Right arrow to enter this submenu a Display reads animal no xxx transm no xxxxxxxx Scroll up or down to the first unused available animal number Press enter to open the display then enter the desired calf number no on visible eartag b then for the transm no field first check that the cursor is not flashing beside the transm no display If it is flashing press enter to make it disappear Then hold the calf s NLIS responder eartag in front of a drink station antenna amp press the start stop key or hold the calf in drinking box so that it s eartagged ear is beside the antenna The display thinks for a while as it reads the NLIS eartag then bleeps 4 displays the internal responder number Press enter to confirm this number c Then press right arrow Display reads antenna test start Press right arrow again Display reads squelch antenna feeding 180 Change the squelch figure to O then confirm with enter this squelch step needs to be done only once at each drink station antenna 2 Allocate the calf to a group registering 7 9 p57 To be fed by the machine a calf must be allocated to a group If you enter the calf identity numbers above but don t allocate the calf to a group it will not be fed There are 3 ways to allocate calves to groups a automatically 7 9 3 p56 b individually 7 9 1
154. imal has not claimed this amount until then D gAlams Turn the program switch to 3 alarms messages dr 2 A C 0 exp 0 Pi p Select submenu Warning Animals warning animals gt Y feeding 2 E Move to the next screen 1A fr 9 30 2 0L gt Re 1 6 0 cons 0 0L Warning today In case of warning today in the first line the display shows iR r 9 30 2 0L gt the time of release and the saved quantity in liters The second 1 6 0 cons 0 0L line shows the number of the feeding station where the animal has been identified when no number is displayed but a dot instead the animal has not been identified at none of the fee ding stations as well as the day quantity of milk and the ac tual consumption in liters Feed delay If a warning animal is temporarily in feed delay after having 1A block 110min gt consumed the maximum available quantity the display will 1 6 0 cons 1 5 L show the time left until the end of delay Warning In case of warning yesterday the upper line shows yesterday s 2B yest 6 0 E yesterday milk amount The lower line shows the number of the feeding 2 consu 50 3 0L Alarms 115 station where the animal has been identified followed by the actual consumption in and in liters This animal appears e g in Warning Yesterday because yesterday it consumed only 5046 of its day ration 13 2 2 Break A break occurs either when an animal leaves the feeding station before having emptied the m
155. ime See chapter 14 5 4 page 137 Cleaning Cleaning Settings Remaining Portion If the water portion is taken from the heat exchanger the water will be evacuated via the mixer draining valve Only then a milk portion will be dispensed If the automatic feeder operates in the water mode or the heat exchanger is filled with a wa ter portion milk expelling will not take place Standard value for milk expelling after 1 5 hours Milk Functions 93 10 5 Selecting the Milk Ratio for Change Over to Single Heating Circuit nd This menu is displayed only if you select the heat exchanger with separate heating circuits with circulation pump in Setup Press Arrow Right to go to the next screen Select the milk 34 milk ratio 30 ratio 30 90 or 10 90 provided that the automa one heat circ yes tic feeder is equipped with a circulation pump Press ENTER If all animals fall below the set threshold value for milk ratio the automatic feeder will au tomatically commute to the one circuit mode at daily midnight calculation Both milk and water are taken from the stainless steel coil in the heat exchanger refer to chapter 8 1 ff 64 ff Functioning of the Automatic Feeder Preparing the Milk Portions Standard value for the milk ratio in case of change over mode 30 94 Milk Functions 10 6 Entering the Milk Ratio Plan Pr SR wu Ww p wu Ww ig h ES h ES
156. ime by up to 16 seconds How long and whether mixer run time should be extended depends on milk powder s solu bility Press Arrow Up or Arrow Down to select menu Mixer run mixer run time time 0 s Enter mixer run time potential input 0 to 16 seconds mixer run time 6 s 7 3 8 Heat Exchanger pp pp pp If the automatic feeder is not equipped with a device for fully automatic heat exchanger cleaning in this menu you can deactivate this function as described below The functioning of automatic cleaning is described in chapter 14 2 page 128 Rinsing Heat Exchanger Press Arrow Up or Arrow Down to select menu Heat Ex 5 setup gt changer heat exchanger Press Arrow Right to move to the next screen 5 heat exchan with autom clean yes Enter no ifthe automatic feeder is not equipped with a de 5 heat exchan with vice for fully automatic heat exchanger cleaning Press EN suem Gleam 9 me TER to confirm the input Press Arrow Right to move to the next screen 5 sep heat circ with pump yes Press Arrow Up or Arrow Down to select the heat exchanger with separate heating circuits with or without pump Enter no if the automatic feeder is not equipped with a heat 54 sep heat circ exchanger with circulation pump Press ENTER to confirm without pump yes the input 7 3 9 Deactivating the Detergent Pump pp If the automatic feeder is not equipped with a detergent dosing pump you h
157. ims its milk portion When the liquid jet hits the supply electrode short electrode in the mixer jar a pre set milk powder portion falls from the powder hopper into the mixer jar where it is mixed with the liquid The mixer is connected by a suction hose via a box valve to the feeding station The milk flows through the suction hose to the teat in the feeding station If the milk ratio for all animals falls below the set threshold value the automatic feeder will commute automatically to single heating circuit at midnight calculation Milk and water are taken from the stainless steel coil In this way the milk does not stay too long inside the coil See chapter 10 ff page 91 ff Milk Functions Selecting the Milk Ratio for Change Over to Single Heating Circuit Distributing the Milk 65 8 2 Distributing the Milk 8 2 1 8 2 2 As soon as the level electrode is free long electrode the machine starts preparing the next portion In the Restricted Mode The electrode is free If an entitled animal enters the feeding station and is identified the automatic feeder prepa res a milk portion as soon as the mixer jar is empty The milk in the mixer jar grounds the level electrode long electrode As soon as the animal has drunk up the milk and the elec trode is free again the machine starts preparing the next portion in case the calf has still drinking right The electrode is covered If an entitled animal enters
158. indicate that one or more animals are already being treated Check these animals Change the medicine in the additive dispenser if you want to activate another pre scription Move to the next screen in order to change the additive change additives cu X2 no 5 Enter yes to change the prescription Press ENTER to con xl ES firm the input The prescription being fed to an animal or to a group is mar prescr 1 gt ked by an asterisk select If a group or an animal are already being treated with medi in group A gt cine the display shows is already applied A Note the animals being already treated at that time are shifted to the beginning of the pre scription If an animal has not been registered yet in none ofthe groups in group D gt the display will show no anim registered If no animal is treated anymore the display will show no further EN animals with X1 For Medicine Distribution to Groups proceed as with Animal Specific Medicine Dis tribution Press Arrow Up or Arrow Down to move to menu Automa automatic gt Y tic Prophylaxis Here you can activate the automatic prophy prophylaxis laxis Ba Press Arrow Right to move to the next screen prescr 1 aa select Press Arrow Up or Arrow Down to select the desired pre po EZ scription 1 4 Ba Press Arrow Right to go to the next screen Rl beginning SCH when registr no ES p Enter yes to start distribution of the prescr
159. inst lightning stroke separately it is to the owner to install an adequate lightning protection such as e g a lightning protec tion system for the entire building We recommend to conclude a lightning protection insu rance 3 2 Locating the Automatic Feeder The automatic feeder has to be placed in a dry location if possible not in the animal area e g in the fodder storage or similar detached room Mount a fence of planks to protect the automatic feeder against dirt and flies In summer when flies occur with increased frequency you can use a large fly screen accessory to protect the mixer jar Steam can easily escape through the openings of the fly screen gra ting Make sure that the water supply of the automatic feeder is reliably constant Frost does not cause any damages to the automatic feeder In order to ensure a good functioning of the feeding process even in case of frost you have to equip the automatic feeder with a protection against frost accessory The owner is responsible for a reliable water supply The feed pipes can be easily guided through a wall 20 Mounting the Feeding Station 3 3 Mounting the Feeding Station e Install the feeding station max 70 cm above the calf house ground Mount the teat approx 15 cm above the suction hose connection to the mixer Fixthe suction hose in such a way that the mixer jar can be easily tipped in forward direction The suction hoses should not exceed 2 meters length
160. ion pump carry out the following functional check e Deaerate the circulation pump Check whether the circulation pump is running or not The circulation pump switches off automatically 15 minutes after the last portion has been dispensed General function check Check the calibration values Measure the milk temperature Check the control of the external components by means of the manual keys Make sure that the animals are reliably identified Check the operational data feeding plans concentration plans maximum Visit warning levels Check the input in Prescriptions Check the activation of additive dispense Check the input of weight and daily weight gain 142 Service and Maintenance 15 1 2 Carrying Out a Regular Check Routine Measure the milk temperature by means of a precision thermometer Check the calibration of milk powder at least after each new delivery Check the calibration of the components Deviations of the amount of milk and water incase of deviations with rising tendency more than 500 ml are dispensed carry out a new calibration incase of deviations with falling tendency clearly less than 500 ml are dispensed due to milk deposits in the heat exchanger repeat the circulating cleaning process If necessary use another cleansing agent but do not overdose it Carry out cleaning by means of a cleaning sponge or a hose cleaning pistol If the cleaning sponge gets stuck connect a hi
161. iption at housing R1 beginning al ES Press ENTER to confirm the input when registr yes If another prescription is already being distributed the follo treatment with wing message will be displayed zJ see additives A In case medicine distribution as a prophylaxis to an individual animal or to a group should be completed later on you have to set distribution back to no Whereas if in menu Make Out Prescription you reduce the duration of an ongoing treatment the treatment of an an Additives 10 imal will be interrupted automatically as soon as its duration has lapsed In switch menu Alarms you can view as an expire message that the plan relating to additive distribution has lapsed If the treatment has been completed according to the entered prescription an expire mes sage for the corresponding animal or group will be displayed in switch menu Alarms If you try to select a prescription that has not been made out X1 yet the display will show not yet made out In this Menu you cannot make out a prescription The display input only in shows menu make out 11 4 Distributing the Electrolyte Additives pp P pp pp pp After you have made out the prescription for electrolyte distribution you have to activate and assign it to individual animals or to a group The additive amount can be dispensed au tomatically to all animals as a prophylaxis according to the prescription Once this prophy
162. is available now but the animal has not been registered yet If only the Respon der number is displayed it could not be allocated to none of the animal numbers If you activate automatic registration each animal number will be registered automatically N Alarms 11 13 3 Concentrate Alarms Warning today Warning yesterday 3 day warning p ml 2 Alarms yy p Warning today Warning yesterday 3 day warning Warning today is determined by the warning level and is displayed as of a certain time for those animals that have not consumed enough concentrate Warning today disappears auto matically as soon as the animal has consumed the total feed quantity You can delete warning today only temporarily It reappears in switch position Feeding Mode as the reason for the alarm message is still existing Warning yesterday is determined for each individual animal It compares the feed quantity consumed during 1 day with the 3 day average Warning yesterday is determined during daily calculation It is displayed for those animals having reached the warning level If the average consumption of the last 3 days compared with the set value of the concentrate plan is below the warning level the corresponding animal will appear in 3 day warning Press O C to delete the 3 day warning If an animal appears in warning yesterday the 3 day warning will not be displayed Turn the program switch to 3 alarms messages d
163. isp played on the screen will disappear as soon as an entitled animal enters the feeding station The animal will then get the liquid in the mixer jar The bleep accompanying an alarm mes sage stops sounding as soon as you clear the alarm message in menu Alarms program switch position 3 If the long electrode is covered automatic mixer cleaning will be deferred for 1 hour at most so that an animal has the opportunity to drink up the liquid in the mixer jar If the an imal does not drink up the liquid within this time the electrode is still covered the liquid will be drained off via the mixer outlet valve and the cleaning cycle starts running 14 4 2 Calling Up Automatic Mixer Cleaning Manually Rinsing re pP wu Ww EN You can activate automatic mixer cleaning manually at any time in menu Cleaning Turn the program switch to 2 rinsing cleaning ES HE with sponge Press Arrow Up or Arrow Down to select submenu Mixer cleaning gt mixer Press Arrow Right to move to the next screen mixer cleaning start Press Start Stop If you do not activate the detergent dosing pump in Setup during the automatic cleaning cycle the detergent will not be added automatically to the water If necessary manually add some detergent to the water If you have activated the detergent dosing pump in Setup cleaning mixer press Start Stop to move to the next screen detergent 0 g L Change or maintain t
164. itch to 10 keyboard o e 5 Enter 10 and press ENTER to confirm the inputs 10 feeding plan EN group A gt WN ps Go to the first screen and press ENTER The cursor starts 10 A per 1 3 days Mw flashing fr 6 0 to 6 0 L gt i Enter the duration of the feeding period Press ENTER to 10 A per 1 6 days Ma AS confirm the input fi E DUELO NR SR Start Up 31 6 Start Up 6 1 Connecting the Mains Plug Warning Before switching on the heating fill up the heat exchanger otherwise the boiler will be damaged There will be no guarantee for a reliable functioning of the automatic feeder Open the door on the right hand side of the automatic feeder Turn back both thermostats to zero and turn the main switch ON OFF to position O in order to switch the automatic feeder off Connect the mains plug and switch the automatic feeder on by turning the main switch to position I ON Once you switched the automatic feeder on the display briefly shows the program version 6 2 Filling the Boiler of the Heat Exchanger with Water The automatic feeder in the Combi version has two water valves the one leading to the boiler of the heat exchanger the other one leading to the stainless steel coil Press the manual key Water in order to open the water valve to the boiler of the heat exchanger Take care that the boiler and the stainless steel coil are filled with water
165. ith connecting piece 042 7121 0071 477 berwurfmutter 3 4 L 14mm ID 21 7mm sw30 swivel nut 3 4 lgth 14mm sw30 045 7721 0041 060 R ckschlagventil R ckflussverhinderer D 15mm m Feder 0 4bar nonretum valve D 15mm 048 7721 0097 477 Kugelhahn 1 4 IG IG ball cock 1 4 internal thread internal thread 051 7721 0040 549 Steckverschraubung 1 4 AG ID 7 5 10 L 30mm plug type bolting 1 4 AG ID 7 5 10 L 30mm 054 7721 0099 259 Umsp ladapter 2 fach kompl f r 1 2 SchlauchkupplungTA3 TA5 adapter for rinsing double compl for 1 2 hose coupling TA3 057 7721 0098 056 Schlauchkupplung 1 2 Einhandkupplung 1 2 hose pipe coupling 1 2 072 7721 0040 374 Pumpe VA 230V 50Hz 250W mit BR Pumpenrad o Pumpenbl kompl pump StSt 230V 50Hz 250W w BR pump wheel w o pump pl compl 075 7721 0040 414 Pumpe VA 230V 60Hz 250W mit BR Pumpenrad o Pumpenbl kompl pump StSt 230V 60Hz 250W w BR pump wheel w o pump pl compl 078 7721 0010 211 Wellendichtung f r Milchpumpe mit Keil und Seegerring shaft seal for milk pump 081 7721 0090 305 Reparatursatz f r V A Pumpe 230V 50Hz repair set for pump VA 230V 50Hz 084 7721 0040 030 Reparatursatz f r V A Pumpe 230V 60Hz repair set for StSt pump 230V 60Hz 087 7721 0098 292 Pumpendeckel VA pump cover VA 099 7721 0096 342 R ckschlagventil f r Milchpumpe Bronzeausf mit Dichtungen non return valve for milk pump bronze with seals 108 7721 0060 160 Dichtung 18 5x12 0x2mm hart Vulkanfiber rot washer 18 12 2mm graphitized 120 7
166. ity to which the animal is entitled according to feeding plan A Altering the Operational Data 9 2 Concentration Plans u yu HU You can enter one concentration plan splitted up into 5 periods P1 P5 for each of the four groups A B C D See the annex of this instruction manual The periods of the concentra tion plans are not bound to the periods of the feeding plans If e g the concentration is the same for all feeding periods you only need to enter one period with the corresponding dura tion Turn the program switch to 10 keyboard Enter 11 and press ENTER to confirm the input 114 concentr plan group A gt Select the group 11 concentr plan group A gt Go to the next screen and press ENTER 114 A per 1 77 days fr 120 to 120g L gt Enter duration of the first period Press ENTER to confirm 11 A per 1 12 days the input fr 120 to 120g L gt Enter the initial and final concentration Press ENTER to con 114 A per 1 12 days firm the input fr 80 to 110g L gt For the periods 2 5 proceed as for period 1 The start value of a period equals the end va lue of the preceding period and is taken over from it If the entered concentration value is below the content of solid matter in the milk milk va lue generally 120 g L water will be added to the milk If the entered concentration value exceeds the milk value milk powder will be added to the milk After the 5th period the display shows durati
167. ixer jar or when an animal does not drink up its portion within 2 minutes Breaks indicate whether an animal has consumed its day ration or not We distinguish between breaks with additive and breaks without additive in order to find out whether the animals have not drunk up their milk portion because of the additive When a break occurs the remaining quantity in the mixer jar will be released 5 minutes af ter the portion has been prepared i e each animal can drink up the milk The lower line shows the number of warnings today and ye 1A breaks no add sterday The displayed animal appears as a warning animal today 1 yest 2 because yesterday 2 breaks and today 1 break without addi tive occurred 13 2 3 Drinking Speed If animals do no longer drink the available milk their general state of health has already deteriorated considerably A decreasing drinking speed may indicate that the general state of health of the animal is deteriorating If the drinking speed of many or all animals deteriorates the following may be the reason for it the suction hose is clogged the milk is getting sour the milk tempera ture has changed a new teat is being utilized etc The drinking speed is measured for each individual animal The current drinking speed is compared with the average value of the last 3 days The 3 day average is 100 As it takes 3 days to ascertain the 3 day average no warning message relating to drinking speed will be display
168. l be dispensed from the stainless steel coil After all detergent rests have been removed press Start Stop emptying mixer to complete the rinsing process The display shows 132 Feeding Mode Q 14 4 Mixer Cleaning The rinsing process is completed as soon as the mixer jar is empty The display jumps back to the initial menu HE with Hoses Clean Start Turn the program switch to Feeding Mode again Turn the program switch back to position Feeding Mode only if no detergent has been utilized or after you have verified that the system does not contain any water with detergent anymore You may abandon mixer cleaning as the mixer jar is rinsed during automatic heat exchan ger cleaning too 14 4 1 Automatic Mixer Cleaning Time Controlled The mixer can be cleaned automatically up to nine times day with detergent on the condi tion that the automatic feeder is equipped with a detergent dosing pump that has been pre viously activated in Setup see Menu Cleaning Settings If automatic heat exchanger cleaning is active 3 hours before and 3 hours after heat exchanger cleaning the mixer will not be cleaned regardless of the entered number of cleaning processes Make sure that there is a water discharge next to the automatic feeder If not put the outlet hose of the mixer into a bucket Empty the bucket regularly Make sure that the outlet hose of the mixer does not hang in the rinsing water Functio
169. l is fed according to the concentrate plan The animal is fed according to the medicine prescription plan The animal is fed according to the electrolyte plan 11 co 12C feeding deviation exp 12C concentration deviation exp 14A Cl deviation exp 17B C2 deviation exp 13A X1 deviation exp 13A EL deviation exp 120 Animal Data and Info 13 5 Animal Data and Info In switch menu Animal Data amp Info you can enter the Responder number and register cancel and relocate the animals In addition you can enter and check the most important animal data like e g weight gain housing date as well as the days until the end of the fee ding plan The switch menu Animal Data amp Info contains the following submenus Weight Days Fed Ration Day Animal Cancel Registration Register Register Groups Automatic Registration Change Registration Transmitter Input 13 5 1 Weight Days Fed This menu contains all data concerning weight and daily weight gain as well as information on feeding days housing date correction days and days until the end of the plan Turn the program switch to 6 animal data and Info Animal Data amp Info BA BE Select submenu Weight Days Fed animal data Info gt Y weight days fed Go to the next screen Here you can check and if necessary 12A weight 50 kg 3 alter the animal weight and the current daily weigh
170. leaned to prevent creation of milk de posits or other impurities lt The heat exchanger can also be cleaned automatically see Menu Cleaning Settings If automatic heat exchanger cleaning is active automatic mixer cleaning becomes no longer necessary as the mixer jar is cleaned too You will find a detailed description of the individual functional steps in chapter Function Steps Cleaning the Heat Exchanger annex of this instruction manual Rinsing Turn the program switch to 2 rinsing cleaning gt e HE with sponge Press Arrow Up or Arrow Down to select submenu Clea cleaning ES Y ning Heat Exchanger heat exchanger A Press Arrow Right to move to the next screen heat exchanger 2 Rig cleaning start o Cleaning 12 Press Start Stop If the automatic feeder is equipped with a clean HE detergent dosing pump that has previously been selected in detergent 0 g L Setup the display will show Enter the detergent amount and press ENTER to confirm the c1ean HE input see annex detergent 10 g L The pre cleaning process starts running see annex During pre cleaning the display shows pre rinse HE After pre cleaning the main cleaning process is activated clean HE see annex If you select the detergent dosing pump in Setup detergent will automatically be added to the water The water starts circulating Time starts running backwards from 10 to 0 minutes You can clean HE cut off the cleaning
171. ls for automatic feeder 7721 0099 592 Schwammgummikugel 5 er Pack 11mm Durchm sponge pellet 11mm packet of 5 7721 0070 522 Schwammgummikugel 5 er Pack 12mm Durchm sponge pellet 12mm packet of 5 7721 0080 001 Schlaucht lle f r Sauger T llendurchmesser 5mm hose pipe nozzle 5mm for teat 7721 0040 049 Schlauch 7 0x1 8mm TPE glasklar hose pipe 7 0x1 8mm TPE 7721 0097 383 Schlauchreinigungspistole kompl hose pipe cleaning pistol 7163 9923 110 Fliegenschutzpaket SA2Plus SM2Plus SA2000 fly protection set SA2000
172. ly tests automatically whether communication to please wait gt the animal scales has been established or not The display shows 25 test box 2 connection start gt Press Arrow Up or Arrow Down to select the box to which communication has to be tested Press Start Stop to start the connection test If there is no connection to the animal scales the display will anim scales 1 amp 2 show the following error message connection error If the connection is o k the display will show the following anim scales 1 amp 2 message connection ok After 11 connection errors to the animal scales an alarm will be triggered and the animal scales will be deactivated Press Arrow Right to move to the next screen 25 HS1 at box 2 gt tare start Press Start Stop to tare the scales Animal Scales uu ag E After tare has been carried out the display shows 25 HS1 at box 2 gt tare finished The scales will be tared automatically every 15 minutes if no animal is identified or less than 10 kg weight are on the scales Press Arrow Right to move to the next screen Put a weight on the scales 50 kg e g two sacks of milk powder and start the weighing process The display indicates the ascertained weight of the two milk powder sacks You cannot change this figure manually 25 HS1 at box 2 gt scales start HS1 at box 2 W at HS 55 5 kg Accessories 151 19 Accessories 19 1 Double B
173. machine turn dial to 1 feeding amp slip a bar behind the calf to keep it in a drink station When it s NLIS eartag is read by the antenna the machine will prepare a drink To help the calf learn to drink from the teat press the manual assistance button This sends the prepared milk along the tubing to the teat amp squirts a bit out at the calf Assist the calf as necessary to get the hang of things The first few attempts can be messy amp it is common to spill some of the calf s milk If you want to give the calf more than its calculated entitlement you can give an extra portion This will not count toward its total daily entitlement To give an extra portion see 7 11 1 the mixer jar must be empty so if necessary tilt the mixer jar forward to completely empty it Then with a bar behind the calf to keep it in the drinking box Leave dial on 1 feeding Press the left arrow Display reads extra portion 0 5L 120g L start Press start stop When the 500ml serving has been prepared the display will say extra portion box Enter the drinking box number 1 or 2 that the calf is in You can then use the manual assistance button to deliver this milk to the teat Check the machine s drink warnings every day if there are new young calves on the system to make sure they are drinking Most calves learn to drink within 2 days but a few slow learners may take up to 5 days to get the hang of it K Clearing a calf from the k
174. n calves box concentrate V gt siloA v available gt silo1 4 v C1 2 gt dosingcode gt Squelch antenna setbaudrate V gt baud rate 19200 v printing v gt auto print 2 printing channel v animal scales v animal scales box 1 2 available yes no gt weight factor gt tare value interface testa v gt test channel 1 5 5 Setup boxes V gt box 1 2 available yes no gt duration draining time box 1 2 distribution pause v gt distribution pause in seconds heat exchanger v gt heat exchanger with automatic cleaning separate heating circuits v with without circulation pump detergent pump v gt available yes no air cleaninga v gt available yes no institute V gt available yes no Milk Feeding 10 Feeding Plan group v gt period 1 5 gt duration of the plan gt plan requirement 11 Concentration Plan group V gt period 1 5 gt duration concentration plan feeding plan target consumption gt 15 Quantity Limits limits groupa v gt Period 1 5 gt duration quantity limits plan feeding plan i minimum maximum carry over A V gt group A V yes no 16 Entitlement Intervals group V gt first last interval 3 number of entitlement intervals Verification Functions 20 Alarm Levels feed V gt groupa v gt cons dr speed gt break no addit gt break with additives concentrateA V gt group v gt Warning suppress gt warning today
175. n of calves with an unbroken series of visible eartag numbers eg 183 197 that all need to be allocated to a single group eg 183 to 197 register to B Turn dial to 6 animal data amp info Down arrow to register groups submenu Right arrow to enter this submenu Press enter to open the displayed data amp work through the display You will be asked to allocate a run of calves to a particular group eg 183 to 197 register to A If another run of calves needs to be allocated to another group repeat the process 3 Enter correction days 7 10 p61 The last part of entering a calf onto the machine is to correct for age When a calf is allocated to a group the machine puts it on day 1 of its feedplan unless told otherwise Calves that are 3 5 days old at entry don t need correcting but calves much older than this should be moved along the feedplan This should be done individually for each older calf Turn dial to 6 animal data amp info Right arrow to calf no corr O days Select the calf number to be corrected amp press enter Enter the number of correction days amp confirm with enter ALWAYS When you have finished entering calf data amp are about to walk away check that you have turned the keyboard dial back to 1 feeding If the dial is not on 1 feeding the calves will not be fed J Teaching calves to drink from the calf feeder teat After you have entered the calf onto the
176. ne out Make sure that the circulation pump is running if available Press Arrow Right to extract 0 5 liters of water water targ 500ml measured oc oiii Hold a measuring vessel under the discharge Press Start Stop Measure the water temperature in the mixer jar by means of a precision thermometer The next portion will be dispensed as soon as heat transfer time has lapsed approx 30 se conds Carry out careful measurement and then alter the temperature if necessary in order to reach the desired temperature If you want to carry out further measurements you have to wait until the orange pilot lamp for the heating has gone out 50 Setting the Heating 7 7 Heating for Milk Powder Outlet and Protection against Frost AG Before opening the power unit you have to make the automatic feeder currentless in order to avoid electric shocks To this end turn the main switch to position 0 OFF or pull the mains plug Inside the power unit is located a distribution board with integrated switches See chapter 1 6 2 2 page 14 Distribution Board The left switch is used to switch on and off the hea ting for the milk powder outlet The right switch is used to switch the heating cable on and off In summer it is imperative to set both switches to 0 OFF The heating for the milk powder outlet prevents creation of condensate on the milk powder outlet The heating cable with temperature control is available as
177. ng 79 keyboard menu 25 keyboard 25 keys double function keys 26 horizontal arrow keys 27 manual keys 28 toggle keys 27 vertical arrow keys 27 L lightning protection 19 list printing verification list 144 warning list 144 location concentrate feeder 24 long electrode 65 covered 68 free 67 machine alarms 111 calibrating the silo 112 connection error animal scales or concentrate feeder 111 idling of the shaft 112 mixer outlet 113 160 remaining detergent 113 the shaft is blocked 112 machine data 34 88 machine type machine number 10 mains plug connecting 31 maintenance 140 143 manual feeding pump 16 manual keys 28 maximum quantity 64 81 82 maximum quantity plan 83 micro identification Calfscan 21 milk connection 23 milk distribution 65 milk functions 91 activating milk expelling 92 commuting to milk powder 91 entering the milk ratio plan 94 entering the milk value 91 selecting the milk mode 91 selecting the milk ratio for change over to single heating circuits 93 milk pipe 23 milk portion preparation 64 milk powder fill in 32 milk ratio plan 94 milk shortage 146 milk value 94 milk expelling 92 minimum saved quantity 63 81 82 minimum saved quantity plan 83 mixer cleaning 132 automatic manually 133 automatic time controlled 132 mode ad libitum 89 restricted 89 motherboard 12 mounting automatic feeder 19 r
178. ng and control unit TAK VDW SA2 Plus as of 26 01 7721 0041 766 Bedien und Steuerungsteil TAP SA2 Plus ab 26 01 operating and control unit TAP SA2 Plus as of 26 01 41034 09 01 Pos Item 006 009 018 021 027 030 054 057 069 070 071 072 073 074 075 076 077 078 079 081 084 085 087 Ersatzteilliste 10 02 03 Page Blatt 16 spare part lists Leistungsteil power unit 41034 41034 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0040 313 Platine Leistungsverteiler SA2 K mit Schalter board power distributor SA2 K with switch 7721 0040 278 Platine Leistungskarte SA2 K board circuit card for power unit SA2 K 7721 0090 108 Sicherung 4 00A tr ge 5x20mm fuse 4 00A time lag 5x20mm 7721 0090 071 Sicherung 2 50A mitteltr ge 5x20mm fuse 2 50A normal lag 5x20mm 7721 0090 069 Sicherung 1 00A mitteltr ge 5x20mm fuse 1 00A normal lag 5x20mm 7721 0090 064 Sicherung 3 15A tr ge 5x20mm fuse 3 15A time lag 5x20mm 7721 0040 239 Kabel Steuerleitung 16 polig SA2 Plus cable control line 16 poles vers A SA2 Plus 7721 0040 240 Kabel Stromversorgung f r Bedienteil SA2 Plus cable power supply operating unit SA2 Plus 7721 0040 243 Kabel Mixer SA2 Plus cable for mixer SA2 Plus 7721 0040 244
179. ng Out Elec trolyte Prescription you reduce the duration of an ongoing treatment the treatment of an animal will be interrupted automatically as soon as its duration has lapsed In switch menu Alarms you can view as an expire message that the plan relating to additive distribution has lapsed If the treatment has been completed according to the entered prescription an expire mes sage for the corresponding animal or group will be displayed in switch menu Alarms If you try to select a prescription that has not been made out yet the display will show In this Menu you cannot make out a prescription The display shows 11 5 Blocking the Remaining Portion with Additive X1 not made out yet inputs only in menu make out In this menu feeding can be blocked for those animals that under no circumstances should get additive If an animal getting additive breaks off the visit to the feeding station thus lea ving a remaining portion in the mixer jar the long electrode is covered the box valves lea ding to the feeding stations will close This may last until an animal entitled to additive enters the feeding station and drinks up the liquid in the mixer jar or the remaining portion is drained off automatically via the outlet valve after a pre set time Refer to chapter 14 5 4 page 137 Cleaning Settings Remaining Portion Additives Additives 9089 The electrolyte solution cannot be blocked Turn t
180. ng data The animal data are deleted and the operational data are overwritten by standard values Animal data are e g group allocation housing date feeding days total consumption etc Operational data are all non animal specific data like e g feeding plan concentration plan The standard values for operational data are empirical You can change them at any time and bring them into line with individual requirements See chapter 9 page 72 Altering the Work Data If you select All New all exercises concerning input routine will be deleted Turn the program switch to 10 keyboard Enter 99 Press ENTER to confirm the input 99 new installation gt all new no Select yes and press ENTER All animal data are deleted 99 newinstallation and the operational data are overwritten by standard values all new yes pp pp Basic Inputs during Installation The display shows the following message Select yes and press ENTER to confirm the input After New installation has been carried out the message finished appears in the second line of the display In this menu you can move to another screen If the automatic feeder is running you may recover the standard values of the automatic feeder at any time All values modified manually like e g feeding plans are deleted and overwritten by standard values This process does not concern the animal numbers already entered Move to the next screen Select
181. ng plan group A Enter desired calf group A B C or D then confirm with enter Right arrow takes you into the milk plan period fields for that group Press enter to open the displayed data fields then work through the display entering data period by period as per the following table period length Tally daily milk allowance 5 days days 1 5 from 30L to 3 0L 1 2 25 days days 6 30 from 30L to 5 0L 3 25 days days 31 55 from 5 0L to 5 0L 4 20 days days 56 75 from 5 0L to 2 0L 5 5 days days 76 80 from 20L to 2 0L H2 Drink sizes amount limits s9 5 9 5 1 p84 85 This is where you set the minimum amp maximum drink sizes When setting minimum drink sizes think about two things calf satisfaction amp time of the 1 feed each day re calf satisfaction If you set a small minimum drink size eg O 5L the calves won t feel satisfied after a drink They will hang around the drink station hoping for another turn amp it can get quite congested around the drink box re time of the 1 feed each day The machine divides each calf s daily drink allowance into 20 portions amp credits 1 portion per hour from 1am until 8pm The calf will not be fed until it s credited portions reach the minimum drink size eg if daily drink allowance is 3 0L amp minimum drink size is 1 0L daily drink allowance is divided into 20 portions amp credited at 1 portion hour 150ml hr here At this rate it
182. ng stations an automatic feeder can provide approx 50 60 rea ring calves or 20 30 fattening calves or 20 rearing calves and 15 fattening calves with feed Technical data are subject to change without prior notice Locating the Automatic Feeder 19 3 Locating the Automatic Feeder 3 1 Local Electrical Connection Equipotential bonding Lightning protection The local electrical connection must be installed by qualified electricians Observe local regulations and protective measures A fault current circuit breaker 30 mA in the local power supply is compulsory to operate the automatic feeder The automatic feeder requires its own power supply refer to chapter 2 page 17 Technical Data Observe rated voltage and rated frequency The rated voltage indicated on the nameplate of the automatic feeder must correspond to the one of the mains supply In case of overvoltage risk an overvoltage protector must be installed in the main distri bution frame For animals safety and to prevent electrical interferences carry out equipotential bonding of all metal parts such as water line feeding station race way and automatic feeder At the rear of the automatic feeder is located the connection screw for the equipotential bonding It is imperative to connect this screw to a local earth plate such as e g the earth circuit con nector by means of a short coupling As it is technically impossible to protect the installation aga
183. ng the detergent pump 42 activating the heat exchanger 42 Institute 43 interface test 40 registering and cancelling feeding stations 40 selecting the animal scales 39 selecting the printing function 38 setting the baud rate for PC and concentrate feeder 37 shutdown 142 signs danger signs 10 161 information signs 10 specifications automatic feeder 17 specifications automatic feeder number of sucking stations 18 storage capacity powder hopper 17 Squelch 21 37 53 start up 31 station number 88 sucking stations per calf feeder 18 suction hose 20 switch menu 25 U unknown transmitters 116 V verification animal scales 109 animal verification C1 108 animal verification C2 109 C1 and C2 108 feeding behaviour 107 number of animals 110 visits 109 verification list printing 144 visits 109 W warning levels 86 concentrate 87 milk 86 warning list printing 144 water connection 17 22 water pressure 22 water shortage 147 weaning concentrate dependent 74 weight 120 Annex A EC DECLARATION OF CONFORMITY We F rster Technik GmbH Gerwigstr 25 D 78234 Engen Tel 49 0 7733 9406 0 Fax 49 0 7733 9406 99 F rster KW Technik declare that our products with the designation TAK SA2 27 F1 TAK SA2 28 P1 TAK SA2 30 P1 TAK SA2 32 P1 TAK SA2 38 P1 TAP SA2 27 F1 TAP SA2 28 P1 TAP SA2 30 P1 VDW SA2 27 F1 VDW SA2 28 P1 VD
184. ng to the concentrate feeder and or the animal scales should occur the feeding mode will be kept up In case of failures in the feeding mode due e g to water shor tage the concentrate mode will be kept up If failures occur the display will show machine alarms see alarms Turn the program switch to 3 alarms to view the error mes sages 13 1 1 Connection Error concerning Animal Scales or Concentrate Feeder If the connection between the Stand Alone and the concen silo 182 trate feeder is interrupted the display will show the following connectioninterrup error message Potential corrective action Check connection cable to the concentrate feeders Check power supply of the concentrate feeders If the connection between the Stand Alone and the animal anim scales 182 scales is interrupted e g the following error message will be number errors 1 displayed After 11 connection errors to the animal scales an alarm is triggered Potential corrective action e Check connection cable to the animal scales e Check power supply of the animal scales The number of connection errors is automatically set to O during daily calculation The auto matic feeder retries to establish a connection to the concentrate feeder or to the animal sca 112 Alarms les Press C to manually set back the connection errors to 0 13 1 2 Checking the Calibration Values for Concentrate If an animal enters a concentrate station where
185. ng to their animal numbers You can choose between individual group or automatic registration The animals can be allocated to four different groups A B C D thus being fed group specifi cally Example Group A for heifers less increase Group B for bull calves more increase Group C for white veal calves Group D for other calves Group assignment is only related to the feeding plans according to which the animals are fed All animals can be fed at any feeding station irrespective of the group to which they have been assigned Only valid for Combi feeders animals being fed only with milk or only with milk pow der water have to be allocated to different feeding groups 7 9 1 Registering Individual Animals If the livestock gender age weight is not homogenous you have to register the animals individually in the corresponding group Cy Turn the program switch to 6 animal data and Info animal data amp Info gt weight days fed Animal Data amp Info pa E Select submenu Register animal data amp Info gt Y register ES Press Arrow Right to go to the next screen The display shows g anim numbers gt Gei the number of available animal numbers are available Press Arrow Right to move to the next screen la register in A cu ES Select the animal number 12a register in A Y Press ENTER to confirm the input l2a register in A u ee p Select the group A B C D 12a register in B
186. nimal without feed entitlement is identified in the feeding station An entitled animal immediately gets the feed to which it is entitled If an animal without feed entitlement is identified in the feeding station compressed air cleaning will restart 2 minutes after break off If an entitled animal leaves the feeding station where it has been identified the following compressed air cleaning will not start until the pre set time in submenu remaining portion empty after minutes has lap sed Press ENTER to confirm Yes or No Press Arrow Right to move to the next screen By default compressed air cleaning starts as soon as the mixer Jar is empty and waiting time has lapsed 30 minutes Press Arrow Right to move to the next screen Select the ope rating mode in accordance with the season air cleaning automatically air cleaning 13 no gt automatically yes air cleaning box 1 gt box 1 air cleaning gt medium yes break air cleaning gt when calf visit no Ke air cleaning after feed in 30 min operating mode summer yes gt For the winter operating mode we suggest to shorten the time until the remaining portion is pumped off see chapter 14 5 4 Cleaning settings Remaining portion page 137 as well as the time until compressed air cleaning starts running Example Pump off the remaining portion after 10 minutes Compressed air cleaning after 10 minutes Press Arrow Ri
187. ning If the long electrode is free a water portion will be delivered into the mixer jar for pre cleaning where it is quickly mixed up and then pumped out via the mixer outlet valve Af ter that two further portions will be dispensed If the automatic feeder is equipped with a detergent dosing pump that has been previously activated in Setup some detergent will be added to the water cleaning mixer 3 00 min After the mixer has run for 3 minutes the time runs back emptying mixer wards from 3 to 0 minutes the liquid in the mixer jar will be drained off via the mixer outlet valve The display shows After a short time two water portions are delivered again into post clean mixer the mixer jar After that the rinsing process takes place in shortened form The display shows If the water cannot be drained off via the mixer outlet valve within 2 minutes the long elec trode is still covered an alarm message will be displayed see chapter Alarms Machine de Cleaning 13 Alarms You can view and delete the alarm message in menu Alarms program switch position 3 If necessary check whether the suction hose or the mixer outlet valve are blok ked Remove the rinsing water from the mixer jar If the detergent has been added automatically to the rinsing water the feeding mode will be interrupted until the problem has been solved If no detergent has been added automatically to the rinsing water the fault message d
188. nsor for SA 7721 0040 613 Doppelelektrode SA2Plus 1700 mit Stecker double electrode SA2 Plus 1700 with plug 7721 0070 242 Bedienfeldabdeckung SA cover for control unit SA 7721 0040 263 Folie Tastatur SA2 Plus Neutral DE foil for keyboard SA2 Plus Neutral DE 7721 0040 333 Programmsatz f SA2 program set for Sa2 7721 0091 192 Platine Rechnerk f SA2 099 o Speicherk o Progr Satz circuit card for cpu SA2 w o Programme chip w o memory 7721 0070 220 Schutzdeckel B H A 3DB mit Dichtung cover B H A 3DB with sliding ring 98453 01 00 Pos Item Ersatzteilliste 10 02 03 Page Blatt 13 spare part lists Bedien und Steuerungsteil operating and control unit 98453 40436 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description Kok OK ch Ok ck ok ck ch ck ck ck ck ck ck K kk k kk ok ck 7721 0040 435 Bedien und Steuerungsteil TAK VDW SA2 Plus operating and control unit TAK VDW SA2 Plus 7721 0040 436 Bedien und Steuerungsteil TAP SA2 Plus bis 30 10 01 operating and control unit TAP SA2 Plus 41765 07 01 Pulver Wasser powder water Kombi combi Pos Item 003 006 009 012 015 018 021 024 027 030 033 036 039 043 045 051 054 066 069 072 096 099 Ersatzteilliste 10 02 03 Page Blatt 14
189. nter this submenu Display reads cleaning settings heat exchanger Right arrow into this section Display reads clean HE automatically no Change to yes amp confirm with enter Then right arrow again amp display reads clean HE 2 times days Right arrow again to enter the times at which cleaning occurs Mixer 14 5 2 Set the mixer to be cleaned 1 9 times daily suggest 6 times F3 Dial on 2 cleaning Display reads cleaning HE with sponge Down arrow to cleaning settings Right arrow to enter this submenu Display reads cleaning settings heat exchanger Down arrow to cleaning settings mixer Right arrow into this section Display reads clean mixer automatically no Change to yes amp confirm with enter Then right arrow again amp display reads cleaning mixer 1 times days Enter the required number of daily cleanings then confirm with enter Flush the drinking hose 14 5 3 The machine can be set to flush the mixer amp drinking hose with 250ml of water after every drink To set this flushing you have to specify both the calf group A D amp calf age 1 day 80 days Don t set flushing to occur to very young calves as calves often drink the flushing water at the end of the milk drink For young calves on small milk drinks 250ml of flushing water will mix with the milk in their abomasum amp interfere with milk clotting which will cause scouring Suggest set flushing to start from day 28
190. ny litres have been dispensed ye today 27 L sterday and today If the feed is entirely delivered via the stainless steel coil the one heating circuit display will show the number of warnings and expire periods dr warn exp Feeding station with animal The display shows which animal is identified at present 123A feeding 45 0kg 1 5 L The display shows the current entitlement of the identified 123A feeding animal 45 0kg 1 5 L The current animal is displayed only in case the animal scales 123A feeding have been selected in Setup 45 0kg 1 5 L The display shows whether the sensor is free or covered 123A Sensor free Mixer jar empty Sensor covered Mixer jar at least partly filled The display shows whether an animal has been identified and 123a at which feeding station Symbol for identification 1 Feeding station 1 2 Feeding station 2 The display shows whether animal s entitlement is limited by 123A limit feeding the maximum quantity 45 0kg 2 5 L m After the animal has claimed the maximum quantity feed entitlement will be blocked for two hours 106 Check Functions The display shows whether animal s feed entitlement has been blocked because the animal has already consumed the blocked maximum quantity The display shows whether the animal has to wait 2 4 hours or not until it is fed again after having consumed electrolyte wait time electrol or milk See chapter 11 4 page 101 Distributing
191. o s ES Enter yes and press ENTER 5 silo 1 amp 2 gt xl ene available yes Select silo 1 and 2 if 1 Master station with a related Slave station are connected to the fee der Select silo 3 and 4 if 2 Master stations with related Slave stations are connected to the Li feeder ES Press Arrow Right to go to the next screen 5 silo 1 EN eu C1 ya HS Press Arrow Up or Arrow Down to select the silo 5 silo 1 EN Y C1 gt Press ENTER to select the desired concentrate type 5 silo 1 gt EN C1 d Enter the concentrate type 1 or 2 allocated to the correspon 5 silo 1 E P ef ding concentrate feeder and press ENTER to confirm the in pe g p Cl OW put Press Arrow Right to go to the next screen and select the 5 dosing code gt Rat group group A Bo Be Ea Setup 37 Here you can select whether the concentrate has to be dispen 54 dosing code A gt sed proportionately to the concentrate plan or the concentrate C plan yes consumption Enter the concentrate amount to be dispensed by the screw 5 dosing code A conveyor after the dosing flap has been released You can se of c plan x x gt lect C plan or C consumption C plan percentage of the concentrate amount to which the group is entitled at the present day according to the concen trate plan C consumption percentage of the average concentrate amount consumed during the last three days Press Arrow Right to move to the
192. od 3 41 days from 2 5 to 2 5 kg period 4 not active period 5 not active duration of the plan 90 days 13 weeks N Standard values of concentrate plan 2 for all groups periods 1 5 not active Concentrate 2 plan Enter 41 in keyboard menu 10 and proceed as with concentrate 1 plan co Entitlement Intervals 7 9 4 Entitlement Intervals The day quantity of milk or concentrate is divided by the number of entitlement intervals Example If an animal is entitled to 10 liters between midnight and 8 p m this entitlement in case you entered 20 entitlement intervals will increase at each feeding interval 1 hour by 0 5 L However the milk is dispensed only in case the minimum saved quantity has been reached Minimum saved quantity see chapter 9 5 page 81 Amount Limits 9 4 1 Feeding Intervals Keyboard Turn the program switch to 10 2 keyboard e 5 ES Enter 16 Press ENTER to confirm the input 164 feed interv Ma eee for group A gt A p Select the group 16 feed interv Y for group B gt E P Press Arrow Right to move to the next screen Press ENTER 16 A 1 fr 0 hrs S i eue last till 20 hrs Enter duration of the feeding intervals After the last feeding 16 A 1 fr D hrs ko AS interval has lapsed the total milk quantity will be available as last till 20 hrs remaining quantity Press ENTER to confirm the input Potential input 6 p m to 11 p m Standard value 8 p m ES Se Mo
193. oil into the mixer jar by the incoming water and subsequently pumped out via the mixer outlet valve 14 5 2 Cleaning Settings Mixer Rinsing fe In Menu Cleaning Settings Mixer you can enter the frequency of automatic mixer clea ning per day You can enter up to 9 times per day We recommend to clean the mixer 3 times per day i e every 8 hours If the automatic heat exchanger cleaning is active 3 hours before and 3 hours after heat exchanger cleaning the mixer will not be cleaned regardless of the number of entered cleaning processes After the cleaning process has been completed the liquid in the mixer jar is drained off automatically via the suction hoses resp the teat Turn the program switch to 2 rinsing cleaning gt HE with sponge 136 d Pr M ag p wu Ww SR y Y xl ene p BF En er y i A Per Cleaning Press Arrow Up or Arrow Down to select submenu Settings Press Arrow Right to move to the next screen Press Arrow Up or Arrow Down to select submenu Mixer Press Arrow Right to go to the next screen Enter no if the mixer must not be cleaned automatically Press ENTER to confirm the input If you select yes press Arrow Right to move to the next screen Press ENTER Enter the frequency of cleaning processes Press ENTER to confirm the input Move to the next screen If more water is needed for mixer cleaning here yo
194. on of the con 114 plan 77 days centration and the feeding plan Example with standard va feed plan 77 days lues If the concentration plan is shorter than the feeding plan the end of the concentration plan will appear as an expire message The last concentration is fed until the end of the feeding plan The next screen shows plan requirement for the milk amount 114 target consum and the solid matter calculated from the feeding the concen 478 L SM 57 kg tration and the milk ratio plan Example with standard va lues Standard values of the concentration plan group A total 57 kg MP 77 days group B total 46 kg MP 70 days group C total 38 kg MP 64 days group D total 42 kg MP 71 days Altering the Operational Data 7 N 9 3 Concentrate Plans eu gne d h ES p Ma ES Two concentrate types C 1 and C 2 such as e g calf starter or farm derived coarse meal mix can be fed provided that two concentrate feeders have been installed For settings see chapter 7 3 1 page 36 Setup Activating the Concentrate Each of the four groups is divided into 5 periods Periods of a Concentrate Plan F rster Technik quantity of concentrate in kg day 2 6 2 4 2 2 o P2 P3 0 7 14 21 28 35 42 49 56 63 0 77 84 91 9 feeding days drinking days a 00 Concentrate plan 1 Turn the program switch to 10 keyboard Enter 40 and press ENTER to confirm the input 40 Cl
195. oncentrate by the entitlement intervals They are based on standard values with which the automatic feeder operates Minimum saved quantity The milk quantities are continuously saved during the day according to the interval feeding time system By the minimum save up quantity you can determine the number of milk por tions to be saved until a milk portion is dispensed This has an indirect influence on the number of meals The minimum save up quantities may vary depending on the feeding periods i e at the be ginning of the feeding plan little animals can be provided with small portions such as e g 4 portions 1 5 L day Later on especially in calf rearing the feeding times should be redu ced to one by raising the minimum save up quantities The long time intervals between the feeding times increase the consumption of concentrate and raw food considerably thus redu cing the tendency to mutual suckling The minimum save up quantity for milk is entered per group and in liters according to the minimum save up quantity plan The minimum save up quantity for concentrate is entered per group as a percentage of the day quantity Example Day quantity of animal 1A 1 0 kg day quantity of animal 2A 2 0 kg If for instance the minimum save up quantity is 10 animal 1A will concentrate only if the save up quantity is more than or equal to 100 g and animal 2A will get concentrate only if the minimum save up quantity is more than or equal
196. oses So water comes out of the hoses press Start Stop to complete connected yes pre cleaning The display shows Connect the cleaning adaptor or the milk hose connected to it to the milk supply Press ENTER to confirm yes The following message is displayed to deaerate press feeding pump In support of the deaeration process push the button located at the upper left of the chassis to activate the feeding pump After deaeration has been completed within 3 seconds the short electrode has to be hit 3 times by the water jet the main cleaning process lasting 10 minutes starts running auto matically If the automatic feeder is equipped with a detergent dosing pump that has been previously selected in Setup some detergent will be added to the cleaning water Time starts running backwards from 10 to 0 minutes Press clean HE Start Stop to cut off the cleaning process at any time rem 09 55min stop Main cleaning If after 3 minutes the supply electrode has not been hit yet the cleaning process will cut off The display shows the fault message Failure Hoses not deaerated At the end of the main cleaning process the automatic feeder test sensor checks whether the supply electrode is permanently earthed please wait The cleaning process cuts off as soon as the fault message is displayed See chapter Alarms Annex G If the supply electrode is not earthed the automatic feeder solenoid valves will
197. ou wish to remove O Press enter to open up this calf s identification field The cursor should flash beside the Calf Number Do not clear delete the calf number at this stage simply press enter again to shift the cursor to the bottom line transmitter no field Press the 0 Clear key to clear the transmitter no Confirm with enter Press enter again to open up the Calf Number field again Now clear the calf number by pressing the 0 Clear key Confirm with enter GGG It is important that the responder number should be cleared before clearing the calf number WestfaliaSurge Australia Start up quide Stand Alone combi model Equipment needed Westfalia calf feeder instruction manual 7163 9001 042 date 07 2001 2 x liquid measuring containers for 10 20ml amp 500 600ml volumes paper bags to collect milk powder amp additives for weighing weighing scales accurate at 20g 200g weights thermometer for water temps accurate in 30C 50C range This guide is divided into 4 sections 1 for standard combi calf feeders 2 for pellet feeders 3 for the powder additive dispenser 4 famer s record of settings for standard combi calf feeders A Before connecting to power s6 p31 1 open RHS door amp turn off both thermostats O C 6 1 p31 the boiler hasn t been filled yet amp the element would burn out if thermostats were on 2 plug into power amp switch on 3 fill the bo
198. ox Thanks to the priority control with two group valve unit the automatic feeder can provide in succession two feeding stations with milk i e as soon as an entitled animal enters the feeding station the available milk amount for this animal will be distributed without inter ruption while the other feeding station is blocked during this time Change over to the other feeding station takes place via the two group valve unit located in the left interior of the automatic feeder The milk hose leads from the mixer to the feeding pump and from there to the solenoid val ves If you open the lateral left door you will find the connections from the box valves to the teat at the front side of the corresponding solenoid valves The milk is conveyed to the corresponding feeding stations via the suction hoses The hose connection from the mixer outlet valve to the teat is located below the outlet valve The liquid in the mixer jar is con veyed to the outside via the suction hose that runs through an opening in the chassis of the automatic feeder Box valve 1 Box valve 2 Mixer outlet valve Suction hose connection 1 Suction hose connection 2 Feeding pump Hose connection mixer Suction hose connection mixer outlet valve Make sure that suction hose connection 1 leads to feeding station 1 antenna 1 and suction hose connection 2 to feeding station 2 antenna 2 If you do not observe this order the an imal that claims its milk portion at feedin
199. p53 c in batches groups 7 9 2 p55 If the farmer intends to use just 1 feedplan the calves can be allocated to that group automatically If the farmer intends to use more than 1 feedplan the calves will need to be allocated to groups either individually or in batches 2a Automatic allocation registration 7 9 3 p60 If the farmer is going to put all the calves on one feedplan say feedplan A then all the calves can automatically allocated to that group group A by turning on the automatic allocation function Turn dial to 6 animal data amp info Down arrow to automatic register submenu Right arrow to enter this submenu Then work through the data entry fields as required see s7 9 3 in manual The problem with automatic allocation is that the farmer needs to watch out for older calves amp remove them at the end of their feedplan Otherwise the day after the feedplan ends the calf will be automatically re allocated to the group as a fresh calf on day 1 of a whole new feedplan 2b Individual allocation individual registration 7 9 1 p 57 This is straightforward amp works well if only a few calves need to be entered amp allocated each day Turn dial to 6 animal data amp info Down arrow to register submenu Right arrow to enter this submenu Work through the available calf numbers allocating them to groups one by one 2c Batch allocation group registration 7 9 2 p59 This works when a there is a ru
200. pe ends because collars might get caught in them You will find further safety instructions in the following chapters 10 Introduction 1 3 Safety Signs on the Automatic Feeder and the Concentrate Feeder Crush and cut hazard Moving parts starting automatically can crush and cut Q O Keep hands and fingers clear before operating Ww This sign is located on potential danger areas on the automatic feeder such as the milk powder hopper the milk powder outlet the mixer as well as the outlet for powder additives on the additive dispenser Moreo ver this sign is also located on potential danger areas on the concentrate feeder Turn off and lock out power before carrying out any kind of operations on the above mentioned parts id DANGER Electric shock hazard D Hazardous voltage Contact may cause electric shock burn or death This sign is located on potential danger areas on the automatic feeder such as e g the power unit Moreover this sign is also located on poten tial danger areas on the concentrate feeder Turn off and lock out power before opening the power unit The power unit is to be opened and serviced by qualified electricians only 1 4 Information Signs on the Automatic Feeder Before connecting the automatic feeder to the mains supply and acti vating the heating see chapter 6 Installing the Automatic Feeder page 31 read and understand the instruction manual Any questions abo
201. peed is 0 86 L min And finally right arrow again gives the drinking speed data for yesterday 5 Checking all calves including alarm calves Turn dial to 4 verification Display reads calves with right feeding behaviour Right arrow into this submenu amp the display givestoday s drinking details for the 1 calf as above Right arrow gives yesterday s drinking details Right arrow gives the no of pauses breaks during drinking today Right arrow gives pause details for yesterday Right arrow gives todays drinking speed as a of the average speed over the last 3 days Right arrow again gives drinking speed details for yesterday 6 Checking no of visits Dial on 4 verification Display reads calves with right feeding behaviour Down arrow to animal verific visits Right arrow amp the display gives 1 calf no amp the no of times it has been fed today 4 yesterday Right arrow again gives the no of times it entered a drink box amp was not fed today amp yesterday 7 Checking number of animals on the machine Dial on 4 verification Display reads animal verific number of animals Right arrow amp display gives the total no of calves registered at the moment amp the number of spare registrations available Right arrow again for details on the no of calves registered in each group Feedplans for Stand Alone Combi units Default feedplans A B C D are already entered into the keyboard If you want to use one o
202. put 15 feeding gt gue amount limits Select submenu Amount limits 15 feeding 5 3 Ka Press Arrow Right to go to the next screen 15 limits gt gt group A pp pe SH Move to the next screen and press ENTER 15 A per 1 14 days ig WW amount limits Select the group 15 limits gt group A min 1 5L max 2 0L 3 Enter the number of days for period 1 Press ENTER to con 15 A per 1 15 days i EN firm the input min 1 5L max 2 0L gt Enter the milk amount in litres for the minimum save up 15 A per 1 15 days i gne quantity and press ENTER min 1 7L max 2 0L gt Enter the milk amount in litres for the maximum quantity and 154 A per 1 14 days l AS press ENTER The maximum quantity cannot be smaller than min 1 71 max 2 2L gt d the minimum save up quantity For the periods 2 5 proceed as for period 1 E The last screen shows the duration of the plan referring to li 15 plan 77 days oi mited quantities as well as the duration of the corresponding feed plan 77 days feeding plan Limited Quantities 83 Standard values for minimum save up quantity and maximum quantity of the groups A B C and D ed Timm era anny raum uy Group A 1 14 days 2 0 L 14 days 2 5L 49 days 3 0L 4 5 not active as a standard Group B 1 14 days 20L 14 days 2 5L 42 days 2 5L 4 5 not active as a standard Group C 1 14 days 2 0L 14 days 2 5L 36 days 3 0L 4 5 not active as a standard
203. r Proceed as follows Turn the program switch to 2 rinsing The display shows cleaning HE with sponge Move to the next screen HE with sponge cleaning start 128 Cleaning Open the quick coupling for sponge cleaning f necessary soak the sponge with a cleansing agent and insert it into the opening Close the quick coupling 58 Press Start Stop in order to start the cleaning process jo During the cleaning process approx 750 ml of water are delivered into the stainless steel coil located inside the heat exchanger After cleaning has been completed the display shows HE with sponge cleaning finished Press the manual key Mixer outlet valve to remove the water from the mixer jar or to let it draw off via the mixer outlet valve Air in the hoses prevents the water from drai ning off In this case keep the push button at the upper left of the chassis pressed to acti vate the feeding pump In order to rinse again by means of clear water press the manual keys Water solenoid valve and Milk pump simultaneously or reactivate the function HE with sponge Cleaning in program switch position Rinsing without inserting the sponge 14 2 Heat Exchanger The heat exchanger cleaning consisting of pre cleaning main cleaning and rinsing has to be carried out daily During heat exchanger cleaning all milk supplying parts of the automatic feeder except for the suction hoses are thoroughly c
204. r 1 gt C 2 exp Select submenu Warning Animals C C concentrate warning animals gt EZ Move to the next screen 1A C1 today gt cons 0 23kg 62 off The upper line shows the warning today for concentrate type 1a ci today E 1 or 2 The lower line shows the consumed quantity in kilo cons 0 23kg 62 of grams and the corresponding percentage of the 3 day avera ge The upper line indicates the warning yesterday for concen 1A Cl yesterday gt trate type 1 or 2 The lower line indicates the quantity consu med yesterday in kilograms and the corresponding percentage of the 3 day average The upper line shows the 3 day warning for concentrate type 1a c1 3 days warn 1 or 2 The lower line indicates the percentage of the set va 75 fr plan value lue 118 Alarms 13 4 Expire Date In this menu all animals for which a temporary action has lapsed like e g addition to the feed quantity are displayed as expire animals for the corresponding action Press O C to delete expire date messages Expire date messages referring to the feeding and the concentrate plan are always displayed at day change until the animal is cancelled gt 5 Alarms Turn the program switch to 3 alarms messages dr DA ce 2 exp 2 a ES Select submenu Expiry Plan Animal exp plan animal gt Y number 2 Move to the next screen 23A feeding gt Re expiry date reached Press O C to delete expire da
205. r is used by the Calf Feeder s ID system Overview of Calf Entry Entering a new calf at the Keypad is a two or three step process 1 Enter the calf s two identity numbers the Numbered Eartag number 001 999 amp O the NLIS eartag s internal electronic responder number It is easier to get a Drink Station antenna to read the internal number than to enter it manually Manual entry is possible but farmers need to contact their local DPI office to obtain a copy of their NLIS Eartag Table which lists printed external numbers alongside the internal responder number for their NLIS tags 2 Allocate the calf to a Calf Group There are three ways this can be done 3 If necessary adjust the calf s age The Calf Feeder starts all calves on day 1 of their Feedplan unless told otherwise Details 1 Enter the calf s two identity numbers Turn Dial to 6 animal data amp info Down arrow to animal data amp input transmitter input submenu Right arrow into this submenu a Display reads animal no xxx transm no xxxxxxxx Scroll up or down to the first unused available animal number Press enter to open the display then enter the Numbered Eartag number Confirm by pressing enter b Then for the transm no field first check that the cursor is not flashing beside the transm no display If it is flashing press enter to make it disappear Trap the calf in a Drink Station so it s R ear N
206. r mit Schutzkappe push button 1 pole short with protecting cap 7721 0040 475 Drucktaster manuelle Tr nkef rderung SA2 Plus push button manual milk supply SA2 Plus 7721 0099 181 Heizkabel mit Temperatursteuerung SA SM heating cable with temperature control Combi Kok ck OK Ok ck ck ck ch ck ck ck ck ck ck K OK Ok OK OK OK ok k 7721 0041 034 Leistungsteil TAKS SA2 Farmer power unit TAKS 7721 0041 162 Leistungsteil TAKS SA2 Japan power unit TAKS Japan Leistungsteil TAKS SA2 Profi power unit TAK5 SA2 Profi 40476 10 00 Pos Item 003 006 009 012 015 018 021 024 027 030 033 036 042 045 051 060 069 Ersatzteilliste 10 02 03 Page Blatt 18 spare part lists Absperrventil Sp lventil manue stop valve circ valve manual feeding pump TAS w push button 40476 40476 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0090 079 Dichtung GDM 3 17 seal GDM 3 17 7721 0091 188 Magnetspule 220V 50 60Hz 91711 91068 2 2 Wegeventil solenoid coil 220V 50 60Hz 7721 0097 676 Ventilteil Plungerrohr mit Messingplatte valve part plunger tube with brass plate 7721 0097 680 Ventilteil Feder valve part spring 7721 0097 681 Ventilteil 97145 Plunger valve part plunger for item 97145 7721 0097 678 Ventilteil St tzring
207. r more complicated milk ratio plans As an example lets say the farmer wants to feed i fresh milk only eg fresh colostrum for the 1 10 days ii steadily changeover to 50 fresh milk 50 powdered milk over the next 10 days iii sit on 50 fresh milk 50 powdered milk for the next 10 days iv change abruptly to powdered milk only for the final 50 days Turn dial to 10 keyboard Press 3 then enter Display reads 3 milk functions Down arrow to 3 milk ratio plan Right arrow into this submenu Select the group then right arrow into the milk ratio plan fields for this group Enter desired calf group A B C or D then confirm with enter Right arrow takes you into the milk ratio plan fields for that group Press enter to open the displayed data then work through the display entering data period by period as per the following table period length tally milk ratio description 1 10 days days 1 10 from 100 to 100 100 liquid milk 2 10 days days 11 20 from 100 to 50 changing to 50 50 liquid powdered milk 3 10 days days 21 30 from 50 to 50 sits on 50 50 4 50 days days 31 80 from 0 to 0 100 powdered milk I Calf Identification The calf feeder can store 999 calf numbers 0 999 but only 99 calves can be active ie fed at ahy one time So when a calf is removed weaned off the calf feeder it s identity details must be cleared to create space for a new calf see J below Entering calve
208. r p 4 0 F18 TS15mA 2350V control il transformer Y ES EE oH 6 6 6 8 lt 55 5 53 Soe Sur Be o c gt _ gt BES 882 400 66 656 gt 40 0 LT A2 distribution board LTI A2 XLN 7 8 7 8 7 7 7 n 2N y 40 LTI A2 X1 PE PE gt 4 0 2 Se ou o gt S 6 SC N d S q EI 550 a so Saar 2350V mixer heating transformer gt 510 i 230V_cable protection against frost brown y 5 4 9 black Seil BT hopper black 230V_heating additive z E 5 gt 2L1 250V brown brown or p blue a 2 9 gt ge green yellow TAK5 SA2 XX F1 P1 Ea Da dead T Zeichnungs Nr PL10244 E e P rster Techni m a Mikro identification Versions Nr a itivi 16 10 3 AC Sensitivity card gezeichnet Datum 16102005 Am Anderung Ind Datum Name ame jr G ltig bis gt 5 0 power card 250V valves LT1 A1 230V_valves 250V motor MOS AOEZ PINDI e hIppo eAnbuJej p x gt 5 0 gt 5 0 4 10 Blatter Blatt von PL10244 Zeichnungs Nr Versions Nr G ltig bis 16 10 2003 jr Datum Name Technik GmbH F rster gezeichnet identification
209. r part b powdered milk only But it is important that you enter the next section F4a correctly H4 Assign a solid matter content to fresh milk s10 3 p95 a for feedplans involving BOTH liquid milk amp powdered milk This setting is quite important In section F3 above you entered the recommended mixing rate for this particular brand of milk powder as the starting rate in period 1 of your concentration plan This should now also be entered as the solid matter content of the liquid milk Turn dial to 10 keyboard Press 3 then enter Display reads 3 milk functions Down arrow to 3 milk value 120 g L SM This value 120g L should match the starting rate in period 1 of the concentration plan If it is different press enter to open the display then enter the desired matching solid matter content value then confirm with enter If you don t match the solid matter content of the liquid milk with the starting rate in period 1 of the concentration plan the combi will either dilute the fresh milk with water if the liquid milk SMC value is higher than the concentration plan value or strengthen the fresh milk with milk powder if the fresh milk SMC value is lower than the concentration plan value b for powdered milk ONLY feedplans no liquid milk at all there is no need to assign a solid matter content to fresh milk default value is 120g L c for liquid milk ONLY feedplans no powdered milk
210. ress yes then enter Display will think for a while then say new installation finished C Configure the unit setup 7 3 p36 This tells the keyboard which components have been installed amp performs several setup tests On standard combi units there are 4 things to configure 1 drink boxes 7 3 6 remember to enter both boxes 2 distribution pause 7 3 7 set to 16 sec 3 a heat exchanger 7 3 8 b with automatic cleaning c with separate heating circuit with circulation pump 4 detergent pump 7 3 9 5 Cancel Animal Delete Transm say yes to this Turn dial to 10 keyboard Press 5 then enter This is the setup screen Down arrow moves through the accessories concentrate pellet feeders baud rate printing animal scales interface test boxes drink stations distribution pause heat exchanger detergent pump air cleaning institute connection test Right arrow takes you into the submenu for that particular accessory or activity Work through the necessary submenus step by step as directed by the display D Calibrate 7 5 p41 46 note try to get the farmer to watch the calibration steps as it is a good idea if the farmer re checks all the calibrations roughly once a month when the machine is in use 1 On standard combi units there are 4 keyboard fields to calibrate water boiler 7 5 1 p45 46 water HE milk 7 5 1 p45 46 milk powder 7 5 1 p45
211. rinsing process the display shows afterrinse HE The electrodes and valves are checked automatically 1 5 li afterrinse HE ters of water are delivered into the mixer jar where they are finished stirred for 20 seconds After that they are drained off via the mixer outlet valve This process should remove all residual foam inside the mixer jar After heat exchanger cleaning has been completed the coil is filled with water If an entitled animal enters the feeding station the water portion in the heat exchanger will be delivered into the mixer jar and drained off via the mixer outlet valve Only then a milk portion starts to be prepared Turn the program switch to position Feeding Mode in order to go back to feeding mode Notes on automatic heat exchanger cleaning time controlled If the electrode is covered automatic heat exchanger cleaning will be deferred for 1 hour at most so that an animal has the opportunity to drink up the liquid in the mixer jar If the an imal does not drink up the liquid within this time the electrode is still covered the liquid will be drained off via the mixer outlet valve and the cleaning cycle starts running m Annex If there is still milk in the stainless steel coil the automatic heat exchanger cleaning will be deferred for 1 hour at most too If an entitled animal enters the feeding station within this time the automatic feeder starts to prepare at least two portions of water milk powder
212. rom 7 0L to 25L 4 5 days days 66 70 from 2 5L to 2 5L Drink sizes min Becomes max period length tally drink available drink 1 14 days days 1 14 15L 6am 2 0L 2 14 days days 15 28 2 0L 8am 25L 3 42 days days 29 70 2 5L 9am 30L Default Feedplan C 8 Daily allowances milk L day o N Az o days period length tally daily drink allowance 1 2 days days 1 2 from 50L to 5 0L 2 6 days days 3 8 from 50L to 6 0L 3 21 days days 9 29 from 60L to 6 0L 4 35 days days 30 65 from 6 0L to 2 5L Drink sizes min Becomes max period length tally drink available drink 1 14 days days 1 14 15L 6am 2 0L 2 14 days days 15 28 2 0L 8am 2 5L 3 37 days days 29 65 2 5L Som 30L Daily allowances Default Feedplan D milk L day o N gt o co days period length tally daily drink allowance 1 2 days days 1 2 from 40L to 4 0L 2 13 days days 3 15 from 40L to 6 0L 3 21 days daysi6 36 from 60L to 6 0L 4 35 days _ days 37 71 from 6 0L to 2 5L Drink sizes min Becomes max period length tally drink available drink 1 7 days days 1 7 10L 5am 15L 2 14 days days 8 21 15L 8am 2 0L 3 14 days days 22 35 2 0L Tam 2 5L 4 36 days days 36 71 2 5L 9am 3 0L WestfaliaSurge Australia Feedplan 1 traditional calf feeding milk L day days Daily allowances period length tally daily drink allowance 1 10 days days 1 10 from 30L to 4 0L 2 40 days d
213. rs for external components the fuses and LEDs LED to control the fuses Plug for relay control via operating unit Fuse dor Weak eure external components Connector for weak current external components Connector for weak current sup ply of the opera ting unit Relays for external components 4 LED to control mY EE weak current Sa AS GH 1992299 Fuses for 230V external components cepel ee Fuse for A u transformer LED to control the fuses Transformer for weak current supply Connector power Fuse for 230 V supply 230 V external components Connector for output to 230 V external components LED to control the fuses 14 Control of the Automatic Feeder 1 6 2 2 Distribution Board On the distribution board are located among other things two integrated switches By means of the left switch you can switch on and off the heating of the milk powder outlet vapour screen By means of the right switch you can switch on and off the heating cable See chapter 7 7 page 50 Heating for Milk Powder Outlet and Protection against Frost Distribution connector for neutral conductor N Connector 230V for heating ON OFF switch for heating cable optional ee SPHHUWSHWUZSRAEZZUWSSHNG 0000 V Tie 240 72 cz t zotticococoooQ A ON OFF switch for milk powder Distribution connector for protection conductor PE outlet heating optional Heat Exchanger with Separa
214. rt electrode in the mixer jar is earthed e Check whether the electrode shaft is wet e Check the electrode cable To continue feeding first turn the program switch away from Feeding Mode and then back to Feeding Mode 17 6 Milk Shortage If the short supply electrode is not hit by the milk jet milk dosing is cut off 1 second after the start This process takes place repeatedly up to 5 times at short intervals even if you turn the switch to another position If after 5 repetitions the supply electrode is not hit by the milk jet yet the automatic feeder will either switch off or commute to the milk powder mode In feeding mode the display shows either milk shortage Or milk empty now MP e After you filled up the milk storage tank just turn the program switch away from Feeding Mode and then back to Feeding Mode The display shows milk tank filled no Enter yes in case you filled up the milk tank The automatic feeder starts running again in the milk mode N Error Messages 14 17 7 Water Shortage If the short electrode is not hit in water mode the automatic feeder will start a water check The repeat switching mechanism checks up to 5 times whether the water really does not come out After 5 vain attempts the preparation of milk portions as well as animal identifi cation are switched off In feeding mode the display shows water shortage e Check whether the short electrode is hi
215. s ENTER to LWG 561 g day confirm the input or key in the desired figure After the last animal has been registered press ESCAPE to go back to the menu 56 Registering the Animals 7 9 2 Registering Groups e Animal Data amp Info pp p h gne gne h h ge M ag h gne ke y If the livestock is homogeneous gender age weight you can register several animals si multaneously in a group Turn the program switch to 6 2 animal data and Info Select submenu Register groups Press Arrow Right to move to the next screen Press ENTER Enter the first animal number required and press ENTER to confirm the input Enter the last animal number required and press ENTER to confirm the input Select the group Press ENTER to confirm the input The following screen is displayed Press ENTER Enter a representative animal weight Press ENTER to confirm the input If one or more animal numbers have not been cancelled thus being unavailable the display will show e g Press Arrow Right to go to the next screen Enter no to register only the available numbers Enter yes to cancel the unavailable numbers The display shows the number of registered animals animal data amp Info gt weight days fed animal data Info gt register groups anim 1 to 999 register in A anim 1 to 999 register in A anim 1 to 25
216. s onto the system is a two or three step process 1 enter the calf s two identity numbers a a visible eartag number keyboard accepts 1 999 A b the NLIS eartag internal responder number 2 allocate the calf to a group there are three ways this can be done 3 if necessary adjust for the calf s age the machine starts all calves on day 1 of their feed plan unless told otherwise When commissioning a calf feeder always enter a few calf identities at each drink station This checks that both antennae are operating amp allows you to check the squelch values on both of them NLIS eartag numbers Inside each NLIS eartag is a responder with its own responder number keyboard calls this transmitter number This internal responder number is not the same as the printed number on the outside of the eartag It s the internal responder number that is read by a drink station antenna for calf identification When entering calf identity numbers it s easier to get a drink station antenna to read the internal responder number into the keyboard via transmitter input than to enter it manually Manual entry is possible but farmers need to contact the Dept of Agriculture for a copy of their NLIS eartag table This table lists the printed external numbers alongside the corresponding internal responder numbers for the NLIS eartags they have bought 1 Enter calf identity numbers transmitter input 7 8 3 p55 Turn dial to 6 an
217. spare part lists Bedien und Steuerungsteil operating and control unit 41765 41765 g ltig valid ab as of 25 06 2001 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0097 064 Platine Rechnerk f SA2 099 m Speicherk u Progr Satz circuit card cpu SA2 memory programme chip 7721 0091 192 Platine Rechnerk f SA2 099 o Speicherk o Progr Satz circuit card for cpu SA2 w o Programme chip w o memory 7721 0040 333 Programmsatz f SA2 program set for Sa2 7721 0091 193 Platine Speicherkarte SA2 circuit card for memory SA2 7721 0040 182 Platine Tastaturkarte SA2 board circuit card for keyboard SA2 7721 0040 198 Display LCD SA2 2x20 123x23mm display LCD SA2 2x20 123x23mm 7721 0041 398 Platine Steuerungsverteiler m Filter SA2 ab 07 01 board control distributor with filter SA2 as of 07 01 7721 0041 401 Platine Filterkarte SA Elektrode board filter card SA electrode 7721 0091 416 Schnittstellenkarte RS232 mit Zubeh r RS232 interface card with accessory 7721 0091 417 Schnittstellenkarte RS422 mit Zubeh r RS422 Interface card with accessory 7721 0060 182 Drehschalter mit Anschlusskabel SA rotary switch with cable for SA 7721 0090 020 Drehschalterknopf switch button 7721 0041 406 Kabelbaum Bedienteil SA2 PLUS ab 26 2001 cable form operating unit SA2 PL
218. ss ENTER Enter the quantity dispensed and weighed ES during calibration J Press ENTER to confirm the input h gne Carry out the same calibration routine for all other registered silos Standard value for the calibration of concentrate 0 48 Setting the Heating 7 6 Setting the Heating 7 6 1 It is imperative to fill the heat exchanger with water before switching the heating on Thermostat for minimum operating temperature and heating The thermostat for minimum operating temperature prevents too cold milk or water from being dispensed If the temperature in the boiler falls below the set minimum water tempe rature in the heat exchanger the preparation of the milk will be interrupted until the mini mum temperature is reached If the minimum operating temperature is not attained the dis check temperature play shows the following message Factory settings The minimum operating temperature is factory set between 38 C and 39 C The minimum operating temperature should always be set 3 C below the heating temperature in order to avoid overlaps in the control range The heating temperature is factory set between 42 C and 43 C Adjusting the Thermostats Turn the thermostat for minimum operating temperature green so far clockwise until both green marks coincide O Turn the thermostat for boiler heating red so far clockwise until both red marks coincide
219. ssioning the automatic feeder once again When commissioning the feeder again check whether there is enough water in the heat exchanger Proceed as for first commissioning Fill up the boiler of the heat exchanger with water You do not need to fill up the boiler regularly in case a few animals are fed with milk containing a water share If the animals only get milk fill up the boiler of the heat exchanger with water approx every 3 months Proceed as for start up refer to chapter 6 2 page 31 Installing the Automatic Feeder Filling the Boiler of the Heat Exchanger with Water 15 2 Service and Maintenance of the Concentrate Feeder Carry out daily Check the feed level of the concentrate feeder Fill up the concentrate feeder if necessary e Check whether there is remaining feed in the feed bowl and remove it if necessary e Keep the dosing flap clean and free from feed rests e Check whether the LED of the feed contact lights up when the feed bowl is empty Carry out regularly Calibrate the concentrate regularly e Check the calibration of the concentrate at least each time the concentrate is delivered or crushed or rolled Shutdown Empty the concentrate feeder and remove feed rests Place the concentrate feeder in a dry and clean location For commissioning proceed as for start up Never spray the electrical parts with water 144 List Printing 16 List Printing Warning list V
220. t Vulkanfiber rot washer 18 12 2mm graphitized 171 7721 0096 434 Druckminderer 1 2 1 5bar pressure reducer 1 2 183 7121 0060 099 Verschraubung mit berwurfmutter und Mutter screw coupling with union nut and nut 189 7721 0060 161 Dichtung 27 0x21x2mm graphitiert washer 27 21 2mm graphitized 201 7721 0080 037 Schwimmertank kompl mit KS Schwimmerventil und Deckel float pot complete w KS float valve and lid 207 7721 0096 249 Schwimmertank 355x190x155 kompl mit Halterung water tank compl 7721 0042 479 Sieb f r Milchzulauf Sieb f r Milchzulauf 40813 01 02 Ersatzteilliste 10 02 03 Page Blatt 8 spare part lists Anschlussleitung connecting line 40813 40813 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Pos Teile Nr Bezeichnung Item Part No Description 009 7721 0090 411 Hauptschalter M221 20A main switch M221 20A oh Ook OK OK Ok Ok ok ok KK k k oh OK Ok OK OK Ok ok ck Anschlussleitung 400V TAS TA6 Hauptschalter u EMV Schiene connecting line 400V TAS with main switch and EMC rail 40955 02 02 114 AD pe E pam ea ac ey f Fasern mo Pos Item 003 006 015 018 021 024 030 057 060 069 075 077 078 079 080 081 090 093 102 103 105 108 Ersatzteilliste 10 02 03 Page Blatt 9 spare part lists W rmetauscher 5 heat e
221. t by the water jet Check the water supply to the automatic feeder Just turn the program switch away from Feeding Mode and then back to Feeding Mode The automatic feeder continues to operate in feeding mode 17 8 Power Failures Backups Water and Milk Checks Keyboard D M SCH ig X M Rat EN GR Turn the program switch to 10 keyboard Enter 23 and press ENTER to confirm the input In this menu 23 power failure gt you can view the number of reboots of the automatic feeder since 17 07 03 2 e g after power failure The displayed date is the date of last deletion Press O C to set the number of power failures to 0 and to update the date Go to the next screen The display shows the number of 234 silo 1 amp 2 gt power failures for the concentrate feeders 1 and 2 mains interr 0 Move to the next screen The display shows the number of 234 silo 3 amp 4 gt power failures for the concentrate feeders 3 and 4 mains interr 0 Go to the next screen After a data error has been detected in 23 restore memory the computer can fall back on an internal backup ainese 17 07 02 Each backup is counted Press O C to set the backups to 0 and to update the date If backups occur regularly search for the cause of the error Go to the next screen The display shows the number of water 234water check up gt checks that have been carried out since the indicated
222. t dosing pump that has been previously selected in detergent 0 g L Setup the display will show Enter the detergent amount and press ENTER to confirm the clean HE k ES input detergent 10 g L Pre cleaning The automatic feeder starts checking automatically whether test sensor the short electrode is permanently earthed please wait The cleaning process is interrupted as soon as a fault message is displayed See chapter Alarms If the short electrode is not earthed the automatic feeder will solenoid valves start checking whether the electrodes and the solenoid valves are being checked are tight For that the cleaning valve HE as well as the milk solenoid valve close automatically The milk pump starts running simultaneously The cleaning process is interrupted as soon as a fault message is displayed See chapter Alarms In order to be sure that there is no milk left in the coil of the heat exchanger anymore 800 ml of water are delivered automatically into the coil and pumped out via the mixer outlet valve Then the mixer is rinsed by a 500 ml water portion that is subsequently drained off The coil is rinsed for 5 seconds by 800 ml of water i e the water in the mixer jar circulates to the coil and is pumped out immediately afterwards Now 1 liter of water is Annex D delivered once again into the mixer jar via the coil and is drained off again via the mixer outlet valve Finally the mixer jar is rinsed by
223. t exchanger mixer suction hoses remaining portions detergent and compressed air cleaning Select the type and frequency of the cleaning process in accordance with the composition and the germ content of the milk that has to be fed You can activate the keys 1 and 2 feeding station 1 2 the mixer outlet valve key 5 as well as the feeding pump even in program switch position 2 rinsing but only if no clea ning process is running The water in the mixer jar is then drained off by means of the fee ding pump either via the suction line or the mixer outlet valve If the automatic feeder is equipped with a detergent dosing pump you have to select it in Setup In this case the detergent is added automatically to all cleaning processes except for HE with sponge 14 1 HE with Sponge Rinsing Clean the heat exchanger regularly in order to remove potential milk deposits inside the stainless steel coil The cleaning sponge is used as a mechanical cleaning aid Insert the cleaning sponge into the milk supplying pipe via the easily accessible quick cou pling The cleaning sponge is then pressed through the heat exchanger by the water After the cleaning process has been completed remove the cleaning sponge from the mixer jar In case the cleaning sponge pushes forward dirt or deposits repeat the cleaning process at regular intervals If you soak the sponge with a cleansing agent you have to rinse by means of clear wate
224. t gain LWG 500 g day If no reliable animal weight has been ascertained the display 12A weight 50 kg gt will show LWG 500 g day Press ENTER and if required alter the animal weight and the esi I daily weight gain SUN Press ENTER to confirm the input h ee Go to the next screen The display shows the feeding days 12A days fed 12 3 oi days since housing and the housing date You can only enter reg date 11 07 03 or alter the animal number M Go to the next screen The correction days allow you to shift 12A corr 0 days gt oi each animal to any point of the corresponding curve expires in 43 days b Press ENTER Enter the desired correction days y ES Ma 5 D Animal Data and Info 121 Press ENTER to confirm the input Positive numbers Enter positive numbers to make the animals older and shift them to the right of the feeding curve Negative numbers Enter negative numbers to make the animals younger and shift them to the left of the feeding curve You cannot set an animal at a point preceding the start of the curve i e if the negative number exceeds the number of feeding days the input will not be accepted End of the feeding plan The days until the end of the feeding plan are always updated Therefore the setting changes after the correction days have been keyed in After the end of the plan has been attained the milk is no longer dispensed unl
225. te 12 2 2 C1 and C2 E E 12A dr speed L min yest 103 1 39 gt This submenu contains all information on concentrate type 1 and 2 Select submenu C1 C2 Move to the next screen The first line indicates the available C1 and C2 quantity The second line shows in brackets the day quantity of concentrate and the concentrate amount ac tually consumed Move to the next screen The first line shows yesterday s day quantity of concentrate The second line shows the concen trate amount actually consumed as a percentage and in kilo grams 12 2 3 Animal Verification C1 Ro Bo Ba SR N Pr animal verific gt C1 C2 5B avail 0 23 gt 0 50 consu 0 09kg 5B yest 0 50 gt consu 90 0 45kg This submenu contains information on consumption deviation from average consumption and on dosing quantity for concentrate type 1 Select submenu C1 Go to the next screen The first line shows the available quan tity of C1 The second line indicates in brackets the day quan tity and the real consumption in kg Go to the next screen The first line indicates yesterday s day quantity The second line shows yesterday s real consumption as a percentage and in kilograms Move to the next screen The second line displays the quantity consumed today by the animal compared with its average in kilograms and as a percentage Go to the next screen The second line indicates t
226. te The error message indicates e g that 2 idlings of the shaft oc ilol l4 07 03 curred in silo 1 The first line shows the date of last deletion idling shaft 2 of this error message Potential corrective action e Check whether the dosing flap is easily moving Change position of the adjustable plate with reed switch p Alarms 113 Check feed for bridging Press C to delete the message The date is then updated au tomatically 13 1 5 Mixer Outlet 3 Alarms m Gams If during automatic mixer cleaning heat exchanger cleaning or automatic calibration the water in the mixer jar is not drained off within 2 minutes the long electrode is not free an alarm for mixer outlet will be triggered The display shows machine alarms See alarms Turn the program switch to 3 alarms messages gt mach alarm 1 Press Arrow Right to move to the next screen al mixer outlet to delete press 0 C Potential corrective action Empty the mixer jar if necessary Check the mixer outlet valve and clean it if necessary Check whether the feeding pump intakes some liquid Press O C to delete the error message after the mixer jar has been emptied 13 1 6 Remaining Detergent pp If during the cleaning processes with detergent in case the automatic feeder is equipped with a detergent pump that has been previously activated in Setup power failure occurs be fore the remaining detergent could
227. te Heating Circuits 15 1 7 Heat Exchanger with Separate Heating Circuits for Milk and Water ira c Mixer jar to mix up ott the feed components MU ES Stop valve Sucking station for S milk distribution v 7 Mixer outlet valve Heat exchanger with stainless steel coil Milk pump to deliver IK QN 3 xg di Ly Hose connection to water line and dose the milk prd A X Hose connection to milk tank 1 8 Accessories not illustrated You will find a more detailed description of the accessories in chapter 19 page 151 Ac cessories e 2 Group Valve Unit e Additive dispenser for powder or liquid additives Electrical vapour screen for milk powder or additive powder outlet Fully automatic heat exchanger cleaning for Combi or Fresh milk feeder consisting of circulation valve for cleaning cycle detergent dosing pump Detergent dosing pump Fly protection door 16 Manual Feeding Pump 1 9 Manual Feeding Pump Thanks to the manual feeding pump calves may get easily accustomed to the teat The fee ding pump is located between mixer exit and feeding station You can activate it by pushing a button at the lower side of the chassis or at the feeding station The milk is then delivered directly from the mixer to the teat and into the mouth of the calf You can also use the fee
228. te consumption You can enter the maximum quantity into key board menu 15 Quantity Limits Milk or concentrate consumption is automatically set back to 0 as soon as you delete it The animals are entitled to one milk portion according to drinking time Keyboard Turn the program switch to 10 keyboard O n ES Enter 90 and press ENTER to confirm the input 902 delete gt M e feeding d pea ESI Select submenu Feeding or Concentrate 902 delete gt Y concentrate 8 5 1 Delete Feed Delay E Press Arrow Right to go to the next screen 90 feed delay A gt ER delete no E p ps Select the group 904 feed delay A gt Y delete no 2 Ka be Select yes Press ENTER to confirm the input 90 feed delay A gt xl ES delete yes i Fa Go to the next screen 2A feed delay gt Rat delete no d E ps Select the animal 3A feed delay E Y delete no ii Ez ES Select yes Press ENTER to confirm the input 3A feed delay EN xl ES delete yes s 70 Feed Delay Delete Consumption 8 5 2 Delete Consumption for the Entire Group Fa Go to the next screen 3A consum group A gt oi delete no p ES ES Select the group 3A consum group A Y delete no i b Select yes Press ENTER to confirm the input 3A consum group A xl ES delete yes 2 8 5 3 Delete Consumption for Individual Animals pa Move to the next screen 3A consum animal gt eu delete no p ES Select the animal 2A consum animal gt Y delete no ji pa E
229. te messages C Go to the next screen ag adi Expire date messages relating to the feeding plan are displayed every day until the animal is cancelled The following expire date messages may appear End of the feeding plan After the duration of the feeding plan 23A feeding has lapsed the animals will not get milk anymore The expire date messages can be deleted for one day only They reappear the next day until the animal is cancelled End of the concentration plan After the duration of the con 23A concentration centration plan has lapsed the animals will be fed according expiry date reached to the last concentration value End of the concentrate plan After the duration of the concen 23A c1 trate plan has lapsed the animals will get the concentrate expiry date reached amount according to the last set value After deletion the ex pire date message will be displayed again the next day until the animal is cancelled End of the medicine prescription plan After the duration of 11A X1 the medicine prescription plan has lapsed the animals will not expiry date reached get additive anymore End of the electrolyte plan After the duration of the electro 11A EL lyte plan has lapsed the animals will not get electrolyte drin expiry date reached king anymore Alarms End of addition reduction The animal is fed according to the feeding plan The animal is fed according to the concentration plan The anima
230. ter Enter the number of correction days amp confirm with enter WestfaliaSurge Stand Alone Calf Feeder To Delete a Calf from the Keypad A Calf Feeders with Program Chip version 01 00 amp later Activate the Cancel Animal Delete Transm function in the Setup menu Turn Dial to 10 keyboard Press 5 then enter This is the setup screen Down arrow through the options to Cancel animal delete transm Right arrow into this submenu amp set yes in the display Confirm with enter Once this has been activated removing a calf is simple Turn Dial to 6 Animal Data amp Info Down arrow to Cancel Registrat Right arrow into this submenu amp select the calf to cancel B Earlier Program Chip versions Early program versions were created for European markets where the electronic responder is removed from the calf being weaned amp put onto a new calf that is about to start on the Calf Feeder Australian NLIS eartags are whole of life eartags they should not be removed from one calf amp put onto another So Australian farmers need to clear both the internal responder no transmitter no amp calf number from the keypad for each calf at weaning from the calf feeder Turn Dial to 6 animal data amp info Down arrow to transmitter input submenu Right arrow to enter this submenu Display reads animal no xxx transm no xxxxxxxx Use the up or down arrow to find the calf y
231. that follow filling in data as required for the electrolyte EL Make out the prescription turn dial to 9 additives Display reads medicine distribute down arrow to electrolyte prescr make out right arrow into this submenu Display reads electrolyte for x days x g L set the number of days for electrolyte treatment amp the mixing rate of the electrolyte in g per litre of water then confirm with enter Press right arrow amp screen reads per visit x xL with milk enter the amount of electrolytes to be offered at each visit then either select with milk or down arrow to x days without milk If you select with milk the calf will continue to receive it s normal daily milk allowances plus be offered electrolytes between milk feeds after a 2 hour block If you select x days without milk then for x days range is O 9 days the calf will be fed only electrolytes whenever it visits a drink station It will not get any milk on these days if you have selected with milk if daily milk allowance is 4L day amp minimum milk drink is set at 1 2L calf accumulates milk entitlement at 200ml hr amp takes 6 hrs to accumulate the minimum milk drink of 1 2L if the calf presents to a drinking station before it has accumulated the minimum milk drink of 1 2L it gets a dose of electrolytes The machine then blocks it from drinking milk for the next 2 hrs when the 2hr block expires if it has accumulated right to t
232. the Elec trolyte The display shows whether the milk in the mixer jar should 123A blocked be blocked or not because the identified animal is in waiting time after having consumed electrolyte See chapter 11 4 page 101 Distributing the Electrolyte SQ Animal Verification 10 12 2 Animal Verification Menu Animal Verification in switch position 4 contains all information about animals feeding behaviour the concentrate feeder and the animal scales While menu Alarms in switch position 3 only displays the warning animals menu Verification in switch position 4 shows all check functions for all animals Menu Animal Verification contains the following submenus Feeding behaviour C1and C2 C1 C2 Visits Animal scales Number of animals 12 2 1 Feeding Behaviour pp Feed delay u GH M eu X GH pe Submenu Feeding Behaviour displays the values concerning today s and yesterday s feed entitlement the breaks and the feeding speed You will find more detailed information on Breaks and Feeding Speed in chapter 13 ff page 111 ff Alarms Select submenu Feeding behaviour Calves with right gt feeding behaviour Go to the next screen The upper line shows release time of Dart 14 25 1 5L 5 the milk and the current feed entitlement The lower line 1 5 5 consu 2 0L shows in which feeding station the animal has been id
233. the Responder numbers the animal numbers become available for animal marking Available animal numbers are marked with an a next to the number Once you register the animals these numbers are not available anymore until you cancel them The registered animal numbers are marked with a large group letter next to the animal number A B C D Animal number 12 has not been assigned to a Responder number Animal number 12 has been assigned to a Responder number Animal number 12 is available Animal number 12 has been registered in group A 52 Animal Identification 7 8 2 Check Connection between Calfscan and Stand Alone If the micro identification Calfscan is connected correctly in switch position 1 feeding mode the display will show the symbol in the second line of the screen as soon as an an imal is identified No symbol will be displayed if no animal is identified 7 8 3 Automatic Reading of the Responder Numbers and Antenna Test The Responder numbers can be read automatically or keyed in Automatic Responder num ber reading facilitates start up of the automatic feeder as it requires less time than manual input In this way you can avoid misentries p Turn the program switch to 6 2 animal data and Info animal data amp Info gt weight days fed Animal Data amp Info ES Select submenu Transmitter Input animal data Info gt Y transmitter input Press Arrow Right to go to the next scr
234. the utilized transmission speed 19200 baud yes 38 Setup Press ENTER to confirm the input 53 baud rate 19200 baud yes Standard value for baud rate 19200 baud Set the transmission speed at the Master station of the concentrate feeders by means of the DIP switches The value entered into the Stand Alone feeder must correspond with the setting of the DIP switches at the concentrate feeder Switch 1 Baud Switch Switch 2 v N ON 19200 ON ON OFF ON 9600 ON OFF OFF ON 2400 OFF ON OFF ON 1200 OFF OFF OFF Master Control section 7 3 3 Selecting the Printing Function Press Arrow Up or Arrow Down to select menu Printing 5 setup pmp p pp pP prm pp printing Press Arrow Right to move to the next screen 5 print list EX auto print no Select yes in case the verification list should be printed 5 print list automatically at midnight Press ENTER to confirm the input auto print yes Press Arrow Right to go to the next screen 5 switch ES pr channel 0 no Press Arrow Up or Arrow Down to select the printer channel 54 switch gt for the serial multiplexer 0 8 pr channel 1 yes Enter yes and press ENTER to confirm the input 5 switch gt pr channel 1 yes An input is required only in case one or more Stand Alone feeders that are equipped with the PC program Kalb Manager are connected to a printer via
235. tion 99 Milk Functions 3 Total Consumption 22 Accustoming Aid 4 Power Failures 23 HAS 5 Scales AA 25 Feeding Plan 10 Concentrate 1 Plan 40 Concentration Plan 11 Concentrate 2 Plan 41 Quantity Limits 15 Quantity Limits 42 Entitlement Intervals 16 Entitlement Intervals 44 Keyboard D e Wean by Concentrate 45 Connection Test 49 Turn the program switch to position 10 The display shows keyboard input Enter the number of the desired menu The number of the se lected keyboard menu appears at the upper left of the screen 5 setup gt concentrate Double Function Keys Double function keys have two functions The second function always appears at the lower right of the white key area Depending on the menu either the first or the second function will be active The following section is intended to describe the second functions C is the deletion key It is intended to delete e g the alarm animals The animal symbol on key 1 is assigned to box valve 1 The animal symbol on key 2 is assigned to box valve 2 Arrow Down W is used to scroll through the different submenus The bucket symbol is assigned to the mixer outlet valve N Sw OW OW OW Operation and Operating Elements 27 If you activate the feeding pump simultaneo
236. tions have been dispensed into a separate con extra portion finish tainer e g a bucket after dispense of the last portion the dis continue with 0 C play will show To dispense any further milk portion enter the desired output quantity and concentration and repress Start If no further entries are made the machine will start operating in fee ding mode after a few seconds In case of large output quantities gt 1 5 L and rapid extraction of the portions the mini mum operating temperature ensures that the preparation of the milk portions is interrupted as soon as the boiler has restored the temperature The extraction speed of the milk portions is also related to the input temperature of the wa ter distinction between summer and winter time 8 4 2 The Long Electrode is Covered Feeding Mode Q A milk portion can also be dispensed when the long electrode is covered Turn the program switch to position Feeding Mode Press Arrow Left release rest portion box Enter the box The remaining portion will be released After the long electrode is free proceed as described in chapter 8 4 1 page 67 Feed Delay Delete Consumption 6 8 5 Feed Delay Delete Consumption You can delete feed delay as well as milk and concentrate consumption for each individual animal and for each group If an animal has already claimed the maximum milk quantity feed delay will prevent it from excessive milk or concentra
237. to another group 13 5 4 p126 Turn dial to 6 animal data amp info Down arrow to change registrat submenu Right arrow to enter this submenu Display reads calf no change into A Select calf number amp confirm with enter Then select desired new group amp confirm with enter Keyboard display messages 1 Basic messages a When the drink boxes are empty the display tells you current operating mode the number of calves with drink warnings the number of calves that have finished their feeding plan exp expired eg MP mode dr warn 3 exp 1 This means the machine is in powdered milk only mode 3 calves have a current drink warning 1 calf has finished it s feedplan expired b When there is a calf in a drink box the display tells you the calf s number amp group the calf s current drinking right eg 123 A feeding 1 5L This means calf no 123 in group A currently has 1 5L drinking right c If the calf has a drinking right that exceeds the maximum drink size the display will say limit feeding amp give the total drinking right eg 123 Alimit feeding 2 5L d If the calf doesn t have a drinking right at the moment the display says feeding blocked eg 123 Afeeding blocked 2 Drinking Alarms The calf feeder keyboard gives 3 drinking alarms 1 low milk consumption alarm is triggered when a calf has consumed 80 of it s current drinking right 2 slow drinking
238. to change this number accordingly Keyboard Turn the program switch to 10 keyboard T fe 7 Enter 1 and press ENTER to confirm the input E Ka Go to the second screen The display shows the abbreviation 1 station No 1 Rat ME in the second line KY2 099 MEIVUS 0 16 Press ENTER Enter the station number figure between 1 and est le 25 Press ENTER to confirm the input y este Standard value 1 Version The display shows the designation of the program version in the second line Meaning of the characters KY2 Combi with double priority control 099 max 99 animals or collars can be managed ME Mikroerkennung Micro Identification IV Intervall Interval Feeding Time System US English Language 0 16 Version number Ke Restricted Ad Libitum Mode 8 9 8 Restricted Ad Libitum Mode By standard the automatic feeder operates in the restricted mode Yet you can also commute to the ad libitum mode Restricted In the restricted mode the automatic feeder operates with animal identification i e the an imals are fed individually and in a restricted way and all data are recorded per animal Ad Libitum In the ad libitum mode the automatic feeder operates without animal identification In fee ding mode a new portion is prepared each time the electrode in the mixer jar is free If the automatic feeder is equipped with two feeding stations both box valves are open The con centrate feed
239. ton 7721 0060 182 Drehschalter mit Anschlusskabel SA rotary switch with cable for SA 7721 0040 182 Platine Tastaturkarte SA2 board circuit card for keyboard SA2 7721 0091 248 Kabelbaum Bedienteil TAK SA2 A cable harness operating unit TAK SA2 A 7721 0091 249 Kabelbaum Bedienteil TAP SA2 A cable harness operating unit TAP SA2 A 7721 0040 198 Display LCD SA2 2x20 123x23mm display LCD SA2 2x20 123x23mm 7721 0097 064 Platine Rechnerk f SA2 099 m Speicherk u Progr Satz circuit card cpu SA2 memory programme chip 7721 0091 193 Platine Speicherkarte SA2 circuit card for memory SA2 7721 0091 417 Schnittstellenkarte RS422 mit Zubeh r RS422 Interface card with accessory 7721 0091 416 Schnittstellenkarte RS232 mit Zubeh r RS232 interface card with accessory 7721 0071 412 Flachbandkabel Bedienteil SA FE flat strip cable operating device 7721 0041 398 Platine Steuerungsverteiler m Filter SA2 ab 07 01 board control distributor with filter SA2 as of 07 01 7721 0060 206 Steckdose f r Antenne SA ME mit Dr hten antenna socket for SA 7721 0071 428 Buchse 3mm BU 3400 gr n mit Isolierring und Mutter socket 3mm BU 3400 green with insulating ferrule and nut 7721 0070 480 Buchse Amm BU 44008 schwarz Isolierring u 2 Muttern socket 4mm BU 44008 black insulating ring and 2 nuts 7721 0098 546 Entst rsatz f r Elektrode Pulver MTB screening for electrode Powder MTB 7721 0060 093 Elektrode SA SA2 PLUS FE Baby Milk 1700 mit Stecker se
240. transmitter input 120 weight days fed 120 animal identification 51 animal scales carry out weighing 149 select in Setup 39 taring animal scales 149 testing connection 149 animals per sucking station 18 antenna test 52 antenna Squelch 21 37 53 automatic heat exchanger cleaning 154 automatic registration 57 B baud rate set 37 break 115 C Calfscan 21 connection to Stand Alone 52 micro identification 53 calibrating additives 46 concentrate 47 MP 45 water 45 cancel animal registration 123 carry over 64 82 change registration of animals 124 check routine carry out 142 circulation pump deaerate 32 dry running protection 32 cleaning 127 automatic mixer cleaning time controlled 132 calling up automatic mixer cleaning manually 133 cleaning settings 134 cleaning settings compressed air cleaning 138 cleaning settings detergent 138 cleaning settings heat exchanger 134 158 cleaning settings mixer 135 cleaning settings remaining portion 137 cleaning settings suction hose 136 compressed air cleaning 134 HE with sponge 127 heat exchanger 128 heat exchanger with suction hoses 130 mixer 132 compressed air cleaning 134 activate in Setup 43 concentrate calibrate 47 concentrate alarms 117 3 day warning 117 warning today 117 warning yesterday 117 concentrate distribution ad libitum 66 restricted 66 concentrate feeder 24 connection test
241. tribute electrolyte to an animal 102 p p Additives If you select yes here you can enter the maximum quantity that is available for each individual animal each time it visits the feeding station max 9 5 L Press ENTER to confirm the input If for a certain period of time you want to feed only electro lyte solution change the default setting with milk into x days without milk Then enter the number of days and press ENTER to confirm the input The following display appears ex Here you can decrease the feed amount In addition you can enter the duration of this reduction You can also decrease the feed amount per group If a reduction supplement deviations is already active for an animal of the selected group in the second line you can enter whether it should be maintained or whether this animal should get the same reduction like the rest of the group 5B per visit 9 5L with milk per visit 2 5L 3 days without milk 5B dr 6 0L for 3 days 0 5L gr A dr 50 delete no The menu succession for group distribution is identical to the one for individual distribu tion For menu succession relating to electrolyte prophylaxis refer to chapter 11 1 page 95 Making out Medicine Prescriptions In case electrolyte distribution to an individual animal or to a group should be completed later on you have to set distribution back to no Whereas if in menu Maki
242. tup gt Y test interface test E Press Arrow Right to go to the next screen interface ch test 1 chann no E ES Use Arrow Up or Arrow Down to select channel 1 5 interface test 1 chann no ps ee Enter yes and press ENTER to confirm the input ROS x gue test 1 chann yes 7 3 6 Registering and Cancelling the Feeding Stations In this menu you can register and cancel feeding stations and enter the draining time time between release of the electrode at the final portion and closing of the corresponding box valve for each station E ES Press Arrow Up or Arrow Down to select menu Boxes 5 setup gt Y boxes Press Arrow Right to go to the next screen 5 box no 1 e D S available yes p Select feeding station 1 or 2 5 box no 1 available yes za I Enter no to cancel the feeding station and press ENTER to 54 box no x a confim the input available no A ech Setup 4 Enter yes to register the feeding station and press ENTER 5 box no 1 to confirm the input available yes The feeding stations 1 and 2 are registered as a standard yes If the milk is delivered over a long distance it is useful to prolong draining time This ensu res that the mixer jar is entirely emptied after the last portion has been consumed Ka Press Arrow Right to move to the next screen 5 draining time SR box 1 16 sec pa ES Select feeding station 1 or 2 5 draining time
243. u can enter the corresponding quantity 14 5 3 Cleaning Settings Suction Hose Rinsing fe d Pr p cleaning settings cleaning settings 3 heat exchanger cleaning settings 3 mixer cleaning mixer automatically cleaning mixer gt yes automatically no cleaning mixer 1 time day cleaning mixer 3 times day mixer cl water 0 ml In menu Cleaning Settings Suction Hose you can activate suction hose cleaning for those animals of a certain group and as of a certain age weeks after housing After an animal has drunk the last available portion a 0 25 liter water portion is delivered into the mixer jar after draining time has lapsed Usually an animal stays a little bit longer in the feeding station suckling at the teat and facilitating in this way suction hose cleaning Turn the program switch to 2 rinsing Press Arrow Up or Arrow Down to select submenu Settings Press Arrow Right to move to the next screen Press Arrow Up or Arrow Down to select submenu Suction Hose Press Arrow Right to go to the next screen cleaning HE with sponge cleaning settings cleaning settings 3 heat exchanger cleaning settings 3 suction hose clean hose pipe group A E yes N Cleaning 13 pa p Press Arrow Up or Arrow Down to select the group for which clean hose pipe gt Y the suction hose should be cleaned group B yes ES E
244. uctural group Pos Teile Nr Bezeichnung Item Part No Description 132 7721 0090 687 Ventilteil O Ring 18x1 5 valve component o ring 138 7721 0090 311 Ventilteil Plunger mit Teller f r Magnetventil 8 5 230V tappet for solenoid valve 280 8 5 M G 12F NCS42 230V 147 7721 0040 780 Ventilteil Teileset Ventil 8 5 ohne Magnetteil valve component set valve 8 5 without solenoid component 41325 09 02 e AA N rn DEZ Ersatzteilliste 10 02 03 Page Blatt 6 spare part lists Milch Wasserversorgung TAK5 6 milk water inlet 41325 41325 g ltig valid ab as of 01 06 2001 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Pos Teile Nr Bezeichnung Item Part No Description 006 7721 0070 567 Schlauchschelle 1 2 12 20 Zebra hose band clip 1 2 12 20 Zebra 009 7721 0090 079 Dichtung GDM 3 17 seal GDM 3 17 012 7121 0040 356 Magnetventil 230V 50Hz 4 0 mit T lle und 3 4 berw solenoid valve 230V 50Hz 4 0 with nozzle and 3 4 union nut 015 7721 0080 059 Dichtung 24 0x17x2mm graphitiert washer 24 17 2 mm graphitized 018 7121 0041 334 Magnetventil 230V 50Hz 4 0 mit IG3 8 und 3 4 berw solenoid valve 230V 50Hz 4 0 with IG3 8 and 3 4 union nut 021 7721 0080 009 Manometer Anschluss hinten manometer 024 7721 0041 333 Druckminderer o Manometer mit Anschlussst ck pressure reducer or manometer w
245. ummer 7163 9983 010 40605 40605 Part No Pos Item 003 006 009 024 039 045 7163 9983 010 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0040 463 Dosierpumpe DSP 230V mit Halteblech dosing pump DSP 230V with holding plate 7721 0041 350 Schlauch 4 8x1 6mm PS 140Ph L nge 14cm Fl ssigdosierer DSP hose 4 8x1 6mm PS 140Ph length 14cm additive dispenser DSP 7721 0041 411 Schlauchhalter mit berlauf f r Fl ssigdosierer hose coupling support with overflow f liquid additive doser 7721 0099 044 Flasche 1 51 Weithals mit Schraubverschluss bottle 1 51 wide necked with screw fastening 7721 0040 255 Kabel Sp lmittelpumpe SA2 Plus cable for detergent pump SA2 Plus 77210040 880 Kabel Sp lmittelpumpe SM2 cable for detergent pump SM2 Pos Item Ersatzteilliste 10 02 03 Page Blatt 20 spare part lists Zubeh r Beipack TAK VDW 5 6 Profi included accessories for TAK VDW 5 6 Profi 41891 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0070 567 Schlauchschelle 1 2 12 20 Zebra hose band clip 1 2 12 20 Zebra 7721 0010 212 Dichtungssatz f r Tr nkeautomaten set of sea
246. undgestell 5 SA2 TAK Grundgestell 5 SA2 TAK Leistungsteil power unit W rmetauscher 5 heat exchanger Bedien und Steuerungsteil operating and control unit Bedien und Steuerungsteil ab 25 06 01 operating and control unit as of 25 06 01 Anschlussleitung connecting line Absperrventil Sp lventil manuelle Antr nkp TAS mit Druckt stop valve circ valve manual feeding pump TAS w push button 7163 9983 010 Sp lmitteldosierpumpe TAS TA6 detergent dosing pump SA2 SM2 Zubeh r Beipack TAK VDW 5 6 Profi included accessories for TAK VDW 5 6 Profi 40320 04 01 Pos Item 003 006 007 008 009 018 027 030 033 036 060 068 069 081 Ersatzteilliste 10 02 03 Page Blatt 3 spare part lists Pulverf rderung powder supply 3 5 230V 40320 40320 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0030 070 Pulverbeh lterdeckel D 500mm powder hopper lid D 500mm 7721 0071 805 Trichteraufsatz H 250 D 500 VA kompl hopper extension assembly 25cm stainless steel 7721 0030 043 Trichteraufsatz H 250 D 500 verzinkt kompl hopper extension assembly 25cm galvanised 7163 2527 030 Trichteraufsatz H 400 D 500 VA kompl Powder hopper top section H 400 D 500 stainless steel compl 7721 0020 007 R hrfl gel mit Feder 235mm bis 18 10
247. ung kompl sliding ring seal assembly 7721 0060 014 Quirl f r Intensivmixer D 58mm twirling disc for intensive mixer 7721 0071 010 Schlaucht lle 1 4 GES 10 R hose pipe nozzle 1 4 GES 10 R 7721 0080 017 Schlaucht lle 1 4 GES SR hose pipe nozzle 1 4 GES 8 R Kok OK OK Ok ck ok ok ch ck Ok OK OK k k K OK Ok OK OK Ok ok ok 7721 0040 642 Intensivmixer 230V 50 60Hz 1 2 Tiillen TAS SA intensive mixer 230V 50 60Hz 1 2 nozzles TAS SA 7721 0040 643 Intensivmixer 230V 50 60Hz 1 2 Tiillen heizb 42V24VA TAS SA intensive mixer 230V 50 60Hz 1 2 nozzles heat 42V24VA TAS SA 7721 0098 008 Intensivmixer 230V 50 60Hz 1 2 Tiillen heizbar 42V 24VA intensive mixer 230V 50 60Hz 1 2 nozzle heating 7721 0096 501 Intensivmixer 230V 50 60Hz 1 2 Tiillen intensive mixer 230V 50 60Hz 1 2 nozzle 7721 0097 721 Intensivmixer 230V 50 60Hz 2 Tiillen 8R Intensive mixer 230V 50 60HZ 2 bushes 98453 01 00 Pos Item 003 006 012 015 016 018 024 027 030 031 036 039 042 051 054 057 060 069 072 075 078 081 084 Ersatzteilliste 10 02 03 Page Blatt 12 spare part lists Bedien und Steuerungsteil operating and control unit 98453 40436 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0090 020 Drehschalterknopf switch but
248. usly the liquid in the mixer jar will be pumped off via the box valves and the feeding stations or the mixer outlet valve Escape brings you back step by step to the menu h est ES Extra is used to dispense an extra portion e a Fa Right informs you about the feed entitlement of each individual animal Ca The below mentioned keys have the following additional functions ppp The valves are either open until you close them by pressing the corresponding keys or they close automatically as soon as you turn the switch into another position Toggle keys Toggle keys reverse their function as soon as you press them The display shows the func tion that is currently active Yes turns into no into The memory is open or clo sed Horizontal arrow keys If the memory is closed the cursor does not flash press Arrow Right to move to the next screen and Arrow Left to return to the previous screen The little arrow at the lower right of the screen shows you that another screen is going to follow ES Vertical arrow keys pp If the memory is closed press the vertical arrow keys to view the available menus provided that you have previously selected the switch or keyboard menu These arrow keys are active when the display shows Arrow Up A S Arrow Up A next to the animal number indicates that you can select the one higher or the one lower animal number The same
249. ut Medicine Prescriptions 95 11 2 Making Out the Electrolyte Prescription 98 11 3 Distributing the Medicine 99 11 4 Distributing the Electrolyte ena rie dE E E OE PE EE IH 101 11 5 Blocking the Remaining Portion with Additive 102 11 6 Additives Info xis 2222 28 een ne rei euet Mena 103 12 Check Functions aia ae 105 12 1 Switch Position Feeding Mode ssssssesseee een nennen 105 12 2 Animal Verification 2 494 6 cesta eigen IER rare 107 T221 e Dale NEE TEE 107 122 2 O T and G2 5 cosecr per Bianka 108 12 2 3 Animal Verification CC 108 12 2 4 Animal Verification C2 2 0 0 nennen een een 109 CR e EE 109 12 2 6 Animal SCales vectra Rog ae an ae Re RIF 109 12 2 7 Number of Animals 110 ERES eem 111 13 1 Machirie Alarms nece DPI ERA Du ee 111 13 1 1 Connection Error concerning Animal Scales or Concentrate Feeder 111 13 1 2 Checking the Calibration Values for Concentrate 000 c cece ees 112 13 1 3 The Shaft is Blocked luuussesssssseeseseees nennen nn 112 13 1 4 Idling of the Shaft on the Concentrate Feeder 112 14 15 16 17 18 Table of contents 13 2135 Mer Outlet a oe eh LEM me hp oiu pest e t ttr pta 113 13 1 6 Remaining Detergent 113 13 2 Animal Alarms ear ia ae eate AE RP re E CR Rr ee E s 114 13 2 1 Drinking Alarms 114 19 2 2 Bteak cei eenean EE ens rd repe du dl Ue Hoe Ale a ended 115 13 2 3 il lee Re WEE
250. ut this product Then feel free to get in touch with us Before calling us please write down the information machine type machine number on the nameplate located at the left of the feeder chassis as well as the program version refer to chapter Menu 1 99 Machine data Our address F rster Technik GmbH Gerwigstr 25 D 78234 Engen Tel 49 0 7733 9406 0 Fax 49 0 7733 9406 99 Internet www foerster technik de Construction Parts Stand Alone Combi 11 1 5 Construction Parts Stand Alone Combi Milk powder hopper with top section Control Operating unit with processor Quick coupling for suction hose cleaning not illustra ted Push button for Main switch ON OFF feeding pump Nameplate Milk resp water outlet Dosing slide Quick coupling for sponge cleaning of heat exchanger Double electrode Control power unit Thermostats and overheating protection integrated laterally Mixer Solenoid valves for water and milk supply heat exchanger Storage container for liquid h E milk pump integrated laterally additives and detergent deter gent dosing pump manual feeding pump box valves Water supply draining valve integrated la terally Milk supply Dimensions of the automatic feeder height approx 1260 mm width approx 720 mm depth without additive dispenser approx 570 mm depth with additive dispenser appro
251. ve to the next screen Press ENTER 16 A feed interv yw 20 entitlem interv d E Enter the number of entitlement intervals Press ENTER to 164A feed interv I gu confirm the input 32 entitlem interv Potential input at least 2 entitlement intervals and 40 at most Standard value for all four groups 20 entitlement intervals 80 Entitlement Intervals 9 4 2 Concentrate Intervals Keyboard Turn the program switch to 10 keyboard 0 e 7 ES Enter 44 Press ENTER to confirm the input AA My E for group A 31 Select the group 44 C intervals Y for group B E E Press Arrow Right to move to the next screen Press ENTER 444 B 1 fr 0 hrs SR S last till 20 hrs gt Enter duration of the concentrate intervals After the last con 44 B 1 fr 0 hrs ES K centrate interval has lapsed the total concentrate amount will 1ast till 23 hrs M be available as a remaining quantity Press ENTER to confirm the input Potential input 6 p m to 11 p m Standard value 8 p m Ka ES Move to the next screen Press ENTER 44 A C intervals ye 20 entitlem interv 1 Enter the number of entitlement intervals 442A C intervals Ma AS Press ENTER to confirm the input 32 Selten Breser Potential input at least 2 entitlement intervals and 40 at most Standard value for all four groups 20 entitlement intervals Limited Quantities 81 9 5 Limited Quantities The limited quantities control the assignment of milk and c
252. w hay or other foreign material reduce the operational reliability considerably In case you should utilize cow milk and flaked milk use a slow running stirring device with intermittent action to avoid creaming of the milk Continuously or fast running stirrers cause buttering Animals getting too fat milk may suffer from digestive trouble Cool the milk or preserve it with formic acid 20 30 ml concentration 10 per liter milk Do not feed the animals with milk starting to turn sour 34 Basic Inputs during Installation 7 Basic Inputs during Installation 7 1 Checking Date and Time Keyboard T When installing the automatic feeder first of all you have to check and if necessary change date and time in the keyboard menu Machine Data Time goes on even after the machine has been switched off Turn program switch to 10 keyboard Enter 1 Press ENTER to confirm the input 1 date 17 07 03 time 08 01 09 If necessary press Enter to set date and time Press ENTER again to confirm the input After you have changed the date turn the program switch to position Feeding Mode in order to activate daily calculation see chapter 8 6 page 71 Daily Calculation 7 2 New Installation Keyboard bo e RA When installing the automatic feeder you have to carry out the function All new in keybo ard menu New installation in order to be sure that the memory does not contain any wro
253. w Up or Arrow Down to select submenu Air clea cleaning gt Y ning air cleaning Ka Press Arrow Right to go to the next screen Enter the number air cleaning et of the feeding station where compressed air cleaning should box 1 start take place Press Start 14 5 Cleaning Settings Menu Cleaning Settings contains all settings needed to carry out automatic heat exchan ger mixer suction hose and compressed air cleaning In addition the remaining por tions in the mixer jar can be drained off after a pre set time 14 5 1 Cleaning Settings Heat Exchanger In Menu Cleaning Settings Heat Exchanger you can enter the frequency of automatic heat exchanger cleaning You can choose between 1 time or 2 times per day at selectable times lt This menu is displayed only if the automatic feeder is equipped with a fully automatic heat exchanger cleaning that you have previously activated in submenu Heat Exchanger with Automatic Cleaning Yes Rinsing Turn the program switch to 2 rinsing cleaning gt HE with sponge uy WW ag X ag y h ee E eoe Lu EH X al Cleaning 13 Press Arrow Up or Arrow Down to select submenu Settings cleaning gt settings Press Arrow Right to move to the next screen cleaning settings gt heat exchanger Press Arrow Right to go to the next screen clean HE ES automatically yes Enter no if the
254. w the day quantity for the selected animal and the already consumed quantity Go to the next screen If an electrolyte solution is fed the fol lowing message will be displayed Move to the next screen Move to the next screen The first line shows the day quantity of concentrate type 1 or 2 with potential carryover In the second line you will find in brackets the value taken from the plans for concentrate 1 or 2 animal data Info gt ration day animal 12B feed 6 0 L gt c 0 20 kg 12B feed 6 0 L gt concentr 120 g L 12B MP 124g gt 75 milk 4 5 L 12B X1 209 gt consumed 10 g 12B EL Ia S consumed 6g PB CITRUS 3 EQUES 0 19 kg 198 C2 0 48 kg gt 0 35 kg Co Animal Data and Info 12 13 5 3 Cancel Registration You have to cancel the animals each time they are removed from the house The little a displayed next to the animal number means that this number is available again In this menu you can cancel individual or all animals before and after the end of the fee ding plan Before removing the animals from the house write down the management data such as e g feeding days and total consumption Remove all cancelled animals from the feeding station If automatic registration is active remove the animals from the house before they are can celled otherwise it may happen that they are registered again EJ Select submenu Cancel Registration animal data amp Info A
255. weight g 100kg fixed amount per day g day If you select g L the medicine will be added every feeding of milk If you select g 100kg or g day press right arrow again screen will say distribution to all portions yes Press enter to select this option or press down arrow to select either 1 time daily or 2 times daily If you select 1 time daily medicine is added to the first 4 mixer jars of milk each day If you select 2 times daily medicine is added to the 1 feed each morning amp the first feed after midday each day Next press right arrow to enter the prescription period fields for this additive These are just like milk plan fields except the additive dispenser can only add 2g 20g to each portion of milk 20g twice daily is 40g Fill out the prescription period fields as necessary amp complete with enter B12 Distribute the medicine or supplement which calves get it turn dial to 9 additives Display reads medicine distribute Right arrow into this submenu Select the prescription X1 X4 amp right arrow into the next screen Display reads animal specific distribution The medicine can be distributed in 3 ways to individual calves animal specific to a whole group group distribution to every new calf on the machine automatic prophylaxis B21 eg B2 2 Down arrow to the desired method of distribution Then right arrow into that submenu amp work through the fields
256. will take 7 hours to accumulate the minimum drink so the calves will get their first drink at 7am To set drink sizes Turn dial to 10 keyboard Press 15 then enter Display reads 15 feeding amount limits Right arrow enters this submenu Enter desired calf group A B C or D then confirm with enter Right arrow again takes you into the drink limits fields for that group Press enter to open the displayed data fields then work through the display entering data period by period as per the following table min becomes max period length tally drink available drink 5 days days 1 5 10L 7am 15L 25 days days 6 30 12L 8am 20L 25 days days 31 55 1 6L 8am 2 5L 20 days days56 75 2 0L 8am 2 5L 5days days76 80 2 0L 8pm 2 0L oh WD r H3 Concentration periods concentration plan s9 2 p79 a for liquid milk ONLY feedplans no powdered milk at all Set the concentration plan as a single period at 120g L to 120g L This matches the combi s default solid matter content for fresh milk see G4c below Turn dial to 10 keyboard Press 11 then enter Display reads 11 concentr plan group A Enter desired calf group A B C or D then confirm with enter Right arrow takes you into the concentration plan fields for that group Press enter to open the displayed data then work through the display entering the following data period length tally concentration description 1 80 days days 1 80 from 120
257. x 660 mm 12 Control of the Automatic Feeder 1 6 Control ofthe Automatic Feeder 1 6 1 Operating and Control Unit with Motherboard On the operating and control unit are located the following operating elements program switch keyboard manual keys and display The boards for display keyboard distribution as well as the motherboard are located inside the operating and control unit of the automatic feeder The motherboard represents the pro Cessor In case you do not use the connections located at the bottom of the operating unit take care to close them by means of sealing covers The motherboard is hard faced among other things with interfaces for external components PC printer animal scales in feeding box 1 2 concentrate 1 2 option memory card to store all animal data 2 program chips Potentiometer to adjust contrast of the display Program chips EPROMS Memory card Interfaces for channel 5 channel 4 channel 3 Plug to connect interface 1 together with D Sub plug located in the opera ting unit channel 2 channel 1 Connector to connect interfaces for channel 2 5 Control of the Automatic Feeder 13 1 6 2 Power Unit Combi Relay board as well as distribution board are located next to each other inside the power unit 1 6 2 1 Relay Board On the relay board are located the transformer for weak current supply of the processor control the relays the connecto
258. xchanger 40955 40954 Die Ersatzteil Liste stellt die verschiedenen Varianten der o g Baugruppe dar The spare parts list shows the different variants of the above mentioned structural group Teile Nr Bezeichnung Part No Description 7721 0060 022 Thermostat mit Spiralf hler Wechsler thermostat two way connection 7121 0090 008 Thermostat berhitzungsschutz 1 polig thermostat for overheat limitation 7721 0090 365 Dichtung 22 0x14 2 1 5mm stark Vulkanfiber rot hart volcanic fibre washer hard red 1 5mm thick 22x14 2mm diamet 7721 0041 060 R ckschlagventil R ckflussverhinderer D 15mm m Feder 0 4bar ab 01 04 01 nonreturn valve D 15mm as of 01 04 01 7721 0098 465 Rohrwendel TAK1 mit Anschluss und Dichtungen Kunststoffb coiled tubing TAK1 with connexion for plastic recipient 7721 0060 161 Dichtung 27 0x21x2mm graphitiert washer 27 21 2mm graphitized 7721 0060 160 Dichtung 18 5x12 0x2mm hart Vulkanfiber rot washer 18 12 2mm graphitized 7721 0098 464 R ckschlagventil Auslauf WT Wasser flap valve flowing out hole WT water 7721 0098 524 WT1 Kunststoffbeh lter mit Dichtung heat exchanger tank 7721 0070 567 Schlauchschelle 1 2 12 20 Zebra hose band clip 1 2 12 20 Zebra 7721 0099 146 Dichtung St rke D 5mm f r Kunststoff WT Beh lter silicone seal thickness D 5mm for plastic box HE 7721 0071 838 Heizk rper 5 0KW 380 400V heating element 5 0KW 380 400V 7721 0090 006 Heizk rper 3 8KW 380 400V heating element 3 3KW 380
259. xis Press Arrow Right The display shows the duration and the dosage of medication Select the desired prescription 1 4 according to which the animals should get their medicine Press Arrow Right to move to the next screen Press Arrow Up or Arrow Down to select the animal to be treated with medicine Enter yes if the animal has to be treated with medicine ac cording to the entered prescription Press ENTER to confirm the input Enter no if the animal should not get any medicine Press ENTER to confirm the input If you enter yes and an animal scales is connected the dis play shows If no animal scales is connected the display shows Key in the estimated animal weight and press ENTER to con firm the input medicine gt distribute animal specific gt distribution X1 g 100kg 5 d gt from 5 to 5 g LA X1 apply no NT Sal apply yes lA anim weight correct 50 kg LAT weight 50 kg LWG 500 g day If the additive has to be dispensed in accordance with weight make sure that the entered animal weight is correct Heavy animals get more additive than light weight ones After you have confirmed animal s weight the display will show the number of the animal that is entitled to the additive next 100 Additives The animals can only be fed according to one powder addi Xl active tive prescription If you try to select another prescription the adjust treatment gt display will
260. y C both a combi a to operate on powdered milk only Set keyboard to milk mode no Turn dial to 10 keyboard Press 3 then enter Display reads 3 milk functions Right arrow to 3 milk mode yes Press yes no to change to 3 milk mode no Confirm with enter b to operate on liquid milk only Set two fields as follows i set to milk mode yes ii set to change to MP no Turn dial to 10 keyboard Press 3 then enter Display reads 3 milk functions Right arrow to 3 milk mode yes Confirm with enter Then press right arrow again Display reads 3 if milk empty change to MP yes Press yes no to change to 3 if milk empty change to MP no Confirm with enter c to operate as a combi on both liquid milk A powdered milk Set two fields as follows i set to milk mode yes ii set to change to MP yes Turn dial to 10 keyboard Press 3 then enter Display reads 3 milk functions Right arrow to 3 milk mode yes Confirm with enter Then press right arrow again Display reads 3 if milk empty change to MP yes Confirm with enter u F Set Automatic Cleaning Schedules F1 Heat Exchanger 14 5 1 this category won t appear if you have set the machine to operate on powdered milk only Set the heat exchanger to be cleaned twice daily F2 Dial on 2 cleaning Display reads cleaning HE with sponge Down arrow to cleaning settings Right arrow to e
261. ymbols addit additive MEM milk powder RE Uc ue warning as of version 00 11 EMM cena werd available NV life weight gain warn anim warning animals C conc concentrate Od Ne number DE ee prescription 1 4 clean cleaning PO period yester yesterday concentrat concentration presc prescription Dr average consum consumption prg vers program version RON EE Arrow Up Arrow Down active consumpt consumption reg M registration E TM Arrow Right Arrow Left active Wl drinking remain remaining Qu one gram Oque e requirement heat circ heating circuit suppress suppression E EE Eres liter WestfaliaSurge Stand Alone Calf Feeder Calf Identification Keypad Entries The Stand Alone Calf Feeder can hold up to 99 calves in it s CPU Memory at any time When a calf is weaned removed from the Calf Feeder it should be deleted at the Keypad to create CPU Memory space for another calf If calves are not deleted from the keypad as they are weaned the feeder will not accept new calf entries after the 99th calf has been entered Every calf on a Stand Alone Calf Feeder needs 2 eartags O Lear aclearly visible Numbered Eartag between 001 amp 999 O Rear anNLIS Electronic Eartag NLIS Electronic Eartags have two numbers an external printed number O an internal electronic responder number These two numbers are not the same amp only the internal numbe

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